Cummins Catalogue

Dependable > Diesel generator sets Ranging from 15 - 2000 kVA Acoustically enclosed Emission compliant Low fuel consumption Extended maintenance period Our energy working for you.TM

When you opt for a Cummins power system, whether it is just an engine or a complete Powerhouse, you get the benefits of decades of experience and expertise of Cummins’ inhouse Research and Engineering facility

Cummins is a global leader in engine technology and service solutions across Power Generation, Industrial and Automotive applications. Its technology and pioneering initiatives are bringing innovative solutions and reliable services at the best possible value to users across the globe. Its high performance outlook is based on customer focus, integrity and capability of its people. Cummins Inc., USA, is a leader in the design and manufacture of power generation equipment and one of the most integrated providers of power solutions in the world. Cummins in India, a part of the USD 10.2 billion Cummins Inc., is a group of 11 entities across 200 locations in the Country with a combined turnover of almost Rs. 3000 crore and employing more than 5000 people. Cummins India Limited (CIL), the Country’s leading manufacturer of diesel and natural gas engines has produced more than 1,67,000 engines till date at its state-of-the-art manufacturing facilities in Pune and Daman. The Company manufactures nearly 20,000 engines and silent gensets on an annual basis. Cummins Power Generation, a Business Unit of CIL, is the market leader in the diesel genset segment, offering a single window for complete power solutions, with top-of-the-line products and services. From simple generator sets to turnkey, on-site power stations, Cummins has the expertise to successfully meet the power requirements of a variety of individual and institutional users. Important sectors for power generation solutions include telecom, construction, IT/ ITES, realty, hospitality, textiles, auto & auto ancillaries, food processing, government, pharma, oil & gas and manufacturing.

The Cummins Edge Owning to its long standing presence of over 40 years in India, the Cummins’ team of competent and highly

skilled engineers fully understands the needs of its customers. Over the years the Company has: - Built an impressive population of more than 75,000 Cummins engines/generating sets - Acquired skills in Application Engineering, R&D and Service - Achieved well established operational consistency in systems and processes Most economical power solution Cummins engine powered generating sets are available at competitive prices and offer the best fuel economy, best warranty terms and lowest cost of maintenance, replacement and overhaul parts, thereby proving to be the most economical power solution. Exports portfolio Cummins India has exported over 25,000 diesel and gas engines to countries like, USA, UK, Singapore, Belgium and Australia. Besides being the sole exporter of the V28 engine, it also exports the NTA-855 Big Cam, K38, K50 and QSK 60 engines to countries world wide. Consistent focus on quality Cummins India has been acclaimed for its high quality standards by leading national and international bodies like, BVQI (ISO 9001- 2000), Factory Mutual & Underwriter’s Laboratory Inc., Indian Register of Shipping, Lloyd’s Register of Shipping, Korean Register of Shipping, Directorate General of Quality Assurance, Standards Laboratory Accreditation, Materials Laboratory Accreditation, Engineering Export Promotion Council and American Bureau of Shipping. In addition to these, Cummins India has also been the recipient of prestigious awards like; the National Export Award, the Industrial Safety Performance Award and the Rajiv Gandhi National Quality Award.

Complete Range Diesel – 15 to 2000 kVA in single operation and multi - megawatts in parallel. Engines are tropicalised for optimum performance.

- Matured and proven product - Standardization, commonality of spares, training ease - No waiting for deliveries of unaffordable spares/ systems - One stop shop

X Series

Powerful ProductsThe right product for the customer, whether for standby or prime applications, open, enclosed or sound attenuated.

Features - Electrical starter motor 12V DC - Battery charging alternator - MICO fuel system with mechanical governor - Dual spin-on fuel filter - Spin-on full flow lub oil filter - Residential silencer - Dry type air cleaner - Recovery bottle - Shut-off coil with safeties for LLOP/ HWT/ Overspeed - Flywheel and flywheel housing Options - Microprocessor/ relay based AMF control panel - Trolley mounted mobile sets - Engine overspeed safety - Coolant water heater

Genset Model

Engine Model

BHP Rating at 1500 RPM

kVA (Prime)

Bore (mm)

C 15 D5 P C 20 D5 P C 25 D5 P

X 1.7 G1 X 2.5 G2 X 2.5 G2

20 32 32

15 20 25

91.44 91.44 91.44

Stroke Disp. (mm) (Ltrs) 127 127 127

1.7 2.5 2.5

S Series

B Series

Features - Battery charging alternator - MICO In-Line fuel system with mechanical governor - Dual spin-on filter - Lube oil filter - Turbocharger (for turbocharged engines) - Residential silencer - CAC (for 62.5 kVA DG sets only) - Dry type air cleaner - Recovery bottle - Shut-off coil with safeties for LLOP/ HWT/ Overspeed - Flywheel and flywheel housing

Features - Electrical starter motor 12V DC - Battery charging alternator - MICO fuel system with mechanical governor - Dual spin-on fuel filter - Residential silencer - Dry type air cleaner - Shut-off coil with safeties for LLOP/ HWT/ Overspeed - Flywheel and flywheel housing - Engine Instrument Panel with - Starting switch and key - Indication for battery voltage, Water temp., Lube oil pressure, Engine speed, Engine hour counter, Battery Voltmeter, Indication for safety switch - Electronic governor and Genset Controller PCC 1300 for 140 kVA

Options - Cold starting kit - Microprocessor/ relay based AMF control panel - Trolley mounted mobile sets - Coolant water heater

Genset Model

Engine Model

C 30/35 D5 P S 3.8 G2 / G3 C 40 D5 P S 3.8 G4 C 50 D5 P S 3.8 G6 C 62.5 D5 P S 3.8 G7

BHP Rating kVA at 1500 (Prime) RPM 42 / 45 58 69 80

30 / 35 40 50 62.5

Options - Heavy duty air cleaner - Microprocessor/ relay based AMF control panel - Trolley mounted mobile sets - Cold starting kit - Electronic governor - Lube oil heater

Bore Stroke Disp. (mm) (mm) (Ltrs) 97 97 97 97

128 128 128 128

3.8 3.8 3.8 3.8

Genset Model

Engine Model

C 75 D5 P 6 BT 5.9 G1 C 82.5 D5 P 6 BT 5.9 G1 C 100 D5 P 6 BTA 5.9 G1-I C 125 D5 P 6 BTA 5.9 G2-I C 140 D5 P 6 BTAA 5.9 G1-I

BHP Rating kVA at 1500 (Prime) RPM 105 105 124 154 170

75 82.5 100 125 140

Bore Stroke Disp. (mm) (mm) (Ltrs) 102 102 102 102 102

120 120 120 120 120

5.88 5.88 5.88 5.88 5.88

C Series

N Series

Features - In-line fuel pump with mechanical governor (for 160-200 kVA) - In-line fuel pump with Digital electronic governor (for 250 kVA) - Optimised turbocharger - Stainless steel exhaust flexible coupling - Heavy-duty air cleaner - Silencer - Radiator - Coolant inhibitor - Plate-type lube oil cooler - Spin-on filters - coolant, fuel & lube oil - Dry-type replaceable paper element air cleaner with restriction indicator - Flywheel housing and flywheel to suit single bearing alternator - Electrical starter motor - Battery charging alternator - Genset Controller PCC 1301

Features - Cummins PT fuel pump, Step Timing Control injector - Holset turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible coupling - Radiator or Heat exchanger, Coolant inhibitor, Low Temperature After cooling (LTA) - Articulated piston - Gear train with spur gears - Plate type lube oil cooler - Spin-on filters - fuel, lube oil and coolant - Dry type replaceable paper element air cleaner with restriction indicator - Flywheel housing & flywheel to suit single bearing alternator - Starting motor – Electric - Electronic control panel with Electronic Governor (ECPG) - Engine protections (Shutdown) - High water temperature/ Low lube oil pressure/ Overspeed

Options - Engine : Coolant heater with thermostatic switch and lube oil heater - Alternator : PMG excitation, Thermistors, Space heater, - Control Panel : AMF control panel, Power factor meter, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation and Indication lamps for engine faults

Genset Model C 160 D5 P C 180 D5 P C 200 D5 P C 250 D5 P

Engine Model 6 CTA 8.3 G1-I 6 CTA 8.3 G2-I 6 CTAA 8.3 G1-I 6 CTAA 8.3 G4

BHP Rating kVA at 1500 (Prime) RPM 205 219 245 306

160 180 200 250

Bore Stroke Disp. (mm) (mm) (Ltrs) 114 114 114 114

135 135 135 135

8.3 8.3 8.3 8.3

Options - Engine : Heavy duty air cleaner, Heat exchanger, Lube oil/ Coolant heater with thermostatic switch - Alternator : PMG excitation, RTDs, BTD, Space heater - Control Panel : AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio/ Visual annunciation for faults

Genset Model C 320 D5 P C 380 D5 P

Engine Model NTA 855 G2-I NTA 14 G3

BHP Rating kVA at 1500 (Prime) RPM 380 450

320 380

Bore (mm) 140 140

Stroke Disp. (mm) (Ltrs) 152 152

14.0 14.0

K 19 Series

V 28 Series

Features - Cummins PT fuel pump - Electrical Step Timing Control (ESTC) injector - Holset turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible connection - Radiator or Heat exchanger, Coolant inhibitor, Low Temperature After cooling (LTA) - Plate type lube oil cooler - Full flow paper element filters - fuel, lube oil and by-pass - Dry type replaceable paper element air cleaner with restriction indicator - Flywheel housing & flywheel to suit single bearing alternator - Starting motor – Electric, Battery charging alternator - Electronic control panel with Electronic Governor (ECPG) - Engine protections (trip) - High water temperature/ Low lube oil pressure/ Overspeed/ Low coolant oil level (alarm)

Features - Cummins PT fuel pump - Cummins Heavy Duty injectors - Holset turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible connections - Radiator or Heat exchanger, Coolant inhibitor - Shell and tube type lube oil cooler - Full flow paper element filters - fuel, lube oil and by-pass - Dry type replaceable paper element air cleaner with restriction indicator - Flywheel housing & flywheel to suit single bearing alternator - Starting motor – Electric, Battery charging alternator - Electronic control panel with Electronic Governor (ECPG) - Engine protections (trip) - High water temperature/ Low lube oil pressure/ Overspeed/ Low coolant oil level (alarm)

Options - Engine : Heavy duty air cleaner, Lube oil / Coolant heater with thermostatic switch - Alternator : PMG excitation, RTDs, BTD, Space heater - Control Panel : "PowerCommand TM Control Panel" for microprocessor based metering, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

Genset Model C 500 D5 P

Engine Model KTA 19 G9

BHP Rating kVA at 1500 (Prime) RPM 600

For the High Horse Power gensets, Cumins Power Generation offers a level of build which allows the possibility to configurate the gensets according to the

500

Bore (mm) 159

Stroke Disp. (mm) (Ltrs) 159

18.6

requirements of the customer. The PowerCommandTM Controller along with a host of other options are available

Options - Engine : Heavy duty air cleaner, Lube oil/ Coolant heater with thermostatic switch - Alternator : PMG excitation, RTDs, BTD, Space heater - Control Panel : "PowerCommand TM Control Panel" for micro processor based metering, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

Genset Model C 600 D5 P C 625 D5 P

Engine Model VTA 28 G3-I VTA 28 G5-I

BHP Rating kVA at 1500 (Prime) RPM 710 750

600 625

Bore Stroke Disp. (mm) (mm) (Ltrs) 140 140

152 152

28.0 28.0

K 38 and K 50 Series

QSK 60 Series

Features - Cummins PT fuel pump, Step Timing Control injector - Holset turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible connections - Radiator or Heat exchanger, Coolant inhibitor - Plate type lube oil cooler - Outboard aftercoolers - Full flow paper element filters - fuel, lube oil and by-pass - Dry type replaceable paper element air cleaner with restriction indicator - Flywheel housing & flywheel to suit single / double bearing alternator - Flexible coupling for double bearing alternator - Starting motor – Electric, Battery charging alternator - Electronic control panel - Cummins Electronic Governor (EFC) - Engine protections (trip) - High water temperature/ Low lube oil pressure/ Overspeed/ Low coolant oil level (alarm)

Features - Cummins HPIPT fuel pump - Cummins HPIPT injectors - Holset turbocharger, Pulse tuned exhaust manifold, Stainless steel exhaust flexible connections - Radiator or Heat exchanger, Coolant inhibitor, - Plate type lube oil cooler - Outboard aftercoolers - Full flow spin-on filters - fuel and lube oil - Dry type replaceable paper element air cleaner with restriction indicator - Flywheel housing & flywheel to suit single / double bearing alternator - Flexible coupling for double bearing alternator - Starting motor – Electric, Battery charging alternator - Power Command TM Control Panel (PCC 3200/ 3201) for microprocessor based metering, governing, monitoring & auto synchronising control system

Options - Engine : Heavy duty air cleaner, Lube oil / Coolant heater with thermostatic switch - Alternator : RTDs, BTDs, Space heater - Control Panel : "PowerCommand TM Genset Controller" for micro processor based metering, governing, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

Genset Model C 750 D5 P C 1010 D5 P C 1250 D5 P C 1500 D5 P

Engine Model KTA 38 G2-I KTA 38 G5 KTA 50 G3 KTA 50 G8-I

BHP Rating kVA at 1500 (Prime) RPM 890 1180 1470 1735

750 1010 1250 1500

Bore Stroke Disp. (mm) (mm) (Ltrs) 159 159 159 159

159 159 159 159

37.8 37.8 50.3 50.3

Options - Engine : Heavy duty air cleaner, Lube oil / Coolant heater with thermostatic switch - Alternator : RTDs, BTDs, Space heater - Control Panel : AMF control panel, Battery charger, Remote/ Auto start panel, Audio-visual annunciation for faults

Genset Model C 1875 D5 P C 2000 D5 P

Engine Model QSK 60 G3 QSK 60 G4

BHP Rating kVA at 1500 (Prime) RPM 2165 2319

1875 2000

Bore (mm) 159 159

Stroke Disp. (mm) (Ltrs) 190 190

60 60

SilentPower

TM

Acoustic Enclosures Features - Specially designed to meet stringent MOEF / CPCB norms of 75 dBA @ 1mtr., at 75% load under free field conditions - Designed to have optimum serviceability - Air inlet louvers specially designed to operate at rated load

Cummins DG Sets meet stringent exhaust emission tests as per CPCB norms without sacrificing fuel efficiency at normal operating loads, thus offering you silent, clean, and environment friendly power.

- Made on special purpose CNC machines for consistency in quality and workmanship - Powder coated for long lasting service life and superior finish - With UV resistant powder coating, can withstand extreme environments - Use of stainless steel hardware for longer life - Insulation material meets exacting IS 8183 specifications for better sound attenuation

Typical Acoustic Enclosure Dimensions* Genset Model C 15 D5 P C 20 D5 P C 25 D5 P C 30 D5 P C 35 D5 P C 40 D5 P C 50 D5 P C 62.5 D5 P C 75 D5 P C 82.5 D5 P C 100 D5 P C 125 D5 P C 140 D5 P C 160 D5 P C 180 D5 P C 200 D5 P C 250 D5 P C 320 D5 P C 380 D5 P C 500 D5 P C 600 D5 P C 625 D5 P C 750 D5 P

Prime Rating (kVA)

Engine Model

15 20 25 30 35 40 50 62.5 75 82.5 100 125 140 160 180 200 250 320 380 500 600 625 750

X 1.7 G1 X 2.5 G1 X 2.5 G2 S 3.8 G2 S 3.8 G3 S 3.8 G4 S 3.8 G6 S 3.8 G7 6BT 5.9 G1 6BT 5.9 G1 6BTA 5.9 G1-I 6BTA 5.9 G2-I 6BTAA 5.9 G1-I 6CTA 8.3 G1-I 6CTA 8.3 G2-I 6CTAA 8.3 G1-I 6CTAA 8.3 G4 NTA 855G2-I NTA 14 G3 KTA 19 G9 VTA28 G3-I VTA28 G5-I KTA 38 G2-I

Length (mm)

* Dimensions of the enclosure are excluding the silencer.

2200 2200 2200 2800 2800 2800 2800 2950 3850 3850 4000 4000 4000 4500 4500 4500 4650 5500 5500 6500 7000 7000 7500

Enclosure Dimensions Width (mm) 900 900 900 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1500 1500 1500 1700 2000 2000 2000 2500 2500 2500

Height (mm) 1375 1375 1375 1450 1450 1575 1575 1575 1700 1700 1700 1700 1700 1850 1850 1850 2050 2520 2520 2300 2925 2925 2925

Cummins global range of Diesel Generator Sets QSK 23 / QST 30 & QSK 60 Series Features - Cummins water cooled diesel engine - Oil and fuel filter, lub-oil drain valve fitted - 50°C Radiator with drain tap - Electronic governor - Normal duty air filter - Single bearing alternator class H/H - Standard voltage 415 V 50 Hz - Exciter/ Voltage regulator - PCC3100 control std/ PCC3200 for QSK23 and QSK60 - Steel base frame with anti-vibration mounting Options - 3-pole circuit breaker - Steel fuel tank - Fuel tank capacity designed for up to 8 hours operation - Set of Starting Batteries - Industrial Silencer delivered loose - Other voltage options available

Genset Model C 840 D5 P C 900 D5 P C 1100 D5 P C 2000 D5 P C 2250 D5 P

Engine Model

kVA (Prime)

Bore (mm)

Stroke (mm)

Disp. (Ltrs)

QSK 23 G3 QSK 23 G3 QST 30 G4 QSK 60 G3 QSK 60 G4

760 820 1000 1875 2000

170 170 140 159 159

170 170 165 190 190

23.15 23.15 30 60 60

Optimise performance with PowerCommand Controls TM

PowerCommandTM Genset Controls The PowerCommand TM Control, is a micro processor based generator set monitoring, metering, protection and control system. It offers advanced levels of functions for reliability and optimum genset performance. An extensive array of integrated standard control and digital display features eliminate the need for discrete component devices such as the voltage regulator, governor control and protective relays. The control system has easy servicing capabilities that allow system parameters to be interrogated, monitored and adjusted with a PC. Features - Digital governing - Digital voltage regulation - AmpSentryTM Protection for true alternator O/C protection on PCC 2100/ 3100/ 3200 - Analog/ Bargraph/ Digital AC output Metering - Battery Monitoring System to sense and warn against a weak battery condition - Digital Alarm and Status Message Display - Genset Monitoring : Displays status of all critical engine and generator set functions - Smart Starting Control System : Integrated fuel ramping to limit black smoke and frequency overshoot - Advanced serviceability - PowerCommandTM Network Capability (Optional)

PCC 1301

PCC 2100

PowerCommandTM Paralleling Genset Controls In addition to the features described above, the PowerCommandTM Control with digital paralleling features eliminates the need for separate paralleling control devices such as synchronizers and load sharing controls, and KVAR / power factor controls. Besides this, features like synchronizing*, including import/export controls for paralleling with an infinite (utility/mains) bus and the ability to control the load on the generator set when paralleled with utility or mains are also built into the PowerCommandTM Control. * For utility synchronizing applications, please contact your local Cummins distributor.

PCC 3100

PCC 3200

We at Cummins don’t adopt technology but design and develop technically perfect solutions ourselves with

the best fuel efficiency and emissions without any compromise.

24 X 7 Service Network Cummins Sales and Service (India) Ltd., a wholly owned subsidiary of Cummins India Limited offers after market service support through an extensive nation-wide network of 5 Zonal Offices, 21 Area Service Offices, 7 Parts Depots, 1 Regional Service Centre, 79 Authorized Dealers with additional 128 outlets/branches and 45 Dealer Service Centres, and 2000+ factory trained service engineers. Dedicated professionals work round – the – clock to ensure your business is never held up due to power failures. Support Systems Cummins brings you the benefits of specially deigned after market support systems…systems for service, spare parts and information which ensure highest equipment uptime.

Cummins India Limited Power Generation Business Unit 35A/1/2, Erandawana, Pune 411 038 - India Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090

Our energy working for you.TM

www.cumminsindia.com © 2006 Cummins Power Generation Specifications subject to change without notice Cummins and PowerCommand TM are registered trademarks of Cummins Inc. “Our energy working for you” is a trademark of Cummins Power Generation PGBU/CIL/001/Diesel Range/90deg./October 2006/1000