April 29, 2017 | Author: Rajan Mullappilly | Category: N/A
CP30 MCI70N
Operating Instruction for CP30 Batching Plant
Important Note : The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance with constant improvement, and we reserve all right to change or modify any parts at any time without any prior notification.
Table of Contents CP30 MCI70N
Total Pages 01. Safety Instruction
02
02. Technical Data
02
03. Operating Instruction for Operator Panel – OP7
31
04. Operating Instruction for K3NV Weighing Meter
15
05. Cable List
04
06. Spare Parts List
08
07. Recommended Spare Parts List
01
08. PLC Input / Output List
02
09. Control Panel General Arrangement
01
10. Control Panel Circuit Diagram
16
11. Junction Box & Connector Detail
05
12. Printer Interfacing & Settings
06
13. Printer Interface Software
31
14. Moisture Meter
09
15. Silo Level Meter
16
16. Phase Failure Relay
03
CP30 MCI 70N ATTENTION! All Electrical works and connections to be done by an Electrical Expert. Any work on the plant may be performed only when the plant is switched off. In case of the Plant is completely switched off during Maintenance and repair works, it must be Safeguarded against unexpected Switching – On. Lock up Main Switching Equipment, Press Emergency Stop and Draw off the key. In case of Disorder in Electric Supply (ie) Unbalanced Voltage, Single Phasing and Over/Under Voltage, Please switch off the Plant immediately. And do not try to start. Ensure that the problem is sorted out and then start the plant. Use Voltage Insulated tools only, when working in electrical areas.
ELECTRICAL INSTALLATION The cross section of the Incomer conducting cable for the power is on customer scope and should be of 4*25 Sq mm Cu or 4*35 Sq mm Al. Since earth plays very important role for accuracy of the plant, we request the customer to provide proper earth to the structure and control panel of the plant.
D.G REQUIREMENT The minimum capacity of the D.G provided by the customer should be 75 KVA and should have 150% overload capacity.
POWER FAILURE In the event of power failure, during the mixing cycle, the Pan Mixer can be started in Direct on Line mode and that is why direct starting of mixer is provided and not for frequent operation. Schwing Stetter does not take any responsibility at any circumstances if the above facility is misused.
WELDING IN PLANT If it is necessary to do Welding in the batching plant, kindly Switch Off the Control Panel Power and Isolate the load cell from the weigher by tightening the transportation lock.
CP30 MCI 70N PROTECTIVE AND SAFETY DEVICES
All Protective and safety devices are to be kept operative and must be repaired / replaced immediately, in the event of failure. Bypassing the safety devices may result in heavy injuries or even loss of lives. No claim can be made in the event of Bypassing of any Protective / Safety Devices in the control system. Schwing Stetter does not take any responsibility to such kind of activities made. We recommend to keep minimum spare parts available with you all times. Refer the Recommended Spare Part List available in the manual. All Protection Breakers for Motors are provided for the Specified Motor Rating only. In case Lower rating / Higher rating Motor to be used ,rating of MPCBs should be changed.
REPLACEMENT OF ELCTRICAL ITEMS The electrical life time of the Power and Control Contactors are 0.5 million operations at a Constant Ambient temperature of 40° C. De-rating is applicable when operating at higher temperature. Any how considering the dusty atmosphere and to get best result we recommend to replace the Contactors every 1, 05,000 M 3 or 4800 Working Hours whichever is earlier and do not replace the Contacts.
ADDITIONAL MATERIAL CONSUMPTION Schwing Stetter does not take any responsibility in the event of misuse of materials (i.e.) taking Cement instead of Fly ash / additional consumption of materials if batching done in manual mode and no claim can be made. Material consumption in manual mode to be recorded by the customer only.
CP30 MCI 70N
INSTRUCTIONS FOR LOAD CELL Electrical and Magnetic fields often are the cause for the introduction of disturbing voltages into the measuring circuit. Therefore Screened Low-Capacitance cables are used for connecting the load cell with the control system. Please ground the shield of the Screened cable at either side in order to minimize the interferences such as EMI /RFI . Do not ground the shield of 7*0.34 shielded signal cable at both ends, since it will induce eddy current. Please Do not lay load cell interfacing cables in parallel to or along with the heavy current carrying cables. Please Do not Bypass the Earth band Provided in parallel to the Load cell connected with the weigher. Please see that there is no sharp bend in the cable coming from the load cell.
CP30 MCI70N
Technical Data
CP30 MCI 70N
Technical Data
Electric supply data
Supply Voltage:……………………………………………… Permissible voltage fluctuation:……………………………… Frequency:……………………………………………………. Connected Load:……………………………………………... Operating Temperature:……………………………………… Incomer cable requirement:( Customer Scope )………...……. D.G.Requirement:……………………………………………
3 Phase 415 Volts + / - 10 % 50 Hz 66 kVA 5 – 40 deg C 4*25 Sq mm Cu / 4*35 Sq mm Al 75kVA
Weighe r data
Aggregate……………………………………………………. Cement & Water…………………………………………….. Admixture……………………………………………………. Aggregates …………………………………………………… Cement……………………………………………………….. Water…………………………………………………………. Admixture……………………………………………………. Cement Max. Weighment…………………………………….. Water Max. Weighment……………………………………….
1250 Kg 400 Kg 6000 grms / 6 Kg 4 Components 2 + 1 Max 1 1 Component 250 Kg / batch 150 Kg / batch
CP30 MCI 70N
Technical Data
Motor Details
Compressor Motor:……………………………………………… 1.5 kW / 2 HP Sand Vibrator Motor..:…………………………………………....0.18kW /0.24 HP Screw Conveyor Motor-1:………………………………………..7.5 kW /10HP Screw Conveyor Motor-2 :(Optiona l)……………………………7.5 kW / 10HP Fly Ash Screw Conveyor: (Optional)……………………………7.5 kW / 10HP Mixer Motor:……………………………………………………..22kW / 30 HP Skip Motor:…Slow Speed………………………………………..2* 1.3 kW Skip Motor:…High Speed………………………………………..2* 4 kW Admixture Dosing Motor:………………………………………...0.75kW / 1 HP Admixture Discharge Motor : (Optional )……………………….0.75 kW / 1HP Water Pump : ( Customer Scope )………………………………...3.7 kW / 5 HP Scraper Motor:……………………………………………………7.5 kW / 10HP Scraper Swing Motor:…………………………………………….0.37 kW / 0.5 HP
Note: All the above Motors are 3 Phase 415 V AC ± 10% , 50Hz, Otherwise Specified in the Drawing All Contactor Coil Voltage - 220V AC 50Hz All Relay Coil Voltage - 24V DC All Solenoid Coil Voltage - 24V DC All Indication Lamp Voltage - 24V DC Skip Motor Brake Rectifier Input Voltage - 230V AC All the Motor Protection Breakers and the Multi core Cables Provided by us are designed for Constant Ambient temperature of 45° C. De-rating is applicable when operating at higher temperature.
CP30 MCI 70N
Technical Data Panel Wiring Cable Color Code Details: Red Black Blue Grey Orange Violet White Brown
: : : : : : : :
230 V AC Neutral PLC Input side PLC Output side + 24 V DC 0 V DC Thermister Connecting cable Before Incomer ie Power will be available even if incomer is in OFF
Load Cell Details: Input Resistance Output Resistance Excitation Voltage Non-Linearity Full Scale Output
: : : : :
350 Ohms ± 2 O 350 Ohms ± 2 O 10 V DC < ± 0.025 % 2 mV /V
Load Cell Wiring Details: Red Black White Green
: : : :
Excitation (+ 10VDC) Excitation (0 V DC) - Signal + Signal
Brake Rectifier Details: Input Voltage Brake Coil
Rectifier Resistance Reverse Direction Rectifier Resistance Reverse Direction
: : : : : : : :
230 V AC Between terminal No. 2 and 3. 12.7 V DC Between terminal No.1 and 3. 90 VDC Between terminal No.3 and 5 77 VDC Between terminal No.1 and 5 0.5KO between terminal No.1 and 5 OPEN Circuit OPEN between terminal No.2 and 5 OPEN Circuit
CP30 MCI70N
Operating Instruction for Operator Panel – OP7
Important Note : The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance with constant improvement, and we reserve all right to change or modify any parts at any time without any prior notification.
MCI 70N
Operating Instructions
1.
General The new control system MCI 70 supports three weighing systems, which are
2.
Aggregate weighing system
-
4 Components
Cement / Water weighing system
-
2 Components cement 1 Component Filler 1 Component Water
Admixer weighing system
-
2 Components
Operation in Manual Mode The plant can run in Manual mode by turning the Selector switch 1S1 to Manual position. Press / Select the push buttons as required by the operation with the help of identification plates under the buttons.
3.
Entering parameters in the MMI After Power on, the display indicates the program version number and internal RAM test for about 5 seconds. Note, if any fault exists on the system, the MMI will immediately inform the user during power on. Once all the errors corrected the system will enter in to the program version screen. The System will go into the Main menu immediately after the power up screen.
MCI - 70N V 2.0 Recp |
Prod |
MainMenu Run Fig (1) Fig (5) Fig (5) |
>> Fig (1)
F1
F2
To go to Recipe Settings
F3
F4
To go to Run Screen To go to Production
Page 1
To go to Next Screen
MCI 70N
Operating Instructions
MCI - 70N V 2.0
MainMenu
Fig (5)
> Fig (2)
F1
F2
To go to Previous Screen
F3
F4
To go to Total Screen
To go to Next Screen
To go to Configuration
MCI - 70N V 2.0
> Fig (3)
F1
F2
To go to Previous Screen
F3
F4
To go to Password
To go to Next Screen
To go to Tare
MCI - 70N V 2.0
> Fig (4)
F1
F2
F3
F4
To go to Previous Screen
To go to Main To go to Transfer
Page 2
MCI 70N
Operating Instructions
The functions keys F1 to F4 under the last row of the display will be used to select the function as written by code word on the display. The display functions are fully guided and the details of code words are given below. > Recp Prod Run Config Total Tare Password Trans
3.1
-
Previous Screen Next screen Recipe parameters Production parameters Run mode display Configuration parameters Total value display Tare settings Password Setting Recipe Transfer (Optional)
Recipe Settings Press (F1) in the main menu. Refer fig (1). The following screen will appear
01
Data_Record Fig (5)
Press ENTER Key to proceed further
All Recipe data values are meant for 1Cu.meter output. The relative scaling will be done inside the PLC based on batch size parameter.
01 02
03 04
recipe: 0000 Aggregate 1 000 KG
Fig (6)
Aggregate 2 000 KG Aggregate 3 000 KG
Fig (7)
Page 3
MCI 70N
Operating Instructions The cement recipe screen will be
05 06
Aggregate 4 000 KG Cement 1 000 KG
Fig (8)
Press Down Arrow Key to go in to the Filler recipe screen.
07 08
Cement 2 000 Kg Filler 000 KG
Fig (9)
Press Down Arrow Key to go in to the Water recipe screen
09 10
Water 0000 KG Admixture 1 0000 Grams
Fig (10)
Press Down Arrow Key to go in to the Admixer recipe screen
11 12
Admixture 2 0000 Grams Mixing Time 00.0 Sec
Fig (11)
Press ESC Key to Proceed Further. After pressing ESC key the following screen will appear on screen.
No: 01 Name: Data_Record Save Data record ?
Y Fig (12)
Page 4
MCI 70N
Operating Instructions
Enter the Recipe Number and press ENTER Key, then press Down Arrow Key once to come to next parameter. Enter Recipe Name and press ENTER Key by using the keypad. Again Press Down Arrow Key to store all the entered values in to the recipe selected. Now press ENTER key to Store the recipe values. After pressing ENTER key the following screen will appear on screen
No: 01 Name: Data_Record Data record Saved Fig (13)
Failure to do so will result in non-saving of entered data. By using the ESC key the user can able to access the previous screens and alter the data as required. Press the ESC key twice to go to main menu
4.0
Production settings In the Main menu Press Prod (F2) button and the screen in fig (14) will appear.
Production Concrete x.xx C.mtr Recipe xx > F1
F2
F3
Fig (14)
F4
Press >> (F4) button to go to next screen as in fig (15). Press > (F4) button to go to Next screen as in fig (17). In the display the first column indicates the gate number, second column indicates the set value and the third column indicates the actual value batched. The production value indicates the remaining batches with respect to set production.
Previous Batch Counter
- x.xx
> F2
F3
Fig (17)
F4
Press >> (F4) button to go to Next screen as in fig (18). Press F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (19). Press F3
Fig (19)
F4
Press >> (F4) button to go to Main menu as in fig (1). Press > (F2) in the main menu. Refer fig (1) & fig(2). The following screen will appear.
Configuration
>
F3
F4
Press >> (F4) button to go to Next screen as in fig (21). Press
F2
F3
F4
Fig (21)
Press >> (F4) button to go to Next screen as in fig (22). Press
F3
F4
Fig (22)
Press >> (F4) button to go to Main menu as in fig (1). Press
F3
F4
Press >> (F4) button to go to Configuration screen as in fig (2). Press F1
F2
F3
Fig (24)
F4
Press >> (F4) button to go to Next screen as in fig (25). Press F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (26). Press
F2
F3
Fig (26)
F4
Press >> (F4) button to go to Configuration screen as in fig (2). Press
F2
F3
Fig (27)
F4
Press >> (F4) button to go to Next screen as in fig (28). Press F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (29). Press F3
F4
Press >> (F4) button to go to Next screen as in fig (30). Press F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (31). Press F3
F4
Press >> (F4) button to go to Configuration screen as in fig (2). Press
F3
F4
Press >> (F4) button to go to Next screen as in fig (33). Press F1
F2
F3
Fig (33)
F4
Press >> (F4) button to go to Next screen as in fig (34). Press F1
F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (35). Press F3
F4
Press >> (F4) button to go to Next screen as in fig (36). Press Fig (36)
F1
F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (37). Press F3
F4
Press >> (F4) button to go to Next screen as in fig (38). Press Fig (38)
F1
F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (39). Press Fig (39)
F1
F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (40). Press
F3
F4
Press >> (F4) button to go to Next screen as in fig (41). Press
F3
F4
Press >> (F4) button to go to Next screen as in fig (42). Press F3
F4
Press >> (F4) button to go to Next screen as in fig (43). Press
F3
F4
Press >> (F4) button to go to Configuration screen as in fig (2). Press F3
F4
Press >> (F4) button to go to Next screen as in fig (45). Press F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (46). Press F1
F2
F3
Fig (46)
F4
Press >> (F4) button to go to Configuration screen as in fig (2). Press F3
F4
Press >> (F4) button to go to Next screen as in fig (48). Press
F3
F4
Press >> (F4) button to go to Next screen as in fig (49). Press
F3
F4
Press >> (F4) button to go to Next screen as in fig (50). Press
F3
F4
Press >> (F4) button to go to Next screen as in fig (51). Press
F3
F4
Press >> (F4) button to go to Next screen as in fig (52). Press F2
F3
F4
Press >> (F4) button to go to Configuration screen as in fig (2). Press
F3
F4
Fig (53)
Press >> (F4) button to go to Next screen as in fig (54). Press
F3
Fig (54)
F4
Press >> (F4) button to go to Next screen as in fig (55). Press F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (56). Press F2
F3
F4
Page 20
MCI 70N
Operating Instructions Press >> (F4) button to go to Next screen as in fig (57). Press
F2
F3
F4
Press >> (F4) button to go to Next screen as in fig (58). Press F3
F4
Press >> (F4) button to go to Configuration screen as in fig (3). Press
F4
MCI 70N
Operating Instructions
Tare function agg |
F1
c/w |
adm |
F2
F3
Fig (60)
>>
F4
Press >> (F4) button to go to Configuration screen as in fig (3). To set the weigher to zero value press F1 for Aggregate, F2 for Cement/Water and F3 for Admixture. The system resets the corresponding weigher to zero value and will make the data entered to zero.
Note: - During of auto mode operation the weigher should not be tarred by the above method however in manual mode of operation the weigher can be tarred based on user needs.
Before starting the auto mode operation it is the responsibility of user to ensure that all weighers are empty and respective display shows zero value. 10.0
Recipe Transfer Press (F2) in the main menu. Refer fig (4). The following screen will appear.
02 Mix Design Fig (61)
Press ENTER key to proceed further. The display will looks like as below.
Source
(Recipe No:) Destination 0 Accept OP: 2
Fig (62)
Enter the Recipe Number in Source area of the above screen that you want to transfer to PLC. Use the Down arrow Key and select the Accept then press the ENTER key. After pressing ENTER key the selected recipe will be transferred from OP7 to PLC. Press ESC key twice to go to Main menu.
Page 22
MCI 70N
Operating Instructions NOTE:
This CP30 batching plant has got the retentivity function. ie., if the Power supply of the panel gets off in between the auto mode and again power comes, then the plant will be running in auto mode from were it has got stopped. If operator wants to stop the batch, he can put the Auto/Manual selector switch to manual mode immediately after power on condition so that the batch counts get resets in PLC. Operator can then set a new batch for auto batch.
Parameter settings for MCI-70N with CP30 Batching plant 1.
Tolerance settings:
2.
Skip discharge:
3.
Empty value:
4.
Step Time:
Aggregate
-
2% of recipe set value Or minimum of 5 Kg
Cement/water
-
1% of recipe set value Or minimum of 2 Kg
Admixture
-
3% of recipe set value Or minimum of 25grams
-
6 Seconds
Aggregate
-
5Kg
Cement/water
-
1Kg
Admixture
-
50 grams
Aggregate
-
1.6 Sec
Cement/water
-
1.6 Sec
Admixture
-
1.6 Sec
5.
Jog On Time:
Aggregates
-
0.6 Sec
6.
Jog Off Time:
Aggregates
-
1.2 Sec
Page 23
OP7 Parameter Setting List CP30 MCI70N
Sl.No
Description
Unit
Minimum Maximum
Default
1 2 3 4 5 6
Tolerance Aggregate-1 Tolerance Aggregate-2 Tolerance Aggregate-3 Tolerance Aggregate-4 Tolerance Cement /Water Tolerance Admixture Tolerance
Kg Kg Kg Kg Kg Grams
0 0 0 0 0 0
30 30 30 30 30 950
5 5 5 5 2 100
7 8 9
Weigher Empty Value Aggregate Cement / Water Admixture
Kg Kg Grams
0 0 0
50 20 950
10 5 100
10 11 12
Weigher Maximum Value Aggregate Cement / Water Admixture
Kg Kg Grams
0 0 0
1300 450 15000
1250 400 6000
13 14 15
Step Time Aggregate Cement / Water Admixture
Seconds Seconds Seconds
0 0 0
5.0 5.0 5.0
1.6 1.6 1.6
16 17 18 19
Jog ON Time Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4
Seconds Seconds Seconds Seconds
0 0 0 0
2.0 2.0 2.0 2.0
0.6 0.6 0.6 0.6
20 21 22 23
Jog OFF Time Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4
Seconds Seconds Seconds Secondss
0 0 0 0
3.0 3.0 3.0 3.0
1.2 1.2 1.2 1.2
OP7 Parameter Setting List CP30 MCI70N
Sl.No
Description
Unit
Minimum Maximum
Default
24 25
Discharge Time Skip Discharge Time Admixture Delay Time
Seconds Seconds
0 0
12.0 10.0
6.0 1.0
26 27
Mixer Parameter Batch Size Mixer Discharge Time
Cu.Mtr Seconds
0.10 0
0.50 30.0
0.50 15.0
28 29 30
Gate Sequence Gate1 Gate3 Gate4
No No No
1 1 1
4 4 4
1 3 4
31 32 33
Production Detail Production Set Water Correction Moisture Correction
Cu.Mtr Kg %
0 -50 0
80.00 +50 20
0.50 0 0
34 35 36
Jog ON Time Cement Water Admixture
Seconds Seconds Seconds
0 0 0
5.0 5.0 5.0
1.0 1.0 1.0
Production Quantity and Recipe Settings CP30 MCI70N
Sl. No
Description
Unit
Minimum Maximum 1 Cu.Mtr
1 2 3 4 5 6 7 8 9 10 11
Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time
Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec
0 0 0 0 0 0 0 0 0 0 0.50
2500 2500 2500 2500 500 500 500 300 12000 12000 50.0
1 2 3 4 5 6 7 8 9 10 11
80 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time
Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec
0 0 0 0 0 0 0 0 0 0 0.50
400 400 400 400 400 400 400 300 12000 12000 50.0
1 2 3 4 5 6 7 8 9 10 11
60 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time
Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec
0 0 0 0 0 0 0 0 0 0 0.50
520 520 520 520 500 500 500 300 12000 12000 50.0
Default 200 200 200 200 200 0 0 100 0 0 30.0
Production Quantity and Recipe Settings CP30 MCI70N
Sl. No
Description
Unit
Minimum
Maximum 1 Cu.Mtr
1 2 3 4 5 6 7 8 9 10 11
30 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time
Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec
0 0 0 0 0 0 0 0 0 0 0.50
1060 1060 1060 1060 500 500 500 300 12000 12000 50.0
1 2 3 4 5 6 7 8 9 10 11
20 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time
Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec
0 0 0 0 0 0 0 0 0 0 0.50
1600 1600 1600 1600 500 500 500 300 12000 12000 50.0
1 2 3 4 5 6 7 8 9 10 11
6 Cu.Mtr Continuous Production Aggregate-1 Aggregate-2 Aggregate-3 Aggregate-4 Cement 1 Cement 2 Filler Water Admixture 1 Admixture 2 Mixing Time
Kg Kg Kg Kg Kg Kg Kg Kg Gram Gram Sec
0 0 0 0 0 0 0 0 0 0 0.50
2500 2500 2500 2500 500 500 500 300 12000 12000 50.0
Default
Alarm Messages
Alarm Messages 0001 Admixture 1 Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air 0002 Admixture 2 Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air 0003 Auto Pause Mode Selected Priority : 1 Acknowledgem.: 0
Printer
: -
Deselect the Auto stop selector switch for Auto batching 0004 Aggregate Weigher Not Empty Priority : 1 Acknowledgem.: 0
Printer
: -
Empty the weigher / Increase the empty value/ Tare the weigher 0005 Cement/Wat Weigher Not Empty Priority : 1 Acknowledgem.: 0
Printer
: -
Empty the weigher / Increase the empty value/ Tare the weigher 0006 Admixture Weigher Not Empty Priority : 1 Acknowledgem.: 0
Printer
: -
Empty the weigher / Increase the empty value/ Tare the weigher
ProTool
Page - 1 -
Alarm Messages
0007 Aggregate Batching Time Exceeded Chk Mat Flow & Gate Priority : 1 Acknowledgem.: 0
Printer
: -
Check the material flow in Gate Check the pnematic pressure Check the performance of gate 0008 Cement Batching Time Exceeded Check Material Flow Priority : 1 Acknowledgem.: 0
Printer
: -
Check the material flow in Screw Check whether screw motor is On 0009 Aggregate 1 Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air 0010 Aggregate 2 Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air 0011 Aggregate 3 Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air 0012 Aggregate 4 Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air
ProTool
Page - 2 -
Alarm Messages
0013 Cement 1 Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air 0014 Cement 2 Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air 0015 Filler Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air 0016 Water Tolerance Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Increase the tolerance limit Change Material in Air Mixer Motor Overloaded
0017
Check 6Q1 MPCB Priority : 1 Acknowledgem.: 0
Printer
: -
Check 6Q1 MPCB Check for dry mix Check the Mixer current by putting clamp meter Cement Screw Overloaded
0018
Check 3Q1 MPCB Priority : 1 Acknowledgem.: 0
Printer
: -
Check 3Q1 MPCB Check any clogging has happened Check the Screw current by putting clamp meter
ProTool
Page - 3 -
Alarm Messages
0019
Admixture Dosing Pump Overloaded Check 7Q1 MPCB Priority : 1 Acknowledgem.: 0
Printer
: -
Check 7Q1 MPCB Check whether dosing valve has Opened Check the Pump current by putting clamp meter 0020 Admixture Discharge Pump Overloaded Check 7Q11 MPCB Priority : 1 Acknowledgem.: 0
Printer
: -
Check 7Q11 MPCB Check whether discharging valve has Opened Check the Pump current by putting clamp meter 0021
Cement/Water Discharge Gate Not Closed Check 3S36/5S36 Flap Priority : 1 Acknowledgem.: 0
Printer
: -
Check cement butterfly valve 3S36 check water butterfly valve 5S36 check pnematic pressure 0022 Admixture Discharge Time Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Check whether the discharging valve has opened Check pnematic pressure Compressor Motor Overloaded
0023
Check 1Q1 MPCB Priority : 1 Acknowledgem.: 0
Printer
: -
Check 1Q1 MPCB Check the Compressor current by putting clamp meter
ProTool
Page - 4 -
Alarm Messages
Vibrator Motor Overloaded
0024
Check 2Q1 MPCB Priority : 1 Acknowledgem.: 0
Printer
: -
Check 2Q1 MPCB Check the vibrator current by putting clamp meter 0025 Admixture Batching Time Exceeded Priority : 1 Acknowledgem.: 0
Printer
: -
Check whether the dosing valve has opened Check pnematic pressure 0026 Skip Runtime Error Priority : 1 Acknowledgem.: 0
Printer
: -
Check whether weigher is overloaded Check the skip brake Check the speed changeover sensor 0027 Skip Slack Steel Sensor on Right Actuated - Check S2.1Proximity Sensor Priority : 1 Acknowledgem.: 0
Printer
: -
Check S2.1 proximity sensor Adjust the rope 0028 Skip Slack Steel Sensor on Left Actuated - Check S2.2Proximity Sensor Priority : 1 Acknowledgem.: 0
Printer
: -
Check S2.2 Proximity sensor Adjust the rope 0029 Single Phase Error Check 4U1 Relay Priority : 1 Acknowledgem.: 0
Printer
: -
Check phase sequence Check the three phase voltage Check whether all three phase is taking same current
ProTool
Page - 5 -
Alarm Messages
Skip Thermal Overload Fault
0030
Check 4F2 Relay Priority : 1 Acknowledgem.: 0
Printer
: -
Allow skip motor to cool for about 10 minutes Check whether 4F2 relay is ON Mixer Thermal Overload Fault
0031
Check 6F2 Relay Priority : 1 Acknowledgem.: 0
Printer
: -
Printer
: -
Allow Mixer motor to cool for about 10 minutes Check whether 6F2 relay is ON Skip Motor Overlaoded
0032
Check 4Q1 MPCB Priority : 1 Acknowledgem.: 0
Check 4Q1/4Q2 MPCB Check the Skip motor current by putting clamp meter Check the skip brake circuit 0033 batching gates not CLOSED Priority : 1 Acknowledgem.: 0
Printer
: -
please check input 6.6 and feed backs 0034 SKIP is Not at Bottom Position Check Skip & S5 Proximity Sensor Priority : 1 Acknowledgem.: 0
Printer
: -
Check whether skip is in bottom position Check S5 Proximity sensor 0035 mixer Gate Not Check 6S31 Sensor Priority : 1 Acknowledgem.: 0
Printer
: -
Check whether mixer gate is closed Check 6S31 proximity sensor
ProTool
Page - 6 -
Alarm Messages
0036 WRONG DATA Check recipe and production qty. Priority : 1 Acknowledgem.: 0
Printer
: -
Check Recipeand Production qty as prescibed in operating instruction manual titled "Production quantity and Recipe settings"
ProTool
Page - 7 -
CP30 MCI70N
Operating Instruction for K3NV Digital Weighing Meter
Operating Instruction for Weighing Meter K3NV
MCI 70-N
The following symbols were used through out the chapter for easy setting of parameters.
-
1Sec
Mode Key
-
Press briefly the mode key single time.
-
Press the mode key for about 1 second.
-
Shift Key
-
Press briefly the shift key single time.
-
Up Key
-
Using the Up Key select the desired data.
-
Using the Up and Shift key select the desired data.
-
Esc
-
Escape Key
-
Press briefly the Esc key single time.
Reset / Teach
-
Reset / Teach
-
Press briefly the Reset/Teach key single time.
-
-
Press the Reset/Teach key for about 1 second.
-
-
Press both the Esc key and the Up Key.
Reset
1Sec / Teach
Esc
-
+
Page1
Operating Instruction for Weighing Meter K3NV
MCI 70-N
The following flowchart explains the setting procedure for the weighing meter.
Power On
Run Mode display
The display shows the data
1Sec
SUSEt
Setting Menu
SCALE
Scale Menu
SEtUP
Setup Menu
In -t
Input Range
bLC
Set the parameter as shown blc – 0 to 20mV input
FrE
Frequency
1Sec
A Page2
Operating Instruction for Weighing Meter K3NV
MCI 70-N
A
50
In -t
Power line Frequency
Input Range
Esc SEtUP
Setup Menu
Opt
Option Menu
AvG
Average Processing
1Sec
60008
Movement Average 8 times
StCnE
Startup Compensation
B
Page3
Operating Instruction for Weighing Meter K3NV
MCI 70-N
B
4
HYS
x
Power on delay – 4 Sec
Hysteresis
Agg – 5 ; Cem – 2 ; Adm – 0.05
C–oUT
Comparitive Output Pattern
nonAL
Standard Output
LSEt.H
LSEt.L
C
Page4
Operating Instruction for Weighing Meter K3NV C
AvG Esc oPt
Option Menu
tESt
Starting of Calibration - Ensure that the weigher is empty.
SuSEt
Setting value Menu
SCALE
Scaling Menu
1 Sec
InP.2
D
Page5
MCI 70-N
Operating Instruction for Weighing Meter K3NV
MCI 70-N
D
dSP.2
InP.1
Input Value 1
Reset
1Sec / Teach
X.XXXX
The display shows the input voltage in mV
Reset / Teach
InP.1
dsP.1
0
dEC-P
E
Page6
Display value 1
Set value ‘0’
Decimal position
Operating Instruction for Weighing Meter K3NV
MCI 70-N
E
X.X.X.X.X
Decimal point position Agg – Nil ; Cem – Nil ; Adm – x.xxx
InP.2 Esc SCALE
SEtUP
oPt 1Sec
AvG
StCnE
HYS
F
Page7
Option Menu
Operating Instruction for Weighing Meter K3NV
MCI 70-N
F
C–oUt
LSEt.H
LSEt.L
Linear Output Range - Low
Reset
1 Sec / Teach
0 Reset / Teach
The display shows the value corresponding to zero weight on the weigher.
LSEt.L Esc oPt
tESt
SuSEt
G Page8
Option Menu
Operating Instruction for Weighing Meter K3NV
MCI 70-N
G
Calibration for Max load - Ensure that the weigher loaded with maximum weight to be measured.
Agg – 1250Kg ; Cem – 400Kg Adm – 6.000Kg
SCALE 1 Sec InP.2 1 Sec
Input Value 2
Reset / Teach
X.XXXX
The display shows the input voltage in mV
Reset / Teach
InP.2
dsP.2
Display value 2
XXXX
Enter the value corresponding to Maximum weigher value. Agg – 1250 ; Cem – 400 ; Adm – 6.000
InP.1 Esc H
Page9
Operating Instruction for Weighing Meter K3NV H
SCALE
SEtUP
oPt 1Sec
AvG
StCnE
HYS
C–oUt
J
Page10
MCI 70-N
Operating Instruction for Weighing Meter K3NV
MCI 70-N
J
LSEt.H
Linear Output Range - High
Reset
1 Sec / Teach
xxxx Reset / Teach
The display shows the value corresponding to Max. Weight on the weigher. Agg-1250; Cem- 400; Adm- 6.000
LSEt.H Esc oPt
tESt
SuSEt
Setting Value Menu
1Sec
S u .H H
K
Page11
Weigher Maximum value
Operating Instruction for Weighing Meter K3NV
MCI 70-N
K
XXXX
Agg - 1250 ; Cem - 400 ; Adm – 6.000
Su.H
Weigher Pre-Maximum value
XXXX
Agg - 1230 ; Cem - 395 ; Adm – 5.950
Su.L
Weigher Empty value
XXXX
Agg - 5 ; Cem - 2 ; Adm - 0.005
Su.LL
XXXX
L
Page12
Agg : -5 ; Cem : -2 ; Adm : -0.005
Operating Instruction for Weighing Meter K3NV
MCI 70-N
L
Su.HH Esc SuSEt Esc Run Mode Esc
The Display shows weigher value
+ Prot
Protect Menu
ALL
All Key Protect
1 Sec
uPoFF
Protect off
SuSEt
Setting value change Prohibit
M
Page13
Operating Instruction for Weighing Meter K3NV
MCI 70-N
M
uPoN
Protect ON
ZEro
Zero Setting Prohibit
uPon
Protect ON
nn.rSt
Maximum and Minimum value Prohibit
uPon
Protect ON
SECr
Security
1
N
Page14
Setup Menu Prohibited
Operating Instruction for Weighing Meter K3NV
MCI 70-N
N
ALL Esc Run Mode
Page15
End of Parameter Setting
CP30 MCI70N
Cable List
Cable List for CP30 - MCI 70N Cable S.No. Size Of Cable
1
2
4*1.5
4*1.5
4
4*2.5
6
Name
Cable Ferrule No. Size Of Cable
To Mtrs
Name
4*25 Cu or 4*35 Al
3
5
From Mtrs
4*2.5
Electronics & Automation Department
Comments FerruleNo.
L1 L2 L3 N PE 20
X2M
10
30
30
4*2.5
X2M
X2M
X2M
11U 11V 11W PE
1M1
U V W PE
21U 21V 21W PE
2M1
U V W PE
31U 31V 31W PE
3M1
U V W PE
32U 32V 32W PE
3M2
318U 318V 318W PE
3M3
U V W PE U V W PE
Supply line to control panel by customer
Compressor
Sand Vibrator 1
Cement screw conveyor 1
Cement screw conveyor 2
Screw filler OPTION
7
7*2.5 /1 /2 /3 /4 /5 /6 gn/ye
8
X2M
41R1U 41R1V 41R1W 41R2U 41R2V 41R2W PE
4M1R
1U 1V 1W 2U 2V 2W PE
Skip motor on the Right
8
7*2.5 /1 /2 /3 /4 /5 /6 gn/ye
9
X2M
41L1U 41L1V 41L1W 41L2U 41L2V 41L2W PE
4M1L
1U 1V 1W 2U 2V 2W PE
Skip motor on the Left
06.08.2004 - Page 1 of 4
Cable List for CP30 - MCI 70N Cable S.No. Size Of Cable
9
7*6
/Brn /Red /Gry /Blu /Blk /Wht gn/ye
From Mtrs
Name
7
X2M
Cable Ferrule No. Size Of Cable
Electronics & Automation Department
To Mtrs
Comments
Name
FerruleNo.
1 2 3 4 5 6 PE
6M1
U1 V1 W1 W2 U2 V2 PE
Connection from plug 6X1 to Mixer Motor
10
4*1.5
20
X2M
71U 71V 71W PE
7M1
U V W PE
Admixture-1 Dosing Pump
11
4*1.5
20
X2M
72U 72V 72W PE
7M2
U V W PE
Admixture-2 Dosing Pump
12
4*1.5
8
X2M
711U 711V 711W PE
7M11
U V W PE
Admixture Discharge Pump
13
7*2.5
10
X2M
L1 L2 L3 N PE
U V W N PE
Scrapper Motor
14
2*1
15
2*1
16
/bl /bn
9
N X6:37
4Y1R
2 3
Skip Brake to the Right
/bl /bn 18*1
10
N X6:38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
4Y1L
2 3
Skip Brake to the Left
6
6X1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Spare Spare Spare Spare 24V +ve (X2:5) 24V -ve (X2:6) Mixer Gate Open Solinoid Mixer Gate Close Solinoid Mixer Gate Close Sensor Mixer Gate Open Sensor 24 +ve Mixer Thermostat Spare Spare Mixer Limit Switch Mixer Limit Switch
06.08.2004 - Page 2 of 4
Cable List for CP30 - MCI 70N Cable S.No. Size Of Cable
17
18
18 * 1 1 2 3 4 5 6 7 8 9
From Mtrs
Name
11
4R1
JB1 1 2 3 4 5 6 7 8 9 10 COMM 11
12 13
S1 S1
12 13
2*1
17 14 15 16 17
COMM Z1 4Y1L 4Y1R COMM
14
2*1
18 * 1 1 2 3 4 5 6 7 12 8 9 10 11 16 17 18
14
Cable Ferrule No. Size Of Cable
S2.1 S2.2 S5 4S116 S4 S3 3S36 5S36
14 2Y1 2Y2 2Y3 2Y4 3Y31 5Y1 5Y2 7Y11 7Y12 7Y13 3Y1 3Y2 3Y3
Pnematic Box 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Electronics & Automation Department
To Mtrs
Name
Comments FerruleNo.
X6 2*1 2*1 2*1 2*1 2*1 2*1 2*1 2*1 2*1
2*1
X6:1 X6:2 X6:3 X6:4 X6:5 X6:6 X6:7 X6:8 X6:9 X6:10 X6:11 X6:12 X6:13 X6:14 X6:15 X6:16 X6:17 X6:18 X6:37 X6:38 X6:39
Slacksteel Sensor Right Slacksteel Sensor Left Skip bottom sensor Skip Bottom Speed Sensor Skip Waiting position Sensor Skip Top Sensor Cement scale gate open Water scale gate open 24V -ve (X2:6) 24V +ve (X2:5) COMM Skip Motor Thermostat Spare Skip limit switch Skip limit switch Spare Hooter -(X2:2) 230 N Hooter Skip Brake Skip Brake Skip Brake
X6:19 X6:20 X6:21 X6:22 X6:23 X6:24 X6:25 X6:26 X6:27 X6:28 X6:29 X6:30 X6:31 X6:32 X6:33 X6:34 X6:35 X6:36
Gate 1 Solinoid Gate 2 Solinoid Gate 3 Solinoid Gate 4 Solinoid Gate 5 Solinoid Cement/Water Discharge Solinoid Water 1 Dosing Solinoid Water 2 Dosing Solinoid Admixture 1 Dosing Solinoid Admixture 2 Dosing Solinoid Admixture Discharge Solinoid Cement loosening silo-1 Solinoid Cement loosening silo-2 Solinoid Cement loosening silo-3 Solinoid Spare 24V -ve (X2:6) 24V +ve (X2:5) Spare
X6
06.08.2004 - Page 3 of 4
Cable List for CP30 - MCI 70N Cable S.No. Size Of Cable
19 7 * 0.34 Blue Green Brown Grey White Pink Shield
From Mtrs
Name
7
MX1
21 7 * 0.34 Blue Green Brown Grey White Pink Shield
7
Comments FerruleNo.
Black
3&4 Loop
Red
Aggregate loadcell terminal box X19.1
Green White
Load Cell
MX2
Red Load cell aggregate Black Green White Shield
X19.2
X19.2
1 2 3 4 5
MX3
1 1 2 3 4 6 5 15
X19.3
Name
1&2 Loop
1 2 3 4 5
1 2 3 4 6 5 15
7
To Mtrs
X19.1 1 2 3 4 6 5 15
X19.1
20 7 * 0.34 Blue Green Brown Grey White Pink Shield
Cable Ferrule No. Size Of Cable
Electronics & Automation Department
1 2 3 4 5
1&2 Loop
Black
3&4 Loop
Red
Cement/ Water loadcell terminal box X19.2
Green White
Load Cell
1&2 Loop
Red Load cell Cement/Water Black Green White Shield
X19.3 Black
3&4 Loop
Admixture loadcell terminal box X19.3
Red Green White
Load Cell
Red Load cell Admixture Black Green White Shield
06.08.2004 - Page 4 of 4
CP30 MCI 70N
Spare Parts List
Schwing Stetter India Pvt. Ltd.,
S.No.
Designation
Part Number
1
1S1,1H1
8000 0049
Rotary switch with LED
8040 0321
Indication plate "Manual Automatic"
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
05-05-05
Spare Parts List for MCI 70N Single PLC Version 2.0
6S2,6H1
6S28,6H31
6S29,6H32
1S0,1H0
1S2,1H2
1S3
2S1
2S2
2S3
2S4
2S5
2S10
3S1
3S2
3S3
3S31
Description
8000 0052
Push button with 1 NO
8040 0321
Indication plate "Mixer"
8000 0050
Push button with Lamp
8040 0321
Indication plate "Mixer Cover Open"
8000 0050
Push button with Lamp White
8040 0321
Indication plate "Mixer Cover Closed"
8000 0051
Pushbutton with LED Lamp Red
8040 0321
Indication plate "Tolerance Reset"
8000 0051
Pushbutton with LED Lamp Red
8040 0321
Indication plate "Fault Signal"
8000 0052
Push button
8040 0321
Indication plate "Start"
8000 0052
Push button
8040 0321
Indication plate "Aggregate 1"
8000 0052
Push button
8040 0321
Indication plate "Aggregate 2"
8000 0052
Push button
8040 0321
Indication plate "Aggregate 3"
8000 0052
Push button
8040 0321
Indication plate "Aggregate 4"
8000 0052
Push button
8040 0321
Indication plate "Aggregate 5"
8000 0052
Push button
8040 0321
Indication plate "Vibrator"
8000 0052
Push button
8040 0321
Indication plate "Cement1 Dosing"
8000 0052
Push button
8040 0321
Indication plate "Cement2 Dosing"
8000 0052
Push button
8040 0321
Indication plate "Filler Dosing"
8000 0052
Push button
8040 0321
Indication plate "Cement Balance Open"
Electronics&Automation
Place ID 3.02, 5.02
4.10, 7.09
4.13, 7.04
4.14, 7.05
3.04, 5.03
3.04, 5.04
3.03
4.02
4.03
4.03
4.04
4.04
4.12
4.04
4.05
4.05
4.06
18
3S5
8000 0052
Push button
4.13
19
4S2
8000 0052
Push button
4.08
Page 1of 8
CP30: MCI70-N
Spare Parts List for MCI 70N Single PLC Version 2.0
Schwing Stetter India Pvt. Ltd.,
20
21
22
23
24
25
26
27
28
29
30
31
32
33
05-05-05
4S3
5S1
5S2
6S3
7S1
7S2
4S1
6S1
1S4
0S2
3H36
4H16
4H14
6H5
8040 0321
Indication plate "Raise Charger"
8000 0052
Push button
8040 0321
Indication plate "Lower Charger"
8000 0052
Push button
8040 0321
Indication plate "Water1"
8000 0052
Push button
8040 0321
Indication plate "Water2"
8000 0052
Push button
8040 0321
Indication plate "Mixer Direct On"
8000 0052
Push button
8040 0321
Indication plate "Admixture1"
8000 0052
Push button
8040 0321
Indication plate "Admixture2"
8000 0053
Push button
8040 0321
Indication plate "Skip Stop"
8000 0053
Push button
8040 0321
Indication plate "Mixer Off"
8000 0054
Selector switch with 1 NO + 1NC
8040 0321
Indication plate "Auto Stop"
8000 0055
Emergency Switch
8000 0368
Emergency Stop Indication Plate
8000 0056
LED Lamp
8040 0321
Indication plate "Cement Balance Closed"
8000 0056
LED Lamp
8040 0321
Indication plate "Charger Lowered"
8000 0056
LED Lamp
8040 0321
Indication plate "Charger Raised"
8000 0056
LED Lamp
8040 0321
Indication plate "Mixing Time"
Electronics&Automation
4.10
4.05
4.06
4.07
4.07
4.07
4.09
4.10
3.03
1.06
7.08
7.06
7.06
7.09
34
S6
8000 0058
Limit Switch
1.04
35
S8
8000 0058
Limit Switch
1.06
36
0Q1
80400379
Main isolator MCCB
1.02
80400381
Under voltage trip
80400382
Multiturn actuator for MCCB
37
0F1
6057 4460
Mineature Circuit Breaker 1P / 1A
1.04
38
1F4
6057 4461
Mineature Circuit Breaker 1P / 2A
1.09
39
1F5
6057 4461
Mineature Circuit Breaker 1P / 2A
1.11
Page 2of 8
CP30: MCI70-N
Spare Parts List for MCI 70N Single PLC Version 2.0
Schwing Stetter India Pvt. Ltd.,
Electronics&Automation
40
4F1
8000 0391
Mineature Circuit Breaker 2P / 4A
10.13
41
1F3
6057 4464
Mineature Circuit Breaker 1P / 6A
1.13
42
1F1
8000 0075
Mineature Circuit Breaker 2P / 6A
1.08
43
0F2
6057 5193
Mineature Circuit Breaker 3P / 25A
1.04
44
8040 0378
3 phase terminal,63 A, 415VAC
45
8040 0377
4 Pole Bus bar,63A, 415VAC
8040 0371
Motor Circuit Breaker 1 - 1.6 A with
46
2Q1
9.05
Auxiliary Switch Block 47
7Q1
8040 0372
Motor Circuit Breaker 1.6 - 2.4A with
11.10
Auxiliary Switch Block 48
7Q11
8040 0372
Motor Circuit Breaker 1.6 - 2.4A with
11.14
Auxiliary Switch Block 49
1Q1
8040 0373
Motor Circuit Breaker 2.4 - 4A with
9.03
Auxiliary Switch Block 50
3Q1
8040 0375
Motor Circuit Breaker 14 - 20A with
9.09
Auxiliary Switch Block 51
4Q1
8040 0375
Motor Circuit Breaker 14 - 20A with
10.02
Auxiliary Switch Block 51
4Q2
8040 0357
Motor Circuit Breaker 6 - 10A with
10.02
Auxiliary Switch Block 52
6Q1
8040 0301
Motor Circuit Breaker 36 - 52 A with
11.04
Auxiliary Switch Block 53
2K1
6057 4493
Main Contactor 9A
12.02
54
4K4
6057 4493
Main Contactor 9A
12.15
8040 0341
Auxiliary Switch Block
6057 4493
Main Contactor 9A
6057 4491
RC Snubber
6057 4493
Main Contactor 9A
6057 4491
RC Snubber
55
56
57
58
59
05-05-05
7K1
7K2
7K11
3K1
3K2
6057 4493
Main Contactor 9A
6057 4491
RC Snubber
6057 4496
Main Contactor-22A
6057 4491
RC Snubber
6057 4496
Main Contactor-22A
6057 4491
RC Snubber
Page 3of 8
13.04
13.06
13.07
12.03
12.05
CP30: MCI70-N
Spare Parts List for MCI 70N Single PLC Version 2.0
Schwing Stetter India Pvt. Ltd.,
60
61
62
63
64
65
66
67
05-05-05
3K18
4K1
4K2
4K11
4K12
6K1
6K2
6K3
6057 4496
Main Contactor-22A
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
Auxiliary Switch Block - 1NO
8040 0342
Auxiliary Switch Block - 1NO
8040 0341
Auxiliary Switch Block - 1NC
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
Auxiliary Switch Block - 1NO
8040 0342
Auxiliary Switch Block - 1NO
8040 0341
Auxiliary Switch Block - 1NC
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0341
Auxiliary Switch Block - 1NC
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0341
Auxiliary Switch Block - 1NC
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
Auxiliary Switch Block - 1NO
8040 0341
Auxiliary Switch Block - 1NC
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
Auxiliary Switch Block - 1NO
8040 0341
Auxiliary Switch Block - 1NC
8040 0341
Auxiliary Switch Block - 1NC
6057 4491
RC Snubber
6057 4497
Main Contactor -32A
8040 0342
Auxiliary Switch Block - 1NO
8040 0341
Auxiliary Switch Block - 1NC
6057 4491
RC Snubber
Electronics&Automation
12.06
12.12
12.13
13.02
13.03
12.08
12.09
12.10
68
Z1
8000 0076
Buzzer / Hooter 230 V
13.13
69
4U1
8000 0060
3Ph.Seg / Unbalance Relay
10.05
70
Z2
8250 0065
Fan and Filter Unit
71
Z3
8250 0066
Outlet Filter
72
Z4
6057 4455
Fan and Filter Sealing Frame
73
Z5
6057 2780
Terminal Box
74
R6K28
6057 2237
Single change over Relay module
5.05
75
R6K29
6058 2237
Single change over Relay module
6.12
76
R1K4
8000 0078
Double change over Relay module
6.13
Page 4of 8
CP30: MCI70-N
Spare Parts List for MCI 70N Single PLC Version 2.0
Schwing Stetter India Pvt. Ltd.,
05-05-05
Electronics&Automation
77
R1K5
8000 0078
Double change over Relay module
6.14
78
R2K1
8000 0078
Double change over Relay module
6.06
79
R2K2
8000 0078
Double change over Relay module
6.07
80
R2K3
8000 0078
Double change over Relay module
6.07
81
R2K4
8000 0078
Double change over Relay module
6.08
82
R2K5
8000 0078
Double change over Relay module
6.09
83
R2K26
8000 0078
Double change over Relay module
7.03
84
R3K1
8000 0078
Double change over Relay module
5.13
85
R3K2
8000 0078
Double change over Relay module
5.13
86
R3K3
8000 0078
Double change over Relay module
5.14
87
R3K36
8000 0078
Double change over Relay module
6.05
88
R3K46
8000 0078
Double change over Relay module
6.03
89
R3K47
8000 0078
Double change over Relay module
6.03
90
R3K48
8000 0078
Double change over Relay module
6.04
91
R4K1
8000 0078
Double change over Relay module
6.10
92
R4K2
8000 0078
Double change over Relay module
6.11
93
R4K11
8000 0078
Double change over Relay module
6.14
94
R5K1
8000 0078
Double change over Relay module
5.11
95
R5K2
8000 0078
Double change over Relay module
5.12
96
R6K1
8000 0078
Double change over Relay module
6.10
97
R6K2
8000 0078
Double change over Relay module
5.08
98
R6K3
8000 0078
Double change over Relay module
5.07
99
R1K2
8000 0078
Double change over Relay module
5.06
100
R1K3
8000 0078
Double change over Relay module
5.06
101
R7K1
8000 0078
Double change over Relay module
5.09
102
R7K2
8000 0078
Double change over Relay module
5.10
103
R7K11
8000 0078
Double change over Relay module
5.10
104
1T3
8000 0064
Power Supply- 24 VDC, 5A - Orange Series
1.14
Page 5of 8
CP30: MCI70-N
Schwing Stetter India Pvt. Ltd.,
05-05-05
Spare Parts List for MCI 70N Single PLC Version 2.0
105
6057 1207
Earth Terminal USLKG5
106
6057 2431
Earth Terminal USLKG35
107
6057 1208
Earth Terminal USLKG16
108
6057 1190
Double Terminal block UDK4
109
6057 1192
End cover for UDK 4
110
6057 1177
Single Terminal UK5N
112
6057 1178
Neutral Terminal UK5N
113
6057 3389
Double Decker Termianl block UKK5
114
6057 3390
End cover for UKK 5
115
6057 1201
End Angle E/ALNS35
116
8000 0065
End bracket E/UK
117
8000 0066
Zack Strip - Un printed - Terminal Strip
118
8000 0068
Fixed bridge bar FBI10-6
119
6057 4266
Cable Gland PG9
120
6057 4267
Cable Gland PG11
121
6057 4268
Cable Gland PG13.5
122
6057 1279
Cable Gland PG16
123
6057 1277
Cable Gland PG21
124
6057 1278
Cable Gland PG29
125
6057 4274
Cable Gland PG48
126
6057 1317
Blanking Plug PG9
127
6008 3227
Blanking Plug PG11
128
6057 1318
Blanking Plug PG13.5
129
6008 3225
Blanking Plug PG16
130
6057 1319
Blanking Plug PG21
131
6057 4276
Counter Nut PG9
132
6057 4277
Counter Nut PG11
133
6057 4278
Counter Nut PG13.5
134
6057 3199
Counter Nut PG16
Page 6of 8
Electronics&Automation
CP30: MCI70-N
Spare Parts List for MCI 70N Single PLC Version 2.0
Schwing Stetter India Pvt. Ltd.,
05-05-05
135
6057 3200
Counter Nut PG21
136
6057 3201
Counter Nut PG29
137
6057 4284
Counter Nut PG48
138
6055 1049
Multi core cables 7x6 Sq.mm
139
6057 5450
Multi core cables 7x2.5 Sq.mm
140
6057 5449
Multi core cables 4x2.5 Sq.mm
141
6057 5447
Multi core cables 4x1.5 Sq.mm
142
6057 5448
Multi core cables 5x1.5 Sq.mm
143
6057 2908
Multi core cables 2x1 Sq.mm
144
6057 1001
Multi core cables 3x1 Sq.mm
145
6055 1050
Multi core cables 18x1 Sq.mm
146
8000 0098
Shielded Signal cables 2x0.34 Sq.mm
147
8000 0099
Shielded Signal cables 4x0.34 Sq.mm
148
8000 0100
Shielded Signal cables 7x0.34 Sq.mm
Electronics&Automation
149
1T1
8000 0123
Control Transformer
1.09
150
S2,S2.1,S3
6057 3994
Proximity Switch
3.05,3.05,3.06
151
S4,S5
6057 3994
Proximity Switch
3.06,3.05
152
S31,S32
6057 3994
Proximity Switch
3.07,3.08
153
S36,S37
6057 3994
Proximity Switch
3.07,3.07
154
S116
6057 3994
Proximity Switch
3.06
155
6X1
8000 0125
16 Pole connector Han E - Male insert
156
6X1
6057 3720
16 Pole connector Han E - Female insert
157
6057 4001
Housing for Female inserts
158
8000 0127
Hood Side Entry for Male inserts with PG29
159
1U1
8000 0130
Processor CPU226XM
2.04
160
1U2
8040 0107
16DI / 16DO Expansion Module
2.08
161
1U3
8040 0107
16DI / 16DO Expansion Module
2.11
162
1U4
8000 0132
4 Channel Analog Input Module
2.14
Page 7of 8
CP30: MCI70-N
Spare Parts List for MCI 70N Single PLC Version 2.0
Schwing Stetter India Pvt. Ltd.,
Electronics&Automation
163
1U9
8000 0137
EEPROM Memory Module
2.04
164
1U8
8040 0251
Modem Module
2.15
165
1U5
8040 0093
Weigher meter K3NV- LC2A - 24V DC
8.04
8000 0390
Analog output board for Weighing meter
8.04
8040 0093
Weigher meter K3NV- LC2A - 24V DC
8.09
8000 0390
Analog output board for Weighing meter
8.09
8040 0093
Weigher meter K3NV- LC2A - 24V DC
8.14
8000 0390
Analog output board for Weighing meter
8.14
166
167
1U6
1U7
168
1B1
8000 0131
OP7 - MMI display Unit
2.06
169
1U10
8040 0136
PC-PPI Cable
2.08
170
1U11
8000 0372
PC-PPI to Printer Cable
2.09
171
1U12
8000 0380
Printer
2.11
172
4X1,4X2
8040 0111
HBS Connector 6 Pin (Assembly)
173
X6
8040 0112
HDD Connector 108 Pin(Assembly)
174
80400113
HA4 Connector 4 Pin Assembly
175
8000 0503
100 mm x 100 mm Dummy sheet
176
8000 0241
Sticker for Control Panel
177
8000 0242
Sticker for Machine
178
8040 0352
PLC - OP7 Connection Cable
179
8000 0239
Earthing Band 575 mm OPTIONAL ITEMS
180
A28.1
6057 4158
Moisture sensor
16.04
181
A28
6057 4859
Moisture controller
16.04
182
SG1
6057 4858
Moisture Meter
16.10
183
6056 9122
Moisture sensor Connecting Cable
184
6056 9120
Moisture meter Connecting cable
185
6057 2320
Silo meter
6057 1445
Silo Meter FMC420
186
05-05-05
9U1
Page 8of 8
15.06
CP30: MCI70-N
CP30 MCI70N
Recommended Spare Parts List
Schwing Stetter India Pvt. Ltd.,
Recommended Spare Part List
S.No.
Designation
Part Number
1
0S2
8000 0055
Emergency Switch
1
2
S8
8000 0058
Limit Switch
1
3
4K1
4
5
6
3K1
7K1
1T3
7
Description
QTY
6057 4497
Main Contactor -32A
2
8040 0342
Auxiliary Switch Block - 1NO
2
8040 0342
Auxiliary Switch Block - 1NO
2
8040 0341
Auxiliary Switch Block - 1NC
2
6057 4491
RC Snubber
1
6057 4496
Main Contactor-22A
1
6057 4491
RC Snubber
1
6057 4493
Main Contactor 9A
1
6057 4491
RC Snubber
1
8000 0064
Power Supply
1
6057 3994
Proximity Switch
3
8
1U2
8001 0130
Expansion Unit
1
9
1U4
8000 0132
Analog Input Module
1
10
1U5
8040 0093
Weigher meter K3NV- LC2A - 24V DC
1
8000 0390
Analog output board for Weighing meter
1
11
1B1
8000 0131
OP7 - MMI display Unit
1
12
1U11
8000 0372
PC-PPI to Printer Cable
1
13
4Q1
8040 0375
Motor Circuit Breaker 14 - 20A with
1
Auxiliary Switch Block 14
6Q1
8040 0301
Motor Circuit Breaker 36 - 52 A with
1
Auxiliary Switch Block 15
05-05-05
4U1
8000 0060
3 Ph. Unbalance relay
Page 1of 1
1
CP30: MCI70-N
CP30 MCI70N
PLC Input / Output List
I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7 I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7 I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7
Auto start PB
Auto Stop PB
Tollerance PB
Fault Reset PB
Slack Steel Rope Right Sensor
Slack Steel Rope Left Sensor
Skip Bottom Sensor
Skip Bottom Speed Sensor
Skip At Waiting Sensor
Skip Top Sensor
Cement Gate Sensor
Water Gate Sensor
Mixer Gate Closed Sensor
Mixer Gate Opened Sensor
Single Phase error
Skip Thermal OLR
Skip Healthy
Mixer Thermal OLR
Mixer Healthy
Compressor Healthy
Vibrator Healthy
Cement Screw Healthy
Admixture Dosing Pump Healthy
/3.12
/3.11
/3.11
/3.10
/3.10
/3.09
/3.09
/3.09
/3.08
/3.08
/3.07
/3.07
/3.07
/3.06
/3.06
/3.06
/3.05
/3.05
/3.04
/3.04
/3.04
/3.03
/3.03
/3.02
ADDRESS REFERENCE
Auto / Manual SS
PLC INPUTS
Gate4 Open Sol
Gate3 Open Sol
Gate2 Open Sol
Gate1 Open Sol
Cement/Water Discharge
Cement3 Blow Off On
Cement2 Blow Off On
Cement1 Blow Off On
Cement3 Dosing On
Cement2 Dosing On
Cement1 Dosing On
Water2 Dosing On
Water1 Dosing On
Admixture Discharge On
Admixture2 Dosing On
Admixture1 Dosing On
Mixer Delta On
Mixer Star On
Mixer Gate close Sol
Mixer Gate Open Sol
Hooter Output
Fault Lamp
Tollerance Lamp
Auto Lamp
PLC OUTPUT
Q 2.7
Q 2.6
Q 2.5
Q 2.4
Q 2.3
Q 2.2
Q 2.1
Q 2.0
Q 1.7
Q 1.6
Q 1.5
Q 1.4
Q 1.3
Q 1.2
Q 1.1
Q 1.0
Q 0.7
Q 0.6
Q 0.5
Q 0.4
Q 0.3
Q 0.2
Q 0.1
Q 0.0
/6.08
/6.08
/6.07
/6.06
/6.05
/6.04
/6.03
/6.02
/5.14
/5.14
/5.13
/5.12
/5.11
/5.11
/5.10
/5.09
/5.08
/5.07
/5.06
/5.06
/5.05
/5.04
/5.03
/5.02
ADDRESS REFERENCE
PLC INPUT AND OUTPUT DETAILS - MCI-70N - CP30
I 5.4 I 5.5 I 5.6 I 5.7 I 6.0 I 6.1 I 6.2 I 6.3 I6.4 I6.5 I6.6
Mixer Start Contactor Feedback
Mixer Delta Contactor Feedback
Vibrator On PB
Hooter PB
Blow Off PB
Mixer Gate Open PB
Mixer Gate Clos PB
Spare
Spare
Batching Gate Reed Switch
I 4.5
Admixture2 Dosing PB
I 5.3
I 4.4
Admixture1 Dosing PB
Mixer Direct On PB
I 4.3
Cement/Water Discharge PB
Mixer Off PB
I 4.2
Water2 Dosing PB
I 5.2
I 4.1
Water1 Dosing PB
I 5.1
I 4.0
Cement3 Dosing PB
Mixer on PB
I 3.7
Cement2 Dosing PB
Skip Down PB
I 3.6
Cement1 Dosing PB
I 5.0
I 3.5
Gate5 Open PB
Skip Stop PB
I 3.4
Gate4 Open PB
I 4.6
I 3.3
Gate3 Open PB
I 4.7
I 3.2
Gate2 Open PB
Skip Up PB
I 3.1
Gate1 Open PB
Admixture Discharge PB
I 3.0
/4.15
/4.14
/4.13
/4.13
/4.12
/4.12
/4.12
/4.11
/4.11
/4.10
/4.10
/4.09
/4.09
/4.08
/4.08
/4.07
/4.07
/4.07
/4.06
/4.06
/4.06
/4.06
/4.05
/4.04
/4.04
/4.03
/4.03
/4.02
/4.02
ADDRESS REFERENCE
Admixture Discharge Healthy
PLC INPUTS
Mixing Time On
Cement Flap Closed
Spare
Skip At Bottom Indication
Skip At Top Indication
Mixer Gate Opened
Mixer Gate Closed
Vibrator On
Skip Fast
Admixture Tare
Cement Tare
Aggregate Tare
Skip Down Output
Skip Up Output
Main Contactor On
Gate5 Open Sol
PLC OUTPUT
Q 4.7
Q 4.6
Q 4.5
Q 4.4
Q 4.3
Q 4.2
Q 4.1
Q 4.0
Q 3.7
Q 3.6
Q 3.5
Q 3.4
Q 3.3
Q 3.2
Q 3.1
Q 3.0
/7.09
/7.08
/7.06
/7.05
/7.05
/7.04
/7.03
/6.14
/6.14
/6.13
/6.12
/6.11
/6.11
/6.10
/6.09
ADDRESS REFERENCE
PLC INPUT AND OUTPUT DETAILS - MCI-70N - CP30
CP30 MCI70N
Control Panel General Arrangement
c b a
1
25 * 60 Duct
R1K2
25 * 60 Duct
R6K28
R6K31
X2M
4K1
0F2
R3K1
R5K2
4K2 4K11 4K12
25 * 60 Duct
DI/DO 1U2
25 * 60 Duct
45 * 60 Duct
X2
4K4
R3K5
PLC1 1U1
R7K24
5
45 * 60 Duct
6K1
45 * 60 Duct
DI/DO 1U3
X3M
6K2
6
R4K14
4
R3K36
3
AI M.M 1U4 1U8
R6K1
6K3
R1K4
1U9
1F1
R6K29
1Q1
R6K32 R7K1
2Q1
0F1
R7K2
3Q1
1F3
R5K1
4Q1
1F4
60 * 60 Duct
7
Date
02.01.2004
02.01.2004
03.01.2004
Original
Drawn
Checked
Approved
SBK
DKS
JB
Name
Approved
Checked
Drawn
Asbuilt
06.08.2004
06.08.2004
06.08.2004
Date
MCCB 100A 0Q1
45 * 60 Duct
SBK
DKS
J.Bhaskar
Name
6F2
45 * 60 Duct
TRAFO 1T1
4F2
9
1U5
1U6
FAN
1S2 1H2
1B1
OP7
10
MCI-70N
Schwing Stetter India Private Ltd., Chennai.
8
CONTROL SYSTEM :
MCI 70N-CP30 COMPONENT MOUNTING ARRANGEMENT
31U 31V 31W PE 32U 32V 32W PE 318U 318V 318W PE 72U 72V 72W PE
R3K2
7Q1
1F5
R3K3
7Q11
4F1
R3K4
4Q2
2K1
R2K2 R2K3 R2K4
3K18
R3K6
3K1
1 1 2 2 5 5 5 6 6 6
R1K5
45 * 60 Duct
R2K1
6Q1
3K2
R2K5
4U1 7K1
R4K16 R1K3
DCPS 1T3 7K2
R4K11
PE PE U03 U03 V03 V03 W03 W03 PE PE N N N PE PE PE
7K11
R2K26
PE
2
25 * 60 Duct
12
2S10
2S5
3S5
3S3
2S3
2S4
3S2
3S1
1S4
2S2
2S1
1S3
13
1S10
7S32
7S2
7S1
5S2
5S1
1H1 1S1
5S4
OFF
4H16
4S3
4S1
4S2
4H14
14
Machine:
CP30
Circuit Diagram Control Panel-GA
Description:
0Q1
ON
3S31
3H36
6S31 6S29
6H32 6S28
6H5
8040 0220
Total Sheets
MCI 70N-CP30 DOOR ARRANGEMENT
1U7
11
1
6S1
6S3
6H1 6S2
1S0 1H0
0S2
15
Sheet No
16
1
CP30 MCI70N
Control Panel Circuit Diagram
c b a
4 * 25 Sq mm Cu
100A
4
2
6
5
N
Approved
DKS
SBK
22.03.2003
Approved
Drawn
Checked
JB
Asbuilt
SCRAPPER
12.03.2003
Name
-X3M
<
<
6
5
4
3
2
<
1
10.03.2003
PE
-0F2
2
Drawn
Date
X3M N
25A
1A
-0F1
<
1
14
14
2
1
15
Checked
Original
75 KVA
L1 L2 L3 3 Ø 415 V 50 HZ
3
1
Skip Top L/S -S1
U
4 * 6 Sq mm
E.SWITCH
OS2
Mixer L/S S8
05.07.2003
03.07.2003
01.07.2003
Date
SBK
DKS
JB
Name
2
1
S2
<
S1
16
2
1
15
Z2
230VAC 550VA
2A
-1F3
<
2
2
1
3
400
<
10
4
3
MCI-70N
Schwing Stetter India Private Ltd., Chennai.
-X2 1
1
14
11
2
1
9
-X2 2
990VA
-1T1
.2
6A
-1F1
<
8
CONTROL SYSTEM :
7
0
6
420
15
5
U03
360
2/10.04
230VAC 440VA
<
4
2A
-1F4
11
440
4
W03
V03
380
1/10.04
-0Q1
3
PE
2
460
Machine:
CP30
Circuit Diagram Control Panel
Description:
2
1
12
13
5/2.01
6/2.01
N/9.01 PE/9.01
0Q1.3/9.01 0Q1.5/9.01
0Q1.1/9.01
16
-6X1 6
-X6 34
Sheet No
8040 0220
16
PE/ 2.01
all soleniod valves must be supplied by suppression plugs
-X6 9
Total Sheets
15
ATTENTION
-X6 35
-
-X6 10
24VDC 5A
P
-X2 6
2
1
-6X1 5
6A
+
N
-X2 5
<
-1F5
-1T3
>
>
14
5/3.1
1
6/3.1
1
c b a
0
I0.X
1M
PC-PPI CABLE
7
0
I1.X
0
1M
1M 1L+
12.03.2003 22.03.2003
Approved
SBK
DKS
JB
10.03.2003
Drawn
1B1
OP7
0 V +24V DC
M L+
L+
Checked
7
M
Name
0
I2.X
7
6
Date
2M
Q1.X
9 pin male
7
2M 2L+
PLC1 1U1
7
5
7
2M 2L+ Q3.X
0
8
0
I3.X 0
Chennai.
7
7
1M
1M 1L+
9
7
2M 2L+
MCI-70N
Q5.X
0
11
0
I5.X 7
2M
0
I6.X
EXPANSION UNIT 1U3
Q4.X
0
10
Schwing Stetter India Private Ltd.,
25 pin male
PRINTER
2M
CONTROL SYSTEM :
7
I4.X
EXPANSION UNIT 1U2
Q2.X
0
7
7
7
12
13
8 9
7
5 6
4
2 3
1 >
Q0.X
0
4
> >
EPROM 1U9
1M 1L+
3
1U5(18) /8.07 1U5(19) /8.07 > L+ M
CP30
Circuit Diagram Control Panel
Description:
Machine:
14
1U4
ANALOG I/P MODULE
Total Sheets
RA A+ A- RB B+ B- RC C+ C- RD D+ D-
>
STOP
SF RUN
2
1U6(18) /8.12 >
6/1.14
5/1.14
1
1U6(19) /8.12 >
PORT-0
1U7(18) /8.16 1U7(19) /8.16 > > >
MX10
REFER /16.04
> >
PORT-1
16
16
Telephone Jack
Sheet No
6/8.01
1U8
MODEM MODULE
5/8.01
8040 0220
M
L+
15
2
c b a
1
5/1.14
2
4
4
Approved
05.07.2003
SBK
Approved
Drawn
Checked
Asbuilt
S5 4S116
06.08.2004
06.08.2004
06.08.2004
Date
S4
S3
SBK
DKS
JB
Name
3S36 5S36 6S31
6S32
7
6
5
4
3
2
8
8
7
6
5
4
3
2
DKS
03.07.2003
S2.1 S2.2
1
1
I1.6
I1.5
I1.4
I1.3
I1.2
I1.1
JB
01.07.2003
Drawn
Checked
AUTO / MANUAL
Name
AUTO START
Date
AUTO STOP
I1.0
SKIP BOTTOM SENSOR
4
TOLERANCE ACK
I0.7
SKIP BOTTOM SPEED
4
FAULT RESET
I0.6
SKIP WAITING SENSOR
I0.5
SKIP TOP SENSOR
I0.4
CEMENT GATE CLOSED
I0.3
4F2 11
12
I2.0
4Q1 13
14
4Q2 13
14
4F1 3
4
I2.1
6F2 11
12
I2.2
6Q1 13
14
I2.3
14
I2.4
1Q1 13
10
MCI-70N
14
I2.5
2Q1 13
Schwing Stetter India Private Ltd., Chennai.
4U1 16
18
I1.7
CONTROL SYSTEM :
WATER GATE CLOSED
I0.2
MIXER GATE CLOSED
I0.1
SLACK STEEL RIGHT
-6X1-9
SLACK STEEL LEFT
-6X1-10 MIXER GATE OPENED
I0.0
SINGLE PHASE ERROR
1U1 PLC ONBOARD DIGITAL INPUT
SKIP THERMAL OLR
9
SKIP HEALTHY
8
MIXER THERMAL OLR
7
MIXER HEALTHY
6
COMPRESSOR HEALTHY
5
VIBRATOR HEALTHY
4
3Q1 13
14
I2.6
11
CEMENT SCREW HEALTHY
3
1S1 3 1S3 3 1S4 1 1S0 3 1S2 3
Original
2
7Q1 13
14
I2.7
12
Machine:
CP30
Circuit Diagram Control Panel
Description:
ADMIXTURE DOSING HEALTHY
13
Total Sheets
14
Sheet No
8040 0220
16
15
16
3
c b a
1
5/1.14
13
4
4
4
4
4
I3.6
4
I3.7
4
I4.0
4
I4.1
4
I4.2
4
I4.3
4
I4.4
4
I4.5
4
I4.6
4
I4.7
2S1 3 2S2 3 2S3 3 2S4 3 2S5 3 3S1 3 3S2 3 3S3 3 5S1 3 5S2 3 3S313 7S1 3 7S2 3 7S323 4S2 3
4
I3.5
22.03.2003
Approved
SBK
DKS
JB
CEMENT 1 DOSING
12.03.2003
CEMENT 2 DOSING
10.03.2003
FILLER
Drawn
WATER 1 DOSING
Checked
WATER 2 DOSING
Name
CEMENT / WATER DISCHARGE
Date
ADMIXTURE 2 DOSING
ADMIXTURE 1 DOSING
GATE 5 OPEN
GATE 4 OPEN
GATE 3 OPEN
GATE 2 OPEN
GATE1 OPEN
ADMIXTURE DISCHARGE HEALTHY
Chennai.
4S1 1
2 4S3
I5.0
3
4 6S2
I5.1
3
4 6S1
I5.2
1
2
MCI-70N
6S3
I5.3
Schwing Stetter India Private Ltd., CONTROL SYSTEM :
ADMIXTURE DISCHARGE
14
I3.4
SKIP UP
7Q11
I3.3
SKIP STOP
I3.2
SKIP DOWN
I3.1
3
4
I5.5
62
12
62
I5.6
4
I5.7
4
I6.0
4
I6.1
13
4
I6.2
4
Machine:
CP 30
Circuit Diagram Control Panel
Description:
AGG4
AGG3
AGG2
AGG1
I6.5
Total Sheets
I6.4
14
I6.3
6K3 6K2 2S10 1S10 3S5 6S28 6S29 61 61 3 3 3 3 3
I5.4
MIXER DIRECT ON
I3.0
MIXER ON
1U3 EXPANSION MODULE
MIXER STAR F/B
1U2 EXPANSION MODULE
MIXER OFF
11
MIXER DELTA F/B
10
VIBRATOR ON
9
HOOTER
8
BLOW OFF
7
MIXER GATE OPEN
6
MIXER GATE CLOSE
5
SPARE
4
SPARE
3
Sheet No
8040 0220
16
I6.7
15
X6: 40
I6.6
GATE CLOSE SENSOR
2
SPARE
16
4
c b a
1
6/1.14
2
(1S0)
(1S2)
A2
22
24
21
A2
FAULT ON IND
TOLERANCE ON IND
AUTO ON IND
22
24 21
A2
A1
22
24 21
A1 A2 14 11 12
R6K29
JB
10.03.2003 12.03.2003 22.03.2003
Drawn
Checked
Approved
SBK
DKS
Name
Date
/13.08
A1
A1 A2 14 11 12
R6K28
/14.07
A1
A1 A2 14 11 12
HOOTER
(1S1)
RIK2
MIXER GATE OPEN
1H2
/14.08
1H0
MIXER GATE CLOSE
22
24 21
A1 A2 14 11 12
A2
R6K31 A1
/12.10
22
24 21
A1 A2 14 11 12
A2
R6K32 A1
Q 0.7
Chennai.
A2
A1
22
24 21
A1 A2 14 11 12
R7K1
Q 1.0
A2
A1
22
24 21
A1 A2 14 11 12
R7K2
Q 1.1
A2
A1
22
24 21
A1 A2 14 11 12
R7K24
Q 1.2
MCI-70N
Schwing Stetter India Private Ltd., CONTROL SYSTEM :
.
1H1
MIXER STAR
/12.09
.
Q 0.6
MIXER DELTA
/13.04
/14.10
Q 0.5
/14.12 /13.07
Q 0.4
A2
A1
22
24
21
A1 A2 14 11 12
R5K1
Q 1.3
/14.09
Q 0.3
ADMIXTURE 1 DOSING
/13.06
/14.11
Q 0.2
ADMIXTURE 2 DOSING
Q 0.1
ADMIXTURE DISCHARGE
11
WATER 1 DOSING
10
A2
A1
22
24
Machine:
A2
A1
22
24
12
14
21
11
A1 A2
R3K1
Q 1./5
CP30
Circuit Diagram Control Panel
Description:
21
A1 A2 14 11 12
R5K2
Q 1.4
12
/14.10
1U1 PLC ONBOARD OUTPUTS
9
WATER 2 DOSING
8
/12.03
7
CEMENT 1 DOSING
Q 0.0
6
A2
A1
Q 1.6
22
24
12
14
21
11
A1 A2
R3K2
13
/12.05
5
CEMENT 2 DOSING
4
A2
A1
22
24
Total Sheets
21
A1 A2 14 11 12
R3K3
Q 1.7
14
/12.06
3
CEMENT 3 DOSING
Sheet No
8040 0220
16
15
16
5
c b a
1
6/1.14
22
24
21
22
24
21
A1 A2 14 11 12
Cement2 Blow Off
A1 A2 14 11 12
Cement1 Blow Off
A2
/14.14
/14.13
A2
A1
22
24
21
A1 A2 14 11 12
R3K6 A2
22
24 21
A2
A1
22
24
12
14
21
11
A1 A2
R2K1
12.03.2003 22.03.2003
Approved
SBK
DKS
JB
10.03.2003
Drawn
Checked
22
24
12
14
Name
A2
A1
21
11
A1 A2
R2K2
Date
/14.15
A1
A1 A2 14 11 12
R3K36
/14.06
A1
Filler Blow Off
R3K5
CEM/WAT DISCHARGE
A2
/14.02
A1
/14.03
R3K4
GATE 1 OPEN
Q 2.5
GATE 2 OPEN
A2
A1
22
24 21
A1 A2 14 11 12
R2K3
Q 2.6
/14.04
A2
A1
22
24
CONTROL SYSTEM :
Chennai.
21
A1 A2 14 11 12
R2K4
Q 2.7
A2
A1
22
24 21
A1 A2 14 11 12
R2K5
Q 3.0
A2
A1
22
24 21
A1 A2 14 11 12
R6K1
Q 3.1
MCI-70N
A2
A1
22
24 21
A1 A2 14 11 12
R4K14
Q 3.2
Schwing Stetter India Private Ltd.,
.
Q 2.4
GATE 3 OPEN
/14.04
.
Q 2.3
GATE 4 OPEN
/14.05
.
Q 2.2
GATE 5 OPEN
/12.07
.
Q 2.1
/12.12
1U2 EXPANSION MODULE
MAIN CONTACTOR
10
SKIP UP
9
22
24
A2
A1
22
24
22
24
Machine:
CP30
13
A2
A1
Q 3.5
21
A1 A2 14 11 12
R1K4
Circuit Diagram Control Panel
21
A1 A2 14 11 12
R1K3
Q 3.4
12
Description:
21
A1 A2 14 11 12
A2
A1
Q 3.3
R4K16
11
/12.13
8
SKIP DOWN
Q 2.0
7
/8.06
6
AGGREGATE TARE
5
/8.10
4
A2
A1
24
12
14
11 21
Total Sheets
22
21
A2
A1
A1 A2
R4K11
Q 3.7
22
24
A1 A2 14 11 12
R1K5
Q 3.6
14
ADMIXTURE TARE
3
/8.14
SKIP FAST
2
CEMENT TARE
/13.03 /13.02
Sheet No
8040 0220
16
15
16
6
c b a
1
6/1.14
2
A2
A1
22
21
/12.02
.
24
A1 A2 14 11 12
R2K26
VIBRATOR ON
6H31
2
1
Q 4.1
MIXER GATE CLOSED
6H32
4H14 4H16
12.03.2003 22.03.2003
Approved
SBK
DKS
JB
10.03.2003
Drawn
Checked
2
1
Q 4.4
Name
2
1
Q 4.3
Date
2
1
Q 4.2
1U3 EXPANSION MODULE
SKIP AT TOP
Q 4.0
MIXER GATE OPENED
6
SKIP AT BOTTOM
5
7
Q 4.5
3H36
Chennai.
6H5 2
1
Q 4.7
9
10
MCI-70N
Schwing Stetter India Private Ltd.,
2
1
Q 4.6
8
CONTROL SYSTEM :
Spare
4
CEMENT FLAP CLOSED
3
MIXING TIME ON
11
Machine:
CP30
Circuit Diagram Control Panel
Description:
12
13
Total Sheets
14
Sheet No
8040 0220
16
15
16
7
c b a
RED
RE
YELLOW
WHITE
WH
YE
GREEN
GRN
SHIELD
GRAY
GRA
PINK
BLUE
BLU
PI
BLACK
BLA
SHI
BROWN
BR
N
9
11 10 3
P
8
4
3,4
1,2
5
15 Pin D-Sub
MX1
6
11 10 3
N
9
4
1,2
5
JB
10.03.2003 12.03.2003 22.03.2003
Drawn
Checked
Approved
SBK
DKS
Name
Date
JB-X19.2
18 19
13 16
11
14
R1K4 /6.13
10
CONTROL SYSTEM :
MCI-70N
Schwing Stetter India Private Ltd., Chennai.
3S0
3,4
15 Pin D-Sub
MX2
1 2 3 4 5 6
6
Weighing Meter 1U6 Cement/Water
9
2S0
> A + /2.13 > A - /2.13
P
8
8
Cement/Water Loadcell
18 19
13 16
11
14
R1K3 /6.12
7
Aggregate Loadcell
JB-X19.1
Weighing Meter 1U5 Aggregate
1 2 3 4 5 6
GRN
6/1.14
6
GRN
5
YE
4
11
8 N
9
11 10 3
P
Machine:
4
3,4
1,2
CP30
5
15 Pin D-Sub
MX3
6
7S0
Admixture Loadcell
16
15
> C + /2.15 > C - /2.15
16
Sheet No
8
x - Loadcell : 4 wire
8040 0220
18 19
13 16
11
14
R1K5 /6.14
14
Total Sheets
JB-X19.3
Weighing Meter 1U7 Admixture
13
1 2 3 4 5 6
Circuit Diagram Control Panel
Description:
> B - /2.14
> B + /2.14
12
GRN
5/1.14
3
WH
2
YE
1
WH
Blu/Grn
Bla
v-
Br/Gry
Re v+
BR
Pi
Wh o+
BR Blu/Grn Bla
YE
o - Wh
Grn
Br/Gry Re v+
WH Pi Wh o+
v-
Wh oGrn
Blu/Grn v-
Br/Gry Re v+
BR Bla
Pi o+ Wh
o - Wh Grn
c b a
1
0Q1.3/1.15 0Q1.5/1.15 N/1.15
2.4-4A
1.5KW
-1M1
P
-X2M
COMPRESSOR
M 3Ø
V
11U
U
4
2
/>
11V
W
6
14
/3.10
PE
PE
-1Q1
11W
13
22
21
>
M 3Ø
V
W
6
5
6
12.03.2003 22.03.2003
Approved
SBK
DKS
JB
10.03.2003
Drawn
Checked
SAND VIBRATOR
U
4
3
4
/
5
Name
0.18KW
-2M1
-X2M
-2K1 2 /12.02
1
2
3
Date
4*1.5 Sq mm
1-1.6A
-2Q1
1
21U
5 14 /3.11
13
PE
PE
3
21W
1
21V
6
1
7.5KW
2
1
U
3
4
/
3
>
V
M 3Ø
4
9
W
6
5
6
5
/3.11
14
13
PE
22
21
10
4*2.5 Sq mm
MCI-70N
Schwing Stetter India Private Ltd.,
CEMENT SCREW CONVEYOR1
-X2M
-3K1 2 /12.03
-3M1
Chennai.
4*1.5 Sq mm
14-20A
-3Q1
8
CONTROL SYSTEM :
22
21
7
31U
5
31V
0Q1.1/1.15
4
PE
3
31W
2
1
V
32V M 3Ø
4
3
12
W
6
5
32W
PE
PE CEMENT SCREW CONVEYOR 2
U
32U
Machine:
CP30
Circuit Diagram Control Panel
Description:
7.5KW
-X2M
/12.05 2
-3K2
-3M2
11
13
4
3
6
5
15
318W 318V
16
0Q1.3/10.01 0Q1.5/10.01 N/10.01
0Q1.1/10.01
Sheet No
8040 0220
16
FILLER SCREW CONVEYOR
-X2M
318U
Total Sheets
4*2.5 Sq mm
1 -3K18 /12.06 2
14
PE
9
c b a
-4K11
/13.02 LOW SPEED
6 - 10A
/12.12
-4K1
2
1
6
5
3
4
6
4
/>
5
3
1
2
6
4
5
3
1
2
6
5
4
/>
3
2
1
13
14
13
14
L3
L2
L1
4
JB
01.07.2003
03.07.2003
05.07.2003
Drawn
Checked
Approved
SBK
DKS
Name
M 3Ø
-4Y1L/13.12
2/1.08
1.3 / 4 KW
-4M1L
W1
V1
U1
22
21
22
21
1/1.08
Date
Original
2 Runs Of 7*2.5
4M1L
41L.1U
-4Q2
14-20A
-4Q1
0Q1.3/9.15 0Q1.5/9.15 N1/9.15
41L.1V
3
17
/13.03
-4K12
/12.13
-4K2
/3.08
-4U1
8
6
5
3
Approved
Checked
6
2/12.01
1/12.01
06.08.2004
06.08.2004
06.08.2004
4
6
5
4
3
Drawn
41L.2V
Date
2
1
2
1
18
PE
Asbuilt
W2
V2
U2
PE
HIGH SPEED
16
7
5
SBK
DKS
JB
Name
4M1R
41R.1U
2
41L.1W
/3.09
/3.09
7
41R.1W
1.3 / 4 KW
-4M1R
W2
V2
U2
PE
9
10
PE
41R.2W 41R.2V
41R.2U
MCI-70N
Schwing Stetter India Private Ltd., Chennai.
M 3Ø
CONTROL SYSTEM :
W1
V1
U1
-4Y1R/13.12
8
11
1
-BGE1
38
-BGE1 BRAKE RECTIFIER
2
BRAKE RECTIFIER
2
37
4
3
CP30
Circuit Diagram Control Panel Machine:
13
3
3
39
-X6 38 -X6 39
/12.15
-4K4
Description:
1
JB1
2
1
2
1
-X 6 37
/12.15
<
-4K4
4A
-4F1
12
4
4
Total Sheets
5
5
14
16
N1/11.02
-4Y1R -4M1R1/10.08
-4Y1L
Sheet No
-4M1L/10.04
10
0Q1.3/11.02 0Q1.5/11.02
0Q1.1/11.02
8040 0220
16
15
WHITE WHITE
1
41L.2U
RED RED
0Q1.1/9.15
41L.2W
BLUE BLUE
41R.1V
c b a
1
N/10.15
-6K1
1
-6X2
/12.07 2
10.03.2003
12.03.2003
22.03.2003
Drawn
Checked
Approved
Original
-6MI 22 KW
36-52A
-6Q1
Brn
1
2
4
3
6
5
3
6
/3.10
16
15
Drawn
Checked
Approved
JB
DKS
SBK
Asbuilt
Red Gry
2
4
/>
5
12
11
Date
4
06.08.2004
06.08.2004
Blu
5 Blk
6
5
4
3
2
1
06.08.2004
3~
M
/12.09 -6K2
SBK
DKS
JB
Name
Wht
6
Chennai.
U
U
M V 3Ø
V
4
3
2
1
4
/>
3
W
W
6
5
6
5
ADMIXTURE 1 DOSING
0.75KW
-7M1
-X2M
/13.04
-7K1
2
1
10
/3.11
14
13
PE
PE
MCI-70N
Schwing Stetter India Private Ltd., CONTROL SYSTEM :
T2
-7Q1 1.6-2.4A
7*6 Sq mm
6
5
/13.13
4
2
T1
3
/12.10 1 -6K3
PE
3
9
71U1
1
8
71V1
7
PE
0Q1.3/10.15 0Q1.5/10.15
6
71W1
5
22
21
2
1
U
71V2 M 3Ø
V
4
3
W
6
5
12
71W2
PE
PE
Machine:
CP30
Circuit Diagram Control Panel
Description:
ADMIXTURE 2 DOSING
0.75KW
-7M1.1
4*1.5 Sq mm
-X2M
-7K2 /13.06
11
71U2
4
0.75KW
U
M 3Ø
V
W
Total Sheets
14
/4.02
PE
16
ADMIXTURE DISCHARGE
-X2M
15
13
6
5
6
5
4
3
4
/>
3
2
1
2
1
14
-7K11 /13.07
-7M11
4*1.5 Sq mm
1.6-2.4A
-7Q11
13
711U
3
6K1.2
U1
711V
2
PE
0Q1.1/10.15
PE
6K1.4
V1
6K1.6
W1
6K2.2 W2
6K2.4 U2
6K2.6 V2
711W
4*1.5 Sq mm
Sheet No
22
21
16
11
c b a
2/10.06
1/10.06
1
.
14
13
10.03.2003
12.03.2003
22.03.2003
Drawn
Approved
13
5
3
Checked
Original
/9.06
6
3
5
/9.06
4
14
6
4
2
.
A2
A1
14
6
4
2
Drawn
Checked
Approved
SBK
.
/9.12
/9.12
/9.12
CEMENT 2
Asbuilt
13
5
3
1
3K2
5
R3K2 14 /5.14
11
DKS
4
JB
/9.09
/9.09
/9.09
/9.06
2
1
CEMENT 1
1
A2
A1
R3K1 /5.13
SAND VIBRATOR-1
A2
-2K1
3K1
14
-R2K26 14 /7.03
A1
11
3
11
2
06.08.2004
06.08.2004
06.08.2004
Date
13
5
3
1
A2
3K18
A1
14
11
6
14
6
4
2
SBK
DKS
JB
Name
.
/9.15
/9.15
/9.15
FILLER
/5.14
R3K3
R6K1 14 /6.10
11
Chennai.
/11.04
/11.04
/11.04
.
44 32
62
43 31
61
/4.12
12.09
32
62
61
MCI-70N
44
22
14
6
4
2
31
43
21
5
3
1
/4.11
/12.09
/11.07
/11.07
/11.07
MIXER STAR
A2
A1 4K1
31
32
44
22
14
6
4
2
.
/13.02
/12.13
/12.15
/10.02
/10.02
/10.02
SKIP ELEVATE
A2
A1
Machine:
CP30
Circuit Diagram Control Panel
Description:
43
21
13
5
3
1
-R4K14 /6.10
-R4K14 /6.10
12
-4K2 22 /12.13
21
-6K2 22 /12.09
21
21
14
11
24
11
R6K31 14 /5.07
11
/14.15
6K3
10
13
/11.06
/11.06
/11.06
22
14
6
4
2
MIXER DELTA
A2
A1
21
13
5
3
1
6K2
/5.08
R6K32
-6K3 22 /12.10
21
14
11
9
Schwing Stetter India Private Ltd.,
14
6
4
2
CONTROL SYSTEM :
13
5
3
8
MIXER MAIN
A2
A1
1
6K1
7
13
5
3
31
43
21
-4K1 /12.12
-R4K16 /6.11
-R4K16 /6.11
32
44
22
14
6
4
2
.
A2
A1
-4K1 /12.12
14
13
13
5
3
1
2
14
6
4
.
16
2/13.01
1/13.01
Sheet No
8040 0220
16
/10.13
/10.13
/10.13
-4K2 /12.13
15
SKIP BRAKE
4K4
14
13
14
Total Sheets
/13.03
/12.12
/10.05 /12.15
/10.05
/10.05
SKIP DESEND
A2
A1
1
4K2
22
21
24
21
14
11
13
12
c b a
2/12.16
1/12.16
1
44
32
43
31
.
32
43
31
Approved
SBK
09.12.2003
Drawn
Approved
.
.
.
/1109 .
/11.09
/11.09
Asbuilt
32
44
22
14
6
4
2
Checked
09.12.2003
-R7K1 /5.09
5
ADMIXTURE1 DOSING
A2
A1
14
11
DKS
09.12.2003
Drawn
Checked
31
43
21
13
5
3
1
7K1
4
JB
Name
.
.
/13.02
Date
Original
.
22
21
/13.03
22
14
44
13
/10.05 .
6
5
/10.02
/10.05
4
3
.
/10.05
2
1
21
13
A2
4K11 /13.02
R4K11 /6.14
SKIP HIGH SPEED
6
3
22
A1
4K12
14
/10.02
4
5
/10.02
2
1
SKIP LOW SPEED
A2
4K11
A1
4K12 22 /13.03
21
11
-4K2 /12.13
21
74
73
14
-4K1 /12.12
3
R4K11 22 /6.14
21
74
73
2
32
44
22
14
6
4
2
06.08.2004
06.08.2004
06.08.2004
Date
31
43
21
-R7K2 /5.10
.
.
.
SBK
DKS
JB
31
43
21
7
14
11 -R7K24 /5.10
.
.
.
Chennai.
17
17
18
18
-R1K2 /5.05
HOOTER
-X6
JB1
JB1
-X6
14
11
9
.
.
10
MCI-70N
4R1L
. 5/1.14
11
. 6/1.14
4R1R
4F2
5
5
A2
-X6 12 A1
JB1 12
JB1 5
JB1
-X2
12
-X2
6F2 A2
A1
-6X1
MIXER THERMOSTAT
13
12
5
14
A1
21
11
A2
/3.09
Machine:
CP30
Circuit Diagram Control Panel
Description:
22
24
12
14
22
24
12
14
A1
21
11
/3.10
Total Sheets
A2
SKIP THERMISTOR RELAY MIXER THERMISTOR RELAY
SKIP THERMOSTAT
Schwing Stetter India Private Ltd.,
/11.14 .
/11.14
/11.14
8
CONTROL SYSTEM :
32
44
22
14
6
4
2
ADMIXTURE DISCHARGE
A2
A1
13
5
3
1
7K11
Name
/11.12 .
/11.12
/11.12
ADMIXTURE2 DOSING
A2
13
5
3
1
7K2
A1
14
11
6
Sheet No
8040 0220
16
15
16
13
c b a
PNEUMATIC BOX
6/1.14
2YI
-X6
2Y2
-X6
GATE 1 SOLENOID
11
-X6 22
Approved
22.03.2003
SBK
Approved
Drawn
Checked
Asbuilt
2Y5
-X6 23
DKS
12.03.2003
11
R2K5 /6.09 14
JB
10.03.2003
2Y4
Drawn
2Y3
-X6 21
Checked
20
Name
GATE 2 SOLINOID
Date
Original
19
GATE 3 SOLENOID
R2K4 /6.08 14
GATE 4 SOLENOID
11
GATE 5 SOLENOID
R2K3 /6.07 14
11
05.07.2003
05.07.2003
01.07.2003
Date
3Y31
-X6 24
R3K36 /6.05 14
CEMENT DISCHARGE
11
11
SBK
DKS
JB
Name
6Y1
-6X1 7
R6K28 /5.06 14
MIXER GATE OPEN
R2K2 /6.07 14
11
11
Chennai.
11
5Y2
-X6 26
R5K2 /5.12 14
9
7Y11
-X6 27
R7K1 /5.09 24
21
10
MCI-70N
Schwing Stetter India Private Ltd.,
5Y1
-X6 25
R5K1 /5.11 14
CONTROL SYSTEM :
6Y2
-6X1 8
R6K29 /5.06 14
PNEUMATIC BOX
11
MIXER GATE CLOSE
R2K1 /6.06 14
WATER 1 DOSING
8
WATER 2 DOSING
5/1.14
7
ADMIXTURE 1 DOSING
6
7Y12
7Y13
-X6 29
R7K24 /5.10 24
21
12
Machine:
CP30
11
3Y2
13
-X6 30
-R3K4 /6.03 14
Circuit Diagram Control Panel
Description:
-X6 28
R7K2 /5.09 24
21
11
ADMIXTURE 2 DOSING
5
ADMIXTURE DISCHARGE
4
CEMENT1 BLOW OFF
3
11
14
3Y3
-X6 31
-R3K5 /6.03 14
11
3Y4
-X6 32
-R3K6 /6.04 14
Total Sheets
CEMENT2 BLOW OFF
2
13
16
6K2 /12.09 14
15
16
6/19.01
5/19.01
Sheet No
2
6H1 1
8040 0220
FILLER BLOW OFF
1
MIXER ON IND
14
c b a
1
2/1.08
1/1.09
2
3
4
13
12
8
4
22.03.2003
Approved
SBK
JB DKS
12.03.2003
6
Name
Chennai.
L1
12
13
2
CONTROL SYSTEM :
MCI-70N
Schwing Stetter India Private Ltd.,
1
2
N
+ 4-20 mA
1
3
11
12
13
4
11
+ 0-10 V
10
6
Machine:
8
4
+ 20V / 0....4 mA
9
3
CP30
Circuit Diagram Control Panel
Description:
5
7
1
EC 11Z
-9B2
CEMENT / SILO 2
-9U2
6
10
FMC 420
+ 20V / 0....4 mA
9
3
9
FMC 420
5
Date
PE
4
-9B1
EC 11Z
8
-9U1
7
10.03.2003
3
11
+ 0-10 V
10
1
Drawn
2
1
7
CEMENT / SILO 1
6
Checked
N
L1
+ 4-20 mA
2
1
5
6
15
Total Sheets
Sheet No
8040 0220
16
OPTIONAL
14
16
15
-A28
IN
1
3
4
OUT
4
3
2
4
2
brown
-15V
5
SD
6
10.03.2003 12.03.2003 22.03.2003
Drawn
Approved
Date
220 -250 Ohms
SHIELD
Checked
1U4 / 2.16
RD,D+
5
D-
4
5
5
Wire Mesh
-X2B 1
3
SBK
DKS
JB
Name
0-20%
-SG1
9
>
BN
MOISTURE %
WT
-X2 1
1/1.09
10
+
PE
MCI-70N
Schwing Stetter India Private Ltd., Chennai.
N
PE
L1
8
CONTROL SYSTEM :
7
-
-A28.1
2
Green
>
c b a
1
white
+15V
Yellow
Temp.Signal
gray
GND
GND
white
Signal
O/P
brown
>
-X2 2
2/1.08
11
Machine:
CP30
Circuit Diagram Control Panel
Description:
12
13
15
Sheet No
8040 0220
16
OPTIONAL
Total Sheets
14
16
16
CP30 MCI70N
Junction Box & Connector Details
c b a
1
SPARE
SPARE
24 + ( X2-5 )
24 - ( X2-6 )
MIXER GATE OPEN SOLENOID
MIXER GATE CLOSE SOLENOID
MIXER GATE CLOSE SENSOR
MIXER GATE OPEN SENSOR
24 +
MIXER THERMAL OLR
SPARE
SPARE
MIXER LIMIT SWITCH
MIXER LIMIT SWITCH
3
4
5
6
7
8
9
10
11
12
13
14
15
16
41L1V
41L1W
41L2U
41L2V
41L2W
2
3
4
5
6
V1
W1
U2
V2
W2
2
3
4
5
6
01.07.2003
03.07.2003
05.07.2003
Approved
41R2W
41R2V
41R2U
41R1W
41R1V
41R1U
Drawn
6
5
4
3
2
1
Checked
Original
U1
1
-6M1
41L1U
1
-4M1R
SPARE
-4M1L
SPARE
2
3
1
-6X1
2
SBK
DKS
JB
4
SKIP TOP SENSOR CEMENT GATE CLOSED WATER GATE CLOSED 24- (X2:6) 24 + ( X2: 5 ) COMM
6
7
8
9
10
11
Name
SKIP WAITING SENSOR
5
Drawn
Approved
Checked
06.08.2004
06.08.2004
06.08.2004
SBK
DKS
JB
HOOTER
18
Date
35
230 N (X2: 2 )
17
Asbuilt
34
SPARE
16
36
33
SKIP TOP LIMIT SWITCH
15
32
31
SKIP TOP LIMIT SWITCH
SPARE
30
27
26
25
24
23
22
21
14
13
SKIP THERMAL OLR
29
SKIP BOTTOM SPEED
4
12
28
SKIP BOTTOM SENSOR
3
20
SLACK STEEL LEFT
19
SLACK STEEL RIGHT
8
9
Chennai.
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
JB-1
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPAE
SPARE
SPARE
SPARE
GATE CLOSE SENSOR
SKIP BRAKE (NEUTRAL)
SKIP BRAKE(PHASE)
SKIP BRAKE(PHASE)
MCI-70N
Schwing Stetter India Private Ltd., CONTROL SYSTEM :
SPARE
24+ (X2:5)
24- (X2:6)
SPARE
FILLER BLOW OFF
CEMENT 2 BLOW OFF
CEMENT 1 BLOW OFF
ADMIXTURE DISCHARGE
ADMIXTURE 2 DOSING
ADMIXTURE 1 DOSING
WATER 2 DOSING
WATER 1 DOSING
CEMENT DISCHARGE
GATE 5 SOLENOID
GATE 4 SOLENOID
GATE 3 SOLENOID
GATE 2 SOLENOID
GATE 1 SOLENOID
10
11
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPAE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
12
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPAE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
13
Machine:
CP30
Circuit Diagram CONNECTOR CHART
Description:
-X6 - 108 PIN CONNECTOR
CONNECTOR DETAILS
7
PNEUMATIC BOX
2
6
1
JB-1
5
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
Total Sheets
14
Sheet No
8040 0220
1
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPAE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
15
16
1
c b a
1
2
JB1:
40
39
4
4 2
1
10
2
1
J.Bhaskar
27.04.2004 27.04.2004 27.04.2004
Drawn
Checked
Approved
SBK
DKS
Name
CONTROL SYSTEM :
Chennai.
MCI 70 N
Machine:
CP30
Circuit Diagram Junction Box Detail
Total Sheets
Sheet No
8040 0220
39(Blue)
4Y1L - 38(Brown)
1
39(Blue)
4Y1R - 37(Brown)
5(Brown)
4R1L - 12(Blue)
15
5(Blue)
14
4R1R - 5(Brown)
NOTE:
13
18 * 1 SQ MM MULTICORE CABLE
12
Description:
1
2
1
3
2
2
1
4
3
2
1
5
4
2
1
6
5
2
1
7
6
2
1
8
7
8
2
1
11
9
9
2
1
10
10
10
2
1
9
Schwing Stetter India Private Ltd.,
10
10
10
10
10
Date
11
12
13
14
15
16
17
18
12
14
15
AGGREGATE GATE CLOSE
18
2
1
230N
37
2
1
SKIP BRAKE
38
4Y1L
SKIP BRAKE
GATE SENSOR
4Y1R
HOOTER
230 N
Z1
SKIP LIMIT SWITCH
8
24 +
3
7
24 - (BLUE)
S1
SKIP LIMIT SWICH
5S36 WATER FLAP CLOSED
4R1L SKIP PTC
3S36 CEMENT FLAP CLOSED
3
COMM 24 +
S3 SKIP TOP SENSOR
6
24 +
S4 SKIP WAITING SENSOR
5
24 +
4S116 SPEED CHANGE OVER SENSOR
4
24+
S5 SKIP BOTTOM SENSOR
3
24+ (BROWN)
S2.2 SLACK STEEL CABLE 2
4R1R
24 +
S2.1 SLACK STEEL CABLE 1
16
1
c b a
6
2
7
8
8
5
3
3
12.03.2003 22.03.2003
Checked
Approved
Date 10.03.2003
9
5
Drawn
4
Note : Cable used 4 x .034, Length 1.6 Meter
OP7 side connection
1
9 PIN D MALE CONNECTER
SBK
DKS
JB
Name
Chennai.
Schwing Stetter India Private Ltd.,
YELLOW
WHITE
BROWN
6
7
8
5
3
2 3 8
4 9
5
Control Panel MCI 70-N
INTERFACE CABLE DIAGRAM
OP7 To PLC PORT 2 CABLE
Description:
1
9 PIN D MALE CONNECTER
Sheet 1 OF 1
PLC Port 1 side connection
OP7 TO PLC PORT 1 INTERFACE COMMINICATION CABLE
c b a
3
4
5
6 7 8
Cable Tag MX1 MX2 & MX3
12.03.2003 22.03.2003
Checked
Approved
Date 10.03.2003
Drawn
This drawing is for 22.5 kg and 1000 kg loadcell
6
5
4
3
2
1
9 10 11 12 13 14 15
2
Inter connection Cable used 7 x .034
1
15 PIN D MALE CONNECTER
SBK
DKS
JB
Name
Chennai.
Schwing Stetter India Private Ltd.,
White
Pink
Gray
Brown
Green
Blue
GREEN
WHITE
RED
BLACK
Control Panel MCI 70-N
From panel to Junction Box Diagram
Sensortronics Loadcell wiring
Description:
0+
0-
V+
V-
JB
Junction Box 19.1 and 19.2
Sheet 1 OF 1
S Beam Loadcell
c b a
1
3
7 X .034 cable
DKS SBK
12.03.2003
Checked
Approved 22.03.2003
JB
Name
10.03.2003
Date
5
4
3
2
Drawn
Moisture Meter sensor connection drawing
4
5
2
RS 232C CONNECTER
1
Chennai.
Schwing Stetter India Private Ltd.,
Green
Gray
White
Brown
Yellow
Description:
Control Panel MCI 70-N
Sensor Model No : FG1-GSO-T-KV
Mositure Sensor connection
Sheet 1 OF 1
Mositure Sensor Unit
CP30 MCI70N
Printer Interfacing & Settings
CP30 MCI70N
Printer With Serial Interfacing
Printer Interface Settings CP30 MCI 70 N The printer optionally supplied by us is WIPRO LX 800 DX which can be interfaced with the MCI70N control system in two modes. 1. 2.
Serial Interfacing Mode - connecting the printer directly with PLC. Parallel Interfacing Mode - connecting the printer through a computer with PLC.
Serial Interfacing: In this mode the WIPRO LX800 DX printer is directly connected to the PLC of MCI70N control System through a Converter cable called PC/PPI cable. The RS232 end should be connected to the printer interface cable and the PPI-RS485 end of PC/PPI cable have to be connected to the Port 1 in the PLC. There are three indications such as Tx,Rx and PPI and eight DIP Switches are provided in the PC/PPI cable. The PPI indicator will be glowing always if it is connected with the Printer. The Tx and Rx will glow only when Data is transferred to the Printer. DIP Switch Settings in PC / PPI cable : Kindly see that the following DIP Switches should be kept ON to enable the printer to work. DIP Switch 2 Should be ON DIP Switch 7 Should be ON Settings in WIPRO LX 800 DX Printer for Serial Interface: Press ONLINE Button and then switch ON to enter into this setting mode. Press LOAD/EJECT Button twice till ONLINE LED and DATA LED gets OFF. Then Press ONLINE Button and see that RED Color LED in ‘FONT’ Blinks. Please switch off the printer for saving the settings for serial interface. It can be verified with the settings as shown in the print out in the next screen. If printout does not come make sure that the setting is made properly. To take the print out of the setting done, press LF/FF Button and then switch on the printer. Now print out will come with the current settings made.
Note : The Print out of settings for serial interfacing is enclosed in the next page.
c b DKS a
7
Alteration
Date
Name
21.05.2004
SBK
21.05.2004 J.Bhaskar
DKS
Approved
21.05.2004
Name
Checked
Drawn
Date
9 Pin Male connector to be connected to PC - PPI Cable
Optional Printer Model LX540 Make Wipro
Note : Cable used 4 x .034, Length 4 Meter
Printer
3
2
25 PIN D MALE CONNECTER
Chennai.
Schwing Stetter India Private Ltd.,
Yellow
White
Brown
6
2
5
2
3
7
3 8
4 9
5
Control Panel MCI 70N
25 Pin M to 9 Pin M Wiring Diagram
MCI 70 N PC-PPI to Printer Cable
Description:
1
9 PIN D MALE CONNECTER
From Printer 25 pin connecter to PC-PPI Cable
PC-PPI Cable to Printer Interface
Sheet 1 OF 1
PC-PPI Cable
Printer Interface Settings CP30 MCI 70 N
Printer with Parallel Interfacing
Printer Interface Settings
Parallel Interfacing:
CP30 MCI70N
In this mode the WIPRO LX 800 DX printer is interfaced through a computer with the PLC of MCI70N control system. The computer is connected to the PLC with the PC /PPI cable. The RS232 end of PC / PPI cable is connected to the serial port of computer and the PPI-RS 485 end is connected to the Port 1 of the PLC. The LX540 printer have to be connected in the LPT 1 port in the computer with the 25 pin cable supplied along with the printer. The 25 pin male pin should be plugged in the LPT 1 of the computer and the amphenol pin end have to be connected to the slot available in the printer. DIP Switch Settings in PC / PPI Cable: DIP switches settings should be set as same as shown in serial mode operation . Settings in LX 800 DX Printer For Parallel Interface: The following setting should be done the WIPRO LX 800DX Printer for Parallel mode operation. Press ONLINE Button and then switch ON to enter into this setting mode. Press LOAD/EJECT Button twice till ONLINE LED and DATA LED gets OFF. Then Press ONLINE Button and see that RED Color LED in ‘FONT’ glows constantly. Please switch off the printer for saving the settings done for parallel interface. To take a print out of the settings, follow the same procedure described in the serial mode.
Note : The settings for Parallel interfacing is enclosed in the next page.
Printer Interface Software: The Printer Interface Software to be installed in your computer which is an optional item. By using this Software print out will come automatically at the end of the batch. And the datas can also be stored and print out may be taken whenever required. The installation procedure is illustrated in the subsequent pages.
CP30 MCI70N
Printer Interface Software User Manual
Contents
Page 1.Introduction
2
2.Installing & Executing the software
3
3.Main Menu Screen
7
4.Creating, Editing and Deleting Masters
8
5. Starting Production
12
6. Aborting a Batch
14
7. Consumption Details
15
8. Generating and Viewing Reports
16
9.Settings (Setup)
24
10.Trouble Shooting
27
11. System Configuration for the Software
28
12.Uninstalling/Removal of the software
29
1
1.Introduction
Stetter MCI – 70N Printer interface software stores the details of all the concrete batches taken in auto mode in to the system and helps us in retrieving the data whenever we require in a specific format. This software is mainly developed to fulfill the customer needs because some customer might refer the data’s of the batches, which held on the past and which might be useful for the customer in many ways.
2
2.Installing & Executing the software The step that are involved in the installation of the Printer Interface software are 1. Insert the Compact Disk in to your system and run the setup.exe application by double-clicking on setup.exe or by running it from start menu run option.
Fig 2.1 2. The following screen appears then
Fig 2.2 Press ok it will continue to install the software
3
5. Here we must specify the location of the software. We can continue setup process by clicking on the install Stetter MCI – 70N software button and this will store the software in default location or else we can change the location by clicking on the change directory button and then we can proceed further after changing the location by clicking the install button.
Fig 2.3 5.Specifying Program Group
Fig 2.4 Default program group is Stetter MCI – 70 Control System. We can specify our own program group by changing the default group as shown in (Fig 2.4) figure.
4
6. The next step is the required supporting files are copied in to the system automatically as shown in (Fig 2.5) figure.
Fig 2.5 And finally the setup will get completed as shown in (Fig 2.6) figure
Fig 2.6 Press ok and continue to run the installed software. We can find the installed program in start menu program group
5
Run the Stetter MCI – 70N software by double-clicking from the program group as shown in (Fig 2.7) figure.
Fig 2.7 If we are going to run this software for first time then the input box will appear as shown in (Fig 2.8) figure in which we must give the plant serial no.
Fig 2.8 Now the Main Menu will appear, which we will see in next chapter.
6
3.Main Menu Screen
Fig 3.1 The main screen has the following menus. 1.Start 2.Master 3.Consumption Details 4.Report 5.Setup 6.Quit We can see the features of the above menu options in the following chapters.
7
4.Creating, Editing and Deleting Masters There are three master files maintained in this software. 1.Customer 2.Jobsite 3.Truck
Fig 4.1 Customer Master: We can select customer menu from master menu or press Alt + m + c key on keyboard to get in to the customer master screen. Adding a Customer in to the master: All the important information about the customer are preloaded in the customer master file, the information like customer name, address, phone number are stored in this master file for reference purpose. All we have to do is to enter all the details in the customer master screen as shown in the following (Fig 4.2) Figure and press Save button it will store all the details in to the hard disk and we must continue with the same step for creating the next customer. Editing a customer details in the master: If we wish to change or edit some customer details like change of address for a particular customer then we must type the customer Number in the given box and this will fetch that particular customers details which we can change and press save button so that it get stored in the hard disk Deleting a customer details from the master: If we wish to delete a customer details from the list then it is also possible. For example if we feel that a particular customers list no longer required for us then it can be deleted this process is similar to
8
that of editing process. All we have to do is to type the customer number in the allotted box and press enter/return key from the keyboard and this will fetch all the related details of that particular customer and then press delete button by this action we can delete customer details from customer master. Note: Before deleting a customer details from customer master make sure that all the jobsite related to that customer is deleted from the jobsite master and then proceed deleting the customer from the customer master
Fig 4.2
Jobsite Master: We can select jobsite menu from master menu or else press Alt + m + j key on keyboard to get in to the jobsite master screen. Adding a jobsite for a customer: As we all know that a customer might have as many jobsite as possible, which means a construction company can have constructions project at many places these site details are stored in the computer similar to that of the customer details. All we have to do is to select a customer from the customer name box and press enter key once this will fetch the customer number from the disk or else we can type the customer number in the customer number box and this will fetch the customer name from the customer master and after that we should enter jobsite details like site name, site address etc and press save button to store the data in to the master file. Editing a jobsite: To edit a jobsite all we have to do is to select the customer name from the customer name box and press enter key similar to that of adding a jobsite this will list all the available jobsite of that customer in the table form as shown in (Fig 4.3) figure and now we must select site name from the jobsite entry box and press 9
enter key and this will fetch the other related details from the master and then we can modify what ever field we need to edit except jobsite name and press save button so that the modified details get stored in to the master file Deleting a Jobsite: Select the customer from the list and the jobsite which we are about to delete from the jobsite site list after selecting, the related details will get displayed and now press delete button once. It will delete that particular jobsite of the customer, which we wanted to delete.
Fig 4.3
Truck Master: Truck master is used to store all the details about the available transit mixer or dumper trucks. This master file contains the details about trucks like capacity of the transit mixer and some special note if required we can specify there. We can get in to the truck master screen by selecting truck menu from main menu or by pressing Alt + m + t key all together on keyboard Adding a truck to the master file: This process is similar to that of the other two master files type the details in the entry box and press save key. Here truck no is an alphanumeric field and capacity is numeric field and note is a alphanumeric field if we got nothing to specify in the note field then we can enter a (-) which means nothing. Editing a truck: Type the truck no and press enter key this will fetch all the details of the truck now we can edit the capacity and note field as per our requirement. Deleting a truck: It is similar to that of editing a truck. Type the truck number and press enter key this will fetch all the related data from the truck master and now we can delete the truck by pressing delete button.
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Fig 4.4
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5. Starting Production
Fig 5.1 To start the production after performing the necessary tasks in the panel side all we have to do is to select start menu from the main menu and this will open a new screen as shown in (Fig 5.1) figure in which we must select all the required details like customer name, jobsite, truck number and finally design mix which is an optional field. After selecting all the details we must press start button and this will open another screen as shown in (Fig 5.2) figure in which all the data will get transmitted from the panel and it will displayed in a table as shown in the figure (Fig 5.2) and finally the actual and nominal value of the batch will be displayed and then it will prompt for a reply stating whether we need to take the print out of the batch details if we press yes then it will print the batch sheet or else it wont print at that time but we can get the print out any time we wish from print delivery Challan and after that it will prompt another message stating that (Batch completed do you want to continue) if we press yes then it will continue by showing the previous form as shown in (Fig 5.1) figure.
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Fig 5.2
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6.Aborting a Batch We have also given the provision for aborting a batch, while the batch is running if we find some problem with the recipe and wish to abort the batch in between and start a fresh new batch with out losing the details of the data so for transmitted from the panel all we have to do is to stop the batch from panel and press exit button it will calculate the actual value and abort the batch before aborting it will prompt a message stating whether we really required this abort process as shown in (Fig 6.1) figure after acknowledging yes it will proceed further and print the batch so for held with out printing nominal values if we requires printout but if we acknowledge no then it will continue with the same batch with out aborting.
Fig 6.1 Note: If we press the “X” (close) button of this screen with out pressing exit button then it is not considered as aborting batch this action terminates the batch with out storing data’s.
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7.Consumption Details
Fig 7.1 If we choose consumption details menu from main menu the above screen will appear as shown in (Fig 7.1) figure. Here the consumption details of all the materials will be shown, this detail will be only of current date. To view the total consumption we have to select and view only from report menu, which we will see in later chapters.
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8. Generating and Viewing Reports We can generate 6 reports in this software they are. 1. Customer wise production report 2. Jobsite wise production report 3. Truck wise production report 4. Batch report 5. Consumption report 6. Delivery note
Fig 8.1 Customer wise production report: If we select customer menu from the main menu the following screen would appear as shown in (Fig 8.2) figure. There will be two-entry box “From date” and “To date” in which we have to enter the duration of particular period
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that we would like to view the report. If we press view button then the report details will be displayed for customer as shown in (fig 8.3) figure.
Fig 8.2
Fig 8.3 17
Jobsite wise production report: If we select the jobsite menu from the main menu the following screen would appear as shown in (Fig 8.4) figure. There will be two entry box “From date” and “To date” similar to that of customer report in which we have to enter the duration of particular period that we would like to view the report and press view button then the report details will be displayed for jobsite as shown in (fig 8.5) figure.
Fig 8.4
Fig 8.5
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Truck wise production report: If we select truck menu from the main menu the following screen would appear as shown in (Fig 8.6) figure. There will be two entry box “From date” and “To date” similar to that of customer and jobsite report in which we have to enter the duration of particular period that we would like to view the report for and press view button then the report details will be displayed for truck as shown in (fig 8.7) figure
Fig 8.6
Fig 8.7
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Batch report: If we select batch menu from the main menu the following screen would appear as shown in (Fig 8.8) figure. There will be two entry box “From date” and “To date” in which we have to enter the duration of particular period that we would like to view the report for and press view button then the report details will be displayed as shown in (fig 8.9) figure. In this report we can view the details of all the actual values of the batches held during that particular period (from date to date)
Fig 8.8
Fig 8.9
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Consumption report: There are two types of consumption reports available. 1. Per day consumption report 2. Total consumption report
8.10 Per day consumption report: if we select consumption menu from main menu a screen will appear as shown in (Fig 8.10) figure and there will be two entry box for date as to that of our early reports and below that there will be two option button “per day” and “total” if we select per day option then the report will be generated as shown in (Fig 8.11) figure. Here the records will be generated as per the duration for example if we had given the duration date as from “1/1/2003” to “1/1/2002” then it will list one record the consumption for that particular day alone or else if we had given from “1/2/2003” to “2/1/2003” then it will list two records if our system date format is (DD/MM/YYYY) if system date format is (MM/DD/YYYY) then it will list thirty three records (if all the day has production) because it will take 2 as the month.
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Fig 8.11 Total consumption report: Where as in total consumption report it will calculate the consumption of all the materials from the given period (From date to date) and generate the report in single line as shown in (Fig 8.12) figure.
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8.12
Deliver Note: Select the delivery note menu option from the main menu then the following screen will appear as shown in (Fig 8.13) figure then type the batch no for which we require the delivery note and then press the print button once and this will print batch sheet directly in to the printer.
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Fig 8.13
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9.Settings (Setup) A separate menu option provided in the main menu to change the settings of such parameters like port no and resetting of batch no, password etc. There are two submenus provided they are password settings and port settings as shown in (Fig 9.1) figure.
Fig 9.1 Password Settings: The following screen will appear if we choose the password settings as shown in (Fig 9.2) figure here we must enter the password, initially the default password provided would be “StetterMCI70N” later this can be edited through change password settings option as per our convenience. To change the password all we have to do is type the password and get access in to the edit password and this will take us to another screen as shown in (Fig 9.3.a, 9.3.b) figure and in which there will be a entry box and two option buttons “Edit Password “ and “Edit Batch no & Plant No”. If we need to change the password then we must enter the new password and press save button so that the data gets saved or else if we require to change the batch no or plant serial no then we must choose the edit batch no and plant serial no option and make the required changes and press save to commit changes. Note: Resetting of batch no feature is given to help the plant user to over come a unavoidable situation like for example if an operator wants to add the current batch to the previous batch list then he can use this option and change the batch no to previous batch no and proceed, by this action the current production will get stored in to the previous batch list.
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Fig 9.2
Fig 9.3.a
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Fig 9.3.b Port Settings: Normally the serial communication cable from the panel will be connected to the computers serial communication port number 1 that is the default port setting will be Port 1 .if we wish to connect the communication to the port 2 then after connecting the serial cable to the communication port 2 we must specify that in port setting option as shown in (Fig 9.4) figure and change the number from 1 to 2 and press save to commit the changes.
Fig 9.4
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10.Trouble Shooting 1.Run time error: if this error occurs in between the batch or at any time then note the error number and statement that listed in the window and inform to Stetter engineers immediately. 2.Unable to start the batch: see whether all the parameters are selected correctly from the start screen entry box. 3.Production is running in auto mode but data’s are not shown on the table in the batch screen (Fig 10.1). In such situation we must check the following points
Fig 10.1 a) Check whether communication cable is connected to the computer port and that too connected in the correct port as specified in the port settings. b) Check whether communication status indication at the bottom of the screen as shown in (Fig 10.1) figure changes from red to green colour in between the batches. If the colour does not change then there must be some problem with the cable if it changes then it will display the data. In such situation call the Stetter engineers for better solution. 4.After completion of batch printer does not print the batch sheet. In such situation a) Check whether the printer is connected to the computer b) Check whether printer is installed properly. c) Make sure that the correct driver is installed d) Make sure that the printer is switched to online mode If the problem is still not solved after checking all the above conditions then call the Stetter engineers for solution.
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11. System Configuration
To run the Stetter MCI – 70N software in your computer it must have the following configuration. 1,Pentium 2 or updated version / Celerone processor with more than 700 mHts speed 2,64 MB – 128 MB ram 3,Operating system – win 95,win 97,win 98,win 2000,win me, win Xp and Win NT win 95 and win 98 gives better output compared to other OS 4,80 Column Printer
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12.Uninstalling/Removal of the software We must follow the below procedure to uninstall/remove/deletion of the Stetter MCI – 70N software. First select the control panel option from the start, settings menu as shown in (Fig 12.1) figure.
Fig 12.1 This will take us to control panel as shown in (Fig 12.2) figure. In that choose “Add/Remove Program” option
Fig 12.2 30
This will open add/remove program window as shown in (fig12.3) figure in that choose our software Stetter MCI – 70N Control System and press Add/Remove button and this will start the deletion of software as shown in (Fig 12.4) figure
Fig 12.3
Fig 12.4
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CP30 MCI70N
Silo Level Meter
CP30 MCI70N
Moisture Meter
CP30 MCI70N
Phase Failure Relay
Contact Us Here SCHWING Stetter India Pvt Ltd., Regd.Office & Works F71, Sipcot Industrial Park, Irungattukottai, Sriperumpudur Taluk, Kanchipuram District, Tamil Nadu - 602 105 Phone: 91 – 4111 – 256780 91 – 4111 – 256781 Fax: 91 – 4111 – 256539 Email :
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