Dual Pool Shale Shaker SG3X Motor

DUAL POOL™ 600 SERIES SHAKER SG3X MOTOR Issued 06 Mar 09

Rev. 15 May 11

Maintenance & Operation Manual

Derrick Equipment Company 15630 Export Plaza Drive Houston, Texas 77032 Phone: 281.590.3003 Toll Free: 1.866.DERRICK Fax: 281.442.6948 www.derrickequipment.com

UNIT NUMBER IS KEY TO DERRICK SERVICE All inquiries to Derrick must include the equipment unit number. The stainless steel unit number tag attached to each piece of Derrick equipment is your key to efficient service and support.

Typical Derrick Unit Number This unique number gives vital information to Service personnel who use it to identify the correct parts when filling orders, provide accurate responses to service questions, track documentation, and trace the equipment’s history or configuration. In short, the unit number provides the critical information needed to ensure that Derrick customers receive the best possible service. The unit number consists of a two-character alphabetic prefix that identifies the equipment type and a series of numeric characters that signify the sequence of the machine’s manufacture. For example, unit number MA000001 would be the first screening machine manufactured by Derrick. Alphabetic prefixes currently in use are: MA - Screening Machine AD - Desilter and Desander DG - Degasser AG - Mud Agitator CF - Centrifuge SF - Screen Frame To ensure that it will remain intact over many years of rigorous service, the heavy-gage tag is riveted to a structural member such as the shaker support structure. It is not to be confused with any other identifier on the machine such as a vibrator motor serial number. For convenient availability, the unit number is also recorded in the Operation and Maintenance manual shipped with the equipment. When contacting Derrick for any equipment question or need, always have the unit number in your possession. It’s the best way to get the most efficient service from our dedicated Service and Engineering personnel.

ABOUT THIS MANUAL This document is published in both printed and electronic form. In the electronic manual, all sections and paragraphs listed in the CONTENTS are linked to the corresponding text. Navigate the electronic manual as follows: 1. To view any desired information, display the CONTENTS page and move the cursor to the desired paragraph or section title. 2. To display the desired information, click on the listing when the pointing finger appears over the text. 3. When finished viewing the text, press Alt + left arrow key to return to the CONTENTS page. 4. If desired to return to the same information, press Alt + right arrow. To locate a different item, repeat steps 1 and 2.

The content of this document is subject to change at any time. Information provided does not cover all details or variations possible with DERRICK equipment, nor does it cover every contingency that may be met in conjunction with installation, operation, maintenance, or troubleshooting of the equipment. Should additional information be required, or should situations arise that are not covered by this manual, bring the matter to the attention of your local DERRICK representative or the Service Department at DERRICK Corporation in Buffalo, New York. Copyright© 2008 by DERRICK CORPORATION

CONTENTS Section

Page

1 - Introduction ............................................................................................ 1-1 Overview

Date 30 Sep 10

1-1

Safety ..................................................................................................... 1-1 Equipment Use....................................................................................... 1-2 Equipment Orientation............................................................................ 1-2 Vapor Extraction (VE) Machines ............................................................ 1-2 Description and Operation...................................................................... 1-3 Product Support ..................................................................................... 1-8 2 - Safety ...................................................................................................... 2-1

30 Oct 10

Introduction ............................................................................................ 2-1 Warnings ................................................................................................ 2-1 Material Safety Data Sheets (MSDSs) ................................................... 2-3 3 - Installation .............................................................................................. 3-1

15 Aug 10

General .................................................................................................. 3-1 Safety ..................................................................................................... 3-1 Installation Sequence ............................................................................. 3-2 Storage................................................................................................... 3-2 Site Preparation and Clearance Requirements...................................... 3-2 Moving/Positioning the Equipment ......................................................... 3-3 Desilter and Desander Installation ......................................................... 3-5 Equipment Leveling................................................................................ 3-10 Shipping Brackets .................................................................................. 3-10 Feed and Discharge Connections .......................................................... 3-11 Electric Power Connections ................................................................... 3-13 Compressed Air Supply Connection ...................................................... 3-14 Screen Panel Installation........................................................................ 3-15 Machine Startup ..................................................................................... 3-16

15 May 11

TOC-1 DP600Series

CONTENTS Section

Page

4 - Operating Instructions ........................................................................... 4-1

Date 22 Mar 09

General ................................................................................................... 4-1 Operating Safety ..................................................................................... 4-1 Initial Startup ........................................................................................... 4-1 Normal Startup........................................................................................ 4-2 Normal Shutdown ................................................................................... 4-2 Emergency Shutdown............................................................................. 4-2 Desilter and Desander Operation ........................................................... 4-3 AWD Operation....................................................................................... 4-6 Screen Compression System Operation................................................. 4-8 5 - Maintenance............................................................................................ 5-1

30 Oct 10

General ................................................................................................... 5-1 Routine Maintenance .............................................................................. 5-1 Vibrator Motors ....................................................................................... 5-2 Screen Frame ......................................................................................... 5-2 Screen Panels ........................................................................................ 5-4 Scalping Deck Screens (DP626/628 Only) ............................................. 5-6 Screen Bed Material ............................................................................... 5-6 Feeder Seal ............................................................................................ 5-7 Adjustable While Drilling (AWD) ............................................................. 5-8 Hydraulic and Pneumatic Parts............................................................... 5-12 Recommended Spare Parts.................................................................... 5-17 Desilter.................................................................................................... 5-18 6 - Screen Retention System ...................................................................... 6-1

06 Mar 09

General ................................................................................................... 6-1 Description and Operation ...................................................................... 6-1 Screen Panel Replacement .................................................................... 6-2 Screen Retention Cylinder Replacement................................................ 6-2 Retention Cylinder Manifold.................................................................... 6-4 Replacement Parts ................................................................................. 6-4

TOC-2 DP600Series

15 May 11

CONTENTS Section

Page

7 - Vibrator Motors ...................................................................................... 7-1

Date 31 Oct 10

Description ............................................................................................. 7-1 Repair Restrictions ................................................................................. 7-2 Safety ..................................................................................................... 7-2 Storage................................................................................................... 7-3 Operating Environment .......................................................................... 7-3 Replacement Parts................................................................................. 7-3 Removal and Installation ........................................................................ 7-6 Electrical Connections............................................................................ 7-9 Preventive Maintenance......................................................................... 7-15 Oil Change Procedure............................................................................ 7-16 Bearing Replacement............................................................................. 7-19 Troubleshooting ..................................................................................... 7-32 8 - Reference Drawings .............................................................................. 8-1

15 May 11

9 - Installation and Maintenance Log ........................................................ 9-1

06 Mar 09

10 - Supplier Data.......................................................................................... 10-1

06 Mar 09

30 Oct 10

TOC-3 DP600Series

SECTION 1 - INTRODUCTION OVERVIEW This manual provides instructions for installing, operating and maintaining the Derrick Dual Pool™ 600 Series Shakers (Figure 1-1). The manual is divided into several sections to assist the user in readily accessing the information. Both standard and vapor extraction (VE) versions are covered. The DP600VE machine is equipped with covers and a specially designed feeder to prevent the escape of vapors released from process material during the screening process. The VE machine also offers the same features and options (except feeder options) as the standard machine. Personnel responsible for transporting, installing, operating, or performing maintenance on this equipment are required to read and understand the information and instructions in this manual. One copy of this manual should be available and accessible at the equipment location. For maximum safety and performance, no additions and/or changes may be made to the equipment without the explicit written permission of Derrick Corporation. Genuine Derrick repair/replacement parts are required.

Figure 1-1 Typical DP600 Series Mud Cleaner

SAFETY Section 2 of this manual contains relevant safety information relating to both operation and maintenance of this equipment. Be sure this information is read and understood by all personnel. DO NOT operate the equipment if defective or faulty mechanical or electrical components are detected.

30 Sep 10

1-1 DP600

INTRODUCTION

EQUIPMENT USE The DP600 Series Shakers and associated components are designed expressly for removal of drilling solids from drilling fluid. Derrick does not authorize any other use of this equipment. Intended usage of equipment includes compliance with the operating, maintenance and safety instructions provided in this manual.

EQUIPMENT ORIENTATION Throughout this manual, references to front, rear, left, and right are based on viewing the DP600 shaker from the feed end and looking toward the discharge end.

VAPOR EXTRACTION (VE) MACHINES Vapor extraction machines have three hinged covers over the screen bed (Figure 1-2) to limit escape of vapors from the slurry during screening. An exhaust pipe on the rear of the feeder permits attachment of an exhaust duct to extract gases from the feeder. For mud cleaners an exhaust pipe is also provided on the desilter collection pan to limit escape of gases from the feed slurry entering the feeder from the collection pan.

Figure 1-2 DP600 Vapor Extraction (VE) Machine Covers

1-2 DP600

30 Sep 10

INTRODUCTION

DESCRIPTION AND OPERATION The DP600 Series shakers are dual-motor, high-frequency, linear-motion vibrating screen machines available in six-panel or eight-panel configurations. Available options consist of a scalping deck and desilter/desander package. Major components are shown in Figure 1-2. Following are the available model numbers and configurations: 616 - Six-panel without scalping deck 626 - Six-panel with scalping deck

618 - Eight-panel without scalping deck 628 - Eight-panel with scalping deck

The machine’s detachable front-mounted operator control panel is used to turn the machine on and off as well as adjust the deck-angle within the adjustment range of 1° to 7°. The optional urethane screen scalping deck removes coarse solids in advance of fine screening for extended life of the primary deck screen panels. The low-weir-seal feeder eliminates mud leakage and allows the bell nipple to be set at just 34”. And the hinged hood covering the feeder end reduces splashing of process material.

Screen Frame The screen frame is attached to the pivot frame by float mounts that isolate its vibratory motion from the pivot frame. Process material flows onto the primary screen deck either from the scalping deck (Model 626/628) or from the feeder. To receive flow directly from the feeder, the bypass control must be set to bypass the scalping deck. Dual concave screen beds direct the feed material toward the center of each pool. The unique screen retention system conforms the screens to the concave shape of the screen beds, which are covered with oil-resistant cushions. Screen panels are retained by spring-loaded pins that are retracted by field-replaceable pneumatic retention cylinders powered by 90 psig minimum, 2 cfm air. A single-source manifold connection is used to distribute air to all retention mechanisms. Retention cylinders on each side of the screen frame retain the screen panels by forcing the outer edges of the panels inward, causing them to form the distinctive concave shape that characterizes the dual-pool shaker, and locking them securely to the screen bed. The system’s fail-safe design ensures positive screen retention without air pressure. Consequently, machine operation may continue if air pressure is lost. Additionally, screens can be manually released if necessary.

30 Sep 10

1-3 DP600

INTRODUCTION

DESCRIPTION AND OPERATION (CONT’D)

Figure 1-2 DP600 Series Major Components

Adjustable While Drilling (AWD) The screen frame is mounted in a pivot frame which is attached to the stationary hopper by a pivot block. This arrangement allows the discharge end of the screen frame to be moved up and down by the hydraulic AWD, which is operated by two control buttons (UP - DOWN) on the operator control panel. A self-contained hydraulic package consisting of an electric pump drive motor, hydraulic pump, reservoir, and manifold (Figure 1-3) provides the required hydraulic pressure. Two hydraulic cylinders (one on each side off the machine) drive the screen frame up and down. By pressing the UP or DOWN button on the control panel, the pump drive motor rotates in the proper direction to either extend or retract the cylinders. In one direction, the pump forces pressurized fluid to the extension side of the cylinders to raise the screen frame; in the opposite direction, fluid is drained from the cylinders to lower the screen frame.

1-4 DP600

30 Sep 10

INTRODUCTION Hydraulic fluid is drawn from the reservoir (Figure 1-4), pressurized by the motor-driven, bidirectional pump, and directed through the distribution manifold to either extend or retract the cylinders. Cylinder extension raises the screen frame, and retraction lowers the frame throughout its travel range of +1° to +7°. For safety, when the screen frame is in the raised position, fluid is locked in the cylinders by a check valve.

Figure 1-3 Hydraulic AWD Major Components 30 Sep 10

1-5 DP600

INTRODUCTION

Figure 1-4 AWD Hydraulic Schematic

Scalping Deck The scalping deck installed on Models 626 and 628 removes large solids from the feed slurry as it flows to the primary screens. Removable urethane screen panels on the scalping deck are retained securely by heavy-duty spring clips. The scalping deck’s three-dimensional shape allows liquid to flow out the sides, while solids are conveyed along the trough. Unrestricted access is provided to the primary deck screens for inspection, cleaning, and replacement without removing scalping deck panels. If conditions permit, the scalping deck may be bypassed, directing the entire process flow to the primary screens. 1-6 DP600

30 Sep 10

INTRODUCTION

Vibrator Motors Two continuous-duty vibratory motors deliver high G force to the screen frame. Opposing electrical polarities cause the motors to rotate in opposite directions, thereby imparting linear vibrating motion to the screen frame for proper conveyance of solids toward the discharge end of the machine. The vibrating motion of the screen frame is isolated from the surrounding structural members by float mounts.

Desilter and Desander The optional 4” hydrocyclone desilter removes 10- to 74-micron solids from drilling fluid (mud), and the 10” hydrocyclone desander is used to separate solids in the 40- to 100-micron range, The body is the main component of the 4” hydrocyclone (Figure 1-5). A cone tip is threaded into the bottom of the body. The soft apex is positioned in the tapered hole inside the triangular nut, which is threaded onto the cone tip. The optional 10” desander consists of three main components: Upper, middle, and lower sections (Figure 1-6). The soft orifice bushing (apex) is positioned in the tapered hole inside the orifice nut, which is threaded onto the lower section. The orifice nut is threaded onto the lower section. By varying the opening of the apex, the hydrocyclone spray pattern may be adjusted during operation. Turning the orifice nut clockwise compresses the apex, thereby reducing the diameter of its opening. Turning the nut counterclockwise releases compression, allowing the apex to return to its original size.

Figure 1-5 4” Hydrocyclone Desilter Components

30 Sep 10

1-7 DP600

INTRODUCTION

Figure 1-6 10” Hydrocyclone Desander Components

Feeders Box and weir feeders are available for the DP600 shaker. For DP600VE machines, the box and weir feeders have an exhaust pipe for connecting vapor extraction equipment.

Box Feeder The box feeder receives and distributes feed slurry either directly from the process stream or from a desilter collection pan. Pipe targets of 8” and 10” (203mm and 254mm) diameters are provided on the rear of the box feeder for locating the customer feed connection. The rear of the VE feeder has a 6” 152.4mm) exhaust pipe with Victaulic® groove for connecting a gas extraction duct.

Weir Feeder The weir feeder is divided into inlet and outlet tanks. This design allows the inlet slurry to rise in the inlet tank until sufficiently high to overflow into the outlet section. Slurry is evenly distributed across the screen frame, as slurry flows uniformly over the weir. Pipe targets of 8”, 10” and 12” (203mm, 254mm, and 305mm) are provided on the rear of the feeder for locating the customer feed connection. A clean-out plug is provided at the bottom of the inlet tank to facilitate removal of accumulated solids. The rear of the VE feeder has a 6” (152.4mm) exhaust pipe with Victaulic® groove for connecting a gas extraction duct.

1-8 DP600

30 Sep 10

INTRODUCTION

PRODUCT SUPPORT Derrick offers 24-hour per day, 7-day a week product support. Product support includes screen replacement / ordering information and repair / replacement parts and service for the entire product line. Refer to the following table for the parts / service center nearest you. PARTS SALES & SERVICE LOCATIONS Colorado Grand Junction - 970.241.2417 Louisiana Broussard - 877.635.3354 New York - Corporate Headquarters Buffalo - 716.683.9010 Oklahoma Oklahoma City - 405.208.4070 Texas Houston (Oilfield Headquarters) - 866.DERRICK (337.7425)  281.590.3003 North Texas (Bridgeport) - 405.208.4070 South Texas (Corpus Christi) - 361.299.6080 West Texas (Midland) - 405.397.4089 East Texas, Arkansas, and Louisiana - 281.546.1166 Wyoming Casper - 307.265.0445 North Dakota Williston - 701.572.0722

30 Sep 10

1-9 DP600

SECTION 2 - SAFETY INTRODUCTION This section contains a summary of WARNINGS used in this manual and a list of material safety data sheets (MSDSs) applicable to the equipment. The DP600 shaker has been designed to perform the stated functions safely.

WARNINGS All persons responsible for operation and maintenance of this equipment must read and understand all safety information in this manual prior to operating and/or maintaining the equipment. The safety warnings listed below are included in applicable procedures throughout this manual.

Sound WARNING! TO PROTECT AGAINST HEARING LOSS, HEARING PROTECTION SHOULD BE WORN AT ALL TIMES WHEN WORKING ON OR NEAR DERRICK MACHINES.

Electrical Hazards WARNING! TO AVOID SERIOUS PERSONAL INJURY BE SURE THAT EQUIPMENT IS DE-ENERGIZED, LOCKED OUT, AND TAGGED OUT PRIOR TO PERFORMING MAINTENANCE AND/OR ADJUSTMENTS. WARNING! MOTORS MUST BE OPERATED AT THE DESIGNATED SUPPLY VOLTAGE. WARNING! HIGH VOLTAGE MAY BE PRESENT. BE SURE THAT FUSED DISCONNECT SUPPLYING ELECTRIC POWER TO THIS EQUIPMENT IS OPEN. LOCK OUT AND TAG OUT POWER SUPPLY TO PREVENT ACCIDENTAL APPLICATION OF POWER WHILE MAINTENANCE AND/OR ADJUSTMENTS ARE IN PROGRESS. WARNING! ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL APPLICABLE LOCAL CODES. FAILURE TO COMPLY MAY RESULT IN AN UNSAFE CONDITION THAT COULD INJURE PERSONNEL AND/OR DAMAGE EQUIPMENT. ENSURE THAT ALL ELECTRICAL AND CONDUIT CONNECTIONS ARE SECURE.

30 Oct 10

2-1 DP600Series

SAFETY

Equipment Handling WARNING! USE SPREADER BARS TO PREVENT DAMAGE WHEN LIFTING THE EQUIPMENT. WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN UNIT IS RAISED AND PREVENT DAMAGE TO COMPONENTS, ATTACH LIFTING SLING ONLY AT DESIGNATED LIFT POINTS. DO NOT ATTEMPT LIFTING BY ATTACHMENT TO MOTOR OR ANY OTHER LOCATION. WARNING! BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT. WARNING! DO NOT REMOVE SHIPPING BRACKETS UNTIL EQUIPMENT HAS BEEN POSITIONED AT FINAL INSTALLATION SITE.

Operation WARNING! MOTOR HOUSING BECOMES HOT DURING OPERATION AND MAY CAUSE SEVERE BURNS. DO NOT TOUCH MOTOR HOUSING DURING OR IMMEDIATELY AFTER MOTOR HAS BEEN OPERATING. WARNING! ALL OPERATING AND MAINTENANCE PERSONNEL MUST READ AND UNDERSTAND ALL SAFETY INFORMATION IN THIS MANUAL BEFORE WORKING WITH THE EQUIPMENT. WARNING! BE SURE THAT ALL PERSONNEL ARE CLEAR OF MACHINE BEFORE ADJUSTING ANGLE OF SCREEN BED. HANDS AND FEET CAN BE CRUSHED BY THE MOVING SCREEN FRAME. WARNING! BE SURE THAT ALL PERSONNEL ARE CLEAR OF SCREEN BED BEFORE MOVING SCREEN OPERATING HANDLES. FINGERS CAN BE CRUSHED BY MOVING PARTS DURING THE COMPRESSION AND RELEASE OF SCREENS. WARNING! DO NOT ATTEMPT TO OPERATE EQUIPMENT WITH SHIPPING BRACKETS INSTALLED.

Maintenance WARNING! HIGH VOLTAGE MAY BE PRESENT. ALWAYS OPEN FUSED DISCONNECT SUPPLYING ELECTRIC POWER TO THE EQUIPMENT, AND LOCK OUT AND TAG OUT POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE AND/OR ADJUSTMENTS OF EQUIPMENT.

2-2 DP600Series

30 Oct 10

SAFETY

Storage WARNING! MOTOR MAY BE DAMAGED BY STORING IN A HIGH HUMIDITY ENVIRONMENT (GREATER THAN 50% RH). OUT-OF-SERVICE MOTOR(S) MUST BE STORED IN A LOW-HUMIDITY ENVIRONMENT.

MATERIAL SAFETY DATA SHEETS (MSDSs) Material Safety Data Sheets (MSDSs) for exterior finish products are included in this section to advise personnel of the properties and any possible hazards associated with these materials. Emergency first aid procedures, special precautions, emergency telephone number, and other relevant data are contained in the MSDSs. These documents were prepared by the product manufacturers, which have sole responsibility for accuracy of the information. The MSDSs included are current as of the publication date of this manual and are supplied only for reference. It is the customer’s responsibility to contact the product manufacturer for the latest documents. In addition to the finish product documents, MSDSs are listed for other products used in the equipment. To ensure that current information is available, the MSDS should be obtained for the product at the time of purchase. Please note that equivalent products for the listed materials are approved by Derrick for the corresponding applications. MATERIAL DESCRIPTION - WHERE USED

MSDS No. / Date

Paints and Coatings Devoe DEVTHANE 359 - Top Coat1

DEVTHANE 359 / 05-06-08

1

Devoe DEVRAN 220K - Mid Coat

DEVRAN 220 / 05-06-08

Devoe CATHACOAT 302H - Prime Coat

1

CATHACOAT 302H / 08-11-06

PPG Dimetcote 302H Green 302F0250 Resin - Top Coat PPG Dimetcote 302H Clear 302G0910 Cure - Top Coat

1

1

1

PPG PSX 700 Neutral Tint Resin - Undercoat 1

1302H-5A / 04-11-10 1302H-B / 01-21-10 PX700T3 / 02-28-08

PPG PSX 700FD Cure - Undercoat

PX700FD-B / 01-11-07

Sundur Beige Polyester TGIC - Vibrator Motor

P-1609 / 10-30-02

Lubricants and Sealants Chevron GST ISO 68 Turbine Oil - Vibrator Motor Bearings

Contact Manufacturer*

Loctite 76764 Anti-Seize Lubricant - Fasteners

Contact Manufacturer*

Hydraulic Fluid Derrick ISO 32 AW - AWD

60009-22-32-46 / 01-06

1

Exterior finish products were changed during 2010. Refer to specification data sheet supplied with machine to determine exterior finish products used on machine. * MSDS not included; contact manufacturer for latest revision.

30 Oct 10

2-3 DP600Series

(ANSI Section 4)

FIRE-FIGHTING MEASURES

(ANSI Section 5)

Fire extinguishing media : Dry chemical or foam water fog. Carbon dioxide. Closed containers may explode when exposed to extreme heat or fire. Vapors may ignite explosively at ambient temperatures. Vapors are heavier than air and may travel long distances to a source of ignition and flash back. Vapors can form explosive mixtures in air at elevated temperatures. Closed containers may burst if exposed to extreme heat or fire. Dust explosion hazard. May decompose under fire conditions emitting irritant and/or toxic gases. Fire fighting procedures : Water may be used to cool and protect exposed containers. Firefighters should use full protective clothing, eye protection, and self-contained breathing apparatus. Selfcontained breathing apparatus recommended.

(ANSI Section 6)

Steps to be taken in case material is released or spilled : Comply with all applicable health and environmental regulations. Eliminate all sources of ignition. Ventilate area. Ventilate area with explosion-proof equipment. Spills may be collected with absorbent materials. Use non-sparking tools. Evacuate all unnecessary personnel. Place collected material in proper container. Complete personal protective equipment must be used during cleanup. Large spills - shut off leak if safe to do so. Dike and contain spill. Pump to storage or salvage vessels. Use absorbent to pick up excess residue. Keep salvageable material and rinse water out of sewers and water courses. Small spills use absorbent to pick up residue and dispose of properly.

HANDLING AND STORAGE

(ANSI Section 7)

Handling and storage : Store below 80f. Store below 100f (38c). Keep away from heat, sparks and open flame. Store in original container. Keep away from direct sunlight, heat and all sources of ignition. Keep container tightly closed in a well-ventilated area. Other precautions : Use only with adequate ventilation. Do not take internally. Keep out of reach of children. Avoid contact with skin and eyes, and breathing of vapors. Wash hands thoroughly after handling, especially before eating or smoking. Keep containers tightly closed and upright when not in use. Empty containers may contain hazardous residues. Ground equipment when transferring to prevent accumulation of static charge.

EXPOSURE CONTROLS/PERSONAL PROTECTION

(ANSI Section 8)

Respiratory protection : Respiratory protection is required for use in isocyanate containing environments. Consider type of application and environmental concentrations when selecting respiratory protection. Observe governmental regulations for respirator use. (29 CFR 1910.134(OSHA))(Canadian z94.4) The use of positive pressure supplied air respirator is mandatory when the airborne isocyanate concentrations are not known. Note: isocyanate based materials have been determined to cause allergic sensitization in humans. Avoid inhalation and dermal (skin) contact with the uncured material. Ventilation : Provide dilution ventilation or local exhaust to prevent build-up of vapors. Use explosionproof equipment. Use non-sparking equipment. Personal protective equipment : Eye wash, safety shower, safety glasses or goggles. Impervious gloves, impervious clothing, face shield, apron, boots.

STABILITY AND REACTIVITY

(ANSI Section 10)

Under normal conditions : Stable see section 5 fire fighting measures Materials to avoid : Oxidizers, acids, reducing agents, bases, aldehydes, halogens, amines, alkalis, water, peroxides, nitric acid, alcohols, combustible materials, caustics, mineral acids. Nitrates. Conditions to avoid : Sunlight, elevated temperatures, moisture, contact with oxidizing agent, storage near acids, sparks, open flame, ignition sources. Hazardous polymerization : Will not occur

359D

The information contained herein is based on data available at the time of preparation of this data sheet which ICI Paints believes to be reliable. However, no warranty is expressed or implied regarding the accuracy of this data. ICI Paints shall not be responsible for the use of this information, or of any product, method or apparatus mentioned and you must make your own determination of its suitability and completeness for your own use, for the protection of the environment, and the health and safety of your employees and the users of this material. Complies with OSHA hazard communication standard 29CFR1910.1200.

EMERGENCY TELEPHONE NO. (800) 545-2643

Inhalation : Remove to fresh air. Restore and support continued breathing. Get emergency medical attention. Have trained person give oxygen if necessary. Get medical help for any breathing difficulty. Remove to fresh air if inhalation causes eye watering, headaches, dizziness, or other discomfort. Skin contact : Wash thoroughly with soap and water. If any product remains, gently rub petroleum jelly, vegetable or mineral/baby oil onto skin. Repeated applications may be needed. Remove contaminated clothing. Wash contaminated clothing before re-use. Dispose of contaminated leather items, such as shoes and belts. If irritation occurs, consult a physician. Eye contact : Flush immediately with large amounts of water, especially under lids for at least 15 minutes. If irritation or other effects persist, obtain medical treatment. Ingestion : If swallowed, obtain medical treatment immediately.

ACCIDENTAL RELEASE MEASURES

15885 Sprague Road Strongsville, Ohio 44136

FIRST-AID MEASURES

Hazardous decomposition or combustion products : Carbon monoxide, carbon dioxide, oxides of nitrogen, oxides of sulfur, ammonia, hydrogen chloride, toxic gases, barium compounds. Cyanides.

DEVTHANE 359 DERRICK GREEN

HAZARDS IDENTIFICATION (ANSI Section 3) Primary route(s) of exposure : Inhalation, skin contact, eye contact, ingestion. Effects of overexposure : Inhalation : Irritation of respiratory tract. Prolonged inhalation may lead to. Inhalation of spray mist may cause irritation of respiratory tract. Mucous membrane irritation, fatigue, drowsiness, dizziness and/or lightheadedness, headache, uncoordination, nausea, vomiting, abdominal pain, chest pain, coughing, apathy, central nervous system depression, intoxication, anesthetic effect or narcosis, difficulty of breathing, allergic response, tremors, severe lung irritation or damage, pulmonary edema, pneumoconiosis, loss of consciousness, respiratory failure, death. Possible sensitization to respiratory tract. Skin contact : Irritation of skin. Prolonged or repeated contact can cause dermatitis, defatting, severe skin irritation. Possible sensitization to skin. Eye contact : Irritation of eyes. Prolonged or repeated contact can cause conjunctivitis, blurred vision, tearing of eyes, redness of eyes, severe eye irritation, corneal injury. Ingestion : Ingestion may cause lung inflammation and damage due to aspiration of material into lungs, mouth and throat irritation, drowsiness, dizziness and/or lightheadedness, headache, uncoordination, nausea, vomiting, diarrhea, gastro-intestinal disturbances, abdominal pain, visual disturbances, apathy, central nervous system depression, intoxication, anesthetic effect or narcosis, burns of the mouth, throat, stomach, pulmonary edema, loss of consciousness, respiratory failure, death. Medical conditions aggravated by exposure : Eye, skin, respiratory disorders, kidney disorders, liver disorders, nervous system disorders, respiratory disorders.

prepared 05/06/08

ICI Paints North America

MATERIAL SAFETY DATA SHEET

TOXICOLOGICAL INFORMATION

(ANSI Section 11)

Supplemental health information : Contains a chemical that is moderately toxic by ingestion. Contains a chemical that is toxic by inhalation. Contains a chemical that may be absorbed through skin. Free diisocyanate may cause allergic reaction in susceptible persons. Notice - reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal. Contains iron oxide, repeated or prolonged exposure to iron oxide dust may cause siderosis, a benign pneumoconiosis. Other effects of overexposure may include toxicity to liver, kidney, central nervous system, blood. Carcinogenicity : Contains formaldehyde, a potential cancer hazard. Rats exposed to formaldehyde via inhalation developed cancer of the nasal cavity. Evidence in humans is limited (nasal and nasopharyngeal cancer). Formaldehyde is listed as a carcinogen by OSHA, probable human carcinogen (group 2a) by IARC, and anticipated human carcinogen by NTP. Overexposure can cause eye, skin, and respiratory tract irritation, and skin and respiratory sensitization. In a lifetime inhalation study, exposure to 250 mg/m3 titanium dioxide resulted in the development of lung tumors in rats. These tumors occurred only at dust levels that overwhelmed the animals' lung clearance mechanisms and were different from common human lung tumors in both type and location. The relevance of these findings to humans is unknown but questionable. The international agency for research on cancer (IARC) has classified titanium dioxide as possibly carcinogenic to humans (group 2b) based on inadequate evidence of carcinogenicity in humans and sufficient evidence of carcinogenicity in experimental animals.

Physical Data Product Code 359F65DGF 379C0910

ECOLOGICAL INFORMATION

(ANSI Section 12)

No ecological testing has been done by ICI paints on this product as a whole.

DISPOSAL CONSIDERATIONS

(ANSI Section 13)

Waste disposal : Dispose in accordance with all applicable regulations. Avoid discharge to natural waters.

REGULATORY INFORMATION

(ANSI Section 15)

As of the date of this MSDS, all of the components in this product are listed (or are otherwise exempt from listing) on the TSCA inventory. This product has been classified in accordance with the hazard criteria of the CPR (controlled products regulations) and the MSDS contains all the information required by the CPR.

(ANSI Sections 1, 9, and 14) Description

Wt. / Gal.

devthane 359h (no organic haps) derrick green devthane 379 hs converter

Ingredients

Reproductive effects : High exposures to xylene in some animal studies, often at maternally toxic levels, have affected embryo/fetal development. The significance of this finding to humans is not known. Mutagenicity : No mutagenic effects are anticipated Teratogenicity : No teratogenic effects are anticipated

9.02 9.40

VOC gr. / ltr. 291.43 112.85

% Volatile by Volume 34.96 13.00

Flash Point 80 f 135 f

Boiling Range 208-595 293-293

HMIS *330 *321

DOT, proper shipping name UN1263, paint, 3, PGIII UN1866, resin solution, combustible liquid, PGIII

Product Codes with % by Weight (ANSI Section 2)

Chemical Name 4-heptanone, 2,6-dimethylethane, 1,1',1''-methylidenetris(oxy)-trisacetic acid, butyl ester c.i. pigment green 7 benzene, dimethyltitanium oxide 2-propenoic acid, 2-methyl-, 2-hydroxyethyl ester, polymer with ethenylbenzene, 2-ethylhexyl 2-propeno and methyl 2-methyl-2propenoate hexane, 1,6-diisocyanato-, homopolymer formaldehyde c.i. pigment yellow 42 acetic acid, 1,1-dimethylethyl ester butanamide, 2-((2-methoxy-4-nitrophenyl)azo) -n-(2-methoxyphenyl)-3-oxosolvent naphtha (petroleum), light aromatic 1-butanol propanoic acid, 3-ethoxy-, ethyl ester sulfuric acid, barium salt castor oil hexane, 1,6-diisocyanatoacetic acid, c6-8-branched alkyl esters benzene,1,2,4-trimethylanti-settling agent polyamide

Common Name diisobutyl ketone ethyl orthoformate butyl acetate phthalo green pigment xylene titanium dioxide acrylic polymer

CAS. No. 108-83-8 122-51-0 123-86-4 1328-53-6 1330-20-7 13463-67-7 26916-05-2

aliphatic polyisocyanate formaldehyde yellow iron oxide tert-butyl acetate pigment yellow 74 light aromatic solvent naphtha n-butanol ethyl 3-ethoxypropionate barium sulfate castor oil, raw hexamethylene diisocyanate oxo-heptyl acetate pseudocumene anti-settling agent rheological additive

28182-81-2 50-00-0 51274-00-1 540-88-5 6358-31-2 64742-95-6 71-36-3 763-69-9 7727-43-7 8001-79-4 822-06-0 90438-79-2 95-63-6 Sup. Conf. Sup. Conf.

Form: 359D, Page 2 of 3, prepared 05/06/08

359F65DGF 1-5 1-5 5-10 1-5 .1-1.0 1-5 40-50

379C0910

5-10 .1-1.0

90-95 LT .01 1-5 1-5 1-5 1-5 1-5 5-10 1-5 10-20 .1-1.0 1-5 .1-1.0 1-5 1-5

1-5

Chemical Hazard Data Common Name diisobutyl ketone ethyl orthoformate butyl acetate phthalo green pigment xylene titanium dioxide acrylic polymer aliphatic polyisocyanate formaldehyde yellow iron oxide tert-butyl acetate pigment yellow 74 light aromatic solvent naphtha n-butanol ethyl 3-ethoxypropionate barium sulfate castor oil, raw hexamethylene diisocyanate oxo-heptyl acetate pseudocumene anti-settling agent rheological additive Footnotes: C=Ceiling - Concentration that should not be exceeded, even instantaneously.

(ANSI Sections 2, 8, 11, and 15) CAS. No. 108-83-8 122-51-0 123-86-4 1328-53-6 1330-20-7 13463-67-7 26916-05-2 28182-81-2 50-00-0 51274-00-1 540-88-5 6358-31-2 64742-95-6 71-36-3 763-69-9 7727-43-7 8001-79-4 822-06-0 90438-79-2 95-63-6 Sup. Conf. Sup. Conf.

S=Skin - Additional exposure, over and above airborn exposure, may result from skin absorption.

8-Hour TWA 25 ppm not est. 150 ppm not est. 100 ppm 10 mg/m3 not est. not est. not est. 5 mg/m3 200 ppm not est. not est. 20 ppm not est. 10 mg/m3 not est. 0.005 ppm not est. 25 ppm not est. 10 mg/m3

ACGIH-TLV STEL C not est. not est. not est. not est. 200 ppm not est. not est. not est. 150 ppm not est. not est. not est. not est. not est. not est. not est. not est. 0.3 ppm not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

n/a=not applicable not est=not established CC=CERCLA Chemical

S not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

8-Hour TWA 50 ppm not est. 150 ppm not est. 100 ppm 10 mg/m3 not est. not est. 0.75 ppm 10 mg/m3 200 ppm not est. 500x ppm 100 ppm not est. 5 mg/m3 not est. not est. not est. not est. not est. 5 mg/m3

ppm=parts per million mg/m3=milligrams per cubic meter Sup Conf=Supplier Confidential

Form: 359D, Page 3 of 3, prepared 05/06/08

OSHA-PEL STEL C not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. 2 ppm not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S2=Sara Section 302 EHS S3=Sara Section 313 Chemical S.R.Std.=Supplier Recommended Standard

S.R. Std. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S2 S3 CC n n n n n n n n y n n n n n n n n n n n n n

n n n n y n n n y n n n n y n n n y n y n n

n n y n y n n n y n y n n y n n n y n n n n

H n n n n y n n n y n n n n n n n n y n n n n

M n n n n n n n n n n n n n n n n n n n n n n

N n n n n n y n n y n n n n n n n n n n n n n

I n n n n n y n n y n n n n n n n n n n n n n

O n n n n n n n n y n n n n n n n n n n n n n

H=Hazardous Air Pollutant, M=Marine Pollutant P=Pollutant, S=Severe Pollutant Carcinogenicity Listed By: N=NTP, I=IARC, O=OSHA, y=yes, n=no

(ANSI Section 4)

FIRE-FIGHTING MEASURES

(ANSI Section 5)

Fire extinguishing media : Dry chemical or foam water fog. Carbon dioxide. Closed containers may explode when exposed to extreme heat or fire. Vapors may ignite explosively at ambient temperatures. Vapors are heavier than air and may travel long distances to a source of ignition and flash back. Vapors can form explosive mixtures in air at elevated temperatures. Closed containers may burst if exposed to extreme heat or fire. Dust explosion hazard. May decompose under fire conditions emitting irritant and/or toxic gases. Fire fighting procedures : Water may be used to cool and protect exposed containers. Firefighters should use full protective clothing, eye protection, and self-contained breathing apparatus. Selfcontained breathing apparatus recommended. Hazardous decomposition or combustion products : Carbon monoxide, carbon dioxide, oxides of nitrogen, acrid fumes, formaldehyde, oxides of sulfur, ammonia, hydrogen cyanide, hydrogen chloride, aldehydes, toxic gases, barium compounds, smoke and soot. Cyanides.

HANDLING AND STORAGE

(ANSI Section 7)

Handling and storage : Store below 80f. Keep away from heat, sparks and open flame. Keep away from direct sunlight, heat and all sources of ignition. Other precautions : Use only with adequate ventilation. Do not take internally. Keep out of reach of children. Avoid contact with skin and eyes, and breathing of vapors. Wash hands thoroughly after handling, especially before eating or smoking. Keep containers tightly closed and upright when not in use. Avoid conditions which result in formation of inhalable particles such as spraying or abrading (sanding) painted surfaces. If such conditions cannot be avoided, use appropriate respiratory protection as directed under exposure controls/personal protection. Empty containers may contain hazardous residues. Ground equipment when transferring to prevent accumulation of static charge.

EXPOSURE CONTROLS/PERSONAL PROTECTION

(ANSI Section 8)

Respiratory protection : Control environmental concentrations below applicable exposure standards when using this material. When respiratory protection is determined to be necessary, use a NIOSH/MSHA (Canadian z94.4) Approved elastomeric sealing- surface facepiece respirator outfitted with organic vapor cartridges and paint spray (dust/mist) prefilters. Determine the proper level of protection by conducting appropriate air monitoring. Consult 29CFR1910.134 For selection of respirators (Canadian z94.4). Ventilation : Provide dilution ventilation or local exhaust to prevent build-up of vapors. Use explosionproof equipment. Use non-sparking equipment. Personal protective equipment : Eye wash, safety shower, safety glasses or goggles. Impervious gloves, impervious clothing, face shield, apron.

STABILITY AND REACTIVITY

(ANSI Section 10)

Under normal conditions : Stable see section 5 fire fighting measures Materials to avoid : Oxidizers, acids, reducing agents, bases, aldehydes, halogens, amines, nitric acid, combustible materials, lewis acids, mineral acids. Conditions to avoid : Elevated temperatures, contact with oxidizing agent, storage near acids, sparks, open flame, ignition sources. Hazardous polymerization : Will not occur

TOXICOLOGICAL INFORMATION

(ANSI Section 11)

Supplemental health information : Contains a chemical that is moderately toxic by ingestion. Contains a chemical that may be absorbed through skin. Notice - reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal. Contains iron oxide, repeated or prolonged exposure to iron oxide dust may cause siderosis, a benign pneumoconiosis. Other effects of overexposure may include toxicity to liver, kidney, central nervous system, blood.

220D

The information contained herein is based on data available at the time of preparation of this data sheet which ICI Paints believes to be reliable. However, no warranty is expressed or implied regarding the accuracy of this data. ICI Paints shall not be responsible for the use of this information, or of any product, method or apparatus mentioned and you must make your own determination of its suitability and completeness for your own use, for the protection of the environment, and the health and safety of your employees and the users of this material. Complies with OSHA hazard communication standard 29CFR1910.1200.

EMERGENCY TELEPHONE NO. (800) 545-2643

Inhalation : Remove to fresh air. Restore and support continued breathing. Get emergency medical attention. Have trained person give oxygen if necessary. Get medical help for any breathing difficulty. Skin contact : Wash thoroughly with soap and water. If any product remains, gently rub petroleum jelly, vegetable or mineral/baby oil onto skin. Repeated applications may be needed. Remove contaminated clothing. Wash contaminated clothing before re-use. Dispose of contaminated leather items, such as shoes and belts. If irritation occurs, consult a physician. Eye contact : Flush immediately with large amounts of water, especially under lids for at least 15 minutes. If irritation or other effects persist, obtain medical treatment. Ingestion : If swallowed, obtain medical treatment immediately.

(ANSI Section 6)

Steps to be taken in case material is released or spilled : Comply with all applicable health and environmental regulations. Eliminate all sources of ignition. Ventilate area with explosion-proof equipment. Spills may be collected with absorbent materials. Use non-sparking tools. Evacuate all unnecessary personnel. Place collected material in proper container. Complete personal protective equipment must be used during cleanup. Large spills - shut off leak if safe to do so. Dike and contain spill. Pump to storage or salvage vessels. Use absorbent to pick up excess residue. Keep salvageable material and rinse water out of sewers and water courses. Small spills - use absorbent to pick up residue and dispose of properly.

15885 Sprague Road Strongsville, Ohio 44136

FIRST-AID MEASURES

ACCIDENTAL RELEASE MEASURES

DEVRAN 220 DERRICK GREEN

HAZARDS IDENTIFICATION (ANSI Section 3) Primary route(s) of exposure : Inhalation, skin contact, eye contact, ingestion. Effects of overexposure : Inhalation : Irritation of respiratory tract. Prolonged inhalation may lead to mucous membrane irritation, fatigue, drowsiness, dizziness and/or lightheadedness, headache, uncoordination, nausea, vomiting, diarrhea, abdominal pain, chest pain, coughing, apathy, central nervous system depression, intoxication, metallic taste, anesthetic effect or narcosis, difficulty of breathing, allergic response, fever and chills, dehydration, tremors, pulmonary edema, pneumoconiosis, loss of consciousness, respiratory failure, death. Possible sensitization to respiratory tract. Skin contact : Irritation of skin. Prolonged or repeated contact can cause dermatitis, defatting, severe skin irritation, severe skin irritation or burns. Possible sensitization to skin. Eye contact : Irritation of eyes. Prolonged or repeated contact can cause conjunctivitis, tearing of eyes, redness of eyes, severe eye irritation, severe eye irritation or burns, corneal injury. Ingestion : Ingestion may cause lung inflammation and damage due to aspiration of material into lungs, mouth and throat irritation, mucous membrane irritation, drowsiness, dizziness and/or lightheadedness, headache, uncoordination, nausea, vomiting, diarrhea, gastro-intestinal disturbances, abdominal pain, visual disturbances, apathy, central nervous system depression, anesthetic effect or narcosis, difficulty of breathing, burns of the mouth, throat, stomach, pulmonary edema, convulsions, loss of consciousness, respiratory failure, death. Medical conditions aggravated by exposure : Eye, skin, respiratory disorders, kidney disorders, liver disorders, allergies.

prepared 05/06/08

ICI Paints North America

MATERIAL SAFETY DATA SHEET

Carcinogenicity : Inhalation of non-asbestiform cosmetic grade talc for 2 years at 6 and 18 mg/m3 produced clear evidence of carcinogenicity in female rats (lung and adrenal tumors) and some evidence of carcinogenicity in male rats (adrenal tumors). No evidence of carcinogenicity was demonstrated in male and female mice exposed under the same conditions. Microscopic examination of the lungs of rats and mice exposed to talc revealed additional exposure related effects primarily associated with the inflammatory response. Contains formaldehyde, a potential cancer hazard. Rats exposed to formaldehyde via inhalation developed cancer of the nasal cavity. Evidence in humans is limited (nasal and nasopharyngeal cancer). Formaldehyde is listed as a carcinogen by OSHA, probable human carcinogen (group 2a) by IARC, and anticipated human carcinogen by NTP. Overexposure can cause eye, skin, and respiratory tract irritation, and skin and respiratory sensitization. Contains crystalline silica which is considered a hazard by inhalation. IARC has classified crystalline silica as carcinogenic to humans (group 1). Crystalline silica is also a known cause of silicosis, a noncancerous lung disease. The national toxicology program (NTP) has classified crystalline silica as a known human carcinogen. In a lifetime inhalation study, exposure to 250 mg/m3 titanium dioxide resulted in the development of lung tumors in rats. These tumors occurred only at dust levels that overwhelmed the animals' lung clearance mechanisms and were different from common human lung tumors in both type and location. The relevance of these findings to humans is unknown but questionable. The international agency for research on cancer (IARC) has classified titanium dioxide as possibly carcinogenic to humans (group 2b) based on inadequate evidence of carcinogenicity in humans and sufficient evidence of carcinogenicity in experimental animals.

Physical Data Product Code 220B65DGF 220C0903H

ECOLOGICAL INFORMATION

(ANSI Section 12)

No ecological testing has been done by ICI paints on this product as a whole.

DISPOSAL CONSIDERATIONS

(ANSI Section 13)

Waste disposal : Dispose in accordance with all applicable regulations. Avoid discharge to natural waters.

REGULATORY INFORMATION

(ANSI Section 15)

As of the date of this MSDS, all of the components in this product are listed (or are otherwise exempt from listing) on the TSCA inventory. This product has been classified in accordance with the hazard criteria of the CPR (controlled products regulations) and the MSDS contains all the information required by the CPR.

(ANSI Sections 1, 9, and 14) Description

Wt. / Gal.

devran 220 heavy duty epoxy coating derrick green devran 220 heavy duty epoxy coating converter

Ingredients

Reproductive effects : High exposures to xylene in some animal studies, often at maternally toxic levels, have affected embryo/fetal development. The significance of this finding to humans is not known. Mutagenicity : No mutagenic effects are anticipated Teratogenicity : No teratogenic effects are anticipated

10.06 12.99

VOC gr. / ltr. 343.38 425.04

% Volatile by Volume 41.86 49.53

Flash Point 80 f 80 f

Boiling Range 244-244 243-355

HMIS *330 *330

DOT, proper shipping name UN1263, paint, 3, PGIII UN1263, paint, 3, PGIII

Product Codes with % by Weight (ANSI Section 2)

Chemical Name 1,3,5-trimethylbenzene 2-heptanone 1,2,-ethanediamine, n,n'-bis(2-aminoethyl)antigorite quaternary ammonium compounds, benzyl(hydrogenated tallow alkyl)dimethyl, stearates, salts with bentonite c.i. pigment green 7 benzene, dimethyltitanium oxide tremolite, nonasbestiform talc quartz anthophyllite, nonasbestiform phenol, 4,4'-(1-methylethylidene)bis-, polymer with 2,2'-((1-methylethylidene)bis (4,1-phenyleneoxymethylene))bis(oxirane) formaldehyde c.i. pigment yellow 42 butanamide, 2-((2-methoxy-4-nitrophenyl)azo) -n-(2-methoxyphenyl)-3-oxosolvent naphtha (petroleum), light aromatic urea, polymer with formaldehyde, butylated fatty acids, c18-unsatd., dimers, reaction products with polyethylenepolyamines 1-butanol sulfuric acid, barium salt benzene,1,2,4-trimethyl-

Common Name 1,3,5-trimethylbenzene methyl amyl ketone triethylenetetramine antigorite rheological additive phthalo green pigment xylene titanium dioxide tremolite talc quartz anthophyllite epoxy resin formaldehyde yellow iron oxide pigment yellow 74 light aromatic solvent naphtha urea-formaldehyde resin polyamide resin n-butanol barium sulfate pseudocumene

Form: 220D, Page 2 of 3, prepared 05/06/08

CAS. No. 108-67-8 110-43-0 112-24-3 12135-86-3 121888-68-4 1328-53-6 1330-20-7 13463-67-7 14567-73-8 14807-96-6 14808-60-7 17068-78-9 25036-25-3 50-00-0 51274-00-1 6358-31-2 64742-95-6 68002-19-7 68410-23-1 71-36-3 7727-43-7 95-63-6

220B65DGF

220C0903H 1-5

20-30 .1-1.0 5-10 1-5 1-5 .1-1.0 1-5 10-20 5-10 .1-1.0 1-5 40-50 .01-.1 1-5 1-5 5-10 1-5 1-5 10-20 .1-1.0

10-20 5-10 20-30 5-10

Chemical Hazard Data

(ANSI Sections 2, 8, 11, and 15)

Common Name 1,3,5-trimethylbenzene methyl amyl ketone triethylenetetramine antigorite rheological additive phthalo green pigment xylene titanium dioxide tremolite talc quartz anthophyllite epoxy resin formaldehyde yellow iron oxide pigment yellow 74 light aromatic solvent naphtha urea-formaldehyde resin polyamide resin n-butanol barium sulfate pseudocumene

CAS. No. 108-67-8 110-43-0 112-24-3 12135-86-3 121888-68-4 1328-53-6 1330-20-7 13463-67-7 14567-73-8 14807-96-6 14808-60-7 17068-78-9 25036-25-3 50-00-0 51274-00-1 6358-31-2 64742-95-6 68002-19-7 68410-23-1 71-36-3 7727-43-7 95-63-6

Footnotes: C=Ceiling - Concentration that should not be exceeded, even instantaneously.

S=Skin - Additional exposure, over and above airborn exposure, may result from skin absorption.

8-Hour TWA 25 ppm 50 ppm not est. not est. 10 mg/m3 not est. 100 ppm 10 mg/m3 not est. 2 mg/m3 .025 mg/m3 not est. not est. not est. 5 mg/m3 not est. not est. not est. not est. 20 ppm 10 mg/m3 25 ppm

ACGIH-TLV STEL C 35 ppm not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. 150 ppm not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. 0.3 ppm not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

n/a=not applicable not est=not established CC=CERCLA Chemical

S not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

8-Hour TWA not est. 100 ppm not est. not est. 15 mg/m3 not est. 100 ppm 10 mg/m3 not est. not est. 0.1 mg/m3 not est. not est. 0.75 ppm 10 mg/m3 not est. 500x ppm not est. not est. 100 ppm 5 mg/m3 not est.

ppm=parts per million mg/m3=milligrams per cubic meter Sup Conf=Supplier Confidential

Form: 220D, Page 3 of 3, prepared 05/06/08

OSHA-PEL STEL C not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. 2 ppm not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S2=Sara Section 302 EHS S3=Sara Section 313 Chemical S.R.Std.=Supplier Recommended Standard

S.R. Std. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S2 S3 CC n n n n n n n n n n n n n y n n n n n n n n

n n n n n n y n n n n n n y n n n n n y n y

n n n n n n y n n n n n n y n n n n n y n n

H n n n n n n y n n n n n n y n n n n n n n n

M n n n n n n n n n n n n n n n n n n n n n n

N n n n n n n n y n n y n n y n n n n n n n n

I n n n n n n n y n n y n n y n n n n n n n n

O n n n n n n n n n n n n n y n n n n n n n n

H=Hazardous Air Pollutant, M=Marine Pollutant P=Pollutant, S=Severe Pollutant Carcinogenicity Listed By: N=NTP, I=IARC, O=OSHA, y=yes, n=no

(ANSI Section 3)

(ANSI Section 4)

Inhalation : Remove to fresh air. Restore and support continued breathing. Get emergency medical attention. Have trained person give oxygen if necessary. Get medical help for any breathing difficulty. Skin contact : Wash thoroughly with soap and water. If any product remains, gently rub petroleum jelly, vegetable or mineral/baby oil onto skin. Repeated applications may be needed. Remove contaminated clothing. Wash contaminated clothing before re-use. Dispose of contaminated leather items, such as shoes and belts. If irritation occurs, consult a physician. Eye contact : Flush immediately with large amounts of water, especially under lids for at least 15 minutes. If irritation or other effects persist, obtain medical treatment. Ingestion : If swallowed, obtain medical treatment immediately.

FIRE-FIGHTING MEASURES

(ANSI Section 5)

Fire extinguishing media : Dry chemical or foam water fog. Carbon dioxide. Closed containers may explode when exposed to extreme heat or fire. Vapors may ignite explosively at ambient temperatures. Vapors are heavier than air and may travel long distances to a source of ignition and flash back. Vapors can form explosive mixtures in air at elevated temperatures. Closed containers may burst if exposed to extreme heat or fire. May decompose under fire conditions emitting irritant and/or toxic gases. Fire fighting procedures : Water may be used to cool and protect exposed containers. Firefighters should use full protective clothing, eye protection, and self-contained breathing apparatus. Selfcontained breathing apparatus recommended. Hazardous decomposition or combustion products : Carbon monoxide, carbon dioxide, oxides of nitrogen, oxides of sulfur, ammonia, aldehydes, toxic gases, barium compounds. Cyanides.

(ANSI Section 6)

HANDLING AND STORAGE

(ANSI Section 7)

Handling and storage : Store below 80f. Store below 100f (38c). Keep away from heat, sparks and open flame. Keep away from direct sunlight, heat and all sources of ignition. Other precautions : Use only with adequate ventilation. Do not take internally. Keep out of reach of children. Avoid contact with skin and eyes, and breathing of vapors. Wash hands thoroughly after handling, especially before eating or smoking. Keep containers tightly closed and upright when not in use. Empty containers may contain hazardous residues. Ground equipment when transferring to prevent accumulation of static charge.

EXPOSURE CONTROLS/PERSONAL PROTECTION

(ANSI Section 8)

Respiratory protection : Control environmental concentrations below applicable exposure standards when using this material. When respiratory protection is determined to be necessary, use a NIOSH/MSHA (Canadian z94.4) Approved elastomeric sealing- surface facepiece respirator outfitted with organic vapor cartridges and paint spray (dust/mist) prefilters. Determine the proper level of protection by conducting appropriate air monitoring. Consult 29CFR1910.134 For selection of respirators (Canadian z94.4). Ventilation : Provide dilution ventilation or local exhaust to prevent build-up of vapors. Use explosionproof equipment. Use non-sparking equipment. Personal protective equipment : Eye wash, safety shower, safety glasses or goggles. Impervious gloves, impervious clothing, face shield, apron.

STABILITY AND REACTIVITY

(ANSI Section 10)

Under normal conditions : Stable see section 5 fire fighting measures Materials to avoid : Oxidizers, acids, reducing agents, bases, aldehydes, ketones, halogens, amines, carbon tetrachloride (at elevated temperatures), aluminum, nitric acid, metal compounds, lewis acids, mineral acids. Conditions to avoid : Elevated temperatures, moisture, contact with oxidizing agent, storage near acids, sparks, open flame, ignition sources. Hazardous polymerization : Will not occur may polymerize in presence of aliphatic amines.

TOXICOLOGICAL INFORMATION

(ANSI Section 11)

Supplemental health information : Contains a chemical that is moderately toxic by ingestion. Contains a chemical that may be absorbed through skin. Excessive inhalation of fumes may lead to metal fume fever characterized by a metallic taste in mouth, excessive thirst, coughing, weakness, fatigue, muscular pain, nausea, chills and fever. Notice - reports have associated repeated and prolonged occupational overexposure to solvents with permanent brain and nervous system damage. Intentional misuse by deliberately concentrating and inhaling the contents may be harmful or fatal. Other effects of overexposure may include toxicity to liver, kidney, central nervous system, blood.

313K

The information contained herein is based on data available at the time of preparation of this data sheet which ICI Paints believes to be reliable. However, no warranty is expressed or implied regarding the accuracy of this data. ICI Paints shall not be responsible for the use of this information, or of any product, method or apparatus mentioned and you must make your own determination of its suitability and completeness for your own use, for the protection of the environment, and the health and safety of your employees and the users of this material. Complies with OSHA hazard communication standard 29CFR1910.1200.

EMERGENCY TELEPHONE NO. (800) 545-2643

FIRST-AID MEASURES

ACCIDENTAL RELEASE MEASURES

Steps to be taken in case material is released or spilled : Comply with all applicable health and environmental regulations. Eliminate all sources of ignition. Ventilate area. Ventilate area with explosion-proof equipment. Spills may be collected with absorbent materials. Use non-sparking tools. Evacuate all unnecessary personnel. Place collected material in proper container. Complete personal protective equipment must be used during cleanup. Large spills - shut off leak if safe to do so. Dike and contain spill. Pump to storage or salvage vessels. Use absorbent to pick up excess residue. Keep salvageable material and rinse water out of sewers and water courses. Small spills use absorbent to pick up residue and dispose of properly.

925 Euclid Avenue Cleveland, Ohio 44115

Primary route(s) of exposure : Inhalation, skin contact, eye contact, ingestion. Effects of overexposure : Inhalation : Irritation of respiratory tract. Prolonged inhalation may lead to mucous membrane irritation, fatigue, drowsiness, dizziness and/or lightheadedness, headache, uncoordination, nausea, vomiting, diarrhea, abdominal pain, chest pain, blurred vision, flu-like symptoms, coughing, sneezing, difficulty with speech, apathy, central nervous system depression, anesthetic effect or narcosis, difficulty of breathing, allergic response, fever and chills, tremors, abnormal blood pressure, severe lung irritation or damage, liver damage, kidney damage, pulmonary edema, pneumoconiosis, loss of consciousness, respiratory failure, asphyxiation, death. Possible sensitization to respiratory tract. Skin contact : Irritation of skin. Prolonged or repeated contact can cause dermatitis, defatting, blistering, allergic response, severe skin irritation, severe skin irritation or burns. Possible sensitization to skin. Eye contact : Irritation of eyes. Prolonged or repeated contact can cause conjunctivitis, blurred vision, tearing of eyes, redness of eyes, severe eye irritation, severe eye irritation or burns, corneal injury. Ingestion : Ingestion may cause lung inflammation and damage due to aspiration of material into lungs, mouth and throat irritation, drowsiness, dizziness and/or lightheadedness, headache, uncoordination, nausea, vomiting, diarrhea, gastro-intestinal disturbances, abdominal pain, visual disturbances, apathy, central nervous system depression, anesthetic effect or narcosis, burns of the mouth, throat, stomach, liver damage, kidney damage, pulmonary edema, loss of consciousness, respiratory failure, death. Medical conditions aggravated by exposure : Eye, skin, respiratory disorders, lung disorders, asthma-like conditions, respiratory disorders.

ORGANIC ZINC-RICH EPOXY PRIMER

HAZARDS IDENTIFICATION

prepared 08/02/04

ICI Paints North America

MATERIAL SAFETY DATA SHEET

Carcinogenicity : The international agency for research on cancer (IARC) has evaluated ethylbenzene and classified it as a possible human carcinogen (group 2b) based on sufficient evidence for carcinogenicity in experimental animals, but inadequate evidence for cancer in exposed humans. In a 2 year inhalation study conducted by the national toxicology program (NTP), ethylbenzene vapor at 750 ppm produced kidney and testicular tumors in rats and lung and liver tumors in mice. Genetic toxicity studies showed no genotoxic effects. The relevance of these results to humans is not known. Reproductive effects : High exposures to xylene in some animal studies, often at maternally toxic levels, have affected embryo/fetal development. The significance of this finding to humans is not known. Mutagenicity : Triethylenetetramine has demonstrated weak mutagenic activity in standard in vitro tests, and has caused embryo- fetal toxicity and fetal malformations when fed to rats. Triethylenetetramine did not exhibit carcinogenic potential in life-time mouse skin painting studies. Teratogenicity : No teratogenic effects are anticipated

Physical Data Product Code 313B0250 313C0910

ECOLOGICAL INFORMATION

(ANSI Section 12)

No ecological testing has been done by ICI paints on this product as a whole.

DISPOSAL CONSIDERATIONS

(ANSI Section 13)

Waste disposal : Dispose in accordance with all applicable regulations. Avoid discharge to natural waters.

REGULATORY INFORMATION

(ANSI Section 15)

As of the date of this MSDS, all of the components in this product are listed (or are otherwise exempt from listing) on the TSCA inventory. This product has been classified in accordance with the hazard criteria of the CPR (controlled products regulations) and the MSDS contains all the information required by the CPR.

(ANSI Sections 1, 9, and 14) Description

Wt. / Gal.

do not use, use dc313b0250d instead catha coat 313 organic zinc-rich epoxy primer clear converter

Ingredients

24.77 7.54

VOC gr. / ltr. 334.95 338.66

% Volatile by Volume 41.44 41.11

Flash Point 90 f 110 f

Boiling Range 244-304 243-304

HMIS *231 *320

DOT, proper shipping name paint, 3, UN1263, PGIII paint, combustible liquid, UN 1263, PGIII

Product Codes with % by Weight (ANSI Section 2)

Chemical Name benzene, ethyl2-heptanone 1,2,-ethanediamine, n,n'-bis(2-aminoethyl)zinc oxide benzene, dimethyloxirane,2,2'-(( (1-methylethylidene) bis (4,1-phenyleneoxymethylene) )) bisphenol, 4,4'-(1-methylethylidene)bis-, polymer with 2,2'-((1-methylethylidene)bis (4,1-phenyleneoxymethylene))bis(oxirane) fatty acids, c18-unsatd., dimers, reaction products with polyethylenepolyamines 1-butanol zinc sulfuric acid, barium salt amine adduct

Chemical Hazard Data Common Name ethylbenzene methyl amyl ketone triethylenetetramine zinc oxide xylene diglycidyl ether of bisphenol a epoxy resin polyamide resin n-butanol zinc barium sulfate amine adduct Footnotes: C=Ceiling - Concentration that should not be exceeded, even instantaneously.

Common Name ethylbenzene methyl amyl ketone triethylenetetramine zinc oxide xylene diglycidyl ether of bisphenol a epoxy resin polyamide resin n-butanol zinc barium sulfate amine adduct

CAS. No. 100-41-4 110-43-0 112-24-3 1314-13-2 1330-20-7 1675-54-3 25036-25-3 68410-23-1 71-36-3 7440-66-6 7727-43-7 Sup. Conf.

313B0250 .1-1.0 5-10

313C0910 20-30 1-5

1-5 1-5 1-5 1-5 40-50 10-20 70-80 1-5 10-20

(ANSI Sections 2, 8, 11, and 15) CAS. No. 100-41-4 110-43-0 112-24-3 1314-13-2 1330-20-7 1675-54-3 25036-25-3 68410-23-1 71-36-3 7440-66-6 7727-43-7 Sup. Conf.

S=Skin - Additional exposure, over and above airborn exposure, may result from skin absorption.

ACGIH-TLV 8-Hour TWA STEL C 100 ppm 125 ppm not est. 50 ppm not est. not est. not est. not est. not est. 2 mg/m3 10 mg/m3 not est. 100 ppm 150 ppm not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. 20 ppm not est. not est. not est. not est. not est. 10 mg/m3 not est. not est. not est. not est. not est.

n/a=not applicable not est=not established CC=CERCLA Chemical

S not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

8-Hour TWA 100 ppm 100 ppm not est. 5 mg/m3 100 ppm not est. not est. not est. 100 ppm not est. 5 mg/m3 not est.

ppm=parts per million mg/m3=milligrams per cubic meter Sup Conf=Supplier Confidential

Form: 313K, Page 2 of 2, prepared 08/02/04

OSHA-PEL STEL C not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S2=Sara Section 302 EHS S3=Sara Section 313 Chemical S.R.Std.=Supplier Recommended Standard

S.R. Std. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est. not est.

S2 S3 CC n n n n n n n n n n n n

y n n y y n n n y y n n

y n n n y n n n y y n n

H y n n n y n n n n n n n

M n n n n n n n n n n n n

N n n n n n n n n n n n n

I y n n n n n n n n n n n

O n n n n n n n n n n n n

H=Hazardous Air Pollutant, M=Marine Pollutant P=Pollutant, S=Severe Pollutant Carcinogenicity Listed By: N=NTP, I=IARC, O=OSHA, y=yes, n=no

Material Safety Data Sheet Date of issue Version

1.

7 July 2010 11

Product and company identification

Product name Code Supplier

: DIMETCOTE 302H GREEN 302F0250 RESIN : DI302H-5A : PPG Industries, Inc. One PPG Place Pittsburgh, PA 15272

Emergency telephone number

: (412) 434-4515 (U.S.) (514) 645-1320 (Canada) 01-800-00-21-400 (Mexico)

Technical Phone Number

: (412) 492-5200 (ALLISON PARK, PA) 8:00 a.m. - 5:00 p.m. EST

2.

Hazards identification

Emergency overview

: WARNING! FLAMMABLE LIQUID AND VAPOR. HARMFUL IF INHALED. CAUSES RESPIRATORY TRACT IRRITATION. MAY CAUSE ALLERGIC SKIN REACTION. MAY BE HARMFUL IF SWALLOWED. SANDING AND GRINDING DUSTS MAY BE HARMFUL IF INHALED. MAY CAUSE EYE IRRITATION. PROLONGED OR REPEATED CONTACT MAY DRY SKIN AND CAUSE IRRITATION. CONTAINS MATERIAL THAT CAN CAUSE TARGET ORGAN DAMAGE. Keep away from flames, such as a pilot light, and any object that sparks, such as an electric motor. Keep away from heat. Do not smoke. Do not breathe vapor or mist. Do not swallow. Do not get on skin or clothing. Avoid contact with eyes. Use only with adequate ventilation. Keep container tightly closed and sealed until ready for use. Wash thoroughly after handling.

Potential acute health effects Inhalation : Harmful if inhaled. Irritating to respiratory system. Can irritate eyes, nose, mouth and throat. Ingestion : May be harmful if swallowed. Skin : May cause skin dryness and irritation. May cause an allergic skin reaction. Eyes : Moderately irritating to eyes. Over-exposure signs/symptoms Repeated exposure to high vapor concentrations may cause irritation of the respiratory system and permanent brain and nervous system damage. Inhalation of vapor/aerosol concentrations above the recommended exposure limits causes headaches, drowsiness and nausea and may lead to unconsciousness or death. There is some evidence that repeated exposure to organic solvent vapors in combination with constant loud noise can cause greater hearing loss than expected from exposure to noise alone. Medical conditions aggravated by overexposure

: Pre-existing skin disorders and disorders involving any other target organs mentioned in this MSDS as being at risk may be aggravated by over-exposure to this product.

This Material Safety Data Sheet has been prepared in accordance with Canada's Workplace Hazardous Materials Information System (WHMIS) and the OSHA Hazard Communication Standard (29 CFR 1910.1200). See toxicological information (section 11)

United States - Canada - Mexico

Page: 1/8

Product code DI302H-5A

Date of issue 7 July 2010

Version 11

Product name DIMETCOTE 302H GREEN 302F0250 RESIN

3.

Composition/information on ingredients

Name Zinc powder - zinc dust (stabilized) Cement, portland, chemicals heptan-2-one Phenol, 4,4'-(1-methylethylidene)bis-, polymer with 2,2'-[(1-methylethylidene)bis(4,1phenyleneoxymethylene)]bis[oxirane] Phenol, 4-(1,1-dimethylethyl)-, polymer with 2-(chloromethyl)oxirane and 4,4'-(1methylethylidene)bis[phenol] Average Molecular Weight 37.78°C (>100°F) Not available. 2.48 20.7 0.4 kPa (3 mm Hg) Not available. 39% (v/v), 12.88% (w/w) Not available. 46 (butyl acetate = 1) Not available.

% Solid. (w/w)

: 87.12

10 . Stability and reactivity Stability Conditions to avoid

: The product may not be stable under certain conditions of storage or use. : Avoid all possible sources of ignition (spark or flame). Do not pressurize, cut, weld, braze, solder, drill, grind or expose containers to heat or sources of ignition. Avoid increased storage temperature. Pressure hazard

Materials to avoid Hazardous decomposition products

: Reactive or incompatible with the following materials:,water,acids,oxidizing materials,strong alkalis : Under normal conditions of storage and use, hazardous decomposition products should not be produced.

Hazardous polymerization

: Under normal conditions of storage and use, hazardous polymerization will not occur.

11 . Toxicological information Acute toxicity Product/ingredient name heptan-2-one n-Butyl acetate

Conclusion/Summary Chronic toxicity Conclusion/Summary Defatting irritant? Target organs

Result LD50 Oral LD50 Dermal LD50 Oral LD50 Dermal LC50 Inhalation Vapor

Species Rat Rabbit Rat Rabbit Rat

Dose 1.6 g/kg 10.206 g/kg 10.768 g/kg >17600 mg/kg 390 ppm

Exposure 4 hours

: Not available. : Not available. : Prolonged or repeated contact can defat the skin and lead to irritation, cracking and/or dermatitis. : Contains material which causes damage to the following organs: brain. Contains material which may cause damage to the following organs: peripheral nervous system, upper respiratory tract, skin, eyes, central nervous system (CNS), nose/sinuses, throat.

Carcinogenicity United States - Canada - Mexico

Page: 5/8

Product code DI302H-5A

Date of issue 7 July 2010

Version 11

Product name DIMETCOTE 302H GREEN 302F0250 RESIN

11 . Toxicological information Carcinogenicity Classification Product/ingredient name Barium sulfate Mutagenicity Mutagenicity Teratogenicity Teratogenicity Reproductive toxicity Developmental effects Fertility effects

: No known significant effects or critical hazards. ACGIH A4

IARC -

EPA -

NIOSH -

NTP -

OSHA -

: No known significant effects or critical hazards. : No known significant effects or critical hazards. : No known significant effects or critical hazards. : No known significant effects or critical hazards.

12 . Ecological information Environmental effects Aquatic ecotoxicity Product/ingredient name Zinc powder - zinc dust (stabilized)

: Water polluting material. May be harmful to the environment if released in large quantities. Result

Species

Exposure

Acute LC50 0.24 mg/L Fresh water

Fish - Rainbow trout,donaldson trout - 96 hours Oncorhynchus mykiss

_________________________________ ________________________________ __________

Acute LC50 68 ug/L Fresh water

Daphnia - Water flea - Daphnia magna 48 hours

______________________ _________________________________ ________________________________ __________

heptan-2-one

Acute LC50 131000 to 137000 ug/L Fresh water

Fish - Fathead minnow - Pimephales promelas

96 hours

______________________ _________________________________ ________________________________ __________

Barium sulfate

Acute EC50 32000 ug/L Fresh water

Daphnia - Water flea - Daphnia magna 48 hours

______________________ _________________________________ ________________________________ __________

n-Butyl acetate

Acute LC50 18000 to 19000 ug/L Fresh Fish - Fathead minnow - Pimephales water promelas

96 hours

______________________ _________________________________ ________________________________ __________

Other adverse effects

: No known significant effects or critical hazards.

13 . Disposal considerations Waste disposal

: The generation of waste should be avoided or minimized wherever possible. Empty containers or liners may retain some product residues. This material and its container must be disposed of in a safe way. Dispose of surplus and non-recyclable products via a licensed waste disposal contractor. Disposal of this product, solutions and any byproducts should at all times comply with the requirements of environmental protection and waste disposal legislation and any regional local authority requirements. Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers.

Disposal should be in accordance with applicable regional, national and local laws and regulations. Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION for additional handling information and protection of employees. Section 6. Accidental release measures

14 . Transport information Regulation

UN number Proper shipping name

Classes

PG* Additional information

UN

1263

Paint.

3

III

-

IMDG

1263

Paint.. Marine pollutant (Zinc powder - zinc dust (stabilized))

3

III

Marine pollutant

DOT

1263

Paint.

3

III

-

United States - Canada - Mexico

Page: 6/8

Product code DI302H-5A

Date of issue 7 July 2010

Version 11

Product name DIMETCOTE 302H GREEN 302F0250 RESIN

14 . Transport information PG* : Packing group Reportable quantity RQ

: CERCLA: Hazardous substances.: Zinc powder - zinc dust (stabilized): 1000 lbs. (454 kg); butan-1-ol: 5000 lbs. (2270 kg); n-Butyl acetate: 5000 lbs. (2270 kg); polychloro copper phthalocyanine;

15 . Regulatory information United States inventory (TSCA 8b) : All components are listed or exempted. Australia inventory (AICS) : At least one component is not listed. Canada inventory ( DSL ) : At least one component is not listed in DSL but all such components are listed in NDSL. China inventory (IECSC) : All components are listed or exempted. Europe inventory ( REACH ) : Please contact your supplier for information on the inventory status of this material. Japan inventory (ENCS) : Product as-supplied is Exempt . Korea inventory (KECI) : All components are listed or exempted. New Zealand ( NZIoC ) : Substance Use Restricted Philippines inventory (PICCS) : Not determined. United States U.S. Federal regulations : TSCA 12(b) annual export notification: No products were found. TSCA 12(b) one-time export: No products were found. SARA 302/304/311/312 extremely hazardous substances: No products were found. SARA 302/304 emergency planning and notification: No products were found. SARA 302/304/311/312 hazardous chemicals: Zinc powder - zinc dust (stabilized); nButyl acetate; Barium sulfate; Cement, portland, chemicals; heptan-2-one CERCLA: Hazardous substances.: Zinc powder - zinc dust (stabilized): 1000 lbs. (454 kg); butan-1-ol: 5000 lbs. (2270 kg); n-Butyl acetate: 5000 lbs. (2270 kg); polychloro copper phthalocyanine; SARA 311/312 MSDS Distribution - Chemical Inventory - Hazard Identification: Chemical name CAS # Acute Fire Reactive Pressure Chronic Zinc powder - zinc dust (stabilized) 7440-66-6 N N N Y N Cement, portland, chemicals 65997-15-1 N N N N N heptan-2-one 110-43-0 Y N Y N N Phenol, 4,4'-(1-methylethylidene)bis- 25036-25-3 Y N N N N , polymer with 2,2'-[(1methylethylidene)bis(4,1phenyleneoxymethylene)]bis[oxirane] Phenol, 4-(1,1-dimethylethyl)-, 67924-34-9 Y N N N N polymer with 2(chloromethyl)oxirane and 4,4'-(1methylethylidene)bis[phenol] Average Molecular Weight 37.78°C (>100°F) Not available. 1.29 10.77 0.64 kPa (4.8 mm Hg) Not available. 1% (v/v), 0.540001% (w/w) Not available. 32 (butyl acetate = 1) Not available.

: 99.46

10 . Stability and reactivity Stability Conditions to avoid Materials to avoid Hazardous decomposition products

: : : :

The product may not be stable under certain conditions of storage or use. Avoid increased storage temperature. Pressure hazard Reactive or incompatible with the following materials:,acids Under normal conditions of storage and use, hazardous decomposition products should not be produced.

Hazardous polymerization

: Under normal conditions of storage and use, hazardous polymerization will not occur.

United States - Canada - Mexico

Page: 4/7

Product code PX700T3

Date of issue 25 March 2010

Version 9.01

Product name PSX 700 NEUTRAL TINT RESIN

11 . Toxicological information Acute toxicity Product/ingredient name Result Species Dose Exposure bis(1,2,2,6,6-pentamethyl-4-piperidyl) LD50 Oral Rat 3.125 g/kg sebacate Conclusion/Summary : Not available. Chronic toxicity Conclusion/Summary : Not available. Target organs : Contains material which causes damage to the following organs: upper respiratory tract, skin, eyes. Carcinogenicity Carcinogenicity : No known significant effects or critical hazards. Mutagenicity Mutagenicity : No known significant effects or critical hazards. Teratogenicity Teratogenicity : No known significant effects or critical hazards. Reproductive toxicity Developmental effects : No known significant effects or critical hazards. Fertility effects : No known significant effects or critical hazards.

12 . Ecological information Environmental effects

: No known significant effects or critical hazards.

13 . Disposal considerations Waste disposal

: The generation of waste should be avoided or minimized wherever possible. Empty containers or liners may retain some product residues. This material and its container must be disposed of in a safe way. Dispose of surplus and non-recyclable products via a licensed waste disposal contractor. Disposal of this product, solutions and any byproducts should at all times comply with the requirements of environmental protection and waste disposal legislation and any regional local authority requirements. Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers.

Disposal should be in accordance with applicable regional, national and local laws and regulations. Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION for additional handling information and protection of employees. Section 6. Accidental release measures

14 . Transport information Regulation

UN number Proper shipping name

Classes

PG* Additional information

UN

None.

Not regulated.

None.

-

-

IMDG

None.

Not regulated.

None.

-

-

DOT

None.

Not regulated.

None.

-

-

PG* : Packing group Reportable quantity RQ

: CERCLA: Hazardous substances.: No products were found.

United States - Canada - Mexico

Page: 5/7

Product code PX700T3

Date of issue 25 March 2010

Version 9.01

Product name PSX 700 NEUTRAL TINT RESIN

15 . Regulatory information United States inventory (TSCA 8b) : All components are listed or exempted. Australia inventory (AICS) : At least one component is not listed. Canada inventory ( DSL ) : All components are listed or exempted. China inventory (IECSC) : All components are listed or exempted. Europe inventory ( REACH ) : Please contact your supplier for information on the inventory status of this material. Japan inventory (ENCS) : All components are listed or exempted. Korea inventory (KECI) : All components are listed or exempted. New Zealand ( NZIoC ) : Not determined. Philippines inventory (PICCS) : All components are listed or exempted. United States U.S. Federal regulations : TSCA 12(b) annual export notification: No products were found. TSCA 12(b) one-time export: No products were found. SARA 302/304/311/312 extremely hazardous substances: No products were found. SARA 302/304 emergency planning and notification: No products were found. SARA 302/304/311/312 hazardous chemicals: No products were found. SARA 311/312 MSDS distribution - chemical inventory - hazard identification: No products were found. CERCLA: Hazardous substances.: No products were found. SARA 313 Product name CAS number Concentration Form R - Reporting : Poly(oxy-1,2-ethanediyl), α-(nonylphenyl)-ω68412-53-3 1-5 hydroxy-, branched, phosphates requirements Additional environmental information is contained on the Environmental Data Sheet for this product, which can be obtained from your PPG representative. Canada WHMIS (Canada) Mexico Classification Flammability : 1

: Class D-2B: Material causing other toxic effects (Toxic).

Health

:

3

Reactivity

:

1

16 . Other information Hazardous Material Information System (U.S.A.) Health : 3 Flammability : 1 Physical hazards : ( * ) - Chronic effects

1

Caution: HMIS® ratings are based on a 0-4 rating scale, with 0 representing minimal hazards or risks, and 4 representing significant hazards or risks Although HMIS® ratings are not required on MSDSs under 29 CFR 1910.1200, the preparer may choose to provide them. HMIS® ratings are to be used with a fully implemented HMIS® program. HMIS® is a registered mark of the National Paint & Coatings Association (NPCA). HMIS® materials may be purchased exclusively from J. J. Keller (800) 327-6868. The customer is responsible for determining the PPE code for this material. National Fire Protection Association (U.S.A.) Health : 3 Flammability : 1 Instability : 1 Date of previous issue : 1/2/2010. Organization that prepared : EHS the MSDS Indicates information that has changed from previously issued version. Disclaimer

United States - Canada - Mexico

Page: 6/7

Product code PX700T3

Date of issue 25 March 2010

Version 9.01

Product name PSX 700 NEUTRAL TINT RESIN

16 . Other information The information contained in this data sheet is based on present scientific and technical knowledge. The purpose of this information is to draw attention to the health and safety aspects concerning the products supplied by PPG, and to recommend precautionary measures for the storage and handling of the products. No warranty or guarantee is given in respect of the properties of the products. No liability can be accepted for any failure to observe the precautionary measures described in this data sheet or for any misuse of the products.

United States - Canada - Mexico

Page: 7/7

Material Safety Data Sheet Date of issue Version

1.

14 November 2009 9.01

Product and company identification

Product name Code Supplier

: PSX 700FD CURE : PX700FD-B : PPG Industries, Inc. One PPG Place Pittsburgh, PA 15272

Emergency telephone number

: (412) 434-4515 (U.S.) (514) 645-1320 (Canada) 01-800-00-21-400 (Mexico)

Technical Phone Number

: (412) 492-5200 (ALLISON PARK, PA) 8:00 a.m. - 5:00 p.m. EST

2.

Hazards identification

Emergency overview

: DANGER! COMBUSTIBLE LIQUID AND VAPOR. CAUSES EYE BURNS. CAUSES RESPIRATORY TRACT AND SKIN IRRITATION. MAY BE HARMFUL IF INHALED, ABSORBED THROUGH SKIN OR SWALLOWED. Keep away from heat, sparks and flame. Do not swallow. Do not get in eyes or on skin or clothing. Avoid breathing vapor or mist. Use only with adequate ventilation. Keep container tightly closed and sealed until ready for use. Wash thoroughly after handling.

Potential acute health effects Inhalation : May be harmful if inhaled. Irritating to respiratory system. Can irritate eyes, nose, mouth and throat. Exposure to decomposition products may cause a health hazard. Serious effects may be delayed following exposure. Ingestion : May be harmful if swallowed. May cause burns to mouth, throat and stomach. Skin : Harmful in contact with skin. Severely irritating to the skin. Eyes : Corrosive to eyes. Causes burns. Over-exposure signs/symptoms Trimethoxysilanes are capable of forming methanol if hydrolyzed or ingested. If swallowed, methanol may be harmful or fatal or cause blindness. Medical conditions : None known. aggravated by overexposure This Material Safety Data Sheet has been prepared in accordance with Canada's Workplace Hazardous Materials Information System (WHMIS) and the OSHA Hazard Communication Standard (29 CFR 1910.1200). See toxicological information (section 11)

3.

Composition/information on ingredients

Name CAS number % Proprietary silane Proprietary 40 - 70 Proprietary silane Proprietary 10 - 30 dibutylbis(pentane-2,4-dionato-O,O')tin 22673-19-4 3-7 There are no additional ingredients present which, within the current knowledge of the supplier and in the concentrations applicable, are classified as hazardous to health or the environment and hence require reporting in this section.

United States - Canada - Mexico

Page: 1/7

Product code PX700FD-B

Date of issue 14 November 2009 Version 9.01

Product name PSX 700FD CURE

4.

First aid measures

If ingestion, irritation, any type of overexposure or symptoms of overexposure occur during or persists after use of this product, contact a POISON CONTROL CENTER, EMERGENCY ROOM OR PHYSICIAN immediately; have Material Safety Data Sheet information available. Never give anything by mouth to an unconscious or convulsing person. Eye contact Skin contact Inhalation

Ingestion Notes to physician

5.

: Check for and remove any contact lenses. Immediately flush eyes with running water for at least 15 minutes, keeping eyelids open. : Remove contaminated clothing and shoes. Wash skin thoroughly with soap and water or use recognized skin cleanser. Do not use solvents or thinners. : Remove to fresh air. Keep person warm and at rest. If not breathing, if breathing is irregular or if respiratory arrest occurs, provide artificial respiration or oxygen by trained personnel. : If swallowed, seek medical advice immediately and show this container or label. Keep person warm and at rest. Do not induce vomiting. : In case of inhalation of decomposition products in a fire, symptoms may be delayed. The exposed person may need to be kept under medical surveillance for 48 hours.

Fire-fighting measures

Flammability of the product

Extinguishing media Suitable Not suitable Special exposure hazards

: Combustible liquid. In a fire or if heated, a pressure increase will occur and the container may burst, with the risk of a subsequent explosion. Vapors may accumulate in low or confined areas or travel a considerable distance to a source of ignition and flash back. : Use dry chemical, CO2, water spray (fog) or foam. : Do not use water jet. : Promptly isolate the scene by removing all persons from the vicinity of the incident if there is a fire. No action shall be taken involving any personal risk or without suitable training. Move containers from fire area if this can be done without risk. Use water spray to keep fire-exposed containers cool.

Hazardous combustion products

: Decomposition products may include the following materials: carbon oxides nitrogen oxides metal oxide/oxides

Special protective equipment for fire-fighters

: Fire-fighters should wear appropriate protective equipment and self-contained breathing apparatus (SCBA) with a full face-piece operated in positive pressure mode.

6.

Accidental release measures

Personal precautions

: No action shall be taken involving any personal risk or without suitable training. Evacuate surrounding areas. Keep unnecessary and unprotected personnel from entering. Do not touch or walk through spilled material. Shut off all ignition sources. No flares, smoking or flames in hazard area. Do not breathe vapor or mist. Provide adequate ventilation. Wear appropriate respirator when ventilation is inadequate. Put on appropriate personal protective equipment (see section 8).

Environmental precautions

: Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers. Inform the relevant authorities if the product has caused environmental pollution (sewers, waterways, soil or air).

Large spill

: Stop leak if without risk. Move containers from spill area. Approach release from upwind. Use spark-proof tools and explosion-proof equipment. Prevent entry into sewers, water courses, basements or confined areas. Wash spillages into an effluent treatment plant or proceed as follows. Contain and collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite or diatomaceous earth and place in container for disposal according to local regulations (see section 13). Dispose of via a licensed waste disposal contractor. Contaminated absorbent material may pose the same hazard as the spilled product. Note: see section 1 for emergency contact information and section 13 for waste disposal.

United States - Canada - Mexico

Page: 2/7

Product code PX700FD-B

Date of issue 14 November 2009 Version 9.01

Product name PSX 700FD CURE

6.

Accidental release measures

Small spill

7.

: Stop leak if without risk. Move containers from spill area. Use spark-proof tools and explosion-proof equipment. Dilute with water and mop up if water-soluble or absorb with an inert dry material and place in an appropriate waste disposal container. Dispose of via a licensed waste disposal contractor.

Handling and storage

Handling

: Put on appropriate personal protective equipment (see section 8). Eating, drinking and smoking should be prohibited in areas where this material is handled, stored and processed. Do not swallow. Do not get in eyes or on skin or clothing. Avoid breathing vapor or mist. Use only with adequate ventilation. Wear appropriate respirator when ventilation is inadequate. Do not enter storage areas and confined spaces unless adequately ventilated. Keep in the original container or an approved alternative made from a compatible material, kept tightly closed when not in use. Store and use away from heat, sparks, open flame or any other ignition source. Use explosion-proof electrical (ventilating, lighting and material handling) equipment. Use non-sparking tools. Take precautionary measures against electrostatic discharges. Vapors are heavier than air and may spread along floors. To avoid fire or explosion, dissipate static electricity during transfer by grounding and bonding containers and equipment before transferring material. Empty containers retain product residue and can be hazardous. Do not reuse container. If this material is part of a multiple component system, read the Material Safety Data Sheet(s) for the other component or components before blending as the resulting mixture may have the hazards of all of its parts.

Storage

: Store in accordance with local regulations. Store in a segregated and approved area. Store in original container protected from direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see section 10) and food and drink. Eliminate all ignition sources. Separate from oxidizing materials. Keep container tightly closed and sealed until ready for use. Containers that have been opened must be carefully resealed and kept upright to prevent leakage. Do not store in unlabeled containers. Use appropriate containment to avoid environmental contamination. Do not store above the following temperature: 120F / 49C.

8.

Exposure controls/personal protection

Name

Result

dibutylbis(pentane-2,4-dionatoO,O')tin

TWA

ACGIH 0.1 mg/m³ (as Sn)

OSHA

Ontario

0.1 mg/m3 (as Not

Sn) TD

0.1 mg/m3 (as

established

Mexico Not established

PPG Not established

Sn) Not Not Not Not established established established established ____________________________ ___________ ___________ ___________ ___________ ___________ ___________ STEL

A ACGIH C F IPEL OSHA R

= = = = = = =

0.2 MG/M3

Key to abbreviations Acceptable Maximum Peak S American Conference of Governmental Industrial Hygienists. SR Ceiling Limit SS Fume TD Internal Permissible Exposure Limit TLV Occupational Safety and Health Administration. TWA Respirable Z

= = = = = = =

Potential skin absorption Respiratory sensitization Skin sensitization Total dust Threshold Limit Value Time Weighted Average OSHA 29CFR 1910.1200 Subpart Z - Toxic and Hazardous Substances

Consult local authorities for acceptable exposure limits. Recommended monitoring : If this product contains ingredients with exposure limits, personal, workplace atmosphere or biological monitoring may be required to determine the effectiveness of the ventilation procedures or other control measures and/or the necessity to use respiratory protective equipment.

United States - Canada - Mexico

Page: 3/7

Product code PX700FD-B

Date of issue 14 November 2009 Version 9.01

Product name PSX 700FD CURE

8.

Exposure controls/personal protection

Engineering measures

: Use only with adequate ventilation. Use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended or statutory limits. The engineering controls also need to keep gas, vapor or dust concentrations below any lower explosive limits. Use explosion-proof ventilation equipment.

Hygiene measures

: Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking and using the lavatory and at the end of the working period. Appropriate techniques should be used to remove potentially contaminated clothing. Wash contaminated clothing before reusing. Ensure that eyewash stations and safety showers are close to the workstation location.

Personal protection Eyes Hands

: Chemical splash goggles and face shield. : Chemical-resistant, impervious gloves complying with an approved standard should be worn at all times when handling chemical products if a risk assessment indicates this is necessary.

Gloves Respiratory

: nitrile, neoprene : If workers are exposed to concentrations above the exposure limit, they must use appropriate, certified respirators. Use a properly fitted, air-purifying or air-fed respirator complying with an approved standard if a risk assessment indicates this is necessary. Respirator selection must be based on known or anticipated exposure levels, the hazards of the product and the safe working limits of the selected respirator.

Skin

: Personal protective equipment for the body should be selected based on the task being performed and the risks involved and should be approved by a specialist before handling this product.

Environmental exposure controls

: Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation. In some cases, fume scrubbers, filters or engineering modifications to the process equipment will be necessary to reduce emissions to acceptable levels.

9.

Physical and chemical properties

Physical state Flash point Color Odor pH Boiling/condensation point Melting/freezing point Specific gravity Density ( lbs / gal ) Vapor pressure Vapor density Volatility Odor threshold Evaporation rate Octanol/water partition coefficient

: : : : : : : : : : : : : : :

Liquid. Closed cup: 82.22°C (180°F) Not available. Not available. Not available. >37.78°C (>100°F) Not available. 0.95 7.93 0 kPa (0 mm Hg) Not available. 0% (v/v), 0% (w/w) Not available. 0 (butyl acetate = 1) Not available.

% Solid. (w/w)

: 100

United States - Canada - Mexico

Page: 4/7

Product code PX700FD-B

Date of issue 14 November 2009 Version 9.01

Product name PSX 700FD CURE

10 . Stability and reactivity Stability Conditions to avoid

Hazardous decomposition products

: The product may not be stable under certain conditions of storage or use. : Avoid all possible sources of ignition (spark or flame). Do not pressurize, cut, weld, braze, solder, drill, grind or expose containers to heat or sources of ignition. Avoid increased storage temperature. Pressure hazard : Reactive or incompatible with the following materials:,acids,oxidizing materials,strong alkalis : Under normal conditions of storage and use, hazardous decomposition products should not be produced.

Hazardous polymerization

: Under normal conditions of storage and use, hazardous polymerization will not occur.

Materials to avoid

11 . Toxicological information Acute toxicity Product/ingredient name Proprietary silane

Result Species LD50 Oral Rat LD50 Dermal Rabbit dibutylbis(pentane-2,4-dionato-O,O')tin LD50 Oral Rat Conclusion/Summary : Not available. Chronic toxicity Conclusion/Summary : Not available. Carcinogenicity Conclusion/Summary : Not available. Carcinogenicity : No known significant effects or critical hazards. Mutagenicity Conclusion/Summary : Not available. Mutagenicity : No known significant effects or critical hazards. Teratogenicity Conclusion/Summary : Not available. Teratogenicity : No known significant effects or critical hazards. Reproductive toxicity Conclusion/Summary : Not available. Developmental effects : No known significant effects or critical hazards. Fertility effects : No known significant effects or critical hazards.

Dose 1780 mg/kg 4 mL/kg >2 g/kg

Exposure -

12 . Ecological information Environmental effects

: No known significant effects or critical hazards.

13 . Disposal considerations Waste disposal

: The generation of waste should be avoided or minimized wherever possible. Empty containers or liners may retain some product residues. This material and its container must be disposed of in a safe way. Dispose of surplus and non-recyclable products via a licensed waste disposal contractor. Disposal of this product, solutions and any byproducts should at all times comply with the requirements of environmental protection and waste disposal legislation and any regional local authority requirements. Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers.

Disposal should be in accordance with applicable regional, national and local laws and regulations. Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION for additional handling information and protection of employees. Section 6. Accidental release measures United States - Canada - Mexico

Page: 5/7

Product code PX700FD-B

Date of issue 14 November 2009 Version 9.01

Product name PSX 700FD CURE

14 . Transport information Regulation

UN number Proper shipping name

Classes

PG* Additional information

UN

3066

Paint

8

II

-

IMDG

3066

Paint

8

II

-

DOT

3066

Paint

8

II

-

PG* : Packing group Reportable quantity RQ

: CERCLA: Hazardous substances.: No products were found.

15 . Regulatory information United States inventory (TSCA 8b) : All components are listed or exempted. Australia inventory (AICS) : All components are listed or exempted. Canada inventory : All components are listed or exempted. China inventory (IECSC) : All components are listed or exempted. Europe inventory : All components are listed or exempted. Japan inventory (ENCS) : All components are listed or exempted. Korea inventory (KECI) : All components are listed or exempted. New Zealand : All components are listed or exempted. Philippines inventory (PICCS) : All components are listed or exempted. United States U.S. Federal regulations : TSCA 12(b) annual export notification: No products were found. TSCA 12(b) one-time export: No products were found. SARA 302/304/311/312 extremely hazardous substances: No products were found. SARA 302/304 emergency planning and notification: No products were found. SARA 302/304/311/312 hazardous chemicals: Proprietary silane SARA 311/312 MSDS distribution - chemical inventory - hazard identification: Proprietary silane: Immediate (acute) health hazard CERCLA: Hazardous substances.: No products were found. Additional environmental information is contained on the Environmental Data Sheet for this product, which can be obtained from your PPG representative. Canada WHMIS (Canada)

: Class E: Corrosive liquid. Class B-3: Combustible liquid with a flash point between 37.8°C (100°F) and 93.3°C (200°F). Class D-2B: Material causing other toxic effects (Toxic).

Mexico Classification Flammability :

2

Health

:

3

Reactivity

:

1

16 . Other information Hazardous Material Information System (U.S.A.) Health : 3 * Flammability : 2 Physical hazards : ( * ) - Chronic effects

1

Caution: HMIS® ratings are based on a 0-4 rating scale, with 0 representing minimal hazards or risks, and 4 representing significant hazards or risks Although HMIS® ratings are not required on MSDSs under 29 CFR 1910.1200, the preparer may choose to provide them. HMIS® ratings are to be used with a fully implemented HMIS® program. HMIS® is a registered mark of the National Paint & Coatings Association (NPCA). HMIS® materials may be purchased exclusively from J. J. Keller (800) 327-6868. United States - Canada - Mexico

Page: 6/7

Product code PX700FD-B

Date of issue 14 November 2009 Version 9.01

Product name PSX 700FD CURE

16 . Other information The customer is responsible for determining the PPE code for this material. National Fire Protection Association (U.S.A.) Health : 3 Flammability : 2 Instability : 1 Date of previous issue : 8/13/2009. Organization that prepared : EHS the MSDS Indicates information that has changed from previously issued version. Disclaimer The information contained in this data sheet is based on present scientific and technical knowledge. The purpose of this information is to draw attention to the health and safety aspects concerning the products supplied by PPG, and to recommend precautionary measures for the storage and handling of the products. No warranty or guarantee is given in respect of the properties of the products. No liability can be accepted for any failure to observe the precautionary measures described in this data sheet or for any misuse of the products.

United States - Canada - Mexico

Page: 7/7

SECTION 3 - INSTALLATION GENERAL This section describes the recommended installation procedure for the Derrick DP600™ Series shaker. The equipment is shipped partially disassembled to comply with shipping height restrictions. Installation of the desilter and desander, if included, is recommended before final placement of the equipment.

SAFETY Read and understand ALL safety information presented in this manual before installing and operating this equipment. Refer to Section 2 for a summary of Warnings addressing installation, operation and maintenance of this equipment. Before beginning the installation review the equipment handling procedures in this section. In particular, note the information concerning “lift points” and the use of spreader bars when lifting or moving the equipment. Failure to observe proper equipment handling procedures may result in serious personal injury and/or damage to the equipment. WARNING! USE SPREADER BARS TO PREVENT DAMAGE WHEN LIFTING THE EQUIPMENT. WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN UNIT IS RAISED AND PREVENT DAMAGE TO COMPONENTS, ATTACH LIFTING SLING ONLY AT DESIGNATED LIFT POINTS. DO NOT ATTEMPT LIFTING BY ATTACHMENT TO MOTOR OR ANY OTHER LOCATION. WARNING! BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT. WARNING! DO NOT REMOVE SHIPPING BRACKETS UNTIL EQUIPMENT HAS BEEN POSITIONED AT FINAL INSTALLATION SITE.

15 Aug 10

3-1 DP600

INSTALLATION

INSTALLATION SEQUENCE Following is the sequence of steps for installing the DP600 Series shaker. The sequence presented may vary depending on selected options, the user’s facilities, and previous experience with this type of equipment. 1. Read and understand the safety information in Section 2 before installing and operating this equipment. 2. Install desilter and desander, if required. 3. Position and level equipment at installation site. 4. Remove shipping brackets. 5. Connect feed line to desilter or desander (if installed) or to feeder. 6. Connect discharge duct to hopper. 7. For VE machine, connect duct to exhaust pipe(s). 8. Connect electric power supply to the equipment. 9. Install screen panels (refer to Section 6). 10. Refer to Section 4 for startup and operating instructions.

STORAGE If the shaker will not be installed immediately, it should be covered with a tarpaulin (tarp). If unit is stored outdoors, use a UV-resistant tarp, or UV-resistant shrink wrap. Install vents when using shrink wrap. For extended storage, proceed as follows: 1. Every 3 months measure insulation resistance of motor windings. Resistance must be 1k Ohms minimum per volt of rated voltage. Contact Derrick for assistance if low resistance is found. 2. Power up motors every 3 months. 3. Repeat insulation resistance test before placing equipment in service.

SITE PREPARATION AND CLEARANCE REQUIREMENTS Prior to placement of equipment, verify that electricity and water are available at the installation site and that feed and discharge lines are provided. Also ensure that clearances around the equipment are adequate. Prepare the installation site as follows: 1. Provide adequate clearances on all four sides of machine and/or multi-machine installations. Figure 3-1 shows minimum clearances on all sides of machine(s). 2. Confirm that mounting structure is properly positioned and adequate to support the weight of the DP600 Series shaker. 3. Check that feed and discharge lines are available and properly sized and located for connecting to desiliter and desander. 4. Check that discharge duct size and location will match the equipment drainage cutout. 5. Verify that electric power supply at the site agrees with electric power requirements of the equipment.

3-2

15 Aug 10

INSTALLATION

Figure 3-1 Recommended Clearances - DP600 Series Shaker

MOVING/POSITIONING THE EQUIPMENT WARNING! USE SPREADER BARS TO PREVENT DAMAGE WHEN LIFTING THE EQUIPMENT. WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN UNIT IS RAISED AND PREVENT DAMAGE TO COMPONENTS, ATTACH LIFTING SLINGS ONLY TO LABELED LIFTING POINTS. DO NOT ATTEMPT LIFTING BY ATTACHMENT TO ANY OTHER LOCATION. WARNING! BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT. WARNING! DO NOT REMOVE SHIPPING BRACKETS UNTIL EQUIPMENT HAS BEEN POSITIONED AT FINAL INSTALLATION SITE. WARNING! WHEN USING AN OVERHEAD LIFTING DEVICE, USE ALL FOUR LIFTING POINTS PROVIDED. The optional desilter and desander and DP600 Series shaker are separately skidded for shipment and must be assembled at the installation site. A label indicating the weight of each unit was affixed to the equipment. Refer to the engineering drawings in Section 8 for dimensions and other specifications. While the DP600 Series shaker is still mounted on the shipping skid, the unit may be transported on the ground using a forklift. After the machine is removed from the shipping skid, an overheadlifting device is required.

15 Aug 10

3-3 DP600

INSTALLATION

MOVING/POSITIONING THE EQUIPMENT (CONT’D) Four lifting points (Figure 3-2) are attached to the lower outside corners of the machine to allow attachment of an overhead-lifting device. Lifting points are labeled “LIFT HERE ONLY”. DO NOT attempt lifting equipment by attaching slings, or similar lifting aids, to the vibrator motors, or other non-designated portions of the unit. Use of spreader bars is recommended. WARNING! MOTOR CORD MAY BE DAMAGED DURING HOISTING IF PINCHED BY LIFTING SLING. BE CERTAIN THAT MOTOR CORD IS PROTECTED AGAINST PINCHING.

Figure 3-2 Lifting Arrangement - DP600 Series Shaker

3-4

15 Aug 10

INSTALLATION

DESILTER AND DESANDER INSTALLATION While all DP600 Series mud cleaners are fully assembled and tested prior to shipment, shipping restrictions that limit the overall height of equipment often require separation of the desilter and desander for shipment. The units are then skid-mounted for shipment with the basic machine. Refer to. Section 4 for operating information on the desander and desilter.

Desilter Installation Required Equipment 1. A suitable lifting device is required for lifting and positioning the unit. Weights of machinemounted round desilters are as follows: 14-Way

1650 lbs (748 kg)

16-Way

1700 lbs (773 kg)

20-Way

1800 lbs (818 kg)

2. In addition, 3/4” and a 7/8” wrenches are required.

Installation Procedure Prior to installing the desilter, visually inspect the assembly for any signs of damage. Proceed only if unit appears to be damage free. WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN UNIT IS RAISED AND PREVENT DAMAGE TO COMPONENTS, ATTACH LIFTING SLING ONLY AT DESIGNATED LIFT POINTS. WARNING! BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT. 1. Note location of facility discharge pipe to be connected to desilter. If necessary to accommodate piping, re-locate Victaulic® cap to opposite end of desilter discharge pipe. Note! Do not proceed with installation without confirming that facility piping corresponds with desilter discharge pipe. 2. Attach overhead lifting device to both LIFT points (Figure 3-3). 3. Remove and retain hardware securing desilter to skid-mounted shipping brackets. Do not remove shipping brackets from skid. Recovered hardware consists of the following parts: Quantity 4 8 4 4

15 Aug 10

Description 1/2-13 x 1-3/4” Hex Head Bolt 1/2” Flat Washer 1/2” Lockwasher 1/2” Hex Nut

3-5 DP600

INSTALLATION Installation Procedure (Cont’d) Note! Retained hardware will be used to attach the desilter to the collection pan. 4. Carefully lift desilter clear of shipping skid.

Figure 3-3 Desilter Lift Points and Shipping Bracket Locations 5. Orient desilter so that open end of discharge pipe is aligned with facility pipe. 6. Carefully guide desilter downward into notches of collection pan mounting brackets (Figures 3-4 and 3-5), and align with bracket mounting holes. 7. Using hardware retained in step 3, install but do not tighten hardware on one desilter mounting bracket with hardware arrangement as shown. 8. Install hardware on opposite side of desilter, and then tighten all hardware on both desilter mounting brackets.

Figure 3-4 Lowering Desilter Into Collection Pan

3-6

15 Aug 10

INSTALLATION

Figure 3-5 Desilter Mounting Details

Desander Installation Required Equipment Typical weights for desanders are listed below. A suitable lifting device is required for lifting and positioning the unit. Weights of machine-mounted desanders are as follows: 2 Cones

950 lbs / 432 kg

3 Cones

1050 lbs / 477 kg

Installation Procedure Before installing the desander, visually inspect unit for signs of damage. If desander is damage free, proceed as follows: WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN UNIT IS RAISED AND PREVENT DAMAGE TO COMPONENTS, ATTACH LIFTING SLING ONLY AT DESIGNATED LIFT POINTS. WARNING! BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT. 9. Note location of facility discharge pipe to be connected to desander. If necessary to accommodate feed piping, re-locate Victaulic® cap to opposite end of desander feed pipe. Note! Do not proceed with installation without confirming that facility piping corresponds with desander feed and discharge piping. 10. Attach overhead lifting device to both LIFT points (Figure 3-6).

15 Aug 10

3-7 DP600

INSTALLATION Installation Procedure (Cont’d) 11. Remove and retain hardware from desander mounting brackets and collection pan (Figures 3-6 and 3-7). Recovered hardware consists of the following parts: Quantity 8 16 8 8

Description 5/8-11 x 1-3/4” Hex Head Bolt 5/8” Flat Washer 5/8” Lockwasher 5/8” Hex Nut

Note! Retained hardware will be used to attach the desander to the collection pan.

Figure 3-6 Desander Lift Points and Mounting Bracket Hardware

Figure 3-7 Desander Mounting Hardware Installed in Collection Pan 12. Carefully lift desander free of shipping skid, and orient with cone tips aligned with, and slightly inside of, the notches in the collection pan (Figure 3-8).

3-8

15 Aug 10

INSTALLATION 13. Align holes of desander mounting brackets with holes in top of intermediate frame. Install, but do not tighten, half of the hardware retained in step 3. Insert hardware through desander and intermediate frame in the sequence shown in Figure 3-9. 14. Align holes of desander mounting tabs with holes in side of collection pan. Install remaining retained in step 3 through parts in sequence shown in Figure 3-9. Tighten all hardware to secure desander to pan.

Figure 3-8 Lowering Desander Into Collection Pan

Figure 3-9 Hardware Installation Sequence

15 Aug 10

3-9 DP600

INSTALLATION

EQUIPMENT LEVELING To ensure even distribution of feed slurry across the screen panels, the shaker must be properly leveled. Leveling along the length and width of the unit is shown for a typical machine in Figure 310. A 4-foot level is recommended to check level. Non-compressible shims should be used as required to level the machine.

Figure 3-10 Equipment Leveling

SHIPPING BRACKETS Note! Do not discard shipping brackets after removal. These components should be re-installed whenever the machine is moved to prevent movement of the screen frame during transit. Following final positioning and leveling of the fluid cleaner, remove the shipping brackets (Figure 3-11) that were installed to stabilize the screen frame and motor during transit. Four shipping brackets secure the movable screen frame to the stationary pivot frame. The shipping brackets must be re-installed whenever the fluid cleaner is moved and must be removed prior to startup and operation of the machine. For high visibility, the shipping brackets are painted orange. Each shipping bracket is labeled DISCONNECT BEFORE STARTUP. Shipping brackets are installed on both the left and right sides of the machine. Remove the four orange brackets securing the screen frame to the stationary hopper or support structure. No special removal sequence is required. Retain the shipping brackets and associated attaching hardware for future use by reversing the brackets and reinstalling hardware as shown.

3-10

15 Aug 10

INSTALLATION

Figure 3-11 Shipping Brackets

FEED AND DISCHARGE CONNECTIONS When configured as a mud cleaner, the DP600 Series shaker is equipped with a round desilter having 4” hydrocyclones and desanders have 10” hydrocyclones. Desilters have clusters of 14, 16, or 20 hydrocyclones, and desanders have 2 or 3 hydrocyclones.

Desilter Connections All desilters have inlet and discharge pipes designed to accept Victaulic® couplings (Figure 3-12). The inlet connection is on top of the unit, and two horizontal discharge connections are provided. Either or both discharge connection(s) may be used to accommodate the customer piping arrangement. For single inlet piping, the unused connection must be capped.

Desander Connections The 10” desander has horizontal inlet and discharge pipes, which are also designed for Victaulic® couplers. The inlet connection (lower pipe) is 8”, and the discharge (upper pipe) is 10”. Customer piping may be connected to either desander inlet pipe. However, the discharge pipe may be connected only to the left side of the discharge manifold, as viewed from the feed end of the machine and looking toward the discharge end; the right side is sealed.

15 Aug 10

3-11 DP600

INSTALLATION

Feeder Connection When the machine is not equipped with a desander and desilter, a customer-supplied flange must be installed on the back of the feeder to accept the feed line. Cut out a circle at the desired location to accept the flange, and weld the flange in place.

Figure 3-12 Desilter and Desander Connections

Collection Pan Bypass The collection pan outlet discharges directly into the feeder. An 8” bypass outlet is provided on the underside of the collection pan to divert the feed, if necessary. A Victaulic® cap and coupling is used to close the bypass opening. To use the bypass, remove the cap and connect an 8” Victaulic® groove pipe to the outlet.

Discharge Duct Connection The DP600 Series shaker hopper has a rectangular drainage cutout (Figure 3-13) on each side. As shipped, one drainage cutout is sealed with a removable panel that is bolted to the hopper. To connect a discharge line to the cutout, construct a discharge duct to fit the cutout and use the four bolts provided to secure the discharge duct flange to the hopper.

Exhaust Duct Connection (DP600VE Only) For DP600VE machines, connect a 6” (152.4mm) diameter duct to the exhaust port on the rear of the feeder. Connect the opposite end of the duct to suitable air-handling equipment. For DP600VE mud cleaners, also connect a 4” (102mm) duct to the exhaust port on the side of the desilter collection pan.

3-12

15 Aug 10

INSTALLATION

Figure 3-13 Hopper Discharge Cutout

ELECTRIC POWER CONNECTIONS Remove cover from input power box, and connect the facility electric power supply to the input power strip in accordance with Figure 3-14 and wiring schematic in Section 8. The vibrator motors are three-phase, 50 or 60 Hz motors. The motors are not dual wound and must be operated at the design voltage. For motor power requirements, refer to the label on the motor data plate. WARNING! VIBRATOR MOTOR MUST BE OPERATED AT THE DESIGNATED SUPPLY VOLTAGE. WARNING! HIGH VOLTAGE MAY BE PRESENT. BE SURE FUSED DISCONNECT SUPPLYING ELECTRICAL POWER TO THIS EQUIPMENT IS OPEN. LOCK OUT AND TAG OUT POWER SUPPLY TO PREVENT ACCIDENTAL APPLICATION OF POWER WHILE MAKING ELECTRICAL CONNECTIONS. WARNING! ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL APPLICABLE LOCAL CODES. FAILURE TO COMPLY MAY RESULT IN AN UNSAFE CONDITION THAT COULD INJURE PERSONNEL OR DAMAGE EQUIPMENT. ENSURE THAT ALL ELECTRICAL AND CONDUIT CONNECTIONS ARE SECURE.

15 Aug 10

3-13 DP600

INSTALLATION

ELECTRIC POWER CONNECTIONS (CONT’D)

Figure 3-14 Electric Power Supply Connections to Input Power Strip A fused disconnect primary power supply is required for this equipment. The fused disconnect and interconnecting wiring to the equipment must be suitably sized and in accordance with National Electrical Code (NEC) standards and all other applicable state and local codes. Additional wiring requirements are as follows: 1. The fused disconnect device shall have sufficient interrupting capacity to clear the maximum fault current capability of the power supply system. 2. The GROUND connection in the power supply junction box must be connected to a known ground.

COMPRESSED AIR SUPPLY CONNECTION Operation of the screen compression system (SCS) requires an oil-free, 90 psig, 2 cfm compressed air supply. Remove shipping cap from air adapter just below the electrical junction box at the feed end of the machine (Figure 3-15), and install a 1/4” male NPT air fitting in the adapter. Connect the shop air line to the air fitting.

3-14

15 Aug 10

INSTALLATION

Figure 3-15 Compressed Air Adapter

SCREEN PANEL INSTALLATION The shaker is usually shipped without screen panels installed. Installation of screen panels for the first time is described in the following procedure. Refer to Section 5 for normal screen panel replacement procedures. Prior to installing screen panels, remove all packing and shipping materials from the bed of the screen frame. The shaker is equipped with the screen compression system for screen panel retention. To install screen panels, proceed as follows: 1. Removal all parts and materials from screen bed. 2. Apply 90 psig, 2 cfm oil-free compressed air to shaker. 3. Move all operating handles toward the discharge end of the machine. All retention pins should retract, allowing screens to be installed in screen frame. 4. Place one screen panel into screen frame, slide into contact with locating block (Figure 3-16), and drop panel onto screen bed. Repeat for all screens. WARNING! BE SURE THAT ALL PERSONNEL ARE CLEAR OF SCREEN BED BEFORE MOVING SCREEN OPERATING HANDLES. FINGERS CAN BE CRUSHED BY MOVING PARTS DURING THE COMPRESSION AND RELEASE OF SCREENS. 5. Be sure that all personnel are clear of screens and screen bed, and then move operating handles toward feed end of machine. Locking pins should extend against upper lip of screens, causing them to curve downward into intimate contact with the screen bed.

15 Aug 10

3-15 DP600

INSTALLATION

SCREEN PANEL INSTALLATION (CONT’D)

Figure 3-16 Screen Panel Locating Block

MACHINE STARTUP Refer to Section 4 for initial startup and operating procedures for the DP600 Series shaker. WARNING! DO NOT ATTEMPT TO OPERATE MACHINE WITH SHIPPING BRACKETS INSTALLED.

3-16

15 Aug 10

SECTION 4 - OPERATING INSTRUCTIONS GENERAL This section includes initial and normal startup, normal shutdown, and emergency shutdown procedures for the DP600 Series shaker. Operating procedures are also included for desilter, desander, adjustable while drilling (AWD), and screen compression system (SCS).

OPERATING SAFETY WARNING! MOTOR HOUSING BECOMES HOT DURING OPERATION AND MAY CAUSE SEVERE BURNS. DO NOT TOUCH MOTOR HOUSING DURING OR IMMEDIATELY AFTER MOTOR HAS BEEN OPERATING. WARNING! ALL OPERATING AND MAINTENANCE PERSONNEL MUST READ AND UNDERSTAND ALL SAFETY INFORMATION IN THIS MANUAL BEFORE WORKING WITH THE EQUIPMENT. WARNING! BE SURE THAT ALL PERSONNEL ARE CLEAR OF MACHINE BEFORE ADJUSTING ANGLE OF SCREEN BED. WARNING! DO NOT ATTEMPT TO OPERATE EQUIPMENT WITH SHIPPING BRACKETS INSTALLED. WARNING! BEFORE STARTING MACHINE, BE SURE THAT ALL PERSONNEL ARE CLEAR OF EQUIPMENT.

INITIAL STARTUP Perform the Initial Startup procedure when the DP600 Series shaker is being started for the first time, following part(s) replacement, or when equipment has been removed from service for an extended period. Refer to the following table for initial startup instructions. INITIAL STARTUP Step

Procedure

1

Confirm that all operators and maintenance personnel have read and understand all operating and safety information in Section 2 - Safety.

2

Verify that equipment has been installed properly.

3

Check that all tools, documents, and shipping brackets have been removed and there are no obstructions to operation, giving special attention to bed of screen frame.

4

Check that services and utilities are available at the installation site.

5

Verify that screen panels have been installed properly.

6

Start shaker in accordance with Normal Startup procedure below.

22 Mar 09

4-1 DP600

OPERATING INSTRUCTIONS

NORMAL STARTUP The following procedure shall be performed at each machine startup. NORMAL STARTUP Step

Procedure

1

Verify that all personnel are clear of shaker before applying electric power to equipment.

2

If equipped with optional scalping deck, set feeder handle to deliver feed to either scalping deck or primary deck, as determined by mud conditions.

3

Close fused disconnect to apply electric power to shaker.

4

Press START pushbutton on control panel to apply electric power to the vibrator motors. Allow motors to reach operating temperature (about 5 minutes).

5

Start pump or open valve to introduce flow of material to feeder or desilter / desander, as applicable.

6

Observe pool configuration that forms on bed of screen frame, and press UP or DOWN button on control panel to adjust the AWD angle and/or set inlet flow rate, as required to achieve desired pooling on screen panels.

NORMAL SHUTDOWN The normal shutdown procedure is to be used for controlled stopping of operation. Normal shutdown is performed for routine activities such as cleaning, lubricating, inspection, adjustment, or screen panel replacement. NORMAL SHUTDOWN Step

Procedure

1

Divert or discontinue flow of material to shaker.

2

Allow all oversize and undersize material and liquid to discharge from screen frame.

3

Using a water hose, wash remaining material from surfaces of screen panels and edges of screen panels where they contact sidewalls of screen frame.

4

Press STOP button to stop vibrator motors, and open fused disconnect supplying electric power to the machine.

5

Lock out and tag out machine.

EMERGENCY SHUTDOWN To immediately stop the machine in case of emergency, open the fused disconnect supplying electric power to the machine. WARNING! IN CASE OF ANY DANGER TO PERSONNEL, IMMEDIATELY SHUT DOWN ELECTRIC POWER TO THE EQUIPMENT.

4-2

22 Mar 09

OPERATING INSTRUCTIONS

DESILTER AND DESANDER OPERATION To ensure equal distribution of feed material to each cone, the incoming feed slurry is introduced into the feed manifold, which contains 20 outlet ports equally spaced around its circumference. Ten outlets are positioned on each side of the discharge pipe to maintain balance. When a round desilter is outfitted with a full complement of cones, all 20 positions are filled. When fewer than 20 cones are installed, equal numbers of cones must be installed on each side of the discharge pipe to maintain balance. Consequently, desilters are supplied only with an even number (8, 10, 12, 16, etc.) of cones. Optimal performance of hydrocyclones requires a proper balance of feed head (inlet pressure), feed rate (GPM) and apex opening. Improper balance of any of these variables can adversely affect performance. Two operational scenarios are presented in the following paragraphs. The first scenario describes normal operating conditions in which all variables are correctly balanced. The second scenario shows a condition referred to as “roping” which results from an improper balance of the variables.

Normal Operation In normal operation, feed slurry is introduced tangentially into the interior of the hydrocyclone (Figure 4-1) at high velocity causing a whirlpool effect to occur inside the cone. The swirling motion of the slurry drives the larger, denser particles outward against the cone wall while the smaller, lighter particles move toward the center of the cone. The low-pressure vortex at the center of the cone pulls in the excess liquid and small particles, as well as drawing in air through the apex at the lower discharge end of the cone. The high-velocity air stream aids the upward flow of liquid and small particles toward the cone’s upper discharge, while the spiraling stream of liquid and larger particles flows downward along the cone wall toward the lower discharge. If both desander and desilter are used, large solids leaving the lower discharge of the desander may be further processed in the desilter for removal of remaining small particles and liquid. The upper discharge from the desilter is often routed to a centrifuge for additional solids removal.

Figure 4-1 Normal Hydrocyclone Operation 22 Mar 09

4-3 DP600

OPERATING INSTRUCTIONS

“Roping” “Roping” refers to a solid discharge stream (Figure 4-2) flowing from the hydrocyclone. This undesirable discharge pattern results from overloading the apex opening with solids, thereby preventing air from entering the cone. Due to apex blockage, feed material entering the cone can no longer move downward and, therefore, flows directly out the upper discharge at the top of the cone. In this abnormal operating mode, flow from the upper discharge contains large particles that would normally flow out the lower discharge at the bottom of the cone. If permitted to continue for a lengthy period of time, the blockage becomes difficult to clear and the risk of internal damage to the cone increases. “Roping” discharge results in reduced solids removal capability, increased probability of wear to hydrocyclone components, and potential damage to the feed pump.

Figure 4-2 Abnormal Hydrocyclone Operation - “Roping” Discharge

Spray Patterns The spray pattern varies in response to the feed head (inlet pressure), feed rate, and hydrocyclone apex opening. To maximize overall efficiency, the spray pattern of each cone must be balanced for optimal performance. This is done by observing the lower discharge pattern and then adjusting the apex opening to achieve the correct discharge angle (Figure 4-3) for the prevailing feed rate and inlet pressure.

4-4

22 Mar 09

OPERATING INSTRUCTIONS

Figure 4-3 Hydrocyclone Spray Patterns

Spray Pattern Versus Performance The three spray patterns shown in Figure 4-3 are interpreted as follows: TOO WIDE - Spray angle greater than 30° with a hollow center. In normal operation, this pattern is undesirable. This spray pattern indicates that the exit diameter of the apex is too large, and an excessive amount of liquid discharges along with the solids flowing from the bottom of the cone. Correct this condition by tightening orifice nut (turning clockwise) until desired spray profile is achieved. CORRECT - Spray angle in the range of 20° to 30° with a hollow center. In normal operation, this pattern is desirable. No adjustment is required. TOO NARROW -

Spray angle less than 20° with a hollow center. In normal operation, this pattern is undesirable. This spray pattern indicates the exit diameter of the apex is too small, the solids discharge is too dry, and excessive solids are being discharged with the liquid from the upper discharge. Correct this condition by loosening orifice nut (turning counterclockwise) until desired spray pattern is achieved.

22 Mar 09

4-5 DP600

OPERATING INSTRUCTIONS

Recommended Operating Pressures Recommended operating pressures for the hydrocyclone desilter and desander are listed in the following table. Recommended Desilter/Desander Operating Pressures - 75’ Head Inlet Mud Weight (PPG)

Specific Gravity

Operating Pressure (PSI)

8.33

1.00

32

9.00

1.08

35

10.00

1.20

39

11.00

1.32

43

12.00

1.44

47

13.00

1.56

51

14.00

1.68

54

15.00

1.80

58

16.00

1.92

62

17.00

2.04

66

Where: PPG = Pounds per gallon

 Mud Weight   8.33  

Specific Gravity = 

1 PSI = 2.309 Feet of Head

 Feet of Head  Mud Weight    2.309 8.33   

Operating Pressure = 

AWD OPERATION The AWD is operated by pressing the UP or DOWN button on the control panel. Operating personnel should become familiar with the operating principles described in the following paragraphs before operating the AWD. If the AWD malfunctions, refer to engineering drawings in Section 8 for assistance in fault isolation and analysis. The drawings are valuable in troubleshooting as they help identify components and their interrelationships. WARNING! BE SURE THAT ALL PERSONNEL ARE CLEAR OF MACHINE BEFORE ADJUSTING SCREEN FRAME ANGLE. WARNING! TO AVOID PERSONAL INJURY, KEEP HANDS AND FEET CLEAR OF GAP BETWEEN PIVOT FRAME AND HOPPER 1. Clear all personnel away from the equipment before operating the tilt control UP or DOWN button on the control panel.

4-6

22 Mar 09

OPERATING INSTRUCTIONS 2. Press and hold the UP button to raise the discharge end of the screen frame. Release the button when the discharge end reaches the desired angle. 3. Press and hold the DOWN button to lower the discharge end of the screen frame. Release the button when the discharge end reaches the desired angle. By raising the discharge end of the screen frame, the slurry pools toward the rear of the screen frame (Figure 4-4). This pooling allows the slurry to remain on the screen panels longer, permitting more liquid to drain off, and drier solids to be discharged from the screen frame. The screen frame may be elevated several degrees, as determined by several factors:  Particle size  Concentration of solids in the slurry  Feed rate  Type of slurry  Type of screen  Screen cut point

Figure 4-4 Screen Frame Pooling Area

Pool Configuration Extensive testing has shown that the most efficient pool configuration maximizes use of the available screen area. In general, the pool should cover all screen panels except for the discharge screen, which is the last screen on the screen frame. There is no “one correct setting” for the AWD. The AWD allows the operator to easily change the angle of elevation in rapid response to ever-changing conditions and feed rates of the slurry. Suggested changes to an existing screen angle are shown in Figure 4-5. Note that the dark pattern at the left represents the area of the screen panels covered by the pool. The ideal coverage is for the pool to cover screen panels 1 and 2. If coverage retreats to halfway on screen panel 1, the screen frame angle may be reduced and/or flow increased. Finally, if the pool covers nearly all of screen panel 3, the screen angle may be increased and/or flow decreased to reduce the pooling area.

22 Mar 09

4-7 DP600

OPERATING INSTRUCTIONS

Pool Configuration (Cont’d) POOL CONFIGURATION

ANGLE ADJUSTMENT

ALTERNATIVE ADJUSTMENT

Correct screen angle No adjustment required

Decrease screen angle

Increase flow

Increase screen angle

Decrease flow

Figure 4-5 Pool Configuration and Adjustments

SCREEN COMPRESSION SYSTEM OPERATION Proper screen functioning depends on secure retention and full contact with the screen bed. Each screen is secured to the screen bed when the operating handle is moved toward the feed end and released by moving the handle toward the discharge end of the machine. Refer to Section 5 for screen replacement procedures and to Section 6 for maintenance information on the system.

4-8

22 Mar 09

SECTION 5 - MAINTENANCE GENERAL This section contains routine maintenance, inspection, corrective maintenance, and parts replacement information for the DP600 Series shaker. Procedures include screen frame maintenance, screen panel replacement, AWD servicing and maintenance, and desilter cone removal and installation. In addition, the section contains a listing of all hydraulic and pneumatic components, as well as a recommended spares list.

ROUTINE MAINTENANCE Routine maintenance consists of overall inspection and cleaning. These procedures will ensure maximum life and trouble-free operation. While the schedule presented is flexible, modifications should be based on experience with operating the equipment at your facilities. A maintenance log should be kept to help establish a routine maintenance schedule, as well as to monitor and adjust the schedule as necessary throughout the equipment’s life. When establishing a maintenance schedule, consider duty cycle, ambient temperature, and operating environment. Following are the recommended routine maintenance procedures:

ROUTINE MAINTENANCE Action

Frequency

Inspect feed connection to feeder or desilter / desander for leaks, and tighten connection as required.

Each shift

Inspect discharge duct connection on side of hopper for leaks. Tighten connection and/or add silicone sealant to prevent leakage.

Each shift

Inspect cover on unused hopper discharge connection for leaks. Tighten connection and/or add silicone sealant to prevent leakage.

Each shift

Using a water hose, wash off accumulated process material from interior of hopper. Excessive process material in this area may impede angle adjustment of screen frame and can reduce screen frame vibration if the frame bottoms out on the buildup.

Each shift

Check interior of feeder for accumulation of process material or other obstruction. Feeder blockage may cause excessive splashing and uneven distribution of slurry onto the screen bed. Remove top cover and cleanout at bottom to facilitate removal obstruction.

Weekly

Check that AWD reservoir fluid level is 1-1/4” to 1-1/2” from top with AWD at 1°; if low, replenish with Derrick ISO 32 AW hydraulic fluid.

Quarterly

Inspect for evidence of leaks from hydraulic hoses supplying AWD. Tighten fittings and/or replace hose(s), as necessary, if any leaks are found.

Weekly

30 Oct 10

5-1 DP600Series

MAINTENANCE WARNING! TO PREVENT POSSIBILITY OF SPARKING, VALVE BODY IN HYDRAULIC LIFT CYLINDER MUST REMAIN IMMERSED IN HYDRAULIC FLUID. DO NOT PERMIT VALVE BODY TO BECOME EXPOSED TO ATMOSPHERE, AS SPARKS MAY BE GENERATED. ANY LEAKAGE MUST BE CORRECTED BEFORE RETURNING SHAKER TO SERVICE.

VIBRATOR MOTORS Removal, installation, oil changing, bearing replacement, and troubleshooting procedures for the vibrator motors are included in Section 7 - Vibrator Motors.

SCREEN FRAME The screen frame includes mounting provisions for the vibrator motors and the screen compression system, as well as providing the mounting surface for the screen panels. It is suspended between the vertical supports of the pivot frame. During normal operation, the screen frame and compression components accumulate residual mud that should be removed periodically. Refer to the Screen Frame Maintenance table for key inspection and maintenance locations. In addition, all float mounts should be inspected and replaced when damage is evident. Since these components isolate the vibratory motion of the screen frame from the stationary parts of the machine, deterioration may occur over time. SCREEN FRAME MAINTENANCE Action

Frequency

Using a water hose, wash accumulated process material from interior walls and screen frame bed. Excess accumulation increases the load on the float mounts and reduces solids separation capabilities.

Each shift or as required

Inspect float mounts for excessive sag (greater than 1 inch / 25.4 mm) and/or signs of deterioration or damage. If excessive sag is found, clean excess buildup of process material from screen frame including scalping deck (optional) to reduce loading on float mounts. If excessive sag remains, or damage is evident, float mounts must be replaced. Note that mounts at discharge end must be replaced as a set.

Monthly or as required

Inspect front curtain for deterioration or damage. The front curtain prevents solids exiting the screen bed from entering the hopper. Replace front curtain if function is compromised.

Monthly

5-2 DP600Series

30 Oct 10

MAINTENANCE SCREEN FRAME MAINTENANCE Action

Frequency

Inspect feeder seal for deterioration or damage. The seal prevents feed material from entering the hopper before entering the screen bed. Replace feeder seal if function is compromised, as described later in this document.

Monthly

Check condition of screen panels. They should be curved downward into full contact with the screen bed and should not have holes or other damage that would allow solids to pass through. Replace damaged screen panel(s).

Each shift

Inspect screen bed components (Figure 5-1) for deterioration or damage. Defective components may permit damage to the screen panels. Refer to appropriate drawing in Section 8 for replacement parts information.

Each screen panel change

Inspect screen compression system components (refer to Section 6) for signs of deterioration or damage. The screen compression system secures the screen panels by compressing them against the center rib of the screen frame. Uneven screen panel compression will permit fluid leakage and lead to shortened screen life.

Each screen panel change

Perform routine maintenance on vibrator motors as described in Section 7 Vibrator Motors.

See Section 7 for frequency

Figure 5-1 Screen Frame Inspection and Maintenance

30 Oct 10

5-3 DP600Series

MAINTENANCE

SCREEN PANELS The following paragraphs describe removal and replacement of primary deck screen panels. For replacement of screen panels on the optional scalper deck, refer to Scalper Deck Screens paragraph later in this section.

Removal When changing screen panels, avoid injury by keeping personnel clear of the screen bed during compression and release of screen panels. Be sure that 90 psig, 2 cfm oil-free compressed air is applied to shaker. 1. Turn off feed, and wash off process material from screens. WARNING! BE SURE THAT ALL PERSONNEL ARE CLEAR OF SCREEN BED BEFORE MOVING SCREEN OPERATING HANDLES. FINGERS CAN BE CRUSHED BY MOVING PARTS DURING THE COMPRESSION AND RELEASE OF SCREENS. 2. Release panel by moving the corresponding operating handle(s) for the screen(s) to be removed toward discharge end of shaker. All locking pins should retract, allowing screens to be removed. 3. Grasp lifting handle of released screen(s) (Figure 5-2), and lift and remove screen(s) from screen bed.

Figure 5-2 Screen Panel Installation

5-4 DP600Series

30 Oct 10

MAINTENANCE

Installation When changing screens, avoid injury by keeping personnel clear of the screen bed during compression and release of screen panels. Be sure that 90 psig, 2 cfm oil-free compressed air is applied to shaker. 1. The screen locking pins should be retracted, allowing screens to be installed on screen bed. If not, retract pins by moving operating handle(s) of screen(s) to be installed toward the discharge end of the machine. Place one screen panel into screen frame, slide into contact with locating block (Figure 5-3), and drop panel onto screen bed. Repeat for all screens. WARNING! BE SURE THAT ALL PERSONNEL ARE CLEAR OF SCREEN BED BEFORE MOVING SCREEN OPERATING HANDLES. FINGERS CAN BE CRUSHED BY MOVING PARTS DURING THE COMPRESSION AND RELEASE OF SCREENS. 2. Be sure that all personnel are clear of screens and screen bed, and then move operating handles toward feed end of machine. Locking pins should extend against upper lip of screens, causing the screens to curve downward into intimate contact with the screen bed.

Figure 5-3 Screen Panel Locating Block

30 Oct 10

5-5 DP600Series

MAINTENANCE

SCALPING DECK SCREENS (DP626/628 ONLY) All urethane screen panels on the scalping deck are identical. Side panels are held in place by heavy-duty spring clips, and bottom panels are retained by the side panels. The panels are very durable and normally require no maintenance beyond occasional washing to remove accumulated process residue. If screen replacement becomes necessary, however, proceed as follows: 1. Stop feed. 2. Shut down electric power, and lock out and tag out machine. 3. Insert a pry bar through center opening of spring plate (Figure 5-4), and press down against pry plate to lift spring clip. Push side screen panel inward from behind panel until clear of spring clip and remove panel; then release spring clip. 4. Repeat procedure for as many side screens as required. After side screens are removed, lift and remove bottom screens. 5. Install all replacement bottom screens, and then install side screens by prying up spring clips and inserting replacement screens.

Figure 5-4 Scalping Deck Screen Panel Retainers

SCREEN BED MATERIAL The bed materials (Figure 5-5) should be replaced if inspection reveals damage or deterioration. To replace any of the bed materials, proceed as follows: 1. Stop feed. 2. Using a water hose, wash off process material from screen bed. 3. Shut down electric power, and lock out and tag out machine. 4. Release all screen panels by moving all screen retention system operating handles toward the discharge end of the shaker. 5. Lift and remove screen panels, and remove and discard defective bed materials. 6. To facilitate installation, apply mild soap solution to new bed material components. Insert bed materials into corresponding locations.

5-6 DP600Series

30 Oct 10

MAINTENANCE

Figure 5-5 Screen Bed Material Locations

FEEDER SEAL The feeder seal is installed between the screen frame and feeder. It should be replaced when inspection reveals damage or deterioration. To replace the seal, proceed as follows: 1. Stop feed. 2. Using a water hose, wash off process material at feed end of screen bed. 3. Press UP/DOWN buttons on control panel to bring screen frame to 0° (neutral) position. 4. Shut down electric power, and lock out and tag out machine. 5. Note location and number of thick washers under hold down bars at their attachment points, and then remove double nuts and washers securing both sides of hold down bars to screen frame and feeder (Figure 5-6). Lift and remove seal assembly from studs.

Figure 5-6 Feeder Seal Installation 30 Oct 10

5-7 DP600Series

MAINTENANCE

FEEDER SEAL (CONT’D) 6. Wash process material from hold down bars, and remove old seal from hold down bars; discard seal. 7. To facilitate installation, apply mild soap solution to new feeder seal. Install new feeder seal between hold down bars, being certain that seal is fully engaged with bars. 8. Place thick washers on studs (if previously removed), as noted in removal (Figure 5-7), and then insert seal assembly between feeder and screen frame, press seal fully down into place while guiding tabs of hold down bars onto studs. 9. Secure hold down bars to feeder and screen frame with washers and double nuts.

Figure 5-7 Hold Down Bar Installation Detail

ADJUSTABLE WHILE DRILLING (AWD) The following paragraphs describe servicing, troubleshooting, and parts replacement for the hydraulic AWD.

Servicing The hydraulic AWD requires one gallon of Derrick ISO AW32 hydraulic fluid. Refer to Material Safety Data Sheet (MSDS) in Section 2 for relevant handling information. Drain and fill plugs (Figure 5-8) are provided on the reservoir to permit replenishment and replacement of fluid.

Figure 5-8 Hydraulic Reservoir Fill and Drain Plugs 5-8 DP600Series

30 Oct 10

MAINTENANCE

Troubleshooting A malfunctioning AWD may reduce equipment performance and should be addressed promptly using the troubleshooting procedures below.

Initial Checks If an AWD malfunction occurs, first perform the following preliminary checks: 1. Shut down feed, and lock out and tag out electric power to shaker. 2. Check hydraulic fluid level, and replenish if necessary. 3. Inspect hydraulic unit for evidence of leakage around cylinders and hose fittings. Correct as necessary. 4. Unscrew boot from top of each cylinder, and inspect for signs of leakage, which indicates a defective seal. If leakage is found, either replace or repair cylinder using Seal Kit G0009006. 5. Apply electric power to equipment, and operate the AWD to raise and lower screen frame several times to release any air trapped in the system. 6. With screen in fully up position, disconnect hoses from cylinders, remove any spilled fluid, and inspect area for evidence of cylinder leakage. If leakage is found, replace check valve. If no fluid leakage is found, but screen frame continues to drift downward, air remains entrapped in cylinder. Repeat step 5 to release trapped air. 7. If the problem continues after trapped air has been released, re-install all components, and repeat raising and lower screen frame several times, leaving screen frame fully up. If downward drifting continues, check for defective counterbalance valve on front of manifold.

Troubleshooting Chart If the problem is not cleared using the above procedures, refer to the following AWD troubleshooting chart and to Figure 5-9 for assistance in fault isolation and corrective action and to Figure 5-10 for parts identification. HYDRAULIC AWD TROUBLESHOOTING TROUBLE AWD fails to raise screen frame

30 Oct 10

POSSIBLE CAUSE

REMEDY

No electric power

Check for power at hydraulic unit drive motor. If no power, check wiring in motor junction box and starter box (refer to Section 8). Correct defect(s).

Hydraulic fluid level low

Add fluid if low, and check for leaks. Repair leaks, and re-check operation.

No fluid flow

Crack open both raising and lowering fittings on cylinder, and operate pump to check for fluid flow. If no fluid flows out loosened fittings, replace manifold check valves (45, Fig. 5-10).

Low pressure

Connect a pressure gage (1500 100PSI) to both lines (raise and lower). If pressure is low, replace manifold check valves (45). If pressure is 1500PSI, check for and remove any obstruction to travel, and re-test operation.

5-9 DP600Series

MAINTENANCE HYDRAULIC AWD TROUBLESHOOTING TROUBLE AWD fails to raise screen frame (Cont’d)

Screen frame rises and then drifts down

POSSIBLE CAUSE

REMEDY

Defect in line (44) between pump and manifold

Inspect pump-to-manifold hose (44) for damage or defects. Correct any defect(s) or replace line.

Pump shaft coupling (42 & 48) damaged

Inspect shaft coupling halves (42 & 48) between pump (51) and motor for damage. Replace coupling if damaged, and re-test operation.

Pump (51) defective

Replace pump (51).

Improper connections to cylinders

Check that lines are connected properly:

Correct if necessary. Cylinder check valves (59) defective

Check cylinder check valves (59), and replace if defective.

Counterbalance valve (33) defective

Replace counterbalance valve (33).

Hydraulic line leakage

Correct leak(s). If no leakage is found, continue troubleshooting.

No hydraulic fluid flow

Crack open fittings at lowering ports of both cylinders, and operate pump to check for fluid flow. If no flow appears, check fluid level, and replenish if low. If fluid level is correct, replace manifold check valves (45).

Low system pressure

Connect a pressure gage to the lowering line only, and operate system. If pressure is low, replace manifold check valves. If pressure is 1500 100PSI, replace counterbalance valve (33). If screen frame still does not lower, replace cylinder check valves (59).

Screen frame drifts down on only one side

Air in system

Crack open fittings of lines on affected side, and operate system to remove any entrapped air. If drifting persists, replace cylinder check valves (59).

UP and DOWN buttons operate in reverse

Power leads reversed

Reverse incoming power leads (black and red).

Screen frame rises but will not lower

5-10 DP600Series

30 Oct 10

MAINTENANCE

Note: Numbers in parentheses refer to Figure 5-10. Figure 5-9 Hydraulic AWD Schematic

30 Oct 10

5-11 DP600Series

MAINTENANCE

HYDRAULIC AND PNEUMATIC PARTS Refer to Figure 5-10 and the accompanying parts list to locate and identify the hydraulic and pneumatic components of the DP600 Series shaker. Item numbers shown correspond to numbers on drawing number 16810-00 in Section 8.

Figure 5-10 Hydraulic and Pneumatic Parts (Sheet 1 of 3)

5-12 DP600Series

30 Oct 10

MAINTENANCE

Figure 5-10 Hydraulic and Pneumatic Parts (Sheet 2 of 3)

30 Oct 10

5-13 DP600Series

MAINTENANCE

Hydraulic and Pneumatic Parts (Cont’d)

Figure 5-10 AWD Hydraulic and Pneumatic Parts (Sheet 3 of 3) HYDRAULIC AND PNEUMATIC COMPONENTS Item

Part No.

Description

Qty

4

G0005258

Electric Motor, 380/400Vac

1

8

G0005083

Electric Motor, 460/480Vac

-

12

G0005218

Electric Motor, 575/600Vac

-

16

TBD

Electric Motor, 690Vac

-

17

G0008415

Union, 4 SWIV x 1/4 NPT

1

18

G0005152

Elbow, 08 ORB x 06 Male

2

19

G0008414

Union, 4 MJIC x 4 ORB

9

20

G0008410

Elbow, 4 MJIC x 4 ORB

6

5-14 DP600Series

30 Oct 10

MAINTENANCE HYDRAULIC AND PNEUMATIC COMPONENTS Item

Part No.

Description

Qty

21

G0008411

Elbow, 45° x 6 MJIC x 6 ORB, Lower

2

22

G0008439

Hose, Distribution Manifold, Cylinder, Lower

2

23

G0008412

Elbow, 45° x 4 MJIC x 6 ORB, Lift

2

24

G0008438

Hose, Distribution Manifold, Cylinder, Lift

2

25

G0008417

Union, Bulkhead, 4 MJIC x 4 MJIC

4

26

15483-01-004

Tube, Through Hopper

3

27

G0008416

Union, 4 MJIC x 1/4 NPT

1

28

G0008440

Hose, Distribution Manifold, Upper Cylinder Mount

2

29

G0008442

Hose, Hopper, Distribution Manifold

2

30

G0008437

Hose, Hydraulic Pump, Hopper

2

31

G0008407

Elbow, 4 MJIC x 6 ORB

2

32

G0008441

Hose, Hopper, Filter

1

33

G0004960

Valve, Counterbalance, Manifold

1

34

G0004638

Cartridge Filter, Manifold

1

35

G0008421

Air Filter, Hopper

1

36

G0008406

Elbow, 4 MJIC x 4 SWIV

4

37

G0008443

Hose, Cylinder Mount, Compression Assembly

2

38

G0001981

Nut, Bulkhead, 4

5

39

G0005153

Adapter, 06 ORB x 08 COMP

1

40

PP1157

Adapter, 06 ORB x 06 Male

2

41

G0005077

Valve, Relief, Manifold

2

42

TBD

Coupling, Shaft, Power Unit Assy, 690Vac

1

43

15789-01-003

C-Face Adapter Plate, Power Unit Assy, 690Vac

1

44

G0005322

Hose, Pump, Manifold, Power Unit Assembly

1

45

G0005076

Valve, Check, Manifold, Power Unit Assembly

1

46

G0008534

Tube, Pump Pickup, Power Unit Assembly

1

47

CDSQ-19X138

Shaft Key, Electric Motor, Power Unit Assembly, 380-600Vac

1

48

G0005073

Coupling, Shaft, Power Unit Assembly, 380-600Vac

1

49

15789-01

C-Face Adapter Plate, Power Unit Assembly, 380-600Vac

1

50

G0004990

Hydraulic Manifold

1

51

G0005102

Hydraulic Pump

1

30 Oct 10

5-15 DP600Series

MAINTENANCE HYDRAULIC AND PNEUMATIC COMPONENTS Item

Part No.

Description

Qty

52

G0005157

Shaft Key, Hydraulic Pump

1

53

G0005074

O-Ring, Pump

1

54

15788-01-003

Fluid Reservoir

1

55

G0005075

O-Ring, Reservoir

1

56

MMC4429K314

Fill-Drain Plug, Reservoir

2

57

G0004964

Cylinder, 616/626 Shaker

2

58

G0005084

Cylinder, 618/628 Shaker

2

59

G0004963

Valve, Check, Cylinder

2

60

G0002248

Bellows Clamp, Lower

2

61

G0004792

Bellows, Cylinder

2

62

G0005241

Bellows Clamp, Upper

2

63

15901-01

Line Support

1

64

G0008327

Distribution Manifold

2

65

PP1445

Hose Clip

9

66

G0008413

Adapter, Bulkhead, 1/4 FPT

1

67

G0008420

Plug, Hollow Hex, 4 ORB

3

68

TBD

Hose, Hopper, Distribution Manifold

2

69

TBD

Hose, Hopper, Filter

1

5-16 DP600Series

30 Oct 10

MAINTENANCE

RECOMMENDED SPARE PARTS The spare parts list below contains the parts required to support a single Dual Pool 600 Series shaker for two years. The components most susceptible to wear are included; however, all potential part replacements cannot be predicted. The complete spare parts inventory should be based on the user’s experience with similar equipment. Consider duty cycle, ambient temperature, and operating environment when establishing a spare parts inventory. RECOMMENDED SPARE PARTS Part No.

Consumable

2-Yr Qty

Yes

10

11881-01-009 Motor Cord, DP618/628

No

1

11881-01-003 Motor Cord, DP616/626

No

1

15688-01-017 AWD Motor Cord

No

1

1129-00

Description Float Mounts

16848-01

Bulkhead Protector, Single

Yes

64

16848-02

Bulkhead Protector, Double

Yes

16

16848-03

Side Support

Yes

32

16848-04

Rear Cross Support

Yes

4

G0004963

Check Valve, Cylinder

No

1

G0004964

AWD Cylinder

No

1

G0005102

AWD Hydraulic Pump

No

1

G0005287

Starter, Contactor, Reversing

No

1

G0008391

Feeder Seal

Yes

1

G0008484

AWD Motor

No

1

G0008509

Contactor

No

2

G0008518

Cylinder Assembly, Screen Compression System

No

8

G0008519

Manifold Mount O-Ring Kit, Compression Assembly

No

2

G0008520

Cylinder Mount O-Ring Kit, Compression Assembly

No

4

G0008528

Scalping Deck Stringer Protector

Yes

16

G0008540

Front Curtain

Yes

1

G0008551

Exhaust Block, Compression Assembly

No

1

G0008607

Handle Assembly, LH, Compression Assembly

No

1

G0008608

Handle Assembly, RH, Compression Assembly

No

1

G0008617

Air Line to Cylinder Mount, Compression Assembly

No

2

G0008645

Scalping Deck Panel Spring Assembly

Yes

8

30 Oct 10

5-17 DP600Series

MAINTENANCE

DESILTER Snap couplings allow cones to be removed without tools. The following paragraphs describe temporary and permanent removal and installation of 4” hydrocyclones. If desilter does not have dedicated shutoff valves for the hydrocyclones, the shaker must be shut down before beginning removal. For desilters having a dedicated shutoff valve for each cone (Figure 5-11), one or more cones may be removed from a cluster or manifold arrangement without shutting down the machine.

Figure 5-11 Hydrocyclone Removal

Temporary Removal WARNING! WHEN REMOVING CONE FROM AN OPERATING DESILTER, BE SURE THAT SHUTOFF VALVE IS CLOSED OR DESILTER IS SHUT DOWN BEFORE RELEASING SNAP COUPLINGS. WARNING! ALWAYS WEAR SAFETY GLASSES WHEN REMOVING HYDROCYCLONES FROM A PRESSURIZED DESILTER. 1. If shutoff valves are installed, close valve of cone to be removed by moving handle to the CLOSED (vertical) position (perpendicular to the line of flow). If shutoff valves are not installed, shut down feed to desilter. 2. Release cone feed and elbow discharge snap couplings to remove hydrocyclone and discharge elbow as a single unit, or release cone feed and cone discharge snap couplings to remove hydrocyclone alone. 3. Remove corresponding hydrocyclone on opposite side of manifold, if desilter will be operated without all hydrocyclones installed. 5-18 DP600Series

30 Oct 10

MAINTENANCE

Permanent Removal When permanently removing cones from the desilter, first eliminate positions closest to the discharge pipe and then extend outward from those positions, as necessary. To maintain balance, remove cones in pairs directly across the discharge pipe from each other (one from each side of the discharge pipe). For example, if cone “A” is removed, also remove cone “K” (Figure 5-12). If the desilter has a full complement of cones, the following removal sequence is suggested when removing cones:

A & K, J & T, B & L, I & S, C & M, H & R, etc.

Figure 5-12 Cone Arrangement

Installation WARNING! WHEN INSTALLING CONE ON AN OPERATING DESILTER, BE SURE THAT SHUTOFF VALVE IS CLOSED BEFORE RELEASING SNAP COUPLINGS SECURING VICTAULIC® CAPS TO PRESSURIZED MANIFOLD. WARNING! ALWAYS WEAR SAFETY GLASSES WHEN INSTALLING HYDROCYCLONES IN A PRESSURIZED DESILTER. 1. If Victaulic® caps (Derrick part number VIC-2-60) were installed on manifold ports, release snap couplings and remove caps. 2. Slide snap coupling gasket on end of manifold pipe. 3. Align inlet pipe of hydrocyclone with manifold pipe, and center gasket between the snap coupling grooves in hydrocyclone and manifold pipe (Figure 5-13). 4. Install Victaulic snap coupling so that coupling engages grooves in manifold pipe and hydrocyclone. 5. Engage and close locking handle of snap coupling to secure manifold pipe and hydrocyclone. 6. Repeat steps 1 through 5 for remaining hydrocyclone-to-manifold connections.

30 Oct 10

5-19 DP600Series

MAINTENANCE

Figure 5-13 Installation of Snap-Coupling Gasket

5-20 DP600Series

30 Oct 10

SECTION 6 - SCREEN RETENTION SYSTEM GENERAL This section describes the operation of the DP600 Series screen compression system (SCS) and includes maintenance procedures for the screen system equipment. The DP600 Series shaker utilizes field-replaceable retention cylinders to secure the screen panels tightly against the screen bed. Proper screen functioning depends on secure retention and full contact of screens with the screen bed components. Refer to the applicable drawings in Section 8 for component part numbers.

DESCRIPTION AND OPERATION Four equally spaced, manually controlled pneumatic retention cylinders (Figure 6-1) use retractable locking pins to secure each screen panel to the screen frame. The retention system is operated by moving an operating handle alternately toward the feed end of the machine to secure the screen panel and toward the discharge end to release the panel. The screen retention cylinder is a two-part assembly consisting of compression springs and a pneumatic release cylinder. Moving the operating handle toward the feed end of the machine simultaneously operates the four retention cylinders to secure the panel. Each cylinder applies 500 foot pounds (2000 foot pounds total) of spring force to extend a locking pin that presses against the top edge of the panel. The combined pressure of the four locking pins forces the center of the panel to curve downward so that it presses firmly against the screen bed. Moving the operating handle toward the discharge end directs 90 psig (minimum) air to pneumatic release cylinders, retracting the locking pins. Compression is thereby relieved from the screen panel, permitting the panel to relax for easy removal from the screen bed.

Figure 6-1 Screen Compression System Operation

06 Mar 09

6-1 DP600

SCREEN RETENTION SYSTEM

SCREEN PANEL REPLACEMENT Screen panel replacement is considered routine maintenance. Refer to Section 5 for removal and installation procedures.

SCREEN RETENTION CYLINDER REPLACEMENT Two screen retention cylinders are mounted on each manifold, and each cylinder may be removed without affecting others. The following instructions describe the removal and installation of a screen retention cylinder. To remove a retention cylinder, proceed as follows:

Removal 1. Turn off feed. 2. Reduce air pressure to zero. 3. Shut down, lock out, and tag out electric power to equipment. 4. Pull out sharply on handles of access door covering retention cylinder to be removed, and remove door. 5. Remove and discard four brass Nylok® nuts and washers securing retention cylinder to manifold studs, and remove cylinder. 6. Remove O-ring seals from retention cylinder case and manifold (Figure 6-2); discard seals. Note! Shaft O-ring seal will remain in place on cylinder. Therefore, removal is unnecessary.

Figure 6-2 Retention Cylinder O-Ring Seal Locations

6-2

06 Mar 09

SCREEN RETENTION SYSTEM

Installation The Cylinder O-Ring Kit, G0008520, contains replacement O-ring seals for the retention cylinder. The seals must be replaced whenever the cylinder is removed from the manifold. To install the retention cylinder, proceed as follows; 1. Thoroughly clean locking pin hole of all process residue. 2. Coat new case and manifold O-ring seals with high-temperature synthetic grease with PTFE, and install O-rings in recesses of retention cylinder as shown. Also apply the same grease to shaft orifice in manifold. Note! Shaft O-ring seal is already installed on cylinder. Therefore, installation is not necessary. 3. Orient retention cylinder on manifold with notches on top, and slide cylinder onto studs (Figure 6-3). 4. Secure cylinder to manifold with four new Nylok® nuts. Tighten nuts to 25 foot pounds (dry). 5. Install access door as follows: a. Grasp handles of access door, and insert top edge of door under lip of pivot frame. b. Slide cover upward until retaining spring contacts access door lock. c. Pull outward on door handles until retaining spring snaps into place in access door lock. 6. Restore air pressure to shaker, and cycle operating handle of replaced cylinder to confirm proper operation. 7. Return shaker to operation.

Figure 6-3 Screen Retention Cylinder Installation

06 Mar 09

6-3 DP600

SCREEN RETENTION SYSTEM

RETENTION CYLINDER MANIFOLD The retention cylinder manifolds normally require no maintenance and should not require removal. If the manifold is removed, however, the O-ring seals (Figure 6-4) must be replaced. The Manifold O-Ring Kit, G0008519, contains all replacement seals for the manifold.

Figure 6-4 Manifold O-Ring Seal Locations

REPLACEMENT PARTS Refer to Section 5 and drawings in Section 8 to identify pneumatic components of the screen compression system.

6-4

06 Mar 09

SECTION 7 - VIBRATOR MOTOR - SG3X DESCRIPTION Motion is generated by dual explosion-proof SG3X vibrator motors and transmitted to the screen frame to separate and convey solids over the screen panels. The motors are rated for continuous duty with Totally Enclosed Non-Ventilated (TENV) construction and oil-bath lubricated bearings. To maximize the G-forces produced by the vibrator motors, they are attached directly to the screen frame and are positioned over the screening bed. Eccentric weights installed on the rotor shaft produce the motor’s vibratory action. The weight is measured in in-lbs and may be varied to meet application requirements. The eccentric weight is stamped on the motor nameplate. The two vibrator motors are connected to cause the motors to rotate in opposite directions to produce linear motion. The explosion-proof vibrator motors employed on Derrick equipment must be operated at their rated three-phase supply voltage. The model designation shown on the nameplate is defined as follows:

SG3 X 30 –

18 – 460/480 – 6

000 Factory-Assigned Options Code Supply Voltage Frequency 5 - 50Hz 6 - 60Hz Operating Voltage RPM (x 100)

Eccentric Weight (in-lbs) per Side

Construction: X - Explosion-Proof Application: SG3 - Super G Motor

31 Oct 10

7-1

SG3X VIBRATOR MOTOR

REPAIR RESTRICTIONS The Derrick SG3X motor has a CLASS I (flammable gas atmosphere) certification, which restricts the user to replacing only the following parts:  Bearings  Outer eccentric weights  Power cord  Junction box components To maintain the flameproof rating of the motor, no parts beyond the bearing may be removed. Also, while under warranty, no repairs of any kind are permitted; the motor may not be opened for any reason. If the motor fails while under warranty, contact the Derrick Service department for assistance. The warranty will be void, if it is determined that the motor has been opened during the warranty period. Caution! Contact The Derrick Service Department If Motor Fails During The Warranty Period. All Warranties, Whether Stated Or Implied, Will Be Null And Void If The Motor Is Opened During The Warranty Period. Derrick Corporation May Not Be Held Responsible For Any Liabilities Incurred During, Or As A Result Of, Unauthorized Repair Attempts.

SAFETY Successful and safe operation of all industrial machinery, including Derrick vibrators, requires proper handling, installation, operation, and maintenance. Failure to follow installation and maintenance requirements may result in personal injury, equipment failure, or property damage. Only trained, qualified personnel should be involved in the installation, operation, and maintenance procedures. All plant safety procedures must be observed. Qualified personnel must be familiar with the construction, installation, maintenance, and operation of the equipment and must be aware of any hazards associated with operation of the equipment. In addition, personnel must be trained and authorized to energize, de-energize, clear, ground, and tag circuits and equipment in accordance with established safety practices and be trained in proper care and use of personal protective equipment in accordance with established safety practices. WARNING! ALL DERRICK VIBRATORY MOTORS MUST BE INSTALLED AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL APPLICABLE LOCAL CODES. WARNING! TO AVOID SERIOUS PERSONAL INJURY, BE SURE THAT EQUIPMENT IS LOCKED OUT, TAGGED OUT, AND DE-ENERGIZED BEFORE PERFORMING MAINTENANCE AND/OR ADJUSTMENTS. WARNING! MOTOR HOUSING BECOMES HOT DURING OPERATION AND MAY CAUSE SEVERE BURNS. DO NOT TOUCH MOTOR HOUSING DURING OR IMMEDIATELY AFTER MOTOR HAS BEEN OPERATING.

7-2

31 Oct 10

SG3X VIBRATOR MOTOR

STORAGE If a spare motor is to be placed in storage, the instructions in the following paragraphs must be observed to protect the stored motor and maintain all warranties.

New Motors New spare vibrator motors should be stored in a clean, dry (50 percent relative humidity or less), warm location. The storage location should not undergo severe daily temperature changes.

Used Motors Before storing vibrators that have been in service, run unit for approximately one hour to allow the unit to heat up and dissipate any internal moisture. At the end of the run, shut down the motor and allow it to cool. Follow all applicable lock out and tag out rules when removing the motor. While motor is in storage, periodically check the integrity of the winding insulation using a megohmmeter. Maintain a continuous record of megohmmeter readings, and immediately investigate any significant decrease in insulation resistance.

OPERATING ENVIRONMENT Derrick vibrator motors are totally enclosed non-ventilated (TENV) devices that are designed to operate in ambient temperatures slightly higher than 131°F (55°C). If higher temperatures are anticipated, please contact the Derrick Technical Service Department for assistance. DO NOT install hoods or enclosures that may cause inadequate ventilation, which could reduce vibrator life.

REPLACEMENT PARTS The cross-sectional views and parts lists below include all replaceable parts for the Derrick SG3 and SG3X vibrator motors. This information should be used to identify and order replacement or spare parts for the motor.

31 Oct 10

7-3

SG3X VIBRATOR MOTOR

REPLACEMENT PARTS (CONT’D)

Ref. Dwg. 16420-00

SG3X Motor Replacement Parts No.

Description

Part No.

Qty

1

Oil Return Cup

15534-01

2

2

Nipple, Toe, 0.125 NPT x 2.75 Sch 40

G0002315

2

3

Cover Plate, Oil Reservoir

15042-00-001

2

4

Socket Hd Cap Screw, M8, 1.25 x30mm

G0003772

4

5

Socket Hd Cap Screw, M8, 1.25 x80mm

G0005098

16

6

Socket Hd Cap Screw, M8, 1.25x65mm

G0003195

12

7

Plug, O-Ring Boss, Stl, 0.500-20

G0004162

2

8

Plug, O-Ring Boss, Stl, 0.875-14

G0004163

2

9

O-Ring, 4.125 ID x 0.210 Cross Sec., Return Cup

G0004117

2

7-4

31 Oct 10

SG3X VIBRATOR MOTOR SG3X Motor Replacement Parts No.

Description

Part No.

Qty

10

O-Ring, 8.519 ID x 0.070 Cross Sec., B/H to Reservoir

G0005067

2

11

O-Ring, 0.680 ID x 0.070 Cross Sec., B/H to E/P & Drain

G0004742

2

12

O-Ring, 5.250 ID x 0.70 Cross Sec., Junction Box Seal

G0003627

1

13

Pipe Plug, 0.750 NPT, Zinc Plated

SKPP-75

1

14

Bearing Spacer

15697-01

2

15

Oil Dam Washer

15301-01

2

16

Bearing, NJ2311 C4

G0001960

2

17

Bearing Mount

14266-01

2

18

Oil Reservoir

15559-01

2

19

Grommet, Electrical Cord

G0004743

1

20

Socket Hd Cap Screw, M6, 1.0 x16mm

G0002266

8

21

Motor Weight Assembly, Outer*

15699-00*

*

22

Button Hd Screw, M6, 1.0 x 16mm

G0004865

12

23

Gasket, Cover Plate

G0005368

2

24

Socket Hd Cap Screw, M8, 1.25 x25mm

SKCS-M8-1.25X25

24

25

Power Connector Frame Ass’y**

16395-01

1

Junction Box Assembly, Explosion Proof**

11006-00-001

1

26

Cover, Junction Box**

15533-01-001

1

-

Cover, Junction Box**

G0005621

1

27

Hex Socket Hd Screw, M6, 1.0x20mm

G0007047

12

28

Block, Cord Retainer, 6061 T6 Al

G0005059

1

29

Grommet, Cord, .750ID

G0004743

1

30

Bolt, Hex Skt Hd, M6, 1.0 x 16mm, SST W/Nylon Patch

G0002266

6

-

* Include serial number with order ** Both items listed for numbers 25 and 26 are alternates

REMOVAL AND INSTALLATION The removal and installation procedures below include photos for a typical motor. While the motor appearance may vary, these differences do not affect removal and installation.

31 Oct 10

7-5

SG3X VIBRATOR MOTOR

Tool Kit A tool kit containing all necessary equipment for removing and installing motor mounting studs is available from Derrick. The kit part number and components are as follows: Part No.

Description

Kit No. G0003029 - 3/4” Hex Hd Bolt G0002020

Torque Wrench, 200-600 ft-lbs, 3/4” Drive

G0003026

Extension, 3/4” Drive x 8” Lg

G0003027

Deep Socket, 3/4” Drive x 1-1/8”

G0003028

Box End Wrench, Offset, 1-1/8”

G0003030

Breaker Bar, 3/4”

Safety Be sure to follow the warnings listed below before, during, and after the removal or installation of the vibrator motor. WARNING! MOTOR HOUSING BECOMES HOT DURING OPERATION AND MAY CAUSE SEVERE BURNS. DO NOT TOUCH MOTOR HOUSING DURING OR IMMEDIATELY AFTER MOTOR HAS BEEN OPERATING. WARNING! SCREEN PANELS WILL BE DAMAGED IF STRUCK BY HARDWARE OR TOOLS. EITHER REMOVE SCREEN PANELS OR PROTECT FROM DAMAGE DURING MOTOR REMOVAL OR INSTALLATION. WARNING! BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT LIFTING CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT. WARNING! HIGH VOLTAGE MAY BE PRESENT. ALWAYS OPEN FUSED DISCONNECT SUPPLYING ELECTRIC POWER TO THE EQUIPMENT, AND LOCK-OUT AND TAG-OUT POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE AND/OR ADJUSTMENTS OF EQUIPMENT. WARNING! MOTOR MAY BE DAMAGED BY STORING IN A HIGH HUMIDITY ENVIRONMENT (GREATER THAN 50% RH). OUT-OF-SERVICE MOTOR(S) MUST BE STORED IN A LOW-HUMIDITY ENVIRONMENT.

Motor Handling 1. When lifting motor, position lifting sling at the center of the motor case (Figure 7-1). 2. DO NOT PINCH MOTOR POWER CORD WHEN INSTALLING LIFTING SLING. To prevent damage to power cord when lifting motor assembly, always keep sling next to motor case.

7-6

31 Oct 10

SG3X VIBRATOR MOTOR

Figure 7-1 Hoisting Sling Position 3. During motor removal, attach lifting sling to motor case, and connect to overhead lifting device before removing mounting hardware for motor assembly. 4. During motor installation, keep lift sling attached to motor assembly until mounting hardware has been installed and secured to screen frame.

Mounting Hardware Installation Note! Due To High Torque Applied During Installation, Re-Use of Motor Mounting Hardware Is Not Recommended. All Hardware Components Should Be Replaced Whenever A Motor Is Removed. The vibrator motors are secured with 3/4” studs installed from either side of the screen frame (Figure 7-2). Hardened washers are installed under both nuts as shown.

Figure 7-2 Motor Mounting Stud Installation

31 Oct 10

7-7

SG3X VIBRATOR MOTOR

Motor Positioning and Mounting

1 - Using overhead lifting device, position vibrator motor over screen frame.

2 - Insert stud with nut and hardened washer from top of motor. Lower motor onto screen frame, and insert stud through screen frame.

3 - Install hardened washer and nut on each stud. Restrain nut on top while tightening nut from underside of screen frame.

7-8

31 Oct 10

SG3X VIBRATOR MOTOR

4 - Use a 1-1/8” wrench to restrain nut on top while using a torque wrench with a 1-1/8” deep socket to tighten nut to 250 ft lbs.

ELECTRICAL CONNECTIONS The following instructions are to be used when replacing a motor and/or electrical power cord on a Derrick machine. To ensure that connections are correct, always tag leads for identification before disconnecting. The Derrick vibrator motor must be operated at the specified voltage and frequency. Refer to the data plate on the motor case for the motor’s voltage and frequency requirements. Prior to installing the vibrator motor, verify that the electrical power configuration corresponds to the electrical requirements specified on the motor.

Safety Electrical connections should be performed only by trained, qualified personnel familiar with highvoltage applications and knowledgeable of National Electrical Code (NEC) standards and any other state or local codes that may apply to installation of industrial equipment. WARNING! MOTOR MAY BE DAMAGED BY INCORRECT SUPPLY POWER. BE SURE THAT VOLTAGE AND FREQUENCY ARE WITHIN ±10% OF MOTOR DATA PLATE SPECIFICATIONS. WARNING! ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL APPLICABLE LOCAL CODES. FAILURE TO COMPLY MAY RESULT IN AN UNSAFE CONDITION THAT COULD INJURE PERSONNEL OR DAMAGE EQUIPMENT. ENSURE THAT ALL ELECTRICAL AND CONDUIT CONNECTIONS ARE SECURE. WARNING! EITHER REMOVE SCREEN PANELS OR PROTECT FROM DAMAGE DURING MOTOR REMOVAL OR INSTALLATION.SCREEN PANELS WILL BE DAMAGED IF STRUCK BY HARDWARE OR TOOLS. WARNING! HIGH VOLTAGE MAY BE PRESENT. ALWAYS OPEN FUSED DISCONNECT SUPPLYING ELECTRIC POWER TO THE EQUIPMENT, AND LOCK OUT AND TAG OUT POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE AND/OR ADJUSTMENTS OF EQUIPMENT.

31 Oct 10

7-9

SG3X VIBRATOR MOTOR

Safety (Cont’d) WARNING! MOTOR MAY BE DAMAGED IF STORED IN A HIGH-HUMIDITY ENVIRONMENT (GREATER THAN 50% RH). BE SURE THAT MOTOR WAS STORED IN A LOW-HUMIDITY ENVIRONMENT. WARNING! BE SURE THAT MOTOR IS PROPERLY GROUNDED. WARNING! MOTOR HOUSING BECOMES HOT DURING OPERATION AND MAY CAUSE SEVERE BURNS. DO NOT TOUCH MOTOR HOUSING DURING OR IMMEDIATELY AFTER MOTOR HAS BEEN OPERATING.

Connections to Motor The procedure below describes motor cord connections to the motor. If replacing a cable, tag all leads for identification before disconnecting old cable. The SG3X motor uses either of the following connection styles: Terminal Block - Cord is fed through the side of the motor junction box and connected to a terminal block inside the junction box Power Connector - Cord is fed through the junction box cover, which contains a female power connector where connections are made. This connector mates with a male plug in the junction box.

Terminal Block Style 1. Remove cover from motor junction box. 2. Carefully feed the wires through the elbow installed in the motor junction box (Figure 7-3). 3. Install and tighten gland assembly components in elbow, using care to avoid over-tightening backnut. To prevent over-tightening, stop tightening backnut when red seal begins to swell. 4. Install two O-rings over leads inside junction box, slide both O-rings into threaded hole in box, and position one O-ring at each end of threaded hole to suspend the leads in the center of the hole. Note! Be sure that O-rings are properly installed, as they prevent chafing of leads due to abrasion against threaded hole. 5. Route leads as shown, dressing carefully to prevent leads from contacting each other or the interior of the connection box. 6. Secure black, white, red, orange, and blue leads to studs as marked on terminal block using external tooth lockwashers and Flex-Loc® nuts. Secure green lead to GROUND terminal using lockwasher and screw. 7. Apply RTV-108-10.1 silicone sealant to leads (Figure 7-4) for vibration-proofing. Also, be sure to fill threaded hole for additional protection against chafing. 8. Place cover on motor junction box, and install and tighten four screws to 250 in-lbs.

7-10

31 Oct 10

SG3X VIBRATOR MOTOR

Figure 7-3 Motor Cord Connections to Terminal Block

31 Oct 10

7-11

SG3X VIBRATOR MOTOR

Figure 7-4 RTV Sealant Application

Power Connector Style 1. Remove cover from motor junction box, and discard O-ring (Figure 7-5). 2. Insert motor cord leads through junction box cover. 3. Match leads to power connector markings, and connect leads to terminals as shown. 4. Apply anti-seize compound to front gland nut, and install and tighten in threaded opening in cover. 5. Install remaining gland components, and tighten backnut only sufficiently to cause red seal to begin to protrude. Do not over-tighten backnut.

7-12

31 Oct 10

SG3X VIBRATOR MOTOR

Figure 7-5 Motor Cord Connections to Power Connector 6. Apply small amount of LubriPlate 5555, part number L0107-007, or UL-approved equivalent, to new O-ring, and install O-ring in groove of cover. 7. Align cover mounting holes with holes in junction box, ensure that O-ring remains in place, and install cover by engaging power connector plug and receptacle. Note! Be sure that connector halves mate easily and that O-ring remains in place during assembly. 8. Secure cover to junction box with four socket head cap screws, and tighten to 250 in. lbs. 9. Check for proper fit between cover and junction box surface by attempting to insert a 0.001” shim between the two parts around the entire mating area circumference. If the shim can be inserted at any location, remove the cover and correct any defect.

31 Oct 10

7-13

SG3X VIBRATOR MOTOR

Motor Cord Power Connections To Control Panel Motor leads are connected to thermal overloads inside the electrical control panel. Before disconnecting and removing old cable, tag all leads for identification. In addition to the following procedure, refer to the schematic diagram in Section 8 to confirm proper connections. 1. Wrap leads loosely with electrical tape to facilitate threading through elbows. 2. Pass leads through elbows and into control panel (Figure 7-6). 3. Thread front gland nut into elbow, and tighten securely. Thread rear gland nut onto front gland nut, and tighten securely. Thread and tighten backnut onto cable gland. 4. Connect power leads to thermal overload terminals inside control panel. Typical connections are shown in Figure 7-7. Due to variations, however, actual connections on your equipment may be different (refer to the schematic diagram in Section 8 for your equipment).

Figure 7-6 Motor Connections to Control Panel

7-14

31 Oct 10

SG3X VIBRATOR MOTOR

Motor Cord Connections To Control Panel (Cont’d)

Figure 7-7 Typical Motor Connections Inside Control Panel

Motor Thermal Switch Connections The blue and orange leads from the thermal switch embedded in the motor’s stator winding are connected to thermal overloads in the electrical control panel. If the stator temperature becomes abnormally high, the normally closed (N.C.) thermal switch contacts will open to shut down the vibrator motors. Be sure to tag the leads for identification before disconnecting the old cord, and connect leads as indicated by the tags and shown in the schematic diagram in Section 8. Lead connection points are as follows: Motor No. 1 (Top) No. 2 (Bottom)

31 Oct 10

Wire Color

Connection Point

Terminal

Orange

Shaker START switch

7

Blue

Starter Overload 1

95

Orange

Starter Overload 1

96

Blue

Starter Overload 2

95

7-15

SG3X VIBRATOR MOTOR

Motor Test After completing the electrical connections, test the motor to confirm proper operation. Check that motors rotate in opposite directions. If the motor test reveals that motors are rotating in the same direction, reverse the leads of one motor to correct the direction of rotation.

PREVENTIVE MAINTENANCE Routine maintenance will ensure maximum life for the vibrator motor. While the maintenance schedule in this section is not rigid, modifications should be based on operating experience at your facilities. A maintenance log will help establish and monitor a service schedule that is correct for your equipment. The maintenance log should contain the following information:    

Motor model and serial number from motor data plate Power requirements Voltage readings: L1 to L2, L1 to L3, and L2 to L3 Amperage readings: L1 to L2, L1 to L3, and L2 to L3 WARNING! TO AVOID SERIOUS PERSONAL INJURY BE SURE EQUIPMENT IS LOCKED OUT, TAGGED OUT, AND DE-ENERGIZED PRIOR TO PERFORMING MAINTENANCE AND/OR ADJUSTMENTS. WARNING! MOTOR CASE BECOMES HOT DURING OPERATION AND CAN CAUSE SERIOUS INJURY. WEAR HEAT-RESISTANT GLOVES WHEN WORKING NEAR MOTOR DURING OR IMMEDIATELY AFTER OPERATION. VIBRATOR MOTOR MAINTENANCE Maintenance Action

Frequency

Using a water hose, clean process material from exterior of motor case*.

Daily or as required

Inspect motor cable for signs of deterioration or damage.

Each shift or as required

Using a torque wrench; verify that motor mounting bolt torque is in accordance with torque listed in Motor Removal and Installation.

After first 40 hours of operation; then once each year

Change lubricating oil when bearings are replaced. Refer to Oil Change Procedure.

At time of bearing replacement

* The vibrator motor is designed to dissipate heat through the motor case. Buildup of process material on the motor case exterior prevents proper heat dissipation and may cause the motor to overheat.

7-16

31 Oct 10

SG3X VIBRATOR MOTOR

OIL CHANGE PROCEDURE The oil should be changed when bearings are replaced. The following paragraphs describe the approved oils and the draining and filling procedure.

Safety WARNING! TO AVOID SERIOUS PERSONAL INJURY BE SURE EQUIPMENT IS LOCKED OUT, TAGGED OUT, AND DE-ENERGIZED PRIOR TO PERFORMING MAINTENANCE. TO PREVENT DAMAGE TO MOTOR, USE ONLY APPROVED LUBRICATING OIL. WHEN DRAINING AND RE-FILLING MOTOR, PROTECT PROCESS MATERIAL AND ENVIRONMENT FROM OIL CONTAMINATION. DISPOSE OF USED OIL IN ACCORDANCE WITH ALL APPLICABLE FEDERAL, STATE, AND LOCAL REGULATIONS.

Approved Oils The vibrator motor is filled at the factory with Chevron GST ISO 68 Turbine oil. This product is suitable for temperatures ranging from ≤20°F to ≥104°F (≤-7°C to ≥40°C). Only equivalent products may be used in the motor. Synthetic oils are not recommended as they may contain additives that could adversely affect motor life. CAUTION! TO PREVENT DAMAGE TO MOTOR, USE ONLY APPROVED LUBRICATING OIL. INCORRECT OIL WILL DAMAGE MOTOR. CONFIRM THAT ANY ALTERNATIVE PRODUCT IS EQUIVALENT TO CHEVRON GST ISO 68 TURBINE OIL.

Draining Oil 1. Verify that the equipment has been de-energized and locked out and tagged out. 2. Read and understand all safety information presented in this section before performing the maintenance procedure. 3. Spread protective plastic sheet, or equivalent, directly below machine-mounted vibrator motor. Protective sheet must be large enough to protect process material and surrounding environment from contamination by lubricating oil during draining and re-filling. 4. Place a suitable container beneath drain plug to receive used oil (Figure 7-8). Each end of motor contains 1.5 quarts (1.42 liters), for a total of 3 quarts (2.84 liters). To avoid spillage, the container should have a capacity of at least 1.75 quart (1.7 liters). 5. To facilitate draining, the motor should be vented by removing the oil fill plug from one end. To assist in loosening the plug, tap lightly with a 14-ounce hammer; then use a 3/8” hex bit to unscrew plug.

31 Oct 10

7-17

SG3X VIBRATOR MOTOR

Draining Oil (Cont’d) 6. To remove drain plug from one side of the motor, tap lightly with a 14-ounce hammer; then use a 3/16” hex bit to unscrew plug. Allow oil to drain completely, and then re-install drain plug. 7. Repeat steps 4 through 6 for the opposite end of the motor. 8. Dispose of waste oil properly.

Figure 7-8 Oil Drain and Fill Plugs

7-18

31 Oct 10

SG3X VIBRATOR MOTOR

Re-Filling 1. Using a funnel, fill each end of the motor with 1.5 quarts (1.42 liters) of Chevron GST ISO 68 Turbine oil or equivalent. 2. Re-install and tighten oil fill plug. 3. On motor having sight glass, oil level should be about halfway between the lines on the end cover. On motor having cover plate, oil level will be up to level plug. 4. Repeat steps 1 through 3 for opposite end of motor. Note! Oil level should be about halfway between the two lines on the cover after motor is run about 30 minutes. Oil level is satisfactory as long as it remains between the two lines.

BEARING REPLACEMENT The following bearing replacement procedure applies only to SG3X motors that are no longer under warranty. During the warranty period the motor is not to be opened for any reason, as this will void the warranty. Contact the Derrick Service department for assistance if a motor fails while under warranty. NOTE! All warranties, whether stated or implied, will be void if the Derrick motor is opened during the warranty period.

Materials Required Derrick offers bearing replacement kits for each of its vibrator motors. Verify the model number on the data plate before ordering the bearing replacement kit. The bearing replacement kits (Figure 7-8) contain the bearings and associated components required for both ends of the motor. Kit numbers are listed in the table below. Derrick recommends replacement of both bearings at the same time. Failure to replace bearings as a set may result in premature failure of the newly installed bearing. NOTE! Bearings in Derrick vibrator motors are custom designed with loose internal clearances to prolong life. Derrick does not recommend utilizing bearings from an alternate supplier.

31 Oct 10

7-19

SG3X VIBRATOR MOTOR

Materials Required (Cont’d) BEARING REPLACEMENT KITS Part Number

Description

Qty

Bearing Replacement Kit - G0005208 G0001696

Bolt, Jack, Hex Skt Hd, M8-1.25 x 70MM, Alloy Steel

4

G0001960

Bearing, Vibrator

2

G0004742

O-Ring, Lube Housing, .680 ID x .070 Cross Section, 75 Duro, Viton

2

G0005067

O-Ring, Bearing Housing, 8.519 ID x .070 Cross Section, Viton

2

14266-01

Mount, Bearing, Vibrator, A4140

2

G0003195

Bolt, Hex Skt Hd, M8-1.25 x 65MM, Alloy Steel

12

G0005862

Oil, Hydraulic, Chevron GST ISO 68

3 Qts

Bearing Replacement Kit With Tools - G0005209 G0001696

Bolt, Jack, Hex Skt Hd, M8-1.25 x 70MM, Alloy Steel

4

G0001960

Bearing, Vibrator

2

G0004742

O-Ring, Lube Housing, .680 ID x .070 Cross Section, 75 Duro, Viton

2

G0005067

O-Ring, Bearing Housing, 8.519 ID x .070 Cross Section, Viton

2

14226-01

Mount, Bearing, Vibrator

2

G0003195

Bolt, Hex Skt Hd, M8-1.25 x 65MM, Alloy Steel

12

G0005862

Oil, Hydraulic, Chevron GST ISO 68

3 Qts

G0001698

Torque Wrench, 3/8” Drive, 150 to 750 In. Lb.

1

G0008935

Driver, Hex, 6MM Male x 6.063” L x .3/8” Drive

1

G0003126

Wrench, Ratchet, 3/8” Drive, Ind. Finish

1

G0008317

Socket, Allen Bit, 5MM, 3/8” Drive

1

G0003011

Driver, Hex, .3/16” Male x .3/8” Drive, Std Length

1

G0008946

Driver, Hex, 3/8” Male x 3/8” Drive, Std Length

1

7-20

31 Oct 10

SG3X VIBRATOR MOTOR

Figure 7-8 Bearing Replacement Kit Components (Without Tool Kit)

Tools Required Following is a recommended tool list for use during the bearing replacement procedure:            

Torque wrench (100 to 300 in. lbs) Hex wrench, 5mm Hex wrench, 6mm Hex wrench, 3/16” Hex wrench, 3/8” Hammer Dental pick or similar tool Clean, absorbent cloths Safety glasses Heat resistant gloves (250°F or higher) Welder’s torch Bearing heater

Work Area Environment Derrick Corporation recommends the following work area environment: 1. Well-lighted area with sufficiently large work-surface area to accomplish the required tasks. 2. Clean work surface to prevent contamination of the new bearings and motor interior.

31 Oct 10

7-21

SG3X VIBRATOR MOTOR

Safety The following WARNINGS relate to the bearing replacement procedure. Be sure to read and understand these WARNINGS before proceeding. WARNING! MOTOR HOUSING BECOMES HOT DURING OPERATION AND MAY CAUSE SEVERE BURNS. DO NOT TOUCH MOTOR HOUSING DURING OR IMMEDIATELY AFTER MOTOR HAS BEEN OPERATING. WARNING! ALL OPERATING AND MAINTENANCE PERSONNEL MUST READ AND UNDERSTAND ALL SAFETY INFORMATION IN THIS MANUAL BEFORE WORKING WITH THE EQUIPMENT. WARNING! HIGH VOLTAGE MAY BE PRESENT. BE SURE FUSED DISCONNECT SUPPLYING ELECTRICAL POWER TO THIS EQUIPMENT IS OPEN. LOCK OUT AND TAG OUT POWER SUPPLY TO PREVENT ACCIDENTAL APPLICATION OF POWER WHILE MAINTENANCE AND/OR ADJUSTMENTS ARE IN PROGRESS. WARNING! SAFETY GLASSES MUST BE WORN DURING BEARING REPLACEMENT PROCEDURES. FAILURE TO WEAR SAFETY GLASSES MAY RESULT IN SERIOUS EYE INJURY OR PERMANENT LOSS OF VISION.

Bearing Replacement Procedure Bearing replacement consists of bearing removal and installation. The procedures for replacing one bearing are presented below. Repeat these procedures for the second bearing. Note! The vibrator motor must be removed from the equipment before performing bearing replacement. Refer to Removal and Installation for procedure. Note! Keep bearings in a clean area until ready for installation. Premature bearing failure will occur if replacement bearings become contaminated during bearing replacement procedure.

Bearing Removal The following procedure describes bearing removal for one side of the motor. Repeat the procedure to remove bearing at opposite end.

7-22

31 Oct 10

SG3X VIBRATOR MOTOR

1 - Remove motor from the equipment and position in a cradle with the oil drain plugs at the bottom of the motor. Place a suitable container beneath drain plug.

2 - Tap drain and fill plugs lightly with a 14 oz. hammer to facilitate removal. To vent the motor, remove fill plug using a 3/8” hex wrench; then use a 3/16” hex wrench to remove drain plug. Allow oil to drain fully. Discard waste oil properly.

3 - If motor has 60 in lb eccentric weights (refer to identification tag), the weight will interfere with housing removal. To prevent this interference, remove oil return cup as described in steps 3a and 3b. If eccentric weights are less than 60 in lb, skip to step 4.

31 Oct 10

7-23

SG3X VIBRATOR MOTOR

Bearing Removal (Cont’d)

3a - Remove six M6 screws securing sight glass retainer or cover plate to oil reservoir, and remove parts. Retain gasket.

3b - Working through reservoir sight glass opening, remove six M6 screws securing oil return cup to interior of reservoir, and remove cup and O-ring. Retain O-ring.

4 - Using a 5mm hex wrench, remove eight M8 screws securing oil reservoir to bearing housing, being sure to support cover as last screw is being removed.

5 - Carefully slide off reservoir and set aside.

7-24

31 Oct 10

SG3X VIBRATOR MOTOR

6 - Using a 6mm hex wrench, loosen socket head set screw securing outboard eccentric weight(s) to motor shaft. Note that more than one outboard eccentric weight may be installed.

7 - Remove outboard eccentric weight(s) from motor shaft. Then, using a soft absorbent cloth, remove excess lubricant from components. Do not use compressed air to remove lubricant.

8 - Remove reservoir O-ring and bearing housing O-ring (arrow). If necessary, use a dental pick or other tool to free a compacted ring. Discard both O-rings.

9 - Slide the spacer off the motor shaft and set aside. If spacer is not easily removed, gently heat spacer for about 5 seconds to facilitate removal.

31 Oct 10

7-25

SG3X VIBRATOR MOTOR

Bearing Removal (Cont’d)

10 - Using a 6mm hex wrench, remove six M8 screws securing bearing mount to bearing housing.

11 - Identify two threaded holes that accept M8-1.25x70 socket head jack bolts. The jack bolt holes are 180° apart as shown.

12 - Carefully thread jack bolts into threaded holes in bearing mount, being sure to avoid cross-threading.

13 - Using a 6mm hex wrench, alternately and equally advance each jack bolt a few turns at a time to extract bearing mount from housing.

7-26

31 Oct 10

SG3X VIBRATOR MOTOR

14 - Remove and discard bearing and bearing mount.

15 - Using a soft absorbent cloth, remove excess lubricant from interior of bearing housing and inner bearing race. Do not use compressed air for cleaning, as this may drive contaminants into motor.

16 - A bearing puller is recommended for removing inner bearing race. If puller is not available, use a torch with a diffused flame to heat inner bearing race to approximately 200° 230°F (93° - 110°C). Typically, heating requires less than 10 seconds to expand the inner bearing race for removal.

17 - Carefully remove and discard heated inner bearing race from motor shaft. Using a soft absorbent cloth, remove excess lubricant from interior of bearing housing.

31 Oct 10

7-27

SG3X VIBRATOR MOTOR

Bearing Installation

1 - Wipe excess lubricant from new inner 2 - Slide heated inner bearing race onto bearing race and, using a bearing heater or oil motor shaft until shoulder of race contacts bath heater, heat inner bearing race to bearing seat in rear of cavity. approximately 230°F (110° C). Be careful to avoid contaminating these components.

3 - Lightly lubricate surface of inner bearing race and wall of bearing housing.

7-28

4 - Select any two clearance holes (NOT threaded) in bearing mount that are 180° apart. Insert two M8-1.25x70 jack bolts through the clearance holes.

31 Oct 10

SG3X VIBRATOR MOTOR

5 - Visually align the open clearance holes in bearing mount with threaded holes in bearing housing. Thread jack bolts into holes in bearing housing.

6 - Alternately advance jack bolts a few turns at a time until bearing mount is drawn securely into bearing housing. Remove both jack bolts.

7 - Secure bearing mount by installing six M8-1.25x65 socket head cap screws in the clearance holes; hand-tighten screws.

8 - Using a torque wrench and 6mm hex bit, alternately tighten all six bearing mount cap screws to 250 in-lbs.

31 Oct 10

7-29

SG3X VIBRATOR MOTOR

Bearing Installation (Cont’d)

9 - Position spacer on motor shaft, and slide spacer into bearing.

10 - Lightly lubricate and install both main cover O-ring and oil drain O-ring.

11 - Orient eccentric weight(s) with split facing Derrick logo on motor case and pin on inside of weight aligned with keyway of motor shaft. If two weights are used, install heaviest weight closest to bearing mount.

12 - Using a torque wrench and 6mm hex wrench, tighten M8 cap screw(s) to 250 inlbs.

7-30

31 Oct 10

SG3X VIBRATOR MOTOR

13 - Check for free rotation of motor shaft by rotating the eccentric weight(s) several revolutions in both directions. If any binding is detected, disassemble motor and correct defect(s).

14 - Check axial play of motor shaft by pushing and pulling eccentric weight(s). Axial movement shall be 1/16” to 1/8” (1.6 to 3.2 mm). If movement is excessive, disassemble motor and correct defect(s).

15 - Position oil reservoir on bearing housing, using care to avoid pinching O-ring (arrow). Orient cover with fill plug aligned with lifting lug, and install and hand-tighten six M8 screws.

16 - Using a torque wrench and a 5mm hex bit, tighten screws to 250 in-lbs.

31 Oct 10

7-31

SG3X VIBRATOR MOTOR

Bearing Installation (Cont’d)

17a - If oil return cup was removed, install Oring on cup and position cup on interior of reservoir. Align cup opening with lifting lug on motor case, and secure with six M6 screws tightened to 115 in-lbs.

17b - Stretch out sight glass or cover plate O-ring, and install in reservoir groove. Place sight glass or cover plate into reservoir groove, and install sight glass retainer with gasket over sight glass, if installed. Secure retainer or cover plate with six M6 screws tightened to 115 in-lbs.

18 - Install oil drain plug, and tighten to 100 in lbs.

19 - Fill each reservoir with approximately 1.5 quarts (1.42 liters) of fresh Chevron GST ISO 68 Turbine oil, and then install and tighten oil filler plug to 200 in lbs.

20 - Run motor for 5 minutes, and then shut down motor. Re-check oil level after 5 minutes. For motor having a sight glass, level should be about halfway between lines on reservoir; for motor having cover plate, level should be at level plug. Replenish if necessary.

TROUBLESHOOTING The following troubleshooting procedures apply to Derrick SG3X vibrator motors. If the fault appears to be starter-related, contact Derrick Technical Services for assistance in troubleshooting.

7-32

31 Oct 10

SG3X VIBRATOR MOTOR

Troubleshooting Chart In the following troubleshooting chart, corrective actions refer to a single motor even though a malfunction may affect both motors. TROUBLESHOOTING CHART Trouble

Possible Cause

Corrective Action

Motor fails to run

Incorrect power supply connections

Check that connections are in accordance with this section and schematic diagram in Section 8.

No power or incorrect voltage supplied to starter

1. With power source shut down, locked out, and tagged out, check for obvious damage to motor cord at gland in motor junction box. Replace cord if damaged or defective. 2. Check that supply power configuration agrees with motor data plate. 3. Check for blown main fuse, and confirm that circuit breaker is closed. Replace blown fuse, and close circuit breaker. 4. Turn on power source and, using a voltmeter, check that all voltages at starter input terminals L1 (black), L2 (white), and L3 (red) to GROUND (green) agree with motor data plate. If not, correct power defect before proceeding.

Open or short-circuited stator winding

1. With power source shut down, locked out, and tagged out, check for infinite resistance from each motor lead—L1, L2, and L3—to GND terminal in machine junction box. Replace motor if any resistance to ground is low. 2. Check for low and nearly uniform resistance between phases L1-L2, L1-L3, and L2-L3. Zero resistance indicates a shorted winding; infinite resistance means winding is open. Replace motor if either condition is found in any winding or if wide variation is found in resistances between phases.

Motor starter open circuited

With power available at starter input, close starter ON switch and, using a voltmeter, check starter output voltages to ground at starter output terminals. Voltage at each phase—L1 (black), L2 (white), and L3 (red)—should be equal. If low or no voltage is measured at any phase, check starter thermal overload as described in next step.

31 Oct 10

7-33

SG3X VIBRATOR MOTOR TROUBLESHOOTING CHART Trouble

Possible Cause

Corrective Action

Motor starts but then stops

Motor thermal shutoff tripped due to motor overheating

1. Clean process material from motor (refer to Maintenance section), allow motor to cool, and then attempt to restart. Proceed to next step if problem persists. 2. Verify that shipping brackets have been removed or disengaged as required. 3. Check float mount condition; replace if defective. 4. Clean accumulated solids from screen frame (refer to Maintenance section) to ensure proper motion.

7-34

Circuit breaker tripped due to excessive current draw

Check for proper motor sizing of each for the application and equipment, and replace motor if incorrect. If motor is correct size, reset circuit breaker.

Underrated starter thermal overload

Check that starter thermal overload is correctly sized for motor full-load current. (see motor data plate for full-load current. Replace overload if defective or incorrectly sized. Repair or replace starter if overloads are satisfactory.

Incorrect power supply connections

Verify that electrical connections (Refer to Electrical Connections in this section for assistance with connections).

Incorrect supply voltage

Verify that supply voltage agrees with motor data plate.

Stator winding shorted internally or shorted to ground

1. With power source shut down, locked out, and tagged out, check for infinite resistance from each winding—L1, L2, and L3—to GND. Replace motor if any resistance is low. 2. Check resistance between phases L1-L2, L1-L3, and L2-L3. Low, nearly uniform resistances should be present. If no resistance or infinite resistance is found in any winding, or if wide variation is found in resistances between phases, replace motor.

31 Oct 10

SG3X VIBRATOR MOTOR TROUBLESHOOTING CHART Trouble

Possible Cause

Corrective Action

Motor runs too hot

External motor temperature is at or above maximum rated temperature

1. Measure and record voltage at each phase (L1-L2, L1-L3, and L2-L3).

Mounting hardware loose

Re-torque mounting hardware.

Note: Surface temperature of Derrick motors are normally higher than standard industrial motors.

Excessive noise

2. Measure and record amperage at each phase (L1-L2, L1-L3, and L2-L3). 3. Obtain the following information, and contact Derrick Technical Services for assistance: a. Motor temperature b. Voltage readings at each phase c. Amperage readings at each phase d. Motor type (see motor data plate) e. Motor serial number (see motor data plate)

Note: Derrick motors are noisier than standard industrial motors.

Loose end cover screws

Tighten screws.

Defective bearings

Replace bearings.

Motor turns too slowly

Incorrect supply voltage

Verify that supply voltage is in accordance with motor data plate.

Incorrect line frequency

Verify that line frequency is within ±1Hz of specification on motor data plate.

No electric power to one motor

Verify that both motors are supplied equally from the same power source and that electric supply configuration is in accordance with motor data plate specifications.

Incorrect electrical connections

Check that one motor is connected in reverse polarity so that motors turn in opposite directions. Correct as required. Refer to Electrical Connections in this section for assistance with connections.

Motors not synchronized

31 Oct 10

7-35

DERRICK® CORP. - MOTOR DATA SHEET DOC# PE-S-271-01 Wire Code Power Ground Thermal Switch

Dimensional Mounting Information

Black, White & Red Green Orange & Blue

See General Arrangement Dwg: 16420-00

1800 RPM MODEL: SG3X VIBRATOR - 60 HZ - (EXPLOSION PROOF TERMINAL BLOCK STYLE) Vibrator Model

SG3X215/220-60

SG3X230/240-60

SG3X380/400-60

SG3X440-60

SG3X460/480-60

SG3X575/600-60

SG3X690-60

Voltage [Volts]

215/220

230/240

380/400

440

460/480

575/600

690

Phase / Frequency [Hz]

3/60

3/60

3/60

3/60

3/60

3/60

3/60

Speed [RPM]

1800

1800

1800

1800

1800

1800

1800

2.5

2.5

2.5

2.5

2.5

2.5

2.5

Current @ Idle / Full Load [Amps]

4.4 / 8.7

4.1 / 8.2

2.5 / 4.9

2.1 / 4.3

2.0 / 4.1

1.6 / 3.3

1.5 / 3.1

Locked Rotor Current [Amps] / Locked Rotor Code

34.8 / F

32.8 / F

19.6 / F

17.2 / F

16.4 / F

13.2 / F

12.4 / F

Fuse - Non Delay [Amps]

25

25

15

12

12

10

10

Overload protection [Amps]

10

10

6

5

5

4

4

Rated Horsepower [HP]

Data below is common to all model SG3X 60 Hz vibrators. Insulation class Ambient temperature Operating temperature code Maximum temperature rise Duty Thermal switch rating Thermal switch type Thermal switch temperature Power factor - operations Efficiency - running Service Factor NEMA design Ingress Protection Weight Hazardous location (listed as) Listing agency Hazardous location (listed as) Listing agency NOTE:

F 55ºC T3C 46º C by Resistance CONTINUOUS Pilot Duty 720VA, 110 – 600VAC Normally Closed Opens @ 145º C / Closes @ 140º C 99.13 98% 1.0 TENV IP 56 425 lbs.-(195 kg.) ALUMINUM CLASS I GROUPS C,D / CLASS II GROUPS E,F,G UL, INC ATEX II 2G Ex d IIB T3 UL INTERNATIONAL DEMKO A/S

Derrick® vibrators are fixed load devices with no means of altering the loading or power consumption. Power factor correction capacitors are not recommended for this motor.

04/18/08 – Rev. 1

JFS M:\Motor Docs\Pe-s-271.doc (Maintenance) U:\Motor PDFs\Pe-s-271.pdf (view/print)

Page 1 of 1

SECTION 8 - REFERENCE DRAWINGS This section contains Derrick engineering drawings for your equipment. The applicable drawings are included in this manual to assist personnel in troubleshooting, repair, and parts ordering. Drawing No.

Title

Equipment

16757-00 - General Arrangement

DP616

16758-00 - General Arrangement

DP626

16759-00 - General Arrangement

DP616VE

16760-00 - General Arrangement

DP626VE

16761-00 - General Arrangement

DP618

16762-00 - General Arrangement

DP628

16763-00 - General Arrangement

DP618 VE

16764-00 - General Arrangement

DP628 VE

16773-00-002 - Parts List, Screen Frame

DP616

16774-00-004 - Parts List, Screen Frame

DP626

16775-00-002 - Parts List, Screen Frame

DP618

16776-00-002 - Parts List, Screen Frame

DP628

16783-00 - Parts List, Pivot Frame

DP616 & DP626

16784-00 - Parts List, Pivot Frame

DP618 & DP628

16783-00-001 Parts List, Pivot Frame

DP616VE & DP626VE

16784-00-001 Parts List, Pivot Frame

DP618VE & DP628VE

16801-00 - Parts List, Weir Feeder

DP616, DP626, DP618, & DP628

16808-00 - Parts List, Box Feeder

DP616, DP626, DP618, & DP628

16790-00 - Parts List, Hopper

DP616 & DP626

16791-00 - Parts List, Hopper

DP618 & DP628

16895-00 - Electrical Components List

DP616, DP626, DP618, & DP628

16877-00-002 - Electrical Control Panel

DP616, DP626, DP618, & DP628

16810-00 - Hydraulic AWD

DP616, DP626, DP618, & DP628

16800-00 - Parts List, Pivot Frame Covers

DP616 & DP626

16887-00 - Parts List, Pivot Frame Covers

DP618 & DP628

13244-00-015 - Parts List, Discharge Pan

15 May 11

DP616, DP626, DP618, & DP628

8-1 DP600

REFERENCE DRAWINGS Drawing No.

Title

Equipment

12945-00-007 - Parts List, 10” Desander

DP616, DP626, DP618, & DP628

6066-51 - 10” Desander Cone

DP616, DP626, DP618, & DP628

13245-00 - Parts List, 4” Desilter

DP616, DP626, DP618, & DP628

11234-00 - Parts List, 4” Hydrocyclone

DP616, DP626, DP618, & DP628

16816-00 - Parts List, Compression Assembly

DP616, DP626, DP618, & DP628

16875-00 - Wiring Schematic

DP616, DP626, DP618, & DP628

PE-S-014-09 - Thermal Unit Selection Table

8-2

DP616, DP626, DP618, & DP628

15 May 11

PE-S-014-09 rev. 01/15/08

RECOMMENDED THERMAL UNIT SELECTION TABLE FOR DERRICK® SUPPLIED MANUAL STARTERS DERRICK VIBRATING MACHINES

F, FX, K, KX, L, LX, T, TX MOTORS

E, EX, M, MX, SG, SGX MOTORS

R, RX MOTORS

A, C, N MOTORS

575V.A.C. 460V.A.C. 230V.A.C. 215V.A.C. 440V.A.C. 380V.A.C. 220V.A.C.

60Hz 60Hz 60Hz 60Hz 50Hz 50Hz 50Hz

1.5HP 1.5HP 1.5HP 1.5HP 1.5HP 1.5HP 1.5HP

= = = = = = =

575V.A.C. 460V.A.C. 230V.A.C. 215V.A.C. 440V.A.C. 380V.A.C. 220V.A.C.

60Hz 60Hz 60Hz 60Hz 50Hz 50Hz 50Hz

2.5HP 2.5HP 2.5HP 2.5HP 2.5HP 2.5HP 2.5HP

= = = = = = =

575V.A.C. 460V.A.C. 230V.A.C. 215V.A.C. 440V.A.C. 380V.A.C. 220V.A.C.

60Hz 60Hz 60Hz 60Hz 50Hz 50Hz 50Hz

3.0HP 3.0HP 3.0HP 3.0HP 3.0HP 3.0HP 3.0HP

575V.A.C. 460V.A.C. 230V.A.C. 215V.A.C. 440V.A.C. 380V.A.C. 220V.A.C.

60Hz 60Hz 60Hz 60Hz 50Hz 50Hz 50Hz

5.0HP 5.0HP 5.0HP 5.0HP 5.0HP 5.0HP 5.0HP

SQD-B3.30 SQD-B4.15 SQD-B10.2 SQD-B10.2 SQD-B3.70 SQD-B4.15 SQD-B8.20

or or or or or or or

FUR-H19 FUR-H21 FUR-H26 FUR-H27 FUR-H19 FUR-H21 FUR-H26

SQD-B6.25 SQD-B7.70 SQD-B17.5 SQD-B17.5 SQD-B6.90 SQD-B7.70 SQD-B14.0

or or or or or or or

FUR-H24 FUR-H26 FUR-H32 FUR-H32 FUR-H24 FUR-H26 FUR-H31

= = = = = = =

SQD-B6.90 SQD-B9.10 SQD-B19.5 SQD-B19.5 SQD-B7.70 SQD-B9.10 SQD-B17.5

or or or or or or or

FUR-H25 FUR-H27 FUR-H33 FUR-H34 FUR-H26 FUR-H27 FUR-H32

= = = = = = =

SQD-B11.5 SQD-B15.5 SQD-B36.0 SQD-B36.0 SQD-B12.8 SQD-B15.5 SQD-B32.0

or or or or or or or

FUR-H29 FUR-H32 FUR-H40 FUR-H40 FUR-H30 FUR-H32 FUR-H37

DERRICK DEGASSER 575V.A.C. 460V.A.C. 230V.A.C. 415V.A.C. 380V.A.C.

60Hz 60Hz 60Hz 50Hz 50Hz

5.0HP 5.0HP 5.0HP 5.0HP 5.0HP

= = = = =

SQD-B8.20 SQD-B10.2 SQD-B19.5 SQD-B11.5 SQD-B19.5

1.5HP 1.5HP 1.5HP 1.5HP

= = = =

SQD-B3.30 SQD-B3.70 SQD-B8.20 SQD-B3.70

or FUR-H28 or FUR-H30 or FUR-H38 or FUR-H31 or FUR-H32

DERRICK PRIMER 575V.A.C. 460V.A.C. 230V.A.C. 380V.A.C.

NOTE:

60Hz 60Hz 60Hz 50Hz

IF MOTOR VOLTAGE OR HORSE POWER IS NOT LISTED, CONTACT ENGINEERING DEPARTMENT. **** FOR MAGNETIC STARTER OVERLOAD INFO REFER TO THE ELECTRICAL PARTS LIST THAT IS FOUND ON THE EQUIPMENTS GENERAL ARRANGEMENT DRAWING.

Derrick®, Flo-Line®, FLC 2000™, Flo-Line Scalper™, Pyramid®, Sandwich Screens®, DE-1000™, Hi-G™, Vacu-Flo™, GBG™, PMD™, PWP™, SWG™, DC™, DF™, DX™, and GS™, are trademarks of Derrick Corporation. (F:\ENG\DOCS\PES014.DOC)

SECTION 9 - INSTALLATION AND MAINTENANCE LOG PURPOSE This section should be used by operating and maintenance personnel to record historical information gathered during the installation and operation of the Derrick equipment. If properly kept, the log will be useful for altering maintenance intervals and intercepting trends that may indicate the need for changing operating procedures. Each entry in the log should be dated for future reference and tracking. If required, additional pages may be added to the log by copying a blank page or simply inserting ruled paper at the rear of the section.

Installation and Maintenance Notes:

06 Mar 09

9-1 DP600

INSTALLATION & MAINTENANCE LOG

9-2

06 Mar 09

INSTALLATION AND MAINTENANCE LOG

06 Mar 09

9-3 DP600

INSTALLATION & MAINTENANCE LOG

9-4

06 Mar 09

INSTALLATION AND MAINTENANCE LOG

06 Mar 09

9-5 DP600

INSTALLATION & MAINTENANCE LOG

9-6

06 Mar 09

SECTION 10 - SUPPLIER DATA This section contains manufacturers’ technical data for components installed on the DP600 Series shaker. Sun Hydraulics Description

Part No.

Document No.

Counterbalance Valve

CBCA-LHN

CXBA-092509

Check Valve

CXBA-XZN

CXBA-092121

Filter Cartridge

FLHA-XAN

FLHA-092603

Relief Valve

RPCC-LAN

RPCC-091712

Style 75 Coupling

Form 06-05

Victaulic Pipe Couplings

06 Mar 09

10-1

3:1 pilot ratio, Standard, Counterbalance valve

15

Capacity:

gpm (60 L/min.)

Functional Group: Products : Cartridges : Counterbalance : 3-Port Non-vented : Standard, 3:1 Pilot Ratio

Model:

CBCA

Product Description Counterbalance valves with pilot assist are meant to control an overrunning load. The check valve allows free flow from the directional valve (port 2) to the load (port 1) while a direct-acting, pilot-assisted relief valve controls flow from port 1 to port 2. Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. Other names for this valve include motion control valve and over center valve.

Technical Features l

Counterbalance valves should be set at least 1.3 times the maximum load induced pressure.

l

Full clockwise setting is less than 200 psi (14 bar).

l

Reseat exceeds 85% of set pressure when the valve is standard set. Settings lower than the standard set pressure may result in lower reseat percentages.

l

Two check valve cracking pressures are available. Use the 25 psi (1,7 bar) check unless actuator cavitation is a concern.

l

All 3-port counterbalance, load control, and pilot-to-open check cartridges are physically interchangeable (i.e. same flow path, same cavity for a given frame size).

l

Turn adjustment clockwise to decrease setting and release load.

l

Backpressure at port 2 adds to the effective relief setting at a ratio of 1 plus the pilot ratio times the backpressure.

l

Sun counterbalance cartridges can be installed directly into a cavity machined in an actuator housing for added protection and improved stiffness in the circuit.

l

This valve does not have positive seals on the pilot section and will pass up to 2 in/min.@1000 psi (32 cc/min.@70 bar ) between port 2 and port 3. This is a consideration in master-slave circuits and in the leak testing of valve-cylinder assemblies.

l

Incorporates the Sun floating style construction to eliminate the effects of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data Cavity Model Weight Reseat Adjustment Nut Torque Capacity Factory Pressure Settings Established at Adjustment - Number of Counterclockwise Turns to Increase Setting Pilot Ratio Valve Installation Torque Load Holding to Maximum Valve Leakage at Reseat Adjustment Screw Hex Socket Size Valve Hex Size Adjustment Nut Hex Size

US Units T-11A .40 lb >85% of Set Pressure 108 lbf in. 15 gpm 2 in/min.

Metric Units Series 1 0,20 kg >85% of Set Pressure 12 Nm 60 L/min. 30 cc/min.

3.75

3.75

3:1 30 - 35 lbf ft 3075 psi with 4000 psi valve setting 5 drops/min. 5/32 in. 7/8 in. 9/16 in.

3:1 45 - 50 Nm 215 bar with 280 bar valve setting 0,4 cc/min. 4 mm 22,2 mm 15 mm

Seal Kits 990-011-007 990-011-006

Buna Viton

Option Selection

CBCA-L H N

Preferred Options Control L

Standard Screw Adjustment

Functional Setting Seal Range H 1000 - 4000 psi w/25 psi Check (70 280 bar w/1,7 bar Check), 3000 psi (210 bar) Standard Setting

N Buna-N

A 1000 - 4000 psi w/4 psi Check (70 280 bar w/0,3 bar Check), 3000 psi (210 bar) Standard Setting

V Viton

Additional Options C* Tamper Resistant - Factory Set

B 400 - 1500 psi w/4 psi Check (30 - 105 bar w/0,3 bar Check), 1000 psi (70 bar) Standard Setting I 400 - 1500 psi w/25 psi Check (30 105 bar w/1,7 bar Check), 1000 psi (70 bar) Standard Setting *Special setting required, specify at time of order. No charge.

Related Information : Explanation of Sun cartridge control options - US units. Explanation of Sun cartridge control options - metric units. Special Notes : A fixed setting version is available for this model. To view this product page, use Suns search box and type in CBCAX and click on the resulting link. l

Free flow nose to side, Check valve

10

Capacity:

gpm (40 L/min.)

Functional Group: Products : Cartridges : Check Valve : 2 Port : Free Flow Nose to Side

Model:

CXBA

Product Description Free-flow, nose-to-side check valves are on/off circuit components that allow free flow from the inlet (port 1) to the outlet (port 2) and block flow in the opposite direction.

Technical Features l

Two-port check valves share the same cavity for a given frame size, however, pay close attention as flow paths may be in opposite directions.

l

Check valves offer extremely low leakage rates with a maximum leakage of less than 1 drop per minute.

l

Will accept 5000 psi (350 bar) at ports 1 and 2.

l

Incorporates the Sun floating style construction to eliminate the effects of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data US Units

Cavity Maximum Operating Pressure Maximum Valve Leakage at 110 SUS (24 cSt) Valve Hex Size Valve Installation Torque Model Weight Seal Kits Seal Kits

Metric Units T-162A Series 0 5000 psi 350 bar 1 drops/min. 0,07 cc/min. 3/4 in. 19,1 mm 25 - 30 lbf ft 35 - 40 Nm .20 lb 0,10 kg Buna: 990-162-007 Viton: 990-162-006

Option Selection

CXBA-X C N

Preferred Options

Control X Not Adjustable

Cracking Pressure A 4 psi (0,3 bar)

Seal N Buna-N

C 30 psi (2 bar)

Standard Options B 15 psi (1 bar) D 50 psi (3,5 bar) E 75 psi (5 bar) F 100 psi (7 bar) Customer specified setting stamped on hex +1.30

V Viton

Filter Model:

Functional Group: Products : Cartridges : Circuit Saver : 2 Port : Filter

FLHA

Product Description Filter cartridge. For all the techincal information on this product, click on the Filter Booklet link in the Related Information area below.

Related Information Filter Booklet Technical Data US Units

Metric Units T-16A Series 3 1 1/4 in. 31,8 mm 150 - 160 lbf ft 200 - 215 Nm Buna: 990-016-007 Viton: 990-016-006

Cavity Valve Hex Size Valve Installation Torque Seal Kits Seal Kits

Option Selection

FLHA-X D N

Preferred Options Control

Filter Rating

Seal

Standard Options X Not Adjustable

A 3 Micron Nominal

N Buna-N

B 10 Micron Nominal

V Viton

C 25 Micron Nominal D 40 Micron Absolute Customer specified setting stamped on hex +1.10

Option Selection FLHA-X D N

Preferred Options Control

Filter Rating

Seal

Standard Options X Not Adjustable

A 3 Micron Nominal

N Buna-N

B 10 Micron Nominal

V Viton

C 25 Micron Nominal D 40 Micron Absolute Customer specified setting stamped on hex +1.10

Pilot operated, balanced piston, Relief valve

12

Capacity:

gpm (45 L/min.) Model:

Functional Group: Products : Cartridges : Relief : 2 Port : Pilot Operated, Balanced Piston

RPCC

Product Description Pilot-operated, balanced-piston relief cartridges are normally closed pressure regulating valves. When the pressure at the inlet (port 1) reaches the valve setting, the valve starts to open to tank (port 2), throttling flow to regulate the pressure. These valves are accurate, have low pressure rise vs. flow, they are smooth and quiet, and are moderately fast.

Technical Features l

Will accept maximum pressure at port 2; suitable for use in cross port relief circuits. If used in cross port relief circuits, consider spool leakage.

l

Minimum setting is 75 psi (5 bar) for all spring ranges.

l

Not suitable for use in load holding applications due to spool leakage.

l

Back pressure on the tank port (port 2) is directly additive to the valve setting at a 1:1 ratio.

l

The main stage orifice is protected against contamination.

l

All 2-port relief cartridges (except pilot reliefs) are physically and functionally interchangeable (same flow path, same cavity for a given frame size).

l

Incorporates the Sun floating style construction to eliminate the effects of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data US Units Cavity Adjustment - Number of Clockwise Turns to Increase Setting Factory Pressure Settings Established at Maximum Operating Pressure Maximum Valve Leakage at 110 SUS (24 cSt) Response Time - Typical Valve Hex Size Valve Installation Torque Adjustment Screw Hex Socket Size Adjustment Nut Hex Size Adjustment Nut Torque Model Weight Seal Kits Seal Kits

Metric Units T-162A Series 0

5

5

4 gpm 5000 psi 2 in/min.@1000 psi 10 ms 3/4 in. 25 - 30 lbf ft 5/32 in. 9/16 in. 108 lbf in. .20 lb Buna: 990-162-007 Viton: 990-162-006

15 L/min. 350 bar 30 cc/min.@70 bar 10 ms 19,1 mm 35 - 40 Nm 4 mm 15 mm 12 Nm 0,10 kg

Option Selection

RPCC-L A N

Preferred Options Control L

Standard Screw Adjustment

Adjustment Range

Seal

A 75 - 3000 psi (5 - 210 bar), 1000 psi (70 bar) Standard Setting

N Buna-N

W 75 - 4500 psi (5 - 315 bar), 1000 psi (70 bar) Standard Setting

Standard Options C* Tamper Resistant - Factory Set F

Hex Head Screw with Locknut

K

Handknob

B 75 - 1500 psi (5 - 105 bar), 1000 psi (70 bar) Standard Setting

V Viton

C 75 - 6000 psi (5 - 420 bar), 1000 psi (70 bar) Standard Setting N 75 - 800 psi (5 - 55 bar), 400 psi (30 bar) Standard Setting Q 75 - 400 psi (5 - 25 bar), 200 psi (14 bar) Standard Setting

Customer specified setting stamped on hex +1.30 *Special setting required, specify at time of order. No charge.

Related Information : Explanation of Sun cartridge control options - US units. Explanation of Sun cartridge control options - metric units. Two-piece, floating cartridge construction.

®

Document No.: PE-S-070-03-03

CERTIFICATE OF ORIGIN

Equipment:

High Speed Vibratory Screening Equipment

Model:

Series: C, E, EX, F, FX, J, K, KX, L, LX, M, MX, RX, SG, SGX, SG2X, T, T2, TX

Characteristics:

0-600VAC, 50/60Hz, 3PH

Derrick Corporation certifies that the above described articles are of the growth, product, or manufacture of the United States of America and the prices true and correct. Material furnished is in accordance with the requirements of order. THESE COMMODITIES, TECHNOLOGIES, OR SOFTWARE WERE EXPORTED FROM THE UNITED STATES IN ACCORDANCE WITH THE EXPORT ADMINISTRATION REGULATIONS. DIVERSION CONTRARY TO U.S. LAW PROHIBITED.

_______________________________________________________________________ Date: 2-June-2005

Signature:

Revision Number: 1 Revision Date: 4-March-2004 M:\cer\Derrick Documents\Contracts-QA\Certificates\Certificates Master\Generic Certificates\Generic Origin\PE-S-070-03-03.doc

Page 1 of 1

®

Document No.: PE-S-010-08-00

CERTIFICATE OF QUALITY

Equipment:

High Speed Vibratory Screening Equipment

Model:

Series: C, E, EX, F, FX, J, K, KX, L, LX, M, MX, RX, SG, SGX, SG2X, T, T2, TX

Characteristics:

0-600VAC, 50/60Hz, 3PH

Derrick Corporation certifies that the delivered goods for the above referenced order conforms to the requirements of the specified order in that all construction materials and components are new and unused, manufactured for this order, and that the goods are free of any known defects as to their design, material, and workmanship. We also certify that the goods are of high grade and consistent with the established and generally accepted standards of material for the type ordered.

Date: 2-June-2005

Signature:

Revision Number: 1 Revision Date: 4-March-2004 M:\cer\Derrick Documents\Contracts-QA\Certificates\Certificates Master\Generic Certificates\Generic Quality\PE-S-010-08-00.doc

Page 1 of 1

®

Document No.: PE-S-071-04-00

SHIPPING FINAL INSPECTION AND RUN TEST CERTIFICATE

Equipment:

High Speed Vibratory Screening Equipment

Model:

Series: C, E, EX, F, FX, J, K, KX, L, LX, M, MX, RX, SG, SGX, SG2X, T, T2, TX

Characteristics:

0-600VAC, 50/60Hz, 3PH

The equipment listed above was inspected and found to be in conformance with Derrick’s internal coating, run test, and assembly inspection documents that were required for the type of equipment manufactured in accordance with the Derrick Quality System. Applicable internal inspection documents available upon request.

Date: 2-June-2005

Signature:

Revision Number: 1 Revision Date: 4-March-2004 M:\cer\Derrick Documents\Contracts-QA\Certificates\Certificates Master\Generic Certificates\Generic Run Test\PE-S-071-04-00.doc

Page 1 of 1

®

Document No: PE-S-036-02-06

CERTIFICATE OF CONFORMANCE Equipment:

Mining & Oilfield equipment manufactured specifically for Hazardous Location Areas including but not limited to: Flo-Line Cleaners, Primers, Agitators, Degassers, Centrifuges, Centrifugal Pumps, Scalpers, etc.

Rating and principal characteristics:

0 - 600VAC , 50/60Hz, 3PH

Model/Type ref.:

Various

Additional information:

None

This product was found to be in conformance with (as a minimum): U.L. listed for hazardous locations Class I, Groups C & D, which is similar to equipment marked as EExd IIB T3 for Zone 1 areas. Assembled in accordance with National Electrical Code (NEC) – articles 500 thru 504 (hazardous locations).

Signature: for Thomas Silvestrini

(J:\ENG\DOCS\Conformance\2\. . . Derrick®, Flo-Line®, FLC 2000™, Flo-Line Scalper™, Pyramid®, Sandwich Screens®, DE-1000™, Hi-G™, Vacu-Flo™, GBG™, PMD™, PWP™, SWG™, DC™, DF™, DX™, GS™ are tradmarks of Derrick Corporation.