Dynapac Ca250 Manual Electrico
December 25, 2023 | Author: Anonymous | Category: N/A
Short Description
Download Dynapac Ca250 Manual Electrico...
Description
Workshop manual W3023EN3.pdf Electric circuit diagrams Vibratory roller CA250/280/300 Tier I CA250/260/280 Tier III From serial number: CA250/280/300 Tier I 65X23700, 68X23700, 74X20500 10000107x0A000001, 10000113x0A000001, 10000115x0A000001
CA250/260/280 Tier III 65X21200 - 65X21499, 78X20260 - 78X20399, 68X21200 - 68X21516
Subject to changes Printed in Sweden
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Table of Contents Introduction .............................................................................................................................. 1 Warning symbols ....................................................................................................... 1 Safety information...................................................................................................... 1 General...................................................................................................................... 1 Safety regulations .................................................................................................................... 3 Before start.................................................................................................. 3 Start............................................................................................................. 3 Jump starting............................................................................................... 3 Electrical and hydraulic equipment ............................................................. 4 Type of Electrical circuit diagram ............................................................................................. 5 DYNAPAC electric wiring standard ........................................................................... 5 Wiring system.............................................................................................. 5 Electrical circuit diagrams ........................................................................................................ 9
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W3023EN3.pdf
2010-04-16
Introduction Introduction Warning symbols WARNING ! Marks a danger or a hazardous procedure that can result in life threatening or serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous procedure that can result in damage to the machine or property if the warning is ignored.
Safety information Ensure good ventilation (extraction of air by fan) where the engine is run indoors.
General - Familiarize yourself with the equipment on the machine. - Only operate the machine if you are familiar with how the controls work and how the machine functions. - Use your safety equipment such as helmet, protective shoes and hearing protection. - Familiarize yourself with the machine's area of work. - Only use the machine for its intended purpose. The safety manual supplied with the machine must be read by all roller operators. Always follow the safety instructions. Do not remove the manual from the machine.
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1
Introduction
2
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Safety regulations Safety regulations Before start -
Study and understand the operating instructions before start. Check the machine for any serious faults. Do not operate the machine with defective instruments, warning lights or control elements. All safety devices must be in a secure position. Do not carry loose or secure them to the machine. Keep oily and inflammable material away from the machine. Before entering the driver's cab, check if persons or obstacles are in the way of or underneath the machine. - Be careful when entering the driver's cab, use the steps. - Adjust your seat before starting.
Start -
When starting, all operating levers must be in "neutral position". Only start the machine from the driver's seat. Check the indicating instruments after start to ensure that all functions are in order. Do not leave the machine unattended when the engine is running.
Jump starting Do not connect the negative cable to the negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed around the battery. Check that the battery used for jump starting has the same voltage as the dead battery.
1
2
3
4
Turn the ignition and all power consuming equipment off. Switch off the engine on the machine which is providing jump start power. First connect the jump start battery's positive terminal (1) to the flat battery's positive terminal (2).Then connect the jump start battery's negative terminal (3) to, for example, a bolt (4) or the lifjting eye on the machine with the flat battery. Start the engine on the power providing machine. Let it run for a while. Now try to start the other machine. Disconnect the cables in the reverse order.
Fig. Jump starting
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3
Safety regulations Electrical and hydraulic equipment Personal safety must be observed when batteries are handled or tested. A fully equipped medical kit, including eye-wash facilities, should be available and protective clothing, including eye protection, should be worn. Acid splashes in the eye should be treated immediately with plenty of clean water and neutralized with sodium bicarbonate solution. Acid splashes on clothing must be treated with an alkali, such as ammonia, if holes are to be avoided. A safety hazard exist during or after battery charging due to emission of a highly flammable hydrogen gas. Any testing involving production of sparks, e.g. electrical load test, must not be performed until the gas has dispersed from the cell. A similas hazard occurs when a battery is fitted on to a vehicle immediately after the battery has been removed from a charging plant. Hydraulic equipment is under high pressure. Fluids (fuel, hydraulic oil) which escape under high pressure can penetrate the skin and cause serious injury. Therefore immediately consult a doctor if such injury occurs. Notice that failure on the hydraulic or electrical system may give the roller an unpredictable and dangerous function.
4
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Type of Electrical circuit diagram Type of Electrical circuit diagram The electronic diagram are made after a new standard in mobile electronics. The electrical system are divided onto sections that are displayed horisontally on the drawings. The identification of the cables, connectors and so on are shown in the drawing. The benefits of this way of displaying an electrical system are that it´s easier to follow the cables and troubleshoot the system.
DYNAPAC electric wiring standard Wiring system Cable colours and number marking
1. Cable types and cable colours For wiring systems in rollers cable types RKUB and RK shall be used. The following cable colours are to be used : WH = white RD = red VT = violet GN = green YE = yellow BU = blue BN = brown BK = black for grounding (chassis)
2. Grouping of conductors In order to establish a uniform identification of wiring systems within a limited extent of cable colours each circuit has to be associated with one of the following nine (9) groups, using the feature or function of the component. One cable colour hs to be used for each group. Individual cables within each group are identified by a three (3)-digit code, where the first digit indicates the colour of the cable.
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Type of Electrical circuit diagram The groups are as follows: Group 1
LIGHTNING
Group 2
BATTERY
Cable colour: WHITE Cable marking: 101-199 This group includes all "white lighting" Example: - headlights, work lights - auxiliary headlamps - instruments, panel and gauge lighting - cab lamp
Cable colour: RED Cable marking: 201-299 This group of circuits includes all live leads from battery and charging system to the live terminals of the various circuits when all switches are in "off" position with the exception of the main switch and the battery master disconnect switch.
Group 3
Group 4
SIGNALS +5V
Cable colour: VIOLET Cable marking: 301-399 This group of circuits is concerned with the functioning of the engine, including starter actuation, electrical ignition, engine run, engine stop and transmission.
ENGINE
Cable colour: Cable marking:
ORANGE 401-499
Group 5
ACCESSORIES
Group 6
COMMUNICATION
Cable colour: Cable marking: Example:
GREEN 501-599 - windshield wiper - radio/cd - heater, ACC
Cable colour: YELLOW Cable marking: 601-699 Optical an accoustical devices. Example: - tail/stop/side direction lamp - rotating beacon - horn, back alarm, buzzer
Group 7
CONTROL
Group 8
Cable colour: BLUE Cable marking: 701-799 This group of circuits is concerned with the control characteristics of the roller actuated by the operator. Example:
- vibration control - sprinkler system control - timer
Group 9
CIRCUIT GROUNDING
Cable colour: BLACK Cable marking: 901-999, 9000-9999 Negative (-) termination (chassis).
6
MONITORING
Cable colour: BROWN Cable marking: 801-899 This group includes all circuits indicating and warning the operator about temperature level, quality, pressure, position, etc. Example: - oil pressure lamp - charging lamp - fuel level indicator - oil temperature indicator - fan belt indicator - water level, sprinkler system indicator
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Type of Electrical circuit diagram 3. Explanation of electrical circuit diagram The circuit diagram contains 6 pages and some lines on one page may be connected to a component on another page. In top of the pages, figures 1 to 6 are found and on right of pages, letters A to D are found.
Example
6.D1 means that line (730) continues on page 6 and is found down to left (with coordinates D1 on the page).
1.B4 mean that the incoming line is found on page 1 with coordinates B4.
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Type of Electrical circuit diagram
8
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3
4
5
219 RD
X.9 B
X.29 B
S1 P 0 l
ll lll
X.29 A
604 YE 27 0.75 mm² A1.X1 605 YE 28 0.75 mm² A1.X1
X.29 C
920 BK 30 0.75 mm² A1.X1
c1.p27
2
40A
F11.X1 2
202 RD
243 BK 16.00 mm²
=Main fuse
6.00 mm²
A7
4.00 mm²
1
F10.X1 1
1
F10
2
F10.X1 2
201 RD 6.00 mm²
Q.X1
30b
X.89
c1.p30
15
F1.78:8.1 15.7
54
/6.B1
50a
1.1 F1.12
1.1 1.2
F1.1
A.1
15A
A.2
S1.X2 7
311 VT 230 RD 15.17 K11.X1:86
0.75 mm²
/5.B1
1 Q1.X6 1 Q1.X7 1
15 A1.X1
311 VT
2 X6
0.75 mm²
c1.p12
X.6 2
A1.X1 12
1
A
S2.X1 1 S2.X3
C
c1.p32
/8.A1 /9.C1 X.507 1
E 50
0.75 mm²
A1.X1 32
213 RD
/2.A1
207 BK 10.00 mm² 902 BK
314 VT
1 31A.X3
X.6 3
213 RD 1 2.50 mm² A1.X1
c1.p01
c1.p14
A1.X1 14
309 VT
V1 #2066.2 X.503
/3.A4
K2 1 86 K2.X1
85 K2.X1 2
1 30 K2.X3
87 K2.X4 310 VT 87a 1 2.50 mm²
A
0.75 mm²
4 A1.X1
c1.p04
3 A1.X1
c1.p03
908 BK 5 0.75 mm² A1.X1
c1.p05
c1.p13
A1.X1 13
X.4 5
303 VT 0.75 mm² 236 RD 0.75 mm²
c1.p9 A1.X1 9
S.14.X1 2
G2
2
Y1 WH
31A.X24 1 BK
S.14.X1 5
5 7
4
306 VT
6 X.4
S.14.X1 4
317 VT 7 0.75 mm² X6
X4 6
X.6 7
Y2 1 Y.2.X1
1
1 31A.X8
C
=Break
2
Y.2.X1 2
905 BK 31A.X4 1
0.75 mm² 1 31A.X5
1.00 mm²
/2.A6
S12.X1:2 275.4
910 BK
S.14.X1 1
317 VT 903 BK
1 31A.X7
8
2 A1.X1
c1.p2
6
Y1.X1 3
RD
Y1.X1 1
1
D+ B+ W E
l
3
801 BN 0.75 mm²
=Fuel solenoid
Y1.X1 2
0
303 VT5 0.75 mm² X4
K
907 BK
0.75 mm²
S14 401 OR 0.75 mm²
B
0.75 mm²
=Parking brake
R1.X1 B R1.X1 C
0.75 mm²
/4.C1
15.13 /2.A1
30.10 /2.A1
30
998 BK 1 35.00 mm² 31A.X25
K1.X4 87 87a 1 K1.X5 1
210 RD
2.50 mm²
=Driving R1
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
=Startmotor
30
#2233.2
On Off B S2.X2 D 1 S2.X4 1
3 X6
A R1.X1
M1.X1 1 M1.X2 1 1 M1.X3
85 K1.X1 2
K1.X3
302 VT
702 BU
225 RD
70.00 mm²
209 RD 4.00 mm²
1 30
2.50 mm²
2.50 mm²
/8.A1 /9.C1
K1.X1
S2
X.35 1
275.3 X.4:10
M1 299 BK
1 86
301 VT 0.75 mm²
Designed
Approved
TKZ/GE View
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
TKZ/LW 20070125
Date
E
Reg.
A
1 31A.X2
1.7
=Start
2.50 mm²
222 RD
=Batteri X.36 999 BK 1 70.00 mm²
1 31B.X1
1.6
c1.p15
=Emergency switch
221 RD
1 31A.X1
K1
220 RD 2.50 mm²
X58:1, X58.1:1 #2686.1
570,570 GN,GN
F1.12 A.1
#2687.1 F12.X1:1, F12.X2:1 S1.X2 5
1.5
4.00 mm² Q1.X5
901 BK 6.00 mm²
G1
X.37+ 2 X.38 298 BK 1 70.00 mm² 1
1.4 255,255 RD,RD 6.00 mm²,6.00 mm²
X.9 A
1.3
c1.p28 208 RD
A X9
6.00 mm²
1.2 1
19b 19a 17a 17b
244 RD 4.00 mm²
1.1
1 M1.X4
30a
1
Q1.X2
58 1 S1.X11
901 BK
Q1
40A
ECU
=Batteriswitch 31.6
6.00 mm²
B X9
205 RD 1 6.00 mm² F11.X1
Material Designation
Part No
Description
Model
Circuit diagram Start and stop Kretsschema Start och stopp
31.35
202 RD
X.40 A
Checked
/2.A6
15.2
A X40
Issued by
Date
1 G2.X2 A G2.X1
30.3
205 RD 6.00 mm²
6
Change No.
31.3
K11.X1:30 15.18
/5.B1
F11
Pls.
1 G2.X4
Rev.970401
Rev.
31.34
2
B G2.X1
1
D
CA250 T1 Scale
Sheet / of
1 / 14 Rev.
No.
393809
1
2
3
4
5 Pls.
Change No.
6 Date
Issued by
Checked
X4 1
601 YE 0.75 mm²
17 A1.X1
c1.p17
16 A1.X1
c1.p16
ECU
/1.D6
31.34
601 YE 1 0.75 mm² X.4
31.35
/1.D6
/1.D1
A7
15.13
30.10
/1.D1
Rev.970401
Rev.
A
=Buzzer
H10 31.29 X.508
/4.B2
222 RD
=Seat switch
S5
X.502
275.3 X.507
2.50 mm²
10 X4
X.4 10
/1.C1
H10.X 223 RD H10.X+1 1
1
217 RD
C S5.X1
0.75 mm²
C
NC
A
S5.X1 A
N0
B
S5.X1 B
C
313 VT
0.75 mm²
215 RD
c1.p29
A1.X1 29
c1.p34
A1.X1 34
=Pump switch 2.50 mm²
S4.1 218 RD
S4.1.X1 A
1
2
S4.1.X1 B
315 VT
1.00 mm²
21 A1.X1
307 VT 0.75 mm² 730 BU #494.2
#765.3 X4:3
/3.B3
/6.D1
0.75 mm²
B
c1.p21
275.1
31.19 /3.A6
31.7 15.11
30.9
/3.A1
Designed
/3.A1
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
C
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Start and stop Kretsschema Start och stopp
D
CA250 T1 Scale
Sheet / of
2 / 14 Rev.
No.
393809
1
2
3
4
5 Pls.
6
Change No.
Issued by
Date
Checked
0.75 mm²
802 BN
/4.B2
31.31 X.508
228 RD
A1
229 RD 0.75 mm² V + 7 A8.X33 J1:7 231 RD 2 0.75 mm² A8.X34
Keyswitch J2:2
802 BN
J2:9
0.75 mm²
0.75 mm²
802 BN
Hour Meter Enable
H
X.6 4
/1.B5
X.503 1
1 X.509
4 X6
A1
#2066.2 V1:A
0.75 mm² A8.X34 9
808 BN
806 BN
0.75 mm²
0.75 mm²
31.15
801 BN
ECU
24 A1.X1
c1.p24
25 A1.X1
c1.p25
26 A1.X1
c1.p26
A c1.p35
Fuel sender
B3
Fuel lev.
B
J1:8
A8.X33 8
803 BN
0.75 mm²8 X.4
X4 8
31.19
15.11
30.9
/2.D6
/2.D1
/2.D1
Rev.970401
Rev.
803 BN
0.75 mm²
B3.X1 1
1
2 Fuel
B3.X2 1
913 BK 0.75 mm²
1 31A.X9
Fuel
Low fuel Engine temp
B2
Charging 7 X.4
Eng. temp. A8.X33 1
J2:8
A8.X34 8
J2:3
A8.X34 3
805 BN
805 BN
805 BN
0.75 mm²
Eng.Temp
1 B2.X1
0.75 mm²
0.75 mm²
B10
Eng. press. 0.75 mm²
9 X.4
X4 9
807 BN
0.75 mm²
Brake
1
Hydraulic
307 VT 3 X4 3 0.75 mm² X.4 R2 2 =1.5 Kohm
307 VT #765.3 0.75 mm²
807 BN
0.75 mm²
1 B10.X1
X.505 1
807 BN
/2.B4
P
1
B1
A8.X34 4
809 BN
0.75 mm²
J2:4
X6 10
X.6 10
810 BN
0.75 mm²
J2:5
A8.X34 5
11 X6
X.6 11
809 BN
0.75 mm²
B1.X1 1
1
2
Hyd.oil temp
Air filter 810 BN
0.75 mm²
B4 P 1 B4.X1
Glowing V
A8.X33 5
J2:10
A8.X34 10
931 BK
2
B4.X2 1
915 BK 0.75 mm²
31A.X10 1
Air filter
0.75 mm²
C
1 31B.X4
31.1
31.12
J1:5
1
/4.A1
/4.A6
/4.A6
15.1
30.2 /4.A1
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
Eng.Pressure
2
Hydraulik oil temp
Air filter
5 6
B
Engine pressure
X.504 1
J1:1
X4 7
Designed
Approved
TKZ/GE View
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
TKZ/LW 20070125
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Warning panel Kretsschema Varningspanel
D
CA250 T1 Scale
Sheet / of
3 / 14 Rev.
No.
393809
1
2
3
4
5 Pls.
6
Change No.
Issued by
Checked
2.2
10A
B.2
F1.12 B.1
226 RD
F1.12 B.2
S3.X1 2
H11 2
604 YE S3.X1 3
3
2
1
932 BK
228 RD
/8.D1
A
1 31B.X5
8
Horn
X71 #1731.1
X.509 31.31
=Backup alarm
/3.A1
H10.X+ 31.29 /2.A2
/8.C1
4
7 223 RD
#1730.1 X70
6
5
/3.D6
1
227 RD
X.508 1
H11.X2 1
3 Horn
F1.2
B.1
=Horn
0
1 H11.X1
2.1
l
31.12
S3
31.1
/3.D6
/3.D1
Date
=Horn switch
15.1
/3.D1 30.2
Rev.970401
Rev.
A1.X1 18
A7
603 YE
0.75 mm²
1 H13.X1
H13 1
1 X246
2 X246 2
c1.p18
Backup alarm
2 H13.X1
ECU
B
1 31A.X11 =Vibration valve Low 705 BU
0.75 mm²
9 X6
X.6 9
705 BU 0.75 mm²
Y3
8 A1.X1
S12
A1.X1 10
c1.p07
Low 0 High
/1.D1
275.4 X.507
S12.X1 2 2
225 RD
238 RD 0.75 mm²
5 S12.X1 5 943 BK 7 0.75 mm²S12.X1 7 9 S12.X1 9
3
S12.X1 3
1 6 S12.X1 4
4 S12.X1
8
8 S12.X1 10
10
707 BU 0.75 mm²
X6 8
X.6 8
707 BU
7 A1.X1
0.75 mm²
c1.p08
701 BU
0.75 mm²
1 Y3.X1
1
2
Y3.X1 2
911 BK
0.75 mm² 1 31A.X12
c1.p10
706 BU 0.75 mm²
=Vibration valve High 703 BU
0.75 mm² 6 A1.X1
c1.p11
c1.p06
Y4
A1.X1 11
708 BU 0.75 mm²
708 BU
0.75 mm²
1 Y4.X1
1
Vibration
2
Y4.X1 2
914 BK 0.75 mm²
1 31A.X13
C
=Vibration on/off
0.75 mm²
1 31A.X14
Designed
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Reg.
/5.A6
/5.A6
31.2
1 31B.X6
15.4
0.75 mm²
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges 1
912 BK
/5.A1
30.5
942 BK
S6.X1 2
31.5
1 S6.X1
/5.A1
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
S6
Material Designation
Part No
Description
Model
Circuit diagram Horn vibb and backup alarm Kretsschema Signalhorn,vibb och backalarm
D
CA250 T1 Scale
Sheet / of
4 / 14 Rev.
No.
393809
1
2
3
4
5 Pls.
6
Change No.
Issued by
Date
Checked
=Rotating beacon
0
F1.4
D.1
10A
D.2
4.2
F1.34 D.1
224 RD
S18.X1 2
3
2
610 YE
4 X.4
X4 4
610 YE
1 X.7
X7 1
610 YE
1 H14.X1
1
M
1
S18.X1 7
611 YE
6
5
4
7
8
S18.X1 8
927 BK
0.75 mm² /7.C2 929 BK
0.75 mm²
A
Rotating beacon
2 1 H14.X2
4.1
H14 S18.X1 3
31.2
15.4
30.5
/7.C2
/4.D6
#1724.1 X.7.1:1
l
31.5
/4.D1
S18
/4.D6
=Rotating beacon switch /4.D1
Rev.970401
Rev.
2 X7
X.7 2
927 BK
1 31A.X15
X.7.1:2 31.41
1 31B.X7 1 31B.X11
=Working light front left
E5 K11
15.18 X40:A
86 86 K11.X1
230 RD
85 K11.X1 85
30 30 K11.X1
205 RD 6.00 mm²
916 BK
=Working light front right
104 WH
87 K11.X1 87a 87
1 E7.X1
1
2
932 BK
E7.X2 1
1 E6.X1
101 WH
103 WH X13.1 1
X8.1 1 1.2
F2.1 20A
A.2
F2.12 A.1
#477.1 X.13.1:1
1 X.13
X13.2 1
2
5
1 6 4 8
S22.X1 6
101 WH 234 RD 0.75 mm²
2.50 mm² 102 WH 2.50 mm²
11 X.4
12 X.4
X4 11
2.50 mm²
X13.1 2
Rear right
B
1 E8.X1
1
931 BK
2
E8.X1 2
Front right
=Working light rear left
101 WH
E2.X1 1
2.50 mm²
1
X4 12
103 WH
101 WH 2.50 mm²
Rops 2
E2.X1 2
930 BK 2.50 mm²
2 X13.2
X.13 2
930 BK 1 2.50 mm² 31A.X16
Rear left
931 BK
E1 E1.X1 1
1
2
E1.X1 2
Front left
102 WH 2.50 mm²
S22.X1 8
C
=Working light rear right
F2.12:2.2 15.6
7
3
S22.X1 3
E4 X8.2 1
/6.A1
1 X.8
102 WH
E4.X1 1
2.50 mm²
1
2
E4.X1 2
932 BK 2.50 mm²
2 X8.2
X.8 2
932 BK 1 2.50 mm² 31A.X17
Rear right
=Working light front right #477.2 X.8.1:1
104 WH
/7.B2
933 BK
E3 E3.X1 1
1
2
E3.X1 2
Front right
0.75 mm²
1 31B.X8
/6.A1
/6.A6
15.12
31.10
941 BK
30
930 BK
=Working light front left
233 RD S22.X1 5 2.50 mm² S22.X1 7
/6.A1
E6.X1 2
E8
/7.B2
0
S22.X1 2
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
2
E2
232 RD 4.00 mm²
1
2.50 mm²
l
A.1
Front left
=Working light rear right
S22 1.1
Rear left
E6
=Working light switch
1.1 F2.12
X8.1 2
=Working light rear left
2.50 mm²
6.00 mm²
2.50 mm²
933 BK
E7
102 WH 203 RD
E5.X2 1
Designed
Approved
TKZ/GE View
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
TKZ/LW 20070125
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Rotating beacom, working light Kretsschema Roterande varningsljus, arbetsbelysning
31.14
/1.A2
15.17
2
/6.A6
/1.B2
1
1 E5.X1
D
CA250 T1 Scale
Sheet / of
5 / 14 Rev.
No.
393809
1
2
3
4
5 Pls.
6
Change No.
Issued by
Date
Checked
/5.D6
S16
/5.D6
/5.D1
=Head light switch /5.D1
Rev.970401
Rev.
F2.2B2 1
4.00 mm²
2 S16.X1
1 6
5
4
7
8
9
10
S16.X1 6S16.X1 4 S16.X1 8 S16.X1 10
1 X11
X.11 1
120 WH
8.2
F1.8
H.1
10A
H.2
3 X11
966 BK 0.75 mm²
2 X11
X.11 2
1 X.12
X12 1
3
S21.X1 2
S21.X1 3S21.X1
1
1
6 4
S21.X1 8 S21.X1 10
8 10
662 664 YE YE 0.75 mm² 0.75 mm²
=Hazard switch
X.516
10
961 BK =Break light relay
15.20 /7.A1
30.1 /7.A1
31.10 970 BK
1
E13/H15 3
E13/H15.X3 1
971 BK
1 H20.X1
1
1
1
2
H17.X2 1
X12 4
1
H26.X1.1 1
2
E14/H26/H16
4
670 YE
632 YE 631 YE
3
E16/H27/H19 E16.X1.1 1
977 BK
1
C
X.514
1
Position Right/ rear
H27.X1.1 1
2
H19.X1.1 1
3
4
E16.X2.1 1
Break light Right rear
652 YE 1 31B.X9
651 YE
X6 6
730 BU
1 86 K10.X2
85 K10.X1 85
30 30 K10.X1
87 K10.X1 87a 87
960 BK Designed
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Direction Right/ rear
1 31B.X10
980 BK
K10 6 X.6
Direction Left/ rear
976 BK X.512
E17.X1 1
Break light Left/ rear
978 BK 31A.X23 1
150 WH
1
Position Left/ rear
E14.X2.1 1
X.513
650 YE
Direction/ side Left
973 BK
E14.X1.1 1
B
661 YE
1
4 X.12
Direction/ side Right
H20.X2
2
H17 1 H17.X1
X12 3
Left/ front
=Direction side right
665 YE
X12 2
Position/ direction
1 31A.X20
H20
X.12 3
Position/ direction Right/ front
1 31A.X19
1
5
E15/H18.X3 1
E13/H15.X2
2 X.12
E17
S17.X1 17
E9.X1 31
=Position direction left/ front
2
17
31
=Direction side left
1 E17.X2
18
X X
H16.X1.1 1
=Registration plate lamp
18 S17.X1 5 S17.X1 10 S17.X1
1
56B
E13/H15.X1 1 2
663 YE
3
2
0.75 mm²
A
972 BK
663 YE
650 YE
0
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
2
661 YE
670 YE
S17
56A
622 YE
l
/2.B4
1
3
621 YE
670 YE
K9.X1 31
730 BU
Headlight Right/ front
1 31A.X18
E15/H18
663 YE
661 YE
2
671 YE
#494.2
1
1
0 ll
S21.X1 5 7 7 S21.X1 967 9 9 BK 0.75 mm²
31
1 E15/H18.X1
630 YE
49A K9.X1660 YE 49a 49
2.50 mm²
Headlight Left/ front
E15/H18.X2
X.515
l
X.26:1 #1631.1
49 K9.X1
968 BK
=Position direction right/ front
669 YE
669 YE
S21
K9
X.11 3
620 YE
669 YE
F1.78 H.2
=Flash relay
E10.X1 31
56A E9.X1
1
F1.78 H.1
245 RD
31
122 WH
624 YE
X.11 4
8.1
X X
4 X11
/5.C1
/1.B1 X.89 15.7 8.1 F1.78
56B
E9
623 YE
630 YE 965 BK 0.75 mm²
56A
=Headlight left
620 YE
962 BK
56A E10.X1
969 BK
963 BK 0.75 mm²
244 RD 4.00 mm²
2.50 mm²
121 WH
242 RD
/10.B1
2.50 mm²
1 X.510
15.6 F2.1:1.2
246 5 RD S16.X1 964 BK 7 0.75 mm² S16.X1 9 S16.X1
3
2
120 WH
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Driving light Kretsschema Trafikbelysning
31.20
B.2
241 RD
E10 S16.X1 3
/7.A6
20A
F2.2B1 1
31.22
2.2
B.1
/7.A6
F2.12 2.2
F2.2
1
2.1
=Headlight right
31.14
0 ll
15.12
30
l
D
CA250 T1 Scale
Sheet / of
6 / 14 Rev.
No.
393809
1
2
3
4
5
/6.D1
Pls.
Change No.
6 Date
Issued by
Checked
E6.1 2.50 mm²
1 E6.X2
X13.3 1
110 WH
1
2
E6.X2 2
950 BK
31.22
2.50 mm² X13.3 2
/6.D6
/6.D6
=Working light rear left
15.20
/6.D1 30.1
Rev.970401
Rev.
31.20
=Working light rear right 111 WH
E8.1 1 E8.X2
1
2
A
951 BK E8.X2 2
=Working light Front.Left Cab
E20 /5.B4
#477.1 X.13:1
1 X.13.1
X13.4 1
101 WH
1 X41
X.41 1
X.519 1
1
2
X.519 2
=Working light Rear.Right Cab
E22
103 WH 2 X41
X.41 2
X.520 1
1
2
X.520 2
=Working light Front.Right Cab
E21 /5.C4
#477.2 X.8:1
1 X.8.1
X8.4 1
102 WH
3 X41
X.41 3
X.521 1
1
2
X.521 2
B
=Working light Rear.Right Cab
E23
104 WH 4 X41
X.41 4
X.522 1
1
2
X.522 2
H14.1 1
/5.A4
#1724.1 X.7:1
1 X.7.1
X7.1 1
610 YE
1 X32
X.32 1
/5.A4
31.41 X.7:2
2 X.7.1
X7.1 2
927 BK
2 X32
X.32 2
M 2
Designed
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Working light,Rotating beacon cab Kretsschema Arbetsbelysning, Rot. varningsljus hytt
31.23 /8.A6
31.26 /8.A6
15.5 /8.A1
30.4 /8.A1
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
C
D
CA250 T1 Scale
Sheet / of
7 / 14 Rev.
No.
393809
1
2
3
4
5
6
Change No.
Issued by
Date
Checked
=Heater blower
M2
Q1.X6 #2687.1
/7.D6 31.23
S38
31.26
/1.A4
/7.D6
15.5
Pls.
/7.D1
30.4
/7.D1
Rev.970401
Rev.
255 RD 6.00 mm²
/1.B1
1 F12.X1
#2686.1 X.35
1
F12
2
50A
570 GN
F12.X1 2
254 RD 6.00 mm²
1 X58
X.58 1
A X.60
570 GN
X60 A
1 X.61
X61 1
K30.X1 30 30
87a K30.X1 87 87
86 K30.X1 86
K30.X1 85 85
X.524 1
1
F22.1 2 20A
+
4
A
3
X.524 2
M
2
B X60
X.60 B
974 BK 6.00 mm²
31C.X1 1
K30
S34
B 8
6 2 7 5
M3
1 RD
0
53
M
31
BK
X59 2
X.59 2
1
6.1
F1.6
F.1
6.2
10A
F.2
X.73 1 X.73.1
279 RD 2.50 mm²
X.59 1
X59 1
GN
31B
YE
53A
975 BK
1
2.50 mm²
31B.X16
1
#1691.1 X.59.1:1
C
=Horn. Cab
/11.B1
H11.1 2
#1730.1 S3.X1:3 X29.1 1
2 X.29.1
X29.1 2
#1731.1 31B.X5
31.36
15.19
/4.A5
909 BK
1 X.29.1
/11.A6
/11.A1
30.13
X71 1
602 YE
31.40
1 X70 1
/11.A1
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
/4.A4
Designed
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Simple cab Kretsschema Enkel hytt
D
CA250 T1 Scale
Sheet / of
8 / 14 Rev.
No.
393809
1
2
3
4
5 Pls.
6
Change No.
Issued by
Date
Checked
Rev.970401
Rev.
30 15
K32 X63
583
30
6
31
CONDENSER UNIT
87
997
X63
997
2.5
A
2.5
B
A
B15
X63
589
Red/white
1
D 590
Black/White
2
P
Blue/White
4
86
M6
R3
=Compressor clutch
M
3
K33 Blue/Red
Pressure switch Tryckvakt
X63
85
30
588
86
C
M7
R4
87
M
M8
R5
85
M
C
590
X62
590
A
B X64
A/C UNIT
589
3
B16
T
/1.B1 X.35 #2686.1
X64
588
2
DEICING THERMOSTAT
K30
570 GN 1 X58.1
X.58.1 570 1 1 GN X.61.1
F12.1 2
#2687.1 Q1.X6
F12.X2 1 1 255 RD 6.00 mm²
X61.1 1
86
F22.1
F12.X2 254 RD A X60.1 2 6.00 mm² X.60.1 A 974
85
87
30
X60
C
S40
20A
0
F22.2
AC ON
1
B 13
M2
C
571 4,0
1
589
B
14
998
S38 X64
X2
X1
/1.A4
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
20A
4,0
X64 4
H M L
M
Designed
Approved
TZ/GE View
TKZ/LW 20080409
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram AC Kretsschema AC
D
CA250 T1 Scale
Rev.
Sheet / of
9 / 14
No.
393809
1
2
3
4
5 Pls.
Change No.
6 Date
Issued by
Checked
31.42
Rev.970401
Rev.
A E24 2 X26
S37
X.26 2
1 31B.X12
1 /6.B1
#1631.1 F1.78:H.2
1 X.26
0
X26 1
2
B
31.43 /11.A6
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
C
Designed
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Simple cab CEmark Kretsschema Enkel hytt CEmärkt
D
CA250 T1 Scale
Sheet / of
10 / 14 Rev.
No.
393809
1
2
3
4
5
6
Change No.
Date
Issued by
Checked
/10.D6
15.19 /8.D6
30.13
Pls.
/8.D1
/8.D1
Rev.970401
Rev.
=Wiper rear
53
8
GN
31B
2
YE
53A
BK
31
M
31.43
RD
S36
31.36
M4 A
6
7 5 1
0 1
=Wiper front /8.C2
M3.1 RD
53
8
GN
31B
2
YE
53A
X.73.1 #1691.1
S34.1
M
31
2 X.59.1
BK
X59.1 2
B
6
7 1 X.59.1
5
X59.1 1
1
0 1
=Washer front/rear
M5
M
S35 C
2 4 8
7
Designed
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Simple cab CEmark Kretsschema Enkel hytt CEmärkt
31.28 /12.A6
/12.A6
15.5 /12.A1
30.4
31.6
1 0 2
/12.A1
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
1 3
D
CA250 T1 Scale
Sheet / of
11 / 14 Rev.
No.
393809
1
2
3
4
5
6
Change No.
Issued by
Date
Checked
/11.D6
31.6
31.28
/11.D6
/11.D1
Pls.
15.5
30.4
/11.D1
Rev.970401
Rev.
A
S54
5.1 F1.56
5.1 5.2
F1.5 10A
E.1 E.2
F1.56 E.1
250 RD
S54.X1 2 251 RD S54.X1 5
2
l
=Rear axel
0
Y5 1
S54.X1 1S54.X1
3
3
709 BU
1 X17
X.17 1
709 BU
Y5.X1 1
1
2
Y5.X1 2
918 BK
Y6.X1 2
919 BK
X.17 2
X17 2
918 BK
710 BU 5
4 6
S54.X1 6
1 31B.X14
711 BU 712 BU =Drum drive
Y6 713 BU X.16 1
X16 1
711 BU
Y6.X1 1
1
2
X16 2
X.16 2
919 BK
1 31B.X15
B S55 l
0 ll S55.X12 2
714 BU S55.X1 5
1
S55.X1 1
3 4
5
6
S55.X1 6
Designed
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Dual speed Kretsschema Hög/ låg hastighet
31.27
31.6
15.5
30.4
This document will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
C
D
CA250 T1 Scale
Sheet / of
12 / 14 Rev.
No.
393809
Rev.970401
Rev.
Pls.
Change No.
Date
Issued by
Checked
Reference List Device Name Description
Sheet Ref.
Device Name Description
Sheet Ref.
A1 A1.X1 A8.X33 A8.X34 B1 B2 B3 B4 B10 E1 E2 E3 E4 E5 E6 E6.1 E7 E8 E8.1 E9 E10 E17 E20 E21 E22 E23 E24 E13/H15 E15/H18 E16/H27/H19 E14/H26/H16 F1.1 F1.2 F1.4 F1.5 F1.6 F1.8 F2.1 F2.2 F10 F11 F20 F21 F22 F22.1 G1 G2 G2.X1 H10 H11 H11.1 H13 H14 H14.1 H17 H20
/3.B2 /1.B3 /3.B3 /3.A3 /3.C5 /3.B5 /3.B5 /3.C5 /3.B5 /5.C4 /5.C4 /5.D4 /5.C4 /5.B3 /5.B4 /7.A4 /5.B3 /5.B4 /7.A4 /6.A5 /6.A5 /6.C4 /7.B4 /7.B4 /7.B4 /7.B4 /9.C4 /6.B5 /6.A5 /6.C5 /6.C5 /1.B1 /4.A1 /5.A1 /11.A1 /8.C2 /6.B1 /5.C1 /6.A1 /1.A4 /1.A4 /1.A4 /1.A4 /8.A1 /9.B1 /1.A5 /1.C6 /1.B6 /2.A3 /4.A5 /8.C5 /4.B5 /5.A4 /7.B5 /6.B5 /6.B5
K1 K2 K9 K10 K11 K30 K30.1 M1 M2 M3 M3.1 M4 M5 Q1 R1 R2 R1.X1 S1 S2 S3 S4.1 S5 S6 S12 S14 S16 S17 S18 S21 S22 S34 S34.1 S35 S36 S37 S38 S54 S55 V1 X4 X.4 X6 X.6 X7 X.7 X7.1 X.7.1 X.8 X8.1 X.8.1 X8.2 X8.4 X9 X.9 X11 X.11
/1.B4 /1.B4 /6.C1 /6.D3 /5.B2 /8.A2 /9.B2 /1.A6 /8.A4 /8.C5 /10.B5 /10.A5 /10.C5 /1.A5 /1.C2 /3.C3 /1.C2 /1.A1 /1.B2 /4.A3 /2.B2 /2.B3 /4.C3 /4.C2 /1.C4 /6.A2 /6.C3 /5.A2 /6.B3 /5.C2 /8.B3 /10.B4 /10.C4 /10.A4 /9.C2 /8.A4 /11.A3 /11.B4 /1.B5 /3.B3 /3.B3 /3.A3 /3.A3 /5.A4 /5.A4 /7.C2 /7.C2 /5.C4 /5.B3 /7.B2 /5.C4 /7.B2 /1.A3 /1.A3 /6.A3 /6.A3
Designed
Warning/Hour/Fuel Instr 42pin 8 Pol MATENLOK 10 Pol MATENLOK Hydraulik oil temp Engine temp Fuel sender Air filter Engine pressure Working light Rops Working light Rops Working light Rops Working light Rops Working light Working light Working light Working light Working light Working light Headlight Headlight Registration plate lamp Working light Cab Working light Cab Working light Cab Working light Cab Inner light Directio indicator lamp. Front/Left Directio indicator lamp. Front/Left DirectionPos and stop rear right DirectionPos and stop rear left Fuse 15A. Blue Fuse 10 A. Red Fuse 10A. Red Fuse 10A. Red Fuse 10A. Red Fuse 10A. Red Fuse 20A. Yellow Fuse 20A. Yellow Fuse 40A. Orange Fuse 40A. Orange Fuse 125A. Orange Fuse 125A. Orange Fuse 20A. Yellow Fuse 20A. Yellow Battery Alternator 4pol F 150series Buzzer Horn Horn. Cab Backup alarm Rotating Beacon Rotating beacon Cab Side direction indicator lamp Side direction indicator lamp Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Start relay 75A Fuel solenoid relay 75A Flash relay Break light relay 30A Light relay 30A Heater relay 30A Heater relay 30A Starter Heater blower Wiper front Wiper front Wiper rear Washer Circuit breaker Potentiometer with movable contact Resistor 1,5 Kohm 3 Pol Plug Switch ignition Emergency switch Caldaro Sw Signal Horn Neutral position switch pump Seat switch Vibb on/off Sw Vibration 3way LH Sw Parking brake Sw Traffic Light Sw_Hazard Sw Rotating Beacon Sw Direction Indicate Sw Working Light Sw Window wiper Sw Window wiper Sw Window washer Sw Window wiper rear Door switch Sw Fan Sw Tractin controll Sw Dual speed Diod 12 Pol Receptacle 12 Pol Plug 12 Pol Receptacle 12 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Receptacle 2 Pol Receptacle 2 Pol MTA 2 Pol MTA 6 Pol Receptacle 6 Pol Plug
Material Designation
Part No
Description
Model
Reg.
This drawing will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
Circuit diagram Reference List Kretsschema Apparatlista
CA250 T1 Scale
Sheet / of
13 / 14 Rev.
No.
393809
Rev.970401
Rev.
Pls.
Change No.
Date
Issued by
Checked
Reference List Device Name Description
Sheet Ref.
X12 X.12 X.13 X13.1 X.13.1 X13.2 X13.3 X13.4 X16 X.16 X17 X.17 X26 X.26 X.29 X29.1 X.29.1 X32 X.32 X40 X.40 X41 X.41 X58 X.58 X58.1 X.58.1 X59 X.59 X.59.1 X60 X.60 X61 X.61 X61.1 X.61.1 X62 X70 X71 X.75 Y1 Y2 Y3 Y4 Y5 Y6
/6.B3 /6.B3 /5.C4 /5.B3 /7.B2 /5.C4 /7.A5 /7.B2 /11.B5 /11.B5 /11.A5 /11.A5 /9.C2 /9.C1 /1.A2 /8.C4 /8.C4 /7.C3 /7.C3 /1.A3 /1.A3 /7.B3 /7.B3 /8.A2 /8.A2 /9.B1 /9.B2 /8.C3 /8.C3 /10.B3 /8.A6 /8.A6 /8.A2 /8.A2 /9.B2 /9.B2 /9.B2 /8.C2 /8.D2 /9.B5 /1.C5 /1.C6 /4.C5 /4.C5 /11.A5 /11.B5
Designed
6 Pol Receptacle 6 Pol Plug 2 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Receptacle 2 Pol Receptacle 2 Pol Receptacle 2 Pol Receptacle 2 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 3 Pol Plug 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol MTA 2 Pol MTA 5 Pol Receptacle SureSeal 5 Pol Plug Sure Seal 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol Plug SureSeal 2 Pol MTA 2 Pol MTA 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2Pol F Sealed splice Sealed splice 1 Pol superseal Fuel solenoid valve Break valve Vibration valve Low Vibration valve High Rear axel valve Drum drive valve
Approved
TKZ/GE View
TKZ/LW 20070125
Date
E
Device Name Description
Sheet Ref.
Material Designation
Part No
Description
Model
Reg.
This drawing will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
Circuit diagram Reference List Kretsschema Apparatlista
CA250 T1 Scale
Sheet / of
14 / 14 Rev.
No.
393809
202 RD 6.00 mm² X.29 B X.29 A P 0 l ll lll 58 30b
X.89
15
F1.78:8.1 15.7
54
/7.B1
50a
1.1
1.2 F1.12
1.2
15A
A.1 A.2
c1.p28
920,920BK,BK 0.75 mm²,0.75 mm²
30 A1.X1
230 RD 15.17 K11.X1:86
S1.X2 7
F1.12 A.1
311 VT
/6.B1
c1.p30
0.75 mm²
S2
2.50 mm²
S2.X1 1 12 1 S2.X4 22
/9.A1 /10.B1 X.507 1
F20.X1 2
266 BK
267 F21.X1 BK 2 16.00 mm²
#1510.1 K5.2.X2
/3.B5
#1509.1 K5.1.X2
/3.A5
08662
081222
TKZ/GE
TKZ/LW
=Batteriswitch 901 BK
Q1 Q1.X1 1 1.1
F10.X1 201,201RD,RD 2 6.00 mm²,6.00 mm²
Q1.X2
16.00 mm² Q1.X3 1 1.3 1 1.4 Q1.X4 1 1.5 208,208RD,RD 4.00 mm²,4.00 mm² Q1.X5 1 1.6 255 RD 6.00 mm² Q1.X6 1 Q1.X7 1.7 1 #1669.1 F22.X1:1
A X9
6.00 mm²
1.2
X.36 1
X.72 1
c1.p32
2.50 mm²
X.72 2
2.50 mm²
284,284 RD,RD 2.50 mm²,2.50 mm²
/2.B4
M1.X1 30 1 1 50 M1.X3 1 50 30 M1.X3.1 CA260
4 A1.X1
c1.p04
3 0.75 mm²,0.75 mm² A1.X1
c1.p03
5 A1.X1
A1.X1 14
283,283 RD,RD 0.75 mm²,0.75 mm²
#1540.2 X48:4
/3.C3
#1540.1 X48:3
/3.C3
87 K1.X4 86 1
209 RD 4.00 mm² 209 RD
#1444.14 A12.X1:39
/3.A3
#2066.2 X.503
/4.A4 =Parking brake
A1.X1 303,303 VT,VT 5 13 0.75 mm²,0.75 mm² X4
X.4 5
303 VT 0.75 mm² 236 RD 0.75 mm²
c1.p9 908,908 BK,BK 0.75 mm²,0.75 mm²
1 30 K1.X3
M1
30
E
801,801 BN,BN
A
207 207 BK BK 10.00 mm² 10.00 mm²
4.00 mm²
V1
0.75 mm²,0.75 mm²
BN,BN 801,801
K
0.75 mm²,0.75 mm²
G2
S14
B
=Alternator D+ B+ W
l E
0
c1.p01 c1.p13
401,401 0.75 mm²,0.75 mm²
K1.X1 2
314,314 VT,VT 0.75 mm²,0.75 mm² 285,285 RD,RD 2.50 mm²,2.50 mm²
X.6 213,213 RD,RD 1 2.50 mm²,2.50 mm²A1.X1 3
1 85 K1.X1
A1.X1 32
213 RD
/2.A1
R1.X1 B R1.X1 C
30A
286,286 RD,RD 6.00 mm²,6.00 mm²
A
1 31A.X2
/9.A1
=Start
=ECU engine
21 S2.X3 1
F23 2 1
999 BK 70.00 mm²
1 31B.X1
70.00 mm²
902,902 VT,VT X4:2 0.75 mm²,0.75 mm² #297.2
301,301 VT,VT 0.75 mm²,0.75 mm²
1 31A.X1
G1 =Batteri
X.37+ 2 X.38 298 BK 1 70.00 mm² 1
299 BK
901,901 BK,BK 6.00 mm²,6.00 mm²
X.9 A
S.14.X1 2 2
3
S.14.X1 1 1
S.14.X1 5 5
6
7
8
4
S.14.X1 4
A1.X1 9
306 VT
6 X.4
X4 6
317 VT 7 0.75 mm² X6
X.6 7
317,317 VT,VT 0.75 mm²,0.75 mm²
2.50 mm²,2.50 mm²
306,306 VT,VT
31A.X24 1
C Y2
=Break
1.50 mm²,1.50 mm² 1 1 Y.2.X1
c1.p05
BK,BK 906,906
2 Y.2.X1 905,905 31A.X4 2 BK,BK 1
2 A1.X1
c1.p2
1 31A.X5
/2.A6
S12.X1:2 4
903,903 BK,BK
/5.C1
15.13 /2.A1
30.10 /2.A1
communicated to any third part or used for manufacturing purposes.
125A
S2.X2 1
3 X6
A R1.X1
A1.X1 12
A 11
=Driving R1
1.50 mm²
F21 2
16.00 mm²
c1.p12
702,702BU,BU
225 RD
1
266 BK
c1.p14
3 X.4:10
125A
F21.X1 1
c1.p15
2 X.6 X6 2 =Emergency switch
221 RD
2.50 mm²
and may not without the permission of the said company be copied,
F20.X1 1
40A
1
K1
220 RD
X.35 1
311,311VT,VT 15 0.75 mm²,0.75 mm²A1.X1
1 S2.X5
222 RD
This document will remain the property of Metso Dynapac AB
ECU
F20 2 1
267 BK 16.00 mm² S1.X2 5
F10.X1 1
=Gridheater
=Gridheater X.29 C
X58:1, X58.1:1 #2098.4
570,570 GN,GN
28 A1.X1
/5.A1
F1.12:2.1 2.50 mm² 15.23
342 RD
F1.1
c1.p27
F10 2 1
A 243 BK 16.00 mm²
=Main fuse
6.00 mm²,6.00 mm²
19b 19a 17a 17b
244 RD 4.00 mm²
1.1 F1.12
27 A1.X1
202,202 RD,RD
Checked
31.35
30a
604,604 YE,YE 0.75 mm²,0.75 mm² 605,605 YE,YE 0.75 mm²,0.75 mm²
F11.X1 2
40A
Issued by
Designed
Approved
TKZ/GE View
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Start and stop Kretsschema Start och stopp
/2.A6
1 S1.X11
X.9 B
A7
4.00 mm²
S1
B X9
205 RD 1 6.00 mm² F11.X1
Date
31.34
219 RD
X.40 A
Change No.
31.6
15.2
A X40
6
Pls.
M1.X2.1 1 M1.X2 1
30.3
205 RD 6.00 mm²
F11 2 1
5 Rev.
31.3
K11.X1:30 15.18
/6.B1
4
1G2.X2 A G2.X1
3
B G2.X1
2
1 G2.X4
Rev.970401
1
D
CA250 T3 Scale
Sheet / of
1 / 14 Rev.
No.
A 392423
3
4
5 Change No.
6 Date
Issued by
Checked
/1.D6
/1.D1
Pls.
A7 601 YE 1 0.75 mm² X.4
X4 1
601,601 YE,YE 0.75 mm²,0.75 mm²
17 A1.X1
c1.p17
16 A1.X1
c1.p16
ECU
31.34
15.13
30.10
/1.D1
Rev.970401
Rev.
/1.D6
2
31.35
1
A
=Buzzer
H10 /5.B2
31.29 X.508:1
222 RD
=Seat switch X.502
3 X.507:1
2.50 mm² X.4 10
/1.C1
H10.X 223 RD H10.X+1 1
S5
1
10 X4
217,217 RD,RD C 0.75 mm²,0.75 mm² S5.X1
C
NC
A
S5.X1 A
N0
B
S5.X1 B
C
313,313 VT,VT 0.75 mm²,0.75 mm²
215,215 RD,RD
c1.p29
A1.X1 29
c1.p34
A1.X1 34
=Pump switch
2.50 mm²,2.50 mm²
S4.1 218,218 S4.1.X1 A RD,RD
1
2
S4.1.X1 B
315,315 VT,VT
21 A1.X1
307,307 VT,VT 0.75 mm²,0.75 mm²
#765.3 X4:3
730,730 BU,BU
#494.2
/4.B3 /7.D1
0.75 mm²,0.75 mm²
B
c1.p21
=RPM
S45 LOW MID HI
2 993 S.45.X1 BK 0.75 mm² 5 S.45.X1
1 2 3
S.45.X1 1 S.45.X1 3
902 BK
0.75 mm²
2 X.4
324 VT
0.75 mm²
#297.1 X.5:7
/3.B5
S.45.X1 6
325 VT
0.75 mm² #1511.2 X.5:8
/3.B5
X4 2
902,902 VT,VT 0.75 mm²,0.75 mm²
#297.2 K1.X1:2
/1.B5
4 5 6
1 31B.X2
31.19
1.50 mm²
/3.A1
Designed
Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Start and stop Kretsschema Start och stopp
/3.A6
/3.A6
15.11
30.9
31.7
992 BK
/3.A1
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
C
D
CA250 T3 Scale
Sheet / of
2 / 14 Rev.
No.
A 392423
3
4
5
6
Change No.
Date
Issued by
Checked
A12
2.50 mm²
/1.B4 3.1
F1.3
3.2
344 RD
5A
C.1 C.2
F1.34 C.2
H34 1 + H34.X1
F1.34:4.1 15.22
=Diag. Ins/Dec
S53
/6.A1
H34.X2 832 BN 2 1 0.75 mm² X.5
BN,BN X5 832,832 44 2 A12.X1 0.75 mm²,0.75 mm²
H35.X2 320 VT 3 1 0.75 mm² X.5
VT,VT X5 320,320 43 3 A12.X1 0.75 mm²,0.75 mm²
ECU Engine
A12.X1 321,321VT,VT 40 0.75 mm²,0.75 mm²
=Stop 290 RD 0.75 mm²
13
14
23
24
H35
1 + H35.X1
0
1 S53.X3
283,283 RD,RD 39 0.75 mm²,0.75 mm² A12.X1
=W.I.F,Diag,Service
289 RD 0.75 mm²
2.50 mm²
991 BK 1 0.75 mm² S53.X1
#1444.14 A1.X1:14
/1.C4
835 BN
S53.X4 1
836 BN
0.75 mm² 0.75 mm²
=Diagnostic
S52 0
0.75 mm²
1 1 S52.X1
13
14
#1509.1
1 30 K5.1.X2
87
4 X.5
X5 4
835,835 BN,BN 0.75 mm²,0.75 mm²
5 X.5
X5 5
836,836 BN,BN 0.75 mm²,0.75 mm²
24 A12.X1
6 X.5
X5 6
837,837 BN,BN 0.75 mm²,0.75 mm²
2 A12.X1
25 A12.X1
837 BN 0.75 mm²
266 BK 16.00 mm²
X6 5
308 VT
#481.1
K5.1.X3 1
/4.C3
0.75 mm²
323,323 VT,VT 1 0.75 mm²,0.75 mm² K5.2.X1
K5.2.X1 2
267 BK 1 16.00 mm² K5.2.X2
K5.2.X3 1
#1510.1 F21.X1:1
A12.X1 4
324,324 VT,VT 0.75 mm²,0.75 mm²
7 X5
X.5 7
324 VT
A12.X1 16
325,325 VT,VT 0.75 mm²,0.75 mm²
8 X5
X.5 8
325 VT
0.75 mm²
0.75 mm²
S.45.X1:3 #297.1
/2.C3
S.45.X1:6 #1511.2
/2.C3
981,981BK,BK 0.75 mm²,0.75 mm²
A
1 31A.X6
264 BK 16.00 mm²
982,982 BK,BK 0.75 mm²,0.75 mm²
265 BK 16.00 mm²
B
=Gridheater
2
1
E26
4 X48 3 X48 2 X48 1 X48
990 BK
85 K5.1.X1 2
308,308VT,VT 5 0.75 mm²,0.75 mm² X.6
/1.A4 S53.X2 1
1 86 K5.1.X1
X.506 1
3.1 F1.34
322,322VT,VT 0.75 mm²,0.75 mm²
E26.X1 1 E26.X2 1
343 RD
31.7
K31
31.19
/2.D6
/5.A1 F1.12:2.1 15.21
/2.D1 15.11
/2.D1
Pls.
/2.D6
2
Rev.
30.9
Rev.970401
1
S52.X2 1 /1.B4
#1540.2 X.72:1
/1.B4
#1540.1 X.72:1
285,285 RD,RD 2.50 mm²,2.50 mm² 284,284 RD,RD 2.50 mm²,2.50 mm²
983,983 BK,BK 2.50 mm²,2.50 mm²
1 31A.X7
984,984 BK,BK 2.50 mm²,2.50 mm²
1 31A.X8
1 31B.X3
Designed
Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram ECUengine Kretsschema ECUmaskin
CA250 T3 A
Scale
Rev.
/4.A6
/4.A6
15.8 /4.A1
30.6
31.18
0.75 mm²
31.15
989 BK
/4.A1
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
C
D
Sheet / of
No.
A 392423
3 / 14
2
3
4
5 Pls.
6
Change No.
Issued by
Date
Checked
/1.B5
802,802 BN,BN 0.75 mm²,0.75 mm²
/5.B2
31.31 X.508:1
228 RD
A1
229 RD 0.75 mm² 7 V + A8.X33 J1:7 231 RD 2 0.75 mm² A8.X34
Keyswitch J2:2
J2:9
0.75 mm² A8.X34 9
ECU
24 A1.X1
c1.p24
25 A1.X1
c1.p25
26 A1.X1
c1.p26
/3.D6
A c1.p35
806,806 BN,BN 0.75 mm²,0.75 mm²
808,808 BN,BN 0.75 mm²,0.75 mm²
Fuel sender
B3
Fuel lev.
B
802,802 BN,BN 0.75 mm²,0.75 mm²
802 BN
Hour Meter Enable
H
X.6 4
X.503 1
1 X.509
4 X6
31.15
A1
801,801BN,BN #2066.2 V1:A 0.75 mm²,0.75 mm²
31.18
15.8
/3.D6
/3.D1
/3.D1
Rev.
30.6
Rev.970401
1
J1:8
A8.X33 8
803 BN
0.75 mm² 8 X.4
803,803 BN,BN 0.75 mm²,0.75 mm²
X4 8
B3.X1 1 1
2 Fuel
B3.X2 1
913,913 BK,BK 1 0.75 mm²,0.75 mm² 31A.X9
Low fuel Engine temp
B2
Charging 7 X.4
Eng. temp. A8.X33 1
J2:8
A8.X34 8
J2:3
A8.X34 3
805 BN
0.75 mm²
Eng. press. 0.75 mm²
9 X.4
X4 9
1
Hydraulic J2:4
A8.X34 4
J2:5
A8.X34 5
307 VT 3 0.75 mm² X.4 R2 2
X4 3
807,807 BN,BN
0.75 mm²,0.75 mm²
0.75 mm²,0.75 mm²
307,307 VT,VT #765.3
/2.B5
1 1 B10.X1
809 BN
0.75 mm²
X6 10
X.6 10
809,809 BN,BN 0.75 mm²,0.75 mm²
810 BN
0.75 mm²
11 X6
X.6 11
810,810 BN,BN 0.75 mm²,0.75 mm²
B1.X1 1 1
Glowing
2
Eng.Pressure
B4 P
J2:10
A8.X34 10
0.75 mm²
308 VT 0.75 mm²
#481.1
931 BK
2
B4.X2 1
915,915 BK,BK 0.75 mm²,0.75 mm²
31A.X10 1
0.75 mm²
C
1 31B.X4
/3.A5
31.1
31.12
J1:5
A8.X33 5
B4.X1 1 1
/5.A1
/5.A6
/5.A6
15.1
30.2 /5.A1
communicated to any third part or used for manufacturing purposes.
V
and may not without the permission of the said company be copied,
Eng.Temp
Air filter 915 BK
This document will remain the property of Metso Dynapac AB
2
B1
Air filter
5 6
P
Hydraulik oil temp
0.75 mm²,0.75 mm²
=1.5 Kohm
B
Fuel
B10
807,807 BN,BN
Brake
1 B2.X1
Engine pressure
X.505 1
807 BN
805,805 BN,BN 0.75 mm²,0.75 mm²
805,805 BN,BN 0.75 mm²,0.75 mm² X.504 1
J1:1
X4 7
Designed
Approved
TKZ/GE View
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Warning panel Kretsschema Varningspanel
D
CA250 T3 Scale
Sheet / of
4 / 14 Rev.
No.
A 392423
2
3
4
5 Pls.
6
Change No.
Issued by
Date
Checked
F1.12:1.2 15.23 2.1 F1.12 343 RD
2.1 2.2
F1.2 10A
B.1
F1.12 B.1
B.2
F1.12 B.2
226 RD
l
=Horn
0
H11 2
S3.X1 2 2
604 YE 3
S3.X1 3
1
7
/2.A2
932 BK
1 31B.X5
8
228 RD
X71:1 #1731.1
/9.D1
=Backup alarm
A7 c1.p18
A1.X1 18
603,603 YE,YE 0.75 mm²,0.75 mm²
1 H13.X1
H13 1
1 X246
ECU
2
X246 2
Backup alarm
B
2 H13.X1 705 BU
=Vibration
0.75 mm²
9 X6
X.6 9
705,705 BU,BU 0.75 mm²,0.75 mm²
909,909 BK,BK 0.75 mm²,0.75 mm²
8 A1.X1
S12
c1.p07
4 X.507:1
225 RD
1.50 mm² S12.X1 2 2
238 RD 0.75 mm²
5 S12.X1 5 943 BK 7 0.75 mm²S12.X1 7 9 S12.X1 9
3
Y3 S12.X1 3
1 6 S12.X1 4
4 S12.X1
8
8 S12.X1 10
10
1 31A.X11
=Vibration valve Low
Low 0 High
/1.D1
A
X.509:1 31.31
/3.A1
H10.X+:1 31.29
223 RD
/9.C1
4
/4.A1
F1.34:3.1 15.21
X.508 1
#1730.1 X70:1
6
5
Horn
1
227 RD
2.50 mm²
H11.X2 1
1 H11.X1
342 RD 2.50 mm²
31.12
S3
/4.D6
=Horn switch
31.1
/4.D6
/1.B1
/4.D1 15.1
/4.D1
Rev.
30.2
Rev.970401
1
707 BU 0.75 mm²
X6 8
X.6 8
707,707 BU,BU
7 A1.X1
0.75 mm²,0.75 mm²
c1.p08
c1.p10
A1.X1 10
701,701 BU,BU 0.75 mm²,0.75 mm²
1 1 Y3.X1
706 BU 0.75 mm²
2 Y3.X1 2
911,911BK,BK 0.75 mm²,0.75 mm²
1 31A.X12
=Vibration valve High 703,703 BU,BU 0.75 mm²,0.75 mm²
6 A1.X1
Y4
A1.X1 11
c1.p06
708 BU 0.75 mm²
708,708 BU,BU
1 1 Y4.X1
0.75 mm²,0.75 mm²
2 Y4.X1 914,914 BK,BK 1 2 31A.X13 0.75 mm²,0.75 mm²
Vibration
C
S6 1 31A.X14 1 31B.X6
/6.A6 Designed
Approved
TKZ/GE View
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
TKZ/LW 20060615
Date
E
Reg.
/6.A6
15.4
31.2
0.75 mm²
/6.A1
30.5
942 BK
912,912 BK,BK 0.75 mm²,0.75 mm²
S6.X1 2
31.5
1 S6.X1
/6.A1
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
=Vibration on/off
Material Designation
Part No
Description
Model
Circuit diagram Horn vibb and backup alarm Kretsschema Signalhorn,vibb och backalarm
D
CA250 T3 Scale
Sheet / of
5 / 14 Rev.
No.
A 392423
2
3
4
5 Rev.
Pls.
6
Change No.
Issued by
Date
Checked
=Rotating beacon
0
4.1 F1.34
4.1
F1.4
4.2
10A
D.1
F1.34 D.1
224 RD
S18.X1 2 2
H14 3
S18.X1 3
610 YE
4 X.4
X4 4
610,610 YE,YE
1 X.7
X7 1
1 1 H14.X1
610 YE
/5.D6
/8.C2
M
31.2
344 RD 2.50 mm²
/5.D6
#1724.1 X.7.1:1
l
31.5
/3.B1
1
4
S18.X1 7 7
345 RD
611 YE
6
5
8
S18.X1 8
927 BK
0.75 mm² /8.C2 929 BK
0.75 mm²
2 X7
X.7 2
927,927 BK,BK
1 31A.X15
X.7.1:2 31.41
1 31B.X7 1 31B.X11
F1.56:5.1 15.24
2.50 mm²
A
Rotating beacon
2
D.2
1 H14.X2
/5.D1
S18
F1.34:3.1 15.22
15.4
/5.D1
=Rotating beacon switch
30.5
Rev.970401
1
=Working light front left /12.A1
E5 1 1 E5.X1
K11
15.18 X40:A
86 87 K11.X1
230 RD
30 86 K11.X1
205 RD 6.00 mm²
K11.X1 85
916 BK 104 WH
30 K11.X1 87a 85 87
=Working light front right
2
1 1 E6.X1
E7.X2 1
101 WH
2.50 mm² 103 WH
X13.1 1
X8.1 1
#477.1 X.13.1:1
=Working light switch
1 X.13
l 1.1
F2.1 20A
F2.12 A.1
232 RD 0
4.00 mm²
/8.B2
S22.X1 2 2
3
233 RD S22.X1 5 5 2.50 mm² S22.X1 7 7
6
S22.X1 3
1
4 8
S22.X1 6
101 WH 234 RD 0.75 mm²
E8 1 1 E8.X1
2
E2.X1 1 1
2.50 mm² 102 WH 2.50 mm²
11 X.4
12 X.4
X4 11
103 WH
101,101 WH,WH 2.50 mm²,2.50 mm²
930 BK
2.50 mm²
Rear left
X13.1 2
B
931 BK
Rear right
E8.X1 2
Rops 2
E2.X1 2
930 BK 2.50 mm²
2 X13.2
X.13 930,930 BK,BK 2 2.50 mm²,2.50 mm²
1 31A.X16
Rear left
931 BK
E1 E1.X1 1 1
2
Front left
E1.X1 2
X4 102,102 WH,WH 12 2.50 mm²,2.50 mm²
S22.X1 8
C
=Working light rear right
E4 X8.2 1
/7.A1
1 X.8
E4.X1 1 1
102 WH 2.50 mm²
2
E4.X1 2
932 BK 2.50 mm²
2 X8.2
X.8 2
932,932 BK,BK 1 2.50 mm²,2.50 mm² 31A.X17
Rear right
=Working light front right 104 WH
/8.B2
933 BK
E3 E3.X1 1 1
2
E3.X1 2
Front right
0.75 mm²
1 31B.X8
/7.A1
/7.A6
15.12
31.10
941 BK
30
E6.X1 2
=Working light rear left
X13.2 101 WH 1 2.50 mm²
#477.2 X.8.1:1
/7.A1
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
2
=Working light front left
A.2
F2.12:2.2 15.6
1.2
A.1
Front right
E2
S22 1.1 F2.12
Front left
E6
2.50 mm²
6.00 mm²
X8.1 2
=Working light rear right
102 WH 203 RD
2.50 mm²
=Working light rear left
933 BK
E7 1 1 E7.X1
932 BK
Designed
Approved
TKZ/GE View
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Rotating beacom, working light Kretsschema Roterande varningsljus, arbetsbelysning
31.14
/1.A2
15.17 S1.X2:5
E5.X2 1
/7.A6
/1.B2
2
D
CA250 T3 Scale
Sheet / of
6 / 14 Rev.
No.
A 392423
2
3
4
1
4 8 10
X.11 1
120 WH
56B E10.X1
3 X11
10A
H.1 H.2
1 X.12
X12 1
=Flash relay
K9
6 4
S21.X1 8 S21.X1 10
8 10
662 664 YE YE 0.75 mm² 0.75 mm²
X.516
961 BK
X12 3
1 E17.X1 1
X6 6
730 BU
1 86 K10.X2
/8.A1
30 30 K10.X1
Wire area 1.5 mm unless otherwise stated Ledningsarea 1.5 mm där annat ej anges
/6.D6
31.10 1
Direction/ side Right
1
1
2
H17.X2 1
973 BK
E14.X1.1 1
1
H26.X1.1 1
2
87
B
Direction/ side Left
1.50 mm²
E14/H26/H16
Position Left/ rear
661 YE 4
670 YE
632 YE 631 YE
978 BK 31A.X23 1
3
E16/H27/H19 E16.X1.1 1
Break light Left/ rear
E14.X2.1 1
1
Direction Left/ rear
977 BK
C
X.514
1
Position Right/ rear 976 BK
X.512
150 WH 2
H19.X1.1 1
3
4
Break light Right rear
E16.X2.1 1
1
H27.X1.1 1 652 YE
1 31B.X9
651 YE
960 BK Designed
Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
Direction Right/ rear
1 31B.X10
980 BK
85 K10.X1 85 87a K10.X1 87
Left/ front
H20.X2
2
K10 6 X.6
Position/ direction
1 31A.X20
X.513
650 YE
=Break light relay
15.20
X12 2
1 H20.X1
H16.X1.1 1
E17
S17.X1 17
=Registration plate lamp
17
1 H17.X1
X.12 3
X12 4
1.50 mm²
971 BK
H17
1.50 mm² 4 X.12
E13/H15.X3 1
=Direction side right
=Direction side left
1.50 mm²
1
3
622 YE
2 X.12
Position/ direction Right/ front
1 31A.X19
E13/H15
665 YE
663 YE
3
18 S17.X1 18 5 S17.X1 5 10 S17.X1 10
1
H20
1.50 mm²
650 YE
1
970 BK
=Position direction left/ front 1
663 YE
l
2
730,730 BU,BU 0.75 mm²,0.75 mm²
A
972 BK
661 YE
670 YE
0
E15/H18.X3 1
E13/H15.X2
1.50 mm²
1 2 E17.X2
=Hazard
S17
1.50 mm²
/2.B5
2
3
663 YE
670 YE
671 YE
#494.2
1
E15/H18
E13/H15.X1 1 2
1 1
K9.X1 31
Headlight Right/ front
1 31A.X18
56A X 31 E9.X1 56B 56B 31 X E9.X1 =Position direction right/ front
621 YE
49A K9.X1 660 49a YE 31
1
630 YE
S21.X1 3S21.X1
3
S21.X1 5 7 7 S21.X1 967 9 9 BK 0.75 mm²
2.50 mm²
Headlight Left/ front
E15/H18.X2
661 YE
S21.X1 2
49
1 E15/H18.X1
620 YE
X.515 1
l 0 ll
2
49 K9.X1
669 YE
669 YE
S21
1.50 mm²
968 BK
E9
=Direction
F1.78 H.2
31 E10.X1 31 969 BK
1.50 mm²
X.26:1 #1631.1
245 RD
X.11 2
669 YE
F1.78 H.1
X X
/8.A6
F1.8
2 X11
X.11 3
X.11 4
X.89 15.7
8.1
966 BK 0.75 mm²
56B
122 WH
630 YE 965 BK 0.75 mm²
56A
=Headlight left
620 YE
962 BK
2.50 mm²
121 WH S16.X1 6S16.X1 4 623 YE S16.X1 8 624 S16.X1 YE 10
963 BK 0.75 mm²
8.2
/10.C1
1 X11
1 X.510
15.6 F2.1:1.2
6
2.50 mm²
31.14
/6.D6 3
2
120 WH
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Driving light Kretsschema Trafikbelysning
31.20
4.00 mm²
2 S16.X1
E10 S16.X1 3
/8.A6
F2.2B2 1
241 RD
246 5 RD S16.X1 5 964 BK 7 0.75 mm² S16.X1 7 9 S16.X1 9
8.1 F1.78
30.1
Checked
31.22
B.2
F2.2B1 1
1
20A
B.1
/6.C1
/1.B1
2.2
F2.2
244 RD 4.00 mm²
/8.A1
Issued by
Date
=Headlight right
4 X11
/6.D1
/6.D1 15.12
l 0 ll
242 RD
communicated to any third part or used for manufacturing purposes.
6
Change No.
S16
F2.12 2.2
and may not without the permission of the said company be copied,
Pls.
=Head light switch
2.1
This document will remain the property of Metso Dynapac AB
5 Rev.
30
Rev.970401
1
D
CA250 T3 Scale
Sheet / of
7 / 14 Rev.
No.
A 392423
2
3
4
5
/7.D1
Pls.
Change No.
6 Date
Issued by
Checked
E6.1 1 1 E6.X2
2.50 mm²
X13.3 1
110 WH
2
E6.X2 2
950 BK
31.22
2.50 mm² X13.3 2
/7.D6
/7.D6
=Working light rear left
15.20
/7.D1
Rev.
30.1
Rev.970401
1
31.20
=Working light rear right 111 WH
E8.1 1 1 E8.X2
2
A
951 BK E8.X2 2
=Working light Front.Left Cab
E20 /6.B4
#477.1 X.13:1
1 X.13.1
X13.4 1
101 WH
101 WH 1 X41
X.41 1
X.519 1 1
2
X.519 2
=Working light Rear.Right Cab
E22
X.523 1 103 WH 2 X41
X.41 2
X.520 1 1
2
X.520 2
=Working light Front.Right Cab
E21 /6.C4
#477.2 X.8:1
1 X.8.1
X8.4 1
102 WH
102 WH 3 X41
X.41 3
X.521 1 1
2
X.521 2
B
=Working light Rear.Right Cab
E23
X.524 1 104 WH
4 X41
X.41 4
X.522 1 1
2
X.522 2
H14.1 1
/6.A4
#1724.1 X.7:1
1 X.7.1
X7.1 1
610 YE
1 X32
X.32 1
/6.A4
31.41 X.7:2
2 X.7.1
X7.1 2
927 BK
2 X32
X.32 2
M 2
31.23
/9.A6 Designed
Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Working light,Rotating beacon cab Kretsschema Arbetsbelysning, Rot. varningsljus hytt
/9.A6
31.26
15.5 /9.A1
30.4 /9.A1
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
C
D
CA250 T3 Scale
Sheet / of
8 / 14 Rev.
No.
A 392423
2
3
4
5
6
Change No.
Issued by
Date
Checked
M2
Q1.X6 #1669.1
31.23
=Heater blower
31.26
/1.A4
S38
/8.D6
15.5
/8.D6
30.4
Pls.
/8.D1
Rev.
/8.D1
Rev.970401
1
255 RD 6.00 mm²
1 1 F22.X1
#2098.4 X.35
/1.B1
F22 2 20A
570 GN
F22.X1 2
1 X58
254 RD 6.00 mm² X.58 1
A X.60
570 GN
X60 A
1 X.61
X61 1
K30.X1 30 86
85 K30.X1 30 87 87a
86 K30.X1 87
K30.X1 85
+
4
A
3
M
2
B X60
X.60 B
974 BK 6.00 mm²
31C.X1 1
K30
S34
B 8
6 /12.B1
2
F1.56:5.1 15.26
7 5
M3
1 RD
0 346 RD
53
M
31
BK
X59 2
X.59 2
1 GN
31B
YE
53A
975 BK
1
2.50 mm²
31B.X16
2.50 mm² 6.1 F1.56
6.1 6.2
F1.6
F.1 F.2
10A
X.73 1 X.73.1 1
279 RD 2.50 mm²
X.59 1
279 RD
#1720.1 X.59.1:1
2.50 mm²
X59 1
C
=Horn. Cab
/11.B2
H11.1
#1730.1 S3.X1:3
15.19
/5.A5
909 BK
1 X.29.1
X29.1 1
2 X.29.1
X29.1 2
#1731.1 31B.X5:1
/11.A6
/11.A1
30.13
X71 1
602 YE
Designed
Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Simple cab Kretsschema Enkel hytt
/11.A6
X70 1
31.40
1
31.36
/5.A4
/11.A1
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
2
D
CA250 T3 Scale
Sheet / of
9 / 14 Rev.
No.
A 392423
1
2
3
4
5
Rev.970401
Rev.
Pls.
6
Change No.
Issued by
Date
Checked
A
#2086.1
S38
=Heater blower
M2 F22.12
1 1 F22.X2
/1.B1
#2098.4 X.35
20A
570 GN
F22.X2 2
254 RD 6.00 mm²
1 X58.1
X.58.1 1
A X.60.1
X60.1 A
570 GN 1 X.61.1
X61.1 1
K30.X2 30 86
85 K30.X2 30 87 87a
86 K30.X2 87
K30.X2 85
+
4 3
M
2
B X60.1
X.60.1 B
B
K30.1
=Compressor clutch
1 X62
590 GN
1 X.75
C
=Inner light =Door switch
E24
S37
2 X26
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
/7.B1
#1631.1 F1.78:H.2
1 X.26
X26 1
280
181
181
182
182
X.26 2
1 31B.X12
1 0 2
Designed
C
Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Simple cab CEmark Kretsschema Enkel hytt CEmärkt
D
CA250 T3 Scale
Sheet / of
10 / 14 Rev.
No.
A 392423
1
2
3
4
5
6
Change No.
Date
Issued by
Checked
RD
53
8
GN
31B
2
YE
53A
S36
BK
31
M
31.36
M4
31.40
=Wiper rear
/9.D6
15.19 /9.D6
30.13
Pls.
/9.D1
/9.D1
Rev.970401
Rev.
A
6
7 5 1
0 1
=Wiper front
M3.1 RD
53
8
GN
31B
2
YE
53A
S34.1
M
31
2 X.59.1
BK
X59.1 2
B
6
7 /9.C3
X.73.1 #1720.1
279 RD 2.50 mm²
1 X.59.1
5
X59.1 1
1
0 1
=Washer front/rear
M5
M
S35 C
2 4
1 3 7
Designed
Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Simple cab CEmark Kretsschema Enkel hytt CEmärkt
31.28 /12.A6
/12.A6
15.5 /12.A1
30.4
31.6
1 0 2
/12.A1
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
8
D
CA250 T3 Scale
Sheet / of
11 / 14 Rev.
No.
A 392423
1
2
3
4
5 Pls.
6
Change No.
Issued by
Date
Checked
/11.D6
=Traction control
A
S54
345 RD
l
=Rear axel
0
Y5
2.50 mm² 5.1 F1.56
5.1 5.2
346 RD
31.28
F1.34:4.1 15.24
31.6
/6.A1
/11.D6
/11.D1 15.5
30.4
/11.D1
Rev.970401
Rev.
F1.5 10A
E.1 E.2
X.74 1
250 RD
S54.X1 2 2 251 RD S54.X1 5 5
S54.X1 1 1 S54.X1 3 3
709 BU
1 X17
X.17 1
709 BU
Y5.X1 1 1
2 Y5.X1 2
918 BK
X.17 2
X17 2
918 BK
710 BU 4 6
S54.X1 6
1 31B.X14
711 BU 712 BU =Drum drive
Y6 713 BU X.16 1
/9.B1
F1.56:6.1 15.26
2.50 mm²
X16 1
711 BU
Y6.X1 1 1
2 Y6.X1 2
919 BK
X16 2
X.16 2
919 BK
1 31B.X15
=Dual speed
B
S55 l 0 ll S55.X1 1 1 3
S55.X12 2
714 BU S55.X1 5 5
4 6
S55.X1 6
Designed
Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
Reg.
Material Designation
Part No
Description
Model
Circuit diagram Dual speed Kretsschema Hög/ låg hastighet
31.27
31.6
15.5
30.4
communicated to any third part or used for manufacturing purposes.
and may not without the permission of the said company be copied,
This document will remain the property of Metso Dynapac AB
C
D
CA250 T3 Scale
Sheet / of
12 / 14 Rev.
No.
A 392423
Rev.970401
Rev.
Pls.
Change No.
Date
Issued by
Checked
Reference List Device Name Description
Sheet Ref. Device Name Description
Sheet Ref.
A1 A1.X1 A8.X33 A8.X34 A12.X1 B1 B2 B3 B4 B10 E1 E2 E3 E4 E5 E6 E6.1 E7 E8 E8.1 E9 E10 E17 E20 E21 E22 E23 E24 E26 E13/H15 E15/H18 E16/H27/H19 E14/H26/H16 F1.1 F1.2 F1.3 F1.4 F1.5 F1.6 F1.8 F2.1 F2.2 F10 F11 F20 F21 F22 F22.1 F23 G1 G2 G2.X1 H10 H11 H11.1 H13
/4.B2 /1.B3 /4.B3 /4.A3 /3.B4 /4.C5 /4.B5 /4.B5 /4.C5 /4.B5 /6.C4 /6.C4 /6.D4 /6.C4 /6.B3 /6.B4 /8.A4 /6.B3 /6.B4 /8.A4 /7.A5 /7.A5 /7.C4 /8.B4 /8.B4 /8.B4 /8.B4 /10.C4 /3.B6 /7.B5 /7.A5 /7.C5 /7.C5 /1.B1 /5.A1 /3.A2 /6.A1 /12.A1 /9.C2 /7.B1 /6.C1 /7.A1 /1.A4 /1.A4 /1.A4 /1.A4 /9.A1 /10.B1 /1.B4 /1.A5 /1.C6 /1.B6 /2.A3 /5.A5 /9.C5 /5.B5
/6.A4 /8.B5 /7.B5 /7.B5 /3.B3 /3.B3 /1.B4 /7.C1 /7.D3 /6.B2 /9.A2 /10.B2 /3.A5 /1.B6 /9.A4 /9.C5 /11.B5 /11.A5 /11.C5 /1.A5 /1.C2 /4.C3 /1.C2 /1.A1 /1.B2 /1.B2 /5.A3 /2.B2 /2.B3 /5.C3 /5.C2 /1.C4 /7.A2 /7.C3 /6.A2 /7.B3 /6.C2 /9.B3 /11.B4 /11.C4 /11.A4 /10.C2 /9.A4 /2.C2 /3.C2 /3.B2 /12.A3 /12.B4 /1.A1 /1.B2 /1.B2 /1.B2 /1.B2 /1.B2 /1.B2 /2.B2
Designed
Warning/Hour/Fuel Instr Connector 42pin 8 Pol MATENLOK 10 Pol MATENLOK Connector 50pol Hydraulik oil temp Engine temp Fuel sender Air filter Engine pressure Working light Rops Working light Rops Working light Rops Working light Rops Working light Working light Working light Working light Working light Working light Headlight Headlight Registration plate lamp Working light Cab Working light Cab Working light Cab Working light Cab Inner light Glow plug Direction indicator lamp. Front/Right Directio indicator lamp. Front/Left DirectionPos and stop rear right DirectionPos and stop rear left Fuse 15 A. Blue Fuse 10 A. Red Fuse 5A. Tan Fuse 10A. Red Fuse 10A. Red Fuse 10A. Red Fuse 10A. Red Fuse 20A. Yellow Fuse 20A. Yellow Fuse 40A. Orange Fuse 40A. Orange Fuse 125A. Orange Fuse 125A. Orange Fuse 20A. Yellow Fuse 20A. Yellow Fuse 30A. Green Battery Alternator 4pol F 150series Buzzer Horn Horn. Cab Backup alarm Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
H14 H14.1 H17 H20 H34 H35 K1 K9 K10 K11 K30 K30.1 K31 M1 M2 M3 M3.1 M4 M5 Q1 R1 R2 R1.X1 S1 S2 S2.2 S3 S4.1 S5 S6 S12 S14 S16 S17 S18 S21 S22 S34 S34.1 S35 S36 S37 S38 S45 S52 S53 S54 S55 S1.X1 S1.X2 S2.X1 S2.X2 S2.X3 S2.X4 S2.X5 S4.1.X1
Rotating beacon Rops Rotating beacon Cab Side direction indicator lamp Side direction indicator lamp Pilot lamp 16mm Pilot lamp 16mm Start relay 75A Flash relay Relay Light relay 30A Heater relay 30A Heater relay 30A Relay Starter Heater blower Wiper front Wiper front Wiper rear Washer Circuit breaker Potentiometer with movable contact Resistor 1,5 Kohm 3Pol Plug Switch ignition Emergency Stop Contact block NC Sw Signal Horn Neutral position switch pump Seat switch Vibb on/off Sw Vibration 3way LH Sw Parking brake Sw Traffic Light Sw_Hazard Sw Rotating Beacon Sw Direction Indicate Sw Working Light Sw Window wiper Sw Window wiper Window washer Sw Window wiper rear Door switch Sw Fan Sw RPM Sw2waynon locking 16mm Sw3waynon locking 16mm Sw Tractin controll Sw Dual speed Ignition Ignition Spade terminal Spade terminal Spade terminal Spade terminal Spade terminal 4Pol
Material Designation
Part No
Description
Model
Reg.
This drawing will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
Circuit diagram Reference List Kretsschema Apparatlista
CA250 T3 Scale
Sheet / of
13 / 14 Rev.
No.
A 392423
Rev.970401
Rev.
Pls.
Change No.
Date
Issued by
Checked
Reference List Device Name Description
Sheet Ref. Device Name Description
Sheet Ref.
S5.X1 S6.X1 V1 X4 X.4 X5 X.5 X6 X.6 X7 X.7 X7.1 X.7.1 X.8 X8.1 X.8.1 X8.2 X8.4 X9 X.9 X11 X.11 X12 X.12 X.13 X13.1 X.13.1 X13.2 X13.3 X13.4 X16 X.16 X17 X.17 X26 X.26 X.29 X29.1 X.29.1 X32 X.32 X40 X.40 X41 X.41 X48 X58 X.58 X58.1 X.58.1 X59 X.59 X59.1 X.59.1 X60 X.60
/2.B3 /5.C3 /1.B5 /4.B3 /4.B3 /3.B4 /3.B3 /4.A3 /4.A3 /6.A4 /6.A4 /8.C2 /8.C2 /6.C4 /6.B3 /8.B2 /6.C4 /8.B2 /1.A3 /1.A3 /7.A3 /7.A3 /7.B3 /7.B3 /6.C4 /6.B3 /8.B2 /6.C4 /8.A5 /8.B2 /12.B5 /12.B5 /12.A5 /12.A5 /10.C2 /10.C1 /1.A2 /9.C4 /9.C4 /8.C3 /8.C3 /1.A3 /1.A3 /8.B3 /8.B3 /3.B4 /9.A2 /9.A2 /10.B1 /10.B2 /9.C3 /9.C3 /11.B3 /11.B3 /9.A6 /9.A6
/9.A2 /9.A2 /10.B2 /10.B2 /10.B2 /9.C2 /9.D2 /10.B5 /5.B5 /1.C6 /5.C5 /5.C5 /12.A5 /12.B5
Designed
3Pol Plug 2Pol Plug Diod 12 Pol Receptacle 12Pol Plug 12 Pol Receptacle 12 Pol Plug 12 Pol Receptacle 12 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Plug 2 Pol Receptacle 2 pol Plug 2 Pol Receptacle 2 Pol Receptacle 2 Pol MTA 2 Pol MTA 6 Pol Receptacle 6 Pol Plug 6 Pol Receptacle 6 Pol Plug 2 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Receptacle 2 Pol Receptacle 2 Pol Receptacle 2 Pol Receptacle 2 Pol Plug 2 Pol Receptacle 2 Pol Plug 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 3 Pol Plug 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol MTA 2 Pol MTA 5 Pol Receptacle SureSeal 5 Pol Plug Sure Seal 4 Pol Plug 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol MTA 2 Pol MTA Approved
TKZ/GE View
TKZ/LW 20060615
Date
E
X61 X.61 X61.1 X.61.1 X62 X70 X71 X.75 X246 Y2 Y3 Y4 Y5 Y6
2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol Plug SureSeal 2 Pol Receptacle SureSeal 2 Pol F Sealed splice Sealed splice 1 Pol superseal 2 Pol Plug SureSeal Break valve Vibration Valve Low Vibration Valve High Rear axel valve Drum drive valve
Material Designation
Part No
Description
Model
Reg.
This drawing will remain the property of Metso Dynapac AB and may not without the permission of the said company be copied, communicated to any third part or used for manufacturing purposes.
Circuit diagram Reference List Kretsschema Apparatlista
CA250 T3 Scale
Sheet / of
14 / 14 Rev.
No.
A 392423
Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden
Dynapac Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden
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