DIAGRAMAS INTER 6.pdf

December 2, 2017 | Author: Roberto Hernandez | Category: N/A
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82

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7) 7.1. IP/GAUGE LIST, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

IP/GAUGES

INSTRUMENT PANEL GAUGES GAUGE

WARN

SIGNAL PATH

SENSOR

LOCATION

LIGHT RPM (TACH)

NO

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

MPH/KPH (SPD)

NO

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

TRANSMISSION

FUEL

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

FUEL TANK

VOLT

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

AIR 1 (PRES)

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

INSIDE CAB - DASH PNL STEERING COL AREA

-----------------------

AIR 2 (PRES)

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

WATER (TEMP)

YES

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

ENG OIL (TEMP)

YES

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

OIL (PRES)

YES

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

TRANS (TEMP)

YES

XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

TRANSMISSION

AIR APPLICATION

NO

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

FWD CHASSIS

REAR AXLE TEMP

YES

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

AXLE

NOTES: 1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

Figure 82

IP/Gauge List

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 09AUG00 AE08-52371

S08315

SHEET 01

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

83

7.2. WARNING LIGHT LIST, P. 2 CHAPTER 7

WARNING LIGHTS LIST

IP WARNING LIGHTS

WARNING LIGHT

SIGNAL PATH

SENSOR

TITLE LOCATION RANGE INHIBITED

TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER

FUEL FILTER

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

(YELLOW LED)

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

ENGINE

(RED LED)

BRAKE PRESSURE

CNA

Figure 83

FUEL FILTER

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER (

)

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

SWITCH BRK RESEVOIR

BRAKE FLUID

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

TRAC CTRL

TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER

CHECK TRANS

TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER

TRAILER ABS

TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER

WASHER FLUID

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

WASHER BOTTLE

(LEFT TURN)

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

TURN SIG SW

AIR BAG

DISCRETE NOT ON DATA BUS

WATER IN FUEL

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

COOLANT LEVEL

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

CHECK ELECT SYS

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

PARK

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

( P )

CRUISE

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

ABS

TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER

(RIGHT TURN)

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

WAIT TO START

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

FASTEN BELTS

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

(HIGH BEAM IND)

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

COLD AMB PROTEC

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

RETARD OVERHEAT

TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER

CHECK AC

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

AUTO NEUTRAL

DISCRETE NOT ON DATA BUS

ALTERNATOR

DISCRETE NOT ON DATA BUS

PTO/THROTTLE

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

OPTIMIZED IDLE

DISCRETE NOT ON DATA BUS

FUEL FILTER SURGE TANK

SWITCH

TRANSMISSION

SWITCH

SNOW VALVE

DISCRETE NOT ON DATA BUS

FR AXLE DIFF LOCK

DISCRETE NOT ON DATA BUS

FWD RR AXLE

RR AXLE DIFF LOCK

DISCRETE NOT ON DATA BUS

RR RR AXLE

MESSAGE WAIT

DISCRETE NOT ON DATA BUS

PTO

DISCRETE NOT ON DATA BUS

CONVERTER TEMP

DISCRETE NOT ON DATA BUS

TOUCHLOC RELEASE

DISCRETE NOT ON DATA BUS

PARK FLUID

SYSTEM CTRLR/DRIVE TRAIN

FR AXLE ENGAGED

DISCRETE NOT ON DATA BUS

29SEP03

ADDED FR AXLE ENGAGED.

Warning Light List

S08315

B

58928U

SNOW VALVE

TRANSFER CASE

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

09AUG00

AE08-52371

02

84

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY THAT CAN BE OR NEEDS TO BE SHOWN:

RANGE INHIBIT ENGINE (YELLOW LED) ENGINE (RED LED) TRAC CTRL CHECK TRANS TRAILER ABS CHECK ELECTR SYS ABS WAIT TO START RETARD OVERHEAT

CHK

AUTO NEUTRAL

(NOT ON DATA BUS TO CLUSTER)

OPTIMIZED IDLE

(NOT ON DATA BUS TO CLUSTER)

DATE

PEC 16JAN01

Figure 84

CHANGE PRODUCTION RELEASE.

REV A

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE AE08-52371 20JUN00

SHEET 03

Warning Lights Controlled by Engine, Transmission, ABS Controller

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER TEMP GAUGE CIRCUITS

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER DIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE ENGINE OIL TEMPERATURE GAUGE SPEEDOMETER GAUGE TACHOMETER GAUGE WATER TEMPERATURE GAUGE

CHK

DATE

PEC 16JAN01

Figure 85 Circuits

CHANGE

REV

PRODUCTION RELEASE.

A

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 20JUN00 AE08-52371

SHEET 04

Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge

S08315

85

86

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

Figure 86

IP/Gauges and Warning Lights — Gauge Cluster

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.6. AIR PRESSURE INPUT CIRCUIT, P. 6

Figure 87

Air Pressure Input Circuit

S08315

87

88

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7

Figure 88

Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8

Figure 89

Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

S08315

89

90

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL LIGHTS, P. 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GAUGES & WARNING LIGHTS FUEL FILTER HEATER-WATER IN FUEL LIGHT MAXIFUSE BLOCK (4000) IGNITION SPLICE (4840)

J14F 8RD

J14M 10RD

M1-G3 J19-G 18WH

M1-J3

20A

J19 14GY

F2-G3 M1-G4

GND RH-HDD (4005)

30

87A

M1-H3

J19-G 16WH

85

J19-G 18WH

F2-H3

MINI FUSE BLOCK (4001)

R11-5 F2-E3 R11-4

R11-1

F2-H3

MINI FUSE BLOCK (4001)

R11-3

30

J19 16GY

87

20A F2-G3

16

K19-G 14GY

K19B 14GY

ENGINE/DASH (4103) FUEL HEATER WITH I6-EGR

J19A 16GY

GND (4006)

R11-2

87

85

86

M1-J4 F2-E3

FUEL HEATER RELAY (4003)

J13AS 16PK

87A

J14M 10RD

GND RH-MRD (4006)

J19A 14GY

FUEL HEATER RELAY (4002)

J13AS 18PK

86

IGNITION SPLICE (4840)

J14F 8RD

MAXIFUSE BLOCK (4000)

CHAPTER 7

FUEL FILTER (6708)

SYSTEM CONTROLLER (4004)

1

2

FUEL HEATER

J19C 18GY

11

J19A 16GY

J19C 18GY

FRAME MOUNTED FILTER

ENGINE/DASH (4103)

16

24

K19B 16GY

FUEL FILTER (6708)

TO BODY BUILDER MOUNTED FILTER

CHK

DATE

CNA 25FEB03

Figure 90

1

CHANGE

RMVD WIF MODULE (4040) ADDED I6-EGR FUEL HEATER AFFECTS.

REV

E

D

2

WATER PROBE

FUEL HEATER

SEE CH06_04

E

M19A 16GY

K19BB 16GY

K97DF 18VT

AUX FWD CHASSIS CONN (4305)

K19C 16GY

K19B 16GY

M19C 18GY

WITH ENGINE MOUNTED FILTER ON V8-AVNT

REFERENCE

56126S

DRAWN

U00DAG9 RELEASE NO.

P52778H

FUEL HEATER (4042)

A

A

WATER PROBE (4043)

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

22JUN00

PART NO.

AE08-52371

Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights

S08315

SHEET

09

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

91

7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP. GAUGE, P. 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GAUGES & WARNING LIGHTS PARK BRAKE LIGHT-XMSN OIL TEMP GAUGE

W/AIR BRAKES OR W/HYD. BRAKES & W/AIR POWERED PARK BRAKE

D

A

B9V 18GY

18BK

18WH B44BB 18GY

A9V 18GY A9H 20GY 3

32

A9H 20GY

SYSTEM CONTROLLER (1600)

3

32

SYSTEM CONTROLLER (1600)

MANUAL PARK BRAKE (1815)

B

A44BB 20GY

A9V 18GY

B7

DCM CONN (1800)

A4 A44BB 20GY

DCM CONN (1800)

B7

B9V 18GY

B9VD 18GY

B44BB 18GY

C

W/HYDRAULIC BRAKES

A4

AIR PARK BRAKE (1813)

CHAPTER 7

W/MANUAL TRANSMISSION

TRANS OIL TEMP (7700M) J31 18TN

3

J9A 18GY

J9X 18GY

DATE

CHANGE

CIR K31-GC WAS L31-GB. CIR K31B WAS L31B.

REV

C

REFERENCE

56126S

XMSN/DASH CONN (4705)

DRAWN

NAME

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

P52778H

Figure 91

2

G

ZERO VOLT REF GROUND SPLICE (4830)

SYSTEM CONTROLLER (4004)

CHK

1

K31-GC 18WH

26

CNA 25FEB03

K31B 18TN

E

DATE

10AUG00

PART NO.

AE08-52371

Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge

S08315

SHEET

10

92

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 7

GAUGES & WARNING LIGHTS-AMMETER

(4087)

7 8 PAM MODULE

9

J5R(+) 20YL J5R(-) 20GN 20SHLD

SEE CH02_07

DRIVETRAIN J1939 DATALINK

SEE CH02_07 SEE CH02_07

1

6

12

10

11

J26D 18TN

MINI-FUSE BLOCK (4001) 5A F2-C3

F2-D3

J14M F2-E3 10RD GND (4005)

J11-GPP 18WH

J26B 18TN J26A 18TN

23 22

ENGINE/ DASH (4103)

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

Figure 92

K26B 18TN K26A 18TN

MAXIFUSE BLOCK (4000)

J14F 8RD

AMMETER (6332) A

A

AMMETER (9262)

N26B 14TN

A

K26A 10TN

AMMETER (6333)

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

SEE CH02_03

N26B 10TN

BATTERY NEGATIVE POST STARTER GROUND STUD

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 10AUG00 AE08-52371

Gauges and Warning Lights — Ammeter

S08315

SHEET 11

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

93

7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12 CHAPTER 7 ENGINE OIL TEMP GAUGE W/CATERPILLAR

GROUND SPLICE (4830)

10

J30A 18TN

J30B 18TN

SYSTEM CONTROLLER (4004)

2

DASH (4103)

K30A 16TN K30B 16TN

1

1

CNA 12SEP03

Figure 93

CHANGED FORMAT

Engine Oil Temperature Gauge With Caterpillar

S08315

A

58774T

2

OIL TEMP SENSOR (1410)

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

56507z

07OCT02

AE08-52371

12

94

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7.13. FRONT AXLE ENGAGEMENT LAMP, P. 13 CHAPTER 7

FRONT AXLE ENGAGEMENT WARNING LAMP

TRANSFER CASE SWITCH PIGTAIL CENTER CHASSIS (9754)

DASH 48 WAY (4014) C

32

A42 18GY

A

J42 18GY

B

42-G 18WH

F

N42 18GY

N42-G 18WH

A B B

A

PART OF SUPPLIER PIGTAIL ON SENSOR

REAR CHASSIS (4900)

WARNING LIGHTS (1555)

FRONT AXLE ENGAGEMENT SENSOR

DASH GND 2 STUD (4006) D

A42A 18GY

OPTIONAL WARNING LIGHT ADAPTOR (1040) F1

CAB FUSE BLOCK (1013) C1

5A E1

A1

F29

IGNITION FEED FROM CAB FUSE BLOCK (1013) SEE CH02_13

A13FB 10PK

CNA

Figure 94

12SEP03

A

13k 16PK

RELEASE FOR PRODUCTION

Front Axle Engagement Lamp

S08315

-

58774T

U00DLV1

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

58774T

12SEP03

AE08-52371

13

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8. LIGHTS (CHAPTER 8) 8.1. BACKUP LIGHTS, P. 1

Figure 95

BackUp Lights

S08315

95

96

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2

Figure 96

Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS (CONT.), P. 3 CHAPTER 8

LIGHT SYSTEMS - CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER SEE CHAPTER 7 FOR CLUSTER WIRING. W/LIGHTED MIRRORS

ELECT SYSTEM CONTROLLER (1601)

H

CAB A58S 18BN

A58S 18BN

A11-G 10WH

GND (1852)

TO RADIO CONN SEE CH03 PG 08

A58L 18BN

A58L 18BN

A63-GA 20WH

A86M 18LTGN

W/SUNSHADE 9

2

ROOF/IP (2000)

ELECT SYSTEM CONTROLLER

9

ROOF/IP (2000)

D58H 18BN

D58-GC 18WH

2

(1601)

CAB A58S 18BN

58-GA 18WH

58A 18BN

(2007)

A63-GA 20WH

A58L 18BN

SUNSHADE

A

58D 18BN

B

TO RADIO CONN SEE CH03 PG 08

58-GD 18WH

A86M 18LTGN

A58L 18BN

A11-G 10WH

GND (1852)

D58T 18BN

D58-GL 18WH

H

BA

BA

BA

RIGHT CLEARANCE (2006)

16MAR04

Figure 97

BA

58B 18BN

58-GB 18WH

BA

CLEARANCE LIGHT (522)

CLEARANCE LIGHT (523)

58C 18BN

58-GC 18WH

BA

BA

CLEARANCE LIGHT (520)

CLEARANCE LIGHT (521)

D58L 18BN

D58-GD 18WH

D58M 18BN

D58-GE 18WH

D58N 18BN

BA

BA

LEFT CLEARANCE

MID

MARKER (2004)

RIGHT MARKER (2005)

CNA

D58-GF 18WH

D58P 18BN

D58-GH 18WH

D58R 18BN

D58-GJ 18WH

CLEARANCE LIGHT (524)

BA

58E 18BN

58-GE 18WH

58F 18BN

58-GF 18WH

D58H 18BN

D58-GA 18WH

ROOF/IP (2000)

9

2

(2002)

LEFT MARKER (2003)

ADDED SHEET CALLOUT CH03 PG 08.

C

50174W

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

52778H

25AUG00

AE08-52372

03

Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)

S08315

97

98

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIGHT SYSTEMS - TURN SIGNAL & STOP SWITCHES

RIGHT TURN

HAZARD

150

STOP LIGHT LIGHT #1 (1823)

6.8V

A

B

7

B9

A70C 20RD

A9V 18GY

STOP LIGHT #2 (1824)

A9H 20GY

A56A 20OR A57A 20OR

A4

B

B70C 18OR

150

W/HYD BRAKES

A1 A2

B70CB 18OR

A

B9VG 18GY B9V 18GY

B70C 18RD

B9VH 18GY

150

B9VF 18GY

6.8V

DCM CONN (1800)

B70CA 18OR

W/AIR BRAKES

STOP LIGHT (1814)

B

2

A

1

B56A 18OR B57A 18OR B9S 18GY

TURN SIGNAL SWITCH (1810)

6.8V

LEFT TURN

CHAPTER 8

19 18

3

33

SYSTEM CONTROLLER (1600)

NOTE: ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES, W/TRACTOR

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

Figure 98

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 10AUG00 AE08-52372

Light Systems — Turn Signal and Stop Switches

S08315

SHEET 04

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

99

8.5. DOME LIGHT, MAP LIGHT, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DOME LIGHT, MAP LIGHT

GND (1852)

A

ROOF (2000)

D63-GA 18WH

CONSOLE/ ROOF (2502)

B

C

W/ PREMIUM TRIM

CHANGE

F12 WAS F24;1011 WAS 1012.

REV

B

Dome Light, Map Light

S08315

CONSOLE/ROOF (2502)

CONSOLE/ROOF (2502) B

D

C11-GF 16WH

C63E 18DKBL

B

C

D

C

C

F

B

C

DOME LAMP (2116)

DOME/READING COMP/TEMP (2117)

W/STD TRIM &CB

W/PREMIUM TRIM

W/PREM TRIM & CB

REFERENCE

A

C

DRAWN

NAME

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

P52778H

Figure 99

A

C

DOME/READING COMP/TEMP (2117)

B

56507K

B

EXTENDED CAB

B

C63D 18DKBL

C63-GE 18WH

DATE

C

REAR DOME LIGHT (2115)

D

D63K 18DKBL

REAR DOME LIGHT

C11-GF 16WH

MAP LIGHT

CHK

C

REAR DOME LIGHT

B

CNA 22AUG02

B

CONSOLE/ ROOF (2502)

CONSOLE/ROOF (2502)

DOME LIGHT

A

TRAVEL CREW CAB

MAP LIGHT

D63-GA 18WH

C63D 18DKBL

REAR DOME LIGHT (2115)

D

ROOF (2000)

2

D63L 18DKBL

D63M 18DKBL D63-GH 18WH

D11-GF 16WH

D63C 18DKBL

C

6

DATE

25AUG00

PART NO.

AE08-52372

D

C11-GF 16WH

DOME / READING LT COMPASS / TEMP (2117)

F

B

B

C63-GE 18WH

C

D63N 18DKBL

D63L 18DKBL

DOME LIGHT

10

11

D63D 18DKBL

2

A

PASS SIDE CTSY LIGHT (1554)

D63E 18DKBL

D63D 18DKBL

6

B

DRIVERS SIDE CTSY LIGHT (1553)

D63C 18DKBL

10

A63P 18DKBL

A63N 18DKBL

2

C63E 18DKBL

6

W/COURTESY LIGHT

11

B

A11-GDX 16WH

A63E 18DKBL

10

D11-GF 16WH

DOME LAMP (2116)

11

D63J 18DKBL

C

ROOF (2000)

C63E 18DKBL

A

CONSOLE/ ROOF (2502)

A11-GDW 18WH

A63D 18DKBL

A11-GF 16WH

D63E 18DKBL

2

D

C63E 18DKBL

D63D 18DKBL

6

A63M 18DKBL

ROOF (2000)

C63D 18DKBL

B

C

C63D 18DKBL

D11-GF 16WH C11-GF 16WH

B

10

GND (1552)

C

D4

A63-GA 18WH

A63D 18DKBL

A11-GF 16WH

A63E 18DKBL

11

F12

A11-G 10WH

A11-G 10WH

10A

C

D4

SYSTEM CNTRLR (1601)

CAB FUSE BLOCK (1011) C4

A63-GA 20WH

10A

C4

F12

A11-GDV 18WH

SYSTEM CNTRLR (1601)

D63-GH 18WH

CAB FUSE BLOCK (1011)

D63E 18DKBL

GND (1852)

CHAPTER 8

F

SHEET

05

100

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DOME LIGHT, MAP LIGHT

CHAPTER 8

W/PTC CAB

SWITCHES SHOWN W/DOORS OPEN

25

3

A9L 18GY

A63A 18DKBL

SYSTEM CTRLR (1600)

A9H 18GY

NOTE:

3

W/CREW CAB

A

SYSTEM CTRLR (1600)

25

3 A9H 18GY

A63A 18DKBL

SYSTEM CTRLR (1600)

A9H 18GY A9L 18GY

14 D9L 18GY

A

B

A

B A

LEFT CREW DOOR DOME SW (2114)

CHK

DATE

RIGHT CREW DOOR DOME SW (2113)

CHANGE

LEFT DOOR DOME SW (2112)

REV

PEC 16JAN01

PRODUCTION RELEASE. A

PEC 18JUN01

REVISED CONN 2113.

Figure 100

B

RIGHT DOOR DOME SW (2111)

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H P54634F

B

LEFT DOOR DOME SW (2112)

D63B 18DKBL

D63H 18DKBL

D9N 18GY

D63B 18DKBL

D9D 18GY

D63H 18DKBL

D9W 18GY

B

A

14 D9L 18GY

3 D63A 18DKBL

ROOF (2000)

D9D 18GY

A

3

D9N 18GY

3

A63A 18DKBL

A9L 18GY

25

D63A 18DKBL

B

D63J 18DKBL

D9Y 18GY

D63K 18DKBL

A

B

LEFT DOOR DOME SW (2112)

W/STD & EXTD CAB

ROOF (2000)

14 D9L 18WH

D63A 18DKBL

ROOF (2000)

B

RIGHT DOOR DOME SW (2111)

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 25AUG00 AE08-52372

Dome Light, Map Light (Cont.)

S08315

SHEET 06

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.7. FOG LIGHT AND WORK LIGHT, P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LIGHT SYSTEMS - FOG LIGHT & WORK LIGHT

CHAPTER 8

WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED SEE SWITCH PACK DIAGRAM FOR WIRING.

WORK LIGHT (9719)

WORK LIGHT (9718) SYSTEM CONTROLLER BROWN (4007)

F

A

J65 16OR

J65* 16OR * J65-G 16WH

B J65-G 16WH

A

A B

WORK LIGHT (9720) A

J65* 16OR * J11-GK 16WH

B

* "J65" IS "16 BK" W/RH-HDD & SS "J65-G" IS "J11-GK" W/RH-HDD & SS

J64A 12BN

J11-GJ 10WH

GND (4006)

J11-G 12WH

FWD CHASSIS/ DASH (4301)

GROUND ADAPTER (8800) M11-GD 12WH

GROUND ADAPTER (8801)

M64 16YL

W/RH-HDD & SS MODELS

14 BK

M64A 16YL M64-GB 16WH

LEFT FOG LIGHT (8201)

A

B 14 BK

B

16 WH

A 16 WH

M64B 16YL M64-GA 16WH M64-GA 16WH

N/RH-HDD & SS MODELS

M64-G 16WH

M11-G 12WH

20 13

RIGHT FOG LIGHT (8200)

PEC 18JUN01 REV 8201 AND 8200.

B

P54634F

DRAWN U00EDL2 RELEASE NO.

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

JKP

C

55043Z

P52778H

22JUN00

CHK

DATE

11JAN02

CHANGE

ADDED RH-HDD AND SS.

Figure 101

REV

REFERENCE

Fog Light and Work Light

S08315

AE08-52372

SHEET 07

101

102

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.8. HEADLIGHTS, P. 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HEADLIGHTS

CHAPTER 8

NOTE:

HI BEAM

LO BEAM

HEADLIGHTS CONTROLLED BY SWITCH ON GAUGE CLUSTER THUOUGH DRIVETRAIN J1939 DATA LINK AND CLUSTER HEADLIGHT ENABLE PIN (SEE CH07_05 FOR GAUGE CLUSTER WIRING)

G

ELECT SYSTEM CONTROLLER BROWN (4007)

D

DIMMER

FTP

J11-GJ 10WH GROUND STUD (4006)

DATE

PEC 16JAN01

Figure 102

B9V 18GY

CHANGE PRODUCTION RELEASE.

C

B

SYSTEM CONTROLLER (1600)

RT HEADLIGHT T/S HARNESS (8000)

REV A

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

21

3

ZERO VOLT REF

M52D 14YL M53B 14YL M11-GA 14WH

A

20

FLASH TO PASS

M52C 14YL M53A 14YL M11-GB 14WH

A

LEFT HEADLIGHT T/S HARNESS (8001)

CHK

A4

A9H 20GY

GROUND ADAPTER (8800)

B

A8

A102A 20YL

A52A 20YL

GROUND ADAPTER (8801)

M11-GD 12WH

A7

A9V 18GY

DCM CONN (1800)

C

7 B9S 18GY

FWD CHASSIS/ DASH (4301)

13

4

B52A 20YL

5

M52B 14YL M53 14YL M11-G 12WH

4

3

B102A 20YL

J11-G 12WH

HIGH BEAM

J52A 14YL J53A 14YL

TURN SIGNAL SWITCH (1810)

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 10AUG00 AE08-52372

Headlights

S08315

SHEET 08

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9

Figure 103

Aux. Headlights, Aux. Park, Aux Turn

S08315

103

104

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.10. PANEL LIGHTS, P. 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PANEL LIGHTS

RADIO CONN #1 (1300)

OPT GAUGE PACK (1510)

HVAC CONTROL (1200)

SEE CH03_08 4

CHAPTER 8

SEE CH11_01 A12

A62S 18DKBL

F

SWITCH PACK (1101)

A62A 18DKBL

A62E 18DKBL

A62C 18DKBL

C

TO CLUSTER DIMMER OUTPUT

CAB FUSE BLOCK (1011)

SEE CH07_05

A62 18DKBL

5A A62M 18DKBL C1

F9

D1

A62N 16DKBL

A62L 18DKBL

A

U

A62J 18DKBL

B

BUSS BAR

B3 C

A62P 18LTBL

D

A62D 18DKBL

8

AUTOSHIFT SELECTOR (WTEC) (420A) SEE CH10_03 EATON AUTOSHIFT SELECTOR (7905) SEE CH10_07 SNOW VALVE SWITCH (1901) SEE CH05_03

A62R 18DKBL

E

SEE CH03_07 E

A21B 16TN

F

G

A62F 18DKBL

H

A62T 18DKBL

DOOR / IP MIRROR (3000)

8

HORN SWITCH (1018) SEE CH03_06

8

ETHER START (1010) SEE CH05_02

J

PREMIUM ROOF (2503)

K

PANEL LIGHT BUSS BAR (1002)

C62F 18DKBL 3

E

DOME/READING LIGHT COMPASS/TEMP UNIT (2117) SEE CH03_03

START SW LIGHT

CHK

DATE

CHANGE

REV

PEC

16JAN01

PRODUCTION RELEASE.

A

P54304U

F9 WAS F8.

B

56507K

CNA 22AUG02

Figure 104

Panel Lights

S08315

REFERENCE

DRAWN

NAME

U00EDL2

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

PART NO.

P52778H

21JUN00

AE08-52372

SHEET

10

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.11. RXT EXTERIOR LIGHTING, P. 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER

8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

RXT EXTERIOR LIGHTING

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LICENSE PLATE LAMP

LICENSE PLATE LAMP

CH8_12

(9987)

R71 14OR

R56 14OR

R57 14OR

R68 14BN

R10-G 12WH

R68 18BN

R68 18BN

R10-G 18WH

R68 18BN

ID LIGHT BAR

FLARE LAMP (9988) FLARE LAMP (9989) 2

1

R68 18BN

R68 18BN

R10-G 18WH

R10-G 18WH

FLARE LAMP (9990) 2 1

2 1

FLARE LAMP (9991) R68 18BN

2

R68 18BN

R10-G 18WH

1

R10-G 18WH

TAIL/TURN/ STOP LAMP (9992)

TAIL/TURN/ STOP LAMP (9993)

3 2 1

3 R68 18BN R10-G 18WH

R68 18BN R10-G 18WH

BACKUP LAMP (9995) 1 3

CHK

DATE

BACKUP LAMP (9996)

R10-G 18WH

R10-G 18WH

R71 18OR

CHANGE

R71 18OR

REV

REFERENCE

DRAWN

1 3

NAME

UOOAXPC

Figure 105

2 1

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

59918L

22DEC05

RXT Exterior Lighting

S08315

PART NO.

AE08-52372

SHEET

11

105

106

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

8.12. TAIL, TURN, AND STOP LAMPS, P. 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 8

LIGHT SYSTEMS - TAIL, TURN, & STOP LAMPS

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N71 14OR N10-GA 12WH

N68 14BN

N57 14OR

N10-GA 12WH

N56 14OR

N57J 16OR N10-GD 16WH

N10-GC 16WH

N56J 16OR

N10-G 14WH

CH8_02

C

12

R68 14BN

REAR/CENTER CHASSIS (9800)

3

1

R57 14OR

4

R56 14OR

2

R71 14OR

B

C

R10-G 12WH

B

RXT EXTERIOR LIGHTING SCHEMATICS

RXT EXTERIOR LIGHTING SCHEMATICS

R56 14OR CH8_11

{

D

E

A

C

STOP TAIL AND TURN (9303)

{

B

R57 14OR R71 14OR

R68 14BN

R10-G 12WH

C B E A

S57B 14LTGN S68C 14BN S10-GC 14WH S71C 14LTBL

LEFT TAIL LIGHT (71)

CHK

DATE

CHANGE

C B E A

RIGHT TAIL LIGHT (72)

REV

REFERENCE

DRAWN

U00AXPC RELEASE NO.

59918L

Figure 106

CH8_11

Tail, Turn, and Stop Lamps

S08315

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

22DEC05

PART NO.

AE08-52372

SHEET

12

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

107

9. CHASSIS ACCESSORIES (CHAPTER 9) 9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

AIR DRYER AND HEATED DRAIN VALVE

FROM PRIMARY IGNITION RELAY

J13E 14PK

CH02_14 F1-E3

MINI FUSE BLOCKS (4001)

20A F1-F3

GND (4006)

B12

J11-GA 14WH

DASH/CENTER CHASSIS (9700)

C6

N10-G 14WH

C8

J39A 16GY

J39B 16GY

J11-GJ 10WH

(8803)

N39-GC 16WH

N39C 16GY

N39 18GY

N39-G 18WH

CHASSIS GND SPLICE PACK

A

HEATED DRAIN VALVE (9001)**

**note:

Figure 107

A

B

CAVITY A

CAVITY

L-(9001)

N39/18GY

N39-G/18WH

R-(9002)

N39A/18GY

N39-GA/18WH

B

*note:

B

CHANGE

CHK

DATE

PEC

16JAN01

PRODUCTION RELEASE.

A

P54304U

CNA

24AUG02

F1-E3 WAS F1-F3

B

56507K

Air Dryer and Heated Drain Valve

S08315

AIR DRYER (9900)*

REV

REFERENCE

CAVITY

A

CAVITY

N39C/16GY

N39-GC/16WH

L-(9900A)

N39B/16GY

N39-GB/16WH

DRAWN

NAME

U00EDL2

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

P52778H

DATE

21JUN00

B

R-(9900)

PART NO.

AE08-52373

SHEET

01

108

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

Figure 108

Antilock Brake System (ABS), Air

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

Figure 109

Antilock Brake System (ABS), Air, Traction Control

S08315

109

110

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4 CHAPTER 9

ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC

REAR HARNESS (9800)

R94N 18BN

SEE CH09_05

R94M 18BK

14 13

N94AB 16OR N94AA 16GY

1

1

2

2

3

3

4

4

5

SEE CH09_05

R94P 18BK

SEE CH09_05

R94R 18BN

15 16

7 N94AL 16YL

N94AE 16LTBL

5 WABCO HYD ABS ECU GRAY (9511)

WABCO HYD ABS ECU GREEN (9512)

6

N94AK 16DKBL

N94Z 16BK

6

N94AH 16GY N94AJ 16YL

8

9

N94AR 16VT

10 WABCO HYD ABS ECU BLACK (9510)

11 12

1

2

3

4

6

5

11 10 1

N94AP 16BL

9

10

4 2

N94AF 16GY

7

8

8 12

N94AC 16BN

MODULATORS (9507)

SEE CH09_05

N94AS 16TN

5 13

11 12

7

9

8

11

10

PUMP ASSY (9509)

12

N94W 18GY

N94U 14GY

N94-G 14GY

N94V 18GY

N94AD 18GY

N94Y 18GY

N94S 14GY

N3A(-) 18GY N94T 18GY

N3A(+) 18DKBL

N94AU 16YL

N94AN 16OR

N94AM 16GY

N94AT 16DKBL

A N94M 12GY

B

N94-GA 12GY

CH02_14

J13E 14PK

F1-E3

Figure 110

12MAY03

REMOVED CKT J94HJ & N94AV

Antilock Brake System (ABS), Hydraulic

S08315

C

N94N 12GY

GND (9508)

A

D

E

CHASSIS/DASH HYD ABS (4910)

J94-GHC 12WH

J94-GHB 12WH

J94H 12GY

SEE CH09_06

J94HS 12GY

B

J94GH 10WH

F2-H4

25A

GND (4005)

100A F1-A3

F2-G4 F2-E4

J14J 10RD

J14H 4RD

MEGAFUSE

MINI FUSE BLOCK (4001)

JKP

C

J94-GHA 14WH

J94HP 18GY

B5

SEE CH09_06

SEE CH09_06

J94HX 18GY

B2

J94HV 18GY

B3

SEE CH09_06

F1-B3 5A

FROM PRIMARY IGNITION RELAY

N94P 12GY

B1

J94HD 18GY

J94HU 18GY

SEE CH09_05

A7

J94HT 18GY

J94HN 18GY

SEE CH09_05

A8

J94HM 18GY

A6

SEE CH09_05

A3

SEE CH09_05

DASH/CENTER CHASSIS (9700)

SEE CH02_04

SEE CH02_04

A N94-GB 10GY

58928S

U00EDL2

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

21JUN00

AE08-52373

04

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC

CHK

DATE

PEC

16JAN01

Figure 111

2

(9505)

SEE CH09_04

18BK

R94P 18BK R94R 18BN

1

SEE CH09_04

SEE CH09_04

7

2

18BK

18BK

1

(9506)

R94M 18BK R94N 18BN

(8502)

SEE CH09_04

M94L 18BK M94M 18BN

2

J94HM 18GY J94HN 18GY

6

18BK

18BK

18BK

SEE CH09_04

SEE CH09_04

J94HT 18GY J94HU 18GY

FWD CHASSIS/ DASH 14 15 (4301)

1

RIGHT REAR WHEEL SPEED SENSOR

CHANGE PRODUCTION RELEASE.

SEE CH09_04

M94N 18BK M94P 18BN

2

SEE CH09_04

18BK

1

(8503)

LEFT REAR WHEEL SPEED SENSOR

LEFT FRONT WHEEL SPEED SENSOR

18BK

RIGHT FRONT WHEEL SPEED SENSOR

CHAPTER 9

REV A

REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 10AUG00 AE08-52373

Antilock Brake System (ABS), Hydraulic (Cont.)

S08315

SHEET 05

111

112

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6 CHAPTER 9

ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC

SEE CH09_04

SEE CH09_04

J94HS 12GY

J94HV 18GY

J94HP 18GY

IGNITION SPLICE PACK (4840)

J94HX 18GY

SEE CH09_04

SEE CH09_04

TO ABS ECU

ONLY WITH EXHAUST BRAKE OR AUTOMATIC TRANSMISSION

J94HE 16GY

87

86

87

87A

M2-J1

R10-5

85

86

R10-4

M2-G1

30

87A

30

J94-GHF 18WH

M2-G2 85

R10-1

R10-2

J94HC 14GY

J94-GHD 18WH

M2-J2

J94HH 18GY

ABS EVENT RELAY (4002)

HYD MODULATOR RELAY (4003)

MINI FUSE BLOCK (4001) 30A

F2-F4

13 HYD ABS EVENT

J14J 10RD

23 ABS WARN LAMP

F2-E4

SYSTEM CONTROLLER (4004) 100A J14H 4RD

J94-GH 10WH

MEGAFUSE

GND (4005)

JKP

Figure 112

12MAY03

ADDED CKT J94HP.

D

58928S

Antilock Brake System (ABS), Hydraulic (Cont.)

S08315

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

10AUG00

AE08-52373

06

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

113

9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER N/WARN LIGHTS, P. 7 CHAPTER 9 TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION AND I6-HEUI FUEL HEATER N/WARNING LIGHTS

I6-EGR ENGINES XMSN/DASH CONN (4705)

SYSTEM CONTROLLER (4004) 18

2 SPEED AXLE SWITCH ZERO VOLT REF

C

J93 18TN

26

J9A 18GY

K93 18TN

G

J9X 18GY

A C

K93G 18TN

ZERO VOLT REF (4830)

2 SPEED AXLE BOOT CONN (7103)

I6-HEUI ENGINES XMSN/DASH CONN (4705)

SYSTEM CONTROLLER (4004) 18

2 SPEED AXLE SWITCH ZERO VOLT REF

C

J93 18TN

26

J9A 18GY

K93 18TN

G

J9X 18GY

A C

K93G 18TN

K31GC 18WH

ZERO VOLT REF (4830)

2 SPEED AXLE BOOT CONN (7103)

MOUNTED ON I6-HEUI ENGINE

GND (4006) FUEL HEATER RELAY (4002)

J14M 10RD

M1-J4

85

J14F 8RD

J13AS 18PK

IGNITION SPLICE (4840)

M1-G3

J19 16GY

M1-J3

M1-G4

F2-H3 20A

M1-H3

30

F2-G3

87

86

F2-E3

87A

MAXIFUSE BLOCK (4000)

J19-G 18WH

MINIFUSE BLOCK (4001)

J19-GA 16WH

J19A 16GY

A

FUEL HEATER (4030)

CNA

Figure 113

12SEP03

ADDED I6-HEUI ENGINE.

C

58774T

A C

C

GND (4006)

FUEL HEATER (4030)

J19A 16GY

J19-GA 16WH

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

10AUG00

AE08-52373

07

Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights

S08315

114

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.8. BRAKE SYSTEM, HYDRAULIC, P. 8

Figure 114

Brake System, Hydraulic

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.9. FUEL TRANSFER PUMP, P. 9

Figure 115

Fuel Transfer Pump

S08315

115

116

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10

Figure 116

Back of Cab Body Builder and Trailer Stop, Tail, Marker

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 9

BACK OF CAB BODY BUILDER & TRAILER STOP,TAIL,MARKER

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

B/B TURN STOP (4460BM)

B/B CONNECTION (4450AM/4450BF)

B/B CONNECTION (4450R) A

A

P68BB 14BN

CH9_10 B CH9_10 C CH9_10 D CH9_10 E CH9_10 F CH9_10 G

R68BB 14BN

A

P56BB 16OR

B

R56BB 16OR

B

P57BB 16OR

C

R57BB 16OR

C

P58BB 14BN

D

R58BB 14BN

D

P71BB 16OR

E

R71BB 16OR

E

P12BB 14LTBL

F

R12BB 14LTBL

F

G

R11-GBB 12WH

G

P11-GBB 12WH

CH9_10

EOF

B/B CONNECTION (4450M) N68BB 14BN

B/B TURN STOP (4460R)

A

N56BB 16OR

B

N57BB 16OR

C

N58BB 14BN

D

R71BB 16OR

E

R12BB 14LTBL

F

R11-GBB 12WH

G

BOC

B/B TURN STOP (4460AM/4460BF)

A

P56BC 16OR

CH9_10 B

P57BC 16OR

CH9_10 C

P70BB 14OR

CH9_10

A B

C

B/B TURN STOP (4450BM) R56BC 16OR

A

R57BC 16OR

B

R70BB 14OR

C

EOF

B/B TURN STOP (4460M)

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00L788

Figure 117

N56BC 16OR

A

N57BC 16OR

B

N70BB 14OR

C

BOC

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

59581V

21NOV05

PART NO.

AE08-52373

Back of Cab Body Builder and Trailer Stop, Tail, Marker

S08315

SHEET

10A

117

118

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11

Figure 118

Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

119

9.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12

Figure 119

Body Builder and Trailer Socket Back of Cab Sockets

S08315

120

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER, P. 13

Figure 120

Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.15. AIR SOLENOID 4–WAY PACK, P. 14 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

AIR SOLENOID 4-WAY PACK

AIR SOLENOID 4-PACK (9736) C

D

E

A

N59J 18GY N59K 18GY N59L 18GY N59M 18GY N59H 14GY

B

J59E 14GY

B10 C1 C2 C5 C7

J59A 18GY J59B 18GY J59C 18GY J59D 18GY

DASH/CENTER CHASSIS (9700)

CHK

DATE

PEC 16JAN01 JKP 11JAN02

SOLENOID POWER

A

AIR SOLENOID 4

AIR SOLENOID 2

AIR SOLENOID 3

REFERENCE

CHANGE

REV

PRODUCTION RELEASE.

A

P54304U

B

55043Z

REV 4004 LABEL IDENT.

Figure 121

31 24 22 30 AIR SOLENOID 1

SYSTEM CONTROLLER (4004)

SYSTEM CONTROLLER (BLUE) (4008)

DRAWN U00EDL2 RELEASE NO.

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P53778H

05JUL00

Air Solenoid 4–Way Pack

S08315

AE08-52373

SHEET 14

121

122

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P. 15 CHAPTER 9 REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER

J14M 10RD

F2-E3

STARTER STUD OR BATTERY BOX STUD

100A

J14H 4RD

MEGA FUSE

MINI FUSE 5A BLOCKS (4001)

FUSEABLE LINKS

F2-F3

A

(+) 20YL 6

J14X 16RD

35

(+) 20YL

5 4

(-) 20LTGN J11-GQS 14WH

(-) 20GN

M14 20RD (+) 20YL

3

(+) 20YL

(-) 20GN

(-) 20LTGN J11-GQS 20WH

2

6

6

3

5

5

4

4 2

TERMINATING RESISTOR *

120 OHM

3 2

1

N14C 4RD

36

REMOTE POWER MODULE

34

1

J11-GPN IF FWD AND REAR PRESENT POWER MODULE CENTER/REAR (4411)

FORWARD OF CAB J11-GPM 14WH

J59F 16GY J11-GQR 14WH J14W 16RD

2

6

3

GND (4005)

R14 4RD

4 RPM POWER (4412)

6

5

5

4 3 2

4 3 2 1

1

6

6

5

5

(-) 20LTGN (+) 20YL N10-GM 14WH N59 14GY

4

4

3 2

3 2 1

1

UNDER CAB

(4410H)

(4410E)

N14 16RD

REMOTE POWER MODULE

N1(-) 20LTGN N1(+) 20YL N10-GM 14WH N59 14GY

6

AIR SOLENOID 7-PACK

N14 16RD

A

(4410D)

BACK OF CAB

N14B 16RD

(4410M) N14B 16RD

(-) 20LTGN (+) 20YL N10-GP 14WH N59B 14GY

(-) 20LTGN (+) 20YL N10-GP 14WH N59B 14GY

END OF FRAME

RPM POWER (4411B)

A 6

6

5

5

4

4

3 2

REMOTE POWER MODULE

(4410C)

(4410B)

A

N14A 4RD

REMOTE/SOLENOID POWER UNIT (4410) 5

M14B 4RD

10RS

FWD REMOTE POWER UNIT (4415)

10RS

(4320)

SYSTEM CONTROLLER (4004)

A

1

10RS

BODY BUILDER DATE LINK

SYSTEM CONTROLLER BLUE (4008)

1

TERMINATING RESISTOR * 120 OHM

3 2 1

IF PRESENT LOCATED BOC

NOTE 1: EACH LOCATION MAY CONTAIN 2 MODULES 6

CNA

Figure 122

12SEP03

4 3

N59x N10-Gx N x (+) J1939 (+) YL N x (-) J1939 (-) GN N x (S) J1939 SHIELD N14x

SWAPPED GN AND YL.

2 1

E

58774T

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

10AUG00

AE08-52373

Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

S08315

5 REMOTE ENGINE SPEED CONTROLLER PACK

PIN 1, PIN 2, PIN 3, PIN 4, PIN 5, PIN 6,

6

5

*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF REMOTE POWER MODULES PRESENT.

4 3 2 1

15

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.17. HYD POWER PARK, P. 16 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9

CHASSIS ACCESSORIES - HYD POWER PARK

DIAGRAM NOT AVAILABLE

CHK

DATE

PEC 16JAN01

Figure 123

CHANGE

REV

PRODUCTION RELEASE.

A

REFERENCE DRAWN U00EDL2 RELEASE NO. P52778H

P54304U

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 10JUL00 AE08-52373

HYD Power Park

S08315

SHEET 16

123

124

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.18. AIR SUSPENSION, P. 17 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CHAPTER 9

CHASSIS ACCESSORIES - AIR SUSPENSION

MINI FUSE BLOCK (4001) FROM PRIMARY IGNITION RELAY

J13T 14PK

F1-E4

GND (4006)

F1-C4

CH02_14

J61 16GY

5A F1-D4

J61-G 18WH

B

* **

A

* **

AIR SUSPENSION DUMP (4098)

B A

AIR SUSPENSION DUMP VALVE * (9870) **(9871)

CHK

* 4X2 (9870-A (9870-B

N61A / 18 GY) N61-GA / 18 GY)

** 6 X 4 (9871-A (9871-B

N61AA / 18 GY) N61-GB / 18 GY)

DATE

CHANGE

PEC 16JAN01 JKP

11JAN02

PRODUCTION RELEASE. ADDED NOTE,9870 & 9871.

Figure 124

NOTE: 2ND AIR SUSPENSION SOLENOID IS IN AIR SOLENOID PACK SEE CH09_14 CH09_15

REV

REFERENCE

A

P54304U

B

55043Z

DRAWN U00EDL2 RELEASE NO.

NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE

P52778H

10JUL00

Air Suspension

S08315

AE08-52373

SHEET 17

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.19. AUX. TRAILER, ACC CONTROLLED, P. 18

Figure 125

Aux. Trailer, Acc Controlled

S08315

125

126

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.20. AUX. TRAILER, BTRY CONTROLLED, P. 19

Figure 126

Aux. Trailer, Btry Controlled

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.21. LIFT AXLES (NON-STEERABLE), P. 20

Figure 127

Lift Axles (Non-Steerable)

S08315

127

128

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.22. LIFT AXLES (STEERABLE), P. 21

Figure 128

Lift Axles (Non-Steerable)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.23. AIR ACTUATED PARK BRAKE, P. 22

Figure 129

Air Actuated Park Brake

S08315

129

130

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23 CHAPTER 9 ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR

SYSTEM CONTROLLER (4004)

GROUND SUD (4005)

R10-2

87

86 RW94WX 18BN

REAR HARNESS (9800)

SEE CH09_24 SEE CH09_24 SEE CH09_24 SEE CH09_24

RV94WL 18BK RV94WM 18BN RV94WS 18BK RV94WT 18BN

13 14 15 16 23 24

SEE CH09_24 SEE CH09_24 SEE CH09_24

SEE CH09_24 SEE CH09_24 SEE CH09_24

RV94WU 18BL RV94G6 18GN RV94WW 18BN RV94WN 18BL RV94G7 18GN RV94WR 18BN

20 21 22

17 18 19

MINI FUSE F2-E4 BLOCK (4001)

N94WL 16GY N94WM 16GY N94WS 16GY N94WT 16GY N94WX 18GY N94WZ 18GY N94WU 16GY N94-G6 16WH N94WW 16GY N94WN 16GY N94-G7 16WH N94WR 16GY

B

J94AB 14GY

15A

J94A 14GY

C

F2-H4

10A

87A

30

RW94WZ 18BL

F2-G4

R10-4

R10-1

D

J94AW 18GY J94-GA 12WH

R10-5

A

J94AA 14GY F2-F4

1

1 2

2

3

3

4

4 WABCO ABS ECU GREEN (9515)

5 6

5

WABCO ABS ECU GRAY (9513)

6

7

7

8

8

9

9 10

10 WABCO ABS ECU BLACK (9514)

11 12

2

3

4

6

5

7

9

8

11

10

N94-GA 12WH

N94AC(+) 18GY CENTER CHASSIS (9700)

N94AE(-) 18GN N94AE(+) 18YL

C3 C4

N94AC(-) 18GY J94AW 16GY N94A-G1 14WH N94A-G2 14WH

12

J1708 SPLICE (4820)

N94WA 18GY N94WD 18GY N94WE 18GY N94WG 18GY N94WH 18GY N94WJ 18GY N94WK 18GY N94-G3 18WH N94WB 18GY N94-G4 18WH

1

11 12

N94AA 14PK N94AB 14PK

J94AC(+) 18DKBL

85

2 1

WABCO AIR ABS DASH CONN (4900)

25

ABS ECU POWER (4003)

J94AC(-) 18GY

AUTO TRACT CONTROL (4951)

J1939 (9520A) DASH/CENTER CHASSIS (9700)

A8

A3

A6

B5

B3

N94AY(+) A 18YL N94AY(-) C 18GN

B2

N94AF(-) N94AF(+) 18GN 18YL

A7

J94A-G3 18GY J94AWB 18GY J94A-G4 18GY

B4

J94AWG 18GY J94AWH 18GY J94AWJ 18GY J94AWK 18GY

B8

J94AWA 18GY J94AWD 18GY J94AWE 18GY

B1

CNA

Figure 130

12SEP03

CHANGED FORMAT

Antilock Brake System, WABCO Air

S08315

B

58774T

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

NOTE 1: N94WD,N94WE & N94-G3; N94WA,N94WB & N94G4; N94WN, N94WR & N94G7 AND N94WU, N94WN AND N94-G6 ARE TWISTED TRIPLETS

SEE CH09_24

SEE CH09_24

C

U00VTT1

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

55043Z

14DEC01

AE08-52373

A

120

TERMINATING RESISTOR (9520B)

J1939 TO ENGINE (9520E)

23

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

131

9.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24 ELECTRICAL CIRCUIT DIAGRAM

INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

18BK

18BK

18BK

18BK

SEE CH09_23

RV94WT 18BN

RV94WS 18BK

(9517)

2

SEE CH09_23

RV94WL 18BK

RV94WM 18BN

(8508)

2

WIRING.

REFERENCE

56507K

S08315

RV94WR 18BN

3 RV94WN 18BL

3

SEE CH09_23

1

RV94WW 18BN

RV94WU 18BL

2

1

DRAWN

U00VTT1 RELEASE NO.

SEE CH09_23

SEE CH09_23

SEE CH09_23

SEE CH09_23

J94A-G4 18GY

J94AWA 18GY

SEE CH09_23

2

SEE CH09_23

1

55043Z

Antilock Brake System, WABCO Air

MK94AA 14GN

MK94AL 14BL

MK94AB 14BN

MK94AJ 14GN J94A-G3 18GY

J94AWE 18GY

SEE CH09_23

A

SEE CH09_23

J94AWD 18GY

REV

3

J94AWB 18GY

MK94AK 14BN

MK94AH 14BL

CHANGE

REVISED MODULATOR VALVE

3

17

(9518)

2

1

16

SEE CH09_23

NOTE 1: J94AWA,J94AWB & J94AG4 AND J94WD,J94WE & J94AB3 ARE TWISTED TRIPLETS.

18

(9519)

RV94G6 18GN

(8509)

LEFT REAR MODULATOR VALVE

RIGHT REAR MODULATOR VALVE

RV94G7 18GN

LEFT FRONT MODULATOR VALVE

SEE CH09_23

J94AWJ 18GY

FWD CHASSIS/ DASH (4301F)

Figure 131

1

SEE CH09_23

RIGHT FRONT MODULATOR VALVE

3

DATE

2

SEE CH09_23

FWD CHASSIS/ DASH (4301)

2

CHK

1

SEE CH09_23

18BK

18BK

(9516)

1

CNA 28AUG02

RIGHT REAR WHEEL SPEED SENSOR

MK94AD 18BK

MK94AC 18BN

(8506)

2

7

SEE CH09_23

J94AWG 18GY

SEE CH09_23

6

J94AWH 18GY

15

LEFT REAR WHEEL SPEED SENSOR

J94AWK 18GY

MK94AF 18BK

MK94AE 18BN

1

SEE CH09_23

14

2

SEE CH09_23

1

(8507)

ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR

LEFT FRONT WHEEL SPEED SENSOR

18BK

18BK

RIGHT FRONT WHEEL SPEED SENSOR

CHAPTER 9

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

19DEC01

PART NO.

AE08-52373

SHEET

24

132

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.26. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25

Figure 132

Lift Axles, With Non—Steerable for SS Models

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

133

9.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26 CHAPTER 9 FUEL/WATER SEPARATER W/12VDC FUEL PREHEATER

IGNITION SPLICE (4840)

F2-G3 20A

F2-H3

J19 16GY

85

86

M1-J4

J13AS 16PK

F2-E3

M1-J3

M1-G4

J19F 16GY

M1-H3

30

J14M 10RD

GND (4005) J19-GC 16WH

87

J14H 6RD

M1-G3

87A

MEGAFUSE

100A

FUEL HEATER RELAY (4002)

MINIFUSE BLOCK (4001)

J19-GB 16WH

A

C

N19-G 16WH

FUEL HTR EXT CAB (9108B)

FUEL HTR CONV. CAB (9108A)

Figure 133

12SEP03

CHANGED FORMAT

B

Fuel / Water Separator With 12VDC Fuel Preheater

S08315

N19-GA 16WH

A

C

CNA

CENTER CHASSIS (9700)

D7

N19A 16GY

N19 16GY

B9

58774T

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

55043Z

15DEC01

AE08-52373

26

134

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27

Figure 134

Electronic Trailer Brake Accommodation

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.29. LECTRASHIFT ACCOMMODATION, P. 28

Figure 135

Lectrashift Accommodation

S08315

135

136

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.30. AUXILIARY 40 AMP CIRCUIT, P. 29

Figure 136

Auxiliary 40 Amp Circuit

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30

Figure 137

Hourmeter, Customer Mounted PTO

S08315

137

138

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.32. REMOTE START/ STOP, P. 31

Figure 138

Remote Start/ Stop

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.33. LIFT AXLE WITH 14RAR, P. 32

Figure 139

Lift Axle with 14RAR

S08315

139

140

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.34. LIFT GATE, P. 33

Figure 140

Lift Gate

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.35. LIFT AXLE MULTIPLEX, P. 34

12V IN

J9A 18GY

J6A 18GY

5V OUT

ZERO VOLT REF

SYSTEM CONTROLLER (4004)

5V REF (4820)

J9M 18GY

J61C 18GY

J6H 18GY

GND (4830)

N61C 18GY

N9M 18GY

N6H 18GY

LOAD INDICATOR (9860)

R61C 18GY

C

B

A

R9M 18GY

R6H 18GY

LOAD INDICATOR (9865M)

SUSPENSION TRANSDUCER (9830)

Figure 141

Lift Axle Multiplex

S08315

141

142

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION, P. 35

Figure 142

Body Builder Wheelchair Lift Interlock Electrical Connection

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.37. AIR PARK BRAKE INTERLOCK, P. 36 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER

9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

AIR PARK BRAKE INTERLOCK

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TO IGN FEED CH2_14

J44Y 16GY

AIR PARK BRAKE SOLENOID* (4905)

A

B

TO CHASSIS GROUND STUD CH2_09

J44-GW 16WH

NOTE: 1. PARK BRAKE CANNOT BE RELEASED UNTIL: A. IGN IS ON B. SERVICE BRAKE APPLIED

WITHOUT WHEELCHAIR LIFT

*NORMALLY CLOSED

TO IGN FEED CH2_14

J44Y 16GY

AIR PARK BRAKE SOLENOID* (4905)

A

B

TO WHEELCHAIR LIFT INTERLOCK CONN CH9_35

J44W 16WH

NOTE: 1. PARK BRAKE CANNOT BE RELEASED UNTIL: A. IGN IS ON B. SERVICE BRAKE APPLIED C. LIFT DOOR IS CLOSED

*NORMALLY CLOSED

WITH WHEELCHAIR LIFT

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00JRK1 RELEASE NO.

59873Z

Figure 143

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

25OCT05

Air Park Brake Interlock

S08315

PART NO.

AE08-52373

SHEET

36

143

144

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.38. HYDRAULIC ABS — WABCO FULL POWER, P. 37

Figure 144

Hydraulic ABS — Wabco Full Power

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.39. CENTER PIN CIRCUIT, P. 38

Figure 145

Center Pin Circuit

S08315

145

146

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

9.40. FIFTH WHEEL CIRCUIT, P. 39

Figure 146

Fifth Wheel Circuit

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10. TRANSMISSIONS (CHAPTER 10) 10.1. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1

Figure 147

Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400

S08315

147

148

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.2. TRANSMISSION, LCT WITH V8, P. 1A INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

TRANSMISSION, LCT W/V8

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

XMSN BLKHD (7350)

TRANS MODULE (7151) L92#111 18OR

11 55 74

14 L92#155 18WH

15 L92#174 18DKBL

19 L92#171 18YL

71

16

36

L92#136 18OR

17 L92#152 18LTGN

52 33

1 92A133 18YL

2

51

3

17

L92#117 18DKBL

4 L92#157 18WH

57 53 14

6 L92#153 18YL

21 L92#114 18GY

20 L92#138 18OR

38

18

78

L92#178 18WH

10 L92#177 18LTGN

77

11 L92#179 18PK

79

TRANSMISSION ECU

TRANSMISSION

L92#151 18WH

7 L31#154 18TN

54

8 L92#158 18LTGN

58

9 L92#173 18DKBL

73

22 L92#134 18WH

34

23 L92#176 18YL

76

24 L92#142 18WH

42

C

L13M4 18YL

63

G

L92#165 18TN

65

H

L48#159 18TN

A

L48#139 18OR

B

59 39

60

L47#160 18YL

A

L47#140 18LTGN

B

L92#180 18OR

A

L92#120 18DKBL

B

40

80

TRANS/DASH CONN (4705F3)

20

ENGINE SPEED SENSOR (7604M)

CH10_1B

OUTPUT SPEED SENSOR (7600M)

TURBINE SPEED SENSOR (7607M) ECM2 CONN (6020)

L92#141 18TN

41

8 L5A(+)2 18YL

L5+128 18YL

L5A(+)1 18YL

12

28

DATE

CHANGE

REV

REFERENCE

B

DRAWN

U00VTT

Figure 148

K5T 18GN

8

A

K5S 18YL

L5B(+)1 18YL

13

J1939 CONNECTOR (7309M) CHK

L5A(-)1 18GN

L5A(-)2 18GN

L5-108 18GN

L5B(-)1 18GN

8

7

DASH CONN (4103)

NAME

8600, ELECTRICAL CIRCUIT DIAGRAMS

RELEASE NO.

DATE

59929F

11OCT05

Transmission, LCT with V8

S08315

PART NO.

AE08-52374

SHEET

01A

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.3. TRANSMISSION, LCT WITH V8, P. 1B INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

TRANSMISSION, LCT W/V8

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM NEGATIVE (9260)

XMSN POWER & GND (6331F)

TRANS MODULE (7151)

BATTERIES N14-GA 10WH

N92-G 10WH

B 69

L92#169 18GY

9

L92#109 18GY

70

L92A170 18PK

10

L92#110 18PK

B L92-G 18WH N92A 10RD

B

ECM POSITIVE (9261)

L47B125 18TN

10A

A

TRANS ECU FEED FUSE (9255)

ECM2 (6021)

10

L92B103 18YL

TRANSMISSION ECU

N14AZ 10RD

N14BB 10RD

B

A L92#170 18PK

TRANS/DASH CONN (4705F3)

B

VIW C (7206F)

L92#103 18YL

3

50

L92C103 18YL

A

L92#143 18DKBL

43

B

L92#150 18PK

C W/BODY BUILDER L47C125 18TN

L47#125 18TN

D

L92#101 18DKBL

1

E

L92#123 18LTGN

23

F

45

L92#145 18OR

G

5

L92#105 18OR

H

TRANS/DASH CONN (4705F3) L71AA 18TN

BACKUP LAMP T/S SPLICE PACK (4810)

M1-D1

M1-F2

87

H

86

L92#165 18TN

85

65

FROM PRIMARY IGNITION RELAY CH2_14

BACKUP LAMP RELAY (WTEC) (4002)

J13S 14PK

25

M1-F1

J71B 180R

J71H 180R

87A

30

M1-D2

MINI FUSE BLOCK (4001)

F1-E1

J71J 180R

F1-A1 F1-B1 10A

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00VTT

Figure 149

NAME

8600, ELECTRICAL CIRCUIT DIAGRAMS

RELEASE NO.

DATE

59929F

11OCT05

Transmission, LCT with V8

S08315

PART NO.

AE08-52374

SHEET

01B

149

150

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.4. ALLISON MD TRANSMISSION, P. 2

Figure 150

Allison MD Transmission

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.5. ALLISON GEN4 MD TRANSMISSION (WTEC), P. 3

Figure 151

Allison MD Transmission (WTEC)

S08315

151

152

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.6. ALLISON MD TRANSMISSION (CONT.), P. 4

Figure 152

Allison MD Transmission (Cont.)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.7. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

Figure 153

Transmission, WTEC MD W/Auto Neutral

S08315

153

154

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.8. TRANSMISSION, WTEC WITH V8, P. 5A INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

TRANSMISSION, WTEC W/V8

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

XMSN BLKHD (7250)

TRANS MODULE (7151) L92#111 18OR

11 55 74

1 L92#155 18WH

2 L92#174 18DKBL

8 L92#171 18YL

71

6 4 L92#152 18LTGN

52 33

5 92A133 18YL

9 L92#151 18WH

51

10

76

L92#176 18YL

20 L92A180 18OR

80 20

13 L92A120 18DKBL

14 L92#131 18YL

31

11 L92#137 18WH

37

12

16

L92#116 18DKBL

15 L92#177 18LTGN

77

TRANSMISSION ECU

TRANSMISSION

36

L92#136 18OR

3 L92#112 18PK

12

16 L31#154 18TN

54

18 L92#158 18LTGN

58

19 L48#159 18TN

A

L48#139 18OR

B

L47#160 18YL

A

L47#140 18LTGN

B

59 39

60

ENGINE SPEED SENSOR (7603M)

40

OUTPUT SPEED SENSOR (7605M) W/AUTO NTRL (13AAZ)

34 45 63 17

1

L92#134 18YL

6

W/AUTO NTRL

L92#145 18OR

TRANS/DASH CONN (4705F2)

12

L92#163 18YL L92#117 18DKBL

11

L92A117 18DKBL W/AUTO NTRL (13AAZ)

42 41

L92#142 18WH L92#141 18TN

14

L92#141 18TN

W/AUTO NTRL

10

L17B 18TN

25

ECM2 CONN (6021)

L47#125 18TN

10

W/AUTO NTRL

L92#141 18TN

8

12

DATE

CHANGE

REV

REFERENCE

B

DRAWN

U00VTT

Figure 154

ECM2 CONN (6020)

L5A(-) 18GN

K5T 18GN

8

A

K5S 18YL

13

J1939 XMSN (7801) CHK

L5A(+) 18YL

L5C(-) 18GN

L5-108 18GN

L5B(-) 18GN

8

L5C(+) 18YL

L5+128 18YL

L5B(+) 18YL

28

7

DASH CONN (4103)

NAME

8600, ELECTRICAL CIRCUIT DIAGRAMS

RELEASE NO.

DATE

59929F

09OCT05

Transmission, WTEC with V8

S08315

PART NO.

AE08-52374

SHEET

05A

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.9. TRANSMISSION, WTEC WITH V8, P. 5B INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

TRANSMISSION, WTEC W/V8

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM NEGATIVE (9260)

CLEAN BATT FEED (7104F)

TRANS MODULE (7151)

BATTERIES N14-GA 10WH

N92-G 10WH

B 69

L92#169 18GY

9

L92#109 18GY

70

L92A170 18PK

10

L92#110 18PK

B L92-G 18WH N92A 10RD

N14AZ 10RD

N14BB 10RD

B

A

B

10A

A

L92#170 18PK

ECM POSITIVE (9261)

TRANS ECU FEED FUSE (9255)

VIW A (7205M)

L92#103 18YL

L92B103 18TN

61

L92#161 18TN

57

L92#157 18WH

A

B

C

24

L92#124 18WH

5

L92#105 18OR

F

64

L92#164 18DKBL

G

62

L92#162 18YL

H

D

VIW C (7206F)

L92#101 18DKBL

1

A

L92#117 18DKBL

17

B L92C103 18TN

C

43

L92#143 18DKBL

D

42

L92#142 18WH

E

L92#145 18OR

45

F

L92#130 18WH

G

L71#165 18TN

J71#165 18TN

BACKUP LAMP T/S SPLICE PACK (4810)

M1-D1

M1-F2

87

13

86

65

FROM PRIMARY IGNITION RELAY CH2_14

BACKUP LAMP RELAY (WTEC) (4002)

TRANS/DASH (4705F2)

85

30

J13S 14PK

TRANSMISSION ECU

3

M1-F1

J71B 180R

J71H 180R

87A

30

M1-D2

MINI FUSE BLOCK (4001)

F1-E1

J71J 180R

F1-A1 F1-B1 10A

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00VTT

Figure 155

NAME

8600, ELECTRICAL CIRCUIT DIAGRAMS

RELEASE NO.

DATE

59929F

09OCT05

Transmission, WTEC with V8

S08315

PART NO.

AE08-52374

SHEET

05B

155

156

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.10. EATON AUTOSHIFT TRANSMISSION, P. 6 CHAPTER 10

EATON AUTOSHIFT

A3

B2

B3

C1

C2

C3

D1

D2

D3

E1

E2

E3

F1

F2

AUTOSHIFT ECM (7900)

K11-GAM 10WH

AUTOSHIFT ECM POWER (7901)

A

TRANS BACK-UP LIGHT SWITCH (7502)

K92Z 16TN K92AA 16TN

K92DT20GN K92DUS 20SHLD

K71 16OR K71A 16OR

K14AW1 12RD

K92AB 16TN K92DS+ 20YL

K14AW 10RD K92AE 16TN L92AD 16TN

K92AC 16TN

B

F3

GND

POWER

SHIFT SELECTOR

SHIFT SELECTOR

EPL DATA LINK SHLD

EPL DATA LINK (-)

EPL DATA LINK (+)

SHIFT SELECTOR

SHIFT SELECTOR

B1

17

18

K17E 18PK

B

A

SEE CH10_07

30A J14V 12RD

J14F 8RD

TRANS SPEEDO SENSOR (7609)

TRANS SPEEDO SENSOR (7609)

19

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

SEE CH10_07

MINI FUSE BLOCK (4001) F2-B4 MAXIFUSE BLOCK (4000)

B

K47A 18GY K47 18GY

13

J14AW 12RD J71 18LTBL J71A 18PK J17C 18PK

21

J92Z 16TN J92AA 16TN

20SHLD

3

20GN

11

SEE CH10_07

10

SEE CH10_07

9

20YL

20

SEE CH10_07

J92AE 16TN J92AD 16TN

5

J92AB 16TN

4

SEE CH10_07

6

J92AC 16TN

XMSN/DASH (4705)

A

8 BACKUP SPLICE PACK (4810)

ECM 2 (6020)

9

10 ECM 2 (6021)

I6-EGR

F2-A4

B

C

A

K47 18GY K47 18GY

A2

K17G 18PK

A1

SHIFT SELECTOR

SHIFT SELECTOR

GND (6302)

B

A

ENG/TRANS CONN (7800) I6-HEUI

F1-B1 FROM PRIMARY IGNITION RELAY

10A J13S 14PK

CNA

Figure 156

12SEP03

ADDED I6-HEUI TRANS SPEEDO SENSOR

Eaton Autoshift Transmission

S08315

C

F1-A1

MINI FUSE BLOCK (4001)

F1-E1

CH02_14

58774T

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

10AUG00

AE08-52374

06

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.11. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

Figure 157

Eaton Autoshift Transmission (Cont.)

S08315

157

158

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.12. EATON LIGHTNING TRANSMISSION, P. 8 CHAPTER 10

EATON LIGHTNING TRANSMISSION

H

F E A1 A2 A3 B1 B2 B3

LIGHTNING ECM (7106)

C1 C2

K14AA 16RD K3AA 16DKBL

D

K11-GB 16WH K13AA 16PK K3AB 16GY K11-GC 16WH K5E(+) 18YL K5E(-) 18GN

B

K47R 16GY K47S 16GY

A

C

A

D2

A1

A4

J71E 16OR J71D 16OR J3AB(-) 16GY J3AA(+) 16DKBL J14AA 16RD J11-GC 16WH J11-GB 16WH J13AA 16PK

1

N71 14OR

STOP TAIL & TURN (9303A)

R71 14OR

A

J1708/J1587 5V SPLICE (4820)

BOTTOM DASH GROUND (4005)

K5D(+) 18YL K5D(-) 18GN

C3 D1

B1

H2

F1

A4

J

G

REAR CHASSIS (9800)

CENTER CHASSIS (9700)

K

K71E 16OR K71D 16OR

A

B4

DASH/TRANS (4713) BACKUP LIGHT (7503) B

G2

(4001) K31-GD 16TN K31D 16TN

F1

1

F2

2

TRANS OIL TEMP SENSOR (7703)

A B

120 ohms

C J1939 TRANS RESISTOR (7107) HDD OR (7801) V8/I6-EGR

B

D3 E1

W/V8 OR I6-EGR ENGINES

EATON SPEED SENSOR (7612)

E2

8

K5A(-) 18GN K5A(+) 18YL

E3

7

DASH CONNECTION (4103)

F1 F2 F3 K92EC 16TN K92EB 16TN K92EA 16TN

13

K5B(-) 18GN K5B(+) 18YL

K5C(-) 18GN K5C(+) 18YL

12

ECM 2 (6020)

SHIFTER JUMPER (7105) 10

K5B(+) 18YL K5B(+) 18YL

B 9 C

SEE CH06_05

K47 16GY K47A 16GY

A B C

SEE CH06_05 SEE CH06_05

CNA

Figure 158

12SEP03

K5AE 18GN K5U 18YL

E D

TRUCK SPEED SENSOR (7613)

ECM 2 (6021)

A W/CAT C10, C11, C12 & C13 ENGINES

ENG/TRANS (7800) SEE CH06_05

A B

L47T 16GY L47U 16GY

A B

TRUCK SPEED SENSOR (7613)

L5C(-) 18GN L5C(+) 18YL

CHANGED FORMAT

Eaton Lightning Transmission

S08315

D

58774T

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

55043Z

20DEC01

AE08-52374

08

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.13. ALLISON HD TRANSMISSION, P. 9 CHAPTER 10

TRANSMISSION, ALLISON HD

TCM BULKHEAD CONN (7214)

ECU "V" CONN GRAY (7202F)

BATTERY GROUND BATTERY GROUND

BATTERY POWER BATTERY POWER

17 32

L92B143 18TN L92C143

18TN

1

L92B136 18TN

16

L92C136

27 28 21 22

18TN

CLEAN

ECM

BATT

NEGATIVE

FEED (7104F)

L92F143 16TN

B

L92#143 10TN

L92E143 16TN

L92F136 16TN L92E136 16TN

(9260)

N92-G 10WH

A

L92#136 10TN

BATTERIES N14-GA 10WH

B

N14BB

N92A 10RD

10RD

B

ECM

N14AZ

10A

10RD

A

B

POSITIVE

TRANS ECU FEED FUSE (9255)

(9261)

VIW A 31 SIGNAL RETURN GENERAL PURPOSE OUT 4 GENERAL PURPOSE OUT 8 GENERAL PURPOSE OUT 5 GENERAL PURPOSE IN 7

GENERAL PURPOSE IN 1 GENERAL PURPOSE IN 8

18 5 19 29

11 30

L92#161 18TN L92#125 18TN L92#167 18TN L92#105 18TN L92#137 18TN

L92#155 18TN L92#117 18TN

(7205)

19

L92#161 18TN

24

L92B161 18TN

25

GENERAL PURPOSE OUT 4 D

L92#167 18TN

26

GENERAL PURPOSE OUT 8 F

L92#105 18TN

29

GENERAL PURPOSE OUT 5 G

L92#137 18TN

GENERAL PURPOSE IN 7 H

VIW C (7206)

30

L92#155 18TN

31

A

L92#117 18TN

B L92C161

GENERAL PURPOSE OUT 3

L92#118 18TN L92#153 18TN

2

L92#114 18TN

22

L92#112 18TN

33

35

L92#123 18TN

36

41

GENERAL PURPOSE IN 2

E

L92#114 18TN

GENERAL PURPOSE OUT 1 F

L92#112 18TN

GENERAL PURPOSE OUT 3 G

ENG/XMSN (7800)

C

CRANK INHIBIT (4002)

L17A 18PK

N/AUTO NEUTRAL M1-D3

L17AB 18PK

6

GENERAL PURPOSE IN 3 D

L92#153 18TN

TCM BULKHEAD CONN (7214)

NEUTRAL START TO PDC

C

L92#118 18TN

34

GENERAL PURPOSE IN 8 SIGNAL RETURN

14

L17AA 18PK

M1-F4 J92C123 18TN

M1-F3

GND (4005)

J17-GR1 18PK

85

GENERAL PURPOSE OUT 1

12

86

GENERAL PURPOSE IN 2

13

18TN

GENERAL PURPOSE IN 1

DASH PASS THRU

87

GENERAL PURPOSE IN 3

SIGNAL RETURN

A

L92#125 18TN

(4014)

30

87A

M1-D4

14

J17 18PK

A17 18PK

CH02_15 TO KEY SWITCH

TO STARTER RELAY R12-5 CH10_13

J17SA 18PK

BACKUP LAMP RELAY (WTEC) L71#113 18OR

FROM PRIMARY IGNITION RELAY

(4002)

J71#113

18OR

M1-F2

TRANS/DASH

CH02_14

(4810) 87

(4705)

BACKUP LAMP T/S SPLICE PACK

M1-F1

J71B 18OR

J13S 14PK

M1-D1

13

86

L71#113 18OR

13

85

REVERSE WARNING

4

J71J 18OR

J71H 18OR

87A

30

M1-D2

MINI FUSE BLOCK (4001)

10A F1-B1

CNA

11MAR04

N92A WAS N92-G & N92-G WAS N92A.

Figure 159

B

59169P

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

57989M

18FEB03

Allison HD Transmission

S08315

F1-E1

J71HJ 18OR

AE08-52374

F1-A1

09

159

160

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.14. ALLISON HD TRANSMISSION, P. 10 CHAPTER 10

TRANSMISSION, ALLISON HD

TCM BULKHEAD CONN (7214)

ECU "S" CONN BLACK (7204F)

PRIMARY SHIFT SEL DATA BIT 1 5 PRIMARY SHIFT SEL DATA BIT 2 6 PRIMARY SHIFT SEL DATA BIT 4

7

PRIMARY SHIFT SEL DATA BIT 8

8

PRIMARY SHIFT SEL PARITY 9 SELECTOR / MODE SWITCH INPUT 10 SENSOR POWER SELECTOR

3

SHIFT SELECTOR BATT(-)FROM ECU 32 SHIFT SELECTOR BATT(+)FROM ECU

16

SELECTOR / MODE SWITCH 14

L92#170 18TN L92#171 18TN L92#172 18TN L92#173 18TN L92#174 18TN L92#175 18TN L92#124 18TN L92D143 18TN L92D136 18TN L92#180 18TN

3 4 5 6 7 8 9 18 16 11

PASS THRU (4014)

TRANS/DASH (4705)

L92#170 18TN L92#171 18TN L92#172 18TN L92#173 18TN L92#174 18TN L92#175 18TN L92#124 18TN L92D143 18TN L92D136 18TN L92#180 18TN

1 2 3 4 5 7 8 19

J92#170 18TN J92#171 18TN J92#172 18TN J92#173 18TN

A170 18OR

44

J92#175 18TN

42

40 39

J92#124 18TN J92D143 18TN J92D136 18TN J92#180 18TN

38 33 41 37

FROM PRIMARY IGNITION RELAY

J13W 14PK

CH02_14

A

A171 18LTGN A172 18DKBL A173 18YL A174 18TN A175 18LTGN A124 18PK A143D 18GY A136D 18PK A180 18DKBL

43

36 J92#174 18TN

18 9

SHIFT SELECTOR (420)

4

VEHICLE SPEED 30

GENERAL PURPOSE IN 12 26 GENERAL PURPOSE IN 6 27

L92#146 18TN

L47A157 18GY

L92#169 18TN L92#163 18TN

12

40

23 20

L92#146 18TN

12

A62-GD 18WH

C

F1-E2 10A J92#146 MINI FUSE 18TN BLOCK (4001) F1-H2 F1-G2

L47A157 18GY

A

L92#169 18TN L92#163 18TN

C D E M N P R S

A62L 18DKBL A186 18DKBL A188 18DKBL

B

IGNITION

B

C B

U T V

GROUND (1003)

PANEL LIGHT BUSS BAR (1002)

ENG/TRANS CONN (7800)

VIW A (7205M)

NOTE: SEE CHAPTER 2 FOR DATA BUSS WIRING

CNA

Figure 160

12SEP03

CHANGED FORMAT

Allison HD Transmission (Cont.)

S08315

A

58774T

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

57989M

19FEB03

AE08-52374

10

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

161

10.15. ALLISON HD TRANSMISSION, P. 11 CHAPTER 10

TRANSMISSION, ALLISON HD

ECU "T" CONN BLUE (7203)

SOLENOID SUPPLY (A,D,J)

1

SOLENOID SUPPLY (B,E) 2

XMSN BLKHD (7200)

L92#102 18TN

A SOLENOID, LOW 4

E SOLENOID, LOW

6

G SOLENOID, LOW

7

SENSOR POWER 9 12 13

SOLENOID SUPPLY (C,G) 17

OIL LEVEL SENSOR INPUT 26

ANALOG GROUND 25

D L92#162 18TN

X

L92#195 18TN

W

L92#130 18TN

L L92#128 18TN

J

L92#131 18TN

M L92#110 18TN

F

L92#165 18TN

Y L31#147 18TN

SUMP TEMP SENSOR INPUT 27

C

L92A124 18TN

F SOLENOID, LOW 22

K L92#104 18TN

20 21

B

L92#129 18TN

B SOLENOID, LOW D SOLENOID, LOW

G L92#103 18TN

C3 PRESSURE SWITCH INPUT TRANSMISSION IDENTIFICATION

E

L92#120 18TN

C SOLENOID, LOW 5

H L92#107 18TN

SOLENOID SUPPLY (F) 3

A

L92#121 18TN

P

L92A135 18TN

N

SOLENOID SUPPLY (A,D,J) SOLENOID SUPPLY (B,E) SOLENOID SUPPLY (F) A SOLENOID, LOW C SOLENOID, LOW E SOLENOID, LOW G SOLENOID, LOW SENSOR POWER C3 PRESSURE SWITCH INPUT TRANSMISSION IDENTIFICATION

SOLENOID SUPPLY (C,G) B SOLENOID, LOW D SOLENOID, LOW F SOLENOID, LOW OIL LEVEL SENSOR INPUT SUMP TEMP SENSOR INPUT ANALOG GROUND

TCM BULK HEAD CONN (7214) TURBINE SPEED SENSOR (7615) TURBINE SPEED SENSOR, HIGH 15 TURBINE SPEED SENSOR, LOW 31

L92C149 18TN L92C140 18TN

32

L48#141 18GY L48#150 18GY

10

L47#139 18GY L47#148 18GY

1

39

L92C149 18TN L92C149 18TN

A B

ENGINE SPEED SENSOR (7603) ENGINE SPEED SENSOR, HIGH ENGINE SPEED SENSOR, LOW

14 30

17

L48#141 18GY L48#150 18GY

A

L47#139 18GY L47#148 18GY

A

B OUTPUT SPEED SENSOR (7605)

OUTPUT SPEED SENSOR, HIGH 16 OUTPUT SPEED SENSOR, LOW

CNA

Figure 161

12SEP03

CHANGED FORMAT

Allison HD Transmission (Cont.)

S08315

32

A

58774T

2

B

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

57989M

19FEB03

AE08-52374

11

162

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.16. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12 CHAPTER 10 TRANSMISSION, ALLISON HD W/AUTO NEUTRAL

FROM PRIMARY IGNITION RELAY SYSTEM CONTROLLER (4004)

J13T 14PK

CH02_14

AUTO NEUTRAL F1-E4

15

5A

J92HM5 18TN ENGINE/TRANS (7800) C

WTEC AUTO NEUT LIGHT RELAY (4002)

K17B 18PK

M1-D3

86

M1-F3 J17SA 18PK

CRANK INHIBIT RELAY (4002)

87A

J17-GR1 18PK GND (4005)

30

J92-GJ 18WH M2-G3

M1-D4

85

86

87

87

85

87A

J17B 18PK J17BC 18PK

M2-J4

WTEC AUTO NEUTRAL RELAY M2-A2 (4002)

J92HM4 18TN M2-H3

J92APA 18TN

30

M2-G4

J92AY 18TN

M2-C2

30

41

85

35

J92JA 18TN

87

6

NEUTRAL START

34

M2-C1 M2-A1

2

GENERAL PURPOSE OUT 1

TRANS/DASH WTEC (4705) K92A117 18TN K92A153 K92DL 11 18TN 18TN 6 K92A114 J92A114 18TN 18TN 14 K92A123 J92C123 18TN 18TN 10

31

87A

12

GENERAL PURPOSE IN 2

L92#117 18TN L92#153 18TN L92#114 18TN L92#123 18TN

M2-B1

30

MINI FUSE BLOCK (4001)

J92J 18TN

TCM BULKHEAD CONN (7214)

ECU "V" CONN GRAY (7202) GENERAL PURPOSE IN 8

F1-F4

J92DL 18TN

86

19

AUTO NEUTRAL ENABLE

M1-F4

NEUTRAL SAFETY SWITCH

J17 18PK PASS THRU AT DASH (4014) A28B 18TN A28-GC 18TN

C

ENGINE/DASH (4103)

16

15

24

8 A17 18PK

CH02_15

GROUND ADAPTER (1003)

J17S 18PK J17J 18PK

GROUND (4005)

R12-5 R12-2

TO STARTER SOLENOID

86

J17S 18PK J17F 10PK

R12-4

87

F

85

AUTO NEUTRAL LIGHT (1555)

R12-1 30

87A

CH04_03

J17D 10PK

A5

MAXI FUSE BLOCK (4000)

40A

W/THERMAL OVERCRANK STARTER RELAY (4003)

CNA

Figure 162

12SEP03

CHANGED FORMAT

Allison HD Transmission With Auto Neutral

S08315

A

58774T

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

57989M

20FEB03

AE08-52374

12

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.17. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL — GEN4, P. 13

Figure 163

Allison HD Transmission With Auto Neutral — GEN4

S08315

163

164

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14

Figure 164

Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

165

10.19. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 15

RESISTANCE OUT (422) A

RESISTANCE MODULE

B C

BULKHEAD CONNECTOR (4014)

RESISTANCE MODULE IN (421)

1 5 6 4

29

A

48

B

46

D

45

C

24

CH10_16

3 2

47

RETARDER REQUEST (423)

GND (1003)

RETARDER LIGHT

F4

87

E3

30

RETARDER ON RELAY (1013) 87A

A

SHIFT SELECTOR (420F)

2

B

1

D3

A

B

85

86

D4

RETARDER ON LAMP (425)

Figure 165

IGNITION FUSE (1013-D1)

Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

S08315

166

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.20. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P. 16 CHAPTER 10 TRANSMISSION RETARDER CONTROLS WIRING W/MD XMSN, HARD WIRED EFFECTS

PASS THRU (BULKHEAD CONN) (4014)

J92#163 18TN J92#135 18TN J92#164 18TN J92C124 18TN

TRANS/DASH CONN (4705) K92/163 18TN K92/135 18TN K92/164 18TN

K92C124 18TN

ALLISON ECU "S" CONN (7204)

K92A124 18TN

K92/125 18TN K92/161 18TN

XMSN BULKHEAD (7200)

CNA 06FEB04 CONN 4014 29 WAS 3, 48 WASA18, 46 WAS 29, 24 WAS 46; J92*XXX ; WAS J92/XXX 4 PLACES.

Figure 166

59102U

K92B161 18TN

WTEC VIEW A (7205)

ALLSION ECU "V" CONN (7202)

K92C161 18TN

K92D161 18TN

K92B124 18TN

J92#125 18TN J92D161 18TN

ALLISON ECU "T" CONN (7203)

WTEC VIEW C (7206)

U00DLCK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

58928U

29SEP03

AE08-52374

16

Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.21. EATON ULTRASHIFT/DM2, P. 17

Figure 167

Eaton Ultrashift/DM2

S08315

167

168

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.22. EATON ULTRASHIFT/DM2 (CONT.), P. 18

Figure 168

Eaton Ultrashift/DM2 (Cont.)

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.23. WTEC MD TRANSMISSION WITH AUTO NEUTRAL, P. 19

Figure 169

WTEC MD Transmission with Auto Neutral

S08315

169

170

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

CHAPTER 10

TRANSMISSION WTEC MD W/AUTO NEUTRAL W/0013WUA

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CH10_19

STARTER MOTOR (6316)

B

K17K 18PK

W/THERMAL OVERCRANK 23

ECM2 (6020)

K17M 18PK

W/I6-EGR ENGINE

ENGINE/DASH (4103) 17

85

86 R12-5

R12-2

J17S 18PK

N/THERMAL OVERCRANK

R12-4

87 R12-1

W/I6-HEUI ENGINE

W/THERMAL OVERCRANK K17M 18PK

W/V8

46 ECM (6007)

N/THERMAL OVERCRANK

23

K17L 18PK

W/V8-AVNT ENGINE

CH4_02

ECM2 (6020)

J17E 10PK

87A

30

STARTER RELAY (4003)

A5 40A MAXI FUSE BLOCK (4000)

W/I6

K17K 18PK

J17D 10PK

CH4_01

B

J17E 10PK

STARTER MOTOR (6316)

TO STARTER SOLENOID

CHK

DATE

CHANGE

REV

REFERENCE

DRAWN

U00L788

Figure 170

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO.

DATE

59581V

21NOV05

PART NO.

AE08-52374

WTEC MD Transmission with Auto Neutral and with 0013WUA

S08315

SHEET

19A

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

10.25. EATON AUTOSHIFT/ULTRASHIFT TRANSMISSION (GEN 3), P. 20 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

EATON AUTOSHIFT / ULTRASHIFT

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

TRANSMISSION (GEN 3)

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. I6-HEUI

39 ECM CONN (6007)

A

L47 18GY L47A 18GY

40

TRANS SPEEDO SENSOR (7609)

XMSN/DASH (4705)

B 19

26

L17E 16PK

I6-EGR & V8 ECM2 (6020)

8

L47 18GY

10 ECM2 (6021)

L17E 16PK

9

L47 18GY

A

L47A 18GY

B

J17E 16PK

CAT AND CUMMINS ENGINES

OIL TEMP (7702) L31F 18TN

J31F 18TN

8

(7909)

TRANSMISSION ECU

GND

36

18

B

ENGINE BLOCK GROUND (6302)

3

J31GF 18TN

L31GF 18TN

ENG/TRAN (7800F)

L47A 18GY

SYSTEM CONTROLLER (4004) GND SPLICE PACK (4830)

7

1 2

L71A 16OR

A

17

L71 16OR

MINI FUSE BLOCK (4001)

BACKUP SPLICE PACK (4810)

J71A 18OR

10A

F1-B1

J71 18OR

F1-A1

TRANS BACK-UP LIGHT SWITCH (7502M)

L11-GAM 12WH

10A

F1-H2

F1-G2

START MOTOR NEGATIVE (274)

L11-GAM 12WH

INTERNATIONAL ENGINES ONLY 30A

F2-D4

IGNITION

35

L92ET 12TN

+12V BATT

38

L14AW 12RD

START CONFIRM

26

L17EM 16PK

START ENABLE -

4

F2-C4

6

CAT/CUMMINS ONLY

J92ET 14TN

13 3 20

L17-GA 16WH

J14AW 12RD

J17-GA 16WH

M1-F4

32

J17EA 16PK

L17EA 16PK

30

86

M1-D4

SHIFTER PWR SHIFTER CAN+ SHIFTER CANSHIFTER GND

31 28

L98YL4+ 18YL

27

L98GN418GN

25

L92EL 16TN

9 10 4

J17D 16PK

J17 16PK

DASH PASS THRU (1701)

L92ER 16TN

87A

87

M1-D3

CAT/CUMMINS ONLY

5

M1-E3

M1-F3

85

START ENABLE RELAY (4002)

21 START ENABLE +

CAT/CUMMINS ONLY

J17C 16PK

J17EM 16PK

A17 16PK

8 J92ER 16TN

3

PUSH BUTTON (1105M)

B

KEYSWITCH (1100M)

A92ER 16TN

68

J98YL4+ 18YL

F1

A98GN418GN

37

J92EL 16TN

C1

A98YL4+ 18YL

36

J98GN418GN

J3

10

10

L3E(+) 18DKBL

J1587-

11

L3E(-) 18GY

J1939+

3

L5CB(+) 18YL

J1939-

2

L5CB(-) 18GN

J1587+

15 16

AUTOSHIFT SELECTOR (7905)

F2

A92EL 16TN

B3

J3H(+) 18DKBL

H

J3H(-) 18GY

PANEL LIGHT BUSS BAR (1002)

M J1708 SPLICE (4820)

CH02_07

B

EATON GEAR DISPLAY (1240)

A62P 18DKBL

A62JA 16DKBL

A62J 18DKBL

2 A3T18GY

{

CH2_04A

5A CAB FUSE BLOCK (1012)

ULTRASHIFT DM3 ONLY KILL CONFIRM

IGN INTERRUPT -

20

L92EG 16TN

21

L92EH 16TN

22 23

22

24

L92EJ 16TN

JKP

DATE

4JAN06

CHANGE

MOVED WIRE J17D FROM F1-F1 TO F1-H2

Figure 171

REV

REFERENCE

B

59924R

4 A92ET 16TN

5

J97AJ 16VT

M1-F2

J92EJ 16TN

DRAWN

59822S

7 A92MA 16TN

J92EG 16TN J92EH 16TN

U00RRG4 RELEASE NO.

K

F17

M1-F1

87

86 M1-D1

CHK

A3T+ 18DKBL

CAB GROUND (1003)

H1

G1

85

IGN INTERRUPT +

6

19 ENGINE CONN (4103)

M1-E1

87A

ULTRASHIFT IGN INTERRIPT (4002)

30 M1-D2

F1-F1

5A

MINI FUSE BLOCK (4001)

J97A 16VT

F1-E1

NAME

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE

26AUG05

PART NO.

AE08-52374

Eaton Autoshift/Ultrashift Transmission (Gen 3)

S08315

SHEET

20

171

172

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

11. AIR CONDITIONING (CHAPTER 11) 11.1. HVAC SYSTEMS, P. 1

Figure 172

HVAC Systems

S08315

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

173

11.2. AIR CONDITIONING (ONLY), P. 2 CHAPTER 11

AIR CONDITIONING

V8-AVNT ENGINE K77-G 16WH

A K77A 16LTGN

GND (6204)

J77B 16LTGN

B

G

20

A/C CLUTCH (6200)

ENGINE/DASH (4103)

I6-HEUI ENGINE

SPLICE BLOCK (6704)

K77-G 18WH

K10-GA 18WH K10-GB 14WH

K10-G 18WH

A K77A 16LTGN A/C CLUTCH (6200)

J77B 16LTGN

I6-EGR ENGINE

GND (6302)

G

20

B

SYSTEM CNTRLR BLUE (4008)

ENGINE/DASH (4103)

SPLICE BLOCK (6704)

K77-G 18WH

K10-GB 14WH

A K77A 16LTGN A/C CLUTCH (6200)

SYSTEM CNTRLR BLUE (4008)

GND (6302)

J77B 16LTGN

G

20

B

SYSTEM CNTRLR BLUE (4008)

ENGINE/DASH (4103)

J9K 20GY

B AC ACCUM INLET (4019)

SYSTEM CNTRLR (4004)

ZERO VOLT REF SPLICE (4830)

J77D 20LTGN

A

J9A 18GY 26

7 A

J77A 20LTGN

B

J9J 20GY

AC ACCUM OUTLET (4018)

6 J6A 18GY 27 5 VOLT REF SPLICE PACK (4820)

FWD CHASSIS (4301) A

M9 20GY M6 20GY M77 20LTGN

B AC PRESSURE TRANSDUCER (8602)

C

8 24 23 DASH CONN (4103)

AC PRESSURE TRANSDUCER (8602)

A B C

22

K9Y 16GY K6E 16GY K77C 16LTGN

8

J9Y 20GY J6E 18LTGN J77C 20LTGN

23 21

SYSTEM CNTTRLR (4004)

ZERO VOLT REF SPLICE (4830) J9Y 20GY J6E 18LTGN J77C 20LTGN

26

J9A 18GY J6A 18GY

5 VOLT REF SPLICE (4820)

27

8

W/RH-HDD AND SS MODELS

CNA

Figure 173

12SEP03

ADDED I6-HEUI ENGINE.

Air Conditioning (Only)

S08315

F

58774T

U00JXP9

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

P52778H

10AUG00

AE08-52375

02

174

3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

11.3. AUTOTHERM SYSTEMS, P. 3

PRE OCT 2002 MODELS

HVAC CONTROL HEAD (1200)

(F20) F6 5A

SEE CH02_12 E2

F2

HVAC

P4

(1210)

30

87A

K1

86

87

+ BATTERY

85

P6

REFERENCE AUTOTHERM WIRING

CUT CIRCUIT A75D AT FUSE F20. TAPE CUT END STILL ATTACHED TO F20. TAKE REMAINING WIRE AND CRIMP TO A75C AND PLUG INTO CONNECTOR P4 - 9 AS SHOWN.

AFTER OCT 2002 MODELS F19

HVAC CONTROL HEAD (1200)

5A

SEE CH02_12 E1

F1

HVAC

P4

(1210)

30

87A

K1

P6

85

86

87

+ BATTERY

REFERENCE AUTOTHERM WIRING

Figure 174

Air Conditioning (Only)

S08315

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