Cre 6-14680 - J.C.M. 1650K & 1850K (ENG)

Copyright © 

1650K - 1850K Crawlers

CARES MANUEL Machine Location Job Code manual 6-14680

Copyright © 

Copyright 6-14680

© 2005

CNH France S.A. Printed in France January 2005

Copyright © 

1650K & 1850K  CRAWLERS INDEX INTRODUCTION

1

SERVICE CODES

6

ENGINES

2-1

COOLING SYSTEM

2- 2

INTAKE SYSTEM

2- 3

EXHAUST SYSTEM

2- 3

FUEL SYSTEMS

3-1

FUEL TANK & LINES

3- 1

FUEL SYSTEM CONTROLS

3- 2

ELECTRICAL

4-1

WIRING & HARNESSES

4- 1

CIRCUIT BREAKERS / FUSES & RELAYS

4- 2

SWITCHES & CONTROLS

4- 3

INSTRUMENTATION

4- 3

ELECTRICAL STARTER & BATTERY

4-4

ELECTRICAL CHARGING SYSTEM

4- 5

ELECTRIC LAMPS

4- 5

ELECTRIC MOTORS

4- 6

ELECTRICAL ACCESSORIES

4- 6

ELECTRICAL CONTROL SYSTEMS

4- 7

ELECTRONIC SYSTEMS

4- 8

STEERING / UNDERCARRIAGE

5-1

STEERING VALVES

5- 1

CRAWLER UNDERCARRIAGE

5- 2

TRACK FRAMES / GUIDES

5- 2

RECOIL MECHANISM / TRACK ADJUSTERS / IDLERS

5- 2

TRACK ROLLERS / SPROCKETS

5- 3

TRACK CHAINS & SHOES

5- 4

TRACK FRAME SUSPENSION

5- 4

Copyright © 

POWER TRAIN

6-1

TORQUE CONVERTERS

6- 2

TRANSMISSION HYDRAULIC SYSTEM

6-3

CLUTCHES & SHAFTS

6- 4

TRANSMISSION GEARS / PLANETARY / HOUSINGS

6-4

PLANETARIES

6- 5

FINAL DRIVES

6- 5

DRIVE LINES

6- 6

OPERATOR CONTROLS

6-6

BRAKES

7-1

BRAKE SYSTEM HYDRAULICS

7- 1

BRAKE VALVES

7- 1

BRAKE ASSEMBLIES

7- 2

OPERATOR CONTROLS

7- 2

HYDRAULIC SYSTEMS

8-1

RESERVOIRS & FILTERS

8- 1

HYDRAULIC PUMPS

8- 2

HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE)

8- 3

HYDRAULIC VALVES

8- 3

HYDRAULIC LINES (BETWEEN VALVE & CYLINDERS OR MOTORS)

8- 4

HYDRAULIC CYLINDERS

8- 6

OIL COOLERS

8- 7

DOZER HYDRAULIC EQUIPMENT CONTROLS

8- 7

RIPPER HYDRAULIC LINES

8- 8

RIPPER HYDRAULIC CYLINDERS

8- 8

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

9-1

MAIN FRAME & CHASSIS

9- 1

PROTECTIVE COVERINGS / APPEARANCE / CONVENIENCE

9- 2

ENVIRONMENT CONTROLS

9- 3

CAB

9- 3

PROTECTIVE STRUCTURES

9- 6

SEATS / BELTS / ADJUSTERS

9- 6

GROUND ENGAGING COMPONENTS

9-7

PINS, BEARINGS & LINKS

9-7

STRUCTURAL MEMBERS

9- 8

RIPPER GROUND ENGAGING COMPONENTS

9-9

RIPPER PINS, BUSHINGS & LINKS

9-9

RIPPER STRUCTURAL MEMBERS

9- 9

JANUARY, 2003

Copyright ©  INTRODUCTION TO THE CARES MACHINE LOCATION & JOB CODE SYSTEM  2ND & 3RD DIGITS

INDICATE  MAJOR COMPONENT ASSEMBLY

4TH & 5TH DIGITS INDICATE   SUBCOMPONENTS

 6TH POSITION IS ALPHA

 1ST DIGIT

INDICATES MACHINE  LOCATION, SAME AS SERVICE  MANUAL TABS

JOB CODE >

 CHARACTERS, USED FOR JOB  CODES & LABOR TIME

1

23

45

SERVICE PUBLICATIONS INDEX SYSTEM 2 ENGINES  3 FUEL SYSTEM SYSTEM 4 ELECTRICAL 5 STEERING SYSTEM 6 DRIVE SYSTEM 7 BRAKES 8 HYDRAULIC HY DRAULIC SYSTEM 9 CHASSIS/ST RUCTURE/MOUNTED EQUIPMENT

 

SAMPLE MACHINE LOCATION CODE 3

16

11

 LOCATION = FUEL

 FUEL TANK

DIESEL ENGINE

 SAMPLE JOB CODE CODE 3 LOCATION = FUEL

16

11

D  FUEL TANK, R&I = 3.0 HOURS

DIESEL ENGINE

 FUEL TANK

Copyright ©  MACHINE LOCATION & PRIME PART THE MACHINE LOCATION MUST BE ENTERED ON A SAR TO IDENTIFY A SPECIFIC AREA OF THE MACHINE WHERE THE PRIME PART IS LOCATED.

PRIME PART IS THE CASE PART WHICH CAUSED THE FAILURE. EXAMPLE:  

CRAWLERS

1650K

MACHINE

JOB

LOCATION

CODE

82621

MAIN SYSTEM PUMP

EQUIPMENT HYDRAULIC PUMP, R&I

6.3

82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL (INCLUDES JOB CODE 82621 A)

8.6

82621 B

THE ABOVE EXAMPLE SHOWS THE MACHINE LOCATION  AS 82621 WHICH REPRESENTS THE CRAWLER MAIN SYSTEM PUMP. IF THE PRIME PART IS A NUT, BOLT, O-RING, GASKET, SEAL OR OTHER HARDWARE ITEM, SELECT THE MACHINE LOCATION CORRESPONDING TO THE LOCATION OF THE COMPONENT WHICH THE ITEM IS A PART OF, OR TO WHICH IT IS ATTACHED. FOR EXAMPLE, IF A BOLT ON A CONNECTING ROD IS BROKEN, THE BOLT WOULD BE LISTED AS THE  PRIME PART AND THE MACHINE LOCATION OF THE CONNECTING ROD WOULD BE USED.

BE A WARE!! CODES LISTED BELOW CAN NEVER BE USED AS MACHINE LOCATIONS. EXAMPLE: NUMBERS NOT TO USE 20001 30002 40002 40003 80002

200 300 --01 - MAINTENANCE 400 600 --02 - TROUBLESHOOTING 700 800 --03 - REMOVE & INSTALL OR OVERHAUL 900

CODES ENDING IN ____ 01 MAINTENANCE, ____ 02 TROUBLESHOOTING, AND ____ 03 REMOVE & INSTALL OR OVERHAUL, ARE

FOR JOB CODES ONLY. FOR THESE MACHINE LOCATIONS GO INTO THE BOOK

FOR A MORE SPECIFIC LOCATION.

SERVICE CODES SERVICE CODES ARE ENTERED ON A SAR TO IDENTIFY "HOW" OR "WHY" THE PRIME PART FAILED. ONLY THE APPROVED CODES LISTED ON PAGE 6 MAY BE USED.

Copyright ©  JOB CODE EXAMPLE:  

CRAWLERS

1650K

MACHINE

JOB

LOCATION

CODE

82621

MAIN SYSTEM PUMP

EQUIPMENT HYDRAULIC PUMP, R&I

6.3

82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL (INCLUDES JOB CODE 82621 A)

8.6

82621 B

JOB CODE - (FIVE DIGIT NUMBER WITH ONE ALPHA SUFFIX) THE JOB CODE MUST BE ENTERED ON THE SAR FORM IN ORDER TO BE REIMBURSED FOR LABOR COSTS. SELECTION OF JOB CODES SHOULD COVER  ALL  REPAIRS PERFORMED IN CORRECTING THE PROBLEM. THE JOB CODE DOES NOT HAVE TO MATCH THE MACHINE LOCATION CODE USED, BUT IT WILL MOST OF THE TIME.

JOB TIME THE CODE MANUALS HAVE BEEN WRITTEN SO THAT MOST SARS CAN BE COMPLETED WITH ONE JOB CODE FOR EACH PRIME PART. WHEN A JOB TIME IS GIVEN, IT COVERS  AL L OPERATIONS NECESSARY TO PERFORM THE JOB DESCRIBED. THE TIME INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR COMPONENT DESCRIBED. JOB TIME (LABOR HOURS) IN THE COLUMN UNDER THE MODELS THE JOB CODE APPLIES TO IS GIVEN IN HOURS  AND TENTHS OF HOURS.

*** INDICATES THAT JOB CODE DOES NOT APPLY TO THIS MODEL.

OPEN BOX

(NO TIME) MEANS A TIME HAS NOT BEEN DETERMINED FOR THIS MODEL, BUT JOB CODE IS APPLICABLE. BECAUSE THE MANUALS ARE WRITTEN IN THIS STYLE, THERE IS THE OCCASIONAL SAR THAT WILL COMBINE

(OVERLAP)  TWO JOB CODES WHICH INCLUDES THE R&I OF THE SAME PART IN EACH JOB TIME GIVEN. THE COMPUTER WILL APPROVE AND PAY THE HOURS REQUESTED UNDER A JOB CODE AS LONG AS THE REQUESTED HOURS DO NOT EXCEED THE GIVEN JOB TIMES AND THE LESSER TIME IS REQUESTED. EXAMPLE:  AN ENGINE SHORT BLOCK IS INSTALLED AND A VALVE GRIND IS NECESSARY ON A CRAWLER.

JOB CODE 23403 B AND 23447 B BOTH INCLUDE R&I THE HEAD. THE REQUEST SHOULD BE FOR: 15.4 14.4 23403 B + 1.0 23447 B = TOTAL THE TIME REQUESTED UNDER 23447 B IS ITS GIVEN TIME OF 7.0 HOURS, MINUS THE GIVEN TIME FOR 23445 A R&I HEAD 6.0 HOURS. REMEMBER, AN OVERHAUL JOB CODE SUCH AS 82621 B INCLUDES EVERYTHING COMPLETELY AND NO  ADDITIONAL JOB CODES ARE NEEDED. THE TIMES IN THIS "MACHINE LOCATION JOB CODE MANUAL" ARE BASED ON TIME STUDIES AND/OR ACTUAL WARRANTY CLAIMS SUBMITTED BY DEALERS. THE TIMES GIVEN WILL NOT INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE "WARRANTY POLICY MANUAL" (SECTION 4 IN THE DEALER OPERATING GUIDE).

Copyright ©  TROUBLESHOOTING TIME TROUBLESHOOTING IS A SPECIFIC JOB. TIMES ARE LISTED IN VARIOUS SECTIONS OF THE MANUAL FOR THE HOOKUP OF THE TEST INSTRUMENTS AND THE PROPER RUNNING OF THE TESTS REQUIRED. ONLY IN SPECIFIC CASES IS TROUBLESHOOTING INCLUDED AS PART OF THE JOB TIME. FOR EXAMPLE, R&I MAIN RELIEF VALVE INCLUDES PRESSURE TESTING AND ADJUSTING JUST AS R&I SECONDARY RELIEF VALVE INCLUDES HAND-PUMPING  AND ADJUSTING. IF TROUBLESHOOTING TIME IS INCLUDED, IT WILL BE NOTED IN THE JOB DESCRIPTION.

WELDING TIME WITH THE FLAT RATE TIMES, WELDING (WHEN PERFORMED BY THE DEALERSHIP) IS ONLY ADDITIONAL TIME TO BE CONSIDERED. ALL REQUESTS FOR LABOR MUST BE ACCOMPANIED WITH A JOB CODE.

 A REQUEST FOR WELDING LABOR IS TO BE MADE BY PICKING THE JOB CODE FOR THE COMPONENT OR PART ON WHICH THE WELDING WAS PERFORMED AND THEN ADD "W" AS A SECOND ALPHA TO THE JOB CODE.

EXAMPLE: A MAIN FRAME, R&I JOB CODE IS 90111 A --

WELDING WOULD BE REQUESTED UNDER JOB CODE 90111 AW

 AND LABOR CALCULATED BY THE FOLLOWING GUIDELINES :

NO JOB TIME PROVIDED

= OPEN BOX

 A JOB CODE MUST ALWAYS BE USED WHEN REQUESTING LABOR; HOWEVER, WHEN NO JOB TIMES ARE GIVEN, USE THE  FOLLOWING GUIDELINES TO CALCULATE:

1. CONSIDER THAT A TRAINED 1ST CLASS MECHANIC PERFORMED THE REPAIRS, IN THE DEALERSHIP'S "CERTIFI ED" SHOP.

2. INCLUDE IN THE JOB TIME, CLEANING OF THE AREA TO BE REPAIRED AND THE ACTUAL REPAIR JOB INCLUDING ASSOCIATED PROBLEMS ENCOUNTERED. TIMES REQUESTED WILL BE CONSIDERED USING THE CURRENT WARRANTY POLICIES & PROCEDURES.

3. TROUBLESHOOTING PERFORMED SHOULD BE REQUESTED BY THE APPROPRIATE TROUBLESHOOTI NG JOB CODE.

4. THE JOB TIME IS NOT TO INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE WARRANTY POLICY MANUAL (SECTION 4 IN THE DEALER OPERATING GUIDE).

Copyright ©  DEFINITIONS R&I - REMOVE AND INSTALL INCLUDES REMOVING AN EXISTING PART OR COMPONENT AND INSTALLING THE SAME ONE OR A REPLACEMENT. INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR COMPONENT DESCRIBED.

REPLACE - INCLUDES REMOVAL OF AN EXISTING PART AND INSTALLING A NEW OR DIFFERENT PART. EXAMPLE:

FILTER ELEMENTS

OVERHAUL - INCLUDES: - R&I OF THE COMPONENT - COMPLETE DISASSEMBLY - INSPECTION FOR WEAR OR DAMAGE - CLEANING OF ALL PARTS - REASSEMBLY, CHECKING ALL TOLERANCES - REPLACING ALL RELATED FILTER ELEMENTS - RENEWING ALL OILS & LUBRICANTS - REPLACING ALL SEALS, GASKETS, O-RINGS, ETC. - PROPER RUN-IN WHEN NECESSARY - REQUIRED ADJUSTMENTS

EXAMPLE:  

CRAWLERS

1650K

MAIN SYSTEM PUMP

MACHINE

JOB

LOCATION

CODE

82621

EQUIPMENT HYDRAULIC PUMP, R&I

6.3

82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL (INCLUDES JOB CODE 82621 A)

8.6

82621 B

Copyright ©  SERVICE CODES  APPROVED FOR CARES SYSTEM  ADHESION/BONDING -005  ADJUSTMENT (WHY) - 010  APPEARANCE (DESCRIBE) - 015 BACKLASH (DESCRIBE) - 020 BENT/DENTED - 025 BLEW/BLOWN/BURST (WHERE) - 030 BLISTERED - 035 BLOCKED/OBSTRUCTED (DESCRIBED) -040 BROKEN (WHERE) - 045 BUCKLED/WARPED - 050 BURNED OUT - 055 BYPASSING/BLOW BY - 060 CHATTERS/NOISY - 065 CHIPPED/NICKED - 070 CLAMPING-POOR/NONE - 075 COLLAPSED - 080 CONNECTION-POOR - 085 CONTAMINATED (DESCRIBE) - 090 CRACKED (DESCRIBE) - 095 CREEPING OR LEAKING DOWN - 100 CUT/TORN - 105 DOES NOT ENGAGE - 110 DOES NOT RELEASE - 115 ELONGATED/OUT OF ROUND - 120 END PLAY - 125 ERRATIC/FLUCTUATING - 130 FELL OUT/BACKED OUT -135 FIELD SURVEY - 136 FLAKING/PEELING - 140 FRAYED - 145 GLAZED/GRABBING - 150 GROOVED - 155 HIGH FUEL CONSUMPTION - 160 HIGH OIL CONSUMPTION - 165 INTERFERENCE/RUBBING - 170

MISALIGNMENT (HOW) - 205 MISFIRING/MISSING (ENGINE) - 210 MISMACHINED (HOW) - 215 MOISTURE/CONDENSATION - 220 NOT SEALING PROPERLY - 225 OPEN CIRCUIT (ELECTRICAL) - 228 OUT OF GROOVE - 230 PART OMITTED - 231 PIN HOLE/SANDHOLE/POROUS -235 PITTED - 240 PRESSURE HIGH - 245 PRESSURE LOW - 250 RESTRICTION (WHERE) - 255 RUSTY/CORRODED - 260 SCORED/SCRATCHED/GALLED -265 SEIZED - 270 SERVICE MODIFICATION PROGRAM (ONLY)-275 SHEARED - 280 SHIFTING DIFFICULT - 285 SHORT CIRCUIT (ELECTRICAL) - 290 SLIPPING - 295 SOFT/SPONGY - 300 STICKING/BINDING - 305 STRETCHED - 310 STRIPPED/PULLED OUT - 315 SURGING/GALLOPING - 320 TEMPERATURE HIGH - 325 TEMPERATURE LOW - 330 TORQUE HIGH - 335 TORQUE LOW - 340 TURNED/SPUN - 345 TWISTED - 350 VIBRATION (DESCRIBE) - 355 WEAR/WORN (DESCRIBE) - 360 WELD/BRAZE - CRACKED/BROKE - 365 WOULD NOT HOLD CHARGE - 370

JUMPS OUT OF GEAR - 175 KINKED/PINCHED - 180 LAMINATING (STEEL PLATE) - 185 LENGTH (DESCRIBE) - 195 LOOSE - 200

POST-FACTORY, PRE-DELIVERY (ONLY FOR ZERO TO FIVE HOURS) - 555 PLANT SHIPPED SHORTAGE ("ON SITE" ASSEMBLED MACHINERY ONLY) - 950

Copyright © 

ENGINES CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

CUMMINS DIESEL ENGINES NOTE: REPAIRS FOR CUMMINS ENGINES ARE TO BE PERFORMED BY AN AUTHORIZED CUMMINS ENGINE DEALER ONLY.

MAINTENANCE FILTER ELEMENT, REPLACE - ENGINE OIL

0.4

0.4

21601 A

- AIR CLEANER

0.3

0.3

21601 B

- FUEL SYSTEM

0.9

0.9

21601 C

RUN ENGINE UNTIL IT REACHES OPERATING TEMPERATURE (INCLUDES VISUAL INSPECTION & CHECKING ALL INSTRUMENT PANEL INDICATORS)

0.3

0.3

21602 A

STALL SPEED TEST (INCLUDES CHECKING LOW & HIGH RPM & JOB CODE 21602 A)

0.4

0.4

21602 B

CHECK INTAKE SYSTEM FOR AIR RESTRICTION OR INTAKE OF CONTAMINATED AIR

0.6

0.6

21602 C

COOLING SYSTEM, PRESSURE TEST

0.3

0.3

21602 D

TROUBLESHOOTING

Copyright © 

ENGINES CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

COOLING SYSTEM

RADIA TOR CAP & COOLING HOSES

21611

RADIATOR CAP, R&I

0.1

0.1

21611 A

COOLANT HOSES, R&I - TOP OF RADIATOR

0.7

0.7

21611 B

0.9

0.9

21611 C

0.4

0.4

21611 D

10.2

10.2

21611 E

0.7

0.7

21611 F

BOTTOM OR TOP TANK OF RADIATOR, R&I (INCLUDES JOB CODE 21611 E)

11.2

11.2

21611 G

RADIATOR CORE, R&I (INCLUDES JOB CODE 21611 E)

12.0

12.0

21611 H

2.5

2.5

21613 A

1.1

1.1

21615 A

- BOTTOM OF RADIATOR

COOLANT RECOVERY TANK, R&I RADIATOR ASSEMBLY, R&I (INCLUDES DRAIN & FILL-SHROUDS, LINES & GUARDS R&I)

DRAIN VALVE - COOLING SYSTEM, R&I

SHROUDS & SCREENS

21613

FAN SHROUD, R&I (MOUNTED ON RADIATOR)

FANS & BELTS

FAN & SPACER, R&I

21615

Copyright © 

ENGINES CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

INTAKE SYSTEM

 AIR CL EANER & PRECL EANERS

21621

 AIR CLEANER INLET CAP OR PRECLEANER, R&I

0.3

0.3

21621 A

 AIR CLEANER ASSEMBLY, R&I (INCLUDES JOB CODE 21621 A - (MOUNTING & HARDWARE)

1.0

1.0

21621 B

0.3

0.3

21621 C

0.2

0.2

21621 D

HOSES AND / OR TUBES, R&I - BETWEEN AIR CLEANER & TURBOCHARGER

0.5

0.5

21623 A

- BETWEEN PRECLEANER & AIR CLEANER

0.5

0.5

21623 B

EXTENSION PIPE - EXHAUST, R&I

0.2

0.2

21631 A

MUFFLER, R&I

1.5

1.5

21631 B

MOUNTING - EXHAUST PIPE, R&I

0.6

0.6

21631 C

18.0

18.0

21668 A

FILTER CONDITION INDICATOR, R&I

 AIR CLEANER VALVE (EVACUATOR), R&I

INTAKE HOSES & TUBES

COLD STARTING AIDS NOTE:

21623

21629

FOR COLD START ELECTRICAL SYSTEM, REFER TO MACHINE LOCATION 44550.

EXHAUST SYSTEM

MUFFLERS & EXTENSIONS

ENGINE ASSEMBLY

ENGINE ASSEMBLY, R&I

21631

21668

Copyright © 

FUEL SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

CUMMINS DIESEL ENGINES NOTE: REPAIRS ON CUMMINS FUEL INJECTION SYSTEM ARE TO BE PERFORMED BY A AUTHORIZED CUMMINS DEALER ONLY.

MAINTENANCE

0.5

0.5

31601 A

1.0

1.0

31602 A

FUEL TANK CAP, R&I

0.1

0.1

31611 A

SCREEN - FILLER PIPE, R&I

0.2

0.2

31611 B

DRAIN VALVE OR PLUG, R&I

0.4

0.4

31611 C

FUEL TANK, R&I

3.0

3.0

31611 D

FITTING AT FUEL TANK OUTLET, R&I

0.4

0.4

31613 A

FUEL SHUTOFF VALVE, R&I

0.4

0.4

31613 B

FUEL LINE FROM FUEL TANK OUTLET, R&I

0.9

0.9

31613 C

FUEL LINE, R&I (INLET OF LIFT PUMP)

0.7

0.7

31613 D

FUEL RETURN LINE AT TANK, R&I

0.9

0.9

31613 E

FUEL FILTERS, REPLACE

TROUBLESHOOTING

FUEL SYSTEM CHECK

FUEL TA NK & LINES

FUEL TANK

FUEL L INES, TUBES, HOSES

31611

31613

Copyright © 

FUEL SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

FUEL SYSTEM CONTROLS

FUEL SHUTOFF & THROTTLE

31643

HAND THROTTLE LEVER, R&I

1.0

1.0

31643 A

FOOT PEDAL, R&I (ACCELERATOR / DECELERATOR)

1.0

1.0

31643 B

THROTTLE CROSS SHAFT, R&I (INCLUDES BEARINGS)

1.2

1.2

31643 C

THROTTLE LINKAGE OR CABLE, R&I - HAND THROTTLE

0.6

0.6

31643 D

- FOOT PEDAL

0.5

0.5

31643 E

- CROSS SHAFT TO INJECTION PUMP

0.4

0.4

31643 F

Copyright © 

ELECTRICAL CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

TROUBLESHOOTING BATTERY, CHECK & TEST - ALL (HYDROMETER & LOAD TEST)

0.5

0.5

40002 A

CHARGING SYSTEM, CHECK & TEST (INCLUDES 40002 A)

0.8

0.8

40002 B

STARTING SYSTEM, CHECK & TEST (INCLUDES 40002 A)

0.8

0.8

40002 C

TROUBLESHOOT ELECTRICAL CIRCUITS USING A MULTI-METER

1.0

1.0

40002 D

ELECTRONIC SYSTEM DIAGNOSTIC TEST

1.0

1.0

40002 E

REMOVAL & INSTALL ATION  WIRE HARNESS, REPAIR (INCLUDES CONNECTORS/TERMINALS)

40003 A

1.2

1.2

40003 B

JUMPER CABLE BETWEEN BATTERIES, R&I

0.5

0.5

40110 A

POSITIVE BATTERY CABLE, R&I

1.7

1.7

40110 B

NEGATIVE CABLE, R&I - BATTERY

0.8

0.8

40110 C

- GROUND STRAP (USED WITH CAB MODELS)

0.4

0.4

40110 D

- MASTER DISCONNECT SWITCH

1.3

1.3

40110 E

2.0

2.0

40120 A

1.5

1.5

40120 B

CONTROL CONSOLE - STEERING GEARBOX & BRAKES, R&I

WIRING & HARNESSES

BATTERY & GROUND CABLES

MAIN WIRING ELECTRICAL HARNESS, R&I - FRONT

- REAR

40110

40120

Copyright © 

ELECTRICAL CRAWLERS 1650K

1850K

MACHINE LOCATION

LAMP WIRING

JOB CODE

40160

0.8

0.8

40160 A

1.5

1.5

40170 A

1.5

1.5

40170 B

CIRCUIT BREAKER, R&I

0.4

0.4

40510 A

RELAY / DIODE, R&I

0.5

0.5

40510 B

FUSE, R&I

0.1

0.1

40520 A

FUSE HOLDER, R&I

1.0

1.0

40520 B

0.6

0.6

40530 A

LAMP HARNESS, R&I

CAB WIRING

40170

CAB CONTROL PANEL HARNESS, R&I

 AIR CONDITIONING HARNESS, R&I

CIRCUIT BREAK ERS / FUSES & RELAYS

CIRCUIT BREAKERS / RELAYS

FUSES

RESISTORS RESISTOR, R&I

40510

40520

40530

Copyright © 

ELECTRICAL CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

SWITCHES & CONTROLS

IGNITION / KEY SWITCH

41512

IGNITION SWITCH, R&I

1.1

1.1

41512 A

MASTER BATTERY DISCONNECT SWITCH, R&I

0.5

0.5

41512 B

0.7

0.7

41513 A

0.8

0.8

41531 A

SAFETY LEVER PROXIMITY SWITCH, R&I (ONE)

0.5

0.5

41540 A

BRAKE PROXIMITY SWITCH, R&I

0.5

0.5

41540 B

THROTTLE PROXIMITY SWITCH, R&I

0.5

0.5

41540 C

FUEL SHUTOFF

41513

FUEL SHUTOFF SOLENOID, R&I

CAB RELAYS

41531

CAB RELAY, R&I

ELECTRICAL CONTROLS

41540

INSTRUMENTATION

GAUGES, INDICATOR LAMPS & SENDERS NOTE:

WHEN SERVICING THE INSTRUMENT CLUSTER SEE MACHINE LOCATION 42040.

ENGINE OIL PRESSURE NOTE:

42010

WHEN SERVICING THE INSTRUMENT CLUSTER SEE MACHINE LOCATION 42040.

42021

Copyright © 

ELECTRICAL CRAWLERS 1650K

1850K

MACHINE LOCATION

 AUDIBLE WARNING DEVICES & SENDERS

JOB CODE

42030

BACKUP ALARM, R&I

0.5

0.5

42030 A

BACKUP ALARM SWITCH, R&I

0.5

0.5

42030 B

HORN, R&I

0.3

0.3

42031 A

HORN SWITCH, R&I

1.1

1.1

42031 B

INSTRUMENT CLUSTER/PANEL, R&I

0.5

0.5

42040 A

SWITCH PLATE, R&I

0.3

0.3

42040 B

STARTER MOTOR, R&I

1.0

1.0

42510 A

STARTER DRIVE ASSEMBLY, R&I (INCLUDES JOB CODE 42510 A)

1.6

1.6

42510 B

STARTER MOTOR, OVERHAUL (INCLUDES JOB CODE 42510 A)

2.8

2.8

42510 C

NEUTRAL START SWITCH, R&I

1.0

1.0

42510 D

BATTERY, R&I - ONE

0.8

0.8

42550 A

- TWO

1.3

1.3

42550 B

HORN

42031

INSTRUMENT PANEL

NOTE:

42040

FOR ELECTRONIC INSTRUMENT CLUSTER CONTROLS SEE MACHINE LOCATION 47020.

ELECTRICAL STARTER &

STARTER MOTOR CIRCUIT

BATTERIES

BA TTERY

42510

42550

Copyright © 

ELECTRICAL CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

ELECTRICAL CHARGING   COMPONENTS

 AL TERNATOR

43010

 ALTERNATOR, R&I

0.8

0.8

43010 A

 ALTERNATOR, OVERHAUL (INCLUDES JOB CODE 43010 A)

2.1

2.1

43010 B

0.6

0.6

43030 A

SEALED BEAM - LAMP, R&I

0.4

0.4

43550 A

LAMP ASSEMBLY, R&I

0.4

0.4

43550 B

LAMP SWITCH, R&I

0.3

0.3

43550 C

INSTRUMENT PANEL LAMP, R&I

0.4

0.4

43560 A

DOME LAMP ASSEMBLY, R&I

0.3

0.3

43560 B

BULB - DOME LAMP, R&I

0.2

0.2

43560 C

DOME LAMP SWITCH, R&I

0.4

0.4

43560 D

REGULATOR & RECTIFIERS

43030

REGULATOR & BRUSH ASSEMBLY, R&I

ELECTRIC LAMPS

WORK LAMPS

CONSOLE LA MPS (DOME, PANEL)

43550

43560

Copyright © 

ELECTRICAL CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

ELECTRIC MOTORS

HEATER/AIR CONDITIONER

44010

BLOWER MOTOR, R&I - HEATER

2.0

2.0

44010 A

2.0

2.0

44010 B

PRESSURE SWITCH - AIR CONDITIONING, R&I (JOB CODE - 90001 A - IS NOT INCLUDED USE IF NEEDED)

0.6

0.6

44010 C

TEMPERATURE SWITCH, R&I

1.0

1.0

44010 D

BLOWER SWITCH, R&I

0.5

0.5

44010 E

RESISTOR - BLOWER MOTOR, R&I

0.7

0.7

44010 F

0.7

0.7

44020 A

0.6

0.6

44020 B

LINKAGE / WIPER, R&I

0.3

0.3

44020 C

SWITCH, R&I

0.4

0.4

44020 D

WINDSHIELD WASHER RESERVOIR / PUMP ASSEMBLY, R&I

0.5

0.5

44020 E

RESISTANCE UNIT, R&I (MOUNTS UNDER INTAKE MANIFOLD)

1.0

1.0

44550 A

CABLE, R&I (ONE)

0.5

0.5

44550 B

BLOCK HEATER, R&I

0.7

0.7

44550 C

OIL PAN HEATER, R&I

0.4

0.4

44550 D

- AIR CONDITIONING CONDENSER

WIPER MOTOR

44020

WIPER MOTOR, R&I - FRONT

- REAR

ELECTRICAL ACCESSORIES

COLD START AIDS

44550

Copyright © 

ELECTRICAL CRAWLERS 1650K

1850K

MACHINE LOCATION

RADIO / SOUND SYSTEM

JOB CODE

44570

RADIO, R&I

0.3

0.3

44570 A

SPEAKER, R&I (ONE)

0.3

0.3

44570 B

 ANTENNA, R&I

0.3

0.3

44570 C

 ANTENNA CABLE, R&I

1.5

1.5

44570 D

0.5

0.5

44570 E

LIGHTER ELEMENT, R&I

0.1

0.1

44580 A

LIGHTER/AUXILIARY SOCKET, R&I

0.5

0.5

44580 B

ELECTRONIC CONTROLLER UNIT, R&I

0.7

0.7

46039 A

TRANSMISSION-STEERING CONTROL / MANIPULATOR, R&I

1.0

1.0

46039 B

TRANSMISSION SHIFT CONTROL SOLENOID, R&I

1.0

1.0

46039 C

0.4

0.4

46039 D

TRANSMISSION RANGE CONTROL SHIFT SWITCH, R&I

0.9

0.9

46039 E

STEERING DIRECTIONAL SOLENOID, R&I

0.9

0.9

46039 E

CONVERTER/TRANSFORMER, R&I

(24V TO 12V)

OPERATOR CONVENIENCE & ACCESSORIES

44580

ELECTRICAL CONTROL SYSTEMS

POWER TRAIN CONTROL CIRCUIT

 AUTOSHIFT / KICK DOWN BUTTON SWITCH, R&I

46039

Copyright © 

ELECTRICAL CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

ELECTRONIC SYSTEMS

ELECTRONIC SYSTEMS

47020

SENDER / SWITCH FOR INSTRUMENT CLUSTER, R&I

- FUEL LEVEL

1.0

1.0

47020 A

- ENGINE TEMPERATURE

0.5

0.5

47020 B

- ENGINE AIR FILTER

0.5

0.5

47020 C

- HYDRAULIC SYSTEM FILTER

0.5

0.5

47020 D

- TRANSMISSION OIL TEMPERATURE

1.0

1.0

47020 E

- ENGINE OIL PRESSURE

0.5

0.5

47020 F

- ENGINE SPEED SENSOR

0.5

0.5

47020 G

- TRANSMISSION OIL PRESSURE

0.5

0.5

47020 H

- CLUTCH / BRAKE OIL PRESSURE

1.1

1.1

47020 I

Copyright © 

STEERING / UNDERCARRIAGE CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

MAINTENANCE

2.0

2.0

50001 A

1.0

1.0

50002 A

PILOTING (VP) VALVE, R&I

1.0

1.0

50743 A

PILOTING (VP) VALVE, OVERHAUL (INCLUDES JOB CODE 50743 A)

1.5

1.5

50743 B

POWERING (VA) VALVE, R&I

1.0

1.0

50743 C

POWERING (VA) VALVE, OVERHAUL (INCLUDES JOB CODE 50743 C)

1.5

1.5

50743 D

0.9

0.9

50743 E

FITTING - VALVE OUTLET, R&I (ONE)

0.5

0.5

50751 A

LINE - MOTOR INLET, R&I (ONE)

1.0

1.0

50751 B

FITTING - MOTOR OUTLET, R&I (RETURN TO T ANK)

1.0

1.0

50751 C

LINE - MOTOR OUTLET, R&I (RETURN TO TANK)

0.5

0.5

50751 D

POWER STEERING MOTOR, R&I

4.3

4.3

50763 A

POWER STEERING MOTOR, OVERHAUL (INCLUDES JOB CODE 50763 A)

5.9

5.9

50763 B

 ALIGN DRIVE SPROCKET TO REAR ROLLER

TROUBLESHOOTING

TROUBLESHOOT POWER STEERING SYSTEM NOTE:

SEE MACHINE LOCATION 82631 FOR EQUIPMENT (STEERING PUMP) JOB CODES

STEERING VAL VES

CONTROL VALVES

50743

 ACCUMULATOR, R&I (INCLUDES CHARGING)

VAL VE TO POWER STEERING MOTOR / ACTUATOR L INES

POWER STEERING MOTOR / ACTUATOR

50751

50763

Copyright © 

STEERING / UNDERCARRIAGE CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

CRAWLER UNDERCARRIAGE

TRACK FRAMES / GUIDES

TRACK FRAME

55011

TRACK FRAME ASSEMBLY, R&I (ONE) (INCLUDES JOB CODE 55041 A)

5.4

5.4

55011 A

HINGE PIN - TRACK F RAME TO REAR TRANSMISSION, R&I

2.2

2.2

55011 B

1.1

1.2

55013 A

2.0

2.0

55021 A

6.5

6.5

55023 A

10.5

10.5

55023 B

1.0

1.0

55023 C

IDLER WHEEL, R&I (INCLUDES INSTALLING SHIMS, WEAR PLATES & THRUST BLOCK)

4.2

4.2

55025 A

IDLER WHEEL, OVERHAUL & FILL WITH LUBRICANT (INCLUDES JOB CODE 55025 A)

8.2

8.2

55025 B

TRACK GUIDES / GUARDS

55013

TRACK GUARDS , R&I (ONE TRACK)

RECOIL MECHANISM / TRACK  ADJ USTERS / IDLERS

TRACK RECOIL MECHANISM

55021

RECOIL MECHANISM, R&I (INCLUDES COVER)

TRACK ADJUSTERS

55023

TRACK ADJUSTER ASSEMBLY, R&I TRACK ADJUSTER ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 55023A)

CHECK VALVE ASSEMBLY, R&I

TRACK IDLER WHEEL

55025

Copyright © 

STEERING / UNDERCARRIAGE CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

TRACK ROLLERS / SPROCKETS

TRACK CARRIER ROLLERS

55031

TRACK CARRIER ROLLERS, R&I (ONE)

1.0

1.0

55031 A

TRACK CARRIER ROLLER, OVERHAUL (ONE) (INCLUDES JOB CODE 55031 A)

1.6

1.6

55031 B

10.0

10.0

55033 A

BOTTOM ROLLER, R&I (ONE) - WITHOUT TRACK GUARDS

2.0

2.0

55033 B

- WITH TRACK GUARDS

4.0

4.0

55033 C

BOTTOM ROLLER, OVERHAUL (ONE) - WITHOUT TRACK GUARDS (INCLUDES JOB CODE 55033 B)

4.0

4.0

55033 D

BOTTOM ROLLER, OVERHAUL (ONE) - WITH TRACK GUARDS (INCLUDES JOB CODE 55033 C)

6.0

6.0

55033 E

BOTTOM ROLLER, REPLACE SEALS & FILL WITH LUBRICANT - WITHOUT TRACK GUARD (ONE) (INCLUDES JOB CODE 55033 B)

2.5

2.5

55033 F

4.5

4.5

55033 G

BOTTOM ROLLER, REPLACE SEALS, BUSHINGS & SHAFT & FILL WITH LUBRICANT (ONE) - WITHOUT TRACK GUARDS (INCLUDES JOB CODE 55033 B)

2.8

2.8

55033 H

- WITH TRACK GUARDS (INCLUDES JOB CODE 55033 C)

4.8

4.8

55033 I

DRIVE SPROCKET, R&I (INCLUDES ALIGNMENT) (INCLUDES JOB CODE 55041 A) - ONE

4.0

4.0

55035 A

DRIVE SPROCKET SEGMENTS, R&I (ALL - ONE SPROCKET) (INCLUDES JOB CODE 55035 A)

5.0

5.0

55035 B

TRACK ROLLERS

55033

BOTTOM ROLLERS, R&I (ONE SIDE) - WITH TRACK GUARDS

- WITH TRACK GUARDS (ONE) (INCLUDES JOB CODE 55033 C)

TRACK DRIVE SPROCKET

55035

Copyright © 

STEERING / UNDERCARRIAGE CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

TRACK CHAINS & SHOES

TRACK CHAINS, PINS, & BUSHINGS

55041

CHAIN ASSEMBLY, R&I (WITH TRACK SHOES)

3.0

3.0

55041 A

CHAIN ASSEMBLY, REPLACE (ONE SIDE) (INCLUDES 55041 A & R&I OF ALL TRACK SHOES)

7.7

7.7

55041 B

24.0

24.0

55041 C

0.5

0.5

55045 A

7.0

7.0

55045 B

13.5

13.5

55045 C

PIVOT SHAFT , R&I

2.0

2.0

55053 A

RETAINING PLATE FOR PIVOT SHAFT, R&I (INCLUDES ALIGNING SHAFT)

0.3

0.3

55053 B

11.8

11.8

55055 A

PIN - MOUNTING TRACK FRAME TO EQUALIZER BEAM, R&I

0.6

0.6

55055 B

PIN - MOUNTING EQUALIZER BEAM TO CRAWLER MAIN FRAME, R&I

1.0

1.0

55055 C

PIN & BUSHING KIT, R&I - SEALED & LUBRICATED TRACK (INCLUDES JOB CODE 55041 A)

TRACK SHOES

55045

TRACK SHOE, R&I - ONE

- ALL FOR ONE SIDE

- ALL FOR BOTH SIDES

TRACK FRAME SUSPENSION

PIVOT SHAFT

WALKING BEAM SUSPENSION EQUALIZER BEAM, R&I (INCLUDES SEALS & BUSHINGS)

55053

55055

Copyright © 

POWER TRAIN CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

MAINTENANCE NOTE: ALL POWERTRAIN TROUBLESHOOTING CODES INCLUDE JOB CODES 21602 A & B DRAIN & FILL - TRANSMISSION OIL

0.5

0.5

60001 A

- REAR TRANSMISSION HOUSING OIL

0.7

0.7

60001 B

- FINAL DRIVE OIL (ONE)

0.5

0.5

60001 C

FILTER SCREEN - SUCTION LINE, CLEAN OR REPLACE

0.7

0.7

60001 D

FILTER ELEMENT - TRANSMISSION, REPLACE

0.3

0.3

60001 E

TORQUE CONVERTER STALL TEST (INCLUDES JOB CODE 21602 B)

0.5

0.5

60002 A

TRANSMISSION CLUTCH - PRESSURE TEST

1.0

1.0

60002 B

TORQUE CONVERTER & TRANSMISSION, FLOW & PRESSURE TEST ALL CIRCUITS (INCLUDES 60002 A & 60002 B)

3.5

3.5

60002 C

TRIMMER / MODULATOR VALVE - PRESSURE TEST

2.0

2.0

60002 D

TROUBLESHOOTING

Copyright © 

POWER TRAIN CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

REMOVAL & INSTALLATION OR   OVERHAUL NOTE : FOR TRANSMISSION R&I OR OVERHAUL ON CRAWLERS WITH RIPPER, ADD JOB CODE 90003 A

FRONT TRANSMISSION ASSEMBLY, R&I

29.5

29.5

60003 A

FRONT TRANSMISSION ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 60003 A)

56.5

56.5

60003 B

REAR TRANSMISSION/FRAME ASSEMBLY, R&I (COMPLETE WITH FINAL DRIVES)

55.0

55.0

60003 C

REAR TRANSMISSION/FRAME ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 60003 C)

91.0

91.0

60003 D

FINAL DRIVE ASSEMBLY, R&I (ONE) (REAR TRANSMISSION IN MACHINE)

13.0

13.0

60003 E

FINAL DRIVE ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 60003 E)

22.0

22.0

60003 F

TORQUE CONVERTER, R&I

17.5

17.5

61010 A

TORQUE CONVERTER, OVERHAUL (INCLUDES 61010 A)

25.5

25.5

61010 B

CHARGE PUMP RELIEF VALVE, R&I

1.0

1.0

61010 C

CONVERTER RELIEF VALVE, R&I

1.4

1.4

61010 D

CONVERTER RELIEF VALVE, OVERHAUL (INCLUDES JOB CODE 61010 D)

1.5

1.5

61010 E

TORQUE CONVERTERS TORQUE CONVERTERS

61010

Copyright © 

POWER TRAIN CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

TRANSMISSION HYDRAULIC SYSTEM FILTERS / BREATHERS

62311

HEAD ASSEMBLY - TRANSMISSION FILTER, R&I (INCLUDES 60001 E)

2.3

2.3

62311 A

BREATHER - TRANSMISSION, R&I

0.5

0.5

62311 B

TRANSMISSION / CONVERTER CHARGE PUMP, R&I

1.8

1.8

62313 A

TRANSMISSION PUMP, OVERHAUL (INCLUDES JOB CODE 62313 A) NOTE: ALSO REFER TO MACHINE LOCATION 61010.

3.3

3.3

62313 B

OUTLET LINE - TRANSMISSION, R&I (SUMP PICKUP)

1.4

1.4

62315 A

LINE - INLET OF PUMP, R&I

1.6

1.6

62315 B

LINE - OUTLET OF PUMP, R&I

1.6

1.6

62315 C

LINE - TORQUE CONVERTER, R&I

1.6

1.6

62315 D

LINE - OIL COOLER, R&I

1.5

1.5

62315 E

RETURN LINE - TRANSMISSION, R&I

1.6

1.6

62315 F

TRANSMISSION PUMPS

HYDRAULIC LINES

62313

62315

Copyright © 

POWER TRAIN CRAWLERS 1650K

1850K

MACHINE LOCATION

POWERSHIFT VALVES

JOB CODE

62317

TRANSMISSION CONTROL VALVE, R&I (INCLUDES REPLACING MOUNTING SEALS)

3.2

3.2

62317 A

TRANSMISSION CONTROL VALVE, OVERHAUL (INCLUDES JOB CODE 62317 A)

4.7

4.7

62317 B

TRIMMER / MODULATOR SPOOL ASSEMBLY, R&I

2.9

2.9

62317 C

TRIMMER / MODULATOR SPOOL ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 62317 C)

3.4

3.4

62317 D

SOLENOID VALVE, R&I

1.2

1.2

62317 E

OIL COOLER, R&I

6.4

6.4

62319 A

COOLER BYPASS VALVE, R&I

1.0

1.0

62319 B

POWER STEERING DRIVE GEARS, R&I

4.8

4.8

62331 A

BEVEL GEAR & PINION, OVERHAUL (INCLUDES JOB CODE 60003 A & E)

80.0

80.0

62331 B

TRANSMISSION COOLER

62319

CLUTCHES & SHAFTS (FRONT TRANSMISSION) SHAFTS, BEA RINGS, B USHINGS

62323

NOTE: FOR REPAIRS IN THIS MACHINE LOCATION, REFER TO JOB CODE 60003 A OR 60003 B.

TRANSMISSION GEARS / PLANETARY / HOUSINGS TRANSMISSION GEARS

62331

Copyright © 

POWER TRAIN CRAWLERS 1650K

1850K

MACHINE LOCATION

TRANSMISSION HOUSING

JOB CODE

62335

OIL LEVEL DIPSTICK, R&I (TRANSMISSION OR REAR TRANSMISSION)

0.1

0.1

62335 A

FILLER TUBE - OIL, R&I

0.6

0.6

62335 B

FRONT TRANSMISSION HOUSING, REPLACE

50.0

50.0

62335 C

REAR TRANSMISSION/FRAME HOUSING, REPLACE

90.0

90.0

62335 D

POWER STEERING PLANETARY, R&I (ONE)

23.1

23.1

63123 A

POWER STEERING PLANETARY, OVERHAUL (INCLUDES JOB CODE 63123 A)

25.0

25.0

63123 B

22.0

22.0

63131 A

FINAL DRIVE HOUSING, REPLACE (INCLUDES JOB CODE 60003 E)

22.0

22.0

63135 A

FINAL DRIVE GUARD, R&I

2.0

2.0

63135 B

NOTE: FOR OTHER REPAIRS IN THIS MACHINE LOCATION, REFER TO JOB CODES 60003 A OR B.

PLANETARIES GEARS

63123

FINAL DRIVES SHAFTS, BEA RINGS,

& BUSHINGS

63131

FINAL DRIVE OUTPUT SHAFT OR GEAR, R&I (INCLUDES JOB CODE 60003 E & SEALS & BEARINGS)

FINAL DRIVE GEARS

63133

NOTE: REFER TO JOB CODE - 63131 A - FOR REPAIRS IN THIS MACHINE LOCATION.

FINAL DRIVE HOUSING

NOTE: FOR OTHER REPAIRS IN THIS MACHINE LOCATION, REFER TO JOB CODES 60003 E OR F.

63135

Copyright © 

POWER TRAIN CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

DRIVE LINES DRIVE SHAFT

63161 2.2

2.2

63161 A

3.7

3.7

63163 A

TRANSMISSION CONTROL LEVER, R&I

1.5

1.5

65010 A

NEUTRAL START LEVER, R&I

1.0

1.0

65010 B

1.0

1.0

65020 A

DRIVE SHAFT, R&I

UNIVERSAL JOINTS

63163

DRIVE LINE UNIVERSAL JOINTS, R&I (INCLUDES JOB CODE 63161 A)

OPERATOR CONTROLS POWER TRAIN PEDALS / QUADRANTS / LEVERS

CONTROL CABLES & LINKAGE LINKAGE - CONTROL LEVER TO CONTROL VALVE, R&I

NOTE: FOR ELECTRICAL REPAIRS IN THIS AREA REFER TO MACHINE LOCATION 46039.

65010

65020

Copyright © 

BRAKES CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

MAINTENANCE

REMOVE AIR - BRAKE SYSTEM

0.5

0.5

70001 A

FILTER ELEMENT - BRAKE SYSTEM, REPLACE

0.5

0.5

70001 B

BRAKE PUMP, R&I

5.5

5.5

71031 A

BRAKE PUMP, OVERHAUL (INCLUDES JOB CODE 71031 A)

7.0

7.0

71031 B

2.5

2.5

71041 A

BRAKE VALVE, R&I

1.6

1.6

71053 A

BRAKE VALVE, OVERHAUL (INCLUDES JOB CODE 71053 A)

2.1

2.1

71053 B

VALVE ACCUMULATOR, R&I (INCLUDES CHARGING)

1.0

1.0

71053 C

BRAKE SYSTEM HYDRAULICS BRAKE PUMP

HYDRAULIC BRAKE L INES

71031

71041

BRAKE LINE - PUMP TO FILTER, R&I

BRAKE VALVES CONTROL VALVES

71053

Copyright © 

BRAKES CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

BRAK E ASSEMBLIES

BRAKE A SSEMBLY

71060

BRAKE ASSEMBLY, R&I (ONE SIDE)

***

22.8

71060 A

BRAKE ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 71060 A)

***

24.3

71060 B

BRAKE ASSEMBLY, R&I (ONE BRAKE ASSEMBLY ON 1650 MODELS)

***

71060 C

BRAKE ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 71060 C)

***

71060 D

1.8

71081 A

OPERATOR CONTROLS PEDALS & L EVERS BRAKE PEDAL, R&I (INCLUDES LINKAGE TO VALVE & CAB TILT)

71081

1.8

Copyright © 

HYDRAULIC SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

MAINTENANCE HYDRAULIC OIL, DRAIN & FILL RESERVOIR (INCLUDES CHANGING HYDRAULIC FILTER)

0.8

0.8

80001 A

FILTER ELEMENT - HYDRAULIC OIL, REPLACE

0.2

0.2

80001 B

INSTALL PORTABLE FILTER & FILTER OIL IN HYDRAULIC SYSTEM (INCLUDES JOB CODE 80001 B)

2.0

2.0

80001 C

0.4

0.4

80002 A

0.6

0.6

80002 B

0.7

0.7

80002 C

1.1

1.1

80002 D

3.0

3.0

80002 E

FILL CAP, R&I

0.1

0.1

82611 A

SIGHT GAUGE, R&I

0.4

0.4

82611 B

0.3

0.3

82611 C

3.0

3.0

82611 D

TROUBLESHOOTING TEST MAIN RELIEF VALVE WITH PRESSURE GAUGE  ADJUST MAIN RELIEF VALVE (INCLUDES JOB CODE 80002 A) TEST & ADJUST CIRCUIT RELIEF VALVE 'A' PORT

'B' PORT FLOW & PRESSURE TEST COMPLETE HYDRAULIC SYSTEM (INCLUDES JOB CODES 80002 A, B, C & D)

RESERVOIR & FILTERS HYDRAULIC RESERVOIR

 ACCESS COVER, R&I

(INCLUDES REPLACING GASKET)

RESERVOIR, R&I - HYDRAULIC OIL (INCLUDES DRAIN & FILL)

82611

Copyright © 

HYDRAULIC SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

HYDRAULIC FILTERS

JOB CODE

82613

RESERVOIR SUCTION FILTER, R&I (INCLUDES DRAIN & FILL)

1.0

1.0

82613 A

RESERVOIR RETURN OIL FILTER, R&I

0.7

0.7

82613 B

FILTER HEAD OR BLOCK, R&I

1.5

1.5

82613 C

COLD OIL BYPASS VALVE, R&I

1.0

1.0

82613 D

0.3

0.3

82615 A

EQUIPMENT HYDRAULIC PUMP, R&I

6.3

6.3

82621 A

EQUIPMENT HYDRAULIC PUMP, OVERHAUL (INCLUDES JOB CODE 82621 A)

8.6

8.6

82621 B

BREATHERS & RELIEF VALVE (HYDRAULIC RESERVOIR)

82615

RESERVOIR BREATHER, R&I

HYDRAULIC PUMPS MAIN SYSTEM PUMPS

NOTE: SEE MACHINE LOCATION 62313 FOR TRANSMISSION & CONVERTER PUMP JOB CODES. NOTE: SEE MACHINE LOCATION 71031 FOR BRAKE & CONVERTER SCAVENGER PUMP JOB CODES.

82621

Copyright © 

HYDRAULIC SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE) EQUIPMENT PUMP INLET CIRCUIT LINES

82631

LINE - RESERVOIR OUTLET, R&I

1.0

1.0

82631 A

LINE - PUMP INLET, R&I

1.0

1.0

82631 B

INTERMEDIATE LINE, R&I

1.0

1.0

82631 C

FITTING - PUMP OUTLET, R&I

0.5

0.5

82633 A

LINE - PUMP OUTLET, R&I

1.0

1.0

82633 B

LINE - VALVE INLET, R&I

1.0

1.0

82633 C

FITTING - VALVE INLET, R&I

0.5

0.5

82633 D

FITTING - VALVE OUTLET, R&I

0.5

0.5

82635 A

LINE - VALVE OUTLET, R&I

1.0

1.0

82635 B

LINE - HYDRAULIC RESERVOIR INLET, R&I

1.0

1.0

82635 C

MAIN RELIEF VALVE, R&I (INCLUDES JOB CODE 80002 B)

1.5

1.5

82641 A

MAIN RELIEF VALVE, OVERHAUL (INCLUDES JOB CODE 82641 A)

1.7

1.7

82641 B

PUMP TO VALVE CIRCUIT LINE

RETURN CIRCUIT LINES

82633

82635

HYDRAULIC VALVES MAIN RELIEF VALVE

82641

Copyright © 

HYDRAULIC SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

CONTROL VALVE (DIRECTIONAL FLOW)

JOB CODE

82643

EQUIPMENT CONTROL VALVE ASSEMBLY, R&I

4.4

4.4

82643 A

EQUIPMENT CONTROL VALVE, OVERHAUL (ONE SECTION) (INCLUDES JOB CODE 82643 A)

5.2

5.2

82643 B

EQUIPMENT CONTROL VALVE, OVERHAUL (ALL SECTIONS) (INCLUDES JOB CODE 82643 A)

6.2

6.2

82643 C

0.9

0.9

82643 D

0.7

0.7

82643 E

CIRCUIT RELIEF VALVE, R&I 'A' PORT (INCLUDES JOB CODE 80002 C)

1.2

1.2

82645 A

'B' PORT (INCLUDES JOB CODE 80002 D)

1.2

1.2

82645 B

0.5

0.5

82651 A

0.6

0.6

82651 B

0.7

0.7

82651 C

0.7

0.7

82651 D

INTERMEDIATE LINE, R&I

1.5

1.5

82651 E

CROSSOVER LINE OR FITTING, R&I

1.1

1.1

82651 F

HOSE BETWEEN CROSSOVER LINE & LINE  AT CYLINDER PORTS, R&I

0.5

0.5

82651 G

LINE - CYLINDER PORT, R&I

0.3

0.3

82651 H

FITTING - CYLINDER PORT, R&I

0.3

0.3

82651 I

 ACCUMULATOR, R&I (INCLUDES CHARGING)

CAB TILT HAND PUMP/VALVE, R&I

CIRCUIT RELIEF VALVES

82645

HYDRAULIC LINES (BETWEEN VALVE & CYLINDERS OR MOTORS) DOZER LIFT CIRCUIT LINES FITTING - CONTROL VALVE, R&I 'A' PORT

'B' PORT LINE - CONTROL VALVE, R&I 'A' PORT

'B' PORT

82651

Copyright © 

HYDRAULIC SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

DOZER ANGLE CIRCUIT LINES

JOB CODE

82653

FITTING - CONTROL VALVE, R&I 'A' PORT

0.5

***

82653 A

0.5

***

82653 B

0.8

***

82653 C

0.8

***

82653 D

INTERMEDIATE LINE IN CONTROL VALVE AREA, R&I

1.4

***

82653 E

INTERMEDIATE LINE ALONG MAIN FRAME, R&I

1.5

***

82653 F

BULKHEAD FITTING - FRONT OF ENGINE FRAME, R&I

0.7

***

82653 G

LINE - BULKHEAD FITTING TO FITTING ON BACK OF THE BLADE, R&I

0.8

***

82653 H

FITTING - BACK OF BLADE, R&I

0.7

***

82653 I

LINE - CYLINDER PORT, R&I

0.5

***

82653 J

FITTING - CYLINDER PORT, R&I

0.4

***

82653 K

0.5

0.5

82655 A

0.5

0.5

82655 B

0.9

0.9

82655 C

0.8

0.8

82655 D

1.0

1.0

82655 E

'B' PORT LINE - CONTROL VALVE, R&I 'A' PORT

'B' PORT

DOZER TILT CIRCUIT LINES FITTING - CONTROL VALVE, R&I 'A' PORT

'B' PORT LINE - CONTROL VALVE, R&I 'A' PORT

'B' PORT

INTERMEDIATE LINE - CONTROL VALVE, R&I

82655

Copyright © 

HYDRAULIC SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

INTERMEDIATE LINE ALONG MAIN FRAME, R&I

1.0

1.0

82655 F

BULKHEAD FITTING - FRONT OF ENGINE FRAME, R&I

0.8

0.8

82655 G

LINE - BULKHEAD FITTING TO FITTING ON BACK OF BLADE, R&I

0.8

0.8

82655 H

FITTING - BACK OF BLADE, R&I

0.5

0.5

82655 I

LINE - CYLINDER PORT, R&I

0.5

0.5

82655 J

FITTING - CYLINDER PORT, R&I

0.5

0.5

82655 K

0.4

0.4

82659 A

0.4

0.4

82659 B

PILOT LINE, R&I (ONE) (BETWEEN JOYSTICK & CONTROL VALVE)

1.5

1.5

82659 C

CAB TILT CIRCUIT FITTING, R&I

0.3

0.3

82659 D

CAB TILT LINE - VALVE TO CYLINDER PORT, R&I (ONE)

0.4

0.4

82656 E

DOZER LIFT CYLINDER, R&I

0.8

0.8

82661 A

CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 82661 A)

2.3

2.3

82661 B

LIFT CYLINDER ROD EYE BEARING, R&I

0.5

0.5

82661 C

 AUXILIARY CIRCUIT LINES / PILOT OR POWER ASSIST LINES

82659

FITTING - CONTROL VALVE, R&I 'A' PORT

'B' PORT

HYDRAULIC CYLINDERS DOZER LIFT CYLINDERS

82661

Copyright © 

HYDRAULIC SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

DOZER ANGLE CYLINDER

JOB CODE

82663

DOZER ANGLING CYLINDER, R&I

0.9

***

82663 A

CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 82663 A)

2.4

***

82663 B

DOZER TILT CYLINDER, R&I

0.9

0.9

82665 A

DOZER TILT CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 82665 A)

2.4

2.4

82665 B

TILT CYLINDER ROD EYE BUSHING, R&I

0.5

0.5

82661 C

CAB TILT CYLINDER, R&I

1.5

1.5

82665 D

CAB TILT CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 82665 C)

2.0

2.0

82665 E

5.5

5.5

82681 A

CONTROL LEVER, R&I (FOR LIFT, TILT OR ANGLE)

0.8

0.8

82691 A

CONTROL LEVER, R&I FOR AUXILIARY CONTROL (INCLUDES REPLACING BEARINGS & SEALS)

0.8

0.8

82691 B

HAND CONTROL VALVE, R&I - BLADE CONTROL

1.5

1.5

82691 C

- STEERING CONTROL

1.4

1.4

82691 D

- RIPPER / ATTACHMENT CONTROL

1.4

1.4

82691 E

1.0

1.0

82691 F

TILT CYLINDERS

HYDRAULIC OIL COOLER

82665

82681

HYDRAULIC OIL COOLER, R&I

DOZER HYDRAULIC EQUIPMENT   CONTROLS PEDALS/QUADRANTS/LEVERS

HAND CONTROL GRIP, ROD & BOOT, R&I (ONE CONTROLLER)

82691

Copyright © 

HYDRAULIC SYSTEMS CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

RIPPER HYDRAULIC LINES RIPPER LIFT CIRCUIT LINES

85051

FITTING - CONTROL VALVE, R&I 'A' PORT

0.8

0.8

85051 A

0.8

0.8

85051 B

0.8

0.8

85051 C

0.8

0.8

85051 D

LINE - CYLINDER PORT, R&I

0.5

0.5

85051 E

FITTING - CYLINDER PORT, R&I

0.5

0.5

85051 F

RIPPER LIFT CYLINDER, R&I

1.0

1.0

85061 A

CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 85061 A)

1.7

1.7

85061 B

CYLINDER TUBE, R&I (INCLUDES JOB CODES 85061 B)

1.7

1.7

85061 C

'B' PORT LINE - CONTROL VALVE, R&I 'A' PORT

'B' PORT

RIPPER HYDRAULIC CYLINDERS RIPPER LIFT CYLINDER

NOTE: FOR RIPPER HYDRAULIC EQUIPMENT CONTROLS, REFER TO MACHINE LOCATION 82691.

85061

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

MAINTENANCE CAPTURE, EVACUATE & CHARGE AIR CONDITIONING SYSTEM

1.3

1.3

90001 A

1.2

1.2

90002 A

4.2

4.2

90003 A

TROUBLESHOOTING TEST AIR CONDITIONING SYSTEM USING LEAK DETECTOR & MANIFOLD GAUGES

REMOVAL & INSTALL ATION OR OVERHAUL RIPPER ASSEMBLY, R&I

MAIN FRAME & CHASSIS CHASSIS OR MAIN FRAME

90111 90111 A

MAIN FRAME, REPLACE

MOUNTS & SUSPENSION

90115

RUBBER CUSHIONS, R&I ( ENGINE MOUNT) - FRONT

- REAR

2.0

2.0

90115 A

2.0

2.0

90115 B 90115 C

ROPS SUPPORT BRACKET, R&I

COUNTERWEIGHTS, DRAWBA RS & HITCH

90117

DRAWBAR / TOW HOOK, R&I

0.5

0.5

90117 A

REAR COUNTERWEIGHT, R&I

2.6

2.6

90117 B

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

PROTECTIVE COVERINGS / APPEARA NCE / CONVENIENCE HOOD & SIDE PANELS

90131

HOOD ASSEMBLY, R&I

2.1

2.1

90131 A

HOOD LOCK, R&I

0.4

0.4

90131 B

ENGINE SIDE PANEL, R&I (ONE)

0.5

0.5

90131 C

HINGE ASSEMBLY, R&I (ONE)

0.3

0.3

90131 D

LATCH ASSEMBLY, R&I (ONE)

0.3

0.3

90131 E

ENGINE SIDE PANEL (LOWER), R&I (ONE)

0.5

0.5

90131 F

CAB SIDE BOTTOM PANEL, R&I (ONE)

0.5

0.5

90131 G 90131 H

HOOD REAR SUPPORT FRAME, R&I

SHROUDS & GRILL ES

90132 0.6

0.6

90132 A

TRACK GUARD, R&I (ONE)

0.4

0.4

90135 A

POWER TRAIN GUARD (MIDDLE BELLY PAN), R&I (ONE)

1.4

1.5

90135 B

POWER TRAIN GUARD (FRONT BELLY PAN), R&I (INCLUDES JOB CODE 90135 B)

2.4

2.5

90135 C

POWER TRAIN GUARD (REAR BELLY PAN), R&I (INCLUDES JOB CODE 90135 B)

2.4

2.5

90135 D

0.3

0.3

90135 E

RADIATOR GRILLE, R&I

GUARDS & SHIELDS

 ACCESS COVER / DOOR FOR BATTERY, R&I

90135

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

PAINT & DECAL S

JOB CODE

90137

NOTE: WHEN USING PAINT / DECAL JOB CODES, A DETAILED

EXPLANATION TELLING WHAT, WHY, & HOW MUCH IS REQUIRED.

PAINTING

90137 A

REPLACE DECALS

90137 B

MIRRORS

90138

REAR VIEW MIRROR, R&I

0.3

0.3

90138 A

ENVIRONMENT CONTROLS SOUND CONTROL

90141 90141 A

INSULATION PANELS, R&I

 AIR SYSTEM CONTROL

90142 0.3

0.3

90142 A

CAB ASSEMBLY, R&I (INCLUDES RUBBER MOUNTING BUSHINGS)

6.0

6.0

90311 A

CAB ASSEMBLY, TILT

0.7

0.7

90311 B

CAB AIR FILTER, R&I

CAB CAB FRAME & HA RDWARE

90311

NOTE: FOR UNITS WITH AIR CONDITIONING ADD JOB

CODE - 90001 A - WITH THIS JOB CODE.

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

DOORS & WINDOWS

JOB CODE

90313

DOOR LOCK / HANDLE, R&I

0.5

0.5

90313 A

DOOR ASSEMBLY, R&I

0.7

0.7

90313 B

WINDOW ASSEMBLY, R&I

2.0

2.0

90313 C

SHUTOFF VALVE - ENGINE, FOR HEATER, R&I

0.8

0.8

90315 A

HEATER CORE, R&I

1.8

1.8

90315 B

HEATER HOSES, R&I - HEATER CORE

1.3

1.3

90315 C

1.0

1.0

90315 D

HEATER VALVE, R&I

1.1

1.1

90315 E

HEATER CONTROL, R&I

0.6

0.6

90315 F

HEATER & DEFROSTER SYSTEM

90315

- ENGINE

90315 G

CAB AIR FLOW DUCT, R&I

 AIR CONDITIONING SYSTEM

90317

NOTE: JOB CODE - 90001 A - IS NOT INCLUDED IN THESE AIR

CONDITIONING CODES. ADD - 90001 A - ONE TIME PER A/C SYSTEM REPAIR, IF NECESSARY.

EVAPORATOR CORE, R&I

2.7

2.7

90317 A

EXPANSION VALVE, R&I

1.2

1.2

90317 B

1.2

1.2

90317 C

1.2

1.2

90317 D

1.2

1.2

90317 E

1.2

1.2

90317 F

 AIR CONDITIONING LINE - EXPANSION VALVE, R&I INTERMEDIATE LINE BETWEEN EXPANSION VALVE & DRYER, R&I

 AIR CONDITIONING LINE - DRYER, R&I INTERMEDIATE LINE BETWEEN EVAPORATOR CORE & COMPRESSOR, R&I

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

 AIR CONDITIONING LINE - COMPRESSOR, R&I

1.2

1.2

90317 G

 AIR CONDITIONING CONDENSER, R&I

1.2

1.2

90317 H

 AIR CONDITIONING LINE BETWEEN CONDENSER & COMPRESSOR OR DRYER, R&I

1.2

1.2

90317

 AIR CONDITIONING COMPRESSOR, R&I

1.3

1.3

90317 J

 AIR CONDITIONING COMPRESSOR, OVERHAUL (INCLUDES JOB CODE 90317 J)

2.5

2.5

90317 K

COMPRESSOR CLUTCH ASSEMBLY, R&I

1.2

1.2

90317 L

COMPRESSOR PULLEY - ENGINE CRANKSHAFT OR FAN, R&I

1.5

1.5

90317 M

BELT - COMPRESSOR, R&I

0.5

0.5

90317 N

RECEIVER - DRYER, R&I

1.2

1.2

90317 O

COVER / PANEL - CONDENSER, R&I

0.5

0.5

90317 P

BLOWER MOTOR & COVER, R&I

1.0

1.0

90317 Q

DRAIN HOSE - EVAPORATOR PAN, R&I

0.5

0.5

90317 R

0.7

0.7

90318 A

OPERATOR CONSOLE CONTROLS  GUARDS/SHROUDS

90318

SHROUD/GUARD, R&I (INSTRUMENT CLUSTER/PANEL)

90318 B

CONSOLE/SHROUD, R&I - OPERATOR COMPARTMENT

HEADLINER & FLOORMAT

I

90319

HEADLINER, R&I

0.7

0.7

90319 A

FLOORMATS, R&I

0.2

0.2

90319 B

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

PROTECTIVE STRUCTURES ROLL OVER PROTECTION - ROPS

90321

BRUSH SWEEP GUARD, R&I (ONE)

0.4

0.4

90321 A

CANOPY FOR BRUSH GUARD, R&I

2.0

2.0

90321 B

ROPS PROTECTION SCREEN, R&I - FRONT

0.2

0.2

90321 C

- SIDE

0.3

0.3

90321 D

- REAR

0.5

0.5

90321 E

5.5

5.5

90321 F

0.3

0.3

90331 A

0.5

0.5

90331 B

SEAT ASSEMBLY, R&I

1.0

1.0

90331 C

SEAT BELT, R&I

0.3

0.3

90331 D

SEAT BRACKET, R&I (INCLUDES JOB CODE 90331C)

2.2

2.2

90331 E

SLIDE TRACK - SEAT, R&I (INCLUDES JOB CODE 90331 C)

1.7

1.7

90331 F

0.5

0.5

90331 G

ROPS ASSEMBLY, R&I

SEATS / BELTS / ADJUSTERS SEAT & SUPPORTS SEAT CUSHIONS, R&I - BACK

- SEAT

 ARM REST, R&I

90331

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

GROUND ENGAGING COMPONENTS BLADE & CUTTING EDGES

92611

DOZER BLADE, R&I

3.0

3.0

92611 A

CUTTING EDGE, R&I - CENTER

1.1

1.1

92611 B

- END BITS

0.6

0.6

92611 C

0.3

0.3

92621 A

0.3

***

92623 A

0.3

0.3

92625 A

PIN OR BEARING SUPPORT BLOCK, FOR LOWER BLADE MOUNTING OR PUSH BEAM, R&I

1.0

1.0

92627 A

BUSHING - PIN OR BEARING SUPPORT BLOCK FOR LOWER BLADE MOUNTING, R&I (INCLUDES JOB CODE 92627 A)

2.0

2.0

92627 B

PIVOT BRACKET ASSEMBLY, R&I (INCLUDES JOB CODE 92627 B)

2.5

2.5

92627 C

PINS, BEARINGS & LINKS LIFT COMPONENTS, PINS & BUSHINGS

92621

PIN - LIFT CYLINDER ROD EYE TO BLADE, R&I

 ANGL E COMPONENTS, PINS, BUSHINGS & L INKS

92623

PIN - ROD END OF ANGLE CYLINDER, R&I

TILT COMPONENTS PINS, BUSHINGS & LINKS

92625

PIN - ROD END OF TILT CYLINDER, R&I

DOZER BLA DE MOUNTING PINS, BUSHINGS & BRACKETS

92627

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

C-FRAME / PUSH BEA MS PINS, BUSHINGS & LINKS

JOB CODE

92629

PIN - MOUNTING C-FRAME TO MOUNTING BRACKET, R&I

0.4

***

92629 A

BUSHINGS, R&I (INCLUDES JOB CODE 92629 A)

1.1

***

92629 B

RIGHT LEVER ASSEMBLY, R&I

***

92629 C

LEFT LEVER ASSEMBLY, R&I

***

92629 D

LINKS BETWEEN LEVER ASSEMBLIES, R&I

***

92629 E

LEVER BUSHINGS, R&I

***

92629 F

PINS - MOUNTING PUSH FRAME TO BLADE, R&I

***

92629 G

BUSHINGS, R&I (INCLUDES JOB CODE 92629 G)

***

92629 H

TIE ROD, R&I (ONE)

***

92629 I

STRUCTURAL MEMBERS LIFT CYLINDER TRUNNIONS

92631

YOKE ASSEMBLY - LIFT CYLINDER TRUNNION, R&I (ONE)

1.2

1.2

92631 A

BUSHINGS - YOKE ASSEMBLY, R&I (ONE YOKE)

0.6

0.6

92631 B

***

92633 A

***

2.5

92633 B

DIAGONAL TIE RODS, R&I (ONE)

***

0.9

92635 A

DIAGONAL TIE RODS, OVERHAUL (ONE) (INCLUDES JOB CODE 92635 A)

***

1.5

92635 B

C-FRAME / PUSH BEA MS & MOUNTING TRUNIONS

92633

C-FRAME, R&I PUSH BEAMS, R&I (WITH BLADE)

BL ADE LEVELING BEAMS & STRUTS / LINK S

92635

Copyright © 

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

CRAWLERS 1650K

1850K

MACHINE LOCATION

JOB CODE

RIPPER GROUND ENGAGING   COMPONENTS RIPPER TEETH & SHANK S

95011

POINTS - RIPPER TEETH, R&I (ONE)

0.3

0.3

95011 A

SHANKS - RIPPER TEETH, R&I (ONE) (INCLUDES JOB CODE 95011 A)

0.6

0.6

95011 B

0.3

0.3

95021 A

0.8

0.8

95021 B

0.3

0.3

95021 C

1.1

1.1

95021 D

0.3

0.3

95021 E

0.8

0.8

95021 F

PINS - RIPPER LIFT CYLINDER, R&I

0.5

0.5

95021 G

BUSHINGS - CYLINDER PINS, R&I (INCLUDES JOB CODE 95021 G)

1.1

1.1

95021 H

0.4

0.4

95021

1.4

1.4

95021 J

2.6

2.6

95031 A

RIPPER PINS, BUSHINGS & L INKS RIPPER COMPONENT PINS, BUSHINGS & LINKS

95021

PINS - UPPER LINK, R&I - ONE

- ALL PINS - LOWER LINK, R&I - ONE

- ALL PINS OR ROD - MOUNTING SHANKS, R&I - ONE

- ALL

 ARM/LINK, R&I - UPPER

- LOWER

I

RIPPER STRUCTURAL MEMBERS RIPPER ASSEMBLY RIPPER SHANK TOOLBAR, R&I

95031

Copyright © 

REQUEST FOR ADDITIONAL JOB CODE  

Form No.

of Machine Location Job Code Manual Used.

Model No.

of Tractor or Implement

Machine Location No.

Closest Available Job Code

Job Code Requested

 Al l Op erat io ns Inc lu ded in Jo b Co de Req ues ted

Dealer Name City, State & Zip Phone No. Dealer Signature Date Mail Completed Form To: CASE CORPORATION 700 State Str eet Racin e, WI. 53404 Attn: Warranty Administration

Labor hour adjust ment requests for a specific Job Code can be submit ted to the Territo ry Servic e Manager. All r elated docum entatio n MUST BE INCLUDED, I.e., copies of work orders, time sheets, etc.