Description
REPLACEMENT PARTS MANUAL Track Mounted Impactor
Model FT4250
PIONEER PRODUCTS West 21st Street Yankton, South Dakota 57078
page
Your equipment serial number and order number have been recorded in the space below. Please include these numbers when requesting service or ordering parts.
KOLBERG-PIONEER, INC. JOB ORDER MODEL
FT4250
602507 S/N
405628
MANUFACTURED BY KOLBERG-PIONEER, Inc. YANKTON, SD, U.S.A.
Copyright KOLBERG-PIONEER, INC. 2004 page
INTRODUCTION
This bulletin contains replacement parts listings for your equipment. In most cases an illustration is used to identify the assembly, with each illustration is a parts list identifying serviceable parts. In some cases no illustration is available or required and just a parts list is shown. When a part name is indented, it means the serviceable item is a part of the item under which it is listed. The quantity of parts shown with these indented items are for the assembly only and not the entire machine.
EXAMPLE: Quantity for machine
Ref. No. 1
Description Coupling Assembly Coupling Flange Bushing
Part No. Qty. AEP-19630 2 44-25039 2 44-25053 1 Quantity for assembly
This item contains these items.
Abbreviations and Symbols Used In This Parts Book * N/S
See notes at bottom of page Not Serviced
X Parts not exactly as shown O/E
Optional Equipment
P/N
Part Number
KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements to its products at anytime, without incurring any obligation to make such changes on previously manufactured equipment. Although care has been taken to assure the accuracy of this publication, KOLBERGPIONEER, INC. does not assume any liability for errors or omissions.
page
CONTENTS ORDERING PARTS .............................................................................................................. 1 BASIC ASSEMBLY ............................................................................................................ 2-3 VIBRATING FEEDER ........................................................................................................ 4-5 HOUSING ASSEMBLY ....................................................................................................... 6-7 HSI ..................................................................................................................................... 8-9 APRON ADJUST ........................................................................................................... 10-11 REAR APRON ADJUST ................................................................................................. 12-13 ROTOR ASSEMBLY ...................................................................................................... 14-15 HSI - FIXED SIDE BEARING ASSEMBLY ...................................................................... 16-17 HSI - FLOAT SIDE BEARING ASSEMBLY ..................................................................... 18-19 LINER ASSEMBLY ........................................................................................................ 20-21 DRIVE ASSEMBLY ........................................................................................................ 22-23 END DELIVERY CONVEYOR ........................................................................................ 24-25 HEAD END .................................................................................................................... 26-27 5 x 12 SCREEN & UNDERSCREEN CONVEYOR ........................................................ 28-29 CONVEYOR HEAD END .................................................................................................... 30 CONVEYOR TAIL END ....................................................................................................... 31 SCREEN ECCENTRIC SHAFT ASSEMBLY ...................................................................... 32 CONVEYOR/SCREEN DRIVE ASSEMBLY ........................................................................ 33 SIDE DELIVERY CONVEYOR 24 X 9 ............................................................................ 34-35 HEAD END ......................................................................................................................... 36 TAIL END ............................................................................................................................ 37 CLOSED RETURN CONVEYOR ................................................................................... 38-39 HEAD END ......................................................................................................................... 40 TAIL END ............................................................................................................................ 41 CONVEYOR - 24 X 15 W/FOLD ................................................................................... 42-43 HEAD END ......................................................................................................................... 44 TAIL END ............................................................................................................................ 45 HYDRAULIC ASSEMBLY - TRACK DRIVE .................................................................... 46-47 HYDRAULIC ASSEMBLY - CRUSHER DRIVE ............................................................... 48-49 HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE .............................................. 50-51 HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR ............................................. 52-53 HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS ........................ 54-55 HYDRAULIC ASSEMBLY - CRUSHER LID .................................................................... 56-57 HYDRAULIC ASSEMBLY - MAGNET ............................................................................. 58-59 HYDRAULIC ASSEMBLY - STACKER OPTION ............................................................. 60-61 HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR ......................................... 62-63 HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS ......................... 64-65 HYDRAULIC ASSEMBLY - CARRY BACK CONVEYOR ................................................ 66-67 HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR ............................................ 68-69 HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS ........................ 70-71 HYDRAULIC ASSEMBLY - PUMPS & TANKS ............................................................... 72-73 HYDRAULIC TANK ........................................................................................................ 74-75 FUEL TANK ................................................................................................................... 76-77 ELECTRICAL ASSEMLBY ............................................................................................. 78-83 POWER UNIT PARTS ......................................................................................................... 84 DECALS ............................................................................................................................ 85 page
ORDERING PARTS
We want to service your equipment promptly and accurately. Your observance of the instructions below will greatly aid us in giving you such parts service. When ordering parts be sure you supply the following: (A) Part Numbers, (B) Descriptions, (C) Quantities (D) Serial Numbers, (E) Shipping Instructions. (A) PART NUMBERS Compare part number found on the part with part number in the parts book, whenever possible. When part number is not available, give full description and where used. (B) DESCRIPTIONS Use Part Book descriptions in addition to part numbers. Most structural parts, such as framework, gussets, braces etc., are not listed. To order such parts, give size, shape (channel, angle, plate, etc.), and location, as related to units or groups identified in the parts book. (C) QUANTITIES Be specific. State exactly how many of each part are required. Avoid the use of words like “sets” or “complete”. (D) Identify your equipment by Serial Number whenever possible. (E) SHIPPING INSTRUCTIONS Specify name, shipping point, and mail address for notification if different than shipping point. State whether freight, express, parcel post or other handling is desired. Confirm telephone orders in writing.
INSPECTION Shortages or damage should be noted by the carrier agent at time material is accepted. Shipper’s responsibility ceases upon delivery of shipment to carrier in good order. Claims for damage or loss can likely be collected with proper notation on delivery receipt.
ORDER EARLY Make periodical inspections of equipment. Wear parts can be ordered by mail ahead of actual replacement time. Save on telephone expense and have material on hand when needed.
page 1
BASIC ASSEMBLY
1
2
6
3
4
7
page 2
5
8
BASIC ASSEMBLY
Ref. No.
Description
Part No.
Qty.
1
End Delivery Conveyor(see page following) 204037
1
2
Magnet Assembly Magnet IMI
204368 204570
1 1
3
Cummins Engine QSC8.3 S/N 46433013
204356
1
4
Impactor (see page following)
5
Feeder (see page following)
6
Screen w/Under Screen Conveyor (see page following) 205687
7
Closed Return Conveyor (see page following) 204524
1
8
Track
1
-
Side Delivery Conveyor (24x9) (see page following) 204561 1
-
Side Delivery Conveyor (24x15) (see page following) 2040871
204446
page 3
VIBRATING FEEDER
3
4
5
1
2
page 4
VIBRATING FEEDER
Ref. No.
Description
Part No. 213861
Qty.
1
Feeder Assembly
1
2
Housing Assembly (see page following)
3
Wear Plate Assembly Plate Socket Locknut Washer
175946 175882 45-24087 45-42160 46-60008
4
Grizzly Bar Assembly
208568
1
5
Side Liner Assembly
208578
1
-
Spring Spring Retainer
213831 213890
8 16
-
Motor Mount
211655
1
1 4 24 24 24
204734 page
5
HOUSING ASSEMBLY
12
21
29
2
3
31
4
15
10 16
11 17
20 25
5 28
30 27
13 1
14 22
23
9
24
page
6
8
7
6
HOUSING ASSEMBLY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
AEP-04640 213872 213874 09-35019 13-01527 201574 201573 45-00022 45-60038 213878 213875 AA-81832 175812 AA-81831 AA-83618 BB-16121 09-20036 43-00016 BB-62987 BB-62986 47-31503 47-00023 47-13501 43-00010 117414 47-18058 47-18082 42-15001 47-18027 211733 211732
1 1 1 4 7 1 1 2 2 4 1 4 1 3 2 2 2 1 2 1 8 4 4 4 4 1 1 1 4 18 30
GEAR CASE MECH HSG WLD;50X15 VGF ECC SHAFT; 8", DRIVEN BRG; SPHER STR BORE OIL SEAL COVER PL; COVER PL; ACCESS HOLE HEX CAP LOCKWASHER-MEDIUM BEARING HOUSING ECC SHAFT;8",DRIVER SPACER RING BRG HSG COVER SPACER RING TIMING GEAR; 72 TOOTH, 45DEG KEY LKWSHR LUBE FITTING; RELIEF HOUSING COVER; OPEN HOUSING COVER; CLOSED NIPPLE; LONG 45 ELL PIPE COUPLING; FULL GREASE FITTING; STR COVER GRS HOLE WASHER PIPE PLUG, SQUARE HEAD HEX BUSHING BREATHER CAP PIPE PLUG, SQUARE HEAD SOC-HD-CAP SOC-HD-CAP
213871 page
7
HSI 5.1 2.4
2.5
2.6
2.3
5.2 5..3
2.2
2.1 1
10
2 3
8 9 4 7 6
5 page 8
HSI
Ref. No. 1
Description
Part No.
Qty.
Apron Adjust (see page following)
2 2.1 2.2 2.3 2.4 2.5 2.6
Swing Bolt Swing Bolt Flat Washer Cotter Pin Pin Washer Hex Nut
135313 45-60009 45-48013 82155 82156 45-42008
6 12 12 6 6 12
3
Bolt Lockwasher
45-00125 45-60043
186 186
4
Hitch Pin
149563
Shaft Brush Seal Shaft Brush Seal Bolt Plate
149565 45-00048 78896
2 12 12
6
Bearing Alignment Block Bolt Nut
77018 45-00247 45-42012
1 8 16
7
Rotor Assembly (see page following)
8
Hydraulic Cylinder
78902
2
9
Sherical Bearing
81220
4
Hing Pin Washer Cotter Pin
76874 45-60020 45-48048
2 8 4
5 5.1 5.2 5.3
10
1
161526 page 9
APRON ADJUST
1
2
6
3
4
5
7
8
9
page 10
HSI - APRON ADJUST
Ref. No.
Description
Part No.
1
Nut
81235
4
2
Plate
135307
2
3
Rubber Washer
230267
2
4
Clevis Weldment
76726
2
5 -
Pin Washer Cotter Pin
135813 45-60020 45-48091
2 4 2
6
Pin
161527
1
7
Apron Weldment
161522
1
8
Wear Tip
184689
3
9
Bolt Washer Nut
45-00279 45-60015 45-42014
6 6 6
page 11
Qty.
HSI - REAR APRON ADJUST
1
2 3 4
5 6 1b
1a
7
11
8 12
9 10 14
13
page 12
HSI - REAR APRON ADJUST
Ref. No.
Description
Part No.
Acme Nut Disc Spring Washer
81235 100562 45-60019
6 6 2
2
Adjustment Rod Weldment
149559
1
3
Adjustment Bracket Weldment
149556
1
4
Adjustment Mount
149537
1
5
Shim
89914
2
6
Shim
76733
4
7
Shim
76732
8
8
Leveling Pad
149557
1
9
2nd Stage Clevis Weldment
76727
2
10
Spring
89915
2
11
Shafting
161527
1
12
Apron Weldment
161522
1
13
Wear Tip
184689
3
14
Bolt Washer Nut
45-00279 45-60015 45-42014
6 6 6
1 1a 1b
page 13
Qty.
ROTOR ASSEMBLY
page 14
ROTOR ASSEMBLY
Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Description
Part No.
Fixed Bearing Assy (see page following) 139737 Float Side Bearing Assy(see page following) 139738 Power Lock Keyless Hub 139736 Shaft 161509 Rotor Guard 139743 Shoe Wedge 135319 Rotor Shaft 204311 Wedge Plate 139723 Rotor 161503 End Cap 126356 Slotted Nut 45-42120 Capscrew 45-00095 Lockwasher 45-60041 Capscrew 45-00136 Locknut 45-42160 Lockwasher 09-20084 (Option) Blow Bar (Cast) Recycle 161501 (Option) Blow Bar (HighChrome)Hard Rock 161502 Cotter Pin 45-48045 Spring Pin 7145
Sales Order 101929 8/2/2016 (1) 317454 Dr. Retro Kit, FT424/50. SMA/SMA (1) 297585 12T Lobed Flinger Assy (1) 297540 Rotor Shaft W/Nuts (1) 139736 Power Lock Keyless Hub (1) 382704 Part Kit AMA Accum Cooling Cir. (1) 139737 Bearing Assy, Fixed (1) 139738 Bearing Assy, Float Sales Order 101929 8/11/2016 (2) 139736 Power Lock Keyless Hub (1) 297540 Rotor Shaft W/nuts (1) 354186 Rotor Weld, 4250 4-bar
page 15
Qty. 1 1 2 3 2 24 1 12 1 6 6 12 12 12 12 2 3 3 3 3
HSI - FIXED SIDE BEARING ASSEMBLY
page
16
HSI - FIXED SIDE BEARING ASSEMBLY
Ref. No. 1 2 3 4 5 6 7 8 9 10 11
Description
Part No.
Fixed Side Bearing Assembly Inner Flinger Collar Pillow Block Pillow Block Cover Bearing Spacer Collar Removable Sleeve Bolt Lockwasher Set Screw Grease Fitting Outer Flinger Collar
139737 WSL-02699 L-02695 L-02697 09-35012 AA-28950 WSL-02702 45-00125 45-60043 45-36024 43-00031 149568
page
17
Qty. 1 1 1 1 1 1 1 6 6 2 5 1
HSI - FLOAT SIDE BEARING ASSEMBLY
page 18
HSI - FLOAT SIDE BEARING ASSEMBLY
Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12
Description
Part No.
Float Side Bearing Assembly Pillow Block Cover Inner Flinger Collar Bearing Removable Sleeve Spacer Collar Bearing Housing Plate Bolt Bolt Lockwasher Set Screw Grease Fitting
139738 L-02698 WSL-02699 09-35012 WSL-02702 AA-28950 149561 149562 45-00125 45-00122 45-60043 45-36024 43-00031
page
19
Qty. 1 1 1 1 1 1 1 1 6 6 12 2 6
HSI - LINER ASSEMBLY
Right Side Hardware for Cast Liners
Hardware for items 1-3 These are drilled and tapped
Left Side page20
HSI - LINER ASSEMBLY
CRUSHER; 4250 HSI
161526
page21
DRIVE ASSEMBLY
page 22
DRIVE ASSEMBLY
Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Description
Part No.
Torque Arm Weldment Torque Arm Mount Pin Motor SM 12 Gauge Plain Washer Spring Pin Coupling Bolt Lock Nut Plate Sm 12 Gauge Threaded Rod Locknut Flinger Collar Set Screw
204316 204172 204174 204362 204314 45-60015 14582 204313 204457 45-42163 213215 204742 204743 45-42157 213211 45-36024
Qty. 1 1 1 1 1 1 1 1 5 5 1 1 2 4 1 2
Sales Order 101929 8/2/2016 (1) 317454 Dr. Retro Kit, FT424/50. SMA/SMA (1) 297585 12T Lobed Flinger Assy (1) 297540 Rotor Shaft W/Nuts (1) 139736 Power Lock Keyless Hub (1) 382704 Part Kit AMA Accum Cooling Cir. (1) 139737 Bearing Assy, Fixed (1) 139738 Bearing Assy, Float See page following Sales Order 101929 8/11/2016 (2) 139736 Power Lock Keyless Hub (1) 297540 Rotor Shaft W/nuts (1) 354186 Rotor Weld, 4250 4-bar
204133 page 23
P/N 317454 - DR RETRO KIT
page 47A
P/N 317454 - DR RETRO KIT
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25
317454 DR RETRO KIT;FT4240/50,SMA/SMA Part No. Description 165149 PIN;CYLINDER,1‐1/4 X 3‐1/4 309396 SM 12 GA X 8.13 X 22.15 204457 CAP SCR;7/8‐9UNC X 10 235755 LOCKWASHER;NORD‐LOCK,3/4" 245161 SPHERICAL BEARING;1.25 BORE 245164 LINKAGE ARM;HYD DRIVE 309397 GUARD;12 GA X 7.50 X 22.15 293433 DOWEL PIN;.50 X 1.50 297407 SHCS 3/4‐16 UNF X 3,A574,BLK 297530 COUPLING PLATE;9.50 DIA X 2.63 354132 HYD MTR;750CC, 45.8 CID,PITSON 321307 MANIFOLD,DUAL RELIEF FOR SMA 309323 TORQUE ARM MOUNT;SMA,FLANGE 309326 TORQUE ARM WELDMENT;SMA,FLANGE 43‐00031 GREASE FITTING‐STR;1/4" PTF 45‐00091 CAP SCREW;1/2‐13UNC‐2AX1‐1/4 45‐42159 LKNT(PTLN);1/2‐13UNC‐2B 45‐42163 LKNT(PTLN);7/8‐9UNC‐2B 45‐60006 SAE HARDENED WASHER;1/2 BOLT 45‐60010 SAE HARDENED WASHER;7/8 BOLT 45‐60013 SAE HARDENED WASHER;1‐1/4 BOLT 45‐66059 HEAD BLT;3/4‐10UNC‐2AX2 213203 CHECK VALVE;DT‐750‐MSMO‐05 317460 SOCKET;1/2‐13 UNC‐2A X 4‐1/2
Sales Order 101929 8/2/2016 (1) 317454 Dr. Retro Kit, FT424/50. SMA/SMA (1) 297585 12T Lobed Flinger Assy (1) 297540 Rotor Shaft W/Nuts (1) 139736 Power Lock Keyless Hub (1) 382704 Part Kit AMA Accum Cooling Cir. (1) 139737 Bearing Assy, Fixed (1) 139738 Bearing Assy, Float See page following Sales Order 101929 8/11/2016 (2) 139736 Power Lock Keyless Hub (1) 297540 Rotor Shaft W/nuts (1) 354186 Rotor Weld, 4250 4-bar page 47B
Qty. 2 1 5 8 2 1 1 4 4 1 1 1 1 1 2 4 4 5 4 10 4 4 2 8
UOM EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
P/N 317454 - DR RETRO KIT
page 47C
P/N 317454 - DR RETRO KIT
Item 1 2 3 4 5 6 7 8 9
352704 PART KIT SMA ACCUM COOLING CIR Part No. Description Qty. 85383 ADAPTER;1/2 MO,1/2 MS 1 85387 ADAPTER;1/2 MO,3/4 MS 1 85469 ELBOW;90,3/4 MS,3/4 FS 1 85507 ADAPTER;5/8 MO,1/2 MS 1 85447 ADAPTER;1/2 MS,3/4 FS 1 113036 ADAPTER; 1/4 MO, 3/8 MS 1 85478 TEE,RUN;3/4 MS,3/4 FS 1 352705 HOSE;39 X 3/8HS 1/2FS901/2FS90 1 352706 HOSE;29 X 1/2HS 1/2FS90 1/2FS 1
page 47D
UOM EA EA EA EA EA EA EA EA EA
END DELIVERY CONVEYOR
10
11
12
2
1
3
4
5
6
9
8 page 24
7
END DELIVERY CONVEYOR
Ref. No.
Description
Part No.
Qty.
1
Idler; Live Shaft
182335
1
2
Bearing
182334
6
3
Impact Idler
185512
5
4
Impact Bed
205797
1
5
Idler; Live Shaft
182336
2
6
Return Idler
168404
5
7
Idler
185513
10
8
Guide Roller Bracket
144882
4
9
Guide Roller
186814
4
10
Tail End (see page following)
11
Head End (see page following)
12
Belt Cleaner
158586
1
Conveyor Belt
204748
1
-
204037 page 25
HEAD END 1
2
3
Ref. No.
4
Description
Part No.
1
Take Up
180280
2
2
Pulley Bushing
14-50030 15-06339
1 2
3
Shaft
182313
1
4
Bearing
09-00119
2
page 26
Qty.
TAIL END
1
2
Ref. No.
3
Description
Part No.
1
Pulley Bushing
14-50023 15-06331
1 2
2
Shaft
182311
1
3
Bearing
182312
2
page 27
Qty.
5 x 12 SCREEN & UNDERSCREEN CONVEYOR
5
3
1
9 2
4 7
8
6 page 28
5 x 12 SCREEN & UNDERSCREEN CONVEYOR Ref. No.
Description
Part No.
Qty.
1
Head End (see page following)
2
Belt Wiper
158586
1
3
Idler
185513
7
4
Return Idler Return Guard
168404 185660
2 2
5
Screen Weldment
205684
1
6
Eccentric Cover
85221
1
7
Motor Mount
85220
1
8
Shear Mount
76864
4
9
Tail End (see page following)
-
Screen Cloth; 1-5/8 sq Screen Cloth; 2 sq Screen Cloth; 3 sq
19674 08-06261 08-06349
2 2 2
-
Conveyor Belt Fastener Belt Tape
185226 46-48016 46-48002
49' 32 14'
MISCELLANEOUS SCREEN PARTS -
Crown Rubber Clamp Bar Clamp Bar Clamp Bar Clamp Bar Screen Bolt Washer Locknut Nut Bolt Nut Lockwasher
46-72001 159153 159154 159155 159156 45-12060 45-60008 45-42215 45-42007 45-00049 45-42003 45-60039
60' 1 1 1 1 16 16 16 16 6 6 6 205687
page 29
CONVEYOR HEAD END
2
3
4
1
Ref. No.
Description
Part No.
1
Take Up
180280
2
2
Pulley Bushing
14-50030 15-06339
1 2
3
Shaft
182313
1
4
Bearing
09-00119
2
page
30
Qty.
CONVEYOR TAIL END
1
2
Ref. No.
3
Description
Part No.
1
Pulley Bushing
14-50023 15-06331
1 2
2
Shaft
182311
1
3
Bearing
182312
2
page
31
Qty.
SCREEN ECCENTRIC SHAFT ASSEMBLY
6 1 7 2
3
4
Ref. No.
5
Description
Part No.
1
Bearing Cover
85223
2
2
Bearing retainer
85224
2
3
Counterweight
85194
2
4
Counterweight
85195
2
5
Bearing
09-35042
2
6
Bearing Housing
85222
2
7
Shaft
86937
1
page 32
Qty.
CONVEYOR/SCREEN DRIVE ASSEMBLY
Ref. No.
Description
Part No.
Qty.
SCREEN DRIVE ASSEMBLY -
Coupling Flange Bushing Bushing
11807 15-06027 48107
2 1 1
CONVEYOR DRIVE ASSEMBLY -
Reducer Bushing
134390 44-05090
page 33
1 1
SIDE DELIVERY CONVEYOR 24 X 9
3
4
2
4
page 34
5
SIDE DELIVERY CONVEYOR 24 X 9
Ref. No.
Description
Part No.
Qty.
1
Tail End (see page following)
2
Tivar
178972
1
3
Impact Bed
204566
1
4
Idler
167807
1
5
Head End (see page following)
-
Conveyor Belt Fastener Tape
14-77529 46-48017 46-48001
22' 20 5'
204561 page 35
HEAD END
1
2
3
Ref. No.
Description
Part No.
1
Pulley Bushing
14-10055 15-06053
1 2
2
Shaft
205698
1
3
Bearing
1591
2
page 36
Qty.
TAIL END
1
2
3
Ref. No.
4
Description
Part No.
1
Pulley Bushing
77487 15-06053
1 2
2
Shaft
150511
1
3
Bearing
09-95048
2
4
Rod Nut Spring Pin Round Nut
205688 40289 4920 108465
2 2 2 2
page 37
Qty.
CLOSED RETURN CONVEYOR
4
1
2
3
page 38
CLOSED RETURN CONVEYOR
Ref. No.
Description
Part No.
1
Head End (see page following)
2
Cylinder
3
Tail End (see page following)
4 -
Qty.
205707
2
Idler
205746
8
Conveyor Belt Fastener Belt Tape
204694 46-48017 46-48001
57' 15 4'
204524 page 39
HEAD END
4
3
2
1
Ref. No.
Description
Part No.
1
Pulley Bushing
212136 15-06053
1 2
2
Bearing
09-10006
2
3
Shaft
204371
1
4
Finished Bore Coupling
189293
1
page 40
Qty.
TAIL END
1
2
3 4
Ref. No.
Description
Part No.
1
Pulley Bushing
205747 15-06053
1 2
2
Shaft
204676
1
3
Bearing
1601
2
4
Rod Nut Spring Pin
204680 40289 4920
2 2 2
page 41
Qty.
CONVEYOR - 24 X 15 W/FOLD
1
2
3
6
page 42
4
5
CONVEYOR - 24 X 15 W/FOLD
Ref. No.
Description
Part No.
Qty.
1
Tail End (see page following)
2
Impact Bed
204088
1
3
Idler
167801
1
4
Head End (see page following)
5
Wiper
158582
1
6
Return Idler Return Guard
167807 168419
1 1
-
Conveyor Belt
204374
1
204087 page 43
HEAD END
1
2
3
Ref. No.
Description
Part No.
1
Pulley Bushing
14-10055 15-06053
1 2
2
Shaft
205698
1
3
Bearing
1591
2
page 44
Qty.
TAIL END
1
2
3
Ref. No.
4
Description
Part No.
1
Pulley Bushing
77487 15-06053
1 2
2
Shaft
150511
1
3
Bearing
09-95048
2
4
Rod Nut Spring Pin Round Nut
205688 40289 4920 108465
2 2 2 2
page 45
Qty.
HYDRAULIC ASSEMBLY - TRACK DRIVE
page 46
HYDRAULIC ASSEMBLY - TRACK DRIVE
202586 (202569) page 47
HYDRAULIC ASSEMBLY - CRUSHER DRIVE
#18 - 85522
page 48
HYDRAULIC ASSEMBLY - CRUSHER DRIVE
202586 (202567) page 49
HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE
page 50
HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE
202586 (202568) page 51
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR
page 52
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR
202586 (202570) page 53
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS
page
54
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS
202586 (202571) page 55
HYDRAULIC ASSEMBLY - CRUSHER LID
page 56
HYDRAULIC ASSEMBLY - CRUSHER LID
202586 (202573) page
57
HYDRAULIC ASSEMBLY - MAGNET
page 58
HYDRAULIC ASSEMBLY - MAGNET
202586 (202575) page
59
HYDRAULIC ASSEMBLY - STACKER OPTION
page
60
HYDRAULIC ASSEMBLY - STACKER OPTION
202586 (202578) page
61
HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR
page 62
HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR
202586 (202579) page 63
HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS
page 64
HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS
202586 (202580) page 65
HYDRAULIC ASSEMBLY - CARRY BACK CONVEYOR
page 66
HYDRAULIC ASSEMBLY - CARRY BACK CONVEYORS
202586 (202581) page 67
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR
page 68
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR
202586 (202584) page 69
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS
page 70
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS
202586 (202585) page 71
HYDRAULIC ASSEMBLY - PUMPS & TANKS
page 72
HYDRAULIC ASSEMBLY - PUMPS & TANKS
202586 (202582) page
73
HYDRAULIC TANK
page
74
HYDRAULIC TANK
Ref. No. 1 2 3 4 5 6 7 8
Description
Part No.
Hydraulic Tank Tank Mount Filter Reservoir Breather Level/Temp Gauge End Cover Kit W/Drain Hex Capscrew Pipe Plug Hex Plug
204718 204375 204376 9399 42-80131 45-00124 47-18027 180275
Qty. 1 1 1 1 1 1 1 1
204719 page
75
FUEL TANK
page
76
FUEL TANK
Ref. No. 1 2 3 4
Description
Part No.
Fuel Tank Gauge Hex Capscrew Washer
204127 114749 45-00149 45-60004
Qty. 1 1 4 4
204308 page
77
ELECTRICAL ASSEMBLY
page 78
ELECTRICAL ASSEMBLY
Description
Part No.
Pin Terminal Cable Seal Term Block Term Block End Barrier Mounting Track End Clamp for Mounting Wire Marker Horn Alarm Cord Fitting 1/2" Sealing Gasket Conduit Locknut Mounting Box Terminal Pin Crimp Terminal Pin Crimp Fitting, 1/2" NPT Electrical Assembly Display Cable Sleeve Terminal 3 Pin Tower Conn 4 Pin Tower Conn 2 Pin Tower Conn 2 Pin Shroud Conn Cord PLC Prox Cordset Connector Din Conn Lighted Cable Tie Cable Tie Strap Cable Tie Mount Shielded Cable Receptacle Dust Cap for 118631 Large Print Pocket Conduit Locknut
110354 110355 92175 92176 40-50023 32144 193394 166251 183545 183555 145248 97794 40-96062 11861 70.02372 70.02373 40-80064 183620 110353 183614 183616 183612 183611 40-75003 166266 193482 193458 118633 183556 22224 48074 40-96021 13189 97433 118631 118634 156925 40-96062
Qty. 38 38 30 1 10 2 30 1 2 20' 6 6 8 1 20 6 1 1 1 2 6 3 3 30' 1 1 1 1 4' 20 20 4 20 12' 1 1 1 10
216611 (216604) page
79
ELECTRICAL ASSEMBLY
Deutsch DT Series Connec tor # DTO6-2S Secondar y Lock # W2S S ocket T erminal # 00-00-7241
page 80
ELECTRICAL ASSEMBLY
Description
Part No.
Conduit Plastic Bushing Electrical Fitting Sealing Gasket Sealing Gasket Fitting Fitting Strap Rigid Conduit Term Block Term Marking Strip Auto Direct Wiring Duct Wiring Duct Wire Label Wiring Harness Electrical Bracket Display Hook 4 Pin Shroud Conn Term Fused Term Mark Strip; use w/216681 Term Separator Plate; use w/216681 Term Jumper; use w/216681
40-93070 10617 97794 97795 40-80012 40-80016 10083 30802 170403 170404 125236 125235 190920 216609 193494 166270 215646 183615 216681 216682 216683 216684
Omnex Radio Omnex Radio Tether Cable
193474 193475
Qty. 2 2 1 1 4 1 2 1 10 40 2' 3' 20 1 1 1 1 2 2 2 1 2 1 1
216611 (216604) page
81
ELECTRICAL ASSEMBLY
Deutsch DT Connector # Plug Secondary Lock # Socket Terminal #
Series 193449 193451 801586
page
82
ELECTRICAL ASSEMBLY
page
83
POWER UNIT PARTS
Description
Part No.
Pump; 90L250, 15.25CIR Hyd Pump; 90L055, 3.35CIR Pump; MPV046 Hyd Pump; 350, 3.18-1.28CID
202516 202555 185245 202566
Qty. 1 2 1 1
204747 page 84
DECALS
Description
Part No.
Qty.
Decal, Built in USA Decal, Loading Area
27302 BB-64826
2 2
Decal, Pioneer ID Decal, Lube Point
46-60151 139088
2 6
Decal, Warning, Moving Parts Decal, Warning
114930 807517
2 2
Decal, Caution Decal, Fire/Explosion Hazard
114933 139089
2 1
Decal, V/F Gear Case Decal, Rotation Arrow
74958 46-60044
1 2
Decal, Danger, Rotating Pulley Decal, Drive Guard Required
114929 BB-64828
2 2
Decal, Rocky Trax Decal, Pioneer ID
179562 46-60149
2 2
Decal, Conveyor Decal, Conveyor Maintenance
182456 182461
2 2
Decal, 4 Spool Gresen Decal, Moving Tracks
186865 185173
1 4
Decal, No Step Decal, Rotating Pulley
54880 114929
2 4
Decal, Rotating Pulley Decal, Diesel Fuel Only
114928 139085
3 1
Decal, Falling/Flying Decal, Loading Area
114927 1139083
2 3
Decal, Impact Hazard
202607
2
179561 page
85
PIONEER PRODUCTS West 21st Street Yankton, SD 57078 page
R
KOLBERG-PIONEER, INC. an Astec company st
700 WEST 21
STREET
-
P. O . B O X 2 0
Equipment Sales: (800) 542-9311
-
YA N K T O N , S O U T H D A K O T A 5 7 0 7 8
Part Sales and Service: (800) 766-9793
Sold To:
Ship To:
Goodfellow Corporation Rich Hansen P.O. Box 1020 Pleasant Grove, UT 84062 UNITED STATES
Goodfellow Corporation Rich Hansen 390 N. 2000 W. Lindon, UT 84042 USA
Order Transaction Details
Ship Via: WILL ADVISE
Order: Purchase Order: Territory: KPI Contact: Order Date: Date: Account Type:
602507 KG0092 Territory 7 Tim Diede 05/25/2005 05/27/2005 DEALER
Call Rich Hansen @801-796-6126 to coordinate shipping F.O.B. YANKTON, SD 3rd PARTY BILL. Product: PIA00T - Impactor Andreas - Trax Plant Rotor Diameter: 42 Rotor Length: 50
Project No.: 700837 Eng. Release: 02/04/05 Engineer:
Amount:
$423,792.00
Detailed Description: (1) Pioneer FT4250 Close Circuit Track Mounted Impactor including the following: BASIC SPECIFICATIONS: * Engine - Cummins QSM11, 400 HP, 1800 RPM, fuel tank * Hydraulics - Hydrostatic pump group and circuit with 200 gallon oil reservoir * Control System - radio remote/tether * Impactor - 4250 horizontal shaft with heavy-duty solid rotor assembly, 3 reversible and replaceable blow bars, primary apron and secondary, manual adjustment of aprons and hydraulic actuated access door * Track Undercarriage - track width 600 mm (23.6") * Feeder - 50" x 15', 5' step deck grizzly, 950 rpm max., 15' loading hopper with fixed walls and by-pass chute * End Delivery Conveyor - 48"x 40' hydraulic drive, conveyor easily removable for maintenance * Vibrator Screen - 5' x 12' Single Deck - 2 bearing with mounting, hydraulic drive and screen cloth 1 1/2" square provided unless otherwise advised * Under Screen Conveyor - 48" with belt and drive * Cross Overs Conveyor - 24" with belt and drive * Return Conveyor - 18" with belt and drive (fold for travel) * Dust Suppression System with manifold for customer water source BASIC SPECIFICATION CHANGES: 440 PIW single ply synthetic polyester gauze with 1/4" top x 1/8" bottom covers, grade 1 rubber vs. std. on end delivery. 1. Paint - Beige. 2. Decals - Pioneer. Ship Date: May 31, 2005 or sooner. Serial Number(s) for this item: Serial Number
Item
Description
405628 405629 405630 405631
PIA00T PIA000 PFVB00 KS7110
Impactor Andreas - Trax Plant Rotor Diameter: 42 Rotor Length: 50 page Impactor Andreas - Unit Rotor Diameter: 42 Rotor Length: 50 Feeder - Vibrating Width (Inches): 50 Length: 15 Series 71 - Conventional Screen - 1 Deck Width: 5 Length: 12
IB-271 IB-266 IB-204 IB-223 IB-200
was order 602366
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