COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
ARIEL FRAME JGE/4
5/04/04 SERIAL NUMBER: PART: JGH:E:K CLASS PART NUMBER
ARIEL CORP. - BLACKJACK DIV. SALES ORDER COVER SHEET
C/N: 001
RHCOVP02
F-19791 DESCRIPTION: JGH-JGE-JGK-JGT FRAME CLASS QUANTITY
DESCRIPTION
DRAWING NO.
G-1734
1
FRAME ASSY,JGH:E:K:T/4,STD
A-8554
G-5504
1
CRANKSHAFT ASSY,JGE/4,STD
A-11864
G-8208
2
GUIDE ASSY,K:T,STD
A-9812
G-9476
2
GUIDE ASSY,H:E,STD
A-9726
G-5118
4
CONN ROD ASSY,FS,E:K:T,NEW BRG
A-3093
G-1322
4
X-HEAD ASSY,JGK:E:T,STD
A-6871
G-0978
1
DRIVE END COVER,JGH:E:K:T/2:4
A-6330
G-1068
1
AUX END COVER ASSY,HEKT/4
A-6328
G-0986
1
LO LEVEL GLASS,J6>,STD
A-4068
G-7719
1
LO PUMP,HEKT/4, FOR THERM.VLV
A-9123
G-2246
1
PR PUMP ASSY,HEKT/2:4,CD/2,STD
D-1341
G-1763
1
FF LUBR,(2)1/4,HEKT2/4
D-1107
G-5299
1
DST.BLK.MTG.SINGL,JKCBR/4:6
N.A.
G-2708
2
RUPTURE DISC ASSY, 3250 PSI
N.A.
G-2930
1
FF TUBING,JGH:E/4
N.A.
G-2935
2
FF TUBING,BOTTOM LUBE-EA.CYL.
N.A.
G-7982
1
CHAIN ASSY,HEKT/2:4 STD OR R/R
A-9639
G-1073
1
TOP COVER ASSY,JGH:E:K:T/4
A-7072
G-7624
2
FF GAGE,3000PSI/BLK,KCB:R46
A-9020
G-9873
2
FF S/D,PRO-FLO,DC,STD
N.A.
G-8087
1
THRM.VL,1-1/2"MTD,HEKT/4:CD/2
A-9645
G-8631
1
TOOL KIT ASSY, JGH:E:K:T
N.A.
5/04/04 PARTS LIST GROUP NO. G-1734 FRAME, SPACER BARS AND MAIN BEARING CAPS JGH/4, JGE/4, JGK/4 AND JGT/4 REF. DRWG. A-8554 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-1094
1
FRAME,JGH:E:K/4
002
A-0827
4
MALE CONN,STL,
003
FC0125LY
12
12 PT,1-1/8-12 X 7
004
A-3887
12
WASHER,SPACER BAR,FRAME/GUIDE
005
A-3763
1
CHK VLV,1/8MX1/8F,SS,PPT/14PSI
006
FP0500FE
0
DOWEL PIN, 1/4 X 3/4
007
A-0918
1
PLUG-TUBE FIT,FEMALE,STL,1/4T
008
A-3512
12
O-RING,VT, 1.318 O.D. X .103
009
FC0120JY
16
12 PT,7/8-9 X 7
010
PP0810KB
2
PIPE PLUG,1"NPT,HEX HD,STL
011
A-3871
1
END PLT,OIL GALLERY,HEK/2/4/6
012
A-3507
2
O-RING,VT, 2.012 O.D. X .139
013
FC0102EL
4
HEX HD CAP,3/8-16 X 2-1/4
014
FS0420JS
6
SQ.HD.SETSCREW,7/8-9X4 OVAL PT
015
A-3877
1
END PLT,H:E:K/2/4
016
FC0102EI
4
HEX HD CAP,3/8-16 X 1-1/2
017
A-0815
1
MALE ELBOW,STL,
018
FP0500GE
0
DOWEL PIN,5/16 X 3/4
019
FS0400EG
0
CUP PT.SET-SCREW, 3/8-16 X 1
020
A-3876
2
END PLT,HTR MTG,H:E:K/2/4
021
A-3508
3
O-RING,VT, 2.762 O.D. X .139
022
FC0102EH
8
HEX HD CAP,3/8-16 X 1-1/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/4T X 1/4P G8
+.0002
G8
G5
G5
1/4T X 1/8P +.0002
G5
5/04/04 PARTS LIST 023
A-0811
1
HEX RED BUSH,STL,1/4M X 1/8F
024
A-0804
1
STREET ELBOW,STL, 1/8P, 90
025
A-0882#02
1
STREET TEE,STL,1/8P
026
A-0830
1
MALE CONN,STL,
029
PP0810CB
4
PIPE PLUG,1/4NPT,HEX HD,STL
042
FC0102EJ
4
HEX HD CAP,3/8-16 X 1-3/4
044
A-3929
1
THREADED FLG,RECT.H:E:K:T:C:D
045
C-0641
2
FRAME SIDE COVER,JGH:E:K
046
C-0642
2
GASKET,RET,15-5/8 X 7 X 1/32
047
FS0450HC
4
CUP PT.S-SCRW,NY, 5/8-11 X 1/2
049
PP0810GB
5
PIPE PLUG,1/2NPT,HEX HD,STL
054
A-10201
28
1/4T X 1/8P
SEMS BOLT, 3/8-16 X 1-1/2
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G5
5/04/04 PARTS LIST GROUP NO. G-5504 CRANKSHAFT AND MAIN BEARINGS JGE/4, 4-1/2" STROKE REF. DRWG. A-11864 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
AD-2216
1
CRANK ASSY,FS,JGE:T/4
002
B-0778
0
OIL SLINGER,JGH:E:K & JGJ/6
003
A-3872
0
SPKT,RLR.CHAIN,CSHAFT,#40-24T
004
B-0770
8
SLEEVE BRG,H/S,MAIN,H:E:K:T
005
B-0776
2
THRUST PLATE,BZ,JGH:E:K:T
006
FP0505JK
4
ROLL PIN, 1/2 X 2
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-8208 JGK:T CROSSHEAD GUIDE REF. DRWG. A-9812 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-2924
1
X-HD GUIDE,S2,JGK
002
B-0835
1
GASKET,NST,17-3/4 X15-7/8X1/64
003
FC0120JO
004
B-1834
2
GUIDE COVER,CAST,JGH:E:ET:K:T
005
B-0832
2
GSKT,RET,15-5/16X10-13/16X1/32
006
B-1860
2
GUIDE COVER,D/P,CAST,JGK:T
007
B-1032
2
GASKET,RET,10-13/16X6-3/4X1/32
008
A-6830
60
009
PP0810GB
2
PIPE PLUG,1/2NPT,HEX HD,STL
010
A-0415
2
LUBE FITTING, 3/4-10 X 2
011
FW0550IA
6
STAT-O-SEAL, 3/4 DIA., BLACK
012
A-0815
2
MALE ELBOW,STL,
013
A-9099
1
MALE ELBOW,STL,
014
PT0200HC
015
PP0802RD
1
PIPE PLUG,1/8NPT,SQ HD,PLASTIC
016
PP0802GD
1
PIPE PLUG,1/2NPT,SQ HD,PLASTIC
017
A-8725
1
OMNI OIL TRAP,STEM,SS,1/8NPT
018
A-2206
1
EYEBOLT,1-1/2-6
019
A-0863
1
HEX RED BUSH,STL,1M X 3/4F
020
A-0808
1
MALE BRANCH T,STL, 1/4T X 1/4P
021
A-0800
2
MALE ELBOW,STL,
022
PT0200CB
023
B-1686
12
12 PT, 7/8-9 X 3
SEMS BOLT,
G8
3/8-16 X 1-1/4
1/4T X 1/8P 3/4T X
3/4P
5. " SS,TUBING, 3/4 OD X .049 WALL
UNC, SHORT
1/4T X 1/4P
60. " SS TUBING, 1/4 OD X .035 WALL 1
GLAND,X-HD GUIDE,JGH:E:K:T
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST 024
A-3509
1
O-RING,VT, 7.762 O.D. X .139
025
FC0102EG
3
HEX HD CAP,3/8-16 X 1
027
B-1687
1
PKG,2.0, OIL WIPER,WAT
029
A-3780
1
CHK.VLV,DOU.BALL SOFT SEAT SS
030
A-3529
1
HEX PIPE NIPPLE,STL,1/4 X 1/4
032
FC0103IK
4
HEX HD CAP,3/4-10 X 2
033
A-8724
1
OMNI OIL TRAP,BODY,SS,1/4NPTF
034
FC0160CJ
6
SOC HD CAP,1/4-20 X 1-3/4
NY
035
FC0103KI
2
HEX HD CAP,1-8 X 1-1/2
G2
036
FW0550KA
2
STAT-O-SEAL,
042
A-2113
1
STREET ELBOW,STL,1/4P
051
PP0810KB
1
PIPE PLUG,1"NPT,HEX HD,STL
1"DIA., BLACK
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G5
G2
5/04/04 PARTS LIST GROUP NO. G-9476 JGH:E CROSSHEAD GUIDE REF. DRWG. A-9726 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-3533
1
X-HD GUIDE,STD/S2,JGH:E
002
B-0835
1
GASKET,NST,17-3/4 X15-7/8X1/64
003
FC0120JO
004
B-1834
2
GUIDE COVER,CAST,JGH:E:ET:K:T
005
B-0832
2
GSKT,RET,15-5/16X10-13/16X1/32
006
B-1859
2
GUIDE COVER,CAST,JGH:E
007
B-0834
2
GASKET,RET,10-13/16X7-3/4X1/32
008
A-6830
60
009
PP0810GB
1
PIPE PLUG,1/2NPT,HEX HD,STL
010
A-0415
2
LUBE FITTING, 3/4-10 X 2
011
FW0550IA
6
STAT-O-SEAL, 3/4 DIA., BLACK
012
A-0815
2
MALE ELBOW,STL,
013
A-9099
1
MALE ELBOW,STL,
014
PT0200HC
015
PP0802RD
1
PIPE PLUG,1/8NPT,SQ HD,PLASTIC
016
PP0802GD
1
PIPE PLUG,1/2NPT,SQ HD,PLASTIC
017
A-8725
1
OMNI OIL TRAP,STEM,SS,1/8NPT
018
A-2206
1
EYEBOLT,1-1/2-6
019
A-0863
1
HEX RED BUSH,STL,1M X 3/4F
020
A-0808
1
MALE BRANCH T,STL, 1/4T X 1/4P
021
A-0800
2
MALE ELBOW,STL,
022
PT0200CB
023
B-1686
12
12 PT, 7/8-9 X 3
SEMS BOLT,
G8
3/8-16 X 1-1/4
1/4T X 1/8P 3/4T X
3/4P
5. " SS,TUBING, 3/4 OD X .049 WALL
UNC, SHORT
1/4T X 1/4P
60. " SS TUBING, 1/4 OD X .035 WALL 1
GLAND,X-HD GUIDE,JGH:E:K:T
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST 024
A-3509
1
O-RING,VT, 7.762 O.D. X .139
025
FC0102EG
3
HEX HD CAP,3/8-16 X 1
027
B-1687
1
PKG,2.0, OIL WIPER,WAT
029
A-3780
1
CHK.VLV,DOU.BALL SOFT SEAT SS
030
A-3529
1
HEX PIPE NIPPLE,STL,1/4 X 1/4
032
FC0103IK
4
HEX HD CAP,3/4-10 X 2
033
A-8724
1
OMNI OIL TRAP,BODY,SS,1/4NPTF
034
FC0160CJ
6
SOC HD CAP,1/4-20 X 1-3/4
NY
035
FC0103KI
2
HEX HD CAP,1-8 X 1-1/2
G2
036
FW0550KA
2
STAT-O-SEAL,
051
PP0810KB
1
PIPE PLUG,1"NPT,HEX HD,STL
1"DIA., BLACK
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G5
G2
5/04/04 PARTS LIST GROUP NO. G-5118 CONNECTING ROD, FORGED STEEL JGE, JGK & JGT, NEW STYLE BEARING H/S. REF. DRWG. A-3093 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
AD-0973
1
CONN ROD ASSY,FS,JGE:K:T
002
A-3941
0
12 PT, 1-14 X 7-1/4
G8
003
FP0500GG
0
DOWEL PIN,5/16 X 1"
+.0002
004
B-0772
0
SLEEVE BEARING,BZ,ROD,H:E:K:T
005
B-2082
2
SLEEVE BRG,H/S,ROD,H:E:K:T
006
B-1495
0
TURN INDICATOR,JGH:E:K:T
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-1322 CROSSHEAD, PIN AND BALANCE NUT JGE, JGK & JGT REF. DRWG. A-6871 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
CROSSHEAD
0
FOR PART NO. SEE COVER SHEET
001
D-0868
0
CROSSHEAD,LGT,DI, 74.9#,E:K:T
001
D-0869
0
CROSSHEAD,MED,DI,105.2#,E:K:T
001
D-0870
0
CROSSHEAD,MED,DI,131.8#,E:K:T
001
D-0871
0
CROSSHEAD,HVY,DI,153.3#,E:K:T
001
D-0949
0
CROSSHEAD,XHV,BZ,193.0#,H:E:K
001
D-0995
0
CROSSHEAD,BAL,CI,198.0#JGH:E:K
001
D-0996
0
CROSSHEAD,BAL,CI,237.0#JGH:E:K
001
D-0997
0
CROSSHEAD,BAL,CI,276.0#JGH:E:K
001
D-0998
0
CROSSHEAD,BAL,CI,336.0#JGH:E:K
001
D-2299
0
CROSSHEAD,BAL,CI,426.0#,HEK
001
D-3277
0
CROSSHEAD,XLT,ADI,59#,E:K:T
002
B-0773
1
CROSSHEAD PIN,JGH:E:K:T
003
A-3870
2
END PLATE,CROSSHEAD PIN, H:E:K
004
A-3869
1
12 PT, 1/2-20 X 10
005
FN0461GA
1
SELF-LOCK NUT,ESNA,1/2-20
006
FP0505FE
2
ROLL PIN, 1/4 X 3/4
007
B-0781
0
CROSSHEAD NUT,10.0#,RND, H:E:K
007
B-0782
0
CROSSHEAD NUT,14.0#,RND, H:E:K
007
B-0783
0
CROSSHEAD NUT,18.0#,RND, H:E:K
007
B-0784
0
CROSSHEAD NUT,22.0#,RND, H:E:K
007
B-0785
0
CROSSHEAD NUT,26.0#,RND, H:E:K
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
5/04/04 PARTS LIST 007
B-0786
0
CROSSHEAD NUT,30.0#,RND, H:E:K
007
B-1325
0
CROSSHEAD NUT,34.0#,RND, H:E:K
007
B-1573
0
CROSSHEAD NUT,38.0#,RND, H:E:K
007
B-1574
0
CROSSHEAD NUT,42.0#,RND, H:E:K
007
B-1575
0
CROSSHEAD NUT,46.0#,RND, H:E:K
007
B-1576
0
CROSSHEAD NUT,50.0#,RND, H:E:K
007
B-1577
0
CROSSHEAD NUT,54.0#,RND, H:E:K
007
CROSSHEAD NUT
0
FOR PART NO. SEE COVER SHEET
008
FS0455EK
2
CUP PT.S-SCRW,NY, 3/8-24 X 2
009
B-0787
0
SLEEVE BEARING,BZ,X-HD,JGE:K:T
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-0978 DRIVE END COVER JGH, JGE, JGK AND JGT, 2 AND 4 THROWS. REF. DRWG. A-6330 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-0587
1
DRIVE END COVER, JGH:E:K:T
002
B-0844
1
GASKET,RET,23-1/2X20-5/16X1/32
003
FC0102EK
004
C-0594
1
SHAFT SEAL HOUSING, JGH:E:K
005
A-3875
1
GASKET,RND,12-13/16, X 1/32
006
A-10186
008
FP0512EF
2
THD.TAPER PIN,#4 X 1"LG
009
A-0245-B
1
DUST SEAL,TFE,JGH:E:K:T,J/6
010
FP0512FJ
2
THD.TAPER PIN,#5 X 2"LG
21
16
HEX HD CAP,3/8-16 X 2
SEMS BOLT,
5/16-18 X 1-1/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G5
5/04/04 PARTS LIST GROUP NO. G-1068 AUXILIARY END COVER JGH/4, JGE/4, JGK/4 AND JGT/4 REF. DRWG. A-6328 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-2593
1
AUX END COVER,JGH:E:K:T/4
002
B-0844
1
GASKET,RET,23-1/2X20-5/16X1/32
003
FC0102EI
21
004
FP0512FH
2
THD.TAPER PIN,#5 X 1-1/2LG
005
PP0850MB
1
PIPE PLUG,1-1/4NPTF,HEXSOC,STL
006
A-0827
1
MALE CONN,STL,
007
A-0490
3
PUSH IN PLUG,PL, 5/16,YELLOW
HEX HD CAP,3/8-16 X 1-1/2
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G5
1/4T X 1/4P
5/04/04 PARTS LIST GROUP NO. G-0986 SIGHT GLASS ASSEMBLY STD JGE:K:T, JGC:D, JGB:V, & JGJ/6 REF. DRWG. A-4068 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
B-3322
1
FLANGE,SIGHT GLASS,HEKT:CD:BV
002
A-5375
1
GASKET,RND,2-1/4,X 1/32,INNER
003
FC0102EG
2
HEX HD CAP,3/8-16 X 1
004
A-5376
1
GASKET,RND,2-1/4 X 1/8,OUTER
005
A-5378
1
SIGHT GLASS,2"REFLECTOR
006
A-0745
1
O-RING,VT, 2.756 O.D. X .103
007
A-5374
1
SIGHT GLASS,2-1/4"LENS
008
A-9870
1
O-RING,VT, 2.250 O.D. X .063
009
FW0501DA
2
FLAT WASHER, 3/8 ID
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G5
PLAIN
5/04/04 PARTS LIST GROUP NO. G-7719 LUBE OIL PUMP, STRAINER, FILTER JGH:E:K:T/4 FOR THERMOSTATICE VALVE REF. DRWG. A-9123 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-0752
1
L O PUMP,VIKING,HEKT/4,JGC:D/2
002
A-3918
1
SPKT,RLR.CHAIN,LO,PUMP,21T
003
FK0361EG
1
SQR KEY,3/16 X 1"LG
004
FS0455DG
2
CUP PT.S-SCRW,NY,5/16-24 X 1
005
B-0779
2
GASKET,SQ,5-15/16X5-15/16X1/32
006
FD0212GDI
4
1/2 DOG PT.STUD,1/2-13 X 3-1/2
007
B-0777
1
L O PUMP ADPTR,VIK,JGH:J/6
008
A-8249
1
L O STRAINER, 1-1/2"NPT
009
A-0965
2
HEX PIPE NIPPLE,1-1/2P
010
D-0744
1
L O FILTER HEAD,3 ELEMENT
011
A-3938
1
TUBE,PREF,LO,SUC,H/4:C/2
012
A-0661
3
LO FILTER ELEMENT,SPIN-ON
013
A-0660
0
STUD,SPIN-ON L O FILTER
014
FC0102GH
2
HEX HD CAP,1/2-13 X 1-1/4
015
A-5257
1
DRIVE PLUG, VIKING WEEPHOLE
016
FN0460GA
4
SELF-LOCK NUT,ESNA,1/2-13
018
PT0200JC
021
A-0847
3
STREET ELBOW,STL,1"NPT
022
A-0967
2
MALE CONN,STL,
023
A-0964
2
MALE ELBOW,STL,1-1/2T X 1-1/2P
024
A-0968
1
FEMALE ELBOW,STL,1-1/2P
028
A-0261
2
L.O.PSI GAUGE,ASHCROFT,1/4 NPT
G5
40. " SS,TUBING, 1" OD X .049 WALL
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1T X
1P
5/04/04 PARTS LIST 030
A-0972
1
STREET TEE,STL, 1"P
035
PP0810KB
1
PIPE PLUG,1"NPT,HEX HD,STL
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-2246 LUBE OIL PRIMING PUMP, MOUNTED,STANDARD, JGH:E:K:T/2:4, JGC:D/2 REF. DRWG. D-1341 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
B-0425
1
MANUAL PRIMING PUMP
002
B-1473
0
HANDLE,PRIMING PUMP,CLAMP TYPE
003
FC0125DK
0
12 PT,5/16-24 X 2
004
FN0461DA
0
SELF-LOCK NUT,ESNA,5/16-24
005
A-2370
1
CHECK VALVE,PPT,1/2FNPT
006
PT0200FB
007
A-0844
2
HEX RED BUSH,STL,3/4M X 1/2F
008
A-0901
2
MALE ELBOW,STL,
009
A-0849
1
HEX PIPE NIPPLE,1/2P,STL
010
B-0817
1
BRACKET,PRIMING PUMP,JGW:R:K:J
011
A-0857
2
MALE CONN,STL,
012
A-0888
1
HEX RED BUSH,STL,1M X 1/2F
013
FC0100EI
2
HEX HD CAP,3/8-16 X 1-1/2
014
FN0450EB
2
HEX NUT,STL,Z/PL,3/8-16
015
FC0102GG
2
HEX HD CAP,1/2-13 X 1
G8
57. " SS,TUBING, 1/2 OD X .035 WALL
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/2T X
1/2T X
1/2P
1/2P
G9
G5
5/04/04 PARTS LIST GROUP NO. G-1763 FORCE FEED LUBRICATOR, ARIEL TWIN 1/4" DIA. PUMPS JGH:E:K:T 2/4 REF. DRWG. D-1107 ITEM NUMBER PART NUMBER QUANTITY
DESCRIPTION
001
D-2001
1
FF LUBR,2,LH,PUMP TANK ASSY
002
A-9477
2
FF LUBR PUMP 1/4 PREMIER
003
A-2347
0
TOP CVR DOUBLE FF LUBE BOX
004
A-2349
0
GSKT,ARL DBL LUBE BOX CVR,1/32
005
A-2360
0
WORM SHAFT,FF LUBR 1/2D E
006
A-5638
0
HSG BRG FF LUBE BOX LH
007
A-3911
0
SHAFT OIL SEAL
008
A-0030
0
O-RING,VT, 1.637 O.D. X .139
009
FK0360AA
1
WOODRUFF KEY,#204,1/2D X 1/16
010
A-3873
1
SPKT,RLR.CHAIN,FF LUBR,28T
011
FS0455DH
1
CUP PT.S-SCRW,NY,5/16-24X1-1/4
012
A-2353
0
ADJ SHAFT-DOUBLE LUBE BOX
013
B-1177
0
CAM/WORM GEAR,2-PUMP FF LUBR
014
PP0810CB
2
PIPE PLUG,1/4NPT,HEX HD,STL
015
FN0457KA
0
HEX NUT,JAM,STL,1"-14
016
A-2359
0
SNAP RING,STL,RADIAL ASSYO.625
017
A-2358
0
FLAT WASHER,SUPPORT,518,HARD
018
A-5641
0
SIGHT GLASS,3/4" NPT
019
FC0120DF
4
12 PT CAP,5/16-18 X 7/8
G8
020
FC0102CG
0
HEX HD CAP,1/4-20
X 1
G5
021
FC0102CE
0
HEX HD CAP,1/4-20
X 3/4
G5
022
A-3928
1
DATA PLATE,2 PUMP FF LUBR
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST 023
A-0827
2
MALE CONN,STL,
1/4T X 1/4P
024
A-0882#02
2
STREET TEE,STL,1/8P
025
A-0815
2
MALE ELBOW,STL,
026
PP0810GB
1
PIPE PLUG,1/2NPT,HEX HD,STL
027
A-0800
1
MALE ELBOW,STL,
028
A-9631
0
FF LUB PUMP GASKET
029
PT0200CB
030
A-0843
1
STREET ELBOW,STL,1/2P,90
031
A-9619
0
SPRING,FF PUMP,PREMIER
032
A-9618
0
SPRING RETAINER,FF PUMP,PREM
033
A-0830
1
MALE CONN,STL,
1/4T X 1/8P
034
A-0807
1
UNION TEE,STL,
1/4T
035
A-0918
2
PLUG-TUBE FIT,FEMALE,STL,1/4T
036
A-8723
1
FF LUBR FILTER, 150 MIC
037
A-8729
1
BRKT, FF INLET FILTER
038
A-8824
2
FEMALE BRANCH TEE STL1/4TX1/8P
039
A-8828
3
MALE ADAPTR,STL, 1/4T X
040
FC0102CC
2
HEX HD CAP,1/4-20
045
FW0500CA
0
WASHER, 1/4" I.D., SAE
099
A-8723-K
0
FILTER KIT, LUBRICATOR 150 MIC
099
AD-2876
0
FF LUBR,
1/4T X 1/8P
1/4T X 1/4P
28. " SS TUBING, 1/4 OD X .035 WALL
1/4,1/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
X 1/2
1/8P G5
1/2S
5/04/04 PARTS LIST GROUP NO. G-5299 DISTRIBUTION BLOCK, MOUNTING BOLTS JGA:H:E:K:T:C:D:B:V/4:6, SINGLE BLOCK REF. DRWG. N.A. ITEM NUMBER PART NUMBER 001
FC0102CI
QUANTITY 8
DESCRIPTION HEX HD CAP,1/4-20
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
X 1-1/2
G5
5/04/04 PARTS LIST GROUP NO. G-2708 RUPTURE DISC ASSEMBLY 3250 PSI REF. DRWG. N.A. ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-0080
1
BLOW-OUT ASSY,SPECIFY DISC.
002
A-0124
0
BLOW-OUT DISC,3250 PSIG,PURPLE
003
A-2570
1
PLUG PLASTIC, 7 X RED
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-2935 FORCE FEED LUBRICATION TUBING BOTTOM LUBE - EACH CYLINDER JG:A:M:P:R:W:J:H:E REF. DRWG. N.A. ITEM NUMBER PART NUMBER QUANTITY
DESCRIPTION
001
PT0200CB
90. " SS TUBING, 1/4 OD X .035 WALL
002
A-0886
1
BULK.UNION,STL,
003
A-0401
1
BRACKET,BULKHEAD UNION
004
FC0134CC
1
BUT HD CAP,1/4-20 X 1/2
005
A-0831
1
TUBING CLAMP,
006
FM0400BC
1
SLTD.MACH.SCREW, #10-24 X
007
FW0500AA
1
FLAT WASHER, #8 SAE
1/4T X 1/4T
316SS
1/4 TUBE
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/2
5/04/04 PARTS LIST GROUP NO. G-2930 FORCE FEED LUBRICATION TUBING JGH/4 AND JGE/4 REF. DRWG. N.A. ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
PT0200CB
450. " SS TUBING, 1/4 OD X .035 WALL
002
A-0886
4
BULK.UNION,STL,
003
A-0401
4
BRACKET,BULKHEAD UNION
004
FC0134CC
4
BUT HD CAP,1/4-20 X 1/2
005
A-0831
4
TUBING CLAMP,
006
FM0400BC
4
SLTD.MACH.SCREW, #10-24 X
007
FW0500AA
4
FLAT WASHER, #8 SAE
1/4T X 1/4T
316SS
1/4 TUBE
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/2
5/04/04 PARTS LIST GROUP NO. G-7982 CHAIN DRIVE ASSY,STANDARD OR REVERSE ROTATION. JGH:E:K:T/2;4 THROW UNITS REF. DRWG. A-9639 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
B-0030
1
ECC VERNIER CAP
002
A-9598
1
IDLER SPACER
003
A-9599
1
SPKT ASSY,RLR CHAIN #40-15T BZ
004
A-0109
8
MACHINE SCREW PLUG,PL, 7/16-14
005
FC0107GQ
1
HEX HD CAP,1/2-20 X 3-1/2
006
FW0550GA
1
STAT-O-SEAL, 1/2 DIA., BLACK
007
FN0468GA
1
HEX NUT,STOVER TYPE C ,1/2-20
009
A-0010
1
O-RING,VT, 2.625 O.D. X .139
010
FC0100DH
2
HEX HD CAP,5/16-18 X 1-1/4
011
A-3884
1
ROLLER CHAIN,40-1 X114,JGH:E:K
012
FW0501CA
2
FLAT WASHER, 5/16 I.D. PLAIN
013
FW0502HA
2
WASHER,1/2 STEEL
014
A-9600
0
SLEEVE BUSHING,BZ,1/2 LG
015
A-9601
1
SLEEVE BEARING,STL,5/8 LG
016
FW0500GA
1
FLAT WASHER, 1/2 SAE
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G5
G9
5/04/04 PARTS LIST GROUP NO. G-1073 TOP COVER, BREATHER JGH/4, JGE/4, JGK/4 & JGT/4 REF. DRWG. A-7072 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-0644
1
TOP COVER, JGH:E:K:T/4
002
C-0645
1
GASKET,RET,77-5/8 X20-3/8X1/32
003
FE0300EA
0
EYEBOLT,3/8-16 UNC
004
A-0467
4
PUSH IN PLUG,PL,
005
B-2567
2
BREATHER,1"NPT,FRAME
006
A-6830
56
007
A-0464
1
CAUTION PLT,COMPRESSOR VLV
008
A-0138
1
NAME PLATE,ARIEL LOGO
009
FC0134BC
4
BUT HD CAP,10-24 X 1/2
010
A-0713
1
INFO PLATE,L O FILTER,SPIN-ON
011
A-0459
1
DATA PLATE,FRAME SPECIFICATION
012
FR0570CC
013
A-0719
1
INFO PLATE,ROTATION ARROW
014
A-0463
1
CAUTION PLATE,CYLINDER VENTING
015
A-7655
2
PIPE PLUG,1"NPT,SLOTTED HEAD
016
A-0009
2
O-RING,VT, 1.375 O.D. X .139
020
FC0134BB
2
BUT HD CAP,10-24 X 3/8
15
SEMS BOLT,
3/8,YELLOW
3/8-16 X 1-1/4
DRIVE SCREW, #6 X
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/4
316SS
U-TYPE
316SS
5/04/04 PARTS LIST GROUP NO. G-7624 FORCE FEED PRESSURE GAUGE 3000 PSI, PER BLK. HEKTCDBV:RJW4&6 REF. DRWG. A-9020 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-8727
1
GAUGE, 3000 PSI, BACK MOUNT
002
A-0800
1
MALE ELBOW,STL,
003
A-0882#03
1
STREET TEE,STL,1/4P
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/4T X 1/4P
5/04/04 PARTS LIST GROUP NO. G-9873 FORCE FEED LUBRICATOR PRO-FLO TIMER WITH PROXIMITY SWITCH. REF. DRWG. N.A. ITEM NUMBER PART NUMBER 001
A-11295
QUANTITY 1
DESCRIPTION FF.S/D,PRO-FLO,TRAB,SB
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-8087 LUBE OIL THERMOSTATIC VALVE, 1-1/2"FNPT MOUNTED ON JGC:D/2,HEKT/4 REF. DRWG. A-9645 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
B-2722
1
THERM VALVE,1-1/2",170 DEG,FPE
002
A-0969
3
HEX RED BUSH,STL,1-1/2M X 1F
003
A-0832
1
HEX PIPE NIPPLE 1"P
004
A-0847
1
STREET ELBOW,STL,1"NPT
005
A-0972
1
STREET TEE,STL, 1"P
006
PP0803ND
1
PIPE PLUG,1-1/2NPT,KNURL HD PL
007
PP0802KD
1
PIPE PLUG,1"NPT,SQ HD,PLASTIC
008
A-0967
2
MALE CONN,STL,
009
A-10259
1
TUBE,PREF,THERMO,HEK/4,CD/2,SS
010
A-9649
0
O-RING,VT,
011
A-9650
0
ELEMENT,THERM.VLV,1.5",170,FPE
012
A-9651
0
LIP SEAL-TEFLON,1.5"VALVE, FPE
013
PP0810KB
2
PIPE PLUG,1"NPT,HEX HD,STL
014
A-6971
1
MALE BRANCH TEE,STL,
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1T X
1P
FPE
1"P
5/04/04 PARTS LIST GROUP NO. G-8631 SPECIAL TOOLS JGE, JGK & JGT REF. DRWG. N.A. ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-0798
1
TOOL BOX
002
A-0135
1
VALVE PULLER, 5/16 X 1/2 UNF
003
A-0409
1
VALVE PULLER, 1/4 X 3/8 UNF
004
A-0626
1
VLV PULLER, 5/8 X 3/4 UNF
005
A-2289
1
VLV PULLER TOOL FOR'CT'VALVE
006
A-1858
1
CROSSHD INSTALL.TOOL,JGH:E:K
007
ER-63
1
TORQUE CHART, ALL UNITS
008
A-4996
1
PEG WRENCH,1-3/8"
009
B-1240
1
PISTON TURNING TOOL SUPT. ASSY
010
B-1410
1
PISTON NUT SPANNER, JGH:E:K
011
B-1495
1
TURN INDICATOR,JGH:E:K:T
013
FE0300EA
6
EYEBOLT,3/8-16 UNC
014
FE0300GA
2
EYEBOLT,1/2-13 UNC
015
TA0100GA
5
ALLEN WRENCH, 5/32 SHORT ARM
016
TA0100HA
5
ALLEN WRENCH, 3/16 SHORT ARM
017
TA0100LA
1
ALLEN WRENCH,
3/8 SHORT ARM
018
TA0100NB
2
ALLEN WRENCH,
1/2 LONG ARM
019
TA0100QB
1
ALLEN WRENCH,
3/4 LONG ARM
020
A-6393
1
CYL. BOLT TORQUE ADAPTER
021
C-2106
1
CONN.ROD CAP REMOVAL TOOL, HEK
022
B-1989
1
X-HD/PIN ALIGN. TOOL,JGH:E:K
023
FC0102CG
6
HEX HD CAP,1/4-20
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
X 1
G5
5/04/04 PARTS LIST 024
A-8158
0
BRG HSG SPANNER WRENCH
025
A-11341
1
ENTER SLEEVE,PIST RD,2PC HEKT
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
CYLINDER NO. 1
5/04/04 SERIAL NUMBER:
ARIEL CORP. - BLACKJACK DIV. SALES ORDER COVER SHEET
RHCOVP02
C-62604
PART: 26-1/2K CLASS PART NUMBER
C/N: 001
DESCRIPTION: 26-1/2"JGK CYLINDER CLASS QUANTITY
DESCRIPTION
DRAWING NO.
G-10816
1
CYL ASSY,26-1/2K:T,HES,STD 230
A-9820
G-4112
1
SHIP LOOSE CYL.TB LUBE,STL
N.A.
G-2061
8
SUC VLV ASSY,26-1/2K:Z:22K:C:Z
B-1319
G-2062
8
DIS VLV ASSY,26-1/2KZ:22KCDZ
B-1319
G-9139
1
PIST.26-1/2T,2PC,IC,
A-10319
B-2232-U
8
SUC VLV,190CKT,NY
A-9265
B-2438-CC
8
DIS VLV,190CKT,MT
A-9264
G-8147
1
2XNOZ FLG,FW
A-10200
5/04/04 PARTS LIST GROUP NO. G-10816 26-1/2" JGK:T CYLINDER BODY, WELDED NOZZLE, HEAD END SUPPORTS RDP 209# MAWP 230# REF. DRWG. A-9820 ITEM NUMBER PART NUMBER QUANTITY DESCRIPTION 001
D-3685
0
CYL,26-1/2KCZ,WN,HES
002
D-1244
0
CE HEAD,26-1/2K CL
003
A-2685
1
O-RING,VT,26.360 O.D. X .210
004
FC0100IM
005
B-3549
006
FC0120JW
007
A-11032
2
LUBE FITTING,3/4-10X4,VERT HEX
008
FW0550ID
3
STAT-O-SEAL,VT,75DUR. 3/4 DIA
012
PT0200CB
013
A-3780
2
CHK.VLV,DOU.BALL SOFT SEAT SS
015
A-0256
1
MACHINE SCREW PLUG,PL,
016
A-0465
1
DATA PLATE,CYLINDER SPEC
017
FR0570CC
12
018
PP0810GB
6
PIPE PLUG,1/2NPT,HEX HD,STL
019
A-0640-A
2
INFO PLATE,SUCTION
020
A-0640-B
2
INFO PLATE,DISCHARGE
021
A-0827
4
MALE CONN,STL,
023
FC0103IG
1
HEX HD CAP,3/4-10 X 1
026
A-0800
2
MALE ELBOW,STL,
100
HD-3686
1
CYL ASSY,26-1/2K:T,HES
16 1 12
230
HEX HD CAP,3/4-10 X 2-1/2
G9
GSKT,RND,22-1/2 X 1/64,18 HOLE 12 PT, 7/8-9 X 6
G8
85. " SS TUBING, 1/4 OD X .035 WALL
DRIVE SCREW, #6 X
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/4
1/2-13 STD U-TYPE
1/4T X 1/4P G2
1/4T X 1/4P
5/04/04 PARTS LIST GROUP NO. G-4112 CYLINDER TO BE SHIPPED LOOSE WITH TOP AND BOTTOM LUBE AND STANDARD TUBING AND FITTINGS REF. DRWG. N.A. ITEM NUMBER PART NUMBER QUANTITY DESCRIPTION 001
A-0886
2
BULK.UNION,STL,
1/4T X 1/4T
002
A-0815
2
MALE ELBOW,STL,
1/4T X 1/8P
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-2061 SUCTION VALVE, RETAINER AND CAP 26-1/2" & 22" JGK:C:D:Z CLASS CYLINDER REF. DRWG. B-1319 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
SUCTION VALVE
0
FOR PART NO. SEE COVER SHEET
002
A-2691
1
STL GASKET, 8.030 X
003
B-1304
1
VLV RET,S&D,26-1/2K:22KCD
004
B-1303
0
VLV CAP,26-1/2K:22K:C:D CL
005
A-1801
1
O-RING,VT, 8.145 O.D. X .210
006
FC0171EEG
3
12 PT,5/8-11 X 2 X 3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
7.842 X30
G8
5/04/04 PARTS LIST GROUP NO. G-2062 DISCHARGE VALVE, RETAINER AND CAP 26-1/2" & 22" JGK:C:D CLASS CYLINDER REF. DRWG. B-1319 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
DISCHARGE VALV
0
FOR PART NO. SEE COVER SHEET
002
A-2691
1
STL GASKET, 8.030 X
003
B-1304
1
VLV RET,S&D,26-1/2K:22KCD
004
B-1303
0
VLV CAP,26-1/2K:22K:C:D CL
005
A-1801
1
O-RING,VT, 8.145 O.D. X .210
006
FC0171EEG
3
12 PT,5/8-11 X 2 X 3/4
007
A-2695
2
THUMB SCREW,NYLON,1/4-20 X 1
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
7.842 X30
G8
5/04/04 PARTS LIST GROUP NO. G-9139 26-1/2"T 2 PC PISTON, TFE RINGS & WEAR BAND, TFE/CI PACKING, INTEGRAL COLLAR PISTON ROD, WITH OUT EXPANDERS. 4-1/2"STROKE. REF. DRWG. A-10319 2 SHEETS ITEM NUMBER PART NUMBER QUANTITY DESCRIPTION 001
D-3139
1
PISTON ASSY,26-1/2T,2PC
002
A-2689
2
PISTON RING,26-1/2K:T:C:D:Z:U
003
C-2035
1
P ROD,
005
B-1249
1
PISTON NUT, JGK:T, 4"OD
006
FS0405DH
2
CUP PT.SET-SCREW,5/16-24X1-1/4
007
B-1582
1
PKG,2.0, 350,STD,BTR
008
FC0120IV
4
12 PT,3/4-10 X 5-1/2
009
A-0827
0
MALE CONN,STL,
010
PT0200CB
011
SD-3137
0
PISTON,WB,26-1/2T,CE/PC
012
SD-3138
0
PISTON,WB,26-1/2T,HE/PC
013
A-6298
0
O-RING,VT,23.140 O.D. X .070
014
FP0505GE
0
ROLL PIN,5/16 X 3/4
015
A-4745
1
WEAR BAND,26-1/2D:T:U
099
B-1582-K
0
RBLD KIT,PIST ROD PKG,2.000
099
B-1687-K
0
RBLD KIT,WIPER PKG,2.000,WAT
4.50STK/47.933LG,IC
G8
1/4T X 1/4P
40. " SS TUBING, 1/4 OD X .035 WALL
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST B-2232-U 0.3150=A 1.3390=B 8.0450=C 0.1020=LFT REF DRWG. A-9265 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-2696
1
SUC VLV SEAT,190CKT
002
A-2697-A
1
SUC VLV GUARD ASSY,190CKT
003
A-2254
1
CNTR BOLT,12PT,7/16-20X2-1/4
004
A-7166
1
VLV PLT,190CT.217THK,NY
005
A-2701
1
GUIDE RING,190CKT,.358 THK
006
A-1343
21
007
A-2039
2
SPIROL PIN,.118D X .591L
010
A-2700
1
WAFER SPRING,190CKT
012
A-2167
1
VLV WASHER,7/16ID X 1"-8 THD
099
KB-2232-U
0
KIT,VLV,190CKT,NY
SPRING(.354/.276DX.630 WHITE)
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST B-2438-CC 0.1960 =A 1.3390 =B 8.0700 =C 0.0830 =LFT REF DRWG. A-9264 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-2702
1
DIS VLV SEAT,190CKT
002
A-2703-A
1
DIS VLV GUARD ASSY,190CKT
003
A-2704
1
CNTR BOLT,12PT,7/16-20X1-7/8
004
A-8037
1
VLV PLT,190CT.236THK,MT
005
A-2701
1
GUIDE RING,190CKT,.358 THK
006
A-1343
42
007
A-2039
2
SPIROL PIN,.118D X .591L
010
A-2700
1
WAFER SPRING,190CKT
012
A-2167
1
VLV WASHER,7/16ID X 1"-8 THD
099
KB-2438-CC
0
KIT,VLV,190CKT,MT
SPRING(.354/.276DX.630 WHITE)
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-8147 26-1/2JGK:T:C:D CLASSES COMPANION FLANGE ASSEMBLY, DOUBLE NOZZLE, FILLET WELDED. REF. DRWG. A-10200
ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-2769
1
2XNOZ FLG,FW,26-1/2
002
A-10411
2
GASKET,SPIRAL WOUND,11 OD
003
FC0173CID
24
12 PT,1/2-13 X 3 X 9/16
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
5/04/04 SERIAL NUMBER: PART: G-11032
ARIEL CORP. - BLACKJACK DIV. SALES ORDER COVER SHEET
C/N: 001
U-38070 DESCRIPTION: VVCP,26-1/2KCZ
GROUP NO. G-11032 26-1/2" JGK:T:C:D:Z:U UNLOADER ASSEMBLY, STAINLESS STEEL TUBING AND FITTINGS. REF. DRWG. A-3020 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-1419
1
UNL.HEAD,26-1/2KU
002
D-1418
1
HE UNL ADPTR,26-1/2K
003
D-1640
0
UNL PIST,26-1/2K
004
C-3719
0
UNL.STEM,KCZ,2-1/2-8 THD.
005
A-2981
1
O-RING,VT,24.375 O.D. X .210
006
A-2692
1
STL GASKET,26.938 X 26.625 X60
007
A-2990
1
UNL.PISTON RING,23-1/4 O.D.
008
C-0983
1
LOCKING HANDLE,UNL,2-1/2-8 THD
009
A-2397
1
UNL PACKING RETAINER, KCZ
010
A-2395
1
BACK-UP RING, PACKING
011
A-2400
1
COMPRESSION SPRING,UNL,3-7/16D
012
A-2399
1
V PACKING, UNL. 2-3/4 X 3-1/2
013
FC0120IT
014
A-2390
1
SELF-LOCK NUT,ESNA,TN,1-1/2-12
015
A-2392
1
SNAP RING,SS,INT,3-3/4 BORE
016
FC0110EH
2
SOC HD CAP,3/8-16 X 1-1/4
017
A-0500
1
GREASE FITTING CAP, PLASTIC
018
A-0938
1
MALE CONN,SS,
019
PZ0230BA
1
STRAIGHT GREASE FITTING,1/4-18
020
A-2394
1
BELLOWS, UNL.THREAD PROTECTOR
16
12 PT,3/4-10 X 4-1/2
G8
G8
1/4T X 1/4P
RHCOVP02
5/04/04 SALES ORDER COVER SHEET 021
A-2398
1
BACK-UP RING, BELLOWS
022
FC0134CC
4
BUT HD CAP,1/4-20 X 1/2
023
PT0201CD
024
C-0984
1
HANDLE,UNL,3 PRONG
025
A-0256
2
MACHINE SCREW PLUG,PL,
026
A-0755
1
DATA PLATE,UNLOADER SPEC
027
FR0570CC
2
DRIVE SCREW, #6 X
028
AC-3730
1
UNL PIST ASSY,26-1/2K
316SS
6. " TUBING,316 SS 1/4 OD X .065
1/4
1/2-13
U-TYPE
COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
CYLINDER NO. 2
5/04/04 SERIAL NUMBER:
ARIEL CORP. - BLACKJACK DIV. SALES ORDER COVER SHEET
RHCOVP02
C-62605
PART: 17-7/8K CLASS PART NUMBER
C/N: 001
DESCRIPTION: 17-7/8"JGK:T CYLINDER CLASS QUANTITY
DESCRIPTION
DRAWING NO.
G-10799
1
CYL ASSY,17-7/8K:T,HES
445
A-12066
G-5558
6
SUC VLV ASSY,17-7/8KCDTZ
A-6067
G-5559
6
DIS VLV ASSY,17-7/8KCDTZ
A-6067
G-8499
1
PIST.17-7/8T,2PC,STD
A-6139
B-2704-V
6
SUC VLV,158CT ,NY
A-9265
B-2705-EE
6
DIS VLV,158CT ,MT
A-9264
G-5561
1
HE HEAD ASSY,17-7/8K:C:D:T:Z
A-8170
G-8134
1
2XNOZ FLG,FW
A-10200
5/04/04 PARTS LIST GROUP NO. G-10799 17-7/8" JGK:T CYLINDER BODY WITH HEAD END SUPPORTS. RDP 405# MAWP 455# REF. DRWG. A-12066 ITEM NUMBER PART NUMBER QUANTITY
DESCRIPTION
001
D-3693
0
CYL,17-7/8K:C:D,HES
002
D-1358
0
CE HEAD,17-7/8K CL
003
A-2838
1
O-RING,VT,17.375 O.D. X .210
004
FC0120GJ
4
12 PT,1/2-13 X 1-3/4
005
B-3549
1
GSKT,RND,22-1/2 X 1/64,18 HOLE
006
FC0120JZ
007
A-11032
2
LUBE FITTING,3/4-10X4,VERT HEX
008
FW0550ID
3
STAT-O-SEAL,VT,75DUR. 3/4 DIA
012
PT0200CB
013
A-3780
2
CHK.VLV,DOU.BALL SOFT SEAT SS
015
A-0256
1
MACHINE SCREW PLUG,PL,
016
A-0465
1
DATA PLATE,CYLINDER SPEC
017
FR0570CC
12
018
PP0810GB
6
PIPE PLUG,1/2NPT,HEX HD,STL
019
A-0640-A
2
INFO PLATE,SUCTION
020
A-0640-B
2
INFO PLATE,DISCHARGE
021
A-0827
4
MALE CONN,STL,
023
FC0103IG
1
HEX HD CAP,3/4-10 X 1
026
A-0800
2
MALE ELBOW,STL,
041
A-0831#7/8
2
TUBING CLAMP,
042
FM0400BC
2
SLTD.MACH.SCREW, #10-24 X
043
FW0500AA
2
FLAT WASHER, #8 SAE
12
445
G8
12 PT,7/8-9 X 7-1/2
G8
39. " SS TUBING, 1/4 OD X .035 WALL
DRIVE SCREW, #6 X
1/4
1/2-13 STD U-TYPE
1/4T X 1/4P G2
1/4T X 1/4P 7/8 TUBE
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/2
5/04/04 PARTS LIST 100
HD-3675
1
CYL ASSY,17-7/8K:T,HES
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-5558 SUCTION VALVE, RETAINER AND VALVE CAP 17-7/8" JGK:C:D:T:Z CYLINDER CLASS REF. DRWG. A-6067 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
SUCTION VALVE
0
FOR PART NO. SEE COVER SHEET
002
A-1889
1
STL GASKET, 6.986 X
003
B-1033
1
VLV RET,S&D,14:17-7/8K:C:D
004
B-2173
0
VLV CAP,17-7/8K:C:D CL
005
A-0032
1
O-RING,VT, 7.145 O.D. X .210
006
FC0171EFG
4
12 PT,5/8-11 X 2-1/4 X 3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
6.783 X30
G8
5/04/04 PARTS LIST GROUP NO. G-5559 DISCHARGE VALVE, RETAINER & VALVE CAP 17-7/8" JGK:C:D:T:Z CYLINDER CLASS REF. DRWG. A-6067 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
DISCHARGE VALV
0
FOR PART NO. SEE COVER SHEET
002
A-1889
1
STL GASKET, 6.986 X
003
B-1033
1
VLV RET,S&D,14:17-7/8K:C:D
004
B-2173
0
VLV CAP,17-7/8K:C:D CL
005
A-0032
1
O-RING,VT, 7.145 O.D. X .210
006
FC0171EFG
4
12 PT,5/8-11 X 2-1/4 X 3/4
007
A-0145
2
THUMB SCREW,NYLON,1/4-20 X 3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
6.783 X30
G8
5/04/04 PARTS LIST GROUP NO. G-8499 17-7/8"JGT TWO PIECE PISTON, TFE RINGS, TFE WEAR BAND, TFE/CI PACKING. 4-1/2" STROKE. REF. DRWG. A-6139 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-3117
1
PISTON ASSY,17-7/8T,2PC
002
A-2835
2
PISTON RING,17-7/8K:T:C:D:Z
003
C-2017
1
P ROD,
004
B-1248
1
PISTON COLLAR,JGK:T, 4"OD
005
B-1249
1
PISTON NUT, JGK:T, 4"OD
006
FS0405DH
2
CUP PT.SET-SCREW,5/16-24X1-1/4
007
B-1583
1
PKG,2.0, 650,STD,BTR
008
FC0120IW
4
12 PT,3/4-10 X 6
009
A-0827
0
MALE CONN,STL,
010
PT0200CB
011
A-4360
1
WEAR BAND,17-7/8D:T
012
SD-3115
0
PISTON,WB,17-7/8T,CE/PC
013
SD-3116
0
PISTON,WB,17-7/8T,HE/PC
014
A-6433
0
O-RING,VT,15.140 O.D. X .070
015
FP0505GE
0
ROLL PIN,5/16 X 3/4
099
B-1583-K
0
RBLD KIT,PIST ROD PKG,2.000
099
B-1687-K
0
RBLD KIT,WIPER PKG,2.000,WAT
4.50STK/47.931LG
G8 1/4T X 1/4P
21. " SS TUBING, 1/4 OD X .035 WALL
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST B-2704-V 0.3940=A 1.4570=B 7.0010=C 0.1020=LFT REF DRWG. A-9265 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-4907
1
SUC VLV SEAT,158CJT
002
A-2161-A
1
SUC VLV GUARD ASSY,158CJT
003
A-2162
1
CNTR BOLT,12PT,7/16-20X2-1/2
004
A-8524
1
VLV PLT,158CT.196THK,NY
005
A-2166
1
GUIDE RING,148-179CT,.338 THK
006
A-1343
17
SPRING(.354/.276DX.630 WHITE)
007
A-2039
2
SPIROL PIN,.118D X .591L
010
A-2165
1
WAFER SPRING, 158CJT
012
A-2167
1
VLV WASHER,7/16ID X 1"-8 THD
099
KB-2704-V
0
KIT,VLV,158CT ,NY
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST B-2705-EE 0.1960=A 1.4570=B 7.0260=C 0.1020=LFT REF DRWG. A-9264 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-4909
1
DIS VLV SEAT,158CJT
002
A-2169-A
1
DIS VLV GUARD ASSY,158CJT
003
A-2150
1
CNTR BOLT,12 PT, 7/16-20 X 2
004
A-9578
1
VLV PLT,158CT.197THK,MT
005
A-2166
1
GUIDE RING,148-179CT,.338 THK
006
A-1343
34
SPRING(.354/.276DX.630 WHITE)
007
A-2039
2
SPIROL PIN,.118D X .591L
010
A-2165
1
WAFER SPRING, 158CJT
012
A-2167
1
VLV WASHER,7/16ID X 1"-8 THD
099
KB-2705-EE
0
KIT,VLV,158CT ,MT
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-5561 HEAD END HEAD ASSEMBLY 17-7/8" JGK:C:D:T:Z CYLINDER REF. DRWG. A-8170 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-2237
1
HE HEAD,17-7/8K:C:D
002
A-2839
1
STL GASKET,18.313 X 18.000 X60
003
FC0100JQ
004
A-0256
12 1
HEX HD CAP,7/8-9 X 3-1/2 MACHINE SCREW PLUG,PL,
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G9 1/2-13
5/04/04 PARTS LIST GROUP NO. G-8134 17-7/8,20-1/8,22 JGK:T:C:D CLASSES COMPANION FLANGE ASSEMBLY DOUBLE NOZZLE, FILLET WELDED. REF. DRWG. A-10200
ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-2766
1
2XNOZ FLG,FW,17-7/8=22
002
A-10411
2
GASKET,SPIRAL WOUND,11 OD
003
FC0173CID
24
12 PT,1/2-13 X 3 X 9/16
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
CYLINDER NO. 3
5/04/04 SERIAL NUMBER:
ARIEL CORP. - BLACKJACK DIV. SALES ORDER COVER SHEET
RHCOVP02
C-62606
PART: 11-1/2ET CLASS PART NUMBER
C/N: 001
DESCRIPTION: 11-1/2" ET CYLINDER CLASS QUANTITY
DESCRIPTION
DRAWING NO.
G-10607
1
CYL ASSY,11ET,STD
635
G-10555
1
MTG BOLTS,11.5&13.5, H:E FRAME
N.A.
G-10612
4
SUC VLV ASSY,11-1/2ET
635
A-6267
G-10613
4
DIS VLV ASSY,11-1/2ET
635
A-6267
G-10522
1
PIST.11
B-3635-T
4
SUC VLV,137CHT,NY
A-9275
B-3634-AA
4
DIS VLV,137CHT,MT
A-9276
G-10615
1
HE HEAD ASSY,11ET
ET,2PC,STD
A-6467
A-10319
635
A-8170
5/04/04 PARTS LIST GROUP NO. G-10607 11" JGET CYLINDER BODY, ION-NITRIDED RDP 577#, MAWP 635# REF. DRWG. A-6467 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-3605
0
CYL,11
ET
635
002
C-3642
0
CE HEAD,11ET
003
A-0621
1
O-RING,VT,11.395 O.D. X .210
004
FC0110GH
2
SOC HD CAP,1/2-13 X 1-1/4
005
B-3515
1
GASKET,RND,16, X 1/64, 16 HOLE
006
FC0120HV
0
12 PT,5/8-11 X 5-1/2
007
A-8979
1
LUBE FITTING,3/4-10X 3 EXTN-HD
008
FW0550ID
1
STAT-O-SEAL,VT,75DUR. 3/4 DIA
009
A-0830
1
MALE CONN,STL,
1/4T X 1/8P
010
A-0815
1
MALE ELBOW,STL,
1/4T X 1/8P
011
A-0811
1
HEX RED BUSH,STL,1/4M X 1/8F
012
PT0200CB
013
A-3780
1
CHK.VLV,DOU.BALL SOFT SEAT SS
014
A-3529
1
HEX PIPE NIPPLE,STL,1/4 X 1/4
015
A-0256
1
MACHINE SCREW PLUG,PL,
016
A-0465
1
DATA PLATE,CYLINDER SPEC
017
FR0570CC
12
018
PP0810GB
6
PIPE PLUG,1/2NPT,HEX HD,STL
019
A-0640-A
2
INFO PLATE,SUCTION
020
A-0640-B
2
INFO PLATE,DISCHARGE
021
A-0827
1
MALE CONN,STL,
022
A-8976
1
STREET ELBOW,45,1/4P
G8
G8
40. " SS TUBING, 1/4 OD X .035 WALL
DRIVE SCREW, #6 X
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/4
1/2-13 STD U-TYPE
1/4T X 1/4P
5/04/04 PARTS LIST 100
HD-3605
1
CYL ASSY,11
ET
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-10555 MOUNTING BOLTS (12) FOR 11-1/2 OR 13-1/2 ET CYLINDER TO JGH:E GUIDE FOR JGH OR JGE FRAME. REF. DRWG. N.A. ITEM NUMBER PART NUMBER QUANTITY DESCRIPTION 006
FC0120HV
12
12 PT,5/8-11 X 5-1/2
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
5/04/04 PARTS LIST GROUP NO. G-10612 SUCTION VALVE, RETAINER AND CAP 11-1/2" JGET CLASS REF. DRWG. A-6267 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
SUCTION VALVE
0
FOR PART NO. SEE COVER SHEET
002
A-0622
1
STL GASKET, 5.975 X
003
B-3575
1
VLV RET,SUC,11-1/2ET
004
B-3574
0
VLV CAP,11-1/2ET
005
A-0620
1
O-RING,VT, 6.020 O.D. X .210
006
FC0171EGG
4
12 PT,5/8-11 X 2-1/2 X 3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5.705 X30
CL
G8
5/04/04 PARTS LIST GROUP NO. G-10613 DISCHARGE VALVE, RETAINER, CAP 11-1/2" JGET CLASS CYLINDER REF. DRWG. A-6267 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
DISCHARGE VALV
0
FOR PART NO. SEE COVER SHEET
002
A-0622
1
STL GASKET, 5.975 X
003
B-3576
1
VLV RET,DIS,11-1/2ET
004
B-3574
0
VLV CAP,11-1/2ET
005
A-0620
1
O-RING,VT, 6.020 O.D. X .210
006
FC0171EGG
4
12 PT,5/8-11 X 2-1/2 X 3/4
007
A-0145
2
THUMB SCREW,NYLON,1/4-20 X 3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5.705 X30
CL
G8
5/04/04 PARTS LIST GROUP NO. G-10522 11" JGET TWO PIECE PISTON, RIDER RINGS, TFE/CI PACKING REF. DRWG. A-10319 2 SHEETS ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-2796
1
PISTON ASSY,11
E:ET,RR,2PC
002
A-3455
3
RIDER RING,11
003
C-0604
1
P ROD,
004
B-0846
1
PISTON COLLAR,H:E:K:ET
005
B-0847
1
PISTON NUT,H:E:K:ET
006
FS0405DG
2
CUP PT.SET-SCREW,5/16-24 X 1
007
B-1583
1
PKG,2.0, 650,STD,BTR
008
FC0120IW
4
12 PT,3/4-10 X 6
009
A-0827
0
MALE CONN,STL,
010
PT0200CB
011
SC-2794
0
PISTON,RR,STD,CE/PC,11
E:ET
012
SC-2795
0
PISTON,RR,STD,HE/PC,11
E:ET
013
A-8445
0
O-RING,VT, 9.265 O.D. X .070
014
FP0505FD
0
ROLL PIN, 1/4 X 5/8
099
B-1583-K
0
RBLD KIT,PIST ROD PKG,2.000
099
B-1687-K
0
RBLD KIT,WIPER PKG,2.000,WAT
H:E:ET
4.50STK/37.698LG
G8 1/4T X 1/4P
40. " SS TUBING, 1/4 OD X .035 WALL
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST B-3635-T 1.0790=A 0.9060=B 6.0040=C 0.0940=LFT REF DRWG. A-9275 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-11876
1
SUC VLV SEAT,137CHT
002
A-3126-B
1
SUC VLV GUARD ASSY,137CHT
003
A-12003
1
CNTR STUD,5/8-18
004
A-10825
1
VLV PLT,137CT.197THK,NY
005
A-3131
1
GUIDE RING,137CHT,.331 THK
006
A-1344
14
007
A-2039
2
SPIROL PIN,.118D X .591L
008
A-1369
1
LOCKNUT, DRAKE 5/8-18
009
A-1481
1
DOWEL PIN,.150D X .323L
010
A-3130
1
WAFER PLATE,137CHT
099
KB-3635-T
0
KIT,VLV,137CHT,NY
SPRING(.354/.276DX.630 GREEN)
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST B-3634-AA 0.9450=A 0.8660=B 5.9800=C 0.0940=LFT REF DRWG. A-9276 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-11879-A
1
DIS VLV SEAT ASSY,137CHT
002
A-3134-B
1
DIS VLV GUARD ASSY,137CHT
003
A-12003
1
CNTR STUD,5/8-18
004
A-11881
1
VLV PLT,137CT.276THK,MT
005
A-11878
1
GUIDE RING,137CHT,.409 THK
006
A-1343
28
007
A-2039
2
SPIROL PIN,.118D X .591L
008
A-1369
1
LOCKNUT, DRAKE 5/8-18
009
A-1481
1
DOWEL PIN,.150D X .323L
010
A-3130
1
WAFER PLATE,137CHT
099
KB-3634-AA
0
KIT,VLV,137CHT,MT
SPRING(.354/.276DX.630 WHITE)
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-10615 HEAD END HEAD 11" JGET CYLINDER REF. DRWG. A-8170 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-3644
1
HE HEAD,11ET
002
A-0623
1
STL GASKET,11.938 X 11.625 X60
003
FC0100HM
004
A-0256
16 1
HEX HD CAP,5/8-11 X 2-1/2 MACHINE SCREW PLUG,PL,
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G9
1/2-13
COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
CYLINDER NO. 4
5/04/04 SERIAL NUMBER: PART: 6-3/8ET CLASS PART NUMBER
ARIEL CORP. - BLACKJACK DIV. SALES ORDER COVER SHEET
C/N: 001
RHCOVP02
C-62607 DESCRIPTION: 6-3/8" ET CYLINDER CLASS QUANTITY
DESCRIPTION
DRAWING NO.
G-10609
1
CYL ASSY, 6-3/8ET,STD
1270
A-4370
G-10553
1
CYL MTG BOLTS, H:E FRAME
(12)
N.A.
G-1028
4
SUC VLV ASSY, 6-3/8E,RHRJ-CE
D-0420
G-0621
4
DIS VLV ASSY6-3/8RHERJ,RHRJ-CE
D-0421
G-10516
1
PIST. 6-3/8ET,STD
A-4866
B-3180-BB
4
SUC VLV, 70CRO,MT
A-9278
B-3057-DD
4
DIS VLV, 70CRO,MT
A-9279
G-1351
1
HE HEAD ASSY, 6-3/8R:RJ:H:E-HP
A-8170
5/04/04 PARTS LIST GROUP NO. G-10609 6-3/8" JGET CYLINDER BODY RDP 1155#, MAWP 1270# REF. DRWG. A-4370
ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-3577
0
CYL, 6-3/8ET
002
C-0597
0
CE HEAD, 6-3/8H:E:ET CL
003
A-0604
1
STL GASKET, 6.813 X
004
FC0101IP
005
B-3515
1
GASKET,RND,16, X 1/64, 16 HOLE
006
FC0120HT
0
12 PT, 5/8-11 X 4-1/2
008
FW0550ID
1
STAT-O-SEAL,VT,75DUR. 3/4 DIA
009
A-0830
1
MALE CONN,STL,
012
PT0200CB
013
A-3780
1
CHK.VLV,DOU.BALL SOFT SEAT SS
016
A-0465
1
DATA PLATE,CYLINDER SPEC
017
FR0570CC
12
018
PP0810GB
6
PIPE PLUG,1/2NPT,HEX HD,STL
019
A-0640-A
2
INFO PLATE,SUCTION
020
A-0640-B
2
INFO PLATE,DISCHARGE
021
A-0827
2
MALE CONN,STL,
023
A-2074
1
LUBE FITTING, 3/4-10 X 4
025
A-2114
1
HEX PIPE NIPPLE,STL,1/4 X 1/8
033
A-3989
1
STREET ELBOW,45,1/8P
100
HD-3577
1
CYL ASSY, 6-3/8ET
10
HEX HD CAP,3/4-10
1270
6.500 X60 X 3-1/4
G8
G8
1/4T X 1/8P
30 " SS TUBING, 1/4 OD X .035 WALL
DRIVE SCREW, #6 X
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
1/4
STD U-TYPE
1/4T X 1/4P
STL
5/04/04 PARTS LIST GROUP NO. G-10553 MOUNTING BOLTS (12) FOR ET CYLINDER TO JGH:E GUIDE FOR JGH OR JGE FRAME. REF. DRWG. N.A. ITEM NUMBER PART NUMBER 006
FC0120HT
QUANTITY 12
DESCRIPTION 12 PT, 5/8-11 X 4-1/2
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
5/04/04 PARTS LIST GROUP NO. G-1028 SUCTION VALVE RETAINER AND CAP 6-3/8" JGR, JGH, JGE & RJ CLASS REF. DRWG. D-0420 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
SUCTION VALVE
0
FOR PART NO. SEE COVER SHEET
002
A-0603
1
STL GASKET, 3.220 X
003
B-0884
1
VLV RET,SUC, 6-3/8R:H:E:RJ:ET
004
B-0462
0
VLV CAP, 6-3/8R:RJ:H:E:ET CL
005
A-0038
1
O-RING,VT, 3.270 O.D. X .210
006
FC0171EGG
3
12 PT,5/8-11 X 2-1/2 X 3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
3.024 X30
G8
5/04/04 PARTS LIST GROUP NO. G-0621 DISCHARGE VALVE, RETAINER AND CAP 6-3/8"JGR,JGRJ,JGH,JGE CLASS CYLINDER REF. DRWG. D-0421 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
DISCHARGE VALV
0
FOR PART NO. SEE COVER SHEET
002
A-0603
1
STL GASKET, 3.220 X
003
B-0460
1
VLV RET,DIS, 6-3/8R:H:E:RJ:ET
004
B-0462
0
VLV CAP, 6-3/8R:RJ:H:E:ET CL
005
A-0038
1
O-RING,VT, 3.270 O.D. X .210
006
FC0171EGG
3
12 PT,5/8-11 X 2-1/2 X 3/4
007
A-0145
2
THUMB SCREW,NYLON,1/4-20 X 3/4
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
3.024 X30
G8
5/04/04 PARTS LIST GROUP NO. G-10516 6-3/8"JGET PISTON, PISTON/RIDER RINGS, TFE/CI PACKING. 4-1/2" STROKE REF. DRWG. A-4866 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-0819
1
COMP PISTON,RR,
6-3/8H:E:ET
002
A-3445
4
RIDER RING, 6-3/8R:H:E:ET
003
C-0603
1
P ROD,
004
B-0846
1
PISTON COLLAR,H:E:K:ET
005
B-0847
1
PISTON NUT,H:E:K:ET
006
FS0405DG
2
CUP PT.SET-SCREW,5/16-24 X 1
007
B-3084
1
PKG,2.0,2000,STD,BTR
008
FC0120IR
4
12 PT,3/4-10 X 3-3/4
009
A-0827
0
MALE CONN,STL,
010
PT0200CB
099
B-1584-K
0
RBLD KIT,PIST ROD PKG,2.000
099
B-1687-K
0
RBLD KIT,WIPER PKG,2.000,WAT
4.50STK/33.952LG
G8
1/4T X 1/4P
30. " SS TUBING, 1/4 OD X .035 WALL
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST B-3180-BB 0.6140=A 0.5120=B 3.2500=C 0.0790=LFT REF DRWG A-9278 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-10604
1
SUC VLV SEAT, 70CRO
002
A-10605-A
1
SUC VLV GUARD ASSY, 70CRO
003
A-2669
1
CNTR STUD,3/8-24
004
A-9185
1
VLV PLT, 70CRO.157THK,MT
005
A-11016
1
GUIDE RING,70RX,.236 THK
006
A-8908
9
SPRING(.197DX.413 RED)
007
A-1023
1
SPIROL PIN,.091D X .433L
008
A-1367
1
LOCKNUT, DRAKE 3/8-24
009
A-2066
1
DOWEL PIN,.094D X .125L
099
KB-3180-BB
0
KIT,VLV, 70CRO,MT
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST B-3057-DD 0.6140=A 0.3940=B 3.2250=C 0.0630=LFT REF DRWG. A-9279 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-10606-A
1
DIS VLV SEAT ASSY, 70CRO
002
A-10607-A
1
DIS VLV GUARD ASSY, 70CRO
003
A-2676
1
CNTR STUD,3/8-24
004
A-9185
1
VLV PLT, 70CRO.157THK,MT
005
A-5835
1
GUIDE RING,70RX,.220 THK
006
A-8897
9
SPRING(.197DX.413 WHITE)
007
A-1023
1
SPIROL PIN,.091D X .433L
008
A-1367
1
LOCKNUT, DRAKE 3/8-24
009
A-2066
1
DOWEL PIN,.094D X .125L
099
KB-3057-DD
0
KIT,VLV, 70CRO,MT
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
5/04/04 PARTS LIST GROUP NO. G-1351 HEAD END HEAD 6-3/8" JGR, JGH, JGE & RJ CYLINDER REF. DRWG. A-8170 ITEM NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-0738
1
HE HEAD, 6-3/8R:H:E:RJ:ET
002
A-0604
1
STL GASKET, 6.813 X
003
FC0100IO
10
HEX HD CAP,3/4-10 X 3
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT DOES NOT REPRESENT THE QUANTITY REQUIRED.
6.500 X60 G9
COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
ARIEL TECHNICAL MANUAL
COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
ARIEL CORPORATION PACKAGERS STANDARDS INFORMATION
Reciprocating Packager's Standards
Section 1.0 - Introduction
Note: This Packager's Standards edition is based on the current design, build and practices. These standards may not be applicable to previously built equipment and are subject to change without notice. Appendicies to these standards are not controlled copies. Contact Ariel for the latest revisions.
1.1
It is the packager's responsibility to evaluate the user's application and to provide a system design and process guarantee that ensures the compressors used arecompatible with the service.
1.2
Resale of frames and cylinders shall be under the conditions specified in a signed and executed Ariel Corporation Distributor Agreement. Resale of frames and cylinders by all other parties is strictly forbidden.
1.3
Packager is defined as any party incorporating an Ariel product in the manufacture and/or assembly for an end user. This includes, but is not limited to Authorized Ariel Distributors, Rental Fleet Operators, Compressed Natural Gas/Original Equipment Manufacturer (CNG/OEM), and Special Fabricators.
1.4
All conditions of sale of any product or service by Ariel Corporatioin shall be covered by Ariel Corporation Terms and Conditions of Sale.
1.5
The reputation of a compressor package is shared by the packager, the compressor manufacturer, and the driver manufacturer, not always in equal proportions. A successful package blends precision component selection, fabrication, sales and service. It is Ariel's intent to lead the industry in performance as well as reputation. Ariel and the compressor packager must work together to meet this expectation. This standard is intended as a minimum requirement for packaging quality; however, the packager is encouraged to exceed this standard in providing only the finest quality packages for the end user. In this context, Ariel introduces these standards. If end user specification does not meet or exceed this standard, please contact
1
REV
ECN
DATE
1 0
8542 8100
2-16-01 2-3-00
REV
ECN
DATE
Updated telephone, fax, e-mail numbers.
REV
PAGE 1 OF 2
DESCRIPTION
ER-56.01
Reciprocating Packager's Standards
Section 1.0 - Introduction Ariel's Techinical Field Service. 1.6
Ariel Contact Information: Ariel Corporation 35 Blackjack Rd., Mount Vernon, OH 43050 USA
ARIEL TELEPHONE, FAX, EMAIL AND WEB SITE NUMBERS CONTACT Ariel Response Center Spare Parts Order Entry Ariel World Headquarters Technical Field Service
TELEPHONE 888-397-7766 (toll free USA & Canada) or 740-397-3602 (International)
FAX 740-397-1060 740-393-5054 740-397-6450
740-397-0311
740-397-3856
EMAIL
[email protected] [email protected] [email protected] [email protected]
Web site: www.arielcorp.com
•
Ariel Response Center Technicians or Switchboard Operators will answer telephones during Ariel business hours, Eastern Time – USA or after hours by voice mail.
•
The after hours Telephone Emergency System works as follows:
1
1. Follow automated instructions to Field Service Emergency Technical Assistance or Spare Parts Emergency Service. 2. Calls are answered by voice mail. 3. Leave message: caller's name, telephone number, serial number of equipment in question (frame, cylinder, unloader) and brief description of emergency. 4. Your voice mail message is routed to an on-call representative, who will respond as soon as possible. •
Users must order all parts through Authorized Distributors.
PAGE 2 OF 2
REV 1
ER-56.01
Reciprocating Packager's Standards
Section 5.0 - Coupling, Drive System and Driver Power Rating 5.1
5.2
Driver Power Ratings 5.1.1
For electric motor-driven units, the motor nameplate power rating, exclusive of service factor, shall be a minimum of 110% of the greatest power required for any operating condition including, but not limited to, off-design conditions, and peak loading.
5.1.2
Internal combustion engine rated power should be sized for the greatest power required for any of the compressor operating conditions plus accessory power, for the specific location, without exceeding the engine manufacturer's standard published rating criteria for continuous duty service. The engine manufacturer's continuous duty service is defined as the load and speed which can be applied without interruption after taking into consideration site conditions of altitude, temperature, and fuel gas composition.
Coupling and Drive System 5.2.1
The maximum coupling size for each Ariel compressor frame model has been predetermined. The crankshaft stub shaft length shown on the outline drawing matches a standard industry coupling size. A coupling hub that does not completely cover the compressor stub shaft length should not be used unless the design is thoroughly checked by torsional and stresses analysis.
5.2.2
All direct drive units (engine or motor) shall use a torsionally rigid, flexible disc coupling similar to the Thomas or Formsprag types unless thoroughly checked by torsional analysis.
5.2.3
It is the packager's responsibility to determine the appropriate interference fit between the coupling hub and the compressor shaft to transmit torque at all operating conditions. The torque load is considered a "heavy" or "heavy alternating" load.
5.2.4
Compressors driven by variable speed electric motors should be torsiographed onsite through their design speed ranges and anticipated cylinder unloading schedules as soon after start-up as possible to confirm the results of the theoretical analysis.
5.2.5
To ensure parallel and angular drive train alignment, the connected equipment so that the total indicator reading (TIR) is as close to zero as possible, not to exceed 0.005 inches (0.13 mm) on the Face and Outside Diameter. The coupling must be centered between the driver and compressor, and must not thrust or force the crankshaft against either thrust face. Couplings, which grow and shrink axially, must not be used.
5.2.6
1
Para. 5.3.3.11.1 & Figure 1 deleted Design and Marginal curves.
REV
DESCRIPTION
Page 1 of 5
REV
EC
DATE
1 0
010676 ECN8100
5-3-02 2-23-00
REV
EC
DATE
ER-56.05
Reciprocating Packager's Standards
Section 5.0 - Coupling, Drive System and Driver Power Rating 5.3
Torsional Analysis 5.3.1
It is the responsibility of the packager to provide a system to the end user that has been properly engineered, and is free of any possible torsional concerns.
5.3.2
A torsional analysis is required and shall be conducted by or on behalf of the Packager for all unproven drive components, such as: • • • • • •
5.3.3
Electric motors with rotor shafts smaller than the compressor crankshaft drive stub diameter. Steam or gas turbines. Gearboxes. Engines or motors not previously coupled to a specific compressor frame. High torque reversals. Variable speed electric motor drives.
A torsional analysis should consist of the following: 5.3.3.1 A comprehensive report, including an executive summary, introduction and purpose, limitations of analysis, reference documents, results of computations, discussion, conclusions, and appendices (tables, figures, and other data), should be delivered. 5.3.3.2 A complete dynamic model of the electric motor shaft, coupling, and compressor should be formulated in terms of lumped inertia and massless springs. Normal engineering practice and judgement should be used to determine the flexibility of the motor shaft from the information provided by the manufacturer. This data should be part of an appendix to the report. 5.3.3.3 Significant natural frequencies of torsional vibration should be computed, along with their modal deflected shapes. A speed-frequency interference diagram should be drawn. 5.3.3.4 The governing torque-effort curves should be identified from the expected compression services. The harmonic content of each curve should be specified in terms of Fourier Coefficients. Curves should be rank-ordered for excitation potential. 5.3.3.5 Written judgement should be made as to the acceptability of natural frequency placements relative to their potentials for excitation.
Page 2 of 5
Rev 1
ER-56.05
Reciprocating Packager's Standards
Section 5.0 - Coupling, Drive System and Driver Power Rating 5.3.3.6 If required, a forced, damped dynamic model should be assembled. This model should include estimates of damping at various locations in the motor and compressor. 5.3.3.7 The appropriate excitations of all governing torque curves should be applied to the model. 5.3.3.8 From the above activities, dynamic deflections, torques, and shear stresses should be determined for the entire dynamic model. 5.3.3.9 A fatigue analysis of Ariel's compressor crankshaft should be performed with an industry-recognized method utilizing a modified Goodman Diagram. 5.3.3.10 A fatigue analysis of the major portion of the electric motor shaft should be performed with an industry-recognized method utilizing a modified Goodman Diagram. 5.3.3.11 Auxiliary End Torsional Amplitude Limits 5.3.3.11.1 The curve included (see Figure 1: Torsional Amplitude Limit Compressor Auxiliary End) was derived from field experience and should be used to determine accept levels of deviation for the auxiliary end of the compressor. The amplitude limits apply to the auxiliary end of the compressor only to protect auxiliary end driven equipment such as lube oil pumps and lubricator boxes. 1
Most of the data used to generate this curve is from JGC/JGD compressors with twin disk couplings and single chain systems. Other applications (such as different compressor frame size, gearboxes, different type coupling, two chain systems, etc.), may require investigation to determine if the curve limit is applicable. 5.3.4
A field torsiograph should be performed at start up of the equipment to confirm the analysis.
5.3.5
Ariel will not perform torsional analyses. It is the packager's responsibility to have this work done if necessary. Ariel will provide the necessary information at no additional charge. Ariel Application Engineering can provide a listing of firms that we are familiar with, but there is no restriction to only these companies.
Page 3 of 5
Rev 1
ER-56.05
Reciprocating Packager's Standards
Section 5.0 - Coupling, Drive System and Driver Power Rating 5.4
Electric Motors 5.4.1
The packager should make the motor manufacturers aware that the torque of a reciprocating gas compressor varies considerably in one revolution. An Ariel compressor is not a constant-load (uniform torque) device, even if it is driven at a constant speed. In severe service, the peak torque value can be ±75% of the mean, repeating as often as three times per revolution. Torque peaks and torque reversals can cause fatigue failure of the motor shaft, especially if there is a keyway. Electric motor shaft strength should be suitable in strength for all operating conditions of intended service. Ariel's larger compressors require robust motors with large diameter, keyless shafts for long life and successful performance.
5.4.2
Electric motor manufacturers must account for dynamic (alternating) torques generated by the driven equipment as well as the mean torque when designing the motor rotating assembly.
5.4.3
The motor stub shaft must be long enough to be fully inserted in the appropriate coupling hub, ensuring complete contact, but only as long as necessary to accomplish complete contact.
5.4.4
The motor shaft diameter should be equal to or greater than the compressor drive stub diameter. If the compressor drive stub is keyless, an equivalent diameter keyed motor shaft diameter may not be sufficient.
5.4.5
Two bearing motor-coupling-compressor drive trains should be analyzed mathematically to ensure there would be no dangerous vibratory stresses and that current pulsation will not exceed motor or switch gear limits. It is not adequate to simply specify a frame size that is known to have been satisfactory before. Rotor inertia and rotor shaft strength and stiffness must be proven equal to a previous satisfactory installation before a torsional analysis can be omitted.
Page 4 of 5
Rev 1
ER-56.05
Reciprocating Packager's Standards
Section 5.0 - Coupling, Drive System and Driver Power Rating
Torsional Amplitude Limit 1.00 0.90 0.80
0.60 0.50 0.40 0.30 0.20
200
175
150
125
100
75
50
0.00
25
0.10
0
1
Amplitude (Deg 0-P)
0.70
Frequency (Hz)
Figure 1: Torsional Amplitude Limit - Compressor Auxiliary End
Page 5 of 5
Rev 1
ER-56.05
Reciprocating Packager's Standards
Section 6.0 Lubrication 6.1
Lubrication Functions - Lubrication performs at least six functions in a compressor. 6.1.1 Reduce friction - decreasing friction decreases energy requirement and heat buildup. 6.1.2 Reduce wear - decreasing wear increases equipment life expectancy and decreases maintenance costs. 6.1.3 Cools rubbing surfaces - cooling of rubbing parts maintains working tolerances, extends oil life, and removes heat from the system. 6.1.4 Prevent corrosion - minimization of surface corrosion decreases friction, heat, and component wear. Generally provided by additives rather than the base lubricant. 6.1.5 Seal and reduce contaminant buildup - improves gas seal on piston rings and packing rings, and flushes away contaminants from moving parts. 6.1.6 Dampen shock - shock loads are cushioned, thereby reducing vibration and noise, and increasing component life.
6.2
Lubrication is vital for successful operation of a compressor and deserves special attention in the package design. 6.2.1 Oil Cooler - All compressors must have an oil cooler. Maximum allowable oil temperature into the compressor frame is 190°F (88°C). The packager is responsible for sizing a proper oil cooler. Operating conditions, which must be taken into account are; the cooling medium, cooling medium temperature, cooling medium flow rate, lube oil temperature, and lube oil flow rate. Oil heat rejection data for each frame is shown in the Application DataBook. The cooler should be mounted as close to the compressor as possible, with piping of adequate size to minimize pressure drop of both the lubricating oil and the cooling medium. 6.1.1.1 Oil Temperature Control Valve - For proper operation of the recommended thermostatic valve, provided as an option by Ariel, the maximum differential pressure between the hot oil supply line and the cooled oil return line is 10 psi (0.7 bar).
2
2 REV
Gen. rev'd. Heater density was 5W/in now 8, Added F.F. diagrams, water cooled packing & system cleanliness requirements. DESCRIPTION
PAGE 1 OF 20
REV
ECN
DATE
2 1 0
8542 8245 8100
2-19-01 --2-3-00
REV
ECN
DATE
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication 6.1.1.2 Mixing Mode - Ariel recommends installation of the thermostatic valve in the mixing mode. Please refer to Ariel schematic C1101. 6.2.2
Cold Starting - If a compressor is exposed to cold ambient temperatures, the oil system must be designed so the unit may be safely started with adequate oil flow to the main bearings. Temperature controlled cooler bypass valves, oil heaters, cooler louvers and even buildings may be needed to ensure successful operation. Cold weather installations may use multi-viscosity oils in the compressor frame if the oil supplier can certify that the oil is shear stable. The viscosity of shear stable oil does not degrade through use. Multi-viscosity oils are subject to a shorter oil life than single grade oils by 30% to 50%.
6.2.3
Compressor Prelube Pump - All electric motor driven compressors, all unattended start compressors with any type of driver and all JGB, JGV compressors must have an electric or pneumatic driven prelube pump to ensure oil flow prior to startup. A start permissive for these applications is to be used to disable the startup sequence if oil pressure is below 10 psig (0.7 Barg). Prelube pumps should be sized at 30 psig (2.0 Barg) and a flow rate equal to one-half the flow rate of the compressor frame lube oil pump. An automatic compressor prelube cycle is strongly recommended for all compressors to extend bearing life.
6.3 Liquid lubricants commonly used in compressors include petroleum based oils and synthetic fluids. Lubricant additives are used to improve the viscosity index, inhibit oxidation, depress the lubricant pour point, inhibit rust formation, improve detergency, provide anti-wear protection, provide extreme pressure protection, improve "lubricity", decrease effects of gas dilution, increase "wetability", and resist "washing" of the lubricant due to water, wet or saturated gas, or dilutent properties of the gas stream. •
Viscosity Index is a measure of the ability of oil to resist the thinning effect caused by increasing the oil temperature.
•
Lubricity is the "slipperiness" or ability of a lubricant to decrease friction.
•
Wetability is a measure of the ability of the lubricant to adhere to metal surfaces. An increase in wetability increases the lubricants' resistance to "washing" effects.
PAGE 2 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication 6.3.1 Petroleum-Based Oils - also referred to as mineral oils: 6.3.1.1
Paraffinic - higher wax content, better resistance to thinning at higher operating temperatures than napthenic.
6.3.1.2
Napthenic - (as compared to paraffinic) lower wax content, better flowability at low temperatures for cold startups, lower resistance to thinning at higher operating temperatures, better solvency, lower life/oxidation stability. Napthenic oils leave softer carbon deposits/residues on discharge valves, etc.
6.3.2 Compounded Cylinder Oil Additives - Cylinder oils are specially compounded lubricants designed for use in steam cylinders and/or compressor cylinders. Compounded lubricants can be petroleum or synthetic base. Additives can be animal, vegetable, or synthetic base. These lubricants are formulated to enhance oil film strength to counter the affects of water, wet gases, solvents, etc., present in the gas. 6.3.3 Animal Fats - generally acidless tallow used as a compounding additive to petroleum lubricants to improve "slipperiness" at higher pressures and resist dilution in wet or saturated gases. May solidify at low and high temperatures. Oils with these additives should not be used in the compressor frame. 6.3.4 Vegetable Oils - rapeseed oil as an example. Used as a compounding additive in petroleum lubricants to improve "slipperiness" at higher pressures and resist dilution in wet or saturated gases. These additives are not high temperature oxidation stable and therefore additive life decreases rapidly above 170°F (77°C). Oils with these additives should not be used in the compressor frame. 6.3.5 Synthetic Lubricants - Man-made materials with more consistent, controlled chemical structures than petroleum lubricants. This improves predictability of viscosity and thermal stability. NOTE: These lubricants may or may not be applicable for use in the compressor frame. Check with the lubricant supplier before using these lubricants in the compressor frame.
PAGE 3 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication Synthetic lubricants can be designed with better oxidation resistance, better lubricity, better film strength, natural detergency, lower volatility, and results in decreased operating temperatures. These attributes can help to decrease cylinder feed rate requirements. Justification for the use of synthetic lubricants is based on energy savings, reduced lubricant usage, increased component life, decreased equipment downtime, and reduced maintenance/labor. 6.3.5.1 • • • 6.3.5.2 • • • 6.3.5.3 • • • • • • • 6.4
Synthesized Hydrocarbons - Polyalphaolefins (PAO) can be used as compressor lubricants. Compatible with mineral oils Requires additives to improve detergent action and improve seal compatibility Soluble in some gases. Verify application with lubricant supplier Organic Esters - Diesters and polyolesters. Compatible with mineral oils Incompatible with some rubbers (O-rings), plastics, and paints; compatible with Viton Primarily used in air compressors Polyglycols - Polyalkylene glycols (PAG), polyethers, polygylcolethers, and polyalkylene glycol ethers. Not compatible with mineral oils, some plastics and paints Requires complete system flush when changing to or from polyglycols Compatible with Viton and HNBR Resistant to hydrocarbon gas dilution; excellent wetability Can be water soluble - must verify application with lubricant supplier Poor inherent oxidation stability and corrosion protection requires additives Not recommended for air compressors
Compressor Frame Lubricants 6.4.1 Ariel recommends, for use in the compressor frame, a good quality mineral oil which provides proper lubrication and heat removal, as well as oxidation inhibition, rust and corrosion inhibition, and anti-wear properties.
PAGE 4 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication 6.4.1.1
Minimum Oil Viscosity - The minimum viscosity at operating temperature is 60 SUS (10 cSt).
6.4.1.2
Pipeline Quality Gas - For clean, dry, pipeline quality gas, the oil used in the natural gas fueled engine should be satisfactory. SAE 40 weight (ISO 150 grade) oil is recommended for normal operation.
6.4.1.3
Ash Level - Low ash or no ash oils are recommended as high ash oils can increase maintenance requirements.
6.4.1.4
Oil Additives - Additives must not be corrosive to lead or copper based bearing materials.
6.4.1.5
Oil Pump Pressures - The compressor frame driven lube oil pumps maintain oil pressure with a spring loaded regulating valve within the pump head. Lube system pressure can be raised or lowered by adjusting this valve. Normal pressure on the discharge side of the lube oil filter is factory set for 60 psig (4.1 Barg). If the lube oil pressure drops below 50 psig (3.4 Barg), the cause should be found. A low lube oil pressure shutdown, set at 35 psig (2.4 Barg), is required for protection of the compressor.
6.4.1.6
Cold Start-up Viscosity - The maximum viscosity of the lube oil for cold ambient temperature starting is 15,000 SUS (3300 cSt), typically 40°F (4°C) for SAE 30 weight (ISO 100 grade) oil, or 55°F(13°C) for SAE 40 weight (ISO 150 grade) oil.
6.4.1.7
Minimum Oil Temperature -The minimum lube oil operating temperature is 150°F (66°C). This is the minimum temperature required to drive off water vapor.
6.4.1.8
Oil Heating - When frame lube oil immersion heaters are used, the watt density of the heater element should not exceed 8 watts per square inch (1.2 W/ cm2) for systems without circulating pumps. Oil coking will occur at the element with higher wattage heaters if a circulating pump is not used. When high wattage heaters are required, the heaters must be interlocked with an oil circulation pump to ensure that coking of the oil will not occur. Coked oil will form deposits, which can "insulate" the system and decrease heat removal. The deposits can also break loose and act as abrasives in the lubricating system.
PAGE 5 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication 6.4.1.9
Oil Filtration -The JGC/4, JGD/4, JGE/6, JGK/6, JGT/6, JGB/4, JGB/6, JGV/4, JGV/6, JGC/6, and JGD/6 compressors are equipped with simplex, cartridge style pleated synthetic type filters as standard. All other Ariel frames are equipped with simplex, spin-on resinimpregnated type filters as standard. Pressure gauges are provided for monitoring pressure drop across the filter.
6.4.1.10 Oil Maintenance - Compressor frame lubricating oil should be changed at regular maintenance intervals (6 months or 4,000 hours), or with a filter change when oil filter differential pressure exceed 10 psi (0.7 Bar) for spin-on filters (15 psi for cartridge type filters) or when oil sample results indicate the need. A more frequent oil change interval may be required if operating in an extremely dirty environment or if the oil supplier recommends it. 6.4.1.11 Oil Sampling - Oil sampling should be performed on a regular basis to verify suitability of oil for continued service. Degradation to the next lower viscosity grade below the original viscosity or an increase in viscosity to the next higher grade requires a complete oil change. Viscosity testing should be performed at 212°F (100°C). 6.5
Cylinder and Rod Packing Lubrication Requirements 6.5.1 Oil Dilution - Cylinder lubrication requirements will vary with the operating conditions and the composition of the gas to be compressed. Careful consideration must be given to proper cylinder lubrication selection. The degree of cylinder oil lubrication dilution/saturation by the process gas stream is influenced by the following factors: • • • •
Process gas composition/Specific Gravity (SG) – usually the higher the SG, the greater the oil dilution. Discharge gas pressure – the higher the pressure, the greater the oil dilution. Discharge gas temperature – The higher the cylinder discharge temperature, the less the oil dilution. Lubricant selection – some types of oil are more prone to dilution than others.
6.5.2 Cylinder Oil Lubrication Examples - Refer to the Cylinder/Packing Lube Oil Recommendations for Various Gas Stream Components Table for lubrication recommendations for various gas compositions and various operating conditions. Note that lubrication rates can change with PAGE 6 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication operating conditions. Lubricating oil type will also vary with the composition of the gas, which is to be compressed. 6.5.1.1
Divider Valves Distribution Block
Common Oil Supply – Process gas composition and cylinder operating conditions allow compressor frame lubricating oil to be used for cylinder and packing lubrication.
Pressure Gauge DNFT – Digital No-Flow Timer Shutdown Switch
Single Ball Check Valve
Sintered Bronze Filter
To Cylinders & Packings Blow-Out Disc Top Cylinder Injection Point
Packing Injection Point Force Feed Lubricator Pump
Drain to Crankcase
Bottom Cylinder Injection Point
6.5.1.2
PAGE 7 OF 20
Double Ball Check Valve
Compressor Frame –Oil Gallery
Single Ball Check Valve
Independent Oil Supply – Process gas composition and cylinder operating conditions require an independent cylinder oil supply. Lubricator oil is supplied under pressure from an elevated tank. It is the packager’s responsibility to ensure that the compressor frame oil is not contaminated, by eliminating the force feed lubricator box’s over flow back into the frame crankcase. This over flow tubing must be disconnected from the compressor frame and directed to an appropriate drain system.
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication
Oil Supply Tank NOTE: The system must be designed to provide positive pressure to the force feed lubricator pump.
Oil Filter
Sintered Bronze Filter
Pressure Gauge
DNFT _ Digital No – Flow Timer Shutdown Switch
Pump Suction 1/4 Inch NFT (Female) Customer Connection
Blow – Out Disc
Force Feed Lubricator Pump
To Appropriate Drain: 1/4 Inch NPT (Female) Customer Connection Do Not Drain to Crankcase
Divider Valves – Distribution Block
6.5.1.3
Independent Force Feed Lubricator Systems - These systems require an oil supply with a viscosity below 5000 SUS (1100 cSt) at the lubricator pump inlet. Measures which may be necessary to make sure that the force feed pump is filled with oil during the suction stroke include; appropriate pipe and fitting size from the tank to the force feed pump, heating the oil, and pressurizing the supply tank. An in-line oil filter or fine screen is required between the supply tank and the force feed lubricator pumps. Recommended filtration is 20 micron nominal.
6.5.1.4
Inadequate - (under) lubrication results in a "mini-lube" condition. This condition results in extremely rapid breakdown of Teflon and PEEK piston and packing ring materials. Black, gummy deposits, which can be found in the distance piece,
PAGE 8 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication packing case, cylinder and valves are indicators of under lubrication. 6.5.1.5
Excessive - (over) lubrication can result in excessive oil carryover into the gas stream, and increased quantities of deposits in the valves and gas passages. Valve plate breakage and packing failure are also symptoms of over lubrication. The packing case will "hydraulic", which forces the packing rings to lift off of the rod enough to form a leak path. Increased gas leakage then results in packing and rod overheating. A rod and packing case can turn blue even though the lubrication appears sufficient.
6.5.1.6
Inlet Debris Screens - Even when the proper rate and lubricating medium are in use, dirt and foreign matter in the gas will prevent the lubricant from performing properly. Inlet gas debris screens with a maximum 50-micron mesh opening are recommended. Proper maintenance of the inlet screens is required.
6.5.1.7
Lubrication Paper Test Method - To check cylinders for the proper lubrication rates, the cigarette paper test method can provide a practical indication. Relieve and vent all pressure from all cylinders. Remove a head end suction valve and position piston at inner center, for the cylinder to be checked. "Lock out" so that crankshaft can not be accidentally turned; see Ariel Technical Manual and Packager's Operation Manual for details. Use two layers of regular unwaxed commercial cigarette papers, together. Wipe the cylinder bore at top with both papers using light pressure in circumferential motion through about 20°. The paper next to the bore should be stained (wetted with oil), but the second paper should not be soaked through. Repeat the test at both sides of the bore at about 90° from the top, using two new clean papers for each side. When the paper next to the bore is not stained through, it may be an indication of under lubrication. When both papers are stained through, it may be an indication of over lubrication. In either case it is normally recommended that the lubrication rate be changed accordingly and that all cigarette paper tests be repeated until passed. Repeat for all cylinders. If a reduction or increase of the lubrication rate is indicated for a cylinder, change in 5% increments by adjusting cycle time at the force feed lube pump as discussed in the Ariel Technical Manual, Section 3. Repeat oil
PAGE 9 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication film testing for the cylinders affected, after 24 hours of operation. NOTE: the cigarette paper test only gives an indication of oil film quantity. It does not give an indication of viscosity quality. Oils diluted with water, hydrocarbons or other constituents may produce what appears to be an adequate film. But the oil film may not have the required load-carrying capability due to the dilution. 6.5.6
Inadequate Lubrication Symptoms - When observed symptoms indicate lack of lubrication, first verify that the force feed lubricator pumps are operating properly. Confirm that the distribution block cycle time matches the lube sheet or lubrication box information plate provided by Ariel, and double check that all tubing and fittings are tight and no leaks are present. Do not overlook the fittings inside the cylinder gas passages. Lubricator Cycle Time - The lubricant flow rates (measured in second per cycle) are generally so low that all of the required flow to a lube point may be observed as a drip at a fitting. The break-in and normal lube timing rates which are stamped on the lubricator box information plate are calculated according to the Ariel Lube Specifications to match the gas operating conditions as supplied to Ariel with the compressor order. The lube sheets, supplied in the Ariel parts Book state gas conditions and list the base rate multiplier at each lube point. If gas conditions were not supplied, the rates are for clean, dry, 0.65 specific gravity, sweet gas at rated speed and discharge pressures. If the compressor operating conditions change (such as gas properties, gas pressures, temperatures or flow requirements or cylinder reconfiguration) the lubrication rates must be recalculated and hardware changes may be necessary to the forcefeed lubrication system. Consult the following Table and your Packager or Ariel.
6.5.7 Cycle Time Indication - To set the proper force-feed lubricator pump flow rate, the cycle time indicator on the distribution block is to be observed. To determine cycle time, time the cycle from flash to flash for a digital no-flow timer switch (DNFT); or time the cycle from initial movement of the indicator pin at the fully retracted position, to the time when the pin returns to the fully retracted position and begins to move back out again for a magnetic cycle indicator assembly.
NOTE: When adjusting the force feed lubrication pump setting for the appropriate cycle time, do not set the pumps at too low a flow PAGE 10 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication rate. The pumps can become inconsistent when set too low. Break-in Rate - The force feed lubrication pumps should be capable of delivering a minimum of 150% of the "normal" required lube rate for the break in period (set as close as possible to twice the "normal" rate for 200 hours). Please contact Ariel for assistance if the existing pump is not capable of the minimum flow rate required. 6.5.8 Used Engine Oil - Used engine oil may be used as long as the new oil specifications meet the listed requirements, and the oil is appropriately filtered (i.e. 20 micron nominal). Oil viscosity must be monitored and tested to section 6.4.1.11 (oil sampling) for serviceability. 6.5.9 Liquids in Gas - The use of higher viscosity lubricants or specially compounded lubricants can compensate somewhat for the presence of liquids in the gas stream. When there are liquids present in the gas, the most effective lubrication of cylinders and packing requires removal of the liquids before the gas enters the compressor. 6.5.9.1
These lubrication recommendations are general guidelines. If the recommended lubricants or flow rates do not appear to work adequately, flow rates and/or lubricant types may need to be changed. Please contact the lubricant supplier for specific lubricant recommendations.
6.5.9.2
Warranty of component failures, which occur while using lubricants, which do not meet these specifications, will be subject to review on a case-by-case basis.
PAGE 11 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication Cylinder/Packing Lube Oil Recommendations for Various Gas Stream Components Cylinder Discharge Pressure Gas Stream
2% to 10%
Natural Gas with water and Carbon Dioxide >10%
Natural Gas with water and H2S >2% to 30%
Natural Gas with water and H2S > 30%
SAE 40 - 50 wt. ISO 150 - 220 1.25 x Base rate or Various synthetics Base rate SAE 40 - 50 wt. ISO 150 - 220 1.5 x Base rate or Various synthetics 1.25 x Base rate SAE 40 wt. ISO 150 with compounding 1.25 x Base rate or Various synthetics Base rate SAE 40 wt. ISO 150 with compounding 1.5 x Base rate or Various synthetics 1.25 x Base rate
2000 to 3500 psig* (140 to 240 Barg)
3500 to 5000 psig* (240 to 345 Barg)
>5000 psig* >(345 Barg)
Cylinder Oil ISO 320 – 460 with compounding 2 x Base rate or Synthetic-Diester/ Polyglycol 1.5 x Base rate Cylinder Oil ISO 680 with compounding 3 x Base rate or Synthetic-Diester/ Polyglycol 2 x Base rate
Cylinder Oil ISO 460 – 680 with compounding 3 x Base rate or SyntheticPolyglycol 2 x Base rate
SAE 50 - 60 wt. ISO 220 - 320 or SAE 40 wt. ISO 150 with compounding 1.5 x Base rate or Various synthetics 1.25 x Base rate
SAE 50 wt. ISO 220 with compounding 1.5 x Base rate or Various synthetics 1.25 x Base rate Cylinder Oil ISO 460 - 680 with compounding 2 x Base rate or Various synthetics 1.5 x Base rate
SAE 50 - 60 wt. ISO 220 – 320 or SAE 40 wt. ISO 150 with compounding 1.5 x Base rate or Various synthetics 1.25 x Base rate SAE 50 - 60 wt. ISO 220 - 320 or SAE 40 wt. ISO 150 with compounding 2 x Base rate or Various synthetics 1.5 x Base rate SAE 40 - 50 wt. ISO 150 - 220 with compounding 1.5 x Base rate or Various synthetics 1.25 x Base rate SAE 40 - 50 wt. ISO 150 - 220 with compounding 2 x Base rate or Various synthetics 1.5 x Base rate
Cylinder Oil ISO 460 - 680 with compounding 2 x Base rate or Synthetic PAG 1.5 x Base rate Cylinder Oil ISO 460 - 680 with compounding 3 x Base rate or Synthetic PAG 2 x Base rate SAE 50 wt. ISO 220 with compounding 2 x Base rate or Various synthetics 1.5 x Base rate SAE 50 wt. ISO 220 with compounding 2.5 x Base rate or Various synthetics 2 x Base rate
Cylinder Oil ISO 680 with compounding 3 x Base rate or Synthetic PAG 2 x Base rate Cylinder Oil ISO 680 with compounding 4 x Base rate or Synthetic PAG 3 x Base rate SAE 60 wt. ISO 320 with compounding 3 x Base rate or Various synthetics 2 x Base rate SAE 60 wt. ISO 320 with compounding 3.5 x Base rate or Various synthetics 2.5 x Base rate
Contact Lubricant Supplier
Contact Lubricant Supplier
Contact Lubricant Supplier
Cylinder Oil ISO 460 - 680 with compounding 4 x Base rate or Various synthetics 3 x Base rate Cylinder Oil ISO 460 - 680 with compounding 5 x Base rate or Various synthetics 3 x Base rate
*
Also requires water cooled packing
**
Lean Burn Engine Oils contain detergents, dispersants and ash additives, which hold water in suspension. This suspension does not provide adequate lubrication in the cylinder and packings.
*** Verify oil pour point temperature is below inlet gas temperature.
PAGE 12 OF 20
REV 2
ER-56.06
Reciprocating Packager's Standards
Section 6.0 Lubrication Cylinder/Packing Lube Oil Recommendations for Various Gas Stream Components, cont. Cylinder Discharge Pressure Gas Stream
Air
Wet Air (water saturated)
Nitrogen (Bone Dry Contact Ariel)
Propane *** (refrigerant)
