Delmia Process Engineer

DELMIA Pro ces cess s Eng ngiinee neerr A Pro roces cess s Driv en App A pp ro roac ach h t o Proces Pro cess s and and Res esour ource ce Planning Planning

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DELMIA Process Engineer Tod ay's enterp rises must co ntinually increas incr ease e t heir prod uctivi uctivity ty in o rder t o comp ete effectively. effectively. This requires short er delivery times, reduced operating costs, optimal utilization of capacities and opt imiz imized ed m ateria ateriall and information flow.

At the same same tim e, total automation, defined previously as the ult imate go al, is being superse uperseded ded by hybrid , partially autom autom ated and therefore flexible production systems. Ag ain ainsst t he background background o f comp etition and workplace safety safety,, more attention must be paid to t he people at the workp lac lace e-a company's most impo rtant capital. capital. In many

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cases, cost pressures and overburdened work planning department s lea lead d t o po orly designed w orkp laces laces.. This This,, in turn, results results in poo r wo rk perform anc ance e and low job satis atisfac fac-tion. M ore than ever before, industrial industrial enterprisess need planning t ools with which enterprise manual and partially automated workplaces can be d es esigned igned quickly, cost-effect cost-effect ively ively,, reliably and ergo nom icall icallyy. DELM DEL M IA Process Process Engineer pro vides, through methodically structured plannin planning, g, earlyy recognition o f earl pro cess risks, risks, re-use of p roven p rocess rocesses, es, traceable changes and decisions, and access to scattered process knowledge. Process Engineer is utilized utiliz ed from the concept conce pt ual product design p has hase, e, through the preplanning planni ng and det ail planning stages up to t he production production phase as alternative design and manufacturing scenarios mature. The comprehensive treatment trea tment o f the relationships between product, pro ces cesss and and manufacturing resource data, including the plant layout, helps to avoid p lanning mistakes and ob tain a precise overview, early in the pro ces cess, s, of t he required inves investm tm ent costs, prod uction space space and m anpower anpower..

Benefits Achieved Using Us ing Pr Pro o ces cesss Engin Engineer eer  Opt imiz imization ation of Material Flow • Reduction of Standard Tim es • M odula odularr Product Product Concept • Des Design ign for Manufacturing • Fa Fasst Product Development • Short M ai ain n Line Concept • Effici Efficient ent Logistics • High Producti Production on Flexibility • Quality Imp Imp rovement • Simultaneous Engineering

Results: Sav aving ing s / Benefit s • • • • •

Reduction of Workstations Decreased Decreas ed Wo rk-In-P rk-In-Prog rog res resss Inventor Inventor y Shortening of Le Lead ad Time Reduction of Fl Floor oor Space Reduction of Capital and and O perating Costs

The PPR PPR HUB maps the ent ire planning co ntent of DEL DELM M IA Process Process Engineer Engineer and all log ical relarelationships between the process, product and resource res ource d ata. The PPR PPR HUB integ rates the d ata used used b y the pro ces cesss planners, planners, manufacturing engineers, facility p lanners lanners,, industrial eng ineers and prod uction planners planners.. Any item item of information that is of significance within the context of integrated prod uct and p roces rocesss engineering engineering can

be fo und in t he PPR PPR HUB data mod el. The PPR PPR HUB can be tailored to fit comp any-s any-specific pecific requirem ents and and documents the planning history history o f the pro ject. The 3-tier architect architect ure of the PP PPR R HUB enables enables itit t o b e sca scaled led to meet t he requirements of enterp ris rise-wide e-wide deplo yment. It suppo rts multiple concurrent users and and user managem ent. The PPR HUB g ives the users instant instant access acc ess to the latest, correct data, eliminating elimina ting t he risk risk of redundant w ork or the use of ob solete d ata.

For more information on the PPR PPR Hub, see  see  page 12.

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DELMIA Process Engineer M eet s Your Requirement s fo r Process Plannin Planning g • Provides Provides a structured structured m ethodo logy that systematically sy stematically leads leads to an opt imal solution b y considering considering all processprocessrelated costs and and anal analyzi yzing ng alternatives early in the planning stage.

• Org ani anize zess each each project b as ased ed o n the unique structure structure of the p roduct, processes, resources and plant involved with easily configurable project structure. • Customizes the user interface and reporting fo rmats to m eet your individual requirements. • Promot es an ident ident ical planning environment envi ronment for all projects. projects. • Pr Provides ovides built-in documentation of t he planning his histo to ry ry.. • Reflects any any data change change im med iately for all users. • Allows native native integration w ith CATIA CATIA and ENO VI VIA A and interfaces interfaces with other CA D and PDM sys ystem tem s.

PPR Navigator DELMIA Solution Portfolio for Processes Process Engineer and the PPR HUB can be easily configured and interfaced with a company's existing IT environment and legacy manufacturing supp ort sys ystem tem s.

Project Structure

• Presents Presents a clear clear view of t he overall system sy stem p erform ance versus versus target values during all planning p has hases es.. • Reduces risks risks by the re-use of pro ven processes. • Supp ort s mult iple users, users, short short ening planning plannin g tim e. 4

The prod uct, p rocess and resource data can be struct ured in t he PPR PPR NAVIGATOR according to company-specific requirement s. This guarantees a high deg ree of transparency and and consis consistency tency and q uick data access acc ess during the entire p lanning cycle. cycle. The relationsh rela tionships ips among the prod uct, process and resource ent ities are established using the drag and drop techniq ue. Premis Premises es of the project, for example the Shift Shift M odels and the Ramp Ramp Up of t he prod uction, are are defined in the PP PPR R NAVIGATOR NAVIGATOR and are reused use d in calculatio calculatio ns for capacity, occupat occupat ion and costs.

custom iz custom ize e the p roject to particularr requirements particula and needs. Wit h the help of new attribut es es,, any data data fields may be added t o a plantype and can then be filled in with information by the users during the planning pro ces cesss. DELMIA Process Engineer allows the use of script script s to add add itional functionality functionality requested by the customer. These scripts can be writt en by the custom custom ers themselves themsel ves or p rovided b y DELM DEL M IA. The script s can can be eas easily ily writt en in Vis Visual ual Basic, Bas ic, Java Java or C+ + . The manufacturing manufacturing concept contains requirements requirements for p roduction and ass assembly embly,, representing representing an initial mod el of the future p roduction .

The com prehensive, custo custo mer-specific configuration capability of DELMIA Process Engineer makes it p oss ossible ible t o customize the project prop erties erties.. • Ad aptation of Us User er Interface Interface and and Terminology • Deriva Derivation tion o f Individual Individual Ob ject Types Types • Ea Easy sy Cus Custo to mization of the A pp earanc earance e of the Dialogs • M odific odification ation of attributes, Groups and Pages Pa ges in the Propert y Window The PlantT PlantTypeSet ypeSet is the t emp late for t he structure and hierarchies in t he PPR PPR NA VI VIAGATO AGATO R tree. This makes it po ssi sible ble to

DELMIA PPR NAVIGATOR Accessing Planning Information • Navigation Through the PPR PPR HUB to A ll Product, Process and Resource Data • Viewing of Product H ierarchy ierarchy,, Process Process Grap hs and Process Trees, Trees, Resource Resource s (Too (T oo ls, M achines, Stat Stat ion s, Lines, Lines, Plants) • Reporting Outp uts to MS Office, Office, HTM HTM L or Reporting Templates • Libraries for Re-Use Re-Use of Bes Bestt Pra Practice ctice Solutions • Pr Project oject Structuring Structuring • Versioning • His History tory • Ad vanced Search Search Functionality

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pro ces cesses ses and equip ment us used, ed, costs, dimensions, volumes and marginal planning conditions may be directly queried from the pro duct structure. Special org aniz anizaatio nal views set up for the d esi esired red type o f plan at the enterprise or pro ject level are also also available, available, fo r example, the " Brake Sys ystem tem s" view in the prod uct structure. structure.

Product Evaluation

Process Engineer Begins with the EBO EBO M and Ends Ends wit h Achieving Your Production Targets DELM IA Process DELM Process Engineer Engineer build s upon existing CAD data and PDM systems through p owerful, flexible and and configurable interfaces. The integ rations to PDM sys ystem tem s are are established established b y the highperformance DELMIA PPR LOADER (Part of DS PPR PPR GATEWAY) GATEWAY) so so b ills of m ater ials and prod uct structures structures are are impo rted and synchro sy nchro nized direct ly. It allow allow s special struct ures and and at trib utes of various PDM PDM sys ystems tems to be int erpreted and makes them available ava ilable t o t he PPR PPR HUB in the desired form. Any 3D 3D CAD model required required is impo rted from the CAD sys system. tem. DEL DELM M IA Processs Engineer Proces Engineer can examine t he planning planni ng context from the point o f view of any object type, i.e., product, process or resource. res ource. All associa associated ted data can be acces acc essed. sed. For example, prod uction

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DELMIA PRODUCT EVALUATION allows you you t o see prod uct variants. variants. It suppo rts use use of variant cod es and and mathem atically log log ical expressi expressions ons to b e able able to deal with complex prod uct structures tructures.. The result is the possibility to filter the process, product and resource view on the different varian variants ts of a prod uct. Alternative com po nents, such such as diesel or g as asoline oline engine vers versions, ions, can be as assi signed gned jus justt like variants that are composed of predefined module combinations, e.g., an accumulator pack restricted for use with the 220-volt version. vers ion. The filtering co des can either be loaded us using ing t he DELMIA PPR LOAD ER or entered manually manually.. The codes can also be put together as " ca calcul lculation ation mod els els"" that describe describe a product varian va riantt o r a prod uct mo del t hat precisely precisely fulfills the list list of special special features. The mo del also als o serves as as a filter fo r t he t hree standard views: pro duct , process process and resource. resource. DELMIA PR PROD OD UCT EVALUATI EVALUATION ON allows the user us er to view 3D CAD mo dels of the prod uct. The 3D CAD mod els ca can n be entered manually manua lly or import ed from the PDM system. system.

Process & Resource Planning Processs Grap h Proces In the Process Graph, shown as a precedence grap h, the mo dules and ass assemb ly step step s of the pro duct are out lined. This first and and still still very coarse model of future manufacturing is neutral with regard to the solutions available and t ypically takes into acc account ount only valueadding pro ces cessses tho se that are def ined as indispensable for the product specifications. The pro ces cessses are are int erlinked in a simple and intuitive manner as predecessors, successors and p arall arallels els and and res result ult in a pro ces cesss sequence. The processes processes can either be structured hierarchically or combined in groups. This enables a top-down planning, where a rough overview is crea created, ted, t o b e det ailed later. later. The displaying of the processes as a graphic view makes the pro ces cesss flow easy easy to understand and communicate. The Process Graph can comprise processrelated information in classifying attributes that are comp comp letely configurable. configurable. Es Estimated timated pro ces cesss tim es can be entered and later

upd ated t o p recis recise e analys analyses es and FM EAcomp atible r is iskk analysi analysiss can can be app lied. Assemblies Ass emblies and and p arts from t he prod uct structure can be ass assigned to the p rocess rocesses es by dragg dragg ing and and dropp ing. Proven pro cedures can can be sto sto red in a process library for retrieval in planning.

Manufacturing Concept The Process Graph is re-used as a backbone [template?] to create the next step in the pro ces cesss planning: the M anu anufac facturing turing Concept. The objective of the M anufa anufacturing cturing Concept is to get a graphical overview of the manufacturing sysstem that includes processes, sy processes, prod uct and resources. The M anufac anufacturing turing Concept is a schematic schematic layout lay out t hat results results from mapp ing the resources res ources to the p rocess activities. It includes activities that do not add value the to tal of all processes processes and and resources that are are required required for production. In addition to machines and workplaces, too ls ls,, transport transport equipm ent, buffers and and

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test positions can be described in detail. The links between the objects are inherited from the p rocess grap h and new links can can be added. The manufa manufacturing cturing concept concept includes human resource resource p lanning.

DELMIA PROCESS & RESOURCE PLANNING, the user gets a graphical view of the processes and resources, either as an overview o r as a det ailed view, allowing allowing efficient and accurate planning.

In t he D EL ELM M IA PROCESS PROCESS & RESO RESO URCE PLAN PL AN NIN G the p lanning prem is ises es such as shift m odels, wage wage g roups and and d ata for Production Over Time are used in the M anu anufac facturing turing Concept to eva evalua luate te t he resources. res ources. In this way way, a rough estimate o f

Layout Planning

the cost and efficiency of the Manufacturing Concept s can be do ne. DEL DELM M IA PR PROCES OCESS S & RES RESO UR URCE CE PLANN PLANN ING suppo rts mult iple Manufacturing Concepts so the user can do several alternative concept s and and us use e t he built-in functionality functionality to com pare the concepts to find the m ost efficient efficient and costsaving alternatives. By working wit h the capacity capacity p lan lanning ning in

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The mod ule DELM DELM IA LAYOUT LAYOUT PLAN PLAN NING supports simultaneous engineering of pro duct ion facilities. facilities. The sc schematic hematic layout layout from t he M anufa anufacturing cturing Concept is turned into a 3D layout and assists in basic and detail planning of manual and semi-automated workplaces and entire w ork systems (resource planning). Creating the layout in 3D pro vides more accuracy than layouts created in 2D. As well, 3D layouts are easier easier t o und erstand and can also also serve as a basis of di scus scussion. sion. It is po ss ssib ib le to conduct bo th g enera enerall and detailed p lan lanning ning during eac each h stag e of t he planning p has hase. e. Bill of Resources of layout compo nents is crea created ted automatically as comp onent s are add add ed t o the layout and inve invesstm ent roll-ups are calculated calculated . To allow the user to quickly create cost-effective designs and optimization of layouts, both for stations, lines and complete work systems, DELMIA LAYOUT PLANNING comes with a library of commo nly used used m anu anufac facturing turing eq uipment. You can also easily create yo ur o wn system element s or use CAD data such as cgr-files cgr-files,,  jt -f -file ile s and vrm l1 l1-f -fililes es in t he layo ut . The system sy stem elem ents are sto sto red in a libr ary allowing their re-use in multip le layout layout s and projects. In addition t o the graphic, you you can can

also store d etaile also etailed d writt en information about the system system element s in the d atabas atabase, e, such such as name, manufacturer and p urchas urchase e price.

• Calculate Calculate M aximum Forces and Torq Torq ues • Perform NIOSH Lifting Lifting Analy Analyssis • Ob tain a Comprehensive Comprehensive Workplace Workplace Design Checklist

The areas of u se are • • • •

Layout o f Production Facilities Layout Facilities Design Des ign of t he Material Flow Flow Layout La yout of Workplace Workplacess Selec election, tion, Dim ens ensioning ioning and A rrangement of Operating Materials • Ev Evaluation aluation of t he Workplace Layout Layout According to Er Ergono gono mic Criteria • Archiv Archiving ing and Documentation of the Planning Results The most important planning results are • Bills of Resources Resources with A ll Required Work System System Elements • 2D and 3D Wo rkplace Views and Drawings • Workplace Dimensions Dimensions • Fa Facility cility Layouts Layouts

Time M eas easurement urement Design and Ev Evaluation aluation o f Lean and Flexible Work Sys System s wit h DELM DELM IA TIME MEASUREMENT Sound time meas measurement urement b as ased ed on internationally nationa lly recognized recognized met hods (MTM , WF) contributes significantly to the efficiency of a comp any any.. The us use e of det ailed method s and design know-how in t he planning planning processs promo tes effective proces effective and econom ic planning and execution of manual and partially autom autom ated prod uction sequences sequences..

The DELM DELM IA LAYOUT LAYOUT PLANN ING suppo rts the quick, cost-effective design and optimizatio n of erg onom ically safe manual and and partially automated work systems.

Ergonomic Analysis Anthrop omet rica ricall elements help help t he planner to quickly and accurately layout layout and evaluate evaluate a wor ks kstatio tatio n. DEL DELM M IA LAYOUT LAYOUT PL PLAN AN N ING has human models of different nationalities, gender and and anthropo anthropo morp hic data. Work po sitio ns can can be created and saved. saved. Ergonom ic analys analysis allows allows the us user er t o • Determine t hat Ob jects ca can n be Reac eached hed • Provide Vision Vision Field A nalys nalysis is

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M aj ajor or A dvantages of D ELM IA TIM TI M E M EA SUR URE EM EN T • Quick and and efficient efficient generation of time analyses using all common analytical procedures (M TM and WF) • Regis egistration tration and management of estimated and recorded t ime values values • Crea Creation tion o f useruser-defined defined d ata cards cards • Crea Creation tion o f useruser-defined defined fo rmulas for determ ining process process times • Des Design ign of user-define user-defined d p rint form s • Checking of rules for correct ness and completeness (MTM-1, UAS, MEK, MTM standard data, WF) • High application application speed through creation of t ime m acros (library elements) and use us e o f analysis analysis temp lates • Data comp res resssion capability over any number o f data levels levels • Structured data filing in work processes/workstations • Flexible search search mechanisms using using key word s and search search patt erns • Time analysis analysis directly associa associated ted wit h workstation layout • Automatic updating updating o f time values values • Extens xtensive ive user user configuration o pt ions

Available Standard Time Methods • M TM o MTM-1 o MTM-2 o Standard data o UAS o MEK o SAM o O ffice Tas asks ks o Visual Vis ual Ins Inspe pe ctio n

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• Standard tim e met hod extens extensions ions are are also als o supp ort ed in t he individ ual analys analysis is systems. • Work Fac Factor tor o Block Bl ock M ethod o Quick Method • General Time Element Element or Time A nalys nalysis is M odules of any quality obtained from any source (es (estim tim ated tim es, process process times, planning t ime elem ents) are acquired acquired and managed in this category.

Work Plans The creation of work plans is supported in DELMIA TIM E MEASUREMENT MEASUREMENT b y a " summary" feature within a standard time met hod . Such summ summ aries are us used ed to represent individual, integrally complete analytical analy tical element s in an overall sequence sequence o r work p lan lan.. In addit ion, t his app app roach serves serves as as a block equalizer equaliz er (time-determining t ime element) and can can generate the wo rk and text instruction sheet - work instructions for the worker - d irec irectly tly at the wo rks rkstation. tation. Moreover, DELMIA TIME MEASUREMENT allows the user user to create custo custo m d ata cards cards for quick and easy easy integration o f com panyspecific data.

A naly nalyssis wit h D ata Cards Graphical dat a cards cards facilitate q uick and efficient creation of work sequence descriptions for manual and partially automated wo rkstations. The desired desired activity is sel selected ected by clicking clicking in t he data card card w ith t he mouse, then D EL ELM M IA TIME M EAS EASUR UREMENT EMENT prom pt s for the ass associa ociated ted time element parameters, such as length of movement. From the data card element chosen, a

complet e line with cod e, standard standard description, quantity, frequency and time is generat ed. N aturally aturally,, user user-defined -defined time element s can be inserted inserted in the sequence of operations described described whereve whereverr needed .

A nalys nalysis is Bas Based ed on a 3D Layout When existing 3D workstation layouts are used, instead of working exclusively with data cards,, DELMIA TIME M EAS cards EASUR UREMENT EMENT can perf orm q uick and reliable reliable analyse analyses. s. As virtual workstations, these 3D workstation graphics comp comp letely represent represent the subsequent real workstation situation in pro duct ion wit h all ess essential features. This provides unamb unamb iguous documentation of workstation conditions underlying underlying the t ime analys ana lysis is,, eliminating t he need t o estimate. The process of analysis based on 3D wor ks kstat tat ion layouts is simp le • Selec electt t he time element code from t he data card. • Define the starting starting and end points of the action b y mouse clicks clicks on t he 3D rep re sentation. • Confirm the sequence. sequence.

A naly nalyssis wit h Form ulas Complex formula constructs can be created and structured structured in DELM DELM IA TIME M EAS EASUR UREMENT. EMENT. This is imp lement ed by means of structuring element s such such as • • • •

Nesting and control structures enable the userr to create highly dynamic form ulas use ulas.. It is possible possible t o calculate and p lan a great numb er of varia variants nts using using o nly a few form ulas ulas.. This si simp mp lifies data maintenance and increases increases the q uality of t he tim e data.

Benefits • Quick and Efficie Efficient nt Generation of Time Analyses • Crea Creation tion of User-Defined User-Defined Data Cards • Crea Creation tion of Us Userer-Defined Defined Formulas for Det ermining Proces Processs Times • Des Design ign of Us Userer-Defined Defined Print Forms • Checking o f Rules Rules for Accuracy and and Tot ality (M (M TM 1, UAS, M EK EK,, M TM Standard Data, WF)

Formula Within a Formula Subroutines " if ... then ... els else e …" Control Structures Structures " from ... ... to … step …" Loops

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D ELM IA PR PRO CESS EN GIN EER

PPR Hub at a Glance Glance

The PPR PPR Hub is the d ata backbone of the DEL DELMIA MIA solution portfolio for digital planning and control of production process processes. es.

PPR PP R Hub :  Maps the entire planning content of DELMIA Process Engineer and all logical relationships • Manages prod uct structures, structures, product variants and documents • Guarantees the creation creation o f a companywide distributed database solution with the PPR PPR Hub at its center • Supp orts adaptation of d atabase content to company-specific requirements.

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Supp orts comp anywide access access to all planning plannin g data Can be integrated in the planning and project workflow of the company Supp orts linking o f any software software solution via programmable interfaces Supp orts links to legacy manufacturing files and d atabases

Advantages for You as the User: User: • All users of the PPR Hub work with the same up-to-date data • You always see the data view that is related to your t as askk • Any data change is immed iately reflected fo r all users • Costing is always based on the current data status Interested? We will be glad to answer your questions in a personal meeting. Please give us a call or  send us an e-mail at [email protected].

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 ©2002 DELM IA Co rp. All r igh ts reser ved. Sim Interface Quest, IGRIP, Quest, Industrial Engine er, Process Engineer and PPRH ub are either trad emarks or registered trademarks of DELMIA Corp. All others are trademarks of their respective companies.

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