Código de Fallas Solon Sigma
April 12, 2023 | Author: Anonymous | Category: N/A
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Description
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Date
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TCD
Revision History
Rev. No.
Date
0
Nov. 2007
1
Apr. Apr. 2009
Revision Contents Release Deletion of TCD 57,72,73 Addition of TCD TCD 209 Change of TCD 240 Application of of New PCB – DOC141 DOC141 & DHG162, etc
Prepared by
Checked by
Approved by
YS Kim
DH Kim
Harold Lee
YS Kim
DH Kim
Harold Lee
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Index 1 Description of Trouble Trouble Code ________________________ ____________________________________ _______________________ ___________ 3
2.
1.1
TCD Management of Si231 Control Panel______________________________________ Panel______________________________________ 3
1.2
Bit definition of Error Error Operation Flag _________________________________________ _________________________________________ 4
1.3
Trouble-shooting according to the grade _______________________________________ _______________________________________ 4
1.4
TCD Table Table for Si231 Control Panel __________ _______________ __________ __________ __________ __________ __________ ________ ___ 5
Trouble code list
10
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1 De Descr script ipt ion of Troub le Code
1.1 TCD Manageme Management nt of Si231 Control Panel a. TCD (Trouble Code) Design standards
a) TCD (Trouble Code), which is mentioned on this document, has been made for SI231 control panel. b) The number of TCD is 1~240 and they are classified by function. b. Word definition a) Operation CPU: It designates Main CPU (i186/i960) b) Speed CPU: It designates INV DSP CPU c) Error Operation Flag: It decides an elevator operation condition according to this number that is Control Flag.
c. Classification Classification of TCD Number Number Classification
Functional Classification Classifica tion
1 ~ 15
System Error
16 ~ 29
Inverter Interface Error
30 ~ 69
Inverter / Converter Error
70 ~ 149
Device Error
150 ~ 199 200 ~ 239 240
Control Error Network Error RUSSIA_OPZX error
Operation condition in case of Trouble
It is defined by Error Operation Flag of each TCD
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1.2 Bit definition of Error Operation F Flag lag
8
7
6
5
4
3
2
1
0
● ● ● ●
●
Fl Flag definition
● R5SC Cut
Qualified R5SC Cut C1ST Cut Qualified C1ST Cut FAST Run Cut
REST Mode
●
Hall Call Cut Hold Type
●
Description Operation unable Inspection operation unable or operation unable in case Car stops within door zone. Starting unable Inspection operation unable or operation unable in case Car stops within door zone. High High speed speed operat operation ion un unabl able e Operation unable in case of emergency return switch off Returning escape floor and operation unable in case of emergency return switch Hall callonservice unable Holding trouble condition
1.3 Trouble-sho Trouble-shooting oting according to the grade Grade R1 R2 R3
Operation flag 91 94 90
R4
82
R5
88
R6 R7
C0 80
Description R5SC Off right after trouble C1ST Off right after trouble Slow speed able. Call service unable. immediate stop in case of the trouble during high-speed operation Stop at the nearest floor in case of the trouble during high-speed operation. R5SC off at the door zone Stop at the nearest floor in case of the trouble during high-speed operation. C1ST off at the door zone Call service unable Hall call service unable
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1.4 TCD T Table able for Si231 Control Panel
TC TCD D
De Definitio finitio n
De Descripti scripti on
Detection OPER. SPD.
Hold
Grade
1 2 3 4 5
ERR_SW_WDT
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
ERR_ME ERR_MEM_A M_ALLOC LLOC ERR_TASK_CREATE ERR_SEM ERR_SEM_CREATE ERR_W ERR_WDT_CR DT_CREATE ERR_INT ERR_INT
Operation CPU S/W WDT trouble occurred Memory alloc allocati ation on faile failed d Task making making fai ailled Semaphore making failed failed Operation Operation CPU WDT Timer making fai failled Non defi definit nitional ional vector Interrupt Interrupt occurred
ERR_INV ERR_INV_RETR ERR_INV_RETRY
Speed CPU H/W WDT tr troubl ouble e occur occurred red Speed CPU Retry Retry failur failure e
●
●
R1 R1
ERR_INV_DPRAM
Speed CPU DPRAMWRI WRITE troubl rouble e
●
●
R1
ERR_INV ERR_INV_OC _OC ERR_DC_O ERR_DC_OV ERR_INV_U_SH ERR_INV_U_SHOR ORT T ERR_INV_V_SHO ERR_INV_V_SHORT ERR_INV_W_S ERR_INV_W_SHOR HORT ERR_INV_TR ERR_INV_TR ERR_INV_H_CT ERR_INV_H_CT ERR_INV_U_STACK_TH ERMAL ER_Lotor_Lock_ERR ER_Lotor_Lock_ERR
INV over current (H/W detection) detection) DC Link Link over voltag voltage e INV phase U IGBT tr troubl ouble e INV phase V IGBT tr troubl ouble e INV phase W IGBT tr trouble ouble Regenerativ Regenerative e IGBT tr troubl ouble e INV Hall CT tr trouble ouble
●
●
●
●
●
●
●
●
●
●
●
●
●
●
R1 R1 R1 R1 R1 R1 R1
INV over heat
●
ERR_INV ERR_INV_C_ _C_CN CNTL TL
INV current control tr trouble ouble
25 26~ 29 30 31 32 33 34 35 36 37 38 39 40 41 42
LRT operation error
●
R1
●
R1 R1 R1 R1 XX
● ● ● ●
●
●
R4 ●
●
R1
R1
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Detection OPER. SPD.
Hold
Grade
43 44 45 46 47 48 49 50 51
ERR_INV_DC_LINK_U ERR_INV_DC_LINK_UV V
DC lilink nk under volt voltage
●
R2
INV reverse rotation detection
●
R1
●
53 54 55 56
ERR_INV_REVERSE_RU N ERR_INV_CHA ERR_INV_CHARG RGE E ERR_INV_OVER ERR_INV_OVER_LOAD ERR_INV_LOW ERR_INV_LOW_SPEED _SPEED ERR_INV_HIGH_SPE ERR_INV_HIGH_SPEED ED
57
ER_INV_BRAKE_OC
58
ER_INV_BRAKE_CNTL
59 60 61 62 63 64 65 66 67
ERR_INV_ANTISTA ERR_INV_ANTISTALL ERR_INV_SPEC ERR_INV_SPEC ERR_INV_SPEC ERR_INV_SPEC_CO _COM M ERR_INV ERR_INV_V48 _V48
INV charging charging tr troubl ouble e INV over load detec detectition on INV under speed detecti detection on INV over speed detecti detection on Brake over current detection (N/A, Si210 only) Brake malfunction detection (N/A, Si210 only) INV. INV. No operable operable for 24 sec. INV Spec Data tr trouble ouble INV Spec write write tr trouble ouble INV mome momentary ntary power power failur failure e detection detection
ERR_V ERR_V100 100 ERR_POW ERR_POWER ERR_V48 ERR_V48 ER_C1SW_ON ER_C1SW_OFF ERR_SPEC_OVER ERR_SPEC_OVER
Missed phase detection detection (100V) 48V power tr trouble ouble (missi (missing ng phase) Voltltage Vo age drop detect detectiion (80% bel below) ow) C1SW On error_(N/A for Solon LD) C1SW Off error_(N/A for Solon LD) Operati Operation on SPEC DATAtroubl rouble e
ERR_EEPROM_W ERR_EEPROM_WRITE ERR_EEPROM_RE ERR_EEPROM_READ ERR_EEPROM_FHT_SU M
EEPROMWriritte troubl rouble e EEPROMRead troubl trouble e EEPROM flfloor oor height measuri easuring ng Table Sum trouble NVRA NV RAM M flfloor oor height measuring Table
52
68 69 70 71 72 73 74 75 76 77 78 79 80 81 82
ERR_NVRAM_FHT_SUM
Sum trouble
C
●
R1 R1 R2 R3
●
R2
●
R2
●
R2 R1 R1 R1
● ●
●
●
● ●
● ● ● ●
●
●
●
● ● ●
●
R3 R1 R4 R1 R1 RO R3 R1
●
R3
●
R3
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Detection OPER. SPD. ●
TC TCD D
De Definitio finitio n
83
Sa SafetyCha fetyChain_Error_de in_Error_detect tect
Sa Safety fety liline ne fault
84 85 86 87 88 89 90 91 92 93 94
ERR_R5SC_ON ERR_R5SC_ON ERR_R5SC_OFF ERR_R5SC_OFF ERR_C1BR_ON ERR_C1BR_ON ERR_C1BR_OFF ERR_C1BR_OFF ERR_C1ST_ON ERR_C1ST_O ERR_C1ST_OFF FF ERR_SUPPRESS_ON ERR_SUPPRESS_OFF ERR_ENC ERR_ENCO O ERR_ENC ERR_ENCO_RE O_READ ERR_ENC ERR_ENCO_CO O_COUNTER UNTER ERR_MECHANICAL_ SAFETY ERR_ABN ERR_ABNORM ORMAL_MODE AL_MODE ERR_CD ERR_CDS, S, ERR_LDS ERR_LDS ERR_D ERR_DUP UP_IN _IN ERR_SDS1D_ON ERR_SDS1D_ON ERR_SDS2D_ON ERR_SDS2D_ON
R5SC RELAY ON trou roubl ble e R5SC RELAY OFF trou roubl ble e C1BR CTT. ON er erro rorr C1BR CTT. OFF troubl rouble e C1ST CTT. ON troubl rouble e C1ST CTT. OFF tr trouble ouble SUPPRESS ON troubl rouble e SUPPRESS OFF troubl rouble e R.E disconnect disconnected ed R.E pulse pulse counter counter read tr troubl ouble e R.E pulse pulse counter counter tr trouble ouble R5SX OFF trouble (Safety line)
●
R1
Operation Operation mode input tr troubl ouble e CDS CDS tr troubl ouble e LDS tr troubl ouble e Dual Dual input signal tr trouble ouble SD1D ON troubl rouble e SD2D ON troubl rouble e
●
R4 R2 R2 R1 R3 R3
ERR_SDS1U_ON ERR_SDS1U_ON ERR_SDS2U_ON ERR_SDS2U_ON
SD1U ON troubl rouble e SD2U ON troubl rouble e
●
ERR_POS ERR_POSI( I(0) 0)
PRS (POSI) ON tr trouble ouble (LDC)
●
ERR_LDU ERR_LDU ERR_LDD ERR_LDD
PRS (POSI) ON tr trouble ouble (LDU) PRS (POSI) ON tr trouble ouble (LDD)
● ●
XX XX
ERR_SDS
SLOW DOWN S/W S/W troubl rouble e
●
R6
95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124
De Descripti scripti on
Part
Hold
Grade
●
R1
● ●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1
● ● ●
●
● ●
●
R3 R3
●
●
ER_DES_PARA_ERR ER_DES_PARA_ERR ER_REGE_R_THER ER_REGE_R_THER
DES parameter error Regen Regenerative erative resister over heat
●
●
R2
R1 R1
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Detection OPER. SPD. ●
Hold
Grade
●
R3
●
R3
●
●
●
●
●
R5 R3 R3 XX R2 XX
Door Close Lock repeated trouble
●
R3
125
ERR_BRA ERR_BRAKE_OFF KE_OFF
BRAKE BRAKE open tr trouble ouble
126 127 128 129 130 131 132 133 134
ERR_MA ERR_MAIN_I IN_INV_S NV_SPEED PEED ERR_HALL_TEMP_ERR
Speed diff different erent between operat operation ion / speed DES PCB overheat
ER_MOTOR_THER ERR_W ERR_WEIGHT_SEN EIGHT_SENSOR ER_SLACK_ROLL_ERR ERR_OPE ERR_OPEN_LOC N_LOCK ERR_OPE ERR_OPEN_LOC N_LOCK_3 ERR_CLO ERR_CLOSE_LO SE_LOCK CK ERR_CLOSE_LOCK_ REPEAT ERR_ARD ERR_ARD
Motor Thermal Thermal Load detector detector input tr trouble ouble Slack rope breakdown Door Open Lock detecti detection on OPEN_LOC OPEN_LOCK repeated repeated tr trouble ouble Door Close Lock detec detectition on
ARDtr troubl ouble e
●
138 139
ERR_NUD ERR_NUDGING
●
R7
140
ERR_NVRAM_BATTERY
●
XX
141 142 143 144 145
ERR_RTC ERR_RTC
Nudging tr troubl ouble e Discharging voltage of Backup Battery under reference Clock Chip tr trouble ouble
●
XX
●
R6
●
XX
135 136 137
146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166
ERR_INV_DM ER R_INV_DM INV. INV. Door CPU WDT tr trouble ouble ERR_COOLER_FLOAT_S A Air ir-c -co onditio ition ner Floa loat S/Wtro trouble W ERR_OBS ERR_OBS OBS detect detection ion
●
● ● ●
●
●
●
●
R1
R1
ERR_SDS1D ERR _SDS1D_OS ERR_SDS2D_OS ERR_SDS2D
SD1D Over Speed detecti detection SD2D Over Speed detecti detection
ERR_SDS1U ERR _SDS1U_OS ERR_SDS2U_OS ERR_SDS2U
SD1U Over Speed detecti detection SD2U Over Speed detecti detection
●
R3 R3
ERR_E_STO ERR_E_STOP
Emergency Emergency stop stop detecti detection
●
R3
●
●
R3 R3
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Detection OPER. SPD.
De Descripti scripti on
TCD
Hold
Grade
167 ERR_SPEED_DEVIATIO N
Speed difference (real speed detection)
●
●
R3
169 170
ERR_D ERR_DIRECT IRECTION ION
●
●
R1
171
ERR_DIGI_FLOOR
Operat Operation ion dir directi ection on tr trouble ouble Synchronous position trouble when LDC is activated
172 173 174 175 176 177 178 179 180 181 182 183
ERR_REP ERR_REPEA EAT ERR_S_DR ERR_S_DRIVE_REPEA IVE_REPEAT
Emergency Emergency stop stop occurred occurred fr frequentl equently y Safety Safety drive drive occurr occurred ed fr frequentl equently y
●
●
●
●
ERR_OVE ERR_OVER_DU R_DUTY
Operation Operation duty tr trouble ouble
●
184
ERR_SDS_FORCE_DEC
SDS forced frequently
185 186 187 188
ERR_OLS ERR_OLS
OLS tr trouble ouble
●
R3
190
ERR_DEC ERR_DECEL_ZON EL_ZONE E
PRS (POSI) tr troubl ouble e for 2 decel decelerat eration ion
●
XX
191
ERR_DOOR_COMMAND
Open/Clos Open/Close e si simult multaneous aneous command
●
XX
192
ERR_DO ERR_DOOR_P OR_POSI
Door positi position on tr trouble ouble
●
R6
193
●
R6
●
R6
195
ERR_DO ERR_DOOR_V OR_VOLTAGE Door voltage voltage tr trouble ouble ERR_DOOR_MOTOR_TH Door motor over heat ERMAL ERR_DO ERR_DOOR_O OR_OC Door current current trouble trouble
●
R6
196
ERR_PHO ERR_PHOTO_SHOE
●
XX
●
XX
●
R4
●
R4
168
deceleration
occurred
●
●
R3
R4 R5
XX ●
R3
189
194
Photo-Shoe Photo-Shoe input error error
197 198 ERR_PCB_PROTECTION PCB protection PCB protection failed failed _ _F FAIL 200 ERR_CN ERR_CNET_SYN ET_SYNC C CNET CNET LON communicati unication on tr troubl ouble e 201 202 ERR_CN ERR_CNET_CO ET_COM Car comm communic unicati ation on tr trouble ouble 203 204 199
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Detection OPER. SPD. ●
TC TCD D
De Definitio finitio n
205
ER_DES_COMM ER_DES_COMM
DES PCB communication. error
206 207 208 209 210 211 212 213 214 215 216 217 218
ER_REAR_OPB_Comm
DCL Board Board er errror in REAR OPB
R_NPLEX_MASTER_COM
N-plex communication error_
●
XX
ERR_OTH ERR_OTHER_M ER_MAIN_1
Other elevator elevator tr trouble ouble
●
XX
ERR_HALL_BT_JA ERR_HALL_BT_JAM M
Hall button button jam jam detecti detection on
●
XX
ERR_1_ ERR_1_HA HALL LL ERR_A ERR_ALL_H LL_HALL ALL
Hall nod tr trouble ouble ( More More than 1) Hall nod tr trouble ouble (All (All))
● ●
XX XX
ER_ESM ER_ESMII ER Motor Motor Adj Fail
ESMI communi unicat cation ion tr trouble ouble Motor Motor Adjust fail fail Rope Brake error(N/A for MRL)
●
XX
219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 ~ 236 237 238 239 240
ER_Rope_Brake_Activated
De Descripti scripti on
Part
ER_DES_ERR ER_DES_ERR
ERR_RU ERR_RUSSIA_OPZX SSIA_OPZX
Landing Landing Door Open (Russia (Russia only) only)
●
Detail description of TCD (Trouble Code) - See next pages
R4
● ●
ERR_CRT
Grade
R4
TOCI LOCK Error CRT communication trouble DES PCB or its Input data Error
ER_TCI_LOCK ER_TCI_LOCK
Hold
R4 XX XX
● ●
R1
Solon LD / TCD 5
ER_ S/W_ WDT
[Meaning Meaning]]
Checks Task errors.
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 11/127
Trouble roubl e Shooti Shooting ng
Detection
○ Operation CPU ○ Speed CPU
Application
Si231
[Condition Condition]] 1. SYS1 LED(green) on DOC-141 DOC-141 lights up or off (Normal if it flickers) 2. When a Watchdog error occurs - it is transferred to 74HC4538 chip and recognized recognized by speed control section
[Explanation Explanation]] Tasks are monitored within the software(S/W) r egularly. regularly. If a task has errors three successive times, S/W Watchdog error occurs. MRL elevator operation control program is composed of 12 tasks. These tasks are inspected for their any possible errors as shown below.(Initial Error_Counter value is set to 0(Zero)).
- table running programcontrol registers registers a S/Wautomatically. w watchdog atchdog error in the andcontrol reset running program
[Countermeasures Countermeasures]] - This error has no relation to the ou outside tside connection. - Check the voltage(5V) on output of SMPS, If not, replace SMPS. 141.. - If the same error continues to hap happen, pen, replace DOCDOC-141
Task Ta sk에 에 erro errorr in 발생 Error occurs task?
Yes No
Increase 1 Error_Counter를 Error_Counter 1 증가시킨다.
Error_Counter == 3
Yes
Software watchdog error 발생 generated
Solon LD /
Trouble roubl e Shooti Shooting ng Detection
TCD 6 An error occurs while assigning system memory. memory.
[Explanation Explanation]]
An error occurs while assigning the memory which which will be used in creating of each task task within S/W and registering of inte interrupt rrupt or queue.
시스템에서 사용할 Create memory pool 메모리 for풀(pool) system생성
Memory pool 메모리 풀(pool) 생성 실패failed ? creating ? No Yes
Memory assigning for task & 메모리 풀(pool)에서 타스크(Task)나 interrupt handlerhandler), & 인터럽트 핸들러(Interrupt in pool.메모리 할당 큐(Queue)queue 등에서 사용할
No
프로그램 다음 단계 Perform Next stage수행 of P/G
Memory assigning 메모리 할당 실패 ? failed ? Yes
Memory assigning error generated?
메모리 할당 Error 발생
(Note) P/G: Program
○ Operation CPU
Application
Si231
○ Speed CPU
Me Memory mory allocation f aile ailed d [Meaning Meaning]]
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 12/127
[Countermeasures Countermeasures]] - This error has no relation to the ou outside tside connection. - Check the voltage (5V) on output of SMPS, If no, replace SMPS. 141.. - If the same error continues to hap happen, pen, replace DOCDOC-141
Solon LD /
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 13/127
Trouble roubl e Shooti Shooting ng ○ Operation CPU ○ Speed CPU
TCD 7
ER_Task_ creation failed
Detection
[Meaning Meaning]]
An error occurs while creating each task.
[Countermeasures Countermeasures]]
Application
Si231
- This error has no relation to the ou outside tside connection. - Check the voltage (5V) on output of SMPS, If no, replace SMPS. - If the same error continues to hap happen, pen, replace DOCDOC-141 141..
[Explanation Explanation]] An error occurs while creating each task in S/W
Create memory pool 시스템에서 사용할 메모리 for풀(pool) system생성
메모리 풀(pool)에서 타스크(Task)나
Assign memory for task & interrupt i nterrupt 인터럽트 핸들러(Interrupt handler)에서 handler in pool 사용할 메모리 할당
Task creating or 타스크 생성 혹은 interrupt 인터럽트 registering 등록 실패 ?
No
failed? Yes
프로그램 다음 단계 Perform next stage수행 of P/G
Task creating error generated
타스크 생성 Error 발생
(Note) P/G: Program
Solon LD /
Trouble roubl e Shooti Shooting ng Detection
TCD 8 An error occurs when each semaphore semaphore is created.
[Explanation Explanation]]
An error occurs while creating a semaphore that that synchronizes the tasks in S/W. As several tasks are carried out concurrently, sometimes sometimes the same tasks or processes are need to access. At this time, use a semaphore in order not to access the same data at a time.
엘리베이터 운전 제어 프로그램 Initialize elevator operation 시스템 초기화 control P/G system
Semaphore 생성 Create semaphore
No
Perform next stage of P/G
Semaphore creating failed?
Semaphore 생성 실패 ?
Yes
프로그램 다음 단계 수행 Semaphore 생성 Error Semaphore creating
error
(Note) P/G: Program
○ Operation CPU
Application
Si231
○ Speed CPU
Semaphore Semaphore cr crea eatio tio n fail ed [Meaning Meaning]]
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 14/127
[Countermeasures Countermeasures]] - This error has no relation to the ou outside tside connection. - Check the voltage (5V) on output of SMPS, If no, replace SMPS. - If the same error continues to hap happen, pen, replace DOCDOC-141 141..
Solon LD / TCD 9 [Meaning Meaning]]
[Explanation Explanation]]
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 15/127
Trouble roubl e Shooti Shooting ng Detection
Operatio Opera tio n CPU WDT WDT Timer cr eatio eatio n failed An error occurs while creating S/W Watchdog Timer.
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]]
An error occurs when a Watchdog which supervises errors of each task in S/W fails to be created.
- This error has no relation to the ou outside tside connection. - Check the voltage (5V) on output of SMPS, If no, replace SMPS. - If the same error continues to hap happen, pen, replace DOCDOC-141 141..
Watchdog Timer not only carries out tasks periodically just as several other tasks do, but also supervises all other tasks. So its period is the shortest (30m sec) and it has top priority. 시스템에서 사용할 Create memory pool 메모리 풀(pool) 생성 for system
Create watchdog Watchdog Timer 생성 timer
Yes
Watchdog timer Watchdog Timer 생성 실패 ?
creating failed? Watchdog timer Watchdog Timer 생성 creatingError error발생 generated
No
Assign memory타스크(Task)나 for task & 메모리 풀(pool)에서 인터럽트 핸들러(Interrupt handler)에서 interrupt handler in 사용할 메모리 할당 memory pool
Task creating or
No
타스크 생성 혹은 interrupt 인터럽트 등록 실패 ?
registering
Perform next 프로그램 다음 단계 수행 stage of P/G
Yes
Task creating error generated
타스크 생성 Error 발생
(Note) P/G: Program
Solon LD / TCD 10
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 16/127
Trouble roubl e Shooti Shooting ng
Non definit definit ional vector interrupt occur red
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
[Explanation Explanation]]
[Reference Reference]]
An error occurs while creating interrupt.
Record vector value about the interrupt that is created in creating non definitional vector interrupt. This error has no effect on the operation of elevator.
The number of interrupt vector can be checked by ‘A42E’. (Trace information)
[Countermeasures Countermeasures]] - This error has no relation to the ou outside tside connection. - Check the voltage (5V) on output of SMPS, If no, replace SMPS. - Check if gro ground und condi condition tion is corre correct. ct.
Solon LD / TCD 16 [Meaning Meaning]]
[Explanation Explanation]]
Trouble roubl e Shooti Shooting ng Detection
Speed CPU H/W WDT trouble occurred DSP H/W Watchdog detection
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]]
If DSP(INV CPU) H/W Watchdog is occurred, operation CPU resets DSP automatically.
[Detection Detection]]
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 17/127
- Check if the communic communication ation connector (64P) between DOC-141 DOC141 and DPC-140 is connected well, If connector is abnormal, replace. - Check the voltage (5V) on output of SMPS SMPS,, If no, replace SMPS. - Twist the cables of tthe he communic communication ation connector(64P) - Check if gro ground und condi condition tion is corre correct. ct. - Repla Replace ce DPC-1 DPC-140. 40.
In case that H/W Watchdog error of DSP maintain over 3 cycle of detection(Min. 60~ Max. 90ms), detect the trouble and output the signal of DSP reset. This trouble can not be detective in case of over 48 volts. (Voltage drop/ failure)
Solon LD / TCD 17
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 18/127
Trouble roubl e Shooti Shooting ng
Speed CPU Retry failure
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
DSP H/W Watchdog has been detective and DSP can not be operable even if operation CPU perform retry of DSP more than 4 times.
[Explanation ] If retry signal of operation CPU keeps up more than 4 times, the error is detected and make the elevator being inoperable.
[Reference Reference]]
Required retry time for 4 times: 8.6 seconds (150ms * 4) + (2 sec * 4) = 8.6 sec
[Countermeasures Countermeasures]] - Check if the communic communication ation connector(64P) between DOC-141 DOC141 and DPC-140 is connected well, If connector is abnormal, replace. - Check the voltage(5V) on output of SMPS, If no, replace SMPS. - Twist the cables of tthe he communic communication ation connector(64P) - Check if gro ground und condi condition tion is corre correct. ct. - Check if JUM JUMP P PIN settin setting g is correct. - Repla Replace ce DPC-1 DPC-140. 40.
Solon LD / TCD 21
Trouble roubl e Shooti Shooting ng Detection
ER_INV_ DPRAM
[Meaning Meaning]]
When communicating DPRAM between operation side & speed side, a error detected if transmitted data data is different with feed back data for 4 cycles(120ms) in series.
[Explanation ] 1. When transmitting data by DPRAM, feed back data Transmitted data
Part ; TCD Code Crtl No.: Solon_LD-TS-03Solon_LD-TS-03-1 1 Page: 19/127
Feed back data
Coil[RS_SUPPRESS_ON]: Coil[RS_SUPPRES S_ON]: 0x91C3
Coil[SV_INV_SUPPRESS_FB]: Coil[SV_INV_SUPPR ESS_FB]: 0x9208
SWD_O[VO_C1ST]: 0x8081
Coil[SV_INV_C1ST_FB]: Coil[SV_INV_C1ST_F B]: 0x920A
SWD_O[VO_C1BR]: 0x8080
Coil[SV_INV_C1BR_FB]: Coil[SV_INV_C1BR_F B]: 0x9209
SWD_O[VO_R5SC]: 0x8082
Coil[SV_INV_R5SC_FB]: Coil[SV_INV_R5SC_F B]: 0x920B
○ Operation CPU ○ Speed CPU
Si231
Application
[Countermeasures Countermeasures]] - Check if the communic communication ation connector(64P) between DOC-141 DOC141 and DPC-140 is connected well, If connector is abnormal, replace. - Check the voltage(5V) on output of SMPS, If no, replace SMPS. - Twist the cables of tthe he communic communication ation connector(64P) - Check if gro ground und condi condition tion is corre correct. ct. - Rep Replac lace e DOC DOC--141 - Repla Replace ce DPC-1 DPC-140. 40.
2. If above data is different for 4 cycles(120ms) in series a error detected.
Solon LD /
Trouble roubl e Shooti Shooting ng Detection
Inverter Over Over cur current rent
TCD 30
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 20/127
○ Operation CPU
Si231
Application
○ Speed CPU
[Meaning Meaning]]
When current in the electric motor exceeds limit value(If over current occurs,stop switching in order to prevent damages on motor a and nd inverter devices).
[Countermeasures Countermeasures]] 1. Check VB connector on DPC-140 PCB. 2. Verify that HCT cable is properly connected to U and V of HCT. 3. Check a proper connection HCT direction (Normal if HCT ‘arrow’
[Explanation Explanation]]
points downwards). 4. Verify that voltage of HCT connectors are +15V and -15V. INV U-V-W stack
5. Check J5H jumper on DPC-140 and number of HCT turns, on the basis of the below table.
HCT U V W
IPM Capacity
+15V R10
R9
R11
R78
+5V R18
VB -03
11
VB -07
+
Motor Name plate
75A ↓ 100A
4 4
1-2 3-4
4.5~7.5kW 9.5~11kW
150A
4
1-2
13~15kW
OCT
13 U4GA
U6HD
6. Check the earth condition and connection at building
C88
R44
Position of J5H jumper pin
R12 1J5H2 3 4
10
HCT TURNS
DPC-140
7. Check if ground conditions of building & E&I panel are good. 8. Check followings: - Resistance Resistance R9, 10, 11, 12 and 78 (m (marked arked on the left diagram diagram)) are properly
To DPC-1XX VB connector HCT HCT 커넥터 connector
fitted.(R9: 10K, R10: 1.5K, R11: 5K, R12: 12K, R78: 1M) 1
2
3
4
5
6
+15V -15V IAS GND IBS GND 1
- When a short short pin iis s inserted into into 3-4 on J5H, J5H, the potential of pin 10 on U6H is 8.89 ±0.44V.
6
9. Check the R_ENCODER wiring (Refer to TCD 92)
HCT
A
B
10. Replace HCT & its cable.
U-phase U상
V상 V-phase
HCT ‘a should HCT‘arrow’ 의rrow’ 방향이 방향이 아래로 아래로 향해야 야 정상임 정상임 point 향해 downwards
11. Replace DPC-140 PCB.
Solon LD / TCD 31
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 21/127
Trouble roubl e Shooti Shooting ng Detection
DC Lin k Over vol tage
○ Operation CPU ○ Speed CPU
Application
[Meaning Meaning]]
[Countermeasures Countermeasures]]
When DC link voltage is 770V or more is detected (Stop switching to prevent condenser, IPM IPM and IGBT from damages).
1. Check if the voltage of DC link is 770V±60V.
Si231
2. Check if reference voltage is within 7.9 ±0.5V Check point (DPP-140,150 : TE40, TE100)
[Diagram Diagram]]
The gap of regenerative voltage and over voltage must be b e within
Over voltage detection circuit 과전압 과전 압 검출 검출회로 회로
0.25~0.36V in case of DPP 150 or 140) 3. If item 2, 3 are OK, check the connection between INV STACK
GW - 03
VDC(+) 15V
GP - 09
VDC(-)
D23 R101 R102
R37
R103
R38
15V
R39 R98
5
6. Check if input power of E&I panel is correct.
PC7 D30
C10D29
-9V
VG - 13 R47
DPC-140 (INV)
R30
-
2
C5
R21
VG - 14
+
7. If TCD 31 is detected while the car is not running, check followings: - VG connector connector on DPC DPC-140. -140. - VA, GA connector on DPP-150. DPP-150.
IC1
C4
4. Check if regenerative IGBT operates normally. (Refer to TCD35: In case of regenerative IGBT trouble, this error may be occurred.
R31
4
LED1
정상시 LOW(0V) Normal if Low(0V) 이상시 HIGH(15V) Abnormal if High(15V)
OV R36
R104
& DPP-150, replace DPP-150.
DPP-150 (GDC)
8. After power off, check regenerative resistors is OK. -9V
(Before this job, the voltage of DC link is 0V) 0 V)
*Caution : To prevent prevent the hazard of electric shock on DC link end, Motor
PCB
VDC(+) connector
11kW below
DPP-150
GP-01
VDC(-) connector
even though the power is OFF, make sure that LED(CHG) on DPP-150 PCB lights OFF.
GP-02
Solon LD /
Trouble roubl e Shooti Shooting ng Detection ○ Operation CPU
Inverter phase U IGBT IGBT troubl e
TCD 32
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 22/127
Ap plic pl ic ation ati on
Si231
○ Speed CPU
[Meaning Meaning]]
Motor capa capacity city 15kW below : In case that U phase of upper or lower IGBT in IPM are switching on together or regenerative IGBT in IPM is short failure, the trouble occurs .
[Countermeasures Countermeasures]] 1. In case of DPP-150, check if the condition of GU, GV, GW & GX pin connector are OK, and the connection between IPM and INV. Stack. 2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin connector are OK, and the connection between IPM and INV. Stack. 3. After separating of DPP-150 PCB and IPM, check output of gate SMPS (GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V, GX-03,02: -9V) 4. Check if the condition of HCT cable and HCT is OK. 5. Check the direction of HCT
[Explanation ]
- Normal Normal if HCT ‘a ‘arrow rrow’’ points tto o the bott bottom om of CP
Motor 15kW 15kW below: S-IPM S-IPM is used that R IGBT is mounted at inside.
- Check wiring directions and refer to INV. over over current. 6. Check for proper connections of the followings:
CONVERTER DIODE
Reactor is applied in case of 15kW and above
S-IPM
- VB connector connector to DPCDPC-140 140 PCB - U-phase HCT signal wire to VB-03 - V-phase HCT signal wire to VB-07.
3 380V
7. Turn the power ON and check the followings:
HCT
U V
IM
W
- Power Power conditio condition n of DPP-150 PCB - Voltage Voltage of GATE te termina rminall 8. If TCD 32 is detected while the car is not running, check followings: - VG connector connector on DPC DPC-140. -140. - GA connector connector on DPP DPP-150. -150. 9. If the voltage of pin 6 of RA1(coordinates: 8I) on DPC-140 is +15V, examine the connection between pin 21 on DPC-140 VG connector,
3 1 0 0 - P P G G
GU -01 GU -02
1 110V
GV -01
GATE SMPS
GV -02 GW -01 GW -02 GX -01 GX -02 GX -03
DPP-150 (GDC)
(In case of IPM 150A DPP-150 DPP-1 50 is us ed.) In case o f S-IPM, Use GATE SMPS
VA
,
3 0 B V
VG
7 0 B V
DPC-140 (INV)
and pin 21 on DPP-150 GA connector. It is normal if they are connected. 10. Replace DPP-150 PCB. 11. Replace DPC-140 PCB. 12. Replace S-IPM
Solon LD /
Trouble roubl e Shooti Shooting ng Detection ○ Operation CPU ○ Speed CPU
Inverter phase V IGBT IGBT troub le
TCD 33 [Meaning Meaning]]
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 23/127
Motor capa capacity city 15kW below : In case that V phase of upper or lower IGBT in IPM are switching on together or regenerative IGBT in IPM is short failure, the trouble occurs .
Ap plic pl ic ation ati on
Si231
[Countermeasures Countermeasures]] 1. In case of DPP-150, check if the condition of GU, GV, GW & GX pin connector are OK, and the connection between IPM and INV. Stack. 2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin connector are OK, and the connection between IPM and INV. Stack. 3. After separating of DPP-150 PCB and IPM, check output of gate SMPS (GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V, GX-03,02: -9V)
[Explanation Explanation]]
4. Check if the condition of HCT cable and HCT is OK. 5. Check the direction of HCT - Normal Normal if HCT ‘a ‘arrow rrow’’ points tto o the bott bottom om of CP
Motor 15kW 15kW below: S-IPM S-IPM is used that R IGBT is mounted at inside.
- Check wiring directions and refer to INV. over over current. 6. Check for proper connections of the followings:
CONVERTER DIODE
Reactor is applied in case of 15kW and above
S-IPM
- VB connector connector to DPCDPC-140 140 PCB - U-phase HCT signal wire to VB-03 - V-phase HCT signal wire to VB-07.
3 380V
7. Turn the power ON and check the followings:
HCT
U V
IM
W
- Power Power conditio condition n of DPP-150 PCB - Voltage Voltage of GATE te termina rminall 8. If TCD 33 is detected while the car is not running, check followings: - VG connector connector on DPC DPC-140. -140. - GA connector connector on DPP DPP-150. -150. 9. If the voltage of pin 6 of RA1(coordinates: 8I) on DPC-140 is +15V, examine the connection between pin 21 on DPC-140 VG connector,
3 1 0 0 - P P G G
GU -01 GU -02
1 110V
GV -01 GV -02
GATE SMPS
GW -01 GW -02 GX -01 GX -02 GX -03
DPP-150 (GDC)
3 0 B V
VA
(In case of IPM 150A DPP-150 DPP-1 50 is us ed.)
and pin 21 on DPP-150 GA connector.
7 0 B V
It is normal if they are connected.
DPC-140 (INV)
VG
10. Replace DPP-150 PCB. 11. Replace DPC-140 PCB. 12. Replace IPM
,
In case o f S-IPM, Use GATE SMPS
Solon LD /
Trouble roubl e Shooti Shooting ng Detection ○ Operation CPU
Inverter phase W IGBT IGBT trou ble
TCD 34
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 24/127
Ap plic pl ic ation ati on
Si231
○ Speed CPU
[Meaning Meaning]]
Motor capa capacity city 15kW below : In case that W phase of upper or lower IGBT in IPM are switching on together or regenerative IGBT in IPM is short failure, the trouble occurs .
[Countermeasures Countermeasures]] 1. In case of DPP-150, check if the condition of GU, GV, GW & GX pin connector are OK, and the connection between IPM and INV. Stack. 2. In case of DPP-150, check if the condition of GU, GV, GW & GX pin connector are OK, and the connection between IPM and INV. Stack. 3. After separating of DPP-150 PCB and IPM, check output of gate SMPS (GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V, GX-03,02: -9V)
[Explanation ]
4. Check if the condition of HCT cable and HCT is OK. 5. Check the direction of HCT - Normal Normal if HCT ‘a ‘arrow rrow’’ points tto o the bott bottom om of CP
Motor 15kW 15kW below: S-IPM S-IPM is used that R IGBT is mounted at inside.
- Check wiring directions and refer to INV. over over current. 6. Check for proper connections of the followings:
CONVERTER DIODE
Reactor is applied in case of 15kW and above
S-IPM
- VB connector connector to DPCDPC-140 140 PCB - U-phase HCT signal wire to VB-03 - V-phase HCT signal wire to VB-07.
3 380V
7. Turn the power ON and check the followings:
HCT
U V
IM
W
- Power Power conditio condition n of DPP-150 PCB - Voltage Voltage of GATE te termina rminall 8. If TCD 34 is detected while the car is not running, check followings: - VG connector connector on DPC DPC-140. -140. - GA connector connector on DPP DPP-150. -150. 9. If the voltage of pin 6 of RA1(coordinates: 8I) on DPC-140 is +15V, examine the connection between pin 21 on DPC-140 VG connector,
3 1 0 0 - P P G G
GU -01 GU -02
1 110V
GV -01
GATE SMPS
GV -02 GW -01 GW -02 GX -01 GX -02 GX -03
DPP-150 (GDC)
(In case of IPM 150A DPP-150 DPP-1 50 is us ed.) In case o f S-IPM, Use GATE SMPS
VA
,
3 0 B V
VG
7 0 B V
DPC-140 (INV)
and pin 21 on DPP-150 GA connector. It is normal if they are connected. 10. Replace DPP-150 PCB. 11. Replace DPC-140 PCB. 12. Replace IPM
Solon LD / [Meaning Meaning]]
Trouble roubl e Shooti Shooting ng ○ Operation CPU ○ Speed CPU
Detection
Regenerative Regenerative IGBT troubl e
TCD 35
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 25/127
Regenerative IGBT ON error or IPM shortage.
Application
Si231
[Countermeasures Countermeasures]] 1. Turn the power OFF and examine the followings: - VG connector connector on DPCDPC-140 140
[Diagram Diagram]]
- SC conne connector ctor on DPPDPP-150 150
- Connection between SC on DPP-150 DPP-150 and IGBT on INV STAC STACK K - After separating of DPP-150 DPP-150 PCB and IPM, check output of gate SMPS (GU-01,02: 15V, GV-01,02: 15V, GW-01,02: 15V, GX-01,02: 15V, GX-03,02: -9V)
Regenerative 회생저항 resistor
DIODE CONVERTER
Reactor applied for 리액터 15kW 모터용량 motors capacity. 이상에만 이상에 만 채용only 15kW or more
Regenerative Regene rative IGBT 회생 IGBT
AC 380V 3상 380V
2. If TCD 35 is detected while the car is not running, check followings: - VG connector connector on D DPC-1 PC-140 40 - VA connector connector on DPP-150 DPP-150
HCT U V
IM
W
If the voltage of pin 5 of RA1(Coordinate 8I) on DPC-140 is +15V, then, examine the connection between pin 19 on DPC-140 VG connector and pin 19 on DPP-111 VA connector. It is normal if they are connected. 3. Replace S-IPM. 4. Replace DPP-150 PCB.
3 7 0 0 - - B B V V
3 5 9 0 0 0 - - P P P G G G
AC 110V 110V 단상 GATE TRANS
DPP-150
VA
VG
DPC-140 (INV)
(GDC) GXL -09 GXL -17
5. Replace DPC-140 PCB.
(In case of IPM 100A)
Solon LD / TCD 36
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 26/127
Trouble roubl e Shooti Shooting ng Detection
Inverter Hall Hall CT trou ble
○ Operation CPU
Application
Si231
○ Speed CPU
[ Meaning Meaning]]
When current controlling HCT and VB connector on DPC-140 PCB are not connected.
[Countermeasures Countermeasures]] 1. Examine VB connector and cable on DPC-140 PCB (Connector checking jumper should be connected as in the left diagram)
[Diagram Diagram]]
2. Examine connector and cable of HCT. 2. If TCD 36 is detected, while the connector is tightly inserted, replace VB connector cable.
DPC-140
VB
To HCT HCT로
01 02 03 04 05 06 07 08 09 10
Jumper for 용 커넥터 CHECK connector check JUMPER
01 02 03 04 05 06 07 08 09 10
15V R107
CTCHK C79
3. Replace DPC-140 PCB.
Solon LD / [Meaning Meaning]]
Trouble roubl e Shooti Shooting ng Detection
Invert er STACK Over heat
TCD 37
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 27/127
When the thermal switch on radiating plate activates in order to prevent IPM from being damaged by overheating. ( 85 ℃ or more, b contact)
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]] 1. Examine the followings: - GP and GX connectors on DPP-150
[ i gr m ]
- SC, GA connector on DPP-150 DPP-150 and VG connector on DPC-140 DPC-140 - 6,7 of GP con connecto nector r
INV. STACK THERMAL GUARD
DIODE CONV.
Detect circuit for Overheating
- Check for a proper connection between TH Pin Pin 1, Pin 2 on DPP-13X Normal LOW(0V) Abnormal HIGH(15V)
THERMAL1
15V
- Running Running statu status s of the fan
PC VG -17
DPC-140 (INV) VG -18
R. IGBT IGBT
IPM U
IGBT
V
IGBT
W
IGBT
and terminal ends of thermal guard. 2. Check the fan on the stack
THERMAL2
- Pow Power er supply to the fan - Status Status of relay. relay.
-9V
3. If the ambient temperature in the machine room is over 40°C, check DPP-150 ( GDC)
the air-conditioning runs. 4. Turn the power ON and check the stack overheats after sufficiently
FAN
cooling down the radiating plate and properly connecting TH connector PCB
THERMAL1
DPP-150
TH-01
to DPP-150. 5. If TCD 37 is detected, check the followings:
THERMAL2 TH-02
- VG connector connector on D DPC-1 PC-140 40 - GA connector connector on DP DPP-150 P-150 6. If the voltage of pin 4 of RA1(Coordinate 8I) is +15V Then, examine the connection between pin 17, on DPC-131 VG connector, and pin 17, on DPP-150 VA connector. It is normal if they are connected. 7. Replace DPP-150 PCB. 8. Replace thermal guard. 9. Clean dust on Stack and heat emission plate.
10. Replace Stack Fan.
Solon LD /
Trouble roubl e Shooti Shooting ng
LRT Operati on Erro Errorr (ER (ER_LOTO _LOTOR_R R_ROCK_E OCK_ERR) RR)
TCD 38
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 28/127
Detection
○ Operation CPU
Application
○ Speed CPU
[Meaning Meaning]]
Stop the lift under unfavorable condition of LRT operation
[Countermeasures Countermeasures]] 1. Check if the motor code is correct 2. Check the encoder wiring
[Explanation ] 1. TCD will be detected when the motor turning is detected. 2. TCD will be detected when the rotary encoder shaking shaking is detected.
3. TCD can be detected under Brake power failure. 4. Check the BS1 and BS2 input line
Si231
Solon LD / [Meaning Meaning]]
Trouble roubl e Shooti Shooting ng Detection
Inverter Inve rter current control t rouble
TCD 41
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 29/127
When a current current command, command, which iis s ov over er the rated motor current, is detected due to failure in the motor, unstable input power supply & drop of voltage.
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]] 1. Examine the number of turns of HCT (Refer to the INV over current table).
[Diagram Diagram]]
2. Check that the spec(motor and CP capacity, etc) (Annunciator and carry out “DSP spec write(A52E)”) 3. Check the followings: - Proper connection of VB connector to DPC-140 DPC-140 PCB and HCT cable - Voltage of power power supply to controller is nor normal mal
DPC-140
- Function Function of brake
(INV) Speed 속도지령 command
속도 Speed controller 제어기
Actual 실제속도 speed
- Connection Connection of Rotary En Encoder coder
Current 토크분 command for 전류지령 torque
2 ( Curr Curr.. com’d for tor . ) + ( Curr. co. for excit.
)2
기동후 Detects in a predetermined 소정시간이후 time부터검출 after starting
연산
Current CTRL Detects current 전류제어 err.이 detected controlling 상 검failure 출
+
4. Check a jam on the car and CWT rails. 5. Replace E2PROM on DPC-140 PCB.
-
6. Replace DPC-140 PCB. 150% of rated 전동기정격전류 motor 의 current 150%
Current 여자분 command 전류지령 for excitation
7. Replace HCT.
This is detected when the current command value is over 150% of the rated motor current, while the motor are running at the rated speed, going through starting and acceleration zone.
Solon LD /
Trouble roubl e Shooti Shooting ng Detection
DC Lin k Under Voltage
TCD 48
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 30/127
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
[Countermeasures Countermeasures]]
When the voltage of DC link link is 330V or less. less.
1. Turn the power OFF and examine the followings: - VG connector on DPC-140, VA VA & GA connector on DPP-150
[Diagram Diagram]]
- GW, GP and GX connectors on DPP-150 DPP-150 - Connection between GW, GW, GP on DP DPP-150 P-150 and STACK. 2. On detecting TCD 48, check the followings: - Voltage of DC DC Link terminal is below 330V - If the voltage is not obtained, it is unstable the connection connection between
Voltage drop circuit 저전압 저전 압detecting 검출 검출회로 회로 GW - 03
VDC(+)
INV STACK and DPP-150, STACK ON failure or DPP-150 PCB failure 3. Turn the power ON and check the followings:
DPP-150 Normal if Low (0V) 정상시 LOW(0V)
GP - 09
D23
Abnormal High (15V) 이상시if HIGH(15V)
(GDC)
15V
VDC(-)
R62
R101
R36
R102
4. If the voltage of pin 3 of RA1(Coordinates 8I) on DPC-140 is +15V,
R63 15V
R37
C13 D36
then, examine the connection between pin 15 on DPC-140 VG
PC9 D37 VG - 15
R103
-9V
R38 9 R39
R104
8 R98
LED1
C4
R49 R35
+
- Voltage of TP7 (Coordinates (Coordinates 9N on DPP-1XX) DPP-1XX) is normal (1: +15V, 2: -9V, 4: GND)
C9
14 R23
DPC-140 (INV)
VG - 16
-
connector and pin 15 or DPP-150 GA connector. (Normal if they are connected) 5. This indicates that the voltage has not charged.
IC1
Check regenerative IGBT ON failure and MAIN IGBT ON failure. 6. Check the condenser and replace it, if necessary.
-9V
7. Replace DPP-150 PCB and DPC-140 PCB. 8. Check RCR resistor and wiring. 9. Check input power. PCB
VDC(+) Connector
DPP-150
GP-01
VDC(-) Connector GP-02
10. In case that the trouble occurs in the beginning of acceleration, check if the door switches is off.
Solon LD / [Meaning Meaning]]
Trouble roubl e Shooti Shooting ng Detection
Inverter Reverse Reverse Rotation De Detectio tectio n
TCD 52
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 31/127
When the actual direction direction of the m motor otor is opposite to the command. command.
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]]
1. Check the connection between the encoder fitted to the motor shaft s haft and the E&I panel.
[Explanation Explanation]]
2. Examine that U and V-phase on the STACK pass through those of the
This TCD shall be detected when the actual running direction of the motor is opposite to the command at a speed of 16 m/min. or more after starting. The detection is carried out at the interval of 10m SEC only on the running of the motor.
HCT in order. 3. Check the number of turns of HCT (Refer to the INV over current table) 4. Check for proper connections of the followings: - U, V and W-phase INV STACK STACK wires to motor terminals in order - VG connector on DPC-140 DPC-140 and VA, GA connector on DPP DPP-150 -150 - GU, GV, GW & GX connectors on DPP-150 PCB PCB and IPM 5. Replace DPC-140 PCB 6. Replace DPP-150 PCB 7. Check if the positioning of traction machine is reverse or normal 8. Check if the cable of Rotary Encoder is disconnected (TCD 92) 9. Check the condition of Rotary Encoder wiring 10. Replace HCT.
Solon LD /
Trouble roubl e Shooti Shooting ng Detection
Inverter Inve rter Charging Trouble
TCD 53
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 32/127
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
When a failure occurs in the charging circuit which protects the condensers and power devices by damping surge current on a initial charging of DC link end.
[Countermeasures Countermeasures]] 1. Refer to DC LINK under voltage trouble. 2. Check for the connection status of the followings:
[Diagram Diagram]]
- VC connector on DPC-140 and GW and GP connector on DPP-150 DPP-150 C1VD Option RCRR
- Wiring of VC connector connector on DPC-140 PCB (C1VD)
DIODE CONVERTER
- Wiring of RCRR, RCRR, RCRS and RCRT resistor
MCCB
3Φ380V
3. Turn the power OFF and check short-circuited DC-link ends.
RCRS
NOISE FILTER
(The examination should be carried carried out after the voltage at DC link has RCRT
been completely discharged and LED1 on DPP-150 PCB extinguishes.) If DC link end is short-circuited, it is a trouble on STACK.
C1ST
(Inspect power devices) C1VD COIL VC - 01 VC - 02
DPC-140 (INV)
DPP-150 VG
VA
3 9 0 0 - W P G G
(GDC)
In case C1VD C1VD is no t appl ied ied:: DC link voltage will be charged through RCRR, RCRS within 3 seconds after power on, and 8 seconds later, DC link voltage will be inspected whether the voltage is under 330V or not. And TCD53 will be appeared even if the voltage is still under 330V 330V after inspecting DC link voltage 8 seconds later.
4. Replace DPP-150 PCB 5. Replace DPC-140 PCB
Solon LD /
Trouble roubl e Shooti Shooting ng
[Meaning Meaning]]
Detection
Inverter Overload Detectio Detectio n
TCD 54
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 33/127
When the current detected on motor exceeds general motor capacity continuously.
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]] 1. Check the No. of HCT TURN (Refer to INV over current table) 2. Verify that SPEC such as motor capacity, E&I panel capacity, etc..
[Diagram Diagram]]
are correct. 3. Check VB connector on DPC-140 PCB and HCT connection 4. Verify that there’s no jam in car and CWT rail 2
5. Replace E PROM in DPC-140 6. Replace DPC-140
DPC-140
7. Replace HCT
(INV)
8. Check if the positioning of traction machine is reverse or normal
U - Phase Currency Currenc U상전류y V - Phase Currency Curren cy V상전류
A/D A/D변환 CONVERSION
LOW PASS FILTER
+
Overload Detected 과부하 과부하 검출
9. Check if the cable of Rotary Encoder Encoder is disconnected (Refer to TCD 92)
-
W - Phase Currency Curren cy W상전류 150% of Rated
전동기정격전류
Motor 150% 의 Current
This error is detected when the motor’s U, V, and W-phase values that have been radiorectified, converted into A/D values, and then gone through LOW PASS FILTER exceed 150% of rated motor current. Error is detected when the rated value is exceeded for over 1 second.
Solon LD /
Trouble roubl e Shooti Shooting ng
Inverter Under Spe Speed ed Dete Detecti cti on
TCD 55
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 34/127
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
When actual motor speed does not reach the value commanded.
[Countermeasures Countermeasures]] 1. Check the connection between E&I panel and the Rotary Encoder fixed to motor shaft. 2. Verify that U and V-phase on inverter stack side are passing through U
[Explanation Explanation]]
Detection starts 100msec after motor start-up. An error is detected when motor speed is detected to be below 4m/min for 100 m/sec while speed command value is 6 m/min or more.
and V-phase of HALL-CT respectively. 3. Check the No. of HALL-CT turn (Refer to INV over current table) 4. Check the connection sequence of U, V, and W-phase from inverter stack to motor terminal. 5. Check the connection between VG connector in DPC-140 PCB and VA & GA connector of DPP-150. 6. Check the connection between IPM and GU, GV, and GW connector in DPP-150. 7. Verify that inverter stack IPM(U-phase+, U-phase-, V-phase+, Vphase-, W-phase+, W-phase-) turn ON and OFF normally and U, V, and W-phase currents are sine waves with 120 phase difference. (Verify that U, V, and W-phase currency are sine waves without deformation by measuring check pin(CHK) 3, 4, and 5 on DPC-140 with scope) If any error is found, replace the stack. 8. Replace DOC-141 DOC-141 PCB. 9. Replace DPC-140 PCB. 10. Replace DPP-150 PCB. 11. Replace HCT 12. Check if the positioning of traction machine is reverse or normal. 13. Check if the cable of Rotary Encoder is disconnected. (Refer to TCD 92) 14. Check if the electric power goes to motor terminal.
Solon LD / [Meaning Meaning]]
Trouble roubl e Shooti Shooting ng Detection
Inverter Over speed Detecti Detecti on
TCD 56
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 35/127
When the actual number of rotations of motor is higher than the normal abnormally.
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]] 1. Check the connection between the encoder fitted to the motor shaft s haft and the E&I panel. 2. Examine that U and V-phase on the STACK pass through those of the
[Explanation Explanation]] This error is detected when the motor’s turn number detected exceeds 16 m/min and, in case of high speed operation, is over 110% of the rated speed. In case of slow speed, the error is detected when the number is over 120% of the commanded value for speed.
HCT in order. 3. Check the number of turns of HCT(Refer to the INV over current table). 4. Check for proper connections of the followings: - U, V and W-phase INV STACK STACK wires to motor terminals in order - VG connector on DPC-140 DPC-140 and VA, GA connector on DPP-150 DPP-150 - GU, GV GV & GW connectors on DPP-150 PC PCB B and IPM 5. Check the following - IPM on INV STACK turns turns ON/OFF normally. (U-phase+, U-phase-, U-phase-, V-phase+, V-phase-, W-phase+ and W-phase-) and U, V and Wphase currents are sine waves with 120 degree phase difference. (When measuring check pin 3, 4 and 5 with a oscilloscope, examine that U, V and W-phase currents are sine waves without any distortion) If abnormal, STACK needs replacing. 6. Replace DOC-141 DOC-141 PCB. 7. Replace DPC-140 PCB. 8. Replace DPP-150 PCB. 9. Replace Rotary Encoder and check the line. 10. Replace Hall CT.
Solon LD / TCD 59
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 36/127
Trouble roubl e Shooti Shooting ng
ER_INV_ANTI_STALL
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
When the motor does not rotate normally. Motor ANTISTALL detection.
[Countermeasures Countermeasures]] 1. Check that the PI gain value of DPC-140 is set to a lower value. 2. Check that the number of turns of HCT is appropriate.
[Explanation Explanation]]
This TCD is detected when the motor motor rotates at a spee speed d of 16 m/min for 24 seconds after the motor starts in normal operation.
3. Examine that the capacity of the motor is appropriate for that of the elevator. 4. Check for IPM failure on STACK. 5. Check a jam on the car and CWT rails. 6. Check Encoder wiring and Encoder itself.
Solon LD / TCD 60
Trouble roubl e Shooti Shooting ng Detection
Inverter Spec Data Data troubl e
[Meaning Meaning]]
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 37/127
There is a trouble of Inverter SPEC DATA
○ Operation CPU ○ Speed CPU
Application
Si231
3) Check the machine code Solon standa standard rd M MRL RL (N (Nawoo awoo tec M/C)
[Explanation ] 1. INV SPEC data was not written on the side of speed. 2. SPEC on the side of Operation and that on the side of Speed are different. 3. Settings of IGBT, motor, speed and TR M/C are not fit to applicable map.
kW
3.7
4.6
6.2
6.5
Data kW
56H 8.1
57H 11
58H 7.1
59H 12.5
Data
5AH
5BH
5C
5D
[Symptom Symptom]] • Unab Unable le to st start art • Alar Alarm m LE LED D on DOCDOC-141 141 lights ON. • R5SC R5SC rel relay ay or conta contacto ctorr OFF
[Countermeasures Countermeasures]] Check if the data of Spec address 0100~0110 are correct or not 1) Check the IGBT capacity that is accord to motor capacity Motor
IGBT
Motor
IGBT
3.7KW
50A
8.1KW
75A
4.6KW
75A
11KW
100A
6.2KW
75A
7.1KW
75A
6.5KW
75A
12.5KW
150A
2) Check the R.E type
Push the STOP switch in E&I panel, locate J1J jumper to 3-4 and J1G jumper to 1-2 in DPC-140, and input A52E in DOA-100. When the SUCCESS is displayed following WAIT message after a while, return STOP switch to OFF position, If TCD 60 appears still after the actions taken at step 1, verify that IPM, motor, speed and TR M/C are fit to the applicable map in the right. If any errors are found, input a correct data in the corresponding SPEC address. If SPEC is not corrected, start again after verifying that J1J jumper to 3-4 in DPC-140.
Encoder pulse count 72
512
1024
3600
8192
01H
02H
03H
04H
05H
Solon LD / TCD 6 61 1
In ve vert rte er Sp Sp ec ec W Wri ritt e t ro ro ub ub le le
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 38/127
Trouble roubl e Shooti Shooting ng Detection
○ Operation CPU
Application
○ Speed CPU
[Meaning Meaning]]
When inverter SPEC write is unable, the trouble occurs.
[Explanation Explanation]] In case that SPEC data can not be written on DSP even performing mode(A52E), the trouble occurs.
[Countermeasures Countermeasures]]
1. Check if J1J jumper on 3-4 in DPC-140 . 2. Check if the contact of short pin is broken. 3. Replace inverter ROM. 4. Replace DPC-140
Si231
Solon LD / [Meaning Meaning]]
Trouble roubl e Shooti Shooting ng Detection
Inverter Momentary Moment ary Power Failure Failu re Detection[ Er_INV_V Er_INV_V48] 48]
TCD 62
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 39/127
When a momentary momentary power fai failure lure is detected in DSP on DP DPC-140 C-140 PCB. PCB.
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]] 1. Check that the connection of VE connector between DPC-140 and DOC-141 DOC141..
[Explanation Explanation]]
DSP on DPC-140 PCB reads a signal of inverter momentary power failure via VE connector. TCD 62 occurs if a value (signal) is abnormal.
2. Refer to countermeasures of TCD70. 3. Replace DOC-141 DOC-141.. 4. Replace DPC-140.
Solon LD / TCD 69
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 40/127
Trouble roubl e Shooti Shooting ng Detection
Miss isse ed P Pha hase se Detecti tection on (20V)
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
When the failure of DC20V or the under voltage of Brake PCB is detected.
[Countermeasures Countermeasures]] 1. Check the brake fuse FS10 condition of DOJ PCB 2. The voltage of PS connector PS-07,08 to PS-10,11 within
[Explanation Explanation]]
20Vdc±10%. If no, no, replace transformer. 3. Check if the ground condition.
When the breaking or the under voltage of DC 110V, which is for contactor and Brake, continues 180 msec, the trouble may occurs. Coil[SW_SS_ 20V_DOWN] 0x923C
Coil[SW_SS_48V_ DOWN_HOLD]
v20_err_count >=1
TCD 69
0x9240
+1 ERD_Inv_Brake_UV
v20_err_cout
4. Replace the DOJ-110.
Solon LD / TCD 70 [Meaning Meaning]]
Trouble roub le Shoot Shooting ing
24V Po w er Tr Tr o u b l e
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 41/127
Detection
This is the method that detects any possible lost phase of E/L three-phase input power.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1) Check the 24V fuse and LED(1,2) in E&I Panel 2) Check the 24V 24V fuse (FS1,FS (FS1,FS2), 2), And replace with new
[Explanation Explanation]]
If IALM(red) LED and P.F(red) LED lights up on DOC-141 DOC-141,,
one(250V/75A)
operation will be unable.
3) Verify that the voltage between DI-01 pin in DOC-141 DOC-141 PCB and GND is 24Vdc± 10% .
48Vac_Down_Count >5
TCD 70
4) Check the voltage of DOJ-130 PCB ( PS1&3,3&5) it should be each 19Vac ± 10%
Left picture below show DC48V at a normal power and the right picture shows wave form when a phase was lost. Lost phase detecting circuit in DOC-141 DOC-141 lights ARM LED when it detects a wave form which falls down 35V or less. If it detects such wave for 300msec, it makes Error 70.
Voltage : DC48V±10% [ Wave form & voltage on normal ]
Voltage : DC32V±10% [ Wave form & voltage on abnormal ]
Note) The above voltage is DC value measured by digital volt. meter.
Solon LD / TCD 7 71 1
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 42/127
Trouble roub le Shoot Shooting ing Detection
Volt olta age Drop D De etecti tection on ((E ER_V110)
○ Operation CPU
Application
○ Speed CPU
[Meaning Meaning]]
[Explanation Explanation]]
Countermeasures]] [Countermeasures
When input power(3 phases) drops to its 85% or below, the trouble occurs.
1. There is no special countermeasure. Check the power source from the building. 2. Refer to countermeasures of TCD70.
In case 85% of voltage drop continues for 90 msec, the trouble is detected. It is detected by the voltage(DC48V) rectified from AC37V that is 3 phases power for control.
Coil[SW_SS_110V_UNDER_85P]
under_85p_count > 2
TCD 71
0x923F
+1
under_85p_count
Si231
Solon LD / TCD 72 [Meaning Meaning]]
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 43/127
Trouble roub le Shoot Shooting ing Detection
ER_C1SW_ON
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
C1SW ON condition lasts for over 540ms after C1SW OFF commanded.
1. Check the C1SW wiring according to drawing. 2. Refer to countermeasures of TCD88. 3. Replace C1SW contactor.
[Explanation Explanation]]
SWD_I[VI_C1SW]
Coil[SW_SS_48V_ DOWN_HOLD]
SWD_O[VO_C1ST]
0x8081
0x8066
SWD_I[VI_C1SW]
0x8066
SWD_O[VO_C1ST]
0x8081
Check_out
0x923C
Coil[SV_INV_ SW_FAIL]
0x923D
Coil[SW_SS_ DSP_WD]
0x9210
Check_out TMC_Start(C1SW__ ERROR_DETECT_T)
TMC_Check(C1SW_ERROR _DETECT_T,FINISH_STATE)
SWD_I[V1_C1SW] TCD 72
0x802A
Solon LD / TCD 73
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 44/127
Trouble roub le Shoot Shooting ing Detection
ER_C1SW_OFF
○ Operation CPU
Application
○ Speed CPU
[Meaning Meaning]]
C1SW OFF condition lasts for over 540ms after C1SW ON commanded.
[Explanation Explanation]]
SWD_I[VI_C1SW]
0x8066
SWD_I[VI_C1SW]
0x8066
Coil[SW_SS_48V_ DOWN_HOLD]
SWD_O[VO_C1ST]
0x8081
SWD_O[VO_C1ST]
0x8081
Check_out
0x923C
Coil[SV_INV_ SW_FAIL]
0x9210
0x923D
Coil[SW_SS_ DSP_WD]
Check_out TMC_Start(C1SW__ ERROR_DETECT_T)
TMC_Check(C1SW_ERROR _DETECT_T,FINISH_STATE)
SWD_I[V1_C1SW] TCD 89
0x802A
1. It detects an error when C1SW contact input is nothing even C1SW contactor is turned on.
Countermeasures]] [Countermeasures 1. Check the C1SW wiring according to drawing. 2. Refer to countermeasures of TCD89. 3. Replace C1SW contactor.
Si231
Solon LD /
Trouble roub le Shoot Shooting ing Detection
TCD 74
Opera perati tion on SPEC DATA ATA T Tro roub uble le
[Meaning Meaning]]
SPEC DATA trouble is detected in Operation CPU, when EEPROM SPEC DATA is not within controllable range.
[Explanation Explanation]]
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures Inspect and correct the data of SPEC ROM(EEPROM OM-- 28C64).
This trouble occurs when the value of o f SPEC DATA in EEPROM
Search corresponding address from the SPEC list, and then enter the address address by press pressing ing “A31 “A31E” E” on the Annu Annunciat nciator or (ANN) (ANN)..
violates the setting.
Correct the data value of corresponding address of EEPROM and reset.
1. When the data is not gear-less type but designated data. 2. Concerning gear type, the data of TR M/C is out of range. 3. When the value of encoder is not 8192 P/R 4. When the data of the speed is out of range. 5. When the data of IPM capacity is out of range. 6. When the data of H.CT TURN is out of range. 7. When the data of motor capacity is out of range. 8. When the number of service floor is different with SPEC. 9. When the number of shelter plate is different with SPEC.
[Reference Reference]]
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 45/127
1. Gear type (Address: 0106 H) 2. TR M/C Type (Address: 0108H) 3. Rotary Encoder pulse (Address: 010EH) 4. Speed (Address: 0104H) 5. IGBT capacity (Address: 010AH) 6. H.CT TURN (Address: 010CH) 7. Motor capacity (Address: 0102H) 8. Service floor (Address: 038CH~03CAH) 9. Number of shelter plate (Address: 0300H)
The data troubled can be checked by A42E(trace data).
If data of each BIT is 1, the SPEC DATA of set BIT is the reason of the trouble.
15 -
14 -
7 6 H.CT IG IGBT TURN
13 -
12
11
-
10
-
-
4 3 Rotary Motor Encoder
2
5
Speed
9 8 Service Shelter floor plate 1 0 TM
Gear
Solon LD / TCD 76
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 46/127
Trouble roub le Shoot Shooting ing
EEPROM Writ rit e Tro rou u bl bl e
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
When different values are found over 100 times while writing data on EEPROM and reading data from the same address.
Countermeasures]] [Countermeasures 1. Verify if SW2 switch in DOC-141 DOC-141 is switched switched to “WE” “WE” side.
[Explanation Explanation]]
2. Verify if EEPROM is properly inserted into DOC-141 DOC-141.. This error means that the SPEC DATA is not written properly due to fault
3. Check EEPROM. ( 28C64-xxPC: xx should be below 15 ) 4. Replace SPEC ROM.
Solon LD / TCD 77 [Meaning Meaning]]
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 47/127
Trouble roub le Shoot Shooting ing Detection
EEPROM Read T Tro rou u bl bl e Different data are found over 4 consecutive times while reading data from the same address on EEPROM.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. Check EEPROM. ( 28C64-xxPC: xx should be below 15)
[Explanation Explanation]]
If there is any different data over 4 times consecutively as same address data is read. The error is detected
2. Verify that EEPROM is properly inserted into DOC-141 DOC-141 BOARD. 3. Replace SPEC ROM.
Solon LD / TCD 78
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 48/127
Trouble roub le Shoot Shooting ing
Floor Heigh ightt me mea asur suring ing Table SUM troubl trouble e
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
EEPROM floor height measurement table error
Countermeasures]] [Countermeasures 1. EEPROM Address (After pressing ANN ‘A31E’) Address of where floor height starts: starts: 1A00H
[Explanation Explanation]] Addresses starting from 1A00H 1A00H of EEPROM, floor height value of each floor is saved after measuring the floor height. In In 1B10H of EEPROM, EEPROM, the sum of floor height of each floor is saved. If even one of three cases below occurs, this error will occur.
Floor height table sum : Check the value of 1B10H. 2. Re-measure the floor height 3. After measuring the floor height verify if the floor indicating value of LCE are conforming to spec. If the values are contrary, adjust the plate and check the installation. 4. Consecutive failure of floor height measurement, press ‘A31E’ on ANN, enter the address below and confirm the value.
1. When the sum obtained obtained by adding each floor height height table value saved in EEPROM(1A00H) and the floor height sum data saved in EEPROM does not match. 2. When the floor height sum data in EEPROM is 0(Zero). 3. When the floor height of the lowest floor of floor height table in EEPROM is not the lowest floor height(150000).
Address ; -Total number of floors : 0300H (Number of shelter plate ) -Top floor
: 041CH
-Bottom floor
: 0420H
-Service floor
: 038CH ~ 03CAH
5. Replace SPEC ROM [Symptom Symptom]] 1. Low speed return operation to the lowest level with buzzer ringing and display ACD = 09. 2. In case there is no Non-Stop floor, operate the nearest floor. 3. Stop and standby with ACD = 09.
* How to measure floor height 1) Press ‘A12E’ ‘A12E’ on ANN, and pre press ss 3. 2) If the floor height is measured successfully, press ‘FFFF’. 3) If the measuring fails, measure the floor height again. 4) If the measuring fails repeatedly, verify if the total floor number and the highest floor in EEPROM(28C64) are identical with those in the field.
Solon LD /
Part: : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 49/127
Trouble roub le Shoot Shooting ing
TCD 79
NVRAM Floor H He eight m me easuring Table SUM troub trouble le
[Meaning Meaning]]
NVRAM floor height table error
Detection
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. In case only TCD 79 is displayed, the system returns automatically to normal operation mode. 2. In case TCD 79 occurs with TCD 78, perform the countermeasures of TCD 78.
[Explanation Explanation]] After measuring of floor height, the the floor height value of each floor and the sum of them are designed to be saved in EEPROM and NVRAM(Backup Ram). If even one of three cases below occurs, this error will occur. 1. When the sum obtained by adding each floor height ttable able value saved in NVRAM(Backup RAM) and the floor height sum data saved in RAM(Backup RAM) does not match. 2. When the floor height sum data in NVRAM is 0(Zero). 3. When the floor height of the lowest floor of floor height table in NVRAM is not the lowest floor height(150000).
[Symptom Symptom]] 1. Low speed return operation to the lowest level with buzzer ringing and display ACD = 0B. 2. When DL turns on, alerts by with ACD = 27.
Solon LD / TCD 83
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 50/127
Trouble roubl e Shooti Shooting ng
ER_ Saf e ett y y_ _Fau l t
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]] In case DOX-100 PCB is not applied to CP, it detects a fault as checking from mechanical switches to pit switch.
Countermeasures]] [Countermeasures 1. Verify that DIP SW2 of SPEC2 is off position. 2. Key in A21E on annunciator annunciator to check the data of addres address s 8005
[Explanation Explanation]] it detects a fault if any mechanical mechanical switch on hoistway and safety signa signall is ‘OFF’ ‘OFF’ cond condition ition..
(Normal : 01). 3. Key in A21E on annunciator annunciator to check the data of address 82C 82C1 1 (Normal : 01). If data is ’00’, check the E stop switch on OPB. 4. Check the voltage at each connector. (Be careful of 110V) GRS(01~02), LSU(01~02, FLS), LSD(01~02,FLS), Y1(01,11,12,02), HSAF(04,05,07), GRS(09) It must be 110Vac
±10%
141 PCB, DCL PCB. 5. Replace DOCDOC-141
Solon LD / TCD 84
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 51/127
Trouble roubl e Shooti Shooting ng Detection
R5SY Rel a ay yO ON N t ro ro ub ub le le
[Meaning Meaning]] R5SY ON condition lasts for over 540ms after R5SC OFF command signal.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. Verify the power supply for DOC-141 DOC- 141 PCB. Di-01 : 24Vdc Di-11 : 24Vdc
[Explanation Explanation]]
PWR01: 5Vdc SWD_I[VI_R5SC]
SWD_O[VO_R5SC] 0x8082
0x8001
SWD_I[VI_R5SC]
check_out
SWD_O[VO_R5SC]
0x8001
3. Check if 24Vdc is normal
Coil[SV_INV_SW_FAIL] 0x9210
0x8082
141 PCB. 2. Replace DOCDOC-141
0x923D
Coil[SW_SS_DSP_WD]
check_out TMC_Start(R5SC_ ERROR_DETECT_T) TMC_Check(R5SC_ERROR_ DETECT_T, FINISH_STATE)
SWD_I[VI_R5SC]
TCD 84
0x8001
Solon LD / TCD 85
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 52/127
Trouble roubl e Shooti Shooting ng Detection
R5SY Rel a ay yo off f t ro ro ub ub le le
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]] R5SY OFF condition lasts for over 540ms after R5SC ON command signal
1. 1. Verify the power supply for DOC-141 DOC-141 PCB. Di-01 : 24Vdc Di-11 : 24Vdc PWR01: 5Vdc
[Explanation Explanation]] SWD_I[VI_R5SC]
SWD_O[VO_R5SC]
0x8001
SWD_I[VI_R5SC]
0x8001
Countermeasures]] [Countermeasures
check_out
0x8082
SWD_O[VO_R5SC]
0x8082
Coil[SV_INV_SW_FAIL] 0x9210
0x923D
Coil[SW_SS_DSP_WD]
check_out TMC_Start(R5SC_ ERROR_DETECT_T) TMC_Check(R5SC_ERROR_ DETECT_T, FINISH_STATE)
SWD_I[VI_R5SC]
0x8001
TCD 85
2. Replace DOC-141 DOC-141 PCB. 3. Check if 24Vdc is normal 4. Check the wiring from DOC PCB to DPC PCB 5. Check the DPC PCB function. 6. Check if the data of address 0C00 to 0C70 are all ’01’
Solon LD / TCD 86
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 53/127
Trouble roubl e Shooti Shooting ng Detection
C1B R CTT. o n t rro o ub ub le le
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
[Meaning Meaning]] Even after 1200ms away from C1BR off command, C1BR on is maintained.
P24 C1BR
MBST-12
C1BC
MBST-14
DI03
[Explanation Explanation]] 13 SWD_I[VI_C1BR]
SWD_O[VO_C1BR]
0x8029
SWD_I[VI_C1BR]
14
13
14
check_out
DOC-141 DOC-141
0x8080
SWD_O[VO_C1BR]
Coil[SV_INV_SW_FAIL] 0x9210
0x8080
0x8029
0x923D
1. Check voltage of DI-03 of DOC-141 DOC-141 from above circuit.
Coil[SW_SS_DSP_WD]
• When C1BR C1BR driving section section is ON : DC DC 24 V check_out TMC_Start(R5SC_ ERROR_DETECT_T) TMC_Check(C1BR_ERROR_ DETECT_T, FINISH_STATE)
• When C1BR C1BR driving section section is OFF : 0 V 2. Check the state of input state indicating row(row 3) column 10 on LCD of DOA-100.
SWD_I[VI_C1BR]
TCD 86
• When C1BR driving section is ON :
1
• When C1BR driving section is OFF : 0 3. Check BS1,BS2 switch by input buffer reading(A21E) and Voltage measurement
0x8029
• Even a after fter 540ms 540ms away from OFF command command of C1 C1BR BR output, output, C1BR contact does not turns OFF, and C1BR contact point input is ON is detected(driving section ON failure). • Even with C1BR contact off, C1BR contact point inpu inputt on is detected detected,, because of contact point not being off(contact point melted and adhered).
Solon LD / TCD 87
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 54/127
Trouble roubl e Shooti Shooting ng Detection
C1BR CTT. OFF tro troub uble le
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Countermeasures]] [Countermeasures
Even after 540ms away from C1BR on command, C1BR off is maintained.
P24 MBST-12
C1BR
C1BC
MBST-14
DI03
[Explanation Explanation]] 13 SWD_I[VI_C1BR]
SWD_O[VO_C1BR]
0x8029
SWD_I[VI_C1BR]
0x8029
14
13
14
check_out
DOC-141 DOC-141
0x8080
SWD_O[VO_C1BR]
0x8080
Coil[SV_INV_SW_FAIL] 0x9210
0x923D
1. Check voltage of DI-03 of DOC-141 DOC-141 from above circuit. Coil[SW_SS_DSP_WD]
• When C1BR C1BR driving section section is ON : DC DC 24 V • When C1BR C1BR driving section section is OFF : 0 V
check_out TMC_Start(C1BR_ ERROR_DETECT_T) TMC_Check(C1BR_ERROR_ DETECT_T, FINISH_STATE)
2. Check the state of input state indicating row(row 3) column 10 on LCD of DOA-100.
SWD_I[VI_C1BR]
TCD 87
0x8029
• When C1BR driving section is ON :
1
• When C1BR driving section is OFF : 0 3. Check C1BR contact point of contactor.
• Even a after fter 540ms 540ms away from ON comman command d of C1 C1BR BR output, output, C1BR contact does not become ON, and C1BR contact point input is OFF is detected(driving section OFF failure). • Even with C1BR contact on, C1BR contact point inpu inputt off is detected, detected, because of contact point not being on(failure of contact point off).
4. Check BS1,BS2 switch by input buffer reading(A21E) and Voltage measurement
Solon LD / TCD 88 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 55/127
Trouble roubl e Shooti Shooting ng Detection
C1ST CTT. ON t ro ro ub ub le le Even after 540ms away from C1ST off command, C1ST on is maintained.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures P24 C1ST
MBST-12
C1SW
MBST-13
DI02
[Explanation Explanation]] SWD_I[VI_C1ST] 0x802A
SWD_I[VI_C1ST]
Coil[SV_INV_SW_FAIL]
13
14 DOC-141 DOC-141
0x923D
1. Check voltage of DI-02 of DOC-141 DOC-141 from above circuit.
0x9210
0x8081
0x802A
14
check_out
0x923C
0x8081
SWD_O[VO_C1ST]
13
Coil[SW_SS_48V_ DOWN_HOLD]
SWD_O[VO_C1ST]
Coil[SW_SS_DSP_WD]
• When C1ST d driving riving section is ON : DC24V check_out
• When C1ST C1ST driving section is OFF OFF : DC 0V TMC_Start(C1ST_ ERROR_DETECT_T)
TMC_Check(C1ST_ERROR_ DETECT_T, FINISH_STATE)
2. Check the state of input state indicating row (row 3) column 9 on LCD of DOA-100.
SWD_I[VI_C1ST]
TCD 88
• When C1ST driving section is ON :
1
• When C1ST driving section is OFF : 0
0x802A
3. Check C1ST contact point of contactor.
• Even aft after er 540ms 540ms away from OFF command of C1ST output, C1ST contact does not become OFF, and C1ST contact point input is ON is detected. • Even with C1ST contact off, C1ST contact point input on is detected, because because of contact point not being off.
Solon LD / TCD 89
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 56/127
Trouble roubl e Shooti Shooting ng Detection
C1ST CTT. OFF tro troub uble le
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]] Even after 540ms away from C1ST on command, C1ST off is maintained.
Countermeasures]] [Countermeasures P24 MBST-12
C1ST
C1SW
MBST-13
DI02
[Explanation Explanation]] 13 SWD_I[VI_C1ST] 0x802A
SWD_I[VI_C1ST]
0x802A
SWD_O[VO_C1ST] 0x8081
SWD_O[VO_C1ST]
0x8081
Coil[SW_SS_48V_ DOWN_HOLD]
13
14
check_out
DOC-141 DOC-141
0x923C
Coil[SV_INV_SW_FAIL] 0x9210
0x923D
1. Check voltage of DI-02 of DOC-141 DOC-141 from above circuit. Coil[SW_SS_DSP_WD]
• When C1ST d driving riving section is ON : DC 24 V • When C1ST C1ST driving section is OFF OFF : DC 0V
check_out TMC_Start(C1ST_ ERROR_DETECT_T) TMC_Check(C1ST_ERROR_ DETECT_T, FINISH_STATE)
14
2. Check the state of input state indicating row(row 3) column 9 on LCD of DOA-100.
SWD_I[VI_C1ST]
TCD 89
0x802A
• When C1ST driving section is ON :
1
• When C1ST driving section is OFF : 0 3. Check C1ST contact point of contactor. 4. Check if rope compensation function is applied.
• Even after 5 540ms 40ms away from ON ON command of C1ST outp output, ut, C1ST contact does not become ON, and C1ST contact point input is OFF is detected. • Even with C1ST contact on, C1st contact point input off is detected, because because of contact point not being on.
- Data in a address ddress 0016 0016 is ‘01’ ‘01’ or ‘FF’, even even If the function function is not applied. Change the data to ‘00’. 5. If rope compensation function is applied, check R1ML Relay.
Solon LD / TCD 90
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 57/127
Trouble roubl e Shooti Shooting ng Detection
SUPRESS ON t rro o ub ub le le
[Meaning Meaning]] Even after 360ms away from driving OFF command from operation side to speed side,ON feedback is maintained.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. Check flickering condition of WDT LED(green) of DPC-140. 2. Check connection condition of communication cable(64P) between operation and speed.
[Explanation Explanation]] Coil[SV_INV_ RUN_STOP_FB]
Coil[RS_SUPPRESS_ON] 0x91C3
0x9207
0x802A
Coil[SV_INV_ RUN_STOP_FB]
Coil[RS_SUPPRESS_ON]
3. Check flickering condition of SYS2 LED(green) of DOC-141 DOC- 141..
SWD_I[VI_C1ST]
0x9207
0x91C3
Coil[SV_INV_SW_FAIL]
SWD_I[VI_R5SC]
SWD_O[VO_C1ST]
0x8001
0x8081
check_out
0x9210
check_out TMC_Start(SUPRS_ ON_OFF_DETECT_T) TMC_Check(SUPRS_ON_OFF_ DETECT_T, FINISH_STATE)
Coil[RS_SUPPRESS_ON]
TCD 90
0x91C3
Even suppress OFF command of operation control side is maintained for 360ms, the suppress suppress command which is a feedback from speed control control side does not become OFF, and maintain continuously ON. [Symptom Symptom]] Sudden stop during running.
Solon LD / TCD 9 91 1
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 58/127
Trouble roubl e Shooti Shooting ng Detection
SUPRESS O OF FF t ro ro ub ub le le
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]] Even after 360ms away from driving ON command from operation side to speed side,OFF feedback is maintained.
Countermeasures]] [Countermeasures •1. Check flickering condition of WDT LED(green) of DPC-140. •2. Check connection condition of communication cable(64P) between operation and speed.
[Explanation Explanation]] Coil[RS_SUPPRESS_ON]
Coil[SV_INV_ RUN_STOP_FB] 0x9207
0x91C3
Coil[RS_SUPPRESS_ON]
• Check flickering condition condition of SYS2 LED(green LED(green)) of DOC-141 DOC-141..
SWD_I[VI_C1ST]
0x48082
Coil[SV_INV_ RUN_STOP_FB] 0x9207
0x91C3
SWD_O[VO_C1ST]
SWD_I[VI_R5SC] 0x8001
0x8081
Coil[SV_INV_SW_FAIL] 0x9210
check_out
TMC_Check(SUPRS_ON_OFF_ DETECT_T, FINISH_STATE)
check_out
TMC_Start(SUPRS_ ON_OFF_DETECT_T)
Coil[RS_SUPPRESS_ON]
TCD 91
0x91C3
Even suppress ON command of run control side is maintained for 300ms, the suppress command command which is a feedback from speed control control side does not become ON, and maintain continuously OFF. [Symptom Symptom]] Sudden stop during running.
Solon LD / TCD 92
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 59/127
Trouble roubl e Shooti Shooting ng Detection
R.E d i s c o n n ec t e ed d
[Meaning Meaning]] Disconnection of Rotary Encoder both phases (A, B) is detected
○ Operation CPU ○ Speed CPU
Application
Si231
[Symptom Symptom]] Sudden stop during running.
[Explanation Explanation]] ALM LED (Red (Red color) on DOC-141 DOC-141 is turned on: Operation unable condition With speed command is more than 1m/min and C1ST & C1BR is on 1. In rope compensation operation, if the pulse of R/E doesn’t change for 4.86 seconds, the trouble occurs. 2. In other operation operation (not rope rope compensation), compensation), if the pulse of R/E doesn’t cha change nge for 1.62 seconds, the trouble occurs. Coil[RS_RUNNING]
SWD_O WD_O[V [VO_ O_C1 C1BR BR]]
0x91C3
SW SWD_ D_I[ I[V VI_ I_C C1B 1BR] R]
0x9207
SWD_O[VO_C1ST]
SWD_I[VI_C1ST]
0x9207
0x48082
Coil[IS_CMD_V_1] check_out
0x91C3
check_out
[Countermeasures Countermeasures]] 1. Check the voltage of AD connector on DOC-141 DOC-141 PCB When E/L stops running No.1 pin : 15V±5%(R.E) No.2 pin : 0V±0.5 (GND) No.3 pin : 15V±5% or 0V±0.5 No.4 pin : 15V±5% or 0V±0.5 When E/L is running No.1 pin : 15V±5%(R.E) No.2 pin : 0V±0.5 (GND)
0x91C3
±
No.3 pin pin :: 7.5V 7.5V±5%(Checked 5%(Checked by by DMM) DMM) No.4
enc enco_d o_diff iff == 0 TMC_Start(ENCODER_ DISCON_DETECT_T
TMC_Check(ENCODER_DISCON_ Coil[RS_ROPE_ DETECT_T,FINISH_STATE) COMPEN_REQUEST]
2. Replace Rotary Encoder.
enco_input_er_cnt++
0x8081
enco_input_er_ enco_in put_er_cnt cnt > 2
TCD 92
TCD 92
Solon LD / TCD 93
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 60/127
Trouble roubl e Shooti Shooting ng
R.E puls pulse e co coun unte terr re read tro troub uble le
Detection
○ Operation CPU
Application
○ Speed CPU
[Meaning Meaning]] The difference is more than 1mm in reading the value of R.E twice.
[Symptom Symptom]] Sudden stop during running.
[Explanation Explanation]] In case the difference that is more than 1mm in reading the value of R.E twice, occurs more than 10 times, TCD is detected. [Countermeasures Countermeasures]] See the countermeasures of TCD 92.
Si231
Solon LD / TCD 94 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 61/127
Trouble roubl e Shooti Shooting ng Detection
R.E p ul ul s se e c ou ou nt nt er er tro trou u bl bl e In case that the case of changed value value between R.E counter valu value e read in current cycle and in the previous cycle exceeds 3 times, and this exceeded value is continued for 150ms, the trouble is detected.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. Check SPEC data from address 0100H ~ 0112H of control SPEC. 2. Check if R.E is out of function. (Refer to TCD 92)
[Explanation Explanation]] • This can be gen generated erated when when SPEC input is abnorm abnormal. al. • This will be detecte detected, d, if specs, such as T/M, gear, and speed speed does not match. match.
Solon LD / TCD 95
ER_Mecha chani nica cal_ l_S Safety fety
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 62/127
Trouble roubl e Shooti Shooting ng Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Off detected from hoist way and safety circuit.
[Countermeasures Countermeasures]] 1. Verify that DIP SW2 of SPEC2 is ON position. 2. Key in A21E on annunciator annunciator to check the data of addre address ss 806D
[Explanation Explanation]] If the mechanical mechanical safety signa(99 signa(99GA, GA, 99BG) 99BG)ll in hoistway is OFF, it detects an error.
(Normal : 01). 3. Key in A21E on annunciator annunciator to check the data of addre address ss 806E (Normal : 01). If data is ’00’, check the E stop switch on OPB. 4. Check the voltage at each connector. (Be careful of 110V) GRS(01~02), LSU(01~02, FLS), LSD(01~02,FLS), Y1(01,11,12,02), HSAF(04,05,07), GRS(09)
It must be 110Vac ±10% 5. Replace DOX-100 PCB.
Solon LD / TCD 96
Trouble roubl e Shooti Shooting ng Detection
Op era eratt iio o n m od od e i np np ut ut tro trou u bl bl e
[Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 63/127
In case of ERO(E&I Panel) switch signal and ON_CAR TOCI switch signal having input concurrent time, or no signal of operation being inputted at the same time.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. Enter A21E in DOA-100 KEYPAD, and check data of address 8064,82AD and 82AF for each electric diagram. 2. Only one from above 3 input ports should be recognized as
[Explanation Explanation]] TMC_Check(POWER_ READY_T,FINISH_STATE)
check_out
TCD 200
TCD 202
check_out
CND_F_Op[CN_IN_CAR]
CND_F_Op[CN_HIGH]
“H”. 4. If there are two or more “H”, check the connection and voltage of each phase.
input_err
0x82AE
0x82AD
CND_F_Op[CN_ON_CAR] 0x82AF
CND_F_Op[CN_IN_CAR]
CND_F_Op[CN_ON_CAR]
0x82AE
0x82AF
CND_F_Op[CN_HIGH] 0x82AD
0x82AE
CND_F_Op[CN_ON_CAR] 0x82AF
CND_F_Op[CN_IN_CAR]
input_err
990 msec
empty_err
empty_err
3060 msec
TMC_Start(OP_MODE_ ERROR_DETECT_T)
TMC_Start(MODE_INPUT_ ERROR_DETECT_T)
TMC_Check(OP_MODE_ERROR_ DETECT_T, FINISH_STATE)
TCD 96
TMC_Check(MODE_INPUT_ERROR_ DETECT_T, FINISH_STATE)
Solon LD / TCD 97
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 64/127
Trouble roubl e Shooti Shooting ng Detection
CDS t r o u b l e
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
When CDS is inputted after DOLS operation, the trouble is detected.
[Explanation Explanation]] Coil[SW_ GS_IS_STOP]
Coil[SW_FS_ MAINT]
CND_F_Op[CN_ IN_CAR] 0x82AE
0x929A
0x925D
Coil[SW_SV_ 1ST_FIRE]
Coil[SW_GS_ DOOR_ZONE]
0x9274
0x82AF
Coil[DC_ CLOSE_CMD]
0x9250
SWD_O [VO_R2OP]
CND_F_Op[CN_ ON_CAR]
TCD 188
SWD_I[VI_RDMC] 0x8060
TCD 171
0x908E
SWD_I[VI_LDS]
0x8083
check_out
0x802C
SWD_I[VI_DOLS] 0x802D
TMC_Check(R2CD_R2LD_ ERROR_DETECT_T,RUN_STATE)
check_out
SWD_I[VI_CDS]
0x802B
990 msec
TMC_Start(R2CD_R2LD_ ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_ ERROR_DETECT_T, FINISH_STATE)
Coil[DC_DOLS] 0x90A6
SWD_I[VI_CDS] 0x802B
TCD 97
Countermeasures]] [Countermeasures 1. When DOLS is activated if there is no 110V at AI1-07, the outside condition is normal 2. In case of 1, if LCD row 3 column 15 of DOA-100 is displayed ‘1’, input section of DOC-141 DOC-141 is normal. 3. After checking of 2, if LCD row 3 column 13 of DOA-100 is displayed 0, it is normal. If row 3 column 13 is 1, check voltage of CA-08(CDS). After DOLS, CDS switch is opened, Then, 0V must be displayed to be normal.
Solon LD / TCD 98
Trouble roubl e Shooti Shooting ng Detection
L DS t r o u b l e
[Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 65/127
When LDS is inputted after DOLS operation, the trouble is detected.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. When DOLS is activated if there is no 110V at AI1-05, the outside condition is normal 2. In case of 1, if LCD row 3 column 15 of DOA-100 is displayed ‘1’, input section of DOC-141 DOC-141 is normal.
[Explanation Explanation]] Coil[SW_ GS_IS_STOP]
Coil[SW_FS_ MAINT]
CND_F_Op[CN_ IN_CAR] 0x82AE
0x929A
0x925D
Coil[SW_SV_ 1ST_FIRE]
Coil[SW_GS_ DOOR_ZONE]
SWD_O [VO_R2OP]
SWD_I[VI_RDMC] 0x8060
0x82AF
Coil[DC_ CLOSE_CMD]
3. After checking of 2, if LCD row 3 column 12 of DOA-100 is displayed 0, it is normal. If row 3 column 12 is 1, check voltage of AI1-05(LDS). After DOLS, LDS switch is opened, Then, 0V must be displayed to be normal.
TCD 171
TCD 188
0x908E
0x9250
0x9274
CND_F_Op[CN_ ON_CAR]
SWD_I[VI_LDS]
0x8083
check_out
0x802C
SWD_I[VI_DOLS]
SWD_I[VI_CDS]
0x802D
TMC_Check(R2CD_R2LD_ ERROR_DETECT_T,RUN_STATE)
0x802B
check_out
990 msec
TMC_Start(R2CD_R2LD_ ERROR_DETECT_T)
TMC_Check(R2CD_R2LD_ ERROR_DETECT_T, FINISH_STATE)
Coil[DC_DOLS] 0x90A6
SWD_I[VI_LDS]
TCD 98
0x802C
Solon LD / TCD 99
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 66/127
Trouble roubl e Shooti Shooting ng Detection
Du al al iin n pu pu t si s i gn gn al tr tr o ou u bl bl e
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Different contact states of the same inputs between operation CPU and speed CPU exceeds for 300ms.
[Explanation Explanation]] Bit of operation CPU input
main_in
Bit of speed CPU input
main_in
inv_in
inv_in
ICD_Dual_Input_Error 0x8106
ICD_Dual_Input_Error
err_count >= 7
TCD 99
0x8106 err_count ++
Trace Data Format b15
b14
b13
b12
b11
b10
b9
b8
HIGH
M/R
Maint b7 SD1D
b6
b5
b4
SD1U
LDC
DOLS
b3 R2LD
b2
b1
C1BR
C1ST
b0 R5SC
Countermeasures]] [Countermeasures 1. Check trace data of TCD 99 by means means of ‘A42E’ trace mode. mode. 2. The meaning meaning of each bit is as left table, in case that ‘1’ is set at one of bit, meaning of the bit is the reason of trouble.
Solon LD / TCD 100
Trouble roubl e Shooti Shooting ng Detection
SD1D ON t ro ro ub ub l e
[Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 67/127
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
SD1D does not operate from bottom floor.
1. Check the value of address 8023 from MEMORY READ MODE, when car is at top floor. If it is x00, it is normal. If it is x01, check voltage of LSD-05, LSD-06 and DI-12. They must have DC 24V.(DC24V is normal)
[Explanation Explanation]]
if not, check wiring and connection.
It is detected when SD1D input does not enter when car is in bottom floor. TCD 77
TCD 78
Coil[SV_ FORCE_DECEL]
Coil[SW_SS_48V_ DOWN_HOLD]
0x921D
Coil[SW_GS_ OPEN_ZONE]
TCD 114
ERD_Digi_Fl_Err
Coil[AC_OP_ FHM_MODE]
Coil[AC_OP_FHM_ START_MODE]
0x9031
0x923C
Coil[AC_OP_MAINT_MODE]
SWD_I[VI_LDC]
0x9030
0x9256
0x9032
2. Check the value of address 8023 from MEMORY READ MODE when car is in bottom bottom floor. If it is x01, it is no normal. rmal. If it is x00, check voltage of LSD-06 and DI-12, and They must have DC 0V. 3. Check if SD1 switches works normally. 4. Check assembly condition of SD1D
check_out
0x8025
Coil[IS_ZERO_V] 0x91F2
check_out
FTD_Current_Fl == SPD_Floor_Spec.Bottom
SWD_I[VI_SD1D]
TCD 100
0x8023
Solon LD / TCD 101
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 68/127
Trouble roubl e Shooti Shooting ng Detection
SD2D ON t ro ro ub ub l e
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Countermeasures]] [Countermeasures
SD2D does not operate from bottom floor.
1. Check the value of address 8024 from MEMORY READ MODE, when car is at top floor. If it is x00, it is normal. If it is x01, check voltage of LSD-07, LSD-08 and DI-14. They must have DC 24V. DC24V is abnormal, check wiring and connection.
[Explanation Explanation]] Detected only when the rated speed is 90m/min or more. Detected when SD2D input does not enter when car is on the bottom floor.
TCD 77
TCD 78
ERD_Digi_Fl_Err
TCD 114
2. Check the value of address 8024 from MEMORY READ MODE when car is in bottom bottom floor. If it is x00, it is no normal. rmal. If it is x01, check voltage of LSD-08 and DI-14, and They must have DC 0V. 3. Check if SD2D switches works normally.
Coil[SV_ FORCE_DECEL]
Coil[SW_SS_48V_ DOWN_HOLD]
0x921D
Coil[SW_GS_ OPEN_ZONE]
Coil[AC_OP_ FHM_MODE]
0x923C
Coil[AC_OP_MAINT_MODE] 0x9030
0x9256
Coil[AC_OP_FHM_ START_MODE]
0x9031
SWD_I[VI_LDC]
0x9032
check_out
0x8025
Coil[IS_ZERO_V] 0x91F2
check_out
FTD_Current_Fl == SPD_Floor_Spec.Bottom SWD_I[VI_SD2D]
SPD_Control_Spec. Contract_Velocity >= 90
0x8024
TCD 101
4. Check assembly condition of SD2D
Solon LD / TCD 107
Trouble roubl e Shooti Shooting ng Detection
SD1U ON t ro ro ub ub l e
[Meaning Meaning]]
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 69/127
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
SD1U does not operate from bottom floor.
1. Check the value of address 8021 from MEMORY READ MODE, when car is at bottom floor. If it is x00, it is normal. If it is x01, check voltage of LSU-05, LSU-06 and DO-10. They must have DC24V.(DC24V is abnormal) check wiring and connection.
[Explanation Explanation]] It is detected when SD1U SD1U input does not enter enter when car is in top floor.
TCD 77
TCD 78
ERD_Digi_Fl_Err
TCD 114
2. Check the value of address 8023 from MEMORY READ MODE when car is in top floor. If it is x01, it is normal. If it is x00, check voltage of LSU-06 and DI-10, and They must have DC 0V. 3. Check if SD1U switch works normally.
Coil[SV_ FORCE_DECEL]
Coil[SW_SS_48V_ DOWN_HOLD]
0x921D
Coil[SW_GS_ OPEN_ZONE]
Coil[AC_OP_ FHM_MODE] 0x9031
0x923C
Coil[AC_OP_MAINT_MODE]
4. Check assembly condition of SD1U.
0x9032
SWD_I[VI_LDC]
0x9030
0x9256
Coil[AC_OP_FHM_ START_MODE]
check_out
0x8025
Coil[IS_ZERO_V] 0x91F2
check_out
FTD_Current_Fl == SPD_Floor_Spec.Top
SWD_I[VI_SD1U]
TCD 107
0x8021
Solon LD / TCD 108
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 70/127
Trouble roubl e Shooti Shooting ng Detection
SD2U ON t ro ro ub ub l e
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Countermeasures]] [Countermeasures
SD2U does not operate from bottom floor.
1. Check the value of address 8022 from MEMORY READ MODE, when car is at bottom floor. If it is x00, it is normal. If it is x01, check voltage of LSU-07, LSU-08 and DO-13. They must have DC24V.(DC24V is abnormal) check wiring and connection.
[Explanation Explanation]] Detected only when the rated speed is 90m/min or more. Detected when SD2U input does not enter when car is on the top floor.
TCD 77
TCD 114
ERD_Digi_Fl_Err
Coil[AC_OP_ FHM_MODE]
Coil[AC_OP_FHM_ START_MODE]
TCD 78
2. Check the value of address 8023 from MEMORY READ MODE when car is in top floor. If it is x01, it is normal. If it is x00, check voltage of LSU-08 and DI-13, and They must have DC 0V. 3. Check if SD2U switch works normally. 4. Check assembly condition of SD2U.
Coil[SV_ FORCE_DECEL]
Coil[SW_SS_48V_ DOWN_HOLD]
0x921D
Coil[SW_GS_ OPEN_ZONE]
0x923C
Coil[AC_OP_MAINT_MODE] 0x9030
0x9256
0x9031
SWD_I[VI_LDC]
0x9032
check_out
0x8025
Coil[IS_ZERO_V] 0x91F2
check_out
FTD_Current_Fl == SPD_Floor_Spec.Top SPD_Control_Spec. Contract_Velocity >= 90
SWD_I[VI_SD2U] 0x8022
TCD 108
Solon LD /
Trouble roubl e Shooti Shooting ng Detection
TCD 1 11 14
PRS ON/OFF troubl trouble e (LDC LDC)
[Meaning Meaning]]
Detected PRS (LDC) ON/OFF trouble.
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 71/127
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
1. Check at door zone, if the value of 3rd row and 5th column of DOA-100 is ‘1’. [Explanation Explanation]] Coil[RS_RUNNING]
SWD_I[VI_LDC]
Coil[SW_FS_MAINT]
2. Check at no door zone, if the value of 3rd row and 5th column of DOA-100 is ‘0’.
0x8025
0x929A
0x91B0
Coil[SW_GS_LDC]
3. Check the voltage between Y2-03 of MIC plate and MR-04 of DOC-141 DOC141.. (with door zone, 0V is normal and without door zone, 24V is normal)
0x9251
Coil Coil[S [SW_ W_GS GS_O _OPE PEN_ N_ZO ZONE NE]]
Coil Coil[I [IS_ S_CU CUR_ R_V_ V_10 10]]
check_out
4. Check if PRS is defective.
0x91EB
0x9256
check_out
2070 msec
TMC_Start(POSI_ OFF_ERR_T)
TMC_Check(POSI_OFF_ ERR_T,FINISH_STATE) TCD 114 POSI off error Coil[RS_RUNNING]
TCD 78
SWD_I[VI_C1ST]
SWD_I[VI_C1BR] 0x8029
0x802A
0x91B0
Coil[SV_FAS Coil[S V_FAST_MOD T_MODE] E] Coil[IS_CUR_ Coil[IS_CUR_V_10] V_10]
Coil[AC_OP_ALP_MODE] check_out
0x9202
0x9041
0x91EB
SWD_I[VI_LDC] == old_LDC_state
check_out
TMC_Reset(POSI_ON_ OFF_DETECT_T)
0x8025
TMC_Start(POSI_ON_ OFF_DETECT_T) TMC_Check(POSI_ON_OFF_ DETECT_T,FINISH_STATE)
TCD 114 POSI on error
SWD_I[VI_LDC]
old_LDC_state
0x8025
Solon LD / TCD 1 11 16
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 72/127
Trouble roubl e Shooti Shooting ng Detection
PRS ON/OFF troubl trouble e (LDU LDU)
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Symptom]] [Symptom
Detected PRS(LDU) ON/OFF trouble.
No problem for operation, but rope compensation function is unable. [Explanation ] [Countermeasures Countermeasures]] When LDU trouble is detected, rope compensation function would be cut. TMC_Check(POWER_ READY_T,FINISH_STATE)
SPD_Function. Rope_Compen
1. The trouble will be detected, when SPEC data in address 0016 is set, even if rope compensation is not applied.
SPD_I[SP_ FAC_INSPECT]
Coil{AC_OP_ MAINT_MODE]
2. Check if the input signal of PRS(LDU) is activated normally. (Check by Memory Read Mode A21E, Address: 8027)
0x9030 TCD 78
tmp
TCD 79
Coil[IS_ZERO_V]
TCD 114
Coil[IS_ZONE_250]
SWD_I[VI_LDC]
0x9191
0x8025
0x91F2 SWD_I[VI_LDU]
check_out
Coil[IS_ZONE_250]
SWD_I[VI_LDU]
0x8028
SWD_I[VI_LDD]
Coil[IS_ ZONE_250]
0x9191
TCD 116 0x8028
SWD_I[VI_LDC]
SWD_I[VI_LDU] ^ old_ldc
tmp
check_out
0x8025
0x8027
Coil[IS_ CUR_V_30] 0x91EE
ldc_on_event
ldc_on_event
Coil[RS_ UP_RUN] SWD_I[VI_LDU] 0x91AE
TCD 116
0x8027
ldc_off_event Coil[RS_UP_RUN] SWD_I[VI_LDU]
TCD 116
0x8027 SWD_I[VI_LDC] 0x8025
3. Check the voltage at DI-15 of DOC-141 DOC-141.. (B contact) 24V: LDU on, 0V: LDU off. 4. Replace PRS, if LDU is defective.
TCD 116
SWD_I[VI_LDC]
0x9191 check_out
check_out
SWD_I[VI_LDD]
0x8027 tmp
tmp
old_ldc
Solon LD /
Trouble roubl e Shooti Shooting ng Detection
TCD 1 11 17
PRS ON/OFF troubl trouble e (LDD LDD)
[Meaning Meaning]]
Detected PRS (LDD) ON/OFF trouble.
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 73/127
○ Operation CPU ○ Speed CPU
Application
Si231
Symptom]] [Symptom No problem for operation, but rope compensation function is unable.
[Explanation ] [Countermeasures Countermeasures]]
When LDD trouble is detected, rope compensation function would be cut. TMC_Check(POWER_ READY_T,FINISH_STATE)
SPD_Function. Rope_Compen
1. The trouble will be detected, when SPEC data in address 0016 is set, even if rope compensation is not applied.
SPD_I[SP_ FAC_INSPECT]
Coil{AC_OP_ MAINT_MODE] 0x9030
TCD 78
tmp
TCD 79
Coil[IS_ZERO_V]
TCD 114
Coil[IS_ZONE_250]
SWD_I[VI_LDC]
0x9191
0x8025
0x91F2 SWD_I[VI_LDU]
check_out
Coil[IS_ZONE_250]
TCD 117
4. Replace PRS, if LDD POSI is defective.
check_out
0x8025 SWD_I[VI_LDD]
SWD_I[VI_LDU]
TCD 117
0x8027
0x8028
SWD_I[VI_LDC]
SWD_I[VI_LDU] ^ old_ldc
3. Check the voltage at DI-16 of DOC-141 DOC-141.. (B contact) 24V: LDD off, 0V: LDD on.
0x8028 SWD_I[VI_LDC]
0x9191 check_out
check_out
SWD_I[VI_LDD]
0x8027 tmp
tmp
2. Check if the input signal of LDD is activated normally. (Check by Memory Read Mode A21E, Address: 8028)
ldc_on_event
ldc_off_event Coil[IS_ ZONE_250]
tmp
0x9191
Coil[IS_ CUR_V_30]
ldc_on_event
Coil[RS_ DOWN_RUN]
SWD_I[VI_LDD]
TCD 117
0x8028
0x91EE
ldc_off_event Coil[RS_DOWN_RUN] SWD_I[VI_LDD]
TCD 117
0x91AF SWD_I[VI_LDC]
old_ldc
0x8025
Solon LD / TCD 119
Part : TCD Code Ctrl No. : Solon_LD-TS-03-1 Page: 74/127
Trouble roubl e Shooti Shooting ng Detection
SLOW LOW DOWN S/W troubl trouble e
○ Operation CPU
Application
○ Speed CPU
[Meaning Meaning]] Detect Slow Down Switch OFF trouble
Countermeasures]] [Countermeasures
[Explanation Explanation]]
1. Check the connection of SDS. If normal (SDS off), check below. LSD-06 (SD1D) is to be 24V LSD-08 (SD2D) is to be 24V LSU-06 (SD1U) is to be 24V LSU-08 (SD2U) is to be 24V
ERD_SDS_Off_Error
Coil[SW_GS_IS_STOP] TCD 119
2. Check if SDS switch works normally. 3. Check assembly condition of SDS. TCD 119 will occur when car is in stop. Condition of detecting ERD_SDS_Off_Error 1. In case forced slow down occurs 2. Excluding top and bottom floor, SD1U, SD2U are activated during operation for 540msec and more. 3. Excluding top and bottom floor, SD1D, SD2D are activated during operation for 540msec and more. 4. Excluding top floor, SD1U is activated at door zone for 540msec and more. 5. Excluding bottom floor, SD1D is activated at door zone for 540msec and more.
Si231
Solon LD / TCD 122 [Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 75/127
Trouble roubl e Shoot Shooting ing Detection
DES Para rame mete terr trou troubl ble e
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures ]
DES Parameter error
1. Check if $018EH(SDI_DIR) $018EH(SDI_DIR) data is “0” or “1”. 2. Check if $0190H(SDI_MAX) data is within 0~0.63m/s”. [Explanation ] 3. Check if $0194H(BRE_MAX) data is within 0.13m/s~0.26m/s”. 4. Check if $019AH(DES_TEMP) data is within 0~63 ℃”. 5. Check if $019CH(CONTRACT_V) $019CH(CONTR ACT_V) data is within 2~105m/min”. SWD_DES_ERR_IN&0x01 TCD122
Solon LD / TCD 123
Trouble roubl e Shoot Shooting ing Detection
Regene genera rative tive Resisto sistorr The Therma rmall trouble trouble
○ Operation CPU ○
[Meaning ]
Application
Si231
Speed CPU
[Countermeasures ]
Regenerative Resistor Thermal error.
1. Check the Regenerative resistor (THB) wiring according to drawing 2. Check if the FAN works normally. 3. Check the balancing rate of counter weight.
[Explanation ]
Coil[SW_GS_POWER_READY]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 76/127
SWD_I[VI_REGEN_R_THERMAL TCD123
Solon LD / TCD 125
Trouble roubl e Shoot Shooting ing Detection
B rra ak e o p en en ttrr o ou u bl bl e
[Meaning ]
When speed command is more than 10m/min but real speed is 8m/min or less, and this continues continues more than 3 sec. The trouble trouble will be detected. detected.
[Explanation ] SWD_I[VI_C1BR]
Coil[IS_CMD_V_10] Coil[IS_CUR_V_8] 0x91E3
0x8029
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 77/127
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures ] 1. Refer to TCD 86. 2. Check assembly condition of Brake if it works normally. 3. Check the disconnection of Rotary Encoder. See TCD 92.
Coil[AC_OP_ALP_MODE] 0x9041
0x91EA
Coil[RS_ROPE_ COMPEN_REQUEST]
Coil[RS_DECELERATION] 0x91BE
0x91A8
Coil[RS_ROPE_COMPEN_RUN] 0x92A8
0x91B5
Co Coil il[I [IS_ S_CM CMD_ D_V_ V_8] 8]
Co Coil il[I [IS_ S_CU CUR_ R_V_ V_1] 1]
0x91E2
Coil Coil[A [AC_ C_OP OP_A _ALP LP_M _MOD ODE] E] 0x9041
0x91E9
Coil Coil[A_AL [A_ALP_RUN P_RUN_PERM _PERMIT] IT] Coil[ Coil[SW_A SW_ALP_DI LP_DIR_DEC R_DECISION ISION]] check_out 0x9062
0x92BC
check_out
3060 msec
TMC_Start(BREAK_ OFF_DETECT_T)
TMC_Check(BREAK_OFF_ DETECT_T,FINISH_STATE)
TCD125
Solon LD / TCD 126
Trouble roubl e Shoot Shooting ing
Error_ rror_M Main_ in_IINV_Spee peed
Detection
○ Operation CPU ○
[Meaning ]
The detected elevator speed by DOC PCB and DPC PCB are differ from each other over over 5m/min while it runs high spee speed, d, it detects an error
[Explanation ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 78/127
Application
Speed CPU
[Countermeasures ] 1. Check the wiring condition from DPC to DOC PCB 2. Check R.E cable and its earth 3. If it is repeated so much, replace DOC-141 DOC- 141 PCB
Si231
Solon LD / TCD 127 [Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 79/127
Trouble roubl e Shoot Shooting ing Detection
Hal l Tem p Er Er ro ro r
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures ]
Hall temperature detection by DES PCB
1. Check the temperature of DES PCB 2. Check if hall temp is within $019AH data value
[Explanation ]
3. Perform countermeasures against heat in case temperature is too high
Coil[SW_GS_OPEN_ZONE]
SWD_DES_ERR_IN&0X04 TCD127
Solon LD / TCD 129
Trouble roubl e Shoot Shooting ing Detection
Mo tto o r Th erm erma al Err Erro o r
○ Operation CPU ○
[Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 80/127
Application
Si231
Speed CPU
[Countermeasures ]
Motor over heat.
1. Check the Regenerative resistor (THB) wiring according to drawing [Explanation ]
Coil[SW_GS_POWER_READY]
2. Check the balancing rate of counter weight.
SWD_MOTOR_THERMAL TCD129
Solon LD / TCD 130 [Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 81/127
Trouble roubl e Shoot Shooting ing Detection
Loa Load dete detect ctor or inpu inputt tro troub uble le
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures ]
It will be detected in Input trouble of Load detector Potential meter (PTM)
1. Perform ‘No Load Point Point Setting’ (A61E) and ‘Full Load Load Point Setting’’ (A62 Setting (A62E). E). - ‘No Lo Load ad Po Point int Settin Setting’ g’ is prio priority. rity.
[Explanation ] Detected load by load detector exceeds 135% or is under -25%, and either condition continues for 2 sec. and more. The exceeded load 110% is considered 110%, and the minus load is considered 0%.
2. Check if channel value of each PTM shows on 3rd row normally. - Car load mode (A86E) 3. SPEC TABLE Load detector setting $ 0018H : 41 - Potentiometer Potentiometer applied applied one. 00 - Only weighting weighting device applied. applied.
[Condition ] Car goes to under the unable of high speed operation with door open.
Solon LD / TCD 131
Trouble roubl e Shoot Shooting ing Detection
Sl a ac c k Ro pe pe t rro o ub ub le le
○ Operation CPU ○
[Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 82/127
Application
Speed CPU
[Countermeasures ]
It will be detected in Main Rope slack or cut
1. Check the SRS wiring according to drawing 2. Check the Slack Rope switch and ropes condition [Explanation ] 3. Check the SPEC SPEC table address address ‘0128’ ‘0128’ (01)
Coil[SW_GS_POWER_READY]
SWD_SLACK_ROPE_SW TCD131
Si231
Solon LD / TCD 132 [Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 83/127
Trouble roubl e Shoot Shooting ing Detection
Do or or o p pe en l oc oc k de det ec ec ti ti on on
○ Operation CPU ○ Speed CPU
Application
Si231
DOLS signal does not go in within 10 sec. after open command and if this condition repeats 3 times, the trouble will be detected.
Door open lock detected
[Countermeasures ] [Explanation ] Coil[RS_ RUNNING]
Coil[DC_DOLS]
0x91B0
ERD_Door_Err
0x9050
0x923C
0x9082
0x90A6
Coil[A_AUTO_ DOOR_CLOSE]
Coil[SW_SS_48V_ DOWN_HOLD]
Coil[DC_DCO]
Coil[SW_GS_ OPEN_ZONE]
SWD_O[VO_R2OP]
check_out
0x8083
0x9256
TMC_Check(OPEN_LOCK_DETECT_T,F TMC_Check(OPEN_LO CK_DETECT_T,FINISH_STATE) INISH_STATE) check_out (OPEN_LOCK_DETECT _T).Spec = 4000 0x8083
(OPEN_LOCK_DETECT _T).Spec = 10000
TMC_Check(OPEN_LOCK_ DETECT_T,FINISH_STATE)
TMC_Start(OPEN_ LOCK_DETECT_T) Open_Trouble_Count < 3 TMC_Start(OPEN_ LOCK_DETECT_T) Open_Trouble_Count++ TMC_Reset(OPEN_ LOCK_DETECT_T)
Open_Trouble_Count >= 3
1. Check door operating. In case that door can’t operate due to a foreign substance on sill, remove it. 2. Check if DMC CUT in DOC-141 DOC- 141 & apparatus box is placed on OFF. 3. Check open command signal. If data of 2nd row & 13th column of annunciator is ‘1’, open command is energizing. Check if the voltage of DO-07,Y2-09 is 0.7V ±0.1V. 4. Check if LDS LED is off after after few seconds. If it is not turned off, Check the volt of AI1-05 (LDS). When door is opened, the volt of AI-05 & AI-07 should be 0V level not 110Vac. 5. When door is opened completely, check if data of 3rd row & 15th column of annunciator annunciator is ‘1’. ‘1’ is normal. 6. In case of above 3, if input bit is ‘0’, check the voltage at DI-07. If 0±0.5V is detected, outside condition is normal. Check the wiring condition. 7. If the volt of CA-07 is 24V±10%, check the condition of DOLS contactor. When door is opened, check LD5 (OLS/CLS) of DCD PCB is turned on. (LED is on in normal) 8. Check if RDZ relay operates normally. normally. LED of the relay should be turned on with door zone and off without door zone.
TCD 132
Solon LD / TCD 1 13 33
Trouble roubl e Shoot Shooting ing
Open_ pen_Lo Lock ck re repe pea ated ted tro troub uble le
Detection
○ Operation CPU ○
[Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 84/127
TCD132 occurs 3 times in series
Speed CPU
[Countermeasures ] Refer to TCD132.
[Explanation ] If TCD132 occurs, it tries to open door of another another floor after moving to another floor. But if TCD132 occurs 3 times in series, ‘Open ‘Open Lock repeated trou trouble’ ble’ will occurs. The elevator keeps hall/car call unable and stops operation.
Application
Si231
Solon LD / TCD 134 [Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 85/127
Trouble roubl e Shoot Shooting ing Detection
Door oor clo close se lo lock ck dete detect ctio ion n
○ Operation CPU ○ Speed CPU
Application
Si231
Door does not close within 10 sec. after close command, the trouble will be detected.
Door close lock detected
[Countermeasures ] [Explanation ] Coil[A_AUTO_ DOOR_CLOSE]
Coil[SW_GS_ DOOR_ZONE]
Coil[IS_ZERO_V]
0x9250
0x91F2
0x9050
Coil[DC_DCO]
ERD_Door_Err
0x9082
SWD_I[VI_CDS]
SWD_O[VO_R2CL]
check_out
0x8684
0x802B
Coil Coil[D [DC_ C_F_ F_CL CLS] S]
Coil Coil[S [SW_ W_SV SV_2 _2ND ND_F _FIR IRE] E]
0x90B5
0x9275
SWD_I[VI_LDS] 0x802C
TMC_Check(CLOSE_LOCK_ DETECT_T,FINISH_STATE)
TCD 135 Coil[SW_GS_ Coil[DC_DOLS] OPEN_ZONE]
TMC_Check(FORCE_ OPEN_T,FINISH_STATE)
0x90A6
0x9256
With NUGING : 20 sec Without NUGING : 10 sec
check_out
TMC_Check(CLOSE_LOCK_ DETECT_T,FINISH_STATE)
1. Check door operating. In case that door can’t operate due to a foreign substance on sill, remove it. 2. Check if DMC CUT in DOC-141 DOC- 141 & apparatus box is placed on OFF. 3. Check close command signal. If data of 2nd row & 14th column of annunciator is ‘1’, close command is energizing. Check if the volt of CA-02 is 0.7V ±0.1V. 4. If LDS LED isn’t off. Check the volt of AI1-05 When door is closed, the volt of AI1-05 & AI1-07 should be 110V. 5. When door is closed, check if data of 3rd row & 12th (LDS) & 13th (CDS) column of annunci annunciator ator is ‘1’. ‘1’ is normal. 6. Check if data of 3rd row & 14th column of of annuncia annunciator tor is ‘1’. ‘1’ is nor normal. mal. ((CLS) CLS) 7. If CLS signal is ‘0’ 1) Turn off the DMC_CUT2 switch. And close the door fully by manual to check the LED condition of CLS. 2) Check the LD5 of DCD-231 PCB 8. Check if RDZ relay operates normally. normally. LED of the relay should be turned on with door zone and off without door zone.
TMC_Start (CLOSE_ LOCK_DETECT_T) close_lock_count ++
close_lock_count >= 2
TCD 134
Solon LD / TCD 1 13 35
Trouble roubl e Shoot Shooting ing
Clo lose se_ _Lock Lock re repe pea ated ted tro troub uble le
Detection
○ Operation CPU ○
[Meaning ]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 86/127
TCD134 occurs 12 times (can be changed by SPEC) in series
Speed CPU
[Countermeasures ] Refer to TCD134.
[Explanation ] 1. TCD134 occurs 12 tim times es in series. 2. Detecting number can be changed by SPEC DATA. Address 0x0714 0x0714 is for for detecting detecting numb number. er. (If the value is 12 or less, minimum 12 will be considered for the detecting number) 3. In case it detects error 2 times, it will display TCD134.
Application
Si231
Solon LD / TCD 136 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 87/127
Trouble roubl e Shooti Shooting ng Detection
A LP LP t rro o ub ub le le (A RD RD)
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
When ALP (ARD) control panel is out of order.
1. Check if the condition of ALP (ARD) is normal by annunciator of ALP (ARD). [Explanation Explanation]]
2. Refer to ALP (ARD) manual.
In case of power failure, elevator must go to door zone by the power of ALP (ARD), but elevator isn’t operable due to abnormal condition. Abnormal condition 1. Operation unable due to R5SC off. 2. Operation unable due to floor error. 3. Operation unable due to abnormal signal from DSP . 4. In case that the speed exceeds designated speed.(10m/min)
Solon LD / TCD 1 14 40
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 88/127
Trouble roubl e Shooti Shooting ng
Discha ischarging rging vo volta ltage ge of Ba Backup ckup B Ba attery ttery und unde er re refe fere rence nce
Detection
○ Operation CPU
Application
○ Speed CPU
[Meaning Meaning]]
NVRAM is abnormal
Countermeasures]] [Countermeasures 1. Check if Backup Battery is normal.
[Explanation Explanation]] This trouble is caused by abnormal & disconnection of Backup Battery. This trouble doesn’t hinder elevator operating. It will be returned to normal after rescue operation to bottom floor.
2. Check the voltage of the battery. If it is under 3.0V, replace the battery.
Si231
Solon LD / TCD 141 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 89/127
Trouble roubl e Shooti Shooting ng Detection
RTC t rro ouble
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
When RTC chip doesn’t operate well, the trouble occurs.
1. Perform Perform ‘RTC set’ by ‘A69E ‘A69E’. ’. 2. Check the voltage of the battery. If it is under 3.0V, replace the battery.
[Explanation Explanation]] In case that RTC chip is abnormal, the trouble occurs. This trouble doesn’t hinder elevator operating.
3. Replace DOC-141 DOC-141..
Solon LD / TCD 145
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 90/127
Trouble roubl e Shooti Shooting ng
ER_INV_Door oor Tro Troub uble le
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
When Door CPU Watchdog occurs and RETRY signal repeats two times, but Door CPU is not returned to normal.
Countermeasures]] [Countermeasures 1. Check if the Door power Fuse cut on DOJ PCB. 1) FUSE capacity : 3A 2) Check the isolation between Door power line and Earth.
[Explanation Explanation]] 2. Check if the DMC_CUT1 switch is OFF position. In case door watch dog signal is off, The operation part will hold door CPU retry signal about 300ms and monitor that Door CPU shall be return to its normal condition. But if the door CPU watch dog signal does not return to normal condition within 5seconds, 5seconds, it outputs a new retry signal. And if it
3. Check the voltage between PJ1 mic jack 8 and 17 on the DCD-23X PCB. (AC93V ~ AC121V : Normal) 4. Replace the DCD-23X PCB : When LD4 (SAFE-OK) LED is not flickering.
occurs over 2 times, \it will detects an error.
5. Replace the DCD-23X PCB : When LD6 (WDT) LED is OFF.
Even error is detected, the retry signal is outputted repeatedly. When the watch dog signal is return to normal condition, the error is cleared by automatically.
6. Check the voltage between PJ1-14 and PJ3-1 on the DCD-23X PCB. (DC24V: Normal) 7. Check the voltage at DRIN-1 on the DCL-243 PCB. (DC24V : Normal) 1) In case of not DC24V : Check the DR(IN/OUT) wiring. 2) In case of DC24V : Replace DCL-243 PCB.
Solon LD / TCD 146 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 91/127
Trouble roubl e Shooti Shooting ng Detection
AirAir-con condit dition ione er Floa Floatt S/ S/W trouble trouble Float switch is still still activated even after drain operation for 1 min.
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. Check the float switch.
[Explanation Explanation]] 1. This trouble doesn’t hinder elevator operating even if the trouble occurs. 2. Air-conditioner will not operate by this trouble.
Solon LD / TCD 147
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 92/127
Trouble roubl e Shooti Shooting ng Detection
OB S d et et e ec c t iio on
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
The signal of LDC keep off for 20~45 sec. at on position during high speed operation. (Detecting time is depend on floor height)
Condition]] [Condition This is hold type, so cut safety line and keep elevator inoperable.
[Explanation Explanation]] SPD_Function .OBS_Operation
Coil[RS_ RUNNING]
SWD_I[VI_C1ST]
0x91B0
Coil[SW_ALP_ DIR_DECISION]
0x9032
0x92BC
Coil[AC_OP_ FHM_MODE]
0x9E8
check_out
Coil[SW_FS_HIGH]
0x9033
Coil[SW_FS_ HIGH_DETECT]
0x9296
Coil[AC_OP_ ALP_MODE]
0x9031
Coil[AC_OP_ SAFETY_DRIVE_MODE]
0x8029
0x802A
Coil[AC_OP_FHM_ START_MODE]
Coil[IS_ CUR_V_0]
SWD_I[VI_C1BR]
0x9297
Coil[AC_OP_LOWEST_ FLOOR_SLOW]
0x9041
check_out
0x9040
TMC_Resett(OBS_ LDC_ON_DETECT_T)
TMC_Start(OBS_ LDC_ON_DETECT_T) TMC_Check(OBS_LDC_ON_ DETECT_T,FINISH_STATE)
SWD_I[VI_LDC]
1. Reset the system by means of reset button on DOC-141 DOC-141,, and move the elevator by slow speed. 2. Check the condition of RDZ relay of DOC-141 DOC-141.. - If elevator is wi with th door zone, red LED of relay is to be off. - If elevator is without door zone, red L LED ED of relay is to be on. 3. Check if RDZ relay is mounted on the socket correctly.
SWD_I[VI_LDC] == old_LDC_state 0x8025
[Countermeasures Countermeasures]]
TCD147
old_LDC_state
4. Check if POSi is correct. If it is incorrect, replace it.
Solon LD / TCD 150
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 93/127
Trouble roubl e Shooti Shooting ng Detection
SD1D Ove verr Spe Spee ed de dete tecti ction on
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
[Meaning Meaning]] Over speed is detected at SD1D zone and emergency stop.
1. When SD1D is activated, check the volt of HA-02. Normal: 24V → 0V. 2. When SD1D is activated, check address 0x8023 by MEMORY [Explanation Explanation]]
READ MODE (A21E) Normal: ‘00’ → ‘01’.
1. In case that the condition of forced deceleration is detected.
3. Check the assembly condition of SD1D.
(Coil[SV_FORCE_DECEL] (Coil[SV_FORCE_DECE L] = ON) >> The speed is 15m/min 15m/min higher than the command at where SD1D is
If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble is detected. But, if the real speed is less than 30 m/min, No trouble is detected. 2. In case that the condition of forced deceleration is not detected. ( Coil[SV_FORCE_DECEL] = OFF ) 1) 60m/min
Speed
60 m/min
Distance
1000 mm
105 m/min
90 m/min 1400 mm
1800 mm
>> If the speed is higher than than limit speed below according to to regular speed at * Above distance is from ‘0’ level of bottom floor to the center of
where SD1D is activated, the trouble will be detected.
switch roller.
2) 90m/min and higher >> If the speed is higher than than limit speed below according to to regular speed at where SD1D is activated and and this condition keeps for 150 msec. and more, the trouble will be detected. Regular speed Limit speed
60 m/min
90 m/min
105 m/min
57.6 m/min
87.0 m/min
102.0 m/min
Solon LD / TCD 151
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 94/127
Trouble roubl e Shooti Shooting ng Detection
SD2D Ove verr Spe Spee ed de dete tecti ction on
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]] Over speed is detected at SD2D zone and emergency stop.
Countermeasures]] [Countermeasures 1. When SD2D is activated, check the volt of HA-03. Normal: 24V → 0V. 2. When SD2D is activated, check address 0x8024 by MEMORY
[Explanation Explanation]]
READ MODE (A21E)
1. In case that the condition of forced deceleration is detected.
Normal: ‘00’ → ‘01’. 3. Check the assembly condition of SD2D.
(Coil[SV_FORCE_DECEL] (Coil[SV_FORCE_DECE L] = ON) >> The speed is 15m/min 15m/min higher than the command at where SD2D is
If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble is detected. But, if the speed is less than 30 m/min, No trouble is detected. 2. In case that the condition of forced deceleration is not detected. ( Coil[SV_FORCE_DECEL] = OFF )
Speed
90 m/min
105 m/min
Distance
2000 mm
2700 mm
>> If the speed is higher than limit limit speed below according to regul regular ar speed at where SD2D is activated and and this condition keeps for 150 msec. and more,
* Above distance is from ‘0’ level of bottom floor to the center center of switch roller.
the trouble will be detected.
Regular speed
90 m/min
105 m/min
Limit speed
87.6 m/min
102.6 m/min
Solon LD / TCD 157
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 95/127
Trouble roubl e Shooti Shooting ng Detection
SD1U Over ver Spe Spee ed de dete tecti ction on
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures
[Meaning Meaning]] Over speed is detected at SD1U zone and emergency stop.
1. When SD1U is activated, check the volt of HA-06. Normal: 24V → 0V. 2. When SD1U is activated, check address 0x8021 by MEMORY [Explanation Explanation]]
READ MODE (A21E) Normal: ‘00’ → ‘01’.
1. In case that the condition of forced deceleration is detected.
3. Check the assembly condition of SD1U.
(Coil[SV_FORCE_DECEL] = ON) >> The speed is 15m/mi 15m/min n higher than the command at at where SD1U is
If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble is detected. But, if the real speed is less than 30 m/min, No trouble is detected. 2. In case that the condition of forced deceleration is not detected. ( Coil[SV_FORCE_DECEL] = OFF )
Speed
60 m/min
Distance
1000 mm
105 m/min
90 m/min 1400 mm
1800 mm
1) 60m/min >> If the speed is higher than limit limit speed below according to regular speed at
* Above distance is from ‘0’ level of top floor to the center of switch roller.
where SD1U is activated, the trouble will be detected. 2) 90m/min and higher >> If the speed is higher than limit limit speed below according to regular speed at where SD1U is activated and this condition keeps for 150 msec. and more, the trouble will be detected. Regular speed Limit speed
60 m/min
90 m/min
105 m/min
57.6 m/min
87.0 m/min
102.0 m/min
Solon LD / TCD 158
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 96/127
Trouble roubl e Shooti Shooting ng Detection
SD2U Over ver Spe Spee ed de dete tecti ction on
○ Operation CPU
Application
Si220
○ Speed CPU
[Meaning Meaning]] Over speed is detected at SD2U zone and emergency stop.
Countermeasures]] [Countermeasures 1. When SD2U is activated, check the volt of HA-07. Normal: 24V → 0V. 2. When SD2U is activated, check address 0x8022 by MEMORY
[Explanation Explanation]]
READ MODE (A21E)
1. In case that the condition of forced deceleration is detected.
Normal: ‘00’ → ‘01’. 3. Check the assembly condition of SD2U.
(Coil[SV_FORCE_DECEL] = ON) >> The speed is 15m/mi 15m/min n higher than the command at at where SD2U is
If necessary, adjust it.
activated. And if this condition keeps for 150 msec. and more, the trouble is detected. But, if the real speed is less than 30 m/min, No trouble is detected. 2. In case that the condition of forced deceleration is not detected. ( Coil[SV_FORCE_DECEL] = OFF )
Speed
90 m/min
105 m/min
Distance
2000 mm
2700 mm
>> If the speed is higher than lim limit it speed below according to regular speed speed at where SD2U is activated and this condition keeps for 150 msec. and more,
* Above distance is from ‘0’ level of top floor to the center of switch roller.
the trouble will be detected.
Regular speed
90 m/min
105 m/min
Limit speed
87.6 m/min
102.6 m/min
Solon LD / TCD 164
Trouble roubl e Shooti Shooting ng Detection
Eme merg rge ency ncy s sto top p de detect tectio ion n
[Meaning Meaning]]
Emergency stop detected, elevator is suddenly stopped during run with more than 10m/min 10m/min speed by the trouble in relation to R/E.
[Explanation Explanation]]
run_stop
Coil[RS_RUNNING]
Coil[IS_CUR_V_10]
TCD 164
0x91EE
0x91B0
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 97/127
TCD 92
○ Operation CPU ○ Speed CPU
Application
Si231
Countermeasures]] [Countermeasures 1. Check whether ERO switch on E&I panel has been operated during driving. 2. Verify whether switch and connectors in PCB have had bad contacts. 3. Check if R/E is disconnected. 4. Check if LDS &CDS operate normally. 5. Check the state of R5SC relay. 6. Check the state of ALARM LED. 7. Check the flickering state of SYS1 LED inside DOC-141 DOC-141.. 8. Check the flickering state of SYS2 LED inside DOC-141 DOC-141.. 9. Check if safety switches are activated. (EES, pit, SCS)
TCD 93
* In case of emergency stop with 10m/min speed and more The reason can be analyzed by ERROR LOG L OG Table (A42E) - Tra Trace ce monito monitor r
TCD 94
Coil[RS_RUNNING]
run_stop
* In case of emergency stop with 5m/min ~ 10m/min speed The reason can be analyzed by A28E.
0x91B0
Solon LD / TCD 168
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 98/127
Trouble roubl e Shooti Shooting ng Detection
Spee peed diffe differe rence nce (re rea al spe spee ed de dete tection ction))
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
When the speed difference between command & real is more than 30m/min, the trouble is detected.
In case the speed command value is bigger than feed-backed speed and it lasts 540ms, it detects an error. But the speed command value is smaller than feed-backed speed and it lasts 2160ms, it detects an error
[Explanation Explanation]] Coil[IS_CUR_V_15]
Coil[IS_CMD_V_15]
0x91EC
0x91E4
SWD_ SWD_I[ I[VI VI_C _C1S 1ST] T]
0x802A
SWD_I[VI_C1BR]
0x8029
check_out
Coil[SV_DDLP_CMD]
SWD_O[VO_C1BR]
SWD_ SWD_I[ I[VI VI_R _R5S 5SC] C]
TCD 164
Coil[SV_INV_SW_FAIL]
0x8001
0x9210
SWD_I[VI SWD_ I[VI_LD _LDS] S] SWD_I[ SWD_I[VI_C VI_CDS] DS]
0x802C
[Countermeasures Countermeasures]]
0x9206
0x8080
0x802B
abs abs(SVD (SVD_Cm _Cmd_V d_V - SVD_Cur SVD_Cur_V) _V) >= 30
SVD_Cmd_V SVD_Cmd _V < SVD_Cur_V
Coil[RS_FAST_ RUN_COMMAND]
check_out
0x91B1
speed_err_count ++
speed_err_count > 3
speed_err_count
TCD 168
speed_err_count > 12 TCD 168
check_out
=0
speed_err_count
1. Refer to TCD 60 and check if SPEC is correct in accordance with the field. 2. Check if brake open & close as its function. 3. Check disconnection of Rotary Encoder (AD Connect). Refer to TCD 92. 4. Check balancing rate between car & C.WT. (It must be within 0.45 ~ 0.55)
Solon LD / TCD 170 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 99/127
Trouble roubl e Shooti Shooting ng Detection
Opera peratio tion n d dire irect ctio ion n tro troub uble le
○ Operation CPU ○ Speed CPU
Application
Si231
[Condition Condition]]
When abnormal operating direction is detected.
DIR LED(Red) would be lighting.
[Explanation Explanation]]
[Countermeasures Countermeasures]]
Coil[IS_CUR_V_8]
Coil[RS_RUNNING]
check_out
0x91B0
0x91EA
540 msec check_out
Coil[RS_UP_RUN]
enco_d enco_diff iff < 0 TMC_Start(DIR_ ERROR_DETECT_T)
0x91AE
Coil[RS_DOWN_RUN]
1. Check if DIR LED is on. 2. If DIR LED is on, change the position of DIR jumper in 141.. (Or change spec data ‘00’ in address 0124 to ‘01’) DOC-141 DOC3. Switch to ERO operation, and perform UP/DOWN operation for a little while, to check right/reverse matter in operating direction. In reverse, change DIR jumper in DOC-141 DOC-141.. (Or change spec data ‘00’ in addres address s 0124 to ‘01’) 4. When rerunning, make sure to reset. 5. Verify if BIT 8 of SPEC1 is OFF. 6. Still no effect, change 2-phases of MOTOR output line.
enco_d enco_diff iff > 0
0x91AF
TMC_Reset(DIR_ ERROR_DETECT_T)
SWD_Emergency_Call
TMC_Check((DIR_ERROR_ DETECT_T, FINISH_STATE)
TCD170
ICC_Set_Sys_Output_Port (RE_DIR_ERROR, ON)
Solon LD / TCD 171[1]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 100/127
Trouble roubl e Shooti Shooting ng Detection
Synchronous Synchronous position tr ouble
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
[Countermeasures Countermeasures]]
Synchronous position trouble detected
*Trouble shooting procedure Use ERROR LOG TABLE(A42E) on annuciator. Check information of TCD171 on Trace Data display Change 4 Byte to Bit (3rd row, 13rd~16th column) to check.
[Explanation Explanation]] The trouble will be detected as below cases.
Each Bit shows the reason of the trouble(7~0 Bit is available)
1. In case that the NVRAM data of address 0x0592~3, 0x23D4~5 are differ from 0x55AA value when main power has returned. (TCD 140), it will detect an error Then, The data in NVRAM is cleared. BRD_Posi_Compen BRD_Posi_Compe n _Request _Request & EF_BRAM_CLEAR
SWD_I[VI_UL]
SWD_I[VI_DL]
TCD 171
2. The speed of emergency stop when main power turned off point is over than 125% of rated speed. Limit_v = 1.25 * PGD_F_V_To_Tick * SVD_Contract_Speed / 60
SWD_I[VI_UL] 0x8003
SWD_I[VI_DL] 0x8004
* EF_PF_OVER_V : 0x10
BRD_PF_Control.Dir == UP
BRD_PF_Control.Dir == DN
..
7 Backup RAM error
6
5
4
SDS Direction Speed Over error in error in power power Speed failure failure
3
2
1
0
-
-
-
Level 500mm
EF_BRAM_CLEAR
0x8004
0x8003
BRD_PF_Control.Velocity > limit_v
15
TCD 171 EF_PF_OVER_V
1. If CP is normal and elevator stops due to power failure, the elevator goes down to bottom floor with ACD=0B and then transfer to ACD=27. 2. If the TCD171 occurs after power off/on and the 7, 5 and 4 Bit is set 1) Check backup battery on DOC-141 DOC-141 is normal. 2) If the volt of backup battery is less than 3.0V, replace it. 4. In case that the 6 Bit is set, Check the trouble concerning SDS Refer to TCD150, 151, 157, 158. 5. In case that 0 Bit is set, 1) Refer to POSI OFF(TCD 114). 2) Check if the elevator is moved by brake opening in power off.
Solon LD / TCD 171[2] [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 101/127
Trouble roubl e Shooti Shooting ng Detection
Synchronous Synchronous position tr ouble
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]]
Synchronous position trouble detected
[Explanation Explanation]]
3. When the main power turned off , If the direction information is not STOP, UP or DOWN, it will detect an error BRD_PF_Control.Dir == UP
BRD_PF_Control.Dir == DN
BRD_PF_Control.Dir == STOP
* EF_PF_DIR : 0x20
SWD_I[VI_UL]
SWD_I[VI_DL]
0x8003
TCD 171 EF_PF_DIR
0x8004
4. When TCD 150, 151, 157, 158 are detected.
*check_out : same contact as the before page *check_out
* EF_SDS_OS : 0x40
ERD_SD_OS_Mem
TCD 171 EF_SDS_OS
Solon LD / TCD 171[3]
Trouble roubl e Shooti Shooting ng Detection
Synchronous Synchronous position tr ouble
○ Operation CPU ○ Speed CPU
[Meaning Meaning]]
[Countermeasures Countermeasures]]
Synchronous position trouble detected
[Explanation Explanation]] 5. If the error of rotary encoder is over than 500mm after leveli leveling, ng, it will be detected. Coil[SW_GS_ POWER_READY]
SWD_I[VI_LDC]
Coil[RS_RUNNING]
0x8025
Coil[AC_OP_MAINT_MODE]
SWD_I[VI_C1ST] 0x802A
0x91B0
TCD 164
TCD 114
TCD 79
TCD 78
0x9030
Coil[AC_OP_FHM_ START_MODE]
0x9032
check_out
Coil[AC_OP_ FHM_MODE] 0x9031
Coil[SW_SS_48V_ Coil[SV_FORCE_ DECEL] DOWN_HOLD]
check_out
0x921D
0x923C
Coil[SW_GS_ DOOR_ZONE]
Coil[IS_ CUR_V_0]
Coil[IS_ ZONE_500]
0x9250
0x91E8
0x9190
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 102/127
TCD 171 EF_ZONE500 * EF_PF_DIR : 0x01
Application
Si231
Solon LD / TCD 1 17 77 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 103/127
Trouble roubl e Shooti Shooting ng Detection
Eme merge rgency ncy s stop top o occu ccurre rred d fre freque quently ntly It is detected that the failures of high speed running prohibited have occurred 12 times within 10 min
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]] 1. Check Error Log Table by A42E, find out the trouble occurred frequently and perform trouble shooting.
[Explanation Explanation]] It is hold type, prohibit operation by R5SC after opening door at door zone
old_fast_run_cut
Coil[EM_EO_ FAST_RUN_CUT] 0x90F4
Coil[AC_OP_ MAINT_MODE]
+1
E_Stop_Count[9]
0x9030
+1
E_Stop_10M_Count
E_Stop_10M_Count >= 12
TCD 177
Coil[EM_EO_FAST_RUN_CUT]
old_fast_run_cut
0x90F4
Solon LD / TCD 1 17 78
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 104/127
Trouble roubl e Shooti Shooting ng Detection
Safe fety ty dr drive ive occ occurr urre ed fre freque quentl ntly y
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Detected that rescue running have occurred more than 6 times within 10 min.
[Explanation Explanation]] It is hold type, prohibit operation by R5SCafter opening door at door zone Coil[SW_FS_SAFETY_DRIVE_DETECT]
tmp
0x92A8
old_safety_drive
tmp
Coil[AC_OP_MAINT_MODE]
+1
S_Drv_Count[9]
+1
S_Drv_10M_Count
0x9030
tmp
old_safety_drive
Coil[SW_GS_IS_STOP]
S_Drv_10M_Count >= 6
0x925D
SWD_I[VI_LDC] 0x8025
TCD 178
[Countermeasures Countermeasures]] 1. Search the reason for stopping out of door zone. 2. If stopping during running, refer to the error log table, 3. When below-stopping or over-stopping during leveling occurs verify whether parameter setting for the control of leveling is light. (Pgc_Gain → ADDR:0x0212)
Solon LD / TCD 182 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 105/127
Trouble roubl e Shooti Shooting ng Detection
Opera perati tion on o ove verr du duty ty tro troub uble le
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]]
Count number of brake opening, if it is 180 times in 1 hour.
Stop at door zone with door opened for 10 min., and return normal operation automatically. [Explanation Explanation]] Stop elevator in order to protect brake coil for 10 min..
[Condition Condition]] Stand by 10 min. after door open at door zone.
Solon LD / TCD 1 18 84
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 106/127
Trouble roubl e Shooti Shooting ng
SDS force forced d de dece cele lera ration tion oc occurre curred d fre freque quently ntly
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Forced deceleration occurs 3 times in series.
[Countermeasures Countermeasures]] 1. Check if Slow Down S/W works normally. 2. Check if assembly condition of Slow Down S/W is correct.
[Explanation Explanation]] Elevator lands at top or bottom floor by forced deceleration in case that the distance between landing level & SDS roller is farther than installation distance when SDS is activated. If above condition occurs 3 times, high speed operation is cut with door opened at door zone, TCD184 is appeared and system holds the trouble.
Installation distance
60 m/min
90 m/min
105 m/min
S D1U( D)
1000 mm
1400 mm
1800 mm
S D2U( D)
x
2000 mm
2700 mm
3. If the allowance is 50mm higher, adjust Slow Down S/W again.
Solon LD / TCD 188 [Meaning Meaning]]
Trouble roubl e Shooti Shooting ng Detection
OL S t r o ou ubl e OLS is abnormal In case that OLS OLS is activated activated for 1080 msec msec even though though CLS & CDS is activated, the trouble is detected.
[Explanation Explanation]] SWD_I[VI_CDS] Coil[DC_F_CLS] SWD_I[VI_DOLS] SWD_I[VI_RDMC] ERD_Door_Err 0x90B5
0x802B
Coil[AC_OP_ MAINT_MODE]
0x802D
Coil[SW_SS_48V_ DOWN_HOLD]
Coil[AC_OP_FIRE_ FIGHTING_MODE]
Coil[SW_GS_ POWER_READY]
Coil[AC_OP_ FIRE_MODE]
0x8060
Coil[DC_DCPU]
TCD97
Coil[SW_SV_ 1ST_FIRE]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 107/127
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]] 1. Check if Door PCB (DCD-23X) is normal. 2. Check CDS(13rd column), CLS(14th), & OLS(15th) of 3rd row on annunciator. (If Bit is 1, switch is activated) 3. Check the volt CA-07 on DOC-141 DOC-141,, Y2-03 on DOM PCB PCB,, & PJ1-13 on door PCB. If OLS is activated : 0V If OLS is not activated: 24V 4. Check if wiring & connecting is correct. 5. If LED of OLS reed switch is lighted but OLS is out of position for activation, replace the reed switch.
check_out
Coil[SW_SV_ 2ND_FIRE]
Coil[AC_OP_ FIREMAN_MODE] check_out
1080 msec
TMC_Start(OLS_ ERROR_DETECT_T)
TMC_Check(OLS_ERROR_ DETECT_T,FINISH_STATE)
Coil[SW_GS_DOOR_ZONE]
TCD 188
0x9250
SWD_I[VI_CDS] 0x802B
SWD_I[VI_DOLS]
TC D 9 7
R
TCD 188
0x802D
Solon LD / TCD 191
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 108/127
Trouble roubl e Shooti Shooting ng
Duplicated Duplic ated door open/clos e comm command and (ER_ (ER_DOO DOOR_C R_COMMAND OMMAND))
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
The open&close signals are inputted to DCD PCB at same time
[Countermeasures Countermeasures]] 1. Check the voltage of DOC PCB as below When the command occurs
[Explanation Explanation]] If the door close &open command are inputted to DCD PCB, it sends an error signal to CP through car communication
When the command cut
DO-07(open)
0.7V ±0.1V
24V ±10%
DO-06(Close)
0.7V ±0.1V
24V ±10%
2. Check the signals through ANN (2 row-13 & 14 column) 3. Even if the open and close command are cut the voltage is not 24V ±10%, check the followings Rem Remove ove the the DO conn connec ecto torr fro from m DOC OC-1 -140 40 PCB and and proceed the insulation test between 1&2 and earth. 2) If 1) is normal, replace DOC-140 PCB. 4. Replace DCD-231 PCB 1)
Solon LD / TCD 192 [Meaning Meaning]]
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 109/127
Trouble roubl e Shooti Shooting ng Detection
Do or or po po si si ttii o on n ttro rou ub bll e
○ Operation CPU ○ Speed CPU
Application
Si231
[Countermeasures Countermeasures]]
Door position detector error
( SED1 SED1 D Door oor appl icatio n ) 1. Check the JN2 connector of DCD-231 PCB
[Explanation Explanation]] ( SED1 SED1 Door Door appl icatio n ) In case of the trouble of door thermal, under voltage, over voltage & current, TCD192 occurs.
JN2-1(red), JN2-2(white), JN2-3(Green), JN2-4(black) 2. Check the voltage of JN2 connector 1) JN2-1 ⇔JN2-4: 15V±10% 2) in case the voltage is not 15V±10%, remove the JN2 connector and check the voltage on DCD-231 PCB. 3) If the voltage of 2) is 15V ±10%, the R.E is detective. 4) But if the voltage of 2) is not 15V ±10%, the DCD-231 PCB detective. 3. Check the phase voltage of JN2 connector 1)Check the phase voltage between JN2-4 and JN2-2(A phase) as turning a motor with manual. When the motor stops, if the voltage is 15V±10% or 1V less is detected any one time in 10times trial, tr ial, the phase A is normal. 2) Check the phase B as Phase A. 3) The Phase A & B is normal, the DCD-231 PCB is detective. 2. Check if the OLS and CLS are working normally.
Solon LD /
Trouble roubl e Shooti Shooting ng
Door voltage trouble(ER_DOOR_VOLTAGE)
TCD 193
Part: TCD Code Ctrl No.: Solon_LD-TS-03-1 Page: 110/127
Detection
○ Operation CPU
Application
Si231
○ Speed CPU
[Meaning Meaning]]
Door input voltage error
[Explanation Explanation]] Error detected and transmitted to operation CPU when the input voltage of DCD-231 PCB is over or low voltage. 1) Low voltage : under AC 77V (110V -30%) 2) High voltage : over o ver AC 154V (110V +40%)
[Countermeasures Countermeasures]]
1. Check the PJ1 connector of DCD-23X PCB. The voltage between PJ1-17 and PJ1-8 is AC 110V±20%. (normal) 2. Above 1 is normal : DCD-23X PCB is troubled 3. Above 1 is abnormal, check below items: 1) Main power voltage is within AC323V~AC418V. (normal) 2) 1) is normal : Control transformer is troubled.
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