CODIGOS DE FALLAS MTU MDEC (2).pdf
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Description
Maintenance and repair Malfunctions
3.4.2
.,.tu
FRIEDRICHSHAFEN
Part
3
Page
9
Fault dlsplays
Faults in the overall MDEC system are indicated at the devices of the MCS-5 sub-system as follows: •
FauH code numbers (generated inside Engine Control Unít ECU) on a 4-figure 7 -segment display in PIM A511
•
Plain text fauH display in the form of text messages on display DIS (option) Rect'fy faults as saon as poaslble aven if they would appear to be insignifi cant in order to avoid impairing operation of the plant or system failure.
~
_ _ _ _ _ .• _ _ _ .• _ _ _ _ _ _ _ _ _ _ _ _
~
---.J
_ _ _ _e _ _ _ _ _ _ _ _ _ _ _ _
Always check the following points first if a fault occurs when the overall system is switched on: •
Is it a phantom fauH (e.g. because the system is in Local mode)?
•
Have all the necessary requirements for the operating procedure, or for the control procedure of a superordinate system, during which the fault occurs been fulfilled?
•
Does a fauH message appear on the display in PIM A 511 ? If so, countermeasures can be determined by consulting the appropriate fault code table.
Table The number of the fauH code on the display is listed in the first column "No." in the table. The precise text message is listed in the second column "Fault display" in the table. This corresponds with the fault code displayed on the DIS display (oplion).
The message is explained in the third column "Meaning/cause" and the reason for the message is explained.
The fourth calumn "Counteraction" in the table lists measures which can be taken on-site by the operator or
other information about how to proceed. The last two columns indicate which fault can appear for which series. Malfunctions whieh may be caused by mechanical fauH are referenced to the engine documentation with ". Engine documentation". ". Electronics service" indieates that further testing and rectifieation are a matter for trained service person
nel or experienced users with access to the appropriate doeuments (e.g. wiríng diagrams) .
Note:
•• Engíne documentatíon" refers to the "Operating instructions for engine series 2000". Part E
and PartG.
E 531 711/01 E
- 12.2001 -
IIDEC for stationary ganerator enegines
Part
3
Page
10
¡
.'Itu
Maintenance and repair Malfunctions
FRIEDRICHSHAFEN
Meanlng/cauae
No.
Fault display
000
(Notused)
001
(Notused)
002
(Notused)
003
(Notused)
00'
(Notused)
005
L1 T-CBAR.GB lUa
Charge air temperature too high (first limit value .overshot)
006
L2 T-CBAR.GB Ala
Charge air temperature too high (second limit value overshot)
007
(Notused)
ooa
•(Notused)
Counteractlon
12000 4000
I
• •
Engine documentation
P"
P"
Engine documentation
P"
P"
p".
P"
I i
Charge air coolant tempe rature too high (Umit1 •overshot)
•
Engine documentation
009
L1 T-IBTBRCOOLBa
010
(Notused)
011
(Notused)
012
(Notused)
013
(Notused)
01.&
(Notused)
015
L1 P-LUBB OIL
Lube oil prassure too low (first limit value undershot)
••
Engine documentation
P"
P"
016
La P-LUBJ!: OIL
Lube oH pressure too low (second limit value under shot) - engine stop
l·
Engine documentation
P"
P"
017
(Notused)
Ola
(Notused)
019
(Notused)
020
(Notused)
021
(Notused)
022
(Notused)
I P"
!
AfDEC for stationary generator enginas
e
- 12.2001 -
E531711/01E
.,.tu
Maintenance and repair MaJfunctions
024
lleanlng/cause
FauH dJsplay
No. 023
FRIEDRICHSHAFEN
¡
L1 COOLAft LBVBL
Coolant level too low, , message appears simulta I neously with oo. 24
(Notused)
026
(Notused)
021
(Notused)
028
(Notused)
029
(Notused)
030
ERGIO OVBRSPBED
I
3
Page
11
2000 4000
'" '"
,expansion tank Engine documentation ¡•
Coolant level too low, ~eCk coolant level in message appears simulta expansion tank neously with no. 23 •• Engine documentation
L2 COOLAft LBVEL
025
ICounteractlon ICheck coolant level in
Part
I ¡
'" '"
¡
I
i 1
I Engine overspeed -.. emergency stop
031 032 033
IL1
1
Restart the engine. eliminate I cause of overspeeding
Fuel differential pressure too high
P-P'UBLFILTBR
DIFF
03'
¡(Notused)
035
I(Notused)
036
(Notused)
031
(Notused)
038
(Notused)
039
(Notused)
0'0
(Notused)
on
(Notused)
0'2
(Notused)
0'3
(Notused)
OU
L1 LBVEL III'l'BR COOLBR
'" I '"
I
i i
(Notused)
-
I Check filter Engine documentation
•
I '" I
I
I I
I
:
I I
I
¡
I
I
I !
I 1Ola'lle ¡
ai.
coolan~
too low, massage appears simulta neously with no. 45
Check coolant _ Engine documentation
'"
Check coolant level Engine documentation
'"
•
¡
¡------
0'5
L2 LBVBL III'l'BR COOLBR
1
E 531 711 101 E
- 12.2001 -
Charge air coolant level too Iow, message appears simulta neously with no. 44
•
MDEC for stationary generator enginas
Part
3
Page
12
.'llu
Maintenance and repair Malfunctions
FRIEDRICHSHAFEN
No.
Fault display
Meanlng/cauae
016
(Notused)
0~7
(Notused)
048
(Notused)
0~9
(Notused)
050
(Notused)
051
Ll T-LUBB OIL
Lube oil temperatura too high (first limit value over shot)
052
L2 T-LUBB OIL
Lube oil temperatura too high (second limit value overshot)
053
(Notused)
05~
(Notused)
055
(Notused)
056
(Notused)
057
(Notused)
058
(Notused)
059
(Notused)
060
(Notused)
061
(Notused)
062
(Notused)
063
(Notused)
06~
(Notused)
065
Ll P-I"UBL
Fuel ¡nfead pressure too low (first limit value undershot)
066
L2 P-I"UBL
Fuel ¡nfead pressure too low (second limit value undershot)
067
Ll T-COOLAlll'.l'
Coolant temperature too high (first limit value over shot); warning
068
L2 T-COOLAlll'.l'
Coolant temperature too high (second limit value overshot); shutdown
Counteractlon
• •
2000 4000
Engine documentation
Y"
t=;=
Engine documentation
Y"
Y"
,
MDEC for stationary generator enginas
Check Iow pressure fuel sida Engine documentation
Y"
Check Iow pressure fuel side Engine documentation
Y"
• • • •
Engine documentation
Y"
Y"
Engine documentation
Y"
Y"
- 12.2001 -
E 531711/01 E
.,¡tu
Maintenance and repair MaHunctions
No.
~
FRIEDRICHSHAFEN
FauIt display
Meanlng/cause
Counteractlon
Part
3
Page
13
2000 4000
'First limit value violated' for ext. tempera ture channel 1
IThe measured value is read in via the CAN. The alarm is handled in MOEC.
V
,I V
1
Alarm 'Second limit value violated' for ext. temperaI ture channel 1
The measured value is read in via the CAN. The alarm is handled in MOEC.
V
V
~-EX~BRlI
2
I
Alarm 'First limit value •violated' for ext. tempera ture channel 2
The measured value is read in via the CAN. The alarm is handled in MOEC.
V
V
~-Erl'BJUI
2
Alanrn 'Second limit value , violated' for ext. tempera •ture channel 2
·The measured value is read •in via the CAN. The alarm is handled in MOEC.
V
V
~-EXTBlUl' 1
069
I L1
070
L2
~-EXTBlUI'
071
L1
072
L2
I Alarm
073
L1
P-EX~ERlI
1
Alarm 'First limit value violated' tor ext. pressure channel1
The measured value is read , in via the CAN. The alarm is handled in MOEC.
071
L2
P-EX~ERlI
1
!Alarm 'Second limit value violated' for ext. pressure channel1
The measured value is read in via the CAN. The alarm is handled in MOEC.
V i
V
~~-
075
L1 P-EUERlI 2
A1anrn 'First limit value violated' for ext. pressure channel2
The measured value is read in via the CAN. The alarm is handled in MOEC.
V
076
L2 P-EXftRll 2
AJarm 'Second limit value violated' for ext. pressure 'channel2
The measured value is read I in via the CAN. The alarm is •handled in MOEC.
V
V
077
LXX EX~. COOLA.'RT LEV.
V •The measured value is read I i in via the CAN. The alarm is I handled in MOEC.
V
078
LXX XIITERCOOLBR LEV.
079
L
Bin-EX~ERlI
3
080
L
Bin-EX~ERlI
1
...
AJanrn from external coolant level monitor Alarm from external charge air cooJant level •monitor
i
E 531 711/01 E
- 12.2001 -
V
I ¡
I
The measured value is read in via the CAN. The alarm is handled in MOEC.
V
V
Alarm from external binary channel 3 (plant)
The measured value is read in via the CAN. The alarm is handled in MOEC.
V
V
AJarm from external binary channel 4 (plant)
The measured value is read in via the CAN. The alarm is handled in MOEC.
V
V
IlDEC for statlonary generator engines
Part
3
Page
14
.',llu
Maíntenance and repair Malfunctions
FRIEDRICHSHAFEN
l2QOO 4000
ICounteraction
No.
Fault diapiay
Meaning/cause
081
RAl:L LBAKA.GB
Low pressure gradient on starting or high pressure gradient on stopping
High pressure system leaking, air in the system • Engine documentation
Rail pressure aboye set value -- OSR reduction, injectíon start later
Interface transformer mal function or interface transfor mer wiring B48 • Engine documentation
082
I
. RAIL PRBSSURB I .BIGB
I 083
----1
RAIL PRBSSURB LOK
Interface transformer faulty or leakage in the high pres sure system • Engine documentation
Raíl pressure below set value -- OSR reduction
Message also appears when very large generators are in use and the rundown time exceeds20s i•
084 085
(Not used)
i (Not-u-sed-~---
Fault irrelevant
I
--r/----- ----~r- -----.-----.. -+----+---1
086 : (Not used) I ,-0-8-7-~,(.-Nb-tu-seá--~-----~I---
::: :%=~....... 090
IDLE SPBBD LOIf
091
RUN UP SPBBD LOK
I
l===
~;ne."" has ml~~_r_----··~--~~-·---+--V"-.,...I,
I
below 200 rpm -- engine stop
-".,--1
i
Fault message during Check for further messagas starting, idling spead not reached within the time defined in MP 169.05 (counting starts when speed limit in MP 170.04 is ,exceeded) -- start termi 'nation Fault rnessage during Check for further messages starting, runup speed (MP 170.04) not reached within the time defined in MP 169.04 (counting starts l· on exceeding the spead limit 80 rpm) -- start termi nstion .
IIIDEC for stationary generator enginas
- 12.2001 -
E 531 711 /01 E
¡.¡Iu
Maintenance and repair Malfunctions
FRIEDRICHSHAFEN
Part
3
Page
15
No.
Fault display
Meanlng/cause
Counteractlon
092
S'l'AR'l' SPICICD LOM'
Start error message, star· ter speed (MP 169.02) not reached within the time defined in MP 169.03 (counting starts when the starter is activated) --. start termination
Check for further messages
V"
V"
093
PUBI!CA'l' HD. L.lK.l'l'2
Coolant preheating tempe· Preheating temperature not rature too low (second limit reached value undershot) --. start termination when MP 170.19 NNo Start Break Preheaf' is not set
V"
V"
094
PUBI!CA'l' 'l'1CMP. L.lK.l'l'l
Coolant preheating tempe- Preheating temperature not rature too low (first limit I reached vaJue undershot)
V"
V"
095
(Notused)
2000 4000 1
~
9
O
~
098
(Notused)
099
DUMKl' PA.lLUU
Dummy
100
BDM RO'l' VAL.lD
Measuring point data checksum error in EDM
• Electronics service
V"
101
.lDM RO'l' VALXD
Measuring point data checksum error in IDM
• Electronics service
V"
!V"
XlIVALXD PUBL
Accumulated fuel con sumption checksum error in EDM (redundant data record 1)
• Electronies service
V"
V"
XlIVALXD PUBL COD. 2
Accumulated fuel con sumption checksum error in EDM (redundant data record 2)
• Electronics service
V"
V"
104
OP BOUKSl JJO'l' VALXD
Operating hours counter checksum error in EDM
• Electronics serviee
V"
V"
105
OP B0URS2 1JO'l' VALXD
Operating hours counter checksum error in IDM
• Electronics serviee
V"
V"
102
103
con.
1
I
E 531711/01 E
- 12.2001 -
MDEC for stationary generator enginas
Part
3
Paga
16
l'ltu
Fault display
Meanlng/cau88
106
BU DC1 IIOT VALID
Fault mamory chacksum arror in EDM (redundant data racord 1)
IBRR DC2 VALID
108
(Notused)
109
I (Notused)
110
(Notused)
111
(Notused)
ROT
IFault memory checksum •arror In EDM (redundant ! data record 2)
(Notused)
113
(Notused)
11&
(Notused)
(Notused)
117
(Notused)
L1 SUPPLY VOLT. ¡LON
I I
119
IL2SUPPLY VOLT. LON
I I
120
• Electronics servica
V'
V'
!
l. I
I
V'
El_o.'" se",,,,,
I
¡
V'
I
!
__
,
¡
.
¡
.
-
I
I
..
(Notused)
i
116
118
2000 4000
:
..
112
Counteractlon
I
-_
115
Malfunctions
FRIEDRICHSHAFEN
No.
107
Maintenanca and rapair
L1 SUPPLY VOLT. BIGB
!
I
I Iftha supply voltaga is below sat lower limit valua 1 (MP 101.01) the ·value calculatad from tha i DBR curva is multipliad by •0.8 and ¡njaction start is dalayed by 50 If tha supply voltaga is below set lowar limit valua 2 (MP 101 .03) the valua calculatad from tha DBR curva is multipliad by 0.8 and injaction start is dalayed by 50 If tha supply voltaga is abova set upper límit valua 1 (MP 102.01) tha vaJua calculated from tha DBR curva is multiplied by 0.8 and injection start is ; dalayed by 50
MDEC for stationary ganarator anginas
Check battery/ganarator
V'
V'
¡
ICheck .."';'I_ator
V'
V'
V'
V'
!
Chack battary(ganarator
I
I
- 12.2001 -
E 531 711
I 01 E
Maintenance and repair Malfunctions
.,.tu
FRIEDRICHSHAFEN
Part
3
Page
17
No.
Fault display
MaanlngIcauae
Counteractlon
121
1.2 SUPPLY VOLT. BIGB
If the supply voltage is aboye the set upper limit value 2 (MP 102.03) the engine Is stopped, if confi gured (in MP 102.14 = T)
Cheek battery/generator
""
Y"
122
1.1 T-ELBCTRORIC
ECU temperature too high (first limit value exceeded)
Check electronies environ ment (heat accumulation)
""
Y"
123
(Notused)
124
(Notused)
125
(Notused)
126
(Notused)
127
(Notused)
128
(Notused)
Internal electronies failure Replaee Engine Control Unit ...... engine stop due to elee- ECU tronies failure SeelO: T-E-G24-0001 Page40
""
""
Interna! electronies failure Replace Engine Control Unit ...... engine stop due to elee- ECU tronies failure SeeIO: T-E-G24-0001 Page40
"" ""
2000 4000
I
~~ 130
usad)
131
(Notused)
132
(Notused)
133
(Notused)
134
15V POS ECU DE"ECT
135
136
•(Notused)
15V IIBG ECU DUBCT
E 531 711 101 E
- 12.2001 -
MOEC for stationary generator enginas
Part
3
Page
18
Maintenance and repair
."111
Malfunctions
FRIEDRICHSHAFEN
2000 4000
Counteractlon
No.
Fault display
Meanlng/cauaa
137
Ll SV BUFPBR HST
This fault can have various FauH analysis for intemal electronic fault:
causes: Oisconnect connectors X2
1. Pressure sensor fault ECU is faulty if fault
and 2.Sensorwiring 3. Intemal electronics message remains.
failure Fault analysis of pressure
sensors: Disconnect pres sure sensors one after the
other and pinpoint which
sensor causes the fauH.
v
v
xa.
If both measures prove •unsuccessful the fault Iies in the cable hamass. SBRSORPOWBRDBPECT :This fault can have various
138
I
causes: 1. Pressure sensor fault 2. Sensor wiring 3. Internar electronics
failure
Fault analysis for intemal electronic fault:
Oisconnect connectors X2
and ECU is faulty if fault
message remains.
i
I v
v
xa.
Fault analysis of pressure sensors: Oisconnect pres sure sensors one after the other and pinpoínt which sensor causes the fauH .
I
. If both measures prove unsuccessful the fault Iies in
the cable harness.
139
!Ll H
i
Intemal electronics failure 1. Sensor defect Sensor defect - alarm • Electronics servíce for dependent sensors. temperature values are set 2. Electronícs faulty to default values Replace Engíne Control Unit ECU T-E-G24-0001 SeeIO: Page40
v
v
1. Sensor defect •Internal electronics failure -+ Sensor defect alarm • Electronics servíce for dependent sensors. temperature values are set 2. Electronícs faulty to default values Replace Engíne Control Unit ECU SeeIO: T-E-G24-0001 Page40
v
v
BUFPBR TEST
-+
I
i
140
TE BUF. ECU DBPBCT
141
(Notused)
i
IIDEC for stationary generator enginas
- 12.2001 -
E 531 711/01 E
Maintenance and repair Malfunctions
••¡tu
FRIEDRICHSHAFEN
Part
3
Page
19
No.
Fault dlaplay
Meanlng/cauae
142
BARK1 BCU DBFBCT
Internal electronies failure Replace Engine Control Unit ...... angine does not start, ECU electronics faulty, test with ¡SeeIO: T-E-G24-0001 engine at standstill only page40
v
143
(Notused)
144
BAIIJ[2 BCU DBFBCT
Internal electronics failure ...... engine does not start, elactronies taulty, test with engine at standstill only
Raplace Engine Control Unit ECU SeelO: T-E-G24-0001 Page 40
v
145
15V_GOOD BCU DBFBCT
Internal electronics fault ...... engine stop dua to electro niesfailure
Raplace Engine Control Unit ECU T-E-G24-0001 SeeIO: Page 40
v
146 147
Counteractlon
2000 4000
v
I
v
I
;
v
I
.I
(Notused)
AD-TBST1 BCU ¡DBFBCT
148
(Notused)
149
AD-TBST2 BCU DBFBCT
150
(Notused)
151
AD-TBST3 BCU DBFBCT
152
•(Notused)
153
(Notused)
154
(Notused)
155
(Notused)
156
¡(Notused)
157
(Notused)
158
(Notused)
159
(Notused)
160
(Notused)
E 531 711 101 E
Internal electronics failure I Replace Engine Control Unít ...... engine stop due to elee ECU .tronies failure T-E-G24-0001 SaelO: Page40
v
v
Internal electronics failure ...... engine stop due to elee tronies failure
Replace Engina Control Unit ECU T-E-G24-0001 SeeIO: Page40
v
v
Replace Engine Control Unit Internal electronics tailure ...... engine stop due to elee ECU tronies failure ¡SeeIO: T-E-G24-0001 Page 40
v
v
I
¡
!
- 12.2001 -
1I0EC for stationary generator anginas
Part
3
Paga
20
No.
Fault dl.play
161
(Notused)
162
(Notused)
163
(Notused)
164
.(Notused)
165
(Notussd)
166
(Notused)
167
(Notused)
168
(Notused)
169
(Notused)
170
MI MODUI..E FAIL
l'ltu
Maintenance and repair Malfunctions
FRtEDRtCHSHAFEN
Meanlng/cauae
2000 4000
:Counteractlon
..
~
i
I Check whather the MI is properly installed
Module in maintenance indicator faulty or missing
",
",
",
",
• Electronics service 171
MI Ren ACTIVB
I Maintenance indicator no
Check whether the MI is properly installad
longar active i
• Electronics service 172
(Notussd)
173
MODUI..B WRITB LIMIT
i
I EEPROM
I write limit
• Electronics service
I reachad
175
(Notussd)
176
(Notused)
177
(Notussd)
178
(Notused)
i
179
(Notused)
!
180
CAR1 RODE LOST
182
I
",
I
(Notused)
CAR2 RODE L08T
",
I
174
181
I
I
At least ona AJive POU on CAN 1 monitored by the : ECU is missing -40 connec i ted device out of order IAt least one Alive POU on ! CAN 2 monitored by the . ECU is missing connec ted device out of order
I
",
",
",
",
i
I I
I
(Notused)
MDEC for stationary generator anginas
- 12.2001 -
E 531 711/01 E
Maintenance and repair Malfunctions
.,¡Iu
FRIEDRICHSHAFEN
No.
Fault display
183
CAR
184
185
Meanlng/cauae
CounteracUon
Part
3
Page
21
2000 4000
A CAN mode is selected in Test the devices connected tothe CAN which communication is Download again via BDM initialized with the help of the PU data module. However, the required PU • Electronics service i data module is missing or invalid.
V"
V"
CAR PU-DATA EE FAIL
lA programming error i occurred in one or both modules on attempting to copy a received PU data module in both EEPROM modules.
• Electronics service
V"
V"
CAR LESS MAILBO
Insufficient receiving mail· boxes ready on one or both CAN controllers on initializing the receiving identifiers.
• Electronics service
V"
V"
If()
PU-DA'l'A
DS
186
CARl BUS OFF
CAN controller 1 in bus off state - automatic •switching to CAN 2
Causes are e.g. short-circuit. major disruptions or baud rate incompatibility
V"
V"
181
CAJll ERROR. PAS SIVS
•CAN controlter 1 has signalled a warning
Causes are e.g. missing nades, minor disruptions or temporary bus overloading
V"
V"
188
CAJl2 BUS OFF
CAN controller 2 in bus off state -+ automatic switching to CAN 1
Causes are e.g. short-circuit, major disruptions or baud rate incompatibility
V"
V"
I
189
CAR2 ERROR PAS SIVS
190
O
191
i(Notused)
192
(Notused)
193
(Notused)
194
(Notused)
195
(Notused)
196
(Notused)
E 531 711 I 01 E
- 12.2001 -
CAN controller 2 has signalled a warning
Causes are e.g. missing nodes, minar disruptions or temporary bus overloading
V"
V"
MDEC for stationary generator engines
Part
3
Page
22
No.
Faun display
197
(NotUSBd)
198
(Notused)
199
(Notused)
200
(Notused)
201
SD T-COOLAJIT
.,.'tu
Maintenance and repair Malfunctions
FAIEDAICHSHAFEN
2000 4000
Counteractlon
Meanlng/cau88
: i i
¡
I
I Short-circuit or wire breakage. check sensor and wiringto B6
Sensor defect (coolant temperature)
J"
J"
!
!
• Electronics serviee
202
Short-circuit or wire breakage. check sensor and wiring to B33
Sensor defect (fuel tempe rature)
SD T-FUZL
J"
J"
J"
J"
• Electronics service
203
Short-circuit or wire breakage, check sensor and wiringtoB9
Sensor defect (charge air temperature)
SD T-CIlARGB AJ:R i
• Electronics service
L 204
i(Notused)
205
SD T-COOLAJlT X. ftRC.
Short-circuit or wire breakage. check sensor and wiring to B26
Sensor defect (charge air cootant temperature)
207
(NotUSBd)
208
SD P-CIlARGB AXR
!(Notused)
210
(Notused)
211
SD P-LVBB OXL
J"
I I
I Short-circuit or wire breakage, check sensor and wiring to B10
Sensor defect (charge pressure)
I 209
J"
' • Electronies service
,
I (Notused)
I
!
I
206
i
J"
I
J"
• Electronics service
I
I
1
!
I
Ipressure) Sensor defect (Iuba oil
Short-circuit or wire breakage, check sensor and wiringto B5
J"
J"
• Electronies service
i
212
! (Notused)
213
(Notused)
214
(Notused)
",OEC fur statlonary generator enginas
I
- 12.2001 -
E531711/01 E
Maintenance and repair Malfunctions
FRIEDRICHSHAFEN
No.
FauH display
215
SD P-RAIL PUBI.
216
."tu
SD !l'-LUBE 011.
CounteracUon
lIIeanIng/cause Sensor defect (Rai! pres sure) high pressure •governor emergency operation Sensor defect (Iube oíl temperatur)
Part
3
Page
23
2000 4000
Short-circuit or wire breakage, check sensor and wiring to B48
J/
i
.• Electronics service
Ibreakage, Short-circuit or wire check sensor and
Y"
! i
I
J/
wiring to B7 i
• Electronics service
217
(Notused)
218
(Notused)
219
(Notused)
220
SD COOI.Aft LBVBL
I
Short-circuit or wire breakage. check sensor and wiring to F33
Sensor defect (coolant level)
Y"
J/
• Electronics service Note: If a sensor cable connector has been temporarily discon nected and then reconnec ted (e.g. next to the ECU). this fault message is signal led for a further approx. 60 min. The fault can be imme diately cleared by switching the system off and back on.
221
I (Notused)
222
(Notused)
223
i
SD I..EVEL III'l'Bll-
Sensor defect (charge air
COOLER
coolant laval)
Short-circuit or wire breakage. check sensor and wiríng to F57
Y"
• Electronics service Note: If a sensor cable connector has been temporarily discon nected and then reconnec ted (e.g. next to the ECU). i this fault message is signa/ . led for a further approx. 60 mino The fault can be imme diately cleared by switching the system off and back on.
224
(Notused)
E 531711/01 E
- 12.2001 -
IrIDEC for stationary generator enginas
Part
3
Page
24
No.
Fault display
225
(Notused)
226
(Notused)
221
(Notused)
228
(Notused)
I'itu
IMeanlng/cau8e
SD CRARSBAl"T SPBBD
230
' - -..
231
Counteractlon
I
camshaft Sensor defect (crankshaft speed)
233
(Notused)
234
1(Notused)
235
(Notused)
!
i
breakage. check sensor and wiringto 813 • Electronics service
._-
(Notused)
I
,.., I231 Compare a1arms 230 a;;--t ,.., I ,.., ,.., Short-circuit o;wire
I
i
Short-circuit or wire breakage. check sensor and : wiring to 81
franlesservles
,..,
,..,
,---
Sensor defect (camshaft speed)
I
I
'-1
:_ct I
ISD CAMSKAPT SPBBD
I
i
.
!
Sensor defect crankcase speed a n d sensor
14000
I
I
i
232
: 2000
I I
SD BBG.SPBBD SB. SORS
Malfunctions
FAIEDAICHSHAFEN
_.~
229
Maintenance and repair
I
. ___- - - l -___ __ ~
I
I
L I
I
I
I
.-----l-
I
I
I ._-~.
236
I (Notused)
231
(Notused)
I
238
(Notused)
I
239
(Notused)
240
SD P-I"UBL
IsuSensor defect (fuel pres re) ,
I
,..,
Short-circuit or wire breakage. check sensor and wiring to 834 ; • Electronics service
241
(Notused)
242
(Notused)
243
(Notused)
244
(Notused)
i I
I
IIIDEC for stationary generator engines
I
- 12.2001 -
E 531 711 101 E
Maintenance and repair MaJfunctions
••,Iu
FRIEDRICHSHAFEN
No.
Fault display
Meanlng/cau.e
Counteractlon
245
SU POIfBR SUPPL!'
Internal ECU failure
Electronics faulty
Part
3
Page
25
2000 '4000 V"
V"
V"
V"
Replaee Engine Control Unit ECU SeelD: T-E-G24-00Q1 Page 40
246
SU 'r-BLBC'ntOJlZC
Internal ECU failure
Electronics faulty Replace Engine Control Unit ECU SeelD: T-E-G24-0001 Page40
247
(Notused)
248
(Notused)
249
(Notused)
250
su
CAl(
SPBBU
DIDIAlID
251
(Notused)
252
(Notused)
253
(Notused)
254
(Notused)
255
(Notused)
256
(Notused)
257
(Notused)
258
(Notused)
259
(Notused)
260
(Notused)
261
(Notused)
262
(Notused)
263
(Notused)
264
(Notused)
E 531 711 101 E
Sensor defect CAN (Speed Demand) ...... no set spead signal, the speed is either set to a fauR value (MP 180.05) or remains set to the actual speed depending on the setting atMP 180.14.
,
V"
V"
I I
- 12.2001 -
MDEC for stationary generator engines
Part
3
Page
26
1.¡lu
Fault display
265
(Notused)
SD SP.DBK.HS!r BBIfCB
!
(Notused)
269
.(Notused)
270
I(Notused)
~.D
Sensor defect (analog speed setting) - speed is set to a fault value or remains set to the actual speed (adjustable, MP 180.14)
Short-circuit or wire breakage, eheek set speed .transmitter and wiring
Uaad In test stand moda only: Sensor defact (analog speed setting) - speed is set to a fault value or remains set to the actual speed (adjustable. MP j180.14)
Short-circuit or wire breakage. check set speed transmitter and wiring
275
V'
V'
• Electronics service
• Electronics serviee
I
!
i
Missing Data CAN (T-EXTERN 1)
:. Electronics service (external device faully)
V'
V'
SD !r-BXH" 2
Missing Data CAN (T-EXTERN 2)
• Electronics service (external device fauIIy)
V'
V'
ISD P-BX!rB" 1
Missing Data CAN (P-EXTERN 1)
V'
V'
T-BXftU
iLBVBL
277
SD Bm-Br.rBRJr 3
278
SD BIB-BXU" 4
279
(Notused)
280
(Notused)
nal device faulty)
• Electronics service (external device faully)
V'
V'
Missing Data CAN LEVEL)
• Electronics service (external device faully)
V'
V'
: Missing Data CAN I (charge sir coolant level)
• Electronics serviee (exteri nal device faully)
V'
I(BIN-EXTERN 3)
I Missing Data CAN
• Electronics service (external device faulty)
V'
V'
. Missing Data CAN (BIN-EXTERN 4)
• Electronies serviee (external device faully)
V'
V'
SD BU .COOLAft .SD IftBRCOOLBR
l. Electronics service (exter-
Missing Data CAN (P-EXTERN 2)
ISD P-BXH" 2
LBVBL
276
V'
I
i
27'
V'
1
272 273
I
!
SD SPEBD DBJOUID
268
2000 4000
Counteractlon
Meanlng/cauee
AR.
267
Malfunctions
FRIEDRICHSHAFEN
No.
266
Maintenance and repair
i (EXT.COOLANT
I V'
I
i
¡---..-
281
(Notused)
L
282
(Notused)
i
283
(Notused)
I
I
MDEC for stationary generator enginas
- 12.2001 -
E 531 711 101 E
Maintenance and repair Malfunctions
I
FRIEDAICHSHAFEN
No.
FauH display
284
(Notused)
285
(Notused)
286
(Notused)
287
i
••,Iu
CounteracUon
Meanlnglcause
Part
3
Page
27
2000 4000
(Notused)
288
(Notused)
289
(Notused)
290
(NotUS8d)
291
(Notused)
292
(Notused)
293
(Notused)
29"
(Notused)
295
(Notused)
el ...
=l
~(Notussd) 297
(Notused)
298
•(Notused)
299
(Notused)
300
(Notused)
301
TIMIRG CJ:LIJJlDBR Al
Cylinder A 1: -FPGA fault status = 2 - Time.of-flight t < 600 !Ls - Time-of.flight t > 1400 JLS
TIMIRG CJ:LIJJlDBR A2
Cylinder A2: -FPGA fault status = 2 - Time-of·flight t < 600 JLS - Time-of-flight t > 1400 JLS
TIMIRG CJ:LIJJlDBR A3
Cylinder A3: -FPGA fault status = 2 - Time-of-flight t < 600 JLS or - Time-of-flight t > 1400 JLS
TIMIRG CJ:LIJJlDBR A"
Cylinder A4: -FPGA fault status = 2 - Time-of-flight t < 600 JLS - Tme-of-fIight t > 1400 JLS
302
303
30"
Replace solenoid valve if this occurs frequently Engine documentation
",
Y"
Replace solenoid valve if this occurs frequently Engine documentation
",
Y"
Replace solenoid valve if this occurs frequently Engine documentation
",
Y"
Replace solenoid valva if this occurs frequently Engine documentation
",
Y"
•
i
• •
•
•
E 531 711/01 E
- 12.2001 -
AfDEC for stationary ganarator anginas
Part
3
Page
28
No. 305
••,Iu
MaHunctions
FRIEDRICHSHAFEN
Fault display ~IMIRG
Maintenance and repair
CYLIlIDBR
A5
Meanlng/cause
CountersCUon
Cylinder AS: -FPGA fauH status =2 - Time-of-flight t < 600 f1S - Time-of-flight t > 1400 f1S
Replace solenoid valve if this occurs frequantly • Engine documentation
12000 4000
1
CylinderA6: I Replace solenoid valve if -FPGA fauH statUS =2 this occurs frequently - Time-of-flight t < 600 f1S /. Engine documentation l' - Time-of-flight t > 1400 f1S 1-3-0-'-+-~-l-M-IRG--C-n--I-lID-BR---t-Cy-Iincfer A7: "----"¡f-R-e-pl-a-ce-so-Ie-n-o-íd-v-a-Iv-e-if----'--y 1400 Ils i
CYLIlIDBR
Cylinder 81: I Replace solenoid valve if -FPGA fauH status = 2 i this occurs frequently - Time-of-flight t < 600 f1S •• Engine documentation - Time-of-flight t > 1400 f1S
CYLIlIDBR
Cylinder 82: -FPGA fault status =2 - Time-of-flight t < 600 f1S -lima-of-flight t > 1400 Ils
Replace solenoid valve if this occurs frequantly • Engine documentation
cnIlIDBR
Cylinder 83: -FPGA fault status =2 •- Tima-of-flight t < 600 f1S I - Time-of-flight t > 1400 IlS
Replace solenoid valva if this occurs frequently • Engine documentation
82
313
, Replace solenoid valve if •this occurs frequently • Engine documentation
Cylinder A10: Replace solanoid valva if this occurs frequently -FPGA fauIt status =2 - Tima-of-flight t < 600 f1S •• Engine documentation - Time-of-flight t > 1400 f1S
81
312
: Cylinder A8: . -FPGA fauH status = 2 Time-of-flight t",< 600" f1S - Time-of-flight t > 1400 f1S
CYLIlIDBR
A10
311
'this occurs frequently • Engine documentation
' l
A9
310
-FPGA fauH status = 2 - Time-of-flíght t < 600 f1S - Time-of-flight t > 1400 f1S
83
---t-
314
~IMIRG
CYLIlIDBR
Cylinder 84: -FPGA fault status = 2 - Time-of-flight t < 600 f1S - Time-of-flight t > 1400 f1S
Replace solenoid valve if this occurs frequently • Engine documentation
cnIlIDBR
Cylinder 85: . -FPGA fauH status =2 - Time-of-flight t < 600 f1S -lime-of-flight t > 1400 f1S
Raplace solenoid valve if this occurs frequently • Engine documentation
84
315
~IMIBG
85
MDEC for stationary generator engines
y 1400 !JS
B6
317
Cylinder B7: -FPGA fault status = 2 - Time-of-flight t < 600 !JS - Time-of-flight t > 1400 ¡ls
TJ:MJ:IIG Cl'LJ:RDBlt
B7
318
TJ:MJ:IIG Cl'LJ:RDD
B8
319
TJ:MJ:IIG Cl'LJ:RDBlt
TJ:MUJG CYLJ:RDBlt
B10
321
•
Cylinder 86: •Replace solenoid valve if this occurs frequently -FPGA fault status =2 Engine documentation •- Time-of-flight t < 600 ¡ls - Time-of-flight t > 1400 !JS
•
B9
320
Replace solenoid valva if this occurs frequently Engine documentation
Cylinder B9: -FPGA fauH status =2 - Time-of-flight t < 600 ¡ls •- Time-of-flight t > 1400 !JS
Replace solenoid valve if this occurs frequently Engine documentation i
ICylinder B 10:
Replace solenoid valve if this occurs frequently Engine documentation
-FPGA fault status = 2 • - Time-of-flight t < 600 !JS ¡- Time-of-flight t > 1400 ¡ls
•
!
Cabling fauH cylinder A 1 ...... misfiring
WJ:ltJ:1IG Cl'LJ:RDBlt
Al
•
SV short-circutt or +SV fine shorted to electronic ground (Requirement: Engine block grounded) Replace solenoid valve or cable harness ¡. Engine documentation
3
Page
29
2000 4000
Counteractlon
•
Part
,.., ,..,
I i
,.., I ,..,
,..,
I
,..,
I
,..,
I
,..,
,..,
V'
,..,
V'
,..,
,..,
,..,
,..,
!
322
Gabling fauH cylinder A2 ...... misfiring
WJ:ltJ:.G CYLJ:RDBlt
A2
SV short-circuit or +SV líne shorted to electronic ground (Requirement: Engine block grounded) Replace solenoid valve or cable harness Engine documentation
323
Gabling fauH cylínder A3 ...... misfiring
WJ:ltJ:1IG CYLJ:RDBlt
A3
•
SV short-circuit or +SV líne shorted to electronic ground (Requirement: Engine block •grounded) I Replace solenoid valve or
Icable harness I
E 531 711 I 01 E
- 12.2001 -
•
Engine documentation
llDEC for stationary generator enginas
Part Paga
."tu
3 30
Maintenance and repair Malfunctions
FRIEDRICHSHAFEN
2000 4000
No.
Fault display
Meanlng/cauae
Counteractlon
324
WIRIIIIG CnIJlDJ:R
Cabling fault cylinder A4 ...... misfiring
SV short-circuit or +SV line shorted to electronic ground (Requirement: Engine block grounded)
A4
Replsee solenoid valve or cable hamess Englne documentation
325
Cabling fault cylinder A5 ...... misfiring
WIRIIIIG CnIJlDJ:R
A5
•
Y"
Y"
Y"
Y"
Y"
Y"
Y"
Y"
Y"
Y"
!
~-
SV short-circuit or +SV line shorted lo electronic ground (Requirement: Engine block grounded) Replace solenoid valve or cable hamess Engine documentation
326
Cabling fault cylinder A6 ...... misfiring
WIRIIIIG CnIJlDJ:R
A6
Cabling fault cylinder A7 ...... misfiring
WIRIIIIG CYLIJlDJ:R
A7
SV short-circuit or +SV lina shorted to electronic ground (Requirement: Engine block grounded) Replace solenoid valve or cable hamess Engine documentation
!
327
•
•
SV short-circuit or +SV line shorted lo electronic ground (Requirement: Engine block grounded) Replsce solenoid valve or
cable harness
Engine documentation
¡. 328
Cebling fault cylinder A6 ...... misfiring
WIRIIIIG CnIJlDJ:R
AS
I
I
I
MDEC for stationary generator enginas
SV short-circuit or +SV lina shorted to electronic ground (Requirement: Engine block grounded) , Replace solenoid valva or ¡cable harness Engine documentation
l.
- 12.2001 -
I
I
E 531711/01 E
Maintenanee and repair Matfunctions
.,¡tu
Part
3
Page
FRIEDRICHSHAFEN
No.
FauH display
Meanlng/cauae
Counteractlon
329
WIRIIfG CRIJ.IIDBR. A9
Gabling fault cylinder AS ..... misfiring
SV short-cireuit or +SV Une shorted to electronie ground (Requirement: Engine block grounded)
31
2000 4000
"""
"'"
"""
"'"
"""
"'"
Replaee solenoid valve or cable harness Engine documentation
330
'N'IRIIfG CYLIIIDBR A10
•
VCabling fault cylinder A 10 SV short-circuit or +SV line ..... misfiring shorted to electronie ground (Requirement: Engine block grounded) Replace solenoid valve or cable harness Engine documentation
331
'N'III\IIfG CYLIRDBR Bl
Cabling fault cylinder 81 ..... misfiring
•
SV short-eircuit or +SV line shorted to electronie ground (Requirement: Engine block grounded)
Replaee solenoid valve or cable harneas Engine documentation
332
'N'IRIIfG CRIIIDBR B2
Cabling fault eylinder B2 ..... misfiring
•
SV short-cireuit or +SV line shorted to electronie ground (Requirement: Engine block grounded)
1"""
1
"'"
Replaee solenoid valve or cable harness Engine documentation
333
'N'IRIHO CRIRDBR B3
Cabling fault cylinder 83 ..... misfiring
•
SV short-cireuit or +SV line shorted to electronic ground (Requirement: Engine block grounded)
"""
"'"
Replace solenoid valve or cable harness Engine documentation
•
E 531 711 101 E
- 12.2001 -
MDEC for stationary generator engines
Part
3
Page
32
Maintenance and repair
l'ltll
Malfunctions
FRIEDRICHSHAFEN
No.
Fault display
Meanlng/cause
Countaractlon
334
1fIRIRG CRIlIDER B4
Cabling fault cylinder B4 - misfiring
SV short-circuit or +SV Une shorted to electronic ground (Aequirement: Engine block grounded)
2000 4000
Aeplace solenoid valve or cable harness Engine documentation
I
335
'1fIRlliJG CRIlIDER BS
•
V
V
V
V
V'
v
V'
v
V'
i
SV short-circuit or +SV Une shorted lo electronic ground (Aequirement: Engine block grounded)
Cebling fault cylinder B5 - misfiring
V
Aeplace solenoid valve or cable harness Engine documentation
336
1fIRIRG CRIlIDER B6
•
Cebling fault cylinder B6 ...... misfiring
SV short-circuit or +SV Une shorted to electronic ground (Aequirement: Engíne block grounded) AepJace solenoíd valve or cable harness Engine documentation
I
"
1fIRlliJG CRIlIDER B7
337
Cebling fault cylínder 87 --1> misfiring
SV short-circuit or +SV line shorted to electronic ground (Aequirement: Engine block grounded) , Aeplace solenoid valve or cable herness Engine documentation
1, 1fIRIRG CYLIlIDBR B8
338
Cebling fault cylinder 88 ...... misfiring
SV short-circuit or +SV line shorted to electronic ground (Aequirement: Engine block .grounded) I
i
I
lADEe for stationary generator engines
,Aeplace solenoid valve or cable harness Engine documentation
•
- 12.2001 -
i
E 531 711 101 E
1.llu
Maintenance and repair Malfunctions
FRIEORICHSHAFEN
No.
Fault display
Meanlng/cauae
Counteractlon
339
WIRIIIG CYLIIIDJUt 89
Cabling fault cylinder B9 -- mísfiring
SV short-circuit or +SV Une shorted to electronic ground (Requirement: Engine block grounded)
Part
3
Page
33
2000 4000
v
v
v
v
Replace solenoid valve or •cable harness Engine documentation 340
Cabling fault cylinder 810 -- misfiring
WIRIIIG CYLIIIDBR 810
•
SV short-circuit or +SV line shorted to electronic ground (Requirement: Engine block grounded)
Replaca solenoid valve or cable harness Engine documentation
•
Icabling Fault (interruption) in of cylinder A 1 - •
341
OPZR_LOAD CYL. Al
Check cabling and solenoid valve for interruption
Imisfiring
342
343
344
345
OPZR_LOAD CYL. Al
OPZR_LOAD CYL. A3
OPZR_LOAD CYL. A4
OPZR_LOAD CYL. AS
Fault (interruption) in
cabling of cylinder A4 -+ misfiring
Fault (interruption) in
cabling of cylinder AS - misfiring
v
Replace solenoid valve or
cable harness
Engine documentation
••
Check cabling and solenoid valve for ínterruption
Fault (interruptíon) in cabling of cylinder A2 - misfiring
Fault (interruption) in
cabling of cylinder A3 -+ misfiring
Iv
v
Iv
Replace solenoid valve or
cable harness
Engine documentation
•
Check cabling and solenoid valve for interruption
v
v
v
v
v
v
Replace solenoid valve or
cable harness
Engine documentation
•
Check cabling and solenoid valve for interruption
Replace solenoid valve or
cable harness
Engine documentation
•
Check cabling and solenoid valve for interruption
Replace solenoid valve or
cable harness
Engine documentation
•
E 531 711 101 E
- 12.2001 -
lADEe for stationary generator engines
Part
3
Paga
34
."tu
Maintenance and repair Malfunctions
FAIEDRICHSHAFEN
No.
Fau. display
Meanlng/cauaa
Counteractlon
3'6
OPBJf_LOAD C!:L. A6
Fault (interruption) in cabling of cylinder AS -lO misfiring
Check cabling and solenoid valve for interruption
31\7
ona_LOAD cn. A7
Fault (interruption) in cabling of cylinder A7 misfiring
• -lO
31\9
350
OPU_LOAD C!:L. Al
op.a_LOAD C!:L. A9
op.a_LOAD C!:L. AIO
351
352
op.a_LOAD cn. al
Ona_LOAD C!:L. a2
Fault (interruption) in cabling of cylinder Aa misfiring
Fault (interruption) in cabling of cylinder A9 ¡misfir¡ng
• -lO
• -lO
Check cabling and solenoid valve for interruption
1""
I
I
1""
1""
1""
1""
1""
1""
1""
1""
I
I
Replace solenoid valve or cable hamess Engine documentation
Fault (interruption) in cabling of cylinder 81 ..... misfiring
•
Check cabling and solenoid valve for interruption Replace solenoid valve or cable harness Engine documentation
•
Check cabling and solenoid valve for interruption
• -lO
I
1""
1""
1""
1""
Replace solenoid valve or cable harness Engine documentation Check cabling and solenoid valve for interruption Replace solenoid valve or cable harness Engine documentation
•
lADEe for stationary generator anginas
1""
Check cabling and solenoid valve for interruption Replace solenoid valve or cable harness Engine documentation
Fault (interruption) in cabling of cylinder A 10 ..... misfiring
Fault (interruption) in eabling of cylinder 82 misfiring
Check cabling and solenoid valve for interruption Replace solenoid valve or cable harness Engine document8tion
i
31\8
Replaee solenoid valve or cable hamess Engine documentation
2000 4000
- 12.2001 -
I
E 531 711/01 E
Maintenance and repair Malfunctions
••,au
FRIEDRICHSHAFEN
No.
FauH display
Meanlng/cause
353
OPBR_LOAD CYL. B3
Fault (interruption) in cabling of cylinder B3 misfiring
OPBR_LOAD CYL. Bol
354
OPER_LOAD CYL. B5
355
OPER_LOAD CYL. B6
•
Check cabling and solenoid valve for interruption
Fault (interruption) in cabling of cylinder B4 misfiring
357
jOPBR_LOAD CYL. B7 1
358
359
OPBR_LOAD CYL. B8
OPBR_LOAD CYL. B9
35
1
l. :.
v
v
v
v
v
v
v
Y"
v
v
v
v
Replace solenoid valva or cable harness Engine documentation
Check cablíng and solenoid valve for interruption
Fault (interruption) in cabling of cylinder 85 misfiring
Fault (interruption) in cabling of cylinder B6 misfiring
Page
Replace solenoid valve or cable harness Engine documentation
Replace solenoid valve or
cable harness
Engine documentation
I 356
3
2OOO !4OOO Iv 1 Check cabling and solenoid v Ivalve for ínterruption Counteraction
--to
Part
--to
Fault (interruption) in cabling of cylinder 87 -+ misfiring
Fault (interruption) in cabling of cylinder 88 -+ misfiring
Fault (interruption) in cabling of cylinder 89 --to misfiring
Check cabling and solenoid valve for interruption Replace solenoid valva or cable harness Engine documentation
•
Check cablíng and solenoid . valva for interruption Replace solenoid valve or cable harness Engine documentation
•
Check cabling and solenoid valva for interruption Replace solenoid valve or cable harness Engine documentation
•
Check cabling and solenoid valve for interruption
I Replace solenoid valve or I cable harness •
E 531 711/01 E
- 12.2001 -
Engine documentation
IIIDEC for statlonary genarator anginas
Part
3
Page
36
•••tu
Malfunctions
FRIEDRICHSHAFEN
No.
Fault display
360
OPBR_LOAD 810
Counteractlon
1Meanlng/cauae
en..
Fault (interruption) in cabling of cylinder 810 . misfiring
~--
Internal electronics failure (if fault permanently applied) -+ possible quantity limitation
POIIBR S'.rAGB FAIL 1
361
Maintenanee and repair
2000 4000
Check cabling and solenoid valve tor interruption Replaee solenoid valve or eable harness Engine doeumentation
•
Y"
Y"
Y'
Y"
Y'
Y'
I
PA eireuit faulty or freewheeling transistor short eireuit Replsee Engine Control Unit ECU T-E-G24-OOO1 SeeIO: Page40
.
362
POlIBR S'.rAGB FAIL 2
363
S'.rOP POIIBR S'rAGB 1
Internar erectronics failure (if fault permanently applied) -- possible quantity limitation
Internal electronics failure (FPGA messagas 4,5.9,11,12) ..... engine stop
PA eircuit faulty or freewheeling transistor short eireuit Replaee Engine Control Unit ECU T-E-G24-0001 SeeIO: Page40
I
1. SV line shorted to electronic ground by resistance less than 1 Ohm (engine block applied to electronie ground)
I
Y'
Y'
Y'
Y'
Replace cable harness Engine documentation
•
2. Electronies faulty
I 364
S'.rOP POWBR S'.rAGB 2
I Internal electronies failure (FPGA messages 4,5,9,11,12) ..... engine stop
Replace Engine Control Unit ECU See ID: T-E-G24-0001 Page40 1. SV líne shorted to electronie ground by resistanee less than 1 Ohm (engine block applied to electronie ground)
I
Replaee cable harness Engine documentation
•
2. Electronies faulty
Replaee Engine Control Unit ECU SeelO: T-E-G24-OOO1 Page40
IIDEC for stationary generator engines
- 12.2001 -
E 531 711 101 E
Maintenance and repair Malfunctions
.,.tu
FRIEORICHSHAFEN
No.
Fault CUsplay
Meanlng/cauae
Counteractlon
365
STOP MV-Wl:Rl:JfG
Solenoid valve wiring fault - engina stop
SV líne shorted to alectronic ground (engine block applied to electronic ground)
Part
3
Page
37
E
4000
V'
V'
V'
V'
Replace cable harness Engine documentation
366
(Notused)
367
(Notused)
368
(Notused)
369
(Notused)
370
(Notused)
371
(Notused)
372
•(Notused)
373
(Notused)
374
(Notused)
375
(Notused)
376
(Notused)
377
(Notused)
378
(Notused) (Notused)
379 380 381
•
I
(Notused) TRAII.OUTl PLAlI1T DEI"
TAA1 faulty
1. Wire breakage or shortcircuit Replace cable harness Engine documentation
•
2. Electronics faulty
Replace Engine Control Unit ECU SeeID: T-E-G24-0001 Page40 •
E531711/01 E
- 12.2001 -
JlDEC for stationary generator anginas
Part
3
Page
38
No. 382
••,tu
Maintenance and repair Malfunctions
FRIEDRICHSHAFEN
Fault display
Meanlng/cauaa
Countersctlon
'l'ltAlf. OUT2 PLAlII'.r
TAA2 fautty
1. Wire breakage or shortcircuit
DEI'
2000 4000 Y'
Y'
Replace cable harness Engine documentation
•
2. Electronics fautty
Replace Engine Control Unit ECU SeelO: T-E-G24-0001 page40 TAA3 fautty
!rlUUl.OUT3 PLAlII'.r
383
DEI'
!
1. Wire breakage or shortcircuit
Y'
Y'
Replace cable harness Engine documentation
•
2. Electronics fautty
!
!
TAA4faulty
'l'ltAlf • OU'l'4 PLAlII'.r
384
RepIace Engine Control Unit ECU SeeIO: T-E-G24-0001 Page40
DEI'
!
1. Wire breakage or shortcircuit
Y'
Y'
Y'
Y'
Replace cable harness Engine documentation
•
2. Electronics faulty
Replace Engine Control Unit ECU T-E-G24-0001 SeeIO: Page40
i
385
TAASfautty
'l'ltAlf .OU'l'5 PLAlII'.r
DEI'
i
1. Wire breakage or short circuit Replace cable harness Engine documentation
•
2. Electronics faulty
I
IIIDEC for stationary generator enginas
Replace Engine Control Unit ECU T-E-G24-0001 SeeIO: Page40
- 12.2001 -
í
I
E 531 711 101 E
Maintenance and repair Malfunctions
••,Iu
FAIEDAICHSHAFEN
No.
FauH display
MeanJng/cause
Counteractlon
386
TRU • 0UT6 PJ..A.II'r DBF
TAA6faulty
1. Wire breakage or short circuit
Part
3
Page
39
2000 4000 ".,
Y"
Replace cable harness Engine documentation
•
2. Electronics faulty
Replace Engine Control Unit ECU SeelO: T-E-G24-0001 Page40 387
(Notused)
388
(Notused)
389
(Notused)
390
(Notused)
391
•(Notused)
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•(Notused)
I
...........•
E531711/01 E
- 12.2001 -
IllDEC for stationary generator enginas
Part
3
Page
40
••¡Iu
Replaclng Engine Control Unlt ECU
ID no.:
T-E-G24-0001 Duration:
ti .
I~I K
l
.
Malfunctions
FRIEDRICHSHAFEN
3.4.2.1
r
Maintenance and repair
15m!n
Qualification:
E1
System componentS/devlces
OK?
O O O
• Engine Control Unit ECU on tha angine • New Engine Control Unit ECU • Suitably programmed memory modulas as necessary (see below)
Equlpment
OK?
• A set of screwdrivers
O
• A set of Allan wrenches
O O
• Connedor pliers
Addltional safety notes
~
OK?
• Thare are two memory modules in Engine Control Unit ECU. One contains a data record which is only valid for the engine for which thls particular ECU Is usad. The other contains data about the system (so-called plant data). It is absolutely vital that these memory modules be transferrad from the old ECU to the new ECU. The engine is not properly controllad If these instructions are ignorad and an incor red data record is used.
O
• The oparating voltage must be switched off.
O
List of actlvitles
ID no.
1. Switching off the operating voltage.
OK?
O O
2. Removing the housing of Engine Control Unit ECU from the engine.
A-E-G24-QOO1 Paga 42
3. Opening the cover on Engina Control Unít ECU.
A-P-ECU-0006 Paga 43
O
4. Transferring mamory modules in Engine Control Unit ECU.
A-E-ECU-0011 Paga 44
O
5. Fitting the covar on Engina Control Unit ECU.
A-P-ECU-0007 Page 46
O
6. Mounting the housing of Engine Control Unít ECU on the
A-E-G24-OOO2 Paga 47
O
engine.
O
7. Performing function testing.
JlOEC 10r stationary ganarator enginas
- 12.2001 -
E531711/01E
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