CP30_ManualMCI 70

April 29, 2017 | Author: Rajan Mullappilly | Category: N/A
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Stetter CP30...

Description

CP30 MCI70N

Operating Instruction for CP30 Batching Plant

Important Note : The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance with constant improvement, and we reserve all right to change or modify any parts at any time without any prior notification.

Table of Contents CP30 MCI70N

Total Pages 01. Safety Instruction

02

02. Technical Data

02

03. Operating Instruction for Operator Panel – OP7

31

04. Operating Instruction for K3NV Weighing Meter

15

05. Cable List

04

06. Spare Parts List

08

07. Recommended Spare Parts List

01

08. PLC Input / Output List

02

09. Control Panel General Arrangement

01

10. Control Panel Circuit Diagram

16

11. Junction Box & Connector Detail

05

12. Printer Interfacing & Settings

06

13. Printer Interface Software

31

14. Moisture Meter

09

15. Silo Level Meter

16

16. Phase Failure Relay

03

CP30 MCI 70N ATTENTION! All Electrical works and connections to be done by an Electrical Expert. Any work on the plant may be performed only when the plant is switched off. In case of the Plant is completely switched off during Maintenance and repair works, it must be Safeguarded against unexpected Switching – On. Lock up Main Switching Equipment, Press Emergency Stop and Draw off the key. In case of Disorder in Electric Supply (ie) Unbalanced Voltage, Single Phasing and Over/Under Voltage, Please switch off the Plant immediately. And do not try to start. Ensure that the problem is sorted out and then start the plant. Use Voltage Insulated tools only, when working in electrical areas.

ELECTRICAL INSTALLATION The cross section of the Incomer conducting cable for the power is on customer scope and should be of 4*25 Sq mm Cu or 4*35 Sq mm Al. Since earth plays very important role for accuracy of the plant, we request the customer to provide proper earth to the structure and control panel of the plant.

D.G REQUIREMENT The minimum capacity of the D.G provided by the customer should be 75 KVA and should have 150% overload capacity.

POWER FAILURE In the event of power failure, during the mixing cycle, the Pan Mixer can be started in Direct on Line mode and that is why direct starting of mixer is provided and not for frequent operation. Schwing Stetter does not take any responsibility at any circumstances if the above facility is misused.

WELDING IN PLANT If it is necessary to do Welding in the batching plant, kindly Switch Off the Control Panel Power and Isolate the load cell from the weigher by tightening the transportation lock.

CP30 MCI 70N PROTECTIVE AND SAFETY DEVICES

All Protective and safety devices are to be kept operative and must be repaired / replaced immediately, in the event of failure. Bypassing the safety devices may result in heavy injuries or even loss of lives. No claim can be made in the event of Bypassing of any Protective / Safety Devices in the control system. Schwing Stetter does not take any responsibility to such kind of activities made. We recommend to keep minimum spare parts available with you all times. Refer the Recommended Spare Part List available in the manual. All Protection Breakers for Motors are provided for the Specified Motor Rating only. In case Lower rating / Higher rating Motor to be used ,rating of MPCBs should be changed.

REPLACEMENT OF ELCTRICAL ITEMS The electrical life time of the Power and Control Contactors are 0.5 million operations at a Constant Ambient temperature of 40° C. De-rating is applicable when operating at higher temperature. Any how considering the dusty atmosphere and to get best result we recommend to replace the Contactors every 1, 05,000 M 3 or 4800 Working Hours whichever is earlier and do not replace the Contacts.

ADDITIONAL MATERIAL CONSUMPTION Schwing Stetter does not take any responsibility in the event of misuse of materials (i.e.) taking Cement instead of Fly ash / additional consumption of materials if batching done in manual mode and no claim can be made. Material consumption in manual mode to be recorded by the customer only.

CP30 MCI 70N

INSTRUCTIONS FOR LOAD CELL Electrical and Magnetic fields often are the cause for the introduction of disturbing voltages into the measuring circuit. Therefore Screened Low-Capacitance cables are used for connecting the load cell with the control system. Please ground the shield of the Screened cable at either side in order to minimize the interferences such as EMI /RFI . Do not ground the shield of 7*0.34 shielded signal cable at both ends, since it will induce eddy current. Please Do not lay load cell interfacing cables in parallel to or along with the heavy current carrying cables. Please Do not Bypass the Earth band Provided in parallel to the Load cell connected with the weigher. Please see that there is no sharp bend in the cable coming from the load cell.

CP30 MCI70N

Technical Data

CP30 MCI 70N

Technical Data

Electric supply data

Supply Voltage:……………………………………………… Permissible voltage fluctuation:……………………………… Frequency:……………………………………………………. Connected Load:……………………………………………... Operating Temperature:……………………………………… Incomer cable requirement:( Customer Scope )………...……. D.G.Requirement:……………………………………………

3 Phase 415 Volts + / - 10 % 50 Hz 66 kVA 5 – 40 deg C 4*25 Sq mm Cu / 4*35 Sq mm Al 75kVA

Weighe r data

Aggregate……………………………………………………. Cement & Water…………………………………………….. Admixture……………………………………………………. Aggregates …………………………………………………… Cement……………………………………………………….. Water…………………………………………………………. Admixture……………………………………………………. Cement Max. Weighment…………………………………….. Water Max. Weighment……………………………………….

1250 Kg 400 Kg 6000 grms / 6 Kg 4 Components 2 + 1 Max 1 1 Component 250 Kg / batch 150 Kg / batch

CP30 MCI 70N

Technical Data

Motor Details

Compressor Motor:……………………………………………… 1.5 kW / 2 HP Sand Vibrator Motor..:…………………………………………....0.18kW /0.24 HP Screw Conveyor Motor-1:………………………………………..7.5 kW /10HP Screw Conveyor Motor-2 :(Optiona l)……………………………7.5 kW / 10HP Fly Ash Screw Conveyor: (Optional)……………………………7.5 kW / 10HP Mixer Motor:……………………………………………………..22kW / 30 HP Skip Motor:…Slow Speed………………………………………..2* 1.3 kW Skip Motor:…High Speed………………………………………..2* 4 kW Admixture Dosing Motor:………………………………………...0.75kW / 1 HP Admixture Discharge Motor : (Optional )……………………….0.75 kW / 1HP Water Pump : ( Customer Scope )………………………………...3.7 kW / 5 HP Scraper Motor:……………………………………………………7.5 kW / 10HP Scraper Swing Motor:…………………………………………….0.37 kW / 0.5 HP

Note: All the above Motors are 3 Phase 415 V AC ± 10% , 50Hz, Otherwise Specified in the Drawing All Contactor Coil Voltage - 220V AC 50Hz All Relay Coil Voltage - 24V DC All Solenoid Coil Voltage - 24V DC All Indication Lamp Voltage - 24V DC Skip Motor Brake Rectifier Input Voltage - 230V AC All the Motor Protection Breakers and the Multi core Cables Provided by us are designed for Constant Ambient temperature of 45° C. De-rating is applicable when operating at higher temperature.

CP30 MCI 70N

Technical Data Panel Wiring Cable Color Code Details: Red Black Blue Grey Orange Violet White Brown

: : : : : : : :

230 V AC Neutral PLC Input side PLC Output side + 24 V DC 0 V DC Thermister Connecting cable Before Incomer ie Power will be available even if incomer is in OFF

Load Cell Details: Input Resistance Output Resistance Excitation Voltage Non-Linearity Full Scale Output

: : : : :

350 Ohms ± 2 O 350 Ohms ± 2 O 10 V DC < ± 0.025 % 2 mV /V

Load Cell Wiring Details: Red Black White Green

: : : :

Excitation (+ 10VDC) Excitation (0 V DC) - Signal + Signal

Brake Rectifier Details: Input Voltage Brake Coil

Rectifier Resistance Reverse Direction Rectifier Resistance Reverse Direction

: : : : : : : :

230 V AC Between terminal No. 2 and 3. 12.7 V DC Between terminal No.1 and 3. 90 VDC Between terminal No.3 and 5 77 VDC Between terminal No.1 and 5 0.5KO between terminal No.1 and 5 OPEN Circuit OPEN between terminal No.2 and 5 OPEN Circuit

CP30 MCI70N

Operating Instruction for Operator Panel – OP7

Important Note : The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance with constant improvement, and we reserve all right to change or modify any parts at any time without any prior notification.

MCI 70N

Operating Instructions

1.

General The new control system MCI 70 supports three weighing systems, which are

2.

Aggregate weighing system

-

4 Components

Cement / Water weighing system

-

2 Components cement 1 Component Filler 1 Component Water

Admixer weighing system

-

2 Components

Operation in Manual Mode The plant can run in Manual mode by turning the Selector switch 1S1 to Manual position. Press / Select the push buttons as required by the operation with the help of identification plates under the buttons.

3.

Entering parameters in the MMI After Power on, the display indicates the program version number and internal RAM test for about 5 seconds. Note, if any fault exists on the system, the MMI will immediately inform the user during power on. Once all the errors corrected the system will enter in to the program version screen. The System will go into the Main menu immediately after the power up screen.

MCI - 70N V 2.0 Recp |

Prod |

MainMenu Run Fig (1) Fig (5) Fig (5) |

>> Fig (1)

F1

F2

To go to Recipe Settings

F3

F4

To go to Run Screen To go to Production

Page 1

To go to Next Screen

MCI 70N

Operating Instructions

MCI - 70N V 2.0

MainMenu

Fig (5)

> Fig (2)

F1

F2

To go to Previous Screen

F3

F4

To go to Total Screen

To go to Next Screen

To go to Configuration

MCI - 70N V 2.0

> Fig (3)

F1

F2

To go to Previous Screen

F3

F4

To go to Password

To go to Next Screen

To go to Tare

MCI - 70N V 2.0

> Fig (4)

F1

F2

F3

F4

To go to Previous Screen

To go to Main To go to Transfer

Page 2

MCI 70N

Operating Instructions

The functions keys F1 to F4 under the last row of the display will be used to select the function as written by code word on the display. The display functions are fully guided and the details of code words are given below. > Recp Prod Run Config Total Tare Password Trans

3.1

-

Previous Screen Next screen Recipe parameters Production parameters Run mode display Configuration parameters Total value display Tare settings Password Setting Recipe Transfer (Optional)

Recipe Settings Press (F1) in the main menu. Refer fig (1). The following screen will appear

01

Data_Record Fig (5)

Press ENTER Key to proceed further

All Recipe data values are meant for 1Cu.meter output. The relative scaling will be done inside the PLC based on batch size parameter.

01 02

03 04

recipe: 0000 Aggregate 1 000 KG

Fig (6)

Aggregate 2 000 KG Aggregate 3 000 KG

Fig (7)

Page 3

MCI 70N

Operating Instructions The cement recipe screen will be

05 06

Aggregate 4 000 KG Cement 1 000 KG

Fig (8)

Press Down Arrow Key to go in to the Filler recipe screen.

07 08

Cement 2 000 Kg Filler 000 KG

Fig (9)

Press Down Arrow Key to go in to the Water recipe screen

09 10

Water 0000 KG Admixture 1 0000 Grams

Fig (10)

Press Down Arrow Key to go in to the Admixer recipe screen

11 12

Admixture 2 0000 Grams Mixing Time 00.0 Sec

Fig (11)

Press ESC Key to Proceed Further. After pressing ESC key the following screen will appear on screen.

No: 01 Name: Data_Record Save Data record ?

Y Fig (12)

Page 4

MCI 70N

Operating Instructions

Enter the Recipe Number and press ENTER Key, then press Down Arrow Key once to come to next parameter. Enter Recipe Name and press ENTER Key by using the keypad. Again Press Down Arrow Key to store all the entered values in to the recipe selected. Now press ENTER key to Store the recipe values. After pressing ENTER key the following screen will appear on screen

No: 01 Name: Data_Record Data record Saved Fig (13)

Failure to do so will result in non-saving of entered data. By using the ESC key the user can able to access the previous screens and alter the data as required. Press the ESC key twice to go to main menu

4.0

Production settings In the Main menu Press Prod (F2) button and the screen in fig (14) will appear.

Production Concrete x.xx C.mtr Recipe xx > F1

F2

F3

Fig (14)

F4

Press >> (F4) button to go to next screen as in fig (15). Press > (F4) button to go to Next screen as in fig (17). In the display the first column indicates the gate number, second column indicates the set value and the third column indicates the actual value batched. The production value indicates the remaining batches with respect to set production.

Previous Batch Counter

- x.xx

> F2

F3

Fig (17)

F4

Press >> (F4) button to go to Next screen as in fig (18). Press F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (19). Press F3

Fig (19)

F4

Press >> (F4) button to go to Main menu as in fig (1). Press > (F2) in the main menu. Refer fig (1) & fig(2). The following screen will appear.

Configuration

>

F3

F4

Press >> (F4) button to go to Next screen as in fig (21). Press

F2

F3

F4

Fig (21)

Press >> (F4) button to go to Next screen as in fig (22). Press

F3

F4

Fig (22)

Press >> (F4) button to go to Main menu as in fig (1). Press

F3

F4

Press >> (F4) button to go to Configuration screen as in fig (2). Press F1

F2

F3

Fig (24)

F4

Press >> (F4) button to go to Next screen as in fig (25). Press F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (26). Press

F2

F3

Fig (26)

F4

Press >> (F4) button to go to Configuration screen as in fig (2). Press

F2

F3

Fig (27)

F4

Press >> (F4) button to go to Next screen as in fig (28). Press F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (29). Press F3

F4

Press >> (F4) button to go to Next screen as in fig (30). Press F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (31). Press F3

F4

Press >> (F4) button to go to Configuration screen as in fig (2). Press

F3

F4

Press >> (F4) button to go to Next screen as in fig (33). Press F1

F2

F3

Fig (33)

F4

Press >> (F4) button to go to Next screen as in fig (34). Press F1

F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (35). Press F3

F4

Press >> (F4) button to go to Next screen as in fig (36). Press Fig (36)

F1

F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (37). Press F3

F4

Press >> (F4) button to go to Next screen as in fig (38). Press Fig (38)

F1

F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (39). Press Fig (39)

F1

F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (40). Press

F3

F4

Press >> (F4) button to go to Next screen as in fig (41). Press

F3

F4

Press >> (F4) button to go to Next screen as in fig (42). Press F3

F4

Press >> (F4) button to go to Next screen as in fig (43). Press

F3

F4

Press >> (F4) button to go to Configuration screen as in fig (2). Press F3

F4

Press >> (F4) button to go to Next screen as in fig (45). Press F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (46). Press F1

F2

F3

Fig (46)

F4

Press >> (F4) button to go to Configuration screen as in fig (2). Press F3

F4

Press >> (F4) button to go to Next screen as in fig (48). Press

F3

F4

Press >> (F4) button to go to Next screen as in fig (49). Press

F3

F4

Press >> (F4) button to go to Next screen as in fig (50). Press

F3

F4

Press >> (F4) button to go to Next screen as in fig (51). Press

F3

F4

Press >> (F4) button to go to Next screen as in fig (52). Press F2

F3

F4

Press >> (F4) button to go to Configuration screen as in fig (2). Press

F3

F4

Fig (53)

Press >> (F4) button to go to Next screen as in fig (54). Press

F3

Fig (54)

F4

Press >> (F4) button to go to Next screen as in fig (55). Press F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (56). Press F2

F3

F4

Page 20

MCI 70N

Operating Instructions Press >> (F4) button to go to Next screen as in fig (57). Press

F2

F3

F4

Press >> (F4) button to go to Next screen as in fig (58). Press F3

F4

Press >> (F4) button to go to Configuration screen as in fig (3). Press

F4

MCI 70N

Operating Instructions

Tare function agg |

F1

c/w |

adm |

F2

F3

Fig (60)

>>

F4

Press >> (F4) button to go to Configuration screen as in fig (3). To set the weigher to zero value press F1 for Aggregate, F2 for Cement/Water and F3 for Admixture. The system resets the corresponding weigher to zero value and will make the data entered to zero.

Note: - During of auto mode operation the weigher should not be tarred by the above method however in manual mode of operation the weigher can be tarred based on user needs.

Before starting the auto mode operation it is the responsibility of user to ensure that all weighers are empty and respective display shows zero value. 10.0

Recipe Transfer Press (F2) in the main menu. Refer fig (4). The following screen will appear.

02 Mix Design Fig (61)

Press ENTER key to proceed further. The display will looks like as below.

Source

(Recipe No:) Destination 0 Accept OP: 2

Fig (62)

Enter the Recipe Number in Source area of the above screen that you want to transfer to PLC. Use the Down arrow Key and select the Accept then press the ENTER key. After pressing ENTER key the selected recipe will be transferred from OP7 to PLC. Press ESC key twice to go to Main menu.

Page 22

MCI 70N

Operating Instructions NOTE:

This CP30 batching plant has got the retentivity function. ie., if the Power supply of the panel gets off in between the auto mode and again power comes, then the plant will be running in auto mode from were it has got stopped. If operator wants to stop the batch, he can put the Auto/Manual selector switch to manual mode immediately after power on condition so that the batch counts get resets in PLC. Operator can then set a new batch for auto batch.

Parameter settings for MCI-70N with CP30 Batching plant 1.

Tolerance settings:

2.

Skip discharge:

3.

Empty value:

4.

Step Time:

Aggregate

-

2% of recipe set value Or minimum of 5 Kg

Cement/water

-

1% of recipe set value Or minimum of 2 Kg

Admixture

-

3% of recipe set value Or minimum of 25grams

-

6 Seconds

Aggregate

-

5Kg

Cement/water

-

1Kg

Admixture

-

50 grams

Aggregate

-

1.6 Sec

Cement/water

-

1.6 Sec

Admixture

-

1.6 Sec

5.

Jog On Time:

Aggregates

-

0.6 Sec

6.

Jog Off Time:

Aggregates

-

1.2 Sec

Page 23

OP7 Parameter Setting List CP30 MCI70N

Sl.No

Description

Unit

Minimum Maximum

Default

1 2 3 4 5 6

Tolerance Aggregate-1 Tolerance Aggregate-2 Tolerance Aggregate-3 Tolerance Aggregate-4 Tolerance Cement /Water Tolerance Admixture Tolerance

Kg Kg Kg Kg Kg Grams

0 0 0 0 0 0

30 30 30 30 30 950

5 5 5 5 2 100

7 8 9

Weigher Empty Value Aggregate Cement / Water Admixture

Kg Kg Grams

0 0 0

50 20 950

10 5 100

10 11 12

Weigher Maximum Value Aggregate Cement / Water Admixture

Kg Kg Grams

0 0 0

1300 450 15000

1250 400 6000

13 14 15

Step Time Aggregate Cement / Water Admixture

Seconds Seconds Seconds

0 0 0

5.0 5.0 5.0

1.6 1.6 1.6

16 17 18 19

Jog ON Time Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4

Seconds Seconds Seconds Seconds

0 0 0 0

2.0 2.0 2.0 2.0

0.6 0.6 0.6 0.6

20 21 22 23

Jog OFF Time Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4

Seconds Seconds Seconds Secondss

0 0 0 0

3.0 3.0 3.0 3.0

1.2 1.2 1.2 1.2

OP7 Parameter Setting List CP30 MCI70N

Sl.No

Description

Unit

Minimum Maximum

Default

24 25

Discharge Time Skip Discharge Time Admixture Delay Time

Seconds Seconds

0 0

12.0 10.0

6.0 1.0

26 27

Mixer Parameter Batch Size Mixer Discharge Time

Cu.Mtr Seconds

0.10 0

0.50 30.0

0.50 15.0

28 29 30

Gate Sequence Gate1 Gate3 Gate4

No No No

1 1 1

4 4 4

1 3 4

31 32 33

Production Detail Production Set Water Correction Moisture Correction

Cu.Mtr Kg %

0 -50 0

80.00 +50 20

0.50 0 0

34 35 36

Jog ON Time Cement Water Admixture

Seconds Seconds Seconds

0 0 0

5.0 5.0 5.0

1.0 1.0 1.0

Production Quantity and Recipe Settings CP30 MCI70N

Sl. No

Description

Unit

Minimum Maximum 1 Cu.Mtr

1 2 3 4 5 6 7 8 9 10 11

Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time

Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec

0 0 0 0 0 0 0 0 0 0 0.50

2500 2500 2500 2500 500 500 500 300 12000 12000 50.0

1 2 3 4 5 6 7 8 9 10 11

80 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time

Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec

0 0 0 0 0 0 0 0 0 0 0.50

400 400 400 400 400 400 400 300 12000 12000 50.0

1 2 3 4 5 6 7 8 9 10 11

60 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time

Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec

0 0 0 0 0 0 0 0 0 0 0.50

520 520 520 520 500 500 500 300 12000 12000 50.0

Default 200 200 200 200 200 0 0 100 0 0 30.0

Production Quantity and Recipe Settings CP30 MCI70N

Sl. No

Description

Unit

Minimum

Maximum 1 Cu.Mtr

1 2 3 4 5 6 7 8 9 10 11

30 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time

Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec

0 0 0 0 0 0 0 0 0 0 0.50

1060 1060 1060 1060 500 500 500 300 12000 12000 50.0

1 2 3 4 5 6 7 8 9 10 11

20 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time

Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec

0 0 0 0 0 0 0 0 0 0 0.50

1600 1600 1600 1600 500 500 500 300 12000 12000 50.0

1 2 3 4 5 6 7 8 9 10 11

6 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time

Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec

0 0 0 0 0 0 0 0 0 0 0.50

2500 2500 2500 2500 500 500 500 300 12000 12000 50.0

Default

Alarm Messages

Alarm Messages 0001 Admixture 1 Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air 0002 Admixture 2 Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air 0003 Auto Pause Mode Selected Priority : 1 Acknowledgem.: 0

Printer

: -

Deselect the Auto stop selector switch for Auto batching 0004 Aggregate Weigher Not Empty Priority : 1 Acknowledgem.: 0

Printer

: -

Empty the weigher / Increase the empty value/ Tare the weigher 0005 Cement/Wat Weigher Not Empty Priority : 1 Acknowledgem.: 0

Printer

: -

Empty the weigher / Increase the empty value/ Tare the weigher 0006 Admixture Weigher Not Empty Priority : 1 Acknowledgem.: 0

Printer

: -

Empty the weigher / Increase the empty value/ Tare the weigher

ProTool

Page - 1 -

Alarm Messages

0007 Aggregate Batching Time Exceeded Chk Mat Flow & Gate Priority : 1 Acknowledgem.: 0

Printer

: -

Check the material flow in Gate Check the pnematic pressure Check the performance of gate 0008 Cement Batching Time Exceeded Check Material Flow Priority : 1 Acknowledgem.: 0

Printer

: -

Check the material flow in Screw Check whether screw motor is On 0009 Aggregate 1 Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air 0010 Aggregate 2 Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air 0011 Aggregate 3 Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air 0012 Aggregate 4 Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air

ProTool

Page - 2 -

Alarm Messages

0013 Cement 1 Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air 0014 Cement 2 Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air 0015 Filler Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air 0016 Water Tolerance Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Increase the tolerance limit Change Material in Air Mixer Motor Overloaded

0017

Check 6Q1 MPCB Priority : 1 Acknowledgem.: 0

Printer

: -

Check 6Q1 MPCB Check for dry mix Check the Mixer current by putting clamp meter Cement Screw Overloaded

0018

Check 3Q1 MPCB Priority : 1 Acknowledgem.: 0

Printer

: -

Check 3Q1 MPCB Check any clogging has happened Check the Screw current by putting clamp meter

ProTool

Page - 3 -

Alarm Messages

0019

Admixture Dosing Pump Overloaded Check 7Q1 MPCB Priority : 1 Acknowledgem.: 0

Printer

: -

Check 7Q1 MPCB Check whether dosing valve has Opened Check the Pump current by putting clamp meter 0020 Admixture Discharge Pump Overloaded Check 7Q11 MPCB Priority : 1 Acknowledgem.: 0

Printer

: -

Check 7Q11 MPCB Check whether discharging valve has Opened Check the Pump current by putting clamp meter 0021

Cement/Water Discharge Gate Not Closed Check 3S36/5S36 Flap Priority : 1 Acknowledgem.: 0

Printer

: -

Check cement butterfly valve 3S36 check water butterfly valve 5S36 check pnematic pressure 0022 Admixture Discharge Time Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Check whether the discharging valve has opened Check pnematic pressure Compressor Motor Overloaded

0023

Check 1Q1 MPCB Priority : 1 Acknowledgem.: 0

Printer

: -

Check 1Q1 MPCB Check the Compressor current by putting clamp meter

ProTool

Page - 4 -

Alarm Messages

Vibrator Motor Overloaded

0024

Check 2Q1 MPCB Priority : 1 Acknowledgem.: 0

Printer

: -

Check 2Q1 MPCB Check the vibrator current by putting clamp meter 0025 Admixture Batching Time Exceeded Priority : 1 Acknowledgem.: 0

Printer

: -

Check whether the dosing valve has opened Check pnematic pressure 0026 Skip Runtime Error Priority : 1 Acknowledgem.: 0

Printer

: -

Check whether weigher is overloaded Check the skip brake Check the speed changeover sensor 0027 Skip Slack Steel Sensor on Right Actuated - Check S2.1Proximity Sensor Priority : 1 Acknowledgem.: 0

Printer

: -

Check S2.1 proximity sensor Adjust the rope 0028 Skip Slack Steel Sensor on Left Actuated - Check S2.2Proximity Sensor Priority : 1 Acknowledgem.: 0

Printer

: -

Check S2.2 Proximity sensor Adjust the rope 0029 Single Phase Error Check 4U1 Relay Priority : 1 Acknowledgem.: 0

Printer

: -

Check phase sequence Check the three phase voltage Check whether all three phase is taking same current

ProTool

Page - 5 -

Alarm Messages

Skip Thermal Overload Fault

0030

Check 4F2 Relay Priority : 1 Acknowledgem.: 0

Printer

: -

Allow skip motor to cool for about 10 minutes Check whether 4F2 relay is ON Mixer Thermal Overload Fault

0031

Check 6F2 Relay Priority : 1 Acknowledgem.: 0

Printer

: -

Printer

: -

Allow Mixer motor to cool for about 10 minutes Check whether 6F2 relay is ON Skip Motor Overlaoded

0032

Check 4Q1 MPCB Priority : 1 Acknowledgem.: 0

Check 4Q1/4Q2 MPCB Check the Skip motor current by putting clamp meter Check the skip brake circuit 0033 batching gates not CLOSED Priority : 1 Acknowledgem.: 0

Printer

: -

please check input 6.6 and feed backs 0034 SKIP is Not at Bottom Position Check Skip & S5 Proximity Sensor Priority : 1 Acknowledgem.: 0

Printer

: -

Check whether skip is in bottom position Check S5 Proximity sensor 0035 mixer Gate Not Check 6S31 Sensor Priority : 1 Acknowledgem.: 0

Printer

: -

Check whether mixer gate is closed Check 6S31 proximity sensor

ProTool

Page - 6 -

Alarm Messages

0036 WRONG DATA Check recipe and production qty. Priority : 1 Acknowledgem.: 0

Printer

: -

Check Recipeand Production qty as prescibed in operating instruction manual titled "Production quantity and Recipe settings"

ProTool

Page - 7 -

CP30 MCI70N

Operating Instruction for K3NV Digital Weighing Meter

Operating Instruction for Weighing Meter K3NV

MCI 70-N

The following symbols were used through out the chapter for easy setting of parameters.

-

1Sec

Mode Key

-

Press briefly the mode key single time.

-

Press the mode key for about 1 second.

-

Shift Key

-

Press briefly the shift key single time.

-

Up Key

-

Using the Up Key select the desired data.

-

Using the Up and Shift key select the desired data.

-

Esc

-

Escape Key

-

Press briefly the Esc key single time.

Reset / Teach

-

Reset / Teach

-

Press briefly the Reset/Teach key single time.

-

-

Press the Reset/Teach key for about 1 second.

-

-

Press both the Esc key and the Up Key.

Reset

1Sec / Teach

Esc

-

+

Page1

Operating Instruction for Weighing Meter K3NV

MCI 70-N

The following flowchart explains the setting procedure for the weighing meter.

Power On

Run Mode display

The display shows the data

1Sec

SUSEt

Setting Menu

SCALE

Scale Menu

SEtUP

Setup Menu

In -t

Input Range

bLC

Set the parameter as shown blc – 0 to 20mV input

FrE

Frequency

1Sec

A Page2

Operating Instruction for Weighing Meter K3NV

MCI 70-N

A

50

In -t

Power line Frequency

Input Range

Esc SEtUP

Setup Menu

Opt

Option Menu

AvG

Average Processing

1Sec

60008

Movement Average 8 times

StCnE

Startup Compensation

B

Page3

Operating Instruction for Weighing Meter K3NV

MCI 70-N

B

4

HYS

x

Power on delay – 4 Sec

Hysteresis

Agg – 5 ; Cem – 2 ; Adm – 0.05

C–oUT

Comparitive Output Pattern

nonAL

Standard Output

LSEt.H

LSEt.L

C

Page4

Operating Instruction for Weighing Meter K3NV C

AvG Esc oPt

Option Menu

tESt

Starting of Calibration - Ensure that the weigher is empty.

SuSEt

Setting value Menu

SCALE

Scaling Menu

1 Sec

InP.2

D

Page5

MCI 70-N

Operating Instruction for Weighing Meter K3NV

MCI 70-N

D

dSP.2

InP.1

Input Value 1

Reset

1Sec / Teach

X.XXXX

The display shows the input voltage in mV

Reset / Teach

InP.1

dsP.1

0

dEC-P

E

Page6

Display value 1

Set value ‘0’

Decimal position

Operating Instruction for Weighing Meter K3NV

MCI 70-N

E

X.X.X.X.X

Decimal point position Agg – Nil ; Cem – Nil ; Adm – x.xxx

InP.2 Esc SCALE

SEtUP

oPt 1Sec

AvG

StCnE

HYS

F

Page7

Option Menu

Operating Instruction for Weighing Meter K3NV

MCI 70-N

F

C–oUt

LSEt.H

LSEt.L

Linear Output Range - Low

Reset

1 Sec / Teach

0 Reset / Teach

The display shows the value corresponding to zero weight on the weigher.

LSEt.L Esc oPt

tESt

SuSEt

G Page8

Option Menu

Operating Instruction for Weighing Meter K3NV

MCI 70-N

G

Calibration for Max load - Ensure that the weigher loaded with maximum weight to be measured.

Agg – 1250Kg ; Cem – 400Kg Adm – 6.000Kg

SCALE 1 Sec InP.2 1 Sec

Input Value 2

Reset / Teach

X.XXXX

The display shows the input voltage in mV

Reset / Teach

InP.2

dsP.2

Display value 2

XXXX

Enter the value corresponding to Maximum weigher value. Agg – 1250 ; Cem – 400 ; Adm – 6.000

InP.1 Esc H

Page9

Operating Instruction for Weighing Meter K3NV H

SCALE

SEtUP

oPt 1Sec

AvG

StCnE

HYS

C–oUt

J

Page10

MCI 70-N

Operating Instruction for Weighing Meter K3NV

MCI 70-N

J

LSEt.H

Linear Output Range - High

Reset

1 Sec / Teach

xxxx Reset / Teach

The display shows the value corresponding to Max. Weight on the weigher. Agg-1250; Cem- 400; Adm- 6.000

LSEt.H Esc oPt

tESt

SuSEt

Setting Value Menu

1Sec

S u .H H

K

Page11

Weigher Maximum value

Operating Instruction for Weighing Meter K3NV

MCI 70-N

K

XXXX

Agg - 1250 ; Cem - 400 ; Adm – 6.000

Su.H

Weigher Pre-Maximum value

XXXX

Agg - 1230 ; Cem - 395 ; Adm – 5.950

Su.L

Weigher Empty value

XXXX

Agg - 5 ; Cem - 2 ; Adm - 0.005

Su.LL

XXXX

L

Page12

Agg : -5 ; Cem : -2 ; Adm : -0.005

Operating Instruction for Weighing Meter K3NV

MCI 70-N

L

Su.HH Esc SuSEt Esc Run Mode Esc

The Display shows weigher value

+ Prot

Protect Menu

ALL

All Key Protect

1 Sec

uPoFF

Protect off

SuSEt

Setting value change Prohibit

M

Page13

Operating Instruction for Weighing Meter K3NV

MCI 70-N

M

uPoN

Protect ON

ZEro

Zero Setting Prohibit

uPon

Protect ON

nn.rSt

Maximum and Minimum value Prohibit

uPon

Protect ON

SECr

Security

1

N

Page14

Setup Menu Prohibited

Operating Instruction for Weighing Meter K3NV

MCI 70-N

N

ALL Esc Run Mode

Page15

End of Parameter Setting

CP30 MCI70N

Cable List

Cable List for CP30 - MCI 70N Cable S.No. Size Of Cable

1

2

4*1.5

4*1.5

4

4*2.5

6

Name

Cable Ferrule No. Size Of Cable

To Mtrs

Name

4*25 Cu or 4*35 Al

3

5

From Mtrs

4*2.5

Electronics & Automation Department

Comments FerruleNo.

L1 L2 L3 N PE 20

X2M

10

30

30

4*2.5

X2M

X2M

X2M

11U 11V 11W PE

1M1

U V W PE

21U 21V 21W PE

2M1

U V W PE

31U 31V 31W PE

3M1

U V W PE

32U 32V 32W PE

3M2

318U 318V 318W PE

3M3

U V W PE U V W PE

Supply line to control panel by customer

Compressor

Sand Vibrator 1

Cement screw conveyor 1

Cement screw conveyor 2

Screw filler OPTION

7

7*2.5 /1 /2 /3 /4 /5 /6 gn/ye

8

X2M

41R1U 41R1V 41R1W 41R2U 41R2V 41R2W PE

4M1R

1U 1V 1W 2U 2V 2W PE

Skip motor on the Right

8

7*2.5 /1 /2 /3 /4 /5 /6 gn/ye

9

X2M

41L1U 41L1V 41L1W 41L2U 41L2V 41L2W PE

4M1L

1U 1V 1W 2U 2V 2W PE

Skip motor on the Left

06.08.2004 - Page 1 of 4

Cable List for CP30 - MCI 70N Cable S.No. Size Of Cable

9

7*6

/Brn /Red /Gry /Blu /Blk /Wht gn/ye

From Mtrs

Name

7

X2M

Cable Ferrule No. Size Of Cable

Electronics & Automation Department

To Mtrs

Comments

Name

FerruleNo.

1 2 3 4 5 6 PE

6M1

U1 V1 W1 W2 U2 V2 PE

Connection from plug 6X1 to Mixer Motor

10

4*1.5

20

X2M

71U 71V 71W PE

7M1

U V W PE

Admixture-1 Dosing Pump

11

4*1.5

20

X2M

72U 72V 72W PE

7M2

U V W PE

Admixture-2 Dosing Pump

12

4*1.5

8

X2M

711U 711V 711W PE

7M11

U V W PE

Admixture Discharge Pump

13

7*2.5

10

X2M

L1 L2 L3 N PE

U V W N PE

Scrapper Motor

14

2*1

15

2*1

16

/bl /bn

9

N X6:37

4Y1R

2 3

Skip Brake to the Right

/bl /bn 18*1

10

N X6:38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

4Y1L

2 3

Skip Brake to the Left

6

6X1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Spare Spare Spare Spare 24V +ve (X2:5) 24V -ve (X2:6) Mixer Gate Open Solinoid Mixer Gate Close Solinoid Mixer Gate Close Sensor Mixer Gate Open Sensor 24 +ve Mixer Thermostat Spare Spare Mixer Limit Switch Mixer Limit Switch

06.08.2004 - Page 2 of 4

Cable List for CP30 - MCI 70N Cable S.No. Size Of Cable

17

18

18 * 1 1 2 3 4 5 6 7 8 9

From Mtrs

Name

11

4R1

JB1 1 2 3 4 5 6 7 8 9 10 COMM 11

12 13

S1 S1

12 13

2*1

17 14 15 16 17

COMM Z1 4Y1L 4Y1R COMM

14

2*1

18 * 1 1 2 3 4 5 6 7 12 8 9 10 11 16 17 18

14

Cable Ferrule No. Size Of Cable

S2.1 S2.2 S5 4S116 S4 S3 3S36 5S36

14 2Y1 2Y2 2Y3 2Y4 3Y31 5Y1 5Y2 7Y11 7Y12 7Y13 3Y1 3Y2 3Y3

Pnematic Box 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Electronics & Automation Department

To Mtrs

Name

Comments FerruleNo.

X6 2*1 2*1 2*1 2*1 2*1 2*1 2*1 2*1 2*1

2*1

X6:1 X6:2 X6:3 X6:4 X6:5 X6:6 X6:7 X6:8 X6:9 X6:10 X6:11 X6:12 X6:13 X6:14 X6:15 X6:16 X6:17 X6:18 X6:37 X6:38 X6:39

Slacksteel Sensor Right Slacksteel Sensor Left Skip bottom sensor Skip Bottom Speed Sensor Skip Waiting position Sensor Skip Top Sensor Cement scale gate open Water scale gate open 24V -ve (X2:6) 24V +ve (X2:5) COMM Skip Motor Thermostat Spare Skip limit switch Skip limit switch Spare Hooter -(X2:2) 230 N Hooter Skip Brake Skip Brake Skip Brake

X6:19 X6:20 X6:21 X6:22 X6:23 X6:24 X6:25 X6:26 X6:27 X6:28 X6:29 X6:30 X6:31 X6:32 X6:33 X6:34 X6:35 X6:36

Gate 1 Solinoid Gate 2 Solinoid Gate 3 Solinoid Gate 4 Solinoid Gate 5 Solinoid Cement/Water Discharge Solinoid Water 1 Dosing Solinoid Water 2 Dosing Solinoid Admixture 1 Dosing Solinoid Admixture 2 Dosing Solinoid Admixture Discharge Solinoid Cement loosening silo-1 Solinoid Cement loosening silo-2 Solinoid Cement loosening silo-3 Solinoid Spare 24V -ve (X2:6) 24V +ve (X2:5) Spare

X6

06.08.2004 - Page 3 of 4

Cable List for CP30 - MCI 70N Cable S.No. Size Of Cable

19 7 * 0.34 Blue Green Brown Grey White Pink Shield

From Mtrs

Name

7

MX1

21 7 * 0.34 Blue Green Brown Grey White Pink Shield

7

Comments FerruleNo.

Black

3&4 Loop

Red

Aggregate loadcell terminal box X19.1

Green White

Load Cell

MX2

Red Load cell aggregate Black Green White Shield

X19.2

X19.2

1 2 3 4 5

MX3

1 1 2 3 4 6 5 15

X19.3

Name

1&2 Loop

1 2 3 4 5

1 2 3 4 6 5 15

7

To Mtrs

X19.1 1 2 3 4 6 5 15

X19.1

20 7 * 0.34 Blue Green Brown Grey White Pink Shield

Cable Ferrule No. Size Of Cable

Electronics & Automation Department

1 2 3 4 5

1&2 Loop

Black

3&4 Loop

Red

Cement/ Water loadcell terminal box X19.2

Green White

Load Cell

1&2 Loop

Red Load cell Cement/Water Black Green White Shield

X19.3 Black

3&4 Loop

Admixture loadcell terminal box X19.3

Red Green White

Load Cell

Red Load cell Admixture Black Green White Shield

06.08.2004 - Page 4 of 4

CP30 MCI 70N

Spare Parts List

Schwing Stetter India Pvt. Ltd.,

S.No.

Designation

Part Number

1

1S1,1H1

8000 0049

Rotary switch with LED

8040 0321

Indication plate "Manual Automatic"

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

05-05-05

Spare Parts List for MCI 70N Single PLC Version 2.0

6S2,6H1

6S28,6H31

6S29,6H32

1S0,1H0

1S2,1H2

1S3

2S1

2S2

2S3

2S4

2S5

2S10

3S1

3S2

3S3

3S31

Description

8000 0052

Push button with 1 NO

8040 0321

Indication plate "Mixer"

8000 0050

Push button with Lamp

8040 0321

Indication plate "Mixer Cover Open"

8000 0050

Push button with Lamp White

8040 0321

Indication plate "Mixer Cover Closed"

8000 0051

Pushbutton with LED Lamp Red

8040 0321

Indication plate "Tolerance Reset"

8000 0051

Pushbutton with LED Lamp Red

8040 0321

Indication plate "Fault Signal"

8000 0052

Push button

8040 0321

Indication plate "Start"

8000 0052

Push button

8040 0321

Indication plate "Aggregate 1"

8000 0052

Push button

8040 0321

Indication plate "Aggregate 2"

8000 0052

Push button

8040 0321

Indication plate "Aggregate 3"

8000 0052

Push button

8040 0321

Indication plate "Aggregate 4"

8000 0052

Push button

8040 0321

Indication plate "Aggregate 5"

8000 0052

Push button

8040 0321

Indication plate "Vibrator"

8000 0052

Push button

8040 0321

Indication plate "Cement1 Dosing"

8000 0052

Push button

8040 0321

Indication plate "Cement2 Dosing"

8000 0052

Push button

8040 0321

Indication plate "Filler Dosing"

8000 0052

Push button

8040 0321

Indication plate "Cement Balance Open"

Electronics&Automation

Place ID 3.02, 5.02

4.10, 7.09

4.13, 7.04

4.14, 7.05

3.04, 5.03

3.04, 5.04

3.03

4.02

4.03

4.03

4.04

4.04

4.12

4.04

4.05

4.05

4.06

18

3S5

8000 0052

Push button

4.13

19

4S2

8000 0052

Push button

4.08

Page 1of 8

CP30: MCI70-N

Spare Parts List for MCI 70N Single PLC Version 2.0

Schwing Stetter India Pvt. Ltd.,

20

21

22

23

24

25

26

27

28

29

30

31

32

33

05-05-05

4S3

5S1

5S2

6S3

7S1

7S2

4S1

6S1

1S4

0S2

3H36

4H16

4H14

6H5

8040 0321

Indication plate "Raise Charger"

8000 0052

Push button

8040 0321

Indication plate "Lower Charger"

8000 0052

Push button

8040 0321

Indication plate "Water1"

8000 0052

Push button

8040 0321

Indication plate "Water2"

8000 0052

Push button

8040 0321

Indication plate "Mixer Direct On"

8000 0052

Push button

8040 0321

Indication plate "Admixture1"

8000 0052

Push button

8040 0321

Indication plate "Admixture2"

8000 0053

Push button

8040 0321

Indication plate "Skip Stop"

8000 0053

Push button

8040 0321

Indication plate "Mixer Off"

8000 0054

Selector switch with 1 NO + 1NC

8040 0321

Indication plate "Auto Stop"

8000 0055

Emergency Switch

8000 0368

Emergency Stop Indication Plate

8000 0056

LED Lamp

8040 0321

Indication plate "Cement Balance Closed"

8000 0056

LED Lamp

8040 0321

Indication plate "Charger Lowered"

8000 0056

LED Lamp

8040 0321

Indication plate "Charger Raised"

8000 0056

LED Lamp

8040 0321

Indication plate "Mixing Time"

Electronics&Automation

4.10

4.05

4.06

4.07

4.07

4.07

4.09

4.10

3.03

1.06

7.08

7.06

7.06

7.09

34

S6

8000 0058

Limit Switch

1.04

35

S8

8000 0058

Limit Switch

1.06

36

0Q1

80400379

Main isolator MCCB

1.02

80400381

Under voltage trip

80400382

Multiturn actuator for MCCB

37

0F1

6057 4460

Mineature Circuit Breaker 1P / 1A

1.04

38

1F4

6057 4461

Mineature Circuit Breaker 1P / 2A

1.09

39

1F5

6057 4461

Mineature Circuit Breaker 1P / 2A

1.11

Page 2of 8

CP30: MCI70-N

Spare Parts List for MCI 70N Single PLC Version 2.0

Schwing Stetter India Pvt. Ltd.,

Electronics&Automation

40

4F1

8000 0391

Mineature Circuit Breaker 2P / 4A

10.13

41

1F3

6057 4464

Mineature Circuit Breaker 1P / 6A

1.13

42

1F1

8000 0075

Mineature Circuit Breaker 2P / 6A

1.08

43

0F2

6057 5193

Mineature Circuit Breaker 3P / 25A

1.04

44

8040 0378

3 phase terminal,63 A, 415VAC

45

8040 0377

4 Pole Bus bar,63A, 415VAC

8040 0371

Motor Circuit Breaker 1 - 1.6 A with

46

2Q1

9.05

Auxiliary Switch Block 47

7Q1

8040 0372

Motor Circuit Breaker 1.6 - 2.4A with

11.10

Auxiliary Switch Block 48

7Q11

8040 0372

Motor Circuit Breaker 1.6 - 2.4A with

11.14

Auxiliary Switch Block 49

1Q1

8040 0373

Motor Circuit Breaker 2.4 - 4A with

9.03

Auxiliary Switch Block 50

3Q1

8040 0375

Motor Circuit Breaker 14 - 20A with

9.09

Auxiliary Switch Block 51

4Q1

8040 0375

Motor Circuit Breaker 14 - 20A with

10.02

Auxiliary Switch Block 51

4Q2

8040 0357

Motor Circuit Breaker 6 - 10A with

10.02

Auxiliary Switch Block 52

6Q1

8040 0301

Motor Circuit Breaker 36 - 52 A with

11.04

Auxiliary Switch Block 53

2K1

6057 4493

Main Contactor 9A

12.02

54

4K4

6057 4493

Main Contactor 9A

12.15

8040 0341

Auxiliary Switch Block

6057 4493

Main Contactor 9A

6057 4491

RC Snubber

6057 4493

Main Contactor 9A

6057 4491

RC Snubber

55

56

57

58

59

05-05-05

7K1

7K2

7K11

3K1

3K2

6057 4493

Main Contactor 9A

6057 4491

RC Snubber

6057 4496

Main Contactor-22A

6057 4491

RC Snubber

6057 4496

Main Contactor-22A

6057 4491

RC Snubber

Page 3of 8

13.04

13.06

13.07

12.03

12.05

CP30: MCI70-N

Spare Parts List for MCI 70N Single PLC Version 2.0

Schwing Stetter India Pvt. Ltd.,

60

61

62

63

64

65

66

67

05-05-05

3K18

4K1

4K2

4K11

4K12

6K1

6K2

6K3

6057 4496

Main Contactor-22A

6057 4491

RC Snubber

6057 4497

Main Contactor -32A

8040 0342

Auxiliary Switch Block - 1NO

8040 0342

Auxiliary Switch Block - 1NO

8040 0341

Auxiliary Switch Block - 1NC

6057 4491

RC Snubber

6057 4497

Main Contactor -32A

8040 0342

Auxiliary Switch Block - 1NO

8040 0342

Auxiliary Switch Block - 1NO

8040 0341

Auxiliary Switch Block - 1NC

6057 4491

RC Snubber

6057 4497

Main Contactor -32A

8040 0341

Auxiliary Switch Block - 1NC

6057 4491

RC Snubber

6057 4497

Main Contactor -32A

8040 0341

Auxiliary Switch Block - 1NC

6057 4491

RC Snubber

6057 4497

Main Contactor -32A

8040 0342

Auxiliary Switch Block - 1NO

8040 0341

Auxiliary Switch Block - 1NC

6057 4491

RC Snubber

6057 4497

Main Contactor -32A

8040 0342

Auxiliary Switch Block - 1NO

8040 0341

Auxiliary Switch Block - 1NC

8040 0341

Auxiliary Switch Block - 1NC

6057 4491

RC Snubber

6057 4497

Main Contactor -32A

8040 0342

Auxiliary Switch Block - 1NO

8040 0341

Auxiliary Switch Block - 1NC

6057 4491

RC Snubber

Electronics&Automation

12.06

12.12

12.13

13.02

13.03

12.08

12.09

12.10

68

Z1

8000 0076

Buzzer / Hooter 230 V

13.13

69

4U1

8000 0060

3Ph.Seg / Unbalance Relay

10.05

70

Z2

8250 0065

Fan and Filter Unit

71

Z3

8250 0066

Outlet Filter

72

Z4

6057 4455

Fan and Filter Sealing Frame

73

Z5

6057 2780

Terminal Box

74

R6K28

6057 2237

Single change over Relay module

5.05

75

R6K29

6058 2237

Single change over Relay module

6.12

76

R1K4

8000 0078

Double change over Relay module

6.13

Page 4of 8

CP30: MCI70-N

Spare Parts List for MCI 70N Single PLC Version 2.0

Schwing Stetter India Pvt. Ltd.,

05-05-05

Electronics&Automation

77

R1K5

8000 0078

Double change over Relay module

6.14

78

R2K1

8000 0078

Double change over Relay module

6.06

79

R2K2

8000 0078

Double change over Relay module

6.07

80

R2K3

8000 0078

Double change over Relay module

6.07

81

R2K4

8000 0078

Double change over Relay module

6.08

82

R2K5

8000 0078

Double change over Relay module

6.09

83

R2K26

8000 0078

Double change over Relay module

7.03

84

R3K1

8000 0078

Double change over Relay module

5.13

85

R3K2

8000 0078

Double change over Relay module

5.13

86

R3K3

8000 0078

Double change over Relay module

5.14

87

R3K36

8000 0078

Double change over Relay module

6.05

88

R3K46

8000 0078

Double change over Relay module

6.03

89

R3K47

8000 0078

Double change over Relay module

6.03

90

R3K48

8000 0078

Double change over Relay module

6.04

91

R4K1

8000 0078

Double change over Relay module

6.10

92

R4K2

8000 0078

Double change over Relay module

6.11

93

R4K11

8000 0078

Double change over Relay module

6.14

94

R5K1

8000 0078

Double change over Relay module

5.11

95

R5K2

8000 0078

Double change over Relay module

5.12

96

R6K1

8000 0078

Double change over Relay module

6.10

97

R6K2

8000 0078

Double change over Relay module

5.08

98

R6K3

8000 0078

Double change over Relay module

5.07

99

R1K2

8000 0078

Double change over Relay module

5.06

100

R1K3

8000 0078

Double change over Relay module

5.06

101

R7K1

8000 0078

Double change over Relay module

5.09

102

R7K2

8000 0078

Double change over Relay module

5.10

103

R7K11

8000 0078

Double change over Relay module

5.10

104

1T3

8000 0064

Power Supply- 24 VDC, 5A - Orange Series

1.14

Page 5of 8

CP30: MCI70-N

Schwing Stetter India Pvt. Ltd.,

05-05-05

Spare Parts List for MCI 70N Single PLC Version 2.0

105

6057 1207

Earth Terminal USLKG5

106

6057 2431

Earth Terminal USLKG35

107

6057 1208

Earth Terminal USLKG16

108

6057 1190

Double Terminal block UDK4

109

6057 1192

End cover for UDK 4

110

6057 1177

Single Terminal UK5N

112

6057 1178

Neutral Terminal UK5N

113

6057 3389

Double Decker Termianl block UKK5

114

6057 3390

End cover for UKK 5

115

6057 1201

End Angle E/ALNS35

116

8000 0065

End bracket E/UK

117

8000 0066

Zack Strip - Un printed - Terminal Strip

118

8000 0068

Fixed bridge bar FBI10-6

119

6057 4266

Cable Gland PG9

120

6057 4267

Cable Gland PG11

121

6057 4268

Cable Gland PG13.5

122

6057 1279

Cable Gland PG16

123

6057 1277

Cable Gland PG21

124

6057 1278

Cable Gland PG29

125

6057 4274

Cable Gland PG48

126

6057 1317

Blanking Plug PG9

127

6008 3227

Blanking Plug PG11

128

6057 1318

Blanking Plug PG13.5

129

6008 3225

Blanking Plug PG16

130

6057 1319

Blanking Plug PG21

131

6057 4276

Counter Nut PG9

132

6057 4277

Counter Nut PG11

133

6057 4278

Counter Nut PG13.5

134

6057 3199

Counter Nut PG16

Page 6of 8

Electronics&Automation

CP30: MCI70-N

Spare Parts List for MCI 70N Single PLC Version 2.0

Schwing Stetter India Pvt. Ltd.,

05-05-05

135

6057 3200

Counter Nut PG21

136

6057 3201

Counter Nut PG29

137

6057 4284

Counter Nut PG48

138

6055 1049

Multi core cables 7x6 Sq.mm

139

6057 5450

Multi core cables 7x2.5 Sq.mm

140

6057 5449

Multi core cables 4x2.5 Sq.mm

141

6057 5447

Multi core cables 4x1.5 Sq.mm

142

6057 5448

Multi core cables 5x1.5 Sq.mm

143

6057 2908

Multi core cables 2x1 Sq.mm

144

6057 1001

Multi core cables 3x1 Sq.mm

145

6055 1050

Multi core cables 18x1 Sq.mm

146

8000 0098

Shielded Signal cables 2x0.34 Sq.mm

147

8000 0099

Shielded Signal cables 4x0.34 Sq.mm

148

8000 0100

Shielded Signal cables 7x0.34 Sq.mm

Electronics&Automation

149

1T1

8000 0123

Control Transformer

1.09

150

S2,S2.1,S3

6057 3994

Proximity Switch

3.05,3.05,3.06

151

S4,S5

6057 3994

Proximity Switch

3.06,3.05

152

S31,S32

6057 3994

Proximity Switch

3.07,3.08

153

S36,S37

6057 3994

Proximity Switch

3.07,3.07

154

S116

6057 3994

Proximity Switch

3.06

155

6X1

8000 0125

16 Pole connector Han E - Male insert

156

6X1

6057 3720

16 Pole connector Han E - Female insert

157

6057 4001

Housing for Female inserts

158

8000 0127

Hood Side Entry for Male inserts with PG29

159

1U1

8000 0130

Processor CPU226XM

2.04

160

1U2

8040 0107

16DI / 16DO Expansion Module

2.08

161

1U3

8040 0107

16DI / 16DO Expansion Module

2.11

162

1U4

8000 0132

4 Channel Analog Input Module

2.14

Page 7of 8

CP30: MCI70-N

Spare Parts List for MCI 70N Single PLC Version 2.0

Schwing Stetter India Pvt. Ltd.,

Electronics&Automation

163

1U9

8000 0137

EEPROM Memory Module

2.04

164

1U8

8040 0251

Modem Module

2.15

165

1U5

8040 0093

Weigher meter K3NV- LC2A - 24V DC

8.04

8000 0390

Analog output board for Weighing meter

8.04

8040 0093

Weigher meter K3NV- LC2A - 24V DC

8.09

8000 0390

Analog output board for Weighing meter

8.09

8040 0093

Weigher meter K3NV- LC2A - 24V DC

8.14

8000 0390

Analog output board for Weighing meter

8.14

166

167

1U6

1U7

168

1B1

8000 0131

OP7 - MMI display Unit

2.06

169

1U10

8040 0136

PC-PPI Cable

2.08

170

1U11

8000 0372

PC-PPI to Printer Cable

2.09

171

1U12

8000 0380

Printer

2.11

172

4X1,4X2

8040 0111

HBS Connector 6 Pin (Assembly)

173

X6

8040 0112

HDD Connector 108 Pin(Assembly)

174

80400113

HA4 Connector 4 Pin Assembly

175

8000 0503

100 mm x 100 mm Dummy sheet

176

8000 0241

Sticker for Control Panel

177

8000 0242

Sticker for Machine

178

8040 0352

PLC - OP7 Connection Cable

179

8000 0239

Earthing Band 575 mm OPTIONAL ITEMS

180

A28.1

6057 4158

Moisture sensor

16.04

181

A28

6057 4859

Moisture controller

16.04

182

SG1

6057 4858

Moisture Meter

16.10

183

6056 9122

Moisture sensor Connecting Cable

184

6056 9120

Moisture meter Connecting cable

185

6057 2320

Silo meter

6057 1445

Silo Meter FMC420

186

05-05-05

9U1

Page 8of 8

15.06

CP30: MCI70-N

CP30 MCI70N

Recommended Spare Parts List

Schwing Stetter India Pvt. Ltd.,

Recommended Spare Part List

S.No.

Designation

Part Number

1

0S2

8000 0055

Emergency Switch

1

2

S8

8000 0058

Limit Switch

1

3

4K1

4

5

6

3K1

7K1

1T3

7

Description

QTY

6057 4497

Main Contactor -32A

2

8040 0342

Auxiliary Switch Block - 1NO

2

8040 0342

Auxiliary Switch Block - 1NO

2

8040 0341

Auxiliary Switch Block - 1NC

2

6057 4491

RC Snubber

1

6057 4496

Main Contactor-22A

1

6057 4491

RC Snubber

1

6057 4493

Main Contactor 9A

1

6057 4491

RC Snubber

1

8000 0064

Power Supply

1

6057 3994

Proximity Switch

3

8

1U2

8001 0130

Expansion Unit

1

9

1U4

8000 0132

Analog Input Module

1

10

1U5

8040 0093

Weigher meter K3NV- LC2A - 24V DC

1

8000 0390

Analog output board for Weighing meter

1

11

1B1

8000 0131

OP7 - MMI display Unit

1

12

1U11

8000 0372

PC-PPI to Printer Cable

1

13

4Q1

8040 0375

Motor Circuit Breaker 14 - 20A with

1

Auxiliary Switch Block 14

6Q1

8040 0301

Motor Circuit Breaker 36 - 52 A with

1

Auxiliary Switch Block 15

05-05-05

4U1

8000 0060

3 Ph. Unbalance relay

Page 1of 1

1

CP30: MCI70-N

CP30 MCI70N

PLC Input / Output List

I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7 I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7 I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7

Auto start PB

Auto Stop PB

Tollerance PB

Fault Reset PB

Slack Steel Rope Right Sensor

Slack Steel Rope Left Sensor

Skip Bottom Sensor

Skip Bottom Speed Sensor

Skip At Waiting Sensor

Skip Top Sensor

Cement Gate Sensor

Water Gate Sensor

Mixer Gate Closed Sensor

Mixer Gate Opened Sensor

Single Phase error

Skip Thermal OLR

Skip Healthy

Mixer Thermal OLR

Mixer Healthy

Compressor Healthy

Vibrator Healthy

Cement Screw Healthy

Admixture Dosing Pump Healthy

/3.12

/3.11

/3.11

/3.10

/3.10

/3.09

/3.09

/3.09

/3.08

/3.08

/3.07

/3.07

/3.07

/3.06

/3.06

/3.06

/3.05

/3.05

/3.04

/3.04

/3.04

/3.03

/3.03

/3.02

ADDRESS REFERENCE

Auto / Manual SS

PLC INPUTS

Gate4 Open Sol

Gate3 Open Sol

Gate2 Open Sol

Gate1 Open Sol

Cement/Water Discharge

Cement3 Blow Off On

Cement2 Blow Off On

Cement1 Blow Off On

Cement3 Dosing On

Cement2 Dosing On

Cement1 Dosing On

Water2 Dosing On

Water1 Dosing On

Admixture Discharge On

Admixture2 Dosing On

Admixture1 Dosing On

Mixer Delta On

Mixer Star On

Mixer Gate close Sol

Mixer Gate Open Sol

Hooter Output

Fault Lamp

Tollerance Lamp

Auto Lamp

PLC OUTPUT

Q 2.7

Q 2.6

Q 2.5

Q 2.4

Q 2.3

Q 2.2

Q 2.1

Q 2.0

Q 1.7

Q 1.6

Q 1.5

Q 1.4

Q 1.3

Q 1.2

Q 1.1

Q 1.0

Q 0.7

Q 0.6

Q 0.5

Q 0.4

Q 0.3

Q 0.2

Q 0.1

Q 0.0

/6.08

/6.08

/6.07

/6.06

/6.05

/6.04

/6.03

/6.02

/5.14

/5.14

/5.13

/5.12

/5.11

/5.11

/5.10

/5.09

/5.08

/5.07

/5.06

/5.06

/5.05

/5.04

/5.03

/5.02

ADDRESS REFERENCE

PLC INPUT AND OUTPUT DETAILS - MCI-70N - CP30

I 5.4 I 5.5 I 5.6 I 5.7 I 6.0 I 6.1 I 6.2 I 6.3 I6.4 I6.5 I6.6

Mixer Start Contactor Feedback

Mixer Delta Contactor Feedback

Vibrator On PB

Hooter PB

Blow Off PB

Mixer Gate Open PB

Mixer Gate Clos PB

Spare

Spare

Batching Gate Reed Switch

I 4.5

Admixture2 Dosing PB

I 5.3

I 4.4

Admixture1 Dosing PB

Mixer Direct On PB

I 4.3

Cement/Water Discharge PB

Mixer Off PB

I 4.2

Water2 Dosing PB

I 5.2

I 4.1

Water1 Dosing PB

I 5.1

I 4.0

Cement3 Dosing PB

Mixer on PB

I 3.7

Cement2 Dosing PB

Skip Down PB

I 3.6

Cement1 Dosing PB

I 5.0

I 3.5

Gate5 Open PB

Skip Stop PB

I 3.4

Gate4 Open PB

I 4.6

I 3.3

Gate3 Open PB

I 4.7

I 3.2

Gate2 Open PB

Skip Up PB

I 3.1

Gate1 Open PB

Admixture Discharge PB

I 3.0

/4.15

/4.14

/4.13

/4.13

/4.12

/4.12

/4.12

/4.11

/4.11

/4.10

/4.10

/4.09

/4.09

/4.08

/4.08

/4.07

/4.07

/4.07

/4.06

/4.06

/4.06

/4.06

/4.05

/4.04

/4.04

/4.03

/4.03

/4.02

/4.02

ADDRESS REFERENCE

Admixture Discharge Healthy

PLC INPUTS

Mixing Time On

Cement Flap Closed

Spare

Skip At Bottom Indication

Skip At Top Indication

Mixer Gate Opened

Mixer Gate Closed

Vibrator On

Skip Fast

Admixture Tare

Cement Tare

Aggregate Tare

Skip Down Output

Skip Up Output

Main Contactor On

Gate5 Open Sol

PLC OUTPUT

Q 4.7

Q 4.6

Q 4.5

Q 4.4

Q 4.3

Q 4.2

Q 4.1

Q 4.0

Q 3.7

Q 3.6

Q 3.5

Q 3.4

Q 3.3

Q 3.2

Q 3.1

Q 3.0

/7.09

/7.08

/7.06

/7.05

/7.05

/7.04

/7.03

/6.14

/6.14

/6.13

/6.12

/6.11

/6.11

/6.10

/6.09

ADDRESS REFERENCE

PLC INPUT AND OUTPUT DETAILS - MCI-70N - CP30

CP30 MCI70N

Control Panel General Arrangement

c b a

1

25 * 60 Duct

R1K2

25 * 60 Duct

R6K28

R6K31

X2M

4K1

0F2

R3K1

R5K2

4K2 4K11 4K12

25 * 60 Duct

DI/DO 1U2

25 * 60 Duct

45 * 60 Duct

X2

4K4

R3K5

PLC1 1U1

R7K24

5

45 * 60 Duct

6K1

45 * 60 Duct

DI/DO 1U3

X3M

6K2

6

R4K14

4

R3K36

3

AI M.M 1U4 1U8

R6K1

6K3

R1K4

1U9

1F1

R6K29

1Q1

R6K32 R7K1

2Q1

0F1

R7K2

3Q1

1F3

R5K1

4Q1

1F4

60 * 60 Duct

7

Date

02.01.2004

02.01.2004

03.01.2004

Original

Drawn

Checked

Approved

SBK

DKS

JB

Name

Approved

Checked

Drawn

Asbuilt

06.08.2004

06.08.2004

06.08.2004

Date

MCCB 100A 0Q1

45 * 60 Duct

SBK

DKS

J.Bhaskar

Name

6F2

45 * 60 Duct

TRAFO 1T1

4F2

9

1U5

1U6

FAN

1S2 1H2

1B1

OP7

10

MCI-70N

Schwing Stetter India Private Ltd., Chennai.

8

CONTROL SYSTEM :

MCI 70N-CP30 COMPONENT MOUNTING ARRANGEMENT

31U 31V 31W PE 32U 32V 32W PE 318U 318V 318W PE 72U 72V 72W PE

R3K2

7Q1

1F5

R3K3

7Q11

4F1

R3K4

4Q2

2K1

R2K2 R2K3 R2K4

3K18

R3K6

3K1

1 1 2 2 5 5 5 6 6 6

R1K5

45 * 60 Duct

R2K1

6Q1

3K2

R2K5

4U1 7K1

R4K16 R1K3

DCPS 1T3 7K2

R4K11

PE PE U03 U03 V03 V03 W03 W03 PE PE N N N PE PE PE

7K11

R2K26

PE

2

25 * 60 Duct

12

2S10

2S5

3S5

3S3

2S3

2S4

3S2

3S1

1S4

2S2

2S1

1S3

13

1S10

7S32

7S2

7S1

5S2

5S1

1H1 1S1

5S4

OFF

4H16

4S3

4S1

4S2

4H14

14

Machine:

CP30

Circuit Diagram Control Panel-GA

Description:

0Q1

ON

3S31

3H36

6S31 6S29

6H32 6S28

6H5

8040 0220

Total Sheets

MCI 70N-CP30 DOOR ARRANGEMENT

1U7

11

1

6S1

6S3

6H1 6S2

1S0 1H0

0S2

15

Sheet No

16

1

CP30 MCI70N

Control Panel Circuit Diagram

c b a

4 * 25 Sq mm Cu

100A

4

2

6

5

N

Approved

DKS

SBK

22.03.2003

Approved

Drawn

Checked

JB

Asbuilt

SCRAPPER

12.03.2003

Name

-X3M

<

<

6

5

4

3

2

<

1

10.03.2003

PE

-0F2

2

Drawn

Date

X3M N

25A

1A

-0F1

<

1

14

14

2

1

15

Checked

Original

75 KVA

L1 L2 L3 3 Ø 415 V 50 HZ

3

1

Skip Top L/S -S1

U

4 * 6 Sq mm

E.SWITCH

OS2

Mixer L/S S8

05.07.2003

03.07.2003

01.07.2003

Date

SBK

DKS

JB

Name

2

1

S2

<

S1

16

2

1

15

Z2

230VAC 550VA

2A

-1F3

<

2

2

1

3

400

<

10

4

3

MCI-70N

Schwing Stetter India Private Ltd., Chennai.

-X2 1

1

14

11

2

1

9

-X2 2

990VA

-1T1

.2

6A

-1F1

<

8

CONTROL SYSTEM :

7

0

6

420

15

5

U03

360

2/10.04

230VAC 440VA

<

4

2A

-1F4

11

440

4

W03

V03

380

1/10.04

-0Q1

3

PE

2

460

Machine:

CP30

Circuit Diagram Control Panel

Description:

2

1

12

13

5/2.01

6/2.01

N/9.01 PE/9.01

0Q1.3/9.01 0Q1.5/9.01

0Q1.1/9.01

16

-6X1 6

-X6 34

Sheet No

8040 0220

16

PE/ 2.01

all soleniod valves must be supplied by suppression plugs

-X6 9

Total Sheets

15

ATTENTION

-X6 35

-

-X6 10

24VDC 5A

P

-X2 6

2

1

-6X1 5

6A

+

N

-X2 5

<

-1F5

-1T3

>

>

14

5/3.1

1

6/3.1

1

c b a

0

I0.X

1M

PC-PPI CABLE

7

0

I1.X

0

1M

1M 1L+

12.03.2003 22.03.2003

Approved

SBK

DKS

JB

10.03.2003

Drawn

1B1

OP7

0 V +24V DC

M L+

L+

Checked

7

M

Name

0

I2.X

7

6

Date

2M

Q1.X

9 pin male

7

2M 2L+

PLC1 1U1

7

5

7

2M 2L+ Q3.X

0

8

0

I3.X 0

Chennai.

7

7

1M

1M 1L+

9

7

2M 2L+

MCI-70N

Q5.X

0

11

0

I5.X 7

2M

0

I6.X

EXPANSION UNIT 1U3

Q4.X

0

10

Schwing Stetter India Private Ltd.,

25 pin male

PRINTER

2M

CONTROL SYSTEM :

7

I4.X

EXPANSION UNIT 1U2

Q2.X

0

7

7

7

12

13

8 9

7

5 6

4

2 3

1 >

Q0.X

0

4

> >

EPROM 1U9

1M 1L+

3

1U5(18) /8.07 1U5(19) /8.07 > L+ M

CP30

Circuit Diagram Control Panel

Description:

Machine:

14

1U4

ANALOG I/P MODULE

Total Sheets

RA A+ A- RB B+ B- RC C+ C- RD D+ D-

>

STOP

SF RUN

2

1U6(18) /8.12 >

6/1.14

5/1.14

1

1U6(19) /8.12 >

PORT-0

1U7(18) /8.16 1U7(19) /8.16 > > >

MX10

REFER /16.04

> >

PORT-1

16

16

Telephone Jack

Sheet No

6/8.01

1U8

MODEM MODULE

5/8.01

8040 0220

M

L+

15

2

c b a

1

5/1.14

2

4

4

Approved

05.07.2003

SBK

Approved

Drawn

Checked

Asbuilt

S5 4S116

06.08.2004

06.08.2004

06.08.2004

Date

S4

S3

SBK

DKS

JB

Name

3S36 5S36 6S31

6S32

7

6

5

4

3

2

8

8

7

6

5

4

3

2

DKS

03.07.2003

S2.1 S2.2

1

1

I1.6

I1.5

I1.4

I1.3

I1.2

I1.1

JB

01.07.2003

Drawn

Checked

AUTO / MANUAL

Name

AUTO START

Date

AUTO STOP

I1.0

SKIP BOTTOM SENSOR

4

TOLERANCE ACK

I0.7

SKIP BOTTOM SPEED

4

FAULT RESET

I0.6

SKIP WAITING SENSOR

I0.5

SKIP TOP SENSOR

I0.4

CEMENT GATE CLOSED

I0.3

4F2 11

12

I2.0

4Q1 13

14

4Q2 13

14

4F1 3

4

I2.1

6F2 11

12

I2.2

6Q1 13

14

I2.3

14

I2.4

1Q1 13

10

MCI-70N

14

I2.5

2Q1 13

Schwing Stetter India Private Ltd., Chennai.

4U1 16

18

I1.7

CONTROL SYSTEM :

WATER GATE CLOSED

I0.2

MIXER GATE CLOSED

I0.1

SLACK STEEL RIGHT

-6X1-9

SLACK STEEL LEFT

-6X1-10 MIXER GATE OPENED

I0.0

SINGLE PHASE ERROR

1U1 PLC ONBOARD DIGITAL INPUT

SKIP THERMAL OLR

9

SKIP HEALTHY

8

MIXER THERMAL OLR

7

MIXER HEALTHY

6

COMPRESSOR HEALTHY

5

VIBRATOR HEALTHY

4

3Q1 13

14

I2.6

11

CEMENT SCREW HEALTHY

3

1S1 3 1S3 3 1S4 1 1S0 3 1S2 3

Original

2

7Q1 13

14

I2.7

12

Machine:

CP30

Circuit Diagram Control Panel

Description:

ADMIXTURE DOSING HEALTHY

13

Total Sheets

14

Sheet No

8040 0220

16

15

16

3

c b a

1

5/1.14

13

4

4

4

4

4

I3.6

4

I3.7

4

I4.0

4

I4.1

4

I4.2

4

I4.3

4

I4.4

4

I4.5

4

I4.6

4

I4.7

2S1 3 2S2 3 2S3 3 2S4 3 2S5 3 3S1 3 3S2 3 3S3 3 5S1 3 5S2 3 3S313 7S1 3 7S2 3 7S323 4S2 3

4

I3.5

22.03.2003

Approved

SBK

DKS

JB

CEMENT 1 DOSING

12.03.2003

CEMENT 2 DOSING

10.03.2003

FILLER

Drawn

WATER 1 DOSING

Checked

WATER 2 DOSING

Name

CEMENT / WATER DISCHARGE

Date

ADMIXTURE 2 DOSING

ADMIXTURE 1 DOSING

GATE 5 OPEN

GATE 4 OPEN

GATE 3 OPEN

GATE 2 OPEN

GATE1 OPEN

ADMIXTURE DISCHARGE HEALTHY

Chennai.

4S1 1

2 4S3

I5.0

3

4 6S2

I5.1

3

4 6S1

I5.2

1

2

MCI-70N

6S3

I5.3

Schwing Stetter India Private Ltd., CONTROL SYSTEM :

ADMIXTURE DISCHARGE

14

I3.4

SKIP UP

7Q11

I3.3

SKIP STOP

I3.2

SKIP DOWN

I3.1

3

4

I5.5

62

12

62

I5.6

4

I5.7

4

I6.0

4

I6.1

13

4

I6.2

4

Machine:

CP 30

Circuit Diagram Control Panel

Description:

AGG4

AGG3

AGG2

AGG1

I6.5

Total Sheets

I6.4

14

I6.3

6K3 6K2 2S10 1S10 3S5 6S28 6S29 61 61 3 3 3 3 3

I5.4

MIXER DIRECT ON

I3.0

MIXER ON

1U3 EXPANSION MODULE

MIXER STAR F/B

1U2 EXPANSION MODULE

MIXER OFF

11

MIXER DELTA F/B

10

VIBRATOR ON

9

HOOTER

8

BLOW OFF

7

MIXER GATE OPEN

6

MIXER GATE CLOSE

5

SPARE

4

SPARE

3

Sheet No

8040 0220

16

I6.7

15

X6: 40

I6.6

GATE CLOSE SENSOR

2

SPARE

16

4

c b a

1

6/1.14

2

(1S0)

(1S2)

A2

22

24

21

A2

FAULT ON IND

TOLERANCE ON IND

AUTO ON IND

22

24 21

A2

A1

22

24 21

A1 A2 14 11 12

R6K29

JB

10.03.2003 12.03.2003 22.03.2003

Drawn

Checked

Approved

SBK

DKS

Name

Date

/13.08

A1

A1 A2 14 11 12

R6K28

/14.07

A1

A1 A2 14 11 12

HOOTER

(1S1)

RIK2

MIXER GATE OPEN

1H2

/14.08

1H0

MIXER GATE CLOSE

22

24 21

A1 A2 14 11 12

A2

R6K31 A1

/12.10

22

24 21

A1 A2 14 11 12

A2

R6K32 A1

Q 0.7

Chennai.

A2

A1

22

24 21

A1 A2 14 11 12

R7K1

Q 1.0

A2

A1

22

24 21

A1 A2 14 11 12

R7K2

Q 1.1

A2

A1

22

24 21

A1 A2 14 11 12

R7K24

Q 1.2

MCI-70N

Schwing Stetter India Private Ltd., CONTROL SYSTEM :

.

1H1

MIXER STAR

/12.09

.

Q 0.6

MIXER DELTA

/13.04

/14.10

Q 0.5

/14.12 /13.07

Q 0.4

A2

A1

22

24

21

A1 A2 14 11 12

R5K1

Q 1.3

/14.09

Q 0.3

ADMIXTURE 1 DOSING

/13.06

/14.11

Q 0.2

ADMIXTURE 2 DOSING

Q 0.1

ADMIXTURE DISCHARGE

11

WATER 1 DOSING

10

A2

A1

22

24

Machine:

A2

A1

22

24

12

14

21

11

A1 A2

R3K1

Q 1./5

CP30

Circuit Diagram Control Panel

Description:

21

A1 A2 14 11 12

R5K2

Q 1.4

12

/14.10

1U1 PLC ONBOARD OUTPUTS

9

WATER 2 DOSING

8

/12.03

7

CEMENT 1 DOSING

Q 0.0

6

A2

A1

Q 1.6

22

24

12

14

21

11

A1 A2

R3K2

13

/12.05

5

CEMENT 2 DOSING

4

A2

A1

22

24

Total Sheets

21

A1 A2 14 11 12

R3K3

Q 1.7

14

/12.06

3

CEMENT 3 DOSING

Sheet No

8040 0220

16

15

16

5

c b a

1

6/1.14

22

24

21

22

24

21

A1 A2 14 11 12

Cement2 Blow Off

A1 A2 14 11 12

Cement1 Blow Off

A2

/14.14

/14.13

A2

A1

22

24

21

A1 A2 14 11 12

R3K6 A2

22

24 21

A2

A1

22

24

12

14

21

11

A1 A2

R2K1

12.03.2003 22.03.2003

Approved

SBK

DKS

JB

10.03.2003

Drawn

Checked

22

24

12

14

Name

A2

A1

21

11

A1 A2

R2K2

Date

/14.15

A1

A1 A2 14 11 12

R3K36

/14.06

A1

Filler Blow Off

R3K5

CEM/WAT DISCHARGE

A2

/14.02

A1

/14.03

R3K4

GATE 1 OPEN

Q 2.5

GATE 2 OPEN

A2

A1

22

24 21

A1 A2 14 11 12

R2K3

Q 2.6

/14.04

A2

A1

22

24

CONTROL SYSTEM :

Chennai.

21

A1 A2 14 11 12

R2K4

Q 2.7

A2

A1

22

24 21

A1 A2 14 11 12

R2K5

Q 3.0

A2

A1

22

24 21

A1 A2 14 11 12

R6K1

Q 3.1

MCI-70N

A2

A1

22

24 21

A1 A2 14 11 12

R4K14

Q 3.2

Schwing Stetter India Private Ltd.,

.

Q 2.4

GATE 3 OPEN

/14.04

.

Q 2.3

GATE 4 OPEN

/14.05

.

Q 2.2

GATE 5 OPEN

/12.07

.

Q 2.1

/12.12

1U2 EXPANSION MODULE

MAIN CONTACTOR

10

SKIP UP

9

22

24

A2

A1

22

24

22

24

Machine:

CP30

13

A2

A1

Q 3.5

21

A1 A2 14 11 12

R1K4

Circuit Diagram Control Panel

21

A1 A2 14 11 12

R1K3

Q 3.4

12

Description:

21

A1 A2 14 11 12

A2

A1

Q 3.3

R4K16

11

/12.13

8

SKIP DOWN

Q 2.0

7

/8.06

6

AGGREGATE TARE

5

/8.10

4

A2

A1

24

12

14

11 21

Total Sheets

22

21

A2

A1

A1 A2

R4K11

Q 3.7

22

24

A1 A2 14 11 12

R1K5

Q 3.6

14

ADMIXTURE TARE

3

/8.14

SKIP FAST

2

CEMENT TARE

/13.03 /13.02

Sheet No

8040 0220

16

15

16

6

c b a

1

6/1.14

2

A2

A1

22

21

/12.02

.

24

A1 A2 14 11 12

R2K26

VIBRATOR ON

6H31

2

1

Q 4.1

MIXER GATE CLOSED

6H32

4H14 4H16

12.03.2003 22.03.2003

Approved

SBK

DKS

JB

10.03.2003

Drawn

Checked

2

1

Q 4.4

Name

2

1

Q 4.3

Date

2

1

Q 4.2

1U3 EXPANSION MODULE

SKIP AT TOP

Q 4.0

MIXER GATE OPENED

6

SKIP AT BOTTOM

5

7

Q 4.5

3H36

Chennai.

6H5 2

1

Q 4.7

9

10

MCI-70N

Schwing Stetter India Private Ltd.,

2

1

Q 4.6

8

CONTROL SYSTEM :

Spare

4

CEMENT FLAP CLOSED

3

MIXING TIME ON

11

Machine:

CP30

Circuit Diagram Control Panel

Description:

12

13

Total Sheets

14

Sheet No

8040 0220

16

15

16

7

c b a

RED

RE

YELLOW

WHITE

WH

YE

GREEN

GRN

SHIELD

GRAY

GRA

PINK

BLUE

BLU

PI

BLACK

BLA

SHI

BROWN

BR

N

9

11 10 3

P

8

4

3,4

1,2

5

15 Pin D-Sub

MX1

6

11 10 3

N

9

4

1,2

5

JB

10.03.2003 12.03.2003 22.03.2003

Drawn

Checked

Approved

SBK

DKS

Name

Date

JB-X19.2

18 19

13 16

11

14

R1K4 /6.13

10

CONTROL SYSTEM :

MCI-70N

Schwing Stetter India Private Ltd., Chennai.

3S0

3,4

15 Pin D-Sub

MX2

1 2 3 4 5 6

6

Weighing Meter 1U6 Cement/Water

9

2S0

> A + /2.13 > A - /2.13

P

8

8

Cement/Water Loadcell

18 19

13 16

11

14

R1K3 /6.12

7

Aggregate Loadcell

JB-X19.1

Weighing Meter 1U5 Aggregate

1 2 3 4 5 6

GRN

6/1.14

6

GRN

5

YE

4

11

8 N

9

11 10 3

P

Machine:

4

3,4

1,2

CP30

5

15 Pin D-Sub

MX3

6

7S0

Admixture Loadcell

16

15

> C + /2.15 > C - /2.15

16

Sheet No

8

x - Loadcell : 4 wire

8040 0220

18 19

13 16

11

14

R1K5 /6.14

14

Total Sheets

JB-X19.3

Weighing Meter 1U7 Admixture

13

1 2 3 4 5 6

Circuit Diagram Control Panel

Description:

> B - /2.14

> B + /2.14

12

GRN

5/1.14

3

WH

2

YE

1

WH

Blu/Grn

Bla

v-

Br/Gry

Re v+

BR

Pi

Wh o+

BR Blu/Grn Bla

YE

o - Wh

Grn

Br/Gry Re v+

WH Pi Wh o+

v-

Wh oGrn

Blu/Grn v-

Br/Gry Re v+

BR Bla

Pi o+ Wh

o - Wh Grn

c b a

1

0Q1.3/1.15 0Q1.5/1.15 N/1.15

2.4-4A

1.5KW

-1M1

P

-X2M

COMPRESSOR

M 3Ø

V

11U

U

4

2

/>

11V

W

6

14

/3.10

PE

PE

-1Q1

11W

13

22

21

>

M 3Ø

V

W

6

5

6

12.03.2003 22.03.2003

Approved

SBK

DKS

JB

10.03.2003

Drawn

Checked

SAND VIBRATOR

U

4

3

4

/

5

Name

0.18KW

-2M1

-X2M

-2K1 2 /12.02

1

2

3

Date

4*1.5 Sq mm

1-1.6A

-2Q1

1

21U

5 14 /3.11

13

PE

PE

3

21W

1

21V

6

1

7.5KW

2

1

U

3

4

/

3

>

V

M 3Ø

4

9

W

6

5

6

5

/3.11

14

13

PE

22

21

10

4*2.5 Sq mm

MCI-70N

Schwing Stetter India Private Ltd.,

CEMENT SCREW CONVEYOR1

-X2M

-3K1 2 /12.03

-3M1

Chennai.

4*1.5 Sq mm

14-20A

-3Q1

8

CONTROL SYSTEM :

22

21

7

31U

5

31V

0Q1.1/1.15

4

PE

3

31W

2

1

V

32V M 3Ø

4

3

12

W

6

5

32W

PE

PE CEMENT SCREW CONVEYOR 2

U

32U

Machine:

CP30

Circuit Diagram Control Panel

Description:

7.5KW

-X2M

/12.05 2

-3K2

-3M2

11

13

4

3

6

5

15

318W 318V

16

0Q1.3/10.01 0Q1.5/10.01 N/10.01

0Q1.1/10.01

Sheet No

8040 0220

16

FILLER SCREW CONVEYOR

-X2M

318U

Total Sheets

4*2.5 Sq mm

1 -3K18 /12.06 2

14

PE

9

c b a

-4K11

/13.02 LOW SPEED

6 - 10A

/12.12

-4K1

2

1

6

5

3

4

6

4

/>

5

3

1

2

6

4

5

3

1

2

6

5

4

/>

3

2

1

13

14

13

14

L3

L2

L1

4

JB

01.07.2003

03.07.2003

05.07.2003

Drawn

Checked

Approved

SBK

DKS

Name

M 3Ø

-4Y1L/13.12

2/1.08

1.3 / 4 KW

-4M1L

W1

V1

U1

22

21

22

21

1/1.08

Date

Original

2 Runs Of 7*2.5

4M1L

41L.1U

-4Q2

14-20A

-4Q1

0Q1.3/9.15 0Q1.5/9.15 N1/9.15

41L.1V

3

17

/13.03

-4K12

/12.13

-4K2

/3.08

-4U1

8

6

5

3

Approved

Checked

6

2/12.01

1/12.01

06.08.2004

06.08.2004

06.08.2004

4

6

5

4

3

Drawn

41L.2V

Date

2

1

2

1

18

PE

Asbuilt

W2

V2

U2

PE

HIGH SPEED

16

7

5

SBK

DKS

JB

Name

4M1R

41R.1U

2

41L.1W

/3.09

/3.09

7

41R.1W

1.3 / 4 KW

-4M1R

W2

V2

U2

PE

9

10

PE

41R.2W 41R.2V

41R.2U

MCI-70N

Schwing Stetter India Private Ltd., Chennai.

M 3Ø

CONTROL SYSTEM :

W1

V1

U1

-4Y1R/13.12

8

11

1

-BGE1

38

-BGE1 BRAKE RECTIFIER

2

BRAKE RECTIFIER

2

37

4

3

CP30

Circuit Diagram Control Panel Machine:

13

3

3

39

-X6 38 -X6 39

/12.15

-4K4

Description:

1

JB1

2

1

2

1

-X 6 37

/12.15

<

-4K4

4A

-4F1

12

4

4

Total Sheets

5

5

14

16

N1/11.02

-4Y1R -4M1R1/10.08

-4Y1L

Sheet No

-4M1L/10.04

10

0Q1.3/11.02 0Q1.5/11.02

0Q1.1/11.02

8040 0220

16

15

WHITE WHITE

1

41L.2U

RED RED

0Q1.1/9.15

41L.2W

BLUE BLUE

41R.1V

c b a

1

N/10.15

-6K1

1

-6X2

/12.07 2

10.03.2003

12.03.2003

22.03.2003

Drawn

Checked

Approved

Original

-6MI 22 KW

36-52A

-6Q1

Brn

1

2

4

3

6

5

3

6

/3.10

16

15

Drawn

Checked

Approved

JB

DKS

SBK

Asbuilt

Red Gry

2

4

/>

5

12

11

Date

4

06.08.2004

06.08.2004

Blu

5 Blk

6

5

4

3

2

1

06.08.2004

3~

M

/12.09 -6K2

SBK

DKS

JB

Name

Wht

6

Chennai.

U

U

M V 3Ø

V

4

3

2

1

4

/>

3

W

W

6

5

6

5

ADMIXTURE 1 DOSING

0.75KW

-7M1

-X2M

/13.04

-7K1

2

1

10

/3.11

14

13

PE

PE

MCI-70N

Schwing Stetter India Private Ltd., CONTROL SYSTEM :

T2

-7Q1 1.6-2.4A

7*6 Sq mm

6

5

/13.13

4

2

T1

3

/12.10 1 -6K3

PE

3

9

71U1

1

8

71V1

7

PE

0Q1.3/10.15 0Q1.5/10.15

6

71W1

5

22

21

2

1

U

71V2 M 3Ø

V

4

3

W

6

5

12

71W2

PE

PE

Machine:

CP30

Circuit Diagram Control Panel

Description:

ADMIXTURE 2 DOSING

0.75KW

-7M1.1

4*1.5 Sq mm

-X2M

-7K2 /13.06

11

71U2

4

0.75KW

U

M 3Ø

V

W

Total Sheets

14

/4.02

PE

16

ADMIXTURE DISCHARGE

-X2M

15

13

6

5

6

5

4

3

4

/>

3

2

1

2

1

14

-7K11 /13.07

-7M11

4*1.5 Sq mm

1.6-2.4A

-7Q11

13

711U

3

6K1.2

U1

711V

2

PE

0Q1.1/10.15

PE

6K1.4

V1

6K1.6

W1

6K2.2 W2

6K2.4 U2

6K2.6 V2

711W

4*1.5 Sq mm

Sheet No

22

21

16

11

c b a

2/10.06

1/10.06

1

.

14

13

10.03.2003

12.03.2003

22.03.2003

Drawn

Approved

13

5

3

Checked

Original

/9.06

6

3

5

/9.06

4

14

6

4

2

.

A2

A1

14

6

4

2

Drawn

Checked

Approved

SBK

.

/9.12

/9.12

/9.12

CEMENT 2

Asbuilt

13

5

3

1

3K2

5

R3K2 14 /5.14

11

DKS

4

JB

/9.09

/9.09

/9.09

/9.06

2

1

CEMENT 1

1

A2

A1

R3K1 /5.13

SAND VIBRATOR-1

A2

-2K1

3K1

14

-R2K26 14 /7.03

A1

11

3

11

2

06.08.2004

06.08.2004

06.08.2004

Date

13

5

3

1

A2

3K18

A1

14

11

6

14

6

4

2

SBK

DKS

JB

Name

.

/9.15

/9.15

/9.15

FILLER

/5.14

R3K3

R6K1 14 /6.10

11

Chennai.

/11.04

/11.04

/11.04

.

44 32

62

43 31

61

/4.12

12.09

32

62

61

MCI-70N

44

22

14

6

4

2

31

43

21

5

3

1

/4.11

/12.09

/11.07

/11.07

/11.07

MIXER STAR

A2

A1 4K1

31

32

44

22

14

6

4

2

.

/13.02

/12.13

/12.15

/10.02

/10.02

/10.02

SKIP ELEVATE

A2

A1

Machine:

CP30

Circuit Diagram Control Panel

Description:

43

21

13

5

3

1

-R4K14 /6.10

-R4K14 /6.10

12

-4K2 22 /12.13

21

-6K2 22 /12.09

21

21

14

11

24

11

R6K31 14 /5.07

11

/14.15

6K3

10

13

/11.06

/11.06

/11.06

22

14

6

4

2

MIXER DELTA

A2

A1

21

13

5

3

1

6K2

/5.08

R6K32

-6K3 22 /12.10

21

14

11

9

Schwing Stetter India Private Ltd.,

14

6

4

2

CONTROL SYSTEM :

13

5

3

8

MIXER MAIN

A2

A1

1

6K1

7

13

5

3

31

43

21

-4K1 /12.12

-R4K16 /6.11

-R4K16 /6.11

32

44

22

14

6

4

2

.

A2

A1

-4K1 /12.12

14

13

13

5

3

1

2

14

6

4

.

16

2/13.01

1/13.01

Sheet No

8040 0220

16

/10.13

/10.13

/10.13

-4K2 /12.13

15

SKIP BRAKE

4K4

14

13

14

Total Sheets

/13.03

/12.12

/10.05 /12.15

/10.05

/10.05

SKIP DESEND

A2

A1

1

4K2

22

21

24

21

14

11

13

12

c b a

2/12.16

1/12.16

1

44

32

43

31

.

32

43

31

Approved

SBK

09.12.2003

Drawn

Approved

.

.

.

/1109 .

/11.09

/11.09

Asbuilt

32

44

22

14

6

4

2

Checked

09.12.2003

-R7K1 /5.09

5

ADMIXTURE1 DOSING

A2

A1

14

11

DKS

09.12.2003

Drawn

Checked

31

43

21

13

5

3

1

7K1

4

JB

Name

.

.

/13.02

Date

Original

.

22

21

/13.03

22

14

44

13

/10.05 .

6

5

/10.02

/10.05

4

3

.

/10.05

2

1

21

13

A2

4K11 /13.02

R4K11 /6.14

SKIP HIGH SPEED

6

3

22

A1

4K12

14

/10.02

4

5

/10.02

2

1

SKIP LOW SPEED

A2

4K11

A1

4K12 22 /13.03

21

11

-4K2 /12.13

21

74

73

14

-4K1 /12.12

3

R4K11 22 /6.14

21

74

73

2

32

44

22

14

6

4

2

06.08.2004

06.08.2004

06.08.2004

Date

31

43

21

-R7K2 /5.10

.

.

.

SBK

DKS

JB

31

43

21

7

14

11 -R7K24 /5.10

.

.

.

Chennai.

17

17

18

18

-R1K2 /5.05

HOOTER

-X6

JB1

JB1

-X6

14

11

9

.

.

10

MCI-70N

4R1L

. 5/1.14

11

. 6/1.14

4R1R

4F2

5

5

A2

-X6 12 A1

JB1 12

JB1 5

JB1

-X2

12

-X2

6F2 A2

A1

-6X1

MIXER THERMOSTAT

13

12

5

14

A1

21

11

A2

/3.09

Machine:

CP30

Circuit Diagram Control Panel

Description:

22

24

12

14

22

24

12

14

A1

21

11

/3.10

Total Sheets

A2

SKIP THERMISTOR RELAY MIXER THERMISTOR RELAY

SKIP THERMOSTAT

Schwing Stetter India Private Ltd.,

/11.14 .

/11.14

/11.14

8

CONTROL SYSTEM :

32

44

22

14

6

4

2

ADMIXTURE DISCHARGE

A2

A1

13

5

3

1

7K11

Name

/11.12 .

/11.12

/11.12

ADMIXTURE2 DOSING

A2

13

5

3

1

7K2

A1

14

11

6

Sheet No

8040 0220

16

15

16

13

c b a

PNEUMATIC BOX

6/1.14

2YI

-X6

2Y2

-X6

GATE 1 SOLENOID

11

-X6 22

Approved

22.03.2003

SBK

Approved

Drawn

Checked

Asbuilt

2Y5

-X6 23

DKS

12.03.2003

11

R2K5 /6.09 14

JB

10.03.2003

2Y4

Drawn

2Y3

-X6 21

Checked

20

Name

GATE 2 SOLINOID

Date

Original

19

GATE 3 SOLENOID

R2K4 /6.08 14

GATE 4 SOLENOID

11

GATE 5 SOLENOID

R2K3 /6.07 14

11

05.07.2003

05.07.2003

01.07.2003

Date

3Y31

-X6 24

R3K36 /6.05 14

CEMENT DISCHARGE

11

11

SBK

DKS

JB

Name

6Y1

-6X1 7

R6K28 /5.06 14

MIXER GATE OPEN

R2K2 /6.07 14

11

11

Chennai.

11

5Y2

-X6 26

R5K2 /5.12 14

9

7Y11

-X6 27

R7K1 /5.09 24

21

10

MCI-70N

Schwing Stetter India Private Ltd.,

5Y1

-X6 25

R5K1 /5.11 14

CONTROL SYSTEM :

6Y2

-6X1 8

R6K29 /5.06 14

PNEUMATIC BOX

11

MIXER GATE CLOSE

R2K1 /6.06 14

WATER 1 DOSING

8

WATER 2 DOSING

5/1.14

7

ADMIXTURE 1 DOSING

6

7Y12

7Y13

-X6 29

R7K24 /5.10 24

21

12

Machine:

CP30

11

3Y2

13

-X6 30

-R3K4 /6.03 14

Circuit Diagram Control Panel

Description:

-X6 28

R7K2 /5.09 24

21

11

ADMIXTURE 2 DOSING

5

ADMIXTURE DISCHARGE

4

CEMENT1 BLOW OFF

3

11

14

3Y3

-X6 31

-R3K5 /6.03 14

11

3Y4

-X6 32

-R3K6 /6.04 14

Total Sheets

CEMENT2 BLOW OFF

2

13

16

6K2 /12.09 14

15

16

6/19.01

5/19.01

Sheet No

2

6H1 1

8040 0220

FILLER BLOW OFF

1

MIXER ON IND

14

c b a

1

2/1.08

1/1.09

2

3

4

13

12

8

4

22.03.2003

Approved

SBK

JB DKS

12.03.2003

6

Name

Chennai.

L1

12

13

2

CONTROL SYSTEM :

MCI-70N

Schwing Stetter India Private Ltd.,

1

2

N

+ 4-20 mA

1

3

11

12

13

4

11

+ 0-10 V

10

6

Machine:

8

4

+ 20V / 0....4 mA

9

3

CP30

Circuit Diagram Control Panel

Description:

5

7

1

EC 11Z

-9B2

CEMENT / SILO 2

-9U2

6

10

FMC 420

+ 20V / 0....4 mA

9

3

9

FMC 420

5

Date

PE

4

-9B1

EC 11Z

8

-9U1

7

10.03.2003

3

11

+ 0-10 V

10

1

Drawn

2

1

7

CEMENT / SILO 1

6

Checked

N

L1

+ 4-20 mA

2

1

5

6

15

Total Sheets

Sheet No

8040 0220

16

OPTIONAL

14

16

15

-A28

IN

1

3

4

OUT

4

3

2

4

2

brown

-15V

5

SD

6

10.03.2003 12.03.2003 22.03.2003

Drawn

Approved

Date

220 -250 Ohms

SHIELD

Checked

1U4 / 2.16

RD,D+

5

D-

4

5

5

Wire Mesh

-X2B 1

3

SBK

DKS

JB

Name

0-20%

-SG1

9

>

BN

MOISTURE %

WT

-X2 1

1/1.09

10

+

PE

MCI-70N

Schwing Stetter India Private Ltd., Chennai.

N

PE

L1

8

CONTROL SYSTEM :

7

-

-A28.1

2

Green

>

c b a

1

white

+15V

Yellow

Temp.Signal

gray

GND

GND

white

Signal

O/P

brown

>

-X2 2

2/1.08

11

Machine:

CP30

Circuit Diagram Control Panel

Description:

12

13

15

Sheet No

8040 0220

16

OPTIONAL

Total Sheets

14

16

16

CP30 MCI70N

Junction Box & Connector Details

c b a

1

SPARE

SPARE

24 + ( X2-5 )

24 - ( X2-6 )

MIXER GATE OPEN SOLENOID

MIXER GATE CLOSE SOLENOID

MIXER GATE CLOSE SENSOR

MIXER GATE OPEN SENSOR

24 +

MIXER THERMAL OLR

SPARE

SPARE

MIXER LIMIT SWITCH

MIXER LIMIT SWITCH

3

4

5

6

7

8

9

10

11

12

13

14

15

16

41L1V

41L1W

41L2U

41L2V

41L2W

2

3

4

5

6

V1

W1

U2

V2

W2

2

3

4

5

6

01.07.2003

03.07.2003

05.07.2003

Approved

41R2W

41R2V

41R2U

41R1W

41R1V

41R1U

Drawn

6

5

4

3

2

1

Checked

Original

U1

1

-6M1

41L1U

1

-4M1R

SPARE

-4M1L

SPARE

2

3

1

-6X1

2

SBK

DKS

JB

4

SKIP TOP SENSOR CEMENT GATE CLOSED WATER GATE CLOSED 24- (X2:6) 24 + ( X2: 5 ) COMM

6

7

8

9

10

11

Name

SKIP WAITING SENSOR

5

Drawn

Approved

Checked

06.08.2004

06.08.2004

06.08.2004

SBK

DKS

JB

HOOTER

18

Date

35

230 N (X2: 2 )

17

Asbuilt

34

SPARE

16

36

33

SKIP TOP LIMIT SWITCH

15

32

31

SKIP TOP LIMIT SWITCH

SPARE

30

27

26

25

24

23

22

21

14

13

SKIP THERMAL OLR

29

SKIP BOTTOM SPEED

4

12

28

SKIP BOTTOM SENSOR

3

20

SLACK STEEL LEFT

19

SLACK STEEL RIGHT

8

9

Chennai.

54

53

52

51

50

49

48

47

46

45

44

43

42

41

40

39

38

37

JB-1

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPAE

SPARE

SPARE

SPARE

GATE CLOSE SENSOR

SKIP BRAKE (NEUTRAL)

SKIP BRAKE(PHASE)

SKIP BRAKE(PHASE)

MCI-70N

Schwing Stetter India Private Ltd., CONTROL SYSTEM :

SPARE

24+ (X2:5)

24- (X2:6)

SPARE

FILLER BLOW OFF

CEMENT 2 BLOW OFF

CEMENT 1 BLOW OFF

ADMIXTURE DISCHARGE

ADMIXTURE 2 DOSING

ADMIXTURE 1 DOSING

WATER 2 DOSING

WATER 1 DOSING

CEMENT DISCHARGE

GATE 5 SOLENOID

GATE 4 SOLENOID

GATE 3 SOLENOID

GATE 2 SOLENOID

GATE 1 SOLENOID

10

11

72

71

70

69

68

67

66

65

64

63

62

61

60

59

58

57

56

55

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPAE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

12

90

89

88

87

86

85

84

83

82

81

80

79

78

77

76

75

74

73

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPAE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

13

Machine:

CP30

Circuit Diagram CONNECTOR CHART

Description:

-X6 - 108 PIN CONNECTOR

CONNECTOR DETAILS

7

PNEUMATIC BOX

2

6

1

JB-1

5

108

107

106

105

104

103

102

101

100

99

98

97

96

95

94

93

92

91

Total Sheets

14

Sheet No

8040 0220

1

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPAE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

15

16

1

c b a

1

2

JB1:

40

39

4

4 2

1

10

2

1

J.Bhaskar

27.04.2004 27.04.2004 27.04.2004

Drawn

Checked

Approved

SBK

DKS

Name

CONTROL SYSTEM :

Chennai.

MCI 70 N

Machine:

CP30

Circuit Diagram Junction Box Detail

Total Sheets

Sheet No

8040 0220

39(Blue)

4Y1L - 38(Brown)

1

39(Blue)

4Y1R - 37(Brown)

5(Brown)

4R1L - 12(Blue)

15

5(Blue)

14

4R1R - 5(Brown)

NOTE:

13

18 * 1 SQ MM MULTICORE CABLE

12

Description:

1

2

1

3

2

2

1

4

3

2

1

5

4

2

1

6

5

2

1

7

6

2

1

8

7

8

2

1

11

9

9

2

1

10

10

10

2

1

9

Schwing Stetter India Private Ltd.,

10

10

10

10

10

Date

11

12

13

14

15

16

17

18

12

14

15

AGGREGATE GATE CLOSE

18

2

1

230N

37

2

1

SKIP BRAKE

38

4Y1L

SKIP BRAKE

GATE SENSOR

4Y1R

HOOTER

230 N

Z1

SKIP LIMIT SWITCH

8

24 +

3

7

24 - (BLUE)

S1

SKIP LIMIT SWICH

5S36 WATER FLAP CLOSED

4R1L SKIP PTC

3S36 CEMENT FLAP CLOSED

3

COMM 24 +

S3 SKIP TOP SENSOR

6

24 +

S4 SKIP WAITING SENSOR

5

24 +

4S116 SPEED CHANGE OVER SENSOR

4

24+

S5 SKIP BOTTOM SENSOR

3

24+ (BROWN)

S2.2 SLACK STEEL CABLE 2

4R1R

24 +

S2.1 SLACK STEEL CABLE 1

16

1

c b a

6

2

7

8

8

5

3

3

12.03.2003 22.03.2003

Checked

Approved

Date 10.03.2003

9

5

Drawn

4

Note : Cable used 4 x .034, Length 1.6 Meter

OP7 side connection

1

9 PIN D MALE CONNECTER

SBK

DKS

JB

Name

Chennai.

Schwing Stetter India Private Ltd.,

YELLOW

WHITE

BROWN

6

7

8

5

3

2 3 8

4 9

5

Control Panel MCI 70-N

INTERFACE CABLE DIAGRAM

OP7 To PLC PORT 2 CABLE

Description:

1

9 PIN D MALE CONNECTER

Sheet 1 OF 1

PLC Port 1 side connection

OP7 TO PLC PORT 1 INTERFACE COMMINICATION CABLE

c b a

3

4

5

6 7 8

Cable Tag MX1 MX2 & MX3

12.03.2003 22.03.2003

Checked

Approved

Date 10.03.2003

Drawn

This drawing is for 22.5 kg and 1000 kg loadcell

6

5

4

3

2

1

9 10 11 12 13 14 15

2

Inter connection Cable used 7 x .034

1

15 PIN D MALE CONNECTER

SBK

DKS

JB

Name

Chennai.

Schwing Stetter India Private Ltd.,

White

Pink

Gray

Brown

Green

Blue

GREEN

WHITE

RED

BLACK

Control Panel MCI 70-N

From panel to Junction Box Diagram

Sensortronics Loadcell wiring

Description:

0+

0-

V+

V-

JB

Junction Box 19.1 and 19.2

Sheet 1 OF 1

S Beam Loadcell

c b a

1

3

7 X .034 cable

DKS SBK

12.03.2003

Checked

Approved 22.03.2003

JB

Name

10.03.2003

Date

5

4

3

2

Drawn

Moisture Meter sensor connection drawing

4

5

2

RS 232C CONNECTER

1

Chennai.

Schwing Stetter India Private Ltd.,

Green

Gray

White

Brown

Yellow

Description:

Control Panel MCI 70-N

Sensor Model No : FG1-GSO-T-KV

Mositure Sensor connection

Sheet 1 OF 1

Mositure Sensor Unit

CP30 MCI70N

Printer Interfacing & Settings

CP30 MCI70N

Printer With Serial Interfacing

Printer Interface Settings CP30 MCI 70 N The printer optionally supplied by us is WIPRO LX 800 DX which can be interfaced with the MCI70N control system in two modes. 1. 2.

Serial Interfacing Mode - connecting the printer directly with PLC. Parallel Interfacing Mode - connecting the printer through a computer with PLC.

Serial Interfacing: In this mode the WIPRO LX800 DX printer is directly connected to the PLC of MCI70N control System through a Converter cable called PC/PPI cable. The RS232 end should be connected to the printer interface cable and the PPI-RS485 end of PC/PPI cable have to be connected to the Port 1 in the PLC. There are three indications such as Tx,Rx and PPI and eight DIP Switches are provided in the PC/PPI cable. The PPI indicator will be glowing always if it is connected with the Printer. The Tx and Rx will glow only when Data is transferred to the Printer. DIP Switch Settings in PC / PPI cable : Kindly see that the following DIP Switches should be kept ON to enable the printer to work. DIP Switch 2 Should be ON DIP Switch 7 Should be ON Settings in WIPRO LX 800 DX Printer for Serial Interface: Press ONLINE Button and then switch ON to enter into this setting mode. Press LOAD/EJECT Button twice till ONLINE LED and DATA LED gets OFF. Then Press ONLINE Button and see that RED Color LED in ‘FONT’ Blinks. Please switch off the printer for saving the settings for serial interface. It can be verified with the settings as shown in the print out in the next screen. If printout does not come make sure that the setting is made properly. To take the print out of the setting done, press LF/FF Button and then switch on the printer. Now print out will come with the current settings made.

Note : The Print out of settings for serial interfacing is enclosed in the next page.

c b DKS a

7

Alteration

Date

Name

21.05.2004

SBK

21.05.2004 J.Bhaskar

DKS

Approved

21.05.2004

Name

Checked

Drawn

Date

9 Pin Male connector to be connected to PC - PPI Cable

Optional Printer Model LX540 Make Wipro

Note : Cable used 4 x .034, Length 4 Meter

Printer

3

2

25 PIN D MALE CONNECTER

Chennai.

Schwing Stetter India Private Ltd.,

Yellow

White

Brown

6

2

5

2

3

7

3 8

4 9

5

Control Panel MCI 70N

25 Pin M to 9 Pin M Wiring Diagram

MCI 70 N PC-PPI to Printer Cable

Description:

1

9 PIN D MALE CONNECTER

From Printer 25 pin connecter to PC-PPI Cable

PC-PPI Cable to Printer Interface

Sheet 1 OF 1

PC-PPI Cable

Printer Interface Settings CP30 MCI 70 N

Printer with Parallel Interfacing

Printer Interface Settings

Parallel Interfacing:

CP30 MCI70N

In this mode the WIPRO LX 800 DX printer is interfaced through a computer with the PLC of MCI70N control system. The computer is connected to the PLC with the PC /PPI cable. The RS232 end of PC / PPI cable is connected to the serial port of computer and the PPI-RS 485 end is connected to the Port 1 of the PLC. The LX540 printer have to be connected in the LPT 1 port in the computer with the 25 pin cable supplied along with the printer. The 25 pin male pin should be plugged in the LPT 1 of the computer and the amphenol pin end have to be connected to the slot available in the printer. DIP Switch Settings in PC / PPI Cable: DIP switches settings should be set as same as shown in serial mode operation . Settings in LX 800 DX Printer For Parallel Interface: The following setting should be done the WIPRO LX 800DX Printer for Parallel mode operation. Press ONLINE Button and then switch ON to enter into this setting mode. Press LOAD/EJECT Button twice till ONLINE LED and DATA LED gets OFF. Then Press ONLINE Button and see that RED Color LED in ‘FONT’ glows constantly. Please switch off the printer for saving the settings done for parallel interface. To take a print out of the settings, follow the same procedure described in the serial mode.

Note : The settings for Parallel interfacing is enclosed in the next page.

Printer Interface Software: The Printer Interface Software to be installed in your computer which is an optional item. By using this Software print out will come automatically at the end of the batch. And the datas can also be stored and print out may be taken whenever required. The installation procedure is illustrated in the subsequent pages.

CP30 MCI70N

Printer Interface Software User Manual

Contents

Page 1.Introduction

2

2.Installing & Executing the software

3

3.Main Menu Screen

7

4.Creating, Editing and Deleting Masters

8

5. Starting Production

12

6. Aborting a Batch

14

7. Consumption Details

15

8. Generating and Viewing Reports

16

9.Settings (Setup)

24

10.Trouble Shooting

27

11. System Configuration for the Software

28

12.Uninstalling/Removal of the software

29

1

1.Introduction

Stetter MCI – 70N Printer interface software stores the details of all the concrete batches taken in auto mode in to the system and helps us in retrieving the data whenever we require in a specific format. This software is mainly developed to fulfill the customer needs because some customer might refer the data’s of the batches, which held on the past and which might be useful for the customer in many ways.

2

2.Installing & Executing the software The step that are involved in the installation of the Printer Interface software are 1. Insert the Compact Disk in to your system and run the setup.exe application by double-clicking on setup.exe or by running it from start menu run option.

Fig 2.1 2. The following screen appears then

Fig 2.2 Press ok it will continue to install the software

3

5. Here we must specify the location of the software. We can continue setup process by clicking on the install Stetter MCI – 70N software button and this will store the software in default location or else we can change the location by clicking on the change directory button and then we can proceed further after changing the location by clicking the install button.

Fig 2.3 5.Specifying Program Group

Fig 2.4 Default program group is Stetter MCI – 70 Control System. We can specify our own program group by changing the default group as shown in (Fig 2.4) figure.

4

6. The next step is the required supporting files are copied in to the system automatically as shown in (Fig 2.5) figure.

Fig 2.5 And finally the setup will get completed as shown in (Fig 2.6) figure

Fig 2.6 Press ok and continue to run the installed software. We can find the installed program in start menu program group

5

Run the Stetter MCI – 70N software by double-clicking from the program group as shown in (Fig 2.7) figure.

Fig 2.7 If we are going to run this software for first time then the input box will appear as shown in (Fig 2.8) figure in which we must give the plant serial no.

Fig 2.8 Now the Main Menu will appear, which we will see in next chapter.

6

3.Main Menu Screen

Fig 3.1 The main screen has the following menus. 1.Start 2.Master 3.Consumption Details 4.Report 5.Setup 6.Quit We can see the features of the above menu options in the following chapters.

7

4.Creating, Editing and Deleting Masters There are three master files maintained in this software. 1.Customer 2.Jobsite 3.Truck

Fig 4.1 Customer Master: We can select customer menu from master menu or press Alt + m + c key on keyboard to get in to the customer master screen. Adding a Customer in to the master: All the important information about the customer are preloaded in the customer master file, the information like customer name, address, phone number are stored in this master file for reference purpose. All we have to do is to enter all the details in the customer master screen as shown in the following (Fig 4.2) Figure and press Save button it will store all the details in to the hard disk and we must continue with the same step for creating the next customer. Editing a customer details in the master: If we wish to change or edit some customer details like change of address for a particular customer then we must type the customer Number in the given box and this will fetch that particular customers details which we can change and press save button so that it get stored in the hard disk Deleting a customer details from the master: If we wish to delete a customer details from the list then it is also possible. For example if we feel that a particular customers list no longer required for us then it can be deleted this process is similar to

8

that of editing process. All we have to do is to type the customer number in the allotted box and press enter/return key from the keyboard and this will fetch all the related details of that particular customer and then press delete button by this action we can delete customer details from customer master. Note: Before deleting a customer details from customer master make sure that all the jobsite related to that customer is deleted from the jobsite master and then proceed deleting the customer from the customer master

Fig 4.2

Jobsite Master: We can select jobsite menu from master menu or else press Alt + m + j key on keyboard to get in to the jobsite master screen. Adding a jobsite for a customer: As we all know that a customer might have as many jobsite as possible, which means a construction company can have constructions project at many places these site details are stored in the computer similar to that of the customer details. All we have to do is to select a customer from the customer name box and press enter key once this will fetch the customer number from the disk or else we can type the customer number in the customer number box and this will fetch the customer name from the customer master and after that we should enter jobsite details like site name, site address etc and press save button to store the data in to the master file. Editing a jobsite: To edit a jobsite all we have to do is to select the customer name from the customer name box and press enter key similar to that of adding a jobsite this will list all the available jobsite of that customer in the table form as shown in (Fig 4.3) figure and now we must select site name from the jobsite entry box and press 9

enter key and this will fetch the other related details from the master and then we can modify what ever field we need to edit except jobsite name and press save button so that the modified details get stored in to the master file Deleting a Jobsite: Select the customer from the list and the jobsite which we are about to delete from the jobsite site list after selecting, the related details will get displayed and now press delete button once. It will delete that particular jobsite of the customer, which we wanted to delete.

Fig 4.3

Truck Master: Truck master is used to store all the details about the available transit mixer or dumper trucks. This master file contains the details about trucks like capacity of the transit mixer and some special note if required we can specify there. We can get in to the truck master screen by selecting truck menu from main menu or by pressing Alt + m + t key all together on keyboard Adding a truck to the master file: This process is similar to that of the other two master files type the details in the entry box and press save key. Here truck no is an alphanumeric field and capacity is numeric field and note is a alphanumeric field if we got nothing to specify in the note field then we can enter a (-) which means nothing. Editing a truck: Type the truck no and press enter key this will fetch all the details of the truck now we can edit the capacity and note field as per our requirement. Deleting a truck: It is similar to that of editing a truck. Type the truck number and press enter key this will fetch all the related data from the truck master and now we can delete the truck by pressing delete button.

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Fig 4.4

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5. Starting Production

Fig 5.1 To start the production after performing the necessary tasks in the panel side all we have to do is to select start menu from the main menu and this will open a new screen as shown in (Fig 5.1) figure in which we must select all the required details like customer name, jobsite, truck number and finally design mix which is an optional field. After selecting all the details we must press start button and this will open another screen as shown in (Fig 5.2) figure in which all the data will get transmitted from the panel and it will displayed in a table as shown in the figure (Fig 5.2) and finally the actual and nominal value of the batch will be displayed and then it will prompt for a reply stating whether we need to take the print out of the batch details if we press yes then it will print the batch sheet or else it wont print at that time but we can get the print out any time we wish from print delivery Challan and after that it will prompt another message stating that (Batch completed do you want to continue) if we press yes then it will continue by showing the previous form as shown in (Fig 5.1) figure.

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Fig 5.2

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6.Aborting a Batch We have also given the provision for aborting a batch, while the batch is running if we find some problem with the recipe and wish to abort the batch in between and start a fresh new batch with out losing the details of the data so for transmitted from the panel all we have to do is to stop the batch from panel and press exit button it will calculate the actual value and abort the batch before aborting it will prompt a message stating whether we really required this abort process as shown in (Fig 6.1) figure after acknowledging yes it will proceed further and print the batch so for held with out printing nominal values if we requires printout but if we acknowledge no then it will continue with the same batch with out aborting.

Fig 6.1 Note: If we press the “X” (close) button of this screen with out pressing exit button then it is not considered as aborting batch this action terminates the batch with out storing data’s.

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7.Consumption Details

Fig 7.1 If we choose consumption details menu from main menu the above screen will appear as shown in (Fig 7.1) figure. Here the consumption details of all the materials will be shown, this detail will be only of current date. To view the total consumption we have to select and view only from report menu, which we will see in later chapters.

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8. Generating and Viewing Reports We can generate 6 reports in this software they are. 1. Customer wise production report 2. Jobsite wise production report 3. Truck wise production report 4. Batch report 5. Consumption report 6. Delivery note

Fig 8.1 Customer wise production report: If we select customer menu from the main menu the following screen would appear as shown in (Fig 8.2) figure. There will be two-entry box “From date” and “To date” in which we have to enter the duration of particular period

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that we would like to view the report. If we press view button then the report details will be displayed for customer as shown in (fig 8.3) figure.

Fig 8.2

Fig 8.3 17

Jobsite wise production report: If we select the jobsite menu from the main menu the following screen would appear as shown in (Fig 8.4) figure. There will be two entry box “From date” and “To date” similar to that of customer report in which we have to enter the duration of particular period that we would like to view the report and press view button then the report details will be displayed for jobsite as shown in (fig 8.5) figure.

Fig 8.4

Fig 8.5

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Truck wise production report: If we select truck menu from the main menu the following screen would appear as shown in (Fig 8.6) figure. There will be two entry box “From date” and “To date” similar to that of customer and jobsite report in which we have to enter the duration of particular period that we would like to view the report for and press view button then the report details will be displayed for truck as shown in (fig 8.7) figure

Fig 8.6

Fig 8.7

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Batch report: If we select batch menu from the main menu the following screen would appear as shown in (Fig 8.8) figure. There will be two entry box “From date” and “To date” in which we have to enter the duration of particular period that we would like to view the report for and press view button then the report details will be displayed as shown in (fig 8.9) figure. In this report we can view the details of all the actual values of the batches held during that particular period (from date to date)

Fig 8.8

Fig 8.9

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Consumption report: There are two types of consumption reports available. 1. Per day consumption report 2. Total consumption report

8.10 Per day consumption report: if we select consumption menu from main menu a screen will appear as shown in (Fig 8.10) figure and there will be two entry box for date as to that of our early reports and below that there will be two option button “per day” and “total” if we select per day option then the report will be generated as shown in (Fig 8.11) figure. Here the records will be generated as per the duration for example if we had given the duration date as from “1/1/2003” to “1/1/2002” then it will list one record the consumption for that particular day alone or else if we had given from “1/2/2003” to “2/1/2003” then it will list two records if our system date format is (DD/MM/YYYY) if system date format is (MM/DD/YYYY) then it will list thirty three records (if all the day has production) because it will take 2 as the month.

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Fig 8.11 Total consumption report: Where as in total consumption report it will calculate the consumption of all the materials from the given period (From date to date) and generate the report in single line as shown in (Fig 8.12) figure.

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8.12

Deliver Note: Select the delivery note menu option from the main menu then the following screen will appear as shown in (Fig 8.13) figure then type the batch no for which we require the delivery note and then press the print button once and this will print batch sheet directly in to the printer.

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Fig 8.13

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9.Settings (Setup) A separate menu option provided in the main menu to change the settings of such parameters like port no and resetting of batch no, password etc. There are two submenus provided they are password settings and port settings as shown in (Fig 9.1) figure.

Fig 9.1 Password Settings: The following screen will appear if we choose the password settings as shown in (Fig 9.2) figure here we must enter the password, initially the default password provided would be “StetterMCI70N” later this can be edited through change password settings option as per our convenience. To change the password all we have to do is type the password and get access in to the edit password and this will take us to another screen as shown in (Fig 9.3.a, 9.3.b) figure and in which there will be a entry box and two option buttons “Edit Password “ and “Edit Batch no & Plant No”. If we need to change the password then we must enter the new password and press save button so that the data gets saved or else if we require to change the batch no or plant serial no then we must choose the edit batch no and plant serial no option and make the required changes and press save to commit changes. Note: Resetting of batch no feature is given to help the plant user to over come a unavoidable situation like for example if an operator wants to add the current batch to the previous batch list then he can use this option and change the batch no to previous batch no and proceed, by this action the current production will get stored in to the previous batch list.

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Fig 9.2

Fig 9.3.a

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Fig 9.3.b Port Settings: Normally the serial communication cable from the panel will be connected to the computers serial communication port number 1 that is the default port setting will be Port 1 .if we wish to connect the communication to the port 2 then after connecting the serial cable to the communication port 2 we must specify that in port setting option as shown in (Fig 9.4) figure and change the number from 1 to 2 and press save to commit the changes.

Fig 9.4

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10.Trouble Shooting 1.Run time error: if this error occurs in between the batch or at any time then note the error number and statement that listed in the window and inform to Stetter engineers immediately. 2.Unable to start the batch: see whether all the parameters are selected correctly from the start screen entry box. 3.Production is running in auto mode but data’s are not shown on the table in the batch screen (Fig 10.1). In such situation we must check the following points

Fig 10.1 a) Check whether communication cable is connected to the computer port and that too connected in the correct port as specified in the port settings. b) Check whether communication status indication at the bottom of the screen as shown in (Fig 10.1) figure changes from red to green colour in between the batches. If the colour does not change then there must be some problem with the cable if it changes then it will display the data. In such situation call the Stetter engineers for better solution. 4.After completion of batch printer does not print the batch sheet. In such situation a) Check whether the printer is connected to the computer b) Check whether printer is installed properly. c) Make sure that the correct driver is installed d) Make sure that the printer is switched to online mode If the problem is still not solved after checking all the above conditions then call the Stetter engineers for solution.

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11. System Configuration

To run the Stetter MCI – 70N software in your computer it must have the following configuration. 1,Pentium 2 or updated version / Celerone processor with more than 700 mHts speed 2,64 MB – 128 MB ram 3,Operating system – win 95,win 97,win 98,win 2000,win me, win Xp and Win NT win 95 and win 98 gives better output compared to other OS 4,80 Column Printer

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12.Uninstalling/Removal of the software We must follow the below procedure to uninstall/remove/deletion of the Stetter MCI – 70N software. First select the control panel option from the start, settings menu as shown in (Fig 12.1) figure.

Fig 12.1 This will take us to control panel as shown in (Fig 12.2) figure. In that choose “Add/Remove Program” option

Fig 12.2 30

This will open add/remove program window as shown in (fig12.3) figure in that choose our software Stetter MCI – 70N Control System and press Add/Remove button and this will start the deletion of software as shown in (Fig 12.4) figure

Fig 12.3

Fig 12.4

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CP30 MCI70N

Silo Level Meter

CP30 MCI70N

Moisture Meter

CP30 MCI70N

Phase Failure Relay

Contact Us Here SCHWING Stetter India Pvt Ltd., Regd.Office & Works F71, Sipcot Industrial Park, Irungattukottai, Sriperumpudur Taluk, Kanchipuram District, Tamil Nadu - 602 105 Phone: 91 – 4111 – 256780 91 – 4111 – 256781 Fax: 91 – 4111 – 256539 Email : [email protected]

SCHWING Stetter India Pvt Ltd., Sales & Service - Hyderabad House No.8-3-231/W/30/A Plot No. 30A, WCHS Road No.2, Jubilee Hills, Hyderabad – 500 033 Phone: 91 – 40 – 23541783 Mobile: 98480-37535 Telefax:91 – 40 – 22541782 Email : [email protected]

SCHWING Stetter India Pvt Ltd., Sales & Service -Mumbai 410-A, B-wing, Galleria, Hiranandani Gardens, Powai, Mumbai – 400 076 Phone: 91 – 22 – 25797735 91 – 22 – 25797782 91 – 22 – 25705247 Fax: 91 – 22 – 25705260 Email : [email protected]

SCHWING Stetter India Pvt Ltd., Sales & Service - Bangalore 179, Teacher’s Colony, 1st Block, Koramangala, Bangalore – 560 034 Phone: 91 – 80 – 25633284 Telefax:91 – 80 – 51108396 Email : ssipl-balgalo [email protected]

Other Service Centers

SCHWING Stetter India Pvt Ltd., Sales & Service – New Delhi 1105 – 1106,Ansol Towers, 38, Nehru Place, New Delhi – 110 019 Phone: 91 – 11 – 26440691 91 – 11 – 26440692 Fax: 91 – 11 – 26440690 Email : [email protected]

SCHWING Stetter India Service - Kolkatta Contact No.98311 - 76526

SCHWING Stetter India Service - Pune Contact No.98903 - 66646

SCHWING Stetter India Service - Ahmedabad Contact No.98250 - 96208

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