Deutz TCD 2015 V08 EMR3_Diagnostic_trouble_codes

06-Dec-2005

DEUTZ EMR3 – Diagnostic trouble codes Table 1: Error overview ID

AirFltSysReac APP1

Error Error code code (dec) (hex) 11 0B 12 0C

APPPwm

14

0E

APPPwmPer APSCD ArHt1 ArHt2 ArHtCD_NoLd ArHtCD_RlyErr BattCD BattCDSysReac BIPCyl1 BIPCyl2 BIPCyl3 BIPCyl4 BIPCyl5 BIPCyl6 BIPCyl7 BIPCyl8 BPSCD BPSCDSysReac CLSCDSysReac CmbChbMisfire1 CmbChbMisfire2 CmbChbMisfire3 CmbChbMisfire4

15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 37 38 39 40 41

0F 10 11 12 13 14 16 17 18 19 1A 1B 1C 1D 1E 1F 20 21 25 26 27 28 29

DEUTZ Service Information Systems

SPN (dec)

SPN (hex)

FMI

107 0000006B 1, 11 91 0000005B 2, 3, 4, 11 91 0000005B 2, 8 91 108 729 730 676 676 168 168 3561 3562 3563 3564 3565 3566 3567 3568 102 102 111 1323 1324 1325 1326

0000005B 0000006C 000002D9 000002DA 000002A4 000002A4 000000A8 000000A8 00000DE9 00000DEA 00000DEB 00000DEC 00000DED 00000DEE 00000DEF 00000DF0 00000066 00000066 0000006F 0000052B 0000052C 0000052D 0000052E

8, 11 2, 3, 4, 11 3, 4, 5, 11 3, 4, 5, 11 4, 11 2, 5, 11 0, 1, 11 2, 11 2 2 2 2 2 2 2 2 2, 3, 4 2, 11 1, 11 11, 12 11, 12 11, 12 11, 12

Blink Description code 1-3-6 Air filter: pressure loss above target range with system reaction 2-2-6 Accelerator pedal: cable break or short circuit, implausible compared to 2-2-2 2-2-2 2-9-2 2-6-3 2-6-3 2-6-3 2-6-3 3-1-8 3-1-8 5-3-1 5-3-2 5-3-3 5-3-4 5-3-5 5-3-6 5-3-7 5-3-8 2-2-3 2-2-3 2-3-5 2-4-1 2-4-1 2-4-1 2-4-1

signal of idle sensor PWM accelerator pedal: bad signal (range or frequency), cable break or short circuit PWM accelerator pedal: bad pulse-width repetition rate ECU internal error: ambient pressure sensor defective Air heater relay: cable break or short circuit Air heater magnetic valve: cable break or short circuit Air heater relay: cable break or wrong connection Air heater relay: inoperable during shut-off Battery input (voltage 0-5V): outside target range Battery voltage: above target range with system reaction Begin of injection period in cylinder 1: outside target range or missing Begin of injection period in cylinder 2: outside target range or missing Begin of injection period in cylinder 3: outside target range or missing Begin of injection period in cylinder 4: outside target range or missing Begin of injection period in cylinder 5: outside target range or missing Begin of injection period in cylinder 6: outside target range or missing Begin of injection period in cylinder 7: outside target range or missing Begin of injection period in cylinder 8: outside target range or missing Charge air pressure sensor: cable break or short circuit Charge air pressure: outside target range Coolant level: outside target range Misfire detected in cylinder 1 Misfire detected in cylinder 2 Misfire detected in cylinder 3 Misfire detected in cylinder 4

Selfcuring1 yes no yes yes yes yes yes no no yes yes yes yes yes yes yes yes yes yes yes yes no no no no no 1/7

06-Dec-2005

DEUTZ EMR3 – Diagnostic trouble codes ID

CmbChbMisfire5 CmbChbMisfire6 CmbChbMisfire7 CmbChbMisfire8 CmbChbMisfireMul CmbChbSysReac CoEngShOffDemIgr CRERCD CSLpCD CTLpCD CTSCD CTSCDSysReac Dummy1CD_Max Dummy1CD_Min Dummy1CD_SigNpl Dummy2CD_Max Dummy2CD_Min Dummy2CD_SigNpl EGRCD_Max EGRCD_Min EGRCD_SigNpl EGRCDIntEGR EngCDTrqCalcOut EngMBackUp EngMCaS1 EngMCrS1 EngMOfsCaSCrS EngPrtSysReacFOC EngPrtSysReacORC

Error Error code code (dec) (hex) 42 2A 43 2B 44 2C 45 2D 46 2E 47 2F 48 30 52 34 53 35 54 36 55 37 56 38 57 39 58 3A 59 3B 60 3C 61 3D 62 3E 69 45 70 46 71 47 72 48 74 4A 75 4B 76 4C 77 4D 78 4E 79 4F 80 50

DEUTZ Service Information Systems

SPN (dec) 1327 1328 1450 1451 1322 1346 1109 1072 1081 704 110 110 701 701 701 702 702 702 2791 2791 2791 2791 923 190 190 190 190 190 190

SPN (hex) 0000052F 00000530 000005AA 000005AB 0000052A 00000542 00000455 00000430 00000439 000002C0 0000006E 0000006E 000002BD 000002BD 000002BD 000002BE 000002BE 000002BE 00000AE7 00000AE7 00000AE7 00000AE7 0000039B 000000BE 000000BE 000000BE 000000BE 000000BE 000000BE

FMI

11, 12 11, 12 11, 12 11, 12 11, 12 0, 11 2, 11 3, 4, 5, 11 2, 3, 4, 5 11 2, 3, 4 0, 11 11 11 11 11 11 11 3, 11 4, 11 2, 5, 11 2, 3, 4, 5 2, 3, 4, 5 11, 12 8, 11, 12 8, 11, 12 2, 11 0, 11 11, 14

Blink Description code 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 3-4-1 5-2-8 3-2-8 1-2-3 2-2-5 2-3-2 4-1-4 4-1-4 4-1-5 4-1-6 5-5-5 2-1-2 2-1-2 2-1-2 2-1-3 2-1-4 2-1-4

Misfire detected in cylinder 5 Misfire detected in cylinder 6 Misfire detected in cylinder 7 Misfire detected in cylinder 8 Misfire detected in multiple cylinders Misfire detected with system reaction Shut-off request ignored Internal engine brake: cable break or short circuit Preheating signal lamp: cable break or short circuit Coolant temp. warning lamp: cable break or short circuit Coolant temp. sensor: cable break or short circuit Coolant temp.: outside target range with system reaction Reserve output 1: short circuit to Ubatt Reserve output 1: short circuit to ground Reserve output 1: cable break or ECU internal error Reserve output 2: short circuit to Ubatt Reserve output 2: short circuit to ground Reserve output 2: cable break or ECU internal error EGR actuator (external): short circuit to Ubatt EGR actuator (external): short circuit to ground EGR actuator (external): cable break or ECU internal error EGR actuator (internal): cable break or short circuit "Engine Power" output: cable break or short circuit Running with cam-shaft speed signal only Speed signal from cam-shaft: bad or missing Speed signal from crank-shaft: bad or missing Speed signals of crank-shaft and cam-shaft: phase-shifted Engine overspeed with system reaction Overrun conditions with system reaction

Selfcuring1 no no no no no no no no no no yes yes no no no no no no no no no no no yes yes yes no no yes 2/7

06-Dec-2005

DEUTZ EMR3 – Diagnostic trouble codes ID

ESLpCD ExFlCD FanCD FanCDSysReac FlFCD FlFCD_WtLvl FlPSCD FlPSCDSysReac FrmMngDecV1 FrmMngFunModCtl FrmMngTOEngPrt FrmMngTOPrHtEnCmd FrmMngTORxCCVS FrmMngTORxEngTemp FrmMngTOSwtOut FrmMngTOTCO1 FrmMngTOTSC1AE FrmMngTOTSC1AR FrmMngTOTSC1DE FrmMngTOTSC1DR FrmMngTOTSC1PE FrmMngTOTSC1TE FrmMngTOTSC1TR FrmMngTOTSC1VE FrmMngTOTSC1VR FrmMngTxTO FTSCD FTSCDSysReac

Error Error SPN SPN FMI code code (dec) (hex) (dec) (hex) 81 51 703 000002BF 2, 3, 4, 5 82 52 1074 00000432 3, 4, 5, 11 83 53 975 000003CF 2, 3, 4, 5 86 56 523602 0007FD52 2, 11 87 57 97 00000061 3, 4, 11 89 59 97 00000061 11, 12 90 5A 94 0000005E 3, 4, 11 91 5B 94 0000005E 2, 11 94 5E 523239 0007FBE7 2, 12 95 5F 523240 0007FBE8 11, 12 106 6A 523212 0007FBCC 11, 12 110 6E 523216 0007FBD0 11, 12 112 70 523218 0007FBD2 11, 12 113 71 523604 0007FD54 11, 12 117 75 523238 0007FBE6 11, 12 118 76 523222 0007FBD6 11, 12 120 78 523605 0007FD55 11, 12 121 79 523606 0007FD56 11, 12 122 7A 523607 0007FD57 11, 12 123 7B 523608 0007FD58 11, 12 124 7C 523609 0007FD59 11, 12 125 7D 898 00000382 11, 12 126 7E 520 00000208 11, 12 127 7F 523610 0007FD5A 11, 12 128 80 523611 0007FD5B 11, 12 131 83 523500 0007FCEC 11, 12 133 85 174 000000AE 3, 4, 11 134 86 174 000000AE 0, 11

DEUTZ Service Information Systems

Blink Description code 1-4-2 2-1-9 2-3-8 2-3-8 2-2-8 2-2-8 2-1-6 2-1-6 5-2-6 5-2-7 3-3-3 3-3-7 1-1-1 1-1-2 1-1-5 1-1-6 1-1-8 1-1-9 1-1-8 1-1-9 1-1-8 1-1-8 1-1-9 1-1-8 1-1-9 2-7-1 2-2-7 2-3-7

Engine operating signal lamp: cable break or ECU internal error Engine brake flap actuator: cable break or short circuit Fan actuator: cable break or short circuit Fan speed: above target range with system reaction Fuel filter / water separator sensor: cable break or short circuit Water level in fuel filter: above target range Fuel low pressure sensor: cable break or short circuit Fuel low pressure: below target range with system reaction CAN message "DecV1" (pseudo pedal): missing or above target range. CAN message "FunModCtl" (function mode control): missing CAN message "EngPrt" (engine protection): missing CAN message "PrHtEnCmd" (preheat and engine command): missing CAN message "RxCCVS" (cruise control): missing CAN message "RxEngTemp" (enigne temperature): missing CAN message "SwtOut" (switch outputs): missing CAN message "TCO1" (speedo signal): missing CAN message "TSC1-AE": missing CAN message "TSC1-AR": missing CAN message "TSC1-DE": missing CAN message "TSC1-DR": missing CAN message "TSC1-PE": missing CAN message "TSC1-TE": missing CAN message "TSC1-TR": missing CAN message "TSC1-VE": missing CAN message "TSC1-VR": missing CAN bus: time out of at least one sended message Fuel temp. sensor: cable break or short circuit Fuel temp.: above target range with system reaction

Selfcuring1 no no no yes yes no yes yes yes yes yes yes yes yes yes yes no no no no no no no no no yes yes yes 3/7

06-Dec-2005

DEUTZ EMR3 – Diagnostic trouble codes ID

GOTSCD GOTSCDSysReac HdThrt HOTSCD HOTSCDSysReac HWEMonCom HWEMonEEPROM HWEMonRcyLocked

Error Error code code (dec) (hex) 136 88 137 89 138 8A

SPN (dec)

SPN (hex)

FMI

2, 3, 4, 11 2, 11 29 0000001D 2, 3, 4, 11

1-3-3 Customer-specific sensor 1: cable break or short circuit 1-3-3 Customer-specific temp. 1: outside target range with system reaction 1-2-6 Hand throttle: cable break or short circuit, implausible compared to

139 140 141 142 143

8B 8C 8D 8E 8F

1638 1638 523617 630 523612

HWEMonRcySuppressed 144

90

523612 0007FD5C 11, 14

5-5-5

HWEMonRcyVisible

145

91

523612 0007FD5C 11, 14

5-5-5

HWEMonUMaxSupply HWEMonUMinSupply IATSCD IATSCDSysReac InjVlvBnk1A InjVlvBnk1B InjVlvBnk2A InjVlvBnk2B InjVlvChipA InjVlvChipB InjVlvCyl1A InjVlvCyl1B InjVlvCyl2A InjVlvCyl2B InjVlvCyl3A InjVlvCyl3B

146 147 149 150 153 154 155 156 157 158 159 160 161 162 163 164

92 93 95 96 99 9A 9B 9C 9D 9E 9F A0 A1 A2 A3 A4

523612 523612 105 105 523350 523351 523352 523353 523354 523355 651 651 652 652 653 653

5-5-5 5-5-5 1-2-8 2-3-3 1-5-1 1-5-1 1-5-2 1-5-2 1-5-3 1-5-3 1-5-4 1-5-4 1-5-5 1-5-5 1-5-6 1-5-6

DEUTZ Service Information Systems

00000666 00000666 0007FD61 00000276 0007FD5C

Blink Description code

0007FD5C 0007FD5C 00000069 00000069 0007FC56 0007FC57 0007FC58 0007FC59 0007FC5A 0007FC5B 0000028B 0000028B 0000028C 0000028C 0000028D 0000028D

3, 4, 11, 12 2, 11 11, 12 11, 12 11, 14

3, 11 4, 11 2, 3, 4, 11 0, 11 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 2, 3, 12, 14 12 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13

3-1-4 3-1-4 5-5-5 2-8-1 5-5-5

signal of idle sensor Customer-specific sensor 2: cable break or short circuit Customer-specific temp. 2: outside target range with system reaction ECU internal error: communication with chip CJ 940 disturbed ECU internal error: EEPROM memory access ECU internal hardware monitoring: a recovery occurred which is stored as protected ECU internal hardware monitoring: a recovery occurred which is not stored ECU internal hardware monitoring: a recovery occurred which is visible in the error memory ECU internal hardware monitoring: overvoltage ECU internal hardware monitoring: undervoltage Charge air temp. sensor: cable break or short circuit Charge air temp.: above target range with system reaction Injectors of cylinder bank 1: short circuit Injectors of cylinder bank 1: cable break Injectors of cylinder bank 2: short circuit Injectors of cylinder bank 2: cable break ECU internal error: injector power stage A ECU internal error: injector power stage B Injector 1: short circuit Injector 1: cable break Injector 2: short circuit Injector 2: cable break Injector 3: short circuit Injector 3: cable break

Selfcuring1 yes yes no yes yes no no no no no no no yes yes no no no no no no no yes no yes no yes 4/7

06-Dec-2005

DEUTZ EMR3 – Diagnostic trouble codes ID

InjVlvCyl4A InjVlvCyl4B InjVlvCyl5A InjVlvCyl5B InjVlvCyl6A InjVlvCyl6B InjVlvCyl7A InjVlvCyl7B InjVlvCyl8A InjVlvCyl8B InjVlvErrDet

Error Error SPN code code (dec) (dec) (hex) 165 A5 654 166 A6 654 167 A7 655 168 A8 655 169 A9 656 170 AA 656 171 AB 1419 172 AC 1419 173 AD 1420 174 AE 1420 175 AF 523370

SPN (hex)

FMI

Blink Description code

0000028E 0000028E 0000028F 0000028F 00000290 00000290 0000058B 0000058B 0000058C 0000058C 0007FC6A

3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 11, 14

1-6-1 1-6-1 1-6-2 1-6-2 1-6-3 1-6-3 1-6-4 1-6-4 1-6-5 1-6-5 5-5-5

0007FD5F 0007FD5F 0007FD5F 0007FD5F 00000A4A 00000A4A 0007FC9C 00000A4A 00000233 00000A4A 0007FCBA

MeUnCD_ADC MeUnCDNoLoad MeUnCDSCBat MeUnCDSCGnd MnRly1_SCB MnRly1_SCG Montr MRlyCD MRlyCDMnRly2 MRlyCDMnRly3 MSSCD1

176 177 178 179 182 183 184 186 187 188 189

B0 B1 B2 B3 B6 B7 B8 BA BB BC BD

523615 523615 523615 523615 2634 2634 523420 2634 563 2634 523450

3, 4, 11 5, 11, 12 11, 12 11, 12 3, 11 4, 11 11, 14 7, 11, 12 7, 11, 12 7, 11, 12 2, 3, 4, 11

1-3-5 1-3-5 1-3-5 1-3-5 1-3-7 1-3-8 1-3-9 2-6-1 2-6-1 2-6-1 1-4-3

MSSCD2

190

BE

523451 0007FCBB 2, 3, 4, 11

1-4-3

MSSCD3

191

BF

523452 0007FCBC 2, 3, 4, 11

1-4-3

NetMngCANAOff NetMngCANBOff

192 193

C0 C1

639 0000027F 11, 14 1231 000004CF 11, 14

2-7-1 2-7-1

DEUTZ Service Information Systems

Injector 4: short circuit Injector 4: cable break Injector 5: short circuit Injector 5: cable break Injector 6: short circuit Injector 6: cable break Injector 7: short circuit Injector 7: cable break Injector 8: short circuit Injector 8: cable break Compression test active: rail-pressure monitoring is going to be disabled Metering unit valve: flow rate outside target range Metering unit valve: not connected or output disabled Metering unit valve: short circuit to Ubatt Metering unit valve: short circuit to ground Main relay 1: short circuit to Ubatt Main relay 1: short circuit to ground ECU internal error: watchdog counter exceeds maximum Main relay 2: short circuit to ground or emergency shut-off Main relay 3: short circuit to ground or emergency shut-off (EDC16 only) Main relay 3: short circuit to ground or emergency shut-off (EDC7 only) Multi state switch 1: cable break or short circuit, input voltage outside target range Multi state switch 2: cable break or short circuit, input voltage outside target range Multi state switch 3: cable break or short circuit, input voltage outside target range CAN bus A: cable break or short circuit, off-state CAN bus B: cable break or short circuit, off-state

Selfcuring1 no yes no yes no yes no yes no yes

no no no no no no no no no no yes yes yes yes yes 5/7

06-Dec-2005

DEUTZ EMR3 – Diagnostic trouble codes ID

NetMngCANCOff OPLpCD OPSCD OPSCD1 OPSCDSysReacHi OPSCDSysReacLo OSwCD OTSCD OTSCDSysReac PRVMon

Error Error SPN code code (dec) (dec) (hex) 194 C2 1235 195 C3 705 196 C4 100 197 C5 100 198 C6 100 199 C7 100 200 C8 1237 201 C9 175 203 CB 175 208 D0 523470

RailCD RailCDOfsTst

209 210

D1 D2

RailMeUn0

211

D3

SPN (hex)

FMI

000004D3 000002C1 00000064 00000064 00000064 00000064 000004D5 000000AF 000000AF 0007FCCE

11, 14 2, 3, 4, 5 0, 2, 3, 4 1, 11 0, 11 1, 11 2, 11 2, 3, 4 0, 11 2, 11, 12, 14 157 0000009D 3, 4, 11 157 0000009D 0, 1, 11

Blink Description code 2-7-1 1-3-5 2-2-4 2-3-1 2-3-1 2-3-1 1-4-5 1-4-4 1-4-4 1-4-6

CAN bus C: cable break or short circuit, off-state Oil pressure warning lamp: cable break or short circuit Charge air pressure sensor: cable break or short circuit Oil pressure: value implausible low Oil pressure: above target range Oil pressure: below target range Override switch hangs Oil temperature sensor: cable break or short circuit Oil temperature: below target range with system reaction Rail pressure limiting valve: opening failure

1-4-7 Rail pressure sensor: cable break or short circuit 1-4-7 Rail pressure sensor: low quality signal (deviation of signal during start

Selfcuring1 yes no yes yes yes yes yes yes yes no no yes

or after-run above target range)

523613 0007FD5D 0, 11

1-3-4 Rail pressure: positive deviation (speed dependent) outside target

RailMeUn1 RailMeUn2 RailMeUn3

212 213 214

D4 D5 D6

523613 0007FD5D 0, 11 523613 0007FD5D 0, 11 523613 0007FD5D 1, 11

1-3-4 1-3-4 1-3-4

RailMeUn4 RailMeUn7

215 216

D7 D8

523613 0007FD5D 0, 11 523613 0007FD5D 2, 11

1-3-4 1-3-4

SOPTst SSpMon1 SSpMon2 SSpMon3 StrtCDHS StrtCDLS

218 219 221 222 223 224

DA DB DD DE DF E0

523490 1079 1080 523601 677 677

1-4-9 2-8-2 2-8-2 2-8-2 5-1-2 5-1-2

DEUTZ Service Information Systems

0007FCE2 00000437 00000438 0007FD51 000002A5 000002A5

3, 4, 11, 12 3, 4, 11 3, 4, 11 3, 4, 11 3, 4, 11 3, 4, 5, 11

range Rail pressure: positive deviation (flow dependent) outside target range Rail pressure: negative deviation (flow dependent) outside target range Rail pressure: negative deviation (speed dependent) outside target range Rail pressure: above target range Rail pressure: implausible (leakage, injector needle blocked in open position, wastage of injectors or high pressure pumps, high pressure pumps defective) ECU internal error: redundant shut-off conditions detected ECU internal error: wrong voltage of internal 5V reference source 1 ECU internal error: wrong voltage of internal 5V reference source 2 ECU internal error: wrong voltage of internal 5V reference source 3 Start relay (high side): short circuit Start relay (low side): cable break or short circuit, disabled by ECU

yes yes yes yes yes no

no yes yes yes no no 6/7

06-Dec-2005

DEUTZ EMR3 – Diagnostic trouble codes ID

SysLamp T15CD T50CD TPUMon VSSCD1 WdCom 1

Error Error SPN SPN FMI code code (dec) (hex) (dec) (hex) 225 E1 624 00000270 2, 3, 4, 5 226 E2 158 0000009E 11, 12 227 E3 523550 0007FD1E 11, 12 228 E4 523550 0007FD1E 2, 11 232 E8 84 00000054 0, 8, 12, 14 235 EB 523600 0007FD50 11, 12

Blink Description code 5-1-3 5-1-4 5-1-5 5-5-5 5-2-1 5-5-5

Diagnostic lamp: cable break or short circuit, disabled by ECU Terminal 15: ignition ON not detected Terminal 50: engine start switch hangs ECU internal error: time processing unit (TPU) defective Vehicle speed: above target range, signal missing or implausible ECU internal error: serial communication interface defective

Selfcuring1 no no no no yes no

Non-self-curing errors remain active up to the next ECU reset.

Table 2: FMI codes FMI Description 0 1 2 3 4 5 6 7

Data valid but above normal operational range Data valid but below normal operational range Data erratic, intermittent, or incorrect Voltage above normal or shorted high Voltage below normal or shorted low Current below normal or open circuit Current above normal or grounded circuit Mechanical system not responding properly

DEUTZ Service Information Systems

FMI Description 8 9 10 11 12 13 14 15

Abnormal frequency, pulse width,or period Abnormal update rated Abnormal rate of change Failure mode not identifiable Bad intelligent device or component Out of Calibration Special Instructions Reserved

7/7