FAMOUS MERCEDES FULL-SIZE WOOD TOY PLAN SET
LORRY TRUCK
It’s all quick and easy to make with no fancy joints or cuts. Build it using common tools and with easy to find materials and supplies.
Lorry Truck Dimensions: 5-1/2” wide 5-7/8” high 10-3/8” long
READ BEFORE PRINTING!
Please “SAVE” the PDF file before you print pages. To conserve printing ink we recommend that you print only the black and white precision line pattern drawings pages in the plan set.
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Famous Mercedes
Design by Ericson San Diego
LORRY TRUCK
After the toy is assembled and glued apply Cynthia’s Paste Wax Finish. The home-made formula is on our website at toymakingplans.com.
ALTERNATE FINAL FINISH COAT: Apply 3 coats of spray can polyurethane clear coat and sand each coat when dry with 400 grit paper. Apply 2 final finish coats that are not sanded.
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Famous Mercedes LORRY TRUCK
The plans and patterns in this planset can be photo-copied for your personal use when building the toys. ToymakingPlans.com plans and patterns are copyrighted and cannot legally be copied, distributed or shared with anyone for any other purpose. Make as many of each toy as you like! The wood toys in this plan set are royalty-free. You have the right to build any quantity of these toys for any reason. ToymakingPlans.com is dedicated to providing you with the information and ideas you need to develop your skills as a toymaker. We welcome your comments and any suggestions about this collection of toy plans. Email:
[email protected] ©2014 ToymakingPlans.com - All rights reserved - 032614 Note to the Readers: Due to different conditions, tools, and individual skills, ToymakingPlans.com assumes no responsibility for any damages, injuries suffered, or losses incurred as a result of following the information published in this plan set. Before beginning any project review instructions carefully. If any doubts or questions remain consult local experts or authorities. Copyright Information: Plans and patterns in this Plan Set can be photo-copied for personal use when building the toys. ToymakingPlans.com plans and patterns are copyrighted and cannot be distributed or shared for free or for any other reason.
FULL-SIZE WOOD TO PLAN SET Color & Natural Wood Pictorial Views.....................................4-17 Precision Line Patterns Index and Exploded View................18-19 Step-by-Step Assembly How-To’s.........................................20-21 Full-Size Precision Line Plan Views......................................22-23 Full-Size Precision Line Patterns..........................................24-27 Cartoning and Label..............................................................28-29 Printable Gallery Photos........................................................30-32
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Famous Mercedes LORRY TRUCK
The painted Mercedes LorryTruck is built with project panel plywood and MDF for the smoothest finish. Finish is spray can Krylon or Rust-Oleum white primer and color glosses. Krylon brush-on Color Creations also works well. With both types of paint, apply 2 coats of primer sanding each coat with 220 sandpaper when dry. Apply 3 coats of color sanding with 400 sandpaper when dry. Apply final coat of Krylon Triple Thick Clear. All Krylon and Rust-Oleum paints and finishes are non-toxic when dry.
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Famous Mercedes LORRY TRUCK
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I hope you enjoy building the Lorry Truck as much as I enjoyed designing it. Good luck to you. John W. Lewman ToymakingPlans.com
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Actual Size
Side View ToymakingPlans.com © 2014
Actual Size
Top View ToymakingPlans.com © 2014
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Actual Size
Bottom View ToymakingPlans.com © 2014
Actual Size
Front View ToymakingPlans.com © 2014
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Actual Size
Rear View ToymakingPlans.com © 2014
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page 24
page 25 6 3
5
Patterns Index 4
2 8 9 1
7
page 26
page 27 11
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10 24
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1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
1/2” x 2” x 9” 1/2” x 1-1/2” x 4-1/2” 1/4” x 5/16” x 4” 1/2” x 1-13/16” x 2-3/16” 1/4” diameter x 5/8” 1/4” diameter x 3-3/4” 1/2” x 5-1/2” x 5-1/2” 3/8” diameter x 4-15/16” 2-1/4” diameter x 3/4” thick 1/4” diameter x 2” 1/4” x 1-1/4” x 1-1/2” 1/2” x 3/4” x 1-1/4” 1” diameter x 1/8” 1/2” x 1-1/2” x 3-1/2” 1/2” x 1/2” x 5-1/2” 1/2” x 3-13/16” x 4-1/2” 1/8” x 1/2” x 3/4” 1/8” x 3/8” x 3/4” 1/2” x 1/2” x 3-1/2” 1/2” x 1-1/16” x 1-7/8” 1/2” x 1-3/4” x 3-1/2” 1/2” x 2” x 4-1/2” 1/2” diameter x 3/8” 1/4” x 3” x 3-1/2”
make 2 make 1 make 2 make 2 make 4 make 2 make 1 make 3 buy 6 make 14 make 2 make 2 make 1 make 2 make 2 make 1 make 2 make 2 make 1 make 2 make 1 make 1 make 1 make 1
pages 22-23 ToymakingPlans.com © 2014
Famous Mercedes
Patterns Index
LORRY TRUCK
6 15 16
Refer to full size plan views pages 22-23 when assembling the truck.
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20
14 5
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10
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11
13 22
21 23
7
14
12 5
Wheels: order from craftparts.com Part # TWT225 2-1/4” diameter x 3/4” treaded wood wheel with 3/8” axle hole
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17 24 5
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4 2
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LORRY TRUCK
14 23
1
24
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1
Step 1 Assembly
2 22
Step 1: Referring to Plan Views on pages 22-23, glue and clamp two Part 14’s and one Part 21 to Part 24. Let dry then glue and clamp two Part 1’s to 14/14/21/24. The two Part 1’s are flush with the front edge of Part 24 and the inside edges of the two Part 14’s. See photo in Step 2 for reference. Let dry. 11
Step 2: Referring to Plan Views on pages 22-23, glue and clamp Part 7, 2, 22 and 23 to the Step 1 Assembly. Let assembly dry before proceeding.
20 12
20
13
16 4
19
Step 2 Assembly
4
Step 3: Referring to Plan Views on pages 22-23, glue and clamp two Part 20’s and Part 13 to Part 19 to the Step 2 Assembly. Let dry. Glue two Part 11’s to two Part 12’s and let dry. Then glue two Part 11/12 assemblies to the Step 2 Assembly.
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Step 3 Assembly
Step 4: Referring to Plan Views on pages 22-23 glue and clamp two Part 4’s and one Part 16 to the Step 3 Assembly. Let assembly dry before proceeding.
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Step 8 Assembly
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16
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NOTE: Drill two holes for two Part 10’s into two Part 14’s using the two holes in Part 16 as a guide. A wood spacer between Part 16 and the two Part 14’s will prevent splintering when drilling.
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5 15
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14 10 3
Step 4 Assembly
Step 5 Assembly
Step 5: Refer to the NOTE in the photo above and drill two holes in two Part 14’s. Referring to Plan Views on pages 22-23 glue in place twelve Part 10’s and two Part 15’s. Glue two Part 6’s in place. Let assembly dry before proceeding. 9
5
Step 6: Referring to Plan Views on pages 22-23 glue in place four Part 5’s, two Part 3’s, two Part 10’s and two Part 17’s to the Step 5 Assembly. Let assembly dry before proceeding.
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9 18
Step 6 Assembly Step 7: Referring to Plan Views on pages 22-23 glue in place two Part 18’s. Insert three Part 8 axles through Step 6 Assembly and glue in place six Part 9’s on the three Part 8 axles in a position that allows the wheels and axles to rotate freely in the Step 6 Assembly. ToymakingPlans.com © 2014
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Famous Mercedes LORRY TRUCK
0 printer scale
1 2 ACTUAL SIZE
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IMPORTANT NOTE To print out enough paper patterns for the entire plan set from your computer printer only print pages 22 through 27. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.
LORRY TRUCK SIDE PLAN VIEW 10
ATTENTION:
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THIS FULL SIZE PRECISION PLAN VIEW IS FOR ASSEMBLY REFERENCE. INDIVIDUAL PATTERNS ON PAGES 24-27.
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10 15
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14 11
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7 18
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17 1
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0 printer scale
ATTENTION:
1 2 ACTUAL SIZE
Famous Mercedes LORRY TRUCK
3 IMPORTANT NOTE
THIS FULL-SIZE PRECISION PLAN VIEW IS FOR ASSEMBLY REFERENCE. INDIVIDUAL PATTERNS ON PAGES 24-27.
To print out enough paper patterns for the entire plan set from your computer printer only print pages 22 through 27. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.
LORRY TRUCK TOP PLAN VIEW 7 10
5 15
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9 18
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1 12 17
18 6
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15 5 10
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Famous Mercedes LORRY TRUCK
0 printer scale
IMPORTANT NOTE
1 2 ACTUAL SIZE
To print out enough paper patterns for the entire plan set from your computer printer only print pages 22 through 27. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.
MAKE 2 OF THIS PART
6. 1/4” diameter x 3-3/4” make 2
6
5. 1/4” diameter x 5/8” make 4
MAKE 2 OF THIS PART 3. 1/4” x 5/16” x 4” make 2
3
5
MAKE 4 OF THIS PART
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1/4” dia. hole x 1/2” deep 1/4” dia. hole thru
2 4
2. 1/2” x 1-1/2” x 4-1/2” make 1
. 1/2” x 1-13/16” 4 x 2-3/16” make 2
MAKE 2 OF THIS PART 68 degree angle
45 degree angle
1
7/16” dia. hole thru 3 places
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1. 1/2” x 2” x 9” make 2 MAKE 2 OF THIS PART
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0 printer scale
MAKE 3 OF THIS PART
8. 3/8” diameter x 4-15/16” make 3
9. 2-1/4” diameter x 3/4” thick buy 6
1 2 ACTUAL SIZE
Famous Mercedes LORRY TRUCK
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Wheels: order from www.craftparts.com Part # TWT225 2-1/4” diameter x 3/4” treaded wood wheel with 3/8” axle hole 7
3/8” dia. hole thru
7. 1/2” x 5-1/2” x 5-1/2” make 1
8 9
BUY 6 OF THIS PART
IMPORTANT: First clamp two pre-drilled Part 15’s to Part 7 for perfect hole alignment when drilling the Part 10 post holes in Part 7.
1/4” dia. hole thru 12 places
IMPORTANT NOTE To print out enough paper patterns for the entire plan set from your computer printer only print pages 22 through 27. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.
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Famous Mercedes LORRY TRUCK
0 printer scale
1 2 ACTUAL SIZE
3 12. 1/2” x 3/4” x 1-1/4” make 2
IMPORTANT NOTE To print out enough paper patterns for the entire plan set from your computer printer only print pages 22 through 27. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.
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11. 1/4” x 1-1/4” x 1-1/2” make 2
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MAKE 2 OF THIS PART
MAKE 14 OF THIS PART
10. 1/4” diameter x 2” make 14
MAKE 2 OF THIS PART 24
24. 1/4” x 3” x 3-1/2” make 1
10 14
14. 1/2” x 1-1/2” x 3-1/2” make 2
1/4” dia. hole thru 6 places in each Part 15
IMPORTANT: Drill holes in two Part 14’s for two Part 10 posts in Step 5 on page 21.
1/16” to 1/8” wide x 1/8” deep groove is optional
15. 1/2” x 1/2” x 5-1/2” make 2 15
MAKE 2 OF THIS PART
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13. 1” diameter x 1/8” make 1
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1/4” dia. hole thru MAKE 2 OF THIS PART
IMPORTANT: Clamp two Part 15’s together for perfect hole alignment when drilling the post holes. Then use the Part 15’s as drill guides for Part 7.
0 printer scale
1 2 ACTUAL SIZE
IMPORTANT NOTE
Famous Mercedes LORRY TRUCK
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To print out enough paper patterns for the entire plan set from your computer printer only print pages 22 through 27. The pages are all line drawings in black to conserve printer ink. Check your printer printed size accuracy by measuring printer scale on each pattern with a ruler. If printed size of pattern is not 100% adjust printer settings.
17. 1/8” x 1/2” x 3/4” make 2
MAKE 2 OF THIS PART
MAKE 2 OF THIS PART 18
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19. 1/2” x 1/2” x 3-1/2” make 1
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8. 1/8” x 1 3/8” x 3/4” make 2 20 23
1/4” dia. hole thru 2 places
23. 1/2” diameter x 3/8” make 1
IMPORTANT: Glue and clamp Part 16 to to Step 3 Assembly for perfect hole alignment when drilling the post holes into two Part 14’s. See Step 5 on page 21. The two Part 10’s are then glued in place in Step 6.
20. 1/2” x 1-1/16” x 1-7/8” make 2
MAKE 2 OF THIS PART
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21. 1/2” x 1-3/4” x 3-1/2” make 1
16
16. 1/2” x 3-13/16” x 4-1/2” make 1 45 degree angle
1/2” dia. hole thru 22
22. 1/2” x 2” x 4-1/2” make 1
45 degree angle
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Offer your Famous MERCEDES LORRY TRUCK in a labeled gift box at the next party or Crafts Show. Add a pro-touch to your work with a labeled and signatured gift box. The Mercedes Lorry Truck fits beautifully in this off-the-shelf corrugate carton that you can order online in quantities as low as 25 cartons. The cartons are delivered to your door in 3 to 5 days. Ask for item number S-16715. The carton size is 11” x 6” x 6”. Shipping is extra. Order at www.uline.com.
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Famous Mercedes LORRY TRUCK
Famous Mercedes LORRY TRUCK
Handcrafted Wood Toy Built By
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