DATA SHEET MP1000 Crusher

March 20, 2018 | Author: Richard Vica Calvo | Category: Motor Oil, Steel, Gear, Bronze, Viscosity
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Description

MP1000 CONE CRUSHER DATA SHEET

Item

Unit

Manufacturer Type Model No./Size

Data Metso Cone Crusher MP1000

PERFORMANCE Close side setting Countershaft speed WK2 of Crusher GENERAL TECHNICAL DATA Feed opening Weights (approx.) Total: Main frame assembly Bowl assembly, bowl liner & hopper Head assembly, mantle & feed plate Eccentric assembly Adjustment ring, clamping ring, clamping cylinders & adjustment mechanism Countershaft assembly & sheave Mantle Bowl liner Hydraulic power unit Package lube system - air cooled Dry Full oil tank Package lube system - water cooled Dry Full oil tank Skid mounted air coolers Heaviest for erection Mainframe, adjustment ring, tramp release system, eccentric assembly, socket & countershaft assembly Heaviest for maintenance Bowl assembly Mounting

mm RPM kg.m2

8 - 38 700 - 895 743

Application dependent kg kg kg kg kg

150,494 46,801 33,112 17,573 8,820

kg

30,990

kg kg kg kg

4,113 5,538 (application dependent) 5,837 (application dependent) 1,250

kg kg

3,493 5,126

kg kg kg

4,046 5,679 2,731

kg

93,844

kg

33,112 (application dependent) Directly on 4 sole plates; concrete or steel foundation

MAIN FRAME Revision 20110225

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MP1000 CONE CRUSHER DATA SHEET Material of construction Diameter (at the top) Base dimension Height Weight Arm liners material of construction Number Weight Thickness Main frame liner material of construction Weight Side liners Thickness

mm mm mm kg

kg mm kg

Grade 80-50, carbon steel casting 4,059 3,899 x 3,899 2,305 42,791 Ni-Hard cast iron 3 218 each 50 T1 steel 1,950

mm

20

kg mm

ASTM A668/A668M Class LH, forged steel 4,418 640 X 1,910

kg mm

Cast carbon steel, grade 100-80 21,541 4,267

kg mm

Cast ductile iron, grade 80-55-06 3,690 6,620

mm mm kg

Cast carbon steel, grade 90-60 Manganese steel Up to 150 356 32,168 (application dependent)

kg mm

Cast carbon steel, grade 90-60 9,779 2,286

MAIN SHAFT Material of construction Weight Diameter X Length ADJUSTMENT RING Material of construction Weight Diameter (max.) CLAMP RING Material of construction Weight Diameter (max.) BOWL Material of construction Liner material of construction Thickness Vertical range of adjustment Weight (bowl & bowl liner) HEAD Material of construction Weight Diameter

Revision 20110225

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MP1000 CONE CRUSHER DATA SHEET Feed plate material of construction Weight Mantle material of construction Thickness Weight Locking bolt material of construction Weight Upper head bushing material of construction Weight Diameter (outer) Lower head bushing material of construction Weight Diameter (outer) ECCENTRIC Material of construction Diameter (inner) Diameter (outer) Diameter (at flange) Length Weight Eccentric bushing material of construction Diameter (inner) Diameter (outer) Length Weight Eccentric sleeve material of construction Diameter (inner)

kg

kg kg

Manganese steel 340 Manganese steel Application dependent 5,538 (application dependent) Cast steel 445 Aluminum bronze

kg mm

159 980 Lead tin bronze casting

kg mm

458 1,199

mm

Cast gray iron, ASTM class 45C 700 1,000 1,470 885 3,220 Lead tin bronze casting 641 700 870 456 4140 steel welded steel plate 950

Diameter (outer)

mm

1,000

Length

mm

640

Weight

kg

539

kg

Cast steel and Lead (Pb) 3,605

Counterweight material of construction Weight COUNTERSHAFT Countershaft housing material of construction Weight Countershaft material of construction Length Revision 20110225

mm mm mm mm kg mm mm mm kg

Cast steel, grade 70-36 kg mm

1,392 AISI 1045 carbon steel 2,245 Page 4 of 7

MP1000 CONE CRUSHER DATA SHEET Diameter Weight Countershaft bushings material of construction Bushing diameter (inner) Bushing diameter (outer)

mm kg

200 550 Lead tin bronze casting

mm mm

200 250

BEVEL GEAR / PINION GEAR Material of construction Design Pitch diameter Number of teeth Diametrical pitch Hardness Heat treatment Face width Mean spiral angle Pressure angle AGMA durability rating AGMA strength rating AGMA quality AGMA standard

mm

Rockwell C mm Degree Degree HP HP

AISI 4340 forged steel / AISI 4320 forged steel Spiral 1,659 / 574 55 / 19 0.842 50-54 / 58-64 Induction / Carburized 250 25 20 7,760 8,480 / 5,640 8 2003-B97

HYDRAULIC SYSTEM & SETTING ADJUSTMENT SYSTEM Crusher hydraulic system Tank capacity liters 568 Oil flow, 60 Hz LPM 242 Oil flow, 50 Hz LPM 204 Oil pressure (max.) bar 220 Hydraulic pump Double vane Hydraulic power unit motor, quantity 1 NEMA design 50 HP, 1800 RPM, 60 Hz IEC design 37 kW, 1500 RPM, 50 Hz Setting adjustment system Operating pressure (max.) bar 220 Number of hydraulic adjustment 4 motors Hydraulic motor manufacturer PARKER Adjusting ring gear material of T-1 Plate construction Revision 20110225

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MP1000 CONE CRUSHER DATA SHEET Number of teeth Thickness Adjustment pinion gear material of construction Number of teeth Thickness Tramp release & clearing cylinders Quantity Bore x stroke Hydraulic oil Maximum operating temperature Viscosity Viscosity index Start-up volume (approx.) LUBRICATION SYSTEM Crusher lubrication system Oil flow, 60 Hz Oil flow, 50 Hz Oil tank capacity Working pressure Cooling water (optional) Heat dissipation Immersion heaters Lubrication air-to-oil cooler (standard) Manufacturer Model (typical) Motor, quantity NEMA design IEC design Lubrication water-to-oil cooler (option) Manufacturer Model (typical) Tube material Net surface area, each cooler Lubrication pump Manufacturer Working pressure Motor, quantity NEMA design

Revision 20110225

mm

120 64 AISI 1045

mm

mm Degree C

liters

LPM LPM liters bar LPM

m2

bar

20 108 16 279 x 250 ISO VG 32 oil 60 28.8 to 35.2 cSt @ 40 degree C 140 minimum 625

757 631 1,893 14 288 @ 27 degree C 8,400 BTU/min (147,577 watts) Qty. 2, 4 kW each Dependent on site conditions Young Two OCS-3100 Dependent on site conditions 20 HP, 1200 RPM, 60 Hz 15 kW, 1000 RPM, 50 Hz Dependent on site conditions ITT American Standard 8066 90/10 CuNi 13 Permco 14 2 total; 1 duty & 1 standby 30 HP, 1800 RPM, 60 Hz Page 6 of 7

MP1000 CONE CRUSHER DATA SHEET IEC design Lubrication oil filter housing Lubrication oil filters Manufacturer Separation size Lubrication oil specification Maximum operating temperature Viscosity Viscosity index POSITIVE PRESSURE DUST SYSTEM Blower manufacturer Air flow Motor, quantity NEMA design IEC design

micron Degree C

3

m /min

22.5 kW, 1500 RPM, 50 Hz 2 total; 1 duty & 1 standby Four elements per housing Nelson 25 ISO VG 150 (E.P. rated) 60 135 to 165 cSt @ 40 degree C 90 minimum

American Fan Company 14.3 @ 60 Hz 1 3 HP, 3600 RPM, 60 Hz 2.2 kW, 3000 RPM, 50 Hz

INSTRUMENTATION

Refer to instrument list

TOOLS SUPPLIED

Refer to tools list

PAINT Type Color

Water base Metso Minerals’ beige

SHIPPING INFORMATION

Refer to estimated shipping list

Revision 20110225

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