CNC Isac W8E and Costantino - Technical User Documentation

 

 

V1.3 24-10-2016

C os tanti nti no C nC Techni Tec hnical cal us er manual manual

Copyright  2001-2016 EMMEGISOFT S.r.l.  All right reserved Via Carpi 300- 41010 di Soliera (MO). Tel: +Ravarino, 39-059-566.273 Fax: Limidi + 39-059-565.583 Internet: www.emmegisoft.com e-mail: [email protected]

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1. Hardware specification specification

1.1  Overview New Isac CNC model 2016, equipped with operative system W8E and Isac firmware Costantino introduces one of the most significant change on typical Isac CnC configuration. Instead of using a CPU unit inside the electric cabinet and a remote monitor / USB for the operator now the remote monitor (Emmegi HMI Panel ) is the CPU and only through an EtherCAT ( LAN ) communication communication is connected to the hardware called “Bridge” located on the electric cabinet. That Bridge is specific for each machine type (the picture is an full example) and depends on the hardware it has to manage. The Bridge could be connected to: The Mechatrolink Yaskawa Drive communication bus cable The CANOpen communication bus cable The Step/Dir cable to manage the Schneider impulse Drive -

The Spindle encoder for rigid taping option Other special application

The Costantino Cnc is a standalone Windows 8 Embedded Standard 64bit IPC (Industrial PC) equipped with a multicore processor and where a “processor core” and a specific quantity of RAM are dedicated to the CNC management. This will allow to run the latest 64 bit applications on machine side without influence the CnC process. The next chapter will describe the Costantino’s CNC details and the EtherCAT Bridges types.  types.  

1

STATEMENT OF CONFIDENTIALITY The information contained in this document and its attachments is intended for the exclusive use of the addressee(s), and may contain confidential and/or privileged information. If you are not the intended recipient, please notify the sender and destroy this document and its attachment(s). Please note that if you have received this document in error, any use, circulation, forwarding, copying or printing of all or part of this message and its attachments is strictly prohibited.

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Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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1.2  Costantino CnC details

Costantino CnC is a IPC with this hardware specification: OPMMIPC005

OPMMIPC007

Emmegi spare part code

E5004611

E5004612

CPU

Intel® Core™ i3-4330TE i3-4330TE 2 core

Intel® Core™ i7-4770TE i7-4770TE 4 core

RAM

4GB

4GB

Graphic

Intel® HD Graphics 4600

Intel® HD Graphics 4600

Ethernet LAN 1

LAN SMSC LAN9500A

LAN SMSC LAN9500A

Ethernet LAN 2

GbE LAN Realtek RTL8111E

GbE LAN Realtek RTL8111E

Local Disc

SSD 64GB SATA 2 300MB/s

SSD 64GB SATA 2 300MB/s

VGA connector

1 x D-Sub 15HD

1 x D-Sub 15HD

USB connector

6 x (USB 2.0)

6 x (USB 2.0)

Remote USB connector

USB TX : 1 x RJ45

USB TX : 1 x RJ45

PWR connector

24Vdc: 1 x D-Sub 9

24Vdc: 1 x D-Sub 9

Integrated Display

LED   15” XGA 1024x768 LED 

15” XGA 1024x768 LED LED  

Software Windows 8 Embedded standard 64 bit Image version and detail is described into ver.txt into c:\cncwint\ver.

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1.3  ISAC Bridges types Emmegi Spare Part Code

Description

Bridge Mechatrolink+Analog BRDGETHC08 Bridge Pulse/Dir+Analog E5004614 BRDGETHC07 E5004613

Sup. code BRDGETHC08 BRDGETHC07

Ext. Description Bridge 12 assi Mechatrolink + Analog mandrino + SSI - BRDGETHC08 Bridge 6 assi Pulse/Direction + Analog mandrino + SSI - BRDGETHC07

1.4  Costantino Cnc Options Emmegi Spare Part Code

Description

Sup. code

KIT CONNECTION WIFI FOR PANELPC OPWIFI0000 TEMPERATURE E4000680 CONDITIONING KIT E5003109

Ext. Description WiFi module with antenna and cable for PanelPC Kit temperature conditioning ( 0-55° ) for PanelPC

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Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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1.5  How to install Costantino Cnc Options 1)

TEMPERATURE CONDITIONING KIT

: E4000680 E4000680  

It is possible to mount on the PanePC an optional Fan: this allow to work on factory while ambient temperature is over 40° C. The Temperature Conditioning Kit is composed by a fan kit with a dedicated 3.5 Jack connector for the power supply : 12V DC The kit is designed to fit on the heat sink on the back of the PanelPC. Use the 2 screw on the top to embrace it and connect the power supply cable on the jack hole located near the 24V 9pin connector. The PanelPC OPMMIPC007 ( I7 version ) is already equipped with the Fan Kit.

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Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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1.6  Power on, users and shutdown procedure Power On The Costantino Cnc is 24Vdc powered powered and will turn on directly when the power is On. The Bios screen will appear: push “ Delete key “ to entry on Bios settings. Omitting password allow to entry as user and all the modify are denied. You will not need to entry and modify BIOS settings. Please contact Emmegisoft Support in case you will need password.  After the Bios screen we need to logon: Embedded users: There are two pre-built users in the image that conform with the Microsoft Windows 8 deployment best practice:  Assistance:: it is a user that belongs to the Administrators group. Use this user to make OS    Assistance configuration and to install the software. This is the user that assistance operators should use. This user replaces XPE Administrator user. Default password is: emmegisoft Client: itit is the user that should be used by machine operators, and has limited capabilities. It belongs   to the groups “Users” (Windows builtbuilt-in) and “PLC Users” for RTPLC limited access. Optionally it can be assigned to “PLC Power Users” for more RTPLC capabilities. The purpose of this user is the same as XPE Client user. Default password is: xpeclient  is: xpeclient    Administrator user is present but disabled and never used, as suggested by Microsoft. By default, password of local user never expires. It is not recommended to change this behavior even if this in contrast to the Microsoft Windows Security Best Practice. Shutdown procedure  A correct machine shutdown will require to shutdown Windows 8 before.  As Windows 8 procedure: 1. Mouse over the little gadget in the lower right corner of the screen. (You can also move your mouse cursor to the upper left corner; same result. Or, you can press Windows-C  Windows-C  on your keyboard.) 2. In the slide-out menu (known as the Charms Bar) that appears, click Settings Settings.. 3. Click the  the Power  button, and then click your desired action:  action:   Shut down ( down (or or Restart )

Remarks: Before turn off power supply you need to wait the complete black screen. Unlike the previous OS XPE doesn’t appear any end screen that inform the user that can turn off the power.

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Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

Tel +39 059 566273 Fax +39 059 565583 [email protected] www.emmegisoft.com

Share Capital € 100.000,00 i.v. VAT N. IT 03236850362 C.R. Modena nr. 03236850362 E.A.I. Modena nr. 370476

 

 

2. W8E Tools Isac Costantino CnC Remark: The following utility programs require expressly : Logon in Windows Ad Administrator ministrator User: “Assistance”  “Assistance”   “Run as administrator” mode (see chapter 2.1) 2.1)  

2.1 Windows Embedded 8 Standard: How to Run a Setup.exe To run a program installation successful, you have to click the right button on the application icon and, from the context menu, click "Run "Run as administrator ""..

 Alternatively you can do the same thing from the Start Menu of Windows W indows Embedded 8. By clicking the icon with the right button we enable the options on the bottom bar: click " Run as administrator " to properly run a program or an installation.

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Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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2.2 W8E Ope Open n Close Tool : management of the pa partition rtition C:\ protection This program allow you to manage data protection in the C partition, the one that contains the Windows 8 Operative System, through the operation called Open and Close. This operation is similar to the XPE CnC operation called Hdcommit. In the XPE CnC system, due to the Compact Flash Disk Drive, the system is always on the Closed state.  Any change on C: drive need to be stored by the Hdcommit.bat command. On Costantino Cnc we are using SSD technology as Disk Drive that are considered similar to Hard Disk Drive for the number of memory write operations. That allow us more freedom on the maintenance operation of the Windows 8 Operative System.

 

Closed (default): EWF (default): EWF or FWBF is enabled, the "paging" RAM is disabled, Windows Updates is disabled; The closed configuration is more stable and reduces the writings on the solid state drive to minimum.  All installation procedures require to execute the command Hdcommit.bat Hdcomm it.bat to store the changes. Thus the operating system is guaranteed from being damaged by unmanaged installations, viruses, setting changes untrusted, power black-out, etc. The disadvantages are: - Installation procedures more complicated - Virtual memory is limited to the physical memory - Restore points are disabled

 

Open : EWF or FWBF not enabled, the "paging" RAM is enabled in the C:, Windows Updates is set to Open : notify you when updates are available. The open configuration allows the user to manage the operating system and installed programs as a conventional desktop PC : for example Windows and Emmegi Software updates operations doesn’t need any command Hdcommit.bat. Obviusly it is highly recommended to not install software different than the original pre-installed: such changes may cause errors unforeseen and unforeseeable. The disadvantages are: - Possible change of operating system data by unauthorized personnel - Possible loss of data due to incorrect operating system shutdown (eg. Power failure, etc.)

Remarks: On Emmegi Working Center the system will be supplied always on Closed Status (more stable).

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Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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Share Capital € 100.000,00 i.v. VAT N. IT 03236850362 C.R. Modena nr. 03236850362 E.A.I. Modena nr. 370476

 

 

Please follow the next instructions any time you need to install/upgrade or change C:\ drive data :

-

-

From Close to Open  A.

Power On the machine from Power Off status

B. C. D. E. F. G.

Logon as username “assistance“ password “emmegisoft”  “emmegisoft”   Verify on the CncStatusMonitor that cnc is not running and Framework is not running Run as Administrator the W8E OpenClose tool. Chose the Open button Confirm to Restart the system From this Logon the W8E is Open : you can do any change you need, restarts, tests until you will need to Close again the system

From Open to Close  A. B. C. D. E. F.

Power On the machine from Power Off status Logon as username “assistance“ password “emmegisoft”  “emmegisoft”   Verify on the CncStatusMonitor that cnc is not running and Framework is not running Run as Administrator the W8E OpenClose tool. Chose the Close button Confirm to Restart the system

G. From this Logon the W8E is Closed : you can’t do changes cha nges on the Operative system

REMARKS   REMARKS This procedure will minimize the Close operations ( Hdcommit ) that should be dangerous:   this shutdown is critical and must not terminate in a wrong way or some dangerous: data in the physical volume can be damaged, even resulting in the impossibility to reboot again.

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Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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2.3 W8E Re Restore store Point : Create a Res Restore tore Point on Windo Windows ws 8 REMARKS: All the following operation described REMARKS: described require expressly: Logon  in Windows with Administrator User: “ Assistance Logon Assistance””  -

“Run as administrator ” all the Setup launched launched (see chapter 2.1)  2.1)  The W8E need on Open on Open Configuration mode( Configuration mode( see chapter 2.2)

This program allow you to create a Windows Restore Point : a point useful to try to solve Windows Operative System problem .

This tool is using the same option present on Control Panel > Windows Recovery. This utility can create 2 type of backup:    

Full Restore Point ( BackupRecovery) : create a full backup of the selected drive ( normally C: ) Light Restore Point (ModifySettings) : create :  create the backup of Windows Registry

Inserting the name and click on “Create …” will create a new Restore Point. As Windows 8 Windows  8 rules this point is “hidden and inaccessible inaccessible”. ”.   The restore operation need to use the Standard Windows tools: right click on the MyComputer icon , select Properties and open System protection: Use:

-previous SystemRestore RestorePoint Restore :  : to restore saved the system to a - Create Create :  : same function of Full Restore Point (BackupRecovery) : create a full backup of the selected drive ( normally C: )

It is suggested to save a restore point before to Close the Close  the system.

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Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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Share Capital € 100.000,00 i.v. VAT N. IT 03236850362 C.R. Modena nr. 03236850362 E.A.I. Modena nr. 370476

 

 

3.Installation of Emmegisoft software 3.1 Overview of C Cnc nc So Software ftware and Emmegisoft Office soft software ware Level   e   r   a   w    t    f   o    S

Machine

Office

Optional

Options: CAD-CAM, Job, Conversion Drivers Machine’s HMI : Human Machine interface  interface  Machine’s PLC CNC software Base Operative System of CnC

yes yes yes yes

yes yes no no

yes no no no

SSD with preloaded Windows image code:

yes

no

no

Costantino Costantin o Cnc

yes

no

no

Bridge EtherCAT types

yes

no

no

Components

7 6 5 4

3   e   r 2   a   w    d   r 1   a    H

CAMplus-Job-Shape CAMplus-Job -Shape Emmegisoft Drill-BidiCAM Emmegisoft Emmegisof t PLC CNC Costanti Costantino no OSCnc 7.2xx Windows 8 Standard

Description

The Emmegisoft software package on the CnC hardware follows the scheme described on the upper table and is as a pyramid scheme: you will need the presence of the bottom row before install the next one. For example, first of all, you will need the hardware that are working properly even the Windows 8 Standard SSD Drive. If they are not working or you have doubt refer to the codes to order new parts. Then we will need the CD of complete installation: that CD (or a folder on pen drive) contains only machine installation software: -

Costantino OSCnc 7.2.xx : the the OSC OSCNC NC software  Plc X.XXX - Cnc X.XXX - Drill X.XXX : the Plc, Cnc, Drill, BidiCAM software

Then you can install the optional software following their specific procedure. NOTE: when you order a new SSD ( level 3 ) you will receive the spare parts ready for the specific machine s/n and this will include the level 4-5-6-7 already installed. For machine side installation you will need: -

the Complete installation folder : we call this: “CD installation machinename”   the Machine Data Backup created by the Emmegisoft-Saveconf application application   the MachineInstallation Folder from the CD of CAMplus - Job the Standard setup for other optional software.

For office side installation you have to follow a similar scheme starting from the point 6 but you can’t use the machine installation. You need to use the folder CED_ machinename  machinename  on C: of the machine created by the Complete machine installation. That folder contain the setup.exe that you have to run for DrillBidiCAM installation for Office. Then if you have Camplus-Job option or others run the Standard setup.

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Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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3.2 Installation of Emmegisoft software on new SSD REMARKS: All the following operation described REMARKS: described require expressly: Logon  in Windows with Administrator User: “ Assistance Logon Assistance””  “Run as administrator ” all the Setup launched launched (see chapter 2.1)  2.1)  -

The W8E need on Open on Open Configuration mode( Configuration mode( see chapter 2.2)

1) Installation Preparation

2) Costantino OSCnc Installation NOTE : Make sure that there is not already installed any Emmegisoft software ( plc cnc / oscnc); check on Control Panel> Programs . Refer to the chapter 3.4 to check or uninstall all.

1. Login as "Assistance" and launch, from USB pen drive, the application: "CD Installation machine name \ name \ Costantino OSCnc 7.2.xx \ Setup.bat" Wait for the automatic restart. Please be careful to set the installation options Pilot Components and Components and Create CnC settings on D: as D: as the pictures

2. At Restart check on Control Panel> Programs if the previous installation is ok.

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Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

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3) PLC, CNC, Drill Emmegisoft Installation 1. Login as "Assistance" and launch, from USB pen drive, the application: “machine name plc xxx cnc xxx \Plc X.XXX - Cnc X.XXX - Drill X.XXX \Setup.exe” \Setup.exe”  This installation will run sequentially: --

Plc files installation DrillCnc Software bidiCAM Software

2. Loading the Backup Machine Data : from the folder Emmegisoft run : CopyConf.  At the end a restart is required IMPORTANT: do not run CNC from CNC Status Monitor before loading the specific backup or, if is brand new machine, the backup MASTER more similar. 4) First Run of CnC from Cnc Status Monitor 1. Login as "Assistance" 2. After load the machine Backup and restart make sure that: - If there are RTA motor, they are already loaded and ready to CAN communication (see section xx) - The Emmegi Pilot is ready to CAN communication (see section xx) - The Confmac corresponds to the current machine configuration. 3. If all the requisite ore ok push Start from CNC Status Monitor 4. Wait for the Green flag on the CNC icon 5. Verify axis movement 6. Pay special attention to software versions that will be displayed in the Drill or Weldcontrol-Trimcontrol. These programs read versions by Confmac. In case of updating the software of the machine must verify the correct values R4 = 2.100 {S / W Version CNC} R5 = 7.200 {S / W Version OS CNC} 7. If everything is ok make a new backup with the utility Emmegisoft>SaveConf 8. Stop the Framework from CNC Status Monitor 9. Restart the machine 10. Login as "Assistance" and verify that the Cnc work fine as usual ( start Drill program ) 11. If everything is ok and we finish to install new software turn the W8E on Close Configuration ( see chapter 2.2)

InTime RTOS license NOTE : The first start of Cnc on a brand new SSD will not run the Cnc. This is because the first run of Cnc will create the InTime RTOS license. If the Intime icon is yellow after click Start Start on  on CncStatus Monitor  you  you will see Cnc is starting and starting and after Cnc is not running. Verifying the Event viewer of Windows you will see the Event: RTPLC RTPLC ID :151 . Restart Windows. After Windows Logon the InTime icon now is red and it is possible to Start Cnc with no problem.

12 STATEMENT OF CONFIDENTIALITY The information contained in this document and its attachments is intended for the exclusive use of the addressee(s), and may contain confidential and/or privileged information. If you are not the intended recipient, please notify the sender and destroy this document and its attachment(s). Please note that if you have received this document in error, any use, circulation, forwarding, copying or printing of all or part of this message and its attachments is strictly prohibited.

Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

Tel +39 059 566273 Fax +39 059 565583 [email protected] www.emmegisoft.com

Share Capital € 100.000,00 i.v. VAT N. IT 03236850362 C.R. Modena nr. 03236850362 E.A.I. Modena nr. 370476

 

 

3.3 Upgrade of Emmegisoft software on SSD REMARKS: All the following operation described REMARKS: described require expressly: Logon  in Windows with Administrator User: “ Assistance Logon Assistance””  “Run as administrator ” all the Setup launched (see chapter chapter 2.1)  2.1)  -

The W8E need on Open on Open Configuration mode( Configuration mode( see chapter 2.2)

1) Upgrade Checks Get the installation software you will will need to upgrade; for example for upgrade Plc-Cnc versions procure the CD the CD installation machinename. Check the previous versions of the machine by verify on Drill > ? > Info Info  

Refer to the last “CD installation” to t o understand what you need to upgrade. Most common you will need to upgrade the HMI Software Drill: refer to his Readme.txt to find the compatibility: Minimum requirements : CNC: OS : WinXPE - PLC: 2.000 - CNC: 2.000 - OSCNC: 7.2.04 (this is just an example)

If our machine versions are newest than the minimum we can only run the Setup of Drill. Drill will overwrite files influence any customer parameter. If thesetup Plc – Cnc Plc –  Cnc versionsthe areapplication older follow thewithout procedure described on point 2. If the OsCnC of our last “CD “C D installation” is newest than the curr current ent OsCnc version we need to follow the Complete Uninstalling procedure ( chapter 3.4 ) and after run the Installing Procedure ( chapter 3.2 ). PLEASE NOTE: Before performing any update or uninstall software is good make sure you have made a backup copy of the machine file (is faster make a Compressed file *.zip) and save on external Usb pen drive. C: drive Cncwint - Isac - PLC - Folder Machine Name (Example: Comet_T6 for the machin machine e Comet T6) T6)  D: drive  Isac - Fold Folder er Machine Name (Example: Comet_T6 for the machine Comet T6) 

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2) Uninstall Machine

Plc Cnc Drill software

If we need to uninstall the Plc-Cnc-Drill software we need to prepare the machine by: -

Unload the tool from the Spindle and deposit it on the tool magazine.

-

Make the Backup machine Data and a user data backup

 After we have h ave to open the Control Panel of Panel of Windows8 and in the section Programs and Features find Features find the MachineName 7.2-W8E (Plc x.xxx - Cnc x.xxx - Drill Drill x.xx) row: right click and U Uninstall. ninstall.

During uninstall the procedure will ask you to save Backup Machine Data again; if you already done ignore it.  After uninstalling it’s suggested suggested to restart Windows; 3) To install the newest version of Plc Cnc Drill go to chapter 3.2 section 3

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3.4 Complete uninstall of Emmegisoft software on SSD REMARKS: All the following operation described REMARKS: described require expressly: Logon  in Windows with Administrator User: “ Assistance Logon Assistance””  -

1)

-

“Run as administrator ” all the Setup launched (see chapter chapter 2.1)  2.1)  The W8E need on Open on Open Configuration mode( Configuration mode( see chapter 2.2)

Uninstall Preparation If we need to uninstall all the Machine software installed on the SSD we need to prepare the machine by: Unload the tool from th the e Spindle and deposit it on the tool magazine. Make the Backup machine Data and a user data backup PLEASE NOTE: Before performing any update or uninstall software is good make sure you have made a backup copy of the machine file ( is faster make a Compressed file *.zip ) and save on external Usb pen drive . C: drive Cncwint - Isac - PLC - Folder Machine Name (Example: Comet_T6 for the machine Comet T6)  D: drive  Isac - Fold Folder er Machine Name (Example: Comet_T6 for the machine Comet T6) 

2)

Uninstall Sequence

Complete uninstall of Machine software could be performed by authorized technicians for: Have a starting situation situation that allow allow make a complete new software installation ( chapter 3.2 ) Use a “ Service SSD “ that can be used for all Emmegisoft working center W8E compatible Both situation require to know the following procedure that is very useful on problem diagnosis We will use for all uninstall operations the Control Panel of Panel of Windows8 in the section Programs and Features.   Features.  As described on chapter 3.1 the complete uninstall procedure is the invert of the installing procedure: -

-

1: Uninstall first the “Machine Plc-CncPlc -Cnc-Drill Drill “ software ( see detail on chapter 3.3 ). After uninstall it’s suggested restart Windows and verify that is not on the list Programs and Features; Features; 2: Then uninstall the OsCNC software “  “ Costantino Superpak   “. After After uninstall it’s suggested restart Windows and verify that is not on the list Programs and Features; Features;

Camplus, Job, Shape , Drill could be uninstall at any time without problem.

 After uninstall some folder could still appear under C: and D: partition. If we want to use the SSD SS D for different machine we can keep clean by delete manually the folder: C: drive - Folder Machine Name (Example: Comet_T6 for the machine Comet T6) D: drive  drive  Isac - Folder Machine Name Name (Example: Comet_T6 for the machine Comet T6)

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3.5 Machine Software Hardlock The Hardlock Hardlock is an Hardware “software protection” protection” that enable Drill options depending by the machine. Unlike Windows XPE, the Costantino doesn’t  doesn’t  have a parallel port on board. The Costantino “machine options Hardlock ”  now is like like a USB key and is one for machine. The key store the options enabled and the serial number of the machine : it’s not allowed interchange the key from one machine to another . The software that manage the Hardlock USB Key is the VPLC. There are 2 case we need to use VPLC : 1: Update machine option 2: Execute the pairing procedure

Machine options update The new Hardlock Usb System allow to enable software option without wait to receive a physical key: it is possible to enable it from remote. When you need to integrate new software option please follow these steps:  A: The customer must purchase the option via the reference Sales office. B: Write an email to [email protected] [email protected] and  and specify : Machine Serial Number and Machine type The Emmegi S.p.A purchase order number. Through this document the Emmegi Service staff can find the exact option code. Appointment Request for call the Service Emmegi SpA option  from remote.  remote.  C: Call Emmegi Service to enable the option from When you call the Emmegi Service Call Centre please follow this easy easy procedure: button   1: On machine side: Click on the Drill button “ ? “ and click on the VPLC turquoise button  It is possible to launch the VPLC application also from C:\VPLC\show VirtualPLC.bat 2: VPLC window will be showed: click click on Machine options update : the codes window will will be showed. 3: Call Emmegi Service and Service and communicate the Operation Code : Code : you will receive the Confirmation code ; Insert it by type using the touch keyboard. Warning: the operation code is generate each time you open this window. The Confirmation code you will receive is referred to his relative Operation code. It is suggested to receive this Confirmation code by telephone. 4: The procedure are done: close Drill program and reopen itit or restart the entire machine : on the next next restart Drill will detect correctly the new software option and it’s possible pos sible to continue working normally.

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VPLC Failure Failure : Drill Pairing procedure Drill , on startup, check if the key is present and correct: if yes on the About panel it’s showed the options enabled otherwise a message box say “ VPLC not Responding” that means : the key is not present or it is not aligned. It is possible to look the active options relative to the machine serial number through the Drill button “ ?  “ and also the state of the key activation. The picture “ About “ below show a system working fine.

The case of key not aligned could happen after Costantino Hardware replace, changes on current machine software such as OSCnc , Plc/Cnc or the reset of the retentive memory. In that cases Drill will start on “safe mode” : it is possible to use the program but it’s not allowed to load an LDA: even the button “Open LDA” is hidden.

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The following easy procedure help to restore to proper working Drill: 1: If Drill doesn’t doesn’t recognize  recognize the Hardlock open the Drill button “ ? “ and click on the VPLC turquoise button  button   It is possible to launch the VPLC application also from C:\VPLC\show VirtualPLC.bat 2: VPLC window will be showed: click click on Machine options update : the codes window will will be showed. 3: Call Emmegi Service and Service and communicate the Operation Code : Code : you will receive the Confirmation code ; Insert it by type using the touch keyboard. Warning: the operation code is generate each time you open this window. The Confirmation code you will receive is referred to his relative Operation code. It is suggested to receive this Confirmation code by telephone. 4: The procedure are done: close Drill program and reopen itit or restart the entire machine : on the next next restart Drill will detect correctly the Hardlock and it’s possible pos sible to continue working normally.

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4.Troubleshooting 4.1 Event viewer The “Windows Event Viewer” is a Windows OS utility used utility  used also by the Cnc software to Log any hardware/software alarm, warning and info. This is the official instrument that can allow to navigate, to investigate and to make better diagnosis of eventual problems that can occur in time. There are several way to reach the “Windows Event Viewer”. The Viewer”.  The main common is using the CNC Status monitor Option menu.

First we need to chose under Windows Logs the Application Application folder  folder Then we can order by: Level: ( Warning, Error, Information ) , Date and Time, Source ( CNC , CNCAxis , CNCRuntime, PLC, IOSource, HardwareMonitor .. ) , Event ID ( could be the alarm number) or we can also use the Filter to easily check the history of one alarm or event. On the bottom sample image the filter is enabled to find the Error   of PLC PLC with  with ID 19608 19608 occurred  occurred Any time: the result is all the event of “ positive overtravel alarm” occurred from the oldest event viewer date available. You can also save the event list file using the “Save All Events As” command : save an *.evtx *.evtx   file that can be open on a Windows7 or latest OS  OS   Remarks: the message text will not appear on different pc than CnC

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4.2 CAN Open Configurator The CanOpen Configurator program is an application to allow diagnosis with the CanOpen Devices connected to the Bridge. It’s possible to check all the CanOpen devices connected and powered to the CanOpen OUT port of the Bridge and verify if they are recognized and the address and baudrate used to communicate.

Before proceed to run this application it’s request to:  to:   - “Bridge” should be connected and all the CanOpen devices to test connected and powered  powered   - LogOn LogOn as “Assistance”  “Assistance”   - Stop Framework: CncStatusMonitor have to indicate: Cnc Cnc not running;Framework: not running Open the application and from the top menu: Strumenti Strumenti   first set the Connection Setting : chose RTX and wait the Connection completed by view on right the “CANOpen Network Configurator” Icon  Icon  Then from the top menu: Strumenti Strumenti Click  Click Scansiona il bus ; it’s possible select the speed to try or select All All will  will scan all the speed; use this option to try to find all the device connected, even the devices not already configurated ( wrong address or Baudrate ) REMARKS: The devices with wrong address or Baudrate REMARKS: it is cause of CnC starting failure: Plc can’t find the expected hardware.  After the scan on the right panel will fill with CANOpen I/O device or device or CANOpen Motor device found. device found. Device type 401 are I/O card Device type 402 are MotorDevice Right click on the Canopen device found will show the property with the detail of address and Statistic Errors.

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4.3 CnC Retentive Memory Reset ( zzz.bat ) Some cases could require to manually reset the Retentive Variable Area used , for example, to storage the current tool on spindle or the clamp positions : That is named Retentive Memory Area. Typically after change Costantino Cnc but mount the old SSD or similar cases or sometimes after seen very strange Alarm or Cnc crash we need to reset the whole Retentive Memory Area. This , for example on the first case, could be caused by a misalignment of variables or , the second case, the corruption of an Retentive Variable. However it is possible to use this procedure to try if the current strange problem is because the Retentive Memory Area was not ok. REMARKS: All the following operation described require expressly: REMARKS: Logon in Logon  in Windows with Administrator User: User: “Assistance “Assistance””  “Run as administrator ” all the Setup launched launched (see chapter chapter 2.1)  2.1)   CncStatusMonitor  have  have to indicate: Cnc not running; Framework: not running; Remove, if possible, the tool from the spindle or remember that current toll will be reset (0). It’s request to remove the tool from the spindle before run a program.  program.   From the menu Start of Windows8 right click and select All Apps  Apps  Then Run as administrator  the  the Admin Folder  under  under ISAC section. Write on the console: zzz zzz and  and press Enter Wait for the operation completed successful. Restart the Cnc via CncStatusMonitor.

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5. Network connection using Costantino CnC 5.1 Requirements for the connection of machining centers on Integrated Systems

 

Emmegisoft applications for machining centers ( Drill, CAMplus, Job, Shape, …) are able to work into an integrated system based on data usually stored on the user's company server. The user can set all the paths of the various types of affected files (file to open and the file to export) and this giving the system a great flexibility of configuration. In this section we will be taken into account only the configuration model which, in our opinion, is the most efficient from the point of view of user friendly functionality and data safety. In the bottom image the enterprise server is the hub of the system: all data is saved in one or more folders on the server and users of each location in the office and machine operators are reading and writing the same data to avoid copies of files. This system allows: - Have a complete data synchronization - Edit the same program for both office and machine location (for example a small tolerance change ..) - Export job list even if the machines turned off - Have data automatically saved from normal backup procedures that professionals make daily on company data center.

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In the picture below on the server was created a folder named "MGSDATA" that contains: Machine Name Folder: For each machining centers the the data data are contained in a separate folder where there is the CAM directory that contains the data as tool table, files Camplus (*.ldt), export orders (*.LDA). Dxf Folde Folder: r: Normally we have one DXF DXF folder . Each machining center read the data from an unique point. It is also possible separate it. Job Folder: If you use the Job program w we e will also need to manage *.Jlt files Shape Folder: If you use the Shape program we will also need need tto o manage *.shp files

In the next chapter we will explain this procedure step-by step: 1. 2. 3. 4.

Set the networks adapter IP address address on Costantino CnC Set Computer name name and and workgroup on Costantino CnC Set the user server Set working path on Emmegisoft application

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5.2 How to set network on Costantino CnC

REMARKS: All the following operation described REMARKS: described require expressly: Logon  in Windows with Administrator User: “ Assistance Logon Assistance””  -

The W8E need on Open on Open Configuration mode( Configuration mode( see chapter 2.2)

How to  to set network adapters address  address  From the desktop, at the bottom right next to the clock, right click on the highlighted network settings icon and then select “Open Network and Sharing Center”  Center”   Click Change adapter settings Here we will find all the available network cards. Those we can use are: LAN9500A USB 2.0 .... LAN 1 CnC connector Realtek PCIe GBE .... LAN 2 CnC connector The other ports are reserved : could be a Virtual Windows port or the EtherCAT port   (( dedicated to the communication with the machine hardware ) . Do not change the IP address of this port (IP 192.168.1.2 / subnet 255.255.255.0 )

The name of the manufacturer of the network card can change depending of the version of the hardware : in case of doubt use the information “ Connected ” or “Network “Network cable unplugged ” to understand witch network card we are using. Select the card to set and press the menu button Status. Status.  

The button Details Details   shows the status of the card and all settings.

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The button Properties allows to change the IP address. The address is changed by selecting the line ((TCP / IPv4) and clicking on button Properties. It is possible to use an automatic IP address (DNS) or a fixed IP address: this is depending on the customer network configuration defined by the company network officer (CED). In cases of instability or diagnosis of network performance it is preferable to use a fixed address.

Network operation tip:  

Using cmd command line you can type: ipconfig – ipconfig  –all all : see all the network configurations and IP ping (address or pcname)  pcname)   : test the connection with the address ping (address or pcname) -t -t   : test the connection with the address continuously. This test is very important if we have to check any casual network error .

 

Sometimes change the user network switch will solve some network instability.

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How to  to set Computer Name and Workgroup on Costantino Cnc  Cnc  On Costantino CnC is only possible to work using Windows Workgroup. Is not possible to work with DOMAIN mode because the Windows 8 Standard is an embedded operative operative system that are using his dedicated automation software and not all the Domain configuration are supported by default; for the same reason it is also avoid to load or integrate the original OS image with software different from the original configuration. Normally we don’t need to change these setting but if we have more than one o ne working centre could be that we have the same pc name ( EMMEGI-ISAC-||| ) on the same network. From Windows file explorer , right click on Computer icon and select Properties: We will see the Windows System specifications ( bottom image).

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5.3

How to set network on the User server side

The server-side operations are complete responsibility of the IT services specialists of the End User (CED). On Costantino CnC is not possible to work with DOMAIN mode because the Windows 8 Standard is an embedded operative system that are using automation software integrated with hardware and not all the Domain configuration are supported by default; for the same reason it is also forbidden load or integrate the original OS image with software different from the original configuration. The IT services specialists (CED Dept.) of the End User have to: -create a folder (usually called MGSDATA) and share it to the machine and to all users who need to use it with complete control (reading and writing); in case of problems for test we can give to the user Everyone all the permission. permission.  -provide the user name and password with which we will have access to the folder on machine side.

If testing or the company have not a server you can use a normal PC as a server: We need to share a folder on the network (usually called MGSDATA) on the office PC. To be able to read by the machine or by other PCs need to enter username and password of the current user of the PC or, in case we want to use a different user user name than the habitual user of the PC (for example username: emmegi   password: xxxxx  password: xxxxx  ),  ), we have to create a new Windows user on that PC.

27 STATEMENT OF CONFIDENTIALITY The information contained in this document and its attachments is intended for the exclusive use of the addressee(s), and may contain confidential and/or privileged information. If you are not the intended recipient, please notify the sender and destroy this document and its attachment(s). Please note that if you have received this document in error, any use, circulation, forwarding, copying or printing of all or part of this message and its attachments is strictly prohibited.

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5.4

How to set network path on Emmegisoft application

 As described on the chapter 4.1 (Requirements for the network connection of machining centers ) we have to create a folder on the server then we need to change the path on the Emmegisoft application. The fastest method is perform by Map as network drive the folder MGSDATA. In the bottom example is called Z: ; we can switch the default letter from C: or D to Z: on the Drill Preferences and Preferences and Emmegisoft Configurator   .. It is also easy to reverse and turn off network connection by change the first letter.

 

28 STATEMENT OF CONFIDENTIALITY The information contained in this document and its attachments is intended for the exclusive use of the addressee(s), and may contain confidential and/or privileged information. If you are not the intended recipient, please notify the sender and destroy this document and its attachment(s). Please note that if you have received this document in error, any use, circulation, forwarding, copying or printing of all or part of this message and its attachments is strictly prohibited.

Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

Tel +39 059 566273 Fax +39 059 565583 [email protected] www.emmegisoft.com

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6.Version log Current version: 1.3 Released: 24/10/2016 Version 1.0 1.1

Date 15/12/2015 24/02/2016

1.2

01/08/2016

1.3

24/10/2016

Description First version Insert guide for pairing hardlock, update Costantino Superpack images - Upgrade Isac part number of the PanelPC I7 ( 1.2 ) - Insert Costantino Hardware options ( 1.4 ) and installation tip (1.5 ) - Add InTime license first run procedure procedure ( 3.2.4) Insert guide how to enable software options

Notes: Insert Spare part code of Costantino, Bridges … (inserted 05-01-2016 by Pecchi)   Guide for pairing hardlock software options with new hard disk   Guide for SSD substitution  

29 STATEMENT OF CONFIDENTIALITY The information contained in this document and its attachments is intended for the exclusive use of the addressee(s), and may contain confidential and/or privileged information. If you are not the intended recipient, please notify the sender and destroy this document and its attachment(s). Please note that if you have received this document in error, any use, circulation, forwarding, copying or printing of all or part of this message and its attachments is strictly prohibited.

Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

Tel +39 059 566273 Fax +39 059 565583 [email protected] www.emmegisoft.com

Share Capital € 100.000,00 i.v. VAT N. IT 03236850362 C.R. Modena nr. 03236850362 E.A.I. Modena nr. 370476

 

 

7. Summary

1.  HARDWARE SPECIFICATION ____________________________________________________ _________________________________________________________ _____ 1  1.1  1.2  1.3  1.4  1.5  1.6 

OVERVIEW ______________________________ ____________________________________________________________________ __________________________________________ ____ 1  COSTANTINO CNC  DETAILS  ___________________________________________________________ ___________________________________________________________ 2  ISAC BRIDGES TYPES ________________________________________________________________ _______________________________________________________________ 3  COSTANTINO CNC OPTIONS  ___________________________________________________________ ___________________________________________________________ 3  HOW TO INSTALL COSTANTINO CNC OPTIONS  ______________________________________________ ______________________________________________ 4  POWER ON, USERS AND SHUTDOWN PROCEDURE ____________________________________________ 5 

2.  W8E TOOLS ISAC COSTANTINO CNC __________________________________ _________________________________________________ _______________ 6  2.1  2.2  2.3 

WINDOWS EMBEDDED 8 STANDARD:  HOW TO RUN A SETUP.EXE ________________________________ 6  W8E OPEN CLOSE TOOL : MANAGEMENT OF THE PARTITION C:\ PROTECTION _______________________ 7  W8E RESTORE POINT : CREATE A RESTORE POINT ON W INDOWS 8 ______________________________ 9 

 

 

3. INSTALLATION OF EMMEGISOFT EMM EGISOFT SOFTWARE SOFTW ARE _________________________________________ 10 3.1  OVERVIEW OF CNC SOFTWARE AND EMMEGISOFT OFFICE SOFTWARE  ___________________________ 10  3.2  INSTALLATION OF EMMEGISOFT SOFTWARE ON NEW SSD _____________________________________ 11  3.3  UPGRADE OF EMMEGISOFT SOFTWARE ON SSD ____________________________________________ ____________________________________________ 13  3.4  COMPLETE UNINSTALL OF EMMEGISOFT SOFTWARE ON SSD __________________________________ __________________________________ 15  3.5  M ACHINE SOFTWARE H ARDLOC ______________________________________________________ 16   ARDLOCK K _______________________________________________________ 4.  TROUBLESHOOTING ___________________________________ ______________________________________________________________ ___________________________ 19  4.1  4.2  4.3 

EVENT VIEWER ___________________________________ ____________________________________________________________________ _________________________________ 19  CAN OPEN CONFIGURATOR __________________________________________________________ __________________________________________________________ 20  CNC RETENTIVE MEMORY RESET ( ZZZ.BAT ) _____________________________________________ 21 

5.  NETWORK CONNECTION USING COSTANTINO COSTANTINO CNC ___________________________________ 22  5.1  5.2  5.3 

REQUIREMENTS FOR THE CONNECTION OF MACHINING CENTERS ON INTEGRATED SYSTEMS ____________ 22  HOW TO SET NETWORK ON COSTANTINO CNC _____________________________________ _____________________________________________ ________ 24  HOW TO SET NETWORK ON THE USER SERVER SIDE  _________________________________________ _________________________________________ 27 

5.4  HOW TO SET NETWORK PATH ON EMMEGISOFT APPLICATION ___________________________________ 28  6.  VERSION LOG ____________________________________________________________________ ____________________________________________________________________ 29  7.  SUMMARY________________________________________________________________________ ________________________________________________________________________ 30 

30 STATEMENT OF CONFIDENTIALITY The information contained in this document and its attachments is intended for the exclusive use of the addressee(s), and may contain confidential and/or privileged information. If you are not the intended recipient, please notify the sender and destroy this document and its attachment(s). Please note that if you have received this document in error, any use, circulation, forwarding, copying or printing of all or part of this message and its attachments is strictly prohibited.

Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

Tel +39 059 566273 Fax +39 059 565583 [email protected] www.emmegisoft.com

Share Capital € 100.000,00 i.v. VAT N. IT 03236850362 C.R. Modena nr. 03236850362 E.A.I. Modena nr. 370476

 

 

Copyright  2001-2016 EMMEGISOFT S.r.l.  All right reserved Via Carpi Ravarino, 300- 41010 Limidi di Soliera (MO). Tel: + 39-059-566.273 Fax: + 39-059-565.583 Internet: www.emmegisoft.com e-mail: [email protected]  

31 STATEMENT OF CONFIDENTIALITY The information contained in this document and its attachments is intended for the exclusive use of the addressee(s), and may contain confidential and/or privileged information. If you are not the intended recipient, please notify the sender and destroy this document and its attachment(s). Please note that if you have received this document in error, any use, circulation, forwarding, copying or printing of all or part of this message and its attachments is strictly prohibited.

Emmegisoft srl to Unique Partner Company subject to management and coordination activities of Cifin srl

Registered and operational office: Via Carpi-Ravarino, 300 41010 Limidi di Soliera (MO)  – ITALIA VAT N. / CF 03236850362

Tel +39 059 566273 Fax +39 059 565583 [email protected] www.emmegisoft.com

Share Capital € 100.000,00 i.v. VAT N. IT 03236850362 C.R. Modena nr. 03236850362 E.A.I. Modena nr. 370476