March 26, 2017 | Author: asset_kulmagambetov | Category: N/A
DRILLING
BASIC TRAINING MANUAL
© Union Oil of California, dba Unocal 2001 All rights reserved
1
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
2
Drilling Basic Table Of Contents
• • • • • • • • • • • •
SECTION
SLIDE
Introduction Pressure Basics U-Tube Boyles Law / Inversion ECD Surge / Swab Pressure Kicks Cause & Detection Shut-In Drills Drillers Method Kill Weight Mud Other Well Control Methods
2-11 12-27 28-35 36-43 44-45 46-50 51-59 60-62 63-66 67-103 104-105 106-109
SECTION • • • • • • • • • •
SLIDE
Gauge Questions 110-139 Pressure Lag Time 140-169 Well Design / LOT’s 170-207 Shallow Hazards 208-230 Equipment 231-250 Synthetic Fluids 251-269 Special Problems 270-283 Formulas 284-285 Contact Info 286 Appendix – Glossary – Homework – Simulator Test Sheet – Instructor Evaluation Sheet 3
DRILLING TRAINING GROUP Rick Dolan - (281) 287-7215 -
[email protected]
Benny Mason - (281) 287-7545 -
[email protected]
George Grundt - (281) 287-7254 -
[email protected] 4
GOALS OF THE COURSE • To increase our understanding ∗ Of the U-Tube ∗ Of the Driller’s Method ∗ Working together- Teamwork ∗ This is not designed as a Certification Course • To develop (Modify) our approach ∗ Dynamic ∗ Plan (think) ahead ∗ Think smart - Learn smart / Think out of the box don’t be a robot and blindly follow. • To comply with regulations ∗ Unocal’s ∗ Government
5
TRAINING GROUNDRULES • Stay focused on the agenda • Everyone is responsible to participate • One conversation at a time • All ideas get equal consideration ∗ Respect differences ∗ There may not be “just” one answer • Be on time 6
IMPORTANT DETAILS • Manuals - they are yours • Notes - write in the book or paper • Problem solving - work as a team (by table) • FOR THE MONEY- Game show - win prizes • Homework - DO IT - you will pass the test • Test - written/simulator • Relax- The more we work together the more we all learn. • Parking Lot - Ideas brought up that we are not ready for.
7
OTHER IMPORTANT DETAILS Emergency Exits No Smoking Restrooms Mobile Phones/Beepers Daily Start - Exactly @ 8 AM Daily End - Approximately 4:30 PM Lunch
Breaks 8
WHY WE ARE HERE • The oil industry spends millions of dollars every year on well control problems. Environmental problems that result from a well control event add to these costs. But well control problems can lead to a loss of something more valuable than money, HUMAN LIFE. Well control problems are not particular. They can occur in big and small companies, exploration, development or workovers, deep or shallow wells, and high pressure (12,000 psi) or low pressure (15 psi). The potential for well control problems and blowouts is ever present. 9
WHY WE ARE HERE The consequences of failure are severe. Most of these problems were created by a failure to use “BEST PRACTICES” such as:
• Communications/Teamwork • Understanding • Alertness • Equipment We’re here to try to eliminate well control problems all together by reminding you to use “BEST PRACTICES”, to work as a team, and get back to basics. 10
Communications You are the chief airplane washer at the company hangar and you: Hook high pressure hose up to the soap suds machine. Turn the machine "on". Receive an important call and have to leave work to go home. As you depart for home, you yell to Don, your assistant, "Don,turn it off.” Assistant Don thinks he hears, "Don't turn it off." He shrugs,and leaves the area right after you. Refer to attachment for the results.
11
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
12
Well Control
With all the emphasis that we place on mathematics and calculations, Well Control is still as simple as a playground teeter-totter. As we continue learning how to calculate BHP, Hydrostatic Pressure, Gradients, Volumes and Force - Keep in mind this simple picture.
0psi
0psi
Hydrostatic = 5000 psi
Hydrostatic = 5000 psi
BHP = 5000 psi
13
Pressure The total force felt downward is 3 lbs but is this a pressure?
1 lb
1 lb
1 3 2 0
1 lb
lb 14
Pressure The force felt downward is still 3 lbs but it is felt over a total surface area of 1 square inch. Is this pressure? 1 lb
Force Area
1 lb
=
3 lbs = 3 psi 1 sq. in.
1 lb 1”
1 3 2 0
1”
lb 15
Pressure In our industry, when we are measuring pressure it is usually pressure created with a fluid. We will describe most of these pressures in our Well Control class. For now lets talk about fluid at rest. Fluid at rest creates a pressure that we call Hydrostatic Pressure.
hydro (Fluid)
static (at rest)
PSIhydrostatic = Fluid Weightppg x 0.052 x Vertical Height of fluid
1’ 1”
1”
Weight of 0 lb Fluid
16
12” 12”
What is 0.052? 1”
1”
1 ft. = 0.052 gal. 12”
12” X 12” = 144 in2
A one cubic foot container will hold 7.5 gallons of fluid. Because we are measuring our pressure in square inches, we section the base into square inches. If I now divide the 7.5 gallons by 144 square inches, we find that a column of fluid 1in X 1in X 1ft tall contains 0.052 gallons of fluid. 17
Gradient If our fluid density is measured in ppg you can then multiply the fluid weight (ppg) by 0.052 to find the hydrostatic pressure (psi) exerted by one foot of this fluid. This is called the “pressure gradient” (G) of the fluid or the pressure change per foot (psi/ft).
Gradientpsi/ft = Fluid Weightppg x 0.052 x 1ft If we fill the 0.052 gallon container with 10 ppg fluid, what will be the pressure?
1”
1”
10ppg x 0.052gal/sq. in./ft = Pressureft 10 x 0.052 = .52 psift 1 ft. = 0.052 gal.
This means that for every foot of mud in the well, the pressure increases by .52 psi. So, Gradientpsi/ft x TVDft = Pressurehydrostatic 18
TVD vs MD Because fluid density is a function of gravitational force and gravity is a vertical component, the bottomhole hydrostatic pressure is the sum of all the vertical components. The sketch of a slant hole helps us see why this is true. It shows that the mud column can be thought of as a stack of blocks, with the weight of each block pushing vertically downward on those underneath it. From this, we see that it is the vertical height (or depth) of a mud column, not its measured length, that must be used in pressure calculations.
10’ 11’
19
Pressure Equations •Hydrostatic Pressure (psi) = MW (ppg) X 0.052 X Depth (ft) HP = PPG X 0.052 X TVD •Hydrostatic Pressure (psi) = Gradient (psi/ft) X Depth (ft.) HP = G X TVD •Gradient (psi/ft) = Fluid Weight (ppg) X 0.052 G = MW X 0.052 •Equivalent Mud Weight (ppg) = Gradient (psi/ft) ÷ 0.052 EMW = G ÷ 0.052 or EMW = Press. ÷ (TVD x 0.052) •Gradient (psi/ft.) = Pressure (psi) ÷ Depth (ft.) G = P ÷ TVD
Bottom Hole Pressure = Hydrostatic Pressure + Gauge 20
Equation Triangle Pressurepsi = MWppg X 0.052 X TVDft
Pressurepsi
MWppg X 0.052
If you want to solve for MW or TVD, fill in the known information and the equation is written for you.
X TVDft 21
Equation Triangle If you want to solve for MW or TVD, fill in the known information and the equation is written for you. 1) SIDPP is 500 psi. Hole TVD is 11,000 ft. How much MW increase is needed to kill the well?
.87 _______ppg Pressure 500 psipsi
500 psi
MWppg = 0.052 x11000 ft MWppg =
MW TVDft ft ? ppg X 0.052 X 11000
500 572
On your calculator you would key in: • 0.052 x 11000 = 572 • 500 ÷ 572 = .87ppg 22
Equation Triangle If you want to solve for MW or TVD, fill in the known information and the equation is written for you.
Pressure 100psi psi
1) While pulling out of the hole, using 9.6 ppg fluid, you forgot to fill the hole. If your overbalance is 100 psi, how far can the fluid level drop before you are underbalance? _______ft 200
FT =
100 psi 9.6ppg x 0.052
FT =
? ft MW 9.6ppg 0.052 X TVD ppg X 0.052
100 .5
On your calculator you would key in: • 9.6 x 0.052 = .5 psi/ft • 100 ÷ .5 = 200ft 23
FORMATION PRESSURES 8.4 ppg > Normal Pressured formations < 8.9 ppg Abnormal Pressured formations > 8.9 ppg 8.4 ppg > Subnormal Pressured formations As the weight of the sponges increases, the fluid is squeezed out. If you make a hole in the bottom sponge nothing happens.
If the bottom sponge is wrapped in plastic (sealed) then the fluid cannot escape and becomes pressurized by the weight of the sponges above. If you make a hole in the bottom sponge:
24
FORMATION PRESSURES Normal, Abnormal & Subnormal 8,000’ 4,500 ÷ 8,000 = .56 psi/ft .56 ÷ 0.052 = 10.8 ppg
B
4,500 ÷ 10,000 = .45 psi/ft .45 ÷ 0.052 = 8.7 ppg 10,000’
A
Formation pressure of 4,500 psi at 8,000’ would be considered Abnormal pressure! P
form atio n
=4
500 psi 25
CHARGED SANDS
COMMUNICATION TO SURFACE CAN BE HARMFUL TO YOUR WELL BEING!
Poor cement practices can lead to communication outside the casing.
26
Up Structure Locations-Normally Pressured Fields WELL B
WELL A
WELL C
WELL D
“NORMAL” GRADIENT ALL ZONES
3600’
D C
3900’
S GA
4000’ 4100’
E AL H S
A
ND SA
E AL H S
B
GAS/ WATER CONTACT
PD= PC= PB= 1860 psi G = 1860 / 3600ft = .517 psi/ft MW D = 9.9 ppg
PC = PB= 1860 psi G = 1860 / 3900ft = .477 psi/ft PB = 4000’ x .465 psi/ft = 1860 psi PA = 4100’ x .465 psi/ft = 1906 psi
MW C = 9.2 ppg
MW b = 8.9 ppg MW a = 8.9 ppg
27
U- Tube While drilling a well, we have a u-tube in effect.
The workstring and the annulus form our u-tube.
10,000 ft
The gauge should be Bottom Hole Pressure.
28
U- Tube If I started filling the glass tube with a fluid that weighed 9.6 ppg where would the fluid go and what would the gauge read? 10 ft
9.6ppg x 0.052 x 10ft =
5
29
U- Tube Two columns of fluid connected at the bottom that will balance each other in a static condition.
If I then put another few gallons of a 12 ppg fluid in the tube what would happen and what would the gauge read? 10 ft
5
= 9.6ppg x 0.052 x 10ft
30
U- Tube Calculate Bottom Hole Pressure
Practice
AIR
1,500 ft of 13.6 ppg
10.2 ppg
4,000 ft of 10.2 ppg
6000 ft
6000 ft TVD 31
U- Tube Calculate Bottom Hole Pressure
Practice
1,000 ft of 10 ppg
5,500 ft of 10 ppg
5,000 ft of 9.6 ppg
6000 ft
500 ft of 6 ppg 6000 ft TVD 32
U- Tube Calculate how far the slug has dropped.
Practice
1,200 ft of 12 ppg
6,000 ft of 10.5 ppg
6000 ft
6000 ft TVD 33
If there is no balance between the two columns of fluid and the fluid cannot escape, pressure will be created.
U- Tube Practice
= Gauge Press.
6,000 ft of 10 ppg fluid
6,000 ft of 12.5 ppg
6000 ft
BHP =
6000 ft TVD 34
Well Control
Remember: 0psi
780psi
Hydrostatic = 3900 psi
Hydrostatic = 3120 psi
BHP = 3900 psi
35
Uncontrolled Expansion
MUD
0’
600-1200’ LONG
500’
40’ LONG
1000’
20’ LONG
1500’
13.5’ LONG
2000’
10 LONG
36
GAS EXPANSION V2 = (P1 X V1) ÷ P2 P1 = 5000 psi V1 = 10 bbls Hydrostatic = (9.6 X 0.052) X 10,000 = 5000 psi
New Hydrostatic = (9.6 X 0.052) X 5000 = 2500 psi
? bbls Gas Top of gas at 5000 ft.
2500 psi P2 = Where? 20bbls bbls V2 = ?
10 bbls gas New Hydrostatic (9.6 X 0.052) X 1000 = 500 psi
P = 500 Where? psi ? bbls Gas 22 ? bbls bbls Top of gas V22 = 100 at 1000 ft.
New Hydrostatic = (9.6 X 0.052) X 100 = 50 psi
? bbls Gas Top of gas P2 = 500 Where? psi at 100 ft. ? bblsbbls V2 = 1000 37
Equation Triangle P1 x V1 = P2 X V2 P1 is the pressure that the gas is under. P1 = BHP V1 is the size of kick V1 = Barrels P2 is the pressure of the gas at it’s new position in the well.
P1 x V1
P2 = Hydrostatic + Gauge Pressure
P2
X
V2
V2 is the new size of the kick at it’s new position in the well. V2 = Barrels
38
Equation Triangle P1 x V1 = P2 X V2 P1 = 5000 psi V1 = 10 bbls P2 = 14.7 psi V2 = ?
5000 P1 x X V110
5000 X 10 14.7
= 3,401 bbls
On your calculator you would key in: • 5000 x 10 = (50,000) ÷ 14.7 =
P2 14.7
X
V?2 39
Volume At Surface • 12.4 ppg WBM • The well unloaded 30 bbls at Bottoms Up.
• P1 = 14.7 psi • V1 = 30 bbls • P2 = 12.4 x 0.052 x 12,000 = 7,740 psi • V2 = 0.057 bbl kick on Bottom
Can you detect a kick this size?
6” Open Hole to TD@12,000
40
PRESSURE INVERSION 250
250 Gauge Press. + 2500 Hydrostatic to shoe 2750 psi at casing shoe
Hydrostatic = (10000 – 143) X 0.052 X 9.6= 4930 psi
250 Gauge Press. + 4930 Hydrostatic 5180 psi Gas Press. 143 ft
41
PRESSURE INVERSION 2680 5180 psi at shoe - 2500 Hydrostatic to shoe 2680 Gauge Press.
5180 Gas Press. + 2430 Hydrostatic 7610 psi Bottom Hole
Hydrostatic = 5000 X 0.052 X 9.6 = 2500 psi
5180
143 ft Hydrostatic = (5000 – 143) X 0.052 X 9.6 = 2430 psi 42
PRESSURE INVERSION 5180 143 ft
5180
5180 Gas Press. + 2430 Hydrostatic at shoe 7610 psi at shoe
Hydrostatic = (10000 – 143) X 0.052 X 9.6 = 4921 psi 5180 Gas Press. + 4921 Hydrostatic 10,101 psi Bottom Hole 43
ECD
2300
SPM = 100
Hydrostatic = 10 X 10,000 X 0.052 = 5,200 psi Circulating BHP = 5,200 + 115 Friction loss = 5,315 psi in surface lines = 150 psi
Mud Weight = 10 ppg
Annular Open
ECD = 5,315 ÷ 10,000 ÷ 0.052 = 10.22 ppg
2150 0
Drillstring friction loss = 745 psi
Friction loss at bit = 1290 psi
Annular friction loss (AFL) = 115 psi
115
1405 TVD = 10,000 ft
44
ECD
Hydrostatic = 10 X 10,000 X 0.052 = 5,200 psi
Reverse Circulate
Circulating BHP = 5,200 + 2,035 = 7,235 psi ECD = 7,235 ÷ 10,000 ÷ 0.052 = 13.91 ppg
2300
Mud Weight = 10 ppg SPM = 100 Annular Closed Friction loss in surface lines = 150 psi
0
2150
Drillstring friction loss = 745 psi
Friction loss at bit = 1290 psi
Annular friction loss (AFL) = 115 psi
2035
745 TVD = 10,000 ft
45
Swab Pressure In a static condition, Bottom hole pressure is equal to Hydrostatic Pressure. As the pipe is pulled out of the hole, friction creates a swab pressure that is felt upward. 10 ppg
Swab Pressure
BHP = 10,000 X 10 X 0.052 = 5,200 psi Formation Pressure = 5,100 psi 10,000 ft
46
Swab Pressure If the swab pressure is greater than the overbalance, fluid in the formation can enter the well. In this example, the swab pressure created is 50 psi more than the overbalance. This would let formation fluid into the well.
10 ppg
Swab Pressure = 150 psi
BHP = (10,000 X 10 X 0.052) - 150 psi = 5,050 psi Formation Pressure = 5,100 psi 10,000 ft
47
Swab Pressure When the pipe movement is stopped, the friction is lost, and the overbalance is returned. Even though the overbalance is restored, the fluid that was swabbed in is still in the well.
10 ppg
This influx would have little or no migration and no noticeable expansion. A flow check would not show any flow.
BUT THERE IS A KICK IN THE WELL!!
BHP = 10,000 X 10 X 0.052 = 5,200 psi Formation Pressure = 5,100 psi 10,000 ft
48
Swab Pressure
Factors that create swab pressure are: • Clearance • Yield Point of mud
10 ppg
• Pulling Speed of Pipe • Length of Drillstring
49
10,000 ft
Surge Pressure Surge Pressure is a downward force create by lowering the drillstring and creating friction as the mud is displaced from the hole. This surge pressure increases BHP. 10 ppg
Factors that create surge pressure are: • Clearance • Yield Point of mud • Running Speed of Pipe • Length of Drillstring High surge pressure can cause the formations to fracture and lost circulation to occur. Surge Pressure = 150 psi 50
10,000 ft
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
51
TRENDS IN KICK DECTECTION, JUST LIKE DRILLING • What are the trends • How do you recognize the trends • Teamwork • Think and react 52
Kicks Cause THE MAIN CONDITION THAT ALLOWS A KICK TO OCCUR: THE PRESSURE IN THE WELL BORE BECOMES LESS THAN THE PRESSURE IN THE FORMATION
53
Decreasing Occurrence 1. Failure to keep hole full of drilling fluid.
Measurement of fill-up volume when pulling drill string (and of displacement volume while running) TRIP TANK!
2. Drilling into zones of known pressure with mud weight too low.
Good engineering/good well procedures and alert, questioning attitude by Foreman. ALERTNESS
3. Drilling into an unexpected abnormal formation pressure.
Careful engineering;proper well design;Understand the Geology; Use Pressure Hunting Techniques STUDY OFFSET WELLS!
54
Decreasing Occurrence 4. Lost Circulation (Fluid level, not rate of loss is critical in well control.) 5. Unloading mud by pulling balled drilling assembly.
Careful engineering; proper well design;Understand the Geology CASE OFF LOST CIRC. ASAP!
Measurement of fill-up volume when pulling drill string. TRIP TANK!
6. Mud weight high enough to drill but not to trip.
Measurement of fill-up volume when pulling drill string. TRIP TANK! 55
GULF COAST STATISTICS FROM 1960 TO 1996 THERE WERE 1,206 KICKS REPORTED A BLOWOUT OCCURS FOR ABOUT EVERY 110 KICKS • EXPLORATION DRILLING - 30% • DEVELOPMENT DRILLING - 22% • COMPLETIONS - 8% • WORKOVERS - 24% 56
GULF COAST STATISTICS FROM 1960 TO 1996 DRILLING STATISTICS • TRIPPING OUT - 37% • DRILLING - 35% • OUT OF THE HOLE - 4% • TRIPPING IN - 3% • CIRCULATING - 0.5%
57
DETECTION OF KICKS WHILE DRILLING SIGN
HOW TO CHECK IT OUT
1. Increase in Flow-line discharge
Stop pumps & check for flow
2. Increase in pit volume
Stop pumps & check for flow
3. Drilling break- Real time LWD response.
Stop pumps & check for flow
Notes: Don’t assume that a small flow is not a kick. Observe well long enough to be sure. Put well on Trip Tank to check small flows, when drilling top of hole at high ROP
CHECK FOR FLOW ON CONNECTIONS
58
Flow Checking If the well continues to flow after the pumps are off, then: SHUT THE WELL IN There are several reasons which might cause the well to flow with the pumps turned off, the main three are: • Unbalanced U-Tube • Ballooning or Fracture Charging • There is a kick in the well ! However, it is recommended to SHUT THE WELL IN until it is determined the flow is not caused by underbalance. 59
SHUT-IN PROCEDURE KEEP PATHS ON CHOKE MANIFOLD CLOSED In general, the use of a float while drilling is recommended.
WHILE DRILLING 1. Pull up and position T.J. above rotary table. 2. Shut down pump. 3. Check for flow. 4. Close annular preventer (“Hydril”) AND Open HCR valve. 5. Toolpusher and Drilling Foreman on floor. 6. Read/record SIDPP and SICP. 7. Start moving pipe if reasonable. 8. Read/record gain in pit volume.
NOTES: 1. When well has been shut-in and readable pressures have been observed, do NOT open well to verify entry or check its rate. 2. Decide on max. CP for pipe Movement AHEAD OF TIME 60
SHUT-IN PROCEDURE WHILE TRIPPING 1. Set slips with T.J. positioned above rotary table. 2. Install full-opening safety valve in open position. 3. Close safety valve. 4. Close annular preventer (“Hydril”) AND Open HCR valve. 5. Toolpusher and Drilling Foreman on floor. 6. Put on Top Drive and open safety valve. 7. Read/record gain in pit volume. 8. Start moving pipe if reasonable. 9. Read/record gain in pit volume.
NOTES: 1. When well has been shut-in and readable pressures have been observed, do NOT open well to verify entry or check its rate. 2. Decide on max. CP for pipe movement AHEAD OF TIME 3. Install inside BOP If needed in control procedure. 61
ROLES & RESPONSIBLITIES Drilling Foreman - Manages and directs all activities at the rig site. Rig Crews - Execute the plan as directed by the Foreman, maintain and ensure all equipment working properly Drilling Engineer - Designs well, works with G&G on pore pressure and fracture gradient prediction. Also provides technical support to Drilling Foreman. Drilling Superintendent - Provides technical support and coordinates the activities by Foreman and Engineer.
62
DRILLS •
DRILLS SHOULD BE CONDUCTED AT AN OPTIMUM TIME.
•
Drills are not a competitive sporting event. A five-minute drill indicates that your crew is conducting these drills and hopefully improving. A 30-second drill indicates that you are not doing them properly.
•
Keep kick detection in everyone’s mind.
•
Gives you information that may be useful during a kill.
•
Gives you practice with the actual equipment.
•
Gives you confidence if you actually are in a well control situation.
• Establishes Roles and Responsibilities of Crews. 63
KICK DRILL Pit Drill/Flow Drill Action Initiate Drill Lift flow sensor or Pit float to indicate “kick” Immediately record start time.
Responsible Party Unocal Foreman/Rig Manager
Recognize “Kick” Driller/Logger Logger should notify Driller of indicator. Driller to stop drilling, pick up off bottom and stop pumps. Conduct flow check. Initiate Action Unocal Foreman/Rig Manager Notify drill crew that the well is “flowing” (Drill) Simulate Shut-in Move to BOP Panel.
Driller/Crew
Time is stopped. Record this time in the Drilling Report. 64
TRIP DRILL Pit Drill/Flow Drill Action Initiate Drill Lift flow sensor or Pit float to indicate “kick” Immediately record start time.
Responsible Party Unocal Foreman/Rig Manager
Recognize “Kick” Driller/Logger Logger should notify Driller of indicator. Driller to stop drilling, pick up off bottom and stop pumps. Conduct flow check. Initiate Action Unocal Foreman/Rig Manager Notify drill crew that the well is “flowing” (Drill) Simulate Shut-In Driller/Crew Position tool joint above rotary and set slips. Stab FOSV and close valve. Latch elevators or make-up top drive and remove slips. Move to BOP panel. Time is stopped. Record this time in the Drilling Report. H2S drills are conducted the same as above, however upon notification that the drill is in progress the crew will don breathing apparatus before taking any further action.
65
CHOKE DRILL 1. Before drilling out each casing shoe. Trap a small amount of pressure against the choke. Practice proper start- up of the Driller’s Method holding this pressure constant. 2. After moving to the Drillpipe Pressure gauge and allowing the pressures in the well to stabilize, make a definite change on the Casing gauge (50 -100 psi) by opening or closing the choke. 3. Record the time required to see this pressure change reflect on the Drillpipe gauge. This is PLT (Pressure Lag Time) 66
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
67
300
500
DP 300
CLOSE
CP 500
OPEN
Well is shut in and pressures allowed to stabilize. Shut-in Drillpipe pressure + DP Hydrostatic = Bottom Hole Pressure. Kill the well using the Drillers Method.
TVD = 10,000 ft.
BHP 5,500
68
300
500
DP 300
CLOSE
CP 500
OPEN
Mud weight = 10ppg 10,000 X 10 X 0.052 = 5,200 psi BHP = 5,200 + 300 = 5,500 psi
TVD = 10,000 ft.
BHP 5,500
69
300
500
DP 300
CLOSE
CP 500
OPEN
From your last “choke drill” we know; KRP @40 spm = 1,000psi ICP = 1000 + 300 = 1,300 psi on DP
TVD = 10,000 ft.
BHP 5,500
70
1300
500
DP 1300
CLOSE
CP 500
OPEN
Casing Pressure is held constant as pumps are brought up to speed by opening the choke. If the Casing Pressure is held constant when starting, then BHP is held constant. Once pumps are up to speed, the Drillpipe Pressure should be held constant to keep BHP constant.
BHP 5,500
71
1300
550
DP 1300
CLOSE
CP 550
OPEN
As the bubble begins to expand it pushes mud out of the hole causing a loss of hydrostatic. To keep BHP constant, Drillpipe pressure must be kept constant. BHP 5,500
72
1300
650
DP 1300
CLOSE
CP 650
OPEN
BHP 5,500
73
1300
625
DP 1300
CLOSE
CP 625
OPEN
BHP 5,500
74
1300
600
DP 1300
CLOSE
CP 600
OPEN
BHP 5,500
75
1300
550
DP 1300
CLOSE
CP 550
OPEN
BHP 5,500
76
1300
700
DP 1300
CLOSE
CP 700
OPEN
BHP 5,500
77
1300
1000
DP 1300
CLOSE
CP 1000
OPEN
BHP 5,500
78
1300 1750
DP 1300
CLOSE
CP 1750
OPEN
BHP 5,500
79
1300
1000
DP 1300
CLOSE
CP 1000
OPEN
BHP 5,500
80
1300
400
DP 1300
CLOSE
CP 400
OPEN
BHP 5,500
81
1300
300
DP 1300
CLOSE
CP 350
OPEN
Once the influx is circulated out, casing pressure should be held constant while the pumps are brought down and the well shutin.
BHP 5,500
82
300
300
DP 300
CLOSE
CP 300
OPEN
Compare the Drillpipe and Casing pressure gauges and confirm that they are equal. If Casing pressure is greater than Drillpipe pressure then you may not have all the influx out of the well. Once you are confident that the annulus is clean line up the pumps on Kill Weight Fluid.
BHP 5,500
83
1300
300
DP 1300
CLOSE
CP 300
OPEN
Hold Casing pressure constant as you bring the pumps up to 40 spm. Continue to hold Casing pressure constant as you displace the drillstring. Drillpipe pressure should drop as hydrostatic in the drillpipe increases.
BHP 5,500
84
1250
300
DP 1250
CLOSE
CP 300
OPEN
BHP 5,500
85
1200
300
DP 1200
CLOSE
CP 300
OPEN
BHP 5,500
86
1150
300
DP 1150
CLOSE
CP 300
OPEN
BHP 5,500
87
1100
300
DP 1100
CLOSE
CP 300
OPEN
BHP 5,500
88
1060
300
DP 1060
CLOSE
CP 300
OPEN
Once the Drillpipe is full of Kill Weight Fluid the hydrostatic will remain constant. Continue circulating holding Drillpipe pressure constant at FCP. Casing pressure should drop as Kill Weight Fluid displaces the annulus.
BHP 5,500
89
1060
300
DP 1060
CLOSE
CP 300
OPEN
BHP 5,500
90
1060
250
DP 1060
CLOSE
CP 250
OPEN
BHP 5,500
91
1060
200
DP 1060
CLOSE
CP 200
OPEN
BHP 5,500
92
1060
150
DP 1060
CLOSE
CP 150
OPEN
BHP 5,500
93
1060
100
DP 1060
CLOSE
CP 100
OPEN
BHP 5,500
94
1110
50
DP 1110
CLOSE
CP 50
OPEN
BHP = HP + CP= 5,500 + 50 = 5,550psi
BHP 5,550
95
0
0 DP 0
CLOSE
CP 0
OPEN
After confirming that Kill Weight Fluid is back to surface, shut the well in. Drillpipe and Casing pressure should read 0 psi. Open the choke and check for flow. When opening the Annular beware of gas trapped under the element.
BHP 5,500
96
DRILLERS METHOD FIRST STEP ( Remove Influx) > Monitor shut-in well while preparing to start circulating using original weight fluid. Record Drillpipe & Casing pressures. > Hold Casing Pressure constant while bringing pump up to kill rate speed. THIS SPEED IS TO BE HELD CONSTANT. > Hold Casing Pressure constant a few more minutes until DP pressure stabilizes. > Read DP Pressure and hold this pressure constant until the kick is circulated out of the hole. > Hold Casing Pressure constant while bringing pump speed down. When pump speed is down to the point that the pump is barely running: -Shut pump off (first) -Finish closing choke > Read Pressures. If all influx is out of well the pressure should be almost the same. 97
DRILLERS METHOD SECOND STEP (Change Fluid Weight) > Calculate kill weight and increase fluid weight to that value. > Hold Casing Pressure constant while bringing pump up to kill rate speed. THIS SPEED IS TO BE HELD CONSTANT. > Hold Casing Pressure constant until drill string volume has been pumped. > Read DP Pressure and hold this pressure constant until fluid returns are at kill weight. > Shut down pump and shut in well. > Read pressures. Should be zero. > Check for flow through choke line. > Open preventers if well is dead.
98
BHP = HYD + GAUGE 800
1000
Choke Position Open
•
If the kick was larger in size would DP and CP change?
•
If the kick was salt water or gas would DP and CP change?
•
If a gas bubble began to migrate, how would you control bottom hole press?
•
If the hole size was smaller would it change DP and CP?
Closed
9.6 ppg
10,000 ft Formation Pressure= 6000 psi
99
BHP = HYD + GAUGE 1500
1100
Choke Position Pumps are constant at 40 spm.
Open
Closed
As the bubble expands, what happens to hydrostatic pressure in the annulus? 9.6 ppg
What happens to hydrostatic in the DP? If the DP gauge is kept constant, what happens to BHP? If the CP gauge is kept constant, what happens to BHP? 10,000 ft Formation Pressure= 6000 psi
100
BHP = HYD + GAUGE 1300
800
Choke Position Pump strokes are constant at 40 spm
Open
Closed
As KWF is being pumped, what is happening to the hydrostatic pressure in the DP? 9.6 ppg
If the annulus is clean, what is happening to the hydrostatic in the annulus? If CP is held constant what happens to BHP? If DP pressure is held constant what happens to BHP?
10,000 ft Formation Pressure= 6000 psi
101
700
780
BHP = HYD + GAUGE Choke Position Pump strokes are constant at 40 spm
Open
Closed
As KWF is pumped up the annulus, what is happening to the hydrostatic in the DP? 9.6 ppg
As KWF is pumped up the annulus, what is happening to the hydrostatic in the annulus? If you hold DP constant, what happens to BHP? If you hold CP constant, what happens to BHP?
10,000 ft Formation Pressure= 6000 psi
102
1600 1500
1000
Pressure Lag Time
A closing/opening adjustment on the choke would take 23 seconds to travel down the annulus and 23 seconds to travel up the drillpipe before reflecting on the drillpipe gauge with water base mud. With SBM/OBM, the compressibility of the oil will increase the lag time. On one documented well, with casing set at 14,000’ it took 3-4 min. before the choke adjustments were reflected on the drillpipe gauge. To get an estimate of what the lag time can be, choke drills, prior to drilling out the casing shoe, are recommended. 103
TD @ 23,000 ft.
CALCULATION OF KILL WEIGHT Given:
DEPTH (TVD) ORIGINAL MUD WEIGHT SHUT-IN DP PRESSURE
= 8000’ = 11 PPG = 700 PSI
BHP
= SIDPP + Hydrostatic = 700 + (11 X 0.052 X 8000) = 700 + 4576 = 5276 psi
KMW
= BHP ÷ 0.052 ÷ TVD =5276 ÷ 0.052 ÷ 8000 = 12.68
12. 6 ppg or 12.7 ppg ? 104
USE OF SAFETY FACTOR IN CALCULATION OF KILL WEIGHT MUD 0
GIVEN:
SICP
TD= 9000’ 9 5/8” casing shoe @ 3000’
9.625”
8 1/2” open hole
3,000 ft.
5” drill pipe 10 ppg original mud weight
Kill Mud
Original SIDPP = 500 psi Shoe tested to Leak-off @ 14 ppg EMW
Original Mud 9,000 ft. KWM used (ppg) 11.1 11.2 11.3 11.5 12.1
Assume pump is shut off when drill pipe is filled with kill mud. 8.5 “ Safety Factor (ppg) 0 .1 .2 .4 1.0
SICP (psi) 515 550 610 700 980
EMW @ Shoe (ppg) 13.3 13.6 13.9 14.5 16.3
Over/under LOT (ppg) .7 under .4 under .1 under .5 over 2.3 over
105
CASING PRESSURE CURVES WELL DEPTH = 8000’ DRILL PIPE = 5”, 19.5# KILL WT. = 10.6 ppg
HOLE SIZE = 12-1/4” MUD WT. = 9.6 ppg
CASING PRESSURE, PSI
1200
40 bbl KICK
1000
20 bbl KICK
800
10 bbl KICK
600
BEGIN 2nd. CIRCULATION
400 200 0 0
200
400
600
800
BBLS PUMPED
1000
1200 106
CASING PRESSURE CURVES WELL DEPTH = 8000’ HOLE SIZE = 12-1/4” DRILL PIPE = 5”, 19.5#
MUD WEIGHT = 9.6 ppg KILL WEIGHT = 10.6 ppg KICK VOLUME = 20 bbls
1000 CASING PRESSURE, PSI
GAS AT SURFACE 800 KILL WEIGHT MUD AT BIT
DRILLER'S METHOD
600 400 200
WAIT & WEIGHT METHOD WITH NO MIX TIME WITH 2000' MIGRATION
0 107
DEVIATED WELL PRESSURE DROP CURVES 60° HOLE WITH KICK-OFF AT 1/3 TMD
DRILL PIPE PRESSURE
1300 1200
Conventional Drill Pipe Schedule Am ou nt of Ov erb a la nc e
1100 1000 900 800 700
Correct Drill Pipe Schedule
600 500 400
0
1000
2000
STROKES
108
OTHER WELL CONTROL METHODS UNOCAL PREFERRED METHOD A. Driller’s Method
OTHER ACCEPTABLE METHODS A. Wait & Weight Method B. Top Kill C. Bottom Kill D. Lubricate & Bleed E. Volumetric (does not kill the well) F. Bullhead These Methods Are NOT Preferred
109
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
110
WELL INFORMATION • • • • • •
TVD = 10,000 ft. Shoe TVD = 7500 ft. Fluid Weight = 9.6 ppg. Circulating Rate = 50 spm. Influx is Gas. Water Base Mud
• • • • •
Strokes To Bit = 1,570. Bottoms Up Strokes = 5,550. Strokes To Shoe = 1,390. Total Strokes = 7,120. M.A.S.P. @ 9.6 ppg = 1,100 psi
111
At initial shut-in, these are the stabilized pressures that you read.
DRILLPIPE
CASING
2000
2000
1000
500
1000
3000
SPM
10 bbls.
3000
0
0
Pit Gain
800
0
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
0 TOTAL STROKES 112
Before you get started, what will the gauges and the pit volume be when you get finished with the first step of the Driller’s Method? A. The same B. 800 psi each ± 0 pit gain.
DRILLPIPE
CASING
2000
2000
C. DP -500/CP-800 ± 0 pit gain. D. 500 psi each ± 10 bbl pit gain. E. 500 psi each ± 0 pit gain.
1000
500
10 bbls.
800
3000
0
0
SPM
Pit Gain
1000
3000
0
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
0 TOTAL STROKES 113
Before you get started, what mud weight should be used? A. 9.6 PPG B. 10.6 PPG. C. 8.6 PPG.
DRILLPIPE
CASING
2000
2000
D. 9.0 PPG. E. 10.0 PPG.
1000
500
1000
3000
SPM
10 bbls.
3000
0
0
Pit Gain
800
0
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
0 TOTAL STROKES 114
The pumps are brought up to Kill Rate Speed and this is what you see. Which of the following courses of action would you take? A. Continue holding CP constant B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK E. Begin monitoring DP gauge F. Shut the well in
1000
1500
10 bbls.
800
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
150 TOTAL STROKES 115
You’ve been circulating for a few minutes and everything seems to be ok. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
E. Increase stroke rate F. Shut the well in
2000
2000
C. Close Choke D. Choke size OK
1000
1500
11 bbls.
1000
3000
800
3000
0
0
SPM
Pit Gain
CASING
DRILLPIPE
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
300 TOTAL STROKES 116
Casing pressure decreased slightly so you pinched the choke in and this is what you see. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1800
11 bbls.
800
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
500 TOTAL STROKES 117
Drillpipe pressure was a little to high so you corrected the problem and this is what you see. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1500
11 bbls.
750
3000
0
0
SPM
Pit Gain
1000
3000
45
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
750 TOTAL STROKES 118
You finally get things back to where you like and this is what you see. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1500
12 bbls.
950
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
950 TOTAL STROKES 119
The Casing pressure is getting close to your posted MASP. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1500
1000
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
12 bbls.
1200 TOTAL STROKES 120
It’s decision time, earn your pay. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1500
12 bbls.
1150
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
1600 TOTAL STROKES 121
It’s starting to get boring now. The driller has gone for a smoke and the AD is on the floor. Before you let him take over, you see this. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK
1000
1500
1000
3000
1250
3000
E. Increase stroke rate F. Shut the well in
0
0
SPM
Pit Gain 17 bbls.
54
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
3500 TOTAL STROKES
122
You hear gas passing through the choke. What will happen to the casing gauge and to the pit volume as the gas is circulated out? A. Pit volume goes down and casing gauge goes up. B. Pit volume goes up and casing gauge goes up. C. Pit volume goes down and casing gauge goes down. D. Nothing E. Pit volume goes down and casing gauge goes up. F. Pit volume goes up and casing gauge goes down.
Pit Gain
DRILLPIPE
CASING
2000
2000
1000
1500
1000
3000
1250
3000
0
0
SPM
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
4500
27 bbls. TOTAL STROKES
123
You hear gas passing through the choke and the Casing gauge begins too drop. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
C. Close Choke
2000
2000
D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1500
27 bbls.
200
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
4500 TOTAL STROKES 124
You got behind the kick and played “choke handle tennis” but finally got the gas out and the well shut-in. Which of the following courses of action would you take? A. Open choke and flow check B. Line up on KW Mud
DRILLPIPE
CASING
2000
2000
C. Continue to circulate D. Call town E. Increase Kill Weight Mud F. Shut the well in
1000
550
6 bbls.
700
3000
0
0
SPM
Pit Gain
1000
3000
0
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
5550 TOTAL STROKES 125
You elected to circulate longer and this is what you see. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
C. Close Choke
2000
2000
D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1500
4 bbls.
550
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
6550 TOTAL STROKES 126
You have circulated longer. How do you determine it is time to shut it in? A. We have circulated more than a bottoms up. B. Pit volume gain is less.
DRILLPIPE
CASING
2000
2000
C. DP pressure is constant D. Chock is almost all the way open. E. CP is close to the initial shut in DP pressure.
Pit Gain 4 bbls.
1000
1500
1000
3000
500
3000
0
0
SPM
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
6600 TOTAL STROKES 127
You have circulated long enough and decided to shut the well in. How do shut down properly? A. Continue to hold DP constant B. Open choke
DRILLPIPE
CASING
C. Close Choke
2000
2000
D. Hold CP constant E. Increase stroke rate
1000
1500
1000
3000
SPM
4 bbls.
3000
0
0
Pit Gain
500
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
6600 TOTAL STROKES 128
You got the well shut-in. What is the calculated Kill Weight Mud that should be pumped? A. 9.6 PPG B. 10.6 PPG.
DRILLPIPE
CASING
2000
2000
C. 9.0 PPG. D. 10.0 PPG. E. 8.6 PPG. F. 11.0 PPG.
1000
500
2 bbls.
500
3000
0
0
SPM
Pit Gain
1000
3000
0
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
9000 TOTAL STROKES 129
You bring the pumps back up to Kill Rate Speed, pumping Kill Weight Fluid. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1500
500
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
2 bbls.
50 TOTAL STROKES 130
Everything is going well. You are on the correct gauge and up to kill rate speed. What will the approximate Drillpipe pressure be when kill weight mud reaches the bit? A. 1500 psi B. 1400 psi
DRILLPIPE
CASING
2000
2000
C. 1600psi D. 1000 psi E. 1200 psi F. 1700 psi
1000
1500
500
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
2 bbls.
50 TOTAL STROKES 131
The Drillpipe pressure began to drop so you closed the choke slightly. Which of the following courses of action should you take? A. Decrease stroke rate B. Open choke
DRILLPIPE
CASING
2000
2000
C. Close Choke D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1500
2 bbls.
600
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
200 TOTAL STROKES 132
The night cook said that you were wrong and made some adjustments. This is what you see. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke C. Close Choke
DRILLPIPE
CASING
2000
2000
D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1200
2 bbls.
500
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
250 TOTAL STROKES 133
Everything seems to be going well, or is it? Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke C. Close Choke
DRILLPIPE
CASING
2000
2000
D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1150
2 bbls.
500
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
1400 TOTAL STROKES 134
You know that the Drillpipe is full with KW Mud. If you shut down right now, what would your DP, CP and Pit Gain be? A. DP=0, CP=500, and Pit Gain same. B. DP=500, CP=500, and Pit Gain = 10 bbls.
DRILLPIPE
CASING
2000
2000
C. DP=1050, CP=500, and Pit Gain same. D. DP=500, CP=500, and Pit Gain same. E. DP=0, CP=0, and Pit Gain = 10 bbls. F. DP=0, CP=0, and Pit Gain same.
Pit Gain 2 bbls.
1000
1050
1000
3000
500
3000
0
0
SPM
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
1600 TOTAL STROKES 135
You know that the Drillpipe is full with KW Mud. What do you do now? Which of the following courses of action would you take? A. Continue holding Casing pressure constant B. Shut-in C. Hold DP pressure constant D. Increase Mud weight
DRILLPIPE
CASING
2000
2000
1000
1050
1000
3000
500
3000
E. Increase stroke rate F. Shut the well in
0
0
SPM
Pit Gain 2 bbls.
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
1600 TOTAL STROKES 136
You made your choice and continued to circulate. This is what you see. Which of the following courses of action would you take? A. Decrease stroke rate B. Open choke C. Close Choke
DRILLPIPE
CASING
2000
2000
D. Choke size OK E. Increase stroke rate F. Shut the well in
1000
1050
450
3000
0
0
SPM
Pit Gain
1000
3000
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
2 bbls.
3500 TOTAL STROKES 137
Everything is going so well that you decide to speed things up. You have the driller bring the pumps up and you keep Drillpipe pressure constant. What happened to BHP? A. BHP decreased B. BHP increased
DRILLPIPE
CASING
2000
2000
C. BHP did not change 1000
1050
1000
3000
SPM
2 bbls.
3000
0
0
Pit Gain
150
80
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
4000 TOTAL STROKES 138
The Mud Engineer notified you that KW mud has been coming back for some time. You shut-in and observe the gauges. Which of the following courses of action would you take? A. Perform LOT at new MW B. Open annular
DRILLPIPE
CASING
2000
2000
C. Close rams D. Flow check at the choke
1000
0
1000
3000
SPM
2 bbls.
3000
0
0
Pit Gain
0
0
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
8500 TOTAL STROKES 139
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
140
Pressure Lag Time Measured During Choke Drill at Casing Shoe Before Drilling Ahead
141
Pressure Lag Time
A change in choke size will create a change in Bottom Hole Pressure (BHP). Incorrect choke adjustments will lead to incorrect BHP which can allow further influx and/or broken u-tube.
142
Problem in Well Control
Historically Well Control schools taught with the approach that most wells were drilled using a water based mud. This led to using a rule of thumb that pressure changes traveled at 1 second per One Thousand feet of measured depth on each side of the U-Tube.
143
12,000 ft
144
0 sec
12,000 ft
145
0 sec
12,000 ft
12 sec
146
0 sec
24 sec
12,000 ft
12 sec
147
Problem in Well Control Recent wells drilled in the GOM, with both surface and subsea stacks have seen Pressure Lag Times (PLT) of 18 sec/7,000’ and 3-4 min./21,000’. If the “Rule of Thumb” no longer applies then we need to start measuring the PLT.
148
Reasons for Measuring PLT
Mud Type º Compressibility of Synthetic Fluid Well Geometry º Deeper Wells º Larger O.D.
>
More mud volume
149
Understanding PLT In the Drillers Method of Well Control, BHP is held constant by manipulating the choke using the proper gauge at surface. Because the PLT from a choke manipulation to the Drillpipe Pressure Gauge is the longest, it becomes the most difficult to control. 150
Drills
As discussed on Day 1, proper drills are necessary for proper execution.
“Choke Drills” will establish the PLT on your well and allow each choke operator the practice necessary.
151
How do we measure PLT 1. Before drilling out each casing shoe. Trap a small amount of pressure against the choke. Practice proper start- up of the Driller’s Method holding this pressure constant. 2. After moving to the Drillpipe Pressure gauge and allowing the pressures in the well to stabilize, make a definite change on the Casing gauge (50 -100 psi) by opening or closing the choke. 3. Record the time required to see this pressure change reflect on the Drillpipe gauge. This is PLT.
152
Step 1 CASING
DRILLPIPE
2000
2000
1000
300
1000
3000
300
Trap some pressure in the well.
3000
0
0
SPM
0
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
0 TOTAL STROKES
153
Step 2 CASING
DRILLPIPE
2000
2000
1000
1000
1000
3000
300
3000
Bring the pumps to Kill Rate Speed holding Casing Pressure Constant by opening the choke.
0
0
SPM
50 500
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
After circulation has stabilized, continue pumping holding Drillpipe pressure at 1000 psi.
TOTAL STROKES
154
Step 3 CASING
DRILLPIPE
2000
2000
1000
1000 1100
1000
3000
400
3000
Make a 100 psi choke adjustment and record the time it takes to reflect on the Drillpipe Gauge.
0
0
SPM
50 550 650
5/8 1/2 3/8 3/4 1/4 7/8 1/8
OPEN
CLOSED
It took 100 strokes for the Pressure change to reflect on the DP gauge. At 50 spm this would take 2 min. This is your PLT.
TOTAL STROKES
155
If you did not conduct a choke drill ! CASING
DRILLPIPE
2000
2000
1000
1000
1st Step Drillers Method
1000
3000
300
3000
0
0
SPM
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
You are at Kill Rate Speed and Drillpipe Pressure is correct.
CLOSED
500 TOTAL STROKES
156
The Drillpipe pressure has dropped and I said to keep it at 1000 psi! CASING
DRILLPIPE
2000
2000
1000
900
1000
3000
300
3000
0
0
SPM
50 1000 TOTAL STROKES
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
What do you do? A. Close choke slightly monitoring Drillpipe Pressure B. Close choke slightly monitoring Casing Pressure C. Do Nothing! Allow the well to balance. D. Scream “I’m Confused” and tell me to do it myself. 157
CASING
DRILLPIPE
2000
2000
1000
900
1000
3000
300 2300
3000
0
0
SPM
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
PLT Got You!
CLOSED
1150 TOTAL STROKES
158
TRY AGAIN !!
159
NOT HERE !!
160
CASING
DRILLPIPE
2000
2000
1000
900
1000
3000
400
3000
After closing the choke and watching CP rise by 100 psi you wait,
0
0
SPM
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
and wait
CLOSED
and wait
1000 TOTAL STROKES
and wait….. 161
CASING
DRILLPIPE
2000
2000
1000
900
1000
3000
400
3000
0
0
SPM
50 1025 TOTAL STROKES
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
But the DP gauge is still not at the 1000 psi mark. Do you wait some more… do you pinch in the choke… or is it time to shut the well in?
162
CASING
DRILLPIPE
1000
900
Are you being patient or did you fall asleep?
2000
2000
1000
3000
400
3000
Surely you have done something by now….
0
0
SPM
50 1050 TOTAL STROKES
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
What kind of lag time did you have when you did the choke drill… Oh! No choke drill……………..
163
CASING
DRILLPIPE
2000
2000
Okay, paints dry. 1000
900
1000
3000
400
3000
I feel sorry for the guys still waiting….
0
0
SPM
50 1075 TOTAL STROKES
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
Anybody here play golf? I wonder if I’m underbalanced...
164
CASING
DRILLPIPE
2000
2000
1000
900
1000
3000
400
3000
0
0
SPM
50 1100 TOTAL STROKES
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
There is no way it should take this long… Is that a watch or a sundial on your wrist….
CLOSED
Do you have any idea how much this rig costs per minute!
165
CASING
DRILLPIPE
2000
2000
1000
900
1000
3000
400
3000
0
0
SPM
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
Waiting for your relief is not considered a Well Control Method.. Tap the gauge.. Maybe it moved and you missed it…. It’s been more than ten minutes… I think you blew it….
1125 TOTAL STROKES
Will it be like this on the simulator …. 166
Congratulations on your patience. That was three minutes. Can you do this for real! CASING
DRILLPIPE
2000
2000
1000
1000
1000
3000
400 300
3000
0
0
SPM
50
3/4 7/8
OPEN
5/8 1/2 3/8 1/4 1/8
CLOSED
1150 TOTAL STROKES
167
Development of Best Practice With 95% of our wells using synthetic mud and the geometry of our wells, we are seeing a dramatic affect on our choke handling response during a Driller’s Method Kill. To get a better understanding of the PLT, we recommend conducting “choke drills” before drilling out the shoe at each casing string. In order for us to assist you, we need the recorded information from these choke drills so that we may develop some “Best Practices” for handling PLT.
168
Questions or Comments?
169
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
170
LEAK-OFF TESTING, WELL DESIGN and WELL CONTROL
171
Why do we talk about Leak-Off Testing (L.O.T.) and Well Design in a Well Control course, they are “not related”. That thinking is incorrect. The three are very similar or interrelated.
172
All three use the following: •The U-Tube •Pressure •Boyles Law (P1V1 = P2V2) •Pore Pressure (formation pressure) •Fracture Gradients (how strong is the formation)
173
HOW ARE L.O.T.’S , WELL DESIGN AND WELL CONTROL RELATED We start drilling using a well design with theoretical values for pore pressure and fracture gradients. The L.O.T. gives you the actual fracture gradient, which defines the Maximum Mud Weight that can be used to drill the next hole section.
174
WHY DO A L.O.T. OR F.I.T. After each casing string is cemented in place, a L.O.T. or F.I.T. should be performed to verify that the casing, cement, and formations below the casing shoe can withstand the predicted wellbore pressures required to get to the next casing shoe. From a well control point of view it verifies what value our pop-off valve is set at. 175
WHAT IS A L.O.T. A L.O.T. (Leak-Off Test) is performed by drilling below the shoe 10’ to 50’ of new formation. Close the annular and fracture the exposed formation with your mud.
We can
now calculate the Frac Gradient and EMW (Equivalent Mud Weight).
176
Total Pressure at the shoe = Hydrostatic + Surface Press. Fracture Pressure is the Total Pressure that causes the rock to break and split apart.
FRAC PRESS
Once the pressure is removed the overburden will force the rock to close and it regains it’s integrity until the Fracture Press is re-applied. 177
WHAT IS A F.I.T. A F.I.T. (Formation Integrity Test) is performed by drilling below the shoe 10’ to 50’ of new formation. Close the annular and pressure up to a predetermined pressure with your mud. If the formation can withstand the applied pressure, the test is called good. We can now calculate the EMW (Equivalent Mud Weight). A F.I.T. is similar to pressure testing the cement lines or the BOP.
178
LOT VS. FIT LOT • Exploration Well • Development well on a new platform. • Development well in an old field that has
FIT • Development well with several other wells in the field. • Cannot perform a LOT
not been drilled in lately. 179
LOT GUIDELINES The adoption of a standard leak-off test procedure that specifies the following is recommended. 1. Drilling fluid in the wellbore that is of a type and in condition that will freely transmit pressure. 2. Constant injection rates of 1 to 2 barrels per minute. 3. Observation of a stabilized injection pressure for a minimum of 4 minutes. 4. Reading of the surface pressure to be used in the fracture gradient calculation on the casing gauge as per previous procedure. 5.Use of a casing gauge of appropriate range for which accuracy is maintained by scheduled calibrations. (It is recommended that a recording gauge with an accuracy of 180 +/- 2% or better be used).
LEAK OFF TEST 4000 Drill Pipe Casing
3500
P 3000 R E S 2500 S U 2000 R E
2090 psi in 10 sec shut in
1500 P S I 1000 500 1
2
3
4
5
6
0 0
2
4
6
7 8 9 BBL PUMPED
8
10
10
TIME (MIN)
Pump Stopped
12
14
16
18
181
LOT Data
DATA INPUT: Well Name (max 8 characters) Date: WELL Data: Rotary Table: Water Depth: Casing Size: Casing Shoe Depth: Casing Shoe Vertical Depth: LOT Data: Mud Weight: 10 sec. Casing Pressure: Pump Rate:
Trat A-06 19 Nov. 1998 106 ft above MSL 240 ft 7 inch 10441 ft MD 8232 ft TVD 11.3 ppg 2090 psi 1.0 BPM
182
VOLUME BBLS 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
PRESSURES (PSI) Drillpipe Casing 0.0 0.0 262.0 178.0 669.0 600.0 1011.0 942.0 1418.0 1341.0 1901.0 1804.0 2352.0 2239.0 2820.0 2719.0 3335.0 3198.0 2719.0 2513.0
TIME Minutes 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
10.0 11.0
2268.0 2276.0
2159.0 2159.0
10.0 11.0
12.0 13.0
2252.0 2252.0
2127.0 2127.0
12.0 13.0
14.0 After Stop Pumping 14.0
2207.0
2094.0
14.0
2050.0
2090.0
14.2 (10 sec shut-in)
14.0 14.0
1945.0 1929.0
1929.0 1901.0
15.0 16.0
14.0
1929.0
1889.0
17.0
183
KICK TOLERANCE AND BOYLES LAW
184
Question: What is our kick tolerance with the shoe at 19,000’ TVD and we want to drill to 25,500’ TVD. Need to Know - “Kick Tolerance” has 2 components 1. VOLUME (BBLS) 2. INTENSITY (Pressure - Intensity is normally expressed in PPG (Relative to mud weight) 185
• Determine kick tolerance by “picking” a number and then mathematically verifying that the number “picked “ will work or not.
• Mathematical verification is done using Boyle’s Law. Boyle’s Law: P1V1=P2V2 • Assumptions 1) Kick is 100% gas. 2) Fluid is WBM - No gas goes into solution. 186
649
Fracture Pressure at shoe = 14,524 psi BHP = 18,829 psi - (13.6 ppg + .2 ppg + .4 ppg) = 14.2 ppg EMW MW = 13.8 ppg Hydrostatic to shoe = 13,634 psi
Gauge Pressure = 18,829 - 4,527 - 19 - 13,634 = 649 psi Pressure at the shoe = 649 + 13,364 = 14,013 psi I have not exceeded the Fracture Pressure so the well design would be valid.
14,013
If the Fracture Pressure is exceeded- the casing point, kick size and/or intensity would have to be adjusted and the calculations checked again.
192 ft of gas = 32.4 192 xbbl 0.1when psi/ft = 19 brought to the shoe. psi hydrostatic 6,308 ft of 13.8 ppg = 4,527 psi
25 bbl kick at BHP of 18,829 psi
187
P1 = 25,500’ X 0.052 X 14.2 PPG = 18,829 PSI V1 = Volume (size) of the kick (Arbitrary # based on the size of the kick that can be detected) V1 = 25 BBLS The “kick tolerance” that we want to check is 25 BBL. & 0.4 PPG With
TD =
25,500’ TVD
Shoe =
19,000’ TVD
MW =
13.8 PPG
}
*
* If any of these change the kick tolerance changes.
188
P1 V1 = P2 V2 P1 = Bottom hole pressure (Pressure of the kick) Bottom hole pressure = predicted maximum pore pressure + mud overbalance + kick tolerance. FOR THIS EXAMPLE: • Predicted max pore pressure (at 25,500’ TVD) = 13.6 PPG EMW • Mud overbalance (for this example it is 0.2 PPG) = 13.6 + 0.2 = 13.8 PPG • Kick Intensity (Arbitrary number relative to mud weight) = 13.8 + 0.4 = 14.2 PPG EMW
189
P2 = Weak Link By design the “Weak Link” is the shoe. The “Weak Link” is defined by the fracture pressure (AKA Leak Off Test Pressure) of the shoe. P2
= Fracture pressure of the shoe = 14.7 PPG EMW (Predicted) = 14.7 PPG X 19,000’ X 0.052
P2
= 14,524 PSI
V2 = The size of the kick when it gets to the shoe this is unknown. We solve for it.
190
Equation Triangle P1 x V1 = P2 X V2 P1 is the pressure that the gas is under. P1 = BHP V1 is the size of kick V1 = Barrels P2 is the pressure of the gas at it’s new position in the well.
P1 x V1
P2 = Hydrostatic + Gauge Pressure
P2
X
V2
V2 is the new size of the kick at it’s new position in the well. V2 = Barrels
191
Equation Triangle P1 x V1 = P2 X V2 P1 = 18,829 psi V1 = 25 bbls P2 = 14,524 psi V2 = ?
18,829 P1 x VX1 25
18,829 X 25 = 32.4 bbls 14,524 On your calculator you would key in: • 18,829 x 25 = (470,725) ÷ 14,524 =
P2 14,524
X
V?2 192
P1 V1 = P2 V2
V2 = P1 V1 V2 = (18,829 psi X 25 bbl) ÷ 14,524 psi V2 = 32.4 bbls The 25 BBL kick taken at 25,500’ will have expanded to 32.4 BBL when it is at the shoe at 19,000’.
193
• The maximum pressure that the shoe will see is when the top of the gas bubble (kick) is at the shoe. • Now that we have the volume of the kick we need to determine the pressure on the shoe. • If the pressure on the shoe exceeds the fracture pressure then our kick tolerance is too high and must be re-designed. • What height does the 32.4 Bbl occupy in 14 3/4” hole X 6 5/8” DP - Annulus capacity is 0.1687 bpf 32.4 bbls ÷ 0.1687 bpf = 192’ 194
DPP
}
Water
.
.
7129’
Sea bed
19,000’/ 11,871’ BML
25,500’/ 18371’ BML
HYDROSTATIC PRESSURE (HP)
CP
}B
}c
A) 19,000 X 13.8 X 0.052 = 13,634 psi B) 192’ X 0.1 psi/ft = 19 psi C) 25,500’ - 192’ - 19,000’ = 6308’ A
6308’ X 13.8 PPG X 0.052 = 4527 psi TOTAL HP = A + B + C = 13,634 + 19 + 4527 = 18180 psi BHP = HP + Gauge Pressure or Casing Gauge = BHP - HP = 18,829 - 18180 = 649 psi
195
P@shoe = Gauge Press + Hydrostatic@shoe = 649 + 13,634 = 14,283 psi
Frac Pressure at shoe = 14,524 psi 14,283 < 14,524 Therefore our design is valid and our “Kick Tolerance” is greater than 25 BBL and 0.4 PPG so we would be able to tolerate this kick in our design.
196
FRACTURE PRESSURE LEAK OFF TEST (SHOE TEST) AND ROCK FRACTURE GRADIENT • Both Leak off and rock fracture gradient are derived from the fracture pressure. • Leak off pressure is normally reported as PPG EMW. • Rock Fracture Gradient is normally reported as PSI/FT 197
RKB MSL
92’ Air 7037’ Water
Fracture pressure at 19,000’ TVD = 14,524 psi A) What is the Leak-off Pressure? =14,524 psi ÷ 19,000’ = 0.764 psi/ft 0.764 psi/ft ÷ 0.052 = 14.7 PPG
Mudline
B) What is the rock fracture gradient (FG)? 11,871’ Rock
Fracture Press. = HYD Press water + HYD Press rock 14,524 = (7037’ X 0.447) + (11871 X FG) 14,524 = 3146 + (11,871 X FG)
19,000’/ 11,871’ BML
FG = (14,524 - 3146) ÷ 11871 = 0.95 psi/ft 198
• Leak-off pressure is most important to the foreman and drill crews. (Execution) * This number is a direct indication of what maximum mud weight you can use in this hole section. • Rock fracture gradient is most important to the engineers. (Design) * This is an indirect means to compare geology in different areas. It also provides a sound method to compare actual and theoretical (predicted) leak off pressures - answers rock competency question.
199
RKB 92’ Air MSL 7037’ Water Mudline
11,871’
Rock
19,000’
Shoe
Frac. Press. = 14,524 psi
LOT Press. = 14,524 psi 19,000’ = .764 psi/ft = .764psi/ft = 14.7 00.052 Rock Frac Grad. = 14,524 - 7037 X .447 = 11,379 psi 11,379 psi ÷ 11,871’ = 0.95 psi/ft
200
RKB
RKB 92’ Air
MSL 7037’ Water Mudline
82’ Air MSL 2600’ Water Mudline
11,871’
Rock
16,316’
Rock
19,000’
Shoe
19,000’
Shoe
Frac. Press. = 14,524 psi
Frac. Press. = 14,524 psi
LOT Press. = 14,524 psi
LOT Press. = 14,524 psi
19,000’ = .764 psi/ft
19,000’ = .764 psi/ft
= .764psi/ft = 14.7
= .764psi/ft = 14.7
00.052
00.052
Rock Frac Grad. = 14,524 - 7037 X .447 = 11,379 psi 11,379 psi ÷ 11,871’ = 0.95 psi/ft
Rock Frac Grad. = 14,524 - 2600 X .447 = 13, 362 psi 13,362 psi ÷ 16,316’ = 0.82 psi/ft
201
RKB
RKB
RKB
92’ Air MSL 7037’ Water Mudline
82’ Air MSL 2600’ Water Mudline
82’ Air MSL 2600’ Water Mudline
11,871’
Rock
16,316’
Rock
16,316’
Rock
19,000’
Shoe
19,000’
Shoe
19,000’
Shoe
Frac. Press. = 14,524 psi
Frac. Press. = 14,524 psi
Frac. Press. = 16,697 psi
LOT Press. = 14,524 psi
LOT Press. = 14,524 psi
LOT Press. = 16,697 psi
19,000’ = .764 psi/ft
19,000’
19,000’
= .764 psi/ft
= .879 psi/ft
= .764psi/ft = 14.7
= .764psi/ft = 14.7
= .879psi/ft = 16.9
00.052
00.052
00.052
Rock Frac Grad. =
Rock Frac Grad. =
14,524 - 2600 X .447 =
16,697 - 2600 X .447 =
13, 362 psi
15,534 psi
13,362 psi ÷ 16,316’ =
15,534 psi ÷ 16,316’ =
0.82 psi/ft
0.95 psi/ft
Rock Frac Grad. = 14,524 - 7037 X .447 = 11,379 psi 11,379 psi ÷ 11,871’ = 0.95 psi/ft
202
RKB
RKB
RKB
92’ Air MSL 7037’ Water Mudline
82’ Air MSL 2600’ Water Mudline
82’ Air MSL 2600’ Water Mudline
RKB 84’ Air MSL 2600’ Water Mudline 11,871’
11,871’
Rock
16,316’
Rock
16,316’
Rock 14,555’
19,000’
Shoe
19,000’
Shoe
Rock
19,000’
Shoe
Shoe Frac. Press. = 12,440 psi
Frac. Press. = 14,524 psi
Frac. Press. = 14,524 psi
Frac. Press. = 16,697 psi LOT Press. = 12,420 psi
LOT Press. = 14,524 psi 19,000’ = .764 psi/ft
LOT Press. = 14,524 psi
LOT Press. = 16,697 psi
19,000’
19,000’
= .764 psi/ft
= .879 psi/ft
= .764psi/ft = 14.7
= .764psi/ft = 14.7
= .879psi/ft = 16.9
00.052
00.052
00.052
Rock Frac Grad. =
Rock Frac Grad. =
14,524 - 2600 X .447 =
16,697 - 2600 X .447 =
13, 362 psi
15,534 psi
13,362 psi ÷ 16,316’ =
15,534 psi ÷ 16,316’ =
0.82 psi/ft
0.95 psi/ft
Rock Frac Grad. = 14,524 - 7037 X .447 = 11,379 psi 11,379 psi ÷ 11,871’ = 0.95 psi/ft
14,555’ = .854 psi/ft = .854psi/ft = 16.4 00.052 Rock Frac Grad. = 12,440 - 2600 X .447 = 11,278 psi 13,362 psi ÷ 11,871’ = 0.95 psi/ft
203
SHALLOW LEAK-OFF TEST DRIVES THE WELL DESIGN
204
LEAK-OFF TESTS BELOW IS A VERY SMALL SAMPLING OF OUR MANY THOUSANDS OFL.O.T. STATISTICS WELL NAME
FRAC LOCATION DEPTH
BS 52#1 GOM A-19 Cal 16-2CT Midland A-17 Cal Sibual 2-2 Indo YC-2 Indo 220 Midland Yakin YC-5HZ Indo 201 Midland
186 393 396 397 403 414 420 421 424
WELL GRAD
1.08 .93 1.02 .92 1.46 1.02 1.18 1.05 1.00
WELL NAME
LOCATION
Attaka#32 Indo Sakon #1 Thai VE 66 #3 GOM BA #28 Alaska EHI 302 A-13 GOM A-20 Cal VE 328 #2 La A-19 Cal Kham Palai #1Thai BA #28 Alaska B-KL-1X Vietnam #1-9 Michigan
FRAC DEPTH
WELL GRAD
448 495 562 582 679 681 681 755 774 802 814 869
1.00 .92 .83 .94 .89 1.18 .81 .93 1.77 .94 .94 1.71
205
LOCATION OF SECOND CASING SHOE (THE KEY TO SHALLOW WELL CONTROL) FIRST CEMENTED SHOE INCREASING EXPOSURE
SECOND CEMENTED SHOE
•
MORE TIME
•
MORE POSSIBILITY OF ENCOUNTERING GAS
DECREASING RESISTANCE TO FRACTURE (PSI)
206
RECOMMENDED DESIGN / OPERATIONS APPROACH 1. Design well to shut-in. 2. Locate casing shoes in more competent formations. 3. Cement casing. 4. Measure fracture gradients. 5. Use squeezing to guarantee validity of L.O.T.’s Value of fracture pressure Location of fracture 6. Shut in on all kicks at all depths. 207
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
208
Shallow Hazards Definition – any phenomenon, located from mudline to the depth riserless drilling is ended, which puts a wellbore, location, or structure at risk.The hazard may be natural or man made.
209
Shallow Hazard Examples
Pipelines and man made structures
Unstable Seafloor: faults, slumps, and channels
Gas vents and mud volcanoes
Hydrates (“Primary and Secondary”) Chemosynthetic Communities
Subsurface water, gas and sediment flows (SWF)
210
Gas Hydrates
Gas Hydrates are ice-like crystalline solids (minerals) in which hydrocarbon and nonhydrocarbon gases are held within rigid cages of water molecules.
211
Hydrate Formation Form at high pressures and low temperatures 40 degrees F and 780 psia Commonly found in water depths of 1200’ 6000’ (deeper sites not well sampled) Usually associated with some type of gas vent Modeling has indicated hydrates may exist as deep as 3000’ BML on GOM slope* 212 * Sloan 1998
Hydrate Hazards
Unstable sea floor if hydrates are melted
Chemosynthetic Communities / Hardgrounds
Unstable wellbore associated with primary hydrates
“Secondary” Hydrate accumulation on subsea equipment. (Associated with SWFs not primary hydrates)
213
Kutai Basin, Indonesia Hydrate X-Section
Hydrates
214
Subsurface Hydrates
GR
RES
WD : 5312’ 5635’
Hydrates Interval
-5987’
Nakula #1, Kutai Basin, Indonesia (Near Seno Field)
215
Hydrate Characteristics Kutai Basin, Indonesia
Water depths > 3000’, Mudline temp ~ 40o F Encountered between 0 - 600’ BML Seismic character high amplitude events Log character high resistivity zones Increase in ROP Flows noted while reaming with seawater Borehole swelling (could not get casing down) 216
Hydrate Drilling SOP Indonesia*
Initial drilling riserless with Seawater
Displace with 9.8ppg WBM and pull out of hole
If tight spots noted across from Hydrates begin back reaming with 9.8ppg WBM.
If back reaming becomes problematic switch to seawater and re-ream the hole to bottom.
Displace with 9.8ppg WBM mud and spot 18ppg floating mud cap across hydrate zone to ML.
* Glen Olivera Drilling Superintendent Unocal Indonesia
217
Shallow Water Flows (SWF)
Any flow of water and/or gas into the wellbore, in flow paths around the annulus or to the seafloor. SWFs have been reported in water depths of 500 7,000 feet and observed between the mudline and 4000’ below mudline (BML). Typically problems arise between 950 and 2000 feet BML.
218
Overpressure Mechanisms
219 From paper by Pelletier 1999 SWF Forum
Overpressure Mechanisms • Remember the sponges and • Charged formation
220
Problems Associated with SWFs
Uncontrolled Water Flows
Sediment washout (cement integrity)
Sediment Compaction
Casing Collapse and Buckling
Formation of seafloor craters, mounds and cracks
221
ERWE-19 WELL-SEC
Water Depth = 198’ SSD
Prog.@-732’ SSD of top gas sand
Final Depth-923’ SSD
Two-way time ms.
Depth (Ft. SS.)
Prog.@-902’ SSD of top gas sand
222
223
Unocal Deepwater Shallow Hazard Assessment Integrated Team Work
Geology
Geophysics
Drilling
Petrophysics
224
Geomechanics
Overburden Assessment
Fracture Gradient Prediction
Pore Pressure Prediction
Offset and Regional Mud and LOT data
Real Time analysis with PWD and ROV
225
BEST PRACTICES - PART 1
Site Assessments to start early in prospect life.
Multi-discipline cross functional team involved
Third party analysis of hazards is not enough
Pick locations with shallow hazards in mind – Depth – Thickness – Geologic setting – Presence/absence of sandstone – Presence/absence of a pressure seal – Presence/absence of hydrocarbons
226
BEST PRACTICES - PART 2
Wherever possible move locations to avoid potential hazards
If hazard can not be avoided, mitigate risk – map interval & specific horizons – radial seismic panels – pressure prediction – revise well design
Set 36” casing deep enough to allow control of shallow hazards with weighted mud.
Utilize “UCL Riserless Drilling Procedure” to minimize probability of a flow occurring. 227
BEST PRACTICES - PART 3 If flow occurs kill well immediately
– Problems worsen with time – Assess situation before resuming drilling operations Riserless drilling “stops” when a 10 PPG leak-off can be
reasonably expected.
Pump out of hole with “good quality” kill weight mud Run 20” casing as per “UCL Riserless Drilling
Procedure”
Use Cementing Best practices
– Foam cement – Centralized casing 228
CONCLUSIONS
Unocal has made significant improvement with regards to shallow hazard identification
Shallow Hazard identification requires considerable time & focused effort
Unocal’s well design and well execution capabilities have enabled us to drill potential shallow hazards with a high degree of success
Fully integrated multi-disciplined team approach to shallow hazard identification is paying off
229
First Hole Section- Riser or Riserless?
230
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM
Special Problems
231
SHALLOW GAS KICKS 1980-1989 CERVEZA - 1983 2500’
4000’
• Diverted • 2 - 8” lines • Diverter Failed • Fire • No Breach
GRAYLING - 1985 420’
3565’
$35 Million
456’
1225’
5 Fatalities Multiple Injuries
• 1 - 4” line • Diverter Failed • No Fire • Breached $40 Million
ATTAKA J1 - 1981 • Diverter Failed • Fire
• Diverted
STEELHEAD - 1987 766’
2265’
• Diverted •2 - 10” lines • Diverter Failed • Fire • Breached
$150 Million (Operated by Marathon)232
SHALLOW GAS KICKS 1990 - 2000 Attaka 38 - 1998
Attaka 38a - 1998
• Gas in water
500’
• Moved rig off location • Flow stopped on its own
• Gas in water
460’
No Injuries Minimal Cost
No Injuries Minimal Cost
B-TXT-2X - 2000
Molavia Bazar - 1997
• Gas in water
915’
• Evacuated Rig • Flow stopped on its own No Injuries Minimal Cost
• Evacuated Rig • Flow stopped on its own
509’
2755’
• Diverter system failed • Fire • Breached •$10+ Million (Operated by Oxy) 233
DIVERTERS Gas/Sand mixtures flowing through diverter lines have been measured to erode through steel at the rate of 8” per hour.
NO RELIABLE MEANS EXISTS TO ELIMINATE THIS PROBLEM! Use of a diverter does not lead to control of a well. These devices may be required where no better alternative exists for handling flow from shallow holes, but their use should be limited to improving the conditions during which evacuation takes place. In short ---
DIVERT AND DESERT ! 234
Well Control Equipment One of the critical aspects in planning a well is the theoretical maximum surface pressure to be used in designing the casing, wellhead, bop stack, choke manifold, gas buster, testing, and other equipment.
Checklist: Well Control Equipment Check temperature rating for elastomers, particularly in variable bore rams. If shear rams are installed, ensure that the shear rams can, in fact, shear all grades of drill pipe in use.
235
BOP CONSIDERATIONS ANNULAR
PIPE RAMS BLIND RAMS
TO KILL LINE
TO CHOKE LINE PIPE RAMS
WELLHEAD
236
Well Control Equipment
Accumulators ‑ Should have sufficient volume to close and hold closed all preventers and maintain accumulator pressure above minimum system pressure.
237
USEABLE FLUID To provide energy, the bladder is pre-charged to 1000 psi with Nitrogen. To provide closing fluid, it must be pumped into the bottle 1000
10 gal N2
238
Equation Triangle P1 x V1 = P2 X V2 P1 = 1000 psi V1 = 10 gal P2 = 1200 psi V2 = ?
1000 P1 x X V110
1000 X 10 = 8.3 gal of Nitrogen 1200 10 - 8.3 = 1.7 gal of fluid
P2 1200
X
V?2
On your calculator you would key in: 1000 x 10 = (10,000) ÷ 1200 =
239
USEABLE FLUID It takes 1.7 gallons of fluid to compress the Nitrogen to the Minimum System Pressure of 1200 psi. 1000
1200
10 gal N2
8.3 gal N2
1.7 gal Fluid 240
Equation Triangle P1 x V1 = P2 X V2 P1 = 1000 psi V1 = 10 gal P2 = 3000 psi V2 = ?
1000 P1 x X V110
1000 X 10 = 3.3 gal of Nitrogen 3000 10 - 3.3 = 6.7 gal of fluid
P2 3000
X
V?2
On your calculator you would key in: 1000 x 10 = (10,000) ÷ 3000 =
241
USEABLE FLUID To get useable fluid, I must continue to pump fluid until I reach the Operating Pressure of 3000 psi. It takes a total of 6.7 gallons of fluid to compress the Nitrogen to 3000 psi.
The volume of fluid it takes to change the pressure from Minimum System Pressure to Operating Pressure is the useable Fluid per bottle. (6.7 - 1.6 = 5 gallons/bottle)
1200
3000
8.3 gal N2
3.3 gal N2
•
Useable Fluid
1.7 gal Fluid
6.7 gal Fluid 242
Accumulator Volume
18 gal. to close
3000 psi
7 gal. To close
Atmospheric Pressure
6 gal. To close
1 gal. To open
7 gal. To close
Total gallons to close = 39 gallons 39 gal. X 1.5 safety factor = 59 gal. Of useable fluid required 59 gal. X 2 = 118 gal. Of total stored fluid 118 ÷ 10 = 11.8 or 12 bottles 243
Well Control Equipment
High Pressure Flexible Hoses Confirm that flexible hoses are acceptable for exposure to unusual fluids which may be encountered or used and meet acceptable temperature ranges.
244
Well Control Equipment
Bleed Off Valve & Line The bleed off valve and line allow flow directly from the choke manifold to the overboard line or burner boom to protect the mud/gas separator from being overloaded.
245
Low Temperature Problems All equipment, which may be exposed to wellbore fluid downstream of the choke, should be designed to withstand the low temperatures resulting from gas expansion during well control procedures. Critical guidelines on choke manifold acceptance and maintenance is important. Periodic checks should be conducted to check the thickness of piping and manifolds. 246
Well Control Equipment Mud/Gas Separator Pressure gauge on the separator body should be installed to ensure that the separator is operating within its rated capacity and no gas is being allowed to "blow through" to the mud processing areas. Thoroughly inspect the separator structural integrity and internal condition.
247
GAS BUSTER GAS
Vent Line
NO VALVES!
• Diameter & length of vent line controls amount of pressure in separator Inspection Cover
Pressure Gauge
Baffle Plates
Impingement Plate
From Choke
Siphon Breaker
d To Mud Degasser
NO VALVES! D Drain Line With Valve
• Height, Diameter & Internal design controls separation efficiency
• Height of “U” tube (D) & distance from bottom of separator to top of “U” tube (d) controls fluid level in separator and keeps gas from going to flowline 248
Well Control Equipment Additional Considerations The compatibility of elastomers with drilling, completion, & testing fluids should be checked. The collapse rating of the drill string should be checked against collapse load during a well control operation. The most severe load is frequently found at the closed pipe rams.
249
BOP TESTING RECOMMENDED FIELD TESTS: Ram Preventers Annular Preventers
Low 200-300 psi “
High WP or CSG. Burst 70% WP
Ram and Annular preventers are “Wellbore Assisted.” This means that pressure from the well helps to energise the elements and seal off the well. This is why low pressure tests are sometimes harder to achieve. Bumping the pressure up to get a seal and then bleeding off to get the test is dangerous. How many 5,000 psi vs. 300 psi kicks do we take? 250
Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM Special Problems
251
SBM OBM Gas Kicks: migration, solubility. Ballooning;
252
Myths about Synthetic and Oil Base Muds Gas kicks do not migrate. Gas kicks do not cause volume change. Gas kicks come out of solution all at once. Gas kicks come out of solution slowly.
253
Facts about Synthetic Base and Oil Base Muds Gas migrates in SBM / OBM until it goes into solution. Gas enters the wellbore at full volume. Gas in solution may have one half the volume as does gaseous gas. Gas come out of solution at rates depending on temperature, pressure and concentration. 254
Solubility vol/vol 6000 5000 4000 Pressure West North
3000 2000 1000 0 -1000
0
200
400
600
255
Boyle’s Law • P1 x V1 = Constant • P1 x V1 = Constant = P2 x V2 Known information
Any point in the well
256
Boyle’s Law (continued) 11.0ppg MW
P2 = ?2,860 psi
5,000’
V2 = P1 x V1 ÷ P2 = ? 20 bbl
10 bbl
10,000’ 11 x 00.052 x 10,000 = 5,720 psi
257
Temperature (°F) 78
200
350
Pressure (psig) 0 3,000 6,000 9,000 12,000 15,000 0 3,000 6,000 9,000 12,000 15,000 3,000 6,000 9,000 12,000 15,000
Pressure / Temperature Effect on Density
Measured Density ( lbm/gal) 17.000 17.145 17.275 17.389 17.492 17.589 16.392 16.592 16.760 16.905 17.033 17.149 15.890 16.122 16.310 16.469 16.608
This table shows laboratory results on a 17 ppg mineral-oil based mud.
258
Kick Detection •
Kick detection is more difficult when oil/synthetic base drilling fluid is used over a water base drilling fluid because gas is soluble in the OBM/SBM.
•
However, gas cannot enter the wellbore without causing some changes in fluid volume .
•
Therefore, it is concluded that an increase in flow and/or pit gain is the most reliable indicator of a kick during drilling in either OBM/SBM or WBM.
The perception that gas kicks totally “hide” in OBM / SBM is false. The gain is there but our ability to measure that gain depends on accurate, working PVT’s and flow shows, good pit discipline and alert Drillers and Mud Loggers. 259
Volume At Surface • 12.4 ppg SBM • The well unloaded 30 bbls at Bottoms Up.
• P1 = 14.7 psi • V1 = 30 bbls • P2 = 12.4 x 0.052 x 12,000 = 7,740 psi • V2 = .057 bbl kick on Bottom (no solubility) • V2 = .03 bbl Kick on Bottom (50% solubility)
Can you detect this size kick?
6” Open Hole to TD@12,000
260
Bubble Point
•
The gas oil ratio (GOR) is a measure of the amount of gas that is mixed with a given volume of oil.
•
The higher the GOR the deeper in the well the gas begins to break out.
•
As some of the gas breaks out it lowers the GOR of the remaining influx. The remaining influx is then circulated further up the hole until it reaches the new “bubble point” at which time some of the gas breaks out, again lowering the GOR in the remaining influx.
•
This cycle is repeated till all of the gas has become free gas. 261
Bubble Point •
If the well is circulated with the BOP’s open, the gas is able to come out of solution quickly. This can result in mud being pushed above the bushings.
•
If the well is being circulated through the choke, the backpressure helps keep the gas in solution and protects the rig and it’s crews.
262
Bubble Point •
At any time that you suspect that you have taken a gas influx, or that it is possible that you have taken a gas influx, circulate the well with the last 2000+ ft. circulated across the choke.
263
General Trends With Gas Solubility The OBM/SBM composition has a dramatic effect on gas solubility. Assuming that gas is insoluble in water, as the amount of brine or water and emulsifiers increase then the solubility of the gas in the mud system decreases. As the amount of solids increase, the solubility of the gas decreases. As temperature increases, gas solubility decreases. As the gas specific gravity increases gas solubility decreases. As pressure increases gas solubility increases. 264
Ballooning / Micro Fracturing
265
Connection Flow Monitor - Breathing 150
130 Feb. 14, 142 bbl. Breathing 110
Change Pit Vol., bble
Feb. 15, 112 bbl. Breathing 90 Feb. 14, 80 bbl. No breathing
70
50
30
10
1
2
3
4
5
6
7
8
9
-10 Time, min.
10
11
12
13
14
15
16
17
266
Connection Flow Monitor - Flowing 150
130 Jan.. 12, well flowing, 140 + bbls 110
Change Pit Vol., bble
Point of infelction 90 Jan. 10, start of interval, 100 bbls. No breathing
70
50
30
10
1
2
3
4
5
6
7
8
9
-10
10
11
12
13
14
15
16
17
267 Time, min.
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Intro Pressure Basics (The U-Tube) Kicks & Shut-in Drillers Method Gauge Questions Pressure Lag Time LOT & Well Design Shallow Hazards Equipment SBM Special Problems
269
GAS INFLUX / MIGRATION AFTER CEMENTING
Gas may enter well after cementing due to temporary reduction in annulus pressure as cement begins to set, resulting in a kick. Observe the well after cementing and be ready to shut well in if annular flow occurs. To reduce the likelihood of this problem, the following cementing practices have been shown to be helpful: • Fast Transition Time- Right set cement • Condition mud well before cementing. • Use a well designed spacer/wash ahead of the cement to assist in mud removal. • Centralize the casing in the wellbore. • Maintain turbulent flow while cementing. • Move the casing while cementing.
No technique to date has been 100% successful in eliminating this problem 270 Remain Alert!
ABANDONING A “DEAD” WELL
Air
Air
Heavy Fluid Oil
Water Producing Zone
271
ABANDONING A “DEAD” WELL There are very few “DEAD” wells. Remain ALERT at ALL times Use the trip tank when ever possible Keep good pit Discipline
272
BROKEN U-TUBES
This requires a high rate of losses. Slight losses can be dealt with during the regular Drillers Method.
273
RECOGNIZING BROKEN U-TUBES • A sudden break back in surface pressures • Fluctuations in casing pressure • Fluctuations in drillpipe pressure • Numerous choke changes • Loss of communication between drillpipe & annulus • Drillpipe pressure decreasing or on vacuum • Sudden vibration in drillpipe, BOP, and/or tree 274
REPAIRING BROKEN U-TUBES • Analyze and think • Try slowing down first - ECD’s may be to high. • Must fix from the top down. • Temporarily shut off bottom.
275
COMMON CONTROL METHODS
Most of the attempts to control an Underground Blowout (complete losses) are hit or miss. Instead of analyzing the well to define the real problem, assumptions are made and one of the following solutions is begun. If this doesn’t work you try something else. 276
COMMON CONTROL METHODS • Pumping LCM, gunk or cement to the loss zone in an attempt to regain conventional control. • Bullheading kill fluids into the loss and/or producing zones. • A Dynamic kill using frictional pressure loss and fluid density to increase wellbore pressure opposite the producing zone. • A Bottom Kill (weighted slug below the loss zone to overbalance the producing zone). • A “sandwich kill” that bullheads kill fluid from both above and below the loss zone. • A barite pill or cement plug to bridge and isolate the producing zone from the loss zone. • A bridge plug set to isolate the producing zone from the loss zone, or more commonly just to provide a subsurface closure while surface equipment is changed or pipe is run in the well.
277
COMMON CONTROL METHODS To improve your chance of success with the previous methods, formulate a strategy that includes; • Knowledge of the location, pressure, and flow characteristics of the producing and loss zones and the flow path • Definition of a kill approach and a sequence of steps that will achieve the ultimate objective • Confirmed information on fluid properties, densities, volumes, placement and rates necessary • Access to the necessary people, equipment, materials and instrumentation to implement the strategy • Checkpoints, usually pressures, that allow you to monitor your progress and/or success • An agreed upon basis for stopping the operation, analyzing and changing the operation if your plan is not progressing as 278 predicted.
MECHANICAL COMPLICATIONS = HAPPENS FIRST
COMPLICATION
= HAPPENS AFTER TIME LAG
DP GAUGE
CP GAUGE NO CHANGE
PLUGGED JET PLUGGED CHOKE WASHED CHOKE LOSING CIRCULATION HOLE IN WORKSTRING HOLE PACKED OFF
WILL FOLLOW CP WITH SMALLER SWINGS
ERRATIC FLUCTUATING NO CHANGE
279
INTACT U-TUBE DRILLERS METHOD CLEAR INFLUX
DP GAUGE KEEP CONSTANT
CP GAUGE SLOWLY INCREASING
KWF TO BIT
DECREASING
KEEP CONSTANT
KWF TO SURFACE
KEEP CONSTANT
SLOWLY DECREASING
PIT CHOKE GAIN DIRECTION INCREASING MOSTLY THEN BACK OPENING TO ORIGINAL CONSTANT NO CHANGE CONSTANT
MOSTLY OPENING
280
WELL CONTROL LOG TIME
DP PSI
CASING PSI
CHOKE SIZE
STROKES
PIT GAIN
COMMENTS
281
ORGANIZING & DIRECTING IN WELL CONTROL Value of Rig Crew Drills - TEAMWORK • Keeps possibility of kick control in minds of crew and supervisors (like school). • Gets everyone familiar with the equipment on the rig and get more comfortable with the procedures. • Causes drilling foreman to plan ahead of time how he will organize and direct. • Make assignments for circulating-out kick the last step in shut-in drills. 282
ORGANIZING & DIRECTING IN WELL CONTROL Foreman Should Be At Critical Spot While Kick Is Being Circulated Out • Needs to be free to move around as much as possible. • Will depend on competence of contractor people (toolpusher and driller, particularly). • Hopefully not running the choke, but should be observing choke operations until a certain point. • When is that point? Driller’s Method: Bringing pumps up & down, changing gauges. W & W Method: Bringing pumps up & down, until KWM to bit. 283
Formulas 1 Phydrostatic = MWppg x .052 x TVDft 2 MWppg = Pressurepsi ÷ .052 ÷ TVDft 3 TVDft = Pressurepsi ÷ .052 ÷ MWppg 4 Gradientpsi/ft = MWppg x .052 5 Gradientpsi/ft = Pressurepsi ÷ TVDft 6 MWppg = Gradientpsi/ ft ÷ .052 7 Capacitybbl/ft = Hole Diameter2 ÷ 1029.4 8 Annular Capacitybbl/ft = (Hole diameter2 - Pipe Diameter2) ÷ 1029.4 9 Fluid Column Heightft = Volumebbls ÷ Capacitybbl/ft
284
Formulas 1
Displacementbbl/ft = Pipe Weightlbs x .00036
2
Triplex Pump Outputbbl/stk = .000243 x Liner Diameterin2 x Stroke Lengthin x Efficiency%
3
Total Pump Strokes = Volumebbls ÷ Pump Outputbbl/stk
4
Kill Weight Mudppg = (SIDPPpsi ÷ .052 ÷ TVDft) + MWppg
5
Volume of Slugbbls = Mud Weight.ppg x Dry Pipe Lengthft x Pipe Capacitybbl/ft Slug Weightppg - Mud Weightppg
6
Slug Weightppg = Mud Weightppg + Mud Weight.ppg x Dry Pipe Lengthft x Pipe Capacitybbl/ft Slug Volumebbls
7
Pit Gain from Slugbbls = Volume of Slugbbls x Slug Weightppg - Mud Weightppg Mud Weightppg
8
Depth Slug Fallsft = Pit Gain from Slugbbls ÷ Pipe Capacitybbl/ft
9
Pump Pressure Correction: For Mud Weight ChangeChange New Pump Pressurepsi = Original Pressurepsi x (New Mud Weightppg ÷ Old Mud Weightppg)
285
Contact Information Rick Dolan:
[email protected]
George Grundt:
[email protected]
Benny Mason:
[email protected]
286