Códigos Hamm
Short Description
Descripción: MANUAL DE CODIGOS DE AVERIA PARA RODILLOS HAMM 3410, 3412, 3414 MOTORES DEUTZ...
Description
DEUTZ EMR3 - Diagnostic trouble codes Table 1: Errors sorted by functional group Functional group Component / Location
Accelerator pedal
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Cable break or short circuit, signal implausible compared to signal of idle sensor (analog pedal) Cable break or short circuit, bad PWM signal range or frequency (digital pedal) Bad PWM pulse-width repetition rate (digital pedal) Voltage below target range Cable break or short circuit Cable break or short circuit Cable break or short circuit Cable break or short circuit (sensor 1)
Blink code
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12 APP1
2-2-6
91 2, 3, 4, 11
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14 APPPwm
2-2-2
91
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Cable break or short circuit (sensor 2) Engine running with cam-shaft speed signal only
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Speed signal from cam-shaft bad or missing Speed signal from crank-shaft bad or missing Speed signals of crank-shaft and cam-shaft are phase-shifted Cable break or short circuit Cable break or short circuit Fuel temp. sensor: cable break or short circuit Cable break or short circuit, signal implausible compared to signal of idle sensor Cable break or short circuit, input voltage outside target range (switch 1) Cable break or short circuit, input voltage outside target range (switch 2) Cable break or short circuit, input voltage outside target range (switch 3) Cable break or short circuit
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138 HdThrt
1-2-6
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Oil temperature sensor Override switch Terminal 15 Terminal 50 Vehicle speed signal
Pressure value implausible low Cable break or short circuit Switch hangs Ignition ON not detected Engine start switch hangs Speed above target range, signal missing or implausible
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189 190 191 196 197 201 200 226 227 232
1-4-3 1-4-3 1-4-3 2-2-4 2-3-1 1-4-4 1-4-5 5-1-4 5-1-5 5-2-1
DEUTZ Service Information Systems
1/20
Customer-specific sensor
Engine speed sensor Input monitoring
Fuel filter water level sensor Fuel low pressure sensor Fuel temperature sensor Hand throttle
Multi state switch
Oil pressure sensor
FMI
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15 22 32 149 55 136 139 75 76 77 78 87 90 133
Battery Charge air pressure sensor Charge air temperature sensor Coolant temperature sensor
SPN
APPPwmPer BattCD BPSCD IATSCD CTSCD GOTSCD HOTSCD EngMBackUp EngMCaS1 EngMCrS1 EngMOfsCaSCrS FlFCD FlPSCD FTSCD
MSSCD1 MSSCD2 MSSCD3 OPSCD OPSCD1 OTSCD OSwCD T15CD T50CD VSSCD1
2, 8
2-2-2 3-1-8 2-2-3 1-2-8 2-2-5 1-3-3 3-1-4 2-1-2 2-1-2 2-1-2 2-1-3 2-2-8 2-1-6 2-2-7
91 8, 11 168 0, 1, 11 102 2, 3, 4 105 2, 3, 4, 11 110 2, 3, 4 - 2, 3, 4, 11 1638 3, 4, 11, 12 190 11, 12 190 8, 11, 12 190 8, 11, 12 190 2, 11 97 3, 4, 11 94 3, 4, 11 174 3, 4, 11 29 2, 3, 4, 11 523450 523451 523452 100 100 175 1237 158 523550 84
2, 3, 4, 11 2, 3, 4, 11 2, 3, 4, 11 0, 2, 3, 4 1, 11 2, 3, 4 2, 11 11, 12 11, 12 0, 8, 12, 14
Selfcuring1
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Functional group Component / Location Air heater magnetic valve Air heater relay Engine brake (internal) Engine power output Engine brake flap actuator Fan actuator
Output monitoring Main relay
Reserve output
Start relay
DEUTZ Service Information Systems
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Cable break or short circuit Cable break or short circuit Cable break or wrong connection Inoperable during shut-off Internal engine brake: cable break or short circuit Engine Power output: cable break or short circuit Engine brake flap actuator: cable break or short circuit Fan actuator: cable break or short circuit Short circuit to Ubatt (relay 1) Short circuit to ground (relay 1) Short circuit to ground or emergency shut-off (relay 2) Short circuit to ground or emergency shut-off (relay 3) Short circuit to ground or emergency shut-off (relay 3) Short circuit to Ubatt (output 1) Short circuit to ground (output 1) Cable break or ECU internal error (output 1) Short circuit to Ubatt (output 2) Short circuit to ground (output 2) Cable break or ECU internal error (output 2) Start relay (high side): short circuit Start relay (low side): cable break or short circuit, disabled by ECU
2/20
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18 17 19 20 52 74 82 83 182 183 186 187 188 57 58 59 60 61 62 223 224
ArHt2 ArHt1 ArHtCD_NoLd ArHtCD_RlyErr CRERCD EngCDTrqCalcOut ExFlCD FanCD MnRly1_SCB MnRly1_SCG MRlyCD MRlyCDMnRly2 MRlyCDMnRly3 Dummy1CD_Max Dummy1CD_Min Dummy1CD_SigNpl Dummy2CD_Max Dummy2CD_Min Dummy2CD_SigNpl StrtCDHS StrtCDLS
Blink code 2-6-3 2-6-3 2-6-3 2-6-3 5-2-8 5-5-5 2-1-9 2-3-8 1-3-7 1-3-8 2-6-1 2-6-1 2-6-1 5-1-2 5-1-2
SPN 730 729 676 676 1072 923 1074 975 2634 2634 2634 563 2634 701 701 701 702 702 702 677 677
FMI
Selfcuring1
3, 4, 5, 11 3, 4, 5, 11 4, 11 2, 5, 11 3, 4, 5, 11 2, 3, 4, 5 3, 4, 5, 11 2, 3, 4, 5 3, 11 4, 11 7, 11, 12 7, 11, 12 7, 11, 12 11 11 11 11 11 11 3, 4, 11 3, 4, 5, 11
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Functional group Component / Location Air filter condition Battery voltage Charge air pressure Charge air temperature Coolant level Coolant temperature Customer-specific temperature Fan speed Engine protection Fuel low pressure Fuel temperature Misfire Oil pressure Oil pressure Oil temperature Overspeed Overrun conditions Shut-off request Water level in fuel filter
Metering unit valve
Rail pressure limiting valve Rail pressure sensor High pressure system monitoring
Rail pressure
DEUTZ Service Information Systems
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Pressure loss above target range with system reaction Above target range with system reaction Outside target range with system reaction Above target range with system reaction Outside target range with system reaction Outside target range with system reaction
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Outside target range with system reaction (temperature 1) Outside target range with system reaction (temperature 2) Above target range with system reaction Below target range with system reaction Above target range with system reaction Misfire detected with system reaction Above target range Below target range Below target range with system reaction Engine overspeed with system reaction Overrun conditions with system reaction Shut-off request ignored by operator Above target range Flow rate outside target range Not connected or output disabled Short circuit to Ubatt Short circuit to ground Opening failure Opening failure with system reaction Cable break or short circuit Deviation of signal during start or after-run above target range Positive deviation (speed dependent) outside target range Positive deviation (flow dependent) outside target range (Ö leakage!) Negative deviation (flow dependent) outside target range Negative deviation (speed dependent) outside target range Pressure above target range Implausible (leakage, injector needle blocked in open position) Compression test active: rail-pressure monitoring is going to be disabled
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3/20
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11 23 33 150 37 56 137 140 86 91 134 47 198 199 203 79 80 48 89 176 177 178 179 208 236 209 210 211 212 213 214 215 216 175
AirFltSysReac BattCDSysReac BPSCDSysReac IATSCDSysReac CLSCDSysReac CTSCDSysReac GOTSCDSysReac HOTSCDSysReac FanCDSysReac FlPSCDSysReac FTSCDSysReac CmbChbSysReac OPSCDSysReacHi OPSCDSysReacLo OTSCDSysReac EngPrtSysReacFOC EngPrtSysReacORC CoEngShOffDemIgr FlFCD_WtLvl MeUnCD_ADC MeUnCDNoLoad MeUnCDSCBat MeUnCDSCGnd PRVMon PRVMonSysReac RailCD RailCDOfsTst RailMeUn0 RailMeUn1 RailMeUn2 RailMeUn3 RailMeUn4 RailMeUn7 InjVlvErrDet
Blink code 1-3-6 3-1-8 2-2-3 2-3-3 2-3-5 2-3-2 1-3-3 3-1-4 2-3-8 2-1-6 2-3-7 2-4-1 2-3-1 2-3-1 1-4-4 2-1-4 2-1-4 3-4-1 2-2-8 1-3-5 1-3-5 1-3-5 1-3-5 1-4-6 1-4-6 1-4-7 1-4-7 1-3-4 1-3-4 1-3-4 1-3-4 1-3-4 1-3-4 5-5-5
SPN
FMI
107 0, 11 168 2, 11 102 2, 11 105 0, 11 111 1, 11 110 0, 11 2, 11 1638 2, 11 523602 2, 11 94 2, 11 174 0, 11 1346 0, 11 100 0, 11 100 1, 11 175 0, 11 190 0, 11 190 11, 14 1109 2, 11 97 11, 12 523615 3, 4, 11 523615 5, 11, 12 523615 11, 12 523615 11, 12 523470 2, 11, 12, 14 523470 11, 12 157 3, 4, 11 157 0, 1, 11 523613 0, 11 523613 0, 11 523613 0, 11 523613 1, 11 523613 0, 11 523613 2, 11 523370 11, 14
Selfcuring1 z z z z z z z z z z z z z z
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Functional group Component / Location Multiple cylinders
Combustion monitoring Single cylinder
DEUTZ Service Information Systems
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Misfire detected Misfire detected (cylinder 1) Misfire detected (cylinder 2) Misfire detected (cylinder 3) Misfire detected (cylinder 4) Misfire detected (cylinder 5) Misfire detected (cylinder 6) Misfire detected (cylinder 7) Misfire detected (cylinder 8)
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4/20
46 38 39 40 41 42 43 44 45
CmbChbMisfireMul CmbChbMisfire1 CmbChbMisfire2 CmbChbMisfire3 CmbChbMisfire4 CmbChbMisfire5 CmbChbMisfire6 CmbChbMisfire7 CmbChbMisfire8
Blink code 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1
SPN 1322 1323 1324 1325 1326 1327 1328 1450 1451
FMI
Selfcuring1
11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12
03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Functional group Component / Location
Begin of injection period
Multiple injectors
Injection system monitoring
Single injector
EGR system moni- EGR actuator (external) toring
DEUTZ Service Information Systems
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Outside target range or missing (cylinder 1)
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Outside target range or missing (cylinder 2) Outside target range or missing (cylinder 3) Outside target range or missing (cylinder 4) Outside target range or missing (cylinder 5) Outside target range or missing (cylinder 6) Outside target range or missing (cylinder 7) Outside target range or missing (cylinder 8)
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Short circuit (cylinder bank 1) Cable break (cylinder bank 1) Short circuit (cylinder bank 2) Cable break (cylinder bank 2)
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Short circuit (injector 1) Cable break (injector 1) Short circuit (injector 2) Cable break (injector 2) Short circuit (injector 3) Cable break (injector 3) Short circuit (injector 4) Cable break (injector 4) Short circuit (injector 5) Cable break (injector 5) Short circuit (injector 6) Cable break (injector 6) Short circuit (injector 7) Cable break (injector 7) Short circuit (injector 8) Cable break (injector 8)
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Short circuit to Ubatt Short circuit to ground Cable break or ECU internal error Cable break or short circuit
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5/20
24 25 26 27 28 29 30 31 153 154 155 156 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 69 70 71 72
BIPCyl1 BIPCyl2 BIPCyl3 BIPCyl4 BIPCyl5 BIPCyl6 BIPCyl7 BIPCyl8 InjVlvBnk1A InjVlvBnk1B InjVlvBnk2A InjVlvBnk2B InjVlvCyl1A InjVlvCyl1B InjVlvCyl2A InjVlvCyl2B InjVlvCyl3A InjVlvCyl3B InjVlvCyl4A InjVlvCyl4B InjVlvCyl5A InjVlvCyl5B InjVlvCyl6A InjVlvCyl6B InjVlvCyl7A InjVlvCyl7B InjVlvCyl8A InjVlvCyl8B EGRCD_Max EGRCD_Min EGRCD_SigNpl EGRCDIntEGR
Blink code
SPN
FMI
Selfcuring1
5-3-1 5-3-2 5-3-3 5-3-4 5-3-5 5-3-6 5-3-7 5-3-8 1-5-1 1-5-1 1-5-2 1-5-2 1-5-4 1-5-4 1-5-5 1-5-5 1-5-6 1-5-6 1-6-1 1-6-1 1-6-2 1-6-2 1-6-3 1-6-3 1-6-4 1-6-4 1-6-5 1-6-5 4-1-4 4-1-4 4-1-5 4-1-6
523561 523562 523563 523564 523565 523566 523567 523568 523350 523351 523352 523353 651 651 652 652 653 653 654 654 655 655 656 656 657 657 658 658 2791 2791 2791 2791
2 2 2 2 2 2 2 2 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 11 4, 11 2, 5, 11 2, 3, 4, 5
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Functional group Component / Location
Signal lamps monitoring
Coolant temperature warning lamp Diagnostic lamp Engine operating signal lamp Oil pressure warning lamp Preheating signal lamp
CAN message CAN bus monitoring
CAN bus off-state
DEUTZ Service Information Systems
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Cable break or short circuit
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Cable break or short circuit, disabled by ECU Cable break or ECU internal error Cable break or short circuit Cable break or short circuit Missing or value above target range (message "DecV1" = pseudo pedal) Missing (message "FunModCtl" = function mode control) Missing (message "EngPrt" = engine protection) Missing (message "PrHtEnCmd" = preheat and engine command) Missing (message "RxCCVS" = cruise control) Missing (message "RxEngTemp" = engine temperature) Missing (message "SwtOut" = switch outputs) Missing (message "TCO1" = speedo signal) Missing (message "TSC1-AE") Missing (message "TSC1-AR") Missing (message "TSC1-DE") Missing (message "TSC1-DR") Missing (message "TSC1-PE") Missing (message "TSC1-TE") Missing (message "TSC1-TR") Missing (message "TSC1-VE") Missing (message "TSC1-VR") Time-out of at least one sended message Cable break or short circuit, off-state (CAN bus A) Cable break or short circuit, off-state (CAN bus B) Cable break or short circuit, off-state (CAN bus C)
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6/20
54 CTLpCD 225 81 195 53 94 95 106 110 112 113 117 118 120 121 122 123 124 125 126 127 128 131 192 193 194
SysLamp ESLpCD OPLpCD CSLpCD FrmMngDecV1 FrmMngFunModCtl FrmMngTOEngPrt FrmMngTOPrHtEnCmd FrmMngTORxCCVS FrmMngTORxEngTemp FrmMngTOSwtOut FrmMngTOTCO1 FrmMngTOTSC1AE FrmMngTOTSC1AR FrmMngTOTSC1DE FrmMngTOTSC1DR FrmMngTOTSC1PE FrmMngTOTSC1TE FrmMngTOTSC1TR FrmMngTOTSC1VE FrmMngTOTSC1VR FrmMngTxTO NetMngCANAOff NetMngCANBOff NetMngCANCOff
Blink code
SPN
1-2-3
704
5-1-3 1-4-2 1-3-5 3-2-8 5-2-6 5-2-7 3-3-3 3-3-7 1-1-1 1-1-2 1-1-5 1-1-6 1-1-8 1-1-9 1-1-8 1-1-9 1-1-8 1-1-8 1-1-9 1-1-8 1-1-9 2-7-1 2-7-1 2-7-1 2-7-1
624 703 705 1081 523239 523240 523212 523216 523218 523604 523238 523222 523605 523606 523607 523608 523609 898 520 523610 523611 523500 639 1231 1235
FMI
Selfcuring1
11 2, 3, 4, 5 2, 3, 4, 5 2, 3, 4, 5 2, 3, 4, 5 2, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 14 11, 14 11, 14
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Functional group Component / Location
ECU internal error
ECU self-test
ECU internal hardware monitoring
1
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Ambient pressure sensor defective Communication with chip CJ 940 disturbed EEPROM memory access Injector power stage A Injector power stage B Watchdog counter exceeds maximum Redundant shut-off conditions detected Wrong voltage of internal 5V reference source 1 Wrong voltage of internal 5V reference source 2 Wrong voltage of internal 5V reference source 3 Time processing unit (TPU) defective Serial communication interface defective A recovery occurred which is stored as protected
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16 141 142 157 158 184 218 219 221 222 228 235 143
A recovery occurred which is not stored
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144
A recovery occurred which is visible in the error memory Overvoltage Undervoltage
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145 146 147
APSCD HWEMonCom HWEMonEEPROM InjVlvChipA InjVlvChipB Montr SOPTst SSpMon1 SSpMon2 SSpMon3 TPUMon WdCom HWEMonRcyLocked HWEMonRcySuppressed HWEMonRcyVisible HWEMonUMaxSupply HWEMonUMinSupply
Blink code 2-9-2 5-5-5 2-8-1 1-5-3 1-5-3 1-3-9 1-4-9 2-8-2 2-8-2 2-8-2 5-5-5 5-5-5 5-5-5
SPN
FMI
Selfcuring1
108 2, 3, 4, 11 523617 11, 12 630 11, 12 523354 2, 3, 12, 14 523355 12 523420 11, 14 523490 3, 4, 11, 12 1079 3, 4, 11 1080 3, 4, 11 523601 3, 4, 11 523550 2, 11 523600 11, 12 523612 11, 14
5-5-5 523612
11, 14
5-5-5 523612 5-5-5 523612 5-5-5 523612
11, 14 3, 11 4, 11
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Non-self-curing errors remain active at least up to the next ECU reset.
Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier The following basic steps should be performed to fix an error: a. b. c. d.
Check the cabling for a short circuit/cable break; repair/replace cables if necessary. Check the particular component for a damage or the need of maintenance; repair/replace it if necessary. Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active. In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).
DEUTZ Service Information Systems
7/20
03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Table 2: Errors sorted by SPN number SPN
Component / Location
29 Hand throttle 84 Vehicle speed signal 91 Accelerator pedal 91 91 94 94 97 97 100 100 100 100 102 102 105 105 107 108 110 110 111 157 157 158 168 168 174 174 175 175 190
Accelerator pedal Accelerator pedal Fuel low pressure sensor Fuel low pressure Fuel filter water level sensor Water level in fuel filter Oil pressure sensor Oil pressure sensor Oil pressure Oil pressure Charge air pressure sensor Charge air pressure Charge air temperature sensor Charge air temperature Air filter condition ECU internal error Coolant temperature sensor Coolant temperature Coolant level Rail pressure sensor Rail pressure sensor Terminal 15 Battery Battery voltage Fuel temperature sensor Fuel temperature Oil temperature sensor Oil temperature Engine speed sensor
DEUTZ Service Information Systems
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Cable break or short circuit, signal implausible compared to signal of idle sensor Speed above target range, signal missing or implausible Cable break or short circuit, signal implausible compared to signal of idle sensor (analog pedal) Cable break or short circuit, bad PWM signal range or frequency (digital pedal) Bad PWM pulse-width repetition rate (digital pedal) Cable break or short circuit Below target range with system reaction Cable break or short circuit Above target range Cable break or short circuit Pressure value implausible low Above target range Below target range Cable break or short circuit Outside target range with system reaction Cable break or short circuit Above target range with system reaction Pressure loss above target range with system reaction Ambient pressure sensor defective Cable break or short circuit Outside target range with system reaction Outside target range with system reaction Cable break or short circuit Deviation of signal during start or after-run above target range Ignition ON not detected Voltage below target range Above target range with system reaction Fuel temp. sensor: cable break or short circuit Above target range with system reaction Cable break or short circuit Below target range with system reaction Engine running with cam-shaft speed signal only 8/20
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138 HdThrt 232 VSSCD1 12 APP1 14 15 90 91 87 89 196 197 198 199 32 33 149 150 11 16 55 56 37 209 210 226 22 23 133 134 201 203 75
APPPwm APPPwmPer FlPSCD FlPSCDSysReac FlFCD FlFCD_WtLvl OPSCD OPSCD1 OPSCDSysReacHi OPSCDSysReacLo BPSCD BPSCDSysReac IATSCD IATSCDSysReac AirFltSysReac APSCD CTSCD CTSCDSysReac CLSCDSysReac RailCD RailCDOfsTst T15CD BattCD BattCDSysReac FTSCD FTSCDSysReac OTSCD OTSCDSysReac EngMBackUp
Blink code
FMI
1-2-6 2, 3, 4, 11 5-2-1 0, 8, 12, 14 2-2-6
2, 3, 4, 11
2-2-2 2-2-2 2-1-6 2-1-6 2-2-8 2-2-8 2-2-4 2-3-1 2-3-1 2-3-1 2-2-3 2-2-3 1-2-8 2-3-3 1-3-6 2-9-2 2-2-5 2-3-2 2-3-5 1-4-7 1-4-7 5-1-4 3-1-8 3-1-8 2-2-7 2-3-7 1-4-4 1-4-4 2-1-2
2, 8 8, 11 3, 4, 11 2, 11 3, 4, 11 11, 12 0, 2, 3, 4 1, 11 0, 11 1, 11 2, 3, 4 2, 11 2, 3, 4, 11 0, 11 0, 11 2, 3, 4, 11 2, 3, 4 0, 11 1, 11 3, 4, 11 0, 1, 11 11, 12 0, 1, 11 2, 11 3, 4, 11 0, 11 2, 3, 4 0, 11 11, 12
Selfcuring1
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes SPN 190 190 190 190 190 520 563 624 630 639 651 651 652 652 653 653 654 654 655 655 656 656 657 657 658 658 676 676 677 677 701 701 701 702
Component / Location
Description (Error location)
Engine speed sensor Engine speed sensor Engine speed sensor Overspeed Overrun conditions CAN message Main relay Diagnostic lamp ECU internal error CAN bus off-state Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Air heater relay Air heater relay Start relay Start relay Reserve output Reserve output Reserve output Reserve output
Speed signal from cam-shaft bad or missing Speed signal from crank-shaft bad or missing Speed signals of crank-shaft and cam-shaft are phase-shifted Engine overspeed with system reaction Overrun conditions with system reaction Missing (message "TSC1-TR") Short circuit to ground or emergency shut-off (relay 3) Cable break or short circuit, disabled by ECU EEPROM memory access Cable break or short circuit, off-state (CAN bus A) Short circuit (injector 1) Cable break (injector 1) Short circuit (injector 2) Cable break (injector 2) Short circuit (injector 3) Cable break (injector 3) Short circuit (injector 4) Cable break (injector 4) Short circuit (injector 5) Cable break (injector 5) Short circuit (injector 6) Cable break (injector 6) Short circuit (injector 7) Cable break (injector 7) Short circuit (injector 8) Cable break (injector 8) Cable break or wrong connection Inoperable during shut-off Start relay (high side): short circuit Start relay (low side): cable break or short circuit, disabled by ECU Short circuit to Ubatt (output 1) Short circuit to ground (output 1) Cable break or ECU internal error (output 1) Short circuit to Ubatt (output 2)
DEUTZ Service Information Systems
Defined for Error ID code DCR DMV SERDIA
9/20
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76 77 78 79 80 126 187 225 142 192 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 19 20 223 224 57 58 59 60
EngMCaS1 EngMCrS1 EngMOfsCaSCrS EngPrtSysReacFOC EngPrtSysReacORC FrmMngTOTSC1TR MRlyCDMnRly2 SysLamp HWEMonEEPROM NetMngCANAOff InjVlvCyl1A InjVlvCyl1B InjVlvCyl2A InjVlvCyl2B InjVlvCyl3A InjVlvCyl3B InjVlvCyl4A InjVlvCyl4B InjVlvCyl5A InjVlvCyl5B InjVlvCyl6A InjVlvCyl6B InjVlvCyl7A InjVlvCyl7B InjVlvCyl8A InjVlvCyl8B ArHtCD_NoLd ArHtCD_RlyErr StrtCDHS StrtCDLS Dummy1CD_Max Dummy1CD_Min Dummy1CD_SigNpl Dummy2CD_Max
Blink code
FMI
Selfcuring1
2-1-2 2-1-2 2-1-3 2-1-4 2-1-4 1-1-9 2-6-1 5-1-3 2-8-1 2-7-1 1-5-4 1-5-4 1-5-5 1-5-5 1-5-6 1-5-6 1-6-1 1-6-1 1-6-2 1-6-2 1-6-3 1-6-3 1-6-4 1-6-4 1-6-5 1-6-5 2-6-3 2-6-3 5-1-2 5-1-2 -
8, 11, 12 8, 11, 12 2, 11 0, 11 11, 14 11, 12 7, 11, 12 2, 3, 4, 5 11, 12 11, 14 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 4, 11 2, 5, 11 3, 4, 11 3, 4, 5, 11 11 11 11 11
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes SPN 702 702 703 704 705 729 730 898 923 975 1072 1074 1079 1080 1081 1109 1231 1235 1237 1322 1323 1324 1325 1326 1327 1328 1346 1450 1451 1638 1638 2634 2634 2634
Component / Location
Description (Error location)
Reserve output Reserve output Engine operating signal lamp Coolant temperature warning lamp Oil pressure warning lamp Air heater relay Air heater magnetic valve CAN message Engine power output Fan actuator Engine brake (internal) Engine brake flap actuator ECU internal error ECU internal error Preheating signal lamp Shut-off request CAN bus off-state CAN bus off-state Override switch Multiple cylinders Single cylinder Single cylinder Single cylinder Single cylinder Single cylinder Single cylinder Misfire Single cylinder Single cylinder Customer-specific sensor Customer-specific temperature Main relay Main relay Main relay
Short circuit to ground (output 2) Cable break or ECU internal error (output 2) Cable break or ECU internal error Cable break or short circuit Cable break or short circuit Cable break or short circuit Cable break or short circuit Missing (message "TSC1-TE") Engine Power output: cable break or short circuit Fan actuator: cable break or short circuit Internal engine brake: cable break or short circuit Engine brake flap actuator: cable break or short circuit Wrong voltage of internal 5V reference source 1 Wrong voltage of internal 5V reference source 2 Cable break or short circuit Shut-off request ignored by operator Cable break or short circuit, off-state (CAN bus B) Cable break or short circuit, off-state (CAN bus C) Switch hangs Misfire detected Misfire detected (cylinder 1) Misfire detected (cylinder 2) Misfire detected (cylinder 3) Misfire detected (cylinder 4) Misfire detected (cylinder 5) Misfire detected (cylinder 6) Misfire detected with system reaction Misfire detected (cylinder 7) Misfire detected (cylinder 8) Cable break or short circuit (sensor 2) Outside target range with system reaction (temperature 2) Short circuit to Ubatt (relay 1) Short circuit to ground (relay 1) Short circuit to ground or emergency shut-off (relay 2)
DEUTZ Service Information Systems
Defined for Error ID code DCR DMV SERDIA
10/20
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61 62 81 54 195 17 18 125 74 83 52 82 219 221 53 48 193 194 200 46 38 39 40 41 42 43 47 44 45 139 140 182 183 186
Dummy2CD_Min Dummy2CD_SigNpl ESLpCD CTLpCD OPLpCD ArHt1 ArHt2 FrmMngTOTSC1TE EngCDTrqCalcOut FanCD CRERCD ExFlCD SSpMon1 SSpMon2 CSLpCD CoEngShOffDemIgr NetMngCANBOff NetMngCANCOff OSwCD CmbChbMisfireMul CmbChbMisfire1 CmbChbMisfire2 CmbChbMisfire3 CmbChbMisfire4 CmbChbMisfire5 CmbChbMisfire6 CmbChbSysReac CmbChbMisfire7 CmbChbMisfire8 HOTSCD HOTSCDSysReac MnRly1_SCB MnRly1_SCG MRlyCD
Blink code
FMI
11 11 1-4-2 2, 3, 4, 5 1-2-3 11 1-3-5 2, 3, 4, 5 2-6-3 3, 4, 5, 11 2-6-3 3, 4, 5, 11 1-1-8 11, 12 5-5-5 2, 3, 4, 5 2-3-8 2, 3, 4, 5 5-2-8 3, 4, 5, 11 2-1-9 3, 4, 5, 11 2-8-2 3, 4, 11 2-8-2 3, 4, 11 3-2-8 2, 3, 4, 5 3-4-1 2, 11 2-7-1 11, 14 2-7-1 11, 14 1-4-5 2, 11 2-4-1 11, 12 2-4-1 11, 12 2-4-1 11, 12 2-4-1 11, 12 2-4-1 11, 12 2-4-1 11, 12 2-4-1 11, 12 2-4-1 0, 11 2-4-1 11, 12 2-4-1 11, 12 3-1-4 3, 4, 11, 12 3-1-4 2, 11 1-3-7 3, 11 1-3-8 4, 11 2-6-1 7, 11, 12
Selfcuring1
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes SPN 2634 2791 2791 2791 2791 523212 523216 523218 523222 523238 523239 523240 523350 523351 523352 523353 523354 523355 523370 523420 523450 523451 523452 523470 523470 523490 523500 523550 523550 523561 523562 523563 523564 523565
Component / Location
Description (Error location)
Main relay EGR actuator (external) EGR actuator (external) EGR actuator (external) EGR actuator (external) CAN message CAN message CAN message CAN message CAN message CAN message CAN message Multiple injectors Multiple injectors Multiple injectors Multiple injectors ECU internal error ECU internal error Rail pressure ECU internal error Multi state switch Multi state switch Multi state switch Rail pressure limiting valve Rail pressure limiting valve ECU internal error CAN message Terminal 50 ECU internal error Begin of injection period Begin of injection period Begin of injection period Begin of injection period Begin of injection period
Short circuit to ground or emergency shut-off (relay 3) Short circuit to Ubatt Short circuit to ground Cable break or ECU internal error Cable break or short circuit Missing (message "EngPrt" = engine protection) Missing (message "PrHtEnCmd" = preheat and engine command) Missing (message "RxCCVS" = cruise control) Missing (message "TCO1" = speedo signal) Missing (message "SwtOut" = switch outputs) Missing or value above target range (message "DecV1" = pseudo pedal) Missing (message "FunModCtl" = function mode control) Short circuit (cylinder bank 1) Cable break (cylinder bank 1) Short circuit (cylinder bank 2) Cable break (cylinder bank 2) Injector power stage A Injector power stage B Compression test active: rail-pressure monitoring is going to be disabled Watchdog counter exceeds maximum Cable break or short circuit, input voltage outside target range (switch 1) Cable break or short circuit, input voltage outside target range (switch 2) Cable break or short circuit, input voltage outside target range (switch 3) Opening failure Opening failure with system reaction Redundant shut-off conditions detected Time-out of at least one sended message Engine start switch hangs Time processing unit (TPU) defective Outside target range or missing (cylinder 1) Outside target range or missing (cylinder 2) Outside target range or missing (cylinder 3) Outside target range or missing (cylinder 4) Outside target range or missing (cylinder 5)
DEUTZ Service Information Systems
Defined for Error ID code DCR DMV SERDIA
11/20
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188 69 70 71 72 106 110 112 118 117 94 95 153 154 155 156 157 158 175 184 189 190 191 208 236 218 131 227 228 24 25 26 27 28
MRlyCDMnRly3 EGRCD_Max EGRCD_Min EGRCD_SigNpl EGRCDIntEGR FrmMngTOEngPrt FrmMngTOPrHtEnCmd FrmMngTORxCCVS FrmMngTOTCO1 FrmMngTOSwtOut FrmMngDecV1 FrmMngFunModCtl InjVlvBnk1A InjVlvBnk1B InjVlvBnk2A InjVlvBnk2B InjVlvChipA InjVlvChipB InjVlvErrDet Montr MSSCD1 MSSCD2 MSSCD3 PRVMon PRVMonSysReac SOPTst FrmMngTxTO T50CD TPUMon BIPCyl1 BIPCyl2 BIPCyl3 BIPCyl4 BIPCyl5
Blink code
FMI
2-6-1 4-1-4 4-1-4 4-1-5 4-1-6 3-3-3 3-3-7 1-1-1 1-1-6 1-1-5 5-2-6 5-2-7 1-5-1 1-5-1 1-5-2 1-5-2 1-5-3 1-5-3 5-5-5 1-3-9 1-4-3 1-4-3 1-4-3 1-4-6 1-4-6 1-4-9 2-7-1 5-1-5 5-5-5 5-3-1 5-3-2 5-3-3 5-3-4 5-3-5
7, 11, 12 3, 11 4, 11 2, 5, 11 2, 3, 4, 5 11, 12 11, 12 11, 12 11, 12 11, 12 2, 12 11, 12 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 2, 3, 12, 14 12 11, 14 11, 14 2, 3, 4, 11 2, 3, 4, 11 2, 3, 4, 11 2, 11, 12, 14 11, 12 3, 4, 11, 12 11, 12 11, 12 2, 11 2 2 2 2 2
Selfcuring1
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes SPN 523566 523567 523568 523600 523601 523602 523604 523605 523606 523607 523608 523609 523610 523611 523612
Component / Location
Description (Error location)
Defined for Error ID code DCR DMV SERDIA
Begin of injection period Begin of injection period Begin of injection period ECU internal error ECU internal error Fan speed CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message ECU internal hardware monitoring
Outside target range or missing (cylinder 6) Outside target range or missing (cylinder 7) Outside target range or missing (cylinder 8) Serial communication interface defective Wrong voltage of internal 5V reference source 3 Above target range with system reaction Missing (message "RxEngTemp" = engine temperature) Missing (message "TSC1-AE") Missing (message "TSC1-AR") Missing (message "TSC1-DE") Missing (message "TSC1-DR") Missing (message "TSC1-PE") Missing (message "TSC1-VE") Missing (message "TSC1-VR") A recovery occurred which is stored as protected
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29 30 31 235 222 86 113 120 121 122 123 124 127 128 143
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523612 ECU internal hardware monitoring
A recovery occurred which is not stored
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144
523612 523612 523612 523613 523613 523613 523613 523613 523613 523615 523615 523615 523615 523617 -
A recovery occurred which is visible in the error memory Overvoltage Undervoltage Positive deviation (speed dependent) outside target range Positive deviation (flow dependent) outside target range (Ö leakage!) Negative deviation (flow dependent) outside target range Negative deviation (speed dependent) outside target range Pressure above target range Implausible (leakage, injector needle blocked in open position) Flow rate outside target range Not connected or output disabled Short circuit to Ubatt Short circuit to ground Communication with chip CJ 940 disturbed Cable break or short circuit (sensor 1) Outside target range with system reaction (temperature 1)
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145 146 147 211 212 213 214 215 216 176 177 178 179 141 136 137
ECU internal hardware monitoring ECU internal hardware monitoring ECU internal hardware monitoring Rail pressure Rail pressure Rail pressure Rail pressure Rail pressure Rail pressure Metering unit valve Metering unit valve Metering unit valve Metering unit valve ECU internal error Customer-specific sensor Customer-specific temperature
DEUTZ Service Information Systems
12/20
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BIPCyl6 BIPCyl7 BIPCyl8 WdCom SSpMon3 FanCDSysReac FrmMngTORxEngTemp FrmMngTOTSC1AE FrmMngTOTSC1AR FrmMngTOTSC1DE FrmMngTOTSC1DR FrmMngTOTSC1PE FrmMngTOTSC1VE FrmMngTOTSC1VR HWEMonRcyLocked HWEMonRcySuppressed HWEMonRcyVisible HWEMonUMaxSupply HWEMonUMinSupply RailMeUn0 RailMeUn1 RailMeUn2 RailMeUn3 RailMeUn4 RailMeUn7 MeUnCD_ADC MeUnCDNoLoad MeUnCDSCBat MeUnCDSCGnd HWEMonCom GOTSCD GOTSCDSysReac
Blink code
FMI
Selfcuring1
5-3-6 5-3-7 5-3-8 5-5-5 2-8-2 2-3-8 1-1-2 1-1-8 1-1-9 1-1-8 1-1-9 1-1-8 1-1-8 1-1-9 5-5-5
2 2 2 11, 12 3, 4, 11 2, 11 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 12 11, 14
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5-5-5
11, 14
5-5-5 5-5-5 5-5-5 1-3-4 1-3-4 1-3-4 1-3-4 1-3-4 1-3-4 1-3-5 1-3-5 1-3-5 1-3-5 5-5-5 1-3-3 1-3-3
11, 14 3, 11 4, 11 0, 11 0, 11 0, 11 1, 11 0, 11 2, 11 3, 4, 11 5, 11, 12 11, 12 11, 12 11, 12 2, 3, 4, 11 2, 11
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes 1
Non-self-curing errors remain active at least up to the next ECU reset.
Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier The following basic steps should be performed to fix an error: a. b. c. d.
Check the cabling for a short circuit/cable break; repair/replace cables if necessary. Check the particular component for a damage or the need of maintenance; repair/replace it if necessary. Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active. In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).
DEUTZ Service Information Systems
13/20
03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Table 3: Errors sorted by SERDIA error code Error Component / code Location
Description (Error location)
Defined for ID DCR DMV
SERDIA
11 Air filter condition 12 Accelerator pedal 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 37 38 39 40 41 42 43 44 45 46 47
Accelerator pedal Accelerator pedal ECU internal error Air heater relay Air heater magnetic valve Air heater relay Air heater relay Battery Battery voltage Begin of injection period Begin of injection period Begin of injection period Begin of injection period Begin of injection period Begin of injection period Begin of injection period Begin of injection period Charge air pressure sensor Charge air pressure Coolant level Single cylinder Single cylinder Single cylinder Single cylinder Single cylinder Single cylinder Single cylinder Single cylinder Multiple cylinders Misfire
DEUTZ Service Information Systems
Pressure loss above target range with system reaction Cable break or short circuit, signal implausible compared to signal of idle sensor (analog pedal) Cable break or short circuit, bad PWM signal range or frequency (digital pedal) Bad PWM pulse-width repetition rate (digital pedal) Ambient pressure sensor defective Cable break or short circuit Cable break or short circuit Cable break or wrong connection Inoperable during shut-off Voltage below target range Above target range with system reaction Outside target range or missing (cylinder 1) Outside target range or missing (cylinder 2) Outside target range or missing (cylinder 3) Outside target range or missing (cylinder 4) Outside target range or missing (cylinder 5) Outside target range or missing (cylinder 6) Outside target range or missing (cylinder 7) Outside target range or missing (cylinder 8) Cable break or short circuit Outside target range with system reaction Outside target range with system reaction Misfire detected (cylinder 1) Misfire detected (cylinder 2) Misfire detected (cylinder 3) Misfire detected (cylinder 4) Misfire detected (cylinder 5) Misfire detected (cylinder 6) Misfire detected (cylinder 7) Misfire detected (cylinder 8) Misfire detected Misfire detected with system reaction 14/20
Blink code
SPN
Selfcuring1
0, 11
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AirFltSysReac
1-3-6
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APP1
2-2-6
91 2, 3, 4, 11
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APPPwm APPPwmPer APSCD ArHt1 ArHt2 ArHtCD_NoLd ArHtCD_RlyErr BattCD BattCDSysReac BIPCyl1 BIPCyl2 BIPCyl3 BIPCyl4 BIPCyl5 BIPCyl6 BIPCyl7 BIPCyl8 BPSCD BPSCDSysReac CLSCDSysReac CmbChbMisfire1 CmbChbMisfire2 CmbChbMisfire3 CmbChbMisfire4 CmbChbMisfire5 CmbChbMisfire6 CmbChbMisfire7 CmbChbMisfire8 CmbChbMisfireMul CmbChbSysReac
2-2-2 2-2-2 2-9-2 2-6-3 2-6-3 2-6-3 2-6-3 3-1-8 3-1-8 5-3-1 5-3-2 5-3-3 5-3-4 5-3-5 5-3-6 5-3-7 5-3-8 2-2-3 2-2-3 2-3-5 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1 2-4-1
91 2, 8 91 8, 11 108 2, 3, 4, 11 729 3, 4, 5, 11 730 3, 4, 5, 11 676 4, 11 676 2, 5, 11 168 0, 1, 11 168 2, 11 523561 2 523562 2 523563 2 523564 2 523565 2 523566 2 523567 2 523568 2 102 2, 3, 4 102 2, 11 111 1, 11 1323 11, 12 1324 11, 12 1325 11, 12 1326 11, 12 1327 11, 12 1328 11, 12 1450 11, 12 1451 11, 12 1322 11, 12 1346 0, 11
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107
FMI
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Error Component / code Location
Description (Error location)
Defined for ID DCR DMV
SERDIA
48 52 53 54 55 56 57 58 59 60 61 62 69 70 71 72 74 75 76 77 78 79 80 81 82 83 86 87 89 90 91 94 95 106
Shut-off request Engine brake (internal) Preheating signal lamp Coolant temperature warning lamp Coolant temperature sensor Coolant temperature Reserve output Reserve output Reserve output Reserve output Reserve output Reserve output EGR actuator (external) EGR actuator (external) EGR actuator (external) EGR actuator (external) Engine power output Engine speed sensor Engine speed sensor Engine speed sensor Engine speed sensor Overspeed Overrun conditions Engine operating signal lamp Engine brake flap actuator Fan actuator Fan speed Fuel filter water level sensor Water level in fuel filter Fuel low pressure sensor Fuel low pressure CAN message CAN message CAN message
DEUTZ Service Information Systems
Shut-off request ignored by operator Internal engine brake: cable break or short circuit Cable break or short circuit Cable break or short circuit Cable break or short circuit Outside target range with system reaction Short circuit to Ubatt (output 1) Short circuit to ground (output 1) Cable break or ECU internal error (output 1) Short circuit to Ubatt (output 2) Short circuit to ground (output 2) Cable break or ECU internal error (output 2) Short circuit to Ubatt Short circuit to ground Cable break or ECU internal error Cable break or short circuit Engine Power output: cable break or short circuit Engine running with cam-shaft speed signal only Speed signal from cam-shaft bad or missing Speed signal from crank-shaft bad or missing Speed signals of crank-shaft and cam-shaft are phase-shifted Engine overspeed with system reaction Overrun conditions with system reaction Cable break or ECU internal error Engine brake flap actuator: cable break or short circuit Fan actuator: cable break or short circuit Above target range with system reaction Cable break or short circuit Above target range Cable break or short circuit Below target range with system reaction Missing or value above target range (message "DecV1" = pseudo pedal) Missing (message "FunModCtl" = function mode control) Missing (message "EngPrt" = engine protection) 15/20
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CoEngShOffDemIgr CRERCD CSLpCD CTLpCD CTSCD CTSCDSysReac Dummy1CD_Max Dummy1CD_Min Dummy1CD_SigNpl Dummy2CD_Max Dummy2CD_Min Dummy2CD_SigNpl EGRCD_Max EGRCD_Min EGRCD_SigNpl EGRCDIntEGR EngCDTrqCalcOut EngMBackUp EngMCaS1 EngMCrS1 EngMOfsCaSCrS EngPrtSysReacFOC EngPrtSysReacORC ESLpCD ExFlCD FanCD FanCDSysReac FlFCD FlFCD_WtLvl FlPSCD FlPSCDSysReac FrmMngDecV1 FrmMngFunModCtl FrmMngTOEngPrt
Blink code 3-4-1 5-2-8 3-2-8 1-2-3 2-2-5 2-3-2 4-1-4 4-1-4 4-1-5 4-1-6 5-5-5 2-1-2 2-1-2 2-1-2 2-1-3 2-1-4 2-1-4 1-4-2 2-1-9 2-3-8 2-3-8 2-2-8 2-2-8 2-1-6 2-1-6 5-2-6 5-2-7 3-3-3
SPN
FMI
1109 2, 11 1072 3, 4, 5, 11 1081 2, 3, 4, 5 704 11 110 2, 3, 4 110 0, 11 701 11 701 11 701 11 702 11 702 11 702 11 2791 3, 11 2791 4, 11 2791 2, 5, 11 2791 2, 3, 4, 5 923 2, 3, 4, 5 190 11, 12 190 8, 11, 12 190 8, 11, 12 190 2, 11 190 0, 11 190 11, 14 703 2, 3, 4, 5 1074 3, 4, 5, 11 975 2, 3, 4, 5 523602 2, 11 97 3, 4, 11 97 11, 12 94 3, 4, 11 94 2, 11 523239 2, 12 523240 11, 12 523212 11, 12
Selfcuring1
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Error Component / code Location
Description (Error location)
Defined for ID DCR DMV
SERDIA
110 112 113 117 118 120 121 122 123 124 125 126 127 128 131 133 134 136 137 138 139 140 141 142 143
CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message CAN message Fuel temperature sensor Fuel temperature Customer-specific sensor Customer-specific temperature Hand throttle Customer-specific sensor Customer-specific temperature ECU internal error ECU internal error ECU internal hardware monitoring
Missing (message "PrHtEnCmd" = preheat and engine command) Missing (message "RxCCVS" = cruise control) Missing (message "RxEngTemp" = engine temperature) Missing (message "SwtOut" = switch outputs) Missing (message "TCO1" = speedo signal) Missing (message "TSC1-AE") Missing (message "TSC1-AR") Missing (message "TSC1-DE") Missing (message "TSC1-DR") Missing (message "TSC1-PE") Missing (message "TSC1-TE") Missing (message "TSC1-TR") Missing (message "TSC1-VE") Missing (message "TSC1-VR") Time-out of at least one sended message Fuel temp. sensor: cable break or short circuit Above target range with system reaction Cable break or short circuit (sensor 1) Outside target range with system reaction (temperature 1) Cable break or short circuit, signal implausible compared to signal of idle sensor Cable break or short circuit (sensor 2) Outside target range with system reaction (temperature 2) Communication with chip CJ 940 disturbed EEPROM memory access A recovery occurred which is stored as protected
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144 ECU internal hardware monitoring
A recovery occurred which is not stored
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145 146 147 149 150 153 154
A recovery occurred which is visible in the error memory Overvoltage Undervoltage Cable break or short circuit Above target range with system reaction Short circuit (cylinder bank 1) Cable break (cylinder bank 1)
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ECU internal hardware monitoring ECU internal hardware monitoring ECU internal hardware monitoring Charge air temperature sensor Charge air temperature Multiple injectors Multiple injectors
DEUTZ Service Information Systems
16/20
FrmMngTOPrHtEnCmd FrmMngTORxCCVS FrmMngTORxEngTemp FrmMngTOSwtOut FrmMngTOTCO1 FrmMngTOTSC1AE FrmMngTOTSC1AR FrmMngTOTSC1DE FrmMngTOTSC1DR FrmMngTOTSC1PE FrmMngTOTSC1TE FrmMngTOTSC1TR FrmMngTOTSC1VE FrmMngTOTSC1VR FrmMngTxTO FTSCD FTSCDSysReac GOTSCD GOTSCDSysReac HdThrt HOTSCD HOTSCDSysReac HWEMonCom HWEMonEEPROM HWEMonRcyLocked HWEMonRcySuppressed HWEMonRcyVisible HWEMonUMaxSupply HWEMonUMinSupply IATSCD IATSCDSysReac InjVlvBnk1A InjVlvBnk1B
Blink code 3-3-7 1-1-1 1-1-2 1-1-5 1-1-6 1-1-8 1-1-9 1-1-8 1-1-9 1-1-8 1-1-8 1-1-9 1-1-8 1-1-9 2-7-1 2-2-7 2-3-7 1-3-3 1-3-3 1-2-6 3-1-4 3-1-4 5-5-5 2-8-1 5-5-5
SPN
523216 11, 12 523218 11, 12 523604 11, 12 523238 11, 12 523222 11, 12 523605 11, 12 523606 11, 12 523607 11, 12 523608 11, 12 523609 11, 12 898 11, 12 520 11, 12 523610 11, 12 523611 11, 12 523500 11, 12 174 3, 4, 11 174 0, 11 - 2, 3, 4, 11 2, 11 29 2, 3, 4, 11 1638 3, 4, 11, 12 1638 2, 11 523617 11, 12 630 11, 12 523612 11, 14
5-5-5 523612 5-5-5 5-5-5 5-5-5 1-2-8 2-3-3 1-5-1 1-5-1
FMI
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11, 14
523612 11, 14 523612 3, 11 523612 4, 11 105 2, 3, 4, 11 105 0, 11 523350 3, 4, 11, 13 523351 5, 13
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Error Component / code Location
Description (Error location)
Defined for ID DCR DMV
SERDIA
155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 182 183 184 186 187 188 189 190 191
Multiple injectors Multiple injectors ECU internal error ECU internal error Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Single injector Rail pressure Metering unit valve Metering unit valve Metering unit valve Metering unit valve Main relay Main relay ECU internal error Main relay Main relay Main relay Multi state switch Multi state switch Multi state switch
DEUTZ Service Information Systems
Short circuit (cylinder bank 2) Cable break (cylinder bank 2) Injector power stage A Injector power stage B Short circuit (injector 1) Cable break (injector 1) Short circuit (injector 2) Cable break (injector 2) Short circuit (injector 3) Cable break (injector 3) Short circuit (injector 4) Cable break (injector 4) Short circuit (injector 5) Cable break (injector 5) Short circuit (injector 6) Cable break (injector 6) Short circuit (injector 7) Cable break (injector 7) Short circuit (injector 8) Cable break (injector 8) Compression test active: rail-pressure monitoring is going to be disabled Flow rate outside target range Not connected or output disabled Short circuit to Ubatt Short circuit to ground Short circuit to Ubatt (relay 1) Short circuit to ground (relay 1) Watchdog counter exceeds maximum Short circuit to ground or emergency shut-off (relay 2) Short circuit to ground or emergency shut-off (relay 3) Short circuit to ground or emergency shut-off (relay 3) Cable break or short circuit, input voltage outside target range (switch 1) Cable break or short circuit, input voltage outside target range (switch 2) Cable break or short circuit, input voltage outside target range (switch 3) 17/20
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InjVlvBnk2A InjVlvBnk2B InjVlvChipA InjVlvChipB InjVlvCyl1A InjVlvCyl1B InjVlvCyl2A InjVlvCyl2B InjVlvCyl3A InjVlvCyl3B InjVlvCyl4A InjVlvCyl4B InjVlvCyl5A InjVlvCyl5B InjVlvCyl6A InjVlvCyl6B InjVlvCyl7A InjVlvCyl7B InjVlvCyl8A InjVlvCyl8B InjVlvErrDet MeUnCD_ADC MeUnCDNoLoad MeUnCDSCBat MeUnCDSCGnd MnRly1_SCB MnRly1_SCG Montr MRlyCD MRlyCDMnRly2 MRlyCDMnRly3 MSSCD1 MSSCD2 MSSCD3
Blink code
SPN
FMI
Selfcuring1
1-5-2 1-5-2 1-5-3 1-5-3 1-5-4 1-5-4 1-5-5 1-5-5 1-5-6 1-5-6 1-6-1 1-6-1 1-6-2 1-6-2 1-6-3 1-6-3 1-6-4 1-6-4 1-6-5 1-6-5 5-5-5 1-3-5 1-3-5 1-3-5 1-3-5 1-3-7 1-3-8 1-3-9 2-6-1 2-6-1 2-6-1 1-4-3 1-4-3 1-4-3
523352 523353 523354 523355 651 651 652 652 653 653 654 654 655 655 656 656 657 657 658 658 523370 523615 523615 523615 523615 2634 2634 523420 2634 563 2634 523450 523451 523452
3, 4, 11, 13 5, 13 2, 3, 12, 14 12 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 3, 4, 11, 13 5, 13 11, 14 3, 4, 11 5, 11, 12 11, 12 11, 12 3, 11 4, 11 11, 14 7, 11, 12 7, 11, 12 7, 11, 12 2, 3, 4, 11 2, 3, 4, 11 2, 3, 4, 11
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Error Component / code Location
Description (Error location)
Defined for ID DCR DMV
SERDIA
192 193 194 195 196 197 198 199 200 201 203 208 209 210 211 212 213 214 215 216 218 219 221 222 223 224 225 226 227 228 232 235 236
CAN bus off-state CAN bus off-state CAN bus off-state Oil pressure warning lamp Oil pressure sensor Oil pressure sensor Oil pressure Oil pressure Override switch Oil temperature sensor Oil temperature Rail pressure limiting valve Rail pressure sensor Rail pressure sensor Rail pressure Rail pressure Rail pressure Rail pressure Rail pressure Rail pressure ECU internal error ECU internal error ECU internal error ECU internal error Start relay Start relay Diagnostic lamp Terminal 15 Terminal 50 ECU internal error Vehicle speed signal ECU internal error Rail pressure limiting valve
DEUTZ Service Information Systems
Cable break or short circuit, off-state (CAN bus A) Cable break or short circuit, off-state (CAN bus B) Cable break or short circuit, off-state (CAN bus C) Cable break or short circuit Cable break or short circuit Pressure value implausible low Above target range Below target range Switch hangs Cable break or short circuit Below target range with system reaction Opening failure Cable break or short circuit Deviation of signal during start or after-run above target range Positive deviation (speed dependent) outside target range Positive deviation (flow dependent) outside target range (Ö leakage!) Negative deviation (flow dependent) outside target range Negative deviation (speed dependent) outside target range Pressure above target range Implausible (leakage, injector needle blocked in open position) Redundant shut-off conditions detected Wrong voltage of internal 5V reference source 1 Wrong voltage of internal 5V reference source 2 Wrong voltage of internal 5V reference source 3 Start relay (high side): short circuit Start relay (low side): cable break or short circuit, disabled by ECU Cable break or short circuit, disabled by ECU Ignition ON not detected Engine start switch hangs Time processing unit (TPU) defective Speed above target range, signal missing or implausible Serial communication interface defective Opening failure with system reaction
18/20
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NetMngCANAOff NetMngCANBOff NetMngCANCOff OPLpCD OPSCD OPSCD1 OPSCDSysReacHi OPSCDSysReacLo OSwCD OTSCD OTSCDSysReac PRVMon RailCD RailCDOfsTst RailMeUn0 RailMeUn1 RailMeUn2 RailMeUn3 RailMeUn4 RailMeUn7 SOPTst SSpMon1 SSpMon2 SSpMon3 StrtCDHS StrtCDLS SysLamp T15CD T50CD TPUMon VSSCD1 WdCom PRVMonSysReac
Blink code
SPN
FMI
Selfcuring1
2-7-1 2-7-1 2-7-1 1-3-5 2-2-4 2-3-1 2-3-1 2-3-1 1-4-5 1-4-4 1-4-4 1-4-6 1-4-7 1-4-7 1-3-4 1-3-4 1-3-4 1-3-4 1-3-4 1-3-4 1-4-9 2-8-2 2-8-2 2-8-2 5-1-2 5-1-2 5-1-3 5-1-4 5-1-5 5-5-5 5-2-1 5-5-5 1-4-6
639 1231 1235 705 100 100 100 100 1237 175 175 523470 157 157 523613 523613 523613 523613 523613 523613 523490 1079 1080 523601 677 677 624 158 523550 523550 84 523600 523470
11, 14 11, 14 11, 14 2, 3, 4, 5 0, 2, 3, 4 1, 11 0, 11 1, 11 2, 11 2, 3, 4 0, 11 2, 11, 12, 14 3, 4, 11 0, 1, 11 0, 11 0, 11 0, 11 1, 11 0, 11 2, 11 3, 4, 11, 12 3, 4, 11 3, 4, 11 3, 4, 11 3, 4, 11 3, 4, 5, 11 2, 3, 4, 5 11, 12 11, 12 2, 11 0, 8, 12, 14 11, 12 11, 12
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03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes 1
Non-self-curing errors remain active at least up to the next ECU reset.
Abbreviations: DCR = DEUTZ Common Rail system, DMV = DEUTZ Magnetic Valve system (Pump-Line-Injector), SPN = Suspect Parameter Number, FMI = Failure Mode Identifier The following basic steps should be performed to fix an error: a. b. c. d.
Check the cabling for a short circuit/cable break; repair/replace cables if necessary. Check the particular component for a damage or the need of maintenance; repair/replace it if necessary. Reset the ECU by switching ignition off, waiting until the ECU has shut off and switching ignition on again. Check if the error is still active. In the case of a detected misfire additionally check the condition of the fuel system and the engine mechanics (valves, pistons).
DEUTZ Service Information Systems
19/20
03-Mar-2006
DEUTZ EMR3 - Diagnostic trouble codes Table 4: FMI codes FMI 0 1 2 3 4 5 6 7
Description Data valid but above normal operational range Data valid but below normal operational range Data erratic, intermittent, or incorrect Voltage above normal or shorted high Voltage below normal or shorted low Current below normal or open circuit Current above normal or grounded circuit Mechanical system not responding properly
DEUTZ Service Information Systems
FMI 8 9 10 11 12 13 14 15
Description Abnormal frequency, pulse width,or period Abnormal update rated Abnormal rate of change Failure mode not identifiable Bad intelligent device or component Out of Calibration Special Instructions Reserved
20/20
03-Mar-2006
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