Objectives At the end of this module you will be able to:
Explain and define Side Forces
Explain and define Friction Factor
Understand causes of Torque Torque and Drag
Build a Broomstick Plot
Understand the mechanisms to reduce Torque and Drag
Torque and Drag Uses
Define rig equipment requirements
Determine Dete rmine drillability drillability of the well
Optimize the trajectory and BHA / drill string /bit design
Simulate drilling and completion (casing) runs
Identify problem areas
Determine circumstances for sticking events
Establish mud program needs
Evaluate the effectiveness of hole cleaning actions
Determini Dete rmining ng reaming, reaming, backrea backreaming ming and short short trip requirements
Torque and Drag Modeling To understand computer modeling two key points must be understood: Model (Representation) – noun(C): a representation of something, either as a physical object which is usually smaller than the real object, or as a simple description of the object which might be used in calculations.
Garbage In = Garbage Out
Torque & Drag CASING SideForce’s & Friction
The Weight Component of Side Force
incl
weight
Sidewall Forces – Tension and DLS Building Section tensile
tensile
resultant
tensile load weight weight
Dropping Section
tensile
resultant
weight
tensile load
tensile load
Sidewall Forces – Tension and DLS*
Wall force with pipe tension and DLS:
SF =
DL
× π × L ×
18 × 10 3
Sidewall Forces – Tension and DLS Wall force with pipe tension and DLS: Wear => Casing, Drill string components DE
Sideforce Components Wn : side weight = linear weight x sin( inclination ) Wn
Wn
FB
FB
T W C
FC
FB FB : bending side force (zero in soft string model)
curvature side force
FC = T x string curvature
T Total Side Force = -Wn + FC + FB
FB
Side Forces - Worst Case Scenario???
DE
Exercise Example: Calculate the wall force across a 30’ section of 5°/100’ DLS considering a tension of 100,000 lbs below the DL. SF =
Exercise:
5 × π × 30 ×100000 18 ×103
=
2617.91lbf / 30 ft
KOP of 1500' and a build up to 30 inclination. Our TD is 10,000'. The drillstring tension at 1500' when we are drilling at TD could be around 180,000 lbs. If the average length of a joint of drillpipe is 31' and if we want to limit our side force to 2,000 lbs per joint of drillpipe what is the maximum DLS can be used? °
DLS =
18 ×103 × SF π × L × T
=
18 ×103 × 2000 π × 31×180000
=
2.050 / 100 ft
The Stiffness Component of Side Force
When does stiffness start to become a factor? 5” drill pipe 16 deg/100ft 3 1/2” drill pipe 22 deg/100ft
Stiffness – BHA as a Hollow Cylinder Stiffness Coefficient = E xI where: E = Young’s Modulus (lb/in2) I = Moment of Inertia in4 Moment of Inertia I = p (OD4 - ID4) ÷ 64 OD = outside diameter ID = inside diameter DE
Stiffness – BHA as a Hollow Cylinder Which one is more stiff?
Drill Collar?
DE
Drill Pipe? Casing? Liner?
The Buckling Component of SideForce Fb Fb
String is in compression
Fb
Sinusoidal & Helical Buckling
DE
DE
Buckling - Worst Case Scenario???
DE
Dawson-Pasley Buckling Criteria
F CR
=
2×
E × I × K B × W × sin θ r
CR
DE
θ
= Inclination
E
= Young' s Modulus
K B
= Buoyancy factor (unitless)
I
= Moment of inertia
of the hole at the point of interest (deg)
4
(inch )
W
= Unit
r
= Radial clearance between pipe
weight in air (lbs/in) tool joint and hole (in)
Guidelines for Analyzing Buckling Problems Sinusoidal buckling is an indication of the onset of fatigue wear. Classical Sinusoidal buckling is defined by Dawson & Pasley ‘82 (SPE 11167) with references to Lubinski in ‘62. Modified Sinusoidal buckling defined by Schuh in ‘91 (SPE 21942) and is used in Drilling Office. Helical buckling generally results in side force loads. Helical buckling defined by Mitchell (SPE 15470) and Kwon (SPE 14729) in ‘86. Generally Helical buckling should be considered at compressional loads √2 times those calculated for Sinusoidal buckling
Summary Four Components of Side Force Weight
always a consideration, light drill pipe in Horizontal wells
Tensile
more pronounced with high tension and high dog legs
Stiffness
negligible effect with dog legs less than 15 deg/100ft
Buckling
high compressional loads with neutral point significantly above the bit (near surface)
Stiff vs. Soft String Model Soft String
Drill string always in contact with the borehole Contact area, curvature
Stiff String
overestimated
Drill string curvature can be different than wellbore Contact areas are , side forces More accurate torque loss calculation in a low inclination wellbore
Borehole/Drill string contact LOWTOR LOW TORTU TUOSIT OSITY Y WELLS ELLS (loc (local DLS DLS > well well curva rvature) re)
Wn
Wn
StiffStiff- and soft-string soft-string models models give the same result for an unto un tortu rtuou ous s plan plan
T
SOFTSTR FTSTRING/ NG/ BOREHOLEC OLECONTACT
Wn
Wn
T STIFFST FFSTRING/ RING/ BOREHOLECO LE CONTACT
T
T : axial load, Wn : component of drillstring drillstring weight perpend perpendicu icular lar to borehol borehole e axis axis
T
Something Additional!! Tort To rtuo uosi sity ty in Plan Planne ned d Trajec Trajecto tori ries es Why Why add add to tortu rtuosi osity ty to pla plans? ns?
Account for more than “Ideal” T&D numbers Allows more consistent results between different eng neers Account for drilling system used
Recommended Values (no offset data)
DE
Vertical, tangent sections 0.75/100ftperiod 0.75/100ftperiod Build, drop sections 1.5/100ft period Turn only sections 1.0/100ft period
Friction It is the resistance to motion that exists when a solid object is moved tangentially with respect to another which it touches.
Friction
Motion W
Coefficient Of Friction and Critical angle
The frictional drag force is proportional to the normal force. The coefficient of friction is independent of the apparent area of contact
When does the Pipe Stop Moving?
Tan -1 (1/FF) = Inclination
Effect of Friction (no doglegs)
Effect of Friction (no doglegs) (a) Lowering: Friction opposes motion, so ∆T = W cos I − Ff ∆T = W cos I −
W sin I
(b) Raising: Friction still opposes motion ∆T = W cos I + Ff ∆T =
W cos I + µ W sin I
Exercise 1 What is the maximum hole angle (inclination angle) that can be logged without the aid of drillpipe, coiled tubing, other tubulars or sinker bars? (assume FF = 0.4)
Friction Factors In reality, Friction Factor (FF) used in modeling is not a true sliding coefficient of friction. It acts as a correlation coefficient that lumps together the friction forces caused by various effects, including friction. Typically the FF will depend on a combination of effects including: Formation Mud type Roughness of Support Tortuosity Borehole Condition
Friction Factors - Rotation Rotating
Sliding
Backreaming Friction Vector
RPM Vector Drilling Friction Vector Backreaming friction factor from weight loss/overpull while drill string is rotating 0
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