CSEB Machine Manual - 20170809

 

CSEB Machine Manual 2017-08-09

Contact info Phone: 01-5527350 E-mail: [email protected] Website: www.buildupnepal.com www.buildupnepal.com  

 

Table of content contents s

Part A - Machine parts Part B - Maintenance      

Daily maintenance - at the start of the day Daily maintenance - at the end of the day Weekly maintenance

Part C - Trouble   Machine Problems shooting  

Brick Problems

 

8 8

54

2 2 77

9 3 12 16 10

3 21 12 13

11 26 28 14

22 25 24 23 1 1

19 15 14 18

17 13 23 6

5 18

11 15

21 22

16 10

20 25

Part A - Machine parts 1. 2. 3. 4. 5. 6. 7. 8. 9.

MOLD PISTON LID MOLD PLA PLATE TE LEVER HANDLE ATT TTACHMENT ACHMENT CENTER CORE CYLINDRICAL CORES SIDE CORES

10. GUIDE RAILS 11. LOCK HOOK 12. MOLD PLATE PLATE ADJUSTMENT SCREWS 13. MOLD HEIGHT ADJUSTMENT SCREWS 14. GREASE NIPPLES

15. CYLINDRICAL CORE LOCK PLATES 16. CENTER CORE LOCK PLATE 17. LEVER SUPPORT AXLE 18. LEVER SUPPORT BUSHING 19. LEVER SUPPORT WASHER 20. LEVER BUSHING 21. HANDLE ATTACHMENT AXLE 22. HANDLE ATT ATTACHMENT ACHMENT BUSHING SMALL 23. HANDLE ATT ATTACHMENT ACHMENT BUSHING LARGE 24. HANDLE

 

24

3

21

14 2

8 8

99

5 4

11

7 7

21 2 22 2

2 16

2 2

2 11

16 10

6 2

19 20

1

5 2 23

17 13 19 15 14 18

26 11

3

21

14 28

6 22 25 23

22

21

5

18

23 24 10 16

15 11

17 17

11 13 12

18 15

20 19 22

16 10

 

Part B - Maintenance Daily Maintenance - At the start of the day 

Move the Lever (5) up (5) up and down to make sure the Mold Plate (4) runs (4) runs easily.

The movement should be smooth without getting stuck or jerking.

 

This should not move

The Lever Bushing (20) and (20) and the connecting bolt should not rotate. If it rotates, loosen the bolt.

Make sure the Mold Plate (4) is (4) is level with the top of the Mold (1) when (1) when the Lever (5) is (5) is all the way down. Control that the Mold Plate (4) is (4) is level and equal height on all sides.

 

This should be clean and lubricated

Make sure the machine is clean and lubricated inside the Mold (1) and (1) and around the Mold Plate (4). (4). Clean and lubricate if needed.

No dirt should be on top of plates This should be clean and lubricated

Make sure that the Machine is clean and lubricated between the Guide Rails (10) and (10) and on top of the Core Lock Plates (15,16 ).

 

10 cm

10 cm

Make one brick. Control that the brick is 10 cm high on both sides. Most important is that the brick is straight and that both sides have equal height.

 

Daily Maintenance - At the end of the day  Clean carefully and lubricate

Clean the machine carefully inside the Mold (1) and (1) and around the Mold Plate (4). (4). Lubricate the inside walls of the Mold (1) and (1) and between the Mold Plate (4) and (4) and the Cores (7,8,9).

Remove all dirt WARNING! Watch your hands when cleaning so the Piston the Piston (2) (2)   doesn’t squeeze your hand

Clean and lubricate

Clean carefully between the Guide Rails (10) and (10) and on top of the Core Lock Plates (15,16). Lubricate between the Guide Rails (10).

 

Lubricate the Lever Bushing (20 ) and the Handle Attachment Axles (21).

 

Weekly Maintenance

Remove the Mold the Mold Plate Plate (4) (4)

Clean carefully 

Remove the Mold Plate (4) and (4) and clean underneath. Insert grease in the Grease Nipples (14).

Clean and lubricate

Remove and clean

WARNING! Be careful to avoid squeezing hands. Do not remove all the guide rails at once. This might cause the piston to fall down

Remove the Guide Rails (10), (10), clean carefully and lubricate.

 

Part C - Trouble shooting

1. Machine Problems      

1.1. The Lever (5) gets stuck or the movement is too heavy 1.2. The Lever (5) is too loose, have too much play or a jerky motion 1.3. The Handle Attachment (6) feels (6) feels loose and have a lot of play

2. Brick Problems   2.1. The brick is not flat, the sides have different heights  

2.2. The brick sticks to the Mold (1)

   

2.3. The brick cracks after pressing, centerline crack 2.4. The brick height increases over time

 

 

Problem 1.1. The Lever (5) gets stuck or the movement is to heavy

Identify the part and problem

Remove the Mold the Mold Plate Plate (4) (4)

Move the Leve the Leverr (5) up (5) up and down

1. Remove the Mold Plate (4)   A.

If the the Lever (5) runs (5) runs smooth after removing the Mold Plate (4), the problem is the  the  Mold Plate (4) and/or the Cores (7,8,9). Go to: Solution 1 - Fix the Mold Plate and Cores.  Cores. 

B.

If the Lever Lever (5)  (5) still is heavy to move or jams, the problem is the Guide the Guide Rails (10) Go to: Solution 2 - Fix the Guide Rails

 

Solution 1. Fix the Mold Plate and Cores   1.

Check if dirt is stuck under the Mold Plate (4) making (4) making the Lever (5) movement heavy.. If yes, remove the dirt and put the Mold Plate (4) back. heavy

 

2.

Put the Mold Plate (4) back. Check if the plate touches the Cores (7,8,9). (7,8,9). If yes, adjust the Cores (7,8,9).

 

3.

Check if the Mold Plate (4) is (4) is touching the walls of the Mold (1). (1). If yes grind the Mold Plate (4) with (4) with soft grinder, file or sandpaper.  sandpaper.  

 

 Adjustt the the Cores (7,8,9)   Adjus

Loosen screws

Loosen screws

Loosen the middle screws under the Core Lock Plates (15,16) to (15,16) to adjust the Center Core (7) and (7) and the Cylindrical Cores (8). (8). Loosen the screws on the side of the Mold (1) to (1) to adjust the Side Cores (9).

Make sure perfect alignment

Make sure the Cores (7,8,9)  (7,8,9) align with the holes in the Mold the Mold Plate (4), when the Piston (2) is in the top and bottom positions.

 

Solution 2. Fix the Guide Rails  

 

1.

Check if dirt is stuck between the Guide Rails (10). If yes, remove the dirt and lubricate.. lubricate

2.

Loosen the screw attaching the Guide Rails (10). Align the Guide Rails (10) one at the time until the Piston the Piston (2) moves smoothly.

(10) one at the time  Align the Guide Rails (10) one

 

 

3.

Remove the Guide Rails (10) one (10) one at the time. Test if the lever runs smoothly after each removed Guide removed Guide Rail (10) to (10) to identify which guide rail is causing the problem.

4.

After identifying the Guide Rail (10) that (10) that is causing the problem, grind it to make sure it is smooth and put it back.

5.

Try to turn the Guide Rails (10) the (10) the other way or change places between the Guide Rails (10).

Remove the Guide Rails (10   ) one at the time

WARNING! Watch your hands when removing the Guide Rails (10)  (10)  so the Pisto the Piston n (2) don’t (2) don’t squeeze your hand.

 

Problem 1.2. The Lever (5) is too loose, have too much play or a jerky motion. Solution   1.

This problem happens because the Guiding Rails (10) are (10) are not straight or is not tight enough. Adjust the Guiding Rails (10 ) so they they are are tight tight against against the Piston (2) without (2) without play,, but still lets the Piston (2) move smoothly. play

 Adjust the Guide Rails (10) so (10) so they are tight against the Piston the Piston (2)

 

2.

If the Lever (5) still (5) still is too lose with a lot of play the problem is that the Piston (2) is (2) is too small and does not have a tight fit against the inside of the Mold (1). If this happens take a picture or record a video, send it to Build Up Nepal and call.

Problem 1.3. The Handle Attachment (6) feels (6) feels loose and have a lot of play.

Solution   This problem is caused by wear damage to the Handle Attachment Axle (21). (21). Remove the  Handle Attachm  Handle Attachment ent Bushi Bushings ngs (22,23 (22,23)) and take a picture of the Hand the Handle le Attach Attachment ment Axle (21) and (21)  and call Build Up Nepal.

 

Problem 2.1. The brick is not flat, the sides have different heights. Solution   1.

Remove the Mold Plate (4) to (4) to access the Mold Plate Adjustments Screws (14)

Make sure that the Mold the Mold Plate Plate    Adjustments  Adjus tments Scre Screws ws (12) (12) have  have the same height from the Piston the Piston (2) (2)   making them level

 

2.

Adjust the Mold Plate Adjustments Screws (12) so all the heads are at the same height, making the Mold Plate (4) level.  level. 

Make sure they have the same height from the base and are level Weld thin plate on the bottom of the Lever the Lever (5)

3.

Make sure that the Lever Support Axle (17) is (17) is level and that the Lever Support Bushings (18) are (18) are at the same height.

4.

If the Lever Support Bushings (18) are (18) are not at the same height, weld a thin metal plate under theand sidewill where the Bushing (18) is lower. lower. This makesthe theLever Lever(5) (5)on level make theLever plateSupport move straight.

 

Problem 2.2. The brick sticks to the Mold (1) Solution   1. 

 

Most common reason is too much water or not enough sand in the mix! Make sure that the mix is correct by adding more sand or less water water..

Make sure that the Mold the Mold Plate Plate (4) (4)   is at level with the Mold the Mold (1) (1)

 

2. 

The problem is that the Mold Plate (4) does not come up high enough when ejecting the bricks. The top of the Mold Plate (4) should (4) should be level to the top of the Mold (1). (1).

 Adjust to change change the the end posit position ion of the Mold the Mold Plate Plate (4) (4)

3.

Adjust the height of the top end position for the Mold Plate (4) by (4) by tightening or loosen the Mold Height Adjustments Screws (13). (13).

 

Problem 2.3. The brick cracks after pressing, centerline crack

Brick cracks at the centerline

Solution   1.

The Cores (7,8,9) are (7,8,9) are loose or not straight. If too loose, tighten the screws under the Core Lock plates (15,16). If they are not straight, align the cores.

Loosen screws Loosen screws

Loosen the middle screws under the Core Lock Plates (15,16) to (15,16) to adjust the Center Core (7) and (7) and Cylindrical Cores (8). (8). Loosen the screws on the side of the Mold (1) to (1) to adjust the Side Cores (9).

 Align Cor Cores es (7,8) (7,8) and and make make sure sure they don’t move

Make sure the Cores (7,8,9)  (7,8,9) align with the holes in the Mold the Mold Plate (4) in top and bottom positions.

 

 

3.

The Mold Plate (4) is not aligned with the top of the Piston the Piston (2) causing uneven pressure on the brick making it crack.

Check alignment in both top and bottom position

Remove the screws holding the Mold Plate (4) to the Piston (2) from the mold plate. Look through the hole to see if it the Mold Plate (4) and the Piston (2) are aligning, both in the top position and the bottom position. If the Mold Plate (4) is (4) is misaligned in both position, drill up the holes, align the Mold Plate (4) and (4) and tighten the screws.

If the alignment of the Mold Plate (4) is (4) is different in the upper and lower position, the Piston (2) is not moving straight. Take a picture or record a video, send it to Build Up Nepal and call.

 

Problem 2.4. The brick height increases over time

11 cm 10 cm

Solution   This problem is caused by wear damage to the Handle Attachment Axle (21). Remove the Handle Attachment Bushings (22,23), take a picture of the Handle Attachment Axle (21) and call Build Up Nepal.

Remove these

 

Important! Be careful with the Lid the Lid (3)

IMPORTANT! Remove all rocks and dirt before closing the Lid the  Lid (3) (3)

 

1.

Remove all dirt or small rocks from the top of the Mold (1) before (1) before closing the Lid (3). Closing the lid when dirt or rocks are on top of the Mold (1) will damage the hinge.

 

2.

Open the Lid (3) gently, (3) gently, do not slam! Slamming the Lid (3) open will damage the hinge.

 

3.

Do not sit on the Lid (3). Siting on the Lid the Lid (3) will damage the hinge.