DD 3600 3500 3000 Parts Catalog[1]
Short Description
Parts Manual refinador GL&V DD 3000...
Description
®
.
®
.
®
DD 3000 DD 3500 DD 3600 THE TRUE OEM FOR DD 3000 SERIES REFINERS ®
The information contained contained herein is intended to be a helpful tool for identifying refiner spare parts and is based on the latest OEM refiner design. GL&V reserves the right to modify the contents of this book without noti fication.
I n t r o d u c t i o n a n d T a b l e o f C o n t e n t s
Introduction and Table of Contents INTRODUCTION
dRawingS and PaRtS liStS
This book contains information generated from OEM drawings and over 50 years of experience in DD® maintenance and design.
2 DD®3000,
When ordering parts from GL&V, please identify the machine's serial number to help your GL&V Customer Service Representative verify part numbers and identify special parts not included in this book. If you have have questions questions or would like lik e to inquire about parts pricing and availability, call 1.800.261.9351.
3500 & 3600 Seres
Bse assemby 2-1 ajus Mechsm Hous 2-3 ajus Mechsm gers 2-5 duo-Fo S He assemby 2-7 Moo-Fo S He assemby 2-9 Peumc lock assemby 2-11 gue Pe 2-13 germoor – 2 Spee 2-15
5
germoor – VFd 2-17
DD®3600
O Pp assemby 20", 26" & 54" 2-19
Hub & Roor 5-1
Ro assemby 20", 26" & 54" 2-21
Roor Remov arm assemby 5-3 assemby 5-3
Oy
O Pp assemby 34" & 42" 2-23 Ro assemby 34" & 42" 2-25
6
Se Coup 2-27
3
Mece lubrco Chr 6-1 wehs lf 6-1
®
DD
3000 Oy
troubeshoo troubeshoo Chr 6-2
Hub & Roor 3-1
Reer Mece 6-3
4 DD®3500
Oy
Hub & Roor 4-1 Roor Remov arm assemby 4-3
1 JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refner Spare Parts Book 1.800.261.9351
1-2
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Base Assembly 26 27
29
28
25
30 31 32
14
24
21 39
33
23
38
17
22 20
4
37
41 40
36 5
19 18 16 35 3 15 13 12 2
11 1 7 8 9
2 2-1
Item 1 2 3 4 5 6 7 8 9
Description Description Base Base Li Liner ner Disk Liner Top Outlet Liner Gaskett Gaske Drain Li Liner ner Gaskett Gaske Gasket Special 3" Flange
34
6
Qty 1 1 1 1 1 1 1 1 1
10
M aterial Cast Ir Iron on 316 316 316 Vellumoid 316 Vellumoid Vellumoid Vellumoi d 316
20" 33-101004-G1 33-101013-2 --97-890005-G53 418022 97-890003-G41 418026 418012 30-437003-3
Refiner Spare Parts Book 1.800.261.9351
26" 30-101013-G1 30-101021-2 30-160003-2 97-890007-G71 97-809014-2D 97-890003-G13 418026 418012 30-437003-3
34" 31-101012-G1 31-101025-2 31-110085-2 97-890007-G71 97-809014-2D 97-890003-G13 418026 418012 30-437003-3
42" 32-101036-G1 32-101051-2 32-826003-2 97-890025-G3 32-809014-1 97-890003-G13 34-809009-1 418012 30-437003-3
54" 34-101003-G1 34-101013-2 34-826003-2 97-890027-G8 34-809010-1 97-890003-G43 34-809009-1 418012 30-437003-3
J AN 20 2010 10 Re Rev v 00 ©2010 GLV. GLV. All rights reserved–0110. reserved–0110.
Base Assembly Item Description 10 Hex Head Cap Screw 5/8" x 1 3/4" Lg Hex Head Cap Screw 5/8" x 2" Lg 11 Cover For Screw 12 Hex Head Cap Screw 1/2" x 3 1/2" Lg Hex Head Cap Screw 3/4" x 3 1/4" Lg Soc Head Cap Screw 1/2" x 2 1/2" Lg Hex Head Cap Screw 3/4" x 5" Lg Hex Head Cap Screw 3/4" x 6" Lg 13 Flat Head Mach Screw 1/4" x 5/8" Lg 14 Inlet Flange 15 Packing Box 16 Packing Set 17 Lantern Ring 18 Stud 1/2" x 2 7/8" Lg Stud 1/2" x 3 1/4" Lg Stud 5/8" x 3 1/4" Lg Stud 3/4" x 3 3/4" Lg Stud 3/4" x 5" Lg 19 Packing Gland 20 Elastic Stop Nut 1/2" Elastic Stop Nut 5/8" Elastic Stop Nut 3/4" 21 Soc Head Cap Screw 1/2" x 1 1/2" Lg Soc Head Cap Screw 1/2" x 1 1/4" Lg Soc Head Cap Screw 5/8" x 1 1/4" Lg Soc Head Cap Screw 5/8" x 1 3/4" Lg 22 Clamping Ring 23 Holding Device 24 Hex Head Cap Screw 3/8" x 3/4" Lg Hex Head Cap Screw 1/2" x 1 1/4" Lg 25 O-ring Retainer 26 Hex Head Cap Screw 3/8" x 1 1/2" Lg 27 O-ring 28 Hex Head Cap Screw 1/2" x 3/4" Lg Hex Head Cap Screw 1/2" x 1" Lg Hex Head Cap Screw 5/8" x 1 1/4" Lg 29 Flanged Inlet 30 Soc Head Cap Screw 3/8" x 1 1/2" Lg 31 Gasket 32 Stationary Head 33 Soc Head Cap Screw 5/8" x 1 1/2" Lg 34 Helicoil 5/8" Helicoil 5/8" Helicoil 5/8" Helicoil 5/8" Helicoil 5/8" 35 Helicoil 3/4" Helocoil 1" Helocoil 1" Helocoil 1" 36 Gasket 37 Top Outlet Cover 38 Lock Washer Lock Washer 39 Hex Head Cap Screw Hex Head Cap Screw 40 Spiral Trac Kit (includes item 41) 41 Packing
Qty 4 4 2 2 2 2 2 2 4 1 1 1 1 4 4 4 4 4 1 4 4 4 12 8 9 12 1 1 1 1 1 6 1 8 8 8 1 6 1 1 8 20 22 32 42 40 12 16 20 24 1 1 8 12 8 12 1 2
M aterial Steel Steel 316 Steel Steel 304 Steel 304 304 316 316 Braided Teflon 304 304 304 304 304 Aluminum 316 316 316 304 304 304 304 304 304 304 304 Steel Steel Buna N 316 Steel Steel 316 Steel Vellumoid 316 304 S/S S/S S/S S/S S/S S/S S/S S/S S/S Vellumoid 316 Steel Steel Steel Steel GLF Braided
20" NXS0205-1010 -19-151010-1 NXS0167-1010 -------603071 33-503003-1 97-802005-48 ----33-502001-G1 252026 ------------97-915001-64 ---33-606010-2 NXS1106-1010 33-809011-1 33-110012-2 NXS1202-1348 97-811028-35 --------418016 33-814004-G2 NWL0040-1010 -NXS0203-1010 -59-915001-G2 59-915001-02
26" -NXS0208-1010 19-151010-1 -NXS0262-1010 ---NXS3055-1348 30-606027-2 30-501007-2 603072 30-503005-1 -97-802005-49 ---30-502003-G1 252026 --NXS1156-1348 ---30-507004-1 30-806002-1 NXS0102-1348 ---675243 NXS0151-1368 --------97-811028-35 ---97-811028-36 ---418014 30-814009-G2 NWL0048-1010 -NXS0252-1010 -17-915001-G2 17-915001-02
34" NXS0205-1010 -19-151010-1 --NXS1161-1348 --NXS3055-1348 31-606049-2 31-501004-2 603073 31-503005-1 --97-802004-57 --31-502004-G1 -252028 --NXS1155-1348 --31-507003-1 30-806002-2 NXS0102-1348 -31-806001-1 NXS0108-1010 97-915001-80 -NXS0152-1010 --------97-811028-35 ---97-811028-38 --418014 30-814009-G2 NWL0048-1010 -NXS0252-1010 -18-915001-G2 18-915001-02
42" NXS0205-1010 -19-151010-1 ---NXS0274-1010 -NXS3055-1348 32-606049-2 32-501008-2 603075 97-503002-31 ---97-802006-48 -32-502005-G1 --252036 --NXS1201-1348 -32-507004-1 32-806003-1 -NXS0153-1348 32-806002-1 NXS0108-1010 675265 --NXS0203-1010 --------97-811028-35 ---97-811028-38 -32-809015-1 32-814014-2 NWL0048-1010 -NXS0252-1010 -19-915004-G2 19-915004-02
54" NXS0205-1010 -19-151010-1 ----NXS0267-1348 NXS3055-1348 34-606011-2 34-501003-2 603866 34-503005-1 ----97-802006-65 34-502002-G1 --252036 ---NXS1203-1348 34-507002-1 34-806001-1 -NXS0153-1348 --97-915001-28 --NXS0203-1010 ---------97-811028-35 ---97-811028-38 34-809012-1 34-814001-2 -NWL0056-1010 -NXS0299-1010 000741N63-10 000741N63-02
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refiner Spare Parts Book 1.800.261.9351
2-2
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Adjusting Mechanism Housing
7 4
10
8
3
14
9
18
17
16
6 13
1
19 20
12
15
3 5
11 4
2
2 2-3
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Adjusting Mechanism Housing Item * 1 2 3 4 5 6 7 8
9 10
11
12
13
14
15
16 17 18 19 20
Description Adjusting Mechanism Assy Adjusting Mechanism Housing Hinge Bracket Sleeve Bushing Pin Thrust Washer Shim, Hinge Bracket Packing Ring Packing, Lip Seal 69" Lg Packing, Lip Seal 88" Lg Packing, Lip Seal 114"Lg Packing, Lip Seal 139"Lg Packing, Lip Seal 177"Lg Air Vent Fitting Flat Head Mach Screw 3/8" x 1" Lg Flat Head Mach Screw 3/8" x 3/4" Lg Flat Head Mach Screw 3/8" x 3/4" Lg Flat Head Mach Screw 3/8" x 3/4" Lg Soc Head Cap Screw 5/8" x 2 1/2" Lg Soc Head Cap Screw 3/4" x 6" Lg Socket Head Cap Screw 1" x 7" Lg Soc Head Cap Screw 1/2" x 3 3/4" Lg Soc Head Cap Screw 5/8" x 4" Lg Soc Head Cap Screw 5/8" x 5v Lg Soc Head Set Screw 5/8v x 3v Lg Soc Head Set Screw 3/4" x 3" Lg Soc Head Set Screw 3/4" x 4 3/4" Lg Soc Head Cap Screw 5/8" x 2 1/2" Lg Hex Head Cap Screw 3/4" x 3 1/2" Lg Hex Head Cap Screw 1" x 4" Lg Hex Head Cap Screw 1" x 4 1/2" Lg Soc Head Cap Screw 5/8" x 3 1/2" Lg Hex Head Cap Screw 3/4" x 4 1/2" Lg Hex Head Cap Screw 1" x 5" Lg Hex Head Cap Screw 1" x 5 1/2" Lg Hex Head Cap Screw 1" x 6 1/2" Lg Roll Pin 3/8" x 3" Lg Roll Pin 1/2" x 3 1/2" Lg Scale Round Head Mach Screw #10 x 3/8" Lg Flat Head Mach Screw #10 x 3/8" Lg Switch Round Head Mach Screw #10 x 2 1/4"Lg
Qty
M aterial
1 1 2 2 2 2 1 2 2 2 2 2 1 12 18 24 40 4 4 4 1 1 1 1 1 1 10 10 14 18 2 2 2 4 6 2 4 1 2 2 1 2
Cast Iron Cast Iron Bronze Steel Bronze 316 Buna N Buna N Buna N Buna N Buna N Steel 304 304 304 304 Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel 304 304 304 Steel
20" 33-400024 33-401002-1 33-862001-1 610048 97-804003-18 610400 33-823002-1 33-110015-2 602509 ----590137 NXS3105-1348 ---NXS1206-1010 --NXS1162-1010 --NXS6215-1010 --100177 ---100185 ----318737 -33-414001-1 129205 -97-941003-12 128426
26" 30-400036 30-401003-1 30-862001-1 610262 97-804003-16 610347 30-823006-1 30-110028-2 -602509 ---590137 -NXS3103-1348 ---NXS1256-1010 --NXS1229-1010 --161290 --105412 ---NXS0265-1010 ---318737 -33-414001-1 129205 -97-941003-12 128426
34" 31-400043 31-401004-1 31-862001-1 610262 97-804003-16 610347 31-823005-1 31-110068-2 --602514 --590137 --NXS3103-1348 --NXS1256-1010 ---NXS1210-1010 --161299 --105584 ---105595 ---318763 33-414001-1 -NXS3021-1348 97-941003-12 128426
42" 32-400040 32-401005-1 32-862001-1 610340 97-804003-21 610055 32-823008-1 32-110026-2 ---602514 -590137 ---NXS3103-1348 -NXS1256-1010 ---NXS1210-1010 --161299 --105584 ----105598 --318763 33-414001-1 129205 -97-941003-12 128426
54" 34-400019 34-401002-1 34-862001-1 610340 97-804003-21 610055 34-823003-1 34-110013-G2 ----602514 590137 ---NXS3103-1348 --NXS1355-1010 --NXS1210-1010 --161299 ---105588 ----105676 -318763 33-414001-1 -138361 97-941003-12 128426
*ADJUSTING MECHANISM ASSEMBLY INCLUDES ITEMS 1-20 ADJUSTING MECHANISM GEARS PAGE 2-5 AND EITHER DUO-FLO PAGE 2-7 OR MONO-FLO SLIDING HEAD PAGE 2-9 (LESS ITEMS 14 & 15).
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refiner Spare Parts Book 1.800.261.9351
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 2-4
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Adjusting Mechanism Gears
14 13 12 11 6 8* 9 6
15
10
7* 4
5
2 5 3 1
15
12 13
11
28
17 16
18
19
21 20
23
24
25
26
27
22
2 2-5
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Adjusting Mechanism Gears Item ** 1 2 3 4
5 6 *7 *8 9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25 26 27
28
Description Adjusting Mechanism Assy (cont) Oil Level Sight Gauge Cover Pipe Plug 3/4" NPT Pipe Plug 1" NPT Shim Shim .002" Shim .005" Bearing Bearing Worm Gear & Hub Assembly Worm Shaft Key O-ring Laminated Shim Cover Hex Head Cap Screw 3/8" x 1 1/4" Lg Hex Head Cap Screw 1/2" x 1 1/2" Lg Hex Head Cap Screw 1/2" x 2" Lg Hex Head Cap Screw 5/8" x 1 3/4" Lg Hex Head Cap Screw 3/4" x 2 1/4" Lg Handwheel Oil Seal Collar w/Set Screw Pipe Plug 1/2" NPT Pipe Plug 3/4" NPT Roll Pin Yoke Cover Self Tapping Screw Type F 1/4" x 3/8" Lg Round Head Mach Screw 1/4" x 1/2" Lg Hex Nut 5/16"-18 UNC Swing C Washer w/Shoulder Screw Lever Ball Handle Soc Head Set Screw 1/2" x 1 1/2" Lg Hex Head Cap Screw 5/8" x 2 1/2" Lg Hex Head Cap Screw 3/4" x 3 1/2" Lg Hex Head Cap Screw 1" x 2 1/2" Lg Soc Head Cap Screw 1" x 4 1/2" Lg Soc Head Cap Screw 1" x 5" Lg Pin
Qty 1 1 1 1 1 6 5 2 2 1 1 1 1 2 2 8 8 8 8 8 1 2 2 1 1 2 1 1 4 4 1 1 1 1 2 10 12 12 12 12 1
M aterial
Steel Steel Steel
Steel Steel Steel Steel Steel Buna N Cast Iron Steel Steel Steel Steel Steel
Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel 304 Plastic Steel Steel Steel Steel Steel Steel Bronze
20"
26"
34"
42"
54"
323041 33-408009-1 EPQ0048-1010 -33-823003-1 --011168 011158 001225N63-20 -97-873003-6A 97-915001-66 33-823004-1 33-408005-1 NXS0107-1010 ----97-409005-1 602632 356002 501020 -318528 30-420002-1 33-408010-1 151502 -227020 272200 97-802005-56 683318 NXS6162-1010 NXS0210-1010 ----97-804003-30
323041 30-408008-1 -EPS0064-1010 -30-823005-1 30-823005-2 011120 011163 001225N63-21 -97-873003-6A 97-915001-66 31-823007-1 31-408007-1 -NXS0154-1010 ---97-409005-1 97-915002-13 356002 501020 -318741 30-420002-1 30-408009-1 -128015 227020 272200 97-802005-55 683318 NXS6162-1010 -NXS0281-1010 ---97-804003-32
323041 31-408010-1 -EPS0064-1010 31-823006-1 --011065 011163 001225N63-22 -97-873003-6A 97-915001-19 31-823007-1 31-408007-1 --NXS0159-1010 --97-409005-1 97-915002-13 356002 -EPQ0048-1010 318528 31-420003-1 31-408012-1 -128015 227020 272200 97-802005-55 683318 NXS6162-1010 --NXS0352-1010 --97-804003-30
323041 32-408009-1 -EPS0064-1010 32-823007-1 --011269 011271 001225N63-23 -97-873006C16A 97-915001-16 32-823006-1 32-408005-1 ---NCS0205-1010 -97-409005-1 97-915002-4 356002 -EPQ0048-1010 318528 32-420004-1 32-408010-1 -128015 227020 272200 97-802005-57 683318 NXS6162-1010 ---NXS1624-1010 -97-804003-31
323041 34-408003-1 -EPS0064-1010 34-823004-1 --011277 011279 001225N63-24 -97-873006C15A 97-915001-16 34-823005-1 34-408004-1 ----NXS0256-1010 97-409005-1 97-915002-5 356002 -EPQ0048-1010 318528 32-420004-1 34-408006-1 -128015 227020 272200 97-802005-58 683318 NXS6162-1010 ----NXS1351-1010 97-804003-31
*ITEMS 7,8 ON THIS PAGE AND ITEM 2 ON PAGE 2-7 OR 2-9, ARE PURCHASED AS A SET ONLY. **ADJ USTING MECHANISM GEARS ARE INCLUDED IN THE ADJ USTING MECHANISM ASSEMBLY.
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refiner Spare Parts Book 1.800.261.9351
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 2-6
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Duo-Flo Sliding Head Assembly
12
9
11
8
10
6
13 14
1
3
7
2* 19 4
5
9 11
15
16
17
18
2 2-7
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Duo-Flo Sliding Head Assembly Item ** 1 *2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Description Adjusting Mechanism Assy (cont) Sliding Head Standard Assy Adjusting Screw Hex Head Cap Screw 1/2" x 1 1/2" Lg Soc Head Cap Screw 3/4" x 2" Lg Hex Head Cap Screw 1" x 2 1/2" Lg Hex Head Cap Screw 1" x 3" Lg Hex Head Cap Screw 1" x 3 1/2" Lg Grease Fitting 1/8" NPT Grease Fitting 1/4" NPT Pipe Plug 1/2" NPT Soc Hd Disk Liner Outlet Cover Flat Head Mach Screw 1/4" x 5/8" Lg Flat Head Mach Screw 1/4" x 5/8" Lg Flat Head Mach Screw 3/8" x 1 1/2" Lg Soc Head Cap Screw 3/8" x 1" Lg Key Helicoil Hex Head Cap Screw 3/4" x 1" Lg Hex Head Cap Screw 7/8" x 1" Lg Cover Grease Fitting 1/8" NPT x 45 Deg. Grease Fitting 1/8" NPT Lg Shank Indicator Rod Hex Head Cap Screw 1/4" x 3/4" Lg Hex Head Cap Screw 1/4" x 1" Lg Indicator Bracket Soc Head Set Screw 1/4" x 1" Lg Soc Head Set Screw 1/4" x 3/8" Lg
Qty 1 1 3 4 3 4 4 1 1 1 1 1 3 4 2 8 2 32 8 8 1 6 6 1 2 2 1 2 2
M aterial
20"
26"
34"
42"
54"
Steel Steel Steel Steel Steel Steel Steel Steel Steel 316 316 304 304 Steel 304 Bronze S/S Steel Steel Steel Steel Steel 304 Steel Steel Bronze Steel Steel
33-110026-G2 SEE PAGE 2-5 NXS0154-1010 -------33-110029-2 33-110016-2 NXS3055-1348 -137170 NXS1103-1348 97-873042C3D 97-811028-35 NXS0250-1010 -97-851001-4A A11618-02 -31-434001-2 NXS0053-1010 -33-419002-1 NXS1055-1010 --
30-110038-G2 SEE PAGE 2-5 -NXS1252-1010 ------30-160002-2 30-110033-1 -NXS3055-1348 137170 NXS1103-1348 97-873044C4D 97-811028-35 NXS0250-1010 -97-851001-4A -590076 31-434001-1 -NXS0055-1010 31-419007-1 -NXS1051-1010
31-110103-G3 SEE PAGE 2-5 --NXS0352-1010 --A11618-01 -EPX0023-1010 31-110086-2 31-110073-2 -NXS3055-1348 137170 NXS1103-1348 97-873044C4D 97-811028-35 NXS0250-1010 -97-851001-4A -590076 31-434001-1 -NXS0055-1010 31-419007-1 -NXS1051-1010
32-110059-G3 SEE PAGE 2-5 ---NXS0354-1010 --A11618-40 EPX0023-1010 32-826002-2 32-110033-2 -NXS3055-1348 137170 NXS1103-1348 97-873044-6D 97-811028-35 NXS0250-1010 -97-851001-1A -590076 31-434001-1 -NXS0055-1010 31-419007-1 -NXS1051-1010
34-110018-G2 SEE PAGE 2-5 ----NXS0355-1010 -A11618-40 EPX0023-1010 34-826002-2 34-110008-2 -NXS3055-1348 137170 NXS1103-1348 97-873054C3D 97-811028-35 -NXS0297-1010 97-851001-2A -590076 31-434001-1 -NXS0055-1010 31-419007-1 -NXS1051-1010
*ITEM 2 ON THIS PAGE AND ITEMS 7,8 ON PAGE 2-5 ARE PURCHASED AS A SET ONLY. SEE ITEM 7 ON PAGE 2-5 FOR PART NUMBER. **ADJ USTING MECHANISM GEARS ARE INCLUDED IN THE ADJ USTING MECHANISM ASSEMBLY.
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refiner Spare Parts Book 1.800.261.9351
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 2-8
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Mono-Flo Sliding Head Assembly
14
13 12 11
15
10
16
9
8 2*
7 1
17 6 3 18
4 5
19
20 21 9
22
24 25
23
26
-OR-
-OR-
2 2-9
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Mono-Flo Sliding Head Assembly Item *** 1 *2 3 4 5 6 7 8 9 10 11 12 13 14
15 16
17 18 19 20 21 22 **23 **24 **25 **26
Description Adjusting Mechanism Assy (cont) Sliding Head Standard Mono-Flo Assy Adjusting Screw Outlet Liner Ring (replaces item 3 on unlined heads) Soc Head Cap Screw 3/8" x 1" Lg Flat Head Mach Screw 1/4" x 5/8" Lg Flat Head Mach Screw 1/4" x 5/8" Lg Key Flat Head Mach Screw 3/8" x 1 1/2" Lg Grease Fitting 1/8" NPT x 45 Deg. Grease Fitting 1/8" NPT Lg Shank Pipe (not used on unlined heads) Ring (not used on unlined heads) Gasket Fabricated Elbow (used on lined heads) Elbow (used on unlined heads) Hex Head Cap Screw 5/8" x 2" Lg Hex Head Cap Screw 3/4" x 2" Lg Hex Head Cap Screw 7/8" x 2 3/4" Lg Pipe Plug 1/2" NPT Soc Head Hex Head Cap Screw 1/2" x 1 1/2" Lg Soc Head Cap Screw 3/4" x 2" Lg Hex Head Cap Screw 1" x 2 1/2" Lg Hex Head Cap Screw 1" x 3" Lg Hex Head Cap Screw 1" x 3 1/2" Lg Disk Liner Grease Fitting 1/8" NPT Grease Fitting 1/4" NPT Indicator Rod Hex Head Cap Screw 1/4" x 3/4" Lg Hex Head Cap Screw 1/4" x 1" Lg Indicator Bracket Soc Head Set Screw 1/4" x 1" Lg Soc Head Set Screw 1/4" x 3/8" Lg Hub Baffle Plate 14GA S/S -ORHub Split Cover 16GA S/S -ORRotating Head Cover Soc Head Cap Screw 3/8" x 1" Lg Soc Head Cap Screw 3/8" x 1 1/4" Lg Soc Head Cap Screw 5/8" x 1 1/4" Lg Soc Head Cap Screw 5/8" x 1 1/2" Lg
Qty 1 1 1 1 1 8 3 4 2 2 6 6 1 1 1 1 1 8 8 12 1 3 4 3 4 4 1 1 1 1 2 2 1 2 2 1
Material
20"
26"
34"
42"
54"
33-110036-G2 Steel SEE PAGE 2-5 316 33-110018-2 S/S 33-826002-1 304 NXS1103-1348 304 NXS3055-1348 304 -Bronze 97-873042C3D Steel 137170 Steel A11618-02 Steel -316 483416 316 33-11021-2 Vellumoid 418016 316 33-606012-2 731589 Steel NXS0208-1010 Steel -Steel -Steel -Steel NXS0154-1010 Steel -Steel -Steel -Steel -316 33-110029-2 Steel -Steel -304 31-434001-2 Steel NXS0053-1010 Steel -Bronze 33-419002-1 Steel NXS1055-1010 Steel -S/S 33-313003
30-110043-G2 SEE PAGE 2-5 30-110031-2 30-826002-1 NXS1103-1348 -NXS3055-1348 97-873044C4D 137170 -590076 483489 97-853003-18K 418014 30-606028-2 731590 -NXS0254-1010 ---NXS1252-1010 ---30-160002-2 --31-434001-1 -NXS0055-1010 31-419007-1 -NXS1051-1010 30-313005
31-110083-G2 SEE PAGE 2-5 31-110069-2 31-826002-0 NXS1103-1348 -NXS3055-1348 97-873044C4D 137170 -590076 483489 97-853003-18K 418014 30-606028-2 731590 -NXS0254-1010 -EPX0023-1010 --NXS0352-1010 --31-110086-2 A11618-01 -31-434001-1 -NXS0055-1010 31-419007-1 -NXS1051-1010 31-313005
32-110053-G2 SEE PAGE 2-5 32-110028-2 32-826005-1 NXS1103-1348 -NXS3055-1348 97-873044-6D 137170 -590076 483493 32-110032-2 32-809012-1 32-606056-2 731591 -NXS0254-1010 -EPX0023-1010 ---NXS0354-1010 -32-826002-2 -A11618-40 31-434001-1 -NXS0055-1010 31-419007-1 -NXS1051-1010 32-313004
34-110019-G2 SEE PAGE 2-5 34-110015-2 34-826001-1 NXS1103-1348 -NXS3055-1348 97-873054C3D 137170 -590076 486498 34-110016-2 34-809011-1 34-606013-G2 731598 --NXS0304-1010 EPX0023-1010 ----NXS0355-1010 34-826002-2 -A11618-40 31-434001-1 -NXS0055-1010 31-419007-1 -NXS1051-1010 34-313004
1
S/S
33-313004
30-313004
31-313004
32-313005
34-313003
1 2 4 4 4
S/S 304 304 304 304
33-313002 NXS1103-1348 ----
30-313003 31-313003 32-313003 NXS1103-1348 ---NXS1105-1348 ---NXS1201-1348 ----
34-313002 ---NXS1202-1348
*ITEM 2 ON THIS PAGE AND ITEMS 7,8 ON PAGE 2-5 ARE PURCHASED AS A SET ONLY. SEE ITEM 7 ON PAGE 2-5 FOR PART NUMBER. **REFER TO REFINER CERTIFICATION SHEET FOR CORRECT APPLICATION CONTACT GL&V CUSTOMER SERVICE FOR CORRECT PART NUMBERS. ***ADJUSTING MECHANISM GEARS ARE INCLUDED IN THE ADJUSTING MECHANISM ASSEMBLY.
JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refner Spare Parts Book 1.800.261.9351
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 2-10
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Pneumatic Locking Assembly
1
18
19
20
17
13
12
11
14 16
23 24
9 3 22
4
15
6
7 5 2
23
10
21
16
25
24
ITEMS 23 & 24 REPLACE ITEM 3 ON 3500 & 3600 SERIES UPGRADES
3
8
ITEM 25 REPLACES ITEM 2 THE ALUMINUM UPGRADE IS OVER 60% LIGHTER
2 2-11
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Pneumatic Locking Assembly Item * 1 2 3 4
5 6
7
8
9
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25
Description Pneumatic Lock Assy Bearing Housing Support Yoke Assy Yoke Airmount Soc Hd Cap Screw 5/8" X 4" Lg Soc Hd Cap Screw 3/4" X 3" Lg Soc Hd Cap Screw3/4" X 3 1/2" Lg Soc Hd Cap Screw 7/8" X 4 1/2" Lg Soc Hd Cap Screw 7/8" X 4" Lg Shim Hex Hd Cap Screw 3/8" X 1 3/4" Lg Hex Hd Cap Screw 3/8" X 1 3/4" Lg Hex Hd Cap Screw 3/8" X 2" Lg Hex Hd Cap Screw 3/8" X 2 1/2" Lg Hex Hd Cap Screw 3/8" X 2 3/4" Lg Hex Hd Cap Screw 3/8" X 1 1/4" Lg Hex Hd Cap Screw 3/8" X 2 1/4" Lg Hex Hd Cap Screw 3/8" X 2 1/2" Lg Hex Hd Cap Screw 3/8" X 2 3/4" Lg Hex Hd Nylock Cap Scr 3/4" X 3 1/2" Lg Hex Hd Nylock Cap Scr 3/4" X 8" Lg HexHd Nylock Cap Scr 1 1/4"X 3 1/2"Lg Soc Hd Cap Screw 7/8" X 3 1/2" Lg Soc Hd Cap Screw 1" X 3 1/2" Lg Soc Hd Cap Screw 1" X 5 1/2" Lg Grease Fitting 1/8" NPT Nipple 1/4" X 1 1/2" Lg Tube 3-Way Valve Tee Nipple 1/4" X 3 1/2" Lg Nipple 1/4" X 2 1/2" Lg Tube Reducer 3/4" to 1/4" Elbow Pipe Plug 1/4" Tube 1/4" x 18" Lg Tube 1/4" x 50" Lg Tube 1/4" x 70" Lg Tube 1/4" x 74" Lg Tube 1/4" x 80" Lg Clip Self Tapping Screw Roll Pin 1/2" x 2 1/2" Lg Roll Pin 1/2" x 4" Lg Retainer Plate Spacer Block Shim Yoke Upgrade/Aluminum
Qty 1 1 1 1 2 4 4 4 4 4 2 2 4 8 4 4 4 4 4 4 2 2 2 12 12 12 2 1 1 1 2 2 2 2 1 2 2 2 2 2 2 2 2 2 2 2 2 1
M aterial
20" 33-400007-G1 Cast Iron -33-420001-G1 Ductil Iron 33-420001-1 565006 Steel 100192 Steel -Steel -Steel -Steel -S/S -Steel 105136 Steel -Steel -Steel -Steel -Steel 105128 Steel -Steel -Steel -Steel 205002 Steel -Steel -Steel -Steel -Steel --Steel 97-891002-6A 697180 Brass 531019 Steel -Steel 97-891002-10A Brass -Brass 558034 Steel 502010 Nylon 585007 Nylon -Nylon -Nylon -Nylon -Brass -Steel -Steel -Steel -Steel 33-806001-1 33-820008-01 A10097-146 Cast Al --
26" 30-400028-G1 -30-420001-G1 30-420001-1 565004 -100231 -----105136 ---105128 ---205002 ------97-891002-6A 697180 531019 -97-891002-10A -558034 502010 -585007 -------30-806001-1 30-823007-01 A10097-148 --
34" 31-100095-G1 31-201005-1 31-420002-G1 31-420002-1 565002 --100237 --31-823008-1 ---105144 --105140 ---105462 -100272 --590025 97-891002-6A 697180 531019 97-891002-13A --558034 502010 --585007 --587040 135024 -318767 -31-816001-01 A10097-145 001840N63-01
42" 32-100115-G1 32-201009-1 32-420003-G1 32-420003-1 565002 ---100280 ---105136 -----105144 --105462 --100312 -590025 97-891002-6A 697180 531019 97-891002-13A --558034 502010 ---585007 -587040 135024 318748 --32-816002-01 A10097-145 000952N63-01
*PNEUMATIC LOCK ASSEMBLY INCLUDES ITEMS 1-21.
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
54" 34-400009-G1 34-201003-1 34-420001-G1 34-420001-1 565008 ---100276 ---105138 -105148 --105148 --105710 --100317 -97-891002-6A 697180 531019 97-891002-13A -536025 558034 502010 ----585007 587040 135024 -318767 -34-823008-01 A10097-147 001841N63-01
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 Refiner Spare Parts Book 1.800.261.9351
2-12
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Gauge Panel
12
3
4
15
22
21 20
4 12 1
9
18
6 10
7 11
8 19 14
5
2 17 16 24
13
23
15
2 2-13
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Gauge Panel Item * 1 2 3 4 5 6 7 8 9 10 11 12 ** 13 14 15 16 17 18 19 20 21 22 23 24
Description Piping and Panel Assy Panel Assy Gauge Mounting Bracket Control Box Cover Vinyl Foam Needle Valve Elbow Pan Head Mach Screw #6 x 3/8" Lg Dome Rivet 1/8" Pressure Gauge Inlet Outlet Gland Water Round Head Mach Screw #10 x 3/8" Lg Round Head Mach Screw 1/4"x 3/8"Lg Pneumatic Safety System Enclosure Panel Round Head Mach Screw #10 x 3/4" Lg Elbow Pressure Switch Round Head Mach Screw 1/4"X 1/2"Lg Pipe Nipple 1/4" X 2" Lg Pipe Nipple 1/4" X 2" Lg Pipe Nipple 3/8" X 3" Lg Tee Parker Pressure Transmitter Pressure Filter & Regulator Pressure Switch O-ring Conduit Connector
Qty 1 1 1 1 2 1 1 6 6 3 1 1 1 12 12 1 1 4 2 2 4 1 1 2 1 2 1 2 1 1
M aterial
HRS Steel Brass Brass SS Alum
304 304 Plastic 304 Brass Steel Steel Steel Steel Brass 304
Viton
20" 33-600002-G1 33-400006-G1 33-4190003-1 33-408004-1 603960 697808 558015 135016 -739014 42-801008-770 42-801008-771 42-801008-789 129205 --462571 129218 558015 459457 -97-891002-9A --566030 675203 739214 458968 -584027
26" 30-600012-G1 30-400027-G2 30-419006-1 30-408006-1 -697808 530010 135016 -739014 42-801008-770 42-801008-771 42-801008-789 129205 -42-402210-G1 462571 129218 558015 459457 NXS5053-1010 97-891002-9A --566030 675203 739214 458968 458374 584027
34" 31-600013-G1 31-400013-G2 31-419005-1 31-419006-1 603960 697808 530010 135016 -739014 42-801008-770 42-801008-771 42-801008-789 129205 -42-402210-G1 462571 129218 558015 459457 NXS5053-1010 -97-891002-11Q -566030 675203 739214 458968 458374 584027
42" 32-400045-G1 32-400019-G3 32-419007-1 32-419008-1 603960 697808 463405 -340440 739014 42-801008-770 42-801008-771 42-801008-789 129205 -42-402210-G1 462571 129218 558015 459457 NXS5053-1010 --97-891003-7A -675203 739214 458968 458374 584027
*PIPING AND PANEL ASSEMBLY INCLUDES ITEMS 1-24. **PNEUMATIC SAFETY SYSTEM INCLUDES ITEMS 13-24.
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
54" 32-400045-G2 34-400004-G2 34-419002-1 34-419003-1 603960 697808 530012 -340440 739014 42-801008-770 42-801008-771 42-801008-789 -129010 42-402210-G1 462571 129218 558015 459457 NXS5053-1010 --97-891003-7A -675203 739214 458968 458374 584027
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 Refiner Spare Parts Book 1.800.261.9351
2-14
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Gearmotor - 2 Speed
1
3
5 4 2
2 2-15
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Gearmotor - 2 Speed Item * 1 2 3 4 5
Description Gearmotor & Clutch Assy • Gearmotor 460 V, 3 Ph, 60 Hz • Clutch Assembly Shear Pin Spacer Hex Head Cap Screw 1/2" X 1 1/4" Lg Hex Head Cap Screw 1/2" X 2" Lg Hex Head Cap Screw 1/2" X 1 1/2" Lg
Qty 1 1 1 2 1 4 4 4
M aterial
HRS HRS Steel Steel Steel
20" 33-400023-G1 30-912049-1 97-421001-1 33-424004-1 -105212 ---
26" 30-400035-G1 30-912049-1 97-421001-1 30-424005-1 -105212 ---
34" 31-400042-G1 31-912056-1 97-421001-3 31-424005-1 31-417001-1 -105228 --
42" 32-400039-G1 19-912003-1 97-421001-5 32-424005-1 ---105216
•OTHER VOLTAGES AND HZ AVAILABLE. *GEARMOTOR & CLUTCH ASSEMBLY INCLUDES ITEMS 1-5.
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
54" 34-400018-G1 19-912003-1 97-421001-5 34-424005-1 --105228 --
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 Refiner Spare Parts Book 1.800.261.9351
2-16
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Gearmotor - VFD (Variable)
1
10
3
7 5 8
4
2
6 13 11
12
9
14
15
2 2-17
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Gearmotor - VFD (Variable) Item Description * VFD Gearmotor & Adapter Assy • 1 Motor- 1 HP, 460V, 3 Ph, 60 Hz • Motor- 2 HP, 460V, 3 Ph, 60 Hz • Motor- 3 HP, 460V, 3 Ph, 60 Hz • 2 Adapter, Kit “C” Face Adapter, “C” Face Adapter, Kit “C” Face 3 Coupling Kit 5/8" Bore x .60 Spline Coupling Kit 5/8" Bore x .75 Spline Coupling Kit 7/8" Bore x .75 Spline 4 Cap Screw, Hex Head, 3/8-16 x 1-1/4" Cap Screw, Hex Head, 3/8-16 x 1-1/4" 5 Lockwasher, 3/8" Lockwasher, 3/8" 6 Cap Screw, Hex Head #10-24 x 2-1/4" Cap Screw, Hex Head 1/2-13 x 1-3/4" 7 Nut, Hex Full, #10-24 Nut, Hex Full, 1/2-13 8 Washer, Flat, #10 Lockwasher, #10 Lockwasher, 1/2" **9 VFD Drive 2 HP, 460 V, 60 Hz, 3 Ph • VFD Drive 3 HP, 460 V, 60 Hz, 3 Ph • **10 Line Reactor 460 V, 50/60 Hz 11 Gear Reducer 12 Cap Screw, Hex Head, 1/2 -13 x 1-1/4" Cap Screw, Hex Head, 1/2 -13 x 2" Cap Screw, Hex Head, 1/2 -13 x 1- 1/2" 13 Pin, Shear 14 Spacer 15 Clutch
Qty 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 4 4 4 4 1 1 1 1 4 4 4 1 1 1
M aterial
Cast Iron Steel Steel
Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel
Steel Steel Steel HRS Steel
20" 000724N63-G1 A11233-161 --456033 --694075 --105128 -297030 -105009 -227200 -NW00010-1010 297200 -000590N63-10 -A11036-103 97-912039-4 105212 --33-424004-1 -97-421001-1
26" 000724N63-G1 A11233-161 --456033 --694075 --105128 -297030 -105009 -227200 -NW00010-1010 297200 -000590N63-10 -A11036-103 97-912039-4 105212 --30-424005-1 -97-421001-1
34" 000724N63-G2 A11233-161 ---19-816005-1 --694074 --105128 -297030 -NXS0157-1010 -227050 --297040 000590N63-10 -A11036-103 97-912039-7 -105228 -31-424005-1 31-417001-1 97-421001-3
42" 000724N63-G3 -A11233-155 --19-816005-1 ---694073 -105128 -297030 -NXS0157-1010 -227050 --297040 000590N63-10 -A11036-103 97-912039-6 --105216 32-424005-1 -97-421001-5
•OTHER VOLTAGES AND HZ AVAILABLE. *VFD GEARMOTOR & ADAPTER ASSEMBLY INCLUDES ITEMS 1-15. **ITEMS 9 & 10 SHIPPED LOOSE.
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
54" 000724N63-G7 --A11233-166 --A11630-01 ---------------A11233-165 A11036-104 97-912039-6 -105228 -34-424005-1 -97-421001-5
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 Refiner Spare Parts Book 1.800.261.9351
2-18
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Oil Piping Assembly (20", 26" & 54")
20" DIAMETER
1
2
3
4 14 5 13 6 12 7
8
11 7
10
9
26" AND 54" DIAMETER
1
2
14 3
7 9 13 12
4
11
15
7 10 8
2 2-19
Refner Spare Parts Book 1.800.261.9351
JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Oil Piping Assembly (20", 26" & 54") Item Description 1 Vent Fitting 2 Oil Level Gauge Block 3 Level Gauge 4 Nipple 1/2" Close 5 Reducing Bushing 3/4" x 1/2" 6 Coupling 3/4" 7 Barbed Fitting 8 Hose 3/4" ID 9 Connector 3/4" 10 Pipe Plug 1/2" Pipe Plug 1" Pipe Plug 1 1/4" 11 Reducing Tee 1/2" x 1/2" x 3/4" Tee 1" Tee 1 1/4" 12 Nipple 1/2" x 7" Lg Nipple 1" x 4" Lg Nipple 1 1/4" x 5" Lg 13 Reducing Bushing 1 1/4" x 1/2" Reducing Bushing 1" x 3/4" Reducing Bushing 1 1/4" x 3/4" 14 Round Head Mach Screw 1/4" x 2" Lg 15 Reducing Elbow 3/4" x 1/2"
Qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
M aterial Steel Steel Steel Brass Steel Steel Steel Steel Steel Steel Steel
Steel Steel Steel
Steel
20" 590137 30-209023-1 323052 97-891004-1A 563030 510030 463469 460412 502624 501020 --566515 --97-891004-10A --536522 --128055 --
26" 590137 30-209023-1 323052 97-891004-1A --463469 460412 502624 -498520 --566518 --97-891006-4A --536515 -128055 464116
54" 590137 30-209023-1 323052 97-891004-1A --463469 460412 502624 --501035 --566593 --97-891007-6A --456404 128055 731555
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refiner Spare Parts Book 1.800.261.9351
2-20
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Rotating Assembly (20", 26" & 54")
28 31
19
26
24
25
20 16
29
30 27 17 18 INSTALL ITEM 23 IN BASE 23
3
22 32
7 21
14 15
12
2
13 8 11 10
6
1 9
4
5
2 2-21
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Rotating Assembly (20", 26" & 54") Item Description * ** 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25
26 27 28 29 30 31 32
Rotating Assy Shaft Assy Shaft Key Key Sleeve Sleeve Sleeve - Hard Faced Helicoil Insert Locknut Locknut Excluder Bearing Lockwasher Lockplate Shoulder Collar Bearing Bearing Adapter Lockwasher Lockplate Quill Gasket End Cover - Inboard End Cover - Inboard End Cover - Outboard Key Soc Head Cap Screw 1/2" x 2 1/2" Lg Hex Head Cap Screw 1/2" x 3 1/4" Lg Hex Head Cap Screw 3/4" x 5" Lg Lockwasher 1/2" Lockwasher 1/2" O-Ring Gasket Soc Head Cap Screw 1/2" x 1 1/2" Lg Hex Head Cap Screw 1/2" x 1 1/2" Lg Hex Head Cap Screw 3/4" x 2 3/4" Lg Lockwasher 1/2" Lockwasher 1/2" Pipe Plug 1/4" NPT Soc Head Pipe Plug 1/4" NPT Soc Head Pipe Plug 3/4" NPT Soc Head Pipe Plug 3/4" NPT Soc Head Pipe Plug 1/4" NPT Soc Head Pipe Plug 1/2" NPT Soc Head Pipe Plug 1/4" NPT Soc Head Pipe Plug 1/4" NPT Soc Head Pipe Plug 3/4" NPT Sq Head
Qty
Material
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 8 12 6 8 1 1 6 8 12 6 8 1 1 1 1 1 1 1 1 1
33-300008-G1 33-306008-G1 1140 33-306008-1 Steel 97-873009C22A Steel 97-873009C21A 304 33-312010-1 Bronze -316 59-312003-1 S/S -Steel 97-220002-21 Steel 97-220002-22 Buna N 97-205001-2 Steel 011178 Steel 97-219001-4 Steel -Steel 33-206002-1 Steel 010610 Steel 630060 Steel A10230-120 Steel -Steel 33-202002-1 Vellumoid 33-809009-1 Bronze 33-203007-1 304 -Cast Iron 33-203005-1 Steel 97-873023C17A Steel 100126 Steel -Steel -Steel 297040 Steel -Buna N 97-915001-64 Vellumoid 33-809008-1 Steel 100114 Steel -Steel -Steel 297040 Steel -Cast Iron 502010 Steel -Steel 502310 Steel -Steel 502010 Cast Iron -Steel 502010 Steel -Steel --
20"
26"
54"
30-300007-G1 30-306014-G1 30-306014-1 97-873030C7A 97-873030C7A 30-312009-1 30-312009-2 30-312013-1 97-811027-41 A10230-26 97-220002-27 97-205001-3 011190 97-219002-27 -30-206002-1 010621 630080 A10230-126 -30-202003-1 30-809008-1 -30-203012-1 30-203009-1 97-873101-2A -105248 --297040 675243 30-809007-1 -105216 --297040 502010 -EPS0048-1010 -502010 -----
34-300008-G1 34-306008-G1 34-306008-1 97-783013C10A 97-873207C2A 34-312008-1 -34-312009-1 -97-220002-37 97-220002-38 97-205001-6 011273 -670118 -011275 --670116 34-202002-1 34-809005-1 34-203007-1 -34-203005-1 97-873148-4A --105436 --97-915001-28 34-809004-1 --105400 ---502403 -498515 -501020 -502403 498515
*ROTATING ASSEMBLY INCLUDES ITEMS 1-29. **SHAFT ASSEMBLY INCLUDES ITEMS 1-8.
JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refner Spare Parts Book 1.800.261.9351
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 2-22
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Oil Piping Assembly (34" & 42")
1
3 9
10
10 5
3
6 5
6
9
7
5 8
1
2
4
7
8
2 4
2 2-23
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Oil Piping Assembly (34" & 42") Item Description 1 Oil Hole Cover 2 Oil Level Gauge Block 3 Level Gauge 4 Nipple 1/2" Close 5 Barbed Fitting 6 Hose 3/4" ID 7 Pipe Plug 1/2" 8 Reducing Tee 1/2" x 1/2" x 3/4" 9 Round Head Mach Screw 1/4" x 2" Lg 10 Elbow Adapter 3/4"
Qty 2 2 2 2 4 1 2 2 4 2
M aterial Steel Steel Steel Steel Steel Steel Steel Steel
34" 323020 31-209027-1 323052 97-891004-1A 463469 460412 497013 566515 128055 731574
42" 323020 31-209027-1 323052 97-891004-1A 463469 460412 497013 566515 128055 731574
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refiner Spare Parts Book 1.800.261.9351
2-24
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Rotating Assembly (34" & 42")
29
26
28
23 8 25
21
30
27 22
24
1 3
2 15
19
20 7 17 16 12 6
10 11 13 31 14 18 5
4
9
INSTALL ITEM 31 IN BASE
2 2-25
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Rotating Assembly (34" & 42") Item Description * Rotating Assy ** Shaft Assy 1 Shaft 2 Key 3 Key 4 Sleeve Sleeve 5 Sleeve - Hard Faced 6 Helicoil Insert 7 Locknut 8 Locknut *** Inboard Bearing Assy 9 Excluder 10 Bearing 11 Lockwasher 12 Bearing Housing - Inboard 13 Gasket 14 End Cover - Inboard 15 Key 16 Hex Head Cap Screw 5/8" x 4" Lg Hex Head Cap Screw 5/8" x 4" Lg 17 Lockwasher 5/8" Lockwasher 5/8" 18 Pipe Plug 1/2" NPT Soc Head 19 Expansion Plug 3/4" Dia 20 Pipe Plug 1/4" NPT **** Outboard Bearing Assy 21 Bearing 22 Lockwasher 23 End Cover–Outboard 24 Bearing Housing– Outboard 25 Key 26 Lockwasher 5/8" Lockwasher 5/8" 27 Gasket 28 Hex Head Cap Screw 5/8" x 1 3/4" Lg Hex Head Cap Screw 5/8" x 1 3/4" Lg 29 Pipe Plug 1/2" NPT Soc Head 30 Pipe Plug 1/4" NPT 31 O-Ring
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 10 8 10 1 1 1 1 1 1 1 1 1 6 8 1 6 8 1 1 1
M aterial
34" 31-300023-G2 31-306015-G1 1140 31-306015-1 Steel 97-873012C30A Steel 97-873030C8A 304 -Bronze 31-312004-1 316 31-312018-1 S/S 97-811027-41 Steel 97-220001-7 Steel 97-220001-8 31-200012-G1 Buna N 97-205001-4 Steel 011261 Steel 97-219001-7 Cast Iron 31-201006-1 Vellumoid 31-809010-1 Bronze 31-203012-1 Steel 97-873011C42A Steel 105340 Steel 105340 Steel 297050 Steel -Brass 502309 Steel 502506 Steel 502010 31-200008-G1 Steel 011183 Steel 97-219001-6 Cast Iron 31-203009-1 Cast Iron 31-201007-1 Steel 97-873011C40A Steel 297050 Steel -Vellumoid 31-809011-1 Steel 105304 Steel -Cast Iron 502308 Steel 502010 Buna N 97-915001-80
42" 32-300021-G1 32-306018-G1 32-306018-1 97-783013C11A 97-873034C11A 32-312017-1 -32-312021-1 97-811027-41 97-220002-33 97-220001-6 32-200012-G1 97-205001-5 011267 97-219002-33 32-201005-G1 32-809009-1 32-203015-1 97-873011C28A 105340 105340 -297050 502309 502506 502010 32-200008-G1 011265 97-219001-9 32-203011-1 32-201007-1 97-873011C4A -297050 32-809011-1 -105304 502308 502010 675265
*ROTATING ASSEMBLY INCLUDES ITEMS 1-31. **SHAFT ASSEMBLY INCLUDES ITEMS 1-8. ***INBOARD BEARING ASSEMBLY INCLUDES ITEMS 9-20. ****OUTBOARD BEARING ASSEMBLY INCLUDES ITEMS 21-30. J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 Refiner Spare Parts Book 1.800.261.9351
2-26
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
Slide Coupling
3
2**
1**
MOTOR HALF COUPLING
REFINER HALF COUPLING
2 2-27
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Slide Coupling Item Description **1
**2
3
Drive Coupling, Refiner Half Coupling, Refiner Half, # 3 1/2 FMS Coupling, Refiner Half, # 4 FMS Coupling, Refiner Half, # 4 1/2 FMS Coupling, Refiner Half, # 5 FMS Coupling, Refiner Half, # 5 1/2 FMS Coupling, Refiner Half, # 8 FMS Drive Coupling, Motor Half, Rough Bore Coupling, Motor Half, R Bore #3 1/2 HSM Coupling, Motor Half, R Bore #4 HSM Coupling, Motor Half, R Bore #4 1/2 HSM Coupling, Motor Half, R Bore #5 HSM Coupling, Motor Half, R Bore #5 1/2 HSM Coupling, Motor Half, R Bore #8 HSM Guard Coupling Size #3 1/2 Coupling Size #4 Coupling Size #4 1/2 Coupling Size #5 Coupling Size #5 1/2 Coupling Size #8
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Material
Steel Steel Steel Steel Steel Steel
20"
26"
34"
42"
54"
97-913055-2 ------
-97-913055-3 97-913055-5 97-913054-1 ---
--97-913055-5 97-913054-2 ---
----97-913055- 6 --
-----97-913051-1
97-913060-G1 ------
-97-913061-G1 97-913062-G1 97-913056-G1 ---
--97-913062-G1 97-913056-G1 ---
----97-913063-G1 --
-----97-913058-1
97-824354-11 ------
-97-824354-10 97-824354-10 ----
--97-824354-9 97-824354-9 ---
----97-824354-8 --
-----97-824354-7
**THESE ARE RECOMMENDED SIZES. REFER TO REFINER CERTIFICATION SHEET FOR SIZE. CONTACT GL&V CUSTOMER SERVICE FOR CORRECT PART NUMBERS. REFINER AND MOTOR HALF COUPLINGS TYPICALLY PURCHASED AS A COMPLETE ASSEMBLY.
JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refner Spare Parts Book 1.800.261.9351
D D ® 3 0 0 0 , 3 5 0 0 , a n d 3 6 0 0 S e r i e s
2 2-28
D D ® 3 0 0 0 O N L Y
DD®3000 Hub & Rotor
2
9
7
8
1
5
6
3 4
11 10
12
3 3-1
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
DD® 3000 Hub & Rotor Item Description 1 2 3 4
5 6
7 8 9 10
11 12
Rotating Head Hub, Duo-Flo Key Soc Head Cap Screw 3/8" x 1" Lg Soc Head Cap Screw 3/8" x 5/8" Lg Soc Head Cap Screw 3/8" x 1 1/4" Lg Soc Head Cap Screw 3/8" x 1 3/4" Lg Soc Head Set Screw 3/8" x 1 1/4" Lg Soc Head Set Screw 1/2" x 1 1/2" Lg Soc Head Cap Screw 3/4" x 1 1/2" Lg Soc Head Cap Screw 3/4" x 2" Lg Soc Head Cap Screw 1" x 2" Lg Soc Head Cap Screw 1" x 2 1/2" Lg Soc Head Cap Screw 1" x 3 1/2" Lg Soc Head Cap Screw 3/4" x 2" Lg Soc Head Cap Screw 1 1/4" x 3" Lg Hub Retainer Roll Pin 1/4" x 1" Lg Roll Pin 5/16" x 1 1/8" Lg Roll Pin 3/8" x 1 1/4" Lg Collar Bolt 1/2" x 1" Lg Collar Bolt 5/8" x 1 1/4" Lg Collar Bolt 5/8" x 1 1/4" Lg Collar Bolt 5/8" x 1 1/4" Lg Collar Bolt 5/8" x 1 1/2" Lg Refiner Plate Set Lifting Bracket
Qty
Material
20"
1 1 1 1 1 1 1 2 2 8 8 8 8 10 1 1 1 1 1 1 16 20 24 30 40
SS SS Steel Steel Steel Steel Steel 316 316 304 304 304 304 304 304 304 316 304 304 304 316 316 316 316 316
1
Steel
33-311008-2 30-311012-2 31-311023-2 33-310004-2 30-310010-2 31-310004-2 97-873202-2 97-873202-7 97-873202-8 NXS1103-1010 -NXS1103-1010 -NXS1109-1010 ---------NXS1105-1368 ---NXS1251-1348 ---NXS1252-1348 ---NXS1361-1348 ------NXS1252-1348 --NA 101262 101262 33-325001-2 30-325001-2 31-325001-2 319018 ---319022 319022 ---97-811039-1 ---97-811039-2 ---97-811039-2 ------CUSTOMER SPECIFIC - CONTACT GL&V FOR QUOTE 30-831001 30-831001 31-831003
26"
34"
42"
54"
32-311026-2 32-310004-2 97-873202-9 --NXS1105-1010 --NXS1156-1368 ---101255 --101262 32-325001-2 --319028 ---97-811039-2 --
34-311011-2 34-310002-2 97-873202-10 ---NXS1108-1010 -NXS1156-1368 ----101253 -101262 34-325001-2 --319028 ----97-811039-3
32-831002
34-831002
D D ® 3 0 0 0 O N L Y
3 JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refner Spare Parts Book 1.800.261.9351
3-2
D D ® 3 5 0 0 O N L Y
DD® 3500 Hub & Rotor
SEE NOTE BELOW 5
2
1
SEE NOTE BELOW
6
13
3
7 8
4
16
15
14 9
12 10
11
MAINTENANCE TIP: - SINGLE DOT ON ONE SIDE, DOUBLE DOT ON OTHER SIDE; THOSE ARE "LIFE CYCLE INDICATORS". SHOULD THE ROTATING HEAD NEED TO BE REVERSED, ALSO REVERSE THE HUB SUCH THAT THE SAME QUANTITY OF DOTS ARE SHOWN.
4 4-1
Refner Spare Parts Book 1.800.261.9351
JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
DD® 3500 Hub & Rotor Item Description 1 2 3 4 5 6 7 8 9 10 11 12
13 14
15 16
Qty
Rotating Head 1 Splined Hub 1 End Cap 1 Cap Screw, Soc Head 3/4"-10 x 2" Lg 1 Cap Screw, Soc Head 1 1/4"-7 x 2 1/2" Lg 1 Pilot Bushing 1 Dowel Pin 1 Cap Screw Hex Head 5/8"-11 x 2" Lg 2 Retainer Plate 2 Stop Block 2 Spacer Block 2 Shim 2 Hex Head Cap Scr 3/8"-16UNC x 1 1/4" Lg 2 Hex Head Cap Scr 3/8"-16UNC x 1 1/2" Lg 4 Hex Head Cap Scr 3/8"-16UNC x 1 3/4" Lg 4 Hex Head Cap Scr 3/8"-16UNC x 2 1/2" Lg 4 Hex Head Cap Scr 3/8"-16UNC x 3" Lg 4 Key 1 1/4" x 1" x 3.88" Lg 1 Hex Head Cap Scr 3/4"-10 x 3 1/2" Lg 2 Hex Head Cap Scr 3/4"-10 x 6 1/2" Lg 2 Hex Head Cap Scr 3/4"-10 x 6" Lg 2 Collar Bolt 1/2" x 1" 64 Collar Bolt 5/8" x 1 1/4" 80 Collar Bolt 5/8" x 1 1/4" 96 Collar Bolt 5/8" x 1 1/4" 120 Collar Bolt 5/8" x 1-1/2" 160 Refiner Plate Set
JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Material
20"
SS HT SS 316 316 316 316 316 304
33-311010-01 30-311014-01 31-311025-01 33-310006-01 17-310009-01 18-310009-01 59-325017-01 000047N63-01 18-325008-01 NXS1252-1368 ---NXS1400-1368 NXS1400-1368 17-880008-01 17-880008-01 19-880014-01 A11237-10 A11237-10 A11237-05 NXS0208-1348 --33-806001-1 --33-820007-01 --33-820008-01 30-823007-01 31-816001-01 A10097-146 A10097-148 A10097-145 NXS0107-1348 ---NXS0108-1010 ------NXS0112-1010 ----001234N63-01 --205002 ---A10163-79 ---97-811039-1 ---97-811039-2 ---97-811039-2 ------CUSTOMER SPECIFIC - CONTACT GL&V FOR QUOTE
304 Steel Steel Steel Steel CF4140 Steel Steel Steel 304 304 304 304 304
26"
34"
42"
54"
32-311027-1 19-310004-1 19-325006-1 -NXS1400-1368 19-880014-01 A11237-05 ---32-816002-01 A10097-145 --NXS0109-1010 -----A10163-01 ---97-811039-2 --
34-311012-01 34-310007-01 34-325002-01 -NXS1400-1368 19-880014-01 A11237-05 ---34-823008-01 A10097-147 ----NXS0114-1010 -------97-811039-2
Refner Spare Parts Book 1.800.261.9351
D D ® 3 5 0 0 O N L Y
4 4-2
D D ® 3 5 0 0 O N L Y
DD® 3500 Rotor Removal Arm Assembly
35
10
14
4
12 24
8
6
5
11 26
3
16
22
18
17
19
1
31 15
29 28
2
7
4-3
30
20
13 34
4
21
25
9
33
Refner Spare Parts Book 1.800.261.9351
32
27
23
JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
DD®3500 Rotor Removal Arm Assembly Item * 1 2 3 4
Description Qty M aterial Rotor Removal Arm Assy 1 Bracket Hinge 1 Steel Removal Arm 1 Steel Removal Hub 1 Steel Lock Plate & Spear Assy 1 Steel Retainer Plate 1 Steel 5 Center Stud 1 304 6 Center Nut 1 316 7 Hinge Rod 1 316 8 Oilite Bushing 2 9 Oilite Thrust Washer 1 Oilite Thrust Washer 2 10 Oilite Thrust Washer 1 11 Nameplate 1 316 12 Rd Hd Mach Screw #10 X 1/2" Lg 4 304 13 Warning Label 1 Vinyl 14 Hex Head Cap Screw 5/8" X 1 1/2" Lg 4 Steel Hex Head Cap Screw 3/4" X 2 1/2" Lg 4 Steel Hex Head Cap Screw 1" X 2 1/2" Lg 4 Steel Hex Head Cap Screw 1" X 3 1/2" Lg 4 Steel 15 Roll Pin 1/4" X 1 3/4" Lg 2 316 Roll Pin 1/2" X 1 3/4" Lg 1 304 Roll Pin 1/2" X 3" Lg 5 304 16 Removal Arm Yoke 1 Steel 17 Rod 1 Steel Hex Head Cap Screw 7/8" X 2" Lg 1 Steel 18 Roll Pin 1/4" X 2 1/2" Lg 2 304 19 Lock Clip 1 Steel 20 Lanyard 1 S/S 21 Rd Head Mach Screw #10-24 X 1/2" Lg 1 Steel Rd Head Mach Screw #10-24 X 3/8" Lg 1 Steel Rd Head Mach Screw #10-24 X 3/4" Lg 1 Steel Rd Head Mach Screw #10-32 X 3/4" Lg 1 Steel 22 Flat Washer 5/8" 4 Steel Flat Washer 3/4" 4 Steel Flat Washer 1" 12 Steel Flat Washer 1" 4 Steel Spacer 1/8" 2 Steel Spacer 1/4" 2 Steel Spacer 1/2" 2 Steel 23 Roll Pin 1/4" X 1 3/4 Lg 2 316 24 Rod 1 Steel Soc Head Cap Screw 1" x 5" Lg 2 Steel Top Pin 1 304 25 Hex Nut 1 1/4" 7UNC 2 Steel 26 J ack Nut 1 Bronze 27 Bottom Pin 1 304 28 Push/Pull Rods 2 Steel 29 Hex Nut 3/8" 2 Steel Hex Nut 5/8" 2 Steel Hex Nut 3/4" 2 304 Hex Nut 1" 2 Steel 30 Hex Nut 1/4" 1 Steel 31 Hex Head Cap Screw 1/4" x 3/4" Lg 1 Steel Hex Head Cap Screw 1/4" x 1/2" Lg 1 Steel 32 Grease Fitting 2 Steel 33 Round 3/4" x 6 1/4" Lg 1 Steel 34 Pin 5/16" x 2 1/2" Lg 1 Steel 35 Set Screw 5/16" x 1/2" Lg 2 Steel 36 Field Installation Kit *ROTOR REMOVAL ARM ASSEMBLY INCLUDES PARTS 1-35.
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
20" 33-830003-G2 33-862002-G1 33-857004-G1 33-830001-G1 33-830002-G1 ---33-862003-01 ---A0164-17 M100527-01 NXS5026-1348 PS10712 NXS0204-1010 ---A0266-167 --33-880002-01 -NXS0301-1010 -33-880005-01 A10422-01 NXS5003-1010 ---NW00040-1010 ------A0266-167 33-862004-01 -----33-880013-G1 NNH0024-1010 ---NNH0016-1010 NXS0053-1010 -A11618-01 R000048-S2122 A0266-301 -33-826003-G1
26" 34" 30-830003-G2 31-830003-G2 000122N63-10 31-880001-G1 30-880002-G1 31-880002-G1 000125N63-01 18-830013-G1 000123N63-10 18-830014-G1 ------32-880002-3 32-880002-2 ---A0164-20 A0164-20 ---M100527-01 M100527-01 NXS5026-1348 NXS5026-1348 PS10712 PS10712 --NXS0257-1010 --NXS0352-1010 ----319032 319032 --33-880002-01 32-880001-1 -R000064-1020 NXS0301-1010 --A0266-150 33-880005-01 19-880007-01 A10422-01 A10422-01 --NXS5002-1010 ----NXS5028-1010 --NW00048-1010 --NW00064-1010 --------A0266-167 -33-862004-01 -NXS1351-1010 --------17-880007-G1 18-880018-G1 ---NNH0040-1010 ----NNH0016-1010 NNH0016-1010 NXS0053-1010 --NXS0051-1010 A11618-01 A11618-01 R000048-S2122 -A0266-301 ---30-830005-G1 31-830005-G1
42" 32-830002-G2 000033N63-G1 000035N63-G1 19-830004-G1 19-830003-G1 ---000034N63-01 A0163-810 A0164-22 --M100527-01 NXS5026-1348 PS10712 --NXS0352-1010 --319032 -32-880001-1 R000064-1020 -A0266-150 19-880007-01 A10422-01 --NXS5005-1010 ----NW00064-1010 -----
54" 000589N63 000846N63-10 000847N63-10 000666N63-10 -34-880002-01 000665N63-01 000213N63-10 000664N63-01 A0163-162 610055 --M100527-01 NXS5026-1348 PS11152 ---A0163-14 --A0266-163 --------------000689N63-03 000689N63-02 000689N63-01 --
NXS1351-1010 ----19-880013-G1 ---NNH0064-1010 NNH0016-1010 -NXS0051-1010 A11618-01 --NXS6081-1010 32-830004-G1
-000667N63-01 NNH0080-1010 000669N63-01 000668N63-01 000670N63-10 --NNH0048-1348 ----A11618-01 ---34-826008-G1
Refiner Spare Parts Book 1.800.261.9351
D D ® 3 5 0 0 O N L Y
4 4-4
D D ® 3 6 0 0 O N L Y
DD®3600 Hub & Rotor
5 2
SEE NOTE BELOW
1 4 7 3 6
8 9 10
15 11
14
16 12
13
17
MAINTENANCE TIP: - SINGLE DOT ON ONE SIDE, DOUBLE DOT ON OTHER SIDE; THOSE ARE "LIFE CYCLE INDICATORS". SHOULD THE ROTATING HEAD NEED TO BE REVERSED, ALSO REVERSE THE HUB SUCH THAT THE SAME QUANTITY OF DOTS ARE SHOWN.
5 5-1
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
DD® 3600 Hub & Rotor Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14
15
16
17
Qty
Rotating Head 1 Splined Hub 1 End Cap 1 Splined Spacer Outboard 1 Splined Spacer Inboard 1 Cap Screw, Soc Hd 3/4"-10 X 2" Lg 1 Cap Screw, Soc Hd 1-1/4"-7 X 2-1/2" Lg 1 Dowel Pin 1 Key 1 Cap Screw Hex Hd 5/8"-11 X 2" Lg 2 Retainer Plate 2 Stop Block 2 Spacer Block 2 Shim 2 Hex Hd Cap Scr 3/8"-16UNC X 1 1/4" Lg 2 Hex Hd Cap Scr 3/8"-16UNC X 1-1/2" Lg 4 Hex Hd Cap Scr 3/8"-16UNC X 2-1/2" Lg 4 Hex Hd Cap Scr 3/8"-16UNC X 1-3/4" Lg 4 Hex Hd Cap Scr 3/8"-16UNC X 3" Lg 4 Hex Hd Cap Scr 3/4"-10 X 3-1/2" Lg 2 Hex Hd Cap Scr 3/4"-10 X 6-1/2" Lg 2 Hex Hd Cap Scr 3/4"-10 X 6" Lg 2 Hex Hd Cap Scr 1-1/4"-7UNC X 4-1/2" Lg 2 Collar Bolt 1/2" x 1" 64 Collar Bolt 5/8" x 1-1/4" 80 Collar Bolt 5/8" x 1-1/4" 96 Collar Bolt 5/8" x 1-1/4" 120 Collar Bolt 5/8" x 1-1/2" 160 Refiner Plate Set
Material
20"
SS HT SS 316 316 316 316 316 316 CF4140 304
000373N63-01 000695N63-01 000257N63-01 000370N63-01 000696N63-01 000253N63-01 000372N63-01 001235N63-01 000255N63-01 000371N63-01 000697N63-01 000805N63-01 --000804N63-01 NXS1252-1368 ---NXS1400-1368 NXS1400-1368 A11237-05 A11237-05 A11237-05 97-873009-C22R 001234N63-01 97-873012C30R NXS0208-1348 --33-806001-1 --33-820007-01 --33-820008-01 30-823007-02 31-816001-01 -A10097-148 A10097-145 NXS0107-1348 ---NXS0108-1010 ---NXS0112-1010 -------205002 ---A10163-79 ------97-811039-1 ---97-811039-2 ---97-811039-2 ------CUSTOMER SPECIFIC - CONTACT GL&V FOR QUOTE
S1010 304 Steel Steel Steel Steel Steel Steel Steel Steel 304 304 304 304 304
26"
34"
42"
54"
000207N63-01 000208N63-01 000219N63-01 000279N63-1 --NXS1400-1368 A11237-05 97-873013C11R ---32-816002-02 A10097-145 ---NXS0109-1010 ---A10163-79 ----97-811039-2 --
000857N63-01 000856N63-01 000859N63-01 000858N63-10 000872N63-01 -NXS1400-1368 A11237-05 97-873013C10R ---000861N63-01 A10097-147 ----NXS0114-1010 ---NXS0410-1010 ----97-811039-2
D D ® 3 6 0 0 O N L Y
5 JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refner Spare Parts Book 1.800.261.9351
5-2
D D ® 3 6 0 0 O N L Y
DD® 3600 Rotor Removal Arm Assembly
9
23 7
4
22 3
18 10 21
20
5
11
6
19 16 17
12
21
27
22 1
26
24
25
14
23
15
2
8 13
11
5 5-3
Refner Spare Parts Book 1.800.261.9351
JAN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
DD®3600 Rotor Removal Arm Assembly Item * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18
19 20 21 22
23 24 25 26 27 28
Description Rotor Removal Arm Assy Hinge Bracket Removal Arm Support Bracket Removal Hub Retainer Plate Assy Center Stud Center Nut Top Pin Round 3/4"X 5 15/16"Lg Bottom Pin Round 3/4"X 6 1/4"LG J ack Nut Hex Hd Cap Scr 7/8"-9 X 2" Lg Hinge Rod Oilite Bushing Oilite Thrust Washer Oilite Thrust Washer Name Plate Rd Head Mach Scr #10-32UNC X 1/2"Lg Warning Sign Hex Head Cap Scr 5/8"-11 X 1 1/2" Lg Hex Head Cap Scr 3/4" X 2" LG Hex Head Cap Scr 1"-8UNC X 2 1/2" Lg Hex Head Cap Scr 1"-8UNC X 3" Lg Roll Pin 1/4"Dia X 1 3/4"Lg Roll Pin 1/2"Dia X 1 3/4"Lg Spring Pin 1/2"Dia X 2 1/2"Lg Spring Pin 1/2"Dia X 3" Lg Spring Pin 1/2"Dia X 2 1/2"Lg Spring Pin 1/2"Dia X 2" Lg Hex Nut 1"-8UNC Hex Nut 1 1/4"-7UNC Push/Pull Rod Hex Nut 3/8"-16UNC Hex Nut 5/8"-11UNC Hex Nut 3/4"-10UNC Hex Nut 1"-8UNC Flat Washer 5/8" Hex Soc Set 3/8"-16UNC X 1/2"Lg Cup Pt Hex Soc Set 3/8"-16UNC X 1"Lg Cup Pt Flat Washer 5/8" Spacer 1/8" Grease Fitting 1/8" Roll Pin 5/16"Dia X 2 1/2"Lg Field Installation Kit
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 4 4 4 4 4 1 1 1 5 4 2 2 2 2 2 2 2 2 2 2 4 4 2 1
M aterial Steel Steel Steel Steel Steel 304 316 304 S2122 304 S2122 Bronze Steel 316
316 304 Vinyl Steel Steel Steel Steel S/S 304 S/S S/S S/S S/S Steel Steel Steel Steel 316 316 Steel 316 Steel Steel Steel Steel Steel Steel
20" 001880N63 33-862002-G1 33-880002-01 33-857004-G1 001879N63-10 001882N63-10 ---33-862004-01 -R000048-S2122 -NXS0301-1010 33-862003-01 -A0164-17 -M100527-01 NXS5026-1348 PS11152 NXS0204-1010 ---A0266-167 -------33-880013-G1 NNH0024-1010 ------NW00040-1010 -A11618-01 A0266-301 33-826003-G1
26" 001746N63 000122N63-10 001748N63-10 -001749N63-10 001750N63-10 000231N63-01 000213N63-10 000705N63-01 -000701N63-01 -000702N63-01 -32-880002-3 A0163-164 -A0164-30 M100527-01 NXS5026-1348 PS11152 -NXS0254-1010 ---319032 ----NNH0064-1010 -000706N63-01 -NNH0040-1348 --NW00040-1348 NXS6100-1010 -----30-830005-G1
34" 001727N63 31-880001-G1 001728N63-10 -001737N63-10 001740N63-10 000231N63-01 000213N63-10 000211N63-01 -000212N63-01 -000226N63-01 -32-880002-2 A0163-165 -A0164-31 M100527-01 NXS5026-1348 P S11152 --NXS0352-1010 ---A0266-156 ---NNH0064-1010 -000232N63-01 --NNH0048-1368 --NXS6100-1010 -----31-830005-G1
42" 000773N63 000775N63-10 000774N63-10 -000209N63-10 000233N63-10 000231N63-01 000213N63-10 000211N63-01 -000212N63-01 -000226N63-01 -000778N63-01 A0163-810 -A0164-22 M100527-01 NXS5026- 1348 PS11152 --NXS0352-1010 -----A0266-156 -NNH0064-1010 -000232N63-01 --NNH0048-1368 ---NXS6158-1010 ----32-830004-G1
*ROTOR REMOVAL ARM ASSEMBLY INCLUDES PARTS 1-27.
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
54" 000883N63 000846N63-10 000885N63-10 -000884N63-10 000886N63-10 000665N63-01 000213N63-10 000667N63-01 -000668N63-01 -000669N63-01 -000664N63-01 A0163-162 -610055 M100527-01 NXS5026-1348 PS11152 ---A10163-70 ---A0266-163 -A0266-165 -NNH0080-1010 001134N63-10 ---NNH0064-1010 --NXS6158-1010 -000689N63-03 A11618-01 -34-826008-G1
D D ® 3 6 0 0 O N L Y
5 Refiner Spare Parts Book 1.800.261.9351
5-4
M A I N T E N A N C E
Lubrication and Weights Recommended or Equivalent
Refiner Component
Lubricant Type
Lubricant Changes
Rotating Assembly
Premium grade rust and oxidation inhibiting gear oil. AGMA #3 (417-510 SUS @ 38°C/100°F)
First oil change after 10 to 14 days. Change every 3 months after that.
Below 66°C (150°F) Above 66C (150F) Adjusting Mechanism
Sliding Head Bearing Housing Bore Coupling Fill each half separately. Do not use grease. Gearmotor Gearcase Top Motor Bearings
AGMA #5 (918-1120 SUS @ 38°C/100°F) AGMA #8 premium grade gear oil with extreme pressure additive containing no lead. (2837-3467 SUS @ 38°C/100°F) A premium quality, non-soap grease NGLI No. 0 with good load carrying ability. A premium quality, non-soap grease NGLI No. 0 with good load carrying ability. AGMA #8 premium grade gear oil with extreme pressure additive containing no lead. (2837-3467 SUS @ 38°C/100°F) See Vendor Data
Shell Morlina #100 Shell Morlina #220 First oil change after 10 to 14 days. Change every 3 months after that.
Shell OMALA #680
Every 3 months
Shell DARINA EP-0
Every 3 months
Shell DARINA EP-0
First oil change after 10 to 14 days. Change every 3 months after that.
Shell OMALA #680
First oil change after 10 to 14 days. Change every 6 months after that. When changing oil in gearcase.
MOBILUBE 600W Shell ALVANIA RL #2
DD3000 Refiner Major Assembly and Component Weights
6 6-1
20” (508 mm)
26” (660 mm)
34” (864 mm)
42” (1067 mm)
54” (1372 mm)
Complete Refiner less Optional Removal Arm
2268 kg (5000 lbs)
3402 kg (7500 lbs)
6123 kg (13,500 lbs)
11,340 kg (25,000 lbs)
18,144 kg (40,000 lbs)
Removal Arm-Optional
114 kg (250 lbs)
128 kg (280 lbs)
150 kg (330 lbs)
255 kg (560 lbs)
427 kg (938 lbs)
Rotating Assembly
397 kg (875 lbs)
839 kg (1850 lbs)
726 kg (1600 lbs)
898 kg (1980 lbs)
3629 kg (8000 lbs)
Door Casting
273 kg (600 lbs)
555 kg (1220 lbs)
978 kg (2150 lbs)
1864 kg (4100 lbs)
2791 kg (6140 lbs)
Door with Complete Adjusting Mechanism
557 kg (1225 lbs)
1046 kg (2300 lbs)
1691 kg (3720 lbs)
3410 kg (7500 lbs)
5487 kg (12,070 lbs)
Sliding Head
194 kg (427 lbs)
326 kg (717 lbs)
444 kg (975 lbs)
1000 kg (2200 lbs)
1910 kg (4200 lbs)
Plates, one-piece or segmented, each circle
30 kg (66 lbs)
82 kg (180 lbs)
91 kg (200 lbs)
222 kg (490 lbs)
290 kg (640 lbs)
Rotating Head with Disks
136 kg (300 lbs)
340 kg (750 lbs)
503 kg (1110 lbs)
1021 kg (2250 lbs)
1733 kg (3820 lbs)
Hub
16 kg (34 lbs)
26 kg (54 lbs)
78 kg (171 lbs)
80 kg (175 lbs)
175 kg (385 lbs)
Packing Box
---
35 kg (77 lbs)
59 kg (128 lbs)
91 kg (200 lbs)
141 kg (309 lbs)
Coupling
65 kg (142 lbs)
180 kg (397 lbs)
180 kg (397 lbs)
240 kg (527 lbs)
700 kg (1542 lbs)
Coupling Guard
45 kg (98 lbs)
54 kg (118 lbs)
73 kg (161 lbs)
90 kg (198 lbs)
109 kg (240 lbs)
Gear Motor
37 kg (81 lbs)
93 kg (205 lbs)
119 kg (262 lbs)
180 kg (396 lbs)
180 kg (396 lbs)
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Troubleshooting Chart PROBLEM
CAUSE
Low throughput
Worn plates Wrong plate pattern Incorrect plate installation
Premature plate wear
Uneven plate wear
Sliding head will not move. Gearmotor runs.
Can’t load refiner
Short bearing life
Premature packing failure
Short sleeve life
Erratic motor load
Plate-to-plate contact
Bearing overheating Excessive vibration
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Plugged lines Incorrect motor rotation Tramp metal Plate-to-plate contact Air bags inflated Contaminated stock Corrosion Worn spline Refiner out of tram High or low stock velocity Bent shaft Bearings off-center Sliding head pads not lubricated Broken shear pin Poor sliding head seal Low stock flow interlock High pressure interlock Broken shear pin Refiner out of tram Low stock flow interlock Low stock consistency Coupling misaligned Bearing over/under lubricated Too much oil in coupling Bent shaft Poor foundation Improper motor mounting Follower too tight Wrong packing Improper run-in Low seal water flow Tight or misaligned follower Low seal water pressure Contaminated seal water Incorrect packing box clearance Refiner out of tram Broken meter Incorrect plate installation Variations in consistency or flow Worn adjusting mechanism Misaligned coupling Refiner out of tram Low consistency Low flow Incorrect plate installation Bearing over/under lubricated Improper oil Coupling misaligned Bent shaft Cracked shaft Disks not balanced
SOLUTION
Replace plates. Replace with correct plate pattern. Check mounting surfaces and coil-type thread repair inserts. Are plates in the correct order? Are segments properly matched? Check inlet and outlet flow. Clear lines. Check rotation. Rewire for correct rotation. Install HD cleaner Correct underlying problem. See “Plate-to-plate contact” section below. Check and correct switch/solenoid. Ensure airbags are not full of water. Select proper alloy Select proper alloy Replace rotor or hub or both. Realign (tram) rotor. Adjust flow rate Straighten or replace shaft. Realign Grease sliding head. Determine cause of shear pin breakage. Replace broken shear pin. Repair or replace seal. Provide sufficient stock to refiner. Determine cause of high pressure. Correct cause. Determine cause of shear pin breakage. Replace broken shear pin. Realign (tram) rotor. Provide sufficient stock to refiner. Increase stock consistency. Check and correct coupling alignment. Clean and lubricate bearing to the proper level. Check and clean coupling. Fill to proper level. Straighten or replace shaft. Repair or replace foundation. Correct motor mounting. Loosen and readjust packing gland. Install correct packing. Replace packing and redo run-in. Set seal water flow to 4–6 lpm (1–1.5 gpm). Loosen and readjust packing gland. Set seal water pressure to 105 kPa (15 psi (above stock inlet pressure.) Use clean, filtered water for packing seal water. Realign shaft through packing box. Realign (tram) rotor. Test and replace meter. Check mounting surfaces and coil-type thread repair inserts. Are plates in the correct order? Are segments properly matched? Stabilize feed to the refiner. Rebuild adjusting mechanism. Check and correct coupling alignment. Realign (tram) rotor. Increase stock consistency. Increase flow to the refiner. Check mounting surfaces and coil-type thread repair inserts. Are plates in the correct order? Are segments properly matched? Clean bearing and lubricate to the proper level. Check Lubrication Section of manual and fill with the correct oil. Check and correct coupling alignment. Straighten or replace shaft. Replace shaft. Check disks and rebalance.
Refiner Spare Parts Book 1.800.261.9351
M A I N T E N A N C E
6 6-2
M A I N T E N A N C E
Refiner Maintenance – 14 Steps ✓Inspect the grease fi ttings ✓Inspect t he packing sleeve ✓Inspect the disk mounting surfaces
the bearing housing bores. If the fittings are dry, the bearing housing bores may not have adequate lubrication to allow the ✓Check the stock recirculation line bearing assembly to move freely. This can prevent the rotor from floating. Proper maintenance is important for Note: DD®3500 and DD®3600 refiners trouble-free operation of a refiner. Proper fix the position of the bearing assembly. preventive maintenance involves more The latest splined rotor and hub upgrade ensures rotor position is not affected by than lubrication. Refiners are often missed a non-floating bearing assembly. ✓Check the inlet pressure
during routine maintenance for a number of reasons. A refiner usually runs 24 hours a day, 7 days a week.They are perceived as predictable or automatic. Usually located in a remote part of the mill. Usually monitored from a distant control room. It is not seen, so it is not thought of. A refiner does need routine maintenance. The best way to ensure that this maintenance gets done is to do regular inspections. An inspection should be performed every six months. If it can be done more often, it is even better. This inspection can usually be performed during a scheduled shutdown by one of our qualified field technicians. This inspection is fairly simple. It will generally take less than half a day. The easiest way to perform this routine inspection is with the following 14-step plan.These steps are a guide. 1 Inspect the grease fittings for the
6 6-3
and shear pin hole. An incorrect pin (see Shear Pins later in this section) can cause damage to the refiner.An oversize or misshaped hole can cause the high torque gearmotor to break the pin.
sliding head. If the fittings are dry, the sliding surfacesmayhave experienced undue wear. This can lead to tilting of the head. This can cause the shear pin to break. Also check the shear pin
2 Inspect the grease fittings for
3 Inspect the quill/bearing housing for
In many cases, what first appears to be a problem with the refiner’s controller may be related to excessive backlash in the adjusting mechanism. If the backlash is greater than 2 turns, the refiner may not run consistently.The controller may cause the gearmotor to hunt . It will keep movingthe sliding head trying to find the correct adjustment. The excessive backlash prevents the controller from settingthe slidinghead at the best position. 5 Check the coupling for free move-
ment. There should be no grease in the coupling. The coupling provided with GL&V refiners use oil. Grease can restrict the movement of the shaft.This will lead to damage to the refiner. Look for uneven wear on Disks 3 and 4. This is a sign that the coupling is not movingfreely. Note: DD3500 and DD3600 refiners are unaffected with grease in the coupling.The latest splined rotor and hub upgrade ensures rotor position is not affected by grease in the coupling.
excessiveheat. If the housingis too hot to hold your hand on, the bearingis probably goingto fail soon. The causes of excessive bearing heat can include: • The bearing wasnot set up properly. • The bearing housing is out of alignment. 6 Inspect the packing sleeve for grooving. • The shaft-to-bearing fits are not to specification. This can prevent the shaft frommoving • Excessive vibration due to a bent freely. Note: DD3500 and DD3600 shaft. refiners are unaffected from a worn packing sleeve. The latest splined rotor 4 Inspect the sliding head for vibration and hubconversion ensures rotor position or pulsing.This is asignof excessive wear is not affected by aworn packingsleeve. in the adjustment mechanism. The refiner may not load upproperly becauseof this 7 Check the alignment (tram) of the problem.The followingis the procedure rotating head.Misalignment can cause for checking the backlash (play) in the excessive wear of the bearing surfaces adjusting mechanism. of the bearing housing, and a decrease • Use amagnetic base to mount a dial in the refiner’s performance. Severe misindicator to the door casting. Set the alignment (.5mm[.020"]) can cause a indicator plunger against the sliding brokenshaft. Theprocedure for checking head. the alignment (tramming) of the rotating • Turn the handwheel and count how head is: many turns it takes to move the head • Mount a dial indicator on the ro1.5mm (.060").This is count “A.” tating head. Set the plunger against • Turn the handwheel the opposite the machined face of the base casting direction and count how many turns that the door closes against. it takes to return the dial indicator • Take readings at the 12, 3,6 and 9 to zero.This is count “B.” o’clock positions. Thedifference in the • Subtract count “A” from count “B.” dial indicator readings (TIR or total This is how much backlash (play) is in indicator runout) should be less than the adjusting mechanism. .05mm(.002").
Refiner Spare Parts Book 1.800.261.9351
J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
8 Check the face of the hub for runout.
11 Inspect the condition of the tapped
The procedure for this is: • Use a magnetic base to mount a dial indicator to the base casting. Set the plunger against the face of the hub. • Rotate the huband note the readings on the dial indicator. A difference (TIR or total indicator runout) of more than .025mm (.001") indicates a bent flange, bent shaft or both.
holes for the door. Inspect both the coiltype thread inserts and the threads they are screwed into. These threads can corrode. Once this underlyingmaterial is damaged, the inserts are not properly supported.At high operating pressures these corroded threads can fail. This could allow the door to open. If the door opens during operation, it can cause serious injury or death.All door bolts must have solid engagement. The length of this engagement should be two times the diameter of the bolt. For example, 25mm (1") bolts need 50mm (2") of solid engagement.
9 Inspect the disk mountingsurfaces
of the stationary, rotatingand sliding heads. Built-up stock can leave a corroded outline of the disk on the mounting surface. If this corrosion has occurred, the surface will have to be remachined so that it is flat and parallel. 10 Check the coil-type thread inserts
on the plate mounting surfaces. If these are not seated properly, they can cause high spots.These high spots interfere with proper disk installation. This can lead to plate clashing and damage.
12 Inspect the airbags for
cracking and leaks. Ensure the Airbags are not full of water due to water in the air system from poor separation.Verify there is adequate air supply and that the airbag solenoid is functioning properly. Constantly inflated airbags can lead to premature plate wear.Airbags completely filled with water will not deflate properly and can lead to premature plate wear.
Note: DD3500 and DD3600 refiners eliminate the pneumatic airbag locking system.The latest splined rotor and hub upgrade ensures accurate rotor position. 13 Check the inlet pressure. Excessive
inlet pressure (above 445 kPa [65 psi]) can cause excessive wear on the #1 and #2 disks. It can also cause packingleakage or premature wear. Inlet pressure should be around 205 kPa (30 psi). Note: DD3500 and DD3600 refiners are unaffected by inlet pressure. The latest splined rotor and hub upgrade ensures rotor position is not affected by inlet pressure.
M A I N T E N A N C E
14 Check the stock recirculation line, if
one is used (not shown). Confirm that it is working properly.An improperly working recirculation system can cause a build-up of pressure in the refiner.
6 J AN 2010 Rev 00 ©2010 GLV. All rights reserved–0110.
Refiner Spare Parts Book 1.800.261.9351
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