CAP861 OCTOBER 2008 REV. G
AIMS PLUS CONTROL OPERATION & INSTRUCTION MANUAL SUPPLEMENT TO SE MANUAL
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE WILL RESULT FROM FAILURE TO PAY ATTENTION TO THE VITAL SAFETY INFORMATION AND INSTRUCTIONS IN THIS MANUAL. CAREFULLY READ, UNDERSTAND AND RETAIN ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE OPERATING THIS COMPRESSOR.
CURTIS-TOLEDO, CURTIS-TOLEDO, INC. 1905 Kienlen Ave., St. Louis, Missouri 63133 ph: 314-383-1300 fax: 314-381-1439 website: www.curtistoledo.com email:
[email protected]
CAP861 OCTOBER 2008 REV.G
Operation and functions of the Controllers
Table of content:
.............................. ............................................. ............................... ................................ .............................. .........................0 ...........0 Table of content: .............................. ............................................ .............................. ................................ .............................. .............................. ......................1 ......1 .............................................. .............................. .............................. ................................ .............................2 .............2 The operating panel: .............................. The display: ................................ ................................................ ............................... ............................... ................................ .............................. .........................2 ...........2 Operating elements: ............................... ............................................... .............................. .............................. ................................ .............................3 .............3 Display symbols: .............................. .............................................. ................................ ............................... ............................... ................................ ..................4 ..4 Operation: .............................. .............................................. .............................. .............................. ................................ ............................... ............................... ................5 5 Parameter Display: ............................... ............................................. .............................. ................................ ............................... ............................... ................6 6 Warning and fault messages: .............................. ............................................ .............................. ................................ ........................... ...........10 Code and Password Entry: ............................. .............................................. ............................... .............................. .............................. ................ .. 11 Table of code numbers: ............................ ............................................ ................................ .............................. .............................. .................... ....11 .............................................. .............................. .............................. ................................ ........................... ...........11 Additional Additional functions: .............................. Passwords: ............................ ............................................ ................................ .............................. .............................. ................................ ........................... ...........11 Programming: ............................. ........................................... ............................... ................................. ................................ .............................. ....................... .........13 General information about changing parameters: ............................ ............................................ .................... ....14 Pressure menu: ............................. .............................................. ................................. .............................. .............................. ................................ ................14 Pressure menu: ............................. .............................................. ................................. .............................. .............................. ................................ ................15 Pressure-time-values: ............................. ............................................. .............................. .............................. ................................. ...................... .....17 Temperature menu: ............................... .............................................. ............................... ................................ .............................. ....................... .........18 Time/Date: ............................ ............................................ ................................ .............................. .............................. ................................ ........................... ...........20 .............................................. .............................. ................................ .............................. .............................. .................... ....21 Weekly timer: ................................ Motor times values: ............................... .............................................. ............................... ................................ .............................. ....................... .........23 Service menu: ............................... ............................................. .............................. ................................ .............................. .............................. .................... ....24 Remote and digital port menu: ............................. ........................................... ............................... ................................. ..................... .....25 Plan of contacts: .............................. ............................................ .............................. ................................ .............................. .............................. .................... ....26 Appendix A. Factory Defaults .............................. ............................................ .............................. ................................ ........................... ...........28 AIMS PLUS COTROL
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Operation and functions of the Controllers
Table of content:
.............................. ............................................. ............................... ................................ .............................. .........................0 ...........0 Table of content: .............................. ............................................ .............................. ................................ .............................. .............................. ......................1 ......1 .............................................. .............................. .............................. ................................ .............................2 .............2 The operating panel: .............................. The display: ................................ ................................................ ............................... ............................... ................................ .............................. .........................2 ...........2 Operating elements: ............................... ............................................... .............................. .............................. ................................ .............................3 .............3 Display symbols: .............................. .............................................. ................................ ............................... ............................... ................................ ..................4 ..4 Operation: .............................. .............................................. .............................. .............................. ................................ ............................... ............................... ................5 5 Parameter Display: ............................... ............................................. .............................. ................................ ............................... ............................... ................6 6 Warning and fault messages: .............................. ............................................ .............................. ................................ ........................... ...........10 Code and Password Entry: ............................. .............................................. ............................... .............................. .............................. ................ .. 11 Table of code numbers: ............................ ............................................ ................................ .............................. .............................. .................... ....11 .............................................. .............................. .............................. ................................ ........................... ...........11 Additional Additional functions: .............................. Passwords: ............................ ............................................ ................................ .............................. .............................. ................................ ........................... ...........11 Programming: ............................. ........................................... ............................... ................................. ................................ .............................. ....................... .........13 General information about changing parameters: ............................ ............................................ .................... ....14 Pressure menu: ............................. .............................................. ................................. .............................. .............................. ................................ ................14 Pressure menu: ............................. .............................................. ................................. .............................. .............................. ................................ ................15 Pressure-time-values: ............................. ............................................. .............................. .............................. ................................. ...................... .....17 Temperature menu: ............................... .............................................. ............................... ................................ .............................. ....................... .........18 Time/Date: ............................ ............................................ ................................ .............................. .............................. ................................ ........................... ...........20 .............................................. .............................. ................................ .............................. .............................. .................... ....21 Weekly timer: ................................ Motor times values: ............................... .............................................. ............................... ................................ .............................. ....................... .........23 Service menu: ............................... ............................................. .............................. ................................ .............................. .............................. .................... ....24 Remote and digital port menu: ............................. ........................................... ............................... ................................. ..................... .....25 Plan of contacts: .............................. ............................................ .............................. ................................ .............................. .............................. .................... ....26 Appendix A. Factory Defaults .............................. ............................................ .............................. ................................ ........................... ...........28 AIMS PLUS COTROL
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The operating panel:
The display:
psi
°F h *10 3
bar
°C
2 31
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Operating elements: Operating element On-Button
Function
Description
Turns the compressor on
The function depends on the operating mode, system and net pressure. (Option: The compressor starts only if the system pressure is below a pre-set limit. See page 16, Parameter 9) There are two operating modes selectable. Automatic-operation: If the net pressure is higher than the cut-in pressure the compressor switches to stand-by mode. If the net pressure is lower than the cut-in pressure the compressor starts operating and switches to load operation. Continuous-operation: The compressor starts operating immediately. If the net pressure is lower than the cut-in pressure the compressor switches to load operation.
Off-Button
Turns the compressor off
The compressor switches to idle-operation and then stops.
Confirmation/ Acknowledgement
By pressing the enter-key all parameters will be saved during parameter setup and fault and service messages are acknowledged. After acknowledgement of a warning message the compressor continuous to operate. After acknowledgement of a fault message t he main info display is shown and re-starting of the compressor is inhibited.
Information display
By pressing the info-key the software-version will be shown. By pressing the info key and the up key together the parameter menu can be invoked.
UP-Key
Parameter and information selection
The up-key scrolls to the next information display, switches to the next menu or increases a parameter-value.
DOWN-Key
Parameter and information selection
The down-key scrolls to the previous information display, switches to the previous menu or decreases a parametervalue.
Operation LED
Operating
The green operating-led signalizes that the compressor is operating or in stand-by mode.
Message LED
Fault or warning information
A blinking red L ED indicates a warning signal.
ENTER-Key
INFO-Key
A continuously lit red LED indicates a faul t signal and t he compressor has/will shut down.
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Display symbols: Symbols
Signification
Function
Stand-by
Compressor is in stand-by mode
Pressure
Pressure related display or parameter
Addition function
Additional function add-on
Load operation
Compressor is in load operation
Idle operation
Compressor is in idle operation
Airend
Airend relevant p arameters
Time
Additional symbol for time relevant parameters
Memory / Storage
General parameter setup
Motor
Motor parameter setup
Service
Service parameter setup and indication of service intervals
Temperature
Temperature parameter setup and indication of frostprotection / start protection
Remote start
Compressor start via digital input - In9
RS-485
Access via RS-485 bus and parameter setup of interface
Date
Real time timer and weekly timer
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Operation: After powering up t he unit, a displa y test is performed and the software version is shown.
A short time after poweri ng up the unit, t he main screen is displayed. The net pressure and the air-end temperature are also displayed. If the compressor is in automatic operation mode the air-end symbol
is blinking.
In continuous operation mode the symbol
is solid on.
As long as the Down-Ke y is pressed the system pressure instead of the net pressure is displayed. The system pressure is indicated by the number 2 on the display.
If the compressor is operating in automatic-mode and the net pressure is higher than the cut-in pressure, the compressor switches to stand-by-mode. Stand-by mode is indicated by symbol
.
If the compressor is equipped with the option “System Pressure” (see page 9, Parameter 9) a blinking stand-by symbol indicates that the compressor will start but the system pressure is still too high. If the compressor is in idle-mode (after start-up, after overriding the cut-off pressure or during after-run time) the idle-mode symbol
is displayed.
If the net pressure is lower than the cut-in pressure the compressor switches to load operation mode, indicated by the load operation mode symbol
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Parameter Display: When the main screen is shown on the display, pressing the up-key will change to the parameter display. Following parameters are shown here: Operating hours, time and date, fault and service history log, service interval remaining times. Pressing the up and down keys will display the next or previous parameter screen. If no key is Main screen
pressed for 25 seconds, or the off-button the display will change to the main screen.
is pressed,
After pressing the up k ey for the first time, th e first parameter screen is displayed where the load operating time is shown. (Current total load operating time) Indicated through the load symbol
.
Load operating times Pressing the up-key again will display the total operating time in which the compressor was operating. (Load and idle hours) Stand-by times are not included.
Total operating times Pressing the up-key again will display the number off-load change counter. The counter indicates how many times the compressor has changed between idle and load operation. The pressure symbol
Number off–load change counter
load operating change.
is on and the idle operating
and
symbols are blinking, indicating the load
Pressing the up-key again will display the number off motor starts, symbolised by a blinking motor symbol
Number off motor starts
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Pressing the up-key again will display the actual time and date. The screen changes after 2 seconds between Day/Month, Year and Time.
Day / Month
Year
Time
Fault history log, shut down
Pressing the up-key again will display the fault history log. The last 10 shut down/warning times are displayed. If no messages are logged the display is ignored. “Err01” indicating the first log, “Err02” second log”Err10 last log. The additionally displayed 2 indicates that the compressor has shut-down. Note: Warning logs = 1XX numbers Shut-down logs = 2XX numbers
Fault history log, warning
Pressing the info-key will display 4 screens with additional information about the log. The first screen displays the fault-number. Example: “E 102” indicates a warning message concerning the oil-filter (see table of fault messages on page 12)
Fault info 1 (Fault No.)
After about 2 second s the display changes to t he day and month when the log has happened.
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The third screen displays the year Fault info 2 (Day / Month)
Fault info 3 (Year)
The forth screen displays the time and than jumps back to the beginning. .
Fault info 4 (Time) After the last fault h istory log the service histor y logs are following. (If there are any). The service history log can log up-to 5 logs. If no messages are logged the display is ignored. “SEr 01” indicating the first log, “SEr 02” second log” SEr 5” last log.
Service history log 1
Pressing the info-key will display 4 screens with additional information about the log. (please see fault info on page 7) Pressing the up-key again will display the remaining time until the next service. First the remaining time until the next motor service is displayed. (Parameter in hours)
Remaining time until motor service
Note: If the parameter P1 is disabled (P1=0) in the service menu the display is ignored. Pressing the up-key again will display the remaining time until the next compressor service. (Parameter in hours) Note: If the parameter P2 is disabled (P2=0) in the service menu the display is ignored.
Remaining time until compressor service
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Pressing the up-key again will display the remaining time until the next air-end service. (Parameter in hours) Note: If the parameter P3 is disabled (P3=0) in the service menu the display is ignored. Remaining time until air-end service Pressing the up-key again will display the remaining No.-off for load change.
Remaining No.-off for load change
The load and idle operating symbols are blinking, indicating the load-change If the parameter value is higher as 10000 the value is displayed in 1000 steps. (200 = 200000). Note: If the parameter P4 is disabled (P4=0) in the service menu the display is ignored. Pressing the up-key again will display the first screen (Load operating times) again.
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Warning and fault messages: Blinking red LED indicates a warning signal. The main screen is still displayed and the compressor is still in operation. To see the warning message, press the up key and scroll to the warning messages.
red message LED Permanent red LED indicates a system fault and fault message is displayed on the screen. The compressor shuts down immediately. If multiple fault warnings occurred simultaneously, it is possible to switch between the messages with the up and down key. After acknowledging th e fault message with th e enter key
red message LED
the message disappears, but still can be shown in the info display by pressing the up key and scrolling to the fault messages Fault messages have higher priority than warning messages. If a warning and fault occurs at the same time the fault message is displayed. Messages with 1XX are warning messages. Messages with 2XX are faults and the compressor has shut down.
The tool symbol in the main screen indicates a service message. The type of service message is shown in the information display.
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Code and Password Entry: If the main screen is displayed pressing the info-key followed by the down-key pressed together will display the Code-menu. By entering 3-digit code numbers or password additional functions can be invoked.
The up-key The down-key .
increases values decreases values..
The enter-key saves the last input and the next value can be programmed.
If the third digit is programmed pressing the enter-key will activate the function.
Table of code numbers: Additional fun ctions: 111 = Parameter of the weekly time will be reset (erased) 201 = Fault message history log will be erased 202 = Service message history log will be erased 301 = Warning messages will be reset. (Enabled) 302 = Shut-off messages will be reset. (Enabled) 768 = Switch on the inverter for change the parameters on it. It’s only possible if the controller is in local mode, the inverter mode was select, the motor is off and the controller is not in stand-by. Passwords: 123 = User password For field service password consult factory.
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Table of shut-off messages: Shut-off messages 201 202 203 204 205 206 207 208 209 210
DI1 DI2 DI3
DI7
Discharge temperature too high Air-end temperature transducer defect Temperature at oil-separator too high Main Motor overload or Phase Reversal Fan Motor overload System pressure too high System pressure transducer defect No build up of system pressure (belt broken) Net pressure sensor defect Fault message Inverter
Warning messages 101 102 103 104 105 106
DI4 DI5 DI6
Intake filter Oil filter Oil separator Dryer Delta P of system and net pressure too high Discharge temperature too high
Service (Maintenance) 1 2 3 4 5 6 7 8
Oil Filter (2000 hours) Air Filter (2000 hours) Separator Filter (4000 hours) Oil (8000 hours) General Inspection Service (500 hours) Open Open Open
Emergency Stop
If the Emergency Stop Button was pushed, the display shows “E-StOP” and the compressor will stop immediately. The compressor can’t be started again until after releasing the Emergency stop button (pull Emergency Stop Button). After releasing, the controller changes to normal operating mode.
*) The parameters DI define the digital inputs where the fault occurred
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Programming: Parameter menu can be accessed from the main info screen by pressing the info-key and the up-key
once, followed by the info-key
pressed together.
The first menu displayed is the pressure menu. Pressing the up-key Pressure-menu
will display the previous menu.
Pressing the down-key Pressing enter
will display the next menu.
will display the menu parameters.
The off button will abort the programming. In the pressure menu all relevant pressure parameters are displayed. (For changing parameters please see page 7 “General information about changing parameters”) . Pressing the down -key will display the pressuretime-menu. All time values for the pre ssure regulation ca n be changed here.
Pressure times menu Pressing the down -key will display the temperaturemenu. All temperature parame ters can be changed here.
Temperature menu Pressing the down -key will display the time / date menu. The time and date can be changed here.
Time / date menu Pressing the down -key will display the weekly autotimer. The turn on and off times can be changed here.
Weekly autotimer
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Pressing the down-key will display the motor-times menu. Motor specific time parameters, such as star-delta-times or motor after-run times can be changed here.
Motor times Pressing the down-key will display the service menu. Service-intervals and interval-times can be changed here.
Service menu Pressing the down-key will display the factory menu. Optionally Sensors and calibration values can be changed here.
(Note: This menu is only visible with factory password) Factory menu Pressing the down-key will display the remote & digital port menu. The remote-operation can be activated and the remote-mode can be selected here. The digital input ports can be activated and de-activated here.
Remote & Digital port menu Pressing the down-key pressure menu.
again will display the
General information about changing parameters: (See Page 11 for instructions on entering passwords that allow parameters to be changed.) The actual values are displayed in the sub-menus. To change a parameter the enter-key blinking.
has to be pressed first. Now the parameter value is
With the up and down keys the value can be increased and decreased. Pressing the up/down keys for a longer period will increase the adjustment steps. (First single than 4, 10 and 15 steps) If a parameter has been adjusted pressing the enter key
will save and store the value.
If a parameter value should not be saved, pressing the off-button and the original value will be displayed. Pressing repeatedly the off-button
will abort the programming
will display the upper menu level.
The units for pressure and temperature in the menus are automatically set depending on the pre-set values for pressure, in the pressure-menu, parameter 5 in bar or psi and for temperature in the temperature-menu, parameter 1 in °C or °F.
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Pressure menu: st
Parameter 1
Cut-in pressure of the 1 pressure-range. st (4,0 ... Cut-out pressure 1 range – 0,5)
Parameter 2
Cut-out pressure of the 1 pressure-range. st (Cut-in pressure 1 range + 0,5 13,0)
Parameter 3
Cut-in pressure of the 2 pressure-range. The second pressure-range is necessary when 2 compressors should operate in sequence. The selection of the active pressure-range can be done manually via parameter 6, or automatically via the weekly-autotimer. nd (4,0 ... Cut-out pressure 2 range – 0,5)
Parameter 4
Cut-out pressure of the 2 pressurerange. nd (Cut-in pressure 2 range + 0,5 13,0)
Parameter 5
The unit for the pressure values can be changed here. 0 = bar 1 = psi 2 = MPa
Parameter 6
The 1 and 2 pressure range can be manually changed here. st If the 1 pressure range is active the
st
n
n
st
n
nd
pressure symbol is on and if the 2 pressure range is active the symbol is blinking.
Parameter 7
The operating mode can be changed here. 0 = Continuous-operation mode (compressor does not shut down) 1 = Automatic-operation mode (compressor shuts down after idling afterrun time)
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Parameter 8
This parameter defines the method of drive. 0 = Star / delta 1 = Inverter (VSD) 2 = Direct start (DOL)
Parameter 9
P1 defines the system pressure cut-in value. The main drive motor will start only if the system pressure is below the value of P1. (0,5..3bar)
Parameter 10
P2 defines the safety system pressure cutout pressure. If the system pressure exceeds the cut-out pressure value the compressor will shut down. (8..14bar)
Parameter 11
P3 defines a system pressure limit value. When the compressor starts on load and the system pressure has not been build up to this value, after a pre set time (see page 10, “Pressure-time value parameter 3”), the compressor will shut down. (0,5..4bar)
Parameter 12
P4 is the maximum allowable pressure difference between system pressure and net pressure. (Monitoring of separator element delta P) (See page 10, parameter 2 for adjusting the time value) (0,5..2,5bar)
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Pressure-time-values: Parameter 1
P1 defines the delayed shut-down time for the safety shut-down pressure value This ensures that the compressor does not shut down immediately if the cut-out pressure is exceeded for a short time. (see Pressure Menu Parameter 10 for pressure value) (2..20s)
Parameter 2
P2 defines the delayed shut-down time for the safety shut-down if the difference between the system and net pressure becomes greater than the set value (see Pressure Menu, Parameter 12 for pressure value). (2..99s)
Parameter 3
P3 defines the time in which the compressor has to reach a pre-set system pressure after the motor starts. The pressure value can be set in the pressure menu under parameter 11. (2..99s)
Parameter 4
P4 defines the time-delay for a warning message with intake filter. (2..99s)
Parameter 5
P5 defines the time-delay for a warning message with oil filter. (2..99s)
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Temperature menu: Parameter 1
The unit of temperature values can be changed here. 0 = °C 1 = °F
Parameter 2
P1 defines the frost-protection temperature limit. If the temperature falls below this limit the compressor will not start. If the compressor is under voltage it will start at this temperature limit and run in idlemode until the warm-up temperature shutdown limit (P2) is reached. (During this time all compressor components will heat up, protecting the compressor from freezing up) (0..5°C) P2 defines the warm-up temperature of frost-protection when the compressor will stop in idle mode. (1030°C)
Parameter 3
Parameter 4
P3 defines the time-delay for start the compressor at frost-protection temperature. (2..99s)
Parameter 5
P4 defines the upper temperature shutdown limit. If the compressor temperature reaches this adjustable limit it will shut-down. (85..110°C)
Parameter 6
P5 defines the upper temperature warning limit. If the compressor temperature reaches this adjustable limit it will shut-down. This parameter is adjustable between upper temperature shut-down limit (P4) and 10°C less. (P4-10°C..P4)
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Parameter 7
FP = Frost Protection About this parameter the frost protection can be deactivated temporary. As a protection to start t he compressor below the set of frost protection limit can be switched off to start the compressor. This parameter won’t save in memory. After power off, the original parameter will be restored. Note: This parameter will only appear when the Service- or Factory code is entered.
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Time/Date: Parameter 1
In this sub-menu the real-time-clock can be adjusted. The first parameter indicates the day (left) and the month (right). Pressing enter will make the dayparameter blink and it can be adjusted now. Pressing enter again the new value is saved and the parameter month is blinking and can be adjusted now.
Parameter 2
Pressing enter again will save the new value. The second parameter displays the year.
Parameter 3
At parameter 3 the time can be adjusted. Pressing enter will make the hoursparameter (left) blink and it can be adjusted now. Pressing enter again the new value is saved and the parameter minutes (right) is blinking and can be adjusted now. Pressing enter value.
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Weekly timer: Parameter 1
The first parameter activates /deactivates the weekly timer. The actual status is displayed on the left side through OFF and On
Changing the status: After pressing the ent er-key a blinking number is on the right side displayed, changing the number will activate or de-activate the timer. 1=ON 0=OFF
Parameter 2
This parameter defines the first program place. The first digit displays the day. (1=Monday, 2=Tuesday7=Sunday) The second digit displays the program place on this day. (program places 1 to 4) The third digit displays the action = Turn-on program = Turn-off program The last digit activates this program place. At the turn-on progra m it is possible to choose between 0 and 2. 0 = de-activated 1 = starting with pressure-range 1 2 = starting with pressure-range 2 At the turn-off progra m it is possible to choose between 0 and 1. 0 = de-activated 1 = activated When the program place is activated the time, when the action should start, can be set.
Parameter 3
This parameter defines the first turnoff program.
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Parameter 4
This parameter defines the second turn-on program.
Sequence: Day 1=Monday 1= Monday 1= Monday 1= Monday 1= Monday 1= Monday 1= Monday 1= Monday 2=Tuesday 2=Tuesday 2=Tuesday 2=Tuesday 2=Tuesday 2=Tuesday 2=Tuesday 2=Tuesday 3=Wednesday 3=Wednesday 6=Saturday 7=Sunday 7=Sunday 7=Sunday 7=Sunday 7=Sunday 7=Sunday 7=Sunday 7=Sunday
Program place 1 1 2 2 3 3 4 4 1 1 2 2 3 3 4 4 1 1 4 1 1 2 2 3 3 4 4
ON/OFF
Action
ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON OFF
? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?
Parameter 57
It is possible to pre-set 4 turn-on programs and 4 turn-off programs per day.
This parameter defines the forth turn-off program on Sunday.
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Motor times values: Parameter 1
P1 defines the run-on time of the main drive motor before switching from star to delta. (2..20s)
Parameter 2
See above
Parameter 3
See above
Parameter 4
See above
Parameter 5
See above
Parameter 6
See above
Parameter 7
See above
Parameter 8
See above
P2 defines the star delta switch over time. (time between switching star off and delta on) (20..99ms) P3 defines the minimum motor run time between motor’s start and motor’s stop. (5..30min) P4 defines the motor after-run time (idlingtime) (1..20min) P5 defines the delayed power up time after power failure. (1..60s) 0 = Deactivates this option. P6 defines the time-delay for a warning message with missing dryer. (020 min) P7 defines the run time-delay after manual stop. (1250 sec) P8 defines the idle time between motor start-up and first load. (130 sec)
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Service menu: Parameter 1
P1 = Oil Filter Change interval (1000..30000h) 0 = Interval turned off 1 = Interval turned on If the interval is reached the controller stops counting and the decimal point behind P1 is visible. If the interval is turned on the interval time is displayed briefly. To change the interval time the enter key has to be pressed for 2 sec. during the interval time display.
Parameter 2
See above
P2 = Air Filter Change interval (500..6000h) To change the value see P1
Parameter 3
See above
P3 = Separator Filter Change interval (500..50000h) To change the value see P1
Parameter 4
See above
P4 = Oil Change interval (500..2000000) To change the value see P1
Parameter 5
See above
P5 = Cycles counter General Service interval (500..2000000) To change the value see P1
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Remote and digital port menu: Parameter 1
This parameter defines the remote-mode. 0 = Remote de-activated (Local operation) 1 = Remote ON/OFF (Load/idle control via local controller. ON/OFF via DI9) 2 = Remote ON/OFF and remote load/idle via DI10. Controller monitors only safety limits. In1 = Digital Input 1 active /de-active Temperature after oil separator
Parameter 2
0 = deactivated 1 = activated
Parameter 3
In2 = Digital Input 2 active /de-active Drive motor temperature
Parameter 4
In3 = Digital Input 3 active /de-active Current overload relay fan motor
Parameter 5
See above
Parameter 6
See above
Parameter 7
See above
In4 = Digital Input 4 active /de-active Suction filter monitoring In5 = Digital Input 5 active /de-active Oil filter monitoring In6 = Digital Input 6 active /de-active Dryer fault message In7 = Digital Input 7 active /de-active Inverter fault message
Parameter 8
Remote operation setup: To activate Remote operation set “1” or “2” Remote mode (see Parameter 1 screen above); Remote On/Off switch to be installed by customer between terminals 17 (X3.4) & 24 (X1.5) (electrical schematic); Remote Load/Unload switch to be installed by customer between terminals 15 (X3.3 & 24 (X1.5) (electrical schematic). Applied only when set “2” remote mode (see Parameter 1 screen above).
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Plan of contacts:
|8
X5 (230V) ) ) r t ) t o r f e d e a s t t u S s : t c a D o : t S n D n V o ( : S c D V ( l S a V ( a n o
t r l e t a t e N S D
i t i d d a 2
1|8
e e s c a e a p l e r S t u p t u o
X4 (24V)
t l u a F
1|12
X3
1|3 X2 1|8
3 4 5 6 7 8 9 0 e 1 2 g n l D ) ) 0 0 0 0 0 0 0 0 1 C A ( ( m N + n i o b 0 t t t t t t t t t t T B i P 0 A u u u u u u u u u u t 2 n p p p p p p p p p t . G 5 5 a a . r n p n I n I n I n I n I n I n I n I n u n I 8 p 4 5 a r e e I l l l l n t 8 4 8 4 4 I S a l a l a l a l a l a l a a a u a S p S e t t t t t t t t t t i i i g p W o t i i i i i i i t R R R g g g g g g g g g o g i i i i i i i i i l u r o i D D D D D D D D D D a n O o m g f e V V V V V V V V V V A 4 4 4 4 4 4 4 4 4 o y R 4 2 2 2 2 2 2 2 2 2 2 l a d n a A e R -
The Inputs/Outputs in Italic text are used for inverter operation.
Meanings of digital inputs (X3.4 – X3.12) 24V In 01 = Temperature after Oil separator 24V In 02 = Drive motor temperature 24V In 03 = Current overload relay fan motor 24V In 04 = Inlet filter monitoring 24V In 05 = Oil filter monitoring 24V In 06 = Dryer fault message 24V In 07 = Inverter fault message 24V In 08 = Emergency Stop 24V In 09 = Remote on/off 24V In 10 = Remote load
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-
-
X1
1|
t t y y E e r e r D u u l l P u u p N s s s O O p p s G A A p u e e s u s r r m m r r p p t 0 e e e m 0 0 0 w w e 1 o o N t s 1 P V P A y V 5 = = 4 S m 2 V 0 A + + V 4 4 2 . m 2 2 . 4 0 ~ ~ t 2 . u . p 4 n n I I g g o o l a l n a n A A
CAP861 OCTOBER 2008 REV.G
The controller comprised 10 digital inputs, 3 analog inputs, 1 analog output, 1 RS485 interface and 9 potential free outputs (5 for 230V and 4 for 24V). The configurations of the plugs are listed below.
X1
1 2 3 4 5 6 7 8
Ground Power supply 24Volt +/-10% AC or DC Power supply 24Volt +/-10% AC or DC Additional outp ut +5Volt 100mA Additional outp ut +24Volt 200mA Collective ground for all digital and analog inputs and outputs Analog input (4..2 0mA) to connect system-pressure-se nsor Analog input (4..2 0mA) to connect net-pre ssure-sensor
X2 1 2 3
RS485 Interface – Contact B (-) RS485 Interface – Contact A (+) RS485 Interface – Contact Ground
X3 1 2
Analog output (4..20mA) for inverter-operation Analog input to connect temperature-sensor (PT100 must connect to GND. Between X3.2 and X1.6 directly) 3 Digital input (max. 24V) Remote load 4 Digital input (max. 24V) Remote on/off 5 Digital input (max. 24V) Emergency Stop (this input is active low) 6 Digital input (max. 24V) Inverter fault message (this input is active low) 7 Digital input (max. 24V) Dryer fault message 8 Digital input (max. 24V) Oil filter monitoring 9 Digital input (max. 24V) Inlet filter monitoring 10 Digital input (max. 24V) Current overload relay fan motor 11 Digital input (max. 24V) Drive motor temperature switch 12 Digital input (max. 24V) Temperature switch after Oil separator X4 (24 Volt potential free contacts) 1 Remote enable 2 Running 3 Output for warning messages 4 Common contact X4.1 - X4.3 5-6 Output for fault messages 7 Common contact X4.5 – X4.6 8 No connected X5 (230 Volt potential free contacts) 1, 2 First contact for output release 3, 4 Second contact for output release 5 Drive motor delta output 6 Drive motor star output 7 Drive motor net output 8 Common contact X5.5 – X5.7 Alarm, warning & remote output signals: Communication terminals kit 1481025 required. Common external 24VDC or 24VAC connected to X4.7 for Alarm signal. In alarm conditions Open contact is X4.5., Closed contact is X4.6. Common external 24VDC or 24VAC connected to X4.4 for Warning, Remote enable & Run signals. Warning output signal is X4.3. Remote enable output signal is X4.1. Run output signal is X4.2.
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CAP861 OCTOBER 2008 REV.G
Appendix A:
Default Factory Settings ������� ������� ����� �������� ���� ��������� 1 ��������� 2 ��������� � ��������� � ��������� � ��������� � ��������� � ��������� � ��������� � ��������� 10 ��������� 11 ��������� 12 �������������� ������ ��������� 1 ��������� 2 ��������� � ��������� � ��������� �
100 ��� 12� ��� �� ��� 10� ��� 1 1 1 0 � ��� 1�� ��� � ��� 1� ���
2� �� � 1� � �� � �� �
����������� ��� �� �������� ��� ��� 1�� �������� ����� ��� ��� �������� ��� ��� 1�� �������� ����� ��� �� �������� ��� ��� 2�� �������� ����� ��� ��� �������� ��� ��� 2�� �������� ����� ����� �� �������� 1�� �� 2�� �������� ����� ��������� ��������� ���� ����� ����/���� ����� ����� ������ ������ ��� �� �������� ������ ������ ��� ��� �������� ������ �������� ����� ��� �������� ���������� � ������ �� ���
����� � ���� ���� ��� ������ �������� ����� ����� � ���� ���� ��� �������� ���������� ������� ������ ��� ��� ���� ��� ���� �� ����� ��� ��� ������ �������� ����� ����� ����� ����� ��� ������ ������ ������� ����� ��� ��� ������ �������
����������� ���� ��������� 1 ��������� 2 ��������� � ��������� � ��������� � ��������� � ��������� �
1 �2 � �0 � 10 � 22� � 21� � 1
����������� ����� ����� ���������� ����� ���� �� ����������� �� ����� ���������� ����� ��� ����� �� ����� ���������� ����������� ����� ����������� ���� ���� ����� ����� ����������� ������� ����� ���������� ��������� ������������
����� ���� ������ ��������� 1 ��������� 2 ��������� � ��������� � ��������� � ��������� � ��������� � ��������� �
�� 20 �� 10 ��� � ��� 0� 1 ��� 1� � ��
��� �� ���� ������ ��������� ���� ���� �� ����� ���� ������� ��������� ���� ��� ��� ����� �� ��� ����� ��� ���� ������� ����� ��� ���� ����� ������ ���� ������� ����� �� ����� ����� ������� ����� � ������� ������� ��� ������� ����� ����� � ��� ���� ����� ������ ���� ����� � ���� ���� ������� ����� ����� ��� ����� ����
1 2000 �� 1 2000 �� 1 �000 �� 1 �000 �� 1 �00 ��
��� ������ ������� �������� ��/��� ���� �������� ��� ������ ������� �������� ��/��� ���� �������� ��������� ������ ������� �������� ��/��� ���� �������� ��� ������ �������� ��/��� ���� �������� ������� ���������� ��� ������� �������� ��/��� ���� ��������
������� ���� ��������� 1 ��������� 2 ��������� � ��������� � ��������� �
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