Digital Positioner SVI II Quick Start Guide QS2002!1!0406

Warranty Items sold by Dresser® are warranted to be free from defects in materials and workmanship for a period of one year from the date of shipment provided said items are used u sed according to Dresser recommended usages. Dresser, Inc. reserves the right to discontinue manufacture of any product or change product materials, design or specifications without notice. This instruction manual applies to the following following instruments and approved software: SVI SVI ® II AP Positioner and ValVue® software. The SVI II AP series positioners are warranted for use only with interface software approved by Dresser Inc. Consult Masoneilan Dresser factory locations for approved software listing.

About this Guide This Quick Start Guide applies to the following instruments and approved software: SVI II AP -2 through SVI II AP-3 - with Firmware version 3.1.1 - with ValVue® version 2.4 or greater - with AMS® ValVue® SNAP-ON® version 2.4 or greater - with Model HH375 HART® Communicator with DD published for SVI II AP - (Masoneilan Device type 202, 0, 00CA) The information in this manual is subject to change without prior notice. The information contained in this manual, in whole or part, shall not be transcribed or copied without Masoneilan’s written permission. In no case does this manual guarantee the merchantability of the positioner or the software or its adaptability to a specific client needs. Please report any errors or questions about the information in this manual to your local supplier or visit www.masoneilan.com. www.masoneilan.com.

Copyright All software is the intellectual property of o f Dresser, Inc. The complete design and manufacture is the intellectual property of Dresser, Dresser, Inc.

Masoneilan®, FVP®, SVI®, and ValVue® are registered trademarks of Dresser, Dresser, Inc. All information contained herein is believed to be accurate accura te at the time of publication and is subject to change without notice. Copyright 2006 by Dresser, Inc. All rights reserved. PN 055201-167 REV B

Safety I nform ation

This section provides safety information including safety symbols that are used on the SVI II AP and the safety symbol definition.

Important - Please Read Before Installation! Safety Symbols

SVI II AP instructions contain DANGER, WARNING, and CAUTION labels and Notes, where necessary, to alert you to safety related or other important important information. Read the instructions carefully before installing and maintaining your instrument. DANGER and WARNING hazards are related to personal injury. CAUTION hazards involve equipment or property damage. damage. Operation of damaged equipment equipment can, under certain operational conditions, result in degraded process system performance that can lead to injury or death. Total compliance with all DANGER, WARNING, and CAUTION notices is required for safe operation.

This is the safety alert symbol. It alerts you to potential personal injury hazards. Obey all safety messages that follow this symbol s ymbol to avoid possible injury or death.

Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury.

Indicates a potentially hazardous situation, which if not avoided could result in serious injury.

Indicates a potentially hazardous situation, which if not avoided could result in minor or moderate injury. injury.

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Masoneilan Dresser

SVI II AP Quick Start Guide

When used without the safety alert symbol indicates a potentially hazardous situation, which if not avoided could result in property damage.

Note:  SVI II AP Product Safety

Indicates important facts and conditions.

The SVI II AP positioner is intended for use with industrial compressed air or, or, natural gas systems only. only. Ensure that an adequate pressure pressure relief provision is installed when the application of system supply pressure could cause peripheral equipment to malfunction. malfunction. Installation must be in accordance with local and national compressed air and instrumentation codes. Products certified as explosion proof or flame proof equipment or for use in intrinsically safe installations MUST BE: 





Installed, put into service, used and maintained in compliance with national and local regulations and in accordance with the recommendations contained in the relevant standards concerning potentially explosive atmospheres. Used only in situations that comply with the certifice rtification conditions shown in this document and after verification of their compatibility with the zone of intended use and the permitted maximum ambient temperature Installed, put into service and maintained by qualified and competent professionals who have undergone suitable training for instrumentation used in areas with potentially explosive atmospheres.

Before using these products with fluids other than air or for nonindustrial applications, consult Dresser, Dresser, Inc. This product is not intended for use in life support systems. Under certain operating conditions, the use of damaged instruments could cause a degradation of the performance of the system which may lead to personal injury or death. Use only genuine replacement parts which are provided by the manufacturer, manufacturer, to guarantee that the products comply with the essential safety requirements of the European Directives mentioned on the front cover. 

Changes to specifications, structure, and components used may not lead to the revision of this manual unless such changes affect the function and performance of the product.

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Contents

Safety Safety Information Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SVI II AP Product Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Sect Section ion 1 Inst Instal alla lati tion on and Set Set Up Up . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Using the Quick Quick Start Start Guide. Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Mounting the the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Necessary Precautions Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installing Installing the SVI II AP Remote Position Sensor Sensor . . . . . . . . . . . . . . . . 4 Installation Procedure Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Connecting the Tubing Tubing and and Air Supply Supply . . . . . . . . . . . . . . . . . . . . . . . . 7 Single Acting Positioner Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Double Acting Positioner Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connecting the Air Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Wiring the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Connecting to the Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Wiring Guidelines Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SVI II AP Setups Setups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11 Grounding Practices Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Compliance Voltage in Single Drop Current Current Mode . . . . . . . . . . . . . . . 12 Verify Wiring and Connections Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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Masoneilan Dresser

SVI II AP Quick Start Guide

SVI II AP Maintenance Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Tools Needed for Cover Replacement Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 14 Display Cover Cover Removal and Installation Installation . . . . . . . . . . . . . . . . . . . . . . . 15 Removing the SVI SVI II AP Display Cover . . . . . . . . . . . . . . . . . . . . . . . 15 Installing the SVI II AP Display Display Cover . . . . . . . . . . . . . . . . . . . . . . . . 15

Sect Sectio ion n 2 Ch Chec eckk Out, Out, Co Conf nfig igura urati tion on and Ca Calilibra brati tion on . . . . . . 17 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Check Out Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Physical Inspection Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Actuator, Actuator, Linkages, or Rotary Rotary Adapter . . . . . . . . . . . . . . . . . . . . . . . 17 Verify Mounting and Linkage Linkage Adjustment . . . . . . . . . . . . . . . . . . . . . 18 Checking the Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Performing a Visual Inspection Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Using ValV ValVue ue 2.4 to Check Magnet Magnet Position . . . . . . . . . . . . . . . . . . . . 19 Checking the Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Checking the Electronic Module Module Connections Connections . . . . . . . . . . . . . . . . . . . 20 Making Connections Connections to the Terminal Terminal Board . . . . . . . . . . . . . . . . . . . . . 22

Operational Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Connecting to the the Current Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pushbutton Locks Locks and Configuration-Lock Configuration-Lock Jumper . . . . . . . . . . . . . . . 23 Hardware Configuration Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Powering Up the SVI II AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ValVue alVue 2.4 Software Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ValVue alVue 2.4 Lite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 System Requirements Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ValVue alVue 2.4 Full Trial Trial Version Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pushbuttons and and Local Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Configuration with with Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Viewing Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Viewing Status Messages Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 VIEW DAT DATA Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Auto Tune Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Check-ou Check-outt with a HART HART Handheld Handheld Commu Communicat nicator or . . . . . . . . . . . . . . . . 31

Appe ppendix dix A

Specifications and Re Referen rences . . . . . . . . . . . A-1

Physical and Operational Operational Specifications Specifications . . . . . . . . . . . . . . . . . . . . A-1 Hazardous Location Location Installati Installation on . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

v

I nstallation and Set S et Up

Introduction

The SVI ®  II AP (Smart Valve Valve Interface) is the next generation of Masoneilan’s intelligent intelligent digital valve positioners. positioners. The SVI II AP is a compact, industrial tough, high performance, digital valve positioner that combines a local display with remote communication and diagnostic capabilities. The SVI II AP is available with every option needed to fulfill all application requirements and communicates using the HART® protocol. The SVI II II AP offers: offers:      

Figure 1

1

Extreme Accuracy Extreme Reliability Extreme Digital Precision Automated Valve Commissioning Precise, Quick, Responsive Control Co ntrol of Valve Valve Position Sophisticated Valve Diagnostics

SVI II AP   1

Masoneilan Dresser

SVI II AP Quick Start Guide

SVI II AP Cover

SVI II AP Assembled

Pneumatic Train and Cover (I/P Module, Relay) I/P

Manifold Electronics Module

Relay Figure 2

Using the Quick Start Guide

SVI II AP Components  The SVI II AP Quick Start Guide is intended to help an experienced Field Engineer install, setup, and calibrate an SVI in the most efficient manner possible. This document provides provides basic installation installation and setup instructions and is not intended to replace the in-depth information contained containe d in the SVI II AP Instruction Instruc tion Manual EW2002-AP. EW2002-AP. If you experience problems that are not documented in this guide refer to the Masoneilan SVI II AP Instruction Manual EW2002-AP, EW2002-AP, call your local Masoneilan representative, or go to www.masoneilan.com. www.masoneilan.com. Sales offices are listed on the last page of this document The steps necessary to complete the SVI II AP installation and software setup are outlined in Table 1 below.

Table 1 SVI II AP Installation Installati on Steps Step No.

Procedure

Reference

1

Attach mounting bracket to the actuator.

See page 3 for rotary valve and reciprocating valve instructions.

2

Install the SVI II AP magnetic assembly (rotary valves only).

See page 3 for instructions.

3

Assemble the SVI II AP on the bracket that is mounted to the valve actuator.

See page 3 for rotary valve and reciprocating valve instructions.

2

Installation and Set Up

Mounting the SVI II AP

Table 1 SVI II AP Installation Installati on Steps Step No.

Procedure

Reference

4

Install the Remote Mount, if necessary.

See page 4 for instructions.

5

Connect the pneumatic tubing to the SVI II AP.

See page 7 for instructions.

6

Connect the air supply to the SVI II AP. AP.

See page 9 for instructions.

7

Connect the positioner to the HART Control Loop segment by installing the SVI II AP wiring.

See page 10 for instructions.

8

Configure/calibrate using ValVue.2.4

See page 24 and page 28 for instructions

Configure/calibrate using a HART Hand Held Communicator

See page 31 for instructions.

Failure to adhere to the requirements listed listed in this manual may cause loss of life and property.

Before installing, using, or carrying out any maintenance tasks associated with this instrument, READ THE INSTRUCTIONS CAREFULLY. (Refer to “Hazardous Location Installation” on page A-7 of this guide for detailed instructions.)

Mounting the SVI II AP

This guide provides installation instructions for mounting an SVI II AP on both rotary rotary and reciprocating actuated valves. The mounting process can be broken down into the following:   

Attach the mounting bracket to the actuator. Install the magnetic assembly. Assemble the SVI II AP on the mounting bracket.

Note:  The SVI II AP should be mounted with the conduit connections  down in order to facilitate drainage of condensate from the con-  duit.

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Masoneilan Dresser

SVI II AP Quick Start Guide

Necessary Precautions To avoid injury or the process being affected when installing or replacing a positioner on a control con trol valve, ensure that: 

If the valve is located in a hazardous area make sure the area has been certified as “safe” or that all electrical power to the area has been disconnected before removing any covers or disconnecting any leads.  Shut off air supply to the actuator and to any valve mounted equipment. Ensure the valve is isolated from the process by  either shutting off the process or using bypass valves for isolation. Tag Tag shutoff or bypass valves to guard against a “turn-on” while work is in progress.  Bleed air from actuator and check that valve is in its unenergized position. It is now safe to disconnect and remove any valve mounted equipment that is being replaced. For the procedure to mount rotary and reciprocating valves, refer to the Mounting Instructions contained in the valve’s Mounting Box kit.

Installing the SVI II AP Remote Position Sensor

An option that is available for the SVI II AP is the Remote Position Sensor. Sensor. The Remote Position Sensor, Sensor, is a remotely mounted mounted positionsensing device, that is connected electrically to an SVI II AP valve positioner. positioner. It is used as position feedback in applications where direct direct mounting of an SVI II AP to a valve actuator is not practical due, typically but not limited to, extreme vibration, heat or radiation. The Remote Position Sensor is a potentiometer located in an enclosure which can be mounted on a valve or damper to indicate stem position when connected to a suitable suitable receiver. receiver. There is a three wire connection connection provided on a screw terminal block to interconnect to the receiving device. The SVI II AP Remote Position Sensor is suitable for installation outdoors in an industrial environment. environment. Mounting kits kits are provided to permit mounting on a variety of valves.

Do not remove the instrument cover or connect to an electrical circuit in a Hazardous Area unless the power is disconnected.

4

Installation and Set Up

Installing the SVI II AP Remote Position Sensor

  

Comply with current national and local regulations for electrical installation work. Comply with national and local explosive atmosphere regulations. Before carrying out any work on the device, power off the instrument or make sure that the locale conditions for potentially explosive atmosphere permit the safe opening of the cover.

Installation Procedure For the Remote Position Sensor installation procedure refer to the mounting instructions provided with the Remote Position Sensor. Sensor.

1. 2.

3. 4. 5. 6. 7.

8. 9.

10.

Remove the cover from the Remote Position Sensor assembly by turning the cover in a counter-clockwise (facing the cover) direction. Connect the Remote Position Sensor to the mounting bracket by inserting four M6 x 20 mm Socket Head Cap Screws through the appropriate screws holes (according to the valve) on the Remote Position Sensor bracket brack et and using a 3 ⁄ 16 16 inch Hex Key with tee handle. Route the instrument cable from the SVI II AP to the Remote Position Sensor (see Figure 3 on page 6 for installation instructions). Thread the cable through the conduit at the bottom of the Remote Position Sensor. Sensor. Using a blade screwdriver, loosen the screws on the terminal block and connect the black, brown and red wires to the appropriate labelled connectors. Tighten the screws. Attach the feedback lever to the Remote Position Sensor shaft. From the cover side, the lever should be pointing pointing to the left for reciprocating valves and to the right for rotary valves. Place the Remote Position Sensor on the mounting bracket. Attach the Remote Position Sensor and secure the turnbuckle to the lever ensuring that the shaft at the rear of the Remote Position Sensor is inserted into the valve actuator. (Refer to Table 2 “Remote Position Sensor Turnbuckle Length” below for turnbuckle length.) Replace the Remote Position Sensor cover.

Table 2 Remote Position Sensor Turnbuckle Length Actuator Size

Stroke

Turnbuckle Length

6 and 10

0.5 - 0.8 inch

1.25 inch

10

0.5 - 0.8 inch

1.25 inch

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Masoneilan Dresser

SVI II AP Quick Start Guide

Table 2 Remote Position Sensor Turnbuckle Length Actuator Size

Stroke

Turnbuckle Length

10

>0.8 – 1.5 inch

1.25 inch

16

0.5 - 0.8 inch

2.90 inch

16

>0.8 – 1.5 inch

2.90 inch

16

>1.5 – 2.5 inch

2.90 inch

23

0.5 - 0.8 inch

5.25 inch

23

>0.8 – 1.5 inch

5.25 inch

23

>1.5 – 2.5 inch

5.25 inch

Remote Terminal Block

Step 3 Insert Ferrules into “Remote” Terminal Terminal Block according to the chart chart at the right: right:

Step 1 Connect Drain Wire to Open Terminal

Wire Color SVI II AP Terminal Number Function Red Brown

1 2

Positive Signal

Black

3

Ground

Step 2 When connecting cable to Remote Position Sensor make sure wire colors match: - Red to Red - Brown to Brown - Black to Black

1

Figure 3 

2

3

SVI II AP Remote Position Sensor Installation  6

Installation and Set Up

Connecting the Tubing and Air Supply

Connecting the Tubing and Air Supply

The last step in hardware installation for the SVI II AP is to connect the air supply to the positioner. positioner. This section describes the process for connecting the tubing and air supply to a single and double acting positioner.

Isolate the valve from the process and disconnect air tubing from the positioner. positioner. Disconnect air fully fully to avoid injury injury or process damage.

1. 2. 3.

4.

Install the pneumatic tubing using a regulated, clean,

instrument air supply to the air supply port p ort (S←) For a single acting actuator - pipe the outbound air from the output pressure port ( ←I ) to the valve actuator. For a double acting actuator - pipe the air going out of each side of valve actuator a ctuator.. Use both output pressure port one (←I ) for one side of the actuator and output pressure port two (←I I ) for the other side of the actuator. actuator. Connect air supply and actuator outports (1 ⁄ 4 inch NPT)  Supply pressure for single acting SVI II AP: 20 -100 psi (1.4 - 6.9 bar) (138 - 690 kPa) Supply pressure for double acting SVI II AP:  20 - 150 psi (1.4 - 10.4 bar) (138 - 1035 kPa) Minimum tubing diameter 1 ⁄ 4 inch (6mmx4mm) 

Note:  The SVI II AP Digital Positioner is designed to operate with  clean, dry, oil-free, instrument grade air to ANSI-ISA-57.3 1975  (R1981) or ISA-S7.3-1975 (R1981) or with a sweet natural gas  supply (SVI II AP models SVI II AP-2 through SVI II AP-5).

Table 3 Air Supply Requirements Dew Point

At least 18° F (10° C) below minimum anticipated anticipate d ambient temperature

Part articul iculat ate e Mat Mattter

Filt iltered ered to 5 mi micron crons s

Oil Content

Less than 1 ppm w/w

Contaminants

Free of all corrosive contaminants

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Masoneilan Dresser

SVI II AP Quick Start Guide

Single Acting Positioner The supply and output connections for the SVI II AP, AP, located on bottom of the pneumatic block, are tapped 1 ⁄ 4 inch NPT. NPT. Output is toward the front, supply is toward the back. Two pressure gauges, output on top, supply on bottom, are located on the front of the pneumatic block. Maximum allowable air supply pressure to the SVI II AP varies according to actuator, actuator, valve size, and valve type. See Pressure Drop tables in valve specification sheets to determine the correct positioner supply pressure. Minimum supply pressure should be 5 to 10 psi above maximum spring pressure but may not exceed the rated actuator pressure.

Output Supply

Figure gure 4

Airr Ports Ai orts on Si Sin ngle Ac Acti tin ng Posi osition tioner  er 

8

Installation and Set Up

Connecting the Tubing and Air Supply

Double Acting Positioner Connect Output 1, labeled “( ←I )” to the inlet port of the actuator and connect Output 2 labeled “( ←I I )” to the opposing actuator port (see Figure 5 below for double acting ports.

Supply Connector

Output I Connector

Figur gure 5

Output I I Connector

Airr Ports Ai orts on Dou Double Ac Acti ting ng Posi ositio tioner  ner 

Connecting the Air Supply After the tubing is installed, use the following procedure to connect the air supply.

1. 2. 3. 4.

Connect a supply of clean, dry compressed air to the filter regulator. Turn on the air supply. Adjust the filter regulator. Supply pressure must be 5 - 10 psi greater than the spring range of the actuator but may not exceed the rated actuator pressure. Refer to the valve or actuator instruction manual.

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Masoneilan Dresser

Wiring the SVI II AP

SVI II AP Quick Start Guide

In order for the SVI II AP to communicate the positioner data the SVI II AP must be physically connected to a HART HART communication. The procedure below outlines wiring the SVI II AP.

  

Comply with current national and local regulations for electrical installation work. Comply with national and local explosive atmosphere regulations. Before carrying out any work on the device, power off the instrument or make sure that the locale conditions for potentially explosive atmosphere permit the safe opening of the cover.

Connecting to the Control Loop The SVI positioner MUST BE grounded according to local regulations. It is important to maintain correct polarity at all times, otherwise the positioner may not operate properly. properly. The SVI II AP should be physically connected to the HART loop using a cable specified by the HART Communication Foundation. Foundation. A shielded cable is recommended. recommended. To connect the Control Loop to the SVI II AP:

1. 2. 3. 4.

Connect one end of the cable to the control loop's 4 - 20mA output Remove the threaded wiring covers on the positioner. positioner. Connect the other end of the cable to the SVI II AP. There are two threaded openings on the positioner. Use the opening with the red plastic insert. Maintain polarity + and - respectively.

Wiring Guidelines This list contains eight guidelines for a successful implementation implementation of DC current signal, DC power, and HART communication to the SVI II AP:

1. 2. 3. 4. 5.

Compliance voltage at the SVI II AP must be 9 volts at the maximum current of 20 mA. Signal to the SVI II AP must be a regulated current in the range 3.2 to 22 mA. Controller output circuit must be unaffected by the HART tones which are in the frequency range between 1200 and 2200 Hz. Frequency range of the HART tones must have a circuit impedance of more than 220 Ohms, typically 250 Ohms. HART tones may be imposed by the positioner and a communication device located anywhere on the signaling circuit.

10

Installation and Set Up

Wiring the SVI II AP

6. 7. 8.

Capacitance of the signaling circuit must not exceed 0.26 microfarads or 0.10 microfarads with high series resistance. Cabling must be shielded to prevent electrical noise that would interfere with the HART tones, with the shield grounded. Signal must be properly grounded in only one place.

Note:  For details and calculation methods for wiring resistance, and  capacitance and for calculation of cable characteristics please  refer to the HART FSK Physical Layer Specification.

SVI II AP Setups Typical system setups are shown in Figure 6 on page 13, 13 , General Purpose and Explosion Proof (EEx d) Installation Schematic and Figure 7 on page 13, 13, Intrinsically Safe Safe Installation Schematic. The SVI II II AP positioner can be located in a general-purpose or hazardous area protected by Explosion Proof (EEx d) methods. Wiring diagrams are generalized, actual wiring must adhere to Electrical Installation section of manual and local electrical codes. The use of a Handheld Communicator or a HART modem is not permitted in the Hazardous Area protected by Explosion Proof (EEx d) methods. In Figure 7 on page 13 the SVI II AP positioner is located in a hazardous area that is protected by Intrinsically Safe wiring practices. The SVI II AP requires an electrical input from a 4-20 mA current source. The SVI II AP input signal can carry a HART communication protocol signal from ValVue ValVue 2.4 or greater software and a HART modem, or from a HART HART Hand Held Communicator. Communicator. Since the process control system, the source of the input signal, is located in a nonhazardous location, setup requires an intrinsic safety barrier be placed between the process proc ess control system sys tem and the SVI II AP AP. If the SVI II AP is located in a hazardous area with Intrinsically Safe protection a barrier is not required for a flameproof installation. Alternatively the system can be installed as Explosion Proof  ⁄ flameproof. SVI II AP can communicate with a remote PC running ValVue ValVue software via a modem connected to the PC's PC's serial or USB port. The PC, which is not intrinsically safe, must be connected to the circuit on the safe area side of the intrinsic safety barrier if the valve is located in a hazardous area. The SVI II AP can be operated, calibrated, configured, and interrogated either by using local pushbutton and display, or by using a PC running ValVue 2.4 software, HART Handheld Communicator, Communi cator, or any registered registe red HART Host that that supports DDs. The HART Handheld Communicator Communicator is approved for Intrinsically Safe use in accordance with FM and ATEX standards. Read and observe all HHC labelling. The SVI II AP is polarity sensitive so the positive lead must be connected to the positive (+) terminal and the negative lead to the negative (-) terminal. Reversal of input will not cause damage but the unit will not function.

11

Masoneilan Dresser

SVI II AP Quick Start Guide

Grounding Practices To ensure proper grounding make sure that case, signal, and ground connections are made in compliance with the plants normal grounding practices. Any point in the loop can be referenced to ground, but there there must never be more than one ground point. Normally ground is connected at the controller or at the intrinsic safety barrier. The case grounding screws are located on the outside of the case at the lower right of the the display cover and inside the cover. cover. The case is isolated from all circuitry and can be grounded locally in accordance with applicable codes. If noise or instability is present set the positioner to MANUAL mode of operation and manually manually position the valve over it’s it’s entire range. If the valve is stable in MANUAL mode then the problem can be noise in the control system. system. Recheck all wiring connections and ground points. points.

Compliance Voltage Voltage in Single Drop Current Mode The SVI II AP requires 9.0 Volts at 20 mA and 11.0 Volts at 4 mA. Typical HART devices require MORE Voltage at higher current curre nt and MORE current source have LESS Voltage available at higher current. The SVI II AP is unique in that it requires LESS Voltage at higher current which compliments the characteristic of the source requiring only 9 Volts at 20 mA.

Verify Wiring and a nd Connections Note:  For split range installations the compliance voltage must be ca-  pable of the minimum span being 5 mA; the upper range value  must be 8 mA to 20 mA; the lower range values must be 4 mA to 14 mA. Use the following procedure to ensure that the SVI II AP is properly powered: Connect a DC voltmeter across the input terminals.   For an input current between 4 and 20 mA the voltage varies between 11V and 9V respective. Current is read from the local display or with a  milliammeter installed in series the SVI II AP. When voltage exceeds 11 V check that polarity is  correct. If voltage is less than 9 V and polarity is correct,  voltage compliance of current source is inadequate. Connect a milliammeter in series with the current  signal. Verify Verify that source can supply 20 mA to SVI II AP input.  If 20 mA is not attainable, troubleshoot the source and set up.

12

Installation and Set Up

Wiring the SVI II AP

Note:  Improperly or inadequately grounded installations can cause  noise or instability in the control loop. The internal electronic  components are isolated from ground. Grounding the case is  unnecessary for functional purposes but grounding the case  may be necessary to conform to local codes.

Non-Hazardous Area

Hazardous Area SVI II AP

Power Supply

220 Ohms HART compliant control system output card HART Modem ValVue HHC375

Figu Figure re 6

Gene Genera rall Pur Purpo pose se and and Exp Explo losi sion on Proo Prooff Ins Insta tall llat atio ion  n 

Power Supply

SVI II AP

Barrier Resistance

Single Channel Zener Barrier 220 Ohms HART compliant control system output card HART Modem

HHC375

Figure 7

Intrinsically S Sa afe In Installati ation  13

ValVue

Masoneilan Dresser

SVI II AP Maintenance

SVI II AP Quick Start Guide

The SVI II II AP was designed based on a modular concept. concept. All components are interchangeable allowing for easy, easy, quick component swapping. The only maintenance procedures recommended for the SVI II AP are:    

Remove and install the cover Remove and install the I/P module Remove and install the Pneumatic Relay Upgrade to Display Cover

Do not remove the instrument cover or connect to an electrical circuit in a Hazardous Area unless the power is disconnected.

Repair Replacement of the Pneumatic Relay, I/P and cover (with or without display) are the only field repairs permitted. Only qualified service personnel are permitted to make repairs. Only parts parts supplied by Masoneilan Masoneilan are permitted. permitted. This includes not only the major assemblies assemblies but also mounting mounting screws and “O” rings. rings. No substitutions with non-Masoneilan parts are permitted. Detailed replacement procedures are described in the Instruction Manual. The following summary assures assu res the integrity of the SVI II AP. AP.

Tools Needed for Cover Replacement  

5 mm hex key for the cover 3 mm hex key for the lanyard

14

Installation and Set Up

SVI II AP Maintenance

Display Cover Removal and Installation The cover with display (shown in Figure 8 below) is an option for the SVI II AP. AP. If you have an SVI II AP with a solid cover and would like to upgrade to a display cover, follow the instructions below for removal and installation.

Removing the SVI II AP Display Cover To remove the SVI II AP Display cover:

1. 2.

Using a 5 mm Hex key unscrew the four screws around the perimeter of the SVI II AP cover. Lift the cover off the positioner.

Display Cover

Pneumatic Cover

Figure gure 8

SVI II AP Pneu neumati matic c and and Disp isplay Cove Covers  rs 

Installing the SVI II AP Display Cover Note:  After replacing the SVI Display Cover you must power up the  unit (see “Powering (see “Powering Up the SVI II AP” on page 23  23 of of this guide). The replacement Display Cover is shipped with a lanyard to prevent p revent the cable (that connects from from the display to the Terminal Board) from breaking. The lanyard must be inserted under the screw in the lower left corner, corner, that attaches the terminal board to the SVI II AP housing. To Install the cover:

1.

Install the lanyard and tighten the screw to 5 in/lb.

15

Masoneilan Dresser

SVI II AP Quick Start Guide

2. 3. 4. 5. 6. 7.

Using the 3mm hex key, remove the screw from the lower left corner, corner, connecting the terminal board to the SVI II AP housing. Connect the cable from the display into the LCD connector on the terminal board. Ensure that the gasket is in its groove in i n the housing. Place the cover over the screw mounts. Tighten the four screws with the 5 mm hex key. key. After installing installing the new display you will have to power up the unit (refer to “Powering Up the SVI II AP” on page 23 of this guide for further information).

Note:  The cover of the SVI II AP is a critical component for safety in  Hazardous Areas. To To ensure safe operation the flat surfaces of  the cover and the housing must be clean and absolutely free of  particles or dents. There must be no gap between the housing  and cover; torque spec is 50 in/lb. Make sure that:

1. 2. 3. 4.

The gasket is seated in the groove in the housing flange. No wires or retaining cable can be trapped under the cover flange. The flange area is not corroded and the surface is not scarred. The four cover bolts are securely tightened to 50 in/lb.

16

Check hec k Out, Con onfig figur uratio ation n and Calibratio C alibratio n

Overview

2

This section provides the calibration procedures to ensure proper valve positioning. Operational checkout, checkout, configuration configuration and calibration procedures are described using an SVI II AP that has a display with pushbuttons. Note:  You should perform all procedures in this section before putting  the SVI II AP into operation.

Check Out Procedures

SVI checkout consists of physical and operational checkout procedures. The physical checkout procedures are listed below:     

Inspect the Actuator, Linkages, or Rotary Adapter Verify the Mounting and Linkage Adjustment Check the Magnet Check the Air Supply Check the Electronic Module Connections

Physical Inspection You should inspect the following components of the SVI II AP:  

Valve Mounting The Air Supply

Actuator, Actuator, Linkages, or Rotary Adapter Verify that the mounting has not been damaged in shipment for a premounted SVI II AP, AP, physically inspect inspe ct the actuator, linkage. linkage . Record Recor d the following information for the configuration checkout:

1. 2. 3. 4. 5.

Valve Air to Open (ATO) or Air to Close (ATC) Actuator pressure rating Actuator bench range Inherent trim characteristic of the control valve; linear, equal percentage, or other. other.

Note:  Refer to the valve data sheet or model number of control valve.

17

Masoneilan Dresser

SVI II AP Quick Start Guide

Verify Mounting and Linkage Adjustment Inspect the mounting and make any needed adjustments before running the positioner and checking the digital configuration.

Checking the Magnet There are two methods of checking the SVI magnet:  

Perform a visual inspection Use ValVue 2.4 to check the magnet

Performing a Visual Inspection You must remove the positioner from the bracket to visually inspect the magnet orientation. For rotary valves, such as a Camflex, or for actuators with rotation of less than 60 degrees, the magnet assembly must be aligned as shown in Figure 9 below. For rotary valves with rotations greater than 60 degrees, the magnet assembly must be aligned as shown in Figure 10 on page 19. 19. Note:  For a reciprocating globe valve, it is not necessary to remove  the positioner from the bracket. Details are given below. below. For reciprocating valves the adjustable link turnbuckle must be parallel to the valve stem. To To ensure linearity in positioning, verify that the hole in the lever aligns with the indicating hole in the bracket when the valve is in the closed position. Check that the bracket is mounted using the proper holes (refer to Table 4 on page 19). 19).

Magnet Axis with Valve Closed

Figu Figure re 9

Magn Ma gnet et Orie Orient ntat atio ion n for for Ca Camf mfle lex x and and Var arim imax ax with with Valve alve Cl Clos osed  ed 

18

Check Out, Configuration and Calibration

Check Out Procedures

Clockwise to Close

Clockwise to Open 45°

Magnet Axis with Valve Closed

Figur Figure e 10

Magnet Magnet Orient Orientati ation on for 90 Degr Degree ee V Valv alve e Rotat Rotation ion with with Valv Valve e Close Closed  d 

Table 4 Reciprocating Reciproca ting Valve Mounting Hole Selection Actuator Size

Stroke

Mounting Hole

Lever Hole

Turnbuckle Length

6 and 10

0.5 - 0.8 inch

A

A

1.25 inch

10

0.5 - 0.8 inch

A

A

1.25 inch

10

>0.8 – 1.5 inch

B

B

1.25 inch

16

0.5 - 0.8 inch

B

A

2.90 inch

16

>0.8 – 1.5 inch

C

B

2.90 inch

16

>1.5 – 2.5 inch

D

C

2.90 inch

23

0.5 - 0.8 inch

B

A

5.25 inch

23

>0.8 – 1.5 inch

C

B

5.25 inch

23

>1.5 – 2.5 inch

D

C

5.25 inch

Using ValVue ValVue 2.4 to Check Magnet Position Use this procedure to check the magnet using ValVue ValVue 2.4 or greater.

1.

Connect to the positioner in accordance with the ValV ValVue ue 2.4 instructions. (For further information refer to the ValVue 2.4 Instruction Manual, EW1003.) After the positioner has been installed and set up  with a HART Modem in a HART compliant communications loop, install ValVue 2.4 on the computer that is connected to the HART modem. 19

Masoneilan Dresser

SVI II AP Quick Start Guide



2. 3. 4.

Run ValVue 2.4.  Select the installed positioner from the list of Connected Devices.  Select the: ”Check” tab to view the current operating conditions of the selected positioner. Read Raw Sensor Data. When the valve is closed the value should be between –  1000 and +1000 for a reciprocating valve or a 60 degree rotation rotary valve. When the valve is at mid-travel the value should s hould be between –1000 and +1000 for a greater than 60 degree rotation rotary valve.

Checking the Air Supply Use this procedure to check the air supply. supply.

1. 2. 3.

4. 5. 6.

Turn on the air supply. Adjust the filter regulator. Supply pressure must be a minimum of 10 psi greater than the spring range of the actuator but may not exceed the rated actuator pressure. Refer to the valve or or actuator instruction manual. Inspect the tubing connections between the filter-regulator and the positioner for leaks. Verify that the tubing is not bent or crushed. Verify that all fittings are ar e leak tight.

Note:  Do not use Teflon Teflon pipe seal tape. The Teflon Teflon tape can shred into  particles that are harmful to the pneumatic components.

Checking the Electronic Module Connections

Do not remove the instrument cover or connect to an electrical circuit in a Hazardous Area unless the power is disconnected. All connections to electronic module in the SVI II AP are made through the terminal board. The SVI II AP terminal board has a terminal block with cage clamp connectors. Confirm that all applicable connections to the electronics module module connectors are correct. Not all options are available for for every model. Refer to Table 5 on page 21 for available functionality.

20

Check Out, Configuration and Calibration

Check Out Procedures

Table 5 SVI II AP Models and Functionality Positioner Model Number

Available Functionality

SVI II AP-2

SVI II AP-3

4 - 20 mA Input Setpoint





Display/ Pushbuttons

Optional

Optional

Remote Mount Input





SW #1 and #2

Optional

Optional

4- 20 mA Out Position Tx

Optional

Optional

Process Variable Variable 1 - 5 VDC

Position Retransmit Configuration Lock Jumper

Output Switch SW #2

Output Switch SW #1 Process Variable

Remote Position Sensor Input

4- 20 mA Input Signal Display

Figu Figure re 11 11

Conn Connec ecti tion ons s to Ele Elect ctro roni nics cs Mod Modul ule e (via (via Ter Termi mina nall Boar Board)  d)  Note:  When an SVI II AP is turned on it is advisable to apply the air  supply before applying the electrical input signal.

21

Masoneilan Dresser

SVI II AP Quick Start Guide

Making Connections to the Terminal Board Each terminal block on the terminal board has a cage clamp connector. connector. One side of the connector has the actual connection for the wire, with a lever at the top. If there is an option present that is not properly connected to the terminal board or if adding a new option, connect the wires from the option as follows:

1. 2. 3.

4.

Operational Checkout

If the option’s wires have not been stripped, strip the insulation at the end of wires. Locate the correct terminal block on the terminal board (see Figure 11 on page 21 21). ). Push the lever back at the top connector until you see the opening for wire insertion. (The connectors are spring activated and may require a lot of pressure to move the lever.) Insert the wire into the opening and release the lever leve r.

The operational checkout of the SVI II AP consists of:   

Connecting the SVI II AP to a current source Checking the pushbutton locks Powering up the SVI II AP

Connecting to the Current Source Connect to a DC mA current source s ource then check and configure with the local display and pushbuttons, if so equipped. The following section describes configuration and calibration with the optional local display and pushbuttons. If the SVI II AP is not equipped with local display use ValVue Lite and a PC with a HART modem or a HART Handheld Communicator. Note:  When an SVI II AP is turned on it is advisable to apply the air  supply before applying the electrical input signal.

22

Check Out, Configuration and Calibration

Operational Checkout

Pushbutton Locks and Configuration-Lock Jumper Before performing any of these functions with the local display you must first ensure that the pushbuttons are placed in the unlocked mode using ValVue 2.4 Lite. The positioner is provided in the unlocked mode. See ValVue 2.4 documentation for more details. The SVI II AP offers several levels of accessibility. accessibility. It may be desirable, after initial setup, to lock the pushbuttons so that the SVI II AP parameters cannot be inadvertently changed by by the buttons. buttons. Several levels of pushbutton locks are provided.

Table 6 Pushbutton Lock Security Level Level

Access

Security Level 3

Allow Local Buttons: Buttons on the SVI II AP are fully enabled.

Security Level 2

Lock Out Local Calibration and Configuration: Use the buttons to perform operations in normal operating mode and manual mode. Do not go to configure or calibrate mode.

Security Level 1

Lock Out Local Manual: Examine variables in normal operating mode but do not put the valve in manual operating mode. Access to calibrate or configure modes is not available.

Security Level 0

Lock Out All Buttons: The buttons are disabled (level 0).

Hardware Configuration Lock Additional security is achieved using the hardware configuration-lock co nfiguration-lock  jumper shown in Figure 11 on page 21 21.. When set to the the secure position, shorting the two-pin header, configuration and calibration are not permitted by the local interface or by remote communications. Pushbuttons, ValVue ValVue 2.4 and HHC 375 are locked out, except to examine configuration, calibration, and position. position. This is similar similar to Security Level 1 shown in the Pushbutton Lock Security Level table.

Powering Up the SVI II AP

This process can cause the valve to move. move. Before proceeding be sure the valve is isolated isolated from the process. Keep hands clear from moving parts. Note:  When an SVI II AP is turned on it is advisable to apply the air  supply before applying the electrical input signal.

Use of a low impedance voltage source will damage the SVI II AP. AP. The current source must be a true high impedance current limiting device. A proper current source explicitly enables adjustment of the current in mA, not Volts.

23

Masoneilan Dresser

SVI II AP Quick Start Guide

To power up the SVI II AP:

1.

2.

3. 4.

Loosen the four (4) cover screws and remove the cover of the SVI II AP. AP. Connect Connec t the + ⁄ - terminals to the current source + to + and - to -. See Figure 11 on page 21 21.. Reinstall the cover and display. Adjust current to to 12 mA. Upon initial power up, of a newly installed SVI II AP, the positioner will run in NORMAL mode using the default instrument parameters installed at the factory. factory. The positioner will cycle through the NORMAL NORMAL cycle menu and LCD will display the following values:  PRES: Pressure - unit of measurement and value  SIGNAL  POS (Position) The LCD will also display an exclamation point (!) in the top left corner of the display window. “!” indicates that there is further instrument status available. Proceed to Configuration and Calibration.

Note:  If the SVI II AP is specified without local pushbuttons and  display, display, local operation is no nott available. Configure and calibrate  with ValVue 2.4 and a HART modem.

Configuration

Use the procedures that follow to: calibrate, tune, view configuration data and status messages for the SVI II AP. AP. Observe all warnings as the valve moves during these procedures. These procedures can cause the the valve to move. Before proceeding be sure the valve is isolated from the the process. Keep hands clear from moving parts. Note:  All calibration and configuration procedures are described using  an SVI II AP with pushbuttons and display and ValVue ValVue 2.4  software.

ValVue 2.4 Software The SVI II AP is shipped with a free version of ValVue ValVue 2.4 Lite and a trial version of ValVue 2.4.

ValVue 2.4 Lite ValVue 2.4 Lite software is shipped with each SVI II for for positioner calibration and and configuration. ValVue 2.4 Lite Lite software software is offered without registration. It provides sufficient sufficient functionality functionality to fully commission, configure, and start up a positioner on a control valve.

24

Check Out, Configuration and Calibration

Configuration

System Requirements ValVue Lite runs on IBM compatible computers. Minimum Minimu m requirements requiremen ts for all versions of ValVue software are Windows 2000, and XP, 16 MB RAM, a serial or USB port connected to a HART modem, and a CD-ROM drive.

ValVue 2.4 Full Trial Version The SVI II AP comes with a copy of ValVue Trial Version software that can be used for sixty days without a license. After the 60-day trial period, ValVue ValVue 2.4 must be registered. ValVue 2.4, full version, provides advanced diagnostic, maintenance capabilities and basic calibration and configuration for the SVI II AP. AP. SVI II AP performs valve diagnostics and displays stroking speed, step response, cumulative travel, cycles, and and operation in near-closed near-closed position. The software stores test results for comparison with future results for predictive maintenance. Password protected access to remote instruments instruments is set up with administration features. features. The fully licensed ValVue ValVue 2.4 2.4 software is available as an upgrade.

Pushbuttons and Local Display This section covers the optional local interface consisting of the LCD alphanumeric display and pushbuttons. Operation of the the SVI II AP Positioner as a local device is controlled through the optional devicemounted pushbuttons and digital display, display, shown in Figure 12 on page 26.. Using the display you can read the input signal, valve position, 26 position, and actuator pressure. The display sequences from one variable to the next every 1.5 seconds. Using the pushbuttons you can exit from operating mode at any time and step through a menu structure to perform a wide range of manual operation, calibration, configuration, and monitoring functions that are described later in this section. ValVue 2.4 is used to perform all all diagnostics functions. The pushbuttons do not support diagnostics functions. The SVI II AP has two operational modes: Normal Operating Mode and Manual Mode and two setup modes, Configuration and Calibration. The SVI II AP also has two modes for handling of faults and power-up: Reset and Failsafe. Failsafe. When commissioning or checking a control control valve with SVI II AP fully installed the following steps are recommended:       

Change mode to Manual mode Examine and adjust all CONFIGuration items Enter Calibration mode Run STOPS to automatically calibrate stroke Run autoTUNE to set dynamic response Examine the device STATUS Introduce manual set point changes to verify dynamic performance 25

Masoneilan Dresser

SVI II AP Quick Start Guide

Pushbuttons The local pushbuttons are located behind a hinged cover, directly below the display window. window. To open the cover loosen the screw and swing the cover down. Always re-fasten the the cover after after use to protect protect the pushbuttons from environmental contamination. The three pushbuttons perform the following functions: 

Left Button - Marked with *, permits you to “select” or “accept” the value or parameter option currently displayed.



Middle Button - Marked –, permits you to move

back through the menu structure to the previous pr evious item in the menu or decrement the value currently cu rrently shown in the digital digital display. display. When used to decrease a displayed value, holding the button down causes the value to decrease at a faster rate. 

Right Button - Marked +, permits you to move

forward through the menu structure to the next item in the menu, or to increment the value currently shown in the digital digital display. display. When used to increase a displayed value holding this button down causes the value to increase at a faster rate. Note:  When an ! is ! is displayed in the SVI II AP display window, window, it  indicates that there is instrument status available.

+

*

(Forward)

(Select)

-

(Back)

Figure gure 12

SVI II AP Di Disp spla lay y Pu Pushbu shbutt tton ons  s  26

Check Out, Configuration and Calibration

Configuration

Configuration with Pushbuttons Prior to changing the SVI II AP configuration, check the existing configuration.

Viewing Configuration Data To view SVI II AP configuration data:

1. 2. 3. 4. 5. 6.

7. 8. 9. 10. 11. 11. 12. 13. 14.

Access the VIEW DATA menu from the MANUAL menu by pressing the “+” button. In the VIEW DATA menu, press * to examine the configuration. Press + to scroll through and observe the factory configuration. Press + until MANPOS appears. Select with *. When the adjustment screen appears stroke the valve va lve open by holding + down. Notice that the rate of set point change is slow to begin, but increases speed while the + is depressed. Stroke Stroke the valve to several values Verify the action is as desired. Press + to move to the SETUP menu. In the SETUP menu press the * button to access the CONFIGuration menu. In the CONFIG menu set the configuration parameters. When in CONFIGure or CALIBrate, pressing * changes values. Return to NORMAL NORMAL mode. The valve should move move to the Value set by the current calibrator. Stroke Stroke the valve through its range to verify ve rify that the movement is as desired.

Viewing Status Messages To view SVI II AP status messages:

1. 2.

3. 4. 5. 6.

Press + and * to select VIEW ERR Observe any internal internal errors. For example, there should be a RESET status caused by powering up. If the positioner was powered without air a Position Error or POSERR can appear. Press + to view all faults. Press * to return to MANual menu. Press + until CLR ERR appears. Press * CLR ERR. WAIT is displayed for a second or two.

27

Masoneilan Dresser

SVI II AP Quick Start Guide

VIEW DA DAT TA Settings Se ttings Table 7 VIEWDATA VIEWDATA Settings

Typical Setting SINGLE ATO LINEAR PSI 0.00 TS OFF 4.00 SIG LO 20.00 SIG HI English

Optional Setting DOUBLE ATC EQUAL 30 EQUAL 50 QUICK 50 BAR KPA 2.00 TS ON 4.00 SIG LO 12.00 SIG HI French

CUSTOM CAMFXEQ

Calibration

Pilot Trim Valve Applications require the use of the Manual Stop calibration procedure (refer to “Configuration and Calibration” of the SVI II AP Instruction Manual, EW2002-AP). EW2002-AP). Do not run “Find Stops” Stops” or the ValV ValVue ue “Setup Wizard” on valves with Pilot Trim or damage to the valve will occur. To calibrate the SVI II AP:

1. 2. 3. 4. 5. 6. 7. 10.

Observe the display following following power-up. The SVI II AP will power up in the previously active mode either MANUAL or NORMAL (operating) mode. If in NORMAL mode, the display will alternate between POS and SIGNAL indicating Normal mode. If in MANUAL, the display will alternate between POS –M and SIG indicating MANUAL mode. With MANUAL mode displayed, press * to select the MANUAL mode. Press + again; ↓CONFIG appears. Pressing + again brings ↓CALIB. Select CALIB by pressing *. STOPS STOPS appears. The valve moves full open and back to full closed. Observe all warnings. Press * to cause the valve to stroke and to automatically calibrate valve travel. After the STOPS procedure finishes, press + twice until TUNE appears. 28

Check Out, Configuration and Calibration

Calibration

Auto Tune To auto tune the SVI II AP:

1. 2. 3. 4. 5.

Press * to begin the autoTUNE autoTUNE procedure. This takes 3 to 10 minutes and strokes the valve in large and small steps to set the PID parameters for best positioning response. When autoTUNE proceeds, numerical messages display, indicating the procedure is working. When autoTUNE is complete, it will display TUNE. Press + repeatedly until ↑ SETUP appears. Press * to return to SETUP menu ↓CALIB appears.

29

Masoneilan Dresser

SVI II AP Quick Start Guide

any key +

Normal Cycling Menu

+

Normal

Manual

View ERR

* any key

* +

+ Setup

+

Manual

MAN POS

View Data

+

View ERR

*

*-+

* Config

*

Config Menu

Figu Figure re 13

+

*

*

* *

Instant Action

* +

+ Normal

+

* *

View Errors Menu

*

*

CLR ERR

*

View Data Menu

Manual Mode Cycling Menu

+

+

+

View Data

+

Calib

Manual

+

*

Calib Menu

NORM NORMAL AL Oper Operat atio ion n and and MA MANU NUAL AL Me Menu nu Struc tructu ture res  s 

30

+

CLR ERR

Check Out, Configuration and Calibration

Calibration

Check-out with a HART Handheld Ha ndheld Communicator If the SVI II AP is not equipped with optional push buttons and local display the checkout and configuration is performed using the standard HART communications interface.

Connect the HART Handheld Communicator (HHC) to the SVI II AP as shown in Figure 14 below. below. Refer to the Product Manual for The HART Communicator included with the HHC375 or other HART Communication devices.

Configuration

Lock Jumper

12.00 mA

Input Signal

+

-

HHC375

Figu Figure re 14

SVI SVI II AP HA HART RT Commu Communi nica cato torr Conn Connec ecti tion ons  s  Be sure that the configuration lock jumper is in the unlock position. When the jumper is in the lock position (shorting the two-pin header) the HHC375 is not permitted to make any any changes. However However,, parameters are readable. If fault messages appear, they must be handled before proceeding with HART communications. Before communications proceeds all error messages must be cleared. For example, the following message is displayed if the instrument has been serviced and the air is not connected. Note:  “Process applied to the non-primary variable is outside the  operating limits of the field device” 

31

Masoneilan Dresser

SVI II AP Quick Start Guide

Proceed with the following steps:             





Press NEXT Field device has more status available Press NEXT Ignore next 50 occurrences of status? Press YES Change to MANual mode Scroll to line 6 EXAMINE, press -> Scroll down to 5 read status. Read message. Press OK Repeat OK to read all messages until the display returns to “read status” Scroll down to 6 clear status, press -> If clear fault codes not completed appears, press OK and read the message (Position Error, for example) or go to the troubleshooting guide. Correct the problem (Is the air supply on?), and then go to clear status until Clear Fault codes Completed appears. Press OK.

32

Specificatio ns and References

Physical and Operational Specifications

 A 

This section provides the physical and operational specifications for the SVI II AP.

Table 8 Environmental Environ mental Specifications Specifica tions Oper Opera ating ting Temp mper era ature ture Limit imits s

-58 -58 deg deg.. F to 18 185 5 de deg. F (-5 (-50 0 deg deg.. C to 85 de deg. C)

Storage Te Temperature Li Limits

-58 de deg. F to 20 200 de deg. F (-50 de deg. C to 93 93 de deg. C C))

Temperature Effect

< 0.005% / deg. F typical; -40 deg. F to 180 deg. F (< 0.01% / deg. C typical; typical; -40 deg. C to 82 deg. C)

Supply Pressure Effect

0.05% per psi (.73% per bar)

Relative Humidity

10 to 90% non-condensing

Humidity Effect

Less than 0.2% after 2 days at 104 F (40 deg. C), 95% Relative Humidity.

Insulation Resistance

Greater than 10 G Ohms at 50% RH.

MTBF

49 years based on MIL handbook calculation for electronic parts and field data on mechanical parts

Electromagnetic Compatibility Electrostatic

Electrostatic discharge — No effect with contact discharge level of 4KV and air discharge level of 8 KV (IEC 1000-4-2) Radio frequency interference — Less than 0.2% at 10 volts per meter (EN 50140)

Fast Transient Burst

No effect at 2 KV (Coupling clamp IEC 1000-4-4).

Vibration Influence Measured at SVI II Housing

4 mm at 5 - 15 Hz - Negligible 2 G at 15 - 150 Hz Less than 2 % of span 1 G at 150 - 2000 2000 Hz - Less than 2 % of span

Magnetic Field Influence

Negligible at 30 A/m (EN61000-4-8) CE MARK certified to EN50081-2 and EN50082-2

A-1

Masoneilan Dresser

SVI II AP Quick Start Guide

Table 9 Operational Specifications * Specifications Specifications are subject to change without notice Accuracy

+/- 0.5% (typical +/-0. 10% or less) Full Span

Hysteresis and Deadband

+/- 0.3% Full Span

Repeatability

+/- 0.3% Full Span

Conformity

+/- 0.5% Full Span

Start-Up Drift

Less than 0.02% in first hour

Long Term Drift

Less than 0.003% per month

Position Travel Limits

Rotary: 18 - 140 degrees Reciprocating: 0.25” - 2.5“ (12mm - 64mm) Note: Above 2.5” (64mm) consult factory for mounting instructions.

Flow Characteristics Applied in addition to the control valve’s inherent characteristic.

Linear Equal Percentage (of 50:1 or 30:1) Camflex Quick Opening (inverse of 50:1 equal percentage) User Configurable Tight Shut Off (0 -20% of input)

Position Auto Tune

Proportional gain: 0 to 5, displayed as 0 to 5000 Integral time: 0 to 100 seconds - displayed as 0 to 1000 (1/10s) Derivative time: 0 to 200 milliseconds Dead Zone: 0 to +/-5% (0 to 10% deadband) Padj: +/- 3000 (depends on P) Beta (non-linear gain factor): -9 to +9 Stroking Time: Time: 0 to 250 seconds seco nds Position compensation coefficient: 1 to 20 Boost: 0 to 20

SVI II AP performs automatic determination of the optimal valve position control parameters. In addition to to P, I, D, th the e position algorithm uses damping, symmetry for exhaust and fill time constants, dead zone and magnitude characterization parameters. Auto Tune is optimized for 5% step changes with negligible overshoot. After the Auto Tune process is completed, co mpleted, the user can further adjust the positioner tuning parameters to more conservative or to more responsive values. Full open position adjustment

60 to 100% of actual stop

Start Up Time (from no power)

Less than 200 mS

Minimum current to maintain HART

3.0 mA

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Specifications and References

Physical and Operational Specifications

Table 10 Input Signal, Power, and Display Specifications Power Supply

Taken from 4-20mA control signal

Compliance Voltage Rating

9.0 Volts at 20 mA, 11.0 Volts at 4.0 ma

Minimum Current Signal to Start Up

3 .2 m A

Minimum Input Span for Split Range Operation

5mA

Upper Range Value for Split Range Operation

Between 8 and 20 mA

Lower Range Value for Split Range Operation

Between 4 and 14 mA

Minimum/Maximum Wire Size

14/28 AWG

Strip Length

0 .2 2 i n / 6 m m

DIgital Communication

HART Communication protocol signal from ValVue software on a personal computer or a hand held device. HART point to point and burst mode.

Local Display Liquid Crystal (optional)

Three lines of nine alpha numeric characters

Push Buttons

Three Explosion Proof / Flameproof push buttons

Table 11 Construction Material Specifications Housing and Cover

Aluminum ASTM B85 SC84B standard Stainless Steel optional

Weight

Standard - 7.4 lbs./ 3.357 kg Stainless Steel Steel - 16 lbs/ 7.257 kg

Relay and Manifold

Single Acting - PPS, 300 Series Stainless Steel, nitrile diaphragms Double Acting - 300 Series Stainless Steel, Ryton Aluminum 6061 T6, Ryton

I/P Motor

430 stainless steel, PPS, 300 series stainless steel

Mounting Bracket

300 series stainless steel

Magnet Holder

Corrosion Protected Anodized Aluminum 6061 T6

Pole Ring

416 stainless steel

Levers

300 Series stainless steel

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Masoneilan Dresser

SVI II AP Quick Start Guide

Table 12 System Connectivity HART Physical Device Type

Actuator; HART device type 7

DD Registered with HART Communication Foundation

Yes, available through HART Communication Foundation

AMS Driver for Fisher-Rosemount Asset Management Solution

ValVue 2 AMS SNAP-ON application available

Diagnostics

Options include: Valve signature, positioner signature, extended actuator signature, friction, stroking speed, step response, cumulative travel, cumulative cycles, and time of operation in near-closed position. Some diagnostics require pressure sensor and ValVue 2 software.

Table 13 Pneumatics Single Acting Standard Standard Flow Air Supply

Dry, Dry, oil-free, 5 micron filtered air (See ISA S7.3)

Action

Direct

Supply Pressure

20-100 psi max. (1.4 to 7 Bar) Regulate 5 to 10 psi above actuator spring range. Do not exceed actuator rating.

Air Delivery - Single Acting Relay

10.0 scfm (280 l/m) at 30 psi (2.1 bar) supply 16.6 scfm (470 l/m) at 60 psi (4.2 bar) supply 23.3 scfm (660 l/m) at 90 psi (6.3 bar) supply

Air Consumption

0.2 scfm (5.7 sl/m) at 30 psi (2.1 bar) supply 0.26 scfm (7.4 sl/m) at 45 psi (3.1bar) supply

Air Supply Failure

Single Acting Relay On supply failure the actuator output drops. Some overshoot may occur when air pressure returns after a period without a ir supply pressure. Always set control set point to 0%, and put the process process control system in manual, for smooth recovery from air supply failure.

Loss of Input Signal

Output drops to low pressure.

Output Pressure

100 psi (7 bar) max

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Specifications and References

Physical and Operational Specifications

Table 14 Pneumatics Double Acting Standard Standard Flow Air Supply

Dry, Dry, oil-free, 5 micron filtered air see ISA S7.3

Action

Output 1 increases with increasing I/P signal. Output 2 decreases with increasing I/P signal.

Supply Pressure

20 - 150 psi max. (1.4 to 10.3 bar) Do not exceed actuator rating.

Air Delivery

7.2 scfm (200 l/m) at 30 psi (2.1 bar) supply 12.8 scfm (360 l/m) at 60 psi (4.2 bar) supply 18.3 scfm (520 l/m) at 90 psi (6.3 bar) supply 23.8 scfm (675 l/m) at 120 psi (8.4 bar) supply

Air Consumption

0.4 scfm (11.3 l/m) at 30 psi (2.1 bar) supply 0.85 scfm (22.6 l/m) at 80 psi (3.1bar) (3. 1bar) supply

Air Supply Failure

When the air supply fails an SVI II D/A positioner cannot control the failure position of an actuator without a spring. The actuator can, under different different conditions, fail in place, fail open, or fail close. In cases where the valve must fail to a required position additional control e quipment is required. Some overshoot can occur when air pressure returns after a period without air supply pressure. Always set control set point to 0%, and put the process control s ystem in manual, for smooth recovery from air supply failure.

Loss of of Input Signal

Output 1 drops to low pressure. Output 2 rises to supply pressure.

Output Pressure

150 psi (10.3 bar) max

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Masoneilan Dresser

SVI II AP Quick Start Guide

Series Identification

SVI2 AP-abcdefgh

a Style 1,2,3 1. ES Version - EZ Smart 2. SD Version - Standard Diagnostics 3. AD Version - Advanced Diagnostics

b Pneumatic Train 1,2 1. Single Acting 2. Double Acting

c Pneumatics 1. Standard flow

d Display 1,2,3,4 1. No Display and Pushbuttons 2. With Display and Pushbuttons 3. No Display and Pushbuttons, Marine 4. With Display and Pushbuttons, Marine

e Hardware Version 3 3.

f Communications 1 1. 4 to 20 mA mA - HART Communications Communications

g Option Board 1,2 1. None 2. Position Retransmit and Limit Switches

h Agency Approvals 1,4 1. ATEX/FM/CSA/Intrinsic ATEX/FM/CSA/Intrinsic Safety & Exprf 4. FM, CSA, ATEX, ATEX, IEC

Approved Configuration Codes SVI2 AP- 1

2 3

Figur gure 15

1 2

1 2

1 2 3 4

3

1

SVI II AP Model odel Numb Number eriing 

A-6

1 2

1

Specifications and References

Hazardous Location Installation

Hazardous Location Installation

The following pages provide the agency approved installation procedure for hazardous locations (ES-699 Rev. Rev. D). Note:  The installation procedure is accurate at time of print. For  further hazardous installation information please consult  Masoneilan.

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Masoneilan Dresser

SVI II AP Quick Start Guide

ES - 699

SPECIAL INSTRUCTIONS FOR INSTALLING MASONEILAN SVI-II IN AREAS WHERE THERE IS A POTENTIAL FOR EXPLOSIVE GAS ATMOSPHERE OR INFLAMMABLE DUST

1 INTRODUCTION This manual covers the requirements for safe installation, repair, and operation of the SVI-II as it relates to operation in areas where there is a potential for explosive atmosphere or inflammable inflammable dust. Adherence to these requirements assures that the SVI-II will not cause ignition of the surrounding atmosphere. atmosphere. Hazards related to control of the process are beyond the scope of this manual. For mounting instructions on specific valves refer to the mounting instructions supplied with the mounting kit. Mounting does not affect the suitability of the SVI-II for use in a potentially hazardous environment. The SVI-II is manufactured by: Masoneilan 85 Bodwell Street Avon MA – 02322 – USA

Copyright 2005 . This document and all information herein is the property of Dresser Inc.

REV A B

C D

Description Initial Release Revised model code, min XP temp was –20°C; FM/CSA no Analog Out PDev DR 0208 PDev DR 0225

Date 16 Aug 05 27 SEP 05

Drawn Approved

10/12/05 11/28/05

ES-699

Levesque Smart

4 Aug 05 4 Aug 05

Rev D

Page 1 of 8

A-8

Specifications and References

2

Hazardous Location Installation

GENERAL GENERAL REQUIREMEN REQUIREMENTS TS !WARNING! Failure to adhere to the requirements listed in this this manual manual may cause cause loss loss of  life and ro ert .

Installation and maintenance must be performed only by qualified personnel. Area Classification, Protection Protection Type, Temperature Class, Gas Group, and Ingress protection must conform to the data indicated on the label. Wiring and conduit must conform conform to all local and national codes governing the installation. installation. Wiring must be rated for at least 5ºC above the highest expected ambient temperature. Approved wire seals against ingress ingress of water and dust are required and the 1/2 inch NPT fittings must be sealed with tape or thread sealant in order to meet the highest level of ingress protection. Before powering the SVI-II: Verify that the pneumatic and electronic cover cover screws are tightened. This is important to maintain the ingress protection level and the integrity of the flameproof enclosure. If the Installation is Intrinsically safe, then check that the proper barriers are installed and the field wiring meets local and national national codes for an IS installation. Never install a device, which was previously installed without an intrinsically safe barrier, in an intrinsically safe system. If the pneumatic system is powered powered by a combustible gas then the installation must be treated as Zone 0 or DIV I. If the Installation is Non-Incendive, Non-Incendive, then check that all the electrical connections are made to approved devices and wiring meets local and national codes. Verify that the markings on the label are consistent with the application. Verify that the air supply pressure can not exceed 150 PSI (10 Bar).

3

Model Description

SVI2-abcd SVI2-abcdefgh efgh Not all all combinati combinations ons are are available. available. SVI21

2

3

4

5

6

a ES -Easy Smart (1)

b Single Acting

SD - Standard Diagnostics Remote Sensing AD - Advanced Diagnostics Remote Sensing

Double Acting

OD - On-Line Diagnostics Remote Sensing PC - Process Controller Remote Sensing ESD - Emergency Emergency Shutdown Style

c Standard Flow

d No Display No Buttons Industrial Display Buttons Industrial (2) No Display Display No Buttons Offshore

e

f Hart 4 to 20 MADC

g None

Retransmit Digital Out Plug-in Electronics Module (MNCB)

FM, FM, CSA ATEX (IS, NI)

Display Buttons Offshore (2)

Pneumatics

Capacity

Display

h FM, CSA ATEX (XP, DIP, DIP, IS, NI)

ATEX ATEX (IS, (IS, NI)

Electronics

Communication

Option

Hazardous Certification

(1) Not available available in a flamepr flameproof oof housing. housing.

ES-699 ES-699 Rev Rev D Page 2 of 8

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Masoneilan Dresser

SVI II AP Quick Start Guide

(2) The The SVI II may be up-graded up-graded in the field by by the additio addition n of a display display and and buttons. buttons.

4 4.1

FLAMEP FLAMEPROO ROOF F and and DUST DUST IGNITI IGNITION ON PROO PROOF F REQUI REQUIREM REMENT ENTS S General 

The 1/2 inch NPT fittings must enter the housing at least five full turns. The cover flange must be clean and free of corrosion products.

4.2

Category IIII 1D 

For applications which require ATEX Category II 1D make sure to use ATEX II 1 D certified cable glands.

4.3 4.3

Desc De scri ript ptio ion n of Flam Flamep epro roof of Mar Marki king  ng  The label may not appear exactly as shown. Warning that hot components components or or sparks could cause cause an explosion explosion if the cover cover is opened. opened.

Name and address of  manufacturer

Masoneilan/Dresser

AVO AVON MA USA USA

ATEX Logo

DO NOT OPEN EVEN WHEN ISOLATED ISOLATED WHEN FLAMMA FLAMMABLE BLE / DUST ATMOSPH ATMOSPHERES ERES ARE PRESENT PRESENT  © 

Factory Mutual and CSA Logos

0518

Types of  protection and group designations

SUITABLE SUITABLE FOR FOR CL III XP - CL I; DIV 1; GP B,C,D DI - CL II; DIV 1; GP E,F,G

II 2 GD EEx dm IIB+H2 T6 T96°C

Operating Temp –40 to +85ºC

Operating Temp –40 to +85ºC

Maximum Surface Temperature for dust dust at Ta=8 Ta=85° 5°C C EU Community Compliance Mark 

Supply Connection Wiring Rated for 5ºC Above Ambient MODEL: SVI2-abcdefgh SN –nnywwnnnn 30 Volts, 4-20 mA, 150 PSI Type 4X – IP 66 T6 Ta=60ºC, T5 Ta=75ºC, T4 Ta=85°C

Model Designation

Enclosure Type

Voltage, current and pressure pressure operating operating limits. limits.

5.1 5.1

Certificate Number

ZELM 05ATEX02 05ATEX0280X 80X

CE Supply Connectio Connection n Wiring Must be Rated Rated for 85ºC

5

Number Number of Certified Certified Body

Serial number

Requireme Requirement nt to use high temperature rated wiring.

Surface temperature ignition codes for gas

Operating temperature limits Types of  protection and group designations

INTR IN TRIN INSIC SICAL ALL LY SAF SAFE E REQU REQUIR IREM EMEN ENTS TS Div Div 2 (No IS Bar Barrier rier))

WARNING: EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOW TO BE NON-HAZARDOUS.

ES-699 ES-699 Rev D Page 3 of 8

A-10

Specifications and References

5.2 5.2

Hazardous Location Installation

Cate Ca tego gory ry II 1 (Zo (Zone ne 0)

For operation in hazardous area category II 1, over-voltage protection of the electrical connections need to be installed according to EN 60079-14 For operation in hazardous area category II 1 the ambient temperature needs to be lowered according to the requirements of EN 1127-1 (reduction factor of 80% ). The max. allowed ambient temperature for category 1 inclusive the requirement of EN1127-1 is: T6 : Ta = -40°C*.+ -40°C*.+43° 43°C C T5 : Ta = -40°C*.+ -40°C*.+55° 55°C C T4 : Ta = -40°C*.+ -40°C*.+83° 83°C C

5.3 Descri Descripti ption on of Intr Intrins insica ically lly Safe Safe Mark Marking  ing  The label may not appear exactly as shown.

Name and address of  manufacturer

ATEX Logo Factory Mutual and CSA Logos

`Masoneilan/Dresser

AVON MA MA USA 0518

 ©  Ex

Types of  protection and group designations

Requirem Requirement ent to follow follow certified installation drawing

Model Designation

CL I; DIV 1; GP A,B,C,D A,B,C,D CL II; DIV DIV 1; GP E,F,G CL I; DIV 2; GP A,B,C,D A,B,C,D CL II, DIV DIV 2; GP F,G

ZELM 05ATEX0280X

ia

II 2 GD, II 1 GD EEx ia IIC T6 T96°C

Number of Certified Certified Body Certificate Number Maximum Surface Temperature for Dust at Ta=85°C

II 3 G GD D EEx IIC II C T6 T96° T9 6°C Supply Supply Connectio Connection n Wiring Wiring Must be Rated RatenL d for 85ºC

Types of  protection and group designations

CE

Intrinsically Safe Installed per ES-699 Supply Connection Connection Wiring Rated for 5ºC Above Ambient Ambient MODEL: SVI2-abcdefgh SN –nnywwnnnn 30 Volt Volts, s, 4-20 4-20 mA, mA, 150 150 PSI PSI Oper Operat atin ing g Tem Temp p –40 –40 to +85º +85ºC C Type 4X – IP 66 T6 Ta=60ºC, T5 Ta=75ºC T4 Ta=85ºC

Enclosure Type

Voltage, current and pressure operating limits.

Operating temp limits

EU Community Compliance Mark 

Serial number Bar Code

Requireme Requirement nt to use high temperature rated wiring.

Surface temperature ignition codes for gas

ES-699 ES-699 Rev D Page 4 of 8

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Masoneilan Dresser

SVI II AP Quick Start Guide

5.4 Int Intrin rinsic sicall ally y Safe Insta Installa llatio tion n Wiring Wiring Requir Requireme ements  nts 

Each intrinsically safe cable must include a grounded shield or be run run in a separate grounded metal conduit.

ES-699 ES-699 Rev Rev D Page 5 of 8

A-12

Specifications and References

Hazardous Location Installation

Notes for Intrinsically Safe Installation 1.

HAZARDOUS LOCATION

Refer to the device label for the description of the environment in which the device may be installed. 2.

FIELD WIRING

Intrinsically Safe wiring must be made with grounded shielded cable or installed in grounded metal conduit. The electrical circuit in the hazardous area must be capable of withstanding an A.C. test voltage of 500 volts R.M.S. to earth or frame of the apparatus for 1 minute. Installation must be in accordance with Masoneilan guidelines. The installation including the barrier earthing requirements must comply with the installation requirements of the country of use. Factory Mutual requirements (USA): ANSI/ISA RP12.6 (Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations) and the National Electrical Code, ANSI/NFPA 70. Division 2 installations must be installed per the National Electrical Code, ANSI/NFPA 70. See also, note 4. CSA requirements (Canada): Canadian Electrical Code Part 1. Division 2 installations must be installed per the Canadian Electrical Code Division 2 Wiring Wiring Methods. See also note 4. ATEX requirements (EU): Intrinsically safe installations must be installed per EN60079-10 and EN60079-14 as they apply to the specific category. 3.

SVI-II (+) and (-) 4-20 mA IN Terminals

These terminals power the SVI-II The barrier is the Controller Output Type, for example MTL 728. Entity Parameters: Vmax= 30 Vdc Imax=125 mA Ci = 6.5 nF. Li = 1 uH Pmax = 900 mW. 4. SVI-II (+) and (-) 4-20mA OUT Terminals These terminals provide a 4 to 20 mA signal related related to valve position. The 4 to 20 OUT terminals behave much like the terminals of a transmitter so a Transmitter type barrier with 250 Ohm series resistance (internal or external) is used for this connection. For example MTL 788 or 788R. Use of the 4-20 OUT feature is certified to ATEX intrinsically safe requirements and is approved for use in Zone Zone 0. Use of the 4-20 mA OUT feature has not been certified by FM or CSA. The 420 mA OUT feature may not be used in an intrinsically safe installation when FM or CSA intrinsically safe approval is required. The 4-20 mA OUT feature is certified by FM and CSA for use in a DIV 2 area and in a DIV 1 area when the SVI2 is installed in accordance with flameproof requirements. Entity Parameters: Vmax = 30 Vdc

Imax = 125 mA

Ci = 8 nF.

Li = 1 uH

Pmax = 900 mW.

ES-699 Rev D Page 6 of 8

A-13

Masoneilan Dresser

SVI II AP Quick Start Guide

5. SVI-II (+) and (-) PV 1-5VDC Terminals The Process Transmitter and the SVI-II PV Input are both barrier protected. The transmitter 4 to 20 mA signal is converted to 1 to 5 Volts at the Transmitter barrier. The 1 to 5 volt signal is monitored by the DCS and used by the SVI-II for the embedded process controller. controller. The sense resistor may be in the barrier or in the Digital Control System. The Process Transmitter must be approved for use with the Process Transmitter Barrier. An example of a suitable barrier is MTL 788 or 788R An example of the PV INPUT barrier is MTL 728. Entity Parameters of the SVI-II PV terminals: Vmax = 30 Vdc Imax = 125 mA Pmax = 900 mW. 6.

Ci = 1 nF

Li = 0 uH

SVI-II (+) and (-) SW Terminals

There are two independent independent isolated solid state switch contact outputs on the SVI-II. They are labeled SW#1 and SW#2. The switches are polarity polarity sensitive – that is, conventional current flows INTO the plus terminal. An examples of suitable barriers are MTL 707, MTL 787 and MTL 787S. Entity parameters are: Vmax = 30 Vdc 7.

Imax = 125 mA

Ci = 5 nF Li = 10 uH

Pmax = 900 mW

SVI-II (1) and (2) and (3) REMOTE Terminals The REMOTE terminals deliver reference Voltage to an optional REMOTE position sensing potentiometer. Current, Voltage, and Power are limited by the SVI-II. The REMOTE terminals entity parameters are the parameters of the 4 to 20 mA INPUT barrier. The SVI-II REMOTE is approved for use as a remote position sensing device with the SVI-II. Entity parameters are: Uo/Voc = 6.5 Volts Io/Isc = 9.6 mA Ca = 22 uF La = 300 mH Connect only to suitable potentiometer

8.

Digital In Terminals The Digital In terminal is suitable for direct connection to a passive switch. Entity Parameters are: Uo/Voc = 6.5 Volts Io/Isc = 72 mA Ca = 1.25 uF

La = 2 mH

Connect only to passive (Un-powered) switch. 9.

Entity Requirement

Cable capacitance and inductance plus the I.S. apparatus unprotected capacitance (Ci) and inductance (Li) must not exceed the allowed capacitance (Ca) and inductance (La) indicated on the associated apparatus. If the optional Hand Held Communicator is used on the Hazardous Area side of the barrier, then the capacity and inductance of the communicator must be added and the communicator must be agency approved for use in the hazardous area. Also, the current output of the Hand Held Communicator must be included in the current output of the associated equipment. The barriers may be active or passive and from any certified manufacturer as long as the barriers comply with the listed entity parameters. 10. Use in dust atmosphere Dust-tight conduit seal must be used when installed in dust hazard environments. 11. A device which has previously been installed without an approved IS barrier must NEVER be used subsequently in an intrinsically safe system. Installing the device without a barrier can ES-699 Rev D Page 7 of 8

A-14

Specifications and References

Hazardous Location Installation

permanently damage the safety related components in the device making the device unsuitable for use in an intrinsically system.

6

REPAIR WARNING: EXPLOSION HAZARD – SUBSTITUTION SUBSTITUTI ON OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN A HAZARDOUS LOCATION.

Only qualified service personnel are permitted to make repairs Replacement of the Pneumatic Relay, I/P and cover (with or without display) are the only field repairs permitted. Replace ONLY with genuine Masoneilan parts. Only parts supplied by Masoneilan are permitted. This includes not only the major assemblies but also mounting screws and “O” rings. No substitutions with non-Masoneilan parts are permitted. Detailed replacement procedures are described in the SVI-II Guide. The following summary assures the safe operation of the SVI-II.

6.1

COVER (DISPLAY)

Make sure that: the gasket is seated in the groove in the housing flange. no wires or retaining cable can be trapped under the cover flange. the flange area is not corroded and the surface is not scared. the four cover bolts are securely tightened.

6.2

I/P 

Make sure that: the wire is not damaged when feeding it through the housing. a single “O” ring is in place on the wire-sleeve and is not damaged. the four retaining screws are snug. inserting the wire sleeve through the housing does not require force.

6.3

Relay 

Make sure that: the five “O” rings are seated in the base of the relay and are not damaged the three mounting screws are snug.

ES-699 Rev D Page 8 of 8

A-15

DIRECT SALES OFFICE LOCATIONS BELGIUM DRESSER VALVES EUROPE BOULEVARD DU SOUVERAIN 207 B2 VORSTLAAN, B-1160 BRUSSELS, BELGIUM PHONE: +32 +32-2-344-0970 FAX: +32-2-344-1123

ITALY DRESSER ITALIA S.R.L. MASONEILAN OPERATIONS VIA CASSANO, 77 80020 CASAVATORE, NAPOLI ITALY PHON PHONE: E: +39 +39-08 -081-78 1-7892 92-1 -1111 FAX: +39-081-7892-208

BRAZIL DRESSER INDUSTRIA E COMERCIO LTDA DIVISAO MASONEILAN RUA SENADOR VERGUEIRO, 433 09521-320 SAO CAETANO DO SUL SAO PAOLO, BRAZIL PHONE: 55-11-453-5511 FAX: 55-11-453-5565

JAPAN NIIGATA MASONEILAN CO. LTD. (NIMCO) 20TH FLOOR, MARIVE EAST TOWER WBG 2-6 NAKASE, MIHAMA-KU, CHIBA-SHI, CHIBA 261-7120 JAPAN PHONE: +81-43-297-9222 FAX: +81-43-299-1115

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SPAIN MASONEILAN S.A. C/MURCIA 39 C 08830 SANT BOI DE LLOBREGAT BARCELONA, SPAIN PHO PHONE: +3434-93-652-6430 FAX: +34-93-661-3450

KUWAIT DRESSER FLOW SOLUTIONS MIDDLE EAST OPERATIONS 10TH FLOOR, AL RASHED COMPLEX FAHAD SALEM STREET, P.O. BOX 242 SAFAT, 13003, KUWAIT PHONE: +965-9061157 FAX: +965-3718590

UNITED ARAB EMIRATES DRESSER FLOW SOLUIONS MIDDLE EAST OPERATIONS P.O. BOX 61302 ROUNDABOUT 8 UNITS JA01 JA01 & JA02 JEBEL ALI FREE ZONE DUBAI, U. A. E. PHO PHONE: +971 971-4-8838-752 FAX: +971-4-8838-038

CANADA ALBERTA DRESSER - MASONEILAN DI CANADA, INC. SUITE 1300, 311-6TH AVE., S.W. CALGARY, ALBERTA T2P 3H2, CANADA PHONE: 403-290-0001 FAX: 403-290-1526 ONTARIO DRESSER - MASONEILAN DI CANADA, INC. 835 HARRINGTON COURT, 2ND FLOOR BURLINGTON, ONTARIO L7N 3P3, CANADA PHONE: 905-335-3529 FAX: 905-336-7628 CHINA DRESSER FLOW CONTROL, BEIJING REP. OFFICE SUITE 2403, CAPITAL MANSION 6 XINYUANNAN RD. CHAOYANG DISTRICT BEIJING 100004, CHINA PHONE: +86 +86-10-8486-5272 272 FAX: +86-10-8486-5305

MALAYSIA DRESSER FLOW SOLUTIONS BUSINESS SUITE, 19A-9-1, LEVEL 9 UOA CENTRE, NO. 19, JALAN PINANG 50450 KUALA LUMPUR, WEST MALAYSIA PHONE: +60-3-2163-2322 FAX: +60-3-2161-1362

FRANCE DRESSER PRODUITS INDUSTRIELS S.A.S. 4, PLACE DE SAVERNE 92971 PARIS LA DÉFENSE CEDEX, FRANCE PHONE: +33 +33-1-4904-9000 FAX: +33-1-4904-9010

MEXICO DRESSER VALVE DE MEXICO, S.A. DE C.V. C.V. HENRY FORD NO. 114, ESQ. FULTON FRACCIONAMIENTO INDUSTRIAL SAN NICOLAS 54030 TLALNEPANTLA ESTADO DE MEXICO PHONE: 52-5-310-9863 FAX: 52-5-310-5584

DRESSER PRODUITS INDUSTRIELS S.A.S., MASONEILAN CUSTOMER SERVICE CENTRE 55 RUE DE LA MOUCHE, ZONE INDUSTRIELLE 69540 IRIGNY, FRANCE PHON PHONE: E: +33+33-44-72-72-39 39--06-2 06-299 FAX: +33-4-72-39-21-93

THE NETHERLANDS DRESSER VALVES EUROPE STEENHOUWERSTRAAT 11 3194 AG HOOGVLIET, THE NETHERLANDS PHONE: +31-10-438-4122 FAX: +31-10-438-4443

GERMANY DRESSER VALVES EUROPE GMBH HEILIGENSTRASSE 75 VIERSEN D-41751, GERMANY PHONE: +49 +49-2162-8170-0 FAX: +49-2162-8170-280 DRESSER VALVES EUROPE GMBH UHLANDSTRASSE 58 60314 FRANKFURT, GERMANY PHONE: +49-69-439350 FAX: +49-69-4970802 INDIA DRESSER VALVE INDIA PVT. LTD. 305/306, "MIDAS", SAHAR PLAZA MATHURDAS VASANJI ROAD J.B. NAGAR, ANDHERI EAST MUMBAI, 400059, INDIA PHONE: +91 +91-22- 8381134 FAX: +91-22-8354791 DRESSER VALVE INDIA PVT. LTD. 205, MOHTA BUILDING 4 BHIKAIJI CAMA PLACE NEW DELHI, 110 066, INDIA PHONE: +91 +91-11-6164175 FAX: +91-11-6165074 Copyright 2005 Dresser, Inc. All rights reserved

NIGERIA DRESSER FLOW SOLUTIONS PLOT 293, AKIN OLUGBADE STREET VICTORIA ISLAND, LAGOS, NIGERIA PHONE: +234-1-555-4229 FAX: +234-1-555-7969 RUSSIA DS CONTROLS NEKHINSKAYA STREET, 61 VELIKY NOVGOROD RUSSIA, 173021 PHONE: +7-8162-11-3099 FAX: +7-8162-11-2981 SAUDI ARABIA DRESSER AL RUSHAID VALVE & INSTRUMENT CO., LTD. (DARVICO) P.O. BOX 10145 JUBAIL INDUSTRIAL CITY 31961, SAUDI ARABIA PHONE: +966-3-341-0278 FAX: +966-3-341-7624

SINGAPORE DRESSER SINGAPORE PTE LTD. 16 TUAS AVENUE 8 SINGAPORE 639231 PHO PHONE: +6565-6-861-6100 FAX: +65-6-861-7197

UNITED KINGDOM DI U.K. LTD. EAST GILLIBRANDS SKELMERSDALE, LANCASHIRE WN8 9TU, ENGLAND PHO PHONE: +4444-1695-52600 FAX: +44-1695-50569 DI U.K. LTD. UNIT 4, SUITE 1.1, NOBEL HOUSE GRAND UNION OFFICE PARK PACKET BOAT LANE UXBRIDGE, MIDDLESEX UB8 2GH PHO PHONE: +4444-1895-454-900 FAX: +44-1895-454-917 UNITED STATES DRESSER -MASONEILAN 85 BODWELL STREET AVON, MA 02322-1190 PHONE: 508-586-4600 FAX: 508-427-8971 DRESSER - MASONEILAN 4841 LEOPARD STREET CORPUS CHRISTI, TX 78408-2621 PHONE: 361-877-2414 FAX: 361-584-1196 DRESSER - MASONEILAN DRESSER DIRECT 1250 HALL COURT DEER PARK, TX 77536 PHONE: 281-884-1000 FAX: 281-884-1010 DRESSER - MASONEILAN 16250 PORT NORTHWEST DRIVE HOUSTON, TX 77041 PHONE: 832-590-2300 FAX: 832-590-2529 DRESSER - MASONEILAN 2950 EAST BIRCH STREET BREA, CA 92821 PHONE: 714-572-1528 FAX: 714-572-1463

SVI II AP QS2002-1 04/06