Diesel Engine Generator Set Site Acceptance Test Procedure 48 Jam

 

DIESEL ENGINE GENERATOR SET

SITE ACCEPTANCE TEST PROCEDURE  PROCEDURE 

End User Project Name Tag Number Division TE Number Engine model Rating Quantity

:  : :  :  :  : 

Generator Set Serial No. Date of Test

:  : 

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GENERATOR  SET FACTORY  ACCEPTANCE

TEST ( SAT) PROCE PROCEDURE DURE

GENERATOR SET SETUP 

This Engine setup and check shall be conducted by Caterpillar authorized personnel before starting the engine: 1. Check air cleaner, turbo inlet for debris. Clean the debris and dust as required. Inspect if any water in the air cleaner housing. Clean up the water and dry up to prevent engine damage 2. Check fuel system temporary connection. Perform inspection to identify piping and flexible connection has been connected properly. Make sure no fuel leakage along the pipe, perform inspection nearby fuel piping and engine 3. Perform visual check on cooling system. Inspect water coolant, add if necessary 4. Perform inspection on engine breat breather her system. Connect a temporaryvisual flexible pipe to engine breather system and run it to the waste point 5. Perform visual inspection on exhau exhaust st pipe connection, make sure there is no weight pressure on the flexible fitting 6. Visual check on temporary cable connected between generator set, control panel and measuring devices 7. Connect temporary 24 VDC batteries to engine starting motor 8. Make sure Local Control Panel (GCP) display is working 9. Connect temporary cable from common busbar to load bank 10 Perform walk around inspection to identify any water and oil leakage. If water or oil leakage is found, do remedial action as required.

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VISUAL CHECK 

Inspector  shall conduct this Visual check by filling the Visual check form attached: 1. Perform visual check on Engine Air Intake System 2. Perform visual check on Engine Cooling System 3. Perform visual check on Engine Fuel System System 4 . Perform v visual isual check on Engine Lubrica Lubricant nt System 5. Perform visual check on Engine Diesel Engine Grounding System 6. Perform visual check on Cable Termination 7. Perform visual check on Cable Protection 8. Perform visual check on Local Control Panel (EMCP 4.2) GENERA GEN ERATOR TOR SET SET LOAD LOAD TEST TEST - SIN GLE OPERATION OPERATION W I T H LOAD LOAD BANK BANK

This Generator set Performance test shall conducted and recorded by Caterpillar authorized personnel according to Caterpillar test form and to be witnessed by Inspector Perform engine starting sequence. 1. Allow the engine to reach full operating temperature. Verify cranking status, oil pressure, voltage built up, frequency, jacket water temperature and ignition timing 2. If everything is within the normal operation parameter (400 V, 50 hz, 1500 rpm) then continue to the next sequence. Otherwise remedial preparation work is required. 3. Verify all shutdow shutdown n and alarm conditions, if there is fault on engin engine e panel side. Perform remedial preparation work. Once it is done, fill the B tablethe and continue Close ACB on unitto1next GCPsequence. Measure engine rpm and R-S-T phase sequence on unit's GCP If point all the point above has been don done e for unit 1, repeat the sequence for unit 2 to 4 7. Synchronize all the unit in consecutively 8. Turn on the customer LVMDB 9. Record the parameters in accordance with generator test report a as s attached 10. Start the test and continue to run 48 hours continuously based on actual consumer load. The Genset should be able to supply according

4. 5. 6.

to its specification specification.. Record the parameter hourly. Page3

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11. After 48 hours test disconnect costumer LVMDB panel 12. Disconnect the AC ACB B on each unit consecutively 13. All engine shall run in cool down mode for a few minute prior to shutdown

A. VISUAL CHECK LIST

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B. SAFETY & ALARM TEST

C. LOAD PERFORMANCE TEST

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D. EXHAUST TEMPERATURE

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E. VIBRATION MEASUREMENT

Linear Vibration Measurement Point

 Acceptance Criteria: Be Below low 34.3 mm mm/s /s (1.35 in/s) (In accordance with CATERPILLAR's Application & Installation Guide)

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