THE CABLE AND ACCESSORY CATALOGUE A W O R L D P O W E R I N C A B L E S U P P LY
CLEVELAND CABLE LOCATIONS
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CLEVELAND CABLE LOCATIONS
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We are fortunate to have a very experienced and dedicated team of people who are able to assist and advise. Additionally our policy of continuing investment in the best available technology, warehousing, handling and measuring equipment and delivery vehicles enables us to guarantee all our customers an extremely high quality service. Enquiries are welcome from customers worldwide. Our export service is efficient and reliable with the ability to ship by air or sea freight to any destination.
Please feel free to contact the depot of your choice for an immediate, professional and trouble free service. Middlesbrough
01642 241133
Bristol
01179 382222
Glasgow
0141 6465000
Milton Keynes
01908 221414
London
0208 3114141
Newcastle
0191 2633363
Warrington
01925 655383
CLEVELAND CABLE COMPANY
As is illustrated within our catalogue, we stock a comprehensive range of cables for every conceivable application. All types shown are considered as standard items to our range and are always available for immediate delivery. Our stocks are extremely large and unrivalled in the industry.
CLEVELAND CABLE COMPANY
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CLEVELAND CABLE COMPANY Cleveland Cable Company, established in 1978, is undoubtedly the foremost distributor of electrical cables in Great Britain and possibly Europe.
The Head Office and principal stocking location is located at Middlesbrough in the North East of England. This site covers an area of twelve acres and includes over 160,000 square feet of warehousing. Additionally there are regional depots at Bristol, Glasgow, London, Milton Keynes, Newcastle and Warrington. Each location holds comprehensive stocks and is equipped with the most modern handling and measuring equipment. Deliveries are made by our own fleet of purpose-designed vehicles, all of which are fitted with hydraulic lifting equipment for safe offloading onsite and also efficient collection of empty drums.
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GLAND SELECTION GUIDELINES There are many factors to consider when selecting cable glands for industrial installations. Neglecting to pay due attention to some of these factors may cause unnecessary difficulties at a future point in time when the equipment and cables have been delivered on site, but the cable glands have not been ordered or it is discovered that they are the incorrect type or size at the very point when they are needed the most. Good advice would be to allocate some planning and preparation time to cable gland selection. This will help avoid the great inconvenience which is likely to occur at a critical point in the installation process. In the event that a user or contractor is in possession of a cable schedule that required a cable gland selection and sizing process to be carried out, please contact Cleveland Cable for further information or assistance. Here is a summary of some aspects to carefully consider when selecting cable glands. • Identify the type of cable to be used. • Check the construction, size 7 material properties of the cable. • Check the type and material of the cable armour(*) • Check the short circuit fault current rating of the cable armour(**) • Check the actual diameter of the inner bedding (where present) against this catalogue. • Check the actual diameter of the lead covering (where present) against this catalogue. • Check the actual size of the overall cable diameter against this catalogue. • Check the size and type or armour or braid (where present) against this catalogue. • Check any special environmental requirements in relation to corrosion protection • Check the material of the mating electrical enclosures to eliminate dis-similar metals. • Consider whether any protective plating is required to be applied to the cable gland.
• Check the type and size of the cable entry hole in the mating electrical equipment. • Check the ingress protection rating of the electrical equipment or site standard. • Check whether a single or double seal cable gland is required. • Check whether an entry thread seal is required for IP66 (or IP67/IP68) conditions. • Check whether fixing accessories such as locknuts and serrated washers are required. • Check whether earth tags are required. (**) • Check whether shrouds are required. • Select a corresponding cable gland type from this catalogue. • Fir installations in Hazardous Areas, special considerations should be taken into account to ensure compliance with national or international codes of practice. • Check whether a thread conversation adaptor / reducer is required to make the installation. • Select corresponding adaptors or reducers from this catalogue. • Check whether any stopper plugs are required to close unused cable entries. • Select corresponding stopper plugs from this catalogue. Note (*): If the cable armour is of a non standard material, i.e. Aluminium Wire Armour, it may be necessary to consider an alternative cable gland material, e.g. Aluminium. Note (**): For certain medium voltage and high voltage cables where the fault current carrying capacity of the cable armour is greater that that of the standard earth tag it may be necessary to consider a cable gland utilising the a heavy Cast Integral Earth Lug (CIEL) option which can be identified in the body of this catalogue.
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6491X (HO7V-R) PVC insulated wiring, 1.5mm2 – 630mm2 ........................................................................................................................12 Bare copper strand, soft drawn to BS6360/81, 6mm2 - 400mm2 ..........................................................................................................12 6181Y PVC insulated, PVC sheathed surface wiring, 1.5mm2 – 120mm2 ............................................................................................13 624*Y PVC insulated, PVC sheathed surface wiring, 1mm2 – 16mm2 ....................................................................................................13 BS5467 Mains & control, XLPE, PVC SWA, PVC, 1.5mm2 – 16mm2 including multicores ..............................................................14 BS5467 Mains, XLPE, PVC, SWA, PVC, copper conductors, 25mm2 – 400mm2 ....................................................................................15 BS5467 Mains, XLPE, PVC, SWA, PVC, aluminium conductors, 25mm2 – 300mm2 ............................................................................16 BS7889 Mains, single core, XLPE, PVC, non-armoured, 6mm2 – 1000mm2 ..........................................................................................17 BS5467 Mains, single core, XLPE, PVC, aluminium wire armoured, PVC, 50mm2 –1000mm2 ......................................................18 Mines & Quarries Mains, XLPE, PVC, SWA, PVC, with 60% Conductivity in armour, 10mm2 – 300mm2 ................................19 EEMUA 133 Multicore, XLPE, lead sheathed, PVC, SWA, PVC, Control cable for petro-chemical industries, 1.5mm2 – 4mm2 ......20 EEMUA 133 Mains, XLPE, lead sheathed, PVC,SWA, PVC, for petro-chemical industries, 1.5mm2 – 16mm2 ........................21 EEMUA 133 Mains, XLPE, lead sheathed, PVC, SWA, PVC, for petro-chemical industries, 25mm2 – 300mm2 ......................22 Cathodic Protection Cables. XLPE, PVC, and XLPE, PVC, SWA, PVC, 6mm2 – 185mm2 ......................................................................23 Concentric, split & straight single phase service cable, 4mm2 – 35mm2 ..............................................................................................24
SECTION 2 3300V Mains Cable BS5467 Mains, single core XLPE, PVC, aluminium wire armoured, PVC, 3300V, 120mm2 – 630mm2 ......................................26 BS5467 Mains three core, XLPE, PVC, SWA, PVC, 3300V, 16mm2 – 300mm2 ........................................................................................27 Mines & Quarries Mains, XLPE, PVC, SWA, PVC, with 60% conductivity in armour, 3300V, 16mm2 – 300mm2 ..................28 EEMUA 133 Mains, XLPE, Lead sheathed, PVC, SWA, PVC, for petro-chemical industries, 3300V, 25mm2 – 300mm2 ......29
SECTION 3 LSZH Fixed Wiring & Mains Cables 6491B (H07Z-R) LSZH insulated wiring, 1.5mm2 – 630mm2 ......................................................................................................................32 6181B XLPE insulated, LSZH sheathed, surface wiring, 1.5mm2 – 120mm2 ........................................................................................33 624*B LSZH insulated, LSZH sheathed surface wiring 1.5mm2 – 16mm2 ............................................................................................33 BS6724 Mains & control, XLPE, LSZH, SWA, LSZH, 1.5mm2 – 16mm2 including multicores..........................................................34 BS6724 Mains, XLPE, LSZH, SWA, LSZH, 25mm2 – 400mm2 ........................................................................................................................35 BS6724 Mains, single core, XLPE, LSZH, 50mm2 – 1000mm2 ......................................................................................................................36 BS6724 Mains, single core, XLPE, LSZH, aluminium wire armoured, LSZH, 50mm2 – 1000mm2 ................................................37 BS8436 Protected fixed wiring cable, 1mm2 – 6mm2 ....................................................................................................................................38
CONTENTS
SECTION 1 Low Voltage PVC Fixed Wiring & Mains Cables
CONTENTS
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SECTION 4 Medium Voltage 11000V & above BS6622 Mains, single core, XLPE, CTS, PVC, aluminium wire armoured, PVC, 11000V, 25mm2 – 630mm2 ............................40 BS6622 Mains, three core, XLPE, CTS, PVC, SWA, PVC, 11000V, 25mm2 – 400mm2 ..........................................................................40 BS6622 Mains, three core, aluminium conductor, XLPE, CTS, PVC, SWA, PVC, 11000V, 95mm2 – 300mm2 ..........................41 Triplex, BS7870, aluminium conductor XLPE, CTS, MDPE, 11000V, utility cable, 70mm2 – 300mm2 ........................................42 Paper insulated, BS6480 Mains, three core, SWA, PVC, 11000V, 25mm2 – 400mm2 ........................................................................43 BS7835 Mains, single core, XLPE, CTS, LSZH, aluminium wire armoured, LSZH, 11000V, 50mm2 – 630mm2 ......................44 BS7835 Mains, three core, XLPE, CTS, LSZH, SWA, LSZH, 11000V, 35mm2 – 400mm2 ......................................................................44
SECTION 5 Fire Protection, Alarm & Security Cables Mineral Insulated ..........................................................................................................................................................................................................46 BS5839/BS7629 Fire performance alarm and security cable, 1mm2 – 4mm2 ....................................................................................47 BS6387/BS7846 Mains and control, mica tape, XLPE, LSZH, SWA, LSZH, fire resistant, 1.5mm2 – 16mm2, including multicores ..............48 BS6387/BS7846 Mains, mica tape, XLPE, LSZH, SWA, LSZH, fire resistant, 25mm2 – 400mm2 ....................................................49
SECTION 6 Flexible Cables, PVC 218*Y ( H03VV-F) PVC, PVC, 0.5mm2 – 0.75mm2 ..............................................................................................................................................52 318*Y (H05VV-F) PVC, PVC, 0.5mm2 – 2.5mm2 ..............................................................................................................................................52 309*Y Heat resisting PVC, PVC, 0.5mm2 – 2.5mm2 ........................................................................................................................................53 Artic grade low temperature flex, 1.5mm2 – 4mm2 ......................................................................................................................................53 318*B (H05ZIZI-F) LSZH, LSZH, 0.75mm2 – 2.5mm2 ......................................................................................................................................54 YY Control cable, 0.75mm2 – 1.5mm2 ..................................................................................................................................................................55 YY Control cable, 2.5mm2 – 50mm2 ......................................................................................................................................................................56 SY Control cable, 0.75mm2 – 2.5mm2....................................................................................................................................................................57 SY Control cable, 4.0mm2 – 95mm2 ......................................................................................................................................................................58 CY Control cable, 0.5mm2 – 16mm2 ......................................................................................................................................................................59 YY Control cable, LSZH, 0.75mm2 – 25mm2 ........................................................................................................................................................60 CY Control cable, LSZH, 0.75mm2 – 1.5mm2 ......................................................................................................................................................60 Tri-rated and Bi-rated BS6195, switchgear and control panel wire, 0.5mm2 – 400mm2 ................................................................61 6381Y PVC, PVC, 6mm2 – 400mm2 ........................................................................................................................................................................62
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BS6500 EPR insulated, CSP sheathed, flexible power & control, 0.75 – 2.5mm2 ..............................................................................63 BS7919 EPR insulated, CSP sheathed, flexible mains 4mm2 ......................................................................................................................64 BS7919 EPR insulated, CSP sheathed, flexible mains, 6mm2 – 630mm2 ..............................................................................................65 HO7RN-F EPR insulated, PCP sheathed, flexible mains, 1.0mm2 – 400mm2 ......................................................................................66 380*P EPR insulated, copper braided screen, PCP sheathed, flexible mains, 1mm2 – 16mm2 ....................................................67 BS6500 EPR insulated, TR sheathed, flexible power & control 0.75mm2 – 2.5mm2 ........................................................................67 Coil lead BS6195 EPR, CSP, 0.5mm2 – 400mm2 ................................................................................................................................................68 Welding cable, O361TQ EPR, CSP, 16mm2 – 185mm2 ....................................................................................................................................69 Flatform cable, PVC, PVC, 1.5mm2 – 95mm2 ......................................................................................................................................................70 Flatform cable, EPR, PCP, 1.5mm2 – 70mm2 ......................................................................................................................................................70 Silicon insulated, silicon sheathed, flexible cable, 0.75mm2 – 2.5mm2 ................................................................................................71
SECTION 8 Instrumentation, Control & Communication Cables BS5308 Control and instrumentation cable, non-armoured with collective screen, 0.5mm2 – 1.5mm2, part 1 and part 2 ......74 BS5308 Control and instrumentation cable, non-armoured with individual and collective screen, 0.5mm2 – 1.5mm2, part 1 and part 2 ............................................................................................................................................................................................................75 BS5308 Control and instrumentation cable, armoured with collective screen, 0.5mm2 – 2.5mm2, part 1 and part 2 ....76 BS5308 Control and instrumentation cable, armoured with individual and collective screen, 0.5mm2 – 1.5mm2, part 1 and part 2 ............................................................................................................................................................................................................77 BS5308 Control and instrumentation cable, lead sheathed, armoured with collective screen, 0.75mm2 – 1.5mm2, part 1 and part 2 ............................................................................................................................................................................................................78 BS5308 Control and instrumentation cable, lead sheathed, armoured with individual and collective screen, 0.75mm2 – 1.5mm2, part 1 and part 2 ................................................................................................................................................................79 BS5308 part 1 core identification ..........................................................................................................................................................................80 BS5308 part 2 core identification ..........................................................................................................................................................................81 British Steel specification CES20 type 134, 0.75mm2 ....................................................................................................................................82 British Steel specification CES20 type 143, 0.75mm2 ....................................................................................................................................83 CW1308 telephone cable ..........................................................................................................................................................................................84 Telephone cable to ESI 09-6 standard............................................................................................................................................................85/86 ESI 09-6 section 3.6 core identification ................................................................................................................................................................87 ESI 09-6 section 4.5 core identification ................................................................................................................................................................88
CONTENTS
SECTION 7 Flexible Cables, Rubber
CONTENTS
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Petroleum jelly filled telephone cable to CW1128, CW1128/1198 and BS3573 ..............................................................................89 Defence standard screened cable type 61-12 ..................................................................................................................................................90 Defence standard 61-12 parts 4 & 5 core identification ..............................................................................................................................91 Thermocouple extension and compensating cable, 0.75mm2 ..................................................................................................................92 Thermocouple core identification ..........................................................................................................................................................................93 Traffic signal cable, loop feeder cable and loop detector cable..........................................................................................................94/95
SECTION 9 Data Cables Belden equivalents ........................................................................................................................................................................................................98 Coaxial cables ..................................................................................................................................................................................................................98 Cat 5 data cables............................................................................................................................................................................................................98
SECTION 10 Railway Cables Signalling cable types A1, A2, A3, B1 and B2, 0.75mm2 – 95mm2 ......................................................................................................100 Signalling cable types C1, C2, C3, D1, D2, D3, E1, E2 and E3, 0.75mm2 – 35mm2 ........................................................................101 Train protection warning system cable ............................................................................................................................................................102 Point heater cable ......................................................................................................................................................................................................102 Axle counting cable ....................................................................................................................................................................................................103 Datalink cable ..............................................................................................................................................................................................................103 Copper trackside cable ..............................................................................................................................................................................................104 Power cables, 16mm2 – 95mm2..........................................................................................................................................................................105 Trackfeeder cables, 150mm2 – 1000mm2 ......................................................................................................................................................105
SECTION 11 Marine and Offshore Cables EPR insulated, non-armoured shipwiring cable, 1.5mm2 – 6mm2 ......................................................................................................108 EPR insulated, non-armoured shipwiring cable, 10mm2 – 630mm2 ..................................................................................................109 EPR insulated, braided armoured shipwiring cable, 1.5mm3 – 4mm2 ..............................................................................................110 EPR insulated, braided armoured shipwiring cable, 6mm3 – 300mm2..............................................................................................111 EPR insulated, single core braided shipwiring cable, 6mm2 – 630mm2 ............................................................................................112
SECTION 12 Installation Accessories....................................................................................................................................................114 SECTION 13 Current Ratings ......................................................................................................................................................................127
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FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES PVC
FIXED WIRING AND MAINS CABLES
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FIXED WIRING AND MAINS CABLES - 6491X Stranded plain annealed compacted circular copper conductor, PVC outer sheath. Ref 6491X. Harmonised code HO7V-R. 450 volts grade to BS6004. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
6491X1/5 6491X2/5 6491X4 6491X6 6491X10 6491X16 6491X25 6491X35 6491X50 6491X70 6491X95 6491X120 6491X150 6491X185 6491X240 6491X300 6491X400 6491X500 6491X630
1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0 500.0 630.0
7/0.53 7/0.67 7/0.85 7/1.04 7/1.35 7/1.70 7/2.14 7/2.52 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 61/2.85 61/3.20 127/2.50
21 35 50 71 120 180 280 380 510 720 990 1200 1500 1900 2500 3000 3950 4950 6250
OVERALL DIAMETER (MM) 3.00 3.65 4.20 4.75 6.15 7.10 8.90 9.95 11.70 13.35 15.60 17.20 19.10 21.30 24.30 27.05 30.35 32.80 36.50
Temperature limits: -15 to +70°C.
4mm2-630mm2 - Brown, Black, Grey, Blue, Green/Yellow.
Bending radius: up to 10mm2 - 3 x overall diameter. above 25mm2 - 6 x overall diameter.
Should not be installed at temperatures below 0°C or above +60°C.
Standard colours available: 1.5mm2 & 2.5mm2 - Brown, Black, Grey, Blue, Green/Yellow, White, Orange, Turquoise, Violet, Pink.
Current ratings see page 128.
BARE COPPER STRAND 6491X (HO7V-R) Stranded plain annealed compacted circular copper conductor, non insulated and non sheathed. 450 volts grade, soft drawn to BS6360/81. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
CB006 CB010 CB016 CB025 CB035 CB050 CB070 CB095 CB120 CB150 CB185 CB240 CB300 CB400
6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0
7/1.04 7/1.35 7/1.70 7/2.14 7/2.52 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 61/2.85
58 96 154 240 336 480 672 912 1152 1440 1776 2304 2800 3750
Temperature limits: - 15 to + 70°C
PVC INSULATED WIRING CABLE 6491X (1.5MM2 TO 630MM2)
OVERALL DIAMETER (MM) 3.0 4.2 5.1 5.9 7.8 8.8 9.8 12.5 12.8 14.4 16.1 19.8 20.6 26.4
Current ratings see page 128.
Bending radius: Up to 10mm - 3 x overall diameter. Above 25mm - 6 x overall diameter. Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
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Plain annealed stranded circular copper conductor, single core, PVC insulated, PVC sheathed, Ref 6181 Y. 300/500 volts grade to BS6004. Brown/Grey or Blue/Grey. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE
CONDUCTOR STRANDING SIZE (MM2) (MM)
6181Y1 6181Y1/5 6181Y2/5 6181Y4 6181Y6 6181Y10 6181Y16 6181Y25 6181Y35 6181Y50 6181Y70 6181Y95 6181Y120
1.0 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0
NO. OF CORES
1/1.13 1/1.38 1/1.78 7/0.85 7/1.04 7/1.35 7/1.70 7/2.14 7/2.52 19/1.78 19/2.14 19.2.52 37/2.03
1 1 1 1 1 1 1 1 1 1 1 1 1
WEIGHT OVERALL KG/KM DIAMETER (MM) 28 4.5 36 5.1 51 6.0 75 6.8 98 7.4 150 8.8 220 10.5 340 12.5 440 13.5 540 14.38 750 15.3 1010 17.7 1250 19.3
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20/16 20S 20S 20 25 25A2 25A2 25A2 32A2
SINGLE CLEAT
0.5 0.5 0.6 0.6 0.7 0.7 0.8
Temperature limits: -15 to +70°C.
PVC INSULATED PVC SHEATHED SURFACE WIRING CABLE TYPE 6181Y 1MM2 TO 120MM2 PVC INSULATED PVC SHEATHED WIRING CABLE TYPE 624*Y 1MM2 TO 16MM2
Bending radius: up to 10mm2 - 3 x overall diameter. over 10mm2 - 4 x overall diameter. Should not be installed at temperatures below 0°C or above +60°C. Plain annealed copper conductor, PVC insulated one, two or three cores laid flat with an uninsulated circuit protective conductor and PVC sheathed. Grey. Ref 6241/2/3Y 300/500 V to BS6004. Flame propagation to BS4066 PT1 and IEC 60502-1 CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
NO. OF CORES
6241Y1BR 6241Y1/5BR 6242Y1 6242Y1/5 6242Y1/5BRBR 6242Y2/5 6242Y4 6242Y6 6242Y10 6242Y16 6243Y1 6243Y1/5 6243Y2/5
1.0 1.5 1.0 1.5 1.5 2.5 4.0 6.0 10.0 16.0 1.0 1.5 2.5
1/1.13 1/1.37 1/1.13 1/1.38 1/1.38 1/1.77 7/0.85 7/1.04 7/1.35 7.1.70 1/1.13 1/1.37 1/1.77
1 1 1 2 2 2 2 2 2 2 3 3 3
WEIGHT KG/KM (MM) 49 51 69 85 85 120 175 240 390 560 92 115 170
OVERALL DIAMETER (MM) 4.15 X 5.40 4.65 X 5.80 4.10 X 8.65 4.55 X 8.80 4.55 X 8.80 5.40 X 10.50 6.10 X 12.00 6.90 X 13.80 8.40 X 18.50 9.70 X 20.60 4.60 X 10.20 4.75 X 11.45 5.45 X 13.40
Temperature limits: -15 to +70°C. Bending radius: Fixed 3 x overall diameter. Should not be installed at temperatures below 0°C or above +60°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES - 6181Y, 624*Y
FIXED WIRING AND MAINS CABLES
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FIXED WIRING AND MAINS CABLES Stranded plain annealed copper conductors, XLPE insulated, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 600/1000 volts grade to BS5467. Flame propagation to IEC 60502-1 and BS4066 PT1. CCC CODE XLPE2X1/5 XLPE3X1/5 XLPE4X1/5 XLPE5X1/5 XLPE7X1/5 XLPE8X1/5 XLPE10X1/5 XLPE12X1/5 XLPE19X1/5 XLPE27X1/5 XLPE37X1/5 XLPE48X1/5 XLPE2X2/5 XLPE3X2/5* XLPE4X2/5 XLPE5X2/5 XLPE7X2/5 XLPE10X2/5 XLPE12X2/5 XLPE19X2/5 XLPE27X2/5 XLPE37X2/5 XLPE48X2/5 XLPE2X4 XLPE3X4* XLPE4X4 XLPE5X4 XLPE7X4 XLPE12X4 XLPE19X4 XLPE27X4 XLPE2X6 XLPE3X6* XLPE4X6 XLPE5X6 XLPE7X6 XLPE2X10 XLPE3X10* XLPE4X10 XLPE5X10 XLPE7X10 XLPE2X16 XLPE3X16* XLPE4X16 XLPE5X16 XLPE7X16
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 10.0 10.0 10.0 10.0 10.0 16.0 16.0 16.0 16.0 16.0
7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/1.04 7/1.04 7/1.04 7/1.04 7/1.04 7/1.35 7/1.35 7/1.35 7/1.35 7/1.35 7/1.70 7/1.70 7/1.70 7/1.70 7/1.70
Temperature limits: -15 to +90°C. Bending radius: 6 x overall diameter.
XLPE INSULATED MAINS AND CONTROL CABLE (1.5MM2 TO 16MM2)
Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. 5 core and above - up to 6mm2 White with Black numbers. 5 core and above - 10mm2 and 16mm2 - Brown, Black, Grey, Blue,
NO. OF CORES 2 3 4 5 7 8 10 12 19 27 37 48 2 3 4 5 7 10 12 19 27 37 48 2 3 4 5 7 12 19 27 2 3 4 5 7 2 3 4 5 7 2 3 4 5 7
WEIGHT OVERALL KG/KM DIAMETER (MM) 295 12.00 324 12.9 367 13.7 380 14.2 463 15.6 501 16.7 750 18.7 791 20.1 1030 23.2 1420 27.7 1750 30.3 2100 32.3 340 13.2 392 13.8 440 14.7 480 16.1 584 17.1 910 21.4 950 22.0 1500 26.5 1928 30.7 2300 33.8 3010 39.0 419 14.3 460 14.9 550 16.2 600 18.0 700 19.7 1300 25.0 1750 28.1 2500 35.2 490 15.4 639 16.6 780 18.3 900 20.0 1100 21.9 700 17.9 860 18.9 1029 20.3 1130 22.5 1500 25.00 900 20.0 1100 22.0 1350 23.6 1750 26.0 2150 28.1
GLAND SIZE (MM) 20/16 20/16 20S 20S 20S 20 20 20 25 32 32 32 20S 20S 20S 20S 20 25 25 25 32 32 40 20S 20S 20 20 20 25 32 40 20S 20 20 25 25 20 25 25 25 25 25 25 25 25 32
SINGLE CLEAT 0.5 0.6 0.6 0.6 0.7 0.7 0.8 0.8 1.0 1.1 1.2 1.4 0.6 0.6 0.6 0.7 0.7 0.9 0.9 1.1 1.4 1.4 1.6 0.6 0.6 0.7 0.8 0.8 1.0 1.4 1.4 0.7 0.7 0.8 0.8 0.9 0.8 0.8 0.8 0.9 1.0 0.8 0.9 1.0 1.1 1.2
Green/Yellow 1.5 & 2.5 - 2,3,4 core also available in white numbered cores to ESI 09-6 Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 130. * Additionally these cables are stocked with Brown, Blue and Green/Yellow core identification.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
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Stranded plain annealed copper conductors, XLPE insulated, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 600/1000 volts grade to BS5467. Flame propagation to IEC 60502-1 and BS4066 PT1. CCC CODE 6942X25 6943X25 6944X25 6945X25 6942X35 6943X35 6944X35 6945X35 6942X50 6943X50 6944X50 6945X50 6942X70 6943X70 6944X70 6945X70 6942X95 6943X95 6944X95 6945X95 6942X120 6943X120 6944X120 6942X150 6943X150 6944X150 6942X185 6943X185 6944X185 6942X240 6943X240 6944X240 6942X300 6943X300 6944X300 6942X400 6943X400 6944X400
CONDUCTOR STRANDING SIZE (MM2) (MM) 25 25 25 25 35 35 35 35 50 50 50 50 70 70 70 70 95 95 95 95 120 120 120 150 150 150 185 185 185 240 240 240 300 300 300 400 400 400
7/2.14 7/2.14 7/2.14 7/2.14 7/2.52 7/2.52 7/2.52 7/2.52 19/1.78 19/1.78 19/1.78 19/1.78 19/2.14 19/2.14 19/2.14 19/2.14 19/2.52 19/2.52 19/2.52 19/2.52 37/2.03 37/2.03 37/2.03 37/2.25 37/2.25 37/2.25 37/2.52 37/2.52 37/2.52 61/2.25 61/2.25 61/2.25 61/2.52 61/2.52 61/2.52 61/2.85 61/2.85 61/2.85
NO. OF CORES 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4
WEIGHT OVERALL KG/KM DIAMETER (MM) 1000 20.4 1500 23.6 1950 26.1 2370 31.0 1490 27.9 1940 29.6 2350 32.1 3150 35.0 1750 25.8 2225 28.5 2875 32.0 4260 40.0 2300 29.0 3025 32.2 4250 37.7 5685 43.0 3100 33.1 4275 37.0 5475 41.7 7700 52.0 3700 36.1 5250 40.4 7175 47.1 4400 39.3 6650 45.5 8475 51.4 5700 44.7 8000 49.8 10350 56.6 7100 49.0 10150 55.1 13000 63.0 8500 53.5 12400 60.2 15750 68.8 10650 58.0 14770 65.8 19950 75.4
GLAND SIZE (MM) 25 32 32 32 32 32 32 40 32 32 32 50S 32 32 40 50S 40 40 50S 50 40 50S 50 40 50S 50 50S 50 63S 50 63S 63 63S 63 75S 63S 75S 90
SINGLE CLEAT 0.9 1.0 1.2 1.2 1.2 1.2 1.4 1.4 1.2 1.2 1.4 1.6 1.2 1.4 1.6 1.8 1.6 1.6 1.8 TC9 1.6 1.8 2.0 1.8 2.0 TC9 2.0 2.0 TC10 2.0 TC9 TC10 TC9 TC10 TC11 TC10 TC11 TC12
Temperature limits: -15 to +90°C. Bending radius: 8 x overall diameter. Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. 5 core - Brown, Black, Grey, Blue, Green/Yellow. Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 130.
XLPE INSULATED MAINS CABLE (25MM2 TO 400MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
16
FIXED WIRING AND MAINS CABLES Solid plain aluminium sectoral conductors, XLPE insulated, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 600/1000 volts grade to BS5467. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE
CONDUCTOR SIZE (MM2)
NO. OF CORES
WEIGHT KG/KM
SAC4X25 SAC4X35 SAC4X50 SAC4X70 SAC4X95 SAC4X120 SAC4X150 SAC4X185 SAC4X240 SAC4X300
25 35 50 70 95 120 150 185 240 300
4 4 4 4 4 4 4 4 4 4
1235 1515 1686 2401 2905 3705 4550 5076 6104 7212
OVERALL DIAMETER (MM) 25.4 28.9 29.5 34.7 38.3 42.2 46.0 51.1 56.4 61.4
GLAND SIZE (MM) 25 32 32 40 40 50S 50 50 63S 63
SINGLE CLEAT 1.0 1.2 1.2 1.4 1.6 1.8 2.0 9 9 10
Temperature limits: -15 to +90°C. Bending radius: 8 x overall diameter. Core identification: Brown, Black, Grey, Blue. Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 132.
XLPE INSULATED MAINS CABLE WITH ALUMINIUM CONDUCTORS (25MM2 TO 300MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
17
Plain annealed stranded compacted circular copper conductor, single core, XLPE insulated, PVC outer sheath Black. 600/1000 volts grade to BS7889/97. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE 6181X50 6181X70 6181X95 6181X120 6181X150 6181X185 6181X240 6181X300 6181X400 6181X500 6181X630 6181X800 6181X1000
CONDUCTOR STRANDING SIZE (MM2) (MM) 50 70 95 120 150 185 240 300 400 500 630 800 1000
19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 61/2.85 61/3.20 127/2.52 127/2.85 127/3.20
WEIGHT OVERALL KG/KM DIAMETER (MM) 540 13.6 750 15.6 1010 17.5 1250 19.2 1530 21.3 1900 23.4 2470 26.3 3080 29.0 3890 32.7 4970 36.6 6370 41.3 8150 46.3 9860 53.0
GLAND SIZE (MM) 25 25 25 32 32 32 40 40 50S 50S 50 63S 63
SINGLE CLEAT
TREFOIL CLEAT
0.6 0.7 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.6 1.8 2.0 TC9
207 502 504 506 509 511 515 519
Temperature limits: -15 to +90°C. Bending radius: 8 x overall diameter. Core identification: Brown inner / Black outer. Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 134.
XLPE INSULATED SINGLE CORE NON-ARMOURED MAINS CABLE (50MM2 TO 1000MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
18
FIXED WIRING AND MAINS CABLES Stranded plain annealed compacted circular copper conductor, XLPE insulated, PVC bedding, aluminium wire armour, PVC outer sheath. Black. 600/1000 volts grade to BS5467. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE 6941AX50 6941AX70 6941AX95 6941AX120 6941AX150 6941AX185 6941AX240 6941AX300 6941AX400 6941AX500 6941AX630 6941AX800 6941AX1000
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SINGLE TREFOIL SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLEAT CLEAT (MM) (MM) 50 19/1.78 1 800 17.7 20 0.8 70 19/2.14 1 940 19.6 25 0.9 95 19/2.52 1 1220 21.5 25 1.0 120 37/2.03 1 1490 23.2 25 1.2 150 37/2.25 1 1870 26.3 32 1.2 502 185 37/2.52 1 2290 28.7 32 1.4 504 240 61/2.25 1 2880 31.4 40 1.4 505 300 61/2.52 1 3520 34.1 40 1.8 507 400 61/2.85 1 4520 38.9 50S 1.8 510 500 61/3.20 1 5680 42.8 50S 1.8 512 630 127/2.52 1 7120 47.3 50 2.0 515 800 127/2.85 1 9220 53.9 63S TC9 519 1000 127/3.20 1 11270 58.8 63S TC10 523
Temperature limits: -15 to +90°C. Bending radius: 6 x overall diameter. Core identification: Brown inner / Black outer. Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 129.
XLPE INSULATED SINGLE CORE ARMOURED MAINS CABLE (50MM2 TO 1000MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
19
Plain annealed stranded copper conductors, XLPE insulated, PVC extruded bedding, galvanised steel wire armour incorporating tinned copper wires to provide 60% conductivity of any one phase, PVC outer sheath. Black. 600/1000 volts grade generally to BS5467 and BC295. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE NCB3X10/1 NCB4X10/1 NCB3X16/1 NCB4X16/1 NCB3X25 NCB4X25 NCB3X35 NCB4X35 NCB3X50 NCB4X50 NCB3X70 NCB4X70 NCB3X95 NCB4X95 NCB3X120 NCB4X120 NCB3X150 NCB4X150 NCB3X185 NCB4X185 NCB3X240 NCB4X240 NCB3X300 NCB4X300
CONDUCTOR STRANDING SIZE (MM2) (MM) 10 10 16 16 25 25 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300
7/1.04 7/1.04 7/1.70 7/1.70 7/2.14 7/2.14 7/2.52 7/2.52 19/1.78 19/1.78 19/2.14 19/2.14 19/2.52 19/2.52 37/2.03 37/2.03 37/2.25 37/2.25 37/2.52 37/2.52 61/2.25 61/2.25 61/2.52 61/2.52
NO. OF CORES 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
WEIGHT OVERALL KG/KM DIAMETER (MM) 896 18.9 1038 20.3 1205 23.1 1675 26.3 1550 26.9 1880 29.1 1940 29.6 2350 32.1 2360 28.4 2950 31.3 3120 32.0 4230 36.8 4310 36.7 5390 40.6 5160 40.0 6980 45.8 6610 45.1 8300 49.9 7920 49.3 10070 54.9 9930 54.5 12680 61.0 11970 59.5 15380 66.5
GLAND SIZE (MM) 20 20 25 25 25 32 32 32 32 32 32 40 40 50S 50S 50S 50S 50 50 63S 63S 63 63 75S
SINGLE CLEAT 0.8 0.8 1.0 1.1 1.1 1.2 1.2 1.4 1.2 1.4 1.4 1.6 1.6 1.6 1.6 2.0 1.8 2.0 2.0 TC9 TC9 TC10 TC10 TC11
Temperature limits: -15 to +70°C. Bending radius: up to 16mm2 - 6 x overall diameter. over 16mm2 - 8 x overall diameter. Core identification: 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 130.
XLPE INSULATED MAINS CABLE WITH 60% CONDUCTIVITY IN ARMOUR. (MINES & QUARRIES & BRITISH COAL) (10MM2 TO 300MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
20
FIXED WIRING AND MAINS CABLES Plain annealed stranded copper conductors, XLPE insulated, lead sheathed, PVC bedding, galvanised steel wire armour, PVC outer sheath. Cores white with black numbers. 600/1000 volts grade to BS5467 and EEMUA 133. Flame propogation to BS 4066 PT1 and IEC 60502-1. CCC CODE EEMUA2X1/5 ESI EEMUA3X1/5 ESI EEMUA4X1/5 ESI EEMUA5X1/5 EEMUA7X1/5 EEMUA12X1/5 EEMUA19X1/5 EEMUA27X1/5 EEMUA37X1/5 EEMUA2X2/5ESI EEMUA3X2/5ESI EEMUA4X2/5ESI EEMUA5X2/5 EEMUA7X2/5 EEMUA12X2/5 EEMUA19X2/5 EEMUA27X2/5 EEMUA37X2/5 EEMUA5X4 EEMUA7X4
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0
7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.85 7/0.85
NO. OF CORES 2 3 4 5 7 12 19 27 37 2 3 4 5 7 12 19 27 37 5 7
WEIGHT OVERALL KG/KM DIAMETER (MM) 566 15.3 593 15.8 813 16.0 695 16.8 1072 17.7 1387 22.3 1686 24.8 2418 30.0 2850 32.7 772 15.8 842 16.3 934 17.2 1038 18.4 1324 19.3 1750 23.9 2489 28.9 3248 33.3 3840 36.7 1014 20.6 1110 21.5
GLAND SIZE (MM) 20S 20 20 20 20 25 25 32 40 20 20 20 20 25 25 32 40 40 25 25
SINGLE CLEAT 0.6 0.6 0.7 0.7 0.8 0.9 1.0 1.2 1.4 0.7 0.7 0.7 0.8 0.9 1.0 1.2 1.4 1.6 0.9 0.9
Temperature limits: -15 to +90°C. Bending radius: 12 x overall diameter. Core identification: White with Black numbers. Should not be installed at temperatures below 0°C or above +60°C.
XLPE INSULATED LEAD SHEATHED CONTROL CABLE FOR PETRO-CHEMICAL INDUSTRIES (1.5MM2 TO 4MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
21
Plain annealed stranded copper conductors, XLPE insulated, lead sheathed, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 600/1000 volts grade to BS5467 and EEMUA 133 (formerly OCMA 4B). Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE EEMUA2X1/5 EEMUA3X1/5 EEMUA4X1/5 EEMUA2X2/5 EEMUA3X2/5 EEMUA4X2/5 EEMUA2X4 EEMUA3X4 EEMUA4X4 EEMUA2X6 EEMUA3X6 EEMUA4X6 EEMUA2X10 EEMUA3X10 EEMUA4X10 EEMUA2X16 EEMUA3X16 EEMUA4X16
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 1.5 2.5 2.5 2.5 4.0 4.0 4.0 6.0 6.0 6.0 10.0 10.0 10.0 16.0 16.0 16.0
7/0.53 7/0.53 7/0.53 7/0.67 7/0.67 7/0.67 7/0.85 7/0.85 7/0.85 7/1.04 7/1.04 7/1.04 7/1.35 7/1.35 7/1.35 7/1.70 7/1.70 7/1.70
NO. OF CORES 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4
WEIGHT OVERALL KG/KM DIAMETER (MM) 690 14.5 744 15.0 813 16.0 772 15.8 842 16.3 934 17.2 883 20.4 1190 21.0 1310 22.1 1001 18.2 1122 18.8 1402 20.9 1227 20.1 1493 21.7 1710 23.1 1565 23.2 1813 24.4 2191 26.4
GLAND SIZE (MM) 20S 20 20 20 20 20 20 20 20 20 20 25 20 25 25 25 25 25
SINGLE CLEAT 0.6 0.6 0.7 0.7 0.7 0.7 0.7 0.7 0.8 0.8 0.8 0.9 0.8 0.9 1.0 1.0 1.0 1.1
Temperature limits: -15 to +90°C. Bending radius: 12 x overall diameter. Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. Should not be installed at temperatures below 0°C or above +60°C.
XLPE INSULATED LEAD SHEATHED MAINS CABLE FOR PETRO-CHEMICAL INDUSTRIES (1.5MM2 TO 16MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
22
FIXED WIRING AND MAINS CABLES Plain annealed stranded copper conductors, XLPE insulated, lead sheathed, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 600/1000 volts grade to BS5467 and EEMUA 133 (formerly OCMA 4B). Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE EEMUA2X25 EEMUA3X25 EEMUA4X25 EEMUA2X35 EEMUA3X35 EEMUA4X35 EEMUA2X50 EEMUA3X50 EEMUA4X50 EEMUA2X70 EEMUA3X70 EEMUA4X70 EEMUA2X95 EEMUA3X95 EEMUA4X95 EEMUA2X120 EEMUA3X120 EEMUA4X120 EEMUA2X150 EEMUA3X150 EEMUA4X150 EEMUA2X185 EEMUA3X185 EEMUA4X185 EEMUA2X240 EEMUA3X240 EEMUA4X240 EEMUA2X300 EEMUA3X300 EEMUA4X300
CONDUCTOR STRANDING SIZE (MM2) (MM) 25 25 25 35 35 35 50 50 50 70 70 70 95 95 95 120 120 120 150 150 150 185 185 185 240 240 240 300 300 300
7/2.14 7/2.14 7/2.14 19/1.53 19/1.53 19/1.53 19/1.78 19/1.78 19/1.78 19/2.14 19/2.14 19/2.14 19/2.52 19/2.52 19/2.52 37/2.03 37/2.03 37/2.03 37/2.25 37/2.25 37/2.25 37/2.52 37/2.52 37/2.52 61/2.25 61/2.25 61/2.25 61/2.52 61/2.52 61/2.52
NO. OF CORES 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4
WEIGHT OVERALL KG/KM DIAMETER (MM) 2094 27.1 2673 29.7 3204 32.1 2868 30.9 3338 32.6 4043 35.3 2783 28.1 3572 31.4 4456 34.5 3566 31.1 4639 35.2 6160 40.2 4678 35.1 6023 40.1 7592 44.2 5641 38.5 7392 43.6 9802 49.5 6660 41.8 9242 48.9 11757 54.1 8457 47.1 11054 53.1 14117 59.3 10286 52.3 13792 55.9 17700 65.8 12245 56.7 16519 64.1 21173 71.5
GLAND SIZE (MM) 25 32 32 32 32 40 32 32 40 32 40 50S 40 50S 50S 50S 50S 50 50S 50 63S 50 63S 63 63S 63S 75S 63S 63 75S
SINGLE CLEAT 1.1 1.2 1.4 1.4 1.4 1.4 1.2 1.4 1.4 1.4 1.4 1.6 1.4 1.6 1.8 1.6 1.8 2.0 1.8 2.0 TC9 2.0 TC9 TC10 TC9 TC9 TC11 TC9 TC11 TC12
Temperature limits: -15 to +90°C. Bending radius: 12 x overall diameter. Core identification: 2 core - Brown, Blue 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. Should not be installed at temperatures below 0°C or above +60°C.
XLPE INSULATED LEAD SHEATHED MAINS CABLE FOR PETRO-CHEMICAL INDUSTRIES (25MM2 TO 300MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
23
Plain annealed compacted circular copper conductor, XLPE insulated, PVC outer sheath, 600/1000 volts grade generally to BS5467 & IEC 502/1. Colours Black/Black or Red/Red. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
6181X6 6181X10 6181X16 6181X25 6181X35 6181X50 6181X70 6181X95 6181X120 6181X150 6181X185
6 10 16 25 35 50 70 95 120 150 185
7/1.04 7/1.35 7/1.70 7/2.14 7/2.52 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52
105 150 210 305 395 515 725 1230 1355 1695 2110
Bending radius: 4 x overall diameter.
XLPE INSULATED NONARMOURED AND ARMOURED SINGLE CORE CABLE FOR CATHODIC PROTECTION (6MM2 TO 185MM2)
OVERALL DIAMETER (MM) 7.2 8.1 9.0 10.6 11.6 13.0 14.9 17.5 19.2 21.3 23.4
GLAND SIZE (MM) 20/16 20/16 20S 20S 20 20 25 25 32 32 32
Should not be installed at temperatures below 0°C or above +60°C.
Plain annealed compacted circular copper conductor, XLPE insulated, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 600/1000 volts grade generally to IEC 502/1 & BS5467. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
6941X6 6941X10 6941X16 6941X25 6941X35 6941X50 6941X70 6941X95 6941X120 6941X150 6941X185
6 10 16 25 35 50 70 95 120 150 185
7/1.04 7/1.35 7/1.70 7/2.14 7/2.52 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52
285 355 435 585 685 835 1080 1375 1685 2120 2505
Bending radius: 4 x overall diameter.
OVERALL DIAMETER (MM) 11.5 12.5 13.5 15.0 16.0 17.5 19.5 21.6 23.4 26.4 28.9
GLAND SIZE (MM) 20/16 20/16 20S 20S 20 20 20 25 25 25 32
Should not be installed at temperatures below 0°C or above +60°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
24
FIXED WIRING AND MAINS CABLES SPLIT CONCENTRIC Plain annealed stranded copper phase conductor, XLPE insulated surrounded by a concentric layer of plain annealed solid copper neutral conductors. XLPE insulated and plain annealed solid strand bare copper earth conductors, PVC outer sheath. Black. 600/1000 volts grade to BS 7870. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
4 SPLITCON 6 SPLITCON 10 SPLITCON 16 SPLITCON 25 SPLITCON 35 SPLITCON
4 6 10 16 25 35
7/0.85 7/1.04 7/1.35 7/1.70 *7/2.14 7/2.52
206 281 394 583 843 1300
OVERALL DIAMETER (MM) 9.6 11.4 12.7 14.6 18.7 23.0
GLAND SIZE (MM) 20S 20 20 25 32 40
* Stranding of neutral is the same as phase conductor except 25 sq mm which has 11 x 1.70mm.
Should not be installed at temperatures below 0°C or above +60°C.
Conductor identification: Brown Live/Blue Neutral.
Also available in Violet outer sheath in 6mm, 10mm, 16mm & 25mm.
Straight CONCENTRIC (CNE) Plain annealed stranded copper phase conductor, PVC insulated surrounded by a concentric layer of plain annealed solid copper neutral/earth conductors in concentric layer, PVC outer sheath. Black. 600/1000 volts grade to BS 7870 & ESI 09-7. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
4 STRCON 6 STRCON 16 STRCON 25 STRCON 35 STRCON
4 6 16 25 35
7/0.85 7/1.04 7/1.70 7/2.14 7/2.25
180 230 440 600 850
OVERALL DIAMETER (MM) 9.0 10.0 12.0 15.0 16.0
GLAND SIZE (MM) 20S 20S 20 25 25
Temperature limits: -15 to +70°C. Bending radius: 10 x overall diameter. Should not be installed at temperatures below 0°C or above +60°C.
XLPE INSULATED SINGLE PHASE SPLIT AND STRAIGHT CONCENTRIC SERVICE CABLE (4MM2 TO 35MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
25
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES 3300V
FIXED WIRING AND MAINS CABLES
26
FIXED WIRING AND MAINS CABLES Stranded plain annealed copper conductors, XLPE insulated, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 1900/3300 volts grade to BS5467. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE 6941AX120/3 6941AX150/3 6941AX185/3 6941AX240/3 6941AX300/3 6941AX400/3 6941AX500/3 6941AX630/3
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SINGLE TREFOIL SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLEAT CLEAT (MM) (MM) 120 37/2.03 1 1490 23.2 25 1.2 150 37/2.25 1 1870 26.3 32 1.2 502 185 37/2.52 1 2290 28.7 32 1.4 504 240 61/2.25 1 2880 31.4 40 1.4 505 300 61/2.52 1 3520 34.1 40 1.8 507 400 61/2.85 1 4520 38.9 50S 1.8 510 500 61/3.20 1 5680 42.8 50S 1.8 512 630 127/2.52 1 7120 47.3 50 2.0 515
Temperature limits: -25 to +90°C. Bending radius: 6 x overall diameter. Core identification: Brown inner/Black outer. Should not be installed at temperatures below 0°C or above +60°C.
XLPE INSULATED SINGLE CORE ARMOURED MAINS CABLE 3300V (120MM2 TO 630MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
27
Stranded plain annealed copper conductors, XLPE insulated, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 1900/3300 volts grade to BS5467. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE XLPE3X16/3 XLPE3X25/3 XLPE3X35/3 XLPE3X50/3 XLPE3X70/3 XLPE3X95/3 XLPE3X120/3 XLPE3X150/3 XLPE3X185/3 XLPE3X240/3 XLPE3X300/3 XLPE3X400/3
CONDUCTOR STRANDING SIZE (MM2) (MM) 16 25 35 50 70 95 120 150 185 240 300 400
7/1.70 7/2.14 7/2.52 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 61/2.85
NO. OF CORES 3 3 3 3 3 3 3 3 3 3 3 3
WEIGHT OVERALL KG/KM DIAMETER (MM) 1600 29.5 2060 32.3 2330 35.0 3040 34.9 3800 38.0 4730 41.4 6070 45.6 7010 48.3 8270 51.6 10310 56.5 12300 60.7 14780 65.8
GLAND SIZE (MM) 32 32 40 40 40 50S 50S 50 50 63S 63 75S
SINGLE CLEAT 1.2 1.4 1.4 1.4 1.6 1.8 1.8 2.0 TC9 TC9 TC10 TC11
Temperature limits: -15 to +90°C. Bending radius: 8 x overall diameter. Core identification: Brown, Black, Grey. Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 134.
XLPE INSULATED MAINS CABLE 3300 VOLT (16MM2 TO 400MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
28
FIXED WIRING AND MAINS CABLES Plain annealed stranded copper conductors, XLPE insulated, PVC extruded bedding, galvanised steel wire armour incorporating tinned copper wires to provide 60% conductivity of any one phase, PVC outer sheath. Black. 1900/3300 volts grade generally to BS5467 and BC295. Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE NCB3X16/3 NCB3X25/3 NCB3X35/3 NCB3X50/3 NCB3X70/3 NCB3X95/3 NCB3X120/3 NCB3X150/3 NCB3X185/3 NCB3X240/3 NCB3X300/3
CONDUCTOR STRANDING SIZE (MM2) (MM) 16 25 35 50 70 95 120 150 185 240 300
7/1.70 19/1.35 19/1.53 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52
NO. OF CORES 3 3 3 3 3 3 3 3 3 3 3
WEIGHT OVERALL KG/KM DIAMETER (MM) 1600 29.5 2060 32.3 2330 35.0 3040 34.9 3800 38.0 4730 41.4 6070 45.6 7110 48.3 8270 51.6 10310 56.5 12300 60.7
GLAND SIZE (MM) 32 32 40 40 40 50S 50S 50 50 63S 63
SINGLE CLEAT 1.2 1.4 1.4 1.4 1.6 1.8 1.8 2.0 TC9 TC9 TC10
Temperature limits: -15 to +70°C. Bending radius: up to 16mm2 - 6 x overall diameter. over 16mm2 - 8 x overall diameter. Core identification: 3 core - Brown, Black, Grey Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 134.
XLPE INSULATED MAINS CABLE 3300V WITH 60% CONDUCTIVITY IN ARMOUR. (MINES & QUARRIES & BRITISH COAL) (16MM2 TO 300MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
29
Plain annealed stranded copper conductors, XLPE insulated, lead sheathed, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. 1900/3300 volts grade to BS5467 and EEMUA 133 (formerly OCMA 4B). Flame propagation to BS4066 PT1 and IEC 60502-1. CCC CODE EEMUA3X25/3 EEMUA3X35/3 EEMUA3X50/3 EEMUA3X70/3 EEMUA3X95/3 EEMUA3X120/3 EEMUA3X150/3 EEMUA3X185/3 EEMUA3X240/3 EEMUA3X300/3
CONDUCTOR STRANDING SIZE (MM2) (MM) 25 35 50 70 95 120 150 185 240 300
7/2.14 19/1.53 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52
NO. OF CORES 3 3 3 3 3 3 3 3 3 3
WEIGHT OVERALL KG/KM DIAMETER (MM) 3400 32.5 3560 38.4 4520 38.1 5550 41.4 6770 45.0 8390 49.4 9630 52.3 11270 55.8 13720 60.9 16380 65.3
GLAND SIZE (MM) 32 40 40 50S 50S 50 50 63S 63 75S
SINGLE CLEAT 1.4 1.6 1.6 1.8 2.0 2.0 TC9 TC9 TC10 TC11
Temperature limits: -15 to +90°C. Bending radius: 12 x overall diameter. Core identification: Brown, Black, Grey. Should not be installed at temperatures below 0°C or above +60°C.
XLPE INSULATED LEAD SHEATHED MAINS CABLE FOR PETRO-CHEMICAL INDUSTRIES 3300 VOLT (25MM2 TO 300MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
31
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES LSZH
FIXED WIRING AND MAINS CABLES
32
FIXED WIRING AND MAINS CABLES - 6491B Stranded plain annealed compacted circular copper conductor, low smoke and zero halogen (LSZH) outer sheath. 450/750 volts grade to BS7211. Flame propagation to BS4066 PT1 and IEC 60502-1 Harmonised code HO7 Z-R. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
6491B1/5 6491B2/5 6491B4 6491B6 6491B10 6491B16 6491B25 6491B35 6491B50 6491B70 6491B95 6491B120 6491B150 6491B185 6491B240 6491B300 6491B400 6491B500 6491B630
1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0 500.0 630.0
7/0.53 7/0.67 7/0.85 7/1.04 7/1.35 7/1.70 7/2.14 7/2.52 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 61/2.85 61/3.20 127/2.50
22 33 49 69 116 175 273 367 510 715 990 1230 1510 1900 2490 3050 3842 4900 6334
OVERALL DIAMETER (MM) 3.00 3.65 4.20 4.75 6.15 7.10 8.90 9.95 11.70 13.35 15.60 17.20 19.10 21.30 24.30 27.05 30.35 32.80 36.50
Temperature limits: -15 to +70°C. Bending radius: up to 10mm2 - 3 x overall diameter above 25mm2 - 6 x overall diameter Standard colours available: 1.5mm2 & 2.5mm2 - Brown, Black, Grey, Blue, Green/Yellow, White, Orange, Turquoise, Violet, Pink. Should not be installed at temperatures below 0°C or above +40°C. Current ratings, see page 128.
LOW SMOKE ZERO HALOGEN INSULATED WIRING CABLE 6491B (1.5MM2 TO 630MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
33
Plain annealed stranded circular copper conductor, single core, XLPE insulated, (LSZH) sheathed, Ref 6181B. 300/500 volts grade o BS 7889. Brown/White or Grey/White. Flame propagation to BS4066 PT1 and IEC 60502-1 low smoke and zero halogen (LSZH). CCC CODE
CONDUCTOR STRANDING SIZE (MM2) (MM)
6181B1 6181B1/5 6181B2/5 6181B4 6181B6 6181B10 6181B16 6181B25 6181B35
1.0 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0
NO. OF CORES
1/1.13 1/1.38 1/1.78 7/0.85 7/1.04 7/1.35 7/1.04 7/2.14 7/2.52
Temperature limits: -25 to +90°C.
XLPE INSULATED LSZH SHEATHED SURFACE WIRING CABLE TYPE 6181B (1MM2 TO 35MM2) XLPE INSULATED LSZH SHEATHED WIRING CABLE TYPE 624*B 2 (1MM TO 16MM2)
Bending radius: up to 10mm2 - 3 x overall diameter over 10mm2 - 4 x overall diameter
1 1 1 1 1 1 1 1 1
WEIGHT OVERALL KG/KM DIAMETER (MM) 28 4.5 34 5.1 49 6.0 75 6.8 99 7.4 155 8.8 225 10.5 340 12.5 440 13.5
GLAND REF (MM) 20/16 20/16 20/16 20/16 20/16 20S 20S 20 25
CLEAT SIZE
0.5 0.5 0.6
Should not be installed at temperatures below 0°C or above +40°C.
Plain annealed compacted copper conductor, XLPE insulated, one, two or three cores laid flat with an uninsulated circuit protective conductor and (LSZH) sheathed. White. Ref 6241/2/3B 300/500V to BS7211 low smoke and zero halogen (LSZH). Flame propogation to BS4066 PT1 and IEC 60502-1
CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
NO.OF CORES
6241B1/5BR 6241B1/5BY 6242B1/WH 6242B1/5WH 6242B1/5BRBR 6242B2/5WH 6242B4WH 6242B6WH 6242B10WH 6242B16WH 6243B1WH 6243B1/5WH 6243B2/5WH
1.5 1.5 1.0 1.5 1.5 2.5 4.0 6.0 10.0 16.0 1.0 1.5 2.5
1/1.37 1/1.37 1/1.13 1/1.37 1/1.37 1/1.77 7/0.85 7/1.04 7/1.35 7/1.70 1/1.13 1/1.37 1/1.77
1 1 2 2 2 2 2 2 2 2 3 3 3
Temperature limits: -25 to +90°C. Bending radius: Fixed = 3 x diameter
WEIGHT KG/KM (MM) 51 51 69 85 85 120 175 240 390 560 92 115 170
OVERALL DIAMETER 4.65 X 5.80 4.65 X 5.80 4.10 X 8.65 4.55 X 8.80 4.55 X 8.80 5.40 X 10.50 6.10 X 12.00 6.90 X 13.80 8.40 X 18.50 9.70 X 20.60 4.60 X 10.20 5.75 X 11.45 5.30 X 12.80
Should not be installed at temperatures below 0°C or above +40°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES - 6181B, 6242B
FIXED WIRING AND MAINS CABLES
34
FIXED WIRING AND MAINS CABLES Plain annealed stranded copper conductors, XLPE insulated, low smoke and zero halogen (LSZH) bedding, galvanised steel wire armour, low smoke and zero halogen (LSZH) outer sheath. Black. 600/1000 volts grade to BS6724. Flame propagation to BS4066 PT1 and IEC 60502-1. (Bunched cables to BS4066 PT3 and IEC 60502-3). CCC CODE LSF2X1/5 LSF3X1/5 LSF4X1/5 LSF5X1/5 LSF7X1/5 LSF12X1/5 LSF19X1/5 LSF27X1/5 LSF37X1/5 LSF48X1/5 LSF2X2/5 LSF3X2/5 LSF4X2/5 LSF5X2/5 LSF7X2/5 LSF12X2/5 LSF19X2/5 LSF27X2/5 LSF37X2/5 LSF48X2/5 LSF2X4 LSF3X4 LSF4X4 LSF5X4 LSF7X4 LSF12X4 LSF27X4 LSF2X6 LSF3X6 LSF4X6 LSF5X6 LSF7X6 LSF2X10 LSF3X10 LSF4X10 LSF5X10 LSF7X10 LSF2X16 LSF3X16 LSF4X16 LSF5X16 LSF7X16
XLPE INSULATED LOW SMOKE ZERO HALOGEN MAINS AND CONTROL CABLE (1.5MM2 TO 16MM2)
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 10.0 10.0 10.0 10.0 10.0 16.0 16.0 16.0 16.0 16.0
7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/1.04 7/1.04 7/1.04 7/1.04 7/1.04 7/1.35 7/1.35 7/1.35 7/1.35 7/1.35 7/1.70 7/1.70 7/1.70 7/1.70 7/1.70
NO. OF CORES 2 3 4 5 7 12 19 27 37 48 2 3 4 5 7 12 19 27 37 48 2 3 4 5 7 12 27 2 3 4 5 7 2 3 4 5 7 2 3 4 5 7
WEIGHT OVERALL KG/KM DIAMETER (MM) 295 12.0 324 12.9 367 13.7 380 14.2 463 15.6 791 20.1 1030 23.2 1420 27.7 1750 30.3 2100 32.3 340 13.2 392 13.8 440 14.7 480 16.1 584 17.1 950 22.0 1500 26.5 1928 30.7 2300 33.8 3010 39.0 419 14.3 460 14.9 550 16.2 600 18.0 700 19.7 1300 25.0 2500 35.2 490 15.4 639 16.6 780 18.3 900 20.0 1100 21.9 700 17.9 860 18.9 1029 20.3 1130 22.5 1500 25.00 900 20.0 1100 22.0 1350 23.6 1750 26.0 2150 28.1
GLAND SIZE (MM) 20/16 20S 20S 20 20 20 25 32 32 32 20S 20S 20S 20 20 25 25 32 40 40 20S 20S 20 20 20 25 40 20 20 20 25 25 20 25 25 25 25 20 25 25 25 32
SINGLE CLEAT 0.5 0.6 0.6 0.6 0.7 0.8 1.0 1.2 1.4 1.4 0.6 0.6 0.6 0.7 0.7 0.9 1.1 1.4 1.4 1.6 0.6 0.7 0.7 0.8 0.9 1.0 1.4 0.7 0.7 0.8 0.9 0.9 0.8 0.8 0.9 0.9 1.0 0.8 0.9 1.0 1.1 1.2
Temperature limits: -25 to +90°C
1.5 & 2.5 - 2,3,4 core also available in white numbered cores to ESI 09-6
Bending radius: 6 x overall diameter.
Should not be installed at temperatures below 0°C or above +40°C.
Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. 5 core and above - Up to 6mm2 White with Black numbers. 5 core and above - 10mm2 and 16mm2 - Brown, Black, Grey, Blue, Green/Yellow.
Current ratings, see page 130.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
35
Stranded plain annealed copper conductors, XLPE insulated, low smoke and zero halogen (LSZH) extruded bedding, galvanised steel wire armour, low smoke and zero halogen (LSZH) outer sheath. Black. 600/1000 volts grade to BS6724. Flame propagation to BS4066 PT1 and IEC 60502-1. (Bunched cables to BS4066 PT3 and IEC 60502-3).
CCC CODE LSF2X25 LSF3X25 LSF4X25 LSF5X25 LSF2X35 LSF3X35 LSF4X35 LSF5X35 LSF2X50 LSF3X50 LSF4X50 LSF5X50 LSF2X70 LSF3X70 LSF4X70 LSF5X70 LSF2X95 LSF3X95 LSF4X95 LSF5X95 LSF2X120 LSF3X120 LSF4X120 LSF5X120 LSF2X150 LSF3X150 LSF4X150 LSF5X150 LSF2X185 LSF3X185 LSF4X185 LSF2X240 LSF3X240 LSF4X240 LSF2X300 LSF3X300 LSF4X300 LSF3X400 LSF4X400
CONDUCTOR STRANDING SIZE (MM2) (MM) 25 25 25 25 35 35 35 35 50 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 150 150 150 150 185 185 185 240 240 240 300 300 300 400 400
7/2.14 7/2.14 7/2.14 7/2.14 7/2.52 7/2.52 7/2.52 7/2.52 19/1.78 19/1.78 19/1.78 19/1.78 19/2.14 19/2.14 19/2.14 19/2.14 19/2.52 19/2.52 19/2.52 19/2.52 37/2.03 37/2.03 37/2.03 37/2.03 37/2.25 37/2.25 37/2.25 37/2.25 37/2.52 37/2.52 37/2.52 61/2.25 61/2.25 61/2.25 61/2.52 61/2.52 61/2.52 61/2.85 61/2.85
NO. OF CORES 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 2 3 4 2 3 4 3 4
WEIGHT OVERALL KG/KM DIAMETER (MM) 1250 24.3 1720 26.9 2090 29.1 2370 31.0 1720 27.9 2130 29.6 2590 32.1 3150 35.0 1800 25.3 2380 28.4 2960 31.3 4260 40.0 2330 28.1 3150 32.0 4240 36.8 5685 43.0 3170 31.9 4320 36.7 5410 40.6 7700 52.0 3810 35.1 5200 40.0 6980 45.8 9030 56.7 4530 38.2 6630 45.1 8320 49.9 10752 64.31 5860 43.3 7980 49.3 10080 54.9 7300 48.3 9960 54.5 12690 61.0 8790 52.5 12060 59.5 15420 66.5 15330 68.0 20215 77.5
GLAND SIZE (MM) 25 32 32 32 32 32 32 40 32 32 32 50S 32 32 40 50S 32 40 50S 50 40 50S 50 63S 40 50S 50 63 50S 50 63S/63 50 63S 63 63S 63 75S 75S 90
SINGLE CLEAT 1.2 1.2 1.2 1.4 1.2 1.2 1.4 1.4 1.2 1.2 1.4 1.6 1.2 1.4 1.6 1.8 1.6 1.6 1.8 TC9 1.6 1.8 2.0 TC9 1.8 2.0 TC9 TC11 2.0 2.0 TC9 2.0 TC9 TC10 TC9 TC10 TC11 TC11 TC12M
Temperature limits: -25 to +90°C. Bending radius: 8 x overall diameter. Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. 5 core - Brown, Black, Grey, Blue, Green/Yellow.
XLPE INSULATED LOW SMOKE ZERO HALOGEN MAINS CABLE (25MM2 TO 400MM2)
Should not be installed at temperatures below 0°C or above +40°C. Current ratings, see page 130. Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
36
FIXED WIRING AND MAINS CABLES Plain annealed stranded compacted circular copper conductor, single core, XLPE insulated, low smoke and zero halogen (LSZH) outer sheath. Black. 600/1000 volts grade to BS6724. Flame propagation to BS4066 PT1 and IEC 60502-1. (Bunched cables to BS4066 PT3 and IEC 60502-3).
CCC CODE 6181B50 6181B70 6181B95 6181B120 6181B150 6181B185 6181B240 6181B300 6181B400 6181B500 6181B630 6181B800 6181B1000
CONDUCTOR STRANDING SIZE (MM2) (MM) 50 70 95 120 150 185 240 300 400 500 630 800 1000
19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 61/2.52 61/3.20 127/2.52 127/2.85 127/3.20
WEIGHT OVERALL KG/KM DIAMETER (MM) 540 13.6 750 15.6 1010 17.5 1250 19.2 1530 21.3 1900 23.4 2470 26.3 3080 29.0 3890 32.7 4970 36.6 6370 41.3 8150 46.3 9860 53.00
GLAND SIZE (MM) 25 25 25 32 32 32 40 40 50S 50S 50 63S 63
SINGLE CLEAT
TREFOIL CLEAT
0.6 0.7 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.6 1.8 2.0 TC9
207 502 504 506 509 511 515 519
Temperature limits: -25 to +90°C. Bending radius: 6 x overall diameter. Core identification: Brown inner/Black outer. Should not be installed at temperatures below 0°C or above +40°C. Current ratings, see page 134.
XLPE INSULATED LOW SMOKE ZERO HALOGEN SINGLE CORE NON-ARMOURED MAINS CABLE (50MM2 TO 1000MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
37
Stranded plain annealed compacted circular copper conductor, XLPE insulated, low smoke and zero halogen (LSZH) extruded bedding, aluminium wire armour, low smoke and zero halogen (LSZH) outer sheath. Black. 600/1000 volts grade to BS6724. Flame propagation to BS4066 PT1 and IEC 60502-1. (Bunched cables to BS4066 PT3 and IEC 60502-3). CCC CODE 6941AB50 6941AB70 6941AB95 6941AB120 6941AB150 6941AB185 6941AB240 6941AB300 6941AB400 6941AB500 6941AB630 6941AB800 6941AB1000
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SINGLE TREFOIL SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLEAT CLEAT (MM) (MM) 50 19/1.78 1 800 17.7 20 0.8 70 19/2.14 1 940 19.6 25 0.9 95 19/2.52 1 1220 21.5 25 1.0 120 37/2.03 1 1490 23.2 25 1.2 150 37/2.25 1 1870 26.3 32 1.2 502 185 37/2.52 1 2290 28.7 32 1.4 504 240 61/2.25 1 2880 31.4 40 1.4 505 300 61/2.52 1 3520 34.1 40 1.8 507 400 61/2.85 1 4520 38.9 50S 1.8 510 500 61/3.20 1 5680 42.8 50S 1.8 512 630 127/2.52 1 7120 47.3 50 2.0 515 800 127/2.85 1 9220 53.9 63S TC9 519 1000 127/3.20 1 11270 58.8 635 TC10 523
Temperature limits: -25 to +90°C. Bending radius: 6 x overall diameter. Core identification: Brown inner/Black outer. Should not be installed at temperatures below 0°C or above +40°C. Current ratings, see page 129.
XLPE INSULATED LOW SMOKE ZERO HALOGEN SINGLE CORE ARMOURED MAINS CABLE (50MM2 TO 1000MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES
38
SCREENED FIXED WIRING AND MAINS CABLES TO BS 8436 Plain annealed stranded copper, XLPE insulated, tinned annealed stranded copper earth wire, bonded aluminium tube applied longitudinally, low smoke and zero halogen (LSZH) outer sheath, to BS EN 50267-1:1998 and BS EN 50268-2:2000, UV Stable. 600/1000v to BS8436, White. CCC CODE FSX2X1WH FSX3X1WH FSX4X1WH FSX2X1/5WH FSX3X1/5WH FSX4X1/5WH FSX2X2/5WH FSX3X2/5WH FSX4X2/5WH FSX2X4WH FSX3X4WH FSX4X4WH FSX2X6WH FSX3X6WH FSX4X6WH
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND 1 HOLE GLAND SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLIP REF (MM) (MM) REF 1.0 7/0.44 2 85 8.60 20S RCHL20 20SA2 1.0 7/0.44 3 105 9.40 20S RCHL20 20SA2 1.0 7/0.44 4 130 10.00 20 RCHL20 20A2 1.5 7/0.53 2 106 9.80 20 RCHL20 20A2 1.5 7/0.53 3 140 10.40 20 RCHL20 20A2 1.5 7/0.53 4 158 11.30 20 RCHL20 20A2 2.5 7/0.67 2 135 10.80 20 RCHL20 20A2 2.5 7/0.67 3 182 11.10 20 RCHL20 20A2 2.5 7/0.67 4 259 12.60 20 RCHL20 20A2 4 7/0.85 2 206 11.50 20 RCHL20 20A2 4 7/0.85 3 265 13.10 25 RCHL25 25A2 4 7/0.85 4 320 13.90 25 RCHL25 25A2 6 7/1.04 2 258 13.10 25 RCHL25 25A2 6 7/1.04 3 328 14.20 25 RCHL25 25A2 6 7/1.04 4 450 14.90 25 RCHL25 25A2
Minimum installation temperature: -10°C. Maximum continuous conductors operating temperature: +90°C. Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. *Solid cores available on request. Different sheath and core colours available on request. 10mm2 and 16mm2 available on request Also available in 300/500 volt rating.
MECHANICALLY PROTECTED WIRING CABLE Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
39
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES 11000V
FIXED WIRING AND MAINS CABLES
40
FIXED WIRING AND MAINS CABLES 11000V Stranded plain annealed circular compacted copper conductors, XLPE insulated, semi-conducting tape insulated, each core copper tape screened, PVC bedding, galvanised steel wire armour, PVC outer sheath - Red. 6350/11000 volts grade to BS6622 and IEC 502/1. Flame retardant to BS 4066 PT1 and IEC 60502-1. Red outer sheath can be prone to fading when exposed to U.V rays. CCC CODE
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SINGLE RAYCHEM SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLEAT TERMINATION (MM) (MM) REFERENCE 11KV XLPE3X25RD 25 7/2/14 3 4400 48.8 50 2.0 EPKT 17A3XIH2 11KV XLPE3X35RD 35 19/1/53 3 4900 51.6 50 TC9 EPKT 17B3XIH2 11KV XLPE3X50RD 50 19/1/78 3 5600 54.6 63S TC9 EPKT 17B3XIH2 11KV XLPE3X70RD 70 19/2/14 3 6500 58.5 63S TC10 EPKT 17B3XIH2 11KV XLPE3X95RD 95 19/2/52 3 7800 62.6 63 TC10 EPKT 17C3XIH2 11KV XLPE3X120RD 120 37/2/03 3 8900 66.6 75S TC11 EPKT 17C3XIH2 11KV XLPE3X150RD 150 37/2/25 3 10000 68.8 75S TC11 EPKT 17C3XIH2 11KV XLPE3X185RD 185 37/2/52 3 11600 74.1 75 TC12 EPKT 17C3XIH2 11KV XLPE3X240RD 240 61/2/25 3 14800 81.2 90 TC14 EPKT 17C3XIH2 11KV XLPE3X300RD 300 61/2/52 3 17300 86.8 90 TC15 EPKT 1D3XIH2 11KV XLPE3X400RD 400 61/2/85 3 19300 93.0 TC15 EPKT 17D3XIH2
Temperature limits: up to 90°C. Bending radius: 12 x overall diameter.
Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 138.
Core identification: Brown, Black, Grey tapes.
3 CORE XLPE INSULATED MEDIUM VOLTAGE MAINS CABLE 11000 VOLT (25MM2 TO 400MM2) AND SINGLE CORE (50MM2 TO 630MM2)
Stranded plain annealed circular compacted copper conductors, XLPE insulated, semi-conducting tape insulated, copper tape screen, PVC bedding, aluminium wire armour, PVC outer sheath - Red. 6350/11000 volts grade to BS6622 and IEC 502/1. Flame retardant to BS4066 PT1 and IEC 60502-1. Red outer sheath can be prone to fading when exposed to U.V rays. CCC CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SINGLE TREFOIL RAYCHEM CODE SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLEAT CLEAT TERMINATION (MM) (MM) REFERENCE 10001 50 19/1.78 1 1200 28.0 32 1.2 503/504 EPKT 17B1XI 10002 70 19/2.14 1 1500 29.9 32 1.2 504 EPKT 17B1XI 10003 95 19/2.52 1 1600 31.7 32 1.4 506 EPKT 17C1XI 10004 120 37/2.03 1 2100 33.3 40 1.4 506 EPKT 17C1XI 10005 150 37/2.25 1 2500 35.7 40 1.6 508/509 EPKT 17C1XI 10006 185 37/2.52 1 2900 37.5 40 1.6 508/509 EPKT 17C1XI 10007 240 61/2.25 1 3600 40.1 50S 1.6 510/511 EPKT 17C1XI 10008 300 61/2.52 1 4300 42.4 50S 1.8 512/513 EPKT 17D1XI 10009 400 61/2.85 1 5200 45.8 50S 2.0 514 EPKT 17D1XI 10010 500 61/3.20 1 6500 50.5 50 2.0 516/517 EPKT 17E1XI 10011 630 127/2.52 1 8000 54.7 63S R9 519/521 EPKT 17E1XI
Temperature limits: up to 90°C. Bending radius: 12 x overall diameter.
Should not be installed at temperatures below 0°C or above +60°C. Current ratings, see page 137.
Core identification: Brown.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
41
Plain stranded aluminium conductors, XLPE insulated, semi-conducting tape insulated, each core copper tape screened, PVC bedding (extruded), galvanised steel wire armour, PVC outer sheath. Red. 6350/11000 volts grade to BS6622 and IEC 502/1. Flame propagation to BS4066 PT1 and IEC 60502-1. Red outer sheath can be prone to fading when exposed to U.V rays. CCC CODE 10115RD 10116RD 10117RD 10118RD 10119RD 10120RD
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SINGLE RAYCHEM SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLEAT TERMINATION (MM) (MM) REFERENCE 95 19/2.52 3 5800 62.6 63 TC10 EPKT 17C3XIH2 120 37/2.03 3 6400 66.6 75S TC11 EPKT 17C3XIH2 150 37/2.25 3 7000 68.6 75S TC11 EPKT 17C3XIH2 185 37/2.52 3 7800 74.1 75 TC12 EPKT 17C3XIH2 240 61/2.25 3 9800 81.2 90 TC14 EPKT 17C3XIH2 300 61/2.52 3 11000 86.8 90 TC15 EPKT 17D3XIH2
Temperature limits: up to 90°C. Bending radius: 13 x overall diameter. Core identification: Brown, Black, Grey tapes. Should not be installed at temperatures below 0°C or above +60°C. Current ratings see page 139.
XLPE INSULATED MEDIUM VOLTAGE MAINS CABLE 11000 VOLT (95MM2 TO 300MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES 11000V
FIXED WIRING AND MAINS CABLES
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FIXED WIRING AND MAINS CABLES - TRIPLEX 11000V Solid or stranded aluminium conductor, XLPE insulated, copper wire screen (35mm2). MDPE outer sheath. Red. 6350/11000 volts grade to BS7870. Red outer sheath can be prone to fading when exposed to U.V rays. CCC CODE
CONDUCTOR CONDUCTOR NOMINAL SIZE (MM2) TYPE CONDUCTOR DIAMETER 11KVTRIP3X70AL 70 SOLID 9.30 11KVTRIP3X70AL 70 STRANDED 9.80 11KVTRIP3X95AL 95 SOLID 10.70 11KVTRIP3X95AL 95 STRANDED 12.16 11KVTRIP3X185AL 185 SOLID 14.90 11KVTRIP3X185AL 185 STRANDED 15.80 11KVTRIP3X300AL 300.0 SOLID 19.00 11KVTRIP3X300AL 300.0 STRANDED 20.50
NO. OF CORES
WEIGHT KG/KM
3 3 3 3 3 3 3 3
2763 2650 3055 2901 4095 4060 5374 5360
DIAMETER IN TRIPLEX FORMATION 57.4 58.3 60.8 57.83 70.5 72.5 80.4 81.4
Temperature limits: -15 to +90°C. Bending radius: 15 x overall diameter. Current ratings, see page 135. Core identification: Brown, Black, Grey tapes. Should not be installed at temperatures below 0°C.
3 CORE UTILITY CABLE TRIPLEX FORMATION XLPE INSULATED MEDIUM VOLTAGE CABLE 11000 VOLT (70MM2 TO 300MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
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Plain annealed copper conductors, paper insulated, paper belted, semiconducting carbon paper tape bedding, lead sheathed, textile compound bedding, galvanised steel wire armour, PVC outer sheath - Red. 6350/11000 volts grade to BS6480/88. Flame propagation to BS4066 PT1 and IEC 60502-1. Red outer sheath can be prone to fading when exposed to U.V rays. CCC CODE PILC3X25RD PILC3X35RD PILC3X50RD PILC3X70RD PILC3X95RD PILC3X120RD PILC3X150RD PILC3X185RD PILC3X240RD PILC3X300RD PILC3X400RD
CONDUCTOR STRANDING SIZE (MM2) (MM) 25 35 50 70 95 120 150 185 240 300 400
7/2.14 19/1.53 19/1.78 19/2.14 19/2.52 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 61/2.85
No. OF CORES 3 3 3 3 3 3 3 3 3 3 3
SINGLE RAYCHEM CLEAT TERMINATION REFERENCE 1.8 EPKT 17A3MIH2 2.0 EPKT 17B3MIH2 2.0 EPKT 17B3MIH2 2.0 EPKT 17B3MIH2 TC9 EPKT 17C3MIH2 TC9 EPKT 17C3MIH2 TC10 EPKT 17C3MIH2 TC10 EPKT 17C3MIH2 TC11 EPKT 17C3MIH2 TC12 EPKT 17D3MIH2 TC14 EPKT 17D3MIH2
Should not be installed at temperatures below 0°C or above +60°C.
Temperature limits: up to 65°C. Bending radius: 13 x overall diameter.
PAPER INSULATED MEDIUM VOLTAGE MAINS CABLE 11000 VOLT (25MM2 TO 400MM2)
WEIGHT OVERALL KG/KM DIAMETER (MM) 5230 43.6 5890 42.3 6620 45.6 7820 49.7 9240 53.3 10400 56.2 11770 59.2 13550 62.8 16390 67.8 19870 73.6 23700 79.4
Core identification: White printed numbers on insulating papers. Plain aluminium stranded conductors, paper insulated, paper belted, semiconducting carbon paper tape bedding, lead sheathed, textile compound bedding, galvanised steel wire armour, PVC outer sheath - Red. 6350/11000 volts grade to BS6480/88. Flame propagation to BS4066 PT1 and IEC 60502-1. Red outer sheath can be prone to fading when exposed to U.V rays. CCC CODE 10100RD 10103RD 10105RD
CONDUCTOR STRANDING SIZE (MM2) (MM) 95 185 300
Temperature limits: up to 65°C. Bending radius: 13 x overall diameter.
19/2.52 37/2.52 61/2.52
No. OF CORES 3 3 3
WEIGHT OVERALL KG/KM DIAMETER (MM) 7115 53.2 9521 63.5 13403 71.5
SINGLE RAYCHEM CLEAT TERMINATION REFERENCE TC9 EPKT 17C3MIH2 TC11 EPKT 17C3MIH2 TC12 EPKT 17D3MIH2
Core identification: White printed numbers on insulating papers. Should not be installed at temperatures below 0°C or above +60°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIXED WIRING AND MAINS CABLES
FIXED WIRING AND MAINS CABLES 11000V
FIXED WIRING AND MAINS CABLES
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FIXED WIRING AND MAINS CABLES 11000V Stranded plain annealed compacted circular copper conductors, XLPE insulated, semi-conducting tape insulated, each core copper tape screened, low smoke and zero halogen (LSZH) bedding, galvanised steel wire armour, low smoke and zero halogen (LSZH) outer sheath - Red. 6350/11000 volts grade to BS7835. Flame retardant to BS4066 PT1 and IEC 60502-1. (Bunched cables to BS4066 PT3 and IEC 60502-3). Due to poor U.V resistant qualities red outer sheath cables are not recomended for outdoor installation. CCC CODE 10302RD 10304RD 10306RD 10308RD 10310RD 10312RD 10314RD 10316RD 10318RD 10320RD
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SINGLE SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLEAT (MM) (MM) 35 19/1.53 3 4900 51.6 50 TC9 50 19/1.78 3 5600 54.6 63S TC9 70 19/2.14 3 6500 58.5 63S TC10 95 19/2.52 3 7800 62.6 63 TC10 120 37/2.03 3 8900 66.6 75S TC11 150 37/2.25 3 10000 68.8 75 TC11 185 37/2.52 3 11600 74.1 75 TC12 240 61/2.25 3 14800 81.2 90 TC14 300 61/2.52 3 17300 86.8 90 TC15 400 70/3.15 3 19300 90.9 TC15
Temperature limits: up to 90°C. Bending radius: 12 x overall diameter.
3 CORE XLPE INSULATED LOW SMOKE ZERO HALOGEN MEDIUM VOLTAGE MAINS CABLE 11000 VOLT (35MM2 TO 300MM2) AND SINGLE CORE (50MM2 TO 630MM2)
RAYCHEM TERMINATION REFERENCE EPKT 17B3XIH2 EPKT 17B3XIH2 EPKT 17B3XIH2 EPKT 17C3XIH2 EPKT 17C3XIH2 EPKT 17C3XIH2 EPKT 17C3XIH2 EPKT 17C3XIH2 EPKT 17D3XIH2
Should not be installed at temperatures below 0°C or above +40°C. Current ratings, see page 138.
Core identification: Brown, Black, Grey tapes. Stranded plain annealed compacted circular copper conductor, XLPE insulated, semi-conducting tape insulated, copper tape screen, low smoke and zero halogen (LSZH) bedding, aluminium wire armour, low smoke and zero halogen (LSZH) outer sheath - Red. 6350/11000 volts grade to BS7835. Flame retardant to BS4066 PT1 and IEC 60502-1. (Bunched cables to BS4066 PT3 and IEC 60502-3). Due to poor U.V resistant qualities, red outer sheath cables are not recomended for outdoor installation. CCC CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SINGLE TREFOIL RAYCHEM CODE SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLEAT CLEAT TERMINATION (MM) (MM) REFERENCE 10050 50 19/1.78 1 1200 28.8 32 1.2 504 EPKT 17B1XI 10051 70 19/2.14 1 1500 29.9 32 1.2 504 EPKT 17B1XI 10052 95 19/2.52 1 1600 31.7 32 1.4 505 EPKT 17C1XI 10053 120 37/2.03 1 2100 33.3 40 1.4 506 EPKT 17C1XI 10054 150 37/2.25 1 2500 35.7 40 1.6 508 EPKT 17C1XI 10055 185 37/2.52 1 2900 37.5 40 1.6 509 EPKT 17C1XI 10056 240 61/2.25 1 3600 40.1 50S 1.6 511 EPKT 17C1XI 10057 300 61/2.52 1 4300 42.4 50S 1.8 512 EPKT 17D1XI 10058 400 61/2.85 1 5200 45.8 50S 2.0 514 EPKT 17D1XI 10059 500 61X3.20 1 6500 50.5 50 2.0 517 EPKT 17E1XI 10060 630 127X2.52 1 8000 54.7 63S TC9 520 EPKT 17E1XI
Temperature limits: up to 90°C. Bending radius: 15 x overall diameter.
Should not be installed at temperatures below 0°C or above +40°C. Current ratings, see page 137.
Core identification: Brown.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
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FIREPROOF CABLES
FIREPROOF CABLES
FIREPROOF CABLES
46
FIREPROOF CABLES - MINERAL INSULATED Solid plain annealed copper conductors, magnesium oxide insulated, solid copper sheath to BS6207, IEC 331 and BS 6387 CWZ. Available in the following options: (a) Light Duty = 500 volts grade Heavy Duty = 1000 volts grade
(b) Outer sheath finishes, bare copper, PVC or LSZH (c) Outer sheath colours. Orange, Red, White or Black.
SIZE REF. 2L1.0 2L1.5 2L2.5 2L4.0 3L1.0 3L1.5 3L2.5 4L1.0 4L1.5 4L2.5 7L1.5 7L2.5 1H6.0 1H10 1H16 1H25 1H35 1H50 1H70 1H95 1H120 1H150 1H240
BARE SHEATHED OVERALL OVERALL GLAND KG/KM KG/KM DIAMETER DIAMETER FOR USE BARE SHEATHED WITH RPS (MM) (MM) SEALS 105 126 5.1 6.4 20 131 154 5.7 7.0 20 180 206 6.6 7.9 20 262 322 7.7 9.2 20 136 159 5.8 7.1 20 168 194 6.4 7.7 20 222 272 7.3 8.8 20 162 187 6.3 7.6 20 203 231 7.0 8.3 20 286 336 8.1 9.6 20 310 351 8.4 9.9 25 433 475 9.7 11.2 25 173 213 6.4 7.7 20 233 273 7.3 8.8 20 321 361 8.3 9.8 20 456 506 9.6 11.1 20 600 650 10.7 12.2 20 782 842 12.1 13.6 25 1087 1147 13.7 15.2 25 1450 1520 15.4 17.4 25 1790 1870 16.8 18.8 32 2130 2230 18.4 20.4 32 3146 3312 23.3 26.1 40
Temperature limits: PVC sheath -20 to +70°C. LSF sheath -20 to +80C.
SIZE REF.
MINERAL INSULATED CABLE (1.0MM2 TO 240MM2)
2H1.5 2H2.5 2H4.0 2H6.0 2H10 2H16 2H25 3H1.5 3H2.5 3H4.0 3H6.0 3H10 3H16 3H25 4H1.5 4H2.5 4H4.0 4H6.0 4H10 4H16 4H25 7H1.5 7H2.5 12H2.5 19H1.5
SINGLE HOLE CLIP NOMINAL REFERENCE STD DRUM BARE SHEATHED LTHS (MTS) 20 20 26 30 22 24 28 24 28 32 32 37 24 28 32 37 40 47 54 59 63 71 88
26 28 32 37 28 30 34 30 34 37 40 43 34 34 37 43 47 54 59 67 75 79 101
500 500 500 500 500 500 500 500 500 500 380 285 650 510 400 275 222 170 190 155 135 110 67
Bending radius: 6 x overall diameter. Should not be installed at temperatures below 0°C.
BARE SHEATHED OVERALL OVERALL GLAND KG/KM KG/KM DIAMETER DIAMETER FOR USE BARE SHEATHED WITH RPS (MM) (MM) SEALS 224 259 7.9 9.4 20 275 314 8.7 10.2 20 355 398 9.8 11.3 20 433 483 10.9 12.4 20 637 697 12.7 14.2 25 888 968 14.7 16.2 25 1175 1275 17.1 19.1 32 253 290 8.3 9.8 20 324 365 9.3 10.8 20 416 461 10.4 11.9 20 530 590 11.5 13.0 25 783 853 13.6 15.1 25 1000 1080 15.6 17.1 25 1442 1548 18.2 20.2 40 303 344 9.1 10.6 20 385 430 10.1 11.6 20 517 577 11.4 12.9 25 658 718 12.7 14.2 25 980 1050 14.8 16.3 25 1300 1390 17.3 19.3 32 1800 1943 20.1 22.3 40 431 478 10.8 12.3 25 561 614 12.1 13.6 25 875 970 15.6 17.9 32 989 1086 16.6 18.9 40
SINGLE HOLE CLIP NOMINAL REFERENCE STD DRUM BARE SHEATHED LTHS (MTS) 30 34 37 43 47 54 67 32 37 40 43 54 59 71 34 40 43 47 54 67 79 43 47 59 63
37 40 43 47 54 63 75 37 43 47 51 59 71 79 43 47 54 54 63 75 88 47 54 71 71
500 500 500 500 500 112 80 500 500 500 184 130 100 70 500 500 195 144 110 89 60 245 195 148 112
Should not be installed at temperatures below 0°C. Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
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Plain annealed copper conductor, silicon rubber insulated aluminium/polyester tape screen, tinned annealed copper earth wire, low smoke zero halogen (LSZH) outer sheath. Red, White, Orange or Black. Fire resistant to IEC 331 and BS6387. Flame retardant to BS5839-1:2003 and IEC 60332-3 CAT CWZ, BS7629-1 1997. CCC CODE FP2X1 FP3X1 FP4X1 FP7X1 FP12X1 FP2X1/ 5 FP3X1/ 5 FP4X1/5 FP7X1/5 FP12X1/5 FP19X1/5 FP2X2/5 FP3X2/5 FP4X2/5 FP7X2/5 FP12X2/5 FP19X2/5 FP2X4 FP3X4 FP4X4
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND 1 HOLE GLAND SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLIP REF REF (MM) (MM) 1.0 1/1.13 2+E 90 7.5 20 32 251 1.0 1/1.13 3+E 110 8.0 20 34 251 1.0 1/1.13 4+E 135 8.8 20 40 251 1.0 1/1.13 7+E 170 10.5 20 47 252 1.0 1/1.13 12+E 270 13.7 25 59 254 1.5 1/1.38 2+E 110 8.0 20 34 251 1.5 1/1.38 3+E 130 8.4 20 40 251 1.5 1/1.38 4+E 160 9.5 20 43 251 1.5 1/1.38 7+E 230 11.3 20 51 252 1.5 1/1.38 12+E 365 15.2 25 67 254 1.5 1/1.38 19+E 540 17.8 25 79 254 2.5 7/0.67 2+E 160 9.0 20 40 252 2.5 7/0.67 3+E 200 10.5 20 47 252 2.5 7/0.67 4+E 250 11.7 20 47 252 2.5 7/0.67 7+E 285 13.7 20 54 252 2.5 7/0.67 12+E 470 17.9 25 75 254 2.5 7/0.67 19+E 720 21.4 32 88 255 4.0 7/0.85 2+E 260 11.3 20 43 252 4.0 7/0.85 3+E 315 12.1 25 54 254 4.0 7/0.85 4+E 380 13.3 25 54 254
E= Earth conductor. Temperature limits: -10 to +80°C. Bending radius: 6 x overall diameter.
Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. 7 core and above - White with Black numbers. Should not be installed at temperatures below 0°C or above +40°C.
FIREPROOF CABLES - FIRE ALARM AND SECURITY WIRING, ENHANCED CCC CODE ENH2X1/5 ENH3X1/5 ENH4X1/5 ENH2X2/5 ENH3X2/5 ENH4X2/5 ENH2x4 ENH3x4 ENH4x4
FIRE RESISTANT FIRE ALARM & SECURITY CABLE STANDARD AND ENHANCED (1.0MM2 TO 4MM2)
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND 1 HOLE GLAND SIZE (MM2) (MM) CORES KG/KM DIAMETER SIZE CLIP REF REF (MM) (MM) 1.5 1/1.38 2+E 110 8.0 20 34 251 1.5 1/1.38 3+E 130 8.4 20 40 251 1.5 1/1.38 4+E 160 9.5 20 43 251 2.5 7/0.67 2+E 160 9.0 20 40 252 2.5 7/0.67 3+E 200 10.5 20 47 252 2.5 7/0.67 4+E 250 11.7 20 47 252 4.0 7/0.85 2+E 260 11.3 20 43 252 4.0 7/0.85 3+E 315 12.1 25 54 254 4.0 7/0.85 4+E 380 13.3 25 54 254
E= Earth conductor. Temperature limits: -10 to +80°C. Bending radius: 6 x overall diameter.
Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. Should not be installed at temperatures below 0°C or above +40˚C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIREPROOF CABLES
FIREPROOF CABLES - FIRE ALARM AND SECURITY WIRING, STANDARD
FIREPROOF CABLES
48
FIREPROOF CABLES Plain annealed stranded copper conductor, mica fire resistant tape, XLPE insulated, low smoke & zero halogen (LSZH) bedding, galvanised steel wire armour, low smoke & zero halogen (LSZH) outer sheath. Black. 600/1000 volts. Fire resistant to IEC 331 & BS7846 / BS6387 & CWZ. Flame propagation to BS4066 PT1 and IEC 60332-3 (PT3 for bunched cables). CCC CODE 6942F1/5 6943F1/5 6944F1/5 6947F1/5 6940/12F1/5 6940/19F1/5 6940/27F1/5 6940/37F1/5 6942F2/5 6943F2/5 6944F2/5 6947F2/5 6940/12F2/5 6940/19F2/5 6940/27F2/5 6940/37F2/5 6942F4 6943F4 6944F4 6945F4 6947F4 6942F6 6943F6 6944F6 6945F6 6942F10 6943F10 6944F10 6945F10 6942F16 6943F16 6944F16 6945F16
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4 4 4 4 4 6 6 6 6 10 10 10 10 16 16 16 16
NO. OF CORES
7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/1.04 7/1.04 7/1.04 7/1.04 7/1.35 7/1.35 7/1.35 7/1.35 7/1.70 7/1.70 7/1.70 7/1.70
2 3 4 7 12 19 27 37 2 3 4 7 12 19 27 37 2 3 4 5 7 2 3 4 5 2 3 4 5 2 3 4 5
WEIGHT OUTSIDE KG/KM DIAMETER (MM) 295 12.00 324 12.50 367 13.30 463 15.30 791 20.00 1030 22.90 1534 27.90 1849 30.70 352 13.10 392 13.70 454 14.70 584 17.00 1003 22.50 1525 27.00 1990 31.60 2435 34.80 424 14.10 478 14.80 556 16.00 725 18.12 852 19.50 504 15.20 573 16.00 783 18.20 865 19.65 620 16.90 868 18.50 1029 20.00 1222 22.64 954 19.50 1136 20.80 1367 22.50 1812 26.55
GLAND SIZE (MM) 20/16 20/16 20S 20S 25 25 32 32 20S 20S 20S 20 25 32 32 40 20S 20S 20 20 20 20 20 20 20 20 20 25 25 20 25 25 25
SINGLE CLEAT 0.5 0.6 0.6 0.7 0.8 1.0 1.2 1.4 0.6 0.6 0.6 0.7 0.9 1.1 1.4 1.4 0.6 0.6 0.7 0.8 0.8 0.7 0.7 0.8 0.8 0.7 0.8 0.8 0.9 0.8 0.9 0.9 1.1
Temperature limits: -25 to +90°C. Bending radius: 8 x overall diameter. Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. 5 core and above 4mm2 and 6mm2 White with Black numbers. 5 core - 10mm2 and 16mm2 - Brown, Black, Grey, Blue, Green/Yellow. Should not be installed at temperatures below 0°C or above 40˚C.
FIRE RESISTANT POWER AND CONTROL CABLE (1.5MM2 TO 16MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
49
Plain annealed stranded copper conductor, mica fire resistant tape, XLPE insulated, low smoke, zero halogen (LSZH) bedding, galvanised steel wire armour, low smoke, zero halogen (LSZH) outer sheath. Black. 600/1000 volts grade. Fire resistant to BS6387/7846 & CWZ. Flame propagation to BS4066 PT1 and IEC 60332-3 (PT3 for bunched cables). CCC CODE FP 2X25 FP 3X25 FP 4X25 FP 5X25 FP 2X35 FP 3X35 FP 4X35 FP 2X50 FP 3X50 FP 4X50 FP 2X70 FP 3X70 FP 4X70 FP 2X95 FP 3X95 FP 4X95 FP 2X120 FP 3X120 FP 4X120 FP 2X150 FP 3X150 FP 4X150 FP 2X185 FP 3X185 FP 4X185 FP 2X240 FP 3X240 FP 4X240 FP 2X300 FP 3X300 FP 4X300 FP 3X400 FP 4X400
CONDUCTOR STRANDING SIZE (MM2) (MM) 25 25 25 25 35 35 35 50 50 50 70 70 70 95 95 95 120 120 120 150 150 150 185 185 185 240 240 240 300 300 300 400 400
7/2.14 7/2.14 7/2.14 7/2.14 7/2.52 7/2.52 7/2.52 19/1.78 19/1.78 19/1.78 19/2.14 19/2.14 19/2.14 19/2.52 19/2.52 19/2.52 37/2.03 37/2.03 37/2.03 37/2.25 37/2.25 37/2.25 37/2.52 37/2.52 37/2.52 61/2.25 61/2.25 61/2.25 61/2.52 61/2.52 61/2.52 61/2.85 61/2.85
NO. OF CORES 2 3 4 5 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 3 4
WEIGHT OVERALL KG/KM DIAMETER (MM) 1460 24.50 1960 27.5 2320 32.0 2700 32.0 2100 28.0 2380 30.0 2870 32.0 1900 27.0 2770 30.5 3450 34.0 2450 30.0 3550 34.0 4800 39.5 3400 34.0 4780 39.0 5980 43.0 4000 36.0 5720 42.0 7690 48.5 4800 40.5 7100 46.5 8900 52.5 6200 44.0 8490 51.0 10800 58.0 7600 50.0 10620 56.5 13600 64.5 9200 53.0 12740 61.5 16500 70.0 15810 68.0 21800 79.0
GLAND SIZE (MM) 25 25 32 32 25 32 32 32 32 40 40 40 50S 40 50S 50S 40 50S 50 40 50 50 50S 50 63S 50 63S 63 63S 63 75S 75S 75
SINGLE CLEAT 1.0 1.1 1.4 1.4 1.2 1.2 1.4 1.2 1.4 1.4 1.2 1.4 1.6 1.4 1.6 1.8 1.6 1.8 2.0 1.6 2.0 TC9 1.8 TC9 TC9 2.0 TC9 TC11 TC9 TC10 TC11 TC11 TC14
Temperature limits: -25 to +90°C. Bending radius: 8 x overall diameter. Core identification: 2 core - Brown, Blue. 3 core - Brown, Black, Grey. 4 core - Brown, Black, Grey, Blue. 5 core - Brown, Black, Grey, Blue, Green/Yellow. Should not be installed at temperatures below 0°C or above 40˚C.
FIRE RESISTANT POWER CABLE (25MM2 TO 400MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FIREPROOF CABLES
FIREPROOF CABLES
51
FLEXIBLE CABLES
FLEXIBLE CABLES
FLEXIBLE CABLES
52
FLEXIBLE CABLES - 218*Y - 318*Y PVC INSULATED FLEXIBLE CORDS Plain annealed flexible copper conductors, PVC insulated, PVC outer sheath. Black or White. 300/500 volts grade to BS6500. (Harmonized code HO5VV-F). Flame propagation to BS4066 PT1 and IEC 332 PT1. (*HO3VV-F) CCC CODE *2182Y/5 *2182Y/75 *2183Y/5 *2183Y/75 3182Y/5 3183Y/5 3182Y/75 3183Y/75 3184Y/75 3185Y/75 3182Y1 3183Y1 3184Y1 3185Y1 3182Y1/5 3183Y1/5 3184Y1/5 3185Y1/5 3182Y2/5 3183Y2/5 3184Y2/5 3185Y2/5
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.5 0.75 0.5 0.75 0.5 0.5 0.75 0.75 0.75 0.75 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5
16/0.2 24/0.2 16/0.2 24/0.2 16/0.2 16/0.2 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25
NO. OF CORES
WEIGHT KG/KM
2 2 3 3 2 3 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5
36 45 44 55 52 54 59 70 85 110 69 82 105 130 95 120 150 180 145 180 220 265
OVERALL DIAMETER (MM) 5.4 5.8 5.6 6.1 6.3 6.3 6.8 7.2 7.7 8.5 7.2 7.6 8.5 9.1 8.2 8.9 10.0 11.0 9.9 10.8 11.3 12.8
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20/16 20/16 20/16 20/16 20/16 20S 20/16 20/16 20S 20S 20/16 20S 20S 20 20S 20S 20 20
Temperature limits: Fixed - -5 to +60°C. Flexing - +5 to +60°C. Bending radius: Fixed 2 x overall diameter. Flexing 6 x overall diameter. Core identification: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow or Brown, Black, Grey, Green/Yellow. 5 core - Blue, Brown, Black, Grey, Green/Yellow. As per Cenelec HD 308 four core is available in two alternative core identification methods. Should not be installed at temperatures below 0°C.
PVC INSULATED FLEXIBLE CORDS TYPE 218*Y & 318*Y (0.5MM2 TO 2.5MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
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PVC INSULATED HEAT RESISTING FLEXIBLE CORDS Plain annealed flexible copper conductors heat resisting PVC outer sheath. White 300/500 volts grade to BS6141. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE 3092Y/5 3093Y/5 3094Y/5 3092Y/75 3093Y/75 3094Y/75 3095Y/75 3092Y1 3093Y1 3094Y1 3092Y1/5 3093Y1/5 3094Y1/5 3092Y2/5 3093Y2/5 3094Y2/5
PVC INSULATED FLEXIBLE CORDS TYPE 309*Y (0.5MM2 TO 2.5MM2) AND ARTIC GRADE (1.5MM2 TO 4MM2)
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.5 0.5 0.5 0.75 0.75 0.75 0.75 1.0 1.0 1.0 1.5 1.5 1.5 2.5 2.5 2.5
16/0.20 16/0.20 16/0.20 24/0.20 24/0.20 24/0.20 24/0.20 32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25
NO. OF CORES
WEIGHT KG/KM
2 3 4 2 3 4 5 2 3 4 2 3 4 2 3 4
46 66 70 56 68 85 104 65 77 100 80 100 130 135 150 195
OVERALL DIAMETER (MM) 6.3 6.5 7.2 6.8 7.2 7.7 8.5 7.2 7.6 8.5 8.2 8.9 10.0 10.0 10.8 11.8
GLAND SIZE (MM) 20/16 20/16 20/16 20S 20S 20S 20S 20S 20S 20S 20S 20S 20 20S 20 20
Core identification: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow.
Temperature limits: Fixed - -5 to +90°C. Flexing - +5 to +90°C. Bending radius: Fixed - 2 x overall diameter. Flexing - 6 x overall diameter.
Should not be installed at temperatures below 0°C.
Current ratings, see page 129.
PVC INSULATED ARTIC GRADE FLEXIBLE CORDS 318*AG Plain annealed flexible copper conductors, low temperature PVC insulation, low temperature PVC outer sheath. Blue or Yellow. 300/500 volts grade to BS7919 table 44 and BS6500. Flame propagation to BS4066 PTI and IEC332PTI. CCC CODE 3183AG1/5 3184AG1/5 3183AG2/5 3184AG2/5 3183AG4
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 2.5 2.5 4
30/0.25 30/0.25 50/0.25 50/0.25 56/0.30
Temperature limits: Flexing - 40 to + 70°C Bending radius: 6 x overall diameter.
NO. OF CORES
WEIGHT KG/KM
3 4 3 4 3
90 130 180 220 240
OVERALL DIAMETER (MM) 8.20 9.55 10.15 11.30 11.40
GLAND SIZE (MM) 20S 20S 20S 20 20
Core identification: 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow.
Current ratings, see page 129.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - 309*Y + ARTIC GRADE
FLEXIBLE CABLES
54
FLEXIBLE CABLES - 318*B Plain annealed copper conductors, Low smoke and zero halogen (LSZH) insulated, low smoke and zero halogen (LSZH) outer sheath. Black or white. 300/500 volts grade (Generally to BS6500) flame propagation to BS4066 PT1 and IEC 332 PT1 Harmonised code HO5 ZIZI-F. CCC CODE 3182B/75 3183B/75 3184B/75 3185B/75 3182B1 3183B1 3184B1 3185B1 3182B1/5 3183B1/5 3184B1/5 3185B1/5 3182B2/5 3183B2/5 3184B2/5 3185B2/5
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 1.00 1.00 1.00 1.0 1.5 1.5 1.5 1.5 2.5 2.5 1.5 2.5
24/0.2 24/0.2 24/0.2 24/0.2 32/0.2 32/0.2 32/0.2 32/0.2 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25
NO. OF CORES
WEIGHT KG/KM
2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5
59 70 85 110 69 82 105 130 95 120 150 180 145 180 220 265
OVERALL DIAMETER (MM) 6.8 7.2 7.7 8.5 7.2 7.6 8.5 9.1 8.2 8.9 10 11 9.9 10.8 11.3 12.8
GLAND SIZE (MM) 20/16 20/16 20/16 20S 20/16 20/16 20S 20S 20/16 20S 20S 20 20S 20S 20 20
Temperature limits: -15 to +70°c Bending radius: Fixed 4x overall diameter Flexing 6x overall diameter Core identification: 2 core - Brown, Blue. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow or Brown, Black, Grey, Green/Yellow. 5 core - Blue, Brown, Black, Grey, Green/Yellow. As per Cenelec HD 308, four core is available in two alternative core identification methods. Should not be installed at temperatures below 0°C.
LOW SMOKE ZERO HALOGEN FLEXIBLE CORDS TYPE 318*B (0.75MM2 TO 2.5MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
55
Plain annealed flexible copper conductors, PVC insulated, PVC sheathed. Grey. 300/500 volts grade, generally to BS6500 and VDE 0250. CCC CODE YY2X/75 YY3X/75 YY4X/75 YY5X/75 YY7X/75 YY12X/75 YY18X/75 YY25X/75 YY34X/75 YY50X/75 YY65X/75 YY2X1 YY3X1 YY4X1 YY5X1 YY7X1 YY12X1 YY18X1 YY25X1 YY34X1 YY41X1 YY50X1 YY65X1 YY2X1/5 YY3X1/5 YY4X1/5 YY5X1/5 YY7X1/5 YY8X1/5 YY10X1/5 YY12X1/5 YY18X1/5 YY25X1/5 YY34X1/5 YY50X1/5 YY65X1/5
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25
Temperature limits: -5 to +70°C. Bending radius: Static - 6 x overall diameter. Flexing - 15 x overall diameter. Core identification: 2 core - Black with White numbers. 3 core and above - Black with White numbers plus Green/Yellow. Should not be installed at temperatures below -5°C.
NO. OF CORES
WEIGHT KG/KM
2 3 4 5 7 12 18 25 34 50 65 2 3 4 5 7 12 18 25 34 41 50 65 2 3 4 5 7 8 10 12 18 25 34 50 65
53 63 76 93 116 194 278 379 516 734 912 60 73 89 109 137 229 331 452 615 770 879 1171 77 95 117 144 183 232 265 307 461 627 850 1212 1602
OVERALL DIAMETER (MM) 6.0 6.3 6.9 7.5 8.2 11.1 13.0 15.9 18.2 21.7 24.3 6.2 6.5 7.1 7.8 8.5 11.5 13.5 16.5 18.9 21.0 22.5 26.5 6.8 7.2 7.8 8.6 9.4 12.5 12.4 12.8 15.4 18.8 21.4 25.4 29.5
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20/16 20S 20 25 25 32 32 20/16 20/16 20/16 20/16 20S 20 25 25 25 32 32 40 20/16 20/16 20/16 20S 20S 20 20 20 25 25 32 40 40
Also available with coloured cores as follows: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow or Brown, Black, Grey, Green/Yellow. 5 core - Blue, Brown, Black, Grey, Green/Yellow. As per Cenelec HD 308, four core cable is available in 2 alternative identification methods.
PVC INSULATED FLEXIBLE POWER AND CONTROL CABLE TYPE “YY” (0.75MM2 TO 1.5MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - TYPE YY
FLEXIBLE CABLES
56
FLEXIBLE CABLES - TYPE YY CCC CODE YY2X2/5 YY3X2/5 YY4X2/5 YY5X2/5 YY7X2/5 YY8X2/5 YY12X2/5 YY18X2/5 YY25X2/5 YY34X2/5 YY3X4 YY4X4 YY5X4 YY7X4 YY3X6 YY4X6 YY5X6 YY7X6 YY3X10 YY4X10 YY5X10 YY3X16 YY4X16 YY5X16 YY3X25 YY4X25 YY5X25 YY4X35 YY5X35 YY4X50
CONDUCTOR STRANDING SIZE (MM2) (MM) 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 10.0 10.0 10.0 16.0 16.0 16.0 25.0 25.0 25.0 35.0 35.0 50.0
50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 56/0.30 56/0.30 56/0.30 56/0.30 84/0.30 84/0.30 84/0.30 84/0.30 80/0.40 80/0.40 80/0.40 126/0.40 126/0.40 126/0.40 196/0.40 196/0.40 196/0.40 276/0.40 276/0.40 396/0.40
Temperature limits: -5 to +70°C. Bending radius: Static - 6 x overall diameter. Flexing - 15 x overall diameter. Core identification: 2 core - Black with White numbers. 3 core and above - Black with White numbers plus Green/Yellow. Should not be installed at temperatures below -5°C.
NO. OF CORES
WEIGHT KG/KM
2 3 4 5 7 8 12 18 25 34 3 4 5 7 3 4 5 7 3 4 5 3 4 5 3 4 5 4 5 4
114 143 177 229 293 333 488 729 989 1338 230 289 357 457 326 480 583 782 610 737 914 812 1087 1370 900 960 1200 1344 1680 1920
OVERALL DIAMETER (MM) 8.0 8.5 9.3 10.6 11.6 13.5 15.7 18.8 22.9 26.0 11.6 12.0 13.2 14.4 13.2 14.4 16.6 18.6 16.7 18.8 20.9 18.5 22.2 25.0 22.8 25.8 29.3 28.9 33.1 34.5
GLAND SIZE (MM) 20/16 20S 20S 20S 20 25 25 25 32 40 20 20 20 25 20 25 25 25 25 25 32 25 32 32 32 32 40 40 50S 50S
Also available with coloured cores as follows: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow or Brown, Black, Grey, Green/Yellow. 5 core - Blue, Brown, Black, Grey, Green/Yellow. As per Cenelec HD 308, four core cable is available in 2 alternative identification methods.
PVC INSULATED FLEXIBLE POWER AND CONTROL CABLE TYPE “YY” (2.5MM2 TO 50MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
57
Plain annealed flexible copper conductors, PVC insulated, extruded PVC bedding, galvanised steel wire braid armour, transparent PVC outer sheath. 300/500 volts grade generally to BS6500 and VDE 0250 class 5. CCC CODE SY2X/75 SY3X/75 SY4X/75 SY5X/75 SY7X/75 SY12X/75 SY18X/75 SY25X/75 SY34X/75 SY2X1 SY3X1 SY4X1 SY5X1 SY7X1 SY12X1 SY18X1 SY25X1 SY34X1 SY50X1 SY2X1/5 SY3X1/5 SY4X1/5 SY5X1/5 SY7X1/5 SY12X1/5 SY18X1/5 SY25X1/5 SY34X1/5 SY50X1/5 SY2X2/5 SY3X2/5 SY4X2/5 SY5X2/5 SY7X2/5 SY12X2/5 SY18X2/5 SY25X2/5 SY34X2/5
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25
Temperature limits: -5 to +70°C. Bending radius: Static - 10 x overall diameter. Flexing - 20 x overall diameter. Core identification: 2 core - Black with White numbers. 3 core and above - Black with White numbers plus Green/Yellow. Should not be installed at temperatures below -5°C.
NO. OF CORES
WEIGHT KG/KM
2 3 4 5 7 12 18 25 34 2 3 4 5 7 12 18 25 34 50 2 3 4 5 7 12 18 25 34 50 2 3 4 5 7 12 18 25 34
87 121 138 164 190 302 433 569 684 101 133 152 181 213 361 490 647 810 1112 114 159 189 220 273 460 633 882 1108 1583 143 218 267 334 425 738 1100 1450 1870
OVERALL DIAMETER (MM) 9.0 9.1 9.7 10.3 11.0 14.3 16.8 19.7 21.8 9.2 9.3 9.9 10.6 11.3 14.7 17.3 20.3 21.8 23.9 9.8 10.0 10.6 11.4 12.6 16.6 19.2 23.2 26.2 32.8 11.0 11.3 12.5 13.8 15.0 22.1 26.5 31.5 33.7
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20/16 20S 20 20 25 20/16 20/16 20/16 20/16 20/16 20S 20 20 25 25 20/16 20/16 20/16 20/16 20/16 20 20 25 25 32 20/16 20/16 20/16 20S 20S 25 25 32 32
Also available with coloured cores as follows: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow or Brown, Black, Grey, Green/Yellow. 5 core - Blue, Brown, Black, Grey, Green/Yellow. As per Cenelec HD 308, four core cable is available in 2 alternative identification methods.
PVC INSULATED BRAIDED FLEXIBLE CONTROL CABLE TYPE “SY” (0.75MM2 TO 2.5MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - TYPE SY
FLEXIBLE CABLES
58
FLEXIBLE CABLES - TYPE SY Plain annealed flexible copper conductors, PVC insulated, extruded PVC bedding, galvanised steel wire braid armour, transparent PVC outer sheath. 300/500 volts grade generally to BS6500 and VDE 0250 class 5. CCC CODE SY3X4 SY4X4 SY5X4 SY7X4 SY3X6 SY4X6 SY5X6 SY7X6 SY3X10 SY4X10 SY5X10 SY3X16 SY4X16 SY5X16 SY4X25 SY5X25 SY4X35 SY5X35 SY4X50 SY4X70 SY4X95
CONDUCTOR STRANDING SIZE (MM2) (MM) 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 10.0 10.0 10.0 16.0 16.0 16.0 25.0 25.0 35.0 35.0 50.0 70.0 95.0
56/0.30 56/0.30 56/0.30 56/0.30 84/0.30 84/0.30 84/0.30 84/0.30 80/0.40 80/0.40 80/0.40 126/0.40 126/0.40 126/0.40 196/0.40 196/0.40 276/0.40 276/0.40 396/0.40 356/0.50 485/0.50
NO. OF CORES
WEIGHT KG/KM
3 4 5 7 3 4 5 7 3 4 5 3 4 5 4 5 4 5 4 4 4
312 384 556 685 407 508 663 789 621 779 1157 857 1384 1567 2021 2464 2500 3185 3518 4810 6360
OVERALL DIAMETER (MM) 14.8 15.8 18.1 19.6 16.2 17.9 19.3 21.4 17.2 21.9 25.6 20.6 27.5 28.3 33.8 37.4 34.5 36.7 40.3 44.2 50.2
GLAND SIZE (MM) 20S 20 20 20 20 20 20 25 20 25 25 25 32 32 40 40 40 40 50S 50S 50
Temperature limits: -5 to +70°C. Bending radius: Static - 10 x overall diameter. Flexing - 20 x overall diameter. Core identification: 2 core - Black with White numbers. 3 core and above - Black with White numbers plus Green/Yellow. Should not be installed at temperatures below -5°C. Also available with coloured cores as follows: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow or Brown, Black, Grey, Green/Yellow. 5 core - Blue, Brown, Black, Grey, Green/Yellow. As per Cenelec HD 308, four core cable is available in 2 alternative identification methods.
PVC INSULATED BRAIDED FLEXIBLE CONTROL CABLE TYPE “SY” (4MM2 TO 95MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
59
Plain annealed flexible copper conductors, PVC insulated, mylar taped, tinned copper wire braid screen, PVC outer sheath. Grey. 300/500 volts grade generally to BS6500 and VDE 0250. CCC CODE CY2X/75 CY3X/75 CY4X/75 CY5X/75 CY7X/75 CY12X/75 CY18X/75 CY25X/75 CY2X1 CY3X1 CY4X1 CY5X1 CY7X1 CY12X1 CY18X1 CY25X1 CY34X1 CY2X1/5 CY3X1/5 CY4X1/5 CY5X1/5 CY7X1/5 CY12X1/5 CY18X1/5 CY25X1/5 CY34X1/5 CY42X1/5 CY2X2/5 CY3X2/5 CY4X2/5 CY5X2/5 CY7X2/5 CY12X2/5 CY2X4 CY3X4 CY4X4 CY5X4 CY4X6 CY4X10 CY4X16
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 6.0 10.0 16.0
24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 56/0.30 56/0.30 56/0.30 56/0.30 84/0.30 80/0.40 126/0.40
Temperature limits: Static - -20 to +80°C. Flexing - -5 to +70°C. Bending radius: Static - 6 x overall diameter. Flexing - 15 x overall diameter. Core identification: 2 core - Black with White numbers. 3 core and above - Black with White numbers plus Green/Yellow.
PVC INSULATED BRAID SCREENED FLEXIBLE POWER AND CONTROL CABLETYPE “CY” (0.75MM2 TO 16MM2)
Should not be installed at temperatures below -5°C.
NO. OF CORES
WEIGHT KG/KM
2 3 4 5 7 12 18 25 2 3 4 5 7 12 18 25 34 2 3 4 5 7 12 18 25 34 42 2 3 4 5 7 12 2 3 4 5 4 4 4
55 77 92 121 145 225 328 430 78 87 115 136 166 271 381 532 735 86 118 142 171 217 354 534 704 896 1133 140 164 206 252 327 557 206 269 305 396 411 783 1250
OVERALL DIAMETER (MM) 6.5 7.0 7.6 8.6 9.3 11.8 14.1 16.8 7.1 7.2 8.2 8.9 9.6 12.6 14.6 17.8 21.1 7.5 8.3 8.9 9.7 10.5 13.9 16.7 19.7 22.4 23.9 8.1 9.6 10.4 11.3 12.7 17.0 11.7 12.4 12.7 14.9 14.4 16.2 22.9
GLAND SIZE (MM) 20S 20S 20S 20S 20S 20 25 25 20S 20S 20S 20S 20S 20 25 25 32 20S 20S 20S 20S 20 25 25 32 32 32 20/16 20S 20S 20 20 25 20 20 20 25 25 25 25
Also available with coloured cores as follows: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow or Brown, Black, Grey, Green/Yellow. 5 core - Blue, Brown, Black, Grey, Green/Yellow. As per Cenelec HD 308, four core cable is available in 2 alternative identification methods.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - TYPE CY
FLEXIBLE CABLES
60
FLEXIBLE CABLES - TYPE YY, CY LSZH Plain annealed flexible copper conductors, low smoke and zero halogen (LSZH) insulated, low smoke and zero halogen (LSZH) sheathed. Grey. 300/500 volts grade, generally to BS6500 and VDE 0250. CCC CODE YY2X/75LSF YY3X/75LSF YY4X/75LSF YY5X/75LSF YY2X1LSF YY3X1LSF YY4X1LSF YY5X1LSF YY2X1/5LSF YY3X1/5LSF YY4X1/5LSF YY5X1/5LSF YY7X1/5LSF YY12X1/5LSF YY18X1/5LSF YY25X1/5LSF YY34X1/5LSF YY2X2/5LSF YY3X2/5LSF YY4X2/5LSF YY5X2/5LSF YY3X4LSF YY3X6LSF YY3X10LSF YY3X16LSF YY3X25LSF
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 4.0 6.0 10.0 16.0 25.0
24/0.20 24/0.20 24/0.20 24/0.20 32/0.20 32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25 56/0.30 84/0.30 80/0.40 126/0.40 196/0.40
NO. OF CORES
WEIGHT KG/KM
2 3 4 5 2 3 4 5 2 3 4 5 7 12 18 25 34 2 3 4 5 3 3 3 3 3
53 63 76 93 60 73 89 109 77 95 117 144 183 307 461 627 850 114 143 177 229 230 326 610 812 900
OVERALL DIAMETER (MM) 6.0 6.3 6.9 7.5 6.2 6.5 7.1 7.8 6.80 7.20 7.80 8.60 9.40 12.80 15.40 18.80 21.40 8.00 8.50 9.30 10.60 11.60 13.2 16.7 18.5 22.8
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20/16 20/16 20/16 20/16 20/16 20/16 20/16 20S 20S 20 25 25 32 20/16 20S 20S 20S 20 20 25 25 32
Core identification: 2 Core - Black with white numbers 3 Core and above Black with white numbers plus Green/Yellow
Temperature limits: -5 to +70°C Bending radius: Static 6 x Overall Diameter
Should not be installed at temperatures below -5°C.
Flexing: 15 x Overall Diameter
Plain annealed flexible copper conductors, low smoke and zero halogen (LSZH) insulated, mylar taped, tinned copper wire braid, low smoke and zero halogen (LSZH) outer sheath. Grey. 300/500 volts grade, generally to BS6500 and VDE 0250. CCC CODE CY2X/75LSF CY3X/75LSF CY4X/75LSF CY5X/75LSF CY2X1/5LSF CY3X1/5LSF CY4X1/5LSF CY5X1/5LSF
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 1.5 1.5 1.5 1.5
24/0.20 24/0.20 24/0.20 24/0.20 30/0.25 30/0.25 30/0.25 30/0.25
WEIGHT KG/KM
2 3 4 5 2 3 4 5
55 77 92 121 86 118 142 171
OVERALL DIAMETER (MM) 6.50 7.00 7.60 8.6 7.50 8.30 8.90 9.70
GLAND SIZE (MM) 20S 20S 20S 20S 20S 20S 20S 20S
Temperature limits: -5 to 70°C
Should not be installed at temperatures below -5°C.
Bending radius: Static 6 x Overall Diameter
Also available with coloured cores as follows: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Blue, Brown, Black, Green/Yellow or Brown, Black, Grey, Green/Yellow. 5 core - Blue, Brown, Black, Grey, Green/Yellow.
Flexible: 15 x Overall Diameter
LSOH SHEATHED FLEXIBLE POWER AND CONTROL CABLE TYPE ‘YY’ + ‘CY’ (1.5MM2 TO 4.0MM2)
NO. OF CORES
Core identification: 2 Core - Black with White numbers 3 Core and above Black with White numbers plus Green/Yellow
As per Cenelec HD 308, four core cable is available in 2 alternative identification methods.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
61
Plain annealed stranded circular copper conductors, circular high temperature PVC outer sheath. UL & CSA approved also to BS6231. 600/1000 volts grade. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
TRI0/5 TRI/75 TRI1 TRI1/5 TRI2/5 TRI4 TRI6 TRI10 TRI16 TRI25 TRI35 TRI50 TRI70 TRI95 TRI120 BI150 BI185 BI240 BI300 BI400
0.5 0.75 1.0 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150 185 240 300 400
16/0.20 24/0.20 32/0.20 30/0.25 50/0.25 56/0.30 84/0.30 80/0.40 126/0.40 196/0.40 276/0.40 396/0.40 360/0.50 475/0.50 608/0.50 756/0.50 925/0.50 1221/0.50 1525/0.50 2013/0.50
12 15 18 23 34 50 71 123 207 303 412 607 837 1079 1280 1619 1948 2518 3112 4051
OVERALL DIAMETER (MM) 2.7 2.9 3.1 3.3 3.7 4.3 4.9 6.3 9.0 10.4 11.9 14.7 16.8 18.8 19.9 22.9 24.1 28.6 32.2 36
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20/16 20S 20S 20 25 25 25 32 32 32 40 50S 50
Temperature limits: -30 to +105°C. Should not be installed at temperatures below 0°C. Standard colours available: 0.5mm2 - 2.5mm2 - Brown, Black, Grey, Blue, Green/Yellow, Red, Yellow, White, Orange, Pink, Violet. 4.0mm2 - 16mm2 - Brown, Black, Grey, Blue, Green/Yellow, Red, Yellow, White. 25.0mm2 - 120mm2 - Brown, Black, Grey, Blue, Green/Yellow, Red, Yellow. 150-400 - Black. Current ratings on page 143.
TRI-RATED SWITCHGEAR AND CONTROL PANEL WIRE (0.5MM2 TO 400MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - TRIRATED
FLEXIBLE CABLES
62
FLEXIBLE CABLES - 6381Y Flexible tinned annealed copper conductor, PVC insulated PVC sheathed, 450/750 volts, generally to BS6004 & IEC60502. Flame propogation to BS4066 PT1 & IEC332 PT1. CCC CODE 6381Y6 6381Y10 6381Y16 6381Y25 6381Y35 6381Y50 6381Y70 6381Y95 6381Y120 6381Y150 6381Y185 6381Y240 6381Y300 6381Y400
CONDUCTOR STRANDING SIZE (MM2) (MM) 6.0 10.00 16.0 25.0 35.0 50.0 70.0 95.0 120.0 150.0 185.0 240.0 300.0 400.0
NO. OF CORES
WEIGHT KG/KM
1 1 1 1 1 1 1 1 1 1 1 1 1 1
105 151 208 303 401 560 748 990 1233 1528 1857 2419 3032 3937
84/0.30 80/0.40 126/0.40 196/0.40 276/0.40 396/0.40 360/0.50 475/0.50 608/0.50 756/0.50 925/0.50 1221/0.50 1525/0.50 2013/0.50
OVERALL DIAMETER (MM) 7.7 8.8 9.9 11.4 12.7 14.6 16.1 18.6 20.2 22.5 25.1 28.3 31.2 35.4
GLAND SIZE (MM) 20/16 20S 20S 20 20 25 25 25 32 32 32 40 40 50S
Temperature limits: -15 to +70°C. Bending radius: Up to 50mm 3 x overall diameter. Over 70mm 5 x overall diameter. Standard core colours available: Black, grey. blue, brown, green/yellow. Should not be installed at temperatures below 0°C. Current ratings, see page 128.
PVC INSULATED PVC SHEATHED FLEXIBLE CABLE (6MM2 TO 400MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
63
Tinned annealed flexible copper conductors, ethylene propylene rubber (EPR) insulated, chlorosulphonated polyethylene (CSP) outer sheath. 300/500 volts grade to BS6500. Black or White. Flame propagation to BS4066 PT1 and IEC 332 PT1. Heat and oil resistant and flame retardant (HOFR).
CCC CODE 3182TQ/75 3183TQ/75 3184TQ/75 3182TQ1 3183TQ1 3184TQ1 3181TQ1/5 3182TQ1/5 3183TQ1/5 3184TQ1/5 3185TQ1/5 3186TQ1/5 3187TQ1/5 3180/12TQ1/5 3180/16TQ1/5 3180/20TQ1/5 3180/27TQ1/5 3180/37TQ1/5 3181TQ2/5 3182TQ2/5 3183TQ2/5 3184TQ2/5 3185TQ2/5 3187TQ2/5 3180/12TQ2/5 3180/16TQ2/5 3180/20TQ2/5 3180/27TQ2/5 3180/37TQ2/5
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
24/0.20 24/0.20 24/0.20 32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25
NO. OF CORES
WEIGHT KG/KM
2 3 4 2 3 4 1 2 3 4 5 6 7 12 16 20 27 37 1 2 3 4 5 7 12 16 20 27 37
58 72 86 80 90 110 38 115 135 170 200 335 366 410 570 710 920 1260 41 160 195 245 300 424 600 780 1050 1390 1720
MEAN OVERALL DIAMETER (MM) LOWER LIMIT UPPER LIMIT 5.7 7.4 6.2 8.1 6.8 8.8 6.1 8.0 6.5 8.5 7.1 9.3 5.7 7.1 7.6 9.8 8.0 10.4 9.0 11.6 11.2 14.4 13.4 17.2 14.6 18.2 17.6 22.4 19.8 24.3 21.4 26.7 25.3 30.0 29.0 34.2 6.3 7.9 9.0 11.6 9.6 12.4 10.7 13.8 13.3 17.0 17.2 21.0 20.6 26.2 23.8 28.4 26.4 31.2 30.1 35.4 35.0 40.9
Temperature limits: -25 to +90°C. Bending radius: Fixed - 6 x overall diameter. Flexing - 15 x overall diameter. Core identification: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Grey, Black, Brown, Green/Yellow. 5 core - Grey, Black, Brown, Blue, Green/Yellow. 6 core and above - Black with White numbers plus Green/Yellow. Should not be installed at temperatures below -25°C.
EPR INSULATED HOFR SHEATHED FLEXIBLE POWER AND CONTROL CABLE (0.75MM2 TO 2.5MM2)
Current ratings, see page 133.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - 318*TQ EPR, CSP
FLEXIBLE CABLES
64
FLEXIBLE CABLES - 638*TQ EPR, CSP Tinned annealed flexible copper conductors, ethylene propylene rubber (EPR) insulated, chlorosulphonated polyethylene (CSP) outer sheath. Black. 450/750 volts grade to BS7919. Heat and oil resistant and flame retardant (HOFR). Flame propagation to BS4066 PT1 and IEC 322 PT1.
CCC CODE 6381TQ4 6382TQ4 6383TQ4 6384TQ4 6385TQ4 6387TQ4 6380/12TQ4
CONDUCTOR STRANDING SIZE (MM2) (MM) 4.0 4.0 4.0 4.0 4.0 4.0 4.0
56/0.30 56/0.30 56/0.30 56/0.30 56/0.30 56/0.30 56/0.30
NO. OF CORES
WEIGHT KG/KM
1 2 3 4 5 7 12
105 275 335 420 515 773 1183
MEAN OVERALL DIAMETER (MM) LOWER LIMIT UPPER LIMIT 7.2 9.0 11.8 15.1 12.7 16.2 14.0 17.9 15.6 19.9 19.8 24.4 24.4 30.9
Temperature limits: -25 to +90°C. Bending radius: Fixed - 6 x overall diameter. Flexing - 7 x overall diameter. Core identification: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Grey, Black, Brown, Green/Yellow. 5 core - Grey, Black, Brown, Blue, Green/Yellow. 6 core and above - Black with White numbers plus Green/Yellow. Current ratings, see page 142.
EPR INSULATED HEAVY DUTY HOFR SHEATHED FLEXIBLE MAINS CABLE (4MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
65
Tinned annealed flexible copper conductors, ethylene propylene rubber (EPR) insulated, chlorosulphonated polyethylene (CSP) outer sheath. Black. 450/750 volts grade to BS7919. Heat and oil resistant and flame retardant (HOFR). Flame propagation to BS4066 PT1 and IEC 322 PT1.
CCC CODE
EPR INSULATED HOFR SHEATHED POWER AND CONTROL CABLE (6MM2 TO 630MM2)
6381TQ6 6382TQ6 6383TQ6 6384TQ6 6385TQ6 6387TQ6 6388TQ6 6381TQ10 6382TQ10 6383TQ10 6384TQ10 6385TQ10 6381TQ16 6382TQ16 6383TQ16 6384TQ16 6385TQ16 6381TQ25 6382TQ25 6383TQ25 6384TQ25 6385TQ25 6381TQ35 6382TQ35 6383TQ35 6384TQ35 6385TQ35 6381TQ50 6383TQ50 6384TQ50 6385TQ50 6381TQ70 6383TQ70 6384TQ70 6385TQ70 6381TQ95 6383TQ95 6384TQ95 6385TQ95 6381TQ120 6383TQ120 6384TQ120 6385TQ120 6381TQ150 6383TQ150 6384TQ150 6381TQ185 6383TQ185 6384TQ185 6381TQ240 6383TQ240 6384TQ240 6381TQ300 6383TQ300 6384TQ300 6381TQ400 6381TQ500 6381TQ630
CONDUCTOR STRANDING SIZE (MM2) (MM) 6 6 6 6 6 6 6 10 10 10 10 10 16 16 16 16 16 25 25 25 25 25 35 35 35 35 35 50 50 50 50 70 70 70 70 95 95 95 95 120 120 120 120 150 150 150 185 185 185 240 240 240 300 300 300 400 500 630
84/0.30 84/0.30 84/0.30 84/0.30 84/0.30 84/0.30 84/0.30 80/0.40 80/0.40 80/0.40 80/0.40 80/0.40 126/0.40 126/0.40 126/0.40 126/0.40 126/0.40 196/0.40 196/0.40 196/0.40 196/0.40 196/0.40 276/0.40 276/0.40 276/0.40 276/0.40 276/0.40 396/0.40 396/0.40 396/0.40 396/0.40 360/0.50 360/0.50 360/0.50 360/0.50 475/0.50 475/0.50 475/0.50 475/0.50 608/0.50 608/0.50 608/0.50 608/0.50 756/0.50 756/0.50 756/0.50 925/0.50 925/0.50 925/0.50 1221/0.50 1221/0.50 1221/0.50 1525/0.50 1525/0.50 1525/0.50 2013/0.50 1769/0.60 2257/0.60
Temperature limits: -25 to +90°C. Bending radius: Fixed - 5 x overall diameter. Flexing - 7 x overall diameter. Core identification: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow.
NO. OF CORES
WEIGHT KG/KM
1 2 3 4 5 7 8 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 3 4 5 1 3 4 5 1 3 4 5 1 3 4 5 1 3 4 1 3 4 1 3 4 1 3 4 1 1 1
130 370 450 565 690 904 1040 200 690 835 1020 1240 275 910 1120 1380 1695 400 1290 1600 2140 2470 520 1308 2080 2610 3187 730 2890 3650 4450 980 3850 4880 5938 1270 4970 6390 7924 1570 6350 7750 7542 1960 7700 9780 2380 9350 11900 3100 12000 15330 3790 14910 19030 4880 6070 7460
MEAN OVERALL DIAMETER (MM) LOWER LIMIT UPPER LIMIT 7.9 9.8 13.1 16.8 14.1 18.0 15.7 20.0 17.5 22.9 21.6 26.9 25.2 29.6 9.5 11.9 17.7 22.6 19.1 24.2 20.9 26.5 22.9 29.1 10.8 13.4 20.2 25.7 21.8 27.6 23.8 30.1 26.4 33.3 12.7 15.8 24.3 30.7 26.1 33.0 28.9 36.6 32.0 40.4 14.3 17.9 26.4 31.5 29.3 37.1 32.5 41.1 34.0 43.0 16.5 20.6 34.1 42.9 37.7 47.5 39.03 49.18 18.6 23.3 38.4 48.3 42.7 54.0 48.5 55.0 20.8 26.0 43.3 54.0 48.4 61.0 54.0 64.5 22.8 28.6 47.4 60.0 53.0 66.0 57.9 58.5 25.2 31.4 52.0 66.0 58.0 73.0 27.6 34.4 57.0 72.0 64.0 80.0 30.6 38.3 65.0 82.0 72.0 91.0 33.5 41.9 72.0 90.0 80.0 101.0 37.4 46.8 41.3 52.0 45.5 56.5
4 core - Grey, Black, Brown, Green/Yellow. 5 core - Grey, Black, Brown, Blue, Green/Yellow. 6 core and above - Black with White numbers plus Green/Yellow. Should not be installed at temperatures below -25°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - 638*TQ EPR,CSP
FLEXIBLE CABLES
66
FLEXIBLE CABLES - HO7RNF Plain annealed flexible copper conductors, rubber insulated, heavy duty polychloroprene (PCP) outer sheath 450/750 volts grade. Black. Harmonized code type HO7RN-F. CCC CODE 3182P1 3183P1 3184P1 3182P1/5 3183P1/5 3184P1/5 3185P1/5 3187P1/5 3180/12P1/5 3182P2/5 3183P2/5 3184P2/5 3185P2/5 3187P2/5 3180/12P2/5 3182P4 3183P4 3184P4 3185P4 6382P6 6383P6 6384P6 6385P6 6381P10 6382P10 6383P10 6384P10 6385P10 6381P16 6382P16 6383P16 6384P16 6385P16 6381P25 6382P25 6383P25 6384P25 6385P25 6381P35 6383P35 6384P35 6385P35 6381P50 6383P50 6384P50 6381P70 6383P70 6384P70 6385P70 6381P95 6384P95 6381P120 6381P150 6381P185 6381P240 6381P300 6381P400
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 10 10 10 10 10 16 16 16 16 16 25 25 25 25 25 35 35 35 35 50 50 50 70 70 70 70 95 95 120 150 185 240 300 400
32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25 56/0.30 56/0.30 56/0.30 56/0.30 84/0.30 84/0.30 84/0.30 84/0.30 80/0.40 80/0.40 80/0.40 80/0.40 80/0.40 126/0.40 126/0.40 126/0.40 126/0.40 126/0.40 196/0.40 196/0.40 196/0.40 196/0.40 196/0.40 276/0.40 276/0.40 276/0.40 276/0.40 396/0.40 396/0.40 396/0.40 360/0.50 360/0.50 360/0.50 360/0.50 475/0.50 475/0.50 608/0.50 756/0.50 925/0.50 1221/0.50 1525/0.50 2257/0.60
Temperature limits: -25 to +85°C.
RUBBER INSULATED NEOPRENE SHEATHED FLEXIBLE POWER CABLE (1.5MM2 TO 300MM2)
Bending radius: Static - 6 x overall diameter. Flexing - 15 x overall diameter. Core identification: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow.
NO. OF CORES
WEIGHT KG/KM
2 3 4 2 3 4 5 7 12 2 3 4 5 7 12 2 3 4 5 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 3 4 5 1 3 4 1 3 4 5 1 4 1 1 1 1 1 1
95 115 140 132 165 200 240 385 520 193 235 290 345 520 810 275 320 395 485 350 495 610 760 230 640 880 1060 1300 320 850 1090 1345 1680 450 1210 1394 1995 2470 605 1850 2645 2930 825 2890 3635 1090 3850 4830 5938 1405 6320 1745 1824 2202 2847 3495 7460
MEAN OVERALL DIAMETER (MM) LOWER LIMIT UPPER LIMIT 6.1 8.0 6.5 8.5 7.1 9.3 7.6 9.8 8.0 10.4 9.0 11.6 11.2 14.4 14.6 18.2 17.6 22.4 9.0 11.6 9.6 12.4 10.7 13.8 13.3 17.0 17.2 21.0 20.6 26.2 11.8 15.1 12.7 16.2 14.0 17.9 15.6 19.9 13.1 16.8 14.1 18.0 15.7 20.0 17.5 22.9 9.5 11.9 17.7 22.6 19.1 24.2 20.9 26.5 22.9 29.1 10.8 13.4 20.2 25.7 21.8 27.6 23.8 30.1 26.4 33.3 12.7 15.8 24.3 30.7 26.1 33.0 28.9 36.6 32.0 40.4 14.3 17.9 29.3 37.1 32.5 41.1 34.0 43.0 16.5 20.6 34.1 42.9 37.7 47.5 18.6 23.3 38.4 48.3 42.7 54.0 48.5 55.0 20.8 26.0 48.5 61.0 22.8 28.6 25.2 31.4 27.6 34.4 30.6 38.3 33.5 41.9 45.5 56.5
4 core - Grey, Black, Brown, Green/Yellow. 5 core - Grey, Black, Brown, Blue, Green/Yellow. 6 core and above - Black with White numbers plus Green/Yellow. Should not be installed at temperatures below 0°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
67
BRAIDED Flexible tinned annealed copper conductors, ethylene propylene rubber insulated, chlorosulphonated polyethylene bedding (CSP), tinned copper wire braid screen, chlorosulphonated polyethylene (CSP) outer sheath. 300/500 volts grade to BS6500/75 and 450/750 Volts grade to BS6007/75 (where applicable). Black. Flame propogation to BS 4066 PT1 and IEC 332 PT1. Heat and oil resistant and flame retardant (HOFR). CCC CODE 3802TQ1 3803TQ1 3804TQ1 3802TQ1/5 3803TQ1/5 3804TQ1/5 3802TQ2/5 3803TQ2/5 3804TQ2/5 3803TQ4 3804TQ4 6803TQ6 6804TQ6 6803TQ10 6804TQ10 6803TQ16 6804TQ16
EPR INSULATED BRAIDED SCREEN FLEXIBLE MAINS AND CONTROL CABLE (1.0MM2 TO 16MM2) EPR INSULATED TOUGH RUBBER SHEATH (0.75MM2 TO 2.5MM2)
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.0 1.0 1.0 1.5 1.5 1.5 2.5 2.5 2.5 4.0 4.0 6.0 6.0 10.0 10.0 16.0 16.0
32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 56/0.30 56/0.30 84/0.30 84/0.30 90/0.40 90/0.40 126/0.40 126/0.40
NO. OF CORES
WEIGHT KG/KM
2 3 4 2 3 4 2 3 4 3 4 3 4 3 4 3 4
170 200 230 225 270 320 300 350 420 715 865 973 1166 1592 1878 1992 2452
OVERALL DIAMETER (MM) 11.1 11.4 12.1 12.3 13.1 14.2 14.8 15.6 17.0 21.3 23.6 24.8 27.1 30.7 33.3 33.8 37.2
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20S 20S 20S 20 20 25 25 25 32 32 40 40 40
Temperature limits: -25 to +90°C.
4 core - Grey, Black, Brown, Blue, Green/Yellow.
Bending radius: 8 x overall diameter.
Should not be installed at temperatures below 0°C.
Core identification: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow.
Current ratings, see page 140 & 141.
WITHOUT BRAID Flexible tinned annealed copper conductors, ethylene propylene rubber insulated, tough rubber sheath. Black. 300/500 volts grade to BS6500 and BS7919. CCC CODE 3182/75 3183/75 3184/75 31821 31831 31841 31821/5 31831/5 31841/5 31851/5 31822/5 31832/5 31842/5 31852/5
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 1.0 1.0 1.0 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5
Temperature limits: +60°C. Bending radius: 6 x overall diameter.
24/0.20 24/0.20 24/0.20 30/0.20 30/0.20 30/0.20 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25
NO. OF CORES
WEIGHT KG/KM
2 3 4 2 3 4 2 3 4 5 2 3 4 5
63 78 94 77 90 110 115 135 170 195 165 195 245 290
OVERALL DIAMETER (MM) 6.6 7.2 7.8 7.1 7.5 8.2 8.7 9.2 9.8 10.3 10.3 11.0 11.9 12.3
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20/16 20/16 20S 20S 20S 20S 20S 20S 20 20
3 core - Blue, Brown, Green/Yellow. 4 core - Grey, Black, Brown, Green/Yellow. 5 core - Grey, Black, Brown, Blue, Green/Yellow.
Core identification: 2 core - Blue, Brown. Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
TOUGH RUBBER SHEATH FLEXIBLE CORDS
FLEXIBLE CABLES
68
FLEXIBLE CABLES - COIL LEAD Flexible tinned annealed copper conductors composite ethylene propylene rubber chlorosulphonated polyethylene (EPR-CSP) insulation to BS6195/69 Type 4. A. 300/500 volts grade C. 600/1000 volts grade D. 1900/3300 volts grade
E. 3800/6600 volts grade F. 6350/11000 volts grade
CONDUCTOR
CCC CODE
SIZE (MM2)
STRANDING (MM2)
TYPE 4 1/5 TYPE 4 2/5 TYPE 4 4 TYPE 4 6 TYPE 4 10 TYPE 4 16 TYPE 4 25 TYPE 4 35 TYPE 4 50 TYPE 4 70 TYPE 4 95 TYPE 4 120 TYPE 4 150 TYPE 4 185 TYPE 4 240 TYPE 4 300 TYPE 4 400
0.5 0.75 1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400
16/0.20 24/0.20 32/0.20 30/0.25 50/0.25 56/0.30 84/0.30 80/0.40 126/0.40 196/0.40 276/0.40 396/0.40 360/0.50 475/0.50 608/0.50 756/0.50 925/0.50 1221/0.50 1525/0.50 2013/0.50
CCC CODE
TYPE 4 1/5 TYPE 4 2/5 TYPE 4 4 TYPE 4 6 TYPE 4 10 TYPE 4 16 TYPE 4 25 TYPE 4 35 TYPE 4 50 TYPE 4 70 TYPE 4 95 TYPE 4 120 TYPE 4 150 TYPE 4 185 TYPE 4 240 TYPE 4 300 TYPE 4 400
MINIMUM OVERALL DIAMETER WEIGHT VOLTAGE CATEGORY VOLTAGE CATEGORY A C D E F A C D E (MM) (MM) (MM) (MM) (MM) KG/KM KG/KM KG/KM KG/KM 3.3 4.5 12 17 3.5 4.7 16 21 3.7 4.9 19 24 4.0 5.2 25 30 4.6 5.6 8.5 37 41 76 5.4 6.3 57 66 6.5 7.5 80 93 7.9 8.5 130 136 9.6 12.4 17.2 22.9 206 255 384 11.4 13.8 18.6 24.1 300 351 495 12.8 15.2 20.0 25.5 406 458 613 14.8 17.1 21.1 27.3 573 616 796 17.2 19.2 24.2 29.4 793 820 1020 19.7 22.0 26.3 31.5 1028 1097 1287 21.9 23.5 27.8 33.3 1285 1340 1542 24.1 25.5 29.8 35.3 1562 1635 1853 26.3 27.5 32.1 37.3 1914 1973 2225 29.3 30.5 35.1 40.3 2431 2504 2782 33.0 33.8 3024 3098 37.4 37.8 3948 4045 -
Temperature limits: -20 to +90°C.
EPR INSULATED FLEXIBLE COIL LEAD (0.5MM2 TO 400MM2)
RADIAL THICKNESS OF INSULATION VOLTAGE CATEGORY MAX APPROX. A C D E F DIA. OF DIA. OF (MM) (MM) (MM) (MM) (MM) WIRES COND. (MM) (MM) 0.21 0.93 0.8 1.4 0.21 1.14 0.8 1.4 0.21 1.32 0.8 1.4 0.26 1.60 0.8 1.4 0.26 2.00 0.9 1.4 2.8 0.31 2.6 1.0 1.4 0.31 3.6 1.0 1.5 0.41 4.6 1.2 1.5 0.41 5.7 1.5 2.8 5.0 7.6 0.41 7.1 1.6 2.8 5.0 7.6 0.41 8.5 1.6 2.8 5.0 7.6 0.41 10.3 1.7 2.8 5.0 7.6 0.51 12.4 1.8 2.8 5.0 7.6 0.51 14.5 2.0 3.0 5.0 7.6 0.51 16.0 2.2 3.0 5.0 7.6 0.51 18.0 2.3 3.0 5.0 7.6 0.51 20.0 2.4 3.0 5.0 7.6 0.51 23.0 2.4 3.0 5.0 7.6 0.51 26.0 2.6 3.0 0.51 30.0 2.8 3.0 -
F KG/KM 566 680 810 997 1237 1520 1804 2131 2503 3081 -
Should not be installed at temperatures below -25°C.
Bending radius: 6 x overall diameter.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
69
Tinned annealed flexible circular copper conductors, ethylene propylene rubber (EPR) insulated, chlorosulphonated polyethylene (CSP) outer sheath. Orange. Ref 0361TQ. To BS638 Part 4. CCC CODE
CONDUCTOR SIZE (MM2)
STRANDING (MM)
WEIGHT KG/KM
0361TQ16OR 0361TQ25OR 0361TQ35OR 0361TQ50OR 0361TQ70OR 0361TQ95OR 0361TQ120OR 0361TQ185OR
16 25 35 50 70 95 120 185
513/0.20 783/0.20 1107/0.20 1566/0.20 2214/0.20 2997/0.20 608/0.50 925/0.50
235 330 440 610 840 1120 1410 2100
OUTSIDE DIAMETER (MM) 11.5 13.0 14.5 17.0 19.5 22.0 24.0 29.0
GLAND SIZE (MM) 20S 20 25 25 32 32 32 40
Temperature limits: -20 to +85°C. Bending radius: 6 x overall diameter.
EPR INSULATED FLEXIBLE WELDING CABLE TYPE 0361TQ (16MM2 TO 185MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - WELDING CABLE 036ITQ
FLEXIBLE CABLES
70
FLEXIBLE CABLES - FLATFORM RUBBER INSULATED Flexible plain copper conductors, thermoplastic rubber insulated (TPR) thermoplastic outer sheath (TPR). Black. 600/1000 volts grade. CCC CODE
CONDUCTOR STRANDING SIZE (MM2) (MM)
FLAT4X1/5R FLAT12X1/5R FLAT4X2/5R FLAT7X2/5R FLAT12X2/5R FLAT4X4R FLAT4X6R FLAT4X10R FLAT4X16R FLAT4X25R FLAT4X35R FLAT4X50R FLAT4X70R
1.5 1.5 2.5 2.5 2.5 4 6 10 16 25 35 50 70
30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 56/0.30 84/0.30 80/0.40 126/0.40 196/0.40 276/0.40 396/0.40 360/0.50
NO. OF CORES
WEIGHT KG/KM
4 12 4 7 12 4 4 4 4 4 4 4 4
110 320 170 300 490 250 330 550 800 1350 1800 2400 3250
OVERALL MAX CURRENT DIMENSIONS RATINGS (MM) (AMPS) 16X5 22 29X5 12 19X6 30 33X7 20 51X6 20 21X7 40 24X7 52 29X9 70 35X10 95 46X14 127 51X15 157 56X17 190 63X18 242
7 and 12 core - Black cores with White numbers and one Green/Yellow.
Temperature limits: -35 to +85°C. Bending radius: 10 x overall diameter. Core identification: 4 core - Black, Grey, Brown, Green/Yellow.
Should not be installed at temperatures below 0°C.
PVC INSULATED Flexible plain copper conductors, PVC insulated, special PVC outer sheath. Black. 450/750 volts grade type H07VVH6-F. CENELEC HD 359 S2 IEC 227 part 6. CCC CODE FLAT4X1/5V FLAT12X1/5V FLAT4X2/5V FLAT12X2/5V FLAT4X4V FLAT4X6V FLAT4X10V FLAT4X16V FLAT4X25V FLAT4X35V FLAT4X50V FLAT4X70V FLAT4X95V
RUBBER INSULATED FLAT CABLE (1.5MM2 TO 70MM2) AND PVC INSULATED FLAT CABLE (1.5MM2 TO 95MM2)
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 2.5 2.5 4 6 10 16 25 35 50 70 95
30/0.25 30/0.25 50/0.25 50/0.25 56/0.30 84/0.30 80/0.40 126/0.40 196/0.40 276/0.40 396/0.40 360/0.50 475/0.50
NO. OF CORES
WEIGHT KG/KM
4 12 4 12 4 4 4 4 4 4 4 4 4
150 420 210 620 300 385 620 990 1550 2030 2650 3650 4550
OVERALL MAX CURRENT DIMENSIONS RATINGS (MM) (AMPS) 15X5 20 41X5 11 19X6 27 51X6 16 21X7 36 23X7 48 29X9 63 37X11 85 46X14 112 51X15 138 56X17 168 63X18 213 73X21 258
Temperature limits: -25 to +70°C.
12 core - Black cores with white numbers and one Green/Yellow.
Bending radius: 10 x overall diameter.
Should not be installed at temperatures below 0°C.
Core identification: 4 core - Black, Grey, Brown, Green/Yellow. Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
71
Flexible tinned annealed copper conductors, silicone insulated, silicone outer sheath. 300/500 volts grade to VDE 0250 PT816. CCC CODE BIHF2X/75 BIHF3X/75 BIHF4X/75 BIHF5X/75 BIHF7X/75 BIHF2X1 BIHF3X1 BIHF4X1 BIHF5X1 BIHF7X1 BIHF2X1/5 BIHF3X1/5 BIHF4X1/5 BIHF5X1/5 BIHF7X1/5 BIHF2X2/5 BIHF3X2/5 BIHF4X2/5 BIHF5X2/5 BIHF7X2/5
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 0.75 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5
NO. OF CORES
WEIGHT KG/KM
2 3 4 5 7 2 3 4 5 7 2 3 4 5 7 2 3 4 5 7
53.4 63.7 83.6 101.2 124.9 59.9 78.3 94.6 116.1 144.3 82.0 98.0 122.0 148.0 187.0 135.0 152.0 188.0 230.0 293.0
24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 32/0.20 32/0.20 32/0.20 32/0.20 32/0.20 30/0.25 30/0.25 30/0.25 30/0.25 30/0.25 50/0.25 50/0.25 50/0.25 50/0.25 50/0.25
OVERALL DIAMETER (MM) 6.5 6.9 7.9 8.6 9.3 6.7 7.5 8.1 8.9 9.6 7.6 8.0 8.8 9.6 10.4 8.9 9.1 10.1 10.9 13.1
GLAND SIZE (MM) 20/16 20/16 20/16 20S 20S 20/16 20/16 20S 20S 20S 20/16 20/16 20S 20S 20S 20S 20S 20S 20S 20
Temperature limits: -60 to +180°C. Bending radius: Fixed - 5 x overall diameter. Flexing - 15 x overall diameter. Core identification: 2 core - Blue, Brown. 3 core - Blue, Brown, Green/Yellow. 4 core - Grey, Black, Brown, Green/Yellow. 5 core and above - Grey, Black, Brown, Blue, Green/Yellow 6 core and above - Black with White numbers plus Green/Yellow. Should not be installed at temperatures below 0°C.
SILICONE INSULATED FLEXIBLE CABLE (0.75MM2 TO 2.5MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
FLEXIBLE CABLES
FLEXIBLE CABLES - SILICON
73
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
74
INSTRUMENTATION AND CONTROL CABLES - BS5308 PART 1, TYPE 1 CONSTRUCTION, OVERALL SCREENED Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, collective aluminium/mylar tape screen complete with 0.5mm2 drain wire, PVC outer sheath reduced propagation, Blue or Black to BS5308 Part 1 Type 1. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). PART 2, TYPE 1 CONSTRUCTION, OVERALL SCREENED Plain annealed flexible copper conductors, PVC insulated, laid up to form pairs, collective aluminium/mylar tape screen complete with 0.5mm2 drain wire, PVC outer sheath reduced propagation. Blue or Black to BS5308 Part 2 Type1. Flame propagation to BS4066 PT3 and IEC 332 PT3. CCC CODE PT1
PT2
7100 7101 7102 7103 7104 7105 7106 7107 7136 7137 7138 7139 7140 7141 7142 7143 7173 7174 7175 7176 7177 N/A N/A 7178
7300 7301 7302 7303 7304 7305 7306 7307 7336 7337 7338 7339 7340 7341 7342 7343 7373 7374 7375 7376 7377 N/A N/A 7378
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53
NO. OF PAIRS 1 2 5 10 20 30 50 1 TRIPLE 1 2 5 10 20 30 50 1 TRIPLE 1 2 5 10 20 30 50 1 TRIPLE
WEIGHT OUTSIDE KG/KM DIAMETER (MM) 60 6.4 80 7.3 200 12.5 340 16.6 570 21.7 790 26.3 1270 33.3 69 6.6 75 6.7 100 7.7 250 13.7 450 18.1 800 23.9 1130 28.9 1840 36.8 88 6.9 100 7.7 150 9.1 360 15.8 670 21.0 1230 27.9 1720 33.7 2750 43.6 128 8.1
GLAND SIZE (MM) 20/16 20/16 20 25 32 40 50S 20/16 20/16 20/16 25 25 32 40 50S 20/16 20/16 20S 25 32 40 50S 63S 20/16
BS5308 PART 1, TYPE 1 CONSTRUCTION, OVERALL SCREENED LSZH Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, collective aluminium/mylar tape screen complete with 0.5mm2 drain wire, low smoke zero halogen (LSZH) sheath, Blue or Black, to BS5308 Part 1, Type 1 LSZH. CCC CODE 7246 7247 7248 7249 7250
CONTROL AND INSTRUMENTATION CABLE NON-ARMOURED WITH COLLECTIVE SCREEN (0.5MM2 TO 1.5MM2)
CONDUCTOR STRANDING (MM) SIZE (MM2) 0.75 0.75 0.75 0.75 0.75
Temperature limits: -20 to +65°C. Bending radius: 5 x overall diameter.
24/0.20 24/0.20 24/0.20 24/0.20 24/0.20
NO. OF PAIRS
WEIGHT KG/KM
1 2 5 10 20
75 100 250 450 800
OVERALL DIAMETER (MM) 6.7 7.7 13.7 18.1 23.9
GLAND SIZE (MM) 20/16 20/16 25 25 32
Core identification: Part 1 colour code chart on page 80. Part 2 colour code chart on page 81. Should not be installed at temperatures below 0°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
75
BS5308 PART 1, TYPE 1 CONSTRUCTION, INDIVIDUALLY SCREENED Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, each pair individually aluminium/mylar foil tape screened, complete with 0.5mm2 drain wire, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). BS5308 PART 2, TYPE 1 CONSTRUCTION, INDIVIDUALLY SCREENED Plain annealed flexible copper conductors, PVC insulated, laid up to form pairs, each pair individually aluminium/mylar foil tape screened complete with 0.5mm2 drain wire, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). CCC CODE PT1
PT2
7112 7113 7114 7115 7116 7117 7149 7150 7151 7152 7153 7154 7185 7186 7187 7188
7312 7313 7314 7315 7316 7317 *7349 7350 7351 7352 7353 7354 7385 7386 7387 7388
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.5 0.5 0.5 0.5 0.5 0.5 0.75 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5 1.5 1.5 1.5
16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53
NO. OF PAIRS 2 5 10 20 30 50 2 5 10 20 30 50 2 5 10 20 30 50
WEIGHT OUTSIDE KG/KM DIAMETER (MM) 160 11.4 250 14.6 480 20.5 780 26.7 1100 31.7 1590 41.1 190 12.2 270 15.7 550 21.8 960 28.5 1320 33.7 2120 44.0 250 13.7 400 17.8 800 25.2 1400 33.8 2040 40.4 3260 52.2
GLAND SIZE (MM) 20S 25 32 40 40 50 20 25 32 40 50S 63S 25 25 32 50S 50 63
BS5308 PART 1, TYPE 1 CONSTRUCTION, INDIVIDUALLY SCREENED LSZH Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, each pair individually aluminium/mylar tape screened. Complete with 0.5mm2 drain wire, collective aluminium/mylar tape screen complete with 0.5mm2 drain wire, low smoke zero halogen (LSZH) outer sheath, Black or Blue, generally to BS5308 Part 1, Type 1 LSZH. CCC CODE 71149 71150 71151 71152
CONTROL AND INSTRUMENTATION CABLE NON-ARMOURED WITH INDIVIDUAL AND COLLECTIVE SCREENS (0.5MM2 TO 1.5MM2)
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75
Temperature limits: -20 to +65°C. Bending radius: 5 x overall diameter.
24/0.20 24/0.20 24/0.20 24/0.20
NO. OF PAIRS
WEIGHT KG/KM
2 5 10 20
190 270 550 960
OVERALL DIAMETER (MM) 12.2 15.7 21.8 28.5
GLAND SIZE (MM) 20 25 32 40
Core identification: Part 1 colour code chart on page 80. Part 2 colour code chart on page 81. Should not be installed at temperatures below 0°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION AND CONTROL CABLES - BS5308
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
76
INSTRUMENTATION AND CONTROL CABLES - BS5308 BS5308 PART 1, TYPE 2 CONSTRUCTION, OVERALL SCREENED Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, collective aluminium/mylar foil tape screen, complete with 0.5mm2 drain wire, Polytheylene bedding, galvanised steel wire armour, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). BS5308 PART 2, TYPE 2 CONSTRUCTION, OVERALL SCREENED Plain annealed flexible copper conductors, PVC insulated, laid up to form pairs, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, Polytheylene bedding, galvanised steel wire armour, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). CCC CODE PT1
PT2
7118 7119 7120 7121 7122 7123 7124 7125 7155 7156 7157 7158 7159 7160 7161 7162 7189 7190 7191 7192 7193 7194 7195 7196 7208 7209 7210 7211 7212 7213
7318 7319 7320 7321 7322 7323 7324 7325 7355 7356 7357 7358 7359 7360 7361 7362 7389 7390 7391 7392 7393 7394 7395 7396 7408 7409 7410 7411 7412 7413
CONDUCTOR STRANDING No. OF WEIGHT OVERALL SIZE (MM2) (MM) PAIRS KG/KM DIAMETER (MM) (MM) 0.5 16/0.20 1 250 10.8 0.5 16/0.20 2 300 11.7 0.5 16/0.20 5 560 17.3 0.5 16/0.20 10 970 22.3 0.5 16/0.20 20 1640 28.5 0.5 16/0.20 30 2110 33.3 0.5 16/0.20 50 3270 41.5 0.5 16/0.20 1 TRIPLE 276 11.0 0.75 24/0.20 1 280 11.1 0.75 24/0.20 2 330 12.3 0.75 24/0.20 5 750 19.2 0.75 24/0.20 10 1260 24.7 0.75 24/0.20 20 1890 30.7 0.75 24/0.20 30 2440 36.9 0.75 24/0.20 50 3890 46.4 0.75 24/0.20 1 TRIPLE 307 11.4 1.5 7/0.53 1 330 12.3 1.5 7/0.53 2 420 13.7 1.5 7/0.53 5 940 21.5 1.5 7/0.53 10 1050 27.8 1.5 7/0.53 20 2400 35.1 1.5 7/0.53 30 3120 41.9 1.5 7/0.53 50 5310 53.4 1.5 7/0.53 1 TRIPLE 376 12.6 2.5 7/0.67 1 395 13.1 2.5 7/0.67 2 490 15.9 2.5 7/0.67 5 1430 26.5 2.5 7/0.67 10 2235 35.1 2.5 7/0.67 20 3935 46.7 2.5 7/0.67 1 TRIPLE 407 13.7
GLAND SIZE (MM) 20/16 20/16 20 25 32 40 50S 20/16 20/16 20/16 20 25 32 40 50 20/16 20/16 20S 25 32 40 50S 63S 20/16 20S 20 20 40 50 20S
CLEAT SIZE 0.5 0.5 0.7 0.9 1.2 1.4 1.8 0.5 0.5 0.5 0.8 1.0 1.4 1.6 2.0 0.5 0.5 0.6 0.9 1.2 1.4 1.8 TC9 0.5 0.6 0.6 1.1 1.4 2.0 0.6
BS5308 PART 1, TYPE 2 CONSTRUCTION, OVERALL SCREENED LSZH Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, collective aluminium/mylar foil tape screen, complete with 0.5mm2 drain wire, low smoke zero halogen bedding (LSZH), galvanised steel wire armour, low smoke zero halogen (LSZH) sheath, Black or Blue, generally to BS5308 Part 1, Type 2 LSZH. CCC CODE 7255 7256 7257 7258 7259 7289 7290 7291 7292 7293
CONTROL AND INSTRUMENTATION CABLE ARMOURED WITH COLLECTIVE SCREEN (0.5MM2 TO 2.5MM2)
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5 1.5 1.5
Temperature limits: -20 to +65°C. Bending radius: 6 x overall diameter..
24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53
NO. OF PAIRS 1 2 5 10 20 1 2 5 10 20
WEIGHT OVERALL KG/KM DIAMETER (MM) 280 11.1 330 12.3 750 19.2 1260 24.7 1890 30.7 330 12.3 420 13.7 940 21.5 1050 27.8 2400 35.1
GLAND SIZE (MM) 20/16 20/16 20 25 32 20/16 20S 25 32 40
CLEAT SIZE (MM) 0.5 0.5 0.8 1.0 1.4 0.5 0.6 0.9 1.2 1.4
Core identification: Part 1 colour code chart on page 80. Part 2 colour code chart on page 81. Should not be installed at temperatures below 0°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
77
BS5308 PART 1, TYPE 2 CONSTRUCTION, INDIVIDUALLY SCREENED Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, each pair individually aluminium/mylar foil tape screened, complete with 0.5mm2 drain wire, collective aluminium/mylar foil tape screen, complete with 0.5mm2 drain wire, polyethylene bedding, galvanised steel wire armour, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). BS5308 PART 2, TYPE 2 CONSTRUCTION, INDIVIDUALLY SCREENED Plain annealed flexible copper conductors, PVC insulated, laid up to form pairs, each pair individually aluminium/mylar foil tape screened, complete with 0.5mm2 drain wire, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, PVC bedding, galvanised steel wire armour, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). CCC CODE PT1
PT2
7130 7131 7132 7133 7134 7135 7167 7168 7169 7170 7171 7172 7201 7202 7203 7204 7205 7206
7330 7331 7332 7333 7334 7335 7367 7368 7369 7370 7371 7372 7401 7402 7403 7404 7405 7406
CONDUCTOR STRANDING No. OF WEIGHT OVERALL GLAND SIZE (MM2) (MM) PAIRS KG/KM DIAMETER SIZE (MM) (MM) (MM) 0.5 16/0.20 2 460 16.8 20 0.5 16/0.20 5 760 20.9 25 0.5 16/0.20 10 1300 27.9 32 0.5 16/0.20 20 1870 34.3 40 0.5 16/0.20 30 2620 40.5 50S 0.5 16/0.20 50 4180 51.5 50 0.75 24/0..20 2 500 17.6 20 0.75 24/0.20 5 920 22.0 25 0.75 24/0.20 10 1610 29.5 32 0.75 24/0.20 20 2420 37.8 40 0.75 24/0.20 30 3120 43.9 50S 0.75 24/0.20 50 4910 55.0 63S 1.5 7/0.53 2 730 20.4 20 1.5 7/0.53 5 1180 25.4 25 1.5 7/0.53 10 1820 33.5 40 1.5 7/0.53 20 3030 42.6 50S 1.5 7/0.53 30 3650 50.8 50 1.5 7/0.53 50 5640 62.6 63
CLEAT SIZE 0.7 0.9 1.2 1.4 1.6 TC9 0.7 0.9 1.2 1.6 1.8 TC9 0.9 1.0 1.4 1.8 TC9 TC10
BS5308 PART 1, TYPE 2 CONSTRUCTION, INDIVIDUALLY SCREENED LSZH Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, each pair individually aluminium/mylar foil tape screened, complete with 0.5mm2 drain wire, collective aluminium/mylar foil tape screen, complete with 0.5mm2 drain wire, low smoke zero halogen (LSZH) bedding, galvanised steel wire armour, low smoke zero halogen (LSZH) sheath, Blue or Black, generally to BS5308. CCC CODE
7267 7268 7269 7270 7298 7299 7297 7296
CONTROL AND INSTRUMENTATION CABLE ARMOURED WITH INDIVIDUAL AND COLLECTIVE SCREEN (0.5MM2 TO 1.5MM2)
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 1.5 1.5 1.5 1.5
Temperature limits: -20 to +65°C. Bending radius: 6 x overall diameter.
24/0.20 24/0.20 24/0.20 24/0.20 7/0.53 7/0.53 7/0.53 7/0.53
NO. OF PAIRS 2 5 10 20 2 5 10 20
WEIGHT OVERALL KG/KM DIAMETER (MM) 500 17.6 920 22.0 1610 29.5 2420 37.8 730 20.4 1180 25.4 1820 33.5 3030 42.6
GLAND SIZE (MM) 20 25 32 40 20 25 40 50S
CLEAT SIZE (MM) 0.7 0.9 1.2 1.6 0.9 1.0 1.4 1.8
Core identification: Part 1 colour code chart on page 80. Part 2 colour code chart on page 81. Should not be installed at temperatures below 0°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION AND CONTROL CABLES - BS5308
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
78
INSTRUMENTATION AND CONTROL CABLES - BS5308 BS5308 PART 1, TYPE 3 CONSTRUCTION, OVERALL SCREENED Plain annealed copper conductors, polyethylene insulated, laid up to form pairs, each pair individually aluminium/mylar foil tape screened complete with 0.5mm2 drain wire, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, polyethylene bedding, lead sheathed, galvanised steel wire armour, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). BS5308 PART 2, TYPE 3 CONSTRUCTION, OVERALL SCREENED Plain annealed flexible copper conductors, PVC insulated laid up to form pairs, each pair individually aluminium/mylar foil tape screened complete with 0.5mm2 drain wire, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, PVC bedding, lead sheathed, galvanised steel wire armour, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3. CCC CODE PT1
PT2
7821 7822 7823 7824 7825 7826 7827 7971 7972 7973 7974 7975 7976 7977 7851 7852 7853 7854 7855 7856 7857
7921 7922 7923 7924 7925 7926 7927 7951 7952 7953 7954 7955 7956 7957
CONDUCTOR STRANDING No. OF WEIGHT OVERALL GLAND SIZE (MM2) (MM) PAIRS KG/KM DIAMETER SIZE (MM) (MM) (MM) 0.75 24/0.20 1 700 15.7 20 0.75 24/0.20 2 795 16.8 20 0.75 24/0.20 5 1598 25.1 25 0.75 24/0.20 10 2280 29.4 32 0.75 24/0.20 20 3630 37.3 40 0.75 24/0.20 30 4385 43.1 50S 0.75 24/0.20 50 6895 53.1 63S 1.0 1/1.13 1 710 15.8 20 1.0 1/1.13 2 828 17.0 20 1.0 1/1.13 5 1627 25.0 25 1.0 1/1.13 10 2275 29.6 32 1.0 1/1.13 20 3149 37.6 40 1.0 1/1.13 30 4420 42.6 50S 1.0 1/1.13 50 6964 53.5 63S 1.5 7/0.53 1 940 16.9 20 1.5 7/0.53 2 1051 19.0 20 1.5 7/0.53 5 1973 27.4 32 1.5 7/0.53 10 2823 33.2 32 1.5 7/0.53 20 4498 42.1 50S 1.5 7/0.53 30 6207 50.1 50 1.5 7/0.53 50 8961 61.0 63
CLEAT SIZE 0.7 0.7 1.0 1.2 1.6 1.8 TC9 0.7 0.7 1.0 1.2 1.6 1.8 TC9 0.7 0.8 1.1 1.4 1.8 2.0 TC10
Temperature limits: -20 to +63°C. Bending radius: 5 x overall diameter. Core identification: Part 1 colour code chart on page 80. Part 2 colour code chart on page 81. Should not be installed at temperatures below 0°C.
CONTROL AND INSTRUMENTATION CABLE LEAD SHEATHED ARMOURED WITH COLLECTIVE SCREEN (0.75MM2 TO 1.5MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
79
BS5308 PART 1, TYPE 3 CONSTRUCTION, INDIVIDUALLY SCREENED Plain annealed flexible copper conductors, polyethylene insulated, laid up to form pairs, collective aluminium/mylar tape screen, complete with 0.5mm2 drain wire, polyethylene bedding, lead sheathed, galvanised steel wire armour, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). BS5308 PART 2, TYPE 3 CONSTRUCTION, INDIVIDUALLY SCREENED Plain annealed flexible copper conductors, PVC insulated, laid up to form pairs, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, PVC bedding, lead sheathed, galvanised steel wire armour, PVC outer sheath reduced propagation. Blue or Black. Flame propagation to BS4066 PT1 and IEC 332 PT1. (Bunched cables to BS4066 PT3 and IEC 332 PT3). CCC CODE PT1
PT2
7830 7831 7832 7833 7834 7835 N/A N/A N/A N/A N/A N/A 7870 7871 7872 7873 7874 7875
7930 7931 7932 7933 7934 7935 N/A N/A N/A N/A N/A N/A 7970 7971 7972 7973 7974 7975
CONDUCTOR STRANDING No. OF WEIGHT OVERALL GLAND SIZE (MM2) (MM) PAIRS KG/KM DIAMETER SIZE (MM) (MM) (MM) 0.75 24/0.20 2 1280 21.5 25 0.75 24/0.20 5 1810 26.0 25 0.75 24/0.20 10 2720 32.7 32 0.75 24/0.20 20 4270 40.9 50S 0.75 24/0.20 30 6000 46.3 50S 0.75 24/0.20 50 8330 58.5 63S 1.0 1/1.13 2 1280 22.3 25 1.0 1/1.13 5 1820 27.2 25 1.0 1/1.13 10 2750 34.2 40 1.0 1/1.13 20 4350 43.8 50S 1.0 1/1.13 30 6110 51.4 50 1.0 1/1.13 50 8350 62.5 63 1.5 7/0.53 2 1680 25.5 25 1.5 7/0.53 5 2300 30.0 32 1.5 7/0.53 10 4000 40.1 50S 1.5 7/0.53 20 6300 50.2 50 1.5 7/0.53 30 8110 57.6 63S 1.5 7/0.53 50 11160 70.6 75S
CLEAT SIZE 0.9 1.1 1.4 1.8 2.0 TC10 0.9 1.1 1.4 1.8 TC9 TC10 1.1 1.2 1.6 2.0 TC10 TC12
Temperature limits: -20 to +65°C. Bending radius: 15 x overall diameter. Core identification: Part 1 colour code chart on page 80. Part 2 colour code chart on page 81. Should not be installed at temperatures below 0°C.
CONTROL AND INSTRUMENTATION CABLE LEAD SHEATHED ARMOURED WITH INDIVIDUAL AND COLLECTIVE SCREENS (0.75MM2 TO 1.5MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION AND CONTROL CABLES - BS5308
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
80
INSTRUMENTATION AND CONTROL CABLES COMMUNICATION CABLES BS5308 PART 1 COLOUR CODING PAIR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
A WIRE BLACK BLACK BLUE BLACK BLUE GREEN BLACK BLUE GREEN BROWN BLACK BLUE GREEN BROWN WHITE BLACK BLUE GREEN BROWN WHITE RED BLACK BLUE GREEN BROWN
B WIRE BLUE GREEN GREEN BROWN BROWN BROWN WHITE WHITE WHITE WHITE RED RED RED RED RED ORANGE ORANGE ORANGE ORANGE ORANGE ORANGE YELLOW YELLOW YELLOW YELLOW
PAIR NUMBER 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
A WIRE WHITE RED ORANGE BLACK BLUE GREEN BROWN WHITE RED ORANGE YELLOW BLACK BLUE GREEN BROWN WHITE RED ORANGE YELLOW GREY BLACK BLUE GREEN BROWN WHITE
B WIRE YELLOW YELLOW YELLOW GREY GREY GREY GREY GREY GREY GREY GREY VIOLET VIOLET VIOLET VIOLET VIOLET VIOLET VIOLET VIOLET VIOLET TURQUOISE TURQUOISE TURQUOISE TURQUOISE TURQUOISE
For individual screened pairs, identification will be Black/Blue numbered pairs. Two pair collectively screened cables are in quad formation colour coded in rotation, Black, Blue, Green, Brown. Single triple will be Blue , Black, Green.
BS5308 PART 1 CORE IDENTIFICATION Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
81
BS5308 PART 2 COLOUR CODING PAIR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
A WIRE WHITE WHITE WHITE WHITE WHITE RED RED RED RED RED BLACK BLACK BLACK BLACK BLACK YELLOW YELLOW YELLOW YELLOW YELLOW WHITE/BLUE WHITE/BLUE WHITE/BLUE WHITE/BLUE WHITE/BLUE
B WIRE BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY
PAIR NUMBER 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
A WIRE RED/BLUE RED/BLUE RED/BLUE RED/BLUE RED/BLUE BLUE/BLACK BLUE/BLACK BLUE/BLACK BLUE/BLACK BLUE/BLACK YELLOW/BLUE YELLOW/BLUE YELLOW/BLUE YELLOW/BLUE YELLOW/BLUE WHITE/ORANGE WHITE/ORANGE WHITE/ORANGE WHITE/ORANGE WHITE/ORANGE ORANGE/RED ORANGE/RED ORANGE/RED ORANGE/RED ORANGE/RED
B WIRE BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY
For individual screened pairs, identification will be White/Blue numbered pairs. Two pair collectively screened cables are in quad formation colour coded in rotation, Blue, Green, Orange, Brown. Single triple will be Blue, White, Orange.
BS5308 PART 2 CORE IDENTIFICATION Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION AND CONTROL
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
82
INSTRUMENTATION AND CONTROL BSC (CORUS) STANDARD Plain annealed flexible copper conductors, PVC bedding, tinned annealed copper wire braid screen, PVC bedding, galvanised steel wire armour, PVC outer sheath. Grey. 300/500 volts grade to British Steel specification CES 20 part 4, Type 134. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE
CONDUCTOR STRANDING SIZE (MM2) (MM)
BSC1342C BSC1343C BSC1344C BSC1347C BSC13412C BSC13419C BSC13427C BSC13437C
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
Temperature limits: -20 to +70°C.
24/0.2 24/0.2 24/0.2 24/0.2 24/0.2 24/0.2 24/0.2 24/0.2
NO. OF CORES
2 3 4 7 12 19 27 37
WEIGHT OUTSIDE KG/KM DIAMETER (MM) 420 452 490 579 906 1091 1562 1872
13.4 13.8 14.4 15.9 19.5 21.5 25.5 28.1
GLAND SIZE (MM)
SINGLE CLEAT
20S 20S 20S 20S 20 20 25 32
0.6 0.6 0.6 0.7 0.8 0.9 1.1 1.2
Should not be installed at temperatures below 0°C.
Bending radius: 6 x overall diameter. CORE IDENTIFICATION: NO. OF CORES 2 3 4 7 12 19
27
37
COLOUR BROWN BLUE BROWN BLUE GREEN/YLW BROWN GREY GREEN/YLW BLACK RED BLUE GREEN YELLOW WHITE BLACK BROWN RED BLUE GREEN YELLOW WHITE BLACK BROWN VIOLET ORANGE PINK TURQUOISE GREY RED BLUE GREEN YELLOW WHITE BLACK BROWN VIOLET ORANGE PINK TURQUOISE GREY RED/BLUE RED/GREEN RED/YELLOW RED/WHITE RED/BLACK RED/BROWN BLUE/YELLOW RED BLUE GREEN YELLOW WHITE BLACK BROWN VIOLET ORANGE PINK TURQUOISE GREY RED/BLUE RED/GREEN RED/YELLOW RED/WHITE RED/BLACK RED/BROWN BLUE/YELLOW BLUE/WHITE BLUE/BLACK BLUE/ORANGE BLUE/GREEN BLUE./GREY GREEN/YLW GREEN/WHITE GREEN/BLACK RED BLUE GREEN YELLOW WHITE BLACK BROWN VIOLET ORANGE PINK TURQUOISE GREY RED/BLUE RED/GREEN RED/YELLOW RED/WHITE RED/BLACK RED/BROWN BLUE/YELLOW BLUE/WHITE BLUE/BLACK BLUE/ORANGE BLUE/GREEN BLUE./GREY GREEN/YLW GREEN/WHITE GREEN/BLACK GRN/ORANGE GREEN/GREY BROWN/YLW BRN/WHITE BRN/BLACK BROWN/GREY VIOLET/YLW VIOLET/BLACK VIOLET/WHT RED/GREY
INSTRUMENTATION CABLE TO BRITISH STEEL SPECIFICATION CES20 TYPE 134 (0.75MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
83
Tinned annealed flexible copper conductors, PVC insulated and laid up to form pairs, collective aluminium/mylar foil tape screen, complete with 0.5mm2 drain wire, PVC bedding, galvanised steel wire armour, PVC outer sheath. Orange. 300/500 volts grade. Type 143. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE BSC1431P BSC1432P BSC1435P BSC14310P BSC14320P BSC14330P BSC14350P
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.75 0.75 0.75 0.75 0.75 0.75 0.75
NO. OF PAIRS
24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20 24/0.20
Temperature limits: -20 to +70°C.
1 2 5 10 20 30 50
WEIGHT OUTSIDE KG/KM DIAMETER (MM) 280 11.4 400 14.1 630 18.0 950 22.2 1550 28.2 2000 32.3 3200 40.6
GLAND SIZE (MM) 20/16 20S 20 25 32 32 50S
SINGLE CLEAT 0.5 0.6 0.8 0.9 1.2 1.4 1.6
Should not be installed at temperatures below 0°C.
Bending radius: 6 x overall diameter. CORE IDENTIFICATION: PAIR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
A WIRE BLACK BLACK BLACK BLACK BLACK BLUE BLUE BLUE BLUE BLUE ORANGE ORANGE ORANGE ORANGE GREEN GREEN GREEN BROWN BROWN GREY BLACK BLACK BLACK BLACK WHITE
B WIRE BLUE ORANGE GREEN BROWN GREY WHITE ORANGE GREEN BROWN GREY WHITE GREEN BROWN GREY WHITE BROWN GREY WHITE GREY WHITE WHITE RED YELLOW VIOLET RED
PAIR NUMBER 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
A WIRE WHITE WHITE BLUE BLUE BLUE GREEN GREEN GREEN RED RED RED RED RED GREY GREY ORANGE ORANGE YELLOW YELLOW BROWN TURQUOISE TURQUOISE TURQUOISE TURQUOISE TURQUOISE
B WIRE YELLOW VIOLET RED YELLOW VIOLET RED YELLOW VIOLET GREY ORANGE YELLOW BROWN VIOLET YELLOW VIOLET YELLOW VIOLET BROWN VIOLET VIOLET BLACK BLUE RED ORANGE YELLOW
INSTRUMENTATION CABLE TO BRITISH STEEL SPECIFICATION CES20 TYPE 143 (0.75MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION AND CONTROL BSC (CORUS) STANDARD
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
84
COMMUNICATION CABLES - TELEPHONE CW1308 Solid tinned annealed copper conductors, PVC insulated, polyester taped, PVC sheathed. To BPO CW(M) 1308. Sheath colour: White. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE
STRANDING (MM2)
No. OF PAIRS
WEIGHT KGS/KM
13000 13001 13002 13004 13005 13006 13013 13007 13008 13009 13010 13012 13014 13016 13018 13020 13022 13023
1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50 1/0.50
2 3 4 6 10 10+E 12 15 20+E 25+E 30+E 40+E 50+E 60+E 80+E 100+E 160+E 320+E
18 24 35 46 70 90 80 95 146 163 200 297 356 412 552 697 1135 2306
E. denotes earth core. Temperature limits: -20 to +70°C.
OVERALL DIAMETER (MM) 4.1 4.8 5.8 6.8 8.3 8.6 9.1 9.8 12.0 11.4 12.2 15.0 17.8 20.9 22.5 24.1 30.5 39.5
GLAND SIZE (MM) 20/16 20/16 20/16 20/16 20/16 20S 20S 20S 20 20 20 25 25 32 32 32 40 50
Bending radius: 5 x overall diameter. Should not be installed at temperatures below 0°C.
CORE IDENTIFICATION: PAIR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A B WIRE WIRE WHITE/BLUE BLUE/WHITE WHITE/ORANGE ORANGE/WHITE WHITE/GREEN GREEN/WHITE WHITE/BROWN BROWN/WHITE WHITE/GREY GREY/WHITE RED/BLUE BLUE/RED RED/ORANGE ORANGE/RED RED/GREEN GREEN/RED RED/BROWN BROWN/RED RED/GREY GREY/RED BLACK/BLUE BLUE/BLACK BLACK/ORANGE ORANGE/BLACK BLACK/GREEN GREEN/BLACK BLACK/BROWN BROWN/BLACK BLACK/GREY GREY/BLACK
PAIR NUMBER 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
A B WIRE WIRE YELLOW/BLUE BLUE/YELLOW YELLOW/ORANGE ORANGE/YELLOW YELLOW/GREEN GREEN/YELLOW YELLOW/BROWN BROWN/YELLOW YELLOW/GREY GREY/YELLOW VIOLET/BLUE BLUE/VIOLET VIOLET/ORANGE ORANGE/VIOLET VIOLET/GREEN GREEN/VIOLET VIOLET/BROWN BROWN/VIOLET VIOLET/GREY GREY/VIOLET PINK/BLUE BLUE/PINK PINK/ORANGE ORANGE/PINK PINK/GREEN GREEN/PINK PINK/BROWN BROWN/PINK PINK/GREY GREY/PINK
INTERNAL TELEPHONE CABLE TYPE CW1308 Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
85
Solid tinned annealed copper conductors, PVC insulated, twisted to form pairs, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. To ESI 09-6: Issue 5 Section 3.6. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE 13050 13051 13052 13053 13054 13055 13056
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.28 0.28 0.28 0.28 0.28 0.28 0.28
NO. OF PAIRS
1/0.6 1/0.6 1/0.6 1/0.6 1/0.6 1/0.6 1/0.6
*2 5 10 20 30 50 100
* 2 pair laid up in quad formation.
WEIGHT OVERALL KG/KM DIAMETER (MM) 145 8.0 221 10.0 314 12.3 463 15.0 697 18.0 977 21.8 1793 29.9
GLAND SIZE (MM) 20/16 20/16 20/16 20S 20 25 32
CLEAT SIZE SINGLE 0.4 0.4 0.6 0.6 0.8 0.9 1.2
Core identification: See colour chart on page 87.
Temperature limits: -20 to +70°C.
Should not be installed at temperatures below 0°C.
Solid tinned annealed copper conductors, PVC insulated, twisted to form pairs, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. To ESI 09-6: Issue 5 Section 3.6. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE 13081 13083 13084 13085 13086 13087 13088 13089 13090 13091
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63
NO. OF PAIRS
1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9
*2 5 10 15 20 25 30 40 50 60 75 100
WEIGHT OVERALL KG/KM DIAMETER (MM) 250 10.1 350 14.1 650 18.6 800 21.0 1000 22.7 1250 25.4 1400 26.7 1700 29.3 2000 32.6 2690 36.6 2900 38.4 3650 44.1
GLAND SIZE (MM) 20/16 20S 20 25 25 25 25 32 32 40 40 50S
CLEAT SIZE SINGLE 0.5 0.6 0.8 0.9 0.9 1.0 1.1 1.2 1.4 1.6 1.6 1.8
Solid tinned annealed copper conductors, PVC insulated, twisted to form pairs, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. To ESI 09-6: Issue 5 Section 3.6. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE 13101 13103 13104 13105 13106 13107 13108 13109 13110 -
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63
NO. OF PAIRS
1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9 1/0.9
* 2 pair laid up in quad formation.
PVC INSULATED MULTIPAIR ARMOURED CABLE TO ESI STANDARD
Temperature limits: -20 to +70°C. Bending radius: 6 x overall diameter.
*2 5 10 15 20 25 30 40 50 100
WEIGHT OVERALL KG/KM DIAMETER (MM) 258 11.0 445 15.3 735 19.2 908 21.4 1046 23.1 1750 25.8 1512 27.1 1804 30.2 2166 33.6 3870 45.4
GLAND SIZE (MM) 20/16 20S 20 25 25 25 32 32 40 50S
CLEAT SIZE SINGLE 0.5 0.6 0.8 0.9 1.2 1.2 1.2 1.2 1.4 2.0
Core identification: See colour chart on page 86. Should not be installed at temperatures below 0°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
COMMUNICATION CABLES - TELEPHONE ESI 09-6
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
86
COMMUNICATION CABLES - TELEPHONE ESI 09-6 Solid tinned annealed copper conductors, PVC insulated, twisted to form pairs, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. To ESI 096: Issue 6 Section 4.5. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE 13381 13383 13384 13385 13386 13387 13388 13389 13390 13391
CONDUCTOR STRANDING (MM) SIZE (MM2) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
NO. OF PAIRS
1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8
*2 5 10 15 20 25 30 40 50 100
WEIGHT OVERALL KG/KM DIAMETER (MM) 200 9.5 290 13.1 450 17.0 630 18.9 770 20.5 1159 23.2 1110 26.2 1450 31.8 1770 33.4 3000 43.4
GLAND SIZE (MM) 20/16 20S 20 20 20 25 25 32 40 50S
CLEAT SIZE SINGLE 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.4 1.4 1.8
Solid tinned annealed copper conductors, PVC insulated, twisted to form pairs, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain wire, PVC bedding, galvanised steel wire armour, PVC outer sheath. Black. To ESI 096: Section 4.5. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE
PVC INSULATED MULTIPAIR ARMOURED CABLE TO ESI STANDARD
13401 13403 13404 13405 13406 13407 13408 13409 13410 13411
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
NO. OF PAIRS
1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8
*2 5 10 15 20 25 30 40 50 100
WEIGHT OVERALL KG/KM DIAMETER (MM) 260 10.9 380 14.1 660 17.8 795 19.4 900 21.1 1159 23.5 1380 27.1 1800 33.0 2220 34.9 3041 44.7
GLAND SIZE (MM) 20/16 20S 20 20 25 25 32 32 40 50S
CLEAT SIZE SINGLE 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.4 1.4 1.8
Solid tinned annealed copper, polyethylene insulated, low smoke and zero halogen (LSZH) bedding, galvanised steel wire armour, low smoke and zero halogen (LSZH) sheath. Black. Generally to ESI 09-6: Issue 6 Section 4.5. CCC CODE 13501 13503 13504 13506 13510 13511
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.5 0.5 0.5 0.5 0.5 0.5
NO. OF PAIRS
1/0.8 1/0.8 1/0.8 1/0.8 1/0.8 1/0.8
*2 5 10 20 50 100
WEIGHT OVERALL KG/KM DIAMETER (MM) 200 9.5 290 13.1 450 17.0 770 20.5 1770 33.4 3000 43.4
GLAND SIZE (MM) 20/16 20S 20 20 40 50S
CLEAT SIZE SINGLE 0.5 0.6 0.7 0.9 1.4 1.8
Solid tinned, annealed copper conductors, polyethylene insulated, twisted to form pairs, collective aluminium/mylar foil tape screen complete with 0.5mm2 drain, wire, low smoke zero halogen (LSZH) bedding, galvanised steel wire armour, low smoke and zero halogen (LSZH) sheath. Black. Generally to ESI 09-6: Issue 6 Section 4.5. CCC CODE 13601 13603 13604 13606
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.5 0.5 0.5 0.5
NO. OF PAIRS
1/0.8 1/0.8 1/0.8 1/0.8
* 2 pair laid up in quad formation. Temperature limits: -20 to +70°C. Bending radius: 8 x overall diameter.
*2 5 10 20
WEIGHT OVERALL KG/KM DIAMETER (MM) 260 10.9 380 14.1 660 17.8 900 21.1
GLAND SIZE (MM) 20/16 20S 20 25
CLEAT SIZE SINGLE 0.5 0.6 0.7 0.9
Core identification: See colour chart on page 88. Should not be installed at temperatures below 0°C or 40°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
87
PAIR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
A WIRE BLACK BLACK BLACK BLACK BLACK BLUE BLUE BLUE BLUE BLUE ORANGE ORANGE ORANGE ORANGE GREEN GREEN GREEN BROWN BROWN GREY BLACK BLACK BLACK BLACK WHITE
B WIRE BLUE ORANGE GREEN BROWN GREY WHITE ORANGE GREEN BROWN GREY WHITE GREEN BROWN GREY WHITE BROWN GREY WHITE GREY WHITE WHITE RED YELLOW VIOLET RED
PAIR NUMBER 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
A WIRE WHITE WHITE BLUE BLUE BLUE GREEN GREEN GREEN RED RED RED RED RED GREY GREY ORANGE ORANGE YELLOW YELLOW BROWN TURQUOISE TURQUOISE TURQUOISE TURQUOISE TURQUOISE
B WIRE YELLOW VIOLET RED YELLOW VIOLET RED YELLOW VIOLET GREY ORANGE YELLOW BROWN VIOLET YELLOW VIOLET YELLOW VIOLET BROWN VIOLET VIOLET BLACK BLUE RED ORANGE YELLOW
All two pair cables are in quad formation and colour coded in rotation Blue, Orange, Green, Brown.
ESI 09-6 SECTION 3.6 CORE IDENTIFICATION Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
COMMUNICATION CABLES ESI 09-6 SECTION 3.6
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
88
COMMUNICATION CABLES ESI 09-6 SECTION 4.5 PAIR NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
A WIRE WHITE WHITE WHITE WHITE WHITE RED RED RED RED RED BLACK BLACK BLACK BLACK BLACK YELLOW YELLOW YELLOW YELLOW YELLOW
B WIRE BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY
All two pair cables are in quad formation and colour coded in rotation - White, Red, Blue, Orange.
ESI 09-6 SECTION 4.5 CORE IDENTIFICATION
For 30 pair cables the formation will be 3 X 10 pair units numbered - 1, 2 and 3.
For 40 pair cables the formation will be 2 X 20 pair units numbered - 1 and 2. For 50 pair cables the formation will be 5 X 10 pair units numbered - 1, 2 3, 4 and 5.
Each unit is lapped with coloured tape for identification as follows UNIT 1 UNIT 2 UNIT 3 UNIT 4 UNIT 5 UNIT 6 UNIT 7 UNIT 8 UNIT 9 UNIT10
BLUE ORANGE GREEN BROWN GREY WHITE RED BLACK YELLOW VIOLET
If sub-units are used, binders for corresponding sub-units shall be the same colour.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
89
Solid plain annealed copper conductors, cellular polyethylene insulated, petroleum jelly filled, PE outer sheath. Black. To CW1128A. Flame propogation to BS4066 PT1 and IEC 332 PT1. CCC CODE
STRANDING (MM)
NO. OF CORES
WEIGHT KG/KM
OVERALL DIAMETER
13030 13031 13032 13034 13035
1/0.50 1/0.50 1/0.50 1/0.50 1/0.50
5 10 20 50 100
76 113 154 381 710
7.8 9.1 11.3 15.5 20.7
GLAND SIZE (MM) 20/16 20S 20 25 32
Solid plain annealed copper conductors, cellular polyethylene insulated, petroleum jelly filled solid polyethylene bedding, galvanised steel wire armour, PE outer sheath. Black. To BPO CW 1128A/1198A. (Concentric construction). Flame propagation to BS4066 PT1 and IEC 332 PT1.
CCC CODE
PETROLEUM JELLY FILLED TELEMETRY CABLE TO CW1128, CW1128/1198 AND BS3573
13040 13041 13042 13043 13044
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.196 0.196 0.196 0.196 0.196
NO. OF PAIRS
1/0.5 1/0.5 1/0.5 1/0.5 1/0.5
5 10 20 50 100
WEIGHT OVERALL KG/KM DIAMETER (MM) (MM) 470 11.78 721 12.30 1204 14.78 2347 22.78 3660 29.77
GLAND SIZE SINGLE 20/16 20S 20S 25 32
CLEAT SIZE 0.5 0.5 0.6 0.9 1.2
Solid plain annealed copper conductors, cellular polyethylene insulated, petroleum jelly filled, collective aluminium/mylar tape screen plus 0.5mm2 drain wire, polyethylene bedding, galvanised steel wire armour, PVC outer sheath. Black. To BS3573 and CW1128/1198. Flame propagation to BS4066 PT1 and IEC 332 PT1. CCC CODE 13150 13151 13153 13154
CONDUCTOR STRANDING SIZE (MM2) (MM) 0.63 0.63 0.63 0.63
NO. OF PAIRS
1/0.9 1/0.9 1/0.9 1/0.9
5 10 20 50
WEIGHT OVERALL KG/KM DIAMETER (MM) (MM) 392 16.7 620 19.9 1078 24.8 2155 34.5
GLAND SIZE SINGLE 20 20 25 40
CLEAT SIZE 0.7 0.8 1.0 1.6
COLOUR SCHEME FOR BS3573 - UNIT CONSTRUCTION PAIR NUMBER 1 2 3 4 5 6 7 8 9 10
A WIRE WHITE WHITE WHITE WHITE WHITE RED RED RED RED RED
B WIRE BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY
Cables may be manufactured using 5pair sub-units coloured as 1-5 and 6-10
UNIT 1 UNIT 2 UNIT 3 UNIT 4 UNIT 5 UNIT 6 UNIT 7 UNIT 8 UNIT 9 UNIT 10
BLUE ORANGE GREEN BROWN GREY WHITE RED BLACK YELLOW VIOLET
If sub-units are used binders for corresponding sub-units shall be the same colour.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
COMMUNICATION CABLES - TELEPHONE PETROLEUM JELLY FILLED
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
90
COMMUNICATION CABLES DEFENCE STANDARD 61-12 Tinned annealed flexible copper conductors, PVC insulated, non-hygroscopic binder tape, tinned annealed copper wire braid screen, PVC outer sheath. Black. 440 volts grade. To Ministry of Defence Standard DEF 61-12 (Part 4 for 7/0.2 conductors, Part 5 for 16/0.2 conductors). Flame propogation to BS4066 PT1 and IEC 332 PT1. CCC CODE 722C 723C 724C 726C 728C 7212C 7218C 7225C 7236C 7250C 7260C 1622C 1623C 1624C 1626C 1628C 16210C 16212C 16218C 16225C 16236C 16250C 16260C
CONDUCTOR STRANDING SIZE (MM2) (MM2) 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
7/0.20 7/0.20 7/0.20 7/0.20 7/0.20 7/0.20 7/0.20 7/0.20 7/0.20 7/0.20 7/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20
NO. OF CORES
WEIGHT KG/KM
2 3 4 6 8 12 18 25 36 50 60 2 3 4 6 8 *10 12 18 25 36 50 60
23 27 32 55 69 83 110 150 200 270 310 69 79 92 120 146 190 198 250 320 450 564 670
OVERALL DIAMETER (MM) 4.1 4.3 4.6 5.9 6.0 7.2 8.5 9.8 11.2 13.0 13.8 6.9 7.2 7.7 8.7 8.9 11.8 11.0 12.5 14.6 16.7 18.5 20.3
GLAND SIZE (MM) 16 16 16 16 16 16 20 20 20 25 25 16 16 16 20 20 20 20 20 25 25 32 32
Tinned annealed flexible copper conductors, low smoke and zero halogen (LSZH) insulation, non-hygroscopic binder tape, tinned annealed copper wire braid screen, low smoke and zero halogen (LSZH) outer sheath. Black. 440 volt grade. Generally to ministry of Defence Standard DEF61-12 Part 5 LSF. CCC CODE LSF1622C LSF1623C LSF1624C LSF1626C LSF16212C LSF16218C LSF16225C
CONDUCTOR STRANDING (MM2) SIZE (MM2) 0.50 0.5 0.5 0.5 0.5 0.5 0.5
16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20 16/0.20
* Laid up in a pair configuration. Temperature limits: -55 to +70°C. Bending radius: 6 x overall diameter.
NO. OF CORES
WEIGHT KG/KM
2 3 4 6 12 18 25
69 79 92 120 198 250 320
OVERALL DIAMETER (MM) 6.9 7.2 7.7 8.7 11.0 12.5 14.6
GLAND SIZE (MM) 16 16 16 20 20 20 25
Core identification: See colour chart on page 91. Should not be installed at temperatures below 0°C.
DEFENCE STANDARD SCREENED MULTICORE CABLE ‘C’ TYPE Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
91
COLOUR CODES, DEFENCE STANDARD 61-12 CORE NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36
COLOUR RED BLUE GREEN YELLOW WHITE BLACK BROWN VIOLET ORANGE PINK TURQUOISE GREY RED/BLUE GREEN/RED YELLOW/RED WHITE/RED RED/BLACK YELLOW/BLUE YELLOW/BLUE WHITE/BLUE BLUE/BLACK ORANGE/BLUE GREEN/BLUE GREY/BLUE YELLOW/GREEN WHITE/GREEN GREEN/BLACK ORANGE/GREEN GREY/GREEN YELLOW/BROWN WHITE/BROWN BROWN/BLACK GREY/BROWN YELLOW/VIOLET VIOLET/BLACK VIOLET/BLACK WHITE/VIOLET
Where 2 colours are shown the core is striped e.g. Red/Blue - the core is striped Red with Blue.
DEFENCE STANDARD 61-12 PARTS 4 & 5 CORE IDENTIFICATION Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
COMMUNICATION CABLES
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
92
INSTRUMENTATION AND CONTROL CABLES COMPENSATING AND THERMOCOUPLE NON-ARMOURED Plain annealed flexible conductors, PVC insulated, laid up to form pairs, collective aluminium mylar foil tape screen, complete with 0.5mm2 drain wire, PVC outer sheath. Thermocouple wires calibrated to BS4937, ANSI 96.1 and IEC 584.3. Flame propagation to BS4066 PT1 and IEC 332 PT1.
NO OF PAIRS
SIZE (MM2)
1 2 5 10 20
0.75 0.75 0.75 0.75 0.75
STRANDING OVERALL (MM) DIAMETER (MM) 24/0.20 6.7 24/0.20 7.7 24/0.20 13.7 24/0.20 18.1 24/0.20 23.9
GLAND SIZE (MM) 20/16 20/16 25 25 32
JX CCC KCB CCC CODE CODE (WAS VX) 7500 7530 7501 7531 7503 7533 7505 7537 7507 7539
KX CCC TX CCC CODE CODE 7570 7571 7573 7575 7577
Temperature limits: -30 to +105°C.
Core identification: See colour chart on page 93.
Bending radius: 5 x overall diameter.
Should not be installed at temperatures below 0°C.
7550 7551 7553 7557 7559
ARMOURED Plain annealed flexible conductors, PVC insulated, laid up to form pairs, collective aluminium mylar foil tape screen, complete with 0.5mm2 drain wire, PVC bedding, galvanised steel wire armour, PVC outer sheath. Thermocouple wires calibrated to BS4937, ANSI 96.1 and IEC 584.3. Flame propagation to BS4066 PT1 and IEC 332 PT1. NO OF PAIRS
SIZE (MM2)
1 2 5 10 20
0.75 0.75 0.75 0.75 0.75
STRANDING OVERALL (MM) DIAMETER (MM) 24/0.20 11.1 24/0.20 12.3 24/0.20 19.2 24/0.20 24.7 24/0.20 30.7
GLAND SIZE (MM) 20/16 20/16 20 25 32
JX CCC KCB CCC CODE CODE (WAS VX) 7600 7640 7601 7641 7603 7643 7605 7645 7607 7647
KX CCC TX CCC CODE CODE 7700 7701 7703 7705 7707
Temperature limits: -30 to +105°C.
Core identification: See colour chart on page 93.
Bending radius: 6 x overall diameter.
Should not be installed at temperatures below 0°C.
7660 7661 7663 7665 7667
PVC INSULATED COLLECTIVE SCREENED THERMOCOUPLE EXTENSION AND COMPENSATING CABLE (0.75MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
93
COLOUR CODING EX JX
+-
+-
KX
NX
TX
UX
VX
+-
+-
+-
+-
+-
CODE
BRITISH BS1843: 1952
+-
+-
+-
+-
+-
+-
+-
AMERICAN ANSI
+-
+-
+-
+-
+-
GERMAN DIN
+-
+-
+-
+-
RC/SC
KCB
+-
+-
IEC 584-3
+-
COLOUR CODING OF THERMOCOUPLE EXTENSION AND COMPENSATING CABLE
+-
+-
+-
+-
+-
IEC 584-3 INTRINSICALLY SAFE Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION AND CONTROL CABLES COMPENSATING AND THERMOCOUPLE
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
94
INSTRUMENTATION, SIGNALLING AND COMMUNICATION CABLES - TRAFFIC SIGNALLING TRAFFIC CONTROL CABLE WITH ARMOUR Plain annealed solid conductors, PVC insulated, PVC bedding, galvanised steel wire armour, PVC outer sheath, colour orange, generally to BS6346/87 CCC CODE TRAF4X1 TRAF8X1 TRAF12X1 TRAF16X1 TRAF20X1 TRAF4X1/5 TRAF8X1/5 TRAF12X1/5 TRAF16X1/5 TRAF20X1/5 TRAF8X1E
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.0
1/1.13 1/1.13 1/1.13 1/1.13 1/1.13 1/1.38 1/1.38 1/1.38 1/1.38 1/1.38 1/1.13
NO. OF CORES
WEIGHT KG/KM
4 8 12 16 20 4 8 12 16 20 8
325 413 567 774 905 363 534 704 836 1040 533
OVERALL DIAMETER (MM) 13.3 15.6 17.9 19.9 22.0 12.5 15.8 18.5 20.0 21.5 16.3
GLAND SIZE (MM) 20S 20S 20 20 25 20S 20 20 20 25 20
TRAFFIC CONTROL CABLE UNARMOURED Plain annealed solid conductors, PVC insulated, PVC sheathed, colour orange, generally to BS6346/87, 600/1000v grade. CCC CODE
PVC INSULATED ARMOURED TRAFFIC SIGNAL CABLE, LOOP FEEDER CABLE AND LOOP DETECTOR CABLE
TRAF8X1ENA TRAF12X1ENA
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.0 1.0
1/1.13 1/1.13
NO. OF CORES
WEIGHT KG/KM
8 12
218 305
OVERALL DIAMETER (MM) 12.6 13.5
GLAND SIZE (MM) 20 25
Temperature limits: -15 to +70°C. Core identification: 4 core - Red, Blue, Yellow, Green. 8 core - Brown, Yellow, Green, Red, White, Blue, Black, Orange. 12 core - Brown, Yellow, Green, Red, White, Blue, Black, Orange, Red/White, Grey, Red/Blue Violet. 16 core - Brown, Yellow, Green, Red, White, Blue, Black, Orange, Red/White, Grey, Red/Blue, Violet, Brown/Red, Yellow/Red, Grey/Red, Black/Red. 20 core - Brown, Yellow, Green, Red, White, Blue, Black, Orange, Red/White, Grey, Red/Blue, Violet, Brown/Red, Yellow/Red, Grey/Red, Black/Red, Violet/Red, Orange/Red, Green/Red, Blue/White. Should not be installed at temperatures below 0°C.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
95
LOOP FEEDER CABLE ARMOURED Plain annealed solid conductors, polyethylene insulated, polyethylene outer sheath, colour orange, 600/1000v grade. CCC CODE LOOP2X1/5 LOOP4X1/5 LOOP2X2/5 LOOP4X2/5
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 2.5 2.5
1/1.38 1/1.38 1/1.78 1/1.78
NO. OF CORES
WEIGHT KG/KM
2 (1pr) 4 (2pr) 2 (1pr) 4 (2pr)
80 123 110 180
Temperature limits: -15 to +70°C.
OVERALL DIAMETER (MM) 9.0 9.1 9.3 10.7
GLAND SIZE (MM) 20S 20S 20S 20S
Core identification: 2 core - Brown, Blue 4 core - Brown, Black, Grey, Blue.
Bending radius: 6 x overall diameter.
Should not be installed at temperatures below 0°C.
LOOP FEEDER CABLE ARMOURED Plain annealed solid conductors, polyethylene insulated, polyethylene bedding, galvanised steel wire armour, polyethylene outer sheath. Generally to BS6346/87. Outer sheath colour: Orange. 600/1000 volts grade. CCC CODE LOOP2X1/5SWA LOOP4X1/5SWA LOOP2X2/5SWA LOOP4X2/5SWA
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 2.5 2.5
1/1.38 1/1.38 1/1.78 1/1.78
NO. OF CORES
WEIGHT KG/KM
2 (1pr) 4 (2pr) 2 (1pr) 4 (2pr)
235 300 279 383
Temperature limits: -15 to +70°C.
OVERALL DIAMETER (MM) 11.8 12.7 12.5 15.0
GLAND SIZE (MM) 20S 20S 20S 20
Core identification: 2 core - Brown, Blue 4 core - Brown, Black, Grey, Blue.
Bending radius: 6 x overall diameter.
Should not be installed at temperatures below 0°C.
LOOP DETECTOR CABLE Tinned flexible copper conductor, ethylene propylene rubber insulated (EPR), polychloroprene sheathed (PCP), 600/100v generally to BS6500 + BS6195, sheath colour black. CCC CODE LOOP1/5 LOOP2/5
CONDUCTOR STRANDING (MM) SIZE (MM2) 1.5 2.5
30/.025 50/0.25
Temperature limits: -30 to +85°C.
PVC INSULATED ARMOURED TRAFFIC SIGNAL CABLE, LOOP FEEDER CABLE AND LOOP DETECTOR CABLE
NO. OF CORES
WEIGHT KG/KM
1 1
53.8 64.0
OVERALL DIAMETER (MM) 7.0 7.9
GLAND SIZE (MM) 20S 20S
Should not be installed at temperatures below -25°C.
Bending radius: 6 x overall diameter.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES
INSTRUMENTATION, CONTROL AND COMMUNICATION CABLES - TRAFFIC SIGNALLING
97
DATA AND COAXIAL CABLES
DATA AND COAXIAL CABLES
98
DATA, COAXIAL AND LAN CABLES BELDEN EQUIVALENTS: CD8138/SWA/LSF 8 PAIR 28AWG COLLECTIVE SCREEN PLUS STEEL WIRE ARMOUR,LSF SHEATH. CD8471 1 PAIR 16AWG UNSCREENED, PVC SHEATH. CD8471/LSF 1 PAIR 16AWG UNSCREENED, PVC SHEATH. CD8719 1 PAIR 16AWG COLLECTIVE SCREEN, PVC SHEATH. CD8719/LSF 1 PAIR 16AWG COLLECTIVE SCREEN, LSF SHEATH. CD8723/LSF 2 PAIR 22AWG INDIVIDUAL SCREEN ,LSF SHEATH. CD8723/SWA/LSF 2 PAIR 22AWG INDIVIDUAL SCREEN PLUS STEEL WIRE ARMOUR, LSF SHEATH. CD8760/LSF 1 PAIR 18AWG COLLECTIVE SCREEN. LSF SHEATH. CD8761 1 PAIR 22AWG INDIVIDUAL SCREEN, PVC SHEATH. CD8761/LSF 1 PAIR 22AWG INDIVIDUAL SCREEN, LSF SHEATH. CD8762 1 PAIR 20AWG COLLECTIVE SCREEN, PVC SHEATH. CD8762/LSF 1 PAIR 20AWG COLLECTIVE SCREEN, LSF SHEATH. CD8777 3 PAIR 22AWG INDIVIDUAL SCREEN, PVC SHEATH. CD8778 6 PAIR 22AWG INDIVIDUAL SCREEN, PVC SHEATH. CD9182 1 PAIR 22AWG COLLECTIVE SCREEN, PVC SHEATH. CD9463 TWIN AXIAL 20AWG, PVC SHEATH. CD9463/SWA/PVC TWIN AXIAL 20AWG PLUS STEEL WIRE ARMOUR, PVC SHEATH. CD9501 1 PAIR 24AWG COLLECTIVE SCREEN, PVC SHEATH. CD9501/LSF 1 PAIR 24AWG COLLECTIVE SCREEN, LSF SHEATH. CD9502 2 PAIR 24AWG COLLECTIVE SCREEN, PVC SHEATH. CD9502/LSF 2 PAIR 24AWG COLLECTIVE SCREEN, LSF SHEATH. CD9503 3 PAIR 24AWG COLLECTIVE SCREEN, PVC SHEATH. CD9504 4 PAIR 24AWG COLLECTIVE SCREEN, PVC SHEATH. CD9506 6 PAIR 24AWG COLLECTIVE SCREEN, PVC SHEATH. CD9729 2 PAIR 24AWG INDIVIDUAL SCREEN, PVC SHEATH. CD9773 3 PAIR 18AWG INDIVIDUAL SCREEN, PVC SHEATH. COAXIAL CABLES CT100 CT100LSOH WF100BK WC100BK WF125BR CT125 CT125LSOH CT125BR CT125RBS CT167 CT167RBS RG11AU RG11SWA RG58 RG59BU RG59LSOH RG59SWA
DATA AND COAXIAL CABLES
75 OHM DOUBLE SCREENED, LOW LOSS COAX, AIR SPACED, PVC SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, AIR SPACED, LSOH SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, FOAM FILLED, PVC SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, PE DIELECTRIC, PVC SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, FOAM FILLED, PVC SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, AIR SPACED, PVC SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, AIR SPACED, LSOH SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, FOAM FILLED, PVC SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, AIR SPACED, DIRECT BURIAL SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, FOAM FILLED, PVC SHEATH. 75 OHM DOUBLE SCREENED, LOW LOSS COAX, FOAM FILLED, DIRECT BURIAL SHEATH. 75 OHM BRAIDED SCREEN, SOLID PE DIELECTRIC, PVC SHEATH. 75 OHM BRAIDED SCREEN, SOLID PE DIELECTRIC PLUS STEEL WIRE ARMOUR, PVC SHEATH. 50 OHM BRAIDED SCREEN, SOLID PE DIELECTRIC, PVC SHEATH.
RG62AU RG62SWA URM202 URM203 URM70
75 OHM BRAIDED SCREEN, SOLID PE DIELECTRIC, PVC SHEATH. 75 OHM BRAIDED SCREEN, SOLID PE DIELECTRIC, LSOH SHEATH. 75 OHM BRAIDED SCREEN, SOLID PE DIELECTRIC PLUS STEEL WIRE ARMOUR, PVC SHEATH. 93 OHM BRAIDED SCREEN, PE TUBE AND THREAD, PVC SHEATH. 93 OHM BRAIDED SCREEN, PE TUBE AND THREAD PLUS SWA, PVC SHEATH. 75 OHM BRAIDED SCREEN, CELLULAR PE DIALECTRIC, PVC SHEATH. 75 OHM BRAIDED SCREEN, CELLULAR PE DIALECTRIC, PVC SHEATH. 75 OHM BRAIDED SCREEN, SOLID PE DIELECTRIC, PVC SHEATH.
UTP CABLES 4UTPCAT5E 4UTPCAT5ELSF 4FTPCAT5E 4FTPCAT5ELSF 4FTPCAT5ESWA 4UTPCAT6
ENHANCED UNSCREENED 4 PAIR CAT 5 E, GREY PVC SHEATH. ENHANCED UNSCREENED 4 PAIR CAT 5 E, LSF VIOLET SHEATH. ENHANCED SCREENED 4 PAIR CAT 5 E, GREY PVC SHEATH. ENHANCED SCREENED 4 PAIR CAT 5 E, LSF VIOLET SHEATH. ENHANCED SCREENED 4 PAIR CAT 5 E PLUS SWA, LSF BLACK SHEATH. UNSCREENED 4 PAIR CAT 6, GREY PVC SHEATH.
Please note that cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
99
RAILWAY CABLES
RAILWAY CABLES
RAILWAY CABLES
100
RAILWAY CABLES - SIGNALLING CABLE Stranded or flexible tinned copper conductors to BS6360, EPR insulated to BS7655 for types B1, LSZH insulated for types A1, A2, A3. PCP sheath for types A1 & B1, LSZH sheath for types A2 & A3. Manufactured to Network Rail specification NR/PS/SIG/00005 (formerly RT/E/PS/00005).
RAILWAY CABLES SIGNALING (0.75MM2 - 95MM2)
CCC CODE
RAIL CODE
A11X/75BR A11X/75RD A11X/75OR A11X/75GY A11X/75VIR A11X/75BK A11X115BK A21X/75 A21X115 A32X/75 A34X/75 A36X/75 A310X/75 A314X/75 A336X/75 A348X/75 B11X2/5 B11X10 B11X35 B22X1/5 B22X2/5 B22X10 B22X16 B22X35 B22X70 B22X95 B24X/75 B24X1/5 B24X2/5 B27X/75 B27X1/5 B27X2/5 B210X/75 B210X1/5 B210X2/5 B212X/75 B26PX/75 B212X1/5 B212X2/5 B219X/75 B219X1/5 B219X2/5 B227X/75 B227X1/5 B227X2/5 B237X/75 B237X1/5 B237X2/5 B248X/75 B248X1/5 B248X2/5
6/120002 6/120003 6/120004 6/120005 6/120006 6/120007 6/120008 6/120020 6/120024 6/120040 6/120041 6/120042 6/120043 6/120044 6/120045 6/120046 6/120061 6/120062 6/120063 6/120081 6/120082 6/120083 6/120113 6/120084 6/120085 6/120086 6/120087 6/120088 6/120089 6/120090 6/120091 6/120092 6/120093 6/120094 6/120095 6/120096 6/120111 6/120097 6/120098 6/120099 6/120100 6/120101 6/120102 6/120103 6/120104 6/120105 6/120106 6/120107 6/120108 6/120109 6/120110
Temperature limits: -25 to +85°C.
RAIL TYPE
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SIZE CORES (KG/KM) DIAMETER SIZE (MM2) A1 Brown 0.75 7/0.37 1 16 2.95 N/A A1 Red 0.75 7/0.37 1 16 2.95 N/A A1 Orange 0.75 7/0.37 1 16 2.95 N/A A1 Grey 0.75 7/0.37 1 16 2.95 N/A A1 Violet 0.75 7/0.37 1 16 2.95 N/A A1 Black 0.75 7/0.37 1 16 2.95 N/A A1 Black 1.15 16/0.30 1 20 3.25 N/A A2 0.75 7/0.37 1 30 4.50 N/A A2 1.15 16/0.30 1 35 4.80 20/16 A3 0.75 7/0.37 2 67 7.75 20/16 A3 0.75 7/0.37 4 108 9.20 20S A3 0.75 7/0.37 6 160 11.10 20S A3 0.75 7/0.37 10 259 14.35 25 A3 0.75 7/0.37 14 495 15.75 25 A3 0.75 7/0.37 36 752 24.20 32 A3 0.75 7/0.37 48 963 27.50 40 B1 2.5 7/0.67 1 34 8.05 20/16 B1 10 7/1.35 1 205 10.60 20S B1 35 19/1.53 1 495 14.50 25 B2 1.5 7/0.53 2 135 10.75 20S B2 2.5 7/0.67 2 170 11.80 20 B2 10 7/1.35 2 443 16.85 25 B2 16 7/1.70 2 625 18.80 25 B2 35 19/1.53 2 1232 25.05 32 B2 70 19/2.14 2 2043 64.80 75 B2 95 19/2.52 2 2945 74.70 90 B2 0.75 7/0.37 4 150 11.50 20S B2 1.5 7/0.53 4 220 12.30 20 B2 2.5 7/0.67 4 295 13.35 20 B2 0.75 7/0.37 7 225 13.25 20 B2 1.5 7/0.53 7 370 14.20 25 B2 2.5 7/0.67 7 500 15.50 25 B2 0.75 7/0.37 10 280 16.20 25 B2 1.5 7/0.53 10 401 17.50 25 B2 2.5 7/0.67 10 680 19.20 25 B2 0.75 7/0.37 12 321 16.65 25 B2 0.75 7/0.37 6pr 469 22.15 32 B2 1.5 7/0.53 12 410 18.00 25 B2 2.5 7/0.67 12 730 19.80 25 B2 0.75 7/0.37 19 425 19.15 25 B2 1.5 7/0.53 19 615 20.80 32 B2 2.5 7/0.67 19 815 22.95 32 B2 0.75 7/0.37 27 606 22.60 32 B2 1.5 7/0.53 27 897 25.00 32 B2 2.5 7/0.67 27 1200 27.65 40 B2 0.75 7/0.37 37 786 22.60 32 B2 1.5 7/0.53 37 1126 28.25 40 B2 2.5 7/0.67 37 1600 31.25 40 B2 0.75 7/0.37 48 972 28.95 40 B2 1.5 7/0.53 48 1280 31.60 40 B2 2.5 7/0.67 48 1960 35.10 50S
Core identification: Black with white numbers.
Bending radius: 8 x overall diameter.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
101
Stranded or flexible tinned copper conductors to BS6360, EPR insulated to BS7655. CSP sheath for types C1 + C2, LSZH sheath for types D1, D2, E1+E2. Manufactured to Network Rail specification NR/PS/SIG/00005 (formerly RT/E/PS/00005). CCC CODE
RAIL CODE
RAIL TYPE
C1X2/5 C22X2/5 C24X2/5 C27X2/5 C210X2/5 C212X2/5 C216X2/5 D11X/75 D11X1/5 D11X2/5 D11X10 D11X35 D22X1/5 D22X2/5 D22X10 D22X35 D227X/75 D227X1/5 D227X2/5 D237X/75 D237X1/5 D237X2/5 D248X/75 D248X1/5 D248X2/5 E11X2/5 E22X2/5 E24X2/5 E27X2/5 E210X2/5 E212X2/5
6/120130 6/120140 6/120141 6/120142 6/120143 6/120144 6/160145 6/120211 6/120212 6/120213 6/120214 6/120215 6/120216 6/120217 6/120218 6/120219 6/120238 6/120239
C1 C2 C2 C2 C2 C2 C2 D1 D1 D1 D1 D1 D2 D2 D2 D2 D2 D2 D2 D2 D2 D2 D2 D2 D2 E1 E2 E2 E2 E2 E2
6/120241 6/120242 6/120244 6/120245 6/120246 6/120172 6/120170 6/120171 6/120173 6/120174 6/120175
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SIZE CORES (KG/KM) DIAMETER SIZE (MM2) 2.5 50/0.25 1 174 12.60 25 2.5 50/0.25 2 342 16.85 25 2.5 50/0.25 4 445 18.65 25 2.5 50/0.25 7 590 42.40 50 2.5 50/0.25 10 784 25.55 40 2.5 50/0.25 12 868 26.25 40 2.5 50/0.25 16 980 28.65 40 0.75 7/0.37 1 25 7.30 20/16 1.5 7/0.53 1 30 7.65 20/16 2.5 7/0.67 1 34 8.05 20/16 10 7/1.35 1 205 10.60 20S 35 19/1.53 1 495 14.50 25 1.5 7/0.53 2 135 10.75 20S 2.5 7/0.67 2 170 11.80 20 10 7/1.35 2 443 16.85 25 35 19/1.53 2 1232 25.05 40 0.75 7/0.37 27 606 22.60 32 1.5 7/0.53 27 897 25.00 32 2.5 7/0.67 27 1200 27.65 40 0.75 7/0.37 37 786 25.55 32 1.5 7/0.53 37 1126 28.25 40 2.5 7/0.67 37 1600 31.25 40 0.75 7/0.37 48 972 28.95 40 1.5 7/0.53 48 1280 31.60 40 2.5 7/0.67 48 1960 35.10 50S 2.5 50/0.25 1 174 12.60 20 2.5 50/0.25 2 342 16.85 25 2.5 50/0.25 4 445 18.65 25 2.5 50/0.25 7 590 21.20 32 2.5 50/0.25 10 784 25.55 32 2.5 50/0.25 12 868 26.25 40
Temperature limits: -25 to +85°C. Bending radius: 8 x overall diameter. Core identification: Black with white numbers.
RAILWAY CABLES SIGNALING (0.75MM2 - 35MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
RAILWAY CABLES
RAILWAY CABLES - SIGNALLING CABLE
RAILWAY CABLES
102
RAILWAY CABLES - TRAIN PROTECTION WARNING AND POINT HEATER CABLES TRAIN PROTECTION WARNING SYSTEM Flexible tinned copper conductors to BS6360, EPR insulated to BS7655, separate drain wire,single aluminium tape screen (polyester backed). Black heavy duty PCP sheath to BS7655 for type C3, LSZH sheath for type E3. Manufactured to Network Rail specification NR/PS/SIG/OOOO5 (formerly RT/E/PS/00005). CCC CODE
RAIL CODE
RAIL TYPE
C3TPWS E3TPWS
6/160086 6/160090
C3TPWS E3TPWS
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND
SIZE (MM) 2.5 2.5
CORES (KG/KM) DIAMETER 50/0.25 50/0.25
1PR 1PR
250 250
17.50 17.50
SIZE 25 25
Temperature limits: -25 to +85°C. Bending radius: 8 x overall diameter.
RAILWAY CABLES TRAIN PROTECTION WARNING POINT HEATER POINT HEATER CABLE Flexible tinned copper conductor to B6360, EPR insulation type GP4 to BS7655, black PCP type EM2 sheath to BS7655. Manufactured to Network Rail specification NR/SP/ELP/40045 (formerly R/E/PS/40045). CCC CODE
RAIL CODE
3184PH1/5 3188PH1/5 3188PH2/5 6388PH4 6388PH6 6388PH10 6388PH16
6/150002 6/153002 6/153103 -
CONDUCTOR SIZE (MM2) 1.5 1.5 2.5 4.0 6.0 10.0 16.0
STRANDING
NO. OF CORES
30/0.25 30/0.25 50/0.25 56/0.30 84/0.30 75/0.40 118/0.40
4 8 8 8 8 8 8
WEIGHT OVERALL (KG/KM) DIAMETER 220 460 510 830 1040 1799 2480
14.32 18.44 23.36 23.60 25.60 31.70 36.20
GLAND SIZE 25 25 32 32 32 40 50S
Temperature limits: -30 to +70°C. Core identification: 4 core - Yellow, Yellow, Blue, Blue. 8 core - Yellow, Yellow, Blue, Blue, Brown, Brown, Black, Black.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
103
AXLE COUNTING CABLE Solid plain annealed copper conductors, polyethylene insulation, petroleum jelly filled, polyethylene outer sheath. Manufactured to Network Rail specification RT/E/PS/0031.
CCC CODE
RAIL CODE
F1D0902 F1D0910 F1D0912 F1D0919 F1D0924 F1D1402 F1D1410 F1D1412 F1D1419 F1D1424
6/170001 6/170002 6/170003 6/170004 6/170005 6/170121 6/170122 6/170123 6/170124 6/170125
CONDUCTOR STRANDING SIZE (MM2) 0.63 1/0.9 0.63 1/0.9 0.63 1/0.9 0.63 1/0.9 0.63 1/0.9 1.5 1/1.4 1.5 1/1.4 1.5 1/1.4 1.5 1/1.4 1.5 1/1.4
NO. OF PAIRS 2 10 12 19 24 2 10 12 19 24
WEIGHT OVERALL (KG/KM) DIAMETER 165 526 633 1034 1326 318 1020 1691 1691 2419
13.20 21.60 24.80 31.20 33.80 23.40 30.00 32.00 37.30 42.30
GLAND SIZE 25 32 32 40 50S 32 40 50S 50S 50S
Core identification:
RAILWAY CABLES AXLE COUNTING CABLES AND DATALINK
PAIR NO 1 2 3 4 5 6 7 8 9 10 11 12
A WIRE WHITE WHITE WHITE WHITE WHITE RED RED RED RED RED YELLOW YELLOW
B WIRE BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE
PAIR NO 13 14 15 16 17 18 19 20 21 22 23 24
A WIRE YELLOW YELLOW YELLOW VIOLET VIOLET VIOLET VIOLET VIOLET TURQUOISE TURQUOISE TURQUOISE TURQUOISE
B WIRE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN
Two pair cables laid up in quad formation colour coded in rotation, Orange, White, Green, Black. Temperature limits: -40 to +70°C. Bending radius: 15 x overall diameter DATALINK CABLE Solid copper conductor, polythylene insulation, aluminium/polyethylene laminated moisture barrier, polyethylene sheath black or blue. To BR1932. CCC CODE
RAIL CODE
STRANDING
NO. OF CORES
DATALINK2X1/27 DATALINK2X1/27BU DATALINK2X1/27LSF
6/166065 6/166065 6/166065
1/1.27 1/1.27 1/1.27
1 1 1
Temperature limits: PE sheath -40 to + 70*C LSZH sheath -10 to + 50*C
WEIGHT OVERALL (KG/KM) DIAMETER 136 136 136
12.47 12.47 12.47
GLAND SIZE 25 25 25
Bending radius: 15 x overall diameter Core identification: Blue, Red.
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
RAILWAY CABLES
RAILWAY CABLES - AXLE COUNTING AND DATALINK CABLE
RAILWAY CABLES
104
RAILWAY CABLES - COPPER TRACKSIDE CABLE Solid plain annealed copper conductors to BS6360, polytheylene insulation, petroleum jelly filled, corrugated steel armour, polytheylene outer sheath. Manufactured to Network Rail specification NR/PS/TEL/00015 (formerly RT/E/PS/00015). CCC CODE
RAIL CODE
13781 13784 13786 13790
6/168061 6/168063 6/168064 6/168066
CONDUCTOR STRANDING SIZE (MM2) 0.63 1/0.9 0.63 1/0.9 0.63 1/0.9 0.63 1/0.9
NO. OF CORES 2 10 20 50
WEIGHT OVERALL (KG/KM) DIAMETER 250 520 820 1550
19.00 23.80 27.60 35.70
GLAND SIZE 20 25 32 32
Temperature limits: -25 to +85°C. Bending radius: 10 x overall diameter. Core identification: 2 PAIR (laid up in quad formation) PAIR NUMBER 1 2 3 4 5 6 7 8 9 10
A WIRE WHITE WHITE WHITE WHITE WHITE RED RED RED RED RED
B WIRE BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY
20 PAIR (laid up in 4x5 pair)
PAIR NUMBER 1 2 3 4 5
SUB-UNIT (CODE A) A WIRE WHITE WHITE WHITE WHITE WHITE
B WIRE BLUE ORANGE GREEN BROWN GREY
PAIR NUMBER 1 2 3 4 5
SUB-UNIT (CODE B) A WIRE RED RED RED RED RED
B WIRE BLUE ORANGE GREEN BROWN GREY
Each unit is lapped with coloured tape for identification as follows: UNIT NUMBER 1 2 3 4
UNIT CODE A B C D
COLOUR OF BINDINGS BLUE BLUE ORANGE ORANGE
50 PAIR (laid up in 5x10 pair)
COPPER TRACKSIDE CABLE
PAIR NUMBER 1 2 3 4 5 6 7 8 9 10
SUB-UNIT (CODE A) A WIRE WHITE WHITE WHITE WHITE WHITE RED RED RED RED RED
Each unit is lapped with coloured tape for identification as follows: B WIRE BLUE ORANGE GREEN BROWN GREY BLUE ORANGE GREEN BROWN GREY
UNIT NUMBER 1 2 3 4
COLOUR OF BINDINGS BLUE BLUE ORANGE ORANGE
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
105
RAILWAY CABLES POWER AND TRACK FEEDER CABLES POWER CABLES Solid plain aluminium sectoral conductors XLPE insulated, PVC outer sheath, Black to BR880 06/142639. 600/1000 volts grade to BS 5467. CCC CODE
RAIL CODE
SAC2X16NA SAC2X25NA SAC2X35NA SAC2X50NA SAC2X70NA SAC2X95NA SAC4X70NA
6/142419 6/142519 6/142609 6/142629 6/142639 6/142644 6/151469
CONDUCTOR SIZE (MM2) 16 25 35 50 70 95 70
Temperature limits: +90°C.
WEIGHT (KG/KM)
OVERALL DIAMETER
GLAND SIZE
2 2 2 2 2 2 4
420 455 525 620 840 1020 1750
14.30 16.60 18.00 20.40 22.80 26.20 30.60
25 25 25 32 32 40 40
Core identification: 2 core - Brown, Blue. 4 core - Blue, Brown, Black, Grey.
Bending radius: 8 x overall diameter.
RAILWAY CABLES POWER & TRACK FEEDER
NO. OF CORES
TRACK FEEDER CABLES Uncompacted circular stranded aluminium to BS6360 or uncompacted circular stranded tinned copper to BS6360. CSP sheathed type RS4 to BS6899, black. Manufactured to Network Rail specification NR/PS/ELP/21101 (formerly RT/E/S/21101). CCC CODE
RAIL CODE
POLARITY
TRACK150 TRACK161 TRACK240 TRACK500 TRACK500CU TRACK630CU TRACK800 TRACK1000
6/116601 6/132340 6/132990 6/132840 6/132992 6/116612 6/132991 6/116610
NEGATIVE NEGATIVE NEGATIVE POSITIVE NEGATIVE POSITIVE NEGATIVE POSITIVE
CONDUCTOR STRANDING NO. OF WEIGHT OVERALL GLAND SIZE CORES (KG/KM) DIAMETER SIZE (MM2) 150 AL 37/2.25 1 540 19.40 25 161 CU 91/1.53 1 1887 24.80 32 240 AL 61/2.25 1 1076 28.30 40 500 AL 61/3.20 1 2245 40.20 50 500 CU 91/2.65 1 5291 40.60 50 630 CU 127/2.52 1 6692 44.20 63S 800 AL 127/2.85 1 3255 48.50 63S 1000 AL 127/3.20 1 3943 53.00 63
Temperature limits: -25°C to +85°C. Bending radius: Aluminium conductor - 10x overall diameter Copper conductor - 8x overall diameter
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
107
MARINE AND OFFSHORE CABLES
MARINE AND OFFSHORE CABLES
MARINE AND OFFSHORE CABLES
108
MARINE AND OFFSHORE CABLES Tinned annealed stranded copper conductors, ethylene propylene rubber (EPR) insulated, low smoke, zero halogen (LSZH) SW4 outer sheath. Black. 600/1000 volts grade to BS6883 and IEC 92-3. CCC CODE 6571TQ1/5 6572TQ1/5 6573TQ1/5 6574TQ1/5 6575TQ1/5 6576TQ1/5 6577TQ1/5 6578TQ1/5 6570/10TQ1/5 6570/12TQ1/5 6570/19TQ1/5 6570/27TQ1/5 6570/30TQ1/5 6570/37TQ1/5 6571TQ2/5 6572TQ2/5 6573TQ2/5 6574TQ2/5 6575TQ2/5 6576TQ2/5 6577TQ2/5 6578TQ2/5 6570/10TQ2/5 6570/12TQ2/5 6570/19TQ2/5 6570/27TQ2/5 6570/30TQ2/5 6570/37TQ2/5 6571TQ4 6572TQ4 6573TQ4 6574TQ4 6575TQ4 6577TQ4 6571TQ6 6572TQ6 6573TQ6 6574TQ6
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0
7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85 7/1.04 7/1.04 7/1.04 7/1.04
NO. OF CORES
WEIGHT KG/KM
1 2 3 4 5 6 7 8 10 12 19 27 30 37 1 2 3 4 5 6 7 8 10 12 19 27 30 37 1 2 3 4 5 7 1 2 3 4
49 125 150 180 190 240 275 295 360 440 740 970 1015 1220 63 160 190 240 280 470 355 398 519 650 860 1220 1270 1610 90 240 280 360 425 530 115 305 370 475
OVERALL DIAMETER (MM) 5.5 8.9 9.4 10.3 11.0 12.2 12.5 13.3 16.2 16.4 19.3 23.5 24.3 26.0 6.0 9.8 10.4 11.4 12.6 16.9 13.7 15.3 17.7 18.3 21.7 26.3 27.1 29.5 6.9 12.0 12.7 13.9 15.3 17.7 7.5 13.1 13.9 15.4
GLAND SIZE (MM) 20/16 20S 20S 20S 20S 20 20 25 25 25 32 32 32 40 20/16 20S 20S 20 20 25 25 25 25 25 32 40 40 40 20/16 20 20 25 25 25 20/16 20 25 25
Core identification: White with Black numbers. Single cores available in either Black or Green/Yellow outer sheath. Should not be installed at temperatures below -15°C.
EPR INSULATED NON-ARMOURED SHIPWIRING CABLE (1.5MM2 TO 6MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
109
Tinned annealed stranded copper conductors, ethylene propylene rubber (EPR) insulated, low smoke, zero halogen (LSZH) SW4 outer sheath. Black. 600/1000 volts grade to BS6883 and IEC 92-3. CCC CODE 6571TQ10 6572TQ10 6573TQ10 6574TQ10 6571TQ16 6572TQ16 6573TQ16 6574TQ16 6571TQ25 6572TQ25 6573TQ25 6574TQ25 6571TQ35 6572TQ35 6573TQ35 6574TQ35 6571TQ50 6572TQ50 6573TQ50 6574TQ50 6571TQ70 6573TQ70 6574TQ70 6571TQ95 6573TQ95 6574TQ95 6571TQ120 6573TQ120 6571TQ150 6571TQ185 6571TQ240 6571TQ300 6571TQ400 6571TQ500 6571TQ630
CONDUCTOR STRANDING SIZE (MM2) (MM) 10 10 10 10 16 16 16 16 25 25 25 25 35 35 35 35 50 50 50 50 70 70 70 95 95 95 120 120 150 185 240 300 400 500 630
7/1.35 7/1.35 7/1.35 7/1.35 7/1.70 7/1.70 7/1.70 7/1.70 19/1.35 19/1.35 19/1.35 19/1.35 19/1.53 19/1.53 19/1.53 19/1.53 19/1.78 19/1.78 19/1.78 19/1.78 19/2.14 19/2.14 19/2.14 37/1.78 37/1.78 37/1.78 37/2.03 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 91/2.36 91/2.65 127/2.52
NO. OF CORES
WEIGHT KG/KM
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 3 4 1 3 4 1 3 1 1 1 1 1 1 1
165 470 595 745 230 655 830 1045 380 1090 1340 1680 490 1310 1630 2130 640 1720 2210 2840 870 3080 3950 1150 4060 5170 1440 5130 1770 2200 2780 3450 4400 5600 6910
OVERALL DIAMETER (MM) 9.0 16.0 17.2 18.9 10.1 18.3 19.5 21.7 12.4 22.9 24.4 27.1 13.6 25.3 27.1 30.1 15.5 29.0 30.9 34.6 17.5 35.3 39.2 19.6 40.3 45.1 21.4 44.4 23.8 26.3 29.5 32.6 36.7 40.5 44.4
GLAND SIZE (MM) 20S 25 25 25 20S 25 32 32 20 32 32 40 25 32 40 40 25 40 40 50S 25 50S 50 32 50 63S 32 63S 32 40 40 50S 50S 50 63S
Single core cables are available in Black or Green/Yellow outer sheath. Temperature limits: -30 to +85°C. Bending radius: up to 25mm - 4 x overall diameter. above 25mm - 6 x overall diameter. Core identification: White with Black numbers. Should not be installed at temperatures below -15°C.
EPR INSULATED NON-ARMOURED SHIPWIRING CABLE (10MM2 TO 630MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
MARINE AND OFFSHORE CABLES
MARINE AND OFFSHORE CABLES
MARINE AND OFFSHORE CABLES
110
MARINE AND OFFSHORE CABLES Tinned annealed stranded copper conductors, ethylene propylene rubber (EPR) insulated, low smoke, zero halogen (LSZH) bedding, galvanised steel wire braid armour, low smoke, zero halogen (LSZH) SW4 outer sheath. Black. 600/1000 volts grade to BS6883 IEE 92-3.
CCC CODE 6582TQ1/5 6583TQ1/5 6584TQ1/5 6585TQ1/5 6586TQ1/5 6587TQ1/5 6580/12TQ1/5 6580/19TQ1/5 6580/27TQ1/5 6580/37TQ1/5 6582TQ2/5 6583TQ2/5 6584TQ2/5 6585TQ2/5 6586TQ2/5 6587TQ2/5 6580/12TQ2/5 6580/19TQ2/5 6580/27TQ2/5 6580/37TQ2/5 6582TQ4 6583TQ4 6584TQ4 6585TQ4 6587TQ4
CONDUCTOR STRANDING SIZE (MM2) (MM) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 4.0 4.0 4.0 4.0 4.0
7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.53 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.67 7/0.85 7/0.85 7/0.85 7/0.85 7/0.85
NO. OF CORES
WEIGHT KG/KM
2 3 4 5 6 7 12 19 27 37 2 3 4 5 6 7 12 19 27 37 2 3 4 5 7
300 325 395 407 425 525 790 1090 1515 1870 350 400 470 485 550 635 990 1390 1990 2500 480 530 585 700 897
OVERALL DIAMETER (MM) 13.3 13.8 15.0 15.2 16.5 17.2 21.7 24.7 29.3 33.2 14.2 15.0 16.1 16.9 18.2 18.5 23.9 27.6 33.2 36.7 16.6 17.3 18.4 20.2 22.7
GLAND SIZE (MM) 20S 20S 20S 20S 20 20 25 25 32 32 20S 20S 20 20 20 20 25 32 32 40 20 20 20 20 25
Temperature limits: -30 to +85°C. Bending radius: 6 x overall diameter. Core identification: White with Black numbers. Should not be installed at temperatures below -15˚C.
EPR INSULATED BRAIDED ARMOUR SHIPWIRING CABLE (1.5MM2 TO 4MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
111
Tinned annealed stranded copper conductors, ethylene propylene rubber (EPR) insulated, low smoke, zero halogen (LSZH) bedding, galvanised steel wire braid armour, low smoke, zero halogen (LSZH) outer sheath. Black. 600/1000 volts grade to BS6883 & IEE92-3 . CCC CODE 6582TQ6 6583TQ6 6584TQ6 6582TQ10 6583TQ10 6584TQ10 6582TQ16 6583TQ16 6584TQ16 6582TQ25 6583TQ25 6584TQ25 6582TQ35 6583TQ35 6584TQ35 6582TQ50 6583TQ50 6584TQ50 6582TQ70 6583TQ70 6584TQ70 6582TQ95 6583TQ95 6584TQ95 6582TQ120 6583TQ120 6584TQ120 6582TQ150 6583TQ150 6584TQ150 6583TQ185 6584TQ185 6583TQ240 6584TQ240 6583TQ300 6584TQ300
CONDUCTOR STRANDING (MM) SIZE (MM2) 6 6 6 10 10 10 16 16 16 25 25 25 35 35 35 50 50 50 70 70 70 95 95 95 120 120 120 150 150 150 185 185 240 240 300 300
7/1.04 7/1.04 7/1.04 7/1.35 7/1.35 7/1.35 7/1.70 7/1.70 7/1.70 19/1.35 19/1.35 19/1.35 19/1.53 19/1.53 19/1.53 19/1.78 19/1.78 19/1.78 19/2.14 19/2.14 19/2.14 37/1.78 37/1.78 37/1.78 37/2.03 37/2.03 37/2.03 37/2.25 37/2.25 37/2.25 37/2.52 37/2.52 61/2.25 61/2.25 61/2.52 61/2.52
NO. OF CORES
WEIGHT KG/KM
2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 3 4 3 4 3 4
570 635 760 750 930 1080 1020 1190 1450 1500 1800 2500 1810 2400 2880 2510 3000 3670 2940 3980 4840 3813 5290 6310 4692 6480 7770 5634 7700 9400 9550 11520 12300 14840 14850 17938
OVERALL DIAMETER (MM) 17.9 18.7 20.1 21.0 22.4 24.0 23.7 24.9 26.9 29.0 30.7 33.6 31.0 34.0 36.2 36.0 38.1 41.0 36.0 42.8 46.1 40.9 48.5 52.6 44.9 52.9 57.4 48.9 57.9 63.1 63.8 69.6 71.5 78.3 78.8 84.9
GLAND SIZE (MM) 20 20 20 25 25 25 25 25 25 32 32 40 32 40 40 40 40 50S 40 50S 50 50S 50 63S 50S 63S 63S 50 63S 63 63 75S 75 90 90 90
Temperature limits: -30 TO +85°C. Bending radius: 6 x overall diameter Core identification: White with Black numbers. Should not be installed at temperatures below -15°C.
EPR INSULATED BRAIDED ARMOURED SHIPWIRING CABLE (6MM2 TO 300MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
MARINE AND OFFSHORE CABLES
MARINE AND OFFSHORE CABLES
MARINE AND OFFSHORE CABLES
112
MARINE AND OFFSHORE CABLES Tinned annealed stranded copper conductors, ethylene propylene rubber (EPR) insulated, low smoke, zero halogen (LSZH) bedding tinned phosphor bronze braid armour, low smoke, zero halogen (LSZH) SW4 outer sheath. Black. 600/1000 volts grade to BS6883 & IEE92-3 . CCC CODE 6591TQ6 6591TQ10 6591TQ16 6591TQ25 6591TQ35 6591TQ50 6591TQ70 6591TQ95 6591TQ120 6591TQ150 6591TQ185 6591TQ240 6591TQ300 6591TQ400 6591TQ500 6591TQ630
CONDUCTOR STRANDING (MM) SIZE (MM2) 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
7/1.04 7/1.35 7/1.70 19/1.35 19/1.53 19/1.78 19/2.14 37/1.78 37/2.03 37/2.25 37/2.52 61/2.25 61/2.52 91/2.36 91/2.65 127/2.52
NO. OF CORES
WEIGHT KG/KM
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
245 320 395 565 740 940 1270 1600 1930 2330 3000 3710 4480 5340 6540 8000
OVERALL DIAMETER (MM) 11.7 13.4 14.5 17.3 18.4 20.3 22.7 25.0 27.2 29.5 33.1 36.6 40.0 43.9 48.1 52.3
GLAND SIZE (MM) 20/16 20S 20S 20 20 20 25 25 32 32 32 40 50S 50S 50 50
Temperature limits: -30 to +85°C. Bending radius: 6 x overall diameter. Core identification: White. Should not be installed at temperatures below -15°C.
EPR INSULATED SINGLE CORE BRAIDED SHIPWIRING CABLE (6MM2 TO 630MM2) Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
113
Please note that gland and cleat sizes are intended to be indicative and may vary according to different manufacturers tolerances.
INSTALLATION ACCESSORIES
INSTALLATION ACCESSORIES
115
LML
LML Products Limited Since its inception in 1968, LML has designed, manufactured and supplied a comprehensive range of copper tube terminals including bespoke specials. With in-house tooling and electroplating facilities, LML will always provide a solution for its quality focused customers in compliance with BS EN ISO 9001:2000 Copper Tube Terminals LML terminals are manufactured from seamless copper tube to BS EN 12449 and feature bell mouth entry up to 400mm2 and chamfered entry from 500mm2 to 1000mm2. All terminals and splices (other than parallel splices) are provided with an inspection hole to ensure the conductor is fully inserted before crimping. Internal barrel diameters suit standard cables as defined in BS EN 6360. Standard finish is bright electro tin plating to BS EN 1872. Other finishes can be provided, e.g. nickel or silver. Terminals are independently tested to comply with BS EN 61238-1, and are also approved for military use and by London Underground. Crimp Tooling LML Products also supply a large range of manual hydraulic tools for crimping terminals from 1.5mm2 to 1000mm2. LML also supplies a range of hydraulic crimping tools with rechargeable battery. Med/High Voltage Crimp Terminals LML Products manufactures a range of copper tube terminals to suit 11kv and 33kv. We also manufacture water blocked splices and terminals.
119
RAXTON LIMITED
Raxton products are designed to solve the fundamental difficulties which exist due to the variety of thread forms currently in use within the electrical industry. These thread forms are predominantly Isometric, Imperial, N.P.T., BSP and PG. Problems caused by dissimilar threads can occur in many environments including industrial, EExd, EExe and mining. Raxton conversions are fully approved to meet these requirements, being certified by leading test authorities including BASEEFA, SIRA, ISSEP, KEMA, DET NORSKE VERITAS and Standards Association of Australia. They are marked accordingly. Standard material is brass and readily available alternatives include mild steel, stainless steel and aluminium. Our EExe range is also available in glass filled nylon. ADAPTORS REDUCERS HEXAGON HEAD PLUGS RIGHT ANGLE ADAPTORS MALE TO MALE ADAPTORS UNIONS STOPPING PLUGS EARTH LEAD ADAPTORS THREADED EARTH PLATES
NYLON GLANDS SCREWED NIPPLING COUPLERS BUSHES SHROUDS LOCKNUTS/LOCKRINGS EARTH TAGS WASHERS
122
W. J. FURSE & COMPANY LIMITED
E-Klips is a division of W J Furse & Co Ltd, a multi-disciplined engineering and marketing company employing nearly 200 people worldwide. We are the largest UK manufacturer of a comprehensive range of industrial fasteners, which are made available to the electrical/mechanical industry. They provide a quick, efficient method of fixing without drilling or bracket making. Our commitment to quality has set industry standards while our new designs bring you all the benefits of E-Klips continuous product development philosophy. Wholly manufactured in the UK, E-Klips fasteners can be found throughout Europe and in many other countries in the world where our unequalled combination of speed and quality is properly appreciated. This combination can give you savings of up to 60% over a complete installation – a very significant competitive advantage! E-Klips are available for every type of installation through our established distributor network who are fully supported by our stocks and service. So, if you would like to use the faster fastener, simply specify E-Klips and put your opposition in the shade.
123
W. J. FURSE & COMPANY LIMITED
As a recognised world leader in the Earthing and Lightning Protection Industry, W J Furse has a proven track record spanning over one hundred years. The range complies with the requirements of relevant British and World standards, and our design and manufacturing quality control systems are independently assessed and approved to ISO9001. W J Furse can also offer a level of competitiveness, service and technical support that is the envy of competitors both in the UK and overseas. Our extensive range includes the following: Earth Rods Copperbond, solid copper and stainless steel. Earth Pits Lightweight, high performance plastic and regular duty concrete pits. Fittings Clamps, bonds, clips and accessories in copper and aluminium alloys and plastics suitable for flat tape and solid circular conductor systems. Conductors An extensive range of copper and aluminium conductors available bare and PVC covered. Specialist Products Including weldable and adhesive conductor clips and earth rod seals. Furseweld Process An exothermic welding process with a simple self contained method of forming high quality electrical connections which do not require external power or heat source, making the process completely portable.
124
FRAMING AND SUPPORT SYSTEMS
CF1 CF28
CF2
CF14 CF9
CF21
CF29
CF3 CF22 CF15
CF34 CF4
CF10/1
CF16
CF23
CF5
CF35
CF11
CF17
CF24 CF36
CF6
CF18 CF37 CF25 CF7
CF12
CF38/1 CF38/2
CF19
CF26
CF8 CF27
CF13
CF20
AVAILABLE IN HOT DIP GALVANISED OR STAINLESS STEEL
CF39
125
Long Spring Channel Nuts
CF40
M6 M8 M10 M12
ZL6 ZL8 ZL10 ZL12
CF47 Short Spring Channel Nuts M6 M8 M10 M12
PL1 PVC GL1 Galv CF41*
CCC1 41x21x2.5 Available in Both Plain and Slotted
ZS6 ZS8 ZS10 ZS12
Plain Channel Nuts M6 M8 M10 M12
ZN6 ZN8 ZN10 ZN12
CCC2 41x21x2.5 Double
M10 x 40 Cone Pointed Set Screws
CF42* CA1 Available in 150, 300, 450, 600, 750mm
M6 x 12, 16, 20, 25, 30, 35 40 and 50mm Roofing Nuts CCC3 41x41x2.5 and Bolts Available in Both Plain and Slotted M6 x 8, M10 and M12 x 20, 25, 30, 35, 40 and 50mm Hex Head Set Screws
CF44
CA2 Available in 150, 300, 450, 600, 750mm
M6, M8, M10 and M12 Hex Nuts, Flat and Spring Washers
CF45*
CA3 Available in 150, 300, 450, 600, 750mm
CF46 FA1
Pvc 2
Pvc 1
AVAILABLE IN HOT DIP GALVANISED OR STAINLESS STEEL
CCC4 41x41x2.5 Double Available Finishes Pre Galvanised to BS 2989 HDG TO BS 729 Stainless Steel 316
M6, M8, M10 M12 x 3MTR Lengths of Threaded Rod
127
CURRENT RATINGS
CURRENT RATINGS
CURRENT RATINGS
128
PVC AND LSF CONDUIT WIRING CABLES PVC INSULATED ONLY, SINGLE CORE GENERAL PURPOSE WIRING CABLES TO BS6004 XL-LSF INSULATED ONLY, SINGLE CORE WIRING CABLES TO BS7211 Current Carrying Capacity (Amperes) CONDUCTOR REFERENCE METHOD 4 REFERENCE METHOD 3 REFERENCE METHOD 1 REFERENCE METHOD 11 REFERENCE METHOD 12 (FREE AIR) CROSS (ENCLOSED IN CONDUIT (ENCLOSED IN CONDUIT (CLIPPED DIRECT) (ON A PERFORATED SECTIONAL IN THERMALLY ON A WALL OR IN CABLE TRAY HORIZONTAL VERTICAL TREFOIL AREA INSULATING WALL ETC.) TRUNKING ETC.) HORIZONTAL OR FLAT SPACED FLAT SPACED VERTICAL) 2 CABLES 3 OR 4 2 CABLES 3 OR 4 2 CABLES 3 OR 4 2 CABLES 3 OR 4 2 CABLES 2 CABLES 3 CABLES SINGLE CABLES 3 SINGLE CABLES SINGLE CABLES SINGLE CABLES SINGLE SINGLE TREFOIL PHASE PHASE A. C PHASE 3 PHASE PHASE 3 PHASE PHASE 3 PHASE PHASE PHASE 3 PHASE A.C. or D.C A.C. OR D.C. A.C. A.C. OR D.C. A.C FLAT & A.C or D.C. A.C. FLAT & A.C. OR D.C. A.C. OR D.C. A.C. FLAT & TOUCHING FLAT & TOUCHING OR 3 CABLES OR 3 CABLES TOUCHING OR TREFOIL TOUCHING OR TREFOIL 3 PHASE 3 PHASE 1 2 3 4 5 6 7 8 9 10 11 12 MM2 AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP AMP 1 14 13 17 15 19 17.5 1.5 18 17 22 19 25 23 2.5 24 23 30 26 34 31 4 33 30 40 35 46 41 6 43 39 51 45 59 54 10 58 53 71 63 81 74 16 76 70 95 85 109 99 25 100 91 126 111 143 130 158 140 183 163 138 35 124 111 156 138 176 161 195 176 226 203 171 50 149 135 189 168 228 209 293 215 274 246 209 70 189 170 240 214 293 268 308 279 351 318 270 95 228 205 290 259 355 326 375 341 426 389 330 120 263 235 336 299 413 379 436 398 495 453 385 150 300 270 375 328 476 436 505 461 570 524 445 185 341 306 426 370 545 500 579 530 651 600 511 240 400 358 500 433 644 590 686 630 769 711 606 300 459 410 513 493 743 681 794 730 886 824 701 400 683 584 868 793 915 849 1065 984 820 500 783 666 990 904 1044 973 1228 1150 936 630 900 764 1130 1033 1191 1115 1423 1338 1069 800 1288 1179 1358 1275 1581 1485 1214 1000 1443 1323 1520 1436 1775 1671 1349
Note: Where the conductor is to be protected by a semi-enclosed fuse to BS3036, see item 6.2 of the preface to appendix 4 of BS7671, the 16th Edition of the IEE Wiring Regulations. The current-carrying capacities in columns 2 to 5 are also applicable to flexible cables to BS 7211 Table 3(b) where the cables are used in fixed installations. For cable in rigid PVC conduit the values stated in Table 4D1 of BS 7671, the 16th Edition of the IEE Wiring Regulations are applicable (See Regulations 521-05). Where a conductor operates at a temperature exceeding 70°C it shall be ascertained that the equipment connected to the conductor is suitable for the conductor operating temperature (See Regulation 512-02 of BS 7671, the 16th Edition of the IEE Wiring Regulations). Table derived from IEE copyright information. BS 7671 - 16th Edition, IEE Wiring Regulations. Ambient temperature: 30°C. Conductor operating temperature: 90°C.
129
(NON-MAGNETIC ARMOUR), COPPER CONDUCTORS BS5467 BS6724. Current Carrying Capacity (Amperes) CONDUCTOR REFERENCE METHOD 1 CROSS (CLIPPED DIRECT) SECTIONAL AREA 2 CABLES 3 OR 4 SINGLE CABLES 3 PHASE PHASE A.C. A.C. OR D.C FLAT & FLAT & TOUCHING TOUCHING 2 3 MM2 AMP AMP 50 237 220 70 303 277 95 367 333 120 425 383 150 488 437 185 557 496 240 656 579 300 755 662 400 853 717 500 962 791 630 1082 861 800 1170 904 1000 1261 961
REFERENCE METHOD 2 (ON A PERFORATED CABLE TRAY)
REFERENCE METHOD 12 (FREE AIR)
2 CABLES 2 CABLES D.C. 3 OR 4 CABLES, 3 PHASE A.C. SINGLE PHASE A.C. 2 CABLES 3 OR 4 HORIZONTAL VERTICAL HORIZONTAL VERTICAL HORIZONTAL VERTICAL 3 CABLES SINGLE CABLES 3 FLAT FLAT SPACED SPACED FLAT FLAT TREFOIL PHASE PHASE SPACED SPACED SPACED SPACED A.C. FLAT & A.C. FLAT & TOUCHING TOUCHING 4 AMP 253 322 389 449 516 587 689 792 899 1016 1146 1246 1345
5 AMP 232 293 352 405 462 524 612 700 767 851 935 987 1055
6 AMP 282 357 436 504 566 643 749 842 929 1032 1139 1204 1289
7 AMP 266 337 412 477 539 614 714 805 889 989 1092 1155 1238
8 AMP 284 356 446 519 600 688 815 943 1137 1314 1528 1809 2100
9 AMP 270 349 426 497 575 660 782 906 1094 1266 1474 1744 2026
10 AMP 288 358 425 485 549 618 715 810 848 923 992 1042 1110
11 AMP 266 331 393 449 510 574 666 755 797 871 940 978 1041
12 AMP 222 285 346 402 463 529 625 720 815 918 1027 1119 1214
Voltage Drop per Ampere per metre (mV) CONDUCTOR CROSS SECTIONAL AREA
2 CABLES D.C.
1 MM2
2 MV
50 70 95 120 150 185 240 300 400 500 630 800 1000
0.98 0.67 0.49 0.39 0.31 0.25 0.195 0.155 0.115 0.093 0.073 0.056 0.045
2 CABLES - SINGLE PHASE A.C.
3 OR 4 CABLES - 3 PHASE A.C.
REFERENCE METHODS 1 & 11 (TOUCHING)
REFERENCE METHOD 12 (SPACED)
3 MV x 0.21 0.200 0.195 0.190 0.185 0.185 0.180 0.175 0.170 0.170 0.165 0.160 0.155
4 MV x 0.29 0.29 0.28 0.27 0.27 0.26 0.26 0.25 0.24 0.24 0.23 0.23 0.21
r 0.99 0.68 0.51 0.41 0.33 0.27 0.21 0.170 0.145 0.125 0.105 0.090 0.092
z 1.00 0.71 0.55 0.45 0.38 0.33 0.28 0.25 0.22 0.21 0.195 0.190 0.180
r 0.98 0.69 0.53 0.43 0.36 0.30 0.24 0.195 0.180 0.165 0.150 0.145 0.140
z 1.00 0.75 0.60 0.51 0.45 0.40 0.35 0.32 0.30 0.29 0.27 0.27 0.25
REFERENCE METHODS 1, 11 & 12 (IN TREFOIL TOUCHING) 5 MV r x z 0.86 0.180 0.87 0.59 0.170 0.62 0.44 0.170 0.47 0.35 0.165 0.39 0.29 0.160 0.33 0.23 0.160 0.28 0.180 0.155 0.24 0.145 0.150 0.21 0.125 0.150 0.195 0.105 0.145 0.180 0.092 0.145 0.170 0.086 0.140 0.165 0.080 0.135 0.155
REFERENCE METHODS 1 & 11 FLAT & TOUCHING) 6 MV r x z 0.84 0.25 0.88 0.60 0.25 0.65 0.46 0.24 0.52 0.38 0.24 0.44 0.31 0.23 0.39 0.26 0.23 0.34 0.21 0.22 0.30 0.170 0.22 0.28 0.160 0.21 0.27 0.145 0.20 0.25 0.135 0.195 0.24 0.130 0.180 0.23 0.125 0.170 0.21
REFERENCE METHOD 12 (FLAT SPACED) 7 MV r x z 0.84 0.33 0.90 0.62 0.32 0.70 0.49 0.31 0.58 0.41 0.30 0.51 0.34 0.29 0.45 0.29 0.29 0.41 0.24 0.28 0.37 0.20 0.27 0.34 0.20 0.27 0.33 0.190 0.24 0.31 0.175 0.23 0.29 0.175 0.195 0.26 0.165 0.180 0.24
Note: Spacings larger than those specified in Method 12 (see Table 4A, BS7671 - 16th Edition, IEE Wiring Regulations) will result in larger voltage drop. Table derived from IEE copyright information. Conductor operating temperature: 90°C.
CURRENT RATINGS
SINGLE CORE CABLES HAVING THERMOSETTING INSULATION
CURRENT RATINGS
130
MULTICORE ARMOURED CABLES HAVING THERMOSETTING INSULATION COPPER CONDUCTORS BS5467 BS6724. Current Carrying Capacity (Amperes) CONDUCTOR CROSS SECTIONAL
REFERENCE METHOD 1 (CLIPPED DIRECT) AREA 2 CORE CABLE 3 OR 4 SINGLE PHASE CORE CABLE, A.C. or D.C. 3 PHASE A.C. 2 3 AMP AMP 27 23 36 31 49 42 62 53 85 73 110 94 146 124 180 154 219 187 279 238 338 289 392 335 451 386 515 441 607 520 698 599 787 673
1 MM2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400
Note: 1. Where the conductor is to be protected by a semi-enclosed fuse to BS3036, see item 6.2 of the preface to appendix 4 of BS7671, the IEE Wiring Regulations, 16th Edition. 2. Where a conductor operates at a temperature exceeding 70°C it shall be ascertained that the
REFERENCE METHOD 11 (ON A PERFORATED HORIZONTAL OR VERTICAL TRAY) OR REFERENCE METHOD 13 (FREE AIR) 2 CORE CABLE 3 OR 4 SINGLE PHASE CORE CABLE, A.C. OR D.C. 3 PHASE A.C. 4 5 AMP AMP 29 25 39 33 52 44 66 56 90 78 115 99 152 131 188 162 228 197 291 251 354 304 410 353 472 406 539 463 636 546 732 628 847 728
equipment connected to the conductor is suitable for the conductor operating temperature (see Regulation 512-02 of BS 7671, the IEE Wiring Regulations, 16th Edition). Ambient temperature: 30°C. Conductor operating temperature: 70°C.
VoLtage Drop per Ampere per Metre (mV) CONDUCTOR CROSS SECTIONAL AREA 1 MM2 1.5 2.5 4 6 10 16
2 CORE CABLE D.C
2 CORE CABLE SINGLE PHASE A.C.
3 OR 4 CABLE 3 PHASE A.C
2 MV 31 19 12 7.9 4.7 2.9
3 MV 31 19 12 7.9 4.7 2.9
4 MV 27 16 10 6.8 4.0 2.5
25 35 50 70 95 120 150 185 240 300 400
1.85 1.35 0.98 0.67 0.49 0.39 0.31 0.25 0.195 0.155 0.120
r 1.85 1.35 0.99 0.67 0.50 0.40 0.32 0.26 0.20 0.16 0.13
Tables derived from IEE copyright information. Conductor operating temperature: 90°C.
x 0.160 0.155 0.155 0.150 0.150 0.145 0.145 0.145 0.140 0.140 0.145
z 1.90 1.35 1.00 0.69 0.52 0.42 0.35 0.29 0.24 0.21 0.195
r 1.60 1.15 0.86 0.59 0.43 0.34 0.28 0.22 0.175 0.140 0.115
x 0.140 0.135 0.135 0.130 0.130 0.130 0.125 0.125 0.125 0.120 0.125
z 1.65 1.15 0.87 0.60 0.45 0.37 0.30 0.26 0.21 0.185 0.170
131
COPPER CONDUCTORS BS5467 BS6724. Current RATINGS (ac) NOMINAL AREA OF CONDUCTOR MM2 25 35 50 70 95 120 150 185 240 300 400 500 630 800 1000
DIRECT IN GROUND TREFOIL GROUP FLAT SPACED= UNARM’D ARM’D UNARM’D ARM’D AMP AMP AMP AMP 220 220 230 230 270 270 280 280 320 320 335 335 360 360 380 380 410 410 430 430 460 455 485 485 530 520 560 560 600 580 640 640 680 650 730 730 750 710 830 830 830 760 940 940 920 810 1070 1060 1000 860 1180 1170
SINGLE CORE IN SINGLE-WAY DUCTS TREFOIL GROUP FLAT TOUCHING UNARM’D ARM’D UNARM’D ARM’D AMP AMP AMP AMP 225 220 220 220 270 260 270 270 320 305 325 325 360 340 370 370 400 375 415 410 440 410 465 460 505 470 540 540 560 500 610 610 610 530 690 690 680 570 790 780 750 620 890 890 830 660 1010 990 910 690 1100 1090
=Adjacent cable surfaces separated by one cable diameter.
IN FREE AIR TREFOIL GROUP FLAT SPACED= UNARM’D ARM’D UNARM’D ARM’D AMP AMP AMP AMP 235 250 295 300 285 310 370 370 360 375 455 460 415 430 520 530 470 490 600 600 540 550 690 690 640 650 820 820 740 740 940 940 840 840 1100 1100 990 930 1280 1280 1110 1040 1500 1480 1270 1140 1720 1690 1400 1230 1950 1900
CURRENT RATINGS
SINGLE CORE CABLES HAVING THERMOSETTING INSULATION
CURRENT RATINGS
132
MULTICORE ARMOURED CABLES HAVING THERMOSETTING INSULATION, ALUMINIUM CONDUCTORS BS5467 BS6724. Current Carrying Capacity (Amperes) CONDUCTOR CROSS SECTIONAL AREA
REFERENCE METHOD 1 (CLIPPED DIRECT) 2 CORE CABLE SINGLE PHASE A.C. or D.C. 2 AMP 82 108 132 159 201 242 -
1 MM2 16 25 35 50 70 95 120 150 185 240 300
REFERENCE METHOD 2 (ON A PERFORATED CABLE TRAY)OR REFERENCE METHOD 13 (FREE AIR)
3 OR FOUR CORE CABLE, 3 PHASE A.C. 3 AMP 71 92 113 137 174 214 249 284 328 386 441
Note: 1. Where the conductor is to be protected by a semi-enclosed fuse to BS3036, see item 6.2 of the preface to appendix 4 of BS7671, the IEE Wiring Regulations, 16th Edition. 2. Where a conductor operates at a temperature exceeding 70°C it shall be ascertained that the equipment connected to the conductor is suitable
2 CORE CABLE SINGLE PHASE A.C. OR D.C. 4 AMP 85 112 138 166 211 254 -
3 OR 4 CORE CABLE, 3 PHASE A.C. 5 AMP 74 98 120 145 185 224 264 305 350 418 488
for the conductor operating temperature (see Regulation 512-02 of BS 7671, the IEE Wiring Regulations, 16th Edition). Ambient temperature: 30°C. Conductor operating temperature: 90°C.
Voltage Drop per Ampere per Metre (mV) ONDUCTOR CROSS SECTIONAL AREA MM2 16
2 CORE CABLE D.C. 2 MV 4.8
25 35 50 70 95 120 150 185 240 300
3.1 2.2 1.60 1.10 0.82 -
r 3.1 2.2 1.65 1.10 0.82
2 CORE CABLE SINGLE PHASE A.C. 3 MV 4.8 x 0.165 0.160 0.160 0.155 0.150 -
Tables derived from IEE copyright information. Conductor operating temperature: 90°C.
z 3.1 2.2 1.65 1.15 0.84
r 2.7 1.90 1.40 0.96 0.71 0.56 0.45 0.37 0.28 0.23
3 OR 4 CABLE 3 PHASE A.C. 4 MV 4.2 x 0.140 0.140 0.135 0.135 0.130 0.130 0.130 0.130 0.125 0.125
z 2.7 1.95 1.45 0.97 0.72 0.58 0.47 0.39 0.31 0.26
133
RATING FACTORS, MAXIMUM AMBIENT AND OPERATING TEMPERATURES FOR CABLES AND CORDS. COPPER CONDUCTORS
NOMINAL CROSS SECTIONAL AREA OF CONDUCTOR 1 MM2 0.5 0.75 1.0 1.25 1.5 2.5 4.0
CURRENT CARRYING CAPACITY (AMPERES) D.C. OR 3 PHASE SINGLE PHASE A.C. A.C. 2 AMP 3 6 10 13 16 25 32
VOLT DROP PER AMPERE PER METRE D.C. OR 3 PHASE SINGLE PHASE A.C. A.C.
3 AMP 3 6 10 16 20 25
Note: The tabulated voltage drop values above are for 60°C PVC insulated flexible cords. For 85°C PVC insulated flexible cords they are to be multiplied by a factor of 1.09.
4 MV 93 62 46 37 32 19 12
5 MV 80 54 40 27 16 10
MAXIMUM MASS SUPPORTABLE BY TWIN FLEXIBLE CORD (SEE REGULATION 522-8-06) 6 KG 2 3 5 5 5 5 5
Table derived from IEE copyright information. BS 7671 - 16th Edition, IEE Wiring Regulations. Conductor operating temperature: 60°C.
Correction factor for ambient temperature AMBIENT TEMPERATURE CORRECTION FACTOR
35°C 0.91
40°C 0.82
45°C 0.71
50°C 0.58
55°C 0.41
Maximum ambient and operating temperature for cables and cords TYPE OF INSULATION OR SHEATH
GENERAL PURPOSE PVC HEAT RESISTING PVC
MAXIMUM AMBIENT TEMPERATURE OF SURROUNDINGS NON FLEXIBLE CABLES LEXIBLE CABLES AND FLEXIBLE CORDS
°C 65
°F 179
°C 65
°F 149
80
179
75
167
MAXIMUM NORMAL OPERATING TEMPERATURE OF CABLE INSULATION OR SHEATH ALL FIXED OR FLEXIBLE CABLES PARTS OF FLEXIBLE CORDS AND FLEXIBLE CORDS EXCEPT CONTAINED WITHIN A LIGHTING AS PROVIDED IN FITTING, APPLIANCE OR COLUMNS MARKED* ACCESSORY, AND NOT SUBJECT TO FLEXING OR OTHER MECHANICAL STRESS °C °F °C °F 70 58 75 167 85
185
100
212
CURRENT RATINGS
CURRENT RATINGS FOR FLEXIBLE CORDS;
CURRENT RATINGS
134
XLPE INSULATED 600/1000 AND 1900/3300 VOLTS CABLES WITH COPPER CONDUCTORS SUSTAINED CURRENT RATING (AMP)(50HZ) ERA PARAMETERS NOMINAL CONDUCTOR AREA MM2 50 70 95 120 150 185 240 300 400 500 630 800 1000
NOMINAL CONDUCTOR AREA MM2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400
600/1000 VOLTS 3 SINGLE CORE CABLES IN TREFOIL ARRANGEMENT DIRECT DUCT AIR AIR ARMOURED ARMOURED UNARMOURED ARMOURED 231 231 223 231 284 278 284 295 340 327 352 362 386 366 412 420 431 396 475 483 485 437 551 555 558 489 658 654 623 534 761 745 691 567 887 851 765 615 1027 963 841 664 1186 1084 888 692 1347 1178 942 735 1503 1278
600/1000 VOLTS TWIN CORE ARMOURED CABLE DIRECT DUCT AIR 38 49 65 81 109 141 183 219 259 317 381 433 485 547 632 708 799
31 41 53 67 89 115 148 178 211 260 313 357 401 455 527 592 669
31 41 55 70 95 126 164 202 244 306 378 437 499 576 680 775 892
1900/3300 VOLTS 3 SINGLE CORE CABLES IN TREFOIL ARRANGEMENT DIRECT DUCT AIR ARMOURED ARMOURED ARMOURED 222 219 240 271 264 300 324 310 368 366 342 428 409 376 487 460 414 556 528 464 656 589 506 747 651 535 851 720 579 963 789 624 1084 831 650 1178 880 689 1278
600/1000 VOLTS 3 OR 4 CORE ARMOURED CABLE DIRECT DUCT AIR 32 42 55 69 92 119 152 182 217 266 319 363 406 458 529 592 667
Cables shall only be continuously operated at their tabulated rating if the minimum current at which circuit protection is designed to operate does not exceed 1.45 times (in the case of cables in air or in ducts) or 1.3 times (in the case of cables laid direct in the ground) the values given above.
26 34 45 56 75 96 124 149 177 218 263 300 338 382 442 496 570
1900/3300 VOLTS 3 CORE ARMOURED CABLE DIRECT DUCT AIR
26 35 47 59 82 107 140 172 209 263 324 376 430 495 584 666 766
114 147 175 207 254 304 345 387 436 502 563 633
96 124 147 174 214 257 293 328 371 428 480 549
112 149 177 213 268 328 380 432 496 583 667 765
Standard depth of laying:
0.5m for 600/1000 volts cables. 0.8m for 1900/3300 volts cables.
Thermal resistivity of soil:
1.2K.m/W.
Standard ground temperature: 15°C. Ambient air temperature:
25°C.
135
NOMINAL CONDUCTOR AREA MM
NOMINAL CONDUCTOR DIAMETER MM
70 95 185 30
9.3 10.7 14.9 19
NOMINAL CONDUCTOR AREA MM 70 95 185 300
WEIGHT KG/KM 2763 3055 4095 5374
35.0mm Cu screen in all cases.
NOMINAL CONDUCTOR SCREEN THICKNESS 0.700 0.700 0.700 0.700
DIAMETER OVER INSULATION MM
INSULATION THICKNESS MM
DIAMETER OVER SCREEN MM
DIAMETER OVER SHEATH MM
DIAMETER IN TRIPLEX FORMATION MM
17.8 19.2 23.5 27.7
3.4 3.4 3.4 3.4
22.70 24.10 28.40 32.60
26.7 28.2 32.7 37.3
57.4 60.8 70.5 80.4
MAXIMUM DC RESISTANCE AT 20°C 0.443 0.320 0.164 0.100
MAXIMUM AC RESISTANCE AT 90°C 0.571 0.413 0.215 0.133
MINIMUM BENDING RADIUS MM 860 910 1060 1210
MAXIMUM PULLING TENSION KN 6.30 8.55 16.65 27.00
CURRENT RATING CURRENT RATING LAID DIRECT LAID IN AIR AMP 25°C AMP 195 235 245 295 355 445 465 605
CURRENT RATINGS
SINGLE CORE CABLE IN TRIPLEX FORMATION 6350/11000V BS7870
CURRENT RATINGS
136
REQUIREMENTS FOR INSTALLATION AND USE OF CABLES, FLEXIBLE CABLES AND CORDS Minimum bending radius for fixed wiring INSULATION
FINISH
OVERALL DIAMETER
PVC
NON-ARMOURED
NOT EXCEEDING 10mm EXCEEDING 10mm BUT NOT EXCEEDING 25mm EXCEEDING 25mm ANY
ARMOURED
FACTOR APPLIED TO O.D. OF CABLE TO DETERMINE MINIMUM INTERNAL RADIUS OF BEND 3 4* 6* 6*
*For circular conductors only. For shaped conductor cables, the minimum bending radius factor is 8. Suggested minimum bending radius for flexible cables and cords DESCRIPTION
OVERALL DIAMETER
FIXED BENDS AND SETS FLEXIBLE CORDS AND CABLES
MM UP TO 10 10 TO 25 ABOVE 25
2 3 4
UP TO 25 ABOVE 25
6 8
UP TO ABOVE 25
8 10
SUBJECT TO FLEXING FLEXIBLE CORDS AND CABLES
WIRE ARMOURED, SCREENED OR TEXTILE REINFORCED FLEXIBLE CABLES AND CORDS
FACTOR APPLIED TO O.D. OF CABLE TO DETERMINE MINIMUM INTERNAL RADIUS OF BEND
Maximum spacing of supports for fixed wiring OVERALL DIAMETER OF CABLES*
1 MM NOT EXCEEDING 9 EXCEEDING 9 AND NOT EXCEEDING 15 EXCEEDING 15 AND NOT EXCEEDING 20 EXCEEDING 20 AND NOT EXCEEDING 40
MAXIMUM SPACING OF CLIPS NON-ARMOURED PVC SHEATHED CABLES ARMOURED CABLES AND CORRUGATED ALUMINIUM SHEATHED CABLES HORIZONTAL ++ VERTICAL ++ HORIZONTAL ++ VERTICAL ++ 2 3 4 5 MM MM MM MM 250 400 300 400 350 450 350 450 400 550 400 550 450 600
*Taken as the measurement of the major axis, in the case of flat cables. ++The spacings stated for horizontal runs may be applied also to run at an angle of more than 30° from the vertical. For runs at an angle of 30° or less from the vertical, the vertical spacings are applicable. Suggested minimum bending radius for power distribution cables CABLE TYPE XLPE & PVC INSULATED CABLES TO: BS 6724 (INCLUDING FIRETUF POWER OHLS), BS 5467 & BS 6346. PAPER INSULATED CABLES TO BS 6480: Up to and including 8700/11000 volts Above 8700/11000 volts up to and including 12700/22000 volts 19000/33000 volts XLPE INSULATED CABLES TO BS 6622 Unarmoured Armoured
*This also applies to individual cores of ‘SL’ cables.
FACTOR APPLIED TO O.D. OF CABLE TO DETERMINE MINIMUM INTERNAL RADIUS OF BEND 8 MULTICORE SINGLE CORE 12 16 15 18
18* 21*
15 12
20 15
137
NOMINAL INSULATION ARMOUR CONDUCTOR THICKNESS WIRE AREA DIAMETER MM2 50 70 95 120 150 185 240 300 400 500 630
MM 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
MM 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.5 2.5
APPROX. THICKNESS APPROX. DIAMETER OF OVERALL OVER OVERSHEATH DIAMETER ARMOUR MM MM MM 24.9 1.8 28.5 26.6 1.9 30.4 28.3 1.9 32.1 29.9 2.0 33.9 32.1 2.1 36.3 33.9 2.1 38.1 36.3 2.2 40.7 38.6 2.2 43.0 41.7 2.4 46.5 45.9 2.5 50.9 49.8 2.6 55.0
APPROX. CABLE WEIGHT KG/KM 1400 1500 1900 2100 2500 3000 3700 4300 5300 6500 8000
MINIMUM MAXIMUM MAXIMUM RESISTANCE BENDING ARMOUR OF CONDUCTOR RADIUS RESISTANCE DC AT 20°C DC AT 20°C AT 20°C MM OHMS/KM OHMS/KM OHMS/KM 450 0.38 0.387 0.494 500 0.35 0.268 0.341 500 0.33 0.193 0.247 550 0.32 0.153 0.196 550 0.24 0.124 0.160 600 0.22 0.0991 0.128 650 0.21 0.0754 0.098 650 0.20 0.0601 0.079 700 0.19 0.0470 0.063 800 0.14 0.0355 0.051 850 0.13 0.0283 0.041
NOMINAL INDUCTANCE REACTANCE IMPEDANCE MAXIMUM MAXIMUM SUSTAINED CURRENT RATING MAXIMUM SYMMETRICAL SHORT MAXIMUM EARTH-FAULT CONDUCTOR + AT 50HZ AT 90°C CAPACITANCECHARGING Ø CIRCUIT CURRENT RATING SHORT CURRENT RATING AREA + + CURRENT AT NORMAL VOLTAGE & LAID IN SINGLE IN AIR FOR FOR FOR FOR FOR FOR FREQUENCY DIRECT WAY DUCTS 0.2 SECS 1.0 SECS 3.0 SECS 0.2 SECS 1.0 SECS 3.0 SECS MM2 MH/KM OHMS/KM OHMS/KM µF/KM AMP/KM AMP AMP AMP KA KA KA KA KA KA 50 0.430 0.134 0.512 0.24 0.49 221 220 251 15.2 6.8 3.9 15.2 6.8 3.9 70 0.400 0.127 0.364 0.28 0.56 270 261 310 21.9 9.8 5.6 17.2 7.7 4.4 95 0.380 0.120 0.274 0.32 0.64 321 306 376 30.4 13.6 7.8 18.3 8.2 4.7 120 0.370 0.115 0.227 0.36 0.71 363 341 431 38.5 17.2 9.9 19.5 8.7 5.0 150 0.360 0.113 0.195 0.39 0.77 410 375 490 47.3 21.1 12.2 25.7 11.5 6.6 185 0.350 0.108 0.167 0.43 0.85 455 410 562 59.3 26.5 15.3 27.3 12.2 7.0 240 0.330 0.104 0.143 0.48 0.96 520 460 650 78.1 34.9 20.1 29.3 13.1 7.6 300 0.320 0.100 0.128 0.53 1.06 580 500 740 98.0 43.7 25.2 31.5 14.1 8.7 400 0.310 0.097 0.116 0.59 1.18 650 531 840 >100 55.9 32.3 33.8 15.1 8.7 500 0.310 0.096 0.108 0.66 1.31 710 570 931 >100 70.6 40.7 46.5 20.8 12.0 630 0.290 0.092 0.101 0.74 1.47 761 620 1040 >100 90.8 52.6 50.3 22.5 13.0
+ Cables in touching trefoil arrangement. ø Cables in touching trefoil or trefoil ducts. Standard depth of laying: 0.8m. Thermal resistivity of soil (g): 1.2K.m/W. Standard ground temperature: 15°C. Ambient air temperature: 25°C. Maximum conductor temperature: 90°C. Short circuit ratings have been calculated on the following:Symmetrical fault, conductor temperature rise of 90°C - 250°C. Earth fault, armour temperature rise of 80°C - 200°C.
CURRENT RATINGS
SINGLE CORE XLPE INSULATED 6350/11000 VOLT ARMOURED CABLES TO BS6622 STRANDED COPPER CONDUCTORS
CURRENT RATINGS
138
THREE CORE XLPE INSULATED 6350/11000 VOLTS ARMOURED CABLES TO BS6622 STRANDED COPPER CONDUCTORS NOMINAL INSULATION THICKNESS THICKNESS ARMOUR THICKNESS APPROX. CONDUCTOR THICKNESS OF COPPER OF WIRE OF OVERALL AREA SCREEN EXTRUDED DIAMETER OVERSHEATH DIAMETER TAPE BEDDING MM MM MM MM MM MM MM 25 3.4 0.075 1.9 2.5 2.4 50.1 35 3.4 0.075 1.9 2.5 2.5 52.9 50 3.4 0.075 2.1 2.5 2.6 56.0 70 3.4 0.075 2.1 2.5 2.7 59.9 95 3.4 0.075 2.2 2.5 2.8 64.1 120 3.4 0.075 2.4 2.5 3.0 68.2 150 3.4 0.075 2.4 2.5 3.1 71.4 185 3.4 0.075 2.5 2.5 3.2 75.7 240 3.4 0.075 2.5 3.15 3.4 82.6 300 3.4 0.075 2.5 3.15 3.6 88.0 400 3.4 0.075 2.5 3.15 3.8 95.1
APPROX. CABLE WEIGHT KG/KM 4400 4900 5600 6500 7800 8900 10000 11600 14800 17300 20500
MINIMUM MAXIMUM MAXIMUM RESISTANCE BENDING ARMOUR OF CONDUCTOR RADIUS RESISTANCE AT 20°C DC AT 20°C AC AT 20°C MM OHMS/KM OHMS/KM OHMS/KM 650 0.64 0.727 0.926 650 0.58 0.524 0.668 700 0.56 0.387 0.494 750 0.52 0.268 0.341 800 0.48 0.193 0.247 850 0.46 0.153 0.196 900 0.44 0.124 0.160 950 0.41 0.0991 0.128 1000 0.30 0.0754 0.099 1100 0.28 0.0601 0.080 1150 0.26 0.0470 0.065
NOMINAL INDUCTANCE REACTANCEIMPEDANCEMAXIMUMMAXIMUM ARMOUR SUSTAINED CURRENT RATING MAXIMUM SYMMETRICAL SHORT MAXIMUM EARTH-FAULT CONDUCTOR AT 50HZ AT 90°C CAPACITANCE CHARGING LOSS AT 50HZ CIRCUIT CURRENT RATING SHORT CURRENT RATING AREA CURRENTAT AND AT MAX. NORMAL CURRENT VOLTAGE & RATING LAID IN SINGLE IN AIR FOR FOR FOR FOR FOR FOR FREQUENCY LAID DIRECT DIRECT WAY DUCTS 0.2 SECS 1.0 SECS 3.0 SECS 0.2 SECS 1.0 SECS 3.0 SECS MM2 MH/KM OHMS/KM OHMS/KM µF/KM AMP/KM KW/KM AMP AMP AMP KA KA KA KA KA KA 25 0.36 0.114 0.93 0.19 0.38 0.22 152 131 163 8.1 3.6 2.0 8.1 3.6 2.0 35 0.34 0.106 0.68 0.22 0.44 0.34 181 156 197 11.2 5.0 2.9 11.2 5.0 2.9 50 0.32 0.101 0.51 0.24 0.49 0.50 213 182 236 15.2 6.8 3.9 15.2 6.8 3.9 70 0.31 0.096 0.35 0.28 0.56 0.82 260 224 291 21.9 9.8 5.6 21.9 9.8 5.6 95 0.29 0.092 0.26 0.32 0.64 1.3 309 263 353 30.4 13.6 7.8 30.4 13.6 7.8 120 0.28 0.088 0.22 0.36 0.71 1.8 349 306 402 38.5 17.2 9.9 35.3 15.8 9.1 150 0.27 0.086 0.18 0.39 0.77 2.3 390 342 454 47.3 21.1 12.2 37.6 16.8 9.7 185 0.27 0.084 0.15 0.43 0.85 3.1 436 379 515 59.3 26.5 15.3 40.0 17.9 10.3 240 0.26 0.081 0.13 0.48 0.96 5.4 499 438 600 78.1 34.9 20.1 54.8 24.5 14.1 300 0.25 0.080 0.11 0.53 1.06 7.0 553 481 676 98.0 43.7 25.2 58.8 26.3 15.2 400 0.25 0.078 0.10 0.59 1.18 10.0 619 552 768 >100 55.9 32.3 63.7 28.5 16.5
Standard depth of laying: Thermal resistivity of soil (g): Standard ground temperature: Ambient air temperature: Maximum conductor temperature:
0.8m. 1.2K.m/W. 15°C. 25°C. 90°C.
Short circuit ratings have been calculated on the following:Symmetrical fault, conductor temperature rise of 90°C - 250°C. Earth fault, armour temperature rise of 80°C - 200°C.
139
NOMINAL INSULATION THICKNESS THICKNESS ARMOUR THICKNESS APPROX. CONDUCTOR THICKNESS OF COPPER OF WIRE OF OVERALL AREA SCREEN EXTRUDED DIAMETER OVERSHEATH DIAMETER TAPE BEDDING MM MM MM MM MM MM MM 25 3.4 0.075 1.9 2.5 2.4 50.1 35 3.4 0.075 1.9 2.5 2.5 52.9 50 3.4 0.075 2.1 2.5 2.6 56.0 70 3.4 0.075 2.1 2.5 2.7 59.9 95 3.4 0.075 2.2 2.5 2.8 64.1 120 3.4 0.075 2.4 2.5 3.0 68.2 150 3.4 0.075 2.4 2.5 3.1 71.4 185 3.4 0.075 2.5 2.5 3.2 75.7 240 3.4 0.075 2.5 3.15 3.4 82.6 300 3.4 0.075 2.5 3.15 3.6 88.0 400 3.4 0.075 2.5 3.15 3.8 95.1
APPROX. CABLE WEIGHT KG/KM 3800 4100 4500 5300 5800 6400 7000 7800 9800 11000 13400
MINIMUM MAXIMUM MAXIMUM RESISTANCE BENDING ARMOUR OF CONDUCTOR RADIUS RESISTANCE AT 20°C DC AT 20°C AC AT 20°C MM OHMS/KM OHMS/KM OHMS/KM 650 0.64 1.20 1.540 650 0.58 0.868 1.110 700 0.56 0.641 0.822 750 0.52 0.443 0.570 800 0.48 0.320 0.410 850 0.46 0.253 0.325 900 0.44 0.206 0.265 950 0.41 0.164 0.212 1000 0.30 0.125 0.161 1100 0.28 0.100 0.130 1150 0.26 0.0778 0.103
NOMINAL INDUCTANCE REACTANCEIMPEDANCEMAXIMUMMAXIMUM ARMOUR SUSTAINED CURRENT RATING MAXIMUM SYMMETRICAL SHORT MAXIMUM EARTH-FAULT CONDUCTOR AT 50HZ AT 90°C CAPACITANCE CHARGING LOSS AT 50HZ CIRCUIT CURRENT RATING SHORT CURRENT RATING AREA CURRENTAT AND AT MAX. NORMAL CURRENT VOLTAGE & RATING LAID IN SINGLE IN AIR FOR FOR FOR FOR FOR FOR FREQUENCY LAID DIRECT DIRECT WAY DUCTS 0.2 SECS 1.0 SECS 3.0 SECS 0.2 SECS 1.0 SECS 3.0 SECS MM2 MH/KM OHMS/KM OHMS/KM µF/KM AMP/KM KW/KM AMP AMP AMP KA KA KA KA KA KA 25 0.36 0.114 1.54 0.19 0.38 0.14 118 101 127 5.2 2.3 1.3 5.2 2.3 1.3 35 0.34 0.106 1.12 0.22 0.44 0.21 141 121 153 7.2 3.2 1.8 7.2 3.2 1.8 50 0.32 0.101 0.83 0.24 0.49 0.31 166 141 183 9.7 4.3 2.5 9.7 4.6 2.5 70 0.31 0.096 0.58 0.28 0.56 0.50 202 174 226 14.1 6.3 3.6 14.1 6.3 3.6 95 0.29 0.092 0.42 0.32 0.64 0.77 241 205 274 19.5 8.7 5.0 19.5 8.1 5.0 120 0.28 0.088 0.34 0.36 0.71 1.1 272 239 314 24.7 11.0 6.3 24.7 11.0 6.3 150 0.27 0.086 0.28 0.39 0.77 1.4 304 267 354 30.3 13.5 7.8 30.3 13.5 7.8 185 0.27 0.084 0.23 0.43 0.85 1.9 343 297 404 38.1 17.0 9.8 38.1 17.0 9.8 240 0.26 0.081 0.18 0.48 0.96 3.3 395 347 473 50.1 22.4 12.9 50.1 22.4 12.9 300 0.25 0.080 0.15 0.53 1.06 4.4 440 383 536 62.8 28.1 16.2 58.8 26.3 15.2 400 0.25 0.078 0.13 0.59 1.18 6.5 500 446 618 80.1 35.9 20.7 63.7 28.5 16.5
Standard depth of laying: Thermal resistivity of soil (g): Standard ground temperature: Ambient air temperature: Maximum conductor temperature:
0.8m. 1.2K.m/W. 15°C. 25°C. 90°C.
Short circuit ratings have been calculated on the following:Symmetrical fault, conductor temperature rise of 90°C - 250°C. Earth fault, armour temperature rise of 80°C - 200°C.
CURRENT RATINGS
THREE CORE XLPE INSULATED 6350/11000 VOLTS ARMOURED CABLES TO BS6622 STRANDED ALUMINIUM CONDUCTORS
CURRENT RATINGS
140
TECHNICAL SPECIFICATIONS FOR 6381TQ Single core, EPR insulated, HOFR sheathed. BS6007 - 6381TQ AMBIENT TEMPERATURE RATING FACTOR
25 1.02
30 1.0
35 0.95
40 0.90
45 0.85
50 0.80
55 0.74
60 0.67
65 0.60
70 0.52
75 0.43
80 0.30
Ratings do not apply if the cable is protected by a semi-enclosed fuse to BS3036. For further guidance refer to the 16th Edition IEE Wiring Regulations. For ambient air temperatures other than 30°C, the above factors should be applied. Ambient temperature: 30°C. Conductor operating temperature: 85°C. Current Carrying Capacity (Amperes) CONDUCTOR CROSS SECTIONAL AREA
1 MM2 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 600
REFERENCE METHOD 3 REFERENCE METHOD 1 REFERENCE METHOD 11 (ENCLOSED IN CONDUIT ETC. (CLIPPED DIRECT) (ON A PERFORATED CABLE TRAY) IN OR ON A WALL) HORIZONTAL OR VERTICAL 2 CABLES 3 OR 4 CABLES 2 CABLES 3 OR 4 CABLES 2 CABLES 3 OR 4 CABLES SINGLE PHASE 3 PHASE A.C. SINGLE PHASE 3 PHASE A.C. SINGLE PHASE 3 PHASE A.C. A.C. OR D.C. A.C. OR D.C. FLAT & A.C. OR D.C. FLAT & FLAT & TOUCHING OR FLAT & TOUCHING TOUCHING TREFOIL TOUCHING OR TREFOIL
2 AMP 40 52 72 96 127 157 190 242 293 339 372 428 510 593 719 835 975
3 AMP 36 46 63 85 112 138 167 213 258 298 334 379 443 506 602 689 791
4 AMP 45 59 81 108 143 177 215 274 332 384 442 519 607 695 827 946 1088
5 AMP 42 54 75 100 133 164 199 254 308 357 411 469 553 636 755 865 996
6 AMP 153 189 229 293 356 412 475 542 639 735 860 989 1143
7 AMP 140 174 211 269 327 379 437 499 589 679 798 918 162
REFERENCE METHOD 12 (FREE AIR) SINGLE PHASE 3 CABLES A.C. OR D.C. OR TREFOIL 3 OR 4 CABLES 3 PHASE A.C. 3 PHASE A.C. FLAT SPACED HORIZONTAL OR VERTICAL 8 9 AMP AMP 154 134 192 167 235 204 303 262 370 320 431 373 499 432 573 495 679 587 786 680 929 799 1081 919 1263 1060
141
AMBIENT TEMPERATURE RATING FACTOR
25 1.02
30 1.02
35 0.95
40 0.90
45 0.85
50 0.80
55 0.74
60 0.67
65 0.60
70 0.52
75 0.43
80 0.30
Ratings do not apply if the cable is protected by a semi-enclosed fuse to BS3036. For further guidance refer to the 16th Edition IEE Wiring Regulations. For ambient air temperatures other than 30°C, the above factors should be applied. Current Carrying Capacity (Amperes) CONDUCTOR CROSS SECTIONAL AREA MM2 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
D.C. OR SINGLE PHASE A.C. (2 CORE CABLE, WITH OR WITHOUT PROTECTIVE CONDUCTOR) AMP 41 53 73 99 131 -
3 PHASE A.C. (3 CORE, 4 CORE OR 5 CORE CABLE) AMP 36 47 64 86 114 140 170 216 262 303 348 397 467 537 -
SINGLE PHASE A.C. OR D.C. 2 SINGLE CORE CABLES TOUCHING AMP 192 240 297 354 414 476 540 645 741 885 1017 1190
Ambient temperature: 30°C. Conductor operating temperature: 85°C. Note: The current ratings tabulated are for cables in free air but may also be used for cables resting on a surface.
CURRENT RATINGS
FLEXIBLE CABLES AND CORDS TECHNICAL SPECIFICATIONS FOR 638*TQ CURRENT CARRYING CAPACITY (Amperes)
CURRENT RATINGS
142
TECHNICAL SPECIFICATIONS FOR FLEXIBLE CORDS Applicable to: 318*Y, 218*Y, 2491YX, 309*Y, 318*P/TQ, 398*P, 380*Y, 380*P, 380*TQ, 219*Y. Correction Factor for Ambient Temperature 60°C rubber and PVC cords AMBIENT TEMPERATURE RATING FACTOR
35 0.91
40 0.82
45 0.71
50 0.58
55 0.41
85°C rubber cords having a HOFR sheath or heat-resisting PVC sheath and for 90°C heat resisting and PVC cords AMBIENT TEMPERATURE RATING FACTOR
35-50 1.0
55 0.96
60 0.83
65 0.67
70 0.47
180°C rubber cords AMBIENT TEMPERATURE RATING FACTOR
35-150 1.0
155 0.92
160 0.82
165 0.71
170 0.57
175 0.40
BS6141 BS6500 Current Carrying Capacity (Amperes) CONDUCTOR CROSS SECTIONAL AREA 1 MM2 0.5 0.75 1 1.25 1.5 2.5 4
CURRENT CARRYING CAPACITY (Amperes) SINGLE PHASE A.C. 3 PHASE A.C. 2 3 AMP AMP 3 3 6 6 10 10 13 16 16 25 20 32 25
Voltage Drop (per ampere per metre) CONDUCTOR CROSS SECTIONAL AREA 1 MM2 0.5 0.75 1 1.25 1.5 2.5 4
D.C. SINGLE PHASE A.C. 2 MV 93 62 46 37 32 19 12
3 PHASE A.C. 3 MV 80 54 40 27 16 10
Note: The tabulated values above are for 60°C rubber insulated and PVC insulated flexible cords and for other types of flexible cords they are to be multiplied by the following factors: For 85°C rubber or PVC insulated: 1.09 180°C rubber insulated: 1.31
143
NO. OF CORES & NOMINAL CROSS SECTIONAL AREA OF CONDUCTOR NO X MM2 1 x 0.50 1 x 0.75 1 x 1.00 1 x 1.50 1 x 2.50 1 x 4.00 1 x 6.00 1 x 10.00 1 x 16.00 1 x 25.00 1 x 35.00 1 x 50.00 1 x 70.00 1 x 95.00 1 x 120.00 1 x 150.00 1 x 185.00 1 x 240.00 1 x 300.00
SINGLE CABLE
CURRENT RATING 2 CABLES BUNCHED
3 CABLES BUNCHED
AMP 11.50 16.00 19.00 24.00 32.00 43.00 56.00 79.00 105.00 141.00 178.00 217.00 276.00 337.00 400.00 457.00 526.00 634.00 730.00
AMP 10.00 14.00 16.50 20.00 28.00 37.00 49.00 69.00 91.00 123.00 154.00 188.00 239.00 292.00 347.00 396.00 454.00 546.00 610.00
AMP 7.00 10.50 12.50 16.00 22.00 29.00 39.00 57.00 76.00 104.00 131.00 162.00 208.00 257.00 305.00 350.00 405.00 489.00 560.00
MIXIMUM DC CONDUCTOR RESISTANCE@ 20˚C ΩKM 39.00 26.00 19.50 13.30 7.98 4.95 3.30 1.91 1.12 0.780 0.554 0.386 0.272 0.206 0.161 0.129 0.106 0.0801 0.0641
CURRENT RATINGS
TRI-RATED - SWITCHGEAR WIRING CABLE
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