Cre 6-14680 - J.C.M. 1650K & 1850K (ENG)
Short Description
Job Code Manual Crawler Dozer Case 1650K & 1850K...
Description
Copyright ©
1650K - 1850K Crawlers
CARES MANUEL Machine Location Job Code manual 6-14680
Copyright ©
Copyright 6-14680
© 2005
CNH France S.A. Printed in France January 2005
Copyright ©
1650K & 1850K CRAWLERS INDEX INTRODUCTION
1
SERVICE CODES
6
ENGINES
2-1
COOLING SYSTEM
2- 2
INTAKE SYSTEM
2- 3
EXHAUST SYSTEM
2- 3
FUEL SYSTEMS
3-1
FUEL TANK & LINES
3- 1
FUEL SYSTEM CONTROLS
3- 2
ELECTRICAL
4-1
WIRING & HARNESSES
4- 1
CIRCUIT BREAKERS / FUSES & RELAYS
4- 2
SWITCHES & CONTROLS
4- 3
INSTRUMENTATION
4- 3
ELECTRICAL STARTER & BATTERY
4-4
ELECTRICAL CHARGING SYSTEM
4- 5
ELECTRIC LAMPS
4- 5
ELECTRIC MOTORS
4- 6
ELECTRICAL ACCESSORIES
4- 6
ELECTRICAL CONTROL SYSTEMS
4- 7
ELECTRONIC SYSTEMS
4- 8
STEERING / UNDERCARRIAGE
5-1
STEERING VALVES
5- 1
CRAWLER UNDERCARRIAGE
5- 2
TRACK FRAMES / GUIDES
5- 2
RECOIL MECHANISM / TRACK ADJUSTERS / IDLERS
5- 2
TRACK ROLLERS / SPROCKETS
5- 3
TRACK CHAINS & SHOES
5- 4
TRACK FRAME SUSPENSION
5- 4
Copyright ©
POWER TRAIN
6-1
TORQUE CONVERTERS
6- 2
TRANSMISSION HYDRAULIC SYSTEM
6-3
CLUTCHES & SHAFTS
6- 4
TRANSMISSION GEARS / PLANETARY / HOUSINGS
6-4
PLANETARIES
6- 5
FINAL DRIVES
6- 5
DRIVE LINES
6- 6
OPERATOR CONTROLS
6-6
BRAKES
7-1
BRAKE SYSTEM HYDRAULICS
7- 1
BRAKE VALVES
7- 1
BRAKE ASSEMBLIES
7- 2
OPERATOR CONTROLS
7- 2
HYDRAULIC SYSTEMS
8-1
RESERVOIRS & FILTERS
8- 1
HYDRAULIC PUMPS
8- 2
HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE)
8- 3
HYDRAULIC VALVES
8- 3
HYDRAULIC LINES (BETWEEN VALVE & CYLINDERS OR MOTORS)
8- 4
HYDRAULIC CYLINDERS
8- 6
OIL COOLERS
8- 7
DOZER HYDRAULIC EQUIPMENT CONTROLS
8- 7
RIPPER HYDRAULIC LINES
8- 8
RIPPER HYDRAULIC CYLINDERS
8- 8
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
9-1
MAIN FRAME & CHASSIS
9- 1
PROTECTIVE COVERINGS / APPEARANCE / CONVENIENCE
9- 2
ENVIRONMENT CONTROLS
9- 3
CAB
9- 3
PROTECTIVE STRUCTURES
9- 6
SEATS / BELTS / ADJUSTERS
9- 6
GROUND ENGAGING COMPONENTS
9-7
PINS, BEARINGS & LINKS
9-7
STRUCTURAL MEMBERS
9- 8
RIPPER GROUND ENGAGING COMPONENTS
9-9
RIPPER PINS, BUSHINGS & LINKS
9-9
RIPPER STRUCTURAL MEMBERS
9- 9
JANUARY, 2003
Copyright © INTRODUCTION TO THE CARES MACHINE LOCATION & JOB CODE SYSTEM 2ND & 3RD DIGITS
INDICATE MAJOR COMPONENT ASSEMBLY
4TH & 5TH DIGITS INDICATE SUBCOMPONENTS
6TH POSITION IS ALPHA
1ST DIGIT
INDICATES MACHINE LOCATION, SAME AS SERVICE MANUAL TABS
JOB CODE >
CHARACTERS, USED FOR JOB CODES & LABOR TIME
1
23
45
SERVICE PUBLICATIONS INDEX SYSTEM 2 ENGINES 3 FUEL SYSTEM SYSTEM 4 ELECTRICAL 5 STEERING SYSTEM 6 DRIVE SYSTEM 7 BRAKES 8 HYDRAULIC HY DRAULIC SYSTEM 9 CHASSIS/ST RUCTURE/MOUNTED EQUIPMENT
SAMPLE MACHINE LOCATION CODE 3
16
11
LOCATION = FUEL
FUEL TANK
DIESEL ENGINE
SAMPLE JOB CODE CODE 3 LOCATION = FUEL
16
11
D FUEL TANK, R&I = 3.0 HOURS
DIESEL ENGINE
FUEL TANK
Copyright © MACHINE LOCATION & PRIME PART THE MACHINE LOCATION MUST BE ENTERED ON A SAR TO IDENTIFY A SPECIFIC AREA OF THE MACHINE WHERE THE PRIME PART IS LOCATED.
PRIME PART IS THE CASE PART WHICH CAUSED THE FAILURE. EXAMPLE:
CRAWLERS
1650K
MACHINE
JOB
LOCATION
CODE
82621
MAIN SYSTEM PUMP
EQUIPMENT HYDRAULIC PUMP, R&I
6.3
82621 A
EQUIPMENT HYDRAULIC PUMP, OVERHAUL (INCLUDES JOB CODE 82621 A)
8.6
82621 B
THE ABOVE EXAMPLE SHOWS THE MACHINE LOCATION AS 82621 WHICH REPRESENTS THE CRAWLER MAIN SYSTEM PUMP. IF THE PRIME PART IS A NUT, BOLT, O-RING, GASKET, SEAL OR OTHER HARDWARE ITEM, SELECT THE MACHINE LOCATION CORRESPONDING TO THE LOCATION OF THE COMPONENT WHICH THE ITEM IS A PART OF, OR TO WHICH IT IS ATTACHED. FOR EXAMPLE, IF A BOLT ON A CONNECTING ROD IS BROKEN, THE BOLT WOULD BE LISTED AS THE PRIME PART AND THE MACHINE LOCATION OF THE CONNECTING ROD WOULD BE USED.
BE A WARE!! CODES LISTED BELOW CAN NEVER BE USED AS MACHINE LOCATIONS. EXAMPLE: NUMBERS NOT TO USE 20001 30002 40002 40003 80002
200 300 --01 - MAINTENANCE 400 600 --02 - TROUBLESHOOTING 700 800 --03 - REMOVE & INSTALL OR OVERHAUL 900
CODES ENDING IN ____ 01 MAINTENANCE, ____ 02 TROUBLESHOOTING, AND ____ 03 REMOVE & INSTALL OR OVERHAUL, ARE
FOR JOB CODES ONLY. FOR THESE MACHINE LOCATIONS GO INTO THE BOOK
FOR A MORE SPECIFIC LOCATION.
SERVICE CODES SERVICE CODES ARE ENTERED ON A SAR TO IDENTIFY "HOW" OR "WHY" THE PRIME PART FAILED. ONLY THE APPROVED CODES LISTED ON PAGE 6 MAY BE USED.
Copyright © JOB CODE EXAMPLE:
CRAWLERS
1650K
MACHINE
JOB
LOCATION
CODE
82621
MAIN SYSTEM PUMP
EQUIPMENT HYDRAULIC PUMP, R&I
6.3
82621 A
EQUIPMENT HYDRAULIC PUMP, OVERHAUL (INCLUDES JOB CODE 82621 A)
8.6
82621 B
JOB CODE - (FIVE DIGIT NUMBER WITH ONE ALPHA SUFFIX) THE JOB CODE MUST BE ENTERED ON THE SAR FORM IN ORDER TO BE REIMBURSED FOR LABOR COSTS. SELECTION OF JOB CODES SHOULD COVER ALL REPAIRS PERFORMED IN CORRECTING THE PROBLEM. THE JOB CODE DOES NOT HAVE TO MATCH THE MACHINE LOCATION CODE USED, BUT IT WILL MOST OF THE TIME.
JOB TIME THE CODE MANUALS HAVE BEEN WRITTEN SO THAT MOST SARS CAN BE COMPLETED WITH ONE JOB CODE FOR EACH PRIME PART. WHEN A JOB TIME IS GIVEN, IT COVERS AL L OPERATIONS NECESSARY TO PERFORM THE JOB DESCRIBED. THE TIME INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR COMPONENT DESCRIBED. JOB TIME (LABOR HOURS) IN THE COLUMN UNDER THE MODELS THE JOB CODE APPLIES TO IS GIVEN IN HOURS AND TENTHS OF HOURS.
*** INDICATES THAT JOB CODE DOES NOT APPLY TO THIS MODEL.
OPEN BOX
(NO TIME) MEANS A TIME HAS NOT BEEN DETERMINED FOR THIS MODEL, BUT JOB CODE IS APPLICABLE. BECAUSE THE MANUALS ARE WRITTEN IN THIS STYLE, THERE IS THE OCCASIONAL SAR THAT WILL COMBINE
(OVERLAP) TWO JOB CODES WHICH INCLUDES THE R&I OF THE SAME PART IN EACH JOB TIME GIVEN. THE COMPUTER WILL APPROVE AND PAY THE HOURS REQUESTED UNDER A JOB CODE AS LONG AS THE REQUESTED HOURS DO NOT EXCEED THE GIVEN JOB TIMES AND THE LESSER TIME IS REQUESTED. EXAMPLE: AN ENGINE SHORT BLOCK IS INSTALLED AND A VALVE GRIND IS NECESSARY ON A CRAWLER.
JOB CODE 23403 B AND 23447 B BOTH INCLUDE R&I THE HEAD. THE REQUEST SHOULD BE FOR: 15.4 14.4 23403 B + 1.0 23447 B = TOTAL THE TIME REQUESTED UNDER 23447 B IS ITS GIVEN TIME OF 7.0 HOURS, MINUS THE GIVEN TIME FOR 23445 A R&I HEAD 6.0 HOURS. REMEMBER, AN OVERHAUL JOB CODE SUCH AS 82621 B INCLUDES EVERYTHING COMPLETELY AND NO ADDITIONAL JOB CODES ARE NEEDED. THE TIMES IN THIS "MACHINE LOCATION JOB CODE MANUAL" ARE BASED ON TIME STUDIES AND/OR ACTUAL WARRANTY CLAIMS SUBMITTED BY DEALERS. THE TIMES GIVEN WILL NOT INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE "WARRANTY POLICY MANUAL" (SECTION 4 IN THE DEALER OPERATING GUIDE).
Copyright © TROUBLESHOOTING TIME TROUBLESHOOTING IS A SPECIFIC JOB. TIMES ARE LISTED IN VARIOUS SECTIONS OF THE MANUAL FOR THE HOOKUP OF THE TEST INSTRUMENTS AND THE PROPER RUNNING OF THE TESTS REQUIRED. ONLY IN SPECIFIC CASES IS TROUBLESHOOTING INCLUDED AS PART OF THE JOB TIME. FOR EXAMPLE, R&I MAIN RELIEF VALVE INCLUDES PRESSURE TESTING AND ADJUSTING JUST AS R&I SECONDARY RELIEF VALVE INCLUDES HAND-PUMPING AND ADJUSTING. IF TROUBLESHOOTING TIME IS INCLUDED, IT WILL BE NOTED IN THE JOB DESCRIPTION.
WELDING TIME WITH THE FLAT RATE TIMES, WELDING (WHEN PERFORMED BY THE DEALERSHIP) IS ONLY ADDITIONAL TIME TO BE CONSIDERED. ALL REQUESTS FOR LABOR MUST BE ACCOMPANIED WITH A JOB CODE.
A REQUEST FOR WELDING LABOR IS TO BE MADE BY PICKING THE JOB CODE FOR THE COMPONENT OR PART ON WHICH THE WELDING WAS PERFORMED AND THEN ADD "W" AS A SECOND ALPHA TO THE JOB CODE.
EXAMPLE: A MAIN FRAME, R&I JOB CODE IS 90111 A --
WELDING WOULD BE REQUESTED UNDER JOB CODE 90111 AW
AND LABOR CALCULATED BY THE FOLLOWING GUIDELINES :
NO JOB TIME PROVIDED
= OPEN BOX
A JOB CODE MUST ALWAYS BE USED WHEN REQUESTING LABOR; HOWEVER, WHEN NO JOB TIMES ARE GIVEN, USE THE FOLLOWING GUIDELINES TO CALCULATE:
1. CONSIDER THAT A TRAINED 1ST CLASS MECHANIC PERFORMED THE REPAIRS, IN THE DEALERSHIP'S "CERTIFI ED" SHOP.
2. INCLUDE IN THE JOB TIME, CLEANING OF THE AREA TO BE REPAIRED AND THE ACTUAL REPAIR JOB INCLUDING ASSOCIATED PROBLEMS ENCOUNTERED. TIMES REQUESTED WILL BE CONSIDERED USING THE CURRENT WARRANTY POLICIES & PROCEDURES.
3. TROUBLESHOOTING PERFORMED SHOULD BE REQUESTED BY THE APPROPRIATE TROUBLESHOOTI NG JOB CODE.
4. THE JOB TIME IS NOT TO INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE WARRANTY POLICY MANUAL (SECTION 4 IN THE DEALER OPERATING GUIDE).
Copyright © DEFINITIONS R&I - REMOVE AND INSTALL INCLUDES REMOVING AN EXISTING PART OR COMPONENT AND INSTALLING THE SAME ONE OR A REPLACEMENT. INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR COMPONENT DESCRIBED.
REPLACE - INCLUDES REMOVAL OF AN EXISTING PART AND INSTALLING A NEW OR DIFFERENT PART. EXAMPLE:
FILTER ELEMENTS
OVERHAUL - INCLUDES: - R&I OF THE COMPONENT - COMPLETE DISASSEMBLY - INSPECTION FOR WEAR OR DAMAGE - CLEANING OF ALL PARTS - REASSEMBLY, CHECKING ALL TOLERANCES - REPLACING ALL RELATED FILTER ELEMENTS - RENEWING ALL OILS & LUBRICANTS - REPLACING ALL SEALS, GASKETS, O-RINGS, ETC. - PROPER RUN-IN WHEN NECESSARY - REQUIRED ADJUSTMENTS
EXAMPLE:
CRAWLERS
1650K
MAIN SYSTEM PUMP
MACHINE
JOB
LOCATION
CODE
82621
EQUIPMENT HYDRAULIC PUMP, R&I
6.3
82621 A
EQUIPMENT HYDRAULIC PUMP, OVERHAUL (INCLUDES JOB CODE 82621 A)
8.6
82621 B
Copyright © SERVICE CODES APPROVED FOR CARES SYSTEM ADHESION/BONDING -005 ADJUSTMENT (WHY) - 010 APPEARANCE (DESCRIBE) - 015 BACKLASH (DESCRIBE) - 020 BENT/DENTED - 025 BLEW/BLOWN/BURST (WHERE) - 030 BLISTERED - 035 BLOCKED/OBSTRUCTED (DESCRIBED) -040 BROKEN (WHERE) - 045 BUCKLED/WARPED - 050 BURNED OUT - 055 BYPASSING/BLOW BY - 060 CHATTERS/NOISY - 065 CHIPPED/NICKED - 070 CLAMPING-POOR/NONE - 075 COLLAPSED - 080 CONNECTION-POOR - 085 CONTAMINATED (DESCRIBE) - 090 CRACKED (DESCRIBE) - 095 CREEPING OR LEAKING DOWN - 100 CUT/TORN - 105 DOES NOT ENGAGE - 110 DOES NOT RELEASE - 115 ELONGATED/OUT OF ROUND - 120 END PLAY - 125 ERRATIC/FLUCTUATING - 130 FELL OUT/BACKED OUT -135 FIELD SURVEY - 136 FLAKING/PEELING - 140 FRAYED - 145 GLAZED/GRABBING - 150 GROOVED - 155 HIGH FUEL CONSUMPTION - 160 HIGH OIL CONSUMPTION - 165 INTERFERENCE/RUBBING - 170
MISALIGNMENT (HOW) - 205 MISFIRING/MISSING (ENGINE) - 210 MISMACHINED (HOW) - 215 MOISTURE/CONDENSATION - 220 NOT SEALING PROPERLY - 225 OPEN CIRCUIT (ELECTRICAL) - 228 OUT OF GROOVE - 230 PART OMITTED - 231 PIN HOLE/SANDHOLE/POROUS -235 PITTED - 240 PRESSURE HIGH - 245 PRESSURE LOW - 250 RESTRICTION (WHERE) - 255 RUSTY/CORRODED - 260 SCORED/SCRATCHED/GALLED -265 SEIZED - 270 SERVICE MODIFICATION PROGRAM (ONLY)-275 SHEARED - 280 SHIFTING DIFFICULT - 285 SHORT CIRCUIT (ELECTRICAL) - 290 SLIPPING - 295 SOFT/SPONGY - 300 STICKING/BINDING - 305 STRETCHED - 310 STRIPPED/PULLED OUT - 315 SURGING/GALLOPING - 320 TEMPERATURE HIGH - 325 TEMPERATURE LOW - 330 TORQUE HIGH - 335 TORQUE LOW - 340 TURNED/SPUN - 345 TWISTED - 350 VIBRATION (DESCRIBE) - 355 WEAR/WORN (DESCRIBE) - 360 WELD/BRAZE - CRACKED/BROKE - 365 WOULD NOT HOLD CHARGE - 370
JUMPS OUT OF GEAR - 175 KINKED/PINCHED - 180 LAMINATING (STEEL PLATE) - 185 LENGTH (DESCRIBE) - 195 LOOSE - 200
POST-FACTORY, PRE-DELIVERY (ONLY FOR ZERO TO FIVE HOURS) - 555 PLANT SHIPPED SHORTAGE ("ON SITE" ASSEMBLED MACHINERY ONLY) - 950
Copyright ©
ENGINES CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
CUMMINS DIESEL ENGINES NOTE: REPAIRS FOR CUMMINS ENGINES ARE TO BE PERFORMED BY AN AUTHORIZED CUMMINS ENGINE DEALER ONLY.
MAINTENANCE FILTER ELEMENT, REPLACE - ENGINE OIL
0.4
0.4
21601 A
- AIR CLEANER
0.3
0.3
21601 B
- FUEL SYSTEM
0.9
0.9
21601 C
RUN ENGINE UNTIL IT REACHES OPERATING TEMPERATURE (INCLUDES VISUAL INSPECTION & CHECKING ALL INSTRUMENT PANEL INDICATORS)
0.3
0.3
21602 A
STALL SPEED TEST (INCLUDES CHECKING LOW & HIGH RPM & JOB CODE 21602 A)
0.4
0.4
21602 B
CHECK INTAKE SYSTEM FOR AIR RESTRICTION OR INTAKE OF CONTAMINATED AIR
0.6
0.6
21602 C
COOLING SYSTEM, PRESSURE TEST
0.3
0.3
21602 D
TROUBLESHOOTING
Copyright ©
ENGINES CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
COOLING SYSTEM
RADIA TOR CAP & COOLING HOSES
21611
RADIATOR CAP, R&I
0.1
0.1
21611 A
COOLANT HOSES, R&I - TOP OF RADIATOR
0.7
0.7
21611 B
0.9
0.9
21611 C
0.4
0.4
21611 D
10.2
10.2
21611 E
0.7
0.7
21611 F
BOTTOM OR TOP TANK OF RADIATOR, R&I (INCLUDES JOB CODE 21611 E)
11.2
11.2
21611 G
RADIATOR CORE, R&I (INCLUDES JOB CODE 21611 E)
12.0
12.0
21611 H
2.5
2.5
21613 A
1.1
1.1
21615 A
- BOTTOM OF RADIATOR
COOLANT RECOVERY TANK, R&I RADIATOR ASSEMBLY, R&I (INCLUDES DRAIN & FILL-SHROUDS, LINES & GUARDS R&I)
DRAIN VALVE - COOLING SYSTEM, R&I
SHROUDS & SCREENS
21613
FAN SHROUD, R&I (MOUNTED ON RADIATOR)
FANS & BELTS
FAN & SPACER, R&I
21615
Copyright ©
ENGINES CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
INTAKE SYSTEM
AIR CL EANER & PRECL EANERS
21621
AIR CLEANER INLET CAP OR PRECLEANER, R&I
0.3
0.3
21621 A
AIR CLEANER ASSEMBLY, R&I (INCLUDES JOB CODE 21621 A - (MOUNTING & HARDWARE)
1.0
1.0
21621 B
0.3
0.3
21621 C
0.2
0.2
21621 D
HOSES AND / OR TUBES, R&I - BETWEEN AIR CLEANER & TURBOCHARGER
0.5
0.5
21623 A
- BETWEEN PRECLEANER & AIR CLEANER
0.5
0.5
21623 B
EXTENSION PIPE - EXHAUST, R&I
0.2
0.2
21631 A
MUFFLER, R&I
1.5
1.5
21631 B
MOUNTING - EXHAUST PIPE, R&I
0.6
0.6
21631 C
18.0
18.0
21668 A
FILTER CONDITION INDICATOR, R&I
AIR CLEANER VALVE (EVACUATOR), R&I
INTAKE HOSES & TUBES
COLD STARTING AIDS NOTE:
21623
21629
FOR COLD START ELECTRICAL SYSTEM, REFER TO MACHINE LOCATION 44550.
EXHAUST SYSTEM
MUFFLERS & EXTENSIONS
ENGINE ASSEMBLY
ENGINE ASSEMBLY, R&I
21631
21668
Copyright ©
FUEL SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
CUMMINS DIESEL ENGINES NOTE: REPAIRS ON CUMMINS FUEL INJECTION SYSTEM ARE TO BE PERFORMED BY A AUTHORIZED CUMMINS DEALER ONLY.
MAINTENANCE
0.5
0.5
31601 A
1.0
1.0
31602 A
FUEL TANK CAP, R&I
0.1
0.1
31611 A
SCREEN - FILLER PIPE, R&I
0.2
0.2
31611 B
DRAIN VALVE OR PLUG, R&I
0.4
0.4
31611 C
FUEL TANK, R&I
3.0
3.0
31611 D
FITTING AT FUEL TANK OUTLET, R&I
0.4
0.4
31613 A
FUEL SHUTOFF VALVE, R&I
0.4
0.4
31613 B
FUEL LINE FROM FUEL TANK OUTLET, R&I
0.9
0.9
31613 C
FUEL LINE, R&I (INLET OF LIFT PUMP)
0.7
0.7
31613 D
FUEL RETURN LINE AT TANK, R&I
0.9
0.9
31613 E
FUEL FILTERS, REPLACE
TROUBLESHOOTING
FUEL SYSTEM CHECK
FUEL TA NK & LINES
FUEL TANK
FUEL L INES, TUBES, HOSES
31611
31613
Copyright ©
FUEL SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
FUEL SYSTEM CONTROLS
FUEL SHUTOFF & THROTTLE
31643
HAND THROTTLE LEVER, R&I
1.0
1.0
31643 A
FOOT PEDAL, R&I (ACCELERATOR / DECELERATOR)
1.0
1.0
31643 B
THROTTLE CROSS SHAFT, R&I (INCLUDES BEARINGS)
1.2
1.2
31643 C
THROTTLE LINKAGE OR CABLE, R&I - HAND THROTTLE
0.6
0.6
31643 D
- FOOT PEDAL
0.5
0.5
31643 E
- CROSS SHAFT TO INJECTION PUMP
0.4
0.4
31643 F
Copyright ©
ELECTRICAL CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
TROUBLESHOOTING BATTERY, CHECK & TEST - ALL (HYDROMETER & LOAD TEST)
0.5
0.5
40002 A
CHARGING SYSTEM, CHECK & TEST (INCLUDES 40002 A)
0.8
0.8
40002 B
STARTING SYSTEM, CHECK & TEST (INCLUDES 40002 A)
0.8
0.8
40002 C
TROUBLESHOOT ELECTRICAL CIRCUITS USING A MULTI-METER
1.0
1.0
40002 D
ELECTRONIC SYSTEM DIAGNOSTIC TEST
1.0
1.0
40002 E
REMOVAL & INSTALL ATION WIRE HARNESS, REPAIR (INCLUDES CONNECTORS/TERMINALS)
40003 A
1.2
1.2
40003 B
JUMPER CABLE BETWEEN BATTERIES, R&I
0.5
0.5
40110 A
POSITIVE BATTERY CABLE, R&I
1.7
1.7
40110 B
NEGATIVE CABLE, R&I - BATTERY
0.8
0.8
40110 C
- GROUND STRAP (USED WITH CAB MODELS)
0.4
0.4
40110 D
- MASTER DISCONNECT SWITCH
1.3
1.3
40110 E
2.0
2.0
40120 A
1.5
1.5
40120 B
CONTROL CONSOLE - STEERING GEARBOX & BRAKES, R&I
WIRING & HARNESSES
BATTERY & GROUND CABLES
MAIN WIRING ELECTRICAL HARNESS, R&I - FRONT
- REAR
40110
40120
Copyright ©
ELECTRICAL CRAWLERS 1650K
1850K
MACHINE LOCATION
LAMP WIRING
JOB CODE
40160
0.8
0.8
40160 A
1.5
1.5
40170 A
1.5
1.5
40170 B
CIRCUIT BREAKER, R&I
0.4
0.4
40510 A
RELAY / DIODE, R&I
0.5
0.5
40510 B
FUSE, R&I
0.1
0.1
40520 A
FUSE HOLDER, R&I
1.0
1.0
40520 B
0.6
0.6
40530 A
LAMP HARNESS, R&I
CAB WIRING
40170
CAB CONTROL PANEL HARNESS, R&I
AIR CONDITIONING HARNESS, R&I
CIRCUIT BREAK ERS / FUSES & RELAYS
CIRCUIT BREAKERS / RELAYS
FUSES
RESISTORS RESISTOR, R&I
40510
40520
40530
Copyright ©
ELECTRICAL CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
SWITCHES & CONTROLS
IGNITION / KEY SWITCH
41512
IGNITION SWITCH, R&I
1.1
1.1
41512 A
MASTER BATTERY DISCONNECT SWITCH, R&I
0.5
0.5
41512 B
0.7
0.7
41513 A
0.8
0.8
41531 A
SAFETY LEVER PROXIMITY SWITCH, R&I (ONE)
0.5
0.5
41540 A
BRAKE PROXIMITY SWITCH, R&I
0.5
0.5
41540 B
THROTTLE PROXIMITY SWITCH, R&I
0.5
0.5
41540 C
FUEL SHUTOFF
41513
FUEL SHUTOFF SOLENOID, R&I
CAB RELAYS
41531
CAB RELAY, R&I
ELECTRICAL CONTROLS
41540
INSTRUMENTATION
GAUGES, INDICATOR LAMPS & SENDERS NOTE:
WHEN SERVICING THE INSTRUMENT CLUSTER SEE MACHINE LOCATION 42040.
ENGINE OIL PRESSURE NOTE:
42010
WHEN SERVICING THE INSTRUMENT CLUSTER SEE MACHINE LOCATION 42040.
42021
Copyright ©
ELECTRICAL CRAWLERS 1650K
1850K
MACHINE LOCATION
AUDIBLE WARNING DEVICES & SENDERS
JOB CODE
42030
BACKUP ALARM, R&I
0.5
0.5
42030 A
BACKUP ALARM SWITCH, R&I
0.5
0.5
42030 B
HORN, R&I
0.3
0.3
42031 A
HORN SWITCH, R&I
1.1
1.1
42031 B
INSTRUMENT CLUSTER/PANEL, R&I
0.5
0.5
42040 A
SWITCH PLATE, R&I
0.3
0.3
42040 B
STARTER MOTOR, R&I
1.0
1.0
42510 A
STARTER DRIVE ASSEMBLY, R&I (INCLUDES JOB CODE 42510 A)
1.6
1.6
42510 B
STARTER MOTOR, OVERHAUL (INCLUDES JOB CODE 42510 A)
2.8
2.8
42510 C
NEUTRAL START SWITCH, R&I
1.0
1.0
42510 D
BATTERY, R&I - ONE
0.8
0.8
42550 A
- TWO
1.3
1.3
42550 B
HORN
42031
INSTRUMENT PANEL
NOTE:
42040
FOR ELECTRONIC INSTRUMENT CLUSTER CONTROLS SEE MACHINE LOCATION 47020.
ELECTRICAL STARTER &
STARTER MOTOR CIRCUIT
BATTERIES
BA TTERY
42510
42550
Copyright ©
ELECTRICAL CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
ELECTRICAL CHARGING COMPONENTS
AL TERNATOR
43010
ALTERNATOR, R&I
0.8
0.8
43010 A
ALTERNATOR, OVERHAUL (INCLUDES JOB CODE 43010 A)
2.1
2.1
43010 B
0.6
0.6
43030 A
SEALED BEAM - LAMP, R&I
0.4
0.4
43550 A
LAMP ASSEMBLY, R&I
0.4
0.4
43550 B
LAMP SWITCH, R&I
0.3
0.3
43550 C
INSTRUMENT PANEL LAMP, R&I
0.4
0.4
43560 A
DOME LAMP ASSEMBLY, R&I
0.3
0.3
43560 B
BULB - DOME LAMP, R&I
0.2
0.2
43560 C
DOME LAMP SWITCH, R&I
0.4
0.4
43560 D
REGULATOR & RECTIFIERS
43030
REGULATOR & BRUSH ASSEMBLY, R&I
ELECTRIC LAMPS
WORK LAMPS
CONSOLE LA MPS (DOME, PANEL)
43550
43560
Copyright ©
ELECTRICAL CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
ELECTRIC MOTORS
HEATER/AIR CONDITIONER
44010
BLOWER MOTOR, R&I - HEATER
2.0
2.0
44010 A
2.0
2.0
44010 B
PRESSURE SWITCH - AIR CONDITIONING, R&I (JOB CODE - 90001 A - IS NOT INCLUDED USE IF NEEDED)
0.6
0.6
44010 C
TEMPERATURE SWITCH, R&I
1.0
1.0
44010 D
BLOWER SWITCH, R&I
0.5
0.5
44010 E
RESISTOR - BLOWER MOTOR, R&I
0.7
0.7
44010 F
0.7
0.7
44020 A
0.6
0.6
44020 B
LINKAGE / WIPER, R&I
0.3
0.3
44020 C
SWITCH, R&I
0.4
0.4
44020 D
WINDSHIELD WASHER RESERVOIR / PUMP ASSEMBLY, R&I
0.5
0.5
44020 E
RESISTANCE UNIT, R&I (MOUNTS UNDER INTAKE MANIFOLD)
1.0
1.0
44550 A
CABLE, R&I (ONE)
0.5
0.5
44550 B
BLOCK HEATER, R&I
0.7
0.7
44550 C
OIL PAN HEATER, R&I
0.4
0.4
44550 D
- AIR CONDITIONING CONDENSER
WIPER MOTOR
44020
WIPER MOTOR, R&I - FRONT
- REAR
ELECTRICAL ACCESSORIES
COLD START AIDS
44550
Copyright ©
ELECTRICAL CRAWLERS 1650K
1850K
MACHINE LOCATION
RADIO / SOUND SYSTEM
JOB CODE
44570
RADIO, R&I
0.3
0.3
44570 A
SPEAKER, R&I (ONE)
0.3
0.3
44570 B
ANTENNA, R&I
0.3
0.3
44570 C
ANTENNA CABLE, R&I
1.5
1.5
44570 D
0.5
0.5
44570 E
LIGHTER ELEMENT, R&I
0.1
0.1
44580 A
LIGHTER/AUXILIARY SOCKET, R&I
0.5
0.5
44580 B
ELECTRONIC CONTROLLER UNIT, R&I
0.7
0.7
46039 A
TRANSMISSION-STEERING CONTROL / MANIPULATOR, R&I
1.0
1.0
46039 B
TRANSMISSION SHIFT CONTROL SOLENOID, R&I
1.0
1.0
46039 C
0.4
0.4
46039 D
TRANSMISSION RANGE CONTROL SHIFT SWITCH, R&I
0.9
0.9
46039 E
STEERING DIRECTIONAL SOLENOID, R&I
0.9
0.9
46039 E
CONVERTER/TRANSFORMER, R&I
(24V TO 12V)
OPERATOR CONVENIENCE & ACCESSORIES
44580
ELECTRICAL CONTROL SYSTEMS
POWER TRAIN CONTROL CIRCUIT
AUTOSHIFT / KICK DOWN BUTTON SWITCH, R&I
46039
Copyright ©
ELECTRICAL CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
ELECTRONIC SYSTEMS
ELECTRONIC SYSTEMS
47020
SENDER / SWITCH FOR INSTRUMENT CLUSTER, R&I
- FUEL LEVEL
1.0
1.0
47020 A
- ENGINE TEMPERATURE
0.5
0.5
47020 B
- ENGINE AIR FILTER
0.5
0.5
47020 C
- HYDRAULIC SYSTEM FILTER
0.5
0.5
47020 D
- TRANSMISSION OIL TEMPERATURE
1.0
1.0
47020 E
- ENGINE OIL PRESSURE
0.5
0.5
47020 F
- ENGINE SPEED SENSOR
0.5
0.5
47020 G
- TRANSMISSION OIL PRESSURE
0.5
0.5
47020 H
- CLUTCH / BRAKE OIL PRESSURE
1.1
1.1
47020 I
Copyright ©
STEERING / UNDERCARRIAGE CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
MAINTENANCE
2.0
2.0
50001 A
1.0
1.0
50002 A
PILOTING (VP) VALVE, R&I
1.0
1.0
50743 A
PILOTING (VP) VALVE, OVERHAUL (INCLUDES JOB CODE 50743 A)
1.5
1.5
50743 B
POWERING (VA) VALVE, R&I
1.0
1.0
50743 C
POWERING (VA) VALVE, OVERHAUL (INCLUDES JOB CODE 50743 C)
1.5
1.5
50743 D
0.9
0.9
50743 E
FITTING - VALVE OUTLET, R&I (ONE)
0.5
0.5
50751 A
LINE - MOTOR INLET, R&I (ONE)
1.0
1.0
50751 B
FITTING - MOTOR OUTLET, R&I (RETURN TO T ANK)
1.0
1.0
50751 C
LINE - MOTOR OUTLET, R&I (RETURN TO TANK)
0.5
0.5
50751 D
POWER STEERING MOTOR, R&I
4.3
4.3
50763 A
POWER STEERING MOTOR, OVERHAUL (INCLUDES JOB CODE 50763 A)
5.9
5.9
50763 B
ALIGN DRIVE SPROCKET TO REAR ROLLER
TROUBLESHOOTING
TROUBLESHOOT POWER STEERING SYSTEM NOTE:
SEE MACHINE LOCATION 82631 FOR EQUIPMENT (STEERING PUMP) JOB CODES
STEERING VAL VES
CONTROL VALVES
50743
ACCUMULATOR, R&I (INCLUDES CHARGING)
VAL VE TO POWER STEERING MOTOR / ACTUATOR L INES
POWER STEERING MOTOR / ACTUATOR
50751
50763
Copyright ©
STEERING / UNDERCARRIAGE CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
CRAWLER UNDERCARRIAGE
TRACK FRAMES / GUIDES
TRACK FRAME
55011
TRACK FRAME ASSEMBLY, R&I (ONE) (INCLUDES JOB CODE 55041 A)
5.4
5.4
55011 A
HINGE PIN - TRACK F RAME TO REAR TRANSMISSION, R&I
2.2
2.2
55011 B
1.1
1.2
55013 A
2.0
2.0
55021 A
6.5
6.5
55023 A
10.5
10.5
55023 B
1.0
1.0
55023 C
IDLER WHEEL, R&I (INCLUDES INSTALLING SHIMS, WEAR PLATES & THRUST BLOCK)
4.2
4.2
55025 A
IDLER WHEEL, OVERHAUL & FILL WITH LUBRICANT (INCLUDES JOB CODE 55025 A)
8.2
8.2
55025 B
TRACK GUIDES / GUARDS
55013
TRACK GUARDS , R&I (ONE TRACK)
RECOIL MECHANISM / TRACK ADJ USTERS / IDLERS
TRACK RECOIL MECHANISM
55021
RECOIL MECHANISM, R&I (INCLUDES COVER)
TRACK ADJUSTERS
55023
TRACK ADJUSTER ASSEMBLY, R&I TRACK ADJUSTER ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 55023A)
CHECK VALVE ASSEMBLY, R&I
TRACK IDLER WHEEL
55025
Copyright ©
STEERING / UNDERCARRIAGE CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
TRACK ROLLERS / SPROCKETS
TRACK CARRIER ROLLERS
55031
TRACK CARRIER ROLLERS, R&I (ONE)
1.0
1.0
55031 A
TRACK CARRIER ROLLER, OVERHAUL (ONE) (INCLUDES JOB CODE 55031 A)
1.6
1.6
55031 B
10.0
10.0
55033 A
BOTTOM ROLLER, R&I (ONE) - WITHOUT TRACK GUARDS
2.0
2.0
55033 B
- WITH TRACK GUARDS
4.0
4.0
55033 C
BOTTOM ROLLER, OVERHAUL (ONE) - WITHOUT TRACK GUARDS (INCLUDES JOB CODE 55033 B)
4.0
4.0
55033 D
BOTTOM ROLLER, OVERHAUL (ONE) - WITH TRACK GUARDS (INCLUDES JOB CODE 55033 C)
6.0
6.0
55033 E
BOTTOM ROLLER, REPLACE SEALS & FILL WITH LUBRICANT - WITHOUT TRACK GUARD (ONE) (INCLUDES JOB CODE 55033 B)
2.5
2.5
55033 F
4.5
4.5
55033 G
BOTTOM ROLLER, REPLACE SEALS, BUSHINGS & SHAFT & FILL WITH LUBRICANT (ONE) - WITHOUT TRACK GUARDS (INCLUDES JOB CODE 55033 B)
2.8
2.8
55033 H
- WITH TRACK GUARDS (INCLUDES JOB CODE 55033 C)
4.8
4.8
55033 I
DRIVE SPROCKET, R&I (INCLUDES ALIGNMENT) (INCLUDES JOB CODE 55041 A) - ONE
4.0
4.0
55035 A
DRIVE SPROCKET SEGMENTS, R&I (ALL - ONE SPROCKET) (INCLUDES JOB CODE 55035 A)
5.0
5.0
55035 B
TRACK ROLLERS
55033
BOTTOM ROLLERS, R&I (ONE SIDE) - WITH TRACK GUARDS
- WITH TRACK GUARDS (ONE) (INCLUDES JOB CODE 55033 C)
TRACK DRIVE SPROCKET
55035
Copyright ©
STEERING / UNDERCARRIAGE CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
TRACK CHAINS & SHOES
TRACK CHAINS, PINS, & BUSHINGS
55041
CHAIN ASSEMBLY, R&I (WITH TRACK SHOES)
3.0
3.0
55041 A
CHAIN ASSEMBLY, REPLACE (ONE SIDE) (INCLUDES 55041 A & R&I OF ALL TRACK SHOES)
7.7
7.7
55041 B
24.0
24.0
55041 C
0.5
0.5
55045 A
7.0
7.0
55045 B
13.5
13.5
55045 C
PIVOT SHAFT , R&I
2.0
2.0
55053 A
RETAINING PLATE FOR PIVOT SHAFT, R&I (INCLUDES ALIGNING SHAFT)
0.3
0.3
55053 B
11.8
11.8
55055 A
PIN - MOUNTING TRACK FRAME TO EQUALIZER BEAM, R&I
0.6
0.6
55055 B
PIN - MOUNTING EQUALIZER BEAM TO CRAWLER MAIN FRAME, R&I
1.0
1.0
55055 C
PIN & BUSHING KIT, R&I - SEALED & LUBRICATED TRACK (INCLUDES JOB CODE 55041 A)
TRACK SHOES
55045
TRACK SHOE, R&I - ONE
- ALL FOR ONE SIDE
- ALL FOR BOTH SIDES
TRACK FRAME SUSPENSION
PIVOT SHAFT
WALKING BEAM SUSPENSION EQUALIZER BEAM, R&I (INCLUDES SEALS & BUSHINGS)
55053
55055
Copyright ©
POWER TRAIN CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
MAINTENANCE NOTE: ALL POWERTRAIN TROUBLESHOOTING CODES INCLUDE JOB CODES 21602 A & B DRAIN & FILL - TRANSMISSION OIL
0.5
0.5
60001 A
- REAR TRANSMISSION HOUSING OIL
0.7
0.7
60001 B
- FINAL DRIVE OIL (ONE)
0.5
0.5
60001 C
FILTER SCREEN - SUCTION LINE, CLEAN OR REPLACE
0.7
0.7
60001 D
FILTER ELEMENT - TRANSMISSION, REPLACE
0.3
0.3
60001 E
TORQUE CONVERTER STALL TEST (INCLUDES JOB CODE 21602 B)
0.5
0.5
60002 A
TRANSMISSION CLUTCH - PRESSURE TEST
1.0
1.0
60002 B
TORQUE CONVERTER & TRANSMISSION, FLOW & PRESSURE TEST ALL CIRCUITS (INCLUDES 60002 A & 60002 B)
3.5
3.5
60002 C
TRIMMER / MODULATOR VALVE - PRESSURE TEST
2.0
2.0
60002 D
TROUBLESHOOTING
Copyright ©
POWER TRAIN CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
REMOVAL & INSTALLATION OR OVERHAUL NOTE : FOR TRANSMISSION R&I OR OVERHAUL ON CRAWLERS WITH RIPPER, ADD JOB CODE 90003 A
FRONT TRANSMISSION ASSEMBLY, R&I
29.5
29.5
60003 A
FRONT TRANSMISSION ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 60003 A)
56.5
56.5
60003 B
REAR TRANSMISSION/FRAME ASSEMBLY, R&I (COMPLETE WITH FINAL DRIVES)
55.0
55.0
60003 C
REAR TRANSMISSION/FRAME ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 60003 C)
91.0
91.0
60003 D
FINAL DRIVE ASSEMBLY, R&I (ONE) (REAR TRANSMISSION IN MACHINE)
13.0
13.0
60003 E
FINAL DRIVE ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 60003 E)
22.0
22.0
60003 F
TORQUE CONVERTER, R&I
17.5
17.5
61010 A
TORQUE CONVERTER, OVERHAUL (INCLUDES 61010 A)
25.5
25.5
61010 B
CHARGE PUMP RELIEF VALVE, R&I
1.0
1.0
61010 C
CONVERTER RELIEF VALVE, R&I
1.4
1.4
61010 D
CONVERTER RELIEF VALVE, OVERHAUL (INCLUDES JOB CODE 61010 D)
1.5
1.5
61010 E
TORQUE CONVERTERS TORQUE CONVERTERS
61010
Copyright ©
POWER TRAIN CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
TRANSMISSION HYDRAULIC SYSTEM FILTERS / BREATHERS
62311
HEAD ASSEMBLY - TRANSMISSION FILTER, R&I (INCLUDES 60001 E)
2.3
2.3
62311 A
BREATHER - TRANSMISSION, R&I
0.5
0.5
62311 B
TRANSMISSION / CONVERTER CHARGE PUMP, R&I
1.8
1.8
62313 A
TRANSMISSION PUMP, OVERHAUL (INCLUDES JOB CODE 62313 A) NOTE: ALSO REFER TO MACHINE LOCATION 61010.
3.3
3.3
62313 B
OUTLET LINE - TRANSMISSION, R&I (SUMP PICKUP)
1.4
1.4
62315 A
LINE - INLET OF PUMP, R&I
1.6
1.6
62315 B
LINE - OUTLET OF PUMP, R&I
1.6
1.6
62315 C
LINE - TORQUE CONVERTER, R&I
1.6
1.6
62315 D
LINE - OIL COOLER, R&I
1.5
1.5
62315 E
RETURN LINE - TRANSMISSION, R&I
1.6
1.6
62315 F
TRANSMISSION PUMPS
HYDRAULIC LINES
62313
62315
Copyright ©
POWER TRAIN CRAWLERS 1650K
1850K
MACHINE LOCATION
POWERSHIFT VALVES
JOB CODE
62317
TRANSMISSION CONTROL VALVE, R&I (INCLUDES REPLACING MOUNTING SEALS)
3.2
3.2
62317 A
TRANSMISSION CONTROL VALVE, OVERHAUL (INCLUDES JOB CODE 62317 A)
4.7
4.7
62317 B
TRIMMER / MODULATOR SPOOL ASSEMBLY, R&I
2.9
2.9
62317 C
TRIMMER / MODULATOR SPOOL ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 62317 C)
3.4
3.4
62317 D
SOLENOID VALVE, R&I
1.2
1.2
62317 E
OIL COOLER, R&I
6.4
6.4
62319 A
COOLER BYPASS VALVE, R&I
1.0
1.0
62319 B
POWER STEERING DRIVE GEARS, R&I
4.8
4.8
62331 A
BEVEL GEAR & PINION, OVERHAUL (INCLUDES JOB CODE 60003 A & E)
80.0
80.0
62331 B
TRANSMISSION COOLER
62319
CLUTCHES & SHAFTS (FRONT TRANSMISSION) SHAFTS, BEA RINGS, B USHINGS
62323
NOTE: FOR REPAIRS IN THIS MACHINE LOCATION, REFER TO JOB CODE 60003 A OR 60003 B.
TRANSMISSION GEARS / PLANETARY / HOUSINGS TRANSMISSION GEARS
62331
Copyright ©
POWER TRAIN CRAWLERS 1650K
1850K
MACHINE LOCATION
TRANSMISSION HOUSING
JOB CODE
62335
OIL LEVEL DIPSTICK, R&I (TRANSMISSION OR REAR TRANSMISSION)
0.1
0.1
62335 A
FILLER TUBE - OIL, R&I
0.6
0.6
62335 B
FRONT TRANSMISSION HOUSING, REPLACE
50.0
50.0
62335 C
REAR TRANSMISSION/FRAME HOUSING, REPLACE
90.0
90.0
62335 D
POWER STEERING PLANETARY, R&I (ONE)
23.1
23.1
63123 A
POWER STEERING PLANETARY, OVERHAUL (INCLUDES JOB CODE 63123 A)
25.0
25.0
63123 B
22.0
22.0
63131 A
FINAL DRIVE HOUSING, REPLACE (INCLUDES JOB CODE 60003 E)
22.0
22.0
63135 A
FINAL DRIVE GUARD, R&I
2.0
2.0
63135 B
NOTE: FOR OTHER REPAIRS IN THIS MACHINE LOCATION, REFER TO JOB CODES 60003 A OR B.
PLANETARIES GEARS
63123
FINAL DRIVES SHAFTS, BEA RINGS,
& BUSHINGS
63131
FINAL DRIVE OUTPUT SHAFT OR GEAR, R&I (INCLUDES JOB CODE 60003 E & SEALS & BEARINGS)
FINAL DRIVE GEARS
63133
NOTE: REFER TO JOB CODE - 63131 A - FOR REPAIRS IN THIS MACHINE LOCATION.
FINAL DRIVE HOUSING
NOTE: FOR OTHER REPAIRS IN THIS MACHINE LOCATION, REFER TO JOB CODES 60003 E OR F.
63135
Copyright ©
POWER TRAIN CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
DRIVE LINES DRIVE SHAFT
63161 2.2
2.2
63161 A
3.7
3.7
63163 A
TRANSMISSION CONTROL LEVER, R&I
1.5
1.5
65010 A
NEUTRAL START LEVER, R&I
1.0
1.0
65010 B
1.0
1.0
65020 A
DRIVE SHAFT, R&I
UNIVERSAL JOINTS
63163
DRIVE LINE UNIVERSAL JOINTS, R&I (INCLUDES JOB CODE 63161 A)
OPERATOR CONTROLS POWER TRAIN PEDALS / QUADRANTS / LEVERS
CONTROL CABLES & LINKAGE LINKAGE - CONTROL LEVER TO CONTROL VALVE, R&I
NOTE: FOR ELECTRICAL REPAIRS IN THIS AREA REFER TO MACHINE LOCATION 46039.
65010
65020
Copyright ©
BRAKES CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
MAINTENANCE
REMOVE AIR - BRAKE SYSTEM
0.5
0.5
70001 A
FILTER ELEMENT - BRAKE SYSTEM, REPLACE
0.5
0.5
70001 B
BRAKE PUMP, R&I
5.5
5.5
71031 A
BRAKE PUMP, OVERHAUL (INCLUDES JOB CODE 71031 A)
7.0
7.0
71031 B
2.5
2.5
71041 A
BRAKE VALVE, R&I
1.6
1.6
71053 A
BRAKE VALVE, OVERHAUL (INCLUDES JOB CODE 71053 A)
2.1
2.1
71053 B
VALVE ACCUMULATOR, R&I (INCLUDES CHARGING)
1.0
1.0
71053 C
BRAKE SYSTEM HYDRAULICS BRAKE PUMP
HYDRAULIC BRAKE L INES
71031
71041
BRAKE LINE - PUMP TO FILTER, R&I
BRAKE VALVES CONTROL VALVES
71053
Copyright ©
BRAKES CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
BRAK E ASSEMBLIES
BRAKE A SSEMBLY
71060
BRAKE ASSEMBLY, R&I (ONE SIDE)
***
22.8
71060 A
BRAKE ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 71060 A)
***
24.3
71060 B
BRAKE ASSEMBLY, R&I (ONE BRAKE ASSEMBLY ON 1650 MODELS)
***
71060 C
BRAKE ASSEMBLY, OVERHAUL (INCLUDES JOB CODE 71060 C)
***
71060 D
1.8
71081 A
OPERATOR CONTROLS PEDALS & L EVERS BRAKE PEDAL, R&I (INCLUDES LINKAGE TO VALVE & CAB TILT)
71081
1.8
Copyright ©
HYDRAULIC SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
MAINTENANCE HYDRAULIC OIL, DRAIN & FILL RESERVOIR (INCLUDES CHANGING HYDRAULIC FILTER)
0.8
0.8
80001 A
FILTER ELEMENT - HYDRAULIC OIL, REPLACE
0.2
0.2
80001 B
INSTALL PORTABLE FILTER & FILTER OIL IN HYDRAULIC SYSTEM (INCLUDES JOB CODE 80001 B)
2.0
2.0
80001 C
0.4
0.4
80002 A
0.6
0.6
80002 B
0.7
0.7
80002 C
1.1
1.1
80002 D
3.0
3.0
80002 E
FILL CAP, R&I
0.1
0.1
82611 A
SIGHT GAUGE, R&I
0.4
0.4
82611 B
0.3
0.3
82611 C
3.0
3.0
82611 D
TROUBLESHOOTING TEST MAIN RELIEF VALVE WITH PRESSURE GAUGE ADJUST MAIN RELIEF VALVE (INCLUDES JOB CODE 80002 A) TEST & ADJUST CIRCUIT RELIEF VALVE 'A' PORT
'B' PORT FLOW & PRESSURE TEST COMPLETE HYDRAULIC SYSTEM (INCLUDES JOB CODES 80002 A, B, C & D)
RESERVOIR & FILTERS HYDRAULIC RESERVOIR
ACCESS COVER, R&I
(INCLUDES REPLACING GASKET)
RESERVOIR, R&I - HYDRAULIC OIL (INCLUDES DRAIN & FILL)
82611
Copyright ©
HYDRAULIC SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
HYDRAULIC FILTERS
JOB CODE
82613
RESERVOIR SUCTION FILTER, R&I (INCLUDES DRAIN & FILL)
1.0
1.0
82613 A
RESERVOIR RETURN OIL FILTER, R&I
0.7
0.7
82613 B
FILTER HEAD OR BLOCK, R&I
1.5
1.5
82613 C
COLD OIL BYPASS VALVE, R&I
1.0
1.0
82613 D
0.3
0.3
82615 A
EQUIPMENT HYDRAULIC PUMP, R&I
6.3
6.3
82621 A
EQUIPMENT HYDRAULIC PUMP, OVERHAUL (INCLUDES JOB CODE 82621 A)
8.6
8.6
82621 B
BREATHERS & RELIEF VALVE (HYDRAULIC RESERVOIR)
82615
RESERVOIR BREATHER, R&I
HYDRAULIC PUMPS MAIN SYSTEM PUMPS
NOTE: SEE MACHINE LOCATION 62313 FOR TRANSMISSION & CONVERTER PUMP JOB CODES. NOTE: SEE MACHINE LOCATION 71031 FOR BRAKE & CONVERTER SCAVENGER PUMP JOB CODES.
82621
Copyright ©
HYDRAULIC SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE) EQUIPMENT PUMP INLET CIRCUIT LINES
82631
LINE - RESERVOIR OUTLET, R&I
1.0
1.0
82631 A
LINE - PUMP INLET, R&I
1.0
1.0
82631 B
INTERMEDIATE LINE, R&I
1.0
1.0
82631 C
FITTING - PUMP OUTLET, R&I
0.5
0.5
82633 A
LINE - PUMP OUTLET, R&I
1.0
1.0
82633 B
LINE - VALVE INLET, R&I
1.0
1.0
82633 C
FITTING - VALVE INLET, R&I
0.5
0.5
82633 D
FITTING - VALVE OUTLET, R&I
0.5
0.5
82635 A
LINE - VALVE OUTLET, R&I
1.0
1.0
82635 B
LINE - HYDRAULIC RESERVOIR INLET, R&I
1.0
1.0
82635 C
MAIN RELIEF VALVE, R&I (INCLUDES JOB CODE 80002 B)
1.5
1.5
82641 A
MAIN RELIEF VALVE, OVERHAUL (INCLUDES JOB CODE 82641 A)
1.7
1.7
82641 B
PUMP TO VALVE CIRCUIT LINE
RETURN CIRCUIT LINES
82633
82635
HYDRAULIC VALVES MAIN RELIEF VALVE
82641
Copyright ©
HYDRAULIC SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
CONTROL VALVE (DIRECTIONAL FLOW)
JOB CODE
82643
EQUIPMENT CONTROL VALVE ASSEMBLY, R&I
4.4
4.4
82643 A
EQUIPMENT CONTROL VALVE, OVERHAUL (ONE SECTION) (INCLUDES JOB CODE 82643 A)
5.2
5.2
82643 B
EQUIPMENT CONTROL VALVE, OVERHAUL (ALL SECTIONS) (INCLUDES JOB CODE 82643 A)
6.2
6.2
82643 C
0.9
0.9
82643 D
0.7
0.7
82643 E
CIRCUIT RELIEF VALVE, R&I 'A' PORT (INCLUDES JOB CODE 80002 C)
1.2
1.2
82645 A
'B' PORT (INCLUDES JOB CODE 80002 D)
1.2
1.2
82645 B
0.5
0.5
82651 A
0.6
0.6
82651 B
0.7
0.7
82651 C
0.7
0.7
82651 D
INTERMEDIATE LINE, R&I
1.5
1.5
82651 E
CROSSOVER LINE OR FITTING, R&I
1.1
1.1
82651 F
HOSE BETWEEN CROSSOVER LINE & LINE AT CYLINDER PORTS, R&I
0.5
0.5
82651 G
LINE - CYLINDER PORT, R&I
0.3
0.3
82651 H
FITTING - CYLINDER PORT, R&I
0.3
0.3
82651 I
ACCUMULATOR, R&I (INCLUDES CHARGING)
CAB TILT HAND PUMP/VALVE, R&I
CIRCUIT RELIEF VALVES
82645
HYDRAULIC LINES (BETWEEN VALVE & CYLINDERS OR MOTORS) DOZER LIFT CIRCUIT LINES FITTING - CONTROL VALVE, R&I 'A' PORT
'B' PORT LINE - CONTROL VALVE, R&I 'A' PORT
'B' PORT
82651
Copyright ©
HYDRAULIC SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
DOZER ANGLE CIRCUIT LINES
JOB CODE
82653
FITTING - CONTROL VALVE, R&I 'A' PORT
0.5
***
82653 A
0.5
***
82653 B
0.8
***
82653 C
0.8
***
82653 D
INTERMEDIATE LINE IN CONTROL VALVE AREA, R&I
1.4
***
82653 E
INTERMEDIATE LINE ALONG MAIN FRAME, R&I
1.5
***
82653 F
BULKHEAD FITTING - FRONT OF ENGINE FRAME, R&I
0.7
***
82653 G
LINE - BULKHEAD FITTING TO FITTING ON BACK OF THE BLADE, R&I
0.8
***
82653 H
FITTING - BACK OF BLADE, R&I
0.7
***
82653 I
LINE - CYLINDER PORT, R&I
0.5
***
82653 J
FITTING - CYLINDER PORT, R&I
0.4
***
82653 K
0.5
0.5
82655 A
0.5
0.5
82655 B
0.9
0.9
82655 C
0.8
0.8
82655 D
1.0
1.0
82655 E
'B' PORT LINE - CONTROL VALVE, R&I 'A' PORT
'B' PORT
DOZER TILT CIRCUIT LINES FITTING - CONTROL VALVE, R&I 'A' PORT
'B' PORT LINE - CONTROL VALVE, R&I 'A' PORT
'B' PORT
INTERMEDIATE LINE - CONTROL VALVE, R&I
82655
Copyright ©
HYDRAULIC SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
INTERMEDIATE LINE ALONG MAIN FRAME, R&I
1.0
1.0
82655 F
BULKHEAD FITTING - FRONT OF ENGINE FRAME, R&I
0.8
0.8
82655 G
LINE - BULKHEAD FITTING TO FITTING ON BACK OF BLADE, R&I
0.8
0.8
82655 H
FITTING - BACK OF BLADE, R&I
0.5
0.5
82655 I
LINE - CYLINDER PORT, R&I
0.5
0.5
82655 J
FITTING - CYLINDER PORT, R&I
0.5
0.5
82655 K
0.4
0.4
82659 A
0.4
0.4
82659 B
PILOT LINE, R&I (ONE) (BETWEEN JOYSTICK & CONTROL VALVE)
1.5
1.5
82659 C
CAB TILT CIRCUIT FITTING, R&I
0.3
0.3
82659 D
CAB TILT LINE - VALVE TO CYLINDER PORT, R&I (ONE)
0.4
0.4
82656 E
DOZER LIFT CYLINDER, R&I
0.8
0.8
82661 A
CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 82661 A)
2.3
2.3
82661 B
LIFT CYLINDER ROD EYE BEARING, R&I
0.5
0.5
82661 C
AUXILIARY CIRCUIT LINES / PILOT OR POWER ASSIST LINES
82659
FITTING - CONTROL VALVE, R&I 'A' PORT
'B' PORT
HYDRAULIC CYLINDERS DOZER LIFT CYLINDERS
82661
Copyright ©
HYDRAULIC SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
DOZER ANGLE CYLINDER
JOB CODE
82663
DOZER ANGLING CYLINDER, R&I
0.9
***
82663 A
CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 82663 A)
2.4
***
82663 B
DOZER TILT CYLINDER, R&I
0.9
0.9
82665 A
DOZER TILT CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 82665 A)
2.4
2.4
82665 B
TILT CYLINDER ROD EYE BUSHING, R&I
0.5
0.5
82661 C
CAB TILT CYLINDER, R&I
1.5
1.5
82665 D
CAB TILT CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 82665 C)
2.0
2.0
82665 E
5.5
5.5
82681 A
CONTROL LEVER, R&I (FOR LIFT, TILT OR ANGLE)
0.8
0.8
82691 A
CONTROL LEVER, R&I FOR AUXILIARY CONTROL (INCLUDES REPLACING BEARINGS & SEALS)
0.8
0.8
82691 B
HAND CONTROL VALVE, R&I - BLADE CONTROL
1.5
1.5
82691 C
- STEERING CONTROL
1.4
1.4
82691 D
- RIPPER / ATTACHMENT CONTROL
1.4
1.4
82691 E
1.0
1.0
82691 F
TILT CYLINDERS
HYDRAULIC OIL COOLER
82665
82681
HYDRAULIC OIL COOLER, R&I
DOZER HYDRAULIC EQUIPMENT CONTROLS PEDALS/QUADRANTS/LEVERS
HAND CONTROL GRIP, ROD & BOOT, R&I (ONE CONTROLLER)
82691
Copyright ©
HYDRAULIC SYSTEMS CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
RIPPER HYDRAULIC LINES RIPPER LIFT CIRCUIT LINES
85051
FITTING - CONTROL VALVE, R&I 'A' PORT
0.8
0.8
85051 A
0.8
0.8
85051 B
0.8
0.8
85051 C
0.8
0.8
85051 D
LINE - CYLINDER PORT, R&I
0.5
0.5
85051 E
FITTING - CYLINDER PORT, R&I
0.5
0.5
85051 F
RIPPER LIFT CYLINDER, R&I
1.0
1.0
85061 A
CYLINDER SEAL KIT, REPLACE (INCLUDES JOB CODE 85061 A)
1.7
1.7
85061 B
CYLINDER TUBE, R&I (INCLUDES JOB CODES 85061 B)
1.7
1.7
85061 C
'B' PORT LINE - CONTROL VALVE, R&I 'A' PORT
'B' PORT
RIPPER HYDRAULIC CYLINDERS RIPPER LIFT CYLINDER
NOTE: FOR RIPPER HYDRAULIC EQUIPMENT CONTROLS, REFER TO MACHINE LOCATION 82691.
85061
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
MAINTENANCE CAPTURE, EVACUATE & CHARGE AIR CONDITIONING SYSTEM
1.3
1.3
90001 A
1.2
1.2
90002 A
4.2
4.2
90003 A
TROUBLESHOOTING TEST AIR CONDITIONING SYSTEM USING LEAK DETECTOR & MANIFOLD GAUGES
REMOVAL & INSTALL ATION OR OVERHAUL RIPPER ASSEMBLY, R&I
MAIN FRAME & CHASSIS CHASSIS OR MAIN FRAME
90111 90111 A
MAIN FRAME, REPLACE
MOUNTS & SUSPENSION
90115
RUBBER CUSHIONS, R&I ( ENGINE MOUNT) - FRONT
- REAR
2.0
2.0
90115 A
2.0
2.0
90115 B 90115 C
ROPS SUPPORT BRACKET, R&I
COUNTERWEIGHTS, DRAWBA RS & HITCH
90117
DRAWBAR / TOW HOOK, R&I
0.5
0.5
90117 A
REAR COUNTERWEIGHT, R&I
2.6
2.6
90117 B
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
PROTECTIVE COVERINGS / APPEARA NCE / CONVENIENCE HOOD & SIDE PANELS
90131
HOOD ASSEMBLY, R&I
2.1
2.1
90131 A
HOOD LOCK, R&I
0.4
0.4
90131 B
ENGINE SIDE PANEL, R&I (ONE)
0.5
0.5
90131 C
HINGE ASSEMBLY, R&I (ONE)
0.3
0.3
90131 D
LATCH ASSEMBLY, R&I (ONE)
0.3
0.3
90131 E
ENGINE SIDE PANEL (LOWER), R&I (ONE)
0.5
0.5
90131 F
CAB SIDE BOTTOM PANEL, R&I (ONE)
0.5
0.5
90131 G 90131 H
HOOD REAR SUPPORT FRAME, R&I
SHROUDS & GRILL ES
90132 0.6
0.6
90132 A
TRACK GUARD, R&I (ONE)
0.4
0.4
90135 A
POWER TRAIN GUARD (MIDDLE BELLY PAN), R&I (ONE)
1.4
1.5
90135 B
POWER TRAIN GUARD (FRONT BELLY PAN), R&I (INCLUDES JOB CODE 90135 B)
2.4
2.5
90135 C
POWER TRAIN GUARD (REAR BELLY PAN), R&I (INCLUDES JOB CODE 90135 B)
2.4
2.5
90135 D
0.3
0.3
90135 E
RADIATOR GRILLE, R&I
GUARDS & SHIELDS
ACCESS COVER / DOOR FOR BATTERY, R&I
90135
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
PAINT & DECAL S
JOB CODE
90137
NOTE: WHEN USING PAINT / DECAL JOB CODES, A DETAILED
EXPLANATION TELLING WHAT, WHY, & HOW MUCH IS REQUIRED.
PAINTING
90137 A
REPLACE DECALS
90137 B
MIRRORS
90138
REAR VIEW MIRROR, R&I
0.3
0.3
90138 A
ENVIRONMENT CONTROLS SOUND CONTROL
90141 90141 A
INSULATION PANELS, R&I
AIR SYSTEM CONTROL
90142 0.3
0.3
90142 A
CAB ASSEMBLY, R&I (INCLUDES RUBBER MOUNTING BUSHINGS)
6.0
6.0
90311 A
CAB ASSEMBLY, TILT
0.7
0.7
90311 B
CAB AIR FILTER, R&I
CAB CAB FRAME & HA RDWARE
90311
NOTE: FOR UNITS WITH AIR CONDITIONING ADD JOB
CODE - 90001 A - WITH THIS JOB CODE.
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
DOORS & WINDOWS
JOB CODE
90313
DOOR LOCK / HANDLE, R&I
0.5
0.5
90313 A
DOOR ASSEMBLY, R&I
0.7
0.7
90313 B
WINDOW ASSEMBLY, R&I
2.0
2.0
90313 C
SHUTOFF VALVE - ENGINE, FOR HEATER, R&I
0.8
0.8
90315 A
HEATER CORE, R&I
1.8
1.8
90315 B
HEATER HOSES, R&I - HEATER CORE
1.3
1.3
90315 C
1.0
1.0
90315 D
HEATER VALVE, R&I
1.1
1.1
90315 E
HEATER CONTROL, R&I
0.6
0.6
90315 F
HEATER & DEFROSTER SYSTEM
90315
- ENGINE
90315 G
CAB AIR FLOW DUCT, R&I
AIR CONDITIONING SYSTEM
90317
NOTE: JOB CODE - 90001 A - IS NOT INCLUDED IN THESE AIR
CONDITIONING CODES. ADD - 90001 A - ONE TIME PER A/C SYSTEM REPAIR, IF NECESSARY.
EVAPORATOR CORE, R&I
2.7
2.7
90317 A
EXPANSION VALVE, R&I
1.2
1.2
90317 B
1.2
1.2
90317 C
1.2
1.2
90317 D
1.2
1.2
90317 E
1.2
1.2
90317 F
AIR CONDITIONING LINE - EXPANSION VALVE, R&I INTERMEDIATE LINE BETWEEN EXPANSION VALVE & DRYER, R&I
AIR CONDITIONING LINE - DRYER, R&I INTERMEDIATE LINE BETWEEN EVAPORATOR CORE & COMPRESSOR, R&I
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
AIR CONDITIONING LINE - COMPRESSOR, R&I
1.2
1.2
90317 G
AIR CONDITIONING CONDENSER, R&I
1.2
1.2
90317 H
AIR CONDITIONING LINE BETWEEN CONDENSER & COMPRESSOR OR DRYER, R&I
1.2
1.2
90317
AIR CONDITIONING COMPRESSOR, R&I
1.3
1.3
90317 J
AIR CONDITIONING COMPRESSOR, OVERHAUL (INCLUDES JOB CODE 90317 J)
2.5
2.5
90317 K
COMPRESSOR CLUTCH ASSEMBLY, R&I
1.2
1.2
90317 L
COMPRESSOR PULLEY - ENGINE CRANKSHAFT OR FAN, R&I
1.5
1.5
90317 M
BELT - COMPRESSOR, R&I
0.5
0.5
90317 N
RECEIVER - DRYER, R&I
1.2
1.2
90317 O
COVER / PANEL - CONDENSER, R&I
0.5
0.5
90317 P
BLOWER MOTOR & COVER, R&I
1.0
1.0
90317 Q
DRAIN HOSE - EVAPORATOR PAN, R&I
0.5
0.5
90317 R
0.7
0.7
90318 A
OPERATOR CONSOLE CONTROLS GUARDS/SHROUDS
90318
SHROUD/GUARD, R&I (INSTRUMENT CLUSTER/PANEL)
90318 B
CONSOLE/SHROUD, R&I - OPERATOR COMPARTMENT
HEADLINER & FLOORMAT
I
90319
HEADLINER, R&I
0.7
0.7
90319 A
FLOORMATS, R&I
0.2
0.2
90319 B
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
PROTECTIVE STRUCTURES ROLL OVER PROTECTION - ROPS
90321
BRUSH SWEEP GUARD, R&I (ONE)
0.4
0.4
90321 A
CANOPY FOR BRUSH GUARD, R&I
2.0
2.0
90321 B
ROPS PROTECTION SCREEN, R&I - FRONT
0.2
0.2
90321 C
- SIDE
0.3
0.3
90321 D
- REAR
0.5
0.5
90321 E
5.5
5.5
90321 F
0.3
0.3
90331 A
0.5
0.5
90331 B
SEAT ASSEMBLY, R&I
1.0
1.0
90331 C
SEAT BELT, R&I
0.3
0.3
90331 D
SEAT BRACKET, R&I (INCLUDES JOB CODE 90331C)
2.2
2.2
90331 E
SLIDE TRACK - SEAT, R&I (INCLUDES JOB CODE 90331 C)
1.7
1.7
90331 F
0.5
0.5
90331 G
ROPS ASSEMBLY, R&I
SEATS / BELTS / ADJUSTERS SEAT & SUPPORTS SEAT CUSHIONS, R&I - BACK
- SEAT
ARM REST, R&I
90331
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
GROUND ENGAGING COMPONENTS BLADE & CUTTING EDGES
92611
DOZER BLADE, R&I
3.0
3.0
92611 A
CUTTING EDGE, R&I - CENTER
1.1
1.1
92611 B
- END BITS
0.6
0.6
92611 C
0.3
0.3
92621 A
0.3
***
92623 A
0.3
0.3
92625 A
PIN OR BEARING SUPPORT BLOCK, FOR LOWER BLADE MOUNTING OR PUSH BEAM, R&I
1.0
1.0
92627 A
BUSHING - PIN OR BEARING SUPPORT BLOCK FOR LOWER BLADE MOUNTING, R&I (INCLUDES JOB CODE 92627 A)
2.0
2.0
92627 B
PIVOT BRACKET ASSEMBLY, R&I (INCLUDES JOB CODE 92627 B)
2.5
2.5
92627 C
PINS, BEARINGS & LINKS LIFT COMPONENTS, PINS & BUSHINGS
92621
PIN - LIFT CYLINDER ROD EYE TO BLADE, R&I
ANGL E COMPONENTS, PINS, BUSHINGS & L INKS
92623
PIN - ROD END OF ANGLE CYLINDER, R&I
TILT COMPONENTS PINS, BUSHINGS & LINKS
92625
PIN - ROD END OF TILT CYLINDER, R&I
DOZER BLA DE MOUNTING PINS, BUSHINGS & BRACKETS
92627
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
C-FRAME / PUSH BEA MS PINS, BUSHINGS & LINKS
JOB CODE
92629
PIN - MOUNTING C-FRAME TO MOUNTING BRACKET, R&I
0.4
***
92629 A
BUSHINGS, R&I (INCLUDES JOB CODE 92629 A)
1.1
***
92629 B
RIGHT LEVER ASSEMBLY, R&I
***
92629 C
LEFT LEVER ASSEMBLY, R&I
***
92629 D
LINKS BETWEEN LEVER ASSEMBLIES, R&I
***
92629 E
LEVER BUSHINGS, R&I
***
92629 F
PINS - MOUNTING PUSH FRAME TO BLADE, R&I
***
92629 G
BUSHINGS, R&I (INCLUDES JOB CODE 92629 G)
***
92629 H
TIE ROD, R&I (ONE)
***
92629 I
STRUCTURAL MEMBERS LIFT CYLINDER TRUNNIONS
92631
YOKE ASSEMBLY - LIFT CYLINDER TRUNNION, R&I (ONE)
1.2
1.2
92631 A
BUSHINGS - YOKE ASSEMBLY, R&I (ONE YOKE)
0.6
0.6
92631 B
***
92633 A
***
2.5
92633 B
DIAGONAL TIE RODS, R&I (ONE)
***
0.9
92635 A
DIAGONAL TIE RODS, OVERHAUL (ONE) (INCLUDES JOB CODE 92635 A)
***
1.5
92635 B
C-FRAME / PUSH BEA MS & MOUNTING TRUNIONS
92633
C-FRAME, R&I PUSH BEAMS, R&I (WITH BLADE)
BL ADE LEVELING BEAMS & STRUTS / LINK S
92635
Copyright ©
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
CRAWLERS 1650K
1850K
MACHINE LOCATION
JOB CODE
RIPPER GROUND ENGAGING COMPONENTS RIPPER TEETH & SHANK S
95011
POINTS - RIPPER TEETH, R&I (ONE)
0.3
0.3
95011 A
SHANKS - RIPPER TEETH, R&I (ONE) (INCLUDES JOB CODE 95011 A)
0.6
0.6
95011 B
0.3
0.3
95021 A
0.8
0.8
95021 B
0.3
0.3
95021 C
1.1
1.1
95021 D
0.3
0.3
95021 E
0.8
0.8
95021 F
PINS - RIPPER LIFT CYLINDER, R&I
0.5
0.5
95021 G
BUSHINGS - CYLINDER PINS, R&I (INCLUDES JOB CODE 95021 G)
1.1
1.1
95021 H
0.4
0.4
95021
1.4
1.4
95021 J
2.6
2.6
95031 A
RIPPER PINS, BUSHINGS & L INKS RIPPER COMPONENT PINS, BUSHINGS & LINKS
95021
PINS - UPPER LINK, R&I - ONE
- ALL PINS - LOWER LINK, R&I - ONE
- ALL PINS OR ROD - MOUNTING SHANKS, R&I - ONE
- ALL
ARM/LINK, R&I - UPPER
- LOWER
I
RIPPER STRUCTURAL MEMBERS RIPPER ASSEMBLY RIPPER SHANK TOOLBAR, R&I
95031
Copyright ©
REQUEST FOR ADDITIONAL JOB CODE
Form No.
of Machine Location Job Code Manual Used.
Model No.
of Tractor or Implement
Machine Location No.
Closest Available Job Code
Job Code Requested
Al l Op erat io ns Inc lu ded in Jo b Co de Req ues ted
Dealer Name City, State & Zip Phone No. Dealer Signature Date Mail Completed Form To: CASE CORPORATION 700 State Str eet Racin e, WI. 53404 Attn: Warranty Administration
Labor hour adjust ment requests for a specific Job Code can be submit ted to the Territo ry Servic e Manager. All r elated docum entatio n MUST BE INCLUDED, I.e., copies of work orders, time sheets, etc.
View more...
Comments
