Data Sheet - TXP (Teleperm XP) Io Test System

 

TXP [TELEPERM XP] I O Test System  Data sheet

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TXP [TELEPERM XP] I O Test System  Data sheet

Introduction 

Features

IN / OUT module test for Siemens Report of test result of module diagn diagnose ose Report of historical test result

Benefits

Test procedure guide by each module Identification of module info by Barcode Precise diagnostic diagnostic IN / OUT test by sequence Easy One-Clink diagnose

Applicable Modules

FUM210 : Digital Module (28 Input) FUM511 : Digital Module (16 Input, 16 Output) FUM230 : Analog Module (16 Input) FUM531 : Analog Module (4 Input, 4 Output)

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TXP [TELEPERM XP] I O Test System  Data sheet

Configuration

① 

② 

③ 

① Initial page of HMI software ② Indication of testing process & Display of judged module status after test ③ Screens of setting test conditions, module search and module selection

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TXP [TELEPERM XP] I O Test System  Data sheet

Configuration

T   C P   U

FUM210 X 5EA

FUM511 X 5EA

T   C P   U

FUM23 230 0 X 5E 5EA A

FUM5 M53 31 X 5EA

M  C P   U

F  2  1   0  -T 

F   5  1  1  -T 

F  2   3   0  -T 

F   5   3  1  -T 

Multi-Meter(mA. V)

-Source(mA , V)

 

Power 

 Cabinet

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B  L  A  N K 

 

TXP [TELEPERM XP] I O Test System  Data sheet

MCPUSpecification TCPU블

1. MCPU / MCPU Function  Index  CPU CPU  RAM  Flash Memory  ROM  Logic cont CPLD & FPGA  roller  IO  BUS Interface  Serial  Ethernet  Dip Switch  Console 

Description  TMS320VC33 50 Mhz  8 Mbits  4Mbits  4Mbits  XC95144 , XCS40XL  Dual Siemens Cabinet BUS  3 Channel RS232/RS485 10/100 Ethernet  IP Setting with 8 Pin Switch  RS232 Console Port  RN : CPU RUN LED(Green) ER : VDI Error(RED) Ethernet TX : Yellow LED

LED 

Ethernet RX : Green LED RS4232 TX RX – 3 ports ST0 : Status Green LED

Others 

External interface  Reset  Exterior  Board Size  Board Specification  Front panel  Environme Temperature of Operation  Temperature of storage  nt  Humidity  POWER  Input voltage 

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ST1 : Status LED Green LED  6U Back Plane P1, P2   Power on reset  233.35mm(H) X 220mm(D) 1.6T, 4 Layer, Glass Epoxy  6U, 4HP  0 ~ 50℃  -10℃ ~ +60℃  5% ~ 90% (NON-CONDENSING)  DC 5[V] 1.5A (Max.) 

 

TXP [TELEPERM XP] I O Test System  Data sheet

MCPUSpecification TCPU블

2. F210-T Function  Index  CPU  CPU  RAM  Flash Memory  ROM  IO  Serial  Relay  Dip Switch  Console 

Description  ATMEGA 128 XL  4Kbyte  128 Kbyte  256 Byte  1 Channel RS485 FUM 210 Interface Relay  Address Setting with 8 Pin Switch  RS232 Console Port  RN : CPU RUN LED(Green) ER : VDI Error(RED)

LED 

RS485 TX RX – 3 ports ST0 : Status Green LED

Type of Pulse  Others  External interface  Reset  Exterior  Board Size  Board specification  Front panel  Environme Temperature of operation  Temperature of storage  nt  Humidity  POWER  Input voltage 

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ST1 : Status LED Green LED  Pulse circuit Check  6U Back Plane P1, P2   Power on reset  233.35mm(H) X 220mm(D) 1.6T, 4 Layer, Glass Epoxy  6U, 4HP  0 ~ 50℃  -10℃ ~ +60℃  5% ~ 90% (NON-CONDENSING)  DC 5[V] 1.5A (Max.) 

 

TXP [TELEPERM XP] I O Test System  Data sheet

MCPUSpecification TCPU블

3. F511-T Function  Index  CPU  CPU  RAM  Flash Memory  ROM  IO  Serial 

Description  ATMEGA 128 XL  4Kbyte  128 Kbyte  256 Byte  1 Channel RS485 FUM 511 Interface Relay

Relay 

16 Ch 24V input 16 Ch 24V transistor output + load R

Dip Switch  Console 

esistance for 120mA  Address Setting with 8 Pin Switch  RS232 Console Port  RN : CPU RUN LED(Green) ER : VDI Error(RED)

LED 

RS485 TX RX – 3 ports ST0 : Status Green LED ST1 : Status LED Green LED 

Others 

External interface  Reset  Exterior  Board size  Board specification Front panel  Environme Temperature of operation  Temperature of storage  nt  Humidity  POWER  Input voltage 

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6U Back Plane P1, P2   Power on reset  233.35mm(H) X 220mm(D) 1.6T, 4 Layer, Glass Epoxy  6U, 4HP  0 ~ 50℃  -10℃ ~ +60℃  5% ~ 90% (NON-CONDENSING)  DC 5[V] 1.5A (Max.) 

 

TXP [TELEPERM XP] I O Test System  Data sheet

MCPUSpecification TCPU블

4. F230-T Function  Index  CPU  CPU  RAM  Flash Memory  ROM  IO  Serial  Relay  Dip Switch  Console 

Description  ATMEGA 128 XL  4Kbyte  128 Kbyte  256 Byte  1 Channel RS485 FUM 230 Interface Relay 4/2 wire selection  Address Setting with 8 Pin Switch  RS232 Console Port  RN : CPU RUN LED(Green) ER : VDI Error(RED)

LED 

RS485 TX RX – 3 ports ST0 : Status Green LED

Others 

External interface  Reset  Exterior  Board size  Board specification Front panel  Environme Temperature of operation  Temperature of storage  nt  Humidity  POWER  Input voltage 

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ST1 : Status LED Green LED  6U Back Plane P1, P2   Power on reset  233.35mm(H) X 220mm(D) 1.6T, 4 Layer, Glass Epoxy  6U, 4HP  0 ~ 50℃  -10℃ ~ +60℃  5% ~ 90% (NON-CONDENSING)  DC 5[V] 1.5A (Max.) 

 

TXP [TELEPERM XP] I O Test System  Data sheet

MCPUSpecification TCPU블

5. F531-T Function  Index  CPU  CPU  RAM  Flash Memory  ROM  IO  Serial 

Relay  Dip Switch  Console 

Description  ATMEGA 128 XL  4Kbyte  128 Kbyte  256 Byte  1 Channel RS485 FUM 531 Interface Relay 4 Ch AI 4 Ch AO  Address Setting with 8 Pin Switch  RS232 Console Port  RN : CPU RUN LED(Green) ER : VDI Error(RED)

LED 

RS485 TX RX – 3 ports ST0 : Status Green LED

Others 

External interface  Reset  Exterior  Board size  Board specification Front panel  Environme Temperature of operation  Temperature of storage  nt  Humidity  POWER  Input voltage 

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ST1 : Status LED Green LED  6U Back Plane P1, P2   Power on reset  233.35mm(H) X 220mm(D) 1.6T, 4 Layer, Glass Epoxy  6U, 4HP  0 ~ 50℃  -10℃ ~ +60℃  5% ~ 90% (NON-CONDENSING)  DC 5[V] 1.5A (Max.) 

 

TXP [TELEPERM XP] I O Test System  Data sheet

MCPUBlock TCPU블 Diagram

1. MCPU / MCPU  S   t    a  t    u  s  L  E  D

RESET

DIP SWITCH

FPGA

 C   a B  b  i    u n  e f   f    t    e r  B   U  S 

P1 CPLD

SRAM

Regulator 

Flash memory

UART

RS232/RS485 CH1 P  H  O T   O    C   O  U P  L  E  R

RS232/RS485 CH2

RS232/RS485 CH3  c   o n  s   o l    e

Ethernet

Ethernet Transformer 

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P2

 

TXP [TELEPERM XP] I O Test System  Data sheet

MCPUBlock TCPU블 Diagram

2. F210-T  S   t    a  t    u  s  L  E  D

RESET

CPU

RS232/RS485 CH1

 Address decoder 

P1

Relay

P2  c   o n  s   o l    e

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TXP [TELEPERM XP] I O Test System  Data sheet

MCPUBlock TCPU블 Diagram

3. F511-T

 S   t    a  t    u  s  L  E  D

RESET

CPU

RS232/RS485 CH1

 Address decoder  P1

 DI Relay Block

P2  c   o n  s   o l    e

 DO Relay Block

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TXP [TELEPERM XP] I O Test System  Data sheet

MCPUBlock TCPU블 Diagram

4. F230-T  S   t    a  t    u  s  L  E  D

RESET

CPU

RS232/RS485 CH1

 Address decoder  P1

4, 2  relay

P2  c   o n  s   o l    e

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TXP [TELEPERM XP] I O Test System  Data sheet

MCPUBlock TCPU블 Diagram

5. F531-T  S   t    a  t    u  s  L  E  D

RESET

CPU

RS232/RS485 CH1

 Address decoder  P1

 AI Relay Block

P2  c   o n  s   o l    e

 AO Relay Block

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TXP [TELEPERM XP] I O Test System  Data sheet Software

Basic Screen HMI of ICMS controller function precise diagnostic system is able to test 20 pieces of cards such as FUM210, FUM511, FUM230, FUM531 at one time. The following shows main page of HMI of diagnostic system and functions of each part

system  Main page of ICMS controller function precise diagnostic system  ① Various setting, search and template related to HMI system ② Info area for present time, test procedure, test start, test end ③ Main page of Inset and removal of test board, board test, channel test ④ Test result area for individual channel during testing

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TXP [TELEPERM XP] I O Test System  Data sheet Software 2. User setting and setting test condition 2-1 . User setting setting   HMI of ICMS controller function precise diagnostic system test I/O modules and stores tester’s info and utilize for printing and historical data stroring. at the beginning of o f HMI start, user is defined as administrator automatically. Administiator Administiator can add new user and delete and change of user will be defined by user define window [ menu → setting → user define → Refer to below figure ] ① : Type user’s info to register. ② : Click register] then user info is register to user list. ③ : Show user list already registered.

at HMI screen, current user is shown in violet. ④ : Change program user. ⑤ : Delete selected user.

basically, it is not possible to delete administrator. ⑥ : Store user list to system. ⑦ : close window of user setting.

page   User setting page

In HMI program, it is possible to find out current user info at following position, If change user with above screen, it saves to system user automatically.

Finding current user

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TXP [TELEPERM XP] I O Test System  Data sheet Software 2-2 . Setting test condition condition   ICMS controller function precise diagnostic system is basically possible to test FUM210, FUM511, FUM230, FUM531 FUM531 cards and se setting tting test condition for each type of module. [ menu → setting → setting test condition condition →refer to below figure ]

Setting test condition page fo r FUM210 module ① : Setting test condition for contact input(ON/OFF) & voltage output for power 24V fo r FUM511 module ② : Setting test condition for DI voltage input & DO voltage output fo r FUM230 module ③ : Setting test condition for 0 ～ 20mA current input & voltage output for power 24V fo r FUM531 module ④ : Setting test condition for -1  1V voltage input, -10  10V voltage input, -1  1mA current input, -20  20mA current input, 0  20mA current output, 0  10V voltage output ⑤ : Save test condition by module and initialize test condition ～

～

～

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～

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TXP [TELEPERM XP] I O Test System  Data sheet Software 3. Insert & removal of test module  At beginning of HMI HMI for ICMS controll controller er function precise diagnostic system, 20 box boxes es meaning FUM210, FUM511, FUM230, FUM531 appear on main page. This means mean s that practical pluggable No of module and No of slot.  At the inset position, click left button of mouse, test module insert menu appears. Select test insert module then setting window for test module appears. By using barcode reader, register serial No of test module. If system has same data, it appears on the window automatically. automa tically.

Test module insert & setting channel page  page   ① : Register serial No of test module by using barcode reader. In case test module is already registered on the system, it appears automatically. ② : Type unit No of power plant in which test module is installed. ③ : Type location of test module. f or test module. ④ : Type reference info for ⑤ : Display registering date for test module and update to present date. ⑥ : Save setting info for test module and register to HMI to test.  At this time, setting info is not saved

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TXP [TELEPERM XP] I O Test System  Data sheet Software

 After registering test module, cl click ick [insert (save)] button, test module is register to HMI automatically and then do test procedure. Box on main page is change chang e to next box after registering test module.

module  Main page of inserting test module 

In case of removing registered test module, select [test module removal] on pop up menu and then select [yea] on next message box.

Removal of test module  module 

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TXP [TELEPERM XP] I O Test System  Data sheet Software

4. Test procedure To get test procedure, select tool tab on HMI screen or select [test] on menu. The following shows tool for test procedure.

Tool for test procedure  procedure 

During test procedure, current module under testing is blinking and channel info of test module is displayed. After test for all channel is finished, normal module is displayed in blue and abnormal is displayed in red by criteria of judgment.

abnormal   Display of normal / abnormal

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TXP [TELEPERM XP] I O Test System  Data sheet Software Test result for all channels are displayed on the right window as soon as test procedure is finished. The below screen shows detailed info.

Detailed test result for each channel channel   ① : Display test info of each channel tested (normal, abnormal). if click certain column, it shows specific channel info and test condition and test data on ②, ③ area. ② : Display of test data of selected channel. ③ : Display of selected channel info and test condition.

Display③ of, transmission tra nsmission between MCPU and HMI. ④ :Shifting ④ is done by frame clicking [test condition & transmission frame] button.

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TXP [TELEPERM XP] I O Test System  Data sheet Software

5. Search & report HMI of ICMS controller function precise diagnostic system saves test result of test board and it will be used in future. By using this function, it is possible to see transition of test data and it is useful usef ul for management of historical test data. [ menu → search → test result search → refer to below figure ]

Search page page  

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TXP [TELEPERM XP] I O Test System  Data sheet Software Print report at Search result. It is possible to print in the form f orm of test report, module report, channel report and following shows sample of various reports printed.

Printout of report report