Crimescene Choppers JIG Plans

8

6

7

5

4

2

3

ITEM NO. 1 2 3 4 5 6 7 8

D

4

6

PART NUMBER Jig Weldment caster parts tray Axle Fixture Neck Fixture Rail Fixture

1

DESCRIPTION

QTY. 1 4 1 1 1 1 1 1

CB34_FRAME

D

These plans are freely available from Crime Scene Choppers, they outline the construction of our frame jig as shown in Ron Covell's new "Building a Chopper Chassis" video.

5 1

Few of the dimensions or material callouts are critical. The width of part #6, the frame rail fixture, is determined by the outside outside width of your lower frame rails. Typically, the inside width is 8 3/8", so the outside width is 8.375 + 2 * the diamater of your frame tubing.

C

C

Check the alignment of your parts carefully as you work, a warped jig is worse than no jig at all!

B

B

3 http://www.crimescenechoppers.com

2 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

A

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

D

ITEM NO. 1 2 3 4 5 6 7 8

6

7

5

QTY.

DESCRIPTION

LENGTH

2 2 5 2 2 2 1 1

TUBE, RECTANGULAR 3.00 X 2.00 X .13 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, SQUARE 2.00 X 2.00 X .13 BAR STOCK, RECTANGULAR 0.25 x 2 flat bar TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 3.00 X 2.00 X .13

96 96 6 23 10 3 24 24

4

2

3

1

D

2 1

C

C

2 5 3 3 1 3 5

4

3

4

3

6

B

B

6 8

4

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

A

7

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

D

ITEM NO. 1 2 3 4 5 6 7 8 9 10

7

PART NUMBER Neck Fixture Slider Mechanism Bolt Plate HHNUT 0.5000-13-D-N Pivot Plate Neck Pivot all thread NeckCone 7 DKA-13 SDKA-13

6

5

1/2"-13 nut welded to top of #3 1.75" x 1.75" square bar stock  3/4"-16 threaded rod 45 degree cone to hold steering neck  Reid Tool Reid Tool

8 C

4

DESCRIPTION

2

3

QTY. 1 1 1 1 2 1 1 2 1 1

1

.750 D

.500

Stitch weld 2" x .5" flat bar to 2" x 3" tube then set up in mill and machine a 1/2" slot for the length of the tube.

8

C

1 2

5

7.000 B

10

B

9

3 .750

1/2" thick plate, 6" wide x 7" long with 2" x 3" rect. hole in center 

6.000 6 ITEM NO. 1 2 3

QTY. 1 1 1

DESCRIPTION TUBE, RECTANGULAR 2 x 3 x .125 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

1 A

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

3

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

LENGTH 29.5 26.5

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

D

ITEM NO. 1 2 3 4 5 6

6

7

PART NUMBER Axle Fixture Slider Mechanism ax a xle block Axle SSCONESKT 0.19-32x0.5-HX-N Bo Bolt Plate

7

HTNUT 0.5000-13-D-N

8

LSC-12

5

DESCRIPTION

4

2

3

1

QTY. 1 1 1 2 2 1

1/2"-13 nut welded to inside face of part #6 Reid Tool

D

1 4 5

5

C

C

4 8

2 2 3

B B

B

1

3 DETAIL B SCALE 2 : 1

ITEM NO. 1 2 3

QTY. 1 1 1

DESCRIPTION TUBE, RECTANGULAR 2 x 3 x .125 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

1 A

6

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

LENGTH 22 19

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

ITEM NO. 1 2 3

6

7

PART NUMBER Nut Plate Slider Bolt Plate DKA-15

DESCRIPTION

Reid Tool

5

4

2

3

1

QTY. 1 1 2 3 D

D

1

.500 C

1.500

C

2.000 2

7.000

8.000

B

B

7.000

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

A

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

1/2-13 Tapped Hole

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

ITEM NO. 1 2 3

6

7

QTY. 1 2 2

DESCRIPTION TUBE, RECTANGULAR 3.00 X 2.00 X .13 TUBE, RECTANGULAR 2.00 X .50 X .13 L 2.00 X 2.00 X .125

5

4

2

3

1

LENGTH 12 14.88 12 D

D

3 2 The distance between the angle iron faces (10.875 shown here) must be determined by the outside width of the bottom frame rails. 3

C

C

10.875

2

B

B

1 14.875

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

A

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

7

6

5

4

2

3

1

Neck Cone, make two. D

D

3/4-16 Tapped Hole 1.795 1.750

C

C

2.278 45.00°

B

.791

2.278

B

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

A

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

ITEM NO. 1 2 3

6

7

QTY. 2 2 1

DESCRIPTION L 2.00 X 2.00 X .125 L 2.00 X 2.00 X .125

5

4

2

3

1

LENGTH 96 9.75 D

D

96.000

9.750 C

C

3 Parts Tray, build from 2" x 2" x 1/8" angle, fill bottom with expanded metal

B

B

2

1

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

A

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

6

7

5

4

2

3

1

Neck Pivot Block 

.875 #10-32 Tapped Hole

D

D

.750

1.500

.375 1.625 C

C

4.000

3/4-16 Tapped Hole 1.500

B

B

.750 1.500

1.500

4.000

Axle Block  1.500 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

A

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV

8

D

7

6

5

4

2

3

1

This page shows an anternative spporach to making the slider mechanism in the event you don't have access to a mill to cut the slots in the vertical components. This axle adjuster  plate clamps to the 2" x 3" tube with four 1/4" bolts. THe plate is shown full scale.

C

D

C

.250

B

B

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULA ANGULAR: R: MACH MACH BEND BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

A

INTERPRET GEOMETRIC TOLERANCING PER:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRIME SCENE CHOPPERS. ANY REPRODUCTION IN PART OR AS A WHOLE

MATERIAL FINISH

NEXT ASSY

USED ON

NAME

DATE

DRAWN CHECKED

TITLE: A

ENG APPR. MFG APPR. Q.A. COMMENTS:

SIZE DWG. NO.

B

 jig

REV