Jig Plans
October 24, 2024 | Author: Anonymous | Category: N/A
Short Description
Download Jig Plans...
Description
8
6
7
5
4
2
3
ITEM NO. 1 2 3 4 5 6 7 8
D
4
6
PART NUMBER Jig Weldment caster parts tray Axle Fixture Neck Fixture Rail Fixture
1
DESCRIPTION
QTY. 1 4 1 1 1 1 1 1
CB34_FRAME
D
These plans are freely available from Crime Scene Choppers, they outline the construction of our frame jig as shown in Ron Covell's new "Building a Chopper Chassis" video.
5 1
Few of the dimensions or material callouts are critical. The width of part #6, the frame rail fixture, is determined by the outside width of your lower frame rails. Typically, the inside width is 8 3/8", so the outside width is 8.375 + 2 * the diamater of your frame tubing.
C
C
Check the alignment of your parts carefully as you work, a warped jig is worse than no jig at all!
B
B
3 http://www.crimescenechoppers.com
2 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
A
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
8
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
jig SHEET 1 OF 10
SCALE: 1:10 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
D
ITEM NO. 1 2 3 4 5 6 7 8
6
7
5
QTY.
DESCRIPTION
LENGTH
2 2 5 2 2 2 1 1
TUBE, RECTANGULAR 3.00 X 2.00 X .13 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, SQUARE 2.00 X 2.00 X .13 BAR STOCK, RECTANGULAR 0.25 x 2 flat bar TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 3.00 X 2.00 X .13
96 96 6 23 10 3 24 24
4
2
3
1
D
2 1
C
C
2 5 3 3 1 3
3 5
4
4
3
6
B
B
6 8
4
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
A
7
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
8
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
jig SHEET 2 OF 10
SCALE: 1:8 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
D
ITEM NO. 1 2 3 4 5 6 7 8 9 10
7
PART NUMBER Neck Fixture Slider Mechanism Bolt Plate HHNUT 0.5000-13-D-N Pivot Plate Neck Pivot all thread NeckCone 7 DKA-13 SDKA-13
6
5
DESCRIPTION
1/2"-13 nut welded to top of #3 1.75" x 1.75" square bar stock 3/4"-16 threaded rod 45 degree cone to hold steering neck Reid Tool Reid Tool
8 C
4
2
3
QTY. 1 1 1 1 2 1 1 2 1 1
1
.750 D
.500
Stitch weld 2" x .5" flat bar to 2" x 3" tube then set up in mill and machine a 1/2" slot for the length of the tube.
8
C
1 2
5
7.000 B
10
B
9
3 .750
1/2" thick plate, 6" wide x 7" long with 2" x 3" rect. hole in center
6.000 6 ITEM NO. 1 2 3
QTY. 1 1 1
DESCRIPTION TUBE, RECTANGULAR 2 x 3 x .125 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
1 A
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
3 8
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
LENGTH 29.5 26.5
jig SHEET 3 OF 10
SCALE: 1:4 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
D
ITEM NO. 1 2 3 4 5 6
6
7
PART NUMBER Axle Fixture Slider Mechanism axle block Axle SSCONESKT 0.19-32x0.5-HX-N Bolt Plate
7
HTNUT 0.5000-13-D-N
8
LSC-12
5
DESCRIPTION
4
2
3
1
QTY. 1 1 1 2 2 1
1/2"-13 nut welded to inside face of part #6 Reid Tool
D
1 4 5
5
C
C
4 8
2 2 3
B B
B
1
3 DETAIL B SCALE 2 : 1
ITEM NO. 1 2 3
QTY. 1 1 1
DESCRIPTION TUBE, RECTANGULAR 2 x 3 x .125 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
1 A
6
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
8
INTERPRET GEOMETRIC TOLERANCING PER:
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
LENGTH 22 19
jig SHEET 4 OF 10
SCALE: 1:4 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
ITEM NO. 1 2 3
6
7
PART NUMBER Nut Plate Slider Bolt Plate DKA-15
DESCRIPTION
5
4
2
3
1
QTY. 1 1 2
Reid Tool
3 D
D
1
.500 C
1.500
C
2.000 2
7.000
8.000
B
B
7.000
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
A
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL
R.125 8
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
1/2-13 Tapped Hole 7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
jig SHEET 5 OF 10
SCALE: 1:1 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
ITEM NO. 1 2 3
6
7
QTY. 1 2 2
DESCRIPTION TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 2.00 X .50 X .13 L 2.00 X 2.00 X .125
5
4
2
3
1
LENGTH 12 14.88 12 D
D
3 2 The distance between the angle iron faces (10.875 shown here) must be determined by the outside width of the bottom frame rails. 3
C
C
10.875
2
B
B
1 14.875
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
A
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
8
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
jig SHEET 6 OF 10
SCALE: 1:2 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
7
6
5
4
2
3
1
Neck Cone, make two. D
D
3/4-16 Tapped Hole 1.795 1.750
C
C
2.278 45.00°
B
.791
2.278
B
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
A
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
8
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
jig SHEET 7 OF 10
SCALE: 1:1 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
ITEM NO. 1 2 3
6
7
QTY. 2 2 1
5
DESCRIPTION L 2.00 X 2.00 X .125 L 2.00 X 2.00 X .125
4
2
3
1
LENGTH 96 9.75 D
D
96.000
9.750 C
C
3 Parts Tray, build from 2" x 2" x 1/8" angle, fill bottom with expanded metal
B
B
2
1
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
A
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
8
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
jig SHEET 8 OF 10
SCALE: 1:8 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
6
7
5
4
2
3
1
Neck Pivot Block
.875 #10-32 Tapped Hole
D
D
.750
1.500
.375 1.625 C
C
4.000
3/4-16 Tapped Hole 1.500
B
B
.750 1.500
1.500
4.000
Axle Block 1.500 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
A
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
8
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
jig SHEET 9 OF 10
SCALE: 1:1 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
8
7
6
5
4
2
3
1
This page shows an anternative spporach to making the slider mechanism in the event you don't have access to a mill to cut the slots in the vertical components. This axle adjuster plate clamps to the 2" x 3" tube with four 1/4" bolts. THe plate is shown full scale.
D
C
D
C
.250
B
B
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL
A
INTERPRET GEOMETRIC TOLERANCING PER:
PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CRIME SCENE CHOPPERS IS PROHIBITED.
8
7
6
5
NAME
DATE
DRAWN
TITLE:
CHECKED
A
ENG APPR. MFG APPR. Q.A. COMMENTS:
MATERIAL
SIZE DWG. NO.
B
FINISH
NEXT ASSY
USED ON APPLICATION
4
jig SHEET 10 OF 10
SCALE: 1:4 WEIGHT:
DO NOT SCALE DRAWING
3
REV
2
1
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