Coca Cola Industry Visit

September 12, 2017 | Author: Muhammad Asif | Category: Coca Cola, Water Purification, The Coca Cola Company, Chemistry, Beverages
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The Coca-Cola Company is the world's largest beverage company, largest manufacturer, distributor, and marketer of non-alcoholic beverage concentrates and syrups in the world, and is one of the largest corporations in the United States. The company is best known for its flagship product Coca-Cola, invented by pharmacist John Stith Pemberton in 1886. The Coca-Cola formula and brand was bought in 1889 by Asa Candler who incorporated The Coca-Cola Company in 1892. Besides its namesake Coca-Cola beverage, Coca-Cola currently offers more than 400 brands in over 200 countries or territories and serves 1.6 billion servings each day. The company operates a franchised distribution system dating from 1889 where The Coca-Cola Company only produces syrup concentrate which is then sold to various bottlers throughout the world who hold an exclusive territory. The Coca-Cola Company is headquartered in Atlanta, Georgia. Its current chairman and CEO is Muhtar Kent. Coke in India Coca-Cola was the leading soft drink brand in India until 1977 when it left rather than reveal its formula to the government and reduce its equity stake as required under the Foreign Exchange Regulation Act (FERA) which governed the operations of foreign companies in India. After a 16-year absence, Coca-Cola returned to India in 1993, cementing its presence with a deal that gave Coca-Cola ownership of the nation's top soft-drink brands and bottling network. Coke’s acquisition of local popular Indian brands including Thums Up (the most trusted brand in India21), Limca, Maaza, Citra and Gold Spot provided not only physical manufacturing, bottling, and distribution assets but also strong consumer preference. This combination of local and global brands enabled Coca-Cola to exploit the benefits of global branding and global trends in tastes while also tapping into traditional domestic markets. Leading Indian brands joined the Company's international family of brands, including CocaCola, diet Coke, Sprite and Fanta, plus the Schweppes product range. In 2000, the company launched the Kinley water brand and in 2001, Shock energy drink and the powdered concentrate Sunfill hit the market. The guiding vision Coca-Cola re entered India in 1993. The vision of the company is to lead beverage revolution in the world and provide it’s consumer quality beverages at affordable price. As on June 2007, Company has 65 manufacturing locations across 18 states of the country The company has one single environmental system, eKO system, implemented at all its operations across the world. The eKO system is a tool that integrates environment management with business planning cycle. The eKO system primarily comprises of two main facets namely: 1. Environment 2. Occupational Safety and Health (OSH) 3. The Hindustan Coca Cola Beverages Pvt Ltd. (Raninagar Unit), Siliguri, is TCCQS-Q4 certified zone. The Coca Cola Management System is ISO 9001 : 2001, ISO 14001 : 2004, ISO 22000 : 2005 certified. The Coca-Cola Management System (TCCMS) The Coca-Cola Company has only one quality system, called The Coca-Cola Management System (earlier referred to as The Coca-Cola Quality System), for its entire bottling operations (Company owned as well as Franchise owned) around the world.

The Coca-Cola Management System The Coca-Cola Company exists to Benefit And Refresh everyone it touches. This is its promise. It strives to deliver on this promise every day, Creating A Stronger And More Sustainable Future for our business and for the communities it serves. The Quality Policy

The Coca-Cola Company has only one quality system around the world, Quality is more than just something we taste or see or measure. It shows in our every action. We relentlessly strive to meet the world’s ever-changing expectations because keeping the Quality Promise in the marketplace is the highest business objective and its enduring obligation. More than a billion times a day, consumers choose its brand of refreshment because Coca-Cola is… The Symbol of Quality. Customer and Consumer Satisfaction. A Responsible Citizen of the World. corporate citizenship Seeking Everyone’s Support for Effecting Positive Environmental Contribution In its efforts to identify solutions to environmental challenges, it seeks the cooperation of public, private and governmental organisations. It directs its own company's skills, energies and resources toward activities and issues where it is confident of making a powerful and effective contribution. Stewardship - The Coca-Cola Identity Coca Cola stewards of brands universally recognised for quality and consistency. Maintaining an established standard of excellence in its business conduct is essential if yhey are to continued to be trusted neighbours in the communities where they do business. Its efforts towards environmental management exhibit this level excellence at the local, division, and corporate levels. It will take progressive actions that focus on minimising its impact on the environment while striving towards continuous improvement. It act responsibly, doing the right thing with regard to the local and global environment as it builds and nurture strong brands. As responsible stewards of the environment and ts brands, Coca Cola will take progressive actions that focus on minimizing its impact on the environment and strive for continuous improvement. Its goal is to be environment management leaders in the communities where it conducts business. It provides leadership in three critical areas: 1.

Water efficiency and water quality

2.

Energy efficiency

3.

Eliminating or minimising solid waste. Its activities focuses on community involvement based on understanding local and global environmental issues, leadership on research to provide innovative solutions, and open and ongoing dialogue on ts environmental efforts. The company and operations share best practices on resource management techniques amongst each other and, where appropriate, with local communities. Quality commitment A Tour through the Scientific Manufacturing Processes The Coca-Cola Company ensures the supreme quality of its beverages by employing globally accepted and validated manufacturing processes and Quality Management Systems. Let us now take you through the processes and Quality Assurance Programs followed by the world-class manufacturing facilities in India. Testing Source Water For Plant Site Selection The site for manufacturing plants are finalized only after the source water has been tested for all requirements of potable water. The analysis is always conducted by independent third party accredited laboratories. The source water is then properly protected and re-tested periodically to ensure that it conforms to international standards. The water is then drawn through sealed pipelines into the storage tanks placed in secured water treatment areas of the manufacturing plant. Water Treatment - Know the Chemistry Of Purity 1. The first step in the process of manufacturing soft drinks is to disinfect the water using globally approved chlorination procedures. This ensures that all micro-organisms including pathogens are destroyed. It also removes organic and inorganic impurities caused by oxidation of heavy metal ions.

2. The second step is the filtration at the molecular level, which is achieved either by coagulation/flocculation or reverse osmosis. Contaminants commonly removed by this process include: ○

Dirt, clay and any other suspended matter in the water.



Microbial matter (including bacteria, yeast, moulds, virus, protozoa).



Heavy metals and compounds which may cause an off-taste. When coagulation/flocculation is used, colloidal materials and suspended particles are removed by settling plus enhanced filtration through multi-media. If needed, alkalinity reduction may also be achieved by lime softening or ion exchange filters.

3. The third step to stop potential contaminants is water purification using granular activated carbon filters. The granular activated carbon, with its large and porous surface area, ensures effective removal of trace levels of organic compounds (including pesticides and herbicides), colour, off-taste and odourcausing compounds using the principle of absorption. 4. The last step is polishing filtration, which is passing water through high efficiency 5-micron filters to ensure every drop of treated water is free from any activated carbon fines and is safe for use in beverages. The Purity Of Sugar Is Crystal Clear The sugar selection process is as stringent as the water purification process. The sugar, bought from highgrade authorized mills, is cleaned with a globally acclaimed carbon treatment process. A purified sugar syrup is created which is then blended with the soft drink concentrate. Carbon Dioxide Meeting International Purity Standards Carbon-dioxide is procured, meeting international purity standards, from authorized suppliers. The gas then goes through stringent quality control checks before it used in the beverage. All the three primary ingredients used in beverage, the syrup, treated water and carbon-dioxide, are blended as per The CocaCola Company's specifications. The Automated Bottling Process Coca Cola uses a fully automated process to recycle the glass bottles returned from the market. These bottles are sanitized at high temperatures with specially formulated cleaning agents. They are then transported to the filler after a thorough visual inspection. After they are filled, in a high-speed automated filling machine, the bottles are capped/crowned, date coded and packed into crates/cartons. The complete manufacturing process has a well defined and structured Quality Control and Assurance Program. All the manufacturing facilities employ qualified, experienced and trained professionals for manufacturing and testing of our products. All the bottling facilities follow the Good Manufacturing Practices requirements as applicable to the food industry. All manufacturing equipment fulfil the stringent requirements of GMP and sanitary design. The entire Quality Management system of each plant is documented, managed and continually improved through a world-wide accepted system of TCCQS (The Coca-Cola Quality System).

Manufacturing Process The Hindustan Coca Cola Beverages Pvt Ltd. (Raninagar Unit), Siliguri, produces ready syrup bottles. The pet fillers are produced at the rate of 100 bottles per minute and the returnable glass bottles are produced at the rate of 400 bottles per minute. The amount of production is dependent ass per the requirements. The products manufactured are Coca Cola, Thums Up, Sprite, Limca, Nimbu Pani and Kinley Soda. The manufacturing process is shown as here under :

Observations and Conclusion • The Coca-Cola Company has one global standard. • Coca-Cola India follows the same international quality standard across all the bottling operations within India. • Every ingredient use in the manufacturing of beverages meets all the local regulatory, Company and International standards. • All ingredients undergoes extensive testing and inspection prior of being released for use. On periodic bases external validation and testing is performed by independent and accredited laboratory in all our ingredients used in the manufacture of beverages. • Coca-Cola India procures the ingredients from pre-selected lots approved from authorized suppliers. The Coca-Cola Company has only one quality system around the world.

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