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Technical Publications 2252561-100 Revision 1
Senographe DMR + asm Advanced Service Manual
do not duplicate
Advanced Service Documentation Property of GE For GE Service Personnel Only No Rights Licensed – Do not Use or Copy Disclosure to Third Parties Prohibited CopyrightE 1999, 2000 by General Electric Co.
ATTENTION LES APPAREILS À RAYONS X SONT DANGEREUX À LA FOIS POUR LE PATIENT ET POUR LE MANIPULATEUR SI LES MESURES DE PROTECTION NE SONT PAS STRICTEMENT APPLIQUEES Bien que cet appareil soit construit selon les normes de sécurité les plus sévères, la source de rayonnement X représente un danger lorsque le manipulateur est non qualifié ou non averti. Une exposition excessive au rayonnement X entraîne des dommages à l’organisme. Par conséquent, toutes les précautions doivent être prises pour éviter que les personnes non autorisées ou non qualifiées utilisent cet appareil créant ainsi un danger pour les autres et pour elles–mêmes. Avant chaque manipulation, les personnes qualifiées et autorisées à se servir de cet appareil doivent se renseigner sur les mesures de protection établies par la Commission Internationale de la Protection Radiologique, Annales 26 : Recommandations de la Commission Internationale sur la Protection Radiologique et les normes nationales en vigueur.
WARNING X–RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR UNLESS MEASURES OF PROTECTION ARE STRICTLY OBSERVED Though this equipment is built to the highest standards of electrical and mechanical safety, the useful x–ray beam becomes a source of danger in the hands of the unauthorized or unqualified operator. Excessive exposure to x–radiation causes damage to human tissue. Therefore, adequate precautions must be taken to prevent unauthorized or unqualified persons from operating this equipment or exposing themselves or others to its radiation. Before operation, persons qualified and authorized to operate this equipment should be familiar with the Recommendations of the International Commission on Radiological Protection, contained in Annals Number 26 of the ICRP, and with applicable national standards.
ATENCION LOS APARATOS DE RAYOS X SON PELIGROSOS PARA EL PACIENTE Y EL MANIPULADOR CUANDO LAS NORMAS DE PROTECCION NO ESTAN OBSERVADAS Aunque este aparato está construido según las normas de seguridad más estrictas, la radiación X constituye un peligro al ser manipulado por personas no autorizadas o incompetentes. Una exposición excesiva a la radiación X puede causar daños al organismo. Por consiguiente, se deberán tomar todas las precauciones necesarias para evitar que las personas incompetentes o no autorizadas utilicen este aparato, lo que sería un peligro para los demás y para sí mismas. Antes de efectuar las manipulaciones, las personas habilitadas y competentes en el uso de este aparato, deberán informarse sobre las normas de protección fijadas por la Comisión Internacional de la Protección Radiológica, Anales No 26: Recomendaciónes de la Comisión Internacional sobre la Protección Radiológica y normas nacionales.
ACHTUNG RÖNTGENAPPARATE SIND EINE GEFAHR FÜR PATIENTEN SOWIE BEDIENUNGSPERSONAL, WENN DIE GELTENDEN SICHERHEITSVORKEHRUNGEN NICHT GENAU BEACHTET WERDEN Dieser Apparat entspricht in seiner Bauweise strengsten elektrischen und mechanischen Sichereitsnormen, doch in den Händen unbefugter oder unqualifizierter Personen wird er zu einer Gefahrenquelle. Übermäßige Röntgenbestrahlung ist für den menschlichen Organismus schädlich. Deswegen sind hinreichende Vorsichtsmaßnahmen erforderlich, um zu verhindern, daßunbefugte oder unqualifizierte Personen solche Geräte bedienen oder sich selbst und andere Personen deren Bestrahlung aussetzen können. Vor Inbetriebnahme dieses Apparats sollte sich das qualifizierte und befugte Bedienungspersonal mit den geltenden Kriterien für den gefahrlosen Strahleneinsatz durch sorgfältiges Studium des Hefts Nr. 26 der Internationalen Kommission für Strahlenschutz (ICRP) vertraut machen: Empfehlungen der Internationalen Kommission für Strahlenschutz und anderer nationaler Normenbehörden.
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
TABLE OF CONTENTS CHAPTER
TITLE
PAGE
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii CHAPTER 1 –
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
SECTION 1 – MAINTENANCE TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
1–1
Mammocom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
1–2
Signal Lists/Glossaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
1–3
Module Disassembly/Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
1–4
Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
1–5
Troubleshooting Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
1–6
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–1
SECTION 2 – DIAGNOSTIC PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–2
2–1
Power–up problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–2
2–2
Problems generating error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–2
2–2–1
Function of self–test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–2
2–2–2
Screen facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–2
2–3
CPU board and interface problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–2
2–3–1
CPU board diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–3
2–3–2
Error codes generated by Generator CPU board 400PL3 and Generator Interface board 400PL2 together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–3
Error codes generated by Gantry CPU board 800PL3 and Gantry Interface board 800PL2 together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–3
SECTION 3 – USE OF THE BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–3
SECTION 4 – SENOGRAPHE DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–3
CHAPTER 2 – “MAMMOCOM” COMMUNICATION SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–1
SECTION 1 – PURPOSE OF THE SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–1
2–3–3
SECTION 2 – “MAMMOCOM” FLOPPY DISK CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . .
2–1
2–1
Floppy Disk Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–1
SECTION 3 – INSTALLATION ON HARD DISK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–2
SECTION 4 – GENERAL USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–4
4–1
Menu Screen Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–4
4–2
Line Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–5
SECTION 5 – TREE STRUCTURE OF AVAILABLE FUNCTIONS . . . . . . . . . . . . . . . . . . . . .
2–6
SECTION 6 – TERMINAL EMULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–7
6–1
2–7
Accessing the Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6–2
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–7
6–3
Connection Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–9
6–4
Communications Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–9
6–5
Emulator Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–9
SECTION 7 – COMMUNICATIONS PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–10
7–1
Accessing the Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–10
7–2
Modifying the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–11
7–2–1
Baud Rate Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–11
7–2–2
Com_port Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–11
7–2–3
Parity Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–11
7–2–4
Length Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–11
7–2–5
Stop Bit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–11
7–2–6
Save Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–12
SECTION 8 – FILE TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–12
8–1
Preparing the Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–12
8–2
Type of Files Transferred . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–14
8–2–1
Coded Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–14
8–2–2
ASCII Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–14
8–3
FILE NAME Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–15
8–4
DIRECTORY and SUFFIX Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–15
8–5
TRANSMIT Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–16
8–6
RECEIVE Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–16
8–7
Display Window in Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–16
SECTION 9 – SAVING THE EMULATOR SCREEN ON A FILE . . . . . . . . . . . . . . . . . . . . . . .
2–18
9–1
Accessing the Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–18
9–2
FILE NAME Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–19
9–3
DIRECTORY and SUFFIX Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–19
9–4
“Save Screen” Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–20
9–4–1
Terminal Emulator Option not Selected Beforehand . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–20
9–4–2
File Selected to Save Screen does not Exist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–20
9–4–3
Selected File Exists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–20
SECTION 10 – ACCESS TO DOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–21
SECTION 11 – CLEARING THE EMULATOR SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–22
SECTION 12 – SAVING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–23
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TITLE
PAGE
CHAPTER 3 – DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–1
SECTION 1 – DISASSEMBLY/REASSEMBLY JOB CARDS . . . . . . . . . . . . . . . . . . . . . . . . .
3–1
JOB CARD DR 001 –
SID SENSOR BOARD 800PL7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–3
JOB CARD DR 002 –
PADDLE BOARD 800PL8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–5
JOB CARD DR 003 –
MAGNIFICATION SENSOR BOARD 800PL14 . . . . . . . . . . . . . . . . .
3–9
JOB CARD DR 004 –
INTER–ARM TILT SENSOR BOARD 800PL15 . . . . . . . . . . . . . . . .
3–11
JOB CARD DR 005 –
BOARD CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–15
JOB CARD DR 006 –
PHOTOMULTIPLIER CELL & PHOTOMULTIPLIER TUBE . . . . . .
3–21
JOB CARD DR 007 –
COLLIMATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–23
JOB CARD DR 008 –
COMPRESSION MOTOR AND BELTS . . . . . . . . . . . . . . . . . . . . . . .
3–25
JOB CARD DR 009 –
GANTRY CPU BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–31
JOB CARD DR 010 –
OPTICAL FIBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–33
JOB CARD DR 011 –
X–RAY TUBE HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–35
JOB CARD DR 012 –
LAMP OF LIGHT CENTERING DEVICE . . . . . . . . . . . . . . . . . . . . .
3–41
JOB CARD DR 013 –
MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–43
JOB CARD DR 015 –
FILTER WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–45
JOB CARD DR 016 –
GAS SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–47
JOB CARD DR 017 –
GANTRY ARM AND TUBE HOUSING SPACER COVERS . . . . . .
3–51
JOB CARD DR 018 –
GANTRY COLUMN COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–57
JOB CARD DR 019 –
DATA BACK–UP (SAVE OR LOAD), GENERATOR/ GANTRY STATISTICS AND ERROR CODES BACK–UP . . . . . . . .
3–59
JOB CARD DR 021 –
GENERATOR CPU BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–67
JOB CARD DR 022 –
INVERTER – FILTERING CAPACITORS . . . . . . . . . . . . . . . . . . . . .
3–69
JOB CARD DR 023 –
INVERTER – THYRISTORS/DIODES . . . . . . . . . . . . . . . . . . . . . . . .
3–73
JOB CARD DR 024 –
GENERATOR COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–77
JOB CARD DR 025 –
HV AND KV/MA TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–79
JOB CARD DR 026 –
MAGNIFICATION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–83
JOB CARD DR 027 –
ARM ANGLE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–85
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CHAPTER 4 – ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4–1
SECTION 1 – ERROR CODE STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4–1
SECTION 2 – ERROR CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4–3
SECTION 3 – ERROR CODES: KNOWN ROOT CAUSES . . . . . . . . . . . . . . . . . . . . . . . . . . .
4–20
CHAPTER 5 – TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–1
SECTION 1 – TROUBLESHOOTING GUIDE JOB CARDS . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–1
JOB CARD TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–3
JOB CARD TSG 002 – PHOTO CELL TROUBLESHOOTING FLOW CHARTS . . . . . . . . .
5–5
JOB CARD TSG 003 – HEATER TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . .
5–7
JOB CARD TSG 004 – HV TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . .
5–9
JOB CARD TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS . . . .
5–11
JOB CARD TSG 006 – BIAS TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . .
5–13
JOB CARD TSG 007 – TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–15
JOB CARD TSG 008 – TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS .
5–17
JOB CARD TSG 009 – LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–19
JOB CARD TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS . . . . . . . .
5–21
JOB CARD TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–23 JOB CARD TSG 012 – FILTER TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . .
5–25
JOB CARD TSG 013 – ARM ROTATION TROUBLESHOOTING FLOW CHARTS . . . . . . .
5–27
JOB CARD TSG 014 – GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–29
JOB CARD TSG 015 – INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–35
JOB CARD TSG 016 – GANTRY SENSOR STATUS TROUBLESHOOTING . . . . . . . . . . . .
5–37
JOB CARD TSG 017 – ARM SYNC TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . .
5–41
JOB CARD TSG 018 – X–RAY TUBE MA MEASUREMENT TROUBLESHOOTING . . . .
5–43
JOB CARD TSG 019 – GENERATOR INTERFACE INPUT TROUBLESHOOTING . . . . . .
5–45
JOB CARD TSG 020 – CONSOLE TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–49
JOB CARD TSG 021 – FLOATING POINT CALCULATION ERROR 068/022 . . . . . . . . . . .
5–51
CHAPTER 6 – BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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D THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.
WARNING
D IF A CUSTOMER’S SERVICE PROVIDER REQUIRES A LANGUAGE OTHER THAN ENGLISH, IT IS THE CUSTOMER’S RESPONSIBILITY TO PROVIDE TRANSLATION SERVICES. D DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE MANUAL HAS BEEN CONSULTED AND IS UNDERSTOOD. D FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE SERVICE PROVIDER, OPERATOR OR PATIENT FROM ELECTRIC SHOCK, MECHANICAL OR OTHER HAZARDS.
D CE MANUEL DE MAINTENANCE N’EST DISPONIBLE QU’EN ANGLAIS.
AVERTISSEMENT
D SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DANS UNE AUTRE LANGUE QUE L’ANGLAIS, C’EST AU CLIENT QU’IL INCOMBE DE LE FAIRE TRADUIRE. D NE PAS TENTER D’INTERVENTION SUR LES ÉQUIPEMENTS TANT QUE LE MANUEL SERVICE N’A PAS ÉTÉ CONSULTÉ ET COMPRIS. D LE NON-RESPECT DE CET AVERTISSEMENT PEUT ENTRAÎNER CHEZ LE TECHNICIEN, L’OPÉRATEUR OU LE PATIENT DES BLESSURES DUES À DES DANGERS ÉLECTRIQUES, MÉCANIQUES OU AUTRES.
WARNUNG
D DIESES KUNDENDIENST–HANDBUCH EXISTIERT NUR IN ENGLISCHER SPRACHE. D FALLS EIN FREMDER KUNDENDIENST EINE ANDERE SPRACHE BENÖTIGT, IST ES AUFGABE DES KUNDEN FÜR EINE ENTSPRECHENDE ÜBERSETZUNG ZU SORGEN. D VERSUCHEN SIE NICHT, DAS GERÄT ZU REPARIEREN, BEVOR DIESES KUNDENDIENST–HANDBUCH NICHT ZU RATE GEZOGEN UND VERSTANDEN WURDE. D WIRD DIESE WARNUNG NICHT BEACHTET, SO KANN ES ZU VERLETZUNGEN DES KUNDENDIENSTTECHNIKERS, DES BEDIENERS ODER DES PATIENTEN DURCH ELEKTRISCHE SCHLÄGE, MECHANISCHE ODER SONSTIGE GEFAHREN KOMMEN.
D ESTE MANUAL DE SERVICIO SÓLO EXISTE EN INGLÉS.
AVISO
D SI ALGÚN PROVEEDOR DE SERVICIOS AJENO A GEMS SOLICITA UN IDIOMA QUE NO SEA EL INGLÉS, ES RESPONSABILIDAD DEL CLIENTE OFRECER UN SERVICIO DE TRADUCCIÓN. D NO SE DEBERÁ DAR SERVICIO TÉCNICO AL EQUIPO, SIN HABER CONSULTADO Y COMPRENDIDO ESTE MANUAL DE SERVICIO. D LA NO OBSERVANCIA DEL PRESENTE AVISO PUEDE DAR LUGAR A QUE EL PROVEEDOR DE SERVICIOS, EL OPERADOR O EL PACIENTE SUFRAN LESIONES PROVOCADAS POR CAUSAS ELÉCTRICAS, MECÁNICAS O DE OTRA NATURALEZA.
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ATENÇÃO
D ESTE MANUAL DE ASSISTÊNCIA TÉCNICA SÓ SE ENCONTRA DISPONÍVEL EM INGLÊS. D SE QUALQUER OUTRO SERVIÇO DE ASSISTÊNCIA TÉCNICA, QUE NÃO A GEMS, SOLICITAR ESTES MANUAIS NOUTRO IDIOMA, É DA RESPONSABILIDADE DO CLIENTE FORNECER OS SERVIÇOS DE TRADUÇÃO. D NÃO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO COMPREENDIDO ESTE MANUAL DE ASSISTÊNCIA TÉCNICA.
E
D O NÃO CUMPRIMENTO DESTE AVISO PODE POR EM PERIGO A SEGURANÇA DO TÉCNICO, OPERADOR OU PACIENTE DEVIDO A‘ CHOQUES ELÉTRICOS, MECÂNICOS OU OUTROS.
AVVERTENZA
D IL PRESENTE MANUALE DI MANUTENZIONE È DISPONIBILE SOLTANTO IN INGLESE. D SE UN ADDETTO ALLA MANUTENZIONE ESTERNO ALLA GEMS RICHIEDE IL MANUALE IN UNA LINGUA DIVERSA, IL CLIENTE È TENUTO A PROVVEDERE DIRETTAMENTE ALLA TRADUZIONE. D SI PROCEDA ALLA MANUTENZIONE DELL’APPARECCHIATURA SOLO DOPO AVER CONSULTATO IL PRESENTE MANUALE ED AVERNE COMPRESO IL CONTENUTO. D NON TENERE CONTO DELLA PRESENTE AVVERTENZA POTREBBE FAR COMPIERE OPERAZIONI DA CUI DERIVINO LESIONI ALL’ADDETTO ALLA MANUTENZIONE, ALL’UTILIZZATORE ED AL PAZIENTE PER FOLGORAZIONE ELETTRICA, PER URTI MECCANICI OD ALTRI RISCHI.
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REVISION HISTORY REASON FOR CHANGE
REV
DATE
0
September 2, 1999
1
February 3, 2000
Initial release for DMR+. Program Marble (DMR+ M5) SPR BUCge49917
LIST OF EFFECTIVE PAGES PAGE NUMBER
REVISION NUMBER
Title page Safety Instruction
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CHAPTER 1 – INTRODUCTION SECTION 1 MAINTENANCE TOOLS 1–1
Mammocom Diagnostic assistance is provided by many maintenance tests, accessible from a service terminal connected to generator interface board 400PL2, and using communication software known as “Mammocom”. The use of this software is described in Chapter 2. The diagnostic tests are accessed through a set of menus, called up on the screen of the service terminal as required. These menus are linked in a tree structure. Refer to Illustrations 1–1 to 1–4 for an overview of this structure. Illustrations 1–1 and 1–2 refer to Generator maintenance; Illustrations 1–3 and 1–4 refer to Gantry maintenance.
1–2
Module Disassembly/Reassembly A set of job cards giving instructions for module disassembly/reassembly is provided in Chapter 3.
1–3
Error codes Error codes are given on the DMR console when the system detects any anomaly in operation. Chapter 4 describes and lists these codes (in their “technical code” format). For each code it gives the meaning and, where relevant, recommends which of the Troubleshooting guides (Chapter 5) should be consulted first to trace the error.
1–4
Troubleshooting Guides A set of Troubleshooting Guides (TSG) is provided in Chapter 5. These give recommended procedures for tracing and correcting faults.
1–5
Block Diagrams Block Diagrams for the various parts of the system are provided in Chapter 6.
1–1
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SECTION 2 DIAGNOSTIC PROCEDURE 2–1
Power-up problems The full DMR power-up is defined as being the status corresponding to the correct generation of two signals : and INV_SUPPLY_OK, i.e: D
Level “1” on TP27 on board 400PL2 ( and.
D
Level “1” on TP25 on board 400PL2 ( – (see Diagram 1 in A2).
The service terminal cannot be used for diagnostic assistance until the Senographe DMR is in the state defined above. The various stages of the power-up are shown (along the time axis) in the diagram on page 3/11 of TSG01. 2–2
Problems generating error messages
2–2–1 Function of self-test For most of the tests concerning the generator, the test line is in either the “active” or “inactive” state. The next line, “Self-test”, is in either the “Yes” or “No” state. 1. Configuration If the responses received by the CPU are not as expected, the CPU board immediately cancels all commands passed to the hardware, even if the user maintains the test command (1st or 2nd). 2. Configuration
The CPU maintains the commands passed to the hardware for as long as the test is still activated by the user, even if the responses received by the CPU are not as expected. This enables significant values to be measured on the hardware. 2–2–2 Screen facilities For the HT function, hardware values can be measured using two sub-tests : The SCR gate drive test and short circuit inverter test. Other screens display the static status of certain signals (TSG 016 and TSG 019). 2–3
CPU board and interface problems Boards concerned : D
Generator :
400PL3 and 400PL2,
D
Gantry :
800PL3 and 800PL2.
When a Trouble Shooting Guide is used to identify and replace defective boards, the resulting replacement will very rarely concern the two CPU boards. This is due to the simple fact that, if the system is generating error codes and activating various tests, then the CPU boards are probably serviceable.
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2–3–1 CPU board diagnostic The two CPU boards (400PL3 and 800PL3) execute, independently, identical internal tests, at each system power-up. When the ON button is pressed, there is a delay of around 2.5s before LED DS1 “TEST OK” lights up and remains on, if the internal test results are correct. If LED DS1 does not light up, replace the CPU boards (the two CPU boards only use the +5V). Note:
The internal tests do not check bus G64.
2–3–2 Error codes generated by Generator CPU board 400PL3 and Generator Interface board 400PL2 together After the internal tests mentioned above have been successfully executed, Generator CPU board 400PL3 runs the INTERFACE GENE test. An incorrect result for this test generates error codes between 004/001 and 004/018 and, if this is the case, it is recommended that the Generator CPU board 400PL3 and the Interface board 400PL2 both be changed. 2–3–3 Error codes generated by Gantry CPU board 800PL3 and Gantry Interface board 800PL2 together Gantry CPU board 800PL3 runs a test similar to that mentioned in 2-3-2, above. An incorrect result for this test generates error codes between 101/001 and 101/008 and, if this is the case, it is recommended that the Gantry CPU board 800PL3 and the Interface board 800PL2 both be changed. Note:
Error codes between 101/001 and 101/008 cannot be displayed if the serial line (two optical fiber cables) is not operating, between the two CPUs. The internal tests mentioned in 2-3-1, above, test all the serial links by looping back to the CPUs. However, this looping back does not include the “optical” link circuits on interface boards 400PL2 and 800PL2.
SECTION 3 USE OF THE BLOCK DIAGRAMS On a test screen, when a software command line or a status line passes through an interface board (400PL2 or 800PL2), the “hardware point” is shown, next to the bus data, on the corresponding block diagram. The TSGs also give the logic level relationships. To locate corresponding signals on the block diagrams and the drawings, the signals shown on the block diagram must be found in the alphabetically sorted list given in the s.m. The “FROM” and “TO” columns specify the drawing pages to be consulted. SECTION 4 SENOGRAPHE DRAWINGS The Senographe drawings were produced using MENTOR software, which also draws the printed circuit layouts. Thus, the drawings contain quite a lot of information not required by the maintenance function. For example, in the 400PL1 drawing, pages 5, 7, 12, 16, 21 and 26 are of no use whatsoever to maintenance. The rule is that points at the same electrical equipotential must be given strictly identical names. A signal which is inverted twice must not be given its initial name as it is no longer the same electrical point. The sign used in the drawings indicates that one electrical point has two different name, and DOES NOT correspond to a physical strap.
1–3
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!963 4,, +34-6'5.+ 551/)'8/43 24*+ 34; ':'/1'(1+ ,642 7+6:/)+ 8+62/3'1
433+)8 7+6:/)+ 8+62/3'1 84 $ !963 43 +34-6'5.+ '3* 7+6:/)+ 8+62/= 3'1
6+77 43 7+6:/)+ 8+62/3'1
4'* )42293/)'8/437 74,8;'6+
INTRODUCTION
ILLUSTRATION 1–1 GENERATOR MAINTENANCE MENU TREE STRUCTURE 004 +1+)8'62-+3+/378'11
001 -+374,8:+67/436+1+'7+*'8+
+1+)8 !+62/3'1 291'846 6+77 43 7+6:/)+ 8+62/3'1
272
!"
!
273 ! !! *'8+8/2+
! !
275 *'8+8/2+
276 !! ! "
!! ! !
351 #!!
++ /119786'8/43
356 ##!
++ /119786'8/43
284 !! ! !:'19+
295 !!
294
283 $ ""!
!
361
!! HISTOG
AOP
310 %
AEC
PAGE! HISTOG !
AEC
!
KV-
ERR+
HOME
END
VALID
#& !%!86')08 3. Insert MAMMOCOM floppy disk. 4. Enter A: and hit . 5. Enter INSTALL and hit . 6. Accept or change the Installation Directory displayed (default is C:\MAMMOCOM).
ILLUSTRATION 2–1 CLEAR EMULATOR SCREEN SELECTION
GEMS INSTALL – MONTH DAY, YEAR
Choose Directory Directory Name C:\MAMMOCOM
Enter : Select
Ctrl–E : Exit
z
!
7. Hit INSTALL copies the files and automatically creates the required sub–directories. 8. Reselect the drive C, enter C: (A: \ > C:) and hit .
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9. Select MAMMOCOM, enter cd MAMMOCOM (C:\ > cd MAMMOCOM) and hit . 10. Execute the MAMMOCOM application, enter STAV (C:\MAMMOCOM>STAV) and hit . 11. Then proceed to section 4. Once the application has be done on your laptop, and in order to have access to the MAMMOCOM application, execute the steps 9 to 11. “MAMMOCOM”
Note:
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SECTION 4 GENERAL USER INTERFACE The various software functions are accessed via standard menus. The screen menus, therefore, are all similar. Only the function screens differ depending on the function to be made. Menu Screen Structure
“MAMMOCOM”
4–1
The screen is composed of three fields: D
Screen title (for Main Menus only).
D
Selection box.
D
Prompt messages.
ILLUSTRATION 2–2 MAIN MENU
Copyright GEMS :Seno Service Terminal Software Release : V1.16
March 26, 1996
M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen
Enter : Select Note:
Ctrl–E : Exit
Alt–H : Help
"#
TAV = Service Terminal (French: Terminal Après–Vente). The Selection Box displays the accessible submenus. The Up/Down cursor keys are used to scan different options which are displayed one after the other in video reverse. To select an option, hit . To return to the previous menu, hit –. To exit the MAMMOCOM Program (from the Main Menu), hit –. For most of the menus, hit – to get a current screen Help, describing the various options offered. The use of each function key is given on the message line at the foot of the screen.
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Line Editor
With the arrow keys select “File transmission” then . Select “File name” then .
“MAMMOCOM”
ILLUSTRATION 2–3 FILE NAME IN THE TRANSMISSION MENUS
Change Name
File Name PARAM
Enter : Select
ALT–M : Prev menu
This editor displays a box containing a title (the name of the parameter to be modified) and a value (default or previously selected) of the parameter being considered. Data entry is always made in Insertion Mode, ie, each character entered takes the place of the character previously located at the cursor. The acknowledged function keys are: D
BACKSPACE: deletes the character located immediately to the left.
D
RIGHT ARROW or LEFT ARROW: moves the cursor.
D
ENTER: returns to previous menu by confirming the character chain entered.
D
ALT–M: returns to previous menu by restoring the character chain found at the start.
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SECTION 5 TREE STRUCTURE OF AVAILABLE FUNCTIONS ILLUSTRATION 2–4 TREE STRUCTURE OF AVAILABLE FUNCTIONS
“MAMMOCOM”
MENU PRINCIPAL
TERMINAL EMULATOR
CHANGE COMUNICATION PARAMETERS
SAVE EMULATOR SCREEN
FILE TRANSMISSION
FILE NAME DIRECTORY SUFFIX NAME
TRANSMIT RECEIVE
ASCII
EDIT
BAUD RATE 9600 4800 2400 1200 600 300 150 110
COM– PORT COM 1 COM 2
PARTY EVEN ODD NONE
EDIT
LENGTH STOP BITS 07 08
FILE DIRECTORY SAVE NAME NAME SCREEN
SUFFIX
EDIT
DIRECTORY SUFFIX SAVE
DIRECTORY SUFFIX SAVE
EDIT
CODED
CLEAR EMULATOR SCREEN
DOS SHELL
EDIT
EDIT
SAVE
01 02
Underlined functions are those functions which start operating immediately when selected.
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SECTION 6 TERMINAL EMULATION This option is used to emulate an ANSI ASCII terminal, VT200. The Senographe DMR has a serial connection to which this type of terminal can be connected to simulate the console and access the Maintenance Menus. Accessing the Function “MAMMOCOM”
6–1
From the Main Menu, select: Terminal Emulator, then ILLUSTRATION 2–5 TERMINAL EMULATION SELECTION
Copyright GEMS :Seno Service Terminal Software Release : V1.16
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M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen
Enter : Select
Ctrl–E : Exit
Alt–H : Help
"#
The terminal function starts immediately following selection, and the Main Menu screen is replaced by the Terminal screen. 6–2
User Interface Once the function is entered, the connection is initialized with the communications parameters by default or selected in the Change Com. Parameters Menu.
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At the first entry, the Terminal screen is erased and the TERMINAL EMULATOR message appears.
“MAMMOCOM”
ILLUSTRATION 2–6 TERMINAL EMULATOR MESSAGE
TERMINAL EMULATOR
CTRL–D : Disconnect
F 10 : Connect
Alt–M : Main menu
The cursor appears in the top lefthand corner of the screen. A VT200 terminal displays 24 lines of 80 characters. The PC has a screen of 25 lines. Line 25 displays a prompt message for the main access functions to the Senographe: D
F10: This key is used to connect to the Senographe DMR and Senographe 600T Senix HF (the communications parameters should be modified for the latter).
Note:
Connection to the Senographe DMR can be made via this software only, as no other terminal emulator is recognized by the Senographe. D
CTRL–D: Used to disconnect the two Senographe units.
D
Alt–M: Used to return to the Main Menu of the MAMMOCOM software without breaking the connection. This means that a later selection of the terminal emulator returns the screen displayed before Alt–M was hit, and dialog with the Senographe can take up where it left off. This function is necessary to return to the Help Menus or to transfer files.
The seven PC keys, F1 thru F6 and F9, simulate the seven keys surrounding the DMR console readouts and give access to all the menus (Medical, Installation, and Maintenance).
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Connection Hardware The PC/Senographe connection is made via an RS232 serial connection supported by a DB9 connector installed on the Generator Interface Board located in the Generator Cabinet. Communications Protocol This is a character protocol which involves the transmission of ASCII characters in full duplex with data flow control (XON/OFF Protocol). The default parameters are: D
Baud rate: 9600
D
com–port: Com 1
D
Parity: Even
D
Length: 07
D
Stop bits: 01
These parameters correspond to the connection with the Senographe DMR, but they can be modified for the connection with another machine (eg: 1200 bauds for Senix HF). 6–5
Emulator Restrictions This software is created specially to be used with the Senographe DMR and Senix HF. Therefore, this software emulates only those functions required for such use. The result is a compromise between the speed of the reply (loading and run time) and the level of compatibility required. The only function keys recognized are: D
Function keys used by the Senographe,
D
Cursor keys,
D
Four keys: Insertion, Backspace, Prev Screen, and Next Screen.
The emulator does not recognize display commands in large characters, semi–graphic, or underlined (due to the CGA LCD boards of the PC). Most of the cursor–positioning commands as well as publishing commands are available. The scrolling area is programmable. The cursor position and the usual character attributes can be stored and restored. This software’s performance is closer to a terminal than the standard ANSI.SYS file.
2–9
“MAMMOCOM”
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SECTION 7 COMMUNICATIONS PARAMETERS This menu is used to modify the communications parameters of the serial connection between the PC and the Senographe. The new values can be backed up in order to find them by default in future uses of the MAMMOCOM Software.
“MAMMOCOM”
7–1
Accessing the Menu From the Main Menu, select: Change Com. Parameters.
ILLUSTRATION 2–7 CHANGE COM. PARAMETERS SELECTION
Copyright GEMS :Seno Service Terminal Software Release : V1.16
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M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen
Enter : Select
Ctrl–E : Exit
Alt–H : Help
The software displays the main parameter change screen.
2–10
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ILLUSTRATION 2–8 MAIN PARAMETER CHANGE SCREEN
COMMUNICATION PARAMETERS Baud rate : 9600 Com–port : Com1 Parity : Even Length : 07 Stop bits : 01 Save
Enter : Select 7–2
Alt–H : Help
Alt–M : main menu
"#
Modifying the Parameters
7–2–1 Baud Rate Menu This menu offers the following transmission speeds: 9600, 4800, 2400, 1200, 600, 300, 150, and 110. To change the baud rate, select the desired rate and hit . If no change is required, hit – to return to the Main Menu. 7–2–2 Com_port Menu Selection is possible between serial ports COM 1 and COM 2. 7–2–3 Parity Menu This menu offers the following parity bits: Even, Odd, None. 7–2–4 Length Menu This menu is used to select the number of data bits per character. Either seven of eight data bits are selected. 7–2–5 Stop Bit Menu This menu is used to select the number of stop bits at the end of a character. The selection is made between one and two bits.
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7–2–6 Save Function This option is used to save the communications parameters selected in order to find them as default values in future use of the MAMMOCOM Software. The save is made by default when the option is selected.
“MAMMOCOM”
The file created is: STAV.DAT. SECTION 8 FILE TRANSMISSION This menu is used to transfer DMR files to the PC, and vice–versa. Two types of file are concerned:
8–1
D
Text files in any format.
D
Encoded files with the Motorola Exormacs protocol.
Preparing the Transfer The system must be in emulation to make a file transfer. The file transfer runs as follows: 1. To link up with the DMR, place the terminal in emulation, as follows: at MAMMOCOM start–up, select the Terminal Emulator and connect to the Senographe by pressing F10. 2. Run the menu tree structure on the DMR until the Transfer Menu is reached. The possibilities are as follows: –
Arm error codes transfer:
–
Arm data save:
@
–
Arm data load:
@
–
Gene error codes transfer:
–
Gene data save: @
–
Gene data load: @
–
Gene statistics transfer:
@
@
@
Where @ is the Maintenance screen Number, refer to the tree structures in Chapter 1. 3. In emulation, line No. 25 gives the following commands: Ctrl–D: Disconnect
F10: Connect
Alt–M: Main Menu
4. Hit – to access the Main Menu without disconnecting from the Senographe. 5. Select: File Transmission.
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ILLUSTRATION 2–9 FILE TRANSMISSION SELECTION
Copyright GEMS :Seno Service Terminal Software March 26, 1996 “MAMMOCOM”
Release : V1.16
M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen
Enter : Select
Ctrl–E : Exit
Alt–H : Help
"#
This selection displays the File Transmission Menu (below) in which PARAM is the file name by default if no other default name was saved beforehand.
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ILLUSTRATION 2–10 FILE TRANSMISSION MENU
File Transmission File name Directory name Suffix Transmit Receive
Enter : Select 8–2
: : : : :
PARAM A: DAT PC –> Equipment Equipment –> PC
Alt–H : Help
Alt–M : Main menu
"#
Type of Files Transferred Two main types of file are concerned by file transfer between PC and Senographe DMR: D
Coded files.
D
ASCII files.
8–2–1 Coded Files These are binary files which observe the Motorola Exormacs format. Coded files are used to transfer the Senographe calibration variables for back–up on floppy disk. The protocol selected ensures that the data transmitted are correct during PC to Equipment transfer. A special menu is used to check the file transmitted by the Senographe. If the transfer has run without error detection, it is certain that the file transferred can be reloaded on the Senographe. The software determines the end of the transmission when it receives a special frame described in the protocol. In the PC–to–Senographe transfer, the file type is not processed by the MAMMOCOM software. All the characters of the file are transmitted. 8–2–2 ASCII Files The ASCII files do not observe any format. The end of transmission is detected by reception of CTRL_Z. Statistics and error codes are transmitted according to this format.
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FILE NAME Option Selecting this option call the line editor to enter the file name. The access path and the extension are defined in the following menu (Directory and Suffix).
To return to the File Transmission Main Menu and select the new name displayed by the line–editor, press . 8–4
DIRECTORY and SUFFIX Options These options are used to access the menu where the tree–structure and extensions of the files are encoded. When Directory name selected, the following menu appears:
ILLUSTRATION 2–11 DIRECTORY AND SUFFIX SELECTION
File directory
Directory Suffix Save
Enter : Select
Note:
: A: : DAT
Alt–H : Help
Alt–M : Main menu
"#
D
The Directory option of this menu is used to find the access path for the file name.
D
The Suffix option refers to the file name extension.
D
The Save option is used to save the data structures for the two options above in order to find them as default values when the MAMMOCOM Software is used in a future operation. The floppy disk should be write–protected. Though if saving the DMR data, select the drive C or new floppy disk in drive A.
2–15
“MAMMOCOM”
To return to the File Transmission Main Menu without changing the name by default, hit –.
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TRANSMIT Option This option is selected to inform the DMR that you wish to make a PC–to–Senographe DMR transfer of the file name previously selected. This option runs in two phases: 1. Automatic execution of the default transfer validation command: CTRL O + F1 2. Transfer.
“MAMMOCOM”
Note: 8–6
To have access at this menu see Job Card DR019 from the Advanced Service Manual (2118393–104 rev. 1).
RECEIVE Option This option is selected to inform the DMR that you wish to receive a file (ie, a Senographe DMR–to–PC file transfer). The file may concern: D
ASCII file.
D
Coded file (see paragraph 8–2–1).
Note:
To have access at this menu see Job Card DR019 from the Advanced Manual (2118393–104 rev.1). The selection of this option calls another menu giving the choice of file types to be transferred.
ILLUSTRATION 2–12 CHOICE OF FILE TYPES TO BE TRANSFERRED MENU
FILE TYPES ASCII File Coded file
Enter : Select
Alt–H : Help
Alt–M : Main menu
"#
Selecting one of other of these options causes:
8–7
D
Automatic execution of the default transfer validation command: CTRL O + F1
D
The actual transfer.
Display Window in Transfer When either TRANSMIT or RECEIVE is selected, a display window of characters transmitted appears in order to make a visual check of the transmission.
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ILLUSTRATION 2–13 SCREEN DURING TRANSMISSION
Transmitting file: \STAV\EXEMPLE.DAT to Equipment
Abort : ALT X Various messages are displayed: D
Reception successful
D
File not found
D
Reception error
D
Transmission error
2–17
“MAMMOCOM”
Characters transmitted display area
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SECTION 9 SAVING THE EMULATOR SCREEN ON A FILE The menu is used to save the emulator screen of the terminal on an ASCII File. The video attributes are lost because they cannot be used on an ASCII File which must compatible with any line editor or display software.
“MAMMOCOM”
9–1
Accessing the Menu From the Main Menu of the MAMMOCOM Software, select: Save Emulator Screen.
ILLUSTRATION 2–14 SAVE EMULATOR SCREEN SELECTION
Copyright GEMS :Seno Service Terminal Software Release : V1.16
March 26, 1996
Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen
Enter : Select
Ctrl–E : Exit The save main menu is displayed.
2–18
Alt–H : Help
"#
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ILLUSTRATION 2–15 SAVE EMULATOR MENU
File name Directory name Suffix Save screen
Enter : Select 9–2
“MAMMOCOM”
SAVE EMULATOR SCREEN
:PARAM :A: :DAT :
Alt–H : Help
Alt–M : Main menu
"#
FILE NAME Option This option is used to modify the name of the backup file. The standard line–orientated editor is used.
9–3
DIRECTORY and SUFFIX Options These options are used to access a Menu which selects File Directory and Extensions. The following menu appears.
2–19
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ILLUSTRATION 2–16 DIRECTORY AND SUFFIX MENU
“MAMMOCOM”
File Directory Directory Suffix Save
Enter : Select
9–4
: A : DAT
Alt–H : Help
Alt–M : Prev menu
"#
Directory:
Finds the access path for the file name.
Suffix:
File name extension.
Save:
Saves the data structures for the two options above in order to find them as default values in future operations of the MAMMOCOM.
“Save Screen” Function When the file name is selected, this function saves the screen. There are three possibilities.
9–4–1 Terminal Emulator Option not Selected Beforehand No save to make as the screen does not exist. 9–4–2 File Selected to Save Screen does not Exist The MAMMOCOM Software creates the file and saves the screenful inside. The “Screen saved in file: ...” message appears. 9–4–3 Selected File Exists The MAMMOCOM Software adds the new screen at the end of this file. The “Screen appended to file: ...” message appears.
2–20
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SECTION 10 ACCESS TO DOS
The PC can remain connected to the Senographe, and all MAMMOCOM Software operating parameters are preserved. An advantage in running the MAMMOCOM Software from a floppy diskette is that this DOS accessing procedure is much faster than exiting STAV and restarting it. From the STAV Main Menu, select: DOS Shell. ILLUSTRATION 2–17 DOS SHELL SELECTION
Copyright GEMS :Seno Service Terminal Software Release : V1.16
March 26, 1996
M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen
Enter : Select
Ctrl–E : Exit
Alt–H : Help
"#
DOS is accessed immediately. The program displays the “Type Exit to return to Terminal Emulator”. The Exit command is a standard command of MS–DOS and recognized by the COMMAND.COM interpreter. Once it is used, the STAV Main Menu reappears and the session can resume.
CAUTION
If the MAMMOCOM Software is run from a floppy disk, the MAMMOCOM should not contain an MS–DOS version which is incompatible with the PC. If the STAV finds a system on the current disk drive, it will use it in preference to the usual system of the PC. For simplicity, use a MAMMOCOM floppy disk without any system.
2–21
“MAMMOCOM”
This function is used to access the MS–DOS without exiting from the MAMMOCOM Software.
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SECTION 11 CLEARING THE EMULATOR SCREEN This option is used to clear the emulator screen of the terminal.
“MAMMOCOM”
From the STAV Main Menu, select: Clear Emulator Screen. ILLUSTRATION 2–18 CLEAR EMULATOR SCREEN SELECTION
Copyright GEMS :Seno Service Terminal Software Release : V1.16
March 26, 1996
M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen
Enter : Select
Ctrl–E : Exit
Alt–H : Help
"#
Once the option is selected, the emulator screen is cleared if the emulator was used beforehand. Otherwise, this option has no effect.
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SECTION 12 SAVING PARAMETERS The following can be modified: communications parameters with the Senographe, Directory, and default suffix of the files to be transferred.
At each subsequent use of the MAMMOCOM Software, the values contained in the file are taken by default. If this file contains both the communications parameters and the names of the sub–directories and the suffixes by default, the Save options from the following menus have the same effect: Change Com. Parameters Menu, Save Emulator Screen Menu (Path Selection Menu or File Extension Menu), and File Transmission Menu.
2–23
“MAMMOCOM”
When the current value of one of the parameters is modified, the Save option generates the STAV.DAT File in the Current Directory.
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Blank page.
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CHAPTER 3 – DISASSEMBLY SECTION 1 DISASSEMBLY/REASSEMBLY JOB CARDS
PURPOSE
DR 001
SID SENSOR BOARD 800PL7
DR 002
PADDLE BOARD 800PL8
DR 003
MAGNIFICATION SENSOR BOARD 800PL14
DR 004
INTER–ARM TILT SENSOR BOARD 800PL15
DR 005
BOARD CALIBRATION
DR 006
PHOTOMULTIPLIER CELL & PHOTOMULTIPLIER TUBE
DR 007
COLLIMATOR
DR 008
COMPRESSION MOTOR AND BELTS
DR 009
GANTRY CPU BATTERY
DR 010
OPTICAL FIBERS
DR 011
X–RAY TUBE HOUSING
DR 012
LAMP OF LIGHT CENTERING DEVICE
DR 013
MIRROR
DR 015
FILTER WHEEL
DR 016
GAS SPRING
DR 017
GANTRY ARM AND TUBE HOUSING SPACER COVERS
DR 018
GANTRY COLUMN COVERS
DR 019
DATA BACK–UP (SAVE OR LOAD), GENERATOR / GANTRY STATISTICS AND ERROR CODES BACK–UP
DR 021
GENERATOR CPU BATTERY
DR 022
INVERTER – FILTERING CAPACITORS
DR 023
INVERTER – THYRISTORS/DIODES
DR 024
GENERATOR COVERS
DR 025
HV AND kV/mA TANK
DR 026
MAGNIFICATION DEVICE
DR 027
ARM ANGLE SENSOR
3–1
DISASSEMBLY
JOB CARD No.
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DISASSEMBLY
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Job Card DR 001
1 of 2
Version No.: 1
SID SENSOR BOARD 800PL7
Date: Jan. 1996 Time: 1 hour
Personnel: 1 field engineer
SECTION 1 SUPPLIES SID sensor board 800PL7.
2.5 mm Allen wrench. SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal of SID sensor board 800PL7 1. Remove the compression arm covers and focal indicator plate (see DR 017 paragraph 5.2). 2. Set the compression arm horizontal, with the head on the left. 3. Switch OFF the DMR electrical power. 4. On SID sensor board 800PL7, disconnect connector XJ1. 5. Remove the three mounting screws (2.5 mm Allen wrench) on SID sensor board 800PL7.
Note:
The image receiver position must be changed as required. 6. Remove SID sensor board 800PL7, through the end of the arm.
3–3
DISASSEMBLY
SECTION 2 TOOLS
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SID SENSOR BOARD 800PL7
5.2
Job Card DR 001
2 of 2
Installation of SID sensor board 800PL7 1. To reinstall the SID sensor board 800PL7, carry out the above operations, in the reverse sequence (paragraph 5.1, 6. thru 1.).
CAUTION
5.3
When moving the image receiver, take care to avoid contact with the optointerrupters. Before tightening the screws, check that the blanking plate runs centrally through the four optointerrupters – Adjust the board slightly, as required.
Functional check
DISASSEMBLY
1. Lower the compression paddle until a thickness reading is obtained (< 350 mm). 2. Move the image receiver and check that the reading changes in steps of 50 mm. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW SID SENSOR BOARD
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Job Card DR 002
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Version No.: 3
PADDLE BOARD 800PL8
Date: May, 1997 Time: 1 hour
Personnel: 1 field engineer
SECTION 1 SUPPLIES Paddle board 800PL8.
D
1 mm and 2.5 mm Allen wrenches.
D
Circlip pliers (5 mm circlip).
D
Flat screwdriver, 1/4”.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal of paddle board 800PL8 (see Illustration 1) 1. Remove buttons B1 and B2 (1 mm Allen wrench). 2. Remove screws S1 and S2 from the two plastic half–covers. 3. Remove the two plastic half–covers. 4. Set the arm in the horizontal position. 5. Switch OFF the DMR electrical power. 6. Slacken locking screw on encoder wheel C (21). 7. Remove circlip (18) from one end of the shaft only, and remove washers 34,17 and 16. 8. Remove the two mounting screws (23/24) from the support plate.
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PADDLE BOARD 800PL8
Job Card DR 002
ILLUSTRATION 1 PADDLE BOARD 800PL8 AND DETAIL OF BUTTON/SHAFT MOUNTING
B1 S1
DISASSEMBLY
25
23 24
FRONT
Ball latch adjustment screw
21 S2 B2
Max 3.2 mm pin protrusion Min does not overpass the compression support frame
B1
18
17 34 16
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Job Card DR 002
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9. Gently extract the encoder wheel from the optointerrupter by pushing it downwards, and then push the shaft downwards until the circlip groove is at the encoder wheel level. 10. Remove the paddle board support plate. 11. Cut the ty–raps to release connector XJ1 and the ground cable. 12. Remove the three mounting screws on paddle board 800PL8 (2.5 mm Allen wrench). 13. Remove paddle board 800PL8. Installation of paddle board 800PL8 (see Illustration 1) 1. Install paddle board 800PL8 on its support plate. 2. Reconnect connector XJ1. 3. Insert the equipped support plate into its housing. 4. Reset the shaft and encoder wheel to their initial positions.
CAUTION
The encoder wheel is flexible but FRAGILE.
5. Reinstall the washers (see Illustration 1, bottom) on the shaft, and reinstall the circlip. 6. Install the paddle board support plate (2 mounting screws, 23/24).
CAUTION
The magnet assembly (25) must not be in contact with the Hall effect transducer (clearance approx. 1 mm).
7. Mount the encoder wheel on its shaft, ensuring that it is central in relation to the optointerrupter. 8. Tighten the encoder wheel locking screw. 9. Reinstall the two ty–raps. 10. Check the ball latch protrusion (see illustration 1): Max 3.2 mm and Min. does not overpass the compression support frame . If adjustment is necessary unclamp the nut located inside the compression support and rotate the screw to obtain the right protrusion value. Then reclamp the screw with the nut. 11. Install the two half–covers (screws S1 and S2). 12. Install buttons B1 and B2 (1 mm Allen wrench). 13. Check that compression fine adjustment operates correctly – the button shaft must not rotate too freely. If the slight rotation resistance is not as required, check that the washers are correctly installed (para. 5.2.5 and Illustration 1, items 34, 17 and 16).
3–7
DISASSEMBLY
5.2
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PADDLE BOARD 800PL8
Job Card DR 002
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14. When pressure is applied with a paddle, check that a compression force is indicated. 5.3
Adjustment and functional check 1. Perform job card IST 023 to re–calibrate the compression force.
Note:
It is mandatory to check that the maximum compression force cannot be more than 30 daN (maximum allowed by regulations). 2. Check that compression system operates normally in application mode.
DISASSEMBLY
THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH A NEW PADDLE BOARD 800PL8.
3–8
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Job Card DR 003
MAGNIFICATION SENSOR BOARD 800PL14
1 of 2
Version No.: 1 Date: Jan. 1996
Time: 1 hour
Personnel: 1 field engineer
SECTION 1 SUPPLIES Magnification sensor board 800PL14. SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal of magnification sensor board 800PL14 (see Illustration 1) 1. Remove the compression arm covers and sensor plate (see DR 019 paragraph 5–2). 2. Switch OFF the DMR electrical power. 3. Remove the two mounting screws on the magnification unit support (left support only). 4. Remove the support. 5. On magnification sensor board 800PL14, disconnect connector XJ1. 6. Remove board 800PL14 and its support plate. 7. Separate board 800PL14 from its support plate by removing the two mounting screws (2.5 mm Allen wrench).
5.2
Installation of magnification sensor board 800–PL14 (see Illustration 1) 1. To install magnification sensor board 800PL14, carry out the above operations, in the reverse sequence (paragraph 5.1, 7. thru1. ).
3–9
DISASSEMBLY
2.5 mm and 5 mm Allen wrenches.
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MAGNIFICATION SENSOR BOARD 800PL14
Job Card DR 003
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ILLUSTRATION 1 LOCATION OF MAGNIFICATION SENSOR BOARD AND SUPPORT PLATE IN COMPRESSION ARM
DISASSEMBLY
800PL14 MAGNIFICATION SENSOR BOARD
LEFT SUPPORT PLATE
5.3
Functional check 1. Switch ON the DMR electrical power. 2. Set the magnification unit in each of its three positions, and check that the indication on the column display corresponds to the selected position. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW MAGNIFICATION SENSOR BOARD 800PL14.
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Job Card DR 004
INTER–ARM TILT SENSOR BOARD 800PL15
1 of 4
Version No.: 1 Date: Jan. 1996
Time: 1 hour
Personnel: 1 field engineer
SECTION 1 SUPPLIES Inter–arm tilt sensor board 800PL15. SECTION 2 TOOLS 2.5 mm Allen screwdriver (or wrench).
D
3 mm Allen wrench.
D
7 mm flat wrench.
DISASSEMBLY
D
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal of inter–arm tilt sensor board 800PL15 (see Illustration 1) 1. Remove the compression arm covers and sensor plate (see DR 017 paragraph 5.2). 2. Raise the column, to set board 800PL15 at a convenient working height. 3. Switch OFF the DMR electrical power. 4. Remove the lower screw S1 from the cable guide support plate, and remove the corresponding spacer (7 mm flat wrench). 5. Remove the two mounting screws on board 800PL15.
CAUTION
There are two nylon spacers under the board
6. Disconnect the connector on board 800PL15 and remove the board.
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INTER–ARM TILT SENSOR BOARD 800PL15
Job Card DR 004
DISASSEMBLY
ILLUSTRATION 1 CENTER PART OF COMPRESSION ARM
CABLE GUIDE
SUPPORT PLATE S1
BOARD 800PL15
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5.2
Job Card DR 004
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Installation of inter–arm tilt sensor board 800PL15 (see Illustration 1) 1. To install inter–arm tilt sensor board 800PL15, carry out the above operations, in the reverse sequence (paragraph 5.1, 6. thru 1.).
CAUTION
Functional check 1. Switch ON the DMR electrical power. 2. Unlock the tube support arm and check that the five positions are correctly detected. – Message S50: Incorrect X–ray incidence : at " 15_ and " 27_ No message at 0_. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW INTER–ARM TILT SENSOR BOARD 800PL15.
3–13
DISASSEMBLY
5.3
Do not forget to reinstall the two nylon spacers under the board.
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INTER–ARM TILT SENSOR BOARD 800PL15
Job Card DR 004
DISASSEMBLY
Blank page
3–14
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Job Card DR 005
1 of 6
Version No.: 2
BOARD CALIBRATION
Date: Jan. 1996 Time: Variable (depending on the board)
Personnel: 1 field engineer
SECTION 1 SUPPLIES None.
Senographe DMR Service Manual. Note:
The IST xxx references are installation job cards, included in the above–mentioned Service Manual.
SECTION 3 SAFETY PRECAUTIONS Electrical power must always be OFF before any board be removed or reinstalled. In the case of board 200PL1 or 200PL2, power must be switched OFF at the main power switch AND in the wall cabinet (risk of electrocution). SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE This Job Card describes the checks and calibration required following the replacement of an electronics board in the DMR generator, gantry or console.
3–15
DISASSEMBLY
SECTION 2 TOOLS
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BOARD CALIBRATION
Job Card DR 005
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ILLUSTRATION 1 SENOGRAPHIE DMR – ELECTRONICS BOARD LOCATIONS
800PL6 TUBE HOUSING ARM DISTRIBUTION BOARD
800PL11 ENCODER BOARD
800PL16 INTER–ARM LOCKK COMMAND BOARD
DISASSEMBLY
800PL12 GANTRY READOUT BOARD
800PL5 COMPRESSION ARM DISTRIBUTION BOARD 800PL14 MAGNIFICATION SENSOR BOARD
800PL9 ENCODER BOARD
800PLL3 GANTRY CPU BOARD
800PL8 PADDLE BOARD 800PL15 INTER–ARM TILT SENSOR BOARD
800PL10 BUCKY SENSOR BOARD (IN BUCKY)
800PL7 SID SENSOR BOARD 800PL4 PHOTOCELL BOARD
800PL2 GANTRY INTERFACE BOARD 800PL13 ENCODER BOARD
701PL1 kV/mA BOARD 200PL1 MAINS POWER BOARD 200PL2 SUPPLY COMMAND BOARD 400PL1 GENERATOR COMMAND BOARD 400PL2 GENERATOR INTERFACE BOARD 400PL3 GENERATOR CPU BOARD 300PL2 ANODE STARTER BOARD 300PL1 INVERTER BOARD
800PL1 GANTRY POWER BOARD
100PL1 OPERATOR BOARD 100PL2 CONSOLE CONTROL BOARD
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Generator boards 1. Generator CPU board 400PL3. – ALWAYS check that the battery jumper is at the right position: X2. – If the generator installation data was saved on diskette (see DR 019), before the old board was removed, reload the parameters and the Seno DMR will then be operational.
CAUTION
It will not be possible to reload directly the parameters if the software version is changed, use the approriate data converter to update the saved parameters from one version to a newer one.
– If the installation data was not saved, carry out the full generator calibration procedure (see Senographe DMR Service Manual, Chapter 2). 2. Generator interface board 400PL2. – For calibration, see the following documents: . Heater current scale factor: IST 001, .
Bias voltage scale factor: IST 002,
.
X–ray tube heater current: IST 003.
3. Generator command board 400PL1. – For calibration, see the following documents: . Heater current scale factor: IST 001, .
Bias voltage scale factor: IST 002,
.
X–ray tube heater current: IST 003.
4. Anode starter board 300PL2. – No calibration is required on this board. 5. Inverter board 300PL1. – No calibration is required on this board. For removal, installation and testing, see DR 023. 6. Supply command board 200PL2 – No calibration is required on this board. 7. Mains power board 200PL1. – No calibration is required on this board. For wiring, see IST 011. 8. kV/mA board 701PL1. – For useful recommendations and calibration, see DR 025.
3–17
DISASSEMBLY
5.1
Job Card DR 005
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BOARD CALIBRATION
5.2
Job Card DR 005
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Gantry boards 1. Gantry CPU board 800PL3. – ALWAYS check that the battery jumper is at the right position X2. – If the gantry installation data was saved on diskette (see DR 019), before the old board was removed, reload the parameters and the Seno DMR will then be operational. It will not be possible to reload directly the parameters if the software version is changed, use the approriate data converter to update the saved parameters from one version to a newer one.
DISASSEMBLY
CAUTION
– If the installation data was not saved, carry out the full gantry calibration procedure (see Senographe DMR Service Manual, Chapter 2). 2. Gantry interface board 800PL2. – Calibration is required only for HVPM: perform IST 004. 3. Photocell board 800PL4. a. Carry out the board hardware calibration, see IST 004 and IST 005. b. To avoid extensive recalibration of the AEC (PM yield), some parameters, related to Stereotix II, can be modified manually. c. Using the ”Service Terminal” or console (from application mode), the parameters to be modified manually can be accessed through the following selections:
The menu name is: (screen: @ ) (default value, unchanged after ”normal” calibration)
value +1.000E+0 if no Stereotix calibration carried out, value # 1 after Stereotix calibration
d. Return into application mode and configure the Senographe as follows: . LF ; Mo/Mo, .
30 kV,
.
1 point mode,
.
screen/film combination already calibrated,
.
with grid,
.
4 cm plexiglas,
.
configure the Seno to display the pose technical parameters,
.
insert a cassette with a screen, and a blank film.
3–18
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BOARD CALIBRATION
Job Card DR 005
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e. Execute a pose: . If the measured thickness is 40mm " 1mm, can remain at its existing value. .
If the measured thickness is outside the tolerance 40 mm " 1 mm, modify by " 0.05, for each mm of deviation i.e. increment to decrease the measured thickness, or decrement to increase the measured thickness. Example: To move thickness measurement from 44 to 40 mm: set: = +1.2 (= +1.200E+0).
.
When gives a thickness value within the tolerance 40mm " 1mm, apply the same coefficient to modify , and
f. Carry out the operations described in Job Card IST 014 (Reference Energy Calibration), at least to check correct calibration of the phototimer. 4. Gantry power board 800PL1. – Check offset and gain for grid movement – see TSG 014. 5. Compression arm distribution board 800PL5. – For calibration of breast thickness measurement – see IST 025. 6. Tube housing arm distribution board 800PL6. – Remove jumper from XJ16 (delivered for old DMRs compatibility). No calibration is required on this board. 7. SID sensor board 800PL7. – No calibration is required on this board. To check the board, see DR 001. 8. Paddle board 800PL8. – For calibration and checking, see DR 002. 9. Encoder board 800PL9, PL11 and PL13. – Position the sensor very carefully, in relation to the ”active” ring of the encoder. Incorrect positioning can result in: 800PL13 – for the elevator, incorrect rising speed (3” ramp), 800PL11 – for the compression, actual movement may differ from selected movement, 800PL9 – for end of compression adjustment, irregular movement over one button revolution. 10. Gantry readout board 800PL12. – No calibration is required on this board.
3–19
DISASSEMBLY
To move thickness measurement from 34 to 40 mm: set: = +0.7 (= +7.000E–1).
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Job Card DR 005
11. Magnification sensor board 800PL14. – To check the board, see DR 003. 12. Inter–arm tilt sensor board 800PL15. – To check the board, see DR 004. 13. Inter–arm lock command board 800PL16. – No calibration is required on this board. 5.3
Console
DISASSEMBLY
1. Operator board 100PL1. – No calibration is required on this board. 2. Console control board 100PL2. – No calibration is required on this board.
3–20
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Job Card DR 006
PHOTOMULTIPLIER CELL ASSEMBLY
1 of 2
Version No.: 3 Date: August 1999
Time: 1 hour
Personnel: 1 field engineer
SECTION 1 SUPPLIES Photomultiplier cell assembly.
D
Seno DMR Service Manual.
D
Flat screwdriver, 1/4”.
D
2.5 mm Allen wrench.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None.
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PHOTOMULTIPLIER CELL ASSEMBLY
Job Card DR 006
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SECTION 5 PROCEDURE Refer to Illustration 1. 1. Rotate the examination arm to set the tube housing downwards. 2. Switch OFF the DMR electrical power. 3. Remove the image receptor cover (4 screws). 4. Set the cell in position “1” (towards the patient). 5. Disconnect coaxial cables HTPM and IPM (1).
DISASSEMBLY
6. Remove the seven screws (2) securing the assembly to the left and right slides (2.5 mm Allen wrench). 7. Remove the photomultiplier cell assembly from the image receptor. ILLUSTRATION 1 PHOTOMULTIPLIER CELL
1
2
2
5.1
2
Installation of photomultiplier cell assembly D
To install the photomultiplier cell assembly, carry out the above operations in reverse order.
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Job Card DR 007
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Version No.: 1
COLLIMATOR
Date: Jan. 1996 Time: 2 hours
Personnel: 1 field engineer
SECTION 1 SUPPLIES D
Collimator.
D
Tyraps.
D
Flat screwdriver, 1/4”.
D
4 mm Allen wrench.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal of collimator 1. Set tube housing arm to convenient position. 2. Switch OFF the DMR electrical power. 3. Remove tube housing arm covers (see DR 017 paragraph 5.3). 4. Remove collimator anti–scatter box. D
Remove the left side screw and slide out the left panel.
D
Remove the screw located at the center underside and slide out the box.
5. Remove the two rods retaining front of collimator (4 locking pins). D
The collimator swings down freely on its rear shaft.
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COLLIMATOR
Job Card DR 007
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6. Remove tyraps along cable harness between collimator and tube housing arm distribution board 800PL6. 7. On tube housing arm distribution board 800PL6, disconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15 and XJ16 and separate these cables from the rest of the harness. 8. Remove rod retaining rear of collimator (2 locking pins) – push or tap the rod out to the right. This releases the collimator. 9. Remove ground cable on rear of collimator (screwdriver). Note:
Set the screw back on the collimator because it is critical to the motor setting for shipping.
10. Remove collimator.
DISASSEMBLY
5.2
Installation of collimator 1. Install new collimator (install rear rod and locking pins, followed by front rod and locking pins). 2. On tube housing arm distribution board 800PL6, reconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15 and XJ16, reconstitute the cable harness, installing new tyraps. 3. Reinstall collimator anti–scatter box following the reverse order of section 5.1 4. Reinstall tube housing arm covers (see DR 017 paragraph 5.3).
5.3
Functional check 1. Switch ON the DMR electrical power and check that the self–test is correctly executed. 2. Proceed to collimator check and adjustment: see IST 027, IST 030 and IST 028 in DMR Service manual. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW COLLIMATOR.
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Job Card DR 008
COMPRESSION MOTOR AND BELTS
1 of 6
Version No.: 1 Date: Jan. 1996
Time: 1 h 30 min
Personnel: 1 field engineer
SECTION 1 SUPPLIES D
Compression motor.
D
Compression belts.
D
Flat screwdriver, 1/4”.
D
3 mm Allen wrench.
D
4 mm Allen wrench.
D
5 mm Allen wrench.
D
7 mm flat wrench.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE Carry out the following preliminary actions:
5.1
D
Remove the compression arm covers and sensor plate (see DR 017).
D
Set the compression paddle mounting in contact with the image receptor.
D
Switch OFF the DMR electrical power.
Removal of compression motor and small belt (see Illustrations 1 and 2) 1. Disconnect the connector from the compression motor. 2. Remove the cable support plate P1 (supporting the cable between 800PL5 and XJ4) and release the harness by cutting the tyrap located under the motor.
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COMPRESSION MOTOR AND BELTS
Job Card DR 008
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ILLUSTRATION 1 COMPRESSION ARM WITH COMPRESSION MOTOR MOUNTING DETAIL
COMPRESSION MOTOR
DISASSEMBLY
S1
S2
P1
S3 to S6
SLIDE BAR PROTRUSION
SLIDE BAR
MAGNIFICATION RIGHT SUPPORT PLATE
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COMPRESSION MOTOR AND BELTS
Job Card DR 008
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ILLUSTRATION 2 DETAIL OF PULLEY AND MOTOR MOUNTING, SHOWING COMPONENT ASSEMBLY SEQUENCE LARGE BELT PULLEY SMALL BELT PULLEY
S10
S7
DISASSEMBLY
RIGHT
COMPRESSION MOTOR
LEFT S8
S9
ENCODER WHEEL
3. Remove the crank pulley bearing support plate (two 4 mm Allen screws, S1 and S2). 4. Remove the four screws, S3 to S6 (4 mm Allen wrench), from the motor support plate.
CAUTION
Check that the slide bar does not protrude out of the front of the pulley as this prevents the mounting of the small belt. If necessary, push the slide bar slightly downwards.
5. Carefully extract the motor and the small toothed belt
CAUTION
Take care not to damage the encoding wheel
6. Remove the two left–hand motor mounting screws (S8 and S9 – see above), on the motor support plate. 7. Remove the optointerrupter support board, thus releasing the toothed belt. 8. Remove the other two screws (S7 and S10, on the right), followed by the encoding wheel and the pulley, if the motor is being changed.
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COMPRESSION MOTOR AND BELTS
5.2
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Installation of compression motor and small belt (see Illustrations 1 and 2) D
Note: 5.3
To install the compression motor and small belt, carry out the above operations, in the reverse sequence (8 thru 1). Small toothed belt is tensioned by moving motor.
Adjustment D
5.4 DISASSEMBLY
Job Card DR 008
The four mounting screws (Illustration 2, items S7 to S10) enable the toothed belt tension to be adjusted. Take care to avoid excessive belt tension.
Removal of large compression belt (see Illustrations 1 and 2)
WARNING
THE COMPRESSION MOTOR AND SMALL BELT MUST BE REMOVED BEFORE THE PROCEDURE DESCRIBED BELOW CAN BE EXECUTED (SEE PARA. 5.1).
1. Release the lock, behind the arm, to offset the compression arm in relation to the tube housing arm. 2. Switch ON the DMR electrical power. 3. Set compression arm horizontal (the most convenient position). 4. Switch OFF the DMR electrical power. 5. Remove the magnification right support plate (accessible behind arm – two 5 mm Allen screws). 6. Set paddle support opposite hole left free by removal of magnification right support plate. 7. Slacken the two screws on the paddle support, to release the belt joining piece. Note:
In the case of routine maintenance; if the belt is being replaced; then the old belt can simply be cut. 8. On the end of the belt, unscrew the small tensioner screw (7 mm flat wrench – see Illustration 3), to release the spring.
Note:
It is not necessary to remove the spring. The tensioner screw need only be unscrewed a few turns. 9. Remove the end piece from the adjustment end of the belt (spring end) (2 small slot–head screws). 10. Remove the spring housing/belt joining piece (two 3 mm Allen screws).
CAUTION
Check that the slide bar does not protrude out of the front of the pulley as this prevents the mounting of the small belt. If necessary, push the slide bar slightly downwards.
11. After the belt has been removed or cut, remove the two pulleys and spindle.
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COMPRESSION MOTOR AND BELTS
Job Card DR 008
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FIRST FOUR TEETH, ON EACH END, ENGAGED IN FIRST FOUR NOTCHES IN BELT JOINING PIECE
5.5
Installation of large compression belt (see Illustrations 1, 2 and 3) 1. Install new belt.
Note:
Belt is already cut to exact length (1215 mm). 2. While leaving some slack on the belt, install the belt joining piece. 3. Engage the first four teeth, on each end of the belt, in the corresponding four notches in the belt joining piece (see Illustration 3).
CAUTION
Take care not to twist the belt
4. Engage belt on small pulley. Note:
This operation is facilitated by the insertion of a packing piece on the end of the spring, to compress the spring and slacken the belt – Remove packing piece after belt is engaged on pulley. 5. Tension (compress) the spring (7 mm flat wrench), using a little locking compound (Loctite or similar) on the tensioner threads. 6. Reinstall the bearings and pulleys.
Note:
To do this it will be necessary to pull on the belt. 7. Recentralize the paddle and mount the belt central piece on the paddle support. 8. Reinstall the motor support plate and motor (4 screws). 9. Reinstall small belt and cable support plate.
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DISASSEMBLY
ILLUSTRATION 3 BELT JOINING PIECE, SHOWING BELT ENGAGEMENT AND TENSIONER SCREW BELT TENSIONER SCREW COIL SPRING
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COMPRESSION MOTOR AND BELTS
Job Card DR 008
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10. Reconnect small coding wheel connector. 11. Tension small toothed belt by moving motor. 12. Tighten all four screws (motor mount). 13. Reconnect motor connector. 14. Reinstall the magnification plate support. Note:
See Functional check, below. 15. Install compression paddle.
DISASSEMBLY
16. Reinstall covers (refer to s.m. IST 032) and the small cable protector on motor flange.
CAUTION
5.6
Cables must pass outside protector plate, and plate must not be in contact with pulley.
Functional check
CAUTION
The functional check should be carried out both before and after the reinstallation of the compression paddle and arm covers.
1. Switch ON the DMR electrical power. 2. Check that the belt runs correctly over its full travel range. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW COMPRESSION MOTOR AND BELTS.
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Job Card DR 009
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Version No.: 1
GANTRY CPU BATTERY
Date: Jan. 1996 Time: 0 h 45 min
Personnel: 1 field engineer
SECTION 1 SUPPLIES Lithium battery.
D
Seno DMR Service Manual.
D
2.5 mm Allen wrench.
D
Soldering iron.
D
Service terminal.
D
DMR data diskette.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE
WARNING
5.1
BEFORE REMOVING GANTRY CPU BOARD 800–PL3, SAVE THE GANTRY PARAMETERS ON A DISKETTE, TO ENSURE THAT THESE PARAMETERS (SAVED USING BATTERY POWER) ARE NOT ACCIDENTALLY LOST WHILE THE BATTERY IS BEING CHANGED – SEE DR 019.
Removal of gantry CPU battery and installation of new battery 1. Remove the column cover (CPU side only) (see IST 032). 2. On gantry CPU board 800PL3, remove the two mounting screws (2.5 mm Allen wrench), and remove the board.
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GANTRY CPU BATTERY
Job Card DR 009
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3. Solder the new lithium battery in the free position (BT1 or BT2), respecting the polarities. 4. Unsolder the old battery. 5. Reinstall gantry CPU board 800PL3 in its position in the gantry. 6. Reinstall the column cover (CPU side) (see IST 032). 5.2
Functional check 1. Switch ON the Senographe DMR electrical power. 2. Check that the message:
DISASSEMBLY
is not displayed after initialization. 3. If the above message is displayed, reload the gantry parameters, from the previously saved diskette. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW GANTRY CPU BATTERY.
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Version No.: 1
OPTICAL FIBERS
Date: Jan. 1996 Time: 1 h 30 min
Personnel: 1 field engineer
SECTION 1 SUPPLIES D
Optical fibers.
D
Tyraps.
DISASSEMBLY
SECTION 2 TOOLS Seno DMR Service Manual. SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE
CAUTION
5.1
When disconnecting optical fibers, always pull on the connector AND NOT on the cable. If in doubt, check that the core of the fiber is ”flush” with the end of the connector.
Removal and reinstallation of optical fibers 1. Switch OFF the DMR electrical power. 2. Remove the generator covers and the gantry column covers (see IST 032). 3. Disconnect the optical fibers at both ends. 4. Disengage the harness connecting the generator and the gantry, particularly if the harness is coiled under the generator.
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OPTICAL FIBERS
Job Card DR 010
2 of 2
5. Open the harness protection housing. 6. Disengage the black ribbed outer cover protecting the optical fibers. Note:
It will be necessary to cut some of the tyraps in the generator and the gantry. 7. Remove the harness clamp at the bottom of the gantry column. 8. Gently pull the black ribbed outer cover out of the generator and the gantry.
CAUTION
Take care to avoid rubbing or dirt, on the ends of the ”good” fibers.
9. Open the ribbed outer cover, over its entire length, and remove the defective fiber. DISASSEMBLY
10. Replace this fiber, respecting connector color coding. 11. Temporarily reconnect the four fibers to the generator and gantry, and check that the system operates correctly when the electrical power is switched ON. 12. Disconnect the four fibers and reinstall the ribbed outer cover in the harness. 13. Carefully install new tyraps, particularly inside the gantry and between the base plate and gantry interface board 800PL2. 5.2
Functional check 1. Switch ON the DMR electrical power. 2. Raise and lower the column and visually check that the movement is not fouling any of the cables. 3. Reinstall the generator covers and the gantry column covers (see IST 032). THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW OPTICAL FIBERS.
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Job Card DR 011
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Version No.: 2
X–RAY TUBE HOUSING
Date: Jan. 1996 Time: 2 h 30 min
Personnel: 1 field engineer
SECTION 1 SUPPLIES D
X–ray tube housing.
D
HV grease ( pn: C333633).
D
Flat screwdriver, 1/4”.
D
10 mm flat wrench.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS Be careful when touching the tube housing, as its temperature can be up to 80_C (about 180_F). SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE GREAT CARE SHOULD BE TAKEN TO AVOID DAMAGING THE RHODIUM FILTER, WHICH IS EXTREMELY EXPENSIVE.
WARNING 5.1
Removal of X–Ray Tube 1. Select Aluminum filter to avoid possible damage to the rhodium or moly filters. D
Select manual exposure mode with
D
Press
D
Press first trigger to advance the filter wheel to Al.
button.
button on console until Al is displayed.
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X–RAY TUBE HOUSING
Job Card DR 011
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2. Select large focal spot, to allow easier access to x–ray tube connectors 3. Lower gantry to down limit for better tube access. 4. Power off console and shut off wall breaker.
CAUTION
Apply appropriate LOCK OUT/TAG OUT techniques, before proceeding.
DISASSEMBLY
5. Remove the X–Ray tube housing covers. (See Illustration 1) D
Remove plastic strip B
D
Remove plastic screw covers and screws 3, 5, and 7
D
Remove left half cover
D
Remove plastic screw covers and screws 4, 6, and 8
D
Remove right half cover
ILLUSTRATION 1
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X–RAY TUBE HOUSING
Job Card DR 011
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6. Remove black collimator anti–scatter shield by loosening single screw on bottom and pulling shield forward and down. (See Illustration 2)
DISASSEMBLY
ILLUSTRATION 2
7. Disconnect the following cables from the rear of the x–ray tube. (See Illustration 3 and use the view that matches the actual tube configuration) D
+HT(small black wire)
D
Stator (outside connector)
D
HT (high voltage cable)
D
Ground
ILLUSTRATION 3
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X–RAY TUBE HOUSING
Job Card DR 011
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8. Disconnect connector XJ4 on 800PL6 Bd. (See Illustration 4)
DISASSEMBLY
ILLUSTRATION 4
9. Loosen 2 10mm bolts at rear of tube housing and remove 2 at front. The tube should remain in position. 10. Remove tube housing by gently pulling up and forward. 5.2
Installation of new X–ray Tube Housing 1. Unpack x–ray tube and remove aluminum protective cover from bottom tube port window. 2. Carefully slide new tube housing into place, avoid touching bottom assembly.
tube port window or filter
3. Adjust the front of tube housing approximately parallel with front of tube mounting frame, install 2 front mounting bolts and tighten all 4 bolts. 4. Reinstall the following cables. (See Illustration 3) D
+HT(small black wire)
D
Stator (outside connector)
D
HT (high voltage cable)
D
Ground
5. Reconnect connector XJ4 on 800PL6 Bd. (See Illustration 4) 6. Verify cables are routed away from tube angulation belt/sprocket, tie–wrap cables if needed.
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X–RAY TUBE HOUSING
5.3
Job Card DR 011
5 of 6
Calibration and Adjustment of X–ray Tube 1. Power on system. 2. Enter the install mode: select SETUP/PASSWORD and enter your password. 3. Perform an “R–Init” of the tube. Select: SETUP/GENE/INSTALL/GENE/CONFIG/CONFIG/TUBE/R_INIT/INIT_TUBE 4. Declare the correct tube model. Select:
5. Check the focal spot bias voltages. Bias voltage values are located on the right side of the x–ray tube. Select: GENE/INSTALL/GENE/GENE/BIAS/VOLTAGE This will access the menus which display these values, and which allow these values to be modified. The four values are displayed on the console by rotating the KV knob. If parameters need to be modified see Job Card IST002 section 5.1.8 in the DMR Service Manual. Repeatedly press
until you return to applications mode.
6. Perform Job Card IST003 found in the DMR Service Manual. 7. Perform Job Card IST 027 sections 5.1, 5.2, and 5.7. If adjustment is needed, this job card will give necessary instructions. 8. Perform Job Card IST 007 section 6.6, skip sections 6–6–2 through 6–6–4. If results are not satisfactory re–calibration of this entire job card is necessary. 9. If a re–calibration of entire Job Card IST 007 was performed, check phototiming operation by performing Section 6–5–5 for DMRV1 and section 5–9 for DMRV2 of Job Card IST013. 10. Verify ACR phantom with an exposure in CNT AUTO mode, check film density and overall phantom appearance.
5.4
Verify Image Chain is free from all absorbing particles 1. For the following 3 exposures open collimator to maximum, set SID to 600 mm, and remove the compression paddle and bucky. 2. Select the following exposure parameters: Small focal spot, Mo track, Al filter, 24 KV, and 100 mAs. 3. Insert a 24x30 Ready Pack film on top of the image receptor.
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DISASSEMBLY
SETUP/GENE/INSTALL/GENE/CONFIG/CONFIG/TUBE/MODEL Select the correct model and VALID.
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X–RAY TUBE HOUSING
Job Card DR 011
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4. Make exposure, develop film, and verify film is free of artifacts. 5. Select the following exposure parameters: Small focal spot, Mo track, Mo filter, 24 KV, and 40 mAs. 6. Make exposure, develop film, and verify film is free of artifacts. 7. Select the following exposure parameters: Small focal spot, Mo track, Rh filter, 25 KV, and 40 mAs. 8. Make exposure, develop film, and verify film is free of artifacts.
DISASSEMBLY
Note:
The above mAs values are examples; specific film types may require an increase or decrease to achieve approximately 1.2 film density. 9. If artifacts appear, before any manipulation, check that the mirror is clean, remove it from the image chain if in doubt. If little white spots(around 1 mm in diameter) appear at the same location on all 3 films, clean the bottom tube port window. If such artifacts remain replace the x–ray tube. If other artifacts appear only on one of the films, check the filter wheel, clean or replace as necessary.
Note:
5.5
Handle the filter wheel carefully, it is fragile and expensive.
Database Backup Backup both the Generator and Gantry Databases.
Note:
5.6
If system is InSite entitled, the Online Center can backup the databases on the EDM.
Proceed to HHS HHS test data may be entered into the laptop 3382 spreadsheet program, or if this is not available, it may be recorded in form 3382 found in Tab 8 of System Field Test for HHS, Direction 46–013894.
Note:
For HHS KV accuracy check the internal divider on the DMR can be monitored on the 701PL1 Bd on the front of the HV tank TP7(Ref TP1). Scale factor is 0.162volts/KV.
Note:
For HHS mAs Accuracy Check measure mAs on the 701PL1 Bd on the front of the HV Tank, insert mAs meter in series with jumper between MES_MA_NEG and MES_MA_POS.
5.7
Reinstall Collimator Anti–scatter Shield See Section 1 if needed.
5.8
Reinstall both left and right Tube Housing Covers See Section 1 if needed.
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Job Card DR 012
LAMP OF LIGHT CENTERING DEVICE
1 of 2
Version No.: 1 Date: Jan. 1996
Time: Not applicable
Personnel: 1 field engineer
SECTION 1 SUPPLIES Lamp of light centering device. SECTION 2 TOOLS DISASSEMBLY
Seno DMR Service Manual. SECTION 3 SAFETY PRECAUTIONS Not applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE See Seno DMR Service Manual – IST 035.
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LAMP OF LIGHT CENTERING DEVICE
Job Card DR 012
DISASSEMBLY
Blank page
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Job Card DR 013
1 of 2
Version No.: 1
MIRROR
Date: Jan. 1996 Time: 1 h 30 min
Personnel: 1 field engineer
SECTION 1 SUPPLIES Mirror.
D
Flat screwdriver, 1/4”.
D
3 mm Allen wrench.
D
10 mm flat wrench.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE
WARNING
5.1
GREAT CARE SHOULD BE TAKEN TO AVOID TOUCHING THE MIRROR (NO FINGER PRINTS) AND TO AVOID DAMAGING THE FILTER WHEEL, WHICH IS EXTREMELY FRAGILE AND LOCATED JUST ABOVE THE MIRROR
Removal and installation of mirror (see Illustration 1) 1. On the Bucky, use a piece of adhesive tape to mark the rear edge of the light field. 2. Set tube housing arm to convenient position. 3. Switch OFF the DMR electrical power. 4. Remove tube housing arm covers (see DR 017). 5. Remove collimator light shield box (one mounting screw). 6. Remove rod retaining front of collimator (2 locking pins).
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MIRROR
Job Card DR 013
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7. Open the collimator. 8. Remove the mirror adjustment screw and its spring. 9. Remove the locknuts on the two mirror mounting screws. ILLUSTRATION 1 TUBE HOUSING ARM WITH MIRROR INSTALLATION DETAIL
DISASSEMBLY
MIRROR FRAME TUBE HOUSING ARM
MIRROR MOUNTING SCREWS AND LOCKNUTS MIRROR ANGLE ADJUSTMENT SCREW AND SPRING
10. Remove the two mirror mounting screws (3 mm Allen) and the mirror. 11. To install the new mirror, carry out the above operations, in the reverse sequence (10 thru 1). 5.2
Adjustment of mirror 1. Adjust the mirror angle so that the rear edge of the light field coincides with the mark made in 5.1.1, above.
5.3
Verification of Installation Refer back to IST 28 and IST 36 of the SM (2118407–104) THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW MIRROR.
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Job Card DR 015
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Version No.: 1
FILTER WHEEL
Date: Jan. 1996 Time: 1 hour
Personnel: 1 field engineer
SECTION 1 SUPPLIES Filter wheel.
D
Seno DMR Service Manual.
D
Flat screwdriver, 1/4”.
D
5 mm Allen wrench.
D
8 mm flat wrench.
D
Circlip pliers.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal of filter wheel 1. Set tube housing arm to convenient position. 2. Switch OFF the DMR electrical power. 3. Remove tube housing arm covers (see DR 017). 4. Remove collimator light shield box (one mounting screw). 5. Remove the front rod retaining the collimator (2 spring clips). 6. On tube housing arm distribution board 800PL6, disconnect connectors XJ6 and XJ11.
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FILTER WHEEL
CAUTION
Job Card DR 015
2 of 2
In the following operations, concerning the filter wheel and motor, great care should be taken TO AVOID TOUCHING THE MIRROR
7. Remove the filter motor mounting screws, one each side of motor (5 mm Allen wrench). 8. Remove the motor, complete with filter wheel. 9. Remove the nut and washer, retaining the filter wheel spindle to the support plate (8 mm flat wrench). 10. Separate the spindle from the wheel by removing the circlip.
DISASSEMBLY
5.2
Installation of filter wheel 1. To install the new filter wheel, carry out the above operations, in the reverse sequence (paragraph 5.1, 10 thru 1).
5.3
Functional check 1. Switch on the DMR electrical power supply and check that the self–test is correctly executed. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW FILTER WHEEL.
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Job Card DR 016
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Version No.: 1
GAS SPRING
Date: Jan. 1996 Time: 1 hour
Personnel: 1 field engineer
SECTION 1 SUPPLIES Gas spring.
D
Service Terminal.
D
Flat screwdriver, 1/4”.
D
8 mm Allen wrench.
D
Set of steps (for access to top of column).
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal and installation of gas spring 1. Remove the column covers (see IST 032) in Seno DMR Service Manual. 2. Switch OFF the DMR electrical power. 3. Remove three plastic caps on column top cover. 4. Remove the three cover mounting screws and the cover. 5. Disconnect cable from XJ1 on board 800PL12 (inside, on cover). 6. Raise column approx. 30 cm, to raise the safety plate above the fixed part of the gas spring. 7. Remove jack (gas spring) safety plate inside column (two 8 mm Allen screws).
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SECTION 2 TOOLS
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ILLUSTRATION 1 GAS SPRING INSTALLATION IN COLUMN
GAS SPRING
CLAMP
COLUMN MOTOR
FRONT VIEW
CAUTION
SIDE VIEW
For safety, the two 8 mm screws are installed using thread locking compound (loctite or similar) and a leverage extension will probably be required on the Allen wrench, to slacken the screws.
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8. Remove clamp on front edge, at bottom of column (2 bolts, 7 mm flat wrench). 9. Lower column and insert new gas spring (inner plunger downwards), next to the existing gas spring, in the corner where the motor is located. 10. Raise column to max. height (gas spring is then not under load). 11. Try to move the gas spring. If no movement is possible on the upper and lower mounting rods, use the column maintenance menu, on the ”Service Terminal”, to raise the column, very gently, to the upper mechanical stop. 12. Remove upper and lower gas spring mountings (two small rods, secured by locking pins – no tool required).
14. Reinstall upper and lower gas spring mounting rods, complete with locking pins (align pins vertically). 15. Place old gas spring in one corner of column. 16. Check cable harness is correctly positioned. Adjust as required. 17. Lower column to approx. 30 cm above lower end of travel stop (check movement of cable harness). 18. Reinstall clamp on front edge, at bottom of column (2 bolts, 7 mm flat wrench). 19. Reinstall the gas spring safety plate inside column (two 8 mm Allen screws).
CAUTION
For safety, the two 8 mm screws are installed using thread locking compound (loctite or similar).
20. Lower the column to the fully down position. 21. Remove the old gas spring. 22. Reconnect cable to XJ1 on board 800PL12 (inside, on cover). 23. Reinstall the cover, and the three cover mounting screws. 24. Reinstall the three plastic caps on column top cover. 25. Reinstall the column covers (see IST 032) in Seno DMR Service Manual. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW GAS SPRING IN COLUMN.
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DISASSEMBLY
13. Install new gas spring, in place of old one.
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Job Card DR 017
GANTRY ARM AND TUBE HOUSING SPACER COVERS
Time: 20 min each, for 5–1, 5–2 and 5–3
1 of 6
Version No.: 2 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None.
D
Slim flat blade (knife or similar).
D
Flat screwdriver, 1/4”.
D
4 mm Allen wrench.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS Be careful when touching the tube housing, as its temperature can be up to 80_C (about 180_F). SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE See below, paragraph 5.1 to end.
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5.1
Job Card DR 017
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Removal and reinstallation of tube housing arm lower covers (see Illustration 1) 1. Using a flat blade, remove the plastic covers – four around the rotation axis and two at the bottom end of the arm (three in each half–cover). 2. Set the arm in the horizontal position, tube on the right, and remove the half–cover mounting screws (1, 2 and 3). 3. Lift the half–cover and remove it. 4. Rotate the arm through 180_. 5. Repeat 2 and 3, above, for the other half–cover, but removing mounting screws 4, 5 and 6.
DISASSEMBLY
6. To reinstall the arm lower covers, carry out the above operations, in the reverse sequence (paragraph 5.1, 5. thru 1.). ILLUSTRATION 1 TUBE HOUSING ARM LOWER COVERS – MOUNTING SCREW LOCATIONS
4 1
2 5
6
3
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Removal and reinstallation of compression arm covers (see Illustration 2) 1. Set the compression arm in the horizontal position, tube on the right, and unlock the tube housing arm to set it at 27_, with the tube below the horizontal. 2. Switch OFF the DMR electrical power. 3. Using the flat screwdriver and 4 mm Allen wrench, remove screws 1 and 2.
ILLUSTRATION 2 COMPRESSION ARM COVERS – MOUNTING SCREW LOCATIONS
1
DISASSEMBLY
3
4
2
4. Remove the left half–cover by slightly lifting it on the compression motor side, and then gently pulling it to the left. 5. Switch the DMR electrical power back on. 6. Reset the tube housing arm to 0_. 7. Rotate the compression arm through 180_ and unlock the housing arm to set the tube 27_ downwards. 8. Switch OFF the DMR electrical power. 9. Remove screw 3, followed by screw 4 (screwdriver and 4 mm Allen wrench, respectively). 10. Remove the right half–cover by slightly lifting it on the compression motor side, and then gently pulling it to the right.
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11. Recover spacer plate E (on the top of the sensor indicator plate P) and remove plate P by gently pulling it towards the bottom of the compression arm. 12. To reinstall the compression arm covers, carry out the above operations, in the reverse sequence (paragraph 5.2, 11. thru 1.).
CAUTION
Reinstall spacer plate E as quickly as possible. It will stay in place when one of the half–covers has been reinstalled. To prevent plate P from falling, do not set the compression arm in the vertical position until at least one half–cover has been installed.
ILLUSTRATION 3 SENSOR INDICATOR AND SPACER PLATES
DISASSEMBLY
E
P 510 560 610 660
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5.3
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Removal and reinstallation of tube housing spacer covers (see Illustration 4) 1. Remove strip B (clipped in position). 2. Set the tube housing arm horizontal, with the head on the right. 3. Remove the plastic covers and screws 3, 5 and 7.
ILLUSTRATION 4 TUBE HOUSING SPACER COVERS – MOUNTING SCREW LOCATIONS
B
5
6
7
DISASSEMBLY
8
3 P 4
4. Remove the left half–cover. 5. Rotate the arm through 180_ (head on the left). 6. Remove the plastic covers and screws 4, 6 and 8. 7. Remove the right half–cover. 8. To reinstall the tube housing spacer covers, carry out the above operations, in the reverse sequence (paragraph 5.3, 7. thru 1.).
CAUTION
Take care to install the short screws in positions 3 and 4.
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Version No.: 1
GANTRY COLUMN COVERS
Date: Jan. 1996 Time: Not applicable
Personnel: 1 field engineer
SECTION 1 SUPPLIES None. SECTION 2 TOOLS DISASSEMBLY
Seno DMR Service Manual. SECTION 3 SAFETY PRECAUTIONS Not applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE See Seno DMR Service Manual – IST 032.
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Job Card DR 019
DATA BACK–UP (SAVE OR LOAD), GENERATOR/ GANTRY STATISTICS AND ERROR CODES BACK–UP
Time: 0 h 30 min
1 of 8
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES Formatted diskette.
Service Terminal with Mammocom (DMR communication software, last release is V1.16). SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE
WARNING Note:
DATA CANNOT BE RELOADED IF THE SOFTWARE VERSION TO BE USED FOR THE RELOAD IS NOT THE SAME AS THAT USED TO SAVE THE DATA.
Generator and gantry data files must be loaded separately. DATE and TIME functions must be correctly initialized, to ensure that the files saved are correctly dated.
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SECTION 2 TOOLS
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Note:
Job Card DR 019
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Run Mammocom under DOS rather than Windows 95/98. If your laptop is operating under Windows 95, click “Start”, then “Restart Computer in MS-DOS mode”. This will avoid potential transmission errors while saving or restoring data.
5.1
Getting started with a blank formatted diskette.
5.1.1
Insert a blank formatted diskette into diskette drive A; and create two directories in order to save the Generator and Arm / Gantry parameters: Dir 1: GENE Dir 2: ARM Under MS–DOS type as follows:
DISASSEMBLY
a. At the prompt C:\ > enter a: b. At the prompt A:\ > enter mkdir GENE and hit c. At the prompt A:\ > enter mkdir ARM and hit Note: 5.2
The directories GENE and ARM are created on the Floppy diskette. Back–up of Generator parameters 1. Note the settings of the Gantry/Arm (automatic decompression, programmable height of decompression, etc.) medical menus and the setting of the Generator (language): 2. Go to Medical setup menu to record customer medical parameters using following commands: – SETUP / MEDICAL / SPEED /
SPEED
– SETUP / FORCE /
FORCE
– SETUP / DECOMP /
DECOMP
– SETUP / BEEP /
BEEP
– SETUP / HEIGHT /
HEIGHT
– SETUP / FILM /
FILM
– SETUP / GENE / INSTALL / GENE / GENE / BIAS / VOLTAGE Mo/LF Rh/LF Mo/SF 3. Go back to application mode : SETUP / SETUP / SETUP Note:
See Chapter 2: ’’MAMMOCOM COMMUNICATION SOFTWARE’’ 4. Run MAMMOCOM application by typing cd MAMMOCOM. 5. Then start the application; enter STAV then hit . For our exemple: C:\ > CD MAMMOCOM C:\ > MAMMOCOM> STAV
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6. When MAMMOCOM is started, select ”Terminal Emulator” on the menu and press ”Enter”. Check that NO checksum error code is displayed before back–up,on the laptop screen. 7. Perform the connection between the laptop and the DMR; Press F10: connect. Note:
The DMR console displays: REMOTE ACCESS IN PROGESS. 8. Use the menu tree of the Generator maintenance from the ASM to access the INSTALL PARAM TRANSFERT menu (Screen @ . The full path is (on your laptop): SETUP/GENE/MAINT/MAINT/MAINT/1>2/TRANS F9 F1 F6 F3 F1 F6 F5
10. Without leaving this maintenance menu @, press ALT–M, to return to the MAMMOCOM main menu. 11. Select the ”File transmission” option with the cursor key then . 12. Insert the formatted diskette (step 5.1) into the diskette drive of your laptop. 13. In the file transmission menu, define the parameters as required: Note:
Use cursor keys (arrows) to highlight each option, then press ”Enter” to select, and name each option.
Note:
You can always go back to main menu by pressing ALT–M. 14. Highlight the option ”file name” then hit by default the file name is PARAM, since the parameters saved are for Generator, it is recommended to name the file: GENEDDMM (with DD: Day and MM: Month) and hit .
Note:
You are free to use the file name you want. 15. Highlight ”directory name” and hit .
Note:
Since the saved parameters MUST stay on site, it is imperative to save them on a floppy diskette (see section 5.1). a. In the file directory menu highlight directory and hit . b. At the prompt A: enter GENE (directory created in step 5.1), and hit . c. Suffix: leave DAT d. Highlight save then hit . e. Go back to ”file transmission” menu by pressing Alt–M. 16. Select ”Receive: equipment–>PC”, using cursor keys (arrows) and hit . At the menu ’’file types’’ highlight ’’CODED’’ file then hit to select. The coded format will ensure a better reloading safety against corrupted data.
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9. Press the key (F1).
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– The received data are scrolled on the screen. – The Service Terminal then displays: Receiving file: A:\ GENEDDMM Note:
An error message is displayed if the laptop and the Senographe are not physically connected (only on MAMMOCOM V1.16 and above). 17. When the transfer is completed, the message ”file reception successful” is displayed, then press ALT–M, several times, to return to the MAMMOCOM main menu. 18. Reselect ”Terminal Emulator”,and hit (to enable an exit from maintenance mode) then disconnect your laptop to the DMR, by pressing CTRL–D: disconnect. – The DMR console displays data save OK.
DISASSEMBLY
– Return to the application menu by pressing SETUP on the console several times. 19. Check the presence of the recorded file by pressing ALT–M, then select the menu ”DOS shell” option; at the prompt C:\ > type the DOS command: DIR A: \GENE\ and hit . Note:
The ”Generator” file GENEDDMM size is around 10KB. 20. Then at the prompt type : and hit to return to the MAMMOCOM menu.
Note: 5.3
The Medical parameters are not part of the back–up. Reloading of Generator parametres 1. Power off the system, clear memory by removing the jumper X2 near the battery on the CPU generator during 30 seconds, then re–install it.
Note:
The procedure is written in the case we are re–started from prompt C:\ > 2. Run MAMMOCOM application (C:\ > CD MAMMOCOM) 3. Start the STAV application (C:\ > MAMMOCOM > STAV) 4. Select ’’Terminal Emulator’’. 5. Perform the connection between the laptop and the DMR; press F10 to connect.
Note:
The DMR console displays: REMOTE ACCESS IN PROGESS 6. Use the menu tree of the Generator maintenance from the ASM to access the INSTALL PARAM TRANSFERT menu (screen @ < 00295>). The full path is (on your laptop): SETUP/GENE/MAINT/MAINT/MAINT/1>2/TRANS F9 F1 F6 F3 F1 F6 F5
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7. Press the key (F3). 8. Without leaving this maintenance menu @, press ALT–M, to return to the MAMMOCOM main menu. 9. Insert the back–up diskette into the diskette drive and check that the file needed is present, and the exact spelling of the file name (use the DOS shell option if necessary). Note:
Use the file backed–up in section 5.2 10. Select the ”File transmission” option and hit . In the file transmission menu, define the parameters as required: Mandatory file name from paragraph 5.2, step 11
11. Select : Transmit : PC ––> Equipment to start the transfer and hit . – The transmitted data are scrolled on the screen. – The service Terminal then displays: Transmitting file: A: GENE\GENEDDMM.DAT to equipment. 12. When the transfer is completed the message ’’transmission successful’’ is displayed, press ALT–M several times to return to the MAMMOCOM main menu. 13. Select ”Terminal Emulator” and hit to exit from the maintenance menu, then disconnect your laptop to the DMR by pressing CTRL–D: disconnect. 14. Following the reloading of the parameters, NO checksum error should be displayed. The Medical parameters must be re–entered manually. Note: 5.4
The DMR console displays: ’’data load OK’’. Restoring configuration parameters 1. Restore the medical menu of the gantry (automatic decompression, programmable height of decompression, etc.) as noted in section 5.2.1. 2. Reset date and time of Generator clock. The path from Application Mode is: SETUP/GENE/INSTAL/GENE/CONFIG/DATE 3. With software 5.04 to V5.10 we need to re–initialize heating current table for X–ray tube Maxiray 70 TH–F. – Go to menu Install/gene/config/tube/model/70 TH–F and valid. – Make a checksum. – Return to application menu; it is normal to have the message ”S36 Enter Bias voltage”. – Go to Menu gene/instal/gene/gene/bias/voltage. – Re–enter parameters recorded in section 5.2 for Mo/LF – Rh/LF – Mo/SF – Rh/SF.
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File name : GENEDDMM (max. 8 characters) Directory name : A: Suffix : DAT
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These parameters are also displayed on a label stuck on the X–ray tube housing because they are specific for each tube. These parameters are critical for the reliability of the tube. – Make a checksum. 4. Choose the generator (AOP) configuration: Path = SETUP / GENE / INSTAL / GENE / AOP / TYPE For a DMR+ the type should be A.
DISASSEMBLY
Note:
If you need to check Gantry settings after the DMR arm data conversion, proceed as follows: Access the Gantry configuration menu: path = SETUP / ARM / VALID / INSTALL / CONFIG/ The various parameters are accessible using the paths shown below (relative to CONFIG/: Collimator front blade (motorized) /COLLIM/FRONT–B/ Cassette detection /CASSET/ 18 x 24 plastic bucky /BUCKY/ Collimator type /COLLIM/TYPE/
5.5
Back–up of Arm / Gantry parameters The procedure is as for the Generator (see paragraph 5.2, above), but screen @ must be accessed. The full path is: SETUP/ARM/VALID/MAINT/MAINT/TRANS F9 F5 F1 F6 F1 F3 The ”Arm / Gantry” file size is less than 1 KB.
Note:
The recommended file name for the Arm/Gantry parameters is: ARMDDMM.DAT
Note:
The Medical parameters are not part of the back–up.
5.6
Reloading of Arm / Gantry parameters 1. Power off the system, clear memory by removing the jumper X2 near the battery on the CPU gantry during 30 seconds, then re–install it. 2. The procedure is as for the generator (see paragraph 5.3, above), but screen @ must be accessed. The full path is: SETUP/ARM/VALID/MAINT/MAINT/TRANS F9 F5 F1 F6 F1 F3
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5.7
Job Card DR 019
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Checks and calibrations 1. Carry out the Tube current calibration procedure described in Job Card IST 003; ignore the prerequisites given as a reminder only. 2. Check grid calibration parameters (Gain, offsets, Min and Max values). Record required values. 3. Perform the breast thickness measurement check described in Job Card IST 025 of the DMR Service Manual. Recalibrate if necessary. 4. Perform the preliminary Generator and Gantry testing Job Card IST 033; ignore Section 5 and Section 6–8 .
6. Check for correct operation by carrying out several X–ray exposures in Application Mode (Contact or Magnification Mode). 7. Make a final backup of Generator and Gantry/Arm parameters as described in Job Card DR 19 (DMR Advanced Service manual). Note: 5.8
In case of difficulties, the backup could always be done on C:\ drive (hard disk), then on Floppy disk. Back–up of Generator statistics The procedure is as for the back–up of generator data (see paragraph 5.2, above), but screen @ must be accessed. The full path is: SETUP/GENE/MAINT/STAT/STATS/TRANS F9 F1 F6 F1 F1 F2 Select option : ASCII file
Note: 5.9
There are no Arm / Gantry statistics. Back–up of error codes It may be useful to save the Generator or Arm / Gantry error codes. The procedure is as described above in paragraph 5.2 or 5.5. Select option : The appropriate maintenance screen must be accessed:
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5. Check Optical Density using IST 014.
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5.10
Job Card DR 019
Clear logs Clear Generator error log Path = SETUP/GENE/MAINT/MAINT/MAINT/1>2/CODES/FUNCT/CLEAR/VALID Clear Generator statistics log Path = SETUP/GENE/MAINT/STAT/STATS/CLEAR/VALID
DISASSEMBLY
Clear Gantry error log Path = SETUP/ARM/VALID/MAINT/MAINT/CODES/FUNCT/CLEAR/VALID
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Version No.: 1
GENERATOR CPU BATTERY
Date: Jan. 1996 Time: 0 h 45 min
Personnel: 1 field engineer
SECTION 1 SUPPLIES Lithium battery.
D
Soldering iron.
D
Service terminal.
D
DMR data diskette.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE
CAUTION
5.1
Before removing generator CPU board 400PL3, save the generator parameters on a diskette, to ensure that these parameters (saved using battery power) are not accidentally lost while the battery is being changed – see DR 019.
Removal of generator CPU battery and installation of new battery 1. Remove the generator front panel (CPU side) (see IST 032). 2. Pull generator CPU board 400PL3 gently forward and remove it. 3. Solder the new lithium battery in the free position (BT1 or BT2), respecting the polarities. 4. Unsolder the old battery.
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5. Reinstall generator CPU board 400PL3 in its position in the generator. 6. Reinstall the generator front panel (CPU side) (see IST 032). 5.2
Functional check 1. Switch ON the Senographe DMR electrical power. 2. Check that the message: SAVED MEMORY ERROR 071/081 is not displayed after initialization
DISASSEMBLY
3. If the above message is displayed, reload the generator parameters, from the previously saved diskette. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW GENERATOR CPU BATTERY.
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Job Card DR 022
INVERTER – FILTERING CAPACITORS
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Version No.: 1 Date: Jan. 1996
Time: 1 hour
Personnel: 1 field engineer
SECTION 1 SUPPLIES Capacitor box.
D
Seno DMR Service Manual.
D
8 mm flat wrench.
D
10 mm flat wrench.
D
4 mm Allen wrench.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS D
Switch OFF mains power supply.
D
Check residual voltage (inverter supply).
SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal of filtering capacitors (see Illustrations 1 and 2) 1. Remove the four generator side panels (see IST 032). 2. Switch OFF the electrical power supply, both in the main cabinet and on the rotary switch in the generator cabinet (pos. O). 3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and S2. 4. Remove screws S1 and S2 (10 mm flat wrench), and remove the two resonant capacitors, RC1 and RC2, together with their upper plate. 5. Remove screw S3, followed by screws S4, S5 and S6 (8 mm flat wrench).
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ILLUSTRATION 1 CAPACITOR BOX – TOP VIEW (WITHOUT RESONANT CAPACITORS)
S1 C7+
S4 C7
C5
C3
C1+
C1 S5
C1–/C2+
S3 C8+/C7– C8
C6
C2–
C4
C2
S2
S6
DISASSEMBLY
C8–
ILLUSTRATION 2 CAPACITOR BOX – SIDE VIEW
RESONANT CAPACITORS
RC1
RC2 S3 S9, S10
S1
S2
CAPACITOR BOX
S7, S8
6. Remove screws S7 and S8, followed by screws S9 and S10 mounting the capacitor box on the ”Inverter” panel (4 mm Allen wrench). 7. Remove the capacitor box.
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Installation of filtering capacitors 1. To install new filtering capacitors, carry out the above operations, in the reverse sequence (paragraph 5.1, 7. thru 1.). THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW INVERTER FILTERING CAPACITORS.
DISASSEMBLY
5.2
Job Card DR 022
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Version No.: 1
INVERTER – THYRISTORS/DIODES
Date: Jan. 1996 Time: 2 hours
Personnel: 1 field engineer
SECTION 1 SUPPLIES Circuit 300PL1 Inverter board and/or diode modules and/or thyristor modules.
D
Senographe DMR Service Manual.
D
10 mm flat wrench.
D
Flat screwdriver 1/4”.
D
Phillips screwdriver 1/4”.
D
Service Terminal.
DISASSEMBLY
SECTION 2 TOOLS
SECTION 3 SAFETY PRECAUTIONS D
Switch OFF mains power supply.
D
Check residual voltage (inverter supply).
SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1
Removal of diode and thyristor modules (see Illustration 1)
CAUTION
It is recommended that thyristor modules be changed in pairs, if possible from the same source (AEG or Marconi).
1. Remove the four generator side panels (see IST 032). 2. Switch OFF the electrical power supply, both in the main cabinet and on the rotary switch in the inverter (pos. O).
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ILLUSTRATION 1 INVERTER BOARD 300PL1 – LAYOUT
X14
X13
X15
X16
XJ1
G1
K1
DISASSEMBLY
K1
G1 TP4 X7
THYRISTOR MODULES (LOCATED UNDER PCB)
600VF TP5 X10 0V/600VF
DIODE MODULES (LOCATED UNDER PCB)
X1
TO THERMAL SWITCH
0V/600VR
X5
X11
600VR FROM TR1
X2
X4
X3
HF1
300VR
X9
X6
X12
HF2 X8
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between TP4 and TP5 on board 300PL1 (Inverter). 4. Disconnect the following wires and connectors on 300PL1: XJ1, X11, X12, X8, X6, X9, X3, X4, X2, X5, X1, X10 and X7. 5. Remove the four thyristor module mounting screws, accessible through the PC board. 6. Remove the six mounting screws, for diode modules D1, D2 and D3. 7. Remove the seven nuts which mount board 300PL1 on the ”Radiator” PLATE. 8. If thyristors are being changed, disconnect the gate drive wires, coming from X14 to X16, on board 300PL1.
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INVERTER – THYRISTORS/DIODES
5.2
Job Card DR 023
3 of 4
Installation of diode and thyristor modules 1. To install new diode and thyristor modules, carry out the above operations, in the reverse sequence (8 thru 1).
CAUTION
Functional check 1. Carry out the ”Inverter short circuit” test described in TSG 004; see illustration 5–18. 2. Execute a few exposures in 2–point mode, for example 30 kV/50 mA. THE SENOGRAPHE DMR THYRISTORS/DIODES.
IS
NOW
3–75
OPERATIONAL
WITH
NEW
INVERTER
DISASSEMBLY
5.3
Do not tighten the module mounting screws, on the printed circuit, until after the modules have been correctly mounted on the ”Radiator” plate.
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INVERTER – THYRISTORS/DIODES
Job Card DR 023
DISASSEMBLY
Blank page
3–76
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Senographe DMR+ Purpose:
Job Card DR 024
1 of 2
Version No.: 1
GENERATOR COVERS
Date: Jan. 1996 Time: Not applicable
Personnel: 1 field engineer
SECTION 1 SUPPLIES
SECTION 2 TOOLS DISASSEMBLY
Seno DMR Service Manual. SECTION 3 SAFETY PRECAUTIONS Not applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE See Seno DMR Service Manual – IST 035.
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GENERATOR COVERS
Job Card DR 024
DISASSEMBLY
Blank page
3–78
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Senographe DMR+ Purpose:
Job Card DR 025
1 of 4
Version No.: 3
HV AND kV/mA TANK
Date: May, 1997 Time: 2 hours
Personnel: 1 field engineer
SECTION 1 SUPPLIES D
HV tank, equipped kV/mA.
D
HV grease (pn: C333633).
DISASSEMBLY
SECTION 2 TOOLS D
Ammeter.
D
Mammo kV peak meter.
D
8 mm flat wrench.
D
X–ray waveform meter RMI 233 and oscilloscope (see Section 3, below).
SECTION 3 SAFETY PRECAUTIONS D
X–ray emission safety precautions are applicable.
D
If only the kV/mA board is being changed then the HV probe frequency response must be calibrated. This requires the use of tool RMI 233 and an oscilloscope. Not calibrating the HV probe frequency response may result in non–compliance with CDRH standards (see 5.3, below) and will affect the AOP behaviour (wrong breast thickness measurement during the pre–exposure).
SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE
CAUTION
The HV tank and kV/mA board assembly is factory calibrated. DO NOT ATTEMPT TO ADJUST POTENTIOMETER P1 (HV probe frequency compensation).
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HV AND kV/mA TANK
5.1
Job Card DR 025
2 of 4
Removal and installation of HV and kV/mA tank 1. Switch OFF the DMR electrical power. 2. Remove the generator covers (see IST 032, in Seno DMR service Manual). 3. On the HV tank, tighten completely the vent screw (air bleed screw). 4. On the HV tank, disconnect the following, in the sequence listed: – HV connector, – heating/bias connector GKB, – ground connections (3 wires) (8 mm flat wrench),
DISASSEMBLY
– inverter GKA/1 and GKA/2 (8 mm flat wrench), – HV probe cable: GKC. 5. On the kV/mA board, disconnect XJ2, XJ3 and XJ1. 6. Slacken the HV tank mounting clamp and remove the tank. 7. Install the new HV tank. 8. Reconnect the cables (grease the HV end–piece if necessary) . 9. Loosen by 3 mm the vent screw of the HV tank in order to release pressure while making long exposure. ILLUSTRATION 1 HV AND KV/ mA TANK
VENT SCREW
XJ2 XJ1 XJ3 700–PL1
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HV AND kV/mA TANK
5.2
Job Card DR 025
3 of 4
Adjustment and functional check 1. Carry out the operations described in the following job cards: – IST 016 – Calibration of X–ray tube, mA measurement, – IST 017 – Calibration of kV scale factor. – IST 003 – Calibration of X–ray tube heater current. 2. Execute an X–ray in AEC mode (28 kV, 4 cm plexi) and check that the optical density obtained is normal. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW HV TANK, kV/mA BOARD. Changing the kV/mA board only D
Changing the kV/mA board alone IS NOT RECOMMENDED (see Section 3, above). However, if the change is absolutely necessary, the calibration procedure is given below:
1. Configure the Senographe DMR as follows: – magnification device in position 1.9, – Large focus, – 2–point mode, – 30 kV, 30 mAs. 2. Place the RMI 233 probe on the magnification plate, in the center of the X–ray beam. Connect the probe to an oscilloscope with memory facility – select scan 5 ms/division. 3. Execute an exposure and observe the beginning of the exposure waveform on the oscilloscope. Adjust P1 to obtain the shortest rise time, with no overshoot, as shown in the waveform 1 below:
3–81
DISASSEMBLY
5.3
GE Medical Systems
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HV AND kV/mA TANK
Job Card DR 025
A wrong adjustment will result in wrong radiological thickness measurement during the pre–exposure in AOP mode. When the adjustment is correct a normal exposure with 40 mm of plexiglas and a cassette in AOP mode, and an exposure aborted just after the pre–exposure in the same conditions, should display the same radiological thickness on the technical parameter display.
CAUTION
ILLUSTRATION 2
V
DISASSEMBLY
4 of 4
HV RISETIME
1
CORRECT RESPONSE
t V
UNSATISFACTORY FOR AEC/AOP
2
t V
UNSATISFACTORY FOR AEC/AOP & NON–COMPLIANCE WITH CDRH !
3
t
4. Carry out the operations described in the Job Cards: IST 016 then IST 017 and IST 003.
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Senographe DMR+
Job Card DR026
1 of 2
Version No.: 0 Purpose:
MAGNIFICATION DEVICE
Date: May, 1997
Time: 15 min
Personnel: 1 field engineer
SECTION 1 SUPPLIES None. SECTION 2 TOOLS 2.5 mm Allen wrench. DISASSEMBLY
D
SECTION 3 SAFETY PRECAUTIONS None. SECTION 4 PREREQUISITES None. SECTION 5 ADJUSTMENT OF MAGNIFICATION DEVICE IN ITS LATCHED POSITION See Illustration 1. 1. Insert the plate in the guideway with the teeth engaged (Item 3). 2. Using the 2.5 mm Allen wrench, loosen the M5 Allen screw (Item 2) securing the left side of the guide shaft (Item 1). 3. Keeping the magnification plate in contact with the bearing plate, and with the tooth (Item 3) in its housing, pull the latching handle assembly (Item 1) to bring the tooth into contact with the edge of its housing, and so removing play. 4. Tighten the M5 Allen screw (Item 2) securing the left side of the guide shaft. 5. Check that there is no play in the two magnification positions.
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MAGNIFICATION DEVICE
Job Card DR 026
ILLUSTRATION 1
3
DISASSEMBLY
2
1 1
3–84
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Senographe DMR+
Job Card DR027
1 of 2
Version No.: 0 Purpose:
ARM ANGLE SENSOR
Date: August 1999
Time: 15 min
Personnel: 1 field engineer
SECTION 1 SUPPLIES D
Arm Angle Sensor.
SECTION 2 TOOLS Small flat screwdriver; 4 mm Allen wrench. DISASSEMBLY
D
SECTION 3 SAFETY PRECAUTIONS None. SECTION 4 PREREQUISITES None
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ARM ANGLE SENSOR
Job Card DR 027
2 of 2
SECTION 5 PROCEDURE 5.1
Disassembly of Arm Angle Sensor
1. With the arm in the vertical position, remove power from the DMR+ and remove the arm front cover.
DISASSEMBLY
2. Move the Image Receptor to minimum SID for access to the bottom of the compression arm
3
3. Locate Arm Angle Sensor (1) on its mounting plate (2) at the front bottom of the arm. 4. Locate and disconnect the angle sensor cable connector (3) at the top of the arm.
7 5. Remove the ties which attach the angle sensor cable along the compression arm.
6 6. To access the screws securing the Arm Angle Sensor assembly, remove the bracket (4) by removing the three screws (5, 6, 7).
4
7. Remove the two screws securing the Arm Angle Sensor mounting plate.
5
8. Remove and discard the defective sensor assembly.
1
2
5.2
Reassembly Perform the steps of the disassembly procedure in reverse order.
Take care to install the angle sensor correctly. Potentiometer is seen from operator side. 5.3
Calibration and Functional Check 1. Switch ON the Senographe DMR electrical power. 2. Perform the procedure given in Job Card IST 015 Calibration of Compression Arm Angulation. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW ARM ANGLE SENSOR.
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CHAPTER 4 – ERROR CODES SECTION 1 ERROR CODE STRUCTURE The structure of the error messages, as displayed on the DMR console (e.g. E55 [text] 161/013), is shown below:
5
a
Error text
5
1
bb
1
ccc
a : type of error
bb: ccc: ddd:
6
0
1
3
ddd
I : Warning without exposure inhibition S : Warning with exposure inhibition E : Fault with exposure inhibition K : Fault generating power cut–off (safety)
message number subassembly ref. (hardware or software) number indicating origin of fault In the above example: E55 indicates an error concerning tube housing angulation and generating an exposure inhibition. 161/013 indicates no reference crossing during movement. E55 is the error code type listed in the Operator Manual. This code is easy to use and communicate, and is considered sufficient for customer use. 161/013 is the ”technical code”, recommended for GE internal communication. The error code listing currently contains almost 500 codes. Around 200 of these codes concern software errors which, by definition, should never occur. If a software error should occur, especially if it occurs several times, please inform Service Engineering, giving as many details as possible. If possible, provide the error codes file, on diskette (see DR 19). The error code listing, below, only contains codes ccc/ddd, to facilitate technical communication. The TSG (Trouble Shooting Guide) column indicates the reference number in the Trouble Shooting Guide (chapter 5), which should obviously be consulted first.
Note:
*** : these 3 stars indicates an explanation at the end of this chapter (section 3) for a possible known root cause.
4–1
ERROR CODES
E
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Abbreviations used: IST: MNT: PM: HTPM: IPM: VRTX:
Installation Maintenance Photomultiplier PM high tension PM current Real time operating system
Where an error message refers to a signal with a ”French signal name”, the corresponding English language signal name is shown between parentheses. It is also recommended that the ”Service Terminal” be used to consult the error codes stored in the generator CPU [screen @] and the gantry CPU [screen @] – (see ASM Chapter 7 – maintenance menus flowchart). This will enable any ”cascade” error codes to be correctly interpreted. Angle sensor failure; rotation angle sensor frequency too high or too low
171/015
–
Angle sensor failure; rotation angle sensor in “dead zone” for more than 30 minutes
171/016
–
Angle sensor failure; rotation angle sensor in “dead zone” for a short period
171/017
–
Angle sensor failure; rotation angle sensor not present
171/018
ERROR CODES
–
4–2
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asm 2252561-100
SECTION 2 ERROR CODE LIST MEANING OF CODE
CODE
–
Gene CPU software error: VRTX error during init
002/001
–
Gene CPU software error: reboot by watch_dog_hard or reset button
002/002
–
Gene CPU software error: reboot by watch_dog_soft
002/003
–
Gene CPU: reboot after power micro–failure
002/004
–
Gene CPU software error: bus error
003/000
–
Gene CPU software error: address error
003/001
–
Gene CPU software error: format error
003/002
–
Gene CPU software error: illegal instruction
003/003
–
Gene CPU software error: privilege violation
003/004
–
Gene CPU software error: trace error
003/005
–
Gene CPU software error: emulation line 1010 error
003/006
–
Gene CPU software error: emulation line 1111 error
003/007
–
Gene CPU software error: CHK error
003/008
–
Gene CPU software error: TRAPV error
003/009
–
Gene interface: reset error
–
Gene interface: read/write error on timer PTM1
(see Chap. 1 Sect. 3)
004/002
–
Gene interface: read/write error on timer PTM1
(see Chap. 1 Sect. 3)
004/003
–
Gene interface: read/write error on timer PTM2
(see Chap. 1 Sect. 3)
004/004
–
Gene interface: read/write error on timer PTM2
(see Chap. 1 Sect. 3)
004/005
–
Gene interface: interrupt error on DUART1
(see Chap. 1 Sect. 3)
004/006
–
Gene interface: PTM1 timer 1 defective
(see Chap. 1 Sect. 3)
004/007
–
Gene interface: PTM1 timer 2 defective
(see Chap. 1 Sect. 3)
004/008
–
Gene interface: PTM1 timer 3 defective
(see Chap. 1 Sect. 3)
004/009
–
Gene interface: PTM2 timer 1 defective
(see Chap. 1 Sect. 3)
004/010
–
Gene interface: PTM2 timer 2 defective
(see Chap. 1 Sect. 3)
004/011
–
Gene interface: PTM2 timer 3 defective
(see Chap. 1 Sect. 3)
004/012
–
Gene interface: interrupt error on PTM1 timer 1
(see Chap. 1 Sect. 3)
004/013
–
Gene interface: interrupt error on PTM1 timer 2
(see Chap. 1 Sect. 3)
004/014
–
Gene interface: interrupt error on PTM1 timer 3
(see Chap. 1 Sect. 3)
004/015
–
Gene interface: interrupt error on PTM2 timer 1
(see Chap. 1 Sect. 3)
004/016
–
Gene interface: interrupt error on PTM2 timer 2
(see Chap. 1 Sect. 3)
004/017
(see Chap. 1 Sect. 3)
4–3
004/001
ERROR CODES
TSG
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ERROR CODES
TSG
MEANING OF CODE
CODE
–
Gene interface: interrupt error on PTM2 timer 3
–
Generator: fault at exposure command
006/000
–
Generator: fault at exposure command
006/001
04
Generator: signal kV_Inf_5 (Less_than_5kV) not rising
006/002
04
Generator: Signal En_Pose (Exposure_On) not rising
006/003
04
Generator: fatal security triggered during exposure
006/004
04
Generator: fatal security triggered at end of exposure or signal En_Pose (Exposure_On) stays ’high’
006/005
04
Generator: signal Secu_Rattrap (No_Fatal_Security) stays ’high’ after ’arcing recovery’
006/011
19
Gene init tests: one fatal security input 0; xxx identifies input. Access generator error log display for full error decoding.
007/xxx
–
Focus bias software error: unknown command
011/001
–
Focus bias software error: unknown task status
011/002
06
Focus bias: signal Pres_Polar (Bias_Presence) ’high’ in standby status
012/001
06
Focus bias: signal Pres_Polar (Bias_Presence) stays ’low’ when bias generation starts
012/002
06
Focus bias: signal Pres_Polar (Bias_Presence) goes ’low’ after stabilization
012/003
06
Focus bias: signal Pres_Polar (Bias_Presence) stays ’high’ after bias generation stopped
012/004
–
Anode starter software error: unknown command
016/001
–
Anode starter software error: unknown task status
016/002
05
Anode starter: signal Pres_Rotation (Rotation_Presence) ’high’ in standby status
017/001
05
Anode starter: signal Pres_Rotation (Rotation_Presence) not rising during acceleration to 9000 rpm
017/002
05
Anode starter: signal Pres_Rotation (Rotation_Presence) not rising during acceleration to 6000 rpm
017/003
05
Anode starter: signal Pres_Rotation (Rotation_Presence) goes ’low’ during rotation at 9000 rpm
017/004
05
Anode starter: signal Pres_Rotation (Rotation_Presence) goes ’low’ during rotation at 6000 rpm
017/005
05
Anode starter: signal Pres_Rotation (Rotation_Presence) goes ’low’ during rotation (speed < 9000 rpm)
017/006
05
Anode starter: signal Pres_Rotation (Rotation_Presence) goes ’low’ during rotation (speed < 6000 rpm)
017/007
05
Anode starter: signal Pres_Rotation (Rotation_Presence) stays ’high’ during 9000 rpm braking
017/008
05
Anode starter: signal Pres_Rotation (Rotation_Presence) stays ’high’ during 6000 rpm braking
017/009
05
Anode starter: signal Pres_Rotation (Rotation_Presence) stays ’high’ during rotor failure
017/010
05
Anode starter: signal Pres_Rotation (Rotation_Presence) stays ’low’ during rotation
017/011
4–4
(see Chap. 1 Sect. 3)
004/018
GE Medical Systems
Senographe DMR + asm 2252561-100
TSG
MEANING OF CODE
CODE
–
Heater software error: unknown command
021/001
–
Heater software error: unknown task status
021/002
–
Heater software error: Heater scaling parameters (ICH) or heater values are not valid
021/003
03
Heater track 1: signal Pres_Chauf (Heater_Presence) ’high’ in standby status
022/001
03
Heater track 1: signal Pres_Chauf (Heater_Presence) stays ’low’ when heater started
022/002
03
Heater track 1: signal Pres_Chauf (Heater_Presence) goes ’low’ during pre–heater phase
022/003
03
Heater track 1: signal Pres_Chauf (Heater_Presence) goes ’low’ during 1st trigger
022/004
03
Heater track 1: signal Pres_Chauf (Heater_Presence) goes ’low’ during exposure
022/005
18
Heater track 1: mA value not significant
022/006
03
Heater track 1: signal Pres_Chauf (Heater_Presence) goes ’low’ after exposure
022/007
03
Heater track 1: signal Pres_Chauf (Heater_Presence) stays ’high’ when heater stopped
022/008
03
Heater track 2: signal Pres_Chauf (Heater_Presence) ’high’ in standby status
023/001
03
Heater track 2: signal Pres_Chauf (Heater_Presence) stays ’low’ when heater started
023/002
03
Heater track 2: signal Pres_Chauf (Heater_Presence) goes ’low’ during pre–heater phase
023/003
03
Heater track 2: signal Pres_Chauf (Heater_Presence) goes ’low’ during 1st trigger
023/004
03
Heater track 2: signal Pres_Chauf (Heater_Presence) goes ’low’ during exposure
023/005
03
Heater track 2: mA value not significant
023/006
03
Heater track 2: signal Pres_Chauf (Heater_Presence) ’low’ after exposure
023/007
03
Heater track 2: signal Pres_Chauf (Heater_Presence) stays ’high’ when heater stopped
023/008
–
Grid sync software error: ACQ_NTR or ACQ_OVR received or unknown reply when starting
026/001
–
Grid sync software error: ACQ_NTR or ACQ_OVR received or unknown reply when stopping
026/002
–
Grid sync software error: unknown command
026/003
–
Grid sync software error: unknown task status
026/004
14, 17
Grid sync: signal Synchro_Bras (Synchro_Arm) ’high’ in standby status
027/001
14
Grid sync: grid start signal not received or grid fault detected
027/002
17
Grid sync: signal Synchro_Bras (Synchro_Arm) ’low’ after grid start
027/003
14
Grid sync: grid stop signal not received or grid fault detected
027/004
–
Generator: delay task software error: unknown command
031/001
–
Generator: delay task software error: unknown task status
031/002
–
HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply
036/001
–
HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply
036/002
–
HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply
036/003
4–5
ERROR CODES
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ERROR CODES
TSG
MEANING OF CODE
CODE
–
HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply
036/004
–
HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply
036/005
–
HTPM/IPM software error: unknown command
036/006
–
HTPM/IPM software error: unwanted command
036/007
–
HTPM/IPM software error: unknown task status
036/008
02
HTPM/IPM: HTPM reference not transmitted or HTPM fault
037/001
02
HTPM/IPM: IPM measurement request not transmitted or switch fault
037/002
02
HTPM/IPM: offset value outside tolerance
037/003
02
HTPM/IPM: HTPM measurement request not transmitted or switch fault
037/004
02
HTPM/IPM: invalid HTPM value (valid range = reference
037/005
02
HTPM/IPM: IPM measurement request not transmitted after HTPM measurement or switch fault
037/006
02
HTPM/IPM: HTPM reference not transmitted when stopped or HTPM fault
037/007
–
Gene thermal protection software: VRTX error
041/001
–
Gene thermal protection software: VRTX error
041/002
–
Gene thermal protection software: VRTX error
041/003
–
Gene thermal protection software: VRTX error
041/004
–
Gene thermal protection software: unknown anode starter status
041/005
–
Gene thermal protection software: VRTX error
041/006
–
Gantry thermal protection software: VRTX error
046/001
–
Filter wheel software error: ACQ_NTR or ACQ_OVR received or unknown reply
051/001
–
Filter wheel software error: unknown command
051/002
–
Filter wheel software error: unknown task status
051/003
12
Filter wheel: filter change request not transmitted or filter fault
052/001
–
Focus software error: ACQ_NTR or ACQ_OVR received or unknown reply
056/001
–
Focus software error: unknown command
056/002
–
Focus software error: unknown task status
056/003
03
Focus: focus change request not transmitted or focus fault
057/001
–
Gene to gantry communication driver: no reply from gantry after 2 attempts
061/000
–
Gene to control panel communication driver: no reply from control panel after 2 attempts
062/000
–
Gene init tests: no gantry status feedback after 10 requests
063/006
–
Gene date/time: access timeout during dater init
066/000
–
Gene date/time: access timeout during read sequence
066/001
–
Gene date/time: access timeout during write sequence
066/002
4–6
20% )
GE Medical Systems
Senographe DMR + asm 2252561-100
TSG
MEANING OF CODE
CODE
–
Gene date/time: access timeout during time write sequence
066/003
–
Generator: Zero divide
067/000
–
Generator: floating point calculation error. xxx is VRTX task number see TSG 021
068/xxx
–
Generator: checksum error on battery saved memory
071/081
01
Generator: timeout on signal Alim_Puis_OK (Inv_Supply_OK) (going ’low’ or ’high’)
071/082
–
Generator: error reading ’kV law table’ in 0 pt technique (AOP)
071/083
–
Exposure software error: ACQ_NTR or ACQ_OVR received at start of 1st trigger
072/001
–
Exposure software error: ACQ_NTR or ACQ_OVR received at end of 1st trigger
072/003
–
Exposure software error: unknown origin of aborted exposure
072/004
–
Exposure software error: aborted by PM in 2 pt technique
072/005
–
Exposure software error: unknown exposure technique
072/006
–
Exposure software error: unstable system task detected
072/007
–
Exposure software error: unknown task status
072/008
–
Exposure software error: 0 pt or 1 pt exposure and gantry absent
072/009
–
Gene software error (IST, standby): parameter display problem
073/001
–
Gene software error (IST, standby): unknown tube type
073/002
–
Gene software error (IST, standby): alpha=0.0 when calculating value P_NDac_HTPM
073/003
–
Gene software error (IST, standby): incorrect thickness for correlation calculation
073/004
–
Gene software error (IST, standby): bias calibration task problem
073/005
–
Gene software error (IST, standby): heater scale calibration task problem
073/006
–
Gene software error (IST, standby): HV/DAC calibration task problem
073/007
–
Gene software error (IST, standby): FREQ/HV calibration task problem
073/008
–
Gene software error (IST, standby): PM calibration task problem
073/009
–
Gene software error (IST, standby): PM calibration task problem
073/010
–
Gene software error (IST, standby): PM calibration task problem
073/011
–
Gene software error (IST, standby): PM calibration task problem
073/012
–
Gene software error (IST, standby): gantry connection task problem
073/013
–
Gene software error (IST, standby): gantry connection fault
073/014
–
Gene software error (IST, standby): gantry connection fault
073/015
–
Gene software error (IST, standby): gantry connection fault
073/016
–
Gene software error (IST, standby): mA measurement calibration problem
073/017
–
Gene software error (IST, exposure): unknown exposure end
074/001
–
Gene software error (IST, exposure): unknown gantry reply
074/002
–
Gene software error (IST, exposure): unknown gantry reply
074/003
4–7
ERROR CODES
REV 1
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ERROR CODES
TSG
MEANING OF CODE
CODE
–
Gene software error (IST, exposure): unknown exposure status
074/004
–
Gene software error (MNT): anode starter speed impossible
075/010
–
Gene software error (MNT): anode starter: abnormal test task status
075/011
–
Gene software error (MNT): heater: impossible track
075/020
–
Gene software error (MNT): heater: abnormal test task status
075/021
–
Gene software error (MNT): heater: abnormal test task status
075/022
–
Gene software error (MNT): bias: abnormal test task status
075/030
–
Gene software error (MNT): HV test: abnormal test task status
075/040
–
Gene software error (MNT): gate test: abnormal test task status
075/041
–
Gene software error (MNT): inverter test: abnormal test task status
075/042
–
Gene software error (MNT): mA value: abnormal test task status
075/050
–
Gene software error (MNT): mA measurement: abnormal test task status
075/051
–
Gene software error (MNT): grid sync: abnormal test task status
075/060
–
Gene software error (MNT): PM test: abnormal test task status
075/070
–
Gene software error (MNT): PM test: abnormal test task status
075/071
–
Gene software error (MNT): PM test: measurement timeout
075/072
–
Gene software error (MNT): error codes: display problem
075/090
–
Gene software error (MNT): error codes: display problem
075/091
–
Gene software error (MNT): error codes: display problem
075/092
–
Gene software error (MNT): error codes: display problem
075/093
–
Gene software error (MNT): transfer: frame code error
075/100
–
Gene software error (MNT): transfer: abnormal transfer task (save) status
075/101
–
Gene software error (MNT): transfer: abnormal transfer task (save) status
075/102
–
Gene software error (MNT): transfer: abnormal state transfer task (load) status
075/103
–
Gene software error (MNT): transfer: abnormal state transfer task (load) status
075/104
–
Gene software error (MNT): transfer: unknown frame
075/105
–
Gene software error (MNT): transfer: end of loading error
075/106
–
Gene software error (MNT): transfer: abnormal transfer task (protocol) status
075/107
–
Gene init tests software error: timeout on system task
078/002
–
Gene init tests software error: defective function will self–identify
078/003
–
Gene init tests software error: defective function will self–identify
078/004
–
Gene init tests software error: defective function will self–identify
078/005
–
Gene init tests software error: error following VRTX request
078/128
04
Exposure aborted: timeout
079/001
4–8
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
MEANING OF CODE
CODE
03
Exposure aborted: heater fault ***
079/002
05
Exposure aborted: anode starter fault
079/003
01
Exposure aborted: power fault
079/004
–
Exposure aborted: generator fault
079/005
–
Exposure: no gantry acknowledgement (at start of 1st trigger) or gantry fault
079/006
–
Gantry fault detected before start of exposure
079/008
–
Exposure: no sync signal from gantry to start exposure
079/009
–
Exposure aborted by mA meter (0 pt or 1 pt technique)
079/010
–
Exposure: no gantry acknowledgement (at end of 1st trigger) or gantry fault
079/011
–
Gene (IST, exposure): heater fault
080/001
–
Gene (IST, exposure): anode starter fault
080/002
–
Gene (IST, exposure): power failure
080/003
–
Gene (IST, exposure): interface fault
080/004
–
Gene (IST, exposure): no gantry reply – timeout after 1 second
080/005
–
Gene (IST, exposure): gantry fault
080/006
–
Gene (IST, exposure): no gantry reply to exposure command
080/007
–
Gene (IST, exposure): no grid sync feedback after timeout
080/008
–
Gene: ’Endurance’ error code
082/000
–
Gene: ’Endurance’ error code
082/001
–
Gene: ’Endurance’ error code
082/010
–
Gene: ’Endurance’ error code
082/020
–
Gene: ’Endurance’ error code
082/030
–
Gene: ’Endurance’ error code
082/040
–
Generator: PROM checksum error
090/000
–
Gantry software error: VRTX error during init
100/001
–
Gantry interface: Reset error
(see Chap. 1 Sect. 3)
101/001
–
Gantry interface: read/write error on timer PTM1
(see Chap. 1 Sect. 3)
101/002
–
Gantry interface: read/write error on timer PTM1
(see Chap. 1 Sect. 3)
101/003
–
Gantry interface: read/write error on timer PTM2
(see Chap. 1 Sect. 3)
101/004
–
Gantry interface: read/write error on timer PTM2
(see Chap. 1 Sect. 3)
101/005
–
Gantry interface: interrupt error on DUART1
(see Chap. 1 Sect. 3)
101/006
–
Gantry interface: PTM1 timer 1 defective
(see Chap. 1 Sect. 3)
101/007
–
Gantry interface: PTM1 timer 2 defective
(see Chap. 1 Sect. 3)
101/008
–
Gantry interface: PTM1 timer 3 defective
(see Chap. 1 Sect. 3)
101/009
4–9
ERROR CODES
TSG
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ERROR CODES
TSG
MEANING OF CODE
CODE
–
Gantry interface: PTM2 timer 1 defective
(see Chap. 1 Sect. 3)
101/010
–
Gantry interface: PTM2 timer 2 defective
(see Chap. 1 Sect. 3)
101/011
–
Gantry interface: PTM2 timer 3 defective
(see Chap. 1 Sect. 3)
101/012
–
Gantry interface: interrupt error on PTM1 timer 1
(see Chap. 1 Sect. 3)
101/013
–
Gantry interface: interrupt error on PTM1 timer 2
(see Chap. 1 Sect. 3)
101/014
–
Gantry interface: interrupt error on PTM1 timer 3
(see Chap. 1 Sect. 3)
101/015
–
Gantry interface: interrupt error on PTM2 timer 1
(see Chap. 1 Sect. 3)
101/016
–
Gantry interface: interrupt error on PTM2 timer 2
(see Chap. 1 Sect. 3)
101/017
–
Gantry interface: interrupt error on PTM2 timer 3
(see Chap. 1 Sect. 3)
101/018
–
Gantry interface: PROM checksum error
101/020
–
Gantry interface: unexpected interrupt received (level 2)
101/023
–
Gantry software error: unknown origin of task call
105/000
–
Gantry software error: boolean expected
105/001
–
Gantry software error: unknown generator grid request
105/002
–
Gantry software error: unknown generator request for HTPM/IPM switch
105/003
–
Gantry software error: unknown 1st trigger status
105/004
–
Gantry software error: unknown language choice requested by generator
105/005
–
Gantry software error: unknown generator command
105/006
–
Gantry software error: unknown VRTX error code
105/009
–
Gantry software error: unknown acknowledgement (light centering)
105/016
–
Gantry software error: unknown task command (light centering)
105/017
–
Gantry software error: unknown acknowledgement (compression)
105/020
–
Gantry software error: unknown task command (compression)
105/021
–
Gantry software error: unknown compression pedal status
105/023
–
Gantry software error: unknown acknowledgement (lateral collimator)
105/026
–
Gantry software error: unknown task command (lateral collimator)
105/027
–
Gantry software error: unknown acknowledgement (rear collimator)
105/030
–
Gantry software error: unknown task command (rear collimator)
105/031
–
Gantry software error: unknown acknowledgement (filter wheel)
105/034
–
Gantry software error: unknown task command (filter wheel)
105/035
–
Gantry software error: unknown acknowledgement (tube angulation)
105/038
–
Gantry software error: unknown task command (tube angulation)
105/039
–
Gantry software error: unknown task command (format)
105/046
–
Gantry software error: unknown format
105/048
4–10
GE Medical Systems
Senographe DMR + asm 2252561-100
TSG
MEANING OF CODE
CODE
–
Gantry software error: unknown acknowledgement (column up/down)
105/049
–
Gantry software error: unknown task command (column up/down)
105/050
–
Gantry software error: unknown column command button status code
105/051
–
Gantry software error: unknown acknowledgement (arm rotation)
105/052
–
Gantry software error: unknown task command (compression arm rotation)
105/053
–
Gantry software error: unknown status code of compression arm rotation control button
105/054
–
Gantry software error: unknown acknowledgement (tube arm rotation)
105/055
–
Gantry software error: unknown task command (tube arm rotation)
105/056
–
Gantry software error: unknown status code of tube arm rotation control button
105/057
–
Gantry software error: unknown acknowledgement (grid)
105/063
–
Gantry software error: unknown event (grid)
105/065
–
Gantry software error: unknown acknowledgement (power calculation)
105/066
–
Gantry software error: unknown event (power calculation)
105/067
–
Gantry software error: unknown tube type
105/068
–
Gantry software error: unknown focus change code
105/069
–
Gantry software error: unknown filter code requested by generator
105/070
–
Gantry software error: unknown code for ’Exposure’/’No Exposure’ status management
105/071
–
Gantry software error: unknown exposure end code
105/072
–
Gantry software error: unknown ’Endurance’ code
105/073
–
Gantry software error: unknown ’Endurance’ event
105/074
–
Gantry/tube housing type configuration incompatibility (angulation/angulation)
105/080
–
Gantry/tube housing type configuration incompatibility (angulation/focus)
105/081
–
Gantry software error: column: unknown task return
106/002
–
Gantry software error: column: unknown task status
106/003
–
Gantry software error: column: unknown task status
106/004
–
Gantry software error: column: unknown task status
106/005
–
Gantry software error: column: unknown task status
106/006
–
Gantry software error: column: unknown order transmitted to task
106/007
–
Gantry software error: compression: too long between task calls
107/001
–
Gantry software error: compression: unknown task return
107/002
–
Gantry software error: compression: unknown task status
107/003
–
Gantry software error: compression: unknown order transmitted to task
107/004
–
Gantry software error: lateral collimator: positioning timeout
108/001
–
Gantry software error: lateral collimator: unknown task return
108/002
4–11
ERROR CODES
REV 1
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ERROR CODES
TSG
MEANING OF CODE
CODE
–
Gantry software error: lateral collimator: unknown task status
108/003
–
Gantry software error: lateral collimator: unknown task status
108/004
–
Gantry software error: lateral collimator: unknown task status
108/005
–
Gantry software error: lateral collimator: unknown order transmitted to task
108/006
–
Gantry software error: lateral collimator: unknown order transmitted to task
108/007
–
Gantry software error: lateral collimator: position reference value is outside tolerance
108/008
–
Gantry software error: rear collimator: positioning timeout
109/001
–
Gantry software error: rear collimator: unknown task return
109/002
–
Gantry software error: rear collimator: unknown task status
109/003
–
Gantry software error: rear collimator: unknown task status
109/004
–
Gantry software error: rear collimator: unknown task status
109/005
–
Gantry software error: rear collimator: unknown order transmitted to task
109/006
–
Gantry software error: rear collimator: unknown order transmitted to task
109/007
–
Gantry software error: rear collimator: position reference value is outside tolerance
109/008
–
Gantry software error: tube angulation: unknown task status
111/002
–
Gantry software error: tube angulation: unknown task return
111/003
–
Gantry software error: tube angulation: unknown task status
111/004
–
Gantry software error: tube angulation: unknown task status
111/005
–
Gantry software error: tube angulation: unknown order transmitted to task
111/006
–
Gantry software error: tube angulation: unknown order transmitted to task
111/007
–
Gantry software error: tube angulation: position reference value is outside tolerance
111/008
–
Gantry software error: tube angulation: task triggered by timeout
111/017
–
Gantry software error: filter wheel: unknown task return
112/000
–
Gantry software error: filter wheel: unknown task status
112/001
–
Gantry software error: filter wheel: unknown task status
112/002
–
Gantry software error: filter wheel: unknown task status
112/003
–
Gantry software error: filter wheel:
112/004
–
Gantry software error: filter wheel: unknown order transmitted to task
112/005
–
Gantry software error: light centering: unknown order transmitted to task
114/000
–
Gantry software error: unknown set–up message
117/000
–
Gantry set–up access: generator end of exposure timeout
117/002
–
Gantry set–up access: communication sync problem at set–up access
117/003
–
Gantry software error: grid: task triggered by timeout (calibration time too long)
118/000
–
Gantry software error: grid: unknown task return
118/001
4–12
GE Medical Systems
Senographe DMR + asm 2252561-100
TSG
MEANING OF CODE
CODE
–
Gantry software error: grid: unknown task status
118/002
–
Gantry software error: grid: unknown task status
118/003
–
Gantry software error: grid: unknown task status
118/004
–
Gantry software error: grid: unknown order transmitted to task
118/005
–
Gantry software error: grid: unknown order transmitted to task
118/006
14
Grid movement: overcurrent detected
118/007
14
Grid movement: grid calibration time too long
118/008
14
Grid movement: overcurrent detected
118/009
14
Grid movement: invalid offset
118/010
14
Grid movement: invalid gain
118/011
14
Grid movement: limit of travel not found
118/012
–
Gantry software error: arm lock: unknown task return
120/000
–
Gantry software error: arm lock: unknown task status
120/001
–
Gantry software error: arm lock: unknown task status
120/002
–
Gantry software error: arm lock: unknown order transmitted to task
120/003
–
Gantry software error: rot. brake: unknown order transmitted to task
121/000
–
Gantry software error: rot. brake: unknown task status
121/001
–
Gantry software error: rot. brake: unknown task status
121/002
–
Gantry software error: rot. brake: unknown task return
121/003
–
Gantry software error: rot. brake: unknown order transmitted to task
121/004
–
Gantry software error: Reset triggered by Watch_dog_soft
122/007
–
Gantry software error: grid sensor Presence_Trame (Grid_Presence) not ’high’ or ’low’
122/013
–
Gantry software error: tube housing thermal contact not ’high’ or ’low’
122/014
–
Gantry: checksum error on battery saved memory
151/000
–
Gantry interface: unexpected interrupt received (level 0)
151/021
–
Gantry interface: unexpected interrupt received (level 1)
151/022
–
Gantry ’Endurance’ error code: synchronisation
153/075
–
Gantry ’Endurance’ error code: column
153/076
–
Gantry ’Endurance’ error code: compression
153/077
–
Gantry ’Endurance’ error code: compression arm rotation
153/078
–
Gantry ’Endurance’ error code: tube housing arm rotation
153/079
–
Gantry ’Endurance’ error code: lateral collimator
153/080
–
Gantry ’Endurance’ error code: rear collimator
153/081
–
Gantry ’Endurance’ error code: light centering device
153/082
4–13
ERROR CODES
REV 1
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ERROR CODES
TSG
MEANING OF CODE
CODE
–
Gantry ’Endurance’ error code: filter
153/083
–
Gantry ’Endurance’ error code: grid movement
153/084
–
Gantry ’Endurance’ error code: tube housing angulation
153/085
–
Gantry ’Endurance’ error code: other function
153/086
–
Tube housing type/gantry configuration incompatibility (focus/angulation)
155/082
–
Tube housing type/gantry configuration incompatibility (focus/angulation)
155/083
08
Column up/down: Both end of travel sensors are closed
156/008
08
Column up/down: is locked in both directions (from speed measurement)
156/009
08
Column up/down: signal Pres_Log_Asc (Column_Soft_Pres) too long in ’low’ status
156/010
08
Column up/down: signal Pres_Log_Asc (Column_Soft_Pres) too long in ’low’ status
156/011
08
Column up/down: signal Pres_Log_Asc (Column_Soft_Pres) too long in ’high’ status
156/012
08
Column up/down: signals Asc_Inactif & R_On_Asc (Column_Power_Inactive & On_Column_Return) both ’high’
156/013
08
Column up/down: Pres_Log_Asc*Pres_Oper_Asc*On_Asc (Column_Soft_Pres*Column_Operator_Pres*On_Column) = 1 & R_On_Asc (On_Column_Return) = 0
156/014
08
Column up/down: Pres_Log_Asc*Pres_Oper_Asc*On_Asc (Column_Soft_Pres*Column_Operator_Pres*On_Column) = 0 & R_On_Asc (On_Column_Return) = 0 & Asc_Inactif (Column_Power_Inactive) = 1
156/015
08
Power shutdown: uncontrolled movement risk (column);Asc_Inactif & R_On_Asc (Column_Power_Inactive & On_Column_Return) both ’low’
156/016
08
Power shutdown: uncontrolled movement risk (column);Asc_Inactif (Column_Power_Inactive) ’low’ & column defective
156/017
08
Power shutdown: uncontrolled movement risk (column); signal Asc_Inactif (Column_Power_Inactive) ’high’ during init
156/018
08
Column up/down: signal R_On_Asc (On_Column_Return) ’high’ during init
156/019
08
Column up/down: direction of movement is opposite to the desired direction
156/020
08
Column up/down: ’up’ end of travel sensor is defective
156/021
08
Column up/down: ’down’ end of travel sensor is defective
156/022
08
Power shutdown: uncontrolled movement risk (column); R_On_Asc (On_Column_Return) ’high’ without legal command
156/023
08
Column up/down: column is driven up but measured speed = 0 cm/s
156/024
08
Column up/down: column is driven down but measured speed = 0 cm/s
156/025
08
Column up/down: emergency stop produced if movement continues more than 500 mS after command release
156/027
10
Compression: motor slipping during reference search ***
157/005
10
Compression: abnormal immobility of paddle ***
157/006
10
Compression: loss of steps detected at reference crossing ***
157/007
4–14
GE Medical Systems
Senographe DMR + asm 2252561-100
TSG
MEANING OF CODE
CODE
10
Compression: abnormal step generation detected (during init)
157/008
10
Compression: signal Valid_Comp (Comp_Valid) cannot inhibit paddle movement (during init)
157/009
10
Compression: counter used by force sensor no longer incremented ***
157/010
10
Compression: position sensor closed too long during compression
157/011
10
Compression: no reference crossing during decompression ***
157/012
10
Compression: signal Pres_Oper (Operator_Presence) cannot inhibit paddle movement (during init)
157/013
10
Compression: signal Pres_Ajust (Comp_Adjust) too long in ’low’ status
157/014
10
Compression: signal Pres_Ajust (Comp_Adjust) too long in ’high’ status
157/015
10
Compression: signal Pres_Log_Comp (Comp_Soft_Pres) cannot inhibit paddle movement (during init)
157/016
10
Compression: signal Pres_Log_Comp (Comp_Soft_Pres) too long in ’low’ status
157/017
10
Compression: signal Pres_Log_Comp (Comp_Soft_Pres) too long in ’high’ status
157/018
10
Compression: power supply problem (signal Alim_OK (Power_Supply_Active))
157/020
10
Compression: phase1 & phase2 cannot be ’low’ at the same time (during init)
157/021
10
Compression: signal Pres_Log_Comp (Comp_Soft_Pres) ’high’ (during init)
157/022
10
Compression: slipping during decompression movement ***
157/023
11
Lateral collimator motor: loss of steps detected at reference crossing
158/009
11
Lateral collimator motor: loss of steps detected at reference crossing
158/010
11
Lateral collimator motor: loss of steps detected at reference crossing
158/011
11
Lateral collimator motor: loss of steps detected at reference crossing
158/012
11
Lateral collimator: no reference crossing during movement
158/013
11
Lateral collimator: no reference crossing during movement
158/014
11
Lateral collimator: no reference crossing during movement
158/015
11
Lateral collimator: no reference crossing during movement
158/016
11
Lateral collimator: optical sensor detection problem
158/017
11
Lateral collimator: optical sensor detection problem
158/018
11
Lateral collimator: slipping during collimator movement ***
158/019
11
Rear collimator motor: loss of steps detected at reference crossing
159/009
11
Rear collimator motor: loss of steps detected at reference crossing
159/010
11
Rear collimator motor: loss of steps detected at reference crossing
159/011
11
Rear collimator motor: loss of steps detected at reference crossing
159/012
11
Rear collimator: no reference crossing during movement
159/013
11
Rear collimator: no reference crossing during movement
159/014
4–15
ERROR CODES
REV 1
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ERROR CODES
TSG
MEANING OF CODE
CODE
11
Rear collimator: no reference crossing during movement
159/015
11
Rear collimator: no reference crossing during movement
159/016
11
Rear collimator: optical sensor detection problem
159/017
11
Rear collimator: optical sensor detection problem
159/018
11
Rear collimator: slipping during collimator movement ***
159/019
11
Front collimator motor: loss of steps detected at reference crossing
160/009
11
Front collimator motor: loss of steps detected at reference crossing
160/010
11
Front collimator motor: loss of steps detected at reference crossing
160/011
11
Front collimator motor: loss of steps detected at reference crossing
160/012
11
Front collimator: no reference crossing during movement
160/013
11
Front collimator: no reference crossing during movement
160/014
11
Front collimator: no reference crossing during movement
160/015
11
Front collimator: no reference crossing during movement
160/016
11
Front collimator: optical sensor detection problem
160/017
11
Front collimator: optical sensor detection problem
160/018
11
Front collimator: slipping during collimator movement ***
160/019
07
Tube housing angulation: no reference crossing during movement
161/000
07
Tube housing angulation: no reference crossing during movement
161/001
07
Tube housing angulation: loss of steps detected at reference crossing
161/009
07
Tube housing angulation: loss of steps detected at reference crossing
161/010
07
Tube housing angulation: loss of steps detected at reference crossing
161/011
07
Tube housing angulation: loss of steps detected at reference crossing
161/012
07
Tube housing angulation: no reference crossing during movement
161/013
07
Tube housing angulation: no reference crossing during movement
161/014
07
Tube housing angulation: no reference crossing during movement
161/015
07
Tube housing angulation: no reference crossing during movement
161/016
12
Filter wheel: step number error between two references
162/006
12
Filter wheel: step number error between two references
162/007
12
Filter wheel: step number error between two references
162/008
12
Filter wheel: step number error between two references
162/009
12
Filter wheel: step number error between two references
162/010
12
Filter wheel: no reference crossing during rotation
162/011
12
Filter wheel: in standby, wheel moved from stable position
162/012
09
Light centering device: signal Centreur_OK (Light_Centering_OK) too long in ’low’ status
164/001
4–16
GE Medical Systems
Senographe DMR + asm 2252561-100
TSG
MEANING OF CODE
CODE
14
Grid movement: power supply problem (signal Alim_OK (Power_Supply_Active))
168/020
15
Inter–arm lock: signal Pres_Log_Ver (Lock_Soft_Pres) too long in ’low’ status
170/005
15
Inter–arm lock: signal Pres_Log_Ver (Lock_Soft_Pres) too long in ’high’ status
170/006
15
Power shutdown: uncontrolled movement risk (arm lock); Eta_Verrou_Off (Lock_Power_Inactive) ’low’ during init
170/007
15
Power shutdown: uncontrolled movement risk (arm lock); Eta_Verrou_Off & R_On_Verrou (Lock_Power_Inactive & On_Lock_Return) both ’low’
170/008
15
Inter–arm lock: signals Eta_Verrou_Off & R_On_Verrou (Lock_Power_Inactive & On_Lock_Return) both in ’high’ status
170/009
15
Inter–arm lock: R_On_Verrou (On_Lock_Return) = 0 & Pres_Log_Ver*Pres_Oper_Ver*On_Verrou (Lock_Soft_Pres*Lock_Oper_Pres*On_Lock) = 1
170/010
15
Inter–arm lock: signal R_On_Verrou (On_Lock_Return) ’high’ without legal command
170/011
15
Inter–arm lock: signal R_On_Verrou (On_Lock_Return) ’high’ during init
170/012
15
Power shutdown: uncontrolled movement risk (arm lock); R_On_Verrou (On_Lock_Return) ’high’ without legal command
170/013
13
Arm rot. brake: signal Pres_Log_Frein_Rot (Rot_Brake_Soft_Pres) from compression arm too long in ’low’ status
171/005
13
Arm rot. brake: signal Pres_Log_Frein_Rot (Rot_Brake_Soft_Pres) from compression arm too long in ’high’ status
171/006
13
Arm rot. brake: signal R_On_Frein (On_Brake_Return) ’high’, but signal Eta_Rot_Off (Rotat_Power_Inactive) ’low’
171/007
13
Arm rot. brake: Pres_Log_Frein_Rot*Pres_Oper*On_Frein_Rot (Rot_Brake_Soft_Pres*Operator_Present*On_Rotation_Brake) = 1 & R_On_Frein_Rot (On_Rotation_Brake_Return) = 0
171/008
13
Arm rot. brake: signal R_On_Frein_Rot (On_Rotation_Brake_Return) ’high’ without legal command
171/009
13
Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off (Rotat_Power_Inactive) & R_On_Frein_Rot (On_Rotation_Brake_Return) are ’low’
171/010
13
Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off (Rotat_Power_Inactive) ’low’ & comp. arm defective
171/011
13
Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off (Rotat_Power_Inactive) ’low’ during init
171/012
13
Arm rot. brake: signal R_On_Frein_Rot (On_Rotation_Brake_Return) ’high’ during init
171/013
13
Power shutdown: uncontrolled movement risk (arm brake); R_On_Frein_Rot (On_Rotation_Brake_Return) ’high’ without legal command
171/014
–
Angle sensor failure; rotation angle sensor frequency too high or too low
171/015
–
Angle sensor failure; rotation angle sensor in “dead zone” for more than 30 minutes
171/016
–
Angle sensor failure; rotation angle sensor in “dead zone” for a short period
171/017
–
Angle sensor failure; rotation angle sensor not present
171/018
17
Magnification sensor: unknown magnification code
172/003
4–17
ERROR CODES
REV 1
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ERROR CODES
TSG
MEANING OF CODE
CODE
–
Gantry interface: arm lock temperature calculation problem
172/004
–
Gantry interface: Bouclage_OK (Loops_OK) signal ’low’ during init
172/005
–
Power failure due to CPU reset ***
172/006
–
Gantry interface: date write error
172/007
–
Gantry interface: time write error
172/008
–
Button interlock: signal Presence_Operateur (Operator_Pres) too long in ’high’ status
172/009
–
Button interlock: signal Presence_Operateur (Operator_Pres) too long in ’low’ status
172/010
17
SID sensor: unknown SID code
172/011
17
Arm angulation sensor: unknown angulation code
172/012
–
Gantry interface: date/time function read error
172/014
08
Signal On_Asc (On_Column) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/015
09
Signal On_Centreur (On_Light_Centering) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/016
10
Signal On_Comp ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/017
13
Signal On_Frein (On_Rotation_Brake) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/018
15
Signal On_Verrou (On_Lock) (Arm lock) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/019
14
Signal On_Trame (On_Grid) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/020
11
Signal Mot_Diaph_L_1 (Lat_Diaph_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/021
11
Signal Mot_Diaph_L_2 (Lat_Diaph_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/022
11
Signal Mot_Diaph_A_1 (Rear_Diaph_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/023
11
Signal Mot_Diaph_A_2 (Rear_Diaph_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/024
–
Signal Mot_Gaine_1 (Housing_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/025
–
Signal Mot_Gaine_2 (Housing_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/026
12
Signal Mot_Filtre_1 (Filter_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/027
12
Signal Mot_Filtre_2 (Filter_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/028
–
Signal R_Standby_Gaine (Housing_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/029
–
Signal R_Standby_Filtre (Filter_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/030
–
Signal R_Standby_Diap_L (Lat_Diaph_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/031
–
Signal R_Standby_Diap_P (Rear_Diaph_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still ’low’
172/032
10
Compression: one pedal pressed and signal Pres_Pedale (Pedal_Presence) ’low’
172/055
4–18
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
TSG
MEANING OF CODE
CODE
Compression: no pedal pressed and signal Pres_Pedale (Pedal_Presence) ’high’
172/056
–
Fuse fault: signal Fuse_OK ’low’
172/064
–
Power supply: ’ISO’ supply defective on 800–PL4
172/065
–
Power supply: ’+15V’ supply defective on 800–PL2
172/067
–
Power supply: one (or more) supplies defective on 800–PL1 (except +27V)
172/068
–
Power micro–failure detected
172/088
ERROR CODES
10
4–19
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
SECTION 3 ERROR CODES: KNOWN ROOT CAUSES
079/002 + 023/006: no mA measurement; change 701PL1 (kV/mA board). 157/005: check for play between compression motor axis and pulley (screw not tightened). 157/006: check for bad feedback from the compression encoder. 157/007: check for defective cable on the compression steel spring. 157/010: loss of compression feedback; a square wave should be always present between TP 14 and TP1 (0V) of 800PL2. 157/012: check cable between 800PL8 and 800PL5. 157/023: check for play between compression motor axis and pulley (screw not tightened). 158/019: check for play between collimator lateral motor axis and pulley (screw not tightened). Possible problem with 800PL1 (Gantry power board).
ERROR CODES
159/019: check for play between collimator rear motor axis and pulley (screw not tightened). 160/019: S check for mechanical play between collimator front motor axis and blade (screw not tightened). S Check for poor position of the flag in optocoupler fork. S Check the calibration of front blade in IST030. 172/006: if appearing at power on, the gantry interface board is probably defective.
4–20
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
CHAPTER 5 – TROUBLESHOOTING GUIDE SECTION 1 TROUBLESHOOTING GUIDE JOB CARDS
PURPOSE
TSG 001
GENERATOR POWER-UP SEQUENCE TROUBLESHOOTING FLOW CHARTS
TSG 002
PHOTO CELL TROUBLESHOOTING FLOW CHARTS
TSG 003
HEATER TROUBLESHOOTING FLOW CHARTS
TSG 004
HV TROUBLESHOOTING FLOW CHARTS
TSG 005
ANODE ROTATION TROUBLESHOOTING FLOW CHARTS
TSG 006
BIAS TROUBLESHOOTING FLOW CHARTS
TSG 007
TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS
TSG 008
TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
TSG 009
LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS
TSG 010
COMPRESSION TROUBLESHOOTING FLOW CHARTS
TSG 011
REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
TSG 012
FILTER TROUBLESHOOTING FLOW CHARTS
TSG 013
ARM ROTATION TROUBLESHOOTING FLOW CHARTS
TSG 014
GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS
TSG 015
INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS
TSG 016
GANTRY SENSOR STATUS TROUBLESHOOTING
TSG 017
ARM SYNC TROUBLESHOOTING FLOW CHARTS
TSG 018
X–RAY TUBE mA MEASUREMENT TROUBLESHOOTING
TSG 019
GENERATOR INTERFACE INPUT TROUBLESHOOTING
TSG 020
CONSOLE TROUBLESHOOTING
TSG 021
FLOATING POINT CALCULATION ERROR 068/022 IN AEC / AOP MODE
5–1
TROUBLESHOOTING
JOB CARD No.
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
TROUBLESHOOTING
Blank page.
5–2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 001
GENERATOR POWER-UP SEQUENCE TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS Multi–meter SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None SECTION 5 GENERATOR POWER–UP SEQUENCE TROUBLESHOOTING FLOW CHARTS TROUBLESHOOTING
See illustration 5–1 thru 5–9.
5–3
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
GENERATOR POWER-UP SEQUENCE TROUBLESHOOTING FLOW CHARTS
Job Card TSG 001
TROUBLESHOOTING
Blank page
5–4
2 of 2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 002
PHOTO CELL TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 PHOTO CELL TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–5
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
PHOTO CELL TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 002
2 of 2
Go to ”PM BOARD MAINT TEST” menu @ (See below for expected screen configuration). Menu Path:
SETUP/GENE/MAINT/MAINT/MAINT/1>2/PM
PM BOARD MAINTENANCE TEST MENU NO. 292
F9 P G I PM BOARD MAINT TEST REF ON OFF AUTOTEST F1 F2 F3 F4 F5 F6 kV mAs M D =>
C
R
@
TROUBLESHOOTING
PM board test : inactive test PM board autotest : YES PM_HV reference value : 300.0 V Measured value : XXX.X V Measured offset : XXXX.XX Hz
Note:
To change test configuration or exit the test, it is necessary to press ”OFF” (F4) first.
Note:
”PM board autotest” must be configured to ”YES” via F6 for error messages to be displayed.
Note:
To make measurements on hardware, configure ”PM board autotest” to ”NO” via F6. (No messages are displayed.) See illustrations 5–10 thru 5–11.
5–6
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 003
HEATER TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 HEATER TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–7
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
HEATER TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 003
Go to ”HEATER MAINTENANCE” menu @ (See below for expected screen configuration). Menu Path:
SETUP/GENE/MAINT/MAINT/MAINT/HEAT
HEATER MAINTENANCE TEST MENU NO. 286
F9
P G I
HEATER MAINTENANCE TEST TRACK REF BOOST
AUTOTEST
F1 F2 F3 F4 F5 F6
kV mAs M
=>
D
@
Heater test
: inactive test
Heater autotest
: YES
Selected track
: TRACK 1
TROUBLESHOOTING
Current reference value : 4.000 A Test with boost Heater detection
: NO : NO
To perform the test, press the first trigger.
See illustrations 5–12 thru 5–13.
5–8
C
R
2 of 2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 004
HV TROUBLESHOOTING FLOW CHARTS
1 of 2
Version No.: 1 Date: Jan. 1996
Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES D
HV grease
D
HV oil
SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None
None SECTION 5 HV TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–9
TROUBLESHOOTING
SECTION 4 PREREQUISITES
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
HV TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 004
2 of 2
Go to ”HIGH VOLTAGE TEST” menu @ (See below for expected screen configuration). Menu Path:
SETUP/GENE/MAINT/MAINT/MAINT/HV/HV
HIGH VOLTAGE TEST MENU NO. 306 F9
P G I
HIGH VOLTAGE TEST
ref = 22.0 kV
REF F1 F2 F3 F4 F5 F6
kV mAs M
=>
@
HV inverter test
: inactive test
Securities :
HV reference value
: 22.0 kV
POWER_SUPPLY_FAIL XJ2 26 : NO
Arcings number
:0
EXPOSURE_TIME_MAX XJ2 27 : NO
EXPOSURE_ON
TROUBLESHOOTING
D
XJ2 23 : NO
REGULATION_TIMEOUT XJ2 28 : NO
LESS_THAN_5KV XJ2 42–43 : YES
HEAT_SINK_TEMP
XJ2 29 : NO
NO_FATAL_SECU XJ2 24 : NO
INVERTER_IMAX
XJ2 30 : NO
FATAL_SECURITY XJ2 25 : NO
KV_DROP
XJ2 31 : NO
KV_MAX
XJ2 32 : NO
MA_MAX
XJ2 33 : NO
To perform the test, press the second trigger.
See illustrations 5–14 thru 5–18.
5–10
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 005
ANODE ROTATION TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 ANODE ROTATION TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–11
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ANODE ROTATION TROUBLESHOOTING FLOW CHARTS
Job Card TSG 005
5.7
Press F10 key on service terminal.
5.8
Go to ”ROTOR MAINTENANCE” menu @ (See below for expected screen configuration). Menu Path:
SETUP/GENE/MAINT/MAINT/MAINT/ROTOR
ROTOR MAINTENANCE TEST MENU NO. 285
F9
P G I
ROTOR MAINTENANCE TEST RPM
AUTOTEST
F1 F2 F3 F4 F5 F6
C kV mAs M
=>
D
@
Rotor test
TROUBLESHOOTING
R
: inactive test
Rotor autotest
: YES
Rotor Speed
: 6000 RPM
Rotation presence
: NO
Rotor active presence
: NO (returns to NO only at end of anode braking sequence)
Acceleration presence
: NO (YES only during acceleration sequence)
To perform the test, press the first trigger.
See illustrations 5–19 thru 5–21.
5–12
2 of 2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 006
BIAS TROUBLESHOOTING FLOW CHARTS
1 of 2
Version No.: 1 Date: Jan. 1996
Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 BIAS TROUBLESHOOTING FLOW CHARTS
,)& ' +! &' )(!
'&&+ +! '%%,&"+"'&* $ +.& +! *)-" +)%"&$ & &)+') "&+) ') '&&+')
,)& '& +! *)-" +)%"&$ & +! &' )(!
' '%%,&"+"'&* *'+.)
$+ )%"&$ %,$+') !(+) " &**)/
)** #/ '& *)-" +)%"&$
5–13
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
BIAS TROUBLESHOOTING FLOW CHARTS
Job Card TSG 006
2 of 2
$ ($ "#)
!$* $& +%( '&# $# )&( $# Menu Path:
SETUP/GENE/MAINT/MAINT/MAINT/BIAS
BIAS MAINTENANCE TEST MENU NO. 287
F9
P G I
BIAS MAINTENANCE TEST VOLTAGE
AUTOTEST
F1 F2 F3 F4 F5 F6
kV mAs M
=>
C
D
@
Bias test
: inactive test
Bias autotest
: YES
Voltage reference value : XXXX V : NO
TROUBLESHOOTING
Bias detection
To perform the test, press the first trigger.
See illustration 5–22.
5–14
R
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 007
TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–15
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 007
Go to ”HOUSING ANGULATION TEST” menu @ (See below for expected screen configuration). Menu Path:
/MAINT/1>2/HOUS/TEST
HOUSING ANGULATION TEST MENU NO. 7004 F9
P G I
HOUSING ANGULATION TEST CURRENT PHAS1 PHA2 F1 F2 F3 F4 F5 F6
ANGL+ ANGL–
R
kV mAs M
=>
C
D
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– Current Value
= Disabled
PHASE 1
= Disabled
PHASE 2
= Disabled
TROUBLESHOOTING
–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Reference
=X
–––––––––––––––––––––––––––––––––– COMMENTS ––––––––––––––––––––––––––––––––––
See illustration 5–23.
5–16
2 of 2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 008
TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–17
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 008
2 of 2
Go to ”TELESC COLUMN TEST” menu @ (See below for expected screen configuration). Menu Path:
MAINT/COLUMN
ARM LOCK TEST MENU NO. 7002 F9
P G I
TELESC COLUMN TEST MVT SOFT PWR+ PWR– Z_POS F1 F2 F3 F4 F5 F6
R
kV mAs M
=>
C
D
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– MoVemenT
= Disabled
PoWeR
= Up +++
SOFTware
= Off
TROUBLESHOOTING
–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Down Limit
= Closed
Motor Supply
= Off
Up Limit
= Open
Motor Cmd
= Off
Up Button
= Off
% Power
= 39 / 40
Down Button
= Off
Speed [cm/s]
= +0.000E+0
Software Pres
= Off
Position [cm]
= +0.000E+0
Button Secu
= Off
Fuse
= Ok
–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Column Mvt CAUTION
= STOP
( Movement Disabled ...)
: No End Limit !
F9 : EMERGENCY STOP
See illustrations 5–24 thru 5–25.
5–18
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 009
LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–19
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 009
Go to ”LIGHT CENTERING TEST” menu @ (See below for expected screen configuration). MAINT/LIGHT
Menu Path:
ARM LOCK TEST MENU NO. 7003 F9
P G I
LIGHT CENTERING TEST CMD
C
F1 F2 F3 F4 F5 F6
kV mAs M
=>
R
D
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– CoMmanD
= Off
TROUBLESHOOTING
–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Lock Button
= Off
Light Supply
= Off
Fuse
= On
–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Light Centering = NO
See illustration 5–26.
5–20
2 of 2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 010
COMPRESSION TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 ANODE ROTATION TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–21
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
COMPRESSION TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 010
2 of 2
Go to ”COMPRESSION TEST” menu @ (See below for expected screen configuration). Menu Path:
/MAINT/COMP/TEST
COMPRESSION TEST MENU NO. 7000 F9
P G I
COMPRESSION TEST MVT POWER SOFT SP + SP – 1 –> 2 F1 F2 F3 F4 F5 F6
R
kV mAs M
=>
C
D
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– MoVemenT
= Disabled
SPeed
= 0.6 mm/s
POWER
= Off
% CURrent
= 100 %
SOFTware
= Off
TROUBLESHOOTING
–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Comp Foot Sw
= Off
Foot Security
= Off
Decomp Foot Sw
= Off
Button Secu
= Off
Direction
= Decompression
Soft Pres
= Off
Position [cm]
= +0.000E+0
Force Sensor
= +3.755E–1
Rotat Button
= +0.000E+0
Phase Reading
=3
Paddle Ref
= Open
Fuse
= Ok
–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Paddle Mvt CAUTION
= STOP
( Movement Disabled ...)
: No End Limit !
F9 : EMERGENCY STOP
See illustrations 5–27 thru 5–30.
5–22
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 011
REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–23
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 011
Go to ”REAR COLLIMATOR TEST” menu @ (See below for expected screen configuration). Menu Path:
/MAINT/1>2/COLLI/REAR/TEST
REAR COLLIMATOR TEST MENU NO. 7005 F9
P G I
REAR COLLIMATOR TEST CURRENT PHAS1 PHAS2 F1 F2 F3 F4 F5 F6
OPEN CLOSE
R
kV mAs M
=>
C
D
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– Current Value
= Disabled
PHASE 1
= Disabled
PHASE 2
= Disabled
TROUBLESHOOTING
–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Reference
=X
PL1 Supplies
= Ok
Fuse
= Ok
–––––––––––––––––––––––––––––––––– COMMENTS ––––––––––––––––––––––––––––––––––
See illustrations 5–31 thru 5–33.
5–24
2 of 2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 012
FILTER TROUBLESHOOTING FLOW CHARTS
1 of 2
Version No.: 1 Date: Jan. 1996
Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–25
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
FILTER TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 012
Go to ”FILTER TEST” menu @. (See below for expected screen configuration.) /MAINT/MAINT/1>2/FILTR/TEST
Menu Path:
FILTER TEST MENU NO. 7009 F9
P G I
FILTER TEST CURRENT PHAS1 PHA2 F1 F2 F3 F4 F5 F6
ROT+ ROT–
R
kV mAs M
=>
C
D
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– Current Value
= Disabled
PHASE 1
= Disabled
PHASE 2
= Disabled
–––––––––––––––––––––––––––––––––– STATUS ––––––––––––––––––––––––––––––––––––
TROUBLESHOOTING
Reference
= Open
–––––––––––––––––––––––––––––––––– COMMENTS ––––––––––––––––––––––––––––––––––
See illustration 5–34.
5–26
2 of 2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 013
ARM ROTATION TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 ARM ROTATION TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–27
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ARM ROTATION TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 013
Go to ”ARM ROTATION TEST” menu @ (See below for expected screen configuration). /MAINT/ROT
Menu Path:
ARM LOCK TEST MENU NO. 7014 F9
P G I
ARM ROTATION TEST MVT SOFT
C
F1 F2 F3 F4 F5 F6
kV mAs M
=>
R
D
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– MoVemenT
= Disabled
SOFTware
= Off
TROUBLESHOOTING
–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Rot Button
= Off
Brake Cde
= Off
Software Pres
= Off
Brake Supply
= Off
Button Secu
= Off
Fuse
= Ok
–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Rotation Brake
= OFF
( Button Security Off...)
See illustrations 5–35.
5–28
2 of 2
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 014
BUCKY TROUBLESHOOTING FLOW CHARTS
1 of 6
Version No.: Date: Jan. 1996
Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES D
None.
SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS D
None.
SECTION 4 PREREQUISITES None.
SECTION 5 GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS Note:
Before investigating a grid error, be sure that the procedures of Job Card IST 015 Calibration of Compression Arm Angulation have been correctly carried out, so that grid movement is made in the correct sense (up first) when the arm angle is positive or negative.
5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400–PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5–29
TROUBLESHOOTING
D
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
BUCKY TROUBLESHOOTING FLOW CHARTS
Job Card TSG 014
5.5
Select “Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5.7
Go to “GRID MAINTENANCE” menu @ (See below for expected screen configuration). Menu Path:
ILLUSTRATION 1 GRID MAINTENANCE MENU NO. 7114
=>
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– Command = –––––––––––––––––––––––––––––––––– STATUS ––––––––––––––––––––––––––––––––––––
TROUBLESHOOTING
2 of 6
Min
= XXXXXXXXX
Grid End Stop
=X
Max
= XXXXXXXXX
Over Current
= No
Gain
= XXXXXXXXX
Grid Presence
=X
Offset
= XXXXXXXXX
Fuse
= Ok
–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Remark
Note:
=
“MVT2” (F5) and “ExTIME” (F6) are not used in Senographe DMR maintenance.
5–30
GE Medical Systems
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REV 1
asm 2252561-100
BUCKY TROUBLESHOOTING FLOW CHARTS
5.8
Bucky calibration errors
5.8.1
118/011: Gain error
Job Card TSG 014
3 of 6
The DMR gantry software detects a gain error if the calculated gain is < 0.25 or equals 1.00. Using installation or maintenance menus, a warning message INVALID GAIN is displayed if: 0.25 < gain < 0.4. The gain must be between 0.5 and 0.6 for correct operation. If the gain is too high, it can induce a 118/012 error if the offset is too far from 0.5. Incorrect gain can induce grid lines The gain is affected by: 1. The distance between the magnet and the Hall sensor. Fine tuning of this distance is made by adjustment of the black screw on top of the magnet mounting. Loosen the two securing screws slightly, then adjust the black screw until the gain is in the range 0.5 to 0.6. Check the gain again after tightening the securing screws. 2. The electronic circuitry. 3. Of course, the quality of the magnet. 4. Jumper settings on the Gantry power board; refer to the Service Manual, Job Card IST 037. 5.8.2
118/010: Offset error The DMR gantry software detects an offset error if the calculated offset is < 0.20 or > 0.8. Using installation or maintenance menus, a Warning message: “INVALID OFFSET” is displayed if: 0.20 < offset < 0.35 or 0.65 < offset < 0.80. The offset value must be as close as possible to 0.5 (5.000 E–1).
1. The blade is not centered in the opto-interruptor. The LED DS2 must be OFF at both mechanical stops. 2. The magnet does not move perpendicularly respect to the Hall sensor. 3. The examination arm is tilted at " 90°. This effect is produced by grid weight. The normal offset shift is " 0.04. For example:
0.46 (4.600 E–1) with the tube tilted to the left. 0.50 (5.000 E–1) with the arm vertical. 0.54 (5.400 E–1) with the tube tilted to the right.
4. Fine tuning of the offset is made by moving the blade around the centered position until the offset is 0.5 +0.01 with the arm vertical. Note:
Under some circumstances, for example after calibration, the LED may be ON at the electronic end-of-travel position. This is normal.
5–31
TROUBLESHOOTING
The offset value is affected if:
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
BUCKY TROUBLESHOOTING FLOW CHARTS
Job Card TSG 014
4 of 6
ILLUSTRATION 2 BUCKY MECHANISM
Stop plate
5.8.3
Opto-interruptor blade securing screws
Magnet adjustment screw
Magnet securing screws
118/012: Limit of travel not found error This fault occurs if:
TROUBLESHOOTING
1. There is abnormal friction. If the effort to produce movement is too high, the gain is artificially raised. An overcurrent current detection is also possible in this case. 2. Gain too high and/or incorrect offset. 3. Defective photo–interrupter F1 on 800PL10. 4. Motor cannot move: open voice coil wires; defective electronic circuitry. 5. Motor moves only in one direction: defective electronic circuitry (800PL1). 6. Abnormal motor friction: may be caused by melted voice coil wires. 7. “Optical” end–of–travel cannot be reached before mechanical stop: 800–PL10 not centered. . Motor not aligned. Stop plate not correctly adjusted.
5–32
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
BUCKY TROUBLESHOOTING FLOW CHARTS
5.9
A few hints about grid components
5.9.1
Hall effect sensor
Job Card TSG 014
5 of 6
Hall sensor output is +4 V (" 50 mV) without any magnetic field measured on TP1/TP2 (800–PL10). With the magnet flying above the sensor, the output varies in the range +2.0 to +6.0 volts. Perfect symmetry around 4 volts is not mandatory, depending on magnet / sensor distance. Output levels depend on the gain adjustment (magnet distance; refer to section 5.8.1). Maximum positive value is obtained when grid carriage is away (far) from motor side. 5.9.2
Grid motor Typical impedance of the voice coil is five ohms (connector J2 on 800PL10). Longitudinal motor shaft travel must be free (no hard spots). Note that rotating the motor shaft will destroy the voice coil.
5.9.3
Definition of gain & offset Gain = (MAX – MIN) / A Offset = (MAX + MIN) / (2* A) with A = 65535 Example: If MAX = 60000 and MIN = 15000 Then gain = 0.69 and Offset = 0.57
Note:
Remember the drive is made on 16 bits with a 12 (upper) bit resolution. So maximum displayed value is hex FFF0 = 65520 decimal (6.552 E+4 in scientific notation).
Note:
Board 800PL10 and the motor are not FRU parts, because adjustment requires a special tool. If these parts are diagnosed as faulty, a complete bucky must be ordered.
5–33
TROUBLESHOOTING
And also: MIN = A* (Offset – (Gain/2)) MAX = A* (Offset + (Gain/2))
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
BUCKY TROUBLESHOOTING FLOW CHARTS
Job Card TSG 014
ILLUSTRATION 3 TYPICAL GRID TRAVEL DURING CALIBRATION AND EXPOSURE Mechanical travel (10 mm) given by stop plate. Grid sides must not hit guides before the stop plate. 65520 63530 MAX
Upper value for “calib limit” message
‘’Optical” range (8 mm)
DAC drive range
32768
Grid centered
MIN 2000 0
Lower value for “calib limit” message
CALIBRATION PHASE
TROUBLESHOOTING
Maximum motor travel 11 mm if motor is well centered
MAX
MIN Travel amplitude during exposure when arm angle is positive
Travel amplitude during exposure when arm angle is negative
Note: Grid always travels up first when arm is tilted (not applicable in calibration phase).
5–34
6 of 6
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 015
INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–35
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 015
Go to ”ARM LOCK TEST” menu @ (See below for expected screen configuration). Menu Path: MAINT/LOCK ARM LOCK TEST MENU NO. 7011 F9
P G I
ARM LOCK TEST MVT SOFT
C
F1 F2 F3 F4 F5 F6
kV mAs M
=>
R
D
@
–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– MoVemenT
= Disabled
SOFTware
= Off
TROUBLESHOOTING
–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Lock Button
= Off
Lock Supplied
= Off
Software Pres
= Off
Arm Tilt
= 0 Degree
Button Secu
= Off
Temperature
= +X.XXXE+X
Lock Command
= Off
Fuse
= Ok
–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Lock
= OFF
CAUTION
( Movement Disabled ...)
: Maximum Temperature = 100 F9 : EMERGENCY STOP
See illustrations 5–37 thru 5–38.
5–36
2 of 2
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Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 016
1 of 4
Version No.: 1
GANTRY SENSOR STATUS TROUBLESHOOTING
Date: Jan. 1996
Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS None SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None
5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–37
TROUBLESHOOTING
SECTION 5 GANTRY SENSOR STATUS TROUBLESHOOTING
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
GANTRY SENSOR STATUS TROUBLESHOOTING
5.7
Job Card TSG 016
2 of 4
Go to “GANTRY SENSOR STATUS” menu @ (See below for expected screen configuration). Menu Path:
/MAINT/ 1>2 /SENSO
GANTRY SENSOR STATUS MENU NO. 7015 F9
P G I
GANTRY SENSOR STATUS C F1 F2 F3 F4 F5 F6
kV mAs M
=>
TROUBLESHOOTING
D
@
Collim Button Bucky Size Magnification S. I. D. Arm Tilt Stereotix Trans. check 0 Trans. check 1 Operator Presence Note:
R
= Off = 24 x 30 = None = 560 = 0 Degree = Disables Motion = OK = OK = No
Tube Safety = Cold Fuse = Ok PL2 15V Supply = Ok PL4 Iso Supply = Ok PL1 Supplies = Ok System Detection = Film Cassette Presence = No Bucky Presence = yes Breast Holder Presence = No
1. Trans. check 0 = OK indicates that the “Data RC” serial data link within the cable 800pl5 XJ1 to 800PL2 XJ4 is correct, or data has been correctly transmitted. If the Data RC cable is disconnected or cut, Trans. check 0 = NOT OK. 2. Data RC includes the following signals: cde ASC + cde ASC – cde FREIN ROT (brake rotation) cde presence operator (ENABLE) grand 0, grand 1, grand 2 (magnification controls) presence K7 (cassette present) 24 x 30 format bucky detection breast holder detection (cassette holder detection) Focale 0, Focale 1, Focale 2, Focale 3 (SID) INCLIN +15, INCLIN +24, INCLIN –15, INCLIN –24 (arm tilt signals) 3. Trans check 1 = OK indicates that data packets have been correctly transmitted, but the Data RC cable may be disconnected or cut. If the cable is short-circuited to ground, Trans check 1 = NOT OK.
5–38
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
GANTRY SENSOR STATUS TROUBLESHOOTING
Job Card TSG 016
3 of 4
TABLE 1 ACTIONS TO BE TAKEN FOR VARIOUS GANTRY SENSOR STATUS PROBLEMS
THEN SEE BLOCK DIAGRAM NO. (COORDINATES)
COMMENTS
Collim Button
11 (B–2)
The buttons are S32 and S34.
Bucky Size
10 (A–2)
Magnification
11 (A–6)
S. I. D.
9 (A–7)
Arm Tilt
13 (A–7)
Stereotix
15 (A–7)
Tube Safety
12 (A–6)
Fuse
7 (B–6)
PL2 15V Supply
7 (A–6)
Check +15V supply at 800PL1 TP3.
PL4 Iso Supply
7 (A–6)
Check +15V ISO and –15V ISO supplies on 800PL4.
PL1 Supplies
7 (A–6)
Check 800PL1 supplies: VCC (+5V) at TP1; –5V at TP6; +15V at TP8.
See Job Card TSG 15.
5–39
TROUBLESHOOTING
IF PROBLEM WITH:
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
GANTRY SENSOR STATUS TROUBLESHOOTING
Job Card TSG 016
TROUBLESHOOTING
Blank page
5–40
4 of 4
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 017
ARM SYNC TROUBLESHOOTING FLOW CHARTS
Time: x h xx min
1 of 2
Version No.: 1 Date: Jan. 1996
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Service terminal
D
Communications software
D
Communications cable
D
Multi–meter and/or oscilloscope
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES
SECTION 5 ARM SYNC TROUBLESHOOTING FLOW CHARTS 5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–41
TROUBLESHOOTING
None
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
ARM SYNC TROUBLESHOOTING FLOW CHARTS
5.7
Job Card TSG 017
2 of 2
Go to “ARM SYNC MAINT TEST” menu @ (See below for expected screen configuration). Menu Path:
/1>2/SYNCHRO
ARM SYNC MAINT TEST MENU NO. 291
F9
P G I
ARM SYNC MAINT TEST AUTOTEST
C
F1 F2 F3 F4 F5 F6
kV mAs M
=>
R
D
@
Arm sync test
: inactive test : YES
Arm sync presence
: NO
TROUBLESHOOTING
Arm sync self–test
To perform the test, press the first trigger.
Note:
“Arm sync self–test” must be configured to YES via F6 for error messages to be displayed. When ”Arm sync self–test” is configured to NO, no messages are displayed. See illustration 5–39.
5–42
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 018
1 of 2
Version No.: 1
X–RAY TUBE mA MEASUREMENT TROUBLESHOOTING
Date: Jan. 1996
Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS D
Milliammeter
SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None
CAUTION
DO NOT touch potentiometer P1 on generator kV/mA board 701–PL1 at any point in this Job Card.
5.1
Turn off the Senographe DMR.
5.2
Remove strap between terminal lugs MES_MA_NEG and MES_MA_POS of generator kV/mA board 701–PL1.
5.3
Connect milliammeter between test points MES_MA_NEG and MES_MA_POS of generator kV/mA board 701–PL1. Set the milliammeter to its 100 mA DC scale.
5.4
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.5
Turn on the service terminal and the Senographe DMR.
5–43
TROUBLESHOOTING
SECTION 5 X–RAY TUBE MA MEASUREMENT TROUBLESHOOTING
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
X–RAY TUBE mA MEASUREMENT TROUBLESHOOTING
Job Card TSG 018
5.6
Load communications software.
5.7
Select “Terminal Emulator” (See chapter 2 if necessary).
5.8
Press F10 key on service terminal.
5.9
Go to “mA measure MAINT TEST” menu @ (See below for expected screen configuration). Menu Path:
2 of 2
GEN_INTERFACE TEST MENU NO. 289 F9
P G I
mA measure MAINT TEST meas = 0.000 mA C F1 F2 F3 F4 F5 F6
kV mAs M
TROUBLESHOOTING
=>
R
D
@
CAUTION! Value too low to insure accurate measurement. 5.10
Press and hold down 701PL1 SW2 and check if ”meas = ” on the service terminal screen is equal to the value read on the milliammeter +/–0.5 mA (See block diagram no. 4).
5.11
Press and hold down 701PL1 SW1 and check if ”meas = ” on the service terminal screen is equal to the value read on the milliammeter +/–2.5 mA.
5.12
If either or both of these measurements is out of tolerance, perform Job Card IST 016 in the Service Manual.
5.13
Disconnect the milliammeter and replace the strap between terminal lugs MES_MA_NEG and MES_MA_POS of generator kV/mA board 701–PL1.
5–44
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asm 2252561-100
Senographe DMR Purpose:
Job Card TSG 019
1 of 4
Version No.: 1
GENERATOR INTERFACE INPUT TROUBLESHOOTING
Date: Jan. 1996
Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS None SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None
5.1
Turn off the Senographe DMR.
5.2
Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.
5.3
Turn on the service terminal and the Senographe DMR.
5.4
Load communications software.
5.5
Select ”Terminal Emulator” (See chapter 2 if necessary).
5.6
Press F10 key on service terminal.
5–45
TROUBLESHOOTING
SECTION 5 GENERATOR INTERFACE INPUT TROUBLESHOOTING
GE Medical Systems
Senographe DMR +
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asm 2252561-100
GENERATOR INTERFACE INPUT TROUBLESHOOTING
5.7
Job Card TSG 019
2 of 4
Go to ”GEN_INTERFACE INPUT TEST” menu @ (See below for expected screen configuration). Menu Path:
/MAINT/1>2/INTG
GEN_INTERFACE TEST MENU NO. 293 F9
P G I
GEN_INTERFACE INPUT TEST MVT SOFT
C
F1 F2 F3 F4 F5 F6
kV mAs M
=>
D
@
Securities : POWER_SUPPLY_FAIL XJ2 26 : NO EXPOSURE_TIME_MAX XJ2 27 : NO REGULATION_TIMEOUT XJ2 28 : NO HEAT_SINK_TEMP XJ2 29 : NO INVERTER_IMAX XJ2 30 : NO KV_DROP XJ2 31 : NO KV_MAX XJ2 32 : NO MA_MAX XJ2 33 : NO TROUBLESHOOTING
R
Generator signals : INV_SUPPLY_OK XJ2 18 : YES POWER_SUPPLY_OK XJ2 19 : YES HEATER_OK XJ2 20 : NO ROTOR_OK XJ2 21 : NO BIAS_OK XJ2 22 : NO EXPOSURE_ON XJ2 23 : NO NO_FATAL_SECU XJ2 24 : NO FATAL_SECURITY XJ2 25 : NO LESS_THAN_5KV XJ2 42–43 : YES 1ST_TRIG_BUTTON XJ2 60 : NO 2ND_TRIG_BUTTON XJ2 59 :NO ARM_SYNC XJ9 :NO
Note:
The status lines on this test screen are displayed in real time. Abnormal values are displayed in reverse video.
Note:
No commands except for 1st and 2nd trigger buttons can have an effect on the displayed values.
5–46
GE Medical Systems
Senographe DMR +
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asm 2252561-100
GENERATOR INTERFACE INPUT TROUBLESHOOTING
5.8
Job Card TSG 019
3 of 4
Refer to the table below to determine the course of action to be taken for a given failure shown on the screen.
PERFORM JOB CARD
SEE BLOCK DIAGRAM NO. (COORDINATES)
POWER_SUPPLY_FAIL : YES
TSG 04
6 (B–3)
EXPOSURE_TIME_MAX : YES
TSG 04
6 (B–3)
REGULATION_TIMEOUT : YES
TSG 04
6 (B–2)
HEAT_SINK_TEMP : YES
TSG 04
6 (B–3)
INVERTER_IMAX : YES
TSG 04
6 (B–3)
KV_DROP : YES
TSG 03
6 (B–4)
KV_MAX : YES
TSG 04
6 (B–3)
MA_MAX : YES
TSG 04
6 (B–4)
INV_SUPPLY_OK : NO
TSG 01
1 (A–2)
POWER_SUPPLY_OK : NO
TSG 01
1 (A–2)
HEATER_OK : YES
TSG 03
4 (X–X)
ROTOR_OK : YES
TSG 05
5 (G–4)
BIAS_OK : YES
TSG 06
4 (G–3)
EXPOSURE_ON : YES
TSG 04
6 (B–2)
NO_FATAL_SECU : YES
TSG 04
6 (B–4)
FATAL_SECURITY : YES
TSG 04
6 (B–3)
LESS_THAN_5KV : NO
TSG 04
6 (B–4)
1ST_TRIG_BUTTON : YES
TSG 05
3 (A–3)
2ND_TRIG_BUTTON : YES
TSG 04
3 (A–3)
ARM_SYNC : YES
TSG 17
3 (C–4)
FAILURE MODE
5–47
TROUBLESHOOTING
TABLE 1 JOB CARDS TO BE PERFORMED FOR VARIOUS GENERATOR INTERFACE INPUT FAILURES
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
GENERATOR INTERFACE INPUT TROUBLESHOOTING
Job Card TSG 019
TROUBLESHOOTING
Blank page
5–48
4 of 4
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Senographe DMR Purpose:
Job Card TSG 020
1 of 2
Version No.: 1
CONSOLE TROUBLESHOOTING
Date: Jan. 1996 Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS None SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None SECTION 5 CONSOLE TROUBLESHOOTING
5.1
The console delivered with the DMR+ uses a key combination to start the auto-test. However, you may find an older model of console which uses a switch. Entry to the auto-test for both models is described here; they are otherwise completely compatible. Autotest using key combination If your console is the newer model without the switch 100 S1, you must simultaneously press a combination of five switches to start the autotest: – First press and hold the Reset button (1) and the Centering Light button (2) – Then press and hold the three buttons Film Density decrement (3), Film Density increment (4), and Screen/Film combination (5). The autotest starts as described below. To stop the test, repeat the same key combination at any time after the lamp visual test.
5–49
TROUBLESHOOTING
Note:
GE Medical Systems
Senographe DMR +
REV 1
asm 2252561-100
CONSOLE TROUBLESHOOTING
5.2
Job Card TSG 020
2 of 2
Autotest for consoles with switch 100 S1 If your console has the switch 100 S1 (located next to connector XJ3), start the autotest as follows: – Turn OFF the Senographe DMR+. – Use small flat screwdriver to set the switch 100 S1 to its CENTER position (see Note). –Power up the DMR+. To stop the autotest sequence, switch S1 may be returned to its normal position (LEFT) at any time. This results in a console CPU reset and restoration of the serial link with the generator. If S1 is returned to its normal application position during a test, the test is completed before the change in position is recognized. This means that several seconds may be necessary before return to normal application mode.
Note:
5.3
This switch has 3 positions: LEFT, CENTER and RIGHT. LEFT is the normal application position. CENTER is for console self-test, RIGHT is not used. If the Senographe DMR+ is powered up with this switch in the RIGHT position, correct power-up is impossible. The console ”beeps” at 1-second intervals, communication with the service terminal is impossible, and the serial link with the generator is interrupted. Autotest sequence. An automatic sequence of console self tests is executed in the following order: – Buzzer test (300 ms). – Internal CPU RAM test. – External CPU RAM test. – Internal CPU timer test. – Serial link loop–back test. – Alpha–numeric display test. – Visual test of 6 lamps inside console keys. – Electrical consumption test: all displays and lamps are lit for 5 seconds
TROUBLESHOOTING
Note:
The first five tests (to the serial link test) are followed by a message (OK or NOT OK) on the console display. At the end of this sequence, ”Operator input test” is displayed on the left–hand console display; the following tests require operator input: – Key tests: service engineer momentarily presses each key (except 1st and 2nd trigger) on the console; the left–hand display shows the function of the key being pressed
Note:
If the console is equipped with a remote handswitch, its light centering button (but not 1st and 2nd trigger buttons) must also be tested during the key tests. – kV and mAs knob tests: service engineer rotates each knob step by step through each of its 12 absolute positions, which are displayed on the left–hand display. The right–hand display shows relative knob positions.
5.4
Corrective action if a test is declared ”NOT OK”. If any test result is ”NOT OK”, replace the console.
5–50
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Senographe DMR Purpose:
Job Card TSG 021
1 of 2
Version No.: 1
FLOATING POINT CALCULATION ERROR 068/022 IN AEC / AOP MODE
Date: Feb. 2000
Time: x h xx min
Personnel: 1 field engineer
SECTION 1 SUPPLIES None SECTION 2 TOOLS None SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None SECTION 5 FLOATING POINT CALCULATION ERROR 068/022 IN AEC / AOP MODE 1. Make a backup of your generator parameters with a corrupted data, to be able to retrieve original gene param if the factory parameters file is also corrupted. TROUBLESHOOTING
2. Record manually the following parameters: – setup/medical/speed/ – setup/force/ – setup/decomp/ – setup/beep/ – setup/height – setup/film – setup/gene/instal/gene/gene/polar/voltage Mo/LF= Rh/LF= Mo/SF Rh/SF – setup/setup/gene/instal/gene/AOP/ALGO/FSC:A/CALIB/LNRT/PARAM/
5–51
A0= A1= A2=
GE Medical Systems
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FLOATING POINT CALCULATION ERROR 068/022 IN AEC / AOP MODE
Job Card TSG 021
2 of 2
– Note the mAs (AEC 28KV 4cm plexi DO=xx) for reference energy. 3. Power of the system, clear memory by removing the jumper X2 near the battery on the generator CPU during 30 seconds and after re–install it. 4. Reload factory parameters from the factory disquette to your hard disk and then load the factory parameters from C:\ to DMR+ for better transfert. 5. Go to menu instal/gene/config/config/tube/model/70TH–F and VALID. – Make a checksum. – Poweroff/on. – Re–install parameters recorded in point 1 (medical params Bias voltage, LNRT param). – Make a checksum. – Perform IST 003. – Make a checksum. – Poweroff/on. 6. Perform your FSC calibration on FSC:B (no on FSC:A) – IST 006: valid, name. – IST 007. – IST 014 with the mAs value recorded above.
TROUBLESHOOTING
– Make the 3 AEC checks.
5–52
GE Medical Systems Senographe DMR+
IF CABLE 2109186 EMERGENCY SAFETY LOOP IS NOT CONNECTED TO XJ10 200 PL2 BUT INSTEAD CABLE FROM AUTOTRANSFORMER IS CONNECTED, THEN 200PL1 MAIN DISTRIBUTION BOARD TR2 TERMO SWITCH 110° C CAN SWITCH OFF THE SYSTEM. SEE BLOCK DIAGRAM GENERATOR POWER UP SEQUENCE NO 1, THEN WAIT 30 MINUTES FOR RECOVERY CONSOLE BUTTON OFF" IS NOT LIT.
asm 2252561-100
IF CABLE 2109186 EMERGENCY SAFETY LOOP IS NOT CONNECTED TO XJ10 200 PL2 BUT INSTEAD CABLE FROM AUTOTRANSFORMER IS CONNECTED, THEN AUTOTRANSFORMER THERMO SWITCH 120° C CAN SWITCH OFF THE SYSTEM IN CASE OF OVERLOAD. SEE BLOCK DIAGRAM GENERATOR POWER UP SEQUENCE NO 1, THEN WAIT BETWEEN 1 HOUR AND 2 HOURS FOR RECOVERY CONSOLE BUTTON OFF" IS LIT.
REV 0
ILLUSTRATION 5–1 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS
AUTOTEST 1: SECURITIES AUTOTEST 2: GANTRY LINK AUTOTEST 3: HEATER TRACK 1 WITHOUT BOOST. SMALL FOCUS BIAS, START GRID MAIN POWER CONTACT K1 ENGAGES
SENOGRAPHE DMR POWER ON
5–53
400PL3 DS1 LIGHTS: "CPU TEST OK"
200PL1 RELAY X1 ENGAGES
SERVICE TERĆ MINAL DIALOG ENABLED
DETECTION OF "POWER_SUPĆ PLY_PRESENT" SIGNAL. (LOGIC "1" AT 400PL2 TP27 SEE BLOCK DIAĆ GRAM 1 A-2.)
GEN CPU 400PL3 TEST
A FEW MS
AUTOTEST 4: DEACTIVAĆ TION OF PREVIOUS TASKS
AUTOTEST 0: DEĆ TECTION OF "INV_SUPPLY_OK" SIGNAL. (LOGIC "1" AT 400PL2 TP25 SEE BLOCK DIAĆ GRAM 1 A-2.)
AUTOTEST 5: HEATER TRACK 2 WITHOUT BOOST. LARGE FOCUS BIAS, START PHOTO CELL AUTOTEST 6: DEACTIVAĆ TION OF PREVIOUS TASKS
AUTOTESTS 1 TO 6 / ACTIVATION OF SYSTEM TASKS
AVAILABLE FOR APPLICATION MODE
3 SECONDS
FAILURE: IF 200PL1 X1 DOES NOT ENGAGE, 200PL2 DE7 AND 200PL1 DE5 BOTH BLINK.
FAILURE: IF K1 DOES NOT ENGAGED, SEE TREE BELOW.
FAILURE: IF K1 DOES NOT ENGAGE, SEE JOB CARD TSG 01.
FAILURE STATE IF "POWĆ ER_SUPPLY_PRESENT" IS NOT DETECTED:
FAILURE STATE IF "INV_SUPPLY_OK" IS NOT DETECTED:
- CONSOLE DISPLAY BLANK - CONSOLE "BEEPS" AT 1 SEC INTERVALS: see TSG 01 - CONSOLE POWER ON BUTTON LIT
- CONSOLE POWER ON BUTTON LIT - LAMP ?? - ERROR MESSAGE ON CONSOLE DISPLAY: "E08 Generator: time out on sigĆ nal INV_SUPPLY_OK (going "low" or "high") 071/082: see TSG 01 page 11
- 200PL2 DE6 AND DE2 BOTH LIT PROBABLE CAUSE: 400PL2 TP27 STUCK AT "0". SEE BLOCK DIAGRAM 1 (A-2).
ANOTHER POSSIBLE CAUSE: +5 V OUT OF TOLERANCE ON 400PL3
CUT 27V SUPPLY TO GANTRY BY DISĆ CONNECTING 200PL2 XJ6 AND XJ7.
ANOTHER POSSIBLE CAUSE: APPLICABLE ONLY TO SYSĆ TEMS WITH CONSOLE SELF-TEST ACTIVATION SWITCH 100 S1. IF THIS SWITCH IS IN THE UNUSED POSITION (SEE DRAWING, RIGHT) DIALOG WITH THE GANTRY IS NOT POSSIBLE, EVEN VIA THE SERVICE TERĆ MINAL. .
TURN ON SENOGRAPHE DMR. DID K1 ENGAGE AND STAY ENĆ GAGED AFTER 3 SECONDS?
TURN OFF SENOGRAPHE DMR. RECONNECT 200PL2 XJ6 AND XJ7.
CONSOLE AUTOTEST POSITION APPLICATION POSITION
UNUSED POSITION
CONSOLE SELFĆTEST ACTIVATION SWITCH 100 S1 (NEXT TO CONSOLE CABLE CONNECTOR 100 XJ3)
SEE ILLUSTRATION 5–2
ARE ALL FUSES ON 800PL1 OK?
DISCONNECT 800PL1 XJ4. (SEE BLOCK DIAGRAM 7.)
REPLACE ALL DEFECTIVE FUSES ON 800PL1.
TURN ON SENOGRAPHE DMR.
200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD
CHECK GANTRY SUPPLY VOLTAGES ON 800PL1 (VOLTMETER COMMON ON 800PL1 TP2:
400PL2 = GENERATOR INTERFACE BOARD
5V (Vcc) AT 800PL1 TP1 (LED DS1)
400PL3 = CPU BOARD
-5V AT 800PL1 TP6 (LED DS5)
800PL1 = GANTRY POWER BOARD
+15V AT 800PL1 TP8 (LED DS9)
800PL2 = GANTRY INTERFACE BOARD
ALL VOLTAGES ABOVE OK?
CHECK CONNECTION BETWEEN 800PL1 XJ3 AND 800PL2 XJ9.
27VDC BETWEEN 800PL1 TB1 PINS 1 AND 3?
REPLACE 800PL1. 800PL1 LEDS DS6 (COLUMN), DS7 (LOCK), AND DS8 (BRAKE) ALL LIT?
TURN OFF SENOGRAPHE DMR. RECONNECT 800PL1 XJ4. DISCONNECT 800PL2 XJ17 AND STRAP PINS 1 AND 2 OF FREED CABLE END TOGETHER.
TROUBLESHOOT GENERATOR FOR PROBLEM. TURN OFF SENOGRAPHE DMR. REMOVE FUSES 800PL1 F7 (COLĆ UMN), F9 (LOCK) AND F10 (BRAKE). TURN ON SENOGRAPHE DMR.
TURN ON SENOGRAPHE DMR. CONFIRM THAT MAIN POWER CONTACT K1 STAYS ENGAGED. REPLACE 800PL2.
TROUBLESHOOTING
IF MAIN POWER CONTACT K1 NOW STAYS ENGAGED, REPLACE 80PL1.
GE Medical Systems
asm 2252561-100
Senographe DMR+
REV 0
ILLUSTRATION 5–2 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
Note: Console must be OFF at this point
"STOP" BUTTON ON CONSOLE LIT?
200PL1 DE4, DE6, DE5 AND DE7 LIT?
200PL1 DE5
DE7 LIT?
5–54
200PL1 DE6 LIT DE5 LIT?
START POWER-UP SEĆ QUENCE BY PRESSING
SEE ILLUSTRATION 5–4
BUTTON ON CONSOLE. 200PL2 VOLTAGE ON PT6 OR PT22 AT 12V?
BUTTON ON CONĆ SOLE STEADILY LIT
200PL2 DE1 LIT?
200PL2: VOLTAGE ON PT20 AT 0V?
BUTTON ON CONĆ SOLE BLINKING? 200PL2 DE1 LIT
MAIN POWER CONTACT K1 ENGAGED?
START POWER-UP SEĆ QUENCE BY PRESSING "ON" SWITCH ON 200PL2.
REPLACE 200PL2. 200PL1 DE4 LIT?
200PL1 RESISTOR R5 OK?
200PL2 DE1 LIT?
200PL1 N1 AND N2 LIT? REPLACE 200PL2.
200PL1: CHECK CONFIGUĆ RATION OF IN1 VOLTAGE SELECTION "STRAP" (SEE JOB CARD IST011 IN SERĆ VICE MANUAL) AND CHECK TIGHTNESS OF TR1 PRIMARY LUGS.
REPLACE R5.
CHECK CONNECTOR 400PL1 XJ8.
CHECK INCOMING MAINS VOLTAGE AND RE-CONFIGURE "SEL" WIRE ON 200PL1. SEE JOB CARD IST011 IN SERVICE MANUAL.
200PL1: RESISTOR R5 GOOD CONTINUĆ ITY WITH ASSOĆ CIATED CIRCUITS ON BOARD? IN2 CONFIGURATION AND TR1 PRIMARY LUG TIGHTĆ NESS OK?
REPLACE CONSOLE.
CORRECT IN2 CONFIGURAĆ TION (SEE JOB CARD IST011 IN SERVICE MAĆ NUAL) AND/OR RE-TIGHĆ TEN TR1 PRIMARY LUGS.
REPLACE 200PL1.
200PL1 CONNECTORS XJ1 AND XJ3 TIGHT?
200PL2 VOLTAGE ON PT5=12V? (EMERGENĆ CY OFF CIRCUIT)
REPLACE 200PL1. RE-TIGHTEN CONNECĆ TORS XJ1 AND/OR XJ3.
200PL1: PROBLEM WITH RELAY X1. ON 200PL2 STRAP PT13 TO 0VV AND OBSERVE IF X1 ACTIVATES.
200PL2: ISOLATE EMERĆ GENCY OFF SWITCH CIRĆ CUIT BY PLACING A STRAP BETWEEN PT0VV AND PT1.
200PL1 RELAY X1 ACTIĆ VATED?
200PL1 = MAINS DISTRIBUTION BOARD
200PL2 DE1 LIT? POWĆ ER-UP SEQUENCE STARTED?
200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD REPLACE 200PL2.
PROBLEM WITH CONĆ NECTOR XJ1. REPLACE CABLE CONNECTING WITH 400PL1.
200PL1: STRAP 0VV TO ANODE OF D2 AND OBĆ SERVE IF X1 ACTIVATES.
REPLACE 200PL2.
200PL1 RELAY X1 ACTIĆ VATED?
A SEE ILLUSTRATION 5–3
TROUBLESHOOTING
REPLACE CABLE BEĆ TWEEN 200PL1 CONĆ NECTOR XJ14 AND 200PL2 XJ2.
REPLACE RELAY X1.
B SEE ILLUSTRATION 5–3
GE Medical Systems
asm 2252561-100
Senographe DMR+
A
REV 0
ILLUSTRATION 5–3 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
B
5–55 200PL2 DE6 AND DE7 BLINKING WITH CON-
VOLTAGE ACROSS COIL TERMINALS OF MAIN POWER CONĆ TACT K1 OK?
REPLACE MAIN POWER CONTACT K1.
SOLE BUTTON DE5 LIT?
CONTINUITY BEĆ TWEEN COIL TERMIĆ NALS OF MAIN POWER CONTACT K1 AND 200PL1 CONNECTOR XJ10 OK?
RECENT REPEATED POWER-UP ATĆ TEMPTS?
REPLACE CABLE BUNDLE COMING FROM 200PL1 XJ10. ON 200PL2 STRAP PT17 TO 0VV AND OBSERVE IF K1 ACTIVATES.
MAIN POWER CONĆ TACT K1 ACTIVATED?
RESET POWER-UP SEĆ QUENCE BY OPENING GENĆ ERATOR MAINS SUPPLY SWITCH S1 ("0" POSITION), THEN CLOSING IT AGAIN ("1' POSITION).
NORMAL POWER-UP SEQUENCE NOW POSĆ SIBLE USING CONSOLE
CABLE BETWEEN 200PL1 XJ14 AND 200PL2 XJ2 OK?
REPLACE CABLE BEĆ TWEEN 200PL1 XJ14 AND 200PL2 XJ2.
REPLACE 200PL2.
BUTTON?
END
300PL1 600VF, 600VR, 0/600VF, 0/600VR CONĆ NECTIONS TIGHT?
REPLACE 200PL1. TIGHTEN APPROPRIATE CONNECTIONS.
200PL1 LUGS W1, W2, W3 AND 300VR TIGHT? TIGHTEN APPROPRIATE CONNECTIONS.
200PL1 = MAINS DISTRIBUTION BOARD
300PL1: VOLTAGE BEĆ TWEEN 600VR AND 0/600VR AT APPROX. 600 VDC? REPLACE CAPACITOR BANK.
200PL2 = SUPPLY COMMAND BOARD 200PL1: VOLTAGE BEĆ TWEEN PT13 AND PT18 AT APPROX. 3 VDC?
300PL1 = INVERTER BOARD
REPLACE 200PL1.
REPLACE 200PL2.
TROUBLESHOOTING
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–4 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
VERIFY THAT GENERATOR MAINS SUPPLY SWITCH S1 IS CLOSED ("1" POSITION). AND THAT NO ATTEMPT HAS BEEN MADE TO POWĆ ER-UP THE GENERATOR.
200PL1 DE9 LIT?
5–56
200PL1: VOLTAGE BETWEEN PT15 AND PT12 AT 8V?
200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD
200PL1 DE3 FAULTY.
200PL1 DE8 LIT?
200PL1 DE8 LIT?
200PL1: VOLTAGE BETWEEN PT12 AND PT14 AT -8V? 200PL1 F3 OK?
200PL1 DE2 LIT? 200PL1 F2 OK? 200PL1 DE8 FAULTY.
200PL1: VOLTAGE BETWEEN PT1 AND PT2 AT 12V?
REPLACE 200PL1 F2.
200PL1 DE2 FAULTY.
200PL1 DE3 LIT? 200PL1 DISCONNECT XJ15. REPLACE 200PL1 F3.
200PL1: VOLTAGE BEĆ TWEEN PT2 AND PT3 AT 12V? 200PL1 DE8 AND DE9 LIT? 200PL1 DE2 FAULTY.
200PL1 F1 OK?
200PL1 RE-CONNECT XJ15.
SEE ILLUSTRATION 5–6 REPLACE 200PL1 F1.
200PL2 DISCONNECT XJ4.
200PL1: DISCONNECT XJ14.
200PL1 DE3 AND DE2 LIT?
200PL1 DE8 AND DE9 LIT?
200PL1: RE-CONNECT XJ14.
SEE ILLUSTRATION 5–6
200PL2: DISCONNECT XJ2.
CABLE BUNDLE (INĆ CLUDING END CONĆ NECTORS) BETWEEN 200PL1 XJ15 AND 200PL2 XJ4 OK?
200PL1 DE3 AND DE2 LIT?
SEE ILLUSTRATION 5–6
REPLACE CABLE BUNDLE BETWEEN 200PL1 XJ15 AND 200PL2 XJ4..
RIBBON CABLE (INĆ CLUDING END CONĆ NECTORS) BETWEEN 200PL1 XJ14 AND 200PL2 XJ2 OK?
REPLACE 200PL2.
REPLACE RIBBON CABLE BETWEEN 200PL1 XJ14 AND 200PL2 XJ2..
C SEE ILLUSTRATION 5–5
TROUBLESHOOTING
REPLACE 200PL2.
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–5 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
C
200PL1: IS AC VOLTAGE BETWEEN IN2 VOLTĆ AGE SELECTION "STRAP" TERMINALS 7 AND 4 OR 5 AND 8 AT MAINS VOLTAGE?
200PL1 = MAINS DISTRIBUTION BOARD
200PL1: IS AC VOLTAGE BETWEEN XJ2 AND XJ7 AT MAINS VOLTAGE?
5–57 REPLACE 200PL1.
MAINS FUSES F1/F2 ALL OK?
VOLTAGE BETWEEN GENERATOR MAINS SUPPLY SWITCH S1 TERMINALS AT MAINS VOLTAGE?
MAINS VOLTAGE PRESĆ ENT ON INPUT SIDE OF GENERATOR MAINS SUPPLY SWITCH S1?
WITH MAINS FUSES F1 AND F2 REMOVED, IS WIRING CONTINUĆ ITY BETWEEN MAINS FUSE TERMINALS F1-1/F2-1 AND MAIN POWER CONTACT K1 TERMINALS K1-1/K1-3 GOOD?
REPLACE GENERATOR MAINS SUPPLY SWITCH S1.
CHECK INCOMING MAINS WIRING.
REPLACE APPROPRIATE WIRING AND/OR APPROĆ PRIATE FUSE HOLDER TERMINAL(S).
WITH MAINS FUSES F1 AND F2 REMOVED, IS WIRING CONTINUĆ ITY BETWEEN MAIN POWER CONTACT K1 TERMINALS K1-2/K1-4 AND 200PL1 XJ2/XJ7 GOOD?
REPLACE APPROPRIATE WIRING. CHECK (AND REPLACE WHERE NECESSARY) WIRĆ ING BETWEEN MAINS FUSE HOLDERS (F1/F2) AND GENERATOR MAINS SUPPLY SWITCH S1.
F1-1
FROM MAINS FILTER
F2-1 K1-1 K1-2 K15
F1 Phase 2 or neutral
F2 Phase 1
K1
S1
K1-2 K1-4 K16 F1-2
F2-2
MAINS DISTRIBUTION BOARD 200PL1 XJ2
XJ7
XJ10 7
TROUBLESHOOTING
1
GE Medical Systems
asm 2252561-100
Senographe DMR+
5–58
REV 0
ILLUSTRATION 5–6 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
200PL2: VOLTAGE BETWEEN "PLUS VV" AND 0VV AT +12V?
WIRING BETWEEN 200PL2 XJ2 AND 200PL1 XJ14 OK?
REPLACE WIRING BETWEEN 200PL2 XJ2 AND 200PL1 XJ14.
200PL1 VOLTAGE BETWEEN +VE AND 0VE AT +8V? BETWEEN -VE AND 0VE AT -8V? REPLACE 200PL2.
WIRING BETWEEN 200PL2 XJ4 AND 200PL1 XJ15 OK? 200PL1: VOLTAGE BETWEEN TP17 AND 0VE AT +5V? REPLACE 200PL2. REPLACE 200PL1. END OF TESTS
200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD
TROUBLESHOOTING
REPLACE WIRING BETWEEN 200PL2 XJ4 AND 200PL1 XJ15.
GE Medical Systems Senographe DMR+
OPEN GENERATOR MAINS SUPPLY SWITCH S1 ("O" POSITION).
5–59
asm 2252561-100
REV 0
ILLUSTRATION 5–7 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
CLOSE GENERATOR MAINS SUPPLY SWITCH S1 ("1" POSITION).
ON 200PL1, DISCONNECT XJ4, XJ6 AND XJ7.
200PL2 DE3 AND DE4 LIT, AND "STOP" BUTĆ TON ON CONSOLE LIT?
200PL1: CONFIGURAĆ TION OF IN2 VOLTAGE SELECTION "STRAP" CORRECT? (SEE JOB CARD IST011 IN SERĆ VICE MANUAL.)
START POWER-UP SE-
CORRECT 200PL1 IN2 CONFIGURATION. (SEE JOB CARD IST011 IN SERĆ VICE MANUAL.) REPLACE FAULTY MAINS FUSE(S).
SEE ILLUSTRATION 5–2
QUENCE BY PRESSING BUTTON ON CONSOLE.
AFTER 3 SECONDS, 200PL2 DE3, DE5 AND DE7 ALL LIT?
ON 200PL1, UNSCREW AND DISCONNECT ONE END OF R1 OR R4. MEASURE VALUES OF R1 AND R4.
REPLACE 200PL1.
OPEN GENERATOR MAINS SUPPLY SWITCH S1 ("O" POSITION). 200PL1 R1 AND R4 VALĆ UES CORRECT?
REPLACE 200PL1 R1 AND/ OR R4, AND FAULTY MAINS FUSE(S) F1/F2.
ON 200PL1, RE-CONNECT XJ4, XJ6 AND XJ7.
200PL1: CONNECTIVITY BETWEEN R1 AND R4 AND SURROUNDING CIRCUITS OK?
200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD 300PL1 = INVERTER BOARD
REPLACE 200PL1 AND FAULTY MAINS FUSE(S) F1/F2.
ON 200PL1 CHECK CONTINUĆ ITY BETWEEN XJ7 AND TERĆ MINAL 4 OF RELAY X1, AND BETWEEN XJ3 AND TERMIĆ NAL 7 OF RELAY X1.
CLOSE GENERATOR MAINS SUPPLY SWITCH S1 ("1" POSITION).
MAINS FUSES F1/F2 ALL OK?
REPLACE 300PL1 AND FAULTY MAINS FUSE(S) F1/F2. CONTINUITY CHECKS OK?
REPLACE 200PL1 AND FAULTY MAINS FUSE(S) F1/F2. ON 200PL1 MEASURE REĆ SISTANCE BETWEEN TERMIĆ NAL 4 OF RELAY X1 AND 0V. THIS RESISTANCE SHOULD BE APPROX. EQUAL TO R1 AND R4 IN IF STRAP IN2 IS IN POSITION "HT" AND R1 AND R4 IN IF IN2 IS IN POSIĆ TION"BT". (SEE JOB CARDS IST011 AND IST012 IN THE SERVICE MANUAL.)
MAIN POWER CONĆ TACT K1 ACTIVATED?
END
RESISTANCE VALUE CORRECT?
REPLACE 200PL1 R1 AND R4, AND FAULTY MAINS FUSE(S) F1/F2. REPLACE FAULTY MAINS FUSE(S) F1/F2.
TROUBLESHOOTING
GE Medical Systems
asm 2252561-100
Senographe DMR+
5–60
REV 0
ILLUSTRATION 5–8 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
3 seconds after button on console is pressed, do the following conditions result: - Main power contact K1 engaged - Console display blank - Console "beeps" at 1 second intervals button on console lit - 200PL1 DE6 and 200PL2 DE1 lit
START POWER-UP SEQUENCE
???
SEE ILLUSTRATION 5–2
400PL1 DS7, DS9, DS11 AND 400PL2 DS1 THRU DS9 ALL LIT? CHECK LOW VOLTAGE POWER SUPPLY 400T1.
400PL2: VOLTAGE BEĆ TWEEN TP27 AND TP4 AT 5V? 400PL1: VOLTAGE BEĆ TWEEN TP2 AND GND3 AT 12V?
REPLACE 400PL2.
CONTINUITY BEĆ TWEEN 200PL1 XJ10 PIN 19 AND 400PL1 XJ2 PIN 19 OK?
BOARD NAMES USED ON THIS PAGE:
REMOVE CABLE BEĆ TWEEN 200PL1 XJ10 AND 400PL1 XJ2.
200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD
400PL1: VOLTAGE BEĆ TWEEN TP82 AND GND3 AT 0V?
400PL2 = GENERATOR INTERFACE BOARD RE-CONNECT CABLE BETWEEN 200PL1 XJ10 AND 400PL1 XJ2.
TOP VIEW OF 200PL1 CONNECTOR XJ11 NOTE: PIN 1 OF 200PL1 CONNECTOR XJ11 IS MARKED ON THE BOARD
1 3 5
200PL2: VOLTAGE BETWEEN TP4 AND 0VV AT 12V?
4 6
DISCONNECT CABLE FROM 200PL1 CONNECTOR XJ11.
CONNECT VOLTMETER BEĆ TWEEN 200PL1 XJ11 PIN 12 (SEE FIGURE LEFT) AND 0VV.
CONTINUITY OK BEĆ TWEEN 200PL2 XJ1 PIN 23 AND 400PL1 XJ1 PIN 23? REPLACE CABLE BEĆ TWEEN 200PL2 XJ1 AND 400PL1 XJ1.
REPLACE 400PL1.
CONTINUITY OK IN CABLE BETWEEN 200PL1 CONNECTOR XJ11 AND 200PL2 CONNECTOR XJ2?
REPLACE CABLE BEĆ TWEEN 200PL1 XJ11 AND 200PL2 XJ2. REPLACE 200PL2 AND RE-CONNECT CABLE BETWEEN 200PL1 XJ11 AND 200PL2 XJ2.
TROUBLESHOOTING
REPLACE 400PL2.
2
MEASURED VOLTAGE >26V?
REPLACE 200PL1 AND RE-CONNECT CABLE BETWEEN 200PL1 XJ11 AND 200PL2 XJ2.
RE-CONNECT CABLE BETWEEN 200PL1 XJ10 AND 400PL1 XJ2.
REPLACE CABLE BEĆ TWEEN 200PL1 XJ10 AND 400PL1 XJ2.
GE Medical Systems
asm 2252561-100
Senographe DMR+
5–61
START POWER-UP SEQUENCE
REV 0
ILLUSTRATION 5–9 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)
Are the following conditions present: button on console lit - Exposure disabled lamp on console lit - Error message "E08 Power supply failure 071/082" on console display
???
SEE ILLUSTRATION 5–2
200PL1 DE5 AND DE6 BOTH LIT?
400PL2: VOLTAGE BEĆ TWEEN TP25 AND TP4 AT 5V? 200PL1: VOLTAGE BEĆ TWEEN PT20 AND 0VE 800 K-OHMS?
REPLACE 800PL4.
REPLACE PHOTO CELL ASSEMBLY.
REPLACE 800PL4.
DEACTIVATE "PM board test" VIA F4 AND PERFORM JOB CARD IST004 IN SERVICE MANUAL. RETURN TO MAINTENANCE MENU @. SET "PM_HV reference value :" TO 400.0 V VIA F1, THEN ACTIĆ VATE "PM board test" VIA F3.
DEACTIVATE "PM board test" VIA F4, SET "PM_HV referĆ ence value :" TO 500.0 V VIA F1, AND ACTIVATE "PM board test" VIA F3. "Measured value" = 500 +/- 10V?
DEACTIVATE "PM board test" VIA F4, SET "PM_HV referĆ ence value :" TO 600.0 V VIA F1, AND ACTIVATE "PM board test" VIA F3. "Measured value" = 600 +/- 10V?
DEACTIVATE "PM board test" VIA F4, SET "PM_HV referĆ ence value :" TO 800.0 V VIA F1, AND ACTIVATE "PM board test" VIA F3. "Measured value" = 800.0 V +/- 10V?
END OF TEST. CONNECT DC VOLTMETER BETWEEN 800PL2 TP3 AND TP1 (0V).
CHECK DAC OUTPUT VOLTAGE FOR THE FOLLOWING VALUES OF "PM_HV reference value": REF = 400V => TP3 = XXX V REF = 500V => TP3 = XXX V REF = 600V => TP3 = XXX V REF = 800V => TP3 = XXX V
800PL2 = GANTRY INTERFACE BOARD 800PL4 = PHOTOCELL BOARD
TROUBLESHOOTING
ALL FOUR VOLTAGES AT TP3 CORRECT? REPLACE 800PL2. REPLACE 800PL4.
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–12 TGS 003 – HEATER TROUBLESHOOTING FLOW CHARTS
DISPLAY "HEATER DEĆ TECTION : " ON SERĆ VICE TERMINAL SCREEN? 400PL1 DS2 LIT? PRESS AND HOLD DOWN 1ST TRIGGER BUTTON 400PL2 DS4 UNLIT +12V BETWEEN 400PL3 TP9 AND GND? REPLACE 400PL1. REPLACE 400PL2.
+5V BETWEEN 400PL2 TP28 AND 400PL3 GND? REPLACE 400PL2.
RELEASE 1ST TRIGGER BUTTON.
5–64
CONFIGURE "HEATER AUĆ TOTEST" TO "" VIA F6 AND "SELECTED TRACK" TO " " VIA F1.
5V BETWEEN 400PL1 TP32 AND GND1? REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.
REPLACE 400PL1.
"HEATER TEST : "?
EXECUTE HEATER AUTOTĆ EST BY PRESSING AND HOLDING DOWN 1ST TRIGĆ GER BUTTON . OBSERVE IF "HEATER DETECTION" DISPLAY CHANGES TO "". RELEASE FIRST TRIGGER AND CHANGE TO TRACK 2. PRESS AND HOLD DOWN 1ST TRIGGER AND OBSERVE AGAIN IF "HEATĆ ER DETECTION" DISPLAY CHANGES TO "".
200PL2 FUSE F1 OK? (SEE BLOCK DIAGRAM 3.) REPLACE 200PL2 FUSE F1.
CONNECT VOLTMETER BEĆ TWEEN 400PL2 TP19 AND TP18. PRESS AND HOLD DOWN 1ST TRIGGER BUTTON LONG ENOUGH TO READ VOLTMETER.
DID VOLTMETER READĆ ING SHOW 27V? TURN OFF SENOGRAPHE DMR. REPLACE 400PL2. VERIFY -CONTINUITY BETWEEN 200PL2 FUSE F1 AND 400PL2 TP19 .
RELEASE 1ST TRIGGER BUTTON.
CHECK (AND REPLACE IF NECESĆ SARY) THE FOLLOWING CABLES: 400PL1 XJ7 400PL2 XJ4 400PL1 XJ8 CONSOLE 400PL1 XJ1 200PL2 XJ1
DID DISPLAY REMAIN "HEATER DETECTION : " FOR
TRACKS? SELECT DEFECTIVE TRACK VIA F1 AND ACTIVATE HEATĆ ER TEST. VERIFY THAT 400PL1 DS1 LIGHTS.
CONFIGURE "HEATER AUĆ TOTEST" TO "". CONNECT OSCILLOSCOPE BETWEEN 400PL1 TP7 AND GND1. ACTIVATE TEST BY PRESSĆ ING AND HOLDING DOWN 1ST TRIGGER BUTTON LONG ENOUGH TO OBSERVE THE RESPONSE (IF ANY) ON THE SCOPE.
PLACE A JUMPER BETWEEN 400PL1 TP31 AND TP56 (+12V SUPPLY). WITH TEST ACTIĆ VATED, SAWTOOTH WAVEFORM ON SCOPE (NEGATIVE PULSES, PERIOD APĆ PROX 1.6 mS)?
REMOVE JUMPER FROM 400PL1.
REMOVE JUMPER FROM 400PL1.
SAWTOOTH WAVEĆ FORM ON SCOPE (NEGATIVE PULSES, PERIOD APPROX 1.6 mS)?
5V BETWEEN 400PL1 TP32 AND GND1 WHEN TEST IS ACTIVATED? REPLACE 400PL1. 5V BETWEEN 400PL2 TP28 AND GND WHEN TEST IS ACTIVATED?
REPLACE 400PL2. WHILE OBSERVING 400PL2 DS4, ACTIVATE TEST. DID 400PL1 DS4 GO OUT?
CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.
REPLACE 400PL3. CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.
200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD
B
A
SEE ILLUSTRATION 5–13
SEE ILLUSTRATION 5–13
TROUBLESHOOTING
Senographe DMR+
CONNECT A JUMPER BEĆ TWEEN 400PL1 TP27 AND GND2.
ACTIVATE HEATER TEST.
DC VOLTAGE OF APĆ PROX. -1.4V ON SCOPE? (TEST IS ACTIVATED.)
250 VAC BETWEEN 200PL2 P250V AND 0V/250V? (SEE BLOCK DIAGRAM 2.)
GE Medical Systems
CONNECT OSCILLOSCOPE BETWEEN 400PL1 TP5 AND GND2.
asm 2252561-100
A
B
REV 0
ILLUSTRATION 5–13 TGS 003 – HEATER TROUBLESHOOTING FLOW CHARTS (CONTINUED)
HEATER DETECTION : YES or NO?
CHANGE "CURRENT REFERĆ ENCE VALUE:" TO 5 A AND ACTIVATE THE TEST.
REMOVE JUMPER FROM 400PL1. REMOVE JUMPER FROM 400PL1.
DID NEGATIVE DC VOLTĆ AGE ON SCOPE CHANGE?
CHECK 200PL2 FUSE F5.
REPLACE CABLE BEĆ TWEEN 400PL1 XJ4 AND HV TANK 700 GKB.
CONNECT SCOPE BETWEEN 400PL2 TP1 AND TP2.
REPLACE 400PL1. CHANGE "CURRENT REFERĆ ENCE VALUE:" TO 4 A.
CONTINUITY OF CABLE BETWEEN 400PL1 XJ4 AND HV TANK 700 GKB OK?
REPLACE GENERATOR HV TANK UNIT 700.
5–65
VARY "CURRENT REFERĆ ENCE VALUE:" AS ABOVE AND SEE IF THE POSITIVE DC VOLTAGE ON THE SCOPE VARIES WITH IT (APĆ PROX. XX MV/A).
DID POSITIVE DC VOLTĆ AGE ON SCOPE CHANGE? RESET THE SENOGRAPHE DMR BY PRESSING THE "STOP" BUTTON, THEN THE
CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.
BUTTON, OBSERVING SCOPE TRACE CAREFULLY DURING POWER-UP.
DID POSITIVE DC VOLTAGE ON SCOPE VARY DURING CPU INIĆ TIALIZATION TESTS? REPLACE 400PL2.
PERFORM JOB CARD IST 001 "CALIBRATION OF HEATER CURRENT SCALE FACTOR".
L NOTE: THIS IS A HEAD-ON VIEW OF THE HV CABLE CONNECTOR AFTER BEING DISCONNECTED FROM THE HV UNIT.
DISCONNECT HV CABLE FROM X-RAY TUBE HOUSĆ ING END AND PLACE A JUMPER BETWEEN THE DEĆ FECTIVE TRACK AND COMĆ MON. (SEE DRAWING AT LEFT.)
G
POLARIZING TAB
C
ACTIVATE HEATER TEST.
"HEATER DETECTION : YES""?
S
X-RAY TUBE HEATER FILAMENT OPEN; REĆ PLACE X-RAY TUBE HOUSING.
HV CABLE CONTINUITY OK? REPLACE HV CABLE.
NOTE: The HV cable connector is marked with the standard X-ray industry markings (L, S, C and G). However, the functions of the corresponding conductors in the Senographe DMR are as follows: L = track 1 (Mo) filament supply S = track 2 (Rh) filament supply C = filament supply return and X-ray tube cathode HV G = focal bias voltage supply
BOARD NAMES USED ON THIS PAGE: 200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD 800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD
TROUBLESHOOTING
REPLACE GENERATOR HV TANK UNIT 700.
Senographe DMR+
5–66
REPLACE CABLE BEĆ TWEEN HV TANK 701 GKC AND 701 PL1 XJ3.
GE Medical Systems
ACTIVATE TEST BY PRESSĆ ING AND HOLDING DOWN 2ND TRIGGER BUTTON.
"FATAL_SECURITY : YES" "REGULAĆ TION_TIMEOUT : YES"?
GO TO "SCR's GATE DRIVE TEST". (SEE PAGE 4.)
asm 2252561-100
Except "Arcing" and "Error codes:", IS SERVICE TERMINAL SCREEN IN AGREEĆ MENT WITH THE CONFIGURATION GIVĆ EN ON THE Job Card TSG 004
"NO_FATAL_SECU : YES" "FAĆ TAL_SECURITY : YES"?
HAS "SCR's GATE DRIVE TEST" BEEN PERFORMED, WITH AN OK RESULT, AND WITHOUT GENERATĆ ING ERRORS?
REV 0
ILLUSTRATION 5–14 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS
"HV inverter test : active test"?
CONTINUITY OF REĆ TURN CABLE BEĆ TWEEN HV TANK 701 GKC AND 701 PL1 XJ3 OK?
"LESS_THAN_5KV : YES"?
"EXPOSURE_ON : YES"?
GO TO "SHORT-CIRC INĆ VERTER TEST".
ON SERVICE TERMIĆ NAL SCREEN, DOES THE "Arcings number :" LINE SHOW "0"?
CONFIRM PRESENCE OF ERROR CODE 006/002.
200PL2 FUSE F1 (CONĆ SOLE SUPPLY) OK?
VOLTAGE BETWEEN 400PL2 TP33 AND 400PL3 0V AT 5 VDC WHEN 2ND TRIGGER BUTTON IS PRESSED? (SEE BLOCK DIAGRAM 6.)
REPLACE 200PL2 FUSE F1. VOLTAGE BETWEEN 200PL2 P27V AND 0V/27V AT 27VDC?
GO TO "SCR's GATE DRIVE TEST". (SEE PAGE 4.) CHECK 200PL2 FUSE F3 / REPLACE 200PL2.
RELEASE 2ND TRIGGER BUTTON AND INCREASE HV REF VALUE VIA F1 ON SERĆ VICE TERMINAL.
TEST OK? REPLACE 400PL2.
CONTINUITY OF CABLE BETWEEN 200PL2 XJ1 AND 400 PL1 XJ1 OK?
REPLACE CABLE BEĆ TWEEN 200PL2 XJ1 AND 400PL1 XJ1.
VOLTAGE BETWEEN 400PL2 TP46 AND TP18 AT 27 VDC WHEN 2ND TRIGGER BUTTON IS PRESSED? (SEE BLOCK DIAGRAM 3.)
REPLACE 400PL2.
TEST OK?
VOLTAGE ACROSS TERMINALS OF 400PL1 CR42 AT APPROX. 27VDC WHEN 2ND TRIGGER BUTTON IS PRESSED?
WARNING:
IN GANTRY, DISCONNECT HV CABLE CONNECTOR FROM TUBE HOUSING AND KEEP IT AWAY FROM THE GANTRY. ACTIVATE THE TEST.
RETURN TO "HIGH VOLTĆ AGE TEST" MENU AND ACTIVATE TEST.
"Arcings number : 0"?
ERROR CODE 006/002 GENERATED?
CONTINUITY OF REĆ TURN CABLE BEĆ TWEEN HV TANK 701 GKC AND 701PL1 XJ3 OK?
REPLACE CONSOLE.
REPLACE CABLE BEĆ TWEEN 400PL1 XJ1 AND 400PL2 XJ1.
REPLACE CABLE BEĆ TWEEN 400PL1 XJ? AND 400PL2 XJ?.
REPLACE 400PL1.
CONTINUITY OF CABLE BETWEEN 400PL1 XJ8 AND CONĆ SOLE OK?
REPLACE CABLE BEĆ TWEEN 400PL1 XJ8 AND CONSOLE.
GO TO "SHORT-CIRC INĆ VERTER TEST". (SEE PAGE 7.)
CONTINUITY OF CABLE BETWEEN 400PL1 XJ? AND 400 PL2 XJ? OK?
CONTINUITY OF CABLE BETWEEN 400PL1 XJ1 AND 400 PL2 XJ1 OK?
REPLACE 400PL1.
CONTINUITY OF CABLE BETWEEN 701PL1 XJ1 AND 400PL1 XJ5 OK?
VOLTAGE BETWEEN 701PL1 TP1 AND TP21 (MEASURED WITH A SCOPE) AT 15 VDC WHEN 2ND TRIGGER BUTTON IS PRESSED? (SEE BLOCK DIAGRAM 6.)
VOLTAGE BETWEEN 400PL2 TP48 AND TP12 (MEASURED WITH A SCOPE) AT -12 VDC WHEN 2ND TRIGGER BUTĆ TON IS PRESSED? (SEE BLOCK DIAĆ GRAM 6.)
REPEAT THE ABOVE TEST AT SEVERAL DIFFERENT KV VALUES.
"Arcings number : 0"? REPLACE CABLE BEĆ TWEEN HV TANK 701 GKC AND 701 PL1 XJ3.
REPLACE X-RAY TUBE HOUSING. DISCONNECT HV CABLE CONNECTOR FROM HV TANK 701. FILL FEMALE HV CONNECTOR ON HV TANK 701 WITH HV OIL. ACTIVATE THE TEST.
701PL1 DISCONNECT XJ3 AND CONNECT A STRAP BETWEEN ANODE OF D1 (-15V) AND ANODE OF D10. ACTIVATE THE TEST.
"Arcings number : 0"?
REPLACE HV CABLE. "FATAL_SECURITY : YES" "REGULAĆ TION_TIMEOUT : YES"?
REPLACE HV TANK 701.
REPLACE HV TANK 701. REPLACE CABLE BEĆ TWEEN 701PL1 XJ1 AND 400PL1 XJ5.
REPLACE 400PL2.
REPLACE 701PL1.
REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.
200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD 701PL1 = KVMA BOARD
TROUBLESHOOTING
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–15 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)
TURN OFF THE SENOGRAPHE DMR DISCONNECT 300PL1 XJ13 & 15 (TRIGGERS OF THYRISĆ TORS TH1 AND TH2). TURN ON THE SENOĆ GRAPHE DMR AND GO TO "SCR'S GATE DRIVE TEST" MENU @. ACTIĆ VATE THE TEST.
5–67
"NO_FATAL_SECU : NO" "FATAL_SEĆ CURITY : NO"? "NO_FATAL_SECU : YES" "FATAL_SEĆ CURITY : YES"?
SEE ILLUSTRATION 5–17
"NO_FATAL_SECU : X" "FATAL_SEĆ CURITY : YES"?
E
CONFIRM "NO_FAĆ TAL_SECU : YES" "FATAL_SECURITY : X".
400PL1 DS12 AND DS13 BOTH LIT? WITH VOLTMETER COMMON CONĆ NECTED TO 400PL2 PT4, VOLTAGES ON 400PL2 TP26 AND TP34 AT 5VDC?
REPLACE 400PL2.
VOLTAGE BETWEEN 400PL1 TP74 AND GND5 AT 0 VDC?
A SEE ILLUSTRATION 5–16
REPLACE 400PL1. VOLTAGE BETWEEN 400PL1 TP70 AND GND5 AT 0.12 VDC?
CHECK AND REPLACE (IF NECESSARY) CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10. REPLACE 400PL1.
WITH TEST ACTIĆ VATED, POSITIVE PULSE WITH 25 MIĆ CROSECOND PERIĆ OD PRESENT BEĆ TWEEN 400PL1 TP73 AND GND5?
WITH TEST ACTIĆ VATED, POSITIVE PULSE WITH 25 MIĆ CROSECOND PERIĆ OD PRESENT BEĆ TWEEN 400PL1 TP72 AND GND5?
400PL1 = GENERATOR COMMAND BOARD
REPLACE 400PL1.
400PL2 = GENERATOR INTERFACE BOARD WITH TEST ACTIVATED, VOLTAGE BETWEEN 400PL2 TP29 AND PT4 (MEASURED WITH A SCOPE) AT 12 VDC?
300PL1 = INVERTER BOARD "POWER_SUPPLY_FAIL : YES"?
701PL1 = KVMA BOARD
REPLACE 400PL1.
CONTINUITY OF CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10 OK?
WITH TEST ACTIĆ VATED, VOLTAGE BETWEEN 400PL1 TP65 AND GND5 AT 12 VDC?
REPLACE 400PL2.
VOLTAGE BETWEEN 400PL2 TP44 AND PT4 AT 0.1 VDC? REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.
REPLACE 400PL2.
VERIFY "HEAT_SINK_TEMP : YES"
VOLTAGE BETWEEN 400PL2 TP36 AND PT4 AT 0.1 VDC?
REPLACE 400PL1.
PLACE SHORT CIRCUIT BEĆ TWEEN 300PL1 X11.1 AND X12.1, AND ACTIVATE THE TEST. FAILURE DISAPĆ PEARED?
REPLACE 400PL2.
CHECK AND REPLACE, IF NECESSARY, CABLE BETWEEN 300PL1 XJ1 AND 400PL1 XJ7. OTHERWISE, REPLACE 400PL1.
TROUBLESHOOTING
CONTINUITY OF CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10 OK?
REPLACE CABLE BEĆ TWEEN 400PL2 XJ2 AND 400PL1 XJ10.
VOLTAGE BETWEEN 400PL2 TP35 AND PT4 AT 0 VDC?
VOLTAGE BETWEEN CATHODE AND ANODE OF 400PL1 CR46 AT 1.2 VDC?
REPLACE 400PL1. REPLACE CABLE BEĆ TWEEN 400PL2 XJ2 AND 400PL1 XJ10.
REPLACE 400PL1. CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?
REPLACE 701PL1. REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1.
"EXPOSURE_TIME_MAX : YES"?
REPLACE 400PL2.
VOLTAGE BETWEEN 400PL1 TP62 AND GND2 AT 12 VDC?
REPLACE THERMAL SWITCH.
REPLACE CABLE BEĆ TWEEN 400PL2 XJ2 AND 400PL1 XJ10.
VOLTAGE BETWEEN 400PL2 TP41 AND PT4 AT 0.1 VDC?
"REGULATION_TIMEOUT : YES"?
VOLTAGE BETWEEN 400PL1 TP66 AND GND5 AT 12 VDC?
REPLACE 400PL1.
REPLACE 400PL2.
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–16 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)
A VOLTAGE BETWEEN 701PL1 CATHODE OF D10 AND TP2 AT 15V? (SEE BLOCK DIAGRAM 2.)
5–68
VOLTAGE BEĆ TWEEN 701PL1 ANODE OF D4 AND TP1 AT 15V?
VOLTAGE BETWEEN 701PL1 TP23 AND + TERMINAL OF C55 AT -12V?
"INVERTER_IMAX : YES"?
REPLACE 701PL1.
"KV_DROP : YES"?
"KV_MAX : YES"?
VOLTAGE BETWEEN 400PL1 TP78 AND GND3 AT 0 VDC?
VOLTAGE BETWEEN 701PL1 TP25 AND TP1 AT 1.6 VDC?
VERIFY "MA_MAX : YES"
VOLTAGE BETWEEN 400PL1 TP87 AND GND5 AT 0.1 VDC?
VOLTAGE BETWEEN 400PL2 TP40 AND PT4 AT 4.5 VDC?
VOLTAGE BETWEEN 400PL2 TP42 AND PT4 AT 4.5 VDC?
VOLTAGE BETWEEN 400PL2 TP43(+) AND TP12(-) AT -4.5 VDC?
REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1.
VOLTAGE BETWEEN 400PL1 TP68 AND GND3 AT 0 VDC?
REPLACE 701PL1.
VOLTAGE BETWEEN 400PL1 TP88 AND GND5 AT 0.1 VDC?
CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?
REPLACE 400PL2.
CHECK AND REPLACE, IF NECESSARY, CABLE BETWEEN 300PL1 XJ1 AND 400PL1 XJ7. OTHERWISE, REPLACE 400PL1.
REPLACE 400PL2.
REPLACE 400PL2.
VOLTAGE BETWEEN ANODE AND CATHĆ ODE OF 400PL1 CR47 AT 1.4 VDC? CONTINUITY OF CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2 OK?
REPLACE 400PL1.
REPLACE 400PL1.
REPLACE 400PL1.
CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?
REPLACE 400PL1. REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.
VOLTAGE BETWEEN ANODE AND CATHĆ ODE OF 400PL1 CR48 AT 1.4 VDC?
CONTINUITY OF CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2 OK?
REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.
CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?
REPLACE 701PL1. REPLACE 701PL1. REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1.
REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1. VOLTAGE BETWEEN 400PL1 TP86 AND GND5 AT 0.1 VDC? VOLTAGE BETWEEN CATHODE AND ANODE OF 400PL1 CR45 AT 1.2 VDC?
VOLTAGE BETWEEN 400PL2 TP11 AND PT4 AT 4.5 VDC?
REPLACE 400PL1. REPLACE 400PL2.
CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?
CONTINUITY OF CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2 OK?
400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD
REPLACE 701PL1.
300PL1 = INVERTER BOARD 701PL1 = KVMA BOARD
REPLACE 400PL1. REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1.
REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.
TROUBLESHOOTING
GE Medical Systems
asm 2252561-100
Senographe DMR+
5–69
REV 0
ILLUSTRATION 5–17 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)
E PRESENCE OF PULSE TRAINS (MEASURED WITH A SCOPE AND WHEN TEST IS ACTIVATED) ON 300PL1 R14 AND R11?
PRESENCE OF RECTANGULAR WAĆ VEFORM (MEAĆ SURED WITH A SCOPE AND WHEN TEST IS ACTIVATED) ON 400PL1 TP67 AND GND2 BEĆ TWEEN TP63 AND GND2?
300PL1 = INVERTER BOARD 400PL1 = GENERATOR COMMAND BOARD
VOLTAGE BETWEEN 300PL1 TP4 AND TP5 AT 600 VDC?
TURN OFF SENOGRAPHE DMR AND RECONNECT TRIGGERS OF THYRISTORS 300PL1 TH1 AND TH2.
REPLACE CABLE BEĆ TWEEN 400PL1 XJ7 AND 300PL1 XJ1.
REPLACE CONSOLE CABLE.
WITH TEST ACTIĆ VATED, IS VOLTAGE BETWEEN 400PL1 TP53 AND GND3 AT 12 VDC?
REPLACE 400PL1.
TROUBLESHOOTING
END OF TEST.
CHECK THAT CONNECĆ TIONS 300PL1 X7.1 AND X10.1 ARE IN GOOD ELECTRICAL CONTACT AND TIGHT.
GE Medical Systems
asm 2252561-100
Senographe DMR+
5–70
REV 0
ILLUSTRATION 5–18 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)
ONLY
TURN OFF THE SENOGRAPHE DMR.
300PL1 = INVERTER BOARD 400PL1 = GENERATOR COMMAND BOARD
TURN OFF THE SENOGRAPHE DMR. RE-WIRE HV TANK 701 CORRECTLY.
REPLACE 300PL1.
TURN OFF THE SENOGRAPHE DMR. RE-WIRE HV TANK 701 CORRECTLY.
REPLACE CABLE BEĆ TWEEN 300PL1 XJ1 AND 400PL1 XJ7.
ON HV TANK 701 DISCONĆ NECT GKA1 AND CONNECT THE FREE WIRE TO GKA2. TURN ON THE SENOGRAPHE DMR AND GO TO "SHORTCIRC INVERTER TEST" MENU @.
WITH TEST ACTIĆ VATED, DOES THE WAVEFORM SHOWN IN ILLUSTRATION TO THE RIGHT APPEAR (MEASURED WITH SCOPE) ACROSS THE TERMINALS OF 300PL1 R21?
0V WITH TEST ACTIĆ VATED, DOES THE WAVEFORM SHOWN IN ILLUSTRATION TO THE RIGHT APPEAR (MEASURED WITH SCOPE) BETWEEN 400PL1 TP78 AND GND3?
TURN OFF THE SENOGRAPHE DMR. RE-WIRE HV TANK 701 CORRECTLY.
REPLACE 400PL1.
TROUBLESHOOTING
+970 mV
+1.18 V +170 mV
-100 mV -1.07 V
-0.99 V
113 ms
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–19 TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS
DISPLAY "ROTATION PRESENCE : " ON SERVICE TERMINAL SCREEN? 400PL1 DS5 LIT? PRESS AND HOLD DOWN 1ST TRIGGER BUTTON 400PL2 DS6 UNLIT +5V BETWEEN TP5 AND 400PL3 GND?
"ROTOR TEST : ACTIVE TEST"?
REPLACE 400PL1. RELEASE 1ST TRIGGER BUTTON.
200PL2 FUSE F1 OK? (+27V SUPPLY TO CONSOLE - SEE BLOCK DIAGRAM 3.)
5–71
REPLACE 400PL2.
+5V BETWEEN 400PL2 TP32 AND 400PL3 GND?
CHECK 200PL2 FUSE F1.
CONFIGURE "ROTOR AUĆ TOTEST" TO "". WITH TEST ACTIĆ VATED, VOLTAGE BETWEEN 400PL2 TP18 AND TP19 AT 27 VDC?
REPLACE 400PL2.
TURN OFF SENOGRAPHE DMR.
400PL1: 5V BETWEEN TP44 AND GND2? REPLACE 400PL2. REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.
REPLACE 400PL1.
VERIFY -CONTINUITY BETWEEN 200PL2 FUSE F1 AND 400PL2 TP19 .
WITH TEST ACTIĆ VATED, DOES "ROTAĆ TION PRESENCE :" CHANGE TO "YES"?
CHECK (AND REPLACE IF NECESĆ SARY) THE FOLLOWING CABLES: 400PL1 XJ10 400PL2 XJ4 400PL1 XJ8 CONSOLE 400PL1 XJ1 200PL2 XJ7
CONFIGURE "ROTOR AUĆ TOTEST" TO " ".
+
WITH TEST ACTIVATED, DOES ANODE STARTER BEGIN TO ROTATE (BY LISTENING)?
12V (ANODE STARTER VOLTAGE) ACROSS TERMINALS OF 400PL1 R17? REPLACE 400PL1.
"ROTATION PRESĆ ENCE : NO"? PROBLEM WITH ROTOR COMMAND TIME-OUT AND ROTATION DETECTION.
CONFIGURE "ROTOR AUĆ TOTEST" TO "NO".
USE SCOPE OR VOLTMEĆ TER TO MEASURE DC VOLTAGE BETWEEN 400PL1 TP44 AND GND2.
REPLACE 400PL2.
400PL1: DOES DS5 LIGHT WHEN 1ST TRIGGER BUTTON IS PRESSED? REPLACE 400PL1.
WITH TEST ACTIĆ VATED, VOLTAGE ON TP44 AT 5VDC? CONNECT DC VOLTMEĆ TER BETWEEN 400PL2 TP32 AND 400PL3 GND.
USE VOLTMETER TO MEAĆ SURE DC VOLTAGE BEĆ TWEEN 400PL1 TP38 AND GND2.
USE SCOPE TO MEASURE DC VOLTAGE BETWEEN 400PL2 TP32 AND 400PL3 GND.
WITH TEST ACTIĆ VATED, VOLTAGE ON TP38 AT 5VDC?
WITH TEST ACTIĆ VATED, VOLTAGE ON TP32 AT 5VDC?
USE VOLTMETER TO MEAĆ SURE DC VOLTAGE BEĆ TWEEN 400PL1 TP24 AND GND2.
+5V ON VOLTMETER WHEN TEST IS ACTIĆ VATED?
REPLACE 400PL2.
REPLACE 400PL2. CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.
WITH TEST ACTIĆ VATED, VOLTAGE ON TP24 AT 5VDC? 400PL2: DOES DS6 GO OUT WHEN TEST IS ACTIVATED? REPLACE 400PL2.
CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.
400PL1 = GENERATOR COMMAND BOARD
A
C
SEE ILLUSTRATION 5–21
SEE ILLUSTRATION 5–20
400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD 200PL2 = SUPPLY COMAND BOARD
B
D
SEE ILLUSTRATION 5–21
SEE ILLUSTRATION 5–21
TROUBLESHOOTING
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–20 TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
C USE VOLTMETER TO MEAĆ SURE DC VOLTAGE BEĆ TWEEN 400PL1 TP26 AND GND2.
WITH TEST ACTIĆ VATED, VOLTAGE ON TP26 AT 5 VDC? CONNECT SCOPE GROUND TO 400PL1 GND2.
5–72
REPLACE 400PL1. WITH TEST ACTIVATED, PROBE TP2, TP3 AND TP8 WITH SCOPE.
DID A SINUSOID (2V PEAK 100 HZ) APPEAR ON THE SCOPE ?
300PL2 : 250VDC BEĆ TWEEN PT22 AND PT23?
REPLACE 400PL1.
WITH SCOPE PROBE GROUND CONNECTED TO 300PL2 PT19, EXAMINE THE SIGNALS AT 300PL2 PT20 AND PT21.
200PL2 : 250VDC BEĆ TWEEN P250V AND 0V/250V? (SEE BLOCK DIAGRAM 2.) CHECK 200PL2 FUSE F6.
200PL2 FUSE F4 OK? WITH TEST ACTIVATED, DID A SINUSOID (10 mV PEAK 100 HZ) APPEAR ON THE SCOPE ? 300PL2 : 12VDC BEĆ TWEEN TP8 AND GND2? REPLACE CABLE BEĆ TWEEN 300PL2 XJ1 AND 400PL1 XJ6.
SET UP SCOPE FOR DUAL TRACE. CONNECT SCOPE GROUND TO 400PL1 GND2.
REPLACE 200PL2 FUSE F4. CHECK CABLE CONĆ NECTED TO 200PL2 XJ5.
REPLACE CABLE BEĆ TWEEN 300PL2 XJ1 AND 400PL1 XJ6.
, PROBE THE FOLLOWING 6 PAIRS OF POINTS SIMULTAĆ NEOUSLY (CORRESPONDĆ ING TO TRANSISTORS T1 TO T6) ON 300PL2: PT1, PT2 PT3, PT4 PT5, PT6 PT7, PT9 PT10, PT11 PT12, PT13
200PL2 = SUPPLY COMMAND BOARD 300PL2 = ANODE STARTER BOARD 400PL1 = GENERATOR COMMAND BOARD
WAS THERE A PULSE TRAIN (12V AMPLIĆ TUDE) ON
SCOPE TRACES FOR OF THE 6 PAIRS OF POINTS MENĆ TIONED ABOVE?
REPEAT THE TEST AS ABOVE ( ), EXCEPT PROBE THE FOLLOWING 6 PAIRS OF POINTS ON 400PL1: PT20, PT21 PT18, PT19 PT16, PT17 PT14, PT15 PT12, PT13 PT10, PT11
CHECK CONTINUITY OF CABLE BETWEEN 300PL2 CONNECTOR XJ2 AND XRAY TUBE HOUSING.
CABLE CONTINUITY OK? REPLACE CABLE BEĆ TWEEN 300PL2 CONNECĆ TOR XJ2 AND X-RAY TUBE HOUSING.
WAS THERE A PULSE TRAIN (5V AMPLITUDE) ON SCOPE TRACES FOR OF THE 6 PAIRS OF POINTS MENTIONED ABOVE? REPLACE 400PL1.
REPLACE CABLE BEĆ TWEEN 300PL2 XJ1 AND 400PL1 XJ6.
TROUBLESHOOTING
REPLACE X-RAY TUBE HOUSING.
GE Medical Systems
asm 2252561-100
Senographe DMR+
A
REV 0
ILLUSTRATION 5–21 TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
B
5–73 DISCONNECT ANODE STARTĆ ER MOTOR SUPPLY CONNECĆ TOR300PL2XJ2 FROM X-RAY TUBE HOUSING.
CONFIGURE ROTOR SPEED TO 9000 RPM (@)
MEASURE RESISTANCE OF EACH OF THE 3 ROTOR WINDINGS. WITH TEST ACTIVATED, DOES DISPLAY CHANGE TO "ROTATION PRESĆ ENCE : "?
BE SURE THAT "ROĆ TOR AUTOTEST" IS SET TO " " AND ACĆ TIVATE THE TEST.
DID ANODE STARTER BEGIN TO ROTATE?
400PL1 : WITH TEST ACTIVATED, IS VOLTĆ AGE BETWEEN TP35 AND GND2 AT APĆ PROX. 0.12VDC? (400PL2 DS9 UNLIT.)
RETURN TO MANUAL (2-POINT) APPLICATION MODE AND TAKE SEVERAL LOW MAS/KV EXPOSURES USING BOTH SMALL AND LARGE FOCUS.
REPLACE X-RAY TUBE HOUSING.
ARE ALL 3 WINDĆ INGS AT APPROX. 19.5 OHMS (MOTOR HOT) OR APPROX. 18.5 OHMS (MOTOR COLD)?
DISCONNECT 300PL3 XJ3 (250 V SUPPLY) THEN MEASURE RESISTANCE BETWEEN 300PL2 TP22 AND TP14, 15, 16 SUCCESSIVELY REPEAT BETWEEN 300PL2 TP17 AND TP14, 15, 16 SUCCESSIVELY
IF ERROR CODES APĆ PEAR ON THE CONSOLE DISPLAY, USE THE SCOPE TO EXAMINE THE WAVESHAPE OF ALL POWER SUPPLY VOLTĆ AGES (SEE "GENERATOR POWER SUPPLY DISTRIĆ BUTION" BLOCK DIAĆ GRAM 2). (RANDOM FAILĆ URE IN APPLICATION MODE.)
IS ANY MEASUREĆ MENT LESS THAN 1 MEGAOHM ?
REPLACE 300PL2 REPLACE 400PL1. RE-CONNECT ANODE STARTER MOTOR SUPPLY CONNECTOR TO X-RAY TUBE HOUSING. 400PL2 : WITH TEST ACTIVATED, IS VOLTAGE BEĆ TWEEN TP3 AND GND AT APPROX. 0.12VDC?
400PL1 : 5VDC BEĆ TWEEN TP38 AND GND2 WHEN TEST IS ACTIVATED?
REPLACE 400PL2. REPLACE 400PL1.
CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.
400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD
D SEE ILLUSTRATION 5–19
TROUBLESHOOTING
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–22 TSG 006 – BIAS TROUBLESHOOTING FOW CHARTS
GO TO MENU @. VERIFY THAT SERVICE TERĆ MINAL SCREEN IS IN AGREEĆ MENT WITH PREVIOUS PAGE.
"Bias detection : NO"? CONFIRM: "BIAS DETECTION : YES"
5–74
"Bias test : active test" WHEN 1ST TRIGGER PRESSED?
400PL1 DS10 LIT?
400PL2 DS3 UNLIT 5V BETWEEN 400PL2 TP3 AND 400PL3 GND?
CONFIGURE "Bias autotest" TO "YES" VIA F6.
DOES DISPLAY REMAIN "Bias detection : NO" WHEN 1ST TRIGGER IS PRESSED?
REPLACE 400PL1. REPLACE 400PL2.
+5V BETWEEN 400PL2 TP51 AND 400PL3 GND?
SEE BLOCK DIAGRAM 3.
200PL2 FUSE F1 OK? REPLACE 200PL2 FUSE F1. CONNECT VOLTMETER BEĆ TWEEN 400PL2 TP19 AND TP18. CONFIGURE "Voltage referĆ ence value" TO "250.00V" VIA F1, THEN RETURN TO TEST VIA F9.
REPLACE 400PL2. CONFIGURE "Bias autotest" TO "NO" VIA F6.
5V BETWEEN 400PL1 TP51 AND GND2?
DOES DISPLAY REMAIN "Bias detection : NO" WHEN 1ST TRIGGER IS PRESSED?
REPLACE 400PL1. REPLACE400PL2.
CHECK AND REPLACE CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10.
400PL3 DS8 LIT WHEN 1ST TRIGGER PRESSED?
PRESS AND HOLD DOWN 1ST TRIGGER BUTTON LONG ENOUGH TO READ VOLTMEĆ TER.
WITH 1ST TRIGGER PRESSED, "Bias detection : NO"?
REPLACE400PL2. RETURN TO APPLICATION MODE AND TAKE SEVERAL LOW-POWER EXPOSURES USING BOTH SMALL AND LARGE FOCUS.
DID VOLTMETER READĆ ING SHOW 27V?
REPLACE 400PL2. IF ERROR CODES APPEAR IN APPLICATION, THERE IS A RANDOM FAILURE. CHECK POWER SUPPLY WAVEFORMS WITH SCOPE (SEE BLOCK DIAĆ GRAM 2).
+5V BETWEEN 400PL1 TP51 AND GND2 WHEN 1ST TRIGGER PRESSED? WITH 1ST TRIGGER PRESSED, 12V RECTANGULAR SIGĆ NAL PRESENT BEĆ TWEEN 400PL1 TP54 AND GND2? (FREQ. 2.6 - 24.5 KHZ DEĆ PENDING ON REF. BIAS VOLTAGE.)
+5V BETWEEN 400PL2 TP30 AND 400PL3 GND WHEN 1ST TRIGGER PRESSED?
TURN OFF SENOGRAPHE DMR. VERIFY -CONTINUITY BETWEEN 200PL2 FUSE F1 AND 400PL2 TP19 . CHECK (AND REPLACE IF NECESĆ SARY) THE FOLLOWING CABLES: 400PL1 XJ10 400PL2 XJ10 400PL1 XJ8 CONSOLE 400PL1 XJ1 200PL2 XJ1
REPLACE400PL2. REPLACE400PL1.
12V BETWEEN 400PL1 TP51 AND GND2 WHEN 1ST TRIGGER PRESSED?
WITH 1ST TRIGGER PRESSED, 12V RECTANGULAR SIGĆ NAL PRESENT BEĆ TWEEN 400PL1 TP55 AND GND2? (FREQ. 2.6 - 24.5 KHZ DEPENDING ON REF. BIAS VOLTĆ AGE.)
CHECK AND REPLACE CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10. TURN OFF SENOGRAPHE DMR. GROUND 400PL1 B50 PIN 2 BY STRAPPING ACROSS C129. TURN SENOĆ GRAPHE DMR ON AND REĆ TURN TO "BIAS MAINTEĆ NANCE TEST" MENU @. CONFIGURE "Bias autotest" to "NO" VIA F6.
12V BETWEEN 400PL2 TP3 AND 400PL3 GND 400PL2 DS3 UNĆ LIT WHEN 1ST TRIGĆ GER PRESSED?
WITH 1ST TRIGGER PRESSED, 400PL1 DS8 UNLIT AND 400PL1 DS10 LIT?
REPLACE400PL1. REPLACE400PL1. WITH 1ST TRIGGER PRESSED, 12V RECTĆ ANGULAR SIGNAL PRESENT BETWEEN 400PL2 TP6 AND 400PL3 GND? (FREQ. 2.6 - 24.5 KHZ DEĆ PENDING ON REF. BIAS VOLTAGE.)
CONTINUITY OF CABLE BETWEEN 400PL1 XJ4 AND 701PL1 XJ1 OK? REPLACE 400PL2.
REPLACE CABLE BEĆ TWEEN 400PL1 XJ4 AND HV UNIT 700 GKB. REPLACE HV UNIT 700.
CHECK AND REPLACE CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10.
TROUBLESHOOTING
200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD
REPLACE 400PL2. CHECK AND REPLACE CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10.
701PL1 = KVMA BOARD
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–23 TSG 007 – TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS
GO TO MENU @. VERIFY THAT SERVICE TERMINAL SCREEN IS IN AGREEMENT WITH PREĆ VIOUS PAGE.
800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD
WHILE OBSERVING THE TUBE HOUSING, EXECUTE THE "INIT" TEST BY PRESSĆ ING F9 AND THEN F1. DURING THE "INIT" TEST, DID THE TUBE HOUSING BEHAVE AS GIVEN ON THE "HOUSING ANGULAĆ TION MAINT" MENU NO. @?
5–75
DURING THE "INIT" TEST, DID THE MOTOR MAKE A GROANING NOISE?
ENTER "TEST" VIA F2. : HOUSING ANGULAĆ TION MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREĆ QUENCY IS REDUCED.
ENTER "TEST" VIA F2.
"Reference = Closed"? CONFIGURE: "PHASE 1 = Toggle" VIA F2.
RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 CR64 (MEASURED WITH SCOPE)?
MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C46 OR C47), DOES 800PL1 U78 PIN 2 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?
CONFIGURE: "Current Value = Toggle". REPLACE 800PL1. DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12? RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 CR69 (MEASURED WITH SCOPE)?
REPLACE 800PL1.
RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 CR74 (MEASURED WITH SCOPE)?
REPLACE 800PL1.
CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?
RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1CR69 (MEAĆ SURED WITH SCOPE)? REPLACE 800PL1.
CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle". MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C46 OR C47, DOES 800PL1 U58 PIN 2 SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?
CONFIGURE: "Current Value = Toggle".
DOES SCOPE SHOW THE WAVEFORM GIVĆ EN ON BLOCK DIAĆ GRAM 12?
VIEW 800PL1 U78 PIN 2 AND U58 PIN 2 SIMULTANEOUSĆ LY ON SCOPE. : HOUSING ANGULAĆ TION MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREĆ QUENCY IS REDUCED. WHILE WATCHING SCOPE, ACTIVATE "ANGL+" VIA F5.
REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9. REPLACE 800PL2.
REPLACE HOUSING ANĆ GULATION MOTOR M7.
90 DEG. PHASE OFFĆ SET BETWEEN SIGĆ NALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12?
WITH 800PL6 XJ5 DISĆ CONNECTED, 142 OHMS BETWEEN PINS 1 AND 2 AND BETWEEN PINS 3 AND 4 (MOTOR M7 WINDINGS)?
CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.
TROUBLESHOOTING
CONFIRM: "Reference = Open". SET HOUSING ANGLE TO MIN BY REPEATEDLY PRESSING F6. : HOUSING ANGULAĆ TION MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREĆ QUENCY IS REDUCED.
SET HOUSING ANGLE TO MAX BY REPEATEDLY PRESSING F5. : HOUSING ANGULAĆ TION MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREĆ QUENCY IS REDUCED.
"Reference = Closed"?
"Reference = Open"?
END OF TEST.
END OF TEST.
VOLTAGE ACROSS 800PL6 C15 IS 27 VDC?
VOLTAGE ACROSS 800PL6 C13 IS 15 VDC, AND DS4 IS ON?
VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0V" END OF C13 AT 6 VDC? REPLACE 800PL6. LEAVE TEST MODE VIA F9.
CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14 OK?
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 18 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
REPLACE CABLE BEĆ TWEEN 800PL6 XJ1C AND 800PL1 XJ14.
CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?
CHECK 27V_EXT DISTRIĆ BUTION ON 800PL1.
REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.
TURN OFF SENOGRAPHE DMR. DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 12.)
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 1 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
REPLACE 800PL6.
DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).
GE Medical Systems Senographe DMR+
CONFIRM: PROBLEM WITH COMMAND LINES.
"Down Limit = Closed" "Up Limit = Closed"??
RESET GANTRY CPU BOARD 800PL3. "Fuse = Ok"?
ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN DIĆ RECTION (S20, S22, S24, S26 OR S35).
COLUMN MOVEMENT IS NOT PROTECTED BY END STOPS IN PROCEDURES BEĆ LOW.
DISCONNECT 800PL2 XJ11 AND XJ15 AND STRAP BETWEEN XJ15 PIN 3 AND TP23 OR TP2.
CHECK ALL FUSES ON 800PL1.
"Up Button = Off" "Down Button = On" "Button Secu = On"??
"Up Limit = Open"?
"Up Button = Off" "Down Button = Off" "Button Secu = Off"??
STRAP BETWEEN 800PL2 XJ11 PIN 3 AND TP23 OR TP2.
"Motor Supply" = Off" "Motor Cmd = Off"?
5–76
asm 2252561-100
IS SERVICE TERMINAL SCREEN IN AGREEĆ MENT WITH THE CONĆ FIGURATION GIVEN ON THE PREVIOUS PAGE?
ARE THERE DIFFERĆ ENCES ON THE "STAĆ TUS" LINES?
RESET GANTRY CPU BOARD 800PL3 AND RETURN TO THE TEST VIA F10.
REV 0
ILLUSTRATION 5–24 TSG 008 – TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN DIĆ RECTION (S20, S22, S24, S26 OR S35).
"Down Limit = Open"?
PROBLEM STILL PRESENT?
REPLACE 800PL2. CONFIRM "SOFTWARE PRES = On". REPLACE 800PL2. END OF TEST.
"Up Button = On" "Down Button = Off" "Button Secu = On"??
RECONNECT 800PL2 XJ11 AND STRAP BETWEEN XJ15 PINS 3 AND 4.
CONFIGURE "SOFTware = On" VIA F2.
RESET GANTRY CPU BOARD 800PL3 AND RETURN TO THE TEST VIA F10.
"Software Pres = On"? "Up Limit = Open"?
PROBLEM STILL PRESENT?
REPLACE 800PL2. REPLACE OPTO SWITCH V1. CONFIGURE "MoVemenT" TO "Enabled" VIA F1.
REPLACE 800PL2.
IS COLUMN TOĆ WARDS ITS LOWER POSITION?
DISCONNECT 800PL2 XJ11, RECONNECT 800PL2 XJ15, AND STRAP BETWEEN 800PL2 XJ11 PINS 1 AND 2.
"Down Limit = Open"? REPLACE OPTO SWITCH V2.
CHECK THAT COLUMN DRIVE MECHANISM IS NOT JAMMED BY MOVING THE DRIVE BELT MANUALLY IN BOTH DIRECTIONS.
CHECK THAT COLUMN DRIVE MECHANISM IS NOT JAMMED BY MOVING THE DRIVE BELT MANUALLY IN BOTH DIRECTIONS.
COLUMN MECHANISM OK?
COLUMN MECHANISM OK?
CONFIGURE "PoWeR = Down +" VIA F4. VERIFY "% Power = 15 / 40".
A
CONFIGURE "PoWĆ eR = Up +" VIA F3. VERIFY "% Power = 25 / 40".
SEE ILLUSTRATION 5–25 IS PROBLEM PRESENT WITH
COLUMN COMMAND BUTTONS?
ISOLATE DEFECTIVE BUTTON; CHECK SWITCH AND WIRING CONTINUITY, AND 15 V SUPPLY LINE.
LOWER COMPRESSION PADDLE HOLDER VIA FINE TUNING KNOB TO ALLOW ACCESS TO 800PL5.
COLUMN MOVEMENT IS NOT PROTECTED BY END STOPS IN PROCEDURES BELOW.
COLUMN MOVEMENT IS NOT PROTECTED BY END STOPS IN PROCEDURES BELOW.
ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN EITHER DIRECTION (S20, S22, S24, S26 OR S35).
IS DS4 ON 800PL5 ON?
ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN EITHER DIRECTION (S20, S22, S24, S26 OR S35).
VOLTAGE ACROSS 800PL5 C8 IS 27 VDC?
CHECK 15 V SUPPLY LINE TO COLUMN COMMAND SWITCHES.
COLUMN MOVES DOWN?
VOLTAGE ON CENTER POINTS OF COLUMN COMMAND SWITCHES AT 15 VDC?
REPLACE 800PL5.
REPLACE CABLE BEĆ TWEEN 800PL5 XJ1 AND 800PL2 XJ4.
C DISTRIBUTION OF 27 V EXT ON 800PL1 OK?
CONTINUITY OF CABLE BETWEEN 800PL5 XJ1 AND 800PL2 XJ4 OK?
CORRECT PROBLEM ON 800PL1. REPLACE 800PL2.
COLUMN MOVES UP?
SEE ILLUSTRATION 5–25 DO PARAMETERS "Speed" AND "Position" VARY WHEN COLUMN BUTTON IS ACTIĆ VATED?
CHECK AND REPLACE CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2.
DO PARAMETERS "Speed" AND "Position" VARY WHEN COLUMN BUTTON IS ACTIĆ VATED?
A SEE ILLUSTRATION 5–25 CONFIGURE "PoWeR = Down +" VIA F4. VERIFY "% Power = 15 / 40".
CONFIGURE "PoWĆ eR = Up +" VIA F3. VERIFY "% Power = 25 / 40".
800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD
ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN EITHER DIRECTION (S20, S22, S24, S26 OR S35).
ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN EITHER DIRECTION (S20, S22, S24, S26 OR S35).
COLUMN MOVES DOWN?
COLUMN MOVES UP?
800PL3 = CPU BOARD 800PL5 = COMPRESSION ARM DISTRIBUTION BOARD
END OF TEST.
END OF TEST.
REPLACE 800PL1.
TROUBLESHOOTING
COLUMN MOVEMENT IS NOT PROTECTED BY ANY SAFETY IN PROCEDURES BELOW.
5–77
DISCONNECT COLUMN MOTOR M1 SUPPLY WIRES FROM 800PL1 XJ5. FORCE A COMMAND TO THE MOTOR BY EXTENDING THESE TWO WIRES AND CONNECTING THEM BEĆ TWEEN ANODE OF 800PL1 D60 AND THE 0V SUPPLY. (FOR UPWARD MOVEMENT, BLACK WIRE TO ANODE OF D60; FOR DOWNWARD MOVEMENT, RED WIRE TO ANODE OF D60).
ACTIVATE ONE OF THE COLUMN BUTTONS IN EIĆ THER DIRECTION (S20, S22, S24, S26 OR S35).
DOES MOTOR TURN (VISUAL INSPECTION)?
DO PARAMETERS "Speed" AND "PosiĆ tion" VARY WHEN COLUMN BUTTON IS ACTIVATED?
MOTOR FUNCTIONED CORRECTLY (UP OR DOWN)?
MECHANICAL PROBLEM.
REPEAT ABOVE FORCING OF MOTOR WHILE WATCHĆ ING SERVICE TERMINAL SCREEN.
REPLACE COLUMN MOĆ TOR M1.
DID PARAMETERS "Speed" AND "PosiĆ tion" VARY WHEN MOĆ TOR WAS ACTIVATED?
DOES MOTOR TURN (VISUAL INSPECTION)?
REPLACE 800PL1.
Senographe DMR+
CONFIGURE "PoWeR =" TO "Down +" VIA F4. VERIFY "% Power = 15 / 40".
ACTIVATE ONE OF THE COLUMN BUTTONS IN EIĆ THER DIRECTION (S20, S22, S24, S26 OR S35).
GE Medical Systems
C
DISCONNECT COLUMN MOTOR M1 FROM WORM SCREW. LOOSEN BELT DRIVE GEAR LOCATED ON MOTOR SHAFT.
CONFIGURE "PoWeR =" TO "Up +" VIA F3. VERIFY "% Power = 25 / 40".
asm 2252561-100
A
REV 0
ILLUSTRATION 5–25 TSG 008 – TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS
WITH 800PL2 XJ12 DISCONNECTED, IS VOLTAGE BETWEEN 800PL2 XJ12 PINS 1 AND 4 AT 5 VDC?
WITH ONE OF THE COLĆ UMN BUTTONS ACTIĆ VATED, VOLTAGE (MEAĆ SURED WITH SCOPE) BETWEEN 800PL1 U84 PIN 9 AND TP15 OR TP42 IS 5 VDC?
CONFIGURE: SOFTware = On MoVemenT = Enabled PoWeR = Up + or Up -
CHECK CABLE BETWEEN 800PL2 XJ7 AND 800PL1 XJ4. (SEE BLOCK DIAĆ GRAM 7.)
REPLACE COLUMN MOĆ TOR M1.
ACTIVATE ONE OF THE COLUMN BUTTONS IN EIĆ THER DIRECTION (S20, S22, S24, S26 OR S35).
RECTANGULAR SIGĆ NAL (MEASURED WITH SCOPE) BEĆ TWEEN 800PL1 TP16 AND TP2?
RECONNECT 800PL2 XJ12 . RECTANGULAR SIGĆ NAL (MEASURED WITH SCOPE) BETWEEN 800PL2 TP5 AND TP17 OR TP 23 (0V)? REPLACE 800PL2.
CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?
CONNECT VOLTMETER BETWEEN 800PL2 XJ12 PINS 2 AND 4. TURN SLOWLY MOTOR M1 CODĆ ER DISK WHILE WATCHING VOLTMETER.
VOLTAGE VARIES ON VOLTMETER? REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.
REPLACE 800PL1. VOLTAGES (MEAĆ SURED WITH SCOPE) AT 800PL1 XJ3 PIN 18 AND AT 800PL2 XJ9 PIN 18 BOTH AT 1.4 VDC?
RECONNECT 800PL1 XJ5.
REPEAT ABOVE OPERATION WITH VOLTMETER BEĆ TWEEN 800PL2 XJ12 PINS 3 AND 4.
VOLTAGE VARIES ON VOLTMETER? CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?
REPLACE 800PL1.
REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.
ON 800PL13 CHECK CODER DISK FOR CORRECT CENĆ TERING IN THE OPTICAL SENSOR (SEE JOB CARD XXX).
REPLACE 800PL2.
800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL13 = ENCODER BOARD
TROUBLESHOOTING
CONTINUITY OF CABLE BETWEEN 800PL2 XJ12 AND 800PL13 XJ1 OK? REPLACE CABLE BEĆ TWEEN 800PL2 XJ12 AND 800PL13 XJ1.
REPLACE 800PL13.
GE Medical Systems
asm 2252561-100
Senographe DMR+
5–78
REV 0
ILLUSTRATION 5–26 TSG009 – LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS
IS SERVICE TERMIĆ NAL SCREEN IN AGREEMENT WITH THE CONFIGURATION GIVEN ON THE PREĆ VIOUS PAGE?
ARE THERE DIFFERĆ ENCES ON THE "STAĆ TUS" LINES?
PRESS LIGHT CENTERING DEVICE BUTTON WHILE WATCHING SERVICE TERMIĆ NAL SCREEN.
RESET 800PL3 AND 400PL3.
"Fuse = Ok"?
"Light Button = On"?
CHECK ALL FUSES ON 800PL1. CONFIRM: "Light Button = On" "Light Supply = On"
CONFIGURE "CoMmand" TO "On" VIA F1 ON SERVICE TERMINAL.
REPLACE 800PL2. "Light Supply = On"?
VOLTAGE BETWEEN TERMINALS OF 800PL6 C15 AT 27 VDC?
LIGHT CENTERING LAMP LIT? VOLTAGE BETWEEN 800PL1 XJ9 PINS A AND B AT 27 VDC?
DISTRIBUTION OF 27 VDC ON 800PL1 OK?
END OF TEST. VOLTAGE BETWEEN 800PL1 XJ9 PINS A AND B AT 27 VDC?
REPLACE 800PL1. CHECK TIGHTNESS OF 27 VDC LUGS AND TERMIĆ NALS ON 800PL1. CHECK 800PL1 FOR DEFECTIVE 27 VDC TRACKS.
CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14.
VOLTAGE BETWEEN TERMINALS OF LIGHT CENTERING LAMP L1 AT 27 VDC?
VOLTAGE BETWEEN TERMINALS OF 800PL6 C13 IS 15 VDC?
REPLACE 800PL6.
CHECK FUSE F11 AND ITS HOLDER. (BAD CONTACT.)
VOLTAGE BETWEEN 800PL1 XJ3 PIN 61 AND TP2 AT 5 VDC?
REPLACE LIGHT CENTERĆ ING LAMP L1.
VOLTAGE BETWEEN 800PL1 XJ3 PIN 52 AND TP6 AT 1.2 VDC?
CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?
REPLACE CABLE BETWEEN 800PL1 XJ9 AND LIGHT CENTERING LAMP L1. DISCONNECT 800PL6 XJ3 AND MEASURE CONTINUĆ ITY ON THE FREED CABLE CONNECTOR
: BETWEEN PINS 6 AND 7.
REPLACE 800PL1.
REPLACE 800PL1.
REPLACE 800PL2..
REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.
CONTINUITY OK? CHECK WIRING BETWEEN 800PL6 XJ3 AND LIGHT CENTERING DEVICE BUTĆ TON S33. IF OK, REPLACE BUTTON S33.
CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?
400PL3 = CPU BOARD 800PL1 = GANTRY POWER BOARD REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.
REPLACE 800PL2..
TROUBLESHOOTING
800PL2 = GANTRY INTERFACE BOARD 800PL3 = CPU BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD
Software Pres = On? REPLACE800PL2. CONFIGURE "Movement =" TO "Enable" VIA F1.
Paddle Refer = Closed?
DOES "Phase ReadĆ ing =" SHOW A CYĆ CLIC DISPLAY IN THE SEQUENCE "0", "1", "3", "2"?
5–79
ARE
THE FOLLOWING CONDITIONS PRESENT: "Comp Foot Sw = Off" "Decomp Foot Sw = Off" "Direction = Decompression" "Foot Security = Off" ?
REPLACE 800PL2.
WITH A COMPRESSION PEDAL ACTIVATED, DO
THE FOLLOWING CONDIĆ TIONS APPEAR: "Comp Foot Sw = On "Decomp Foot Sw = Off" "Direction = Compression" "Foot Security = On" ?
Force Sensor = +0.000E+0? Software Pres = On? CHECK CABLE CONNECĆ TION ON 800PL8 XJ1.
WITH A DECOMPRESSION PEDAL ACTIVATED, DO
THE FOLLOWING CONDIĆ TIONS APPEAR: "Comp Foot Sw = Off "Decomp Foot Sw = On" "Direction = Decompression" "Foot Security = On" ?
CABLE CONNECTION OK?
LOWER COMPRESSION PADDLE HOLDER BY HAND TO ALLOW ACCESS TO 800PL5. VOLTAGE ACROSS 800PL5 C8 (27V_EXT) IS 27 VDC?
E
ROTATE COMPRESSION FINE TUNING KNOB.
800PL1 F11 AT 27VDC? Rotation But = +0.000E+0?
SEE BLOCK DIAGRAM NO. 7
800PL5 DS4 AND DS5 ON?
RETURN TO MENU @ AND USE F2 TO CONFIGURE "POWER = On".
CONNECT SCOPE GROUND TO 800PL2 TP17 OR TP23 (GND) AND PROBE TO 800PL2 TP8 ("FORCE_SENĆ SOR" SIGNAL).
POWER = On? CHECK 5 VOLT POWER SUPPLY.
RECTANGULAR SIGNAL PRESENT ON SCOPE? CONTINUITY OF CABLE BETWEEN 800PL5 XJ1 AND 800PL2 XJ4 OK?
SEE ILLUSTRATION 5–28 USE F4 OR F5 KEYS TO CONFIGURE "SPeed = 1.0 mm/s", THEN PRESS F6 ONCE (@) AND USE F1 AND F2 TO CONFIĆ GURE "% CURRENT = 25%".
800PL5 DS2 ON?
REPLACE 800PL5.
WITH A COMPRESSION PEDAL ACTIVATED, DO
THE FOLLOWING CONDIĆ TIONS APPEAR: "Paddle Refer = Open" "Comp Foot Sw = On" "Decomp Foot Sw = Off" "Direction = Compression" "Foot Security = On" ?
REPLACE 800PL2.
REPLACE CABLE BEĆ TWEEN 800PL5 XJ1 AND 800PL2 XJ4.
REPLACE CABLE BEĆ TWEEN 800PL5 XJ8 AND 800PL8 XJ1.
Senographe DMR+
Fuse = Ok"? CHECK ALL FUSES ON 800PL1.
CHECK CONTINUITY OF CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2.
GE Medical Systems
ACTIVATE SOFTWARE VIA F3.
RESET 800PL3.
DISCONNECT CABLE AND CHECK CONNECĆ TOR ON 800PL8. IF CONĆ NECTOR IS DAMAGED, REPLACE 800PL8.
asm 2252561-100
IS SERVICE TERMINAL SCREEN IN AGREEĆ MENT WITH THE CONĆ FIGURATION GIVEN ON THE PREVIOUS PAGE?
ARE THERE ANY DIFĆ FERENCES ON THE "STATUS" LINES?
REPLACE 800PL2.
REV 0
ILLUSTRATION 5–27 TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS
CONTINUITY OF CABLE BETWEEN 800PL5 XJ8 AND 800PL8 XJ1 OK?
M SEE ILLUSTRATION 5–30
CONFIRM THAT
THE FOLLOWING CONDITIONS APPEARED: "Paddle Refer = Open" "Comp Foot Sw = Off" "Decomp Foot Sw = Off" "Direction = Decompression" "Foot Security = Off"
REPLACE 800PL8.
IS PADDLE GOING TOWARDS HOME POSITION? REPLACE 800PL1. (ROTOR CONTROL INĆ CORRECT FOR REĆ VERSING DIRECTION OF MOVEMENT.) END OF TEST.
800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL3 = CPU BOARD 800PL5 = COMPRESSION ARM DISTRIBUTION BOARD 800PL8 = PADDLE BOARD
H
F
SEE ILLUSTRATION 5–30
SEE ILLUSTRATION 5–30
D SEE ILLUSTRATION 5–28
TROUBLESHOOTING
DISCONNECT PEDAL CABLE CONNECTOR FROM 800PL1 AND CHECK: - CONTINUITY BEĆ TWEEN PINS 3 AND 1 WHEN DECOMPRESSION PEDAL IS ACTIVATED
DISCONNECT PEDAL CABLE CONNECTOR FROM 800PL1 AND CHECK:
800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD
- CONTINUITY BETWEEN PINS 3 AND 1 WHEN COMĆ PRESSION IS ACTIVATED
- CONTINUITY BETWEEN PINS 3 AND 4 WHEN DEĆ COMPRESSION IS ACTIĆ VATED
- CONTINUITY BEĆ TWEEN PINS 3 AND 4 WHEN COMPRESSION PEDĆ AL IS ACTIVATED
- CONTINUITY BETWEEN PINS 3 AND 2 WHEN ANY PEDAL IS ACTIVATED
- CONTINUITY BETWEEN PINS 3 AND 2 WHEN ANY PEDAL IS ACTIVATED
ALL CHECKS ABOVE OK?
ALL CHECKS ABOVE OK? REPLACE PEDAL ASSEMBLY.
- TURN OFF SENOGRAPHE DMR - DISCONNECT CABLE FROM 800PL1 XJ3 - RECONNECT PEDAL CABLE TO 800PL1 - OHMMETER REF TO 800PL1 F11 (PEDAL SUPPLY)
ACTIVATE COMPRESSION PEDAL.
CONTINUITY AT 800PL1 XJ3 PIN 13?
CONTINUITY AT 800PL1 XJ3 PIN 14?
RELEASE COMPRESSION PEDAL AND ACTIVATE DEĆ COMPRESSION PEDAL.
CONTINUITY AT 800PL1 XJ3 PIN 15?
CONTINUITY AT 800PL1 XJ3 PIN 14? REPLACE 800PL1. CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK? REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.
TROUBLESHOOTING
REPLACE 800PL2.
Senographe DMR+
WITH A DECOMPRESSION PEDAL ACTIVATED, DO
THE FOLLOWING CONDITIONS APPEAR: "Comp Foot Sw = Off" "Decomp Foot Sw = On" "Direction = DecompresĆ sion" "Foot Security = On" ???
GE Medical Systems
E
asm 2252561-100
5–80
D
REV 0
ILLUSTRATION 5–28 TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
REV 0
GE Medical Systems
asm 2252561-100
Senographe DMR+
ILLUSTRATION 5–29 TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
F LOWER COMPRESSION PADDLE HOLDER BY HAND TO ALLOW ACCESS TO 800PL5. VOLTAGE ACROSS 800PL5 C8 (27V_EXT) IS 27 VDC?
5–81
800PL1 F11 AT 27VDC?
SEE BLOCK DIAGRAM NO. 7
800PL5 DS2 IS ON?
CHECK CONTINUITY OF CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2A.
800PL5 DS4 AND DS5 ARE ON? REPLACE 800PL5. SCOPE IN DIFFERENTIAL MODE; PROBE TO 800PL5 U7 PIN 10 AND PIN 11 - ROTATE
COMPRESSION FINE TUNĆ ING BUTTON
800PL1 = GANTRY POWER BOARD
- OBSERVE IF VOLTAGE READING VARIES
800PL2 = GANTRY INTERFACE BOARD
- REPEAT WITH PROBE ON 800PL5 U7 PIN 13 AND PIN 14
800PL5 = COMPRESSION ARM DISTRIBUTION BOARD 800PL9 = ENCODER BOARD
DID VOLTAGE VARY BETWEEN 800PL5 U7 PINS 10 AND 11?
DID VOLTAGE VARY BETWEEN 800PL5 U7 PINS 13 AND 14? DETACH COMPRESSION PADDLE HOLDER FROM THE GANTRY, IN ORDER TO HAVE ACCESS TO 800PL9.
CONTINUITY OF CABLE BETWEEN 800PL5 XJ1 AND 800PL2 XJ4 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ2 AND 800PL2 XJ5.
VOLTAGE BETWEEN 800PL9 XJ1 PINS 1 AND 4 AT 5VDC? REPLACE 800PL2.
CHECK CONTINUITY OF CABLES BETWEEN 800PL9 AND 800PL8, AND BETWEEN 800PL8 AND 800PL5.
- VOLTMETER REF TO 800PL9 XJ1 PIN 4 - VOLTMETER PROBE TO 800PL9 XJ1 PIN 2 - ROTATE
COMPRESSION FINE TUNĆ ING BUTTON - OBSERVE IF VOLTAGE READING VARIES - REPEAT WITH VOLTMEĆ TER PROBE ON 800PL9 XJ1 PIN 3
DID VOLTAGE VARY ON 800PL9 XJ1 PIN 2?
DID VOLTAGE VARY ON 800PL9 XJ1 PIN 3? IS POSITION OF OPTIĆ CAL CODER CORRECT WITH RESPECT TO THE CODER WHEEL?
SEE JOB CARD ... REPLACE 800PL9.
TROUBLESHOOTING
CHECK CONTINUITY OF CABLES BETWEEN 800PL9 AND 800PL8, AND BETWEEN 800PL8 AND 800PL5.
GE Medical Systems
asm 2252561-100
Senographe DMR+
M
REV 0
ILLUSTRATION 5–30 TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)
H
DOES PADDLE LEAVE HOME POSITION? DISCONNECT 800PL1 XJ7 (COMPRESSION MOTOR WINDINGS). MEASURE REĆ SISTANCE BETWEEN PINS 1 AND 2, AND BETWEEN PINS 3 AND 4 OF CABLE CONĆ NECTOR.
Paddle Refer : Open?
VOLTAGE ACROSS 800PL5 C8 IS 27VDC?
5–82
CHECK THAT THE VALUE OF "Position [cm] = " IS
CHANGING. CONTINUITY OF CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2A OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ3 AND 800PL1 XJ2A.
DID WINDINGS SHOW A RESISTANCE OF ____ OHMS?
DISCONNECT COMPRESĆ SION MOTOR AT CONNECĆ TOR XJP1. MEASURE REĆ SISTANCE BETWEEN PINS 1 AND 2, AND BETWEEN PINS 3 AND 4 OF CONNECTOR GOING TO MOTOR.
VOLTAGE ACROSS 800PL5 C8 IS 27VDC?
CHECK 27V POWER SUPPLY ON 800PL1. DID WINDINGS SHOW A RESISTANCE OF ____ OHMS? 800PL5 DS5 IS ON?
DS5 AND DS22 ON?
REPLACE CABLE BEĆ TWEEN 800PL1 XJ7 AND XJP1.
CONTINUITY OF CABLE BETWEEN 800PL5 XJ7 AND 800PL11 XJ1 OK?
WITH F0 OPTICALLY BLOCKED, IS VOLTAGE BETWEEN 800PL5 C52 0V AND 800PL5 U6 PIN 1 4VDC? REPLACE 800PL5.
WITH 800PL5 FO OPTIĆ CALLY BLOCKED, SCOPE IN DIFFERENĆ TIAL MODE, PROBE TO 800PL5 U6 PIN 2 AND PIN 3, VOLTAGE IS 5V?
REPLACE COMPRESĆ SION MOTOR M4.
LOWER COMPRESSION PADDLE HOLDER BY HAND TO ALLOW ACCESS TO 800PL5.
USE F2 TO CONFIGURE POWER = Off.
REPLACE 800PL5.
REPLACE CABLE BEĆ TWEEN 800PL5 XJ7 AND 800PL11 XJ1.
CONTINUITY OF CABLE BETWEEN 800PL5 XJ2 AND 800PL2 XJ5 OK?
CONTINUITY OF CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ3 AND 800PL1 XJ2. CHECK 27V POWER SUPPLY ON 800PL1.
CONNECT SCOPE GND TO 800PL1 0V, THEN CHECK THE FOLLOWING SIGNALS ON 800PL1:
SET "SPeed :" TO MINIĆ MUM POSSIBLE BY PRESSĆ ING F5 REPEATEDLY UNTIL "0.6 mm/s" IS OBTAINED.
REPLACE CABLE BEĆ TWEEN 800PL5 XJ1 AND 800PL2 XJ4.
- 800PL1 CR9 CATHODE OR U13 PIN 1 SHOULD GO TO 5VDC WHEN MoVemenT IS ENABLED VIA F2
CONFIGURE POWER : On VIA F2.
REPLACE 800PL2.
- 800PL1 CR 38 PIN 3 AND CR55 PIN 3 SHOULD SHOW A 1-VOLT PEAK POSITIVE HALF-WAVE RECTIFIED SINE WAVE (APĆ PROX. 4 mS PERIOD)
CONNECT VOLTMETER GND TO 800PL5 C52 0V. DO VOLTAGES ON 800PL5 U7 PIN 1 PIN 7 VARY ?
INPUT VOLTAGE OF 800PL5 Q2 EQUAL TO ITS OUTPUT VOLTAGE (27V)?
REPLACE 800PL5.
SCOPE IN DIFFERENTIAL MODE, PROBE TO 800PL5 U7 PINS 2 AND 3;VOLTAGE VARIES ?
CONTINUITY OF CABLE BETWEEN 800PL5 XJ6 AND 800PL7 XJ1 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ6 AND 800PL7 XJ1.
- 800PL1 CR7 ANODE OR U7 PIN 1 AND 800PL1 CR27 ANODE OR U16 PIN 1 SHOULD SHOW A 5-VOLT PEAK POSITIVE SQUARE WAVE (APPROX. 8 mS PERIOD)
REPLACE 800PL11.
ABOVE SIGNALS OK?
REPLACE 800PL5.
REPLACE 800PL1.
SCOPE IN DIFFERENTIAL MODE, PROBE TO 800PL5 U7 PINS 5 AND 6; VOLTAGE VARIES ?
CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK? REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.
REPLACE 800PL5. CONTINUITY OF CABLE BETWEEN 800PL5 XJ1 AND 800PL2 XJ4 OK? 800PL5 DS6 ON?
REPLACE 800PL2.
REPLACE CABLE BEĆ TWEEN 800PL5 XJ1 AND 800PL2 XJ4. REPLACE 800PL2.
REPLACE 800PL5.
800PL1 = GANTRY POWER BOARD
REPLACE 800PL7.
800PL2 = GANTRY INTERFACE BOARD 800PL5 = COMPRESSION ARM DISTRIBUTION BOARD 800PL7 = SID SENSOR BOARD 800PL11 = ENCODER BOARD
TROUBLESHOOTING
GE Medical Systems
asm 2252561-100
Senographe DMR+
REV 0
ILLUSTRATION 5–31 TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
GO TO MENU @. VERIFY THAT SERVICE TERMINAL SCREEN IS IN AGREEMENT WITH PREĆ VIOUS PAGE. WHILE OBSERVING THE REAR COLLIMATOR, EXĆ ECUTE THE "INIT" TEST BY PRESSING F9 AND THEN F1. DURING THE "INIT" TEST, DID THE REAR COLLIMATOR BEHAVE AS GIVEN ON THE "REAR COLLIMATOR MAINT" MENU NO. @?
800PL1 = GANTRY POWER BOARD
5–83
800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD
DURING THE "INIT" TEST, DID THE MOTOR MAKE A GROANING NOISE?
ENTER "TEST" VIA F2.
SET REAR COLLIMATOR APĆ ERTURE TO MINIMUM OPENĆ ING BY PRESSING F6 REĆ PEATEDLY.
CONFIGURE: "PHASE 1 = Toggle" VIA F2.
RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 CR49 (MEASURED WITH SCOPE)?
REPLACE 800PL1.
DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12? RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 CR52 (MEASURED WITH SCOPE)?
REPLACE 800PL1.
RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 CR54 (MEASURED WITH SCOPE)?
REPLACE 800PL1.
: REAR COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BEĆ CAUSE COMMAND FREĆ QUENCY IS REDUCED.
MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C21), DOES 800PL1 U43 PIN 5 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?
CONFIGURE: "Current Value = Toggle" VIA F1.
CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle". MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C21), DOES 800PL1 U43 PIN 14 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?
CONFIGURE: "Current Value = Toggle".
DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?
ENTER "TEST" VIA F2.
"Reference = "Open"?
END OF TEST. VOLTAGE ACROSS 800PL6 C15 IS 27 VDC?
VOLTAGE ACROSS 800PL6 C13 IS 15 VDC AND DS4 IS ON?
VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0 V" END OF C13 IS 6 VDC?
CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14 OK?
REPLACE 800PL6.
CHECK 27V_EXT DISTRIĆ BUTION ON 800PL1.
LEAVE TEST MODE VIA F9. REPLACE CABLE BEĆ TWEEN 800PL6 XJ1C AND 800PL1 XJ14.
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 17 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 2 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?
REPLACE 800PL6. REPLACE 800PL2.
RECTANGULAR WAVEĆ FORM ON CATHODE OF 800PL1 CR52 (MEAĆ SURED WITH SCOPE)? CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?
REPLACE 800PL1.
VIEW 800PL1 U43 PIN 5 AND U53 PIN 14 SIMULTANEOUSLY ON SCOPE.
REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.
WHILE WATCHING SCOPE, ACTIVATE "CLOSE" VIA F6.
TURN OFF SENOGRAPHE DMR.
: REAR COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BEĆ CAUSE COMMAND FREĆ QUENCY IS REDUCED.
REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.
DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 11.)
90 DEG. PHASE OFFSET BETWEEN SIGNALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12? REPLACE 800PL2.
REPLACE REAR COLLIMAĆ TOR MOTOR M8.
WITH 800PL6 XJ8 DISĆ CONNECTED, 142 OHMS BETWEEN PINS 1 AND 2 AND BEĆ TWEEN PINS 3 AND 4 (MOTOR M8 WINDĆ INGS)?
CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14.
TROUBLESHOOTING
DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).
GE Medical Systems
asm 2252561-100
Senographe DMR+
REV 0
ILLUSTRATION 5–32 TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
TURN SENOGRAPHE DMR OFF, THEN BACK ON AGAIN. PRESS F10 AND GO TO "LATERAL COLĆ LIMATOR MAINT" MENU NO. @.
WHILE OBSERVING THE LATĆ ERAL COLLIMATOR BLADES, EXECUTE THE "INIT" TEST BY PRESSING F1.
DURING THE "INIT" TEST, DID THE LATERAL COLLIMATOR BLADES BEHAVE AS GIVEN ON THE "LATERAL COLLIĆ MATOR MAINT" MENU NO. @?
800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD
5–84
DURING THE "INIT" TEST, DID THE MOTOR MAKE A GROANING NOISE?
CONFIRM : "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Disabled"
ENTER "TEST" VIA F2.
CONFIRM : "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Disabled"
SET LATERAL COLLIMATOR APERTURE TO MINIMUM OPENING BY PRESSING F6 REPEATEDLY.
CONFIGURE: "PHASE 1 = Toggle" VIA F2.
RECTANGULAR WAVEĆ FORM ON ANODE OF 800PL1 CR5 (MEAĆ SURED WITH SCOPE)?
ENTER "TEST" VIA F2.
: LATERAL COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORĆ MAL APPLICATION BECAUSE COMMAND FREQUENCY IS REDUCED.
MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C12), DOES 800PL1 U11 PIN 5 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?
"Reference = "Open"?
END OF TEST. CONFIGURE: "Current Value = Toggle" VIA F1.
VOLTAGE ACROSS 800PL6 C15 IS 27 VDC?
REPLACE 800PL1. DOES SCOPE SHOW THE WAVEFORM GIVĆ EN ON BLOCK DIAĆ GRAM 12?
RECTANGULAR WAVEĆ FORM ON CATHODE OF 800PL1 CR6 (MEASURED WITH SCOPE)?
REPLACE 800PL1.
RECTANGULAR WAVEĆ FORM ON ANODE OF 800PL1 CR8 (MEAĆ SURED WITH SCOPE)?
REPLACE 800PL1.
E RECTANGULAR WAVEĆ FORM ON CATHODE OF 800PL1 CR6 (MEAĆ SURED WITH SCOPE)? CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?
REPLACE 800PL1.
CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle".
MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C12), DOES 800PL1 U11 PIN 14 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?
CONFIGURE: "Current Value = Toggle".
DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?
VIEW 800PL1 U11 PIN 5 AND B11 PIN 14 SIMULTANEOUSLY ON SCOPE.
VOLTAGE ACROSS 800PL6 C13 IS 15 VDC AND DS4 IS ON?
VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0 V" END OF C13 IS 6 VDC?
REPLACE CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9.
REPLACE 800PL2. WITH 800PL6 XJ9 DISĆ CONNECTED, 142 OHMS BETWEEN PINS 1 AND 2 AND BETWEEN PINS 3 AND 4 (MOTOR M9 WINDINGS)? REPLACE LATERAL COLLIĆ MATOR MOTOR M9. CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14.
TROUBLESHOOTING
CHECK 27V_EXT DISTRIĆ BUTION ON 800PL1.
REPLACE CABLE BEĆ TWEEN 800PL6 XJ1C AND 800PL1 XJ14.
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 17 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 2 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?
REPLACE 800PL6. REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.
TURN OFF SENOGRAPHE DMR.
WHILE WATCHING SCOPE, ACĆ TIVATE "CLOSE" VIA F6.
90 DEG. PHASE OFFĆ SET BETWEEN SIGĆ NALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12?
REPLACE 800PL6.
LEAVE TEST MODE VIA F9.
DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 11.)
: LATERAL COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORĆ MAL APPLICATION BECAUSE COMMAND FREQUENCY IS REDUCED.
REPLACE 800PL2.
CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14 OK?
DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).
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REV 0
ILLUSTRATION 5–33 TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS
TURN SENOGRAPHE DMR OFF, THEN BACK ON AGAIN. PRESS F10 AND GO TO "LATĆ ERAL COLLIMATOR MAINT" MENU NO. @. WHILE OBSERVING THE LATERAL COLLIMATOR BLADES, EXECUTE THE "INIT" TEST BY PRESSING F1.
DURING THE "INIT" TEST, DID THE FRONT COLLIMATOR BLADES BEHAVE AS GIVEN ON THE "LATERAL COLLIĆ MATOR MAINT" MENU NO. @?
800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD
5–85
DURING THE "INIT" TEST, DID THE MOTOR MAKE A GROANING NOISE?
CONFIRM : "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Disabled"
ENTER "TEST" VIA F2.
CONFIRM : "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Disabled"
SET FRONT COLLIMATOR APERTURE TO MINIMUM OPENING BY PRESSING F6 REPEATEDLY.
CONFIGURE: "PHASE 1 = Toggle" VIA F2.
RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 CR58 (MEASURED WITH SCOPE)?
ENTER "TEST" VIA F2.
: FRONT COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BEĆ CAUSE COMMAND FREĆ QUENCY IS REDUCED.
MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C52), DOES 800PL1 U55 PIN 5 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?
"Reference = "Open"?
END OF TEST. CONFIGURE: "Current Value = Toggle" VIA F1.
VOLTAGE ACROSS 800PL6 C15 IS 27 VDC?
REPLACE 800PL1. DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?
RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 CR63 (MEASURED WITH SCOPE)?
REPLACE 800PL1.
RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 CR65 (MEASURED WITH SCOPE)?
CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle".
MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C42), DOES 800PL1 U55 PIN 14 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?
CONFIGURE: "Current Value = Toggle".
REPLACE 800PL1.
E CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?
RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 CR63 (MEASURED WITH SCOPE)?
REPLACE 800PL1.
DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?
VOLTAGE ACROSS 800PL6 C13 IS 15 VDC AND DS4 IS ON?
VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0 V" END OF C13 IS 6 VDC?
REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.
CHECK 27V_EXT DISTRIĆ BUTION ON 800PL1.
REPLACE CABLE BEĆ TWEEN 800PL6 XJ1C AND 800PL1 XJ14.
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 17 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 2 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?
REPLACE 800PL6. REPLACE 800PL2.
VIEW 800PL1 U55 PIN 5 AND U55 PIN 14 SIMULTANEOUSLY ON SCOPE.
REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.
WHILE WATCHING SCOPE, ACTIVATE "CLOSE" VIA F6.
TURN OFF SENOGRAPHE DMR. DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 11.)
90 DEG. PHASE OFFĆ SET BETWEEN SIGĆ NALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12? REPLACE 800PL2. WITH 800PL6 XJ9 DISĆ CONNECTED, 28 OHMS BETWEEN PINS 1 AND 2 AND BEĆ TWEEN PINS 3 AND 4 (MOTOR WINDINGS)? REPLACE FRONT COLLIĆ MATOR MOTOR CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14.
TROUBLESHOOTING
REPLACE 800PL6.
LEAVE TEST MODE VIA F9.
: FRONT COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BEĆ CAUSE COMMAND FREĆ QUENCY IS REDUCED.
REPLACE 800PL2.
CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14 OK?
DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).
REV 0
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ILLUSTRATION 5–34 TSG 012 – FILTER TROUBLESHOOTING FLOW CHARTS
SERVICE TERMINAL SCREEN MUST BE IN AGREEMENT WITH THE CONFIGURATION GIVEN ON THE PREVIOUS PAGE.
WHILE OBSERVING THE FILĆ TER HOLDER, EXECUTE THE "INIT" TEST BY PRESSING F9 AND THEN F1.
5–86
DID THE FILTER HOLDĆ ER MAKE A COMĆ PLETE TURN AND THEN GENERATE A "BEEP" TONE
?
CONFIRM: FILTER HOLDER DID NOT ROTATE AT ALL.
DID THE FILTER HOLDĆ ER MAKE A COMĆ PLETE TURN AND THEN RETURN TO THE LAST FILTER USED?
END OF TEST.
ENTER "TEST" VIA F2. VOLTAGE ACROSS 800PL6 C15 IS 27 VDC?
CONFIRM: Current Value = Disabled Phase 1 = Disabled Phase 2 = Disabled Reference = X
CHECK 27V_EXT ON 800PL1. IS 800PL6 LED DS6 ON?
CONFIGURE "PHASE 1" TO "Toggle" VIA F2.
WITH PROBE GROUND ON GROUNDED END OF 800PL1 C188 OR U74 PIN 1, DOES 800PL1 U74 PIN 5 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?
KEEP "PHASE 1 = Toggle" AND CONFIGURE "Current Value" TO "Toggle" VIA F1.
PROBLEMS WITH 27V_EXT ON 800PL1? VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0V" END OF C14 AT 6 VDC? REPLACE 800PL6. RECTANGULAR WAVEĆ FORM ON ANODE OF 800PL1 CR72 WHEN MEASURED WITH SCOPE?
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 15 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?
REPLACE 800PL6.
RECTANGULAR WAVEĆ FORM ON CATHODE OF 800PL1 CR76 WHEN MEASURED WITH SCOPE?
REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.
REPLACE 800PL1. WITH PROBE GROUND ON GROUNDED END OF 800PL1 C188 OR U74 PIN 1, DOES 800PL1 U74 PIN 14 SHOW THE WAVEFORM GIVĆ EN ON BLOCK DIAĆ GRAM 12?
MEASURED WITH SCOPE, DOES 800PL6 U2 PIN 4 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?
REPLACE 800PL1.
DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?
CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle".
CHECK 800PL1 FOR TIGHTNESS OF SUPPLY TERMINALS, DEFECTIVE PRINTED CIRCUIT PATHS, ETC. CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14.
TURN OFF SENOGRAPHE DMR.
DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 12.)
DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).
RECTANGULAR WAVEĆ FORM ON ANODE OF 800PL1 CR81 (MEAĆ SURED WITH SCOPE)?
CONFIGURE: "Current Value = Toggle". REPLACE 800PL1. DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?
VIEW 800PL1 U74 PIN 14 AND U74 PIN 5 SIMULTAĆ NEOUSLY ON SCOPE.
: FILTER MOTOR MOVEMENTS ARE LESS UNIĆ FORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREQUENCY IS REDUCED.
RECTANGULAR WAVEĆ FORM ON CATHODE OF 800PL1 CR76 (MEAĆ SURED WITH SCOPE)?
800PL1 = GANTRY POWER BOARD
REPLACE 800PL1.
800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD
CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?
90 DEG. PHASE SHIFT BETWEEN SIGĆ NALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12?
REPLACE 800PL2. REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.
WITH 800PL6 XJ6 DISĆ CONNECTED, 142 OHMS BETWEEN PINS 1 AND 2 AND BETWEEN PINS 3 AND 4 (MOTOR M6 WINDINGS)? REPLACE FILTER MOTOR M6.
CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1C AND 800PL1 XJ14.
TROUBLESHOOTING
REV 0
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ILLUSTRATION 5–35 TSG 013 – ARM ROTATION TROUBLESHOOTING FLOW CHARTS
GO TO MENU @
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