Parts Catalog: Model 8HBW23 Pallet Truck
January 8, 2025 | Author: Anonymous | Category: N/A
Short Description
Download Parts Catalog: Model 8HBW23 Pallet Truck...
Description
Parts Catalog Model 8HBW23 Pallet Truck
Model 8HBW23 00715-00150-15
Serial Number 00125 & up 04 Nov 2015
© Copyright 2015 by Toyota Industrial Equipment All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher. Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual. 00715-00150-15, 04 Nov 2015
Model 8HBW23
Table of Contents
Table of Contents SECTION 1 General Information Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SECTION 2 Finish & Accessories Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Bumper and Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
SECTION 3 Steering & Controls Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Handle Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
SECTION 4 Drive & Brake Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 4-4 4-6 4-8
SECTION 5 Electrical Comp. & System Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Contactor and Fuse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Traction Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Start Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
SECTION 6 Hydraulic Components Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
SECTION 7 Mast Lift Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Dual Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
00715-00150-15, 04 Nov 2015
i
Model 8HBW23
Table of Contents
Table of Contents SECTION 8 Options & Kits Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Caster Installaion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 Shrink Wrap Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Bumper Skirt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index
00715-00150-15, 04 Nov 2015
ii
TOYOTA
00715-00150-15, 04 Nov 2015
SECTION 1 General Information Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
00715-00150-15, 04 Nov 2015
1-1
Model 8HBW23
General Information Hardware
List 1-H: Hardware (Sheet 1 of 3) SERVICE TYPE
PART NUMBER
DESCRIPTION
SERVICE GROUP
ITEM NO. QTY
H
00590-43313-71
Assembly, Washer
802
10
2
H
00590-41863-71
Bolt
503
7
2
H
00590-42657-71
Bolt, Hex Socket Head
701
3
2
H
00590-00019-71
Fitting, Grease
702
8
1
H
00590-00812-71
Nut
506
4
8
H
00590-03435-71
Nut
701
2
2
H
00590-03923-71
Nut
506
20
5
H
00590-43315-71
Nut
802
12
1
H
00590-54074-71
Nut
505
19
1
H
00590-54075-71
Nut
505
20
3
H
00590-52095-71
Nut, Flanged
503
18
1
H
00590-53135-71
Nut, Hex, Flange
203
8
8
H
00590-03584-71
Nut, Hex, Lock
804
2
2
H
00590-52898-71
Nut, Hex, Lock, M10
401
8
1
H
00590-54076-71
Nut, Lock
505
21
1
H
00590-43228-71
Nut, Locking
802
11
1
H
00590-43422-71
Nut, Lug
404
4
5
H
00590-03870-71
Screw
801
2
H
00590-40014-71
Screw
506
19
2
H
00590-42466-71
Screw
306
1
2
H
00590-43283-71
Screw
301
4
2
H
00590-43285-71
Screw
301
2
1
H
00590-43310-71
Screw
301
3
2
H
00590-43319-71
Screw
802
16
1
H
00590-43320-71
Screw
802
17
1
H
00590-43449-71
Screw
506
16
11
H
00590-46792-71
Screw
401
3
10
H
00590-47506-71
Screw
303
12
1
H
00590-47603-71
Screw
601
3
1
H
00590-47614-71
Screw
506
17
3
H
00590-48198-71
Screw
303
10
2
H
00590-48199-71
Screw
303
11
2
H
00590-51525-71
Screw
501
5
2
H
00590-52083-71
Screw
701
5
2
H
00590-52402-71
Screw
302
1
2
H
00590-52907-71
Screw
305
26
1
H
00590-53227-71
Screw
503
8
4
H
00590-53228-71
Screw
501
6
2
Service Type H = Hardware
1-2
00715-00150-15, 04 Nov 2015
General Information Hardware
Model 8HBW23
List 1-H: Hardware (Sheet 2 of 3) SERVICE TYPE
PART NUMBER
DESCRIPTION
SERVICE GROUP
ITEM NO. QTY
H
00590-53229-71
Screw
504
3
4
H
00590-53758-71
Screw
303
1
4
H
00590-54093-71
Screw
505
17
2
H
00590-54719-71
Screw
403
6
3
H
00590-54735-71
Screw
806
2
5
H
00590-55951-71
Screw
305
1
1
H
00590-55962-71
Screw
305
15
5
H
00590-55963-71
Screw
305
16
2
H
00590-55970-71
Screw
305
23
1
H
00590-55971-71
Screw
305
24
1
H
00590-55972-71
Screw
305
25
1
H
00590-53230-71
Screw, Button Head
302
12
3
H
00590-52085-71
Screw, Flange Head
203
6
8
H
00590-52861-71
Screw, Flange Head
203
7
4
H
00590-51527-71
Screw, Flange Head, Hex
401
6
1
H
00590-52079-71
Screw, Flange Head, Hex
503
20
4
H
00590-53127-71
Screw, Flange Head, Hex
401
5
1
H
00590-53130-71
Screw, Flange Head, Hex
503
19
1
H
00590-53132-71
Screw, Flange Head, Hex
503
21
2
H
00590-54726-71
Screw, Flange Head, Hex
503
22
1
H
00590-05185-71
Screw, Flange Head, Thread Forming
506
18
2
H
00590-54100-71
Screw, Hex Head
505
13
1
H
00590-54103-71
Screw, Hex Head
402
19
6
H
00590-44719-71
Screw, M6 X 20
804
1
2
H
00590-03913-71
Screw, Set
302
6
1
H
00590-54077-71
Screw, Socket Head
505
16
1
H
00590-54079-71
Screw, Socket Head
505
15
2
H
00590-54101-71
Screw, Socket Head
505
14
6
H
00590-54109-71
Screw, Socket Head
402
22
10
H
00590-54111-71
Screw, Socket Head
402
20
3
H
00590-54127-71
Screw, Socket Head
402
21
2
H
00590-00359-71
Spacer
703
1
4
H
00590-00112-71
Washer
506
3
8
H
00590-03595-71
Washer
501
2
2
H
00590-42468-71
Washer
306
2
2
H
00590-43288-71
Washer
302
5
2
H
00590-53093-71
Washer
503
24
2
H
00590-54078-71
Washer
505
23
1
Service Type H = Hardware
00715-00150-15, 04 Nov 2015
1-3
Model 8HBW23
General Information Hardware
List 1-H: Hardware (Sheet 3 of 3) SERVICE TYPE
PART NUMBER
DESCRIPTION
SERVICE GROUP
ITEM NO. QTY
H
00590-54081-71
Washer
505
26
1
H
00590-54086-71
Washer
505
22
6
H
00590-53048-71
Washer, Bottom
804
4
2
H
00590-00015-71
Washer, Flat
703
2
8
H
00590-02940-71
Washer, Flat
503
30
2
H
00590-02979-71
Washer, Flat
504
8
4
H
00590-43316-71
Washer, Flat
802
13
2
H
00590-54725-71
Washer, Flat, Brass
503
4
1
H
00590-02840-71
Washer, Lock
503
32
2
H
00590-43334-71
Washer, Lock
402
26
10
H
00590-54071-71
Washer, Lock
505
24
3
H
00590-54080-71
Washer, Lock
505
25
2
H
00590-53093-71
Washer, Serrated Conical
501
14
3
H
00590-04912-71
Washer, Thrust
802
7
2
Service Type H = Hardware
1-4
00715-00150-15, 04 Nov 2015
General Information Critical
Model 8HBW23
List 1-C: Critical SERVICE TYPE
PART NUMBER
DESCRIPTION
SERVICE GROUP
ITEM NO. QTY
C
00590-53197-71
Battery Pack Assembly, With AGM Battery
506
C
00590-53195-71
Battery Pack Assembly, With No Battery
506
C
00590-53196-71
Battery Pack Assembly, With Wet Cell Battery
506
C
Ref.
Bumper
806
1
C
00590-53160-71
Charger, Battery
506
25
1
C
Ref.
Contactor Assembly (See 504)
502
23
1
C
00590-54681-71
Contactor Assembly, Lift
503
27
1
C
00590-53845-71
Contactor Assembly, Main
503
26
1
C
Ref.
Contactor Panel, Cold Storage (See 503)
501
17
1
C
Ref.
Contactor Panel, Standard (See 502)
501
11
1
C
00590-53086-71
Contactor, Main
504
6
1
C
00590-53087-71
Contactor, Pump
504
7
1
C
Ref.
Control Head Assembly
201
1
C
00590-54680-71
Controller, Motor
503
23
1
C
00590-53051-71
Cylinder Assembly
603
C
Ref.
Decal, Spec. Plate (EE)
202
21
1
C
Ref.
Drive Unit and Motor Assembly
201
2
C
Ref.
Drive Unit and Motor Assembly (See 402 and 505)
401
9
C
Ref.
Electrical System
201
3
C
Ref.
Fork Final Assembly
201
6
C
Ref.
Handle Assembly (See 302)
301
5
1
C
Ref.
Handle Assembly, Tiller
302
4
1
C
00590-55947-71
Head Assembly, Control
305
C
00590-55947-71
Head Assembly, Control (See 305)
304
1
1
C
Ref.
Housing (Not Available)
402
1
1
C
Ref.
Lift Pump Assembly
201
4
C
00590-43392-71
Motor, Lift Pump
602
3
1
C
00590-53202-71
Pump and Motor Assembly
602
C
Ref.
Specification Tag
202
11
1
C
Ref.
Stator (Not Available)
505
5
1
C
00590-54090-71
Traction Motor and Gearbox Assembly
505
C
Ref.
Tray Assembly (See 804)
803
2
1
1
1
Service Type C = Critical Part
00715-00150-15, 04 Nov 2015
1-5
Model 8HBW23
General Information Recommended
List 1-R: Recommended (Sheet 1 of 2) SERVICE TYPE
PART NUMBER
DESCRIPTION
SERVICE GROUP
ITEM NO. QTY
R
00590-53069-71
Battery, AGM
506
28
4
R
00590-40409-71
Battery, Wet Cell
506
9
4
R
00590-40817-71
Bearing
703
5
4
R
00590-42428-71
Bearing
306
4
2
R
00590-43300-71
Bearing
302
8
2
R
00590-43317-71
Bearing
802
14
2
R
00590-43364-71
Bearing, Ball
505
6
1
R
00590-43429-71
Bearing, Ball
402
14
2
R
00590-54097-71
Bearing, Ball
505
7
1
R
00590-54113-71
Bearing, Ball
402
15
1
R
00590-54115-71
Bearing, Ball
402
13
1
R
00590-04792-71
Bearing, Cone
802
5
1
R
00590-04793-71
Bearing, Cup
802
5
1
R
00590-43299-71
Bearing, Sealed
703
5
4
R
00590-47848-71
Bearing, Thrust
802
8
1
R
00590-43276-71
Bushing
701
18
4
R
00590-43276-71
Bushing (Included in Pullrod Assembly)
701
1
4
R
00590-55957-71
Card Assembly, Display
305
10
1
R
00590-55955-71
Card Assembly, VM
305
8
1
R
00590-40800-71
Connector, Battery, Gray
503
10
1
R
00590-40416-71
Connector, Battery, Red
506
10
1
R
00590-54729-71
Fuse (125 Amp)
504
1
1
R
00590-45998-71
Fuse (350 Amp)
503
28
1
R
00590-54727-71
Fuse (400 Amp)
503
29
1
R
00590-54717-71
Fuse, Potted
502
33
1
R
00590-54716-71
Fuse, Potted (125 Amp), EE
504
4
1
R
00590-55959-71
Gasket, Display
305
12
1
R
00590-55956-71
Gasket, E Steer Handle
305
9
1
R
00590-53039-71
Horn
503
14
1
R
00590-46827-71
Kit, Relief Valve
602
2
1
R
00590-53203-71
Kit, Solenoid Valve
602
4
1
R
00590-43500-71
Kit, Start Switch
602
9
1
R
00590-46362-71
O-Ring
802
20
1
R
00590-48916-71
Resistor
503
9
1
R
00590-49193-71
Resistor Assembly
503
12
1
R
00590-54731-71
Rotor, Brake
403
3
1
R
00590-43431-71
Seal, Ring
402
17
2
R
00590-05063-71
Seal, Rod
603
4
1
Service Type R = Recommended Spare
1-6
00715-00150-15, 04 Nov 2015
General Information Recommended
Model 8HBW23
List 1-R: Recommended (Sheet 2 of 2) SERVICE TYPE
PART NUMBER
DESCRIPTION
SERVICE GROUP
ITEM NO. QTY
R
00590-43375-71
Seal, Shaft
505
9
1
R
00590-43428-71
Seal, Shaft
402
16
1
R
00590-54098-71
Seal, Shaft
505
8
1
R
00590-54088-71
Sensor, Proximity
302
1
1
R
00590-54112-71
Sensor, Speed
505
36
1
R
00590-42422-71
Spring
306
6
1
R
00590-43290-71
Spring, Torsion
302
7
1
R
00590-55965-71
Switch, Horn
305
18
1
R
00590-55974-71
Switch, Horn
305
27
1
R
00590-48165-71
Switch, Key, Main On/Off
507
3
1
R
00590-40983-71
Switch, Rocker, On/Off
507
2
1
R
00590-55994-71
Tire, Drive (Black Poly)
404
2
1
R
00590-43420-71
Tire, Drive (Lugged Rubber)
404
2
1
R
00590-43418-71
Tire, Drive (Non-Marking Rubber)
404
2
1
R
00590-43426-71
Tire, Drive (Smooth Black Rubber)
404
2
1
R
00590-43419-71
Tire, Drive (Traction Rubber)
404
2
1
R
00590-43292-71
Washer, Plastic
302
11
1
R
00590-43318-71
Wheel
802
15
1
R
00590-03768-71
Wiper, Cylinder Rod
603
2
1
Service Type R = Recommended Spare
00715-00150-15, 04 Nov 2015
1-7
TOYOTA
1-8
00715-00150-15, 04 Nov 2015
SECTION 2 Finish & Accessories Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Bumper and Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
00715-00150-15, 04 Nov 2015
2-1
Model 8HBW23
Finish & Accessories Major Assemblies
Major Assemblies Figure 2-1: Major Assemblies
2-2
00715-00150-15, 04 Nov 2015
Finish & Accessories Major Assemblies
Model 8HBW23
List 2-1: Major Assemblies FIGURE 2-1 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Major Assemblies 1
Ref.
Control Head Assembly
C
2
Ref.
Drive Unit and Motor Assembly
C
3
Ref.
Electrical System
C
4
Ref.
Lift Pump Assembly
C
6
Ref.
Fork Final Assembly
C
Service Type C = Critical Part
00715-00150-15, 04 Nov 2015
2-3
Model 8HBW23
Finish & Accessories Finish Instructions
Finish Instructions Figure 2-2.a: Finish Instructions
2-4
00715-00150-15, 04 Nov 2015
Finish & Accessories Finish Instructions
Model 8HBW23
Finish Instructions Figure 2-2.b: Finish Instructions
00715-00150-15, 04 Nov 2015
2-5
Model 8HBW23
Finish & Accessories Finish Instructions
Finish Instructions Figure 2-2.c: Finish Instructions
2-6
00715-00150-15, 04 Nov 2015
Finish & Accessories Finish Instructions
Model 8HBW23
Finish Instructions Figure 2-2.d: Finish Instructions
00715-00150-15, 04 Nov 2015
2-7
Model 8HBW23
Finish & Accessories Finish Instructions
List 2-2: Finish Instructions FIGURE 2-2 ITEM NO.
QTY
1
1
00590-52546-71
Decal, Toyota
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Finish Instructions 1
00590-52544-71
Decal, Toyota, Black
3
1
00590-53187-71
Decal, Owner Operator
6
1
00590-52542-71
Decal, No Riding
7
1
00590-52545-71
Decal, Owner/Operator
8
1
00590-47497-71
Decal, Emergency Disconnect
9
1
00590-43331-71
Decal, Steam Clean
10
1
00590-53089-71
Decal, Warning
11
1
Ref.
Specification Tag
12
1
00590-45412-71
Decal, Battery Connection
13
1
00590-40452-71
Decal, Warning
14
1
00590-51098-71
Decal, Click to Creep
15
2
00590-48392-71
Decal, AC Powered
16
2
00590-53104-71
Decal, Reflector, Bumper
17
2
00590-53097-71
Decal, Reflector, Fork Tip
18
6
00590-53098-71
Decal, Reflector, Tiller
19
2
00590-44371-71
Decal, EE
20
4
00590-05115-71
Tack, Metal
21
1
Ref.
Decal, Spec. Plate (EE)
22
1
00590-47465-71
Decal, E
23
2
00590-53105-71
Decal, Reflector, Bumper
C
A
C
A = Quantity 3 W/Loadbackrest Service Type C = Critical Part
2-8
00715-00150-15, 04 Nov 2015
Finish & Accessories Bumper and Caster Installation
Model 8HBW23
Bumper and Caster Installation Figure 2-3: Bumper and Caster Installation
00715-00150-15, 04 Nov 2015
2-9
Model 8HBW23
Finish & Accessories Bumper and Caster Installation
List 2-3: Bumper and Caster Installation FIGURE 2-3 ITEM NO.
QTY
2
2
00590-43423-71
Shoe, Skid
2
00590-54107-71
Shoe, Skid Iron (Painted)
2
00590-54106-71
Shoe, Skid Iron (Galvanized)
3
2
00590-54042-71
Bracket, Skid (Painted)
4
2
00590-54105-71
Bracket, Skid (Galvanized)
5
2
00590-43303-71
Caster Assembly (See 802)
6
8
00590-52085-71
Screw, Flange Head
H
7
4
00590-52861-71
Screw, Flange Head
H
8
8
00590-53135-71
Nut, Hex, Flange
H
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Bumper and Caster Installation
Service Type H = Hardware
2-10
00715-00150-15, 04 Nov 2015
Finish & Accessories Bumper Assembly
Model 8HBW23
Bumper Assembly Figure 2-4: Bumper Assembly
00715-00150-15, 04 Nov 2015
2-11
Model 8HBW23
Finish & Accessories Bumper Assembly
List 2-4: Bumper Assembly FIGURE 2-4 ITEM NO.
QTY
2
8
00590-52083-71
Screw
3
1
00590-54721-71
Bumper Weldment, Gray
1
00590-54720-71
Bumper Weldment, Galvanized
1
00590-54723-71
Bumper Weldment, Gray, With Skirt (See 806)
1
00590-54722-71
Bumper Weldment, Galvanized, With Skirt (See 806)
4
2
00590-53083-71
Spring, Flat
5
2
00590-53130-71
Screw, Flange Head, Hex
PART NUMBER
SERVICE USED TYPE ON
DESCRIPTION Bumper Assembly
H
H
Service Type H = Hardware
2-12
00715-00150-15, 04 Nov 2015
Finish & Accessories Covers
Model 8HBW23
Covers Figure 2-5: Covers
00715-00150-15, 04 Nov 2015
2-13
Model 8HBW23
Finish & Accessories Covers
List 2-5: Covers FIGURE 2-5 ITEM NO.
QTY
1
1
00590-53164-71
Cover, Grille
2
1
00590-53165-71
Cover, Lower, Orange
1
00590-53166-71
Cover, Lower, Black
1
00590-55980-71
Cover, Upper, Orange
1
00590-55981-71
Cover, Upper, Black
1
00590-53170-71
Cover, Console, Key Switch
1
00590-53171-71
Cover, Console, Rocker Switch
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Covers
3 4
2-14
00715-00150-15, 04 Nov 2015
SECTION 3 Steering & Controls Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Handle Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
00715-00150-15, 04 Nov 2015
3-1
Model 8HBW23
Steering & Controls Handle Installation
Handle Installation Figure 3-1: Handle Installation
3-2
00715-00150-15, 04 Nov 2015
Steering & Controls Handle Installation
Model 8HBW23
List 3-1: Handle Installation FIGURE 3-1 ITEM NO.
QTY
2
1
00590-43285-71
Screw
H
3
2
00590-43310-71
Screw
H
4
2
00590-43283-71
Screw
H
5
1
Ref.
Handle Assembly (See 302)
C
6
1
00590-54668-71
Bumper, Stop
7
1
00590-53080-71
Grommet
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Handle Installation
Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
3-3
Model 8HBW23
Steering & Controls Handle Assembly
Handle Assembly Figure 3-2.a: Handle Assembly
3-4
00715-00150-15, 04 Nov 2015
Steering & Controls Handle Assembly
Model 8HBW23
Handle Assembly Figure 3-2.b: Handle Assembly
00715-00150-15, 04 Nov 2015
3-5
Model 8HBW23
Steering & Controls Handle Assembly
List 3-2: Handle Assembly FIGURE 3-2 ITEM NO.
QTY
1
1
00590-53062-71
Sensor Assembly, Proximity
1
00590-54088-71
Sensor, Proximity
1
00590-53878-71
Bracket
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Handle Assembly R
2
00590-52402-71
Screw
2
1
00590-53070-71
Cap, Stem, Machined
H
3
1
00590-53078-71
Pin,Pivot, Handle
4
1
Ref.
Handle Assembly, Tiller
C
5
2
00590-43288-71
Washer
H
6
1
00590-03913-71
Screw, Set
H
7
1
00590-43290-71
Spring, Torsion
R
8
2
00590-43300-71
Bearing
R
9
1
00590-43280-71
Sleeve, Spring
10
1
00590-43481-71
Clamp, Wire
11
1
00590-43292-71
Washer, Plastic
R
12
3
00590-53230-71
Screw, Button Head
H
13
1
00590-00811-71
Strap
Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
3-6
00715-00150-15, 04 Nov 2015
Steering & Controls Handle Tiller Assembly
Model 8HBW23
Handle Tiller Assembly Figure 3-3: Handle Tiller Assembly
00715-00150-15, 04 Nov 2015
3-7
Model 8HBW23
Steering & Controls Handle Tiller Assembly
List 3-3: Handle Tiller Assembly FIGURE 3-3 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Handle Tiller Assembly 00590-55934-71
Handle Assembly With Keypad
00590-55935-71
Handle Assembly Without Keypad
1
4
00590-53758-71
Screw
2
1
00590-55946-71
Handle Head Assembly
3
1
00590-55941-71
Harness Assembly
4
1
00590-53154-71
Tiller
5
1
00590-42457-71
Cover
6
1
00590-55942-71
Plate, Backing, Upper
7
1
00590-55943-71
Plate, Lower
8
1
00590-43346-71
Relief, Strain
9
1
00590-55944-71
Pad, Key
H
1
00590-55945-71
Pad
10
2
00590-48198-71
Screw
H
11
2
00590-48199-71
Screw
H
12
1
00590-47506-71
Screw
H
Service Type H = Hardware
3-8
00715-00150-15, 04 Nov 2015
Steering & Controls Handle Head Assembly
Model 8HBW23
Handle Head Assembly Figure 3-4: Handle Head Assembly
00715-00150-15, 04 Nov 2015
3-9
Model 8HBW23
Steering & Controls Handle Head Assembly
List 3-4: Handle Head Assembly FIGURE 3-4 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Handle Head Assembly 00590-55946-71
Handle Head Assembly
1
1
00590-55947-71
Head Assembly, Control (See 305)
2
2
00590-42452-71
Plate, Blank
3
1
00590-42453-71
Plate, Symbol, Fork Lower
4
1
00590-42454-71
Plate, Symbol, Fork Lift
5
1
00590-55948-71
Handle Housing
6
1
00590-55949-71
Gasket Handle (Not Shown)
7
1
00590-55948-71
Handle Housing (Under Item 1)
C
Service Type C = Critical Part
3-10
00715-00150-15, 04 Nov 2015
Steering & Controls Control Head
Model 8HBW23
Control Head Figure 3-5: Control Head
00715-00150-15, 04 Nov 2015
3-11
Model 8HBW23
Steering & Controls Control Head
List 3-5: Control Head FIGURE 3-5 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Control Head 1
00590-55947-71
Head Assembly, Control
C
1
1
00590-55951-71
Screw
H
3
1
00590-43360-71
Wheel Assembly, Thumb (See 306)
4
1
00590-55952-71
Button, Lift/Lower Assembly
6
1
00590-55953-71
Button, Horn Right
7
1
00590-55954-71
Button, Horn Left
8
1
00590-55955-71
Card Assembly, VM
R
9
1
00590-55956-71
Gasket, E Steer Handle
R
10
1
00590-55957-71
Card Assembly, Display
R
11
1
00590-55958-71
Housing, Handle Upper
12
1
00590-55959-71
Gasket, Display
13
1
00590-55960-71
Card Assembly, Flex Circuit
14
1
00590-55961-71
Housing, Inner Assembly
15
5
00590-55962-71
Screw
H
16
2
00590-55963-71
Screw
H
17
1
00590-55964-71
Window, Display
18
1
00590-55965-71
Switch, Horn
19
1
00590-55966-71
Cover, Display
20
1
00590-55967-71
Steering Arm Head
21
1
00590-55968-71
Clamp, Cable
22
2
00590-55969-71
Retainer
23
1
00590-55970-71
Screw
H
24
1
00590-55971-71
Screw
H
25
1
00590-55972-71
Screw
H
26
1
00590-52907-71
Screw
H
27
1
00590-55974-71
Switch, Horn
R
R
R
Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
3-12
00715-00150-15, 04 Nov 2015
Steering & Controls Thumb Wheel Assembly
Model 8HBW23
Thumb Wheel Assembly Figure 3-6: Thumb Wheel Assembly
00715-00150-15, 04 Nov 2015
3-13
Model 8HBW23
Steering & Controls Thumb Wheel Assembly
List 3-6: Thumb Wheel Assembly FIGURE 3-6 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Thumb Wheel Assembly 00590-43360-71
Wheel Assembly, Thumb
1
2
00590-42466-71
Screw
H
2
2
00590-42468-71
Washer
H
3
1
00590-43327-71
Rocker, Left
4
2
00590-42428-71
Bearing
5
2
00590-42426-71
Support
6
1
00590-42422-71
Spring
7
1
00590-42427-71
Arm
8
1
00590-42417-71
Stop Lug
9
1
00590-43333-71
Rocker, Right
10
1
00590-42425-71
Axle
R R
Service Type R = Recommended Spare Service Type H = Hardware
3-14
00715-00150-15, 04 Nov 2015
SECTION 4 Drive & Brake Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 4-4 4-6 4-8
00715-00150-15, 04 Nov 2015
4-1
Model 8HBW23
Drive & Brake Transmission Installation
Transmission Installation Figure 4-1: Transmission Installation
4-2
00715-00150-15, 04 Nov 2015
Drive & Brake Transmission Installation
Model 8HBW23
List 4-1: Transmission Installation FIGURE 4-1 ITEM NO.
QTY
1
1
00590-53101-71
Cap, Brake
3
10
00590-46792-71
Screw
4
1
00590-43988-71
Strap, Static
5
1
00590-53127-71
Screw, Flange Head, Hex
H
6
1
00590-51527-71
Screw, Flange Head, Hex
H
7
1
00590-52095-71
Nut, Flanged
H
8
1
00590-52898-71
Nut, Hex, Lock, M10
H
9
1
Ref.
Drive Unit and Motor Assembly (See 402 and 505)
C
10
1
00590-53092-71
Bracket, Static Strap
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Transmission Installation H
Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
4-3
Model 8HBW23
Drive & Brake Gearbox Assembly
Gearbox Assembly Figure 4-2: Gearbox Assembly
4-4
00715-00150-15, 04 Nov 2015
Drive & Brake Gearbox Assembly
Model 8HBW23
List 4-2: Gearbox Assembly FIGURE 4-2 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Gearbox Assembly 00590-54090-71
Traction Motor and Gearbox Assembly
C C
1
1
Ref.
Housing (Not Available)
2
1
00590-54121-71
Cover
3
1
00590-43396-71
Shaft, Flange
4
1
00590-54120-71
Pinion
5
1
00590-54119-71
Shaft, Pinion
6
1
00590-54118-71
Gear
7
1
00590-54128-71
Gear
8
5
00590-43365-71
Stud, Wheel
9
1
00590-43430-71
Ring, Spacer
11
1
00590-54116-71
Bearing, Steer
13
1
00590-54115-71
Bearing, Ball
R
14
2
00590-43429-71
Bearing, Ball
R
15
1
00590-54113-71
Bearing, Ball
R
16
1
00590-43428-71
Seal, Shaft
R
17
2
00590-43431-71
Seal, Ring
R
18
1
00590-43434-71
Ring, Retaining
19
6
00590-54103-71
Screw, Hex Head
H
20
3
00590-54111-71
Screw, Socket Head
H
21
2
00590-54127-71
Screw, Socket Head
H
22
10
00590-54109-71
Screw, Socket Head
H
23
1
00590-43437-71
Plug, Fill/Level
24
1
00590-43432-71
Plug, Drain
25
1
00590-43427-71
Vent
26
10
00590-43334-71
Washer, Lock
27
1
00590-54108-71
Sleeve, Clamp
H
Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
4-5
Model 8HBW23
Drive & Brake Brake Assembly
Brake Assembly Figure 4-3: Brake Assembly
4-6
00715-00150-15, 04 Nov 2015
Drive & Brake Brake Assembly
Model 8HBW23
List 4-3: Brake Assembly FIGURE 4-3 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Brake Assembly 00590-54090-71
Traction Motor and Gearbox Assembly
1
1
NSS
Coil, Brake
2
1
00590-54728-71
Boot, Brake
3
1
00590-54731-71
Rotor, Brake
4
1
00590-54730-71
Hub, Brake
5
1
00590-54718-71
Ring
6
3
00590-54719-71
Screw
C
R
H
Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
4-7
Model 8HBW23
Drive & Brake Drive Wheel Assembly
Drive Wheel Assembly Figure 4-4: Drive Wheel Assembly
4-8
00715-00150-15, 04 Nov 2015
Drive & Brake Drive Wheel Assembly
Model 8HBW23
List 4-4: Drive Wheel Assembly FIGURE 4-4 ITEM NO.
QTY
1
1
00590-43409-71
Wheel Assembly, Drive (Smooth Black Rubber)
1
00590-43410-71
Wheel Assembly, Drive (Black Poly)
1
00590-52926-71
Wheel Assembly, Drive (Black Poly) (Crowned)
1
00590-43412-71
Wheel Assembly, Drive (Non-Marking Rubber)
1
00590-43413-71
Wheel Assembly, Drive (Traction Rubber)
1
00590-43414-71
Wheel Assembly, Drive (Lugged)
1
00590-43426-71
Tire, Drive (Smooth Black Rubber)
R
1
00590-43418-71
Tire, Drive (Non-Marking Rubber)
R
1
00590-43419-71
Tire, Drive (Traction Rubber)
R
1
00590-43420-71
Tire, Drive (Lugged Rubber)
R
1
00590-55994-71
Tire, Drive (Black Poly)
R
3
1
00590-43421-71
Hub
4
5
00590-43422-71
Nut, Lug
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Drive Wheel Assembly
2
H
Service Type R = Recommended Spare Service Type H = Hardware
00715-00150-15, 04 Nov 2015
4-9
TOYOTA
4-10
00715-00150-15, 04 Nov 2015
SECTION 5 Electrical Comp. & System Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Contactor and Fuse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Traction Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Start Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
00715-00150-15, 04 Nov 2015
5-1
Model 8HBW23
Electrical Comp. & System Electrical System
Electrical System Figure 5-1: Electrical System
5-2
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Electrical System
Model 8HBW23
List 5-1: Electrical System FIGURE 5-1 ITEM NO.
QTY
1
6
00590-00556-71
Strap
2
2
00590-03595-71
Washer
H
4
3
00590-41863-71
Bolt
H
5
2
00590-51525-71
Screw
H
6
2
00590-53228-71
Screw
H
7
1
00590-54104-71
Harness, Wiring (Not Shown)
8
1
00590-53119-71
Wire Assembly, Single, LPC2 to MP(RD) (Not Shown)
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Electrical System
9
1
00590-53120-71
Wire Assembly, Single, TAB- to MP(BL) (Not Shown)
10
4
00590-52095-71
Nut, Flanged
H
11
1
Ref.
Contactor Panel, Standard (See 502)
C
12
1
00590-53076-71
Clamp
13
1
00590-54089-71
Bracket, Harness Routing
14
3
00590-53093-71
Washer, Serrated Conical
15
2
00590-53095-71
Grommet
17
1
Ref.
Contactor Panel, Cold Storage (See 503)
H C
Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
5-3
Model 8HBW23
Electrical Comp. & System Contactor Panel, Standard
Contactor Panel, Standard Figure 5-2.a: Contactor Panel, Standard
5-4
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Contactor Panel, Standard
Model 8HBW23
Contactor Panel, Standard Figure 5-2.b: Contactor Panel, Standard
00715-00150-15, 04 Nov 2015
5-5
Model 8HBW23
Electrical Comp. & System Contactor Panel, Standard
List 5-2: Contactor Panel, Standard FIGURE 5-2 ITEM NO.
QTY
1
2
00590-05283-71
Decal, Label
2
6
00590-00556-71
Strap
3
2
00590-02940-71
Washer, Flat
H
4
1
00590-54725-71
Washer, Flat, Brass
H
7
2
00590-41863-71
Bolt
H
8
1
00590-48916-71
Resistor
R
9
1
00590-40800-71
Connector, Battery, Gray
R
1
00590-40416-71
Connector, Battery, Red
R
1
00590-53117-71
Wire Assembly, Single, Battery +
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Contactor Panel, Standard
1
00590-53118-71
Wire Assembly, Single, Battery -
10
1
00590-53435-71
Horn Assembly
11
1
00590-49193-71
Resistor Assembly
12
1
00590-49199-71
Retainer, Resistor
13
1
00590-53039-71
Horn
16
1
00590-53121-71
Wire Assembly, Single
17
1
00590-54726-71
Screw, Flange Head, Hex
H
18
1
00590-53130-71
Screw, Flange Head, Hex
H
19
4
00590-52079-71
Screw, Flange Head, Hex
H
20
2
00590-53132-71
Screw, Flange Head, Hex
H
21
1
00590-52095-71
Nut, Flanged
H
22
1
00590-54680-71
Controller, Motor
C
23
1
Ref.
Contactor Assembly (See 504)
C
24
2
00590-53093-71
Washer
H
26
1
00590-54727-71
Fuse (400 Amp)
R
27
4
00590-03435-71
Nut
H
28
2
00590-02840-71
Washer, Lock
H
29
2
00590-47737-71
Insulator, Standoff
30
2
00590-05120-71
Terminal
32
1
00590-53124-71
Wire, Single Assembly
33
1
00590-54717-71
Fuse, Potted
R
A A
R
A
R
A = Optional Travel Alarm Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
5-6
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Contactor Panel, Cold Storage
Model 8HBW23
Contactor Panel, Cold Storage Figure 5-3.a: Contactor Panel, Cold Storage
00715-00150-15, 04 Nov 2015
5-7
Model 8HBW23
Electrical Comp. & System Contactor Panel, Cold Storage
Contactor Panel, Cold Storage Figure 5-3.b: Contactor Panel, Cold Storage
5-8
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Contactor Panel, Cold Storage
Model 8HBW23
List 5-3: Contactor Panel, Cold Storage FIGURE 5-3 ITEM NO.
QTY
1
2
00590-05283-71
Decal, Label
2
1
00590-54729-71
Fuse (125 Amp)
3
6
00590-00556-71
Strap
4
1
00590-54725-71
Washer, Flat, Brass
H
7
2
00590-41863-71
Bolt
H
8
4
00590-53227-71
Screw
H
9
1
00590-48916-71
Resistor
R
10
1
00590-40800-71
Connector, Battery, Gray
R
1
00590-40416-71
Connector, Battery, Red
R
1
00590-53117-71
Wire Assembly, Single, Battery +
1
00590-53118-71
Wire Assembly, Single, Battery -
11
1
00590-53435-71
Horn Assembly
12
1
00590-49193-71
Resistor Assembly
13
1
00590-49199-71
Retainer, Resistor
14
1
00590-53039-71
Horn
17
1
00590-54682-71
Wire Assembly, Single
18
1
00590-52095-71
Nut, Flanged
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Contactor Panel, Cold Storage R
R
A A
R
A
H
1
00590-53125-71
Wire, Single Assembly
19
1
00590-53130-71
Screw, Flange Head, Hex
H
20
4
00590-52079-71
Screw, Flange Head, Hex
H
21
2
00590-53132-71
Screw, Flange Head, Hex
H
22
1
00590-54726-71
Screw, Flange Head, Hex
H
23
1
00590-54680-71
Controller, Motor
C
24
2
00590-53093-71
Washer
H
26
1
00590-53845-71
Contactor Assembly, Main
C
27
1
00590-54681-71
Contactor Assembly, Lift
C
28
1
00590-45998-71
Fuse (350 Amp)
R
29
1
00590-54727-71
Fuse (400 Amp)
R
30
2
00590-02940-71
Washer, Flat
H
31
4
00590-03435-71
Nut
H
32
2
00590-02840-71
Washer, Lock
H
33
2
00590-47737-71
Insulator, Standoff
34
2
00590-05120-71
Terminal
36
1
00590-54683-71
Wire Assembly, Single
A = Optional Travel Alarm Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
5-9
Model 8HBW23
Electrical Comp. & System Contactor and Fuse Assembly
Contactor and Fuse Assembly Figure 5-4: Contactor and Fuse Assembly
5-10
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Contactor and Fuse Assembly
Model 8HBW23
List 5-4: Contactor and Fuse Assembly FIGURE 5-4 ITEM NO.
QTY
1
1
00590-54729-71
Fuse (125 Amp)
R
3
4
00590-53229-71
Screw
H
4
1
00590-54716-71
Fuse, Potted (125 Amp), EE
R
5
1
00590-53084-71
Bracket, Contactor
6
1
00590-53086-71
Contactor, Main
C
7
1
00590-53087-71
Contactor, Pump
C
8
4
00590-02979-71
Washer, Flat
H
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Contactor and Fuse Assembly
Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
5-11
Model 8HBW23
Electrical Comp. & System Traction Motor Assembly
Traction Motor Assembly Figure 5-5: Traction Motor Assembly
5-12
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Traction Motor Assembly
Model 8HBW23
List 5-5: Traction Motor Assembly (Sheet 1 of 2) FIGURE 5-5 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Traction Motor Assembly 00590-54090-71
Traction Motor and Gearbox Assembly
C
1
1
00590-54092-71
Cover, Motor
2
1
00590-54102-71
Pinion, Speed Sensor
3
1
00590-54094-71
Cover, Speed Sensor
4
1
00590-54087-71
Rotor
5
1
Ref.
Stator (Not Available)
C
6
1
00590-43364-71
Bearing, Ball
R
7
1
00590-54097-71
Bearing, Ball
R
8
1
00590-54098-71
Seal, Shaft
R R
9
1
00590-43375-71
Seal, Shaft
10
1
00590-43366-71
Ring, Retaining
11
1
00590-43404-71
Ring, Retaining
12
1
00590-54099-71
Spacer
13
1
00590-54100-71
Screw, Hex Head
H
14
6
00590-54101-71
Screw, Socket Head
H
15
2
00590-54079-71
Screw, Socket Head
H
16
1
00590-54077-71
Screw, Socket Head
H
17
2
00590-54093-71
Screw
H
18
1
00590-54073-71
Pin, Threaded
19
1
00590-54074-71
Nut
H
20
3
00590-54075-71
Nut
H
21
1
00590-54076-71
Nut, Lock
H
22
6
00590-54086-71
Washer
H
23
1
00590-54078-71
Washer
H
24
3
00590-54071-71
Washer, Lock
H
25
2
00590-54080-71
Washer, Lock
H
26
1
00590-54081-71
Washer
H
27
1
00590-43394-71
Key
28
1
00590-46323-71
Strap
29
1
00590-54082-71
Grommet
30
1
00590-54083-71
Strip, Sealing
31
1
00590-54110-71
Plug
32
1
00590-54084-71
Wedgelocks
33
1
00590-54095-71
Plug
34
1
00590-54085-71
Wedgelocks
Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
5-13
Model 8HBW23
Electrical Comp. & System Traction Motor Assembly
List 5-5: Traction Motor Assembly (Sheet 2 of 2) FIGURE 5-5 ITEM NO.
QTY
35
2
00590-54072-71
Connector
36
1
00590-54112-71
Sensor, Speed
37
1
00590-54126-71
Board, Terminal
38
1
00590-54117-71
Label, U
39
1
00590-54125-71
Label, V
40
1
00590-54124-71
Label, W
41
1
00590-54123-71
Sleeve, Insulating
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON R
Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
5-14
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Battery Pack Assembly
Model 8HBW23
Battery Pack Assembly Figure 5-6.a: Battery Pack Assembly
00715-00150-15, 04 Nov 2015
5-15
Model 8HBW23
Electrical Comp. & System Battery Pack Assembly
Battery Pack Assembly Figure 5-6.b: Battery Pack Assembly
5-16
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Battery Pack Assembly
Model 8HBW23
Battery Pack Assembly Figure 5-6.c: Battery Pack Assembly
00715-00150-15, 04 Nov 2015
5-17
Model 8HBW23
Electrical Comp. & System Battery Pack Assembly
Battery Pack Assembly Figure 5-6.d: Battery Pack Assembly
5-18
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Battery Pack Assembly
Model 8HBW23
List 5-6: Battery Pack Assembly (Sheet 1 of 2) FIGURE 5-6 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Battery Pack Assembly 00590-53195-71
Battery Pack Assembly, With No Battery
C
00590-53196-71
Battery Pack Assembly, With Wet Cell Battery
C
B
00590-53197-71
Battery Pack Assembly, With AGM Battery
C
C
3
8
00590-00112-71
Washer
H
4
8
00590-00812-71
Nut
H
5
4
00590-40422-71
Grommet, Rubber
6
2
00590-53138-71
Grommet, Rubber
7
2
00590-03756-71
Nut, Clip
8
6
00590-03847-71
Strap
9
4
00590-40409-71
Battery, Wet Cell
R
10
1
00590-40416-71
Connector, Battery, Red
R
11
1
00590-54739-71
Cable Assembly, B-
12
1
00590-54732-71
Cable Assembly, B+
15
8
00590-40425-71
Boot
16
11
00590-43449-71
Screw
H
17
3
00590-47614-71
Screw
H
18
2
00590-05185-71
Screw, Flange Head, Thread Forming
H
19
2
00590-40014-71
Screw
H
20
5
00590-03923-71
Nut
H
21
1
00590-43546-71
Cable Assembly (660 Millimeter)
22
1
00590-43545-71
Cable Assembly (790 Millimeter)
24
2
00590-49582-71
Knob
25
1
00590-53160-71
Charger, Battery
26
1
00590-53065-71
Thermistor Assembly
27
1
00590-53066-71
Harness, Interface
28
4
00590-53069-71
Battery, AGM
29
1
00590-53182-71
Plate
30
1
00590-53183-71
Plate
31
2
00590-53184-71
Bar, Latch
32
4
00590-53185-71
Bracket, Battery
33
1
00590-53186-71
Bracket
34
1
00590-53193-71
Bracket Weldment
A
B
C
R
C
A = No Battery B = With Wet Cell Battery C = With AGM Battery (Maintenance Free) Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
5-19
Model 8HBW23
Electrical Comp. & System Battery Pack Assembly
List 5-6: Battery Pack Assembly (Sheet 2 of 2) FIGURE 5-6 ITEM NO.
QTY
35
1
00590-53194-71
Bracket Weldment
36
2
00590-53198-71
Spring, Compression
37
2
00590-53099-71
Knob
38
1
00590-53908-71
Cord, Power, 2 Meter (Not Shown)
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
1
00590-53880-71
Cord, Power, 3 Meter (Not Shown)
47
1
005905409171
Decal, Warning
51
1
00590-53450-71
Decal, Instructions
52
1
00590-53498-71
Decal, Specification
1
00590-53499-71
Decal, Specification
B
1
00590-53500-71
Decal, Specification
C
53
1
00590-55995-71
Decal, Hook
54
1
00590-55996-71
Decal, Do Not Lift
A
A = No Battery B = With Wet Cell Battery C = With AGM Battery (Maintenance Free) Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware
5-20
00715-00150-15, 04 Nov 2015
Electrical Comp. & System Start Switch Installation
Model 8HBW23
Start Switch Installation Figure 5-7: Start Switch Installation
00715-00150-15, 04 Nov 2015
5-21
Model 8HBW23
Electrical Comp. & System Start Switch Installation
List 5-7: Start Switch Installation FIGURE 5-7 ITEM NO.
QTY
1
2
00590-48830-71
Terminal
2
1
00590-40983-71
Switch, Rocker, On/Off
R
3
1
00590-48165-71
Switch, Key, Main On/Off
R
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Start Switch Installation
Service Type R = Recommended Spare
5-22
00715-00150-15, 04 Nov 2015
SECTION 6 Hydraulic Components Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
00715-00150-15, 04 Nov 2015
6-1
Model 8HBW23
Hydraulic Components Hydraulic System
Hydraulic System Figure 6-1: Hydraulic System
6-2
00715-00150-15, 04 Nov 2015
Hydraulic Components Hydraulic System
Model 8HBW23
List 6-1: Hydraulic System FIGURE 6-1 ITEM NO.
QTY
1
1
00590-44844-71
Fitting, 90 Degree
2
1
00590-45064-71
Adapter, Hydraulic
3
1
00590-47603-71
Screw
4
1
00590-53044-71
Decal, Hydraulic Fluid, Cold Storage
5
1
00590-47750-71
Decal, Cold Storage Oil
6
2
00590-52083-71
Screw
H
7
1
00590-53202-71
Pump and Motor Assembly
C
8
1
00590-53051-71
Cylinder Assembly
C
9
1
00590-53052-71
Bracket, Retaining
10
1
00590-53053-71
Pin, Cotter
11
1
00590-53054-71
Pin, Retaining
12
1
00590-53103-71
Hose Assembly
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Hydraulic System
H
Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
6-3
Model 8HBW23
Hydraulic Components Pump and Motor Assembly
Pump and Motor Assembly Figure 6-2: Pump and Motor Assembly
6-4
00715-00150-15, 04 Nov 2015
Hydraulic Components Pump and Motor Assembly
Model 8HBW23
List 6-2: Pump and Motor Assembly FIGURE 6-2 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Pump and Motor Assembly 00590-53202-71
Pump and Motor Assembly
C
1
1
00590-43513-71
Coupling
2
1
00590-46827-71
Kit, Relief Valve
R
3
1
00590-43392-71
Motor, Lift Pump
C
4
1
00590-53203-71
Kit, Solenoid Valve
R
5
1
00590-53204-71
Kit, Flow Control, 2.2 GPM
6
1
00590-43508-71
Kit, Pump
7
1
00590-53205-71
Kit, Reservoir
8
2
00590-43497-71
Tab, 45 Degrees
9
1
00590-43500-71
Kit, Start Switch
R
Service Type R = Recommended Spare Service Type C = Critical Part
00715-00150-15, 04 Nov 2015
6-5
Model 8HBW23
Hydraulic Components Lift Cylinder Assembly
Lift Cylinder Assembly Figure 6-3: Lift Cylinder Assembly
6-6
00715-00150-15, 04 Nov 2015
Hydraulic Components Lift Cylinder Assembly
Model 8HBW23
List 6-3: Lift Cylinder Assembly FIGURE 6-3 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Lift Cylinder Assembly 00590-53051-71
Cylinder Assembly
C R
2
1
00590-03768-71
Wiper, Cylinder Rod
3
1
00590-03835-71
Ring, Stop
4
1
00590-05063-71
Seal, Rod
6
1
00590-53049-71
Housing, Cylinder
7
1
00590-53050-71
Rod, Piston
R
Service Type R = Recommended Spare Service Type C = Critical Part
00715-00150-15, 04 Nov 2015
6-7
TOYOTA
6-8
00715-00150-15, 04 Nov 2015
SECTION 7 Mast Lift Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Dual Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
00715-00150-15, 04 Nov 2015
7-1
Model 8HBW23
Mast Lift Linkage Assembly
Lift Linkage Assembly Figure 7-1.a: Lift Linkage Assembly
7-2
00715-00150-15, 04 Nov 2015
Mast Lift Linkage Assembly
Model 8HBW23
Lift Linkage Assembly Figure 7-1.b: Lift Linkage Assembly
00715-00150-15, 04 Nov 2015
7-3
Model 8HBW23
Mast Lift Linkage Assembly
Lift Linkage Assembly Figure 7-1.c: Lift Linkage Assembly
7-4
00715-00150-15, 04 Nov 2015
Mast Lift Linkage Assembly
Model 8HBW23
Lift Linkage Assembly Figure 7-1.d: Lift Linkage Assembly
00715-00150-15, 04 Nov 2015
7-5
Model 8HBW23
Mast Lift Linkage Assembly
List 7-1: Lift Linkage Assembly (Sheet 1 of 2) FIGURE 7-1 ITEM NO.
QTY
1
2
00590-54684-71
Pullrod Assembly, 32 in.
C
2
00590-54685-71
Pullrod Assembly, 36 in.
C
2
00590-54686-71
Pullrod Assembly, 42 in.
C
2
00590-54687-71
Pullrod Assembly, 46 in.
C
2
00590-54688-71
Pullrod Assembly, 48 in.
C
2
00590-54689-71
Pullrod Assembly, 54 in.
C
2
00590-54690-71
Pullrod Assembly, 60 in
C
2
00590-54691-71
Pullrod Assembly, 32 in.
D
2
00590-54692-71
Pullrod Assembly, 36 in.
D
2
00590-54693-71
Pullrod Assembly, 42 in.
D
2
00590-54694-71
Pullrod Assembly, 46 in.
D
2
00590-54695-71
Pullrod Assembly, 48 in.
D
2
00590-54696-71
Pullrod Assembly, 54 in.
D
2
00590-54697-71
Pullrod Assembly, 60 in
D
2
00590-54698-71
Pullrod Assembly, 32 in.
E
2
00590-54699-71
Pullrod Assembly, 36 in.
E
2
00590-54700-71
Pullrod Assembly, 42 in.
E
2
00590-54701-71
Pullrod Assembly, 46 in.
E
2
00590-54702-71
Pullrod Assembly, 48 in.
E
2
00590-54703-71
Pullrod Assembly, 54 in.
E
2
00590-54704-71
Pullrod Assembly, 60 in
E
2
00590-54705-71
Pullrod Assembly, 32 in.
F
2
00590-54706-71
Pullrod Assembly, 36 in.
F
2
00590-54707-71
Pullrod Assembly, 42 in.
F
2
00590-54708-71
Pullrod Assembly, 46 in.
F
2
00590-54709-71
Pullrod Assembly, 48 in.
F
2
00590-54710-71
Pullrod Assembly, 54 in.
F
2
00590-54711-71
Pullrod Assembly, 60 in
F
2
00590-54712-71
Pullrod Assembly, 48 in. (3in.Lowered Profile)
C
2
00590-54713-71
Pullrod Assembly, 48 in. (3in.Lowered Profile)
D
PART NUMBER
SERVICE USED TYPE ON
DESCRIPTION Lift Linkage Assembly
A = 3 in. Fork Lowered Height B = 3 and 3.25 in. Fork Lowered Height C = 7.8 in. Battery Compartment (Painted) D = 9.0 in. Battery Compartment (Painted) E = 7.8 in. Battery Compartment (Galvanized) F = 9.0 in. Battery Compartment (Galvanized) Service Type R = Recommended Spare Service Type H = Hardware
7-6
00715-00150-15, 04 Nov 2015
Mast Lift Linkage Assembly
Model 8HBW23
List 7-1: Lift Linkage Assembly (Sheet 2 of 2) FIGURE 7-1 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
2
00590-54714-71
Pullrod Assembly, 48 in. (3in.Lowered Profile)
E
2
00590-54715-71
Pullrod Assembly, 48 in. (3in.Lowered Profile)
F
4
00590-43276-71
Bushing (Included in Pullrod Assembly)
R
2
2
00590-03435-71
Nut
H
3
2
00590-42657-71
Bolt, Hex Socket Head
H
4
2
00590-43551-71
Link Assembly, Upper
5
2
00590-52083-71
Screw
6
2
00590-53139-71
Fork Trail Machining, Painted
2
00590-53140-71
Fork Trail Machining, Galvanized
2
00590-53147-71
Fork Trail Machining, Painted
A
2
00590-53148-71
Fork Trail Machining, Galvanized
A
1
00590-53149-71
Frame, Pivot Machining, 25 and 27 in. Fork Width
B
7
1
00590-53150-71
Frame, Pivot Machining, 18, 20 and 22 in. Fork Width
8
4
00590-53151-71
Pin, Spirol
9
2
00590-53152-71
Pin, Spirol
10
2
00590-53153-71
Pin, Spirol
11
4
00590-53055-71
Screw, Shoulder
12
2
00590-53057-71
Pin, Wheel Fork
13
4
00590-53058-71
Pin, Pull Rod
14
2
00590-53059-71
Pin, Lower Link
15
2
00590-53064-71
Pin Weldment, Flagged
16
1
00590-53141-71
Link, Lower Assembly
1
00590-53142-71
Link, Lower Assembly, Galvanized
2
00590-53145-71
Link, Lower Assembly
2
00590-53146-71
Link, Lower Assembly, Galvanized
1
00590-53143-71
Link, Lower Assembly
1
00590-53144-71
Link, Lower Assembly, Galvanized
4
00590-43276-71
Bushing
17 18
H
R
A = 3 in. Fork Lowered Height B = 3 and 3.25 in. Fork Lowered Height C = 7.8 in. Battery Compartment (Painted) D = 9.0 in. Battery Compartment (Painted) E = 7.8 in. Battery Compartment (Galvanized) F = 9.0 in. Battery Compartment (Galvanized) Service Type R = Recommended Spare Service Type H = Hardware
00715-00150-15, 04 Nov 2015
7-7
Model 8HBW23
Mast Load Wheel Assembly
Load Wheel Assembly Figure 7-2: Load Wheel Assembly
7-8
00715-00150-15, 04 Nov 2015
Mast Load Wheel Assembly
Model 8HBW23
List 7-2: Load Wheel Assembly FIGURE 7-2 ITEM NO.
QTY
2
2
00590-40817-71
Bearing
R R
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Load Wheel Assembly 2
00590-43299-71
Bearing, Sealed
3
1
00590-53386-71
Wheel, Load
5
1
00590-53152-71
Pin, Spirol
6
1
00590-53056-71
Axle, Load Wheel
7
1
00590-53060-71
Axle, Load Wheel
8
1
00590-00019-71
Fitting, Grease
A
A H
A = Greaseable Service Type R = Recommended Spare Service Type H = Hardware
00715-00150-15, 04 Nov 2015
7-9
Model 8HBW23
Mast Dual Load Wheel Assembly
Dual Load Wheel Assembly Figure 7-3: Dual Load Wheel Assembly
7-10
00715-00150-15, 04 Nov 2015
Mast Dual Load Wheel Assembly
Model 8HBW23
List 7-3: Dual Load Wheel Assembly FIGURE 7-3 ITEM NO.
QTY
1
4
00590-00359-71
Spacer
H
2
8
00590-00015-71
Washer, Flat
H
3
2
00590-00423-71
Fitting, Grease
5
4
00590-43299-71
Bearing, Sealed
R
4
00590-40817-71
Bearing
R
6
1
00590-53152-71
Pin, Spirol
7
1
00590-53056-71
Axle, Load Wheel
8
1
00590-53061-71
Axle, Load Wheel Greasable
9
2
00590-53159-71
Wheel
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Dual Load Wheel Assembly
A
A
A = Greaseable Service Type R = Recommended Spare Service Type H = Hardware
00715-00150-15, 04 Nov 2015
7-11
TOYOTA
7-12
00715-00150-15, 04 Nov 2015
SECTION 8 Options & Kits Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Caster Installaion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 Shrink Wrap Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Bumper Skirt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
00715-00150-15, 04 Nov 2015
8-1
Model 8HBW23
Options & Kits Load Backrest Installation
Load Backrest Installation Figure 8-1: Load Backrest Installation
8-2
00715-00150-15, 04 Nov 2015
Options & Kits Load Backrest Installation
Model 8HBW23
List 8-1: Load Backrest Installation FIGURE 8-1 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Load Backrest Installation 2
00590-03870-71
Screw
H
3
1
00590-53067-71
Backrest, Load, With Industrial Battery
4
1
00590-53161-71
Backrest, Load
1
00590-53162-71
Backrest, Load
B
1
00590-53163-71
Backrest, Load
C
1
00590-53199-71
Backrest, Load, With Swing-out Battery
A
1
00590-53200-71
Backrest, Load, With Swing-out Battery
B
1
00590-53201-71
Backrest, Load, With Swing-out Battery
C
5
A
A = 48 in. Load Brackrest B = 60 in. Load Brackrest C = 72 in. Load Brackrest Service Type H = Hardware
00715-00150-15, 04 Nov 2015
8-3
Model 8HBW23
Options & Kits Caster Installaion
Caster Installaion Figure 8-2: Caster Installaion
8-4
00715-00150-15, 04 Nov 2015
Options & Kits Caster Installaion
Model 8HBW23
List 8-2: Caster Installaion FIGURE 8-2 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Caster Installaion 00590-43303-71
Caster Assembly
2
1
00590-43304-71
Fitting, Grease
3
1
00590-43305-71
Pin
4
1
00590-43306-71
Cap
5
1
00590-04793-71
Bearing, Cup
R R
1
00590-04792-71
Bearing, Cone
6
1
00590-43309-71
Plate
7
2
00590-04912-71
Washer, Thrust
H
8
1
00590-47848-71
Bearing, Thrust
R
9
2
00590-43301-71
Plate
10
2
00590-43313-71
Assembly, Washer
H
11
1
00590-43228-71
Nut, Locking
H
12
1
00590-43315-71
Nut
H
13
2
00590-43316-71
Washer, Flat
H
14
2
00590-43317-71
Bearing
R
15
1
00590-43318-71
Wheel
R
16
1
00590-43319-71
Screw
H
17
1
00590-43320-71
Screw
H
18
1
00590-43291-71
Block, Torsion
19
1
00590-43289-71
Housing
20
1
00590-46362-71
O-Ring
R
Service Type R = Recommended Spare Service Type H = Hardware
00715-00150-15, 04 Nov 2015
8-5
Model 8HBW23
Options & Kits Tray Installation
Tray Installation Figure 8-3: Tray Installation
8-6
00715-00150-15, 04 Nov 2015
Options & Kits Tray Installation
Model 8HBW23
List 8-3: Tray Installation FIGURE 8-3 ITEM NO.
QTY
1
1
00590-53072-71
Tray Insert
2
1
Ref.
Tray Assembly (See 804)
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Tray Installation C
Service Type C = Critical Part
00715-00150-15, 04 Nov 2015
8-7
Model 8HBW23
Options & Kits Tray Assembly
Tray Assembly Figure 8-4: Tray Assembly
8-8
00715-00150-15, 04 Nov 2015
Options & Kits Tray Assembly
Model 8HBW23
List 8-4: Tray Assembly FIGURE 8-4 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Tray Assembly 00590-53082-71
Tray Assembly
1
2
00590-44719-71
Screw, M6 X 20
H
2
2
00590-03584-71
Nut, Hex, Lock
H
3
2
00590-53047-71
Magnet, Surface Mount
4
2
00590-53048-71
Washer, Bottom
5
1
00590-53073-71
Tray
H
Service Type H = Hardware
00715-00150-15, 04 Nov 2015
8-9
Model 8HBW23
Options & Kits Shrink Wrap Holder Installation
Shrink Wrap Holder Installation Figure 8-5: Shrink Wrap Holder Installation
8-10
00715-00150-15, 04 Nov 2015
Options & Kits Shrink Wrap Holder Installation
Model 8HBW23
List 8-5: Shrink Wrap Holder Installation FIGURE 8-5 ITEM NO.
QTY
1
1
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Shrink Wrap Holder Installation 00590-53100-71
00715-00150-15, 04 Nov 2015
Holder Assembly, Shrink Wrap
8-11
Model 8HBW23
Options & Kits Bumper Skirt Assembly
Bumper Skirt Assembly Figure 8-6: Bumper Skirt Assembly
8-12
00715-00150-15, 04 Nov 2015
Options & Kits Bumper Skirt Assembly
Model 8HBW23
List 8-6: Bumper Skirt Assembly FIGURE 8-6 ITEM NO.
QTY
PART NUMBER
DESCRIPTION
SERVICE USED TYPE ON
Bumper Skirt Assembly 1
Ref.
Bumper
C H
2
5
00590-54735-71
Screw
3
1
00590-54679-71
Plate, Backing
4
1
00590-54724-71
Skirt, Rubber
Service Type C = Critical Part Service Type H = Hardware
00715-00150-15, 04 Nov 2015
8-13
TOYOTA
8-14
00715-00150-15, 04 Nov 2015
Alphabetical Parts Index
Model 8HBW23
APPENDIX A Alphabetical Parts Index Description
Part No.
Page
Description
Part No.
Page
Adapter, Hydraulic Arm Assembly, Washer Assembly, Washer Axle Axle, Load Wheel Axle, Load Wheel Axle, Load Wheel Axle, Load Wheel Greasable Backrest, Load Backrest, Load Backrest, Load Backrest, Load, With Industrial Battery Backrest, Load, With Swing-out Battery Backrest, Load, With Swing-out Battery Backrest, Load, With Swing-out Battery Bar, Latch Battery Pack Assembly Battery Pack Assembly, With AGM Battery Battery Pack Assembly, With AGM Battery Battery Pack Assembly, With No Battery Battery Pack Assembly, With No Battery Battery Pack Assembly, With Wet Cell Battery Battery Pack Assembly, With Wet Cell Battery Battery, AGM Battery, AGM Battery, Wet Cell Battery, Wet Cell Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Cone Bearing, Cone Bearing, Cup Bearing, Cup Bearing, Sealed Bearing, Sealed Bearing, Sealed Bearing, Steer
00590-45064-71 00590-42427-71 00590-43313-71 00590-43313-71 00590-42425-71 00590-53056-71 00590-53060-71 00590-53056-71 00590-53061-71 00590-53161-71 00590-53162-71 00590-53163-71 00590-53067-71 00590-53199-71 00590-53200-71 00590-53201-71 00590-53184-71 00590-53197-71
6-3 3-14 1-2 8-5 3-14 7-9 7-9 7-11 7-11 8-3 8-3 8-3 8-3 8-3 8-3 8-3 5-19 5-19 1-5
00590-53197-71
5-19
00590-53195-71
1-5
00590-47848-71 00590-47848-71 00590-43291-71 00590-54126-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-42657-71 00590-42657-71 00590-40425-71 00590-54728-71 00590-53878-71 00590-53186-71 00590-53193-71 00590-53194-71 00590-53185-71 00590-53084-71 00590-54089-71 00590-53052-71 00590-54042-71 00590-54105-71 00590-53092-71
00590-53195-71
5-19
00590-53196-71
1-5
00590-53196-71
5-19
00590-53069-71 00590-53069-71 00590-40409-71 00590-40409-71 00590-40817-71 00590-42428-71 00590-43300-71 00590-43317-71 00590-43300-71 00590-42428-71 00590-40817-71 00590-40817-71 00590-43317-71 00590-43364-71 00590-43429-71 00590-54097-71 00590-54113-71 00590-54115-71 00590-54115-71 00590-43429-71 00590-54113-71 00590-43364-71 00590-54097-71 00590-04792-71 00590-04792-71 00590-04793-71 00590-04793-71 00590-43299-71 00590-43299-71 00590-43299-71 00590-54116-71
1-6 5-19 1-6 5-19 1-6 1-6 1-6 1-6 3-6 3-14 7-9 7-11 8-5 1-6 1-6 1-6 1-6 1-6 4-5 4-5 4-5 5-13 5-13 1-6 8-5 1-6 8-5 1-6 7-9 7-11 4-5
Bearing, Thrust Bearing, Thrust Block, Torsion Board, Terminal Bolt Bolt Bolt Bolt Bolt, Hex Socket Head Bolt, Hex Socket Head Boot Boot, Brake Bracket Bracket Bracket Weldment Bracket Weldment Bracket, Battery Bracket, Contactor Bracket, Harness Routing Bracket, Retaining Bracket, Skid (Painted) Bracket, Skid (Galvanized) Bracket, Static Strap Brake Assembly Bumper Assembly Bumper Skirt Assembly Bumper Weldment, Galvanized Bumper Weldment, Gray Bumper and Caster Installation Bumper, Stop Bushing Bushing Bushing (Included in Pullrod Assembly) Bushing (Included in Pullrod Assembly) Button, Horn Left Button, Horn Right Button, Lift/Lower Assembly Cable Assembly (660 Millimeter) Cable Assembly (790 Millimeter) Cable Assembly, B+ Cable Assembly, BCap Cap, Brake Cap, Stem, Machined Card Assembly, Display Card Assembly, Display Card Assembly, Flex Circuit Card Assembly, VM Card Assembly, VM Caster Assembly Caster Installaion Charger, Battery Charger, Battery Clamp Clamp, Cable Clamp, Wire Coil, Brake Connector Connector, Battery, Gray
1-6 8-5 8-5 5-14 1-2 5-3 5-6 5-9 1-2 7-7 5-19 4-7 3-6 5-19 5-19 5-20 5-19 5-11 5-3 6-3 2-10 2-10 4-3 4-7 2-12 8-13 2-12 2-12 2-10 3-3 1-6 7-7 1-6 7-7 3-12 3-12 3-12 5-19 5-19 5-19 5-19 8-5 4-3 3-6 1-6 3-12 3-12 1-6 3-12 8-5 8-5 1-5 5-19 5-3 3-12 3-6 4-7 5-14 1-6
00715-00150-15, 04 Nov 2015
00590-54720-71 00590-54721-71 00590-54668-71 00590-43276-71 00590-43276-71 00590-43276-71 00590-43276-71 00590-55954-71 00590-55953-71 00590-55952-71 00590-43546-71 00590-43545-71 00590-54732-71 00590-54739-71 00590-43306-71 00590-53101-71 00590-53070-71 00590-55957-71 00590-55957-71 00590-55960-71 00590-55955-71 00590-55955-71 00590-43303-71 00590-53160-71 00590-53160-71 00590-53076-71 00590-55968-71 00590-43481-71 NSS 00590-54072-71 00590-40800-71
A-1
Model 8HBW23
Alphabetical Parts Index
Description
Part No.
Page
Description
Part No.
Page
Connector, Battery, Gray Connector, Battery, Gray Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Contactor Assembly, Lift Contactor Assembly, Lift Contactor Assembly, Main Contactor Assembly, Main Contactor Panel, Cold Storage Contactor Panel, Standard Contactor and Fuse Assembly Contactor, Main Contactor, Main Contactor, Pump Contactor, Pump Control Head Controller, Motor Controller, Motor Controller, Motor Coupling Cover Cover Cover, Console, Key Switch Cover, Console, Rocker Switch Cover, Display Cover, Grille Cover, Lower, Black Cover, Lower, Orange Cover, Motor Cover, Speed Sensor Cover, Upper, Black Cover, Upper, Orange Covers Cylinder Assembly Cylinder Assembly Cylinder Assembly Decal, AC Powered Decal, Battery Connection Decal, Click to Creep Decal, Cold Storage Oil Decal, Do Not Lift Decal, E Decal, EE Decal, Emergency Disconnect Decal, Hook Decal, Hydraulic Fluid, Cold Storage Decal, Instructions Decal, Label Decal, Label Decal, No Riding Decal, Owner Operator Decal, Owner/Operator Decal, Reflector, Bumper Decal, Reflector, Bumper Decal, Reflector, Fork Tip Decal, Reflector, Tiller Decal, Specification Decal, Specification Decal, Specification
00590-40800-71 00590-40800-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-54681-71 00590-54681-71 00590-53845-71 00590-53845-71
5-6 5-9 1-6 5-6 5-9 5-19 1-5 5-9 1-5 5-9 5-9 5-6 5-11 1-5 5-11 1-5 5-11 3-12 1-5 5-6 5-9 6-5 3-8 4-5 2-14 2-14 3-12 2-14 2-14 2-14 5-13 5-13 2-14 2-14 2-14 1-5 6-3 6-7 2-8 2-8 2-8 6-3 5-20 2-8 2-8 2-8 5-20 6-3 5-20 5-6 5-9 2-8 2-8 2-8 2-8 2-8 2-8 2-8 5-20 5-20 5-20
Decal, Steam Clean Decal, Toyota Decal, Toyota, Black Decal, Warning Decal, Warning Decal, Warning Drive Wheel Assembly Dual Load Wheel Assembly Electrical System Finish Instructions Fitting, 90 Degree Fitting, Grease Fitting, Grease Fitting, Grease Fitting, Grease Fork Trail Machining, Galvanized Fork Trail Machining, Galvanized Fork Trail Machining, Painted Fork Trail Machining, Painted Frame, Pivot Machining, 18, 20 and 22 in. Fork Width Frame, Pivot Machining, 25 and 27 in. Fork Width Fuse (125 Amp) Fuse (125 Amp) Fuse (125 Amp) Fuse (350 Amp) Fuse (350 Amp) Fuse (400 Amp) Fuse (400 Amp) Fuse (400 Amp) Fuse, Potted Fuse, Potted Fuse, Potted (125 Amp), EE Fuse, Potted (125 Amp), EE Gasket, Display Gasket, Display Gasket, E Steer Handle Gasket, E Steer Handle Gear Gear Gearbox Assembly Grommet Grommet Grommet Grommet, Rubber Grommet, Rubber Handle Assembly Handle Assembly With Keypad Handle Assembly Without Keypad Handle Head Assembly Handle Head Assembly Handle Head Assembly Handle Housing Handle Housing (Under Item 1) Handle Installation Handle Tiller Assembly Harness Assembly Harness, Interface Head Assembly, Control Head Assembly, Control Holder Assembly, Shrink Wrap
00590-43331-71 00590-52546-71 00590-52544-71 00590-53089-71 00590-40452-71 005905409171
00590-44844-71 00590-00019-71 00590-00019-71 00590-00423-71 00590-43304-71 00590-53140-71 00590-53148-71 00590-53139-71 00590-53147-71 00590-53150-71
2-8 2-8 2-8 2-8 2-8 5-20 4-9 7-11 5-3 2-8 6-3 1-2 7-9 7-11 8-5 7-7 7-7 7-7 7-7 7-7
00590-53149-71
7-7
00590-54729-71 00590-54729-71 00590-54729-71 00590-45998-71 00590-45998-71 00590-54727-71 00590-54727-71 00590-54727-71 00590-54717-71 00590-54717-71 00590-54716-71 00590-54716-71 00590-55959-71 00590-55959-71 00590-55956-71 00590-55956-71 00590-54118-71 00590-54128-71
1-6 5-9 5-11 1-6 5-9 1-6 5-6 5-9 1-6 5-6 1-6 5-11 1-6 3-12 1-6 3-12 4-5 4-5 4-5 3-3 5-3 5-13 5-19 5-19 3-6 3-8 3-8 3-8 3-10 3-10 3-10 3-10 3-3 3-8 3-8 5-19 1-5 3-12 8-11
A-2
00590-53086-71 00590-53086-71 00590-53087-71 00590-53087-71 00590-54680-71 00590-54680-71 00590-54680-71 00590-43513-71 00590-42457-71 00590-54121-71 00590-53170-71 00590-53171-71 00590-55966-71 00590-53164-71 00590-53166-71 00590-53165-71 00590-54092-71 00590-54094-71 00590-55981-71 00590-55980-71 00590-53051-71 00590-53051-71 00590-53051-71 00590-48392-71 00590-45412-71 00590-51098-71 00590-47750-71 00590-55996-71 00590-47465-71 00590-44371-71 00590-47497-71 00590-55995-71 00590-53044-71 00590-53450-71 00590-05283-71 00590-05283-71 00590-52542-71 00590-53187-71 00590-52545-71 00590-53104-71 00590-53105-71 00590-53097-71 00590-53098-71 00590-53498-71 00590-53499-71 00590-53500-71
00590-53080-71 00590-53095-71 00590-54082-71 00590-40422-71 00590-53138-71 00590-55934-71 00590-55935-71 00590-55946-71 00590-55946-71 00590-55948-71 00590-55948-71
00590-55941-71 00590-53066-71 00590-55947-71 00590-55947-71 00590-53100-71
00715-00150-15, 04 Nov 2015
Alphabetical Parts Index
Model 8HBW23
Description
Part No.
Page
Description
Part No.
Page
Horn Horn Horn Horn Assembly Horn Assembly Hose Assembly Housing Housing, Cylinder Housing, Handle Upper Housing, Inner Assembly Hub Hub, Brake Hydraulic System Insulator, Standoff Insulator, Standoff Key Kit, Flow Control, 2.2 GPM Kit, Pump Kit, Relief Valve Kit, Relief Valve Kit, Reservoir Kit, Solenoid Valve Kit, Solenoid Valve Kit, Start Switch Kit, Start Switch Knob Knob Label, U Label, V Label, W Lift Cylinder Assembly Lift Linkage Assembly Link Assembly, Upper Link, Lower Assembly Link, Lower Assembly Link, Lower Assembly Link, Lower Assembly, Galvanized Link, Lower Assembly, Galvanized Link, Lower Assembly, Galvanized Load Backrest Installation Load Wheel Assembly Magnet, Surface Mount Major Assemblies Motor, Lift Pump Motor, Lift Pump Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, Clip Nut, Flanged
00590-53039-71 00590-53039-71 00590-53039-71 00590-53435-71 00590-53435-71 00590-53103-71 00590-43289-71 00590-53049-71 00590-55958-71 00590-55961-71 00590-43421-71 00590-54730-71
1-6 5-6 5-9 5-6 5-9 6-3 8-5 6-7 3-12 3-12 4-9 4-7 6-3 5-6 5-9 5-13 6-5 6-5 1-6 6-5 6-5 1-6 6-5 1-6 6-5 5-19 5-20 5-14 5-14 5-14 6-7 7-6 7-7 7-7 7-7 7-7 7-7 7-7 7-7 8-3 7-9 8-9 2-3 1-5 6-5 1-2 1-2 1-2 1-2 1-2 1-2 5-6 5-9 5-13 5-13 5-19 5-19 7-7 8-5 5-19 1-2
Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Nut, Hex, Flange Nut, Hex, Flange Nut, Hex, Lock Nut, Hex, Lock Nut, Hex, Lock, M10 Nut, Hex, Lock, M10 Nut, Lock Nut, Lock Nut, Locking Nut, Locking Nut, Lug Nut, Lug O-Ring O-Ring Pad Pad, Key Pin Pin Weldment, Flagged Pin, Cotter Pin, Lower Link Pin, Pull Rod Pin, Retaining Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Threaded Pin, Wheel Fork Pin,Pivot, Handle Pinion Pinion, Speed Sensor Plate Plate Plate Plate Plate, Backing Plate, Backing, Upper Plate, Blank Plate, Lower Plate, Symbol, Fork Lift Plate, Symbol, Fork Lower Plug Plug Plug, Drain Plug, Fill/Level Pullrod Assembly, 32 in. Pullrod Assembly, 32 in. Pullrod Assembly, 32 in. Pullrod Assembly, 32 in. Pullrod Assembly, 36 in. Pullrod Assembly, 36 in. Pullrod Assembly, 36 in. Pullrod Assembly, 36 in. Pullrod Assembly, 42 in. Pullrod Assembly, 42 in. Pullrod Assembly, 42 in.
00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-53135-71 00590-53135-71 00590-03584-71 00590-03584-71 00590-52898-71 00590-52898-71 00590-54076-71 00590-54076-71 00590-43228-71 00590-43228-71 00590-43422-71 00590-43422-71 00590-46362-71 00590-46362-71 00590-55945-71 00590-55944-71 00590-43305-71 00590-53064-71 00590-53053-71 00590-53059-71 00590-53058-71 00590-53054-71 00590-53151-71 00590-53152-71 00590-53153-71 00590-53152-71 00590-53152-71 00590-54073-71 00590-53057-71 00590-53078-71 00590-54120-71 00590-54102-71 00590-53182-71 00590-53183-71 00590-43309-71 00590-43301-71 00590-54679-71 00590-55942-71 00590-42452-71 00590-55943-71 00590-42454-71 00590-42453-71 00590-54110-71 00590-54095-71 00590-43432-71 00590-43437-71 00590-54684-71 00590-54691-71 00590-54698-71 00590-54705-71 00590-54685-71 00590-54692-71 00590-54699-71 00590-54706-71 00590-54686-71 00590-54693-71 00590-54700-71
4-3 5-3 5-6 5-9 1-2 2-10 1-2 8-9 1-2 4-3 1-2 5-13 1-2 8-5 1-2 4-9 1-6 8-5 3-8 3-8 8-5 7-7 6-3 7-7 7-7 6-3 7-7 7-7 7-7 7-9 7-11 5-13 7-7 3-6 4-5 5-13 5-19 5-19 8-5 8-5 8-13 3-8 3-10 3-8 3-10 3-10 5-13 5-13 4-5 4-5 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6
00715-00150-15, 04 Nov 2015
00590-47737-71 00590-47737-71 00590-43394-71 00590-53204-71 00590-43508-71 00590-46827-71 00590-46827-71 00590-53205-71 00590-53203-71 00590-53203-71 00590-43500-71 00590-43500-71 00590-49582-71 00590-53099-71 00590-54117-71 00590-54125-71 00590-54124-71
00590-43551-71 00590-53141-71 00590-53145-71 00590-53143-71 00590-53142-71 00590-53146-71 00590-53144-71
00590-53047-71 00590-43392-71 00590-43392-71 00590-00812-71 00590-03435-71 00590-03923-71 00590-43315-71 00590-54074-71 00590-54075-71 00590-03435-71 00590-03435-71 00590-54074-71 00590-54075-71 00590-00812-71 00590-03923-71 00590-03435-71 00590-43315-71 00590-03756-71 00590-52095-71
A-3
Model 8HBW23
Alphabetical Parts Index
Description
Part No.
Pullrod Assembly, 42 in. Pullrod Assembly, 46 in. Pullrod Assembly, 46 in. Pullrod Assembly, 46 in. Pullrod Assembly, 46 in. Pullrod Assembly, 48 in. Pullrod Assembly, 48 in. Pullrod Assembly, 48 in. Pullrod Assembly, 48 in. Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 54 in. Pullrod Assembly, 54 in. Pullrod Assembly, 54 in. Pullrod Assembly, 54 in. Pullrod Assembly, 60 in Pullrod Assembly, 60 in Pullrod Assembly, 60 in Pullrod Assembly, 60 in Pump and Motor Assembly Pump and Motor Assembly Pump and Motor Assembly Pump and Motor Assembly Relief, Strain Resistor Resistor Resistor Resistor Assembly Resistor Assembly Resistor Assembly Retainer Retainer, Resistor Retainer, Resistor Ring Ring, Retaining Ring, Retaining Ring, Retaining Ring, Spacer Ring, Stop Rocker, Left Rocker, Right Rod, Piston Rotor Rotor, Brake Rotor, Brake Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw
00590-54707-71 00590-54687-71 00590-54694-71 00590-54701-71 00590-54708-71 00590-54688-71 00590-54695-71 00590-54702-71 00590-54709-71 00590-54712-71
7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6
00590-54713-71
7-6
00590-54714-71
7-7
00590-54715-71
7-7
00590-54689-71 00590-54696-71 00590-54703-71 00590-54710-71 00590-54690-71 00590-54697-71 00590-54704-71 00590-54711-71 00590-53202-71 00590-53202-71
7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 1-5 6-3 6-5 6-5 3-8 1-6 5-6 5-9 1-6 5-6 5-9 3-12 5-6 5-9 4-7 4-5 5-13 5-13 4-5 6-7 3-14 3-14 6-7 5-13 1-6 4-7 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2
A-4
00590-53202-71 00590-43346-71 00590-48916-71 00590-48916-71 00590-48916-71 00590-49193-71 00590-49193-71 00590-49193-71 00590-55969-71 00590-49199-71 00590-49199-71 00590-54718-71 00590-43434-71 00590-43366-71 00590-43404-71 00590-43430-71 00590-03835-71 00590-43327-71 00590-43333-71 00590-53050-71 00590-54087-71 00590-54731-71 00590-54731-71 00590-03870-71 00590-40014-71 00590-42466-71 00590-43283-71 00590-43285-71 00590-43310-71 00590-43319-71 00590-43320-71 00590-43449-71 00590-46792-71 00590-47506-71
Page
Description
Part No.
Page
Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, Button Head Screw, Button Head Screw, Flange Head Screw, Flange Head Screw, Flange Head Screw, Flange Head
00590-47603-71 00590-47614-71 00590-48198-71 00590-48199-71 00590-51525-71 00590-52083-71 00590-52402-71 00590-52907-71 00590-53227-71 00590-53228-71 00590-53229-71 00590-53758-71 00590-54093-71 00590-54719-71 00590-54735-71 00590-55951-71 00590-55962-71 00590-55963-71 00590-55970-71 00590-55971-71 00590-55972-71 00590-52083-71 00590-43285-71 00590-43310-71 00590-43283-71 00590-52402-71 00590-53758-71 00590-48198-71 00590-48199-71 00590-47506-71 00590-55951-71 00590-55962-71 00590-55963-71 00590-55970-71 00590-55971-71 00590-55972-71 00590-52907-71 00590-42466-71 00590-46792-71 00590-54719-71 00590-51525-71 00590-53228-71 00590-53227-71 00590-53229-71 00590-54093-71 00590-43449-71 00590-47614-71 00590-40014-71 00590-47603-71 00590-52083-71 00590-52083-71 00590-03870-71 00590-43319-71 00590-43320-71 00590-54735-71 00590-53230-71 00590-53230-71 00590-52085-71 00590-52861-71 00590-52085-71 00590-52861-71
1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 2-12 3-3 3-3 3-3 3-6 3-8 3-8 3-8 3-8 3-12 3-12 3-12 3-12 3-12 3-12 3-12 3-14 4-3 4-7 5-3 5-3 5-9 5-11 5-13 5-19 5-19 5-19 6-3 6-3 7-7 8-3 8-5 8-5 8-13 1-3 3-6 1-3 1-3 2-10 2-10
00715-00150-15, 04 Nov 2015
Alphabetical Parts Index
Model 8HBW23
Description
Part No.
Page
Description
Part No.
Page
Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Thread Forming Screw, Flange Head, Thread Forming Screw, Hex Head Screw, Hex Head Screw, Hex Head Screw, Hex Head Screw, M6 X 20 Screw, M6 X 20 Screw, Set Screw, Set Screw, Shoulder Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Seal, Ring Seal, Ring Seal, Rod Seal, Rod Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Sensor Assembly, Proximity Sensor, Proximity Sensor, Proximity Sensor, Speed Sensor, Speed Shaft, Flange Shaft, Pinion Shoe, Skid Shoe, Skid Iron (Galvanized) Shoe, Skid Iron (Painted) Shrink Wrap Holder Installation
00590-51527-71 00590-52079-71 00590-53127-71 00590-53130-71 00590-53132-71 00590-54726-71 00590-53130-71 00590-53127-71 00590-51527-71 00590-54726-71 00590-53130-71 00590-52079-71 00590-53132-71 00590-53130-71 00590-52079-71 00590-53132-71 00590-54726-71 00590-05185-71 00590-05185-71 00590-54100-71 00590-54103-71 00590-54103-71 00590-54100-71 00590-44719-71 00590-44719-71 00590-03913-71 00590-03913-71 00590-53055-71 00590-54077-71 00590-54079-71 00590-54101-71 00590-54109-71 00590-54111-71 00590-54127-71 00590-54111-71 00590-54127-71 00590-54109-71 00590-54101-71 00590-54079-71 00590-54077-71 00590-43431-71 00590-43431-71 00590-05063-71 00590-05063-71 00590-43375-71 00590-43428-71 00590-54098-71 00590-43428-71 00590-54098-71 00590-43375-71 00590-53062-71 00590-54088-71 00590-54088-71 00590-54112-71 00590-54112-71 00590-43396-71 00590-54119-71 00590-43423-71 00590-54106-71 00590-54107-71
1-3 1-3 1-3 1-3 1-3 1-3 2-12 4-3 4-3 5-6 5-6 5-6 5-6 5-9 5-9 5-9 5-9 1-3 5-19 1-3 1-3 4-5 5-13 1-3 8-9 1-3 3-6 7-7 1-3 1-3 1-3 1-3 1-3 1-3 4-5 4-5 4-5 5-13 5-13 5-13 1-6 4-5 1-6 6-7 1-7 1-7 1-7 4-5 5-13 5-13 3-6 1-7 3-6 1-7 5-14 4-5 4-5 2-10 2-10 2-10 8-11
Skirt, Rubber Sleeve, Clamp Sleeve, Insulating Sleeve, Spring Spacer Spacer Spacer Spring Spring Spring, Compression Spring, Flat Spring, Torsion Spring, Torsion Start Switch Installation Steering Arm Head Stop Lug Strap Strap Strap Strap Strap Strap Strap, Static Strip, Sealing Stud, Wheel Support Switch, Horn Switch, Horn Switch, Horn Switch, Horn Switch, Key, Main On/Off Switch, Key, Main On/Off Switch, Rocker, On/Off Switch, Rocker, On/Off Tab, 45 Degrees Tack, Metal Terminal Terminal Terminal Thermistor Assembly Thumb Wheel Assembly Tiller Tire, Drive (Black Poly) Tire, Drive (Black Poly) Tire, Drive (Lugged Rubber) Tire, Drive (Lugged Rubber) Tire, Drive (Non-Marking Rubber) Tire, Drive (Non-Marking Rubber) Tire, Drive (Smooth Black Rubber) Tire, Drive (Smooth Black Rubber) Tire, Drive (Traction Rubber) Tire, Drive (Traction Rubber) Traction Motor Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Transmission Installation Tray Tray Assembly Tray Assembly
00590-54724-71 00590-54108-71 00590-54123-71 00590-43280-71 00590-00359-71 00590-54099-71 00590-00359-71 00590-42422-71 00590-42422-71 00590-53198-71 00590-53083-71 00590-43290-71 00590-43290-71
8-13 4-5 5-14 3-6 1-3 5-13 7-11 1-7 3-14 5-20 2-12 1-7 3-6 5-22 3-12 3-14 3-6 5-3 5-6 5-9 5-13 5-19 4-3 5-13 4-5 3-14 1-7 1-7 3-12 3-12 1-7 5-22 1-7 5-22 6-5 2-8 5-6 5-9 5-22 5-19 3-14 3-8 1-7 4-9 1-7 4-9 1-7 4-9 1-7 4-9 1-7 4-9 5-13 1-5 4-5 4-7 5-13 4-3 8-9 8-9 8-9
00715-00150-15, 04 Nov 2015
00590-55967-71 00590-42417-71 00590-00811-71 00590-00556-71 00590-00556-71 00590-00556-71 00590-46323-71 00590-03847-71 00590-43988-71 00590-54083-71 00590-43365-71 00590-42426-71 00590-55965-71 00590-55974-71 00590-55965-71 00590-55974-71 00590-48165-71 00590-48165-71 00590-40983-71 00590-40983-71 00590-43497-71 00590-05115-71 00590-05120-71 00590-05120-71 00590-48830-71 00590-53065-71 00590-53154-71 00590-55994-71 00590-55994-71 00590-43420-71 00590-43420-71 00590-43418-71 00590-43418-71 00590-43426-71 00590-43426-71 00590-43419-71 00590-43419-71 00590-54090-71 00590-54090-71 00590-54090-71 00590-54090-71 00590-53073-71 00590-53082-71
A-5
Model 8HBW23
Alphabetical Parts Index
Description
Part No.
Page
Description
Part No.
Tray Insert Tray Installation Vent Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, Bottom Washer, Bottom Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat, Brass Washer, Flat, Brass Washer, Flat, Brass Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Plastic Washer, Plastic Washer, Serrated Conical Washer, Serrated Conical Washer, Thrust Washer, Thrust Wedgelocks Wedgelocks Wheel Wheel Wheel Wheel Assembly, Drive (Black Poly) Wheel Assembly, Drive (Black Poly) (Crowned) Wheel Assembly, Drive (Lugged) Wheel Assembly, Drive (Non-Marking Rubber) Wheel Assembly, Drive (Smooth Black Rubber)
00590-53072-71
Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Thumb Wheel, Load Window, Display Wiper, Cylinder Rod Wiper, Cylinder Rod Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single, Battery + Wire Assembly, Single, Battery + Wire Assembly, Single, Battery Wire Assembly, Single, Battery Wire, Single Assembly Wire, Single Assembly
00590-43413-71
4-9
00590-43427-71 00590-00112-71 00590-03595-71 00590-42468-71 00590-43288-71 00590-53093-71 00590-54078-71 00590-54081-71 00590-54086-71 00590-43288-71 00590-42468-71 00590-03595-71 00590-53093-71 00590-53093-71 00590-54086-71 00590-54078-71 00590-54081-71 00590-00112-71 00590-53048-71 00590-53048-71 00590-00015-71 00590-02940-71 00590-02979-71 00590-43316-71 00590-02940-71 00590-02940-71 00590-02979-71 00590-00015-71 00590-43316-71 00590-54725-71 00590-54725-71 00590-54725-71 00590-02840-71 00590-43334-71 00590-54071-71 00590-54080-71 00590-43334-71 00590-02840-71 00590-02840-71 00590-54071-71 00590-54080-71 00590-43292-71 00590-43292-71 00590-53093-71 00590-53093-71 00590-04912-71 00590-04912-71 00590-54084-71 00590-54085-71 00590-43318-71 00590-53159-71 00590-43318-71 00590-43410-71 00590-52926-71
8-7 8-7 4-5 1-3 1-3 1-3 1-3 1-3 1-3 1-4 1-4 3-6 3-14 5-3 5-6 5-9 5-13 5-13 5-13 5-19 1-4 8-9 1-4 1-4 1-4 1-4 5-6 5-9 5-11 7-11 8-5 1-4 5-6 5-9 1-4 1-4 1-4 1-4 4-5 5-6 5-9 5-13 5-13 1-7 3-6 1-4 5-3 1-4 8-5 5-13 5-13 1-7 7-11 8-5 4-9 4-9
00590-43360-71 00590-53386-71 00590-55964-71 00590-03768-71 00590-03768-71 00590-53121-71 00590-54682-71 00590-54683-71 00590-53117-71 00590-53117-71 00590-53118-71 00590-53118-71 00590-53124-71 00590-53125-71
3-14 7-9 3-12 1-7 6-7 5-6 5-9 5-9 5-6 5-9 5-6 5-9 5-6 5-9
00590-43414-71 00590-43412-71
4-9 4-9
00590-43409-71
4-9
A-6
Page
00715-00150-15, 04 Nov 2015
Numerical Parts Index
Model 8HBW23
APPENDIX B Numerical Parts Index Part No.
Description
Page
Part No.
Description
Page
00590-00015-71 00590-00015-71 00590-00019-71 00590-00019-71 00590-00112-71 00590-00112-71 00590-00359-71 00590-00359-71 00590-00423-71 00590-00556-71 00590-00556-71 00590-00556-71 00590-00811-71 00590-00812-71 00590-00812-71 00590-02840-71 00590-02840-71 00590-02840-71 00590-02940-71 00590-02940-71 00590-02940-71 00590-02979-71 00590-02979-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03584-71 00590-03584-71 00590-03595-71 00590-03595-71 00590-03756-71 00590-03768-71 00590-03768-71 00590-03835-71 00590-03847-71 00590-03870-71 00590-03870-71 00590-03913-71 00590-03913-71 00590-03923-71 00590-03923-71 00590-04792-71 00590-04792-71 00590-04793-71 00590-04793-71 00590-04912-71 00590-04912-71 00590-05063-71 00590-05063-71 00590-05115-71 00590-05120-71 00590-05120-71 00590-05185-71 00590-05185-71 00590-05283-71 00590-05283-71 00590-40014-71 00590-40014-71
Washer, Flat Washer, Flat Fitting, Grease Fitting, Grease Washer Washer Spacer Spacer Fitting, Grease Strap Strap Strap Strap Nut Nut Washer, Lock Washer, Lock Washer, Lock Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Nut Nut Nut Nut Nut, Hex, Lock Nut, Hex, Lock Washer Washer Nut, Clip Wiper, Cylinder Rod Wiper, Cylinder Rod Ring, Stop Strap Screw Screw Screw, Set Screw, Set Nut Nut Bearing, Cone Bearing, Cone Bearing, Cup Bearing, Cup Washer, Thrust Washer, Thrust Seal, Rod Seal, Rod Tack, Metal Terminal Terminal Screw, Flange Head, Thread Forming Screw, Flange Head, Thread Forming Decal, Label Decal, Label Screw Screw
1-4 7-11 1-2 7-9 1-3 5-19 1-3 7-11 7-11 5-3 5-6 5-9 3-6 1-2 5-19 1-4 5-6 5-9 1-4 5-6 5-9 1-4 5-11 1-2 5-6 5-9 7-7 1-2 8-9 1-3 5-3 5-19 1-7 6-7 6-7 5-19 1-2 8-3 1-3 3-6 1-2 5-19 1-6 8-5 1-6 8-5 1-4 8-5 1-6 6-7 2-8 5-6 5-9 1-3 5-19 5-6 5-9 1-2 5-19
00590-40409-71 00590-40409-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40422-71 00590-40425-71 00590-40452-71 00590-40800-71 00590-40800-71 00590-40800-71 00590-40817-71 00590-40817-71 00590-40817-71 00590-40983-71 00590-40983-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-42417-71 00590-42422-71 00590-42422-71 00590-42425-71 00590-42426-71 00590-42427-71 00590-42428-71 00590-42428-71 00590-42452-71 00590-42453-71 00590-42454-71 00590-42457-71 00590-42466-71 00590-42466-71 00590-42468-71 00590-42468-71 00590-42657-71 00590-42657-71 00590-43228-71 00590-43228-71 00590-43276-71 00590-43276-71 00590-43276-71 00590-43276-71 00590-43280-71 00590-43283-71 00590-43283-71 00590-43285-71 00590-43285-71 00590-43288-71 00590-43288-71 00590-43289-71 00590-43290-71 00590-43290-71 00590-43291-71 00590-43292-71 00590-43292-71 00590-43299-71
Battery, Wet Cell Battery, Wet Cell Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Grommet, Rubber Boot Decal, Warning Connector, Battery, Gray Connector, Battery, Gray Connector, Battery, Gray Bearing Bearing Bearing Switch, Rocker, On/Off Switch, Rocker, On/Off Bolt Bolt Bolt Bolt Stop Lug Spring Spring Axle Support Arm Bearing Bearing Plate, Blank Plate, Symbol, Fork Lower Plate, Symbol, Fork Lift Cover Screw Screw Washer Washer Bolt, Hex Socket Head Bolt, Hex Socket Head Nut, Locking Nut, Locking Bushing Bushing (Included in Pullrod Assembly) Bushing (Included in Pullrod Assembly) Bushing Sleeve, Spring Screw Screw Screw Screw Washer Washer Housing Spring, Torsion Spring, Torsion Block, Torsion Washer, Plastic Washer, Plastic Bearing, Sealed
1-6 5-19 1-6 5-6 5-9 5-19 5-19 5-19 2-8 1-6 5-6 5-9 1-6 7-9 7-11 1-7 5-22 1-2 5-3 5-6 5-9 3-14 1-7 3-14 3-14 3-14 3-14 1-6 3-14 3-10 3-10 3-10 3-8 1-2 3-14 1-3 3-14 1-2 7-7 1-2 8-5 1-6 1-6 7-7 7-7 3-6 1-2 3-3 1-2 3-3 1-3 3-6 8-5 1-7 3-6 8-5 1-7 3-6 1-6
00715-00150-15, 04 Nov 2015
B-1
Model 8HBW23
Numerical Parts Index
Part No.
Description
Page
Part No.
Description
Page
00590-43299-71 00590-43299-71 00590-43300-71 00590-43300-71 00590-43301-71 00590-43303-71 00590-43304-71 00590-43305-71 00590-43306-71 00590-43309-71 00590-43310-71 00590-43310-71 00590-43313-71 00590-43313-71 00590-43315-71 00590-43315-71 00590-43316-71 00590-43316-71 00590-43317-71 00590-43317-71 00590-43318-71 00590-43318-71 00590-43319-71 00590-43319-71 00590-43320-71 00590-43320-71 00590-43327-71 00590-43331-71 00590-43333-71 00590-43334-71 00590-43334-71 00590-43346-71 00590-43360-71 00590-43364-71 00590-43364-71 00590-43365-71 00590-43366-71 00590-43375-71 00590-43375-71 00590-43392-71 00590-43392-71 00590-43394-71 00590-43396-71 00590-43404-71 00590-43409-71
Bearing, Sealed Bearing, Sealed Bearing Bearing Plate Caster Assembly Fitting, Grease Pin Cap Plate Screw Screw Assembly, Washer Assembly, Washer Nut Nut Washer, Flat Washer, Flat Bearing Bearing Wheel Wheel Screw Screw Screw Screw Rocker, Left Decal, Steam Clean Rocker, Right Washer, Lock Washer, Lock Relief, Strain Wheel Assembly, Thumb Bearing, Ball Bearing, Ball Stud, Wheel Ring, Retaining Seal, Shaft Seal, Shaft Motor, Lift Pump Motor, Lift Pump Key Shaft, Flange Ring, Retaining Wheel Assembly, Drive (Smooth Black Rubber) Wheel Assembly, Drive (Black Poly) Wheel Assembly, Drive (Non-Marking Rubber) Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Drive (Lugged) Tire, Drive (Non-Marking Rubber) Tire, Drive (Non-Marking Rubber) Tire, Drive (Traction Rubber) Tire, Drive (Traction Rubber) Tire, Drive (Lugged Rubber) Tire, Drive (Lugged Rubber) Hub Nut, Lug Nut, Lug Shoe, Skid
7-9 7-11 1-6 3-6 8-5 8-5 8-5 8-5 8-5 8-5 1-2 3-3 1-2 8-5 1-2 8-5 1-4 8-5 1-6 8-5 1-7 8-5 1-2 8-5 1-2 8-5 3-14 2-8 3-14 1-4 4-5 3-8 3-14 1-6 5-13 4-5 5-13 1-7 5-13 1-5 6-5 5-13 4-5 5-13 4-9
00590-43426-71 00590-43426-71 00590-43427-71 00590-43428-71 00590-43428-71 00590-43429-71 00590-43429-71 00590-43430-71 00590-43431-71 00590-43431-71 00590-43432-71 00590-43434-71 00590-43437-71 00590-43449-71 00590-43449-71 00590-43481-71 00590-43497-71 00590-43500-71 00590-43500-71 00590-43508-71 00590-43513-71 00590-43545-71 00590-43546-71 00590-43551-71 00590-43988-71 00590-44371-71 00590-44719-71 00590-44719-71 00590-44844-71 00590-45064-71 00590-45412-71 00590-45998-71 00590-45998-71 00590-46323-71 00590-46362-71 00590-46362-71 00590-46792-71 00590-46792-71 00590-46827-71 00590-46827-71 00590-47465-71 00590-47497-71 00590-47506-71 00590-47506-71 00590-47603-71 00590-47603-71 00590-47614-71 00590-47614-71 00590-47737-71 00590-47737-71 00590-47750-71 00590-47848-71 00590-47848-71 00590-48165-71 00590-48165-71 00590-48198-71 00590-48198-71 00590-48199-71 00590-48199-71 00590-48392-71 00590-48830-71
Tire, Drive (Smooth Black Rubber) Tire, Drive (Smooth Black Rubber) Vent Seal, Shaft Seal, Shaft Bearing, Ball Bearing, Ball Ring, Spacer Seal, Ring Seal, Ring Plug, Drain Ring, Retaining Plug, Fill/Level Screw Screw Clamp, Wire Tab, 45 Degrees Kit, Start Switch Kit, Start Switch Kit, Pump Coupling Cable Assembly (790 Millimeter) Cable Assembly (660 Millimeter) Link Assembly, Upper Strap, Static Decal, EE Screw, M6 X 20 Screw, M6 X 20 Fitting, 90 Degree Adapter, Hydraulic Decal, Battery Connection Fuse (350 Amp) Fuse (350 Amp) Strap O-Ring O-Ring Screw Screw Kit, Relief Valve Kit, Relief Valve Decal, E Decal, Emergency Disconnect Screw Screw Screw Screw Screw Screw Insulator, Standoff Insulator, Standoff Decal, Cold Storage Oil Bearing, Thrust Bearing, Thrust Switch, Key, Main On/Off Switch, Key, Main On/Off Screw Screw Screw Screw Decal, AC Powered Terminal
1-7 4-9 4-5 1-7 4-5 1-6 4-5 4-5 1-6 4-5 4-5 4-5 4-5 1-2 5-19 3-6 6-5 1-6 6-5 6-5 6-5 5-19 5-19 7-7 4-3 2-8 1-3 8-9 6-3 6-3 2-8 1-6 5-9 5-13 1-6 8-5 1-2 4-3 1-6 6-5 2-8 2-8 1-2 3-8 1-2 6-3 1-2 5-19 5-6 5-9 6-3 1-6 8-5 1-7 5-22 1-2 3-8 1-2 3-8 2-8 5-22
00590-43410-71 00590-43412-71 00590-43413-71 00590-43414-71 00590-43418-71 00590-43418-71 00590-43419-71 00590-43419-71 00590-43420-71 00590-43420-71 00590-43421-71 00590-43422-71 00590-43422-71 00590-43423-71
B-2
4-9 4-9 4-9 4-9 1-7 4-9 1-7 4-9 1-7 4-9 4-9 1-2 4-9 2-10
00715-00150-15, 04 Nov 2015
Numerical Parts Index
Model 8HBW23
Part No.
Description
Page
Part No.
Description
Page
00590-48916-71 00590-48916-71 00590-48916-71 00590-49193-71 00590-49193-71 00590-49193-71 00590-49199-71 00590-49199-71 00590-49582-71 00590-51098-71 00590-51525-71 00590-51525-71 00590-51527-71 00590-51527-71 00590-52079-71 00590-52079-71 00590-52079-71 00590-52083-71 00590-52083-71 00590-52083-71 00590-52083-71 00590-52085-71 00590-52085-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52402-71 00590-52402-71 00590-52542-71 00590-52544-71 00590-52545-71 00590-52546-71 00590-52861-71 00590-52861-71 00590-52898-71 00590-52898-71 00590-52907-71 00590-52907-71 00590-52926-71
Resistor Resistor Resistor Resistor Assembly Resistor Assembly Resistor Assembly Retainer, Resistor Retainer, Resistor Knob Decal, Click to Creep Screw Screw Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw Screw Screw Screw Screw, Flange Head Screw, Flange Head Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Screw Screw Decal, No Riding Decal, Toyota, Black Decal, Owner/Operator Decal, Toyota Screw, Flange Head Screw, Flange Head Nut, Hex, Lock, M10 Nut, Hex, Lock, M10 Screw Screw Wheel Assembly, Drive (Black Poly) (Crowned) Horn Horn Horn Decal, Hydraulic Fluid, Cold Storage Magnet, Surface Mount Washer, Bottom Washer, Bottom Housing, Cylinder Rod, Piston Cylinder Assembly Cylinder Assembly Cylinder Assembly Bracket, Retaining Pin, Cotter Pin, Retaining Screw, Shoulder Axle, Load Wheel Axle, Load Wheel Pin, Wheel Fork Pin, Pull Rod
1-6 5-6 5-9 1-6 5-6 5-9 5-6 5-9 5-19 2-8 1-2 5-3 1-3 4-3 1-3 5-6 5-9 1-2 2-12 6-3 7-7 1-3 2-10 1-2 4-3 5-3 5-6 5-9 1-2 3-6 2-8 2-8 2-8 2-8 1-3 2-10 1-2 4-3 1-2 3-12 4-9
00590-53059-71 00590-53060-71 00590-53061-71 00590-53062-71 00590-53064-71 00590-53065-71 00590-53066-71 00590-53067-71 00590-53069-71 00590-53069-71 00590-53070-71 00590-53072-71 00590-53073-71 00590-53076-71 00590-53078-71 00590-53080-71 00590-53082-71 00590-53083-71 00590-53084-71 00590-53086-71 00590-53086-71 00590-53087-71 00590-53087-71 00590-53089-71 00590-53092-71 00590-53093-71 00590-53093-71 00590-53093-71 00590-53093-71 00590-53093-71 00590-53095-71 00590-53097-71 00590-53098-71 00590-53099-71 00590-53100-71 00590-53101-71 00590-53103-71 00590-53104-71 00590-53105-71 00590-53117-71 00590-53117-71 00590-53118-71 00590-53118-71 00590-53121-71 00590-53124-71 00590-53125-71 00590-53127-71 00590-53127-71 00590-53130-71 00590-53130-71 00590-53130-71 00590-53130-71 00590-53132-71 00590-53132-71 00590-53132-71 00590-53135-71 00590-53135-71 00590-53138-71 00590-53139-71 00590-53140-71 00590-53141-71
Pin, Lower Link Axle, Load Wheel Axle, Load Wheel Greasable Sensor Assembly, Proximity Pin Weldment, Flagged Thermistor Assembly Harness, Interface Backrest, Load, With Industrial Battery Battery, AGM Battery, AGM Cap, Stem, Machined Tray Insert Tray Clamp Pin,Pivot, Handle Grommet Tray Assembly Spring, Flat Bracket, Contactor Contactor, Main Contactor, Main Contactor, Pump Contactor, Pump Decal, Warning Bracket, Static Strap Washer Washer, Serrated Conical Washer, Serrated Conical Washer Washer Grommet Decal, Reflector, Fork Tip Decal, Reflector, Tiller Knob Holder Assembly, Shrink Wrap Cap, Brake Hose Assembly Decal, Reflector, Bumper Decal, Reflector, Bumper Wire Assembly, Single, Battery + Wire Assembly, Single, Battery + Wire Assembly, Single, Battery Wire Assembly, Single, Battery Wire Assembly, Single Wire, Single Assembly Wire, Single Assembly Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Nut, Hex, Flange Nut, Hex, Flange Grommet, Rubber Fork Trail Machining, Painted Fork Trail Machining, Galvanized Link, Lower Assembly
7-7 7-9 7-11 3-6 7-7 5-19 5-19 8-3 1-6 5-19 3-6 8-7 8-9 5-3 3-6 3-3 8-9 2-12 5-11 1-5 5-11 1-5 5-11 2-8 4-3 1-3 1-4 5-3 5-6 5-9 5-3 2-8 2-8 5-20 8-11 4-3 6-3 2-8 2-8 5-6 5-9 5-6 5-9 5-6 5-6 5-9 1-3 4-3 1-3 2-12 5-6 5-9 1-3 5-6 5-9 1-2 2-10 5-19 7-7 7-7 7-7
00590-53039-71 00590-53039-71 00590-53039-71 00590-53044-71 00590-53047-71 00590-53048-71 00590-53048-71 00590-53049-71 00590-53050-71 00590-53051-71 00590-53051-71 00590-53051-71 00590-53052-71 00590-53053-71 00590-53054-71 00590-53055-71 00590-53056-71 00590-53056-71 00590-53057-71 00590-53058-71
00715-00150-15, 04 Nov 2015
1-6 5-6 5-9 6-3 8-9 1-4 8-9 6-7 6-7 1-5 6-3 6-7 6-3 6-3 6-3 7-7 7-9 7-11 7-7 7-7
B-3
Model 8HBW23
Numerical Parts Index
Part No.
Description
00590-53142-71 00590-53143-71 00590-53144-71 00590-53145-71 00590-53146-71 00590-53147-71 00590-53148-71 00590-53149-71
Link, Lower Assembly, Galvanized Link, Lower Assembly Link, Lower Assembly, Galvanized Link, Lower Assembly Link, Lower Assembly, Galvanized Fork Trail Machining, Painted Fork Trail Machining, Galvanized Frame, Pivot Machining, 25 and 27 in. Fork Width Frame, Pivot Machining, 18, 20 and 22 in. Fork Width Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Tiller Wheel Charger, Battery Charger, Battery Backrest, Load Backrest, Load Backrest, Load Cover, Grille Cover, Lower, Orange Cover, Lower, Black Cover, Console, Key Switch Cover, Console, Rocker Switch Plate Plate Bar, Latch Bracket, Battery Bracket Decal, Owner Operator Bracket Weldment Bracket Weldment Battery Pack Assembly, With No Battery Battery Pack Assembly, With No Battery Battery Pack Assembly, With Wet Cell Battery Battery Pack Assembly, With Wet Cell Battery Battery Pack Assembly, With AGM Battery Battery Pack Assembly, With AGM Battery Spring, Compression Backrest, Load, With Swing-out Battery Backrest, Load, With Swing-out Battery Backrest, Load, With Swing-out Battery Pump and Motor Assembly Pump and Motor Assembly Pump and Motor Assembly Kit, Solenoid Valve Kit, Solenoid Valve Kit, Flow Control, 2.2 GPM Kit, Reservoir Screw Screw Screw Screw
00590-53150-71 00590-53151-71 00590-53152-71 00590-53152-71 00590-53152-71 00590-53153-71 00590-53154-71 00590-53159-71 00590-53160-71 00590-53160-71 00590-53161-71 00590-53162-71 00590-53163-71 00590-53164-71 00590-53165-71 00590-53166-71 00590-53170-71 00590-53171-71 00590-53182-71 00590-53183-71 00590-53184-71 00590-53185-71 00590-53186-71 00590-53187-71 00590-53193-71 00590-53194-71 00590-53195-71 00590-53195-71 00590-53196-71 00590-53196-71 00590-53197-71 00590-53197-71 00590-53198-71 00590-53199-71 00590-53200-71 00590-53201-71 00590-53202-71 00590-53202-71 00590-53202-71 00590-53203-71 00590-53203-71 00590-53204-71 00590-53205-71 00590-53227-71 00590-53227-71 00590-53228-71 00590-53228-71
B-4
Page 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-9 7-11 7-7 3-8 7-11 1-5 5-19 8-3 8-3 8-3 2-14 2-14 2-14 2-14 2-14 5-19 5-19 5-19 5-19 5-19 2-8 5-19 5-20 1-5 5-19 1-5 5-19 1-5 5-19 5-20 8-3 8-3 8-3 1-5 6-3 6-5 1-6 6-5 6-5 6-5 1-2 5-9 1-2 5-3
Part No.
Description
Page
00590-53229-71 00590-53229-71 00590-53230-71 00590-53230-71 00590-53386-71 00590-53435-71 00590-53435-71 00590-53450-71 00590-53498-71 00590-53499-71 00590-53500-71 00590-53758-71 00590-53758-71 00590-53845-71 00590-53845-71 00590-53878-71 00590-54042-71 00590-54071-71 00590-54071-71 00590-54072-71 00590-54073-71 00590-54074-71 00590-54074-71 00590-54075-71 00590-54075-71 00590-54076-71 00590-54076-71 00590-54077-71 00590-54077-71 00590-54078-71 00590-54078-71 00590-54079-71 00590-54079-71 00590-54080-71 00590-54080-71 00590-54081-71 00590-54081-71 00590-54082-71 00590-54083-71 00590-54084-71 00590-54085-71 00590-54086-71 00590-54086-71 00590-54087-71 00590-54088-71 00590-54088-71 00590-54089-71 00590-54090-71 00590-54090-71 00590-54090-71 00590-54090-71 00590-54092-71 00590-54093-71 00590-54093-71 00590-54094-71 00590-54095-71 00590-54097-71 00590-54097-71 00590-54098-71 00590-54098-71 00590-54099-71
Screw Screw Screw, Button Head Screw, Button Head Wheel, Load Horn Assembly Horn Assembly Decal, Instructions Decal, Specification Decal, Specification Decal, Specification Screw Screw Contactor Assembly, Main Contactor Assembly, Main Bracket Bracket, Skid (Painted) Washer, Lock Washer, Lock Connector Pin, Threaded Nut Nut Nut Nut Nut, Lock Nut, Lock Screw, Socket Head Screw, Socket Head Washer Washer Screw, Socket Head Screw, Socket Head Washer, Lock Washer, Lock Washer Washer Grommet Strip, Sealing Wedgelocks Wedgelocks Washer Washer Rotor Sensor, Proximity Sensor, Proximity Bracket, Harness Routing Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Cover, Motor Screw Screw Cover, Speed Sensor Plug Bearing, Ball Bearing, Ball Seal, Shaft Seal, Shaft Spacer
1-3 5-11 1-3 3-6 7-9 5-6 5-9 5-20 5-20 5-20 5-20 1-3 3-8 1-5 5-9 3-6 2-10 1-4 5-13 5-14 5-13 1-2 5-13 1-2 5-13 1-2 5-13 1-3 5-13 1-3 5-13 1-3 5-13 1-4 5-13 1-4 5-13 5-13 5-13 5-13 5-13 1-4 5-13 5-13 1-7 3-6 5-3 1-5 4-5 4-7 5-13 5-13 1-3 5-13 5-13 5-13 1-6 5-13 1-7 5-13 5-13
00715-00150-15, 04 Nov 2015
Numerical Parts Index
Model 8HBW23
Part No.
Description
Page
Part No.
Description
00590-54100-71 00590-54100-71 00590-54101-71 00590-54101-71 00590-54102-71 00590-54103-71 00590-54103-71 00590-54105-71 00590-54106-71 00590-54107-71 00590-54108-71 00590-54109-71 00590-54109-71 00590-54110-71 00590-54111-71 00590-54111-71 00590-54112-71 00590-54112-71 00590-54113-71 00590-54113-71 00590-54115-71 00590-54115-71 00590-54116-71 00590-54117-71 00590-54118-71 00590-54119-71 00590-54120-71 00590-54121-71 00590-54123-71 00590-54124-71 00590-54125-71 00590-54126-71 00590-54127-71 00590-54127-71 00590-54128-71 00590-54668-71 00590-54679-71 00590-54680-71 00590-54680-71 00590-54680-71 00590-54681-71 00590-54681-71 00590-54682-71 00590-54683-71 00590-54684-71 00590-54685-71 00590-54686-71 00590-54687-71 00590-54688-71 00590-54689-71 00590-54690-71 00590-54691-71 00590-54692-71 00590-54693-71 00590-54694-71 00590-54695-71 00590-54696-71 00590-54697-71 00590-54698-71 00590-54699-71 00590-54700-71
Screw, Hex Head Screw, Hex Head Screw, Socket Head Screw, Socket Head Pinion, Speed Sensor Screw, Hex Head Screw, Hex Head Bracket, Skid (Galvanized) Shoe, Skid Iron (Galvanized) Shoe, Skid Iron (Painted) Sleeve, Clamp Screw, Socket Head Screw, Socket Head Plug Screw, Socket Head Screw, Socket Head Sensor, Speed Sensor, Speed Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Steer Label, U Gear Shaft, Pinion Pinion Cover Sleeve, Insulating Label, W Label, V Board, Terminal Screw, Socket Head Screw, Socket Head Gear Bumper, Stop Plate, Backing Controller, Motor Controller, Motor Controller, Motor Contactor Assembly, Lift Contactor Assembly, Lift Wire Assembly, Single Wire Assembly, Single Pullrod Assembly, 32 in. Pullrod Assembly, 36 in. Pullrod Assembly, 42 in. Pullrod Assembly, 46 in. Pullrod Assembly, 48 in. Pullrod Assembly, 54 in. Pullrod Assembly, 60 in Pullrod Assembly, 32 in. Pullrod Assembly, 36 in. Pullrod Assembly, 42 in. Pullrod Assembly, 46 in. Pullrod Assembly, 48 in. Pullrod Assembly, 54 in. Pullrod Assembly, 60 in Pullrod Assembly, 32 in. Pullrod Assembly, 36 in. Pullrod Assembly, 42 in.
1-3 5-13 1-3 5-13 5-13 1-3 4-5 2-10 2-10 2-10 4-5 1-3 4-5 5-13 1-3 4-5 1-7 5-14 1-6 4-5 1-6 4-5 4-5 5-14 4-5 4-5 4-5 4-5 5-14 5-14 5-14 5-14 1-3 4-5 4-5 3-3 8-13 1-5 5-6 5-9 1-5 5-9 5-9 5-9 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6
00590-54701-71 00590-54702-71 00590-54703-71 00590-54704-71 00590-54705-71 00590-54706-71 00590-54707-71 00590-54708-71 00590-54709-71 00590-54710-71 00590-54711-71 00590-54712-71
Pullrod Assembly, 46 in. Pullrod Assembly, 48 in. Pullrod Assembly, 54 in. Pullrod Assembly, 60 in Pullrod Assembly, 32 in. Pullrod Assembly, 36 in. Pullrod Assembly, 42 in. Pullrod Assembly, 46 in. Pullrod Assembly, 48 in. Pullrod Assembly, 54 in. Pullrod Assembly, 60 in Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Fuse, Potted (125 Amp), EE Fuse, Potted (125 Amp), EE Fuse, Potted Fuse, Potted Ring Screw Screw Bumper Weldment, Galvanized Bumper Weldment, Gray Skirt, Rubber Washer, Flat, Brass Washer, Flat, Brass Washer, Flat, Brass Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Fuse (400 Amp) Fuse (400 Amp) Fuse (400 Amp) Boot, Brake Fuse (125 Amp) Fuse (125 Amp) Fuse (125 Amp) Hub, Brake Rotor, Brake Rotor, Brake Cable Assembly, B+ Screw Screw Cable Assembly, BHandle Assembly With Keypad Handle Assembly Without Keypad Harness Assembly Plate, Backing, Upper Plate, Lower Pad, Key Pad Handle Head Assembly Handle Head Assembly Head Assembly, Control Head Assembly, Control Handle Housing Handle Housing (Under Item 1)
00715-00150-15, 04 Nov 2015
00590-54713-71 00590-54714-71 00590-54715-71 00590-54716-71 00590-54716-71 00590-54717-71 00590-54717-71 00590-54718-71 00590-54719-71 00590-54719-71 00590-54720-71 00590-54721-71 00590-54724-71 00590-54725-71 00590-54725-71 00590-54725-71 00590-54726-71 00590-54726-71 00590-54726-71 00590-54727-71 00590-54727-71 00590-54727-71 00590-54728-71 00590-54729-71 00590-54729-71 00590-54729-71 00590-54730-71 00590-54731-71 00590-54731-71 00590-54732-71 00590-54735-71 00590-54735-71 00590-54739-71 00590-55934-71 00590-55935-71 00590-55941-71 00590-55942-71 00590-55943-71 00590-55944-71 00590-55945-71 00590-55946-71 00590-55946-71 00590-55947-71 00590-55947-71 00590-55948-71 00590-55948-71
Page 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-7 7-7 1-6 5-11 1-6 5-6 4-7 1-3 4-7 2-12 2-12 8-13 1-4 5-6 5-9 1-3 5-6 5-9 1-6 5-6 5-9 4-7 1-6 5-9 5-11 4-7 1-6 4-7 5-19 1-3 8-13 5-19 3-8 3-8 3-8 3-8 3-8 3-8 3-8 3-8 3-10 1-5 3-12 3-10 3-10
B-5
Model 8HBW23
Numerical Parts Index
Part No.
Description
Page
00590-55951-71 00590-55951-71 00590-55952-71 00590-55953-71 00590-55954-71 00590-55955-71 00590-55955-71 00590-55956-71 00590-55956-71 00590-55957-71 00590-55957-71 00590-55958-71 00590-55959-71 00590-55959-71 00590-55960-71 00590-55961-71 00590-55962-71 00590-55962-71 00590-55963-71 00590-55963-71 00590-55964-71 00590-55965-71 00590-55965-71 00590-55966-71 00590-55967-71 00590-55968-71 00590-55969-71 00590-55970-71 00590-55970-71 00590-55971-71 00590-55971-71 00590-55972-71 00590-55972-71 00590-55974-71 00590-55974-71 00590-55980-71 00590-55981-71 00590-55994-71 00590-55994-71 00590-55995-71 00590-55996-71 005905409171 NSS
Screw Screw Button, Lift/Lower Assembly Button, Horn Right Button, Horn Left Card Assembly, VM Card Assembly, VM Gasket, E Steer Handle Gasket, E Steer Handle Card Assembly, Display Card Assembly, Display Housing, Handle Upper Gasket, Display Gasket, Display Card Assembly, Flex Circuit Housing, Inner Assembly Screw Screw Screw Screw Window, Display Switch, Horn Switch, Horn Cover, Display Steering Arm Head Clamp, Cable Retainer Screw Screw Screw Screw Screw Screw Switch, Horn Switch, Horn Cover, Upper, Orange Cover, Upper, Black Tire, Drive (Black Poly) Tire, Drive (Black Poly) Decal, Hook Decal, Do Not Lift Decal, Warning Coil, Brake
1-3 3-12 3-12 3-12 3-12 1-6 3-12 1-6 3-12 1-6 3-12 3-12 1-6 3-12 3-12 3-12 1-3 3-12 1-3 3-12 3-12 1-7 3-12 3-12 3-12 3-12 3-12 1-3 3-12 1-3 3-12 1-3 3-12 1-7 3-12 2-14 2-14 1-7 4-9 5-20 5-20 5-20 4-7
B-6
00715-00150-15, 04 Nov 2015
View more...
Comments
