Cleaning and Sanitizing in The Milk Processing Industry 2010

 

CLEANING AND SANITIZING IN THE MILK PROCESSING INDUSTRY INDUSTRY

 

Competition forces each company to optimize its production efficiency at the lowest cost. You – as a sanitation specialist – have the responsibility to ensure your processes function optimally. This responsibility also includes selecting and using the appropriate products, procedures and programs. Ecolab can supply the tailor made chemicals and equipment for cleaning, sanitizing and chain lubrication in the milk processing industry as well as for other fields of application.

To meet your needs or solve your problems, Ecolab provides service by trained specialists and a wide selection of products and equipment. This brochure summarizes the result and knowledge of more than 70 years of experience in serving the beverage and food industries.

2

 

Contents

Page

Milk transpor transportation tation

4

Milk cans Milk collecting trucks

4 5

Milk reception

6

Reception, storage tanks, pipelines

6

Raw milk processing

7

Pasteurizer, separator, homogenizer, pipelines

7

Cleaning of milk bottles and crate cleaning

9

Long life milk production

10

UHT-plant Sterile tanks

10 11

Yoghurt production

12

Fresh cheese production

13

Cheese production

14

Cheese making machine, coagulator, cheese vats, pipelines Cheese moulds, cheese cloths, trays, boards, cheese grates

14 15

Butter production

16

Cream ripening vat Cream heater Butter making machine, churn and worker, butter packing machine

16 17 17

Filling equipment for milk, fresh cheese, yoghurt and desserts

18

Ice cream production

19

Storage tanks, mixing tanks, pipelines Freezer Filler

19 20 21

Evaporated milk-, milk powder production

22

Evaporator Spraying tower Roller-drum dryer

22 22 23

Water treatment

24

Boiler Cooling system Ice water conservation

24 24 24

General plant cleaning

25

Exterior cleaning of equipment in all production rooms, floors and walls  A septic filling rooms rooms Floors Sanitary rooms Personnel

25 26 26 26 26

P3-Equipment

 

27

 Abbreviation  Abbreviations s

 

27

3

 

Milk transportation

Milk cans Methods Cleaning by spraying in can washing machines

Combined Cleaning and sanitation by spraying in can washing machines Combined Cleaning and sanitation by hand

Product P3-aquanta SI

Product Characteristics P Li St Al M Application/Control  Alkaline cleaner containing x + + + C. 2 – 4% complexing, sequestering and T. cold cleaning agents and corrosion F. 0.36 inhibitors. Suitable for use in hard S. 50 ml water. Concentration can be controlled L. 0.5 n HCl by conductivity. I. Phenolphthalein P3-horolith USP Concentrated cleaner based on x + + + C. 0.50.5-1% 1% phosphoric acid with wetting agents T. 50-80°C and corrosion inhibitors. F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein P3-horolith CIP Concentrated cleaner based on x + + + C. 0.5 – 2% phosphoric acid with surfactants, T. 50-80°C antifoam agents and corrosion F. 0.23 inhibitors. The sanitation is due to the S. 50 ml synergistic effect of the surfactants L. 1 n HCl and the acid. I. Phenolphthalein x + + C. 1-2% P3-Z Slightly alkaline product containing T. cold to 50°C phosphates, silicates, wetting agents F. 0.2 and available chlorine. A 1% solution contains 130 ppm available chlorine. S. 50ml L. 0.5n HCI I. Methyl Orange

4

 

 

 

Milk collecting trucks Methods

Product

Product Characteristics

P

Li

Combined Cleaning and sanitation by spraying

P3-horolith CIP

Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid. x Slightly alkaline product. The

+

P3-asepto MT

SS  Al M St + + +

+

+

-

cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine. Cleaning by spraying or circulation

P3-mip 100

Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.

x

P3-mip LF

 Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.  Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Liquid acidic, phosphate free cleaning agent

 

P3-aquanta SI

P3-aquanta OP

Sanitation by spraying or circulation

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure. P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

5

+

-

+

x

+

-

+

x

+

+

+

x

+

x

+

+

+

0

Application/Control C. 0.5 – 2% T. 50-80°C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein C. 1 – 2% T. F. 50-60°C 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 0.5-1% T. 60–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein C.0.5-2% T. 50-60°C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0,5-2,0% T. 50-60°C F. 0,39 S. 50 ml L. 0,5n NaOH I. Phenolphthalein C. 0.2-0.5% T. cold/ambient  see special titration  instructions datasheet

x

x

-

C. 0,1% T. up to 40°C see special titration   instructions datasheet

 

Milk reception

Reception, storage tanks, pipelines Methods Combined Cleaning and sanitation by spraying

Product P3-horolith CIP

P3-asepto MT

Cleaning by spraying or

P3-mip LF

circulation

P3-mip CIP

Sanitation by spraying or circulation

Product Characteristics P Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid. x Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.  Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity

 

 

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure. P3-oxysan ZS Premium cold disinfectant with

Li x

x

Ss St Al + +

M +

+

+

-

+

-

+

x

+

-

+

x

+

+

0

x

+

P3-Z

Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

6

F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein C. 1-2% T. 50-70°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.2-0.5% T. cold/ambient (see special titration instructions)

C. 0,1% T. up to 40°C

working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration. Combined Cleaning and sanitation by hand

Application/Control C. 0.5 – 2% T. 50-80°C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein C. 1 – 2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 1-2% T. 60-70°C

  x

+

+

-

(see special titration Instructions

C. 1-2% T. cold to 50°C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange

 

Raw milk processing

Pasteurizer, separator, homogenizer, pipelines Methods

Product

Product Characteristics

Cleaning by circulation (alkaline)

P3-mip LF

 Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity Highly acid cleaner based on stabilized nitric and phosphoric

P3-mip CIP

(acid)

P3-horolith FL

Additive to acids

P3-stabicip NA

Single phase alkaline cleaning by CIP

P3-mip 100

Compound

acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion. Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Due to this combined effect acid cleaning steps might be eliminated or tremendously reduced, depending also on the water hardness.

7

P Li SS  AL M St

x

+

+

x +

+

x

-

+

Appl Applic icat atio ion/ n/Co Cont ntro roll C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein C. 1-2% T. 50-70°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.5-2% T. cold to 65°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein

x

x +

+

+

-

C. 0.30.3-0. 0.5% 5% T. 60 - 80°C

C. 0.5-1% T. 60–90°C F. 0.05 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

 

Pasteurizer, separator, homogenizer, pipelines Methods

Product

Product Characteristics

Additives

P3-stabicip EA

Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness. Neutral surfactant booster for alkaline and acid cleaning solutions to improve fat dissolving. Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

P3-stabicip TH

  Sanitation by circulation

P3-oxysan ZS

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

8

P Li SS  AL M St

x

+

X

+

x

+

x

Appl Applic icat atio ion/ n/Co Cont ntro roll

+

C. soft water 0.10.3%   medium hard 0.30.5%   hard 0.50.8% T. 70-90°C

+

C. 0.1-0.3% T. 60-90°C

-

C. 0,1% T. up to 40°C see special titration  instructions datasheet

x

  +

0

C. 0. 0.2-0.5% T. cold/ambient see special titration instructions datasheet

 

Cleaning of milk bottles P

Li

Ss   St x

M

Methods Additive to caustic soda solutions

Product P3-stabilon cip

Product Characteristics Liquid cleaning booster for alkaline single phase cleaning.

Additive to concentrated

P3-stabilon WT

Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation! Mixing ratio depends on degree of soil.

 

+

T. 70 – 90°C Mixing ratio of NaOH 50% and P3-stabilon WT 95:5 for normal soil 90:10 for heavy soil  Application concentration of above mixture 4%

Antifoamers

P3-prevafoam PB

+

C. PET: 0.01 – 0.03% (100-300 gr/m³)

Scale preventor

P3-polix XT

  Neutral liquid antifoam agent containing foam depressing surfactants (readily biodegradable), to be added to alkaline solutions if required. Liquid acid concentration   containing organic sequestering agents to prevent calcium deposits in the warm water rinsing selection. P3-polix XT has a threshold threshold effect on the water hardness, but in order to

+

C. 5 – 80 ppm depending on water hardness.

caustic lye (50%)

Sanitizer for rinsing water

P3-hypochloran 50 P

P3-horolith AS

prevent a particles settling ofthe the hardness compartments should be rinsed thoroughly after each production. Sanitizer with stabilized available chlorine.

x

x

+ Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

 Application/Control C. 0.15-0.3% T. 60 -80°C

0

C. 1 ppm ( 1mg/ltr.) T. cold am ambient bient to 20°C see special instructions datasheet C. 5-10% T. 30-60°C

Crate cleaning Methods Cleaning by circulating or CIPprocess

Product P3-aquanta extra

Product Characteristics Liquid neutral cleaner containing special wetting agents to grant a good cleaning, a spotless drying and a long term antistatic effect. In order to increase the cleaning effect it could be applied together with the carry over from the warm water rinsing or with 0.5 – 1% caustic soda.

9

Application/Control C. 0.5-1% with water C. 0.3-0.5% with NaOH or carry over T. 40-80°C

 

 

Long life milk production

  UHT-plant Methods

Product P3-mip 100

Compound (alkaline) Additive to caustic soda solutions

Product Characteristics Highly alkaline product containing surfactants, complexing, sequestering and other cleaning agents for the removal of organic and inorganic precipitates. Due to this combined effect and acid cleaning step in the intermediate cleaning can be neglected. Concentration depends on water hardness.

P3-stabicip EA

Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness.

x

+

C. soft water 0.3-0.5% Medium hard 0.5-0.7% hard 0.7-0.9% T. 130-140°C

Acid treatment

P3-horolith USP

Concentrated cleaner based on phosphoric   acid with wetting agents and corrosion inhibitors.

x

-

Additive to acids

P3-stabicip NA

x +

Main cleaning

P3-mip 100

Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion. x Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness. Concentrated cleaner based on phosphoric   acid with wetting agents and corrosion inhibitors.

C. 1-2% T. 140°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein C. 0.3-0.5% T. 60 - 80°C

Intermediate cleaning Under production conditions, circulating at 140°C

By circulation at 80-90°C Compound (alkaline) Additive to caustic soda solutions

P3-stabicip EA

Acid treatment

P3-horolith USP

10

P Li M Application/Control x - C. 2.5-3% T. 130-140°C F. 0.06 S. 50 ml L. 0.5 n HCI I. Phenolphthalein

0

x

0

x

0

C. 2-3% T. 70–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90°C

C. 1-2% T. 80-90°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

10  

Sterile tanks  Methods Combined Cleaning and sanitation by spraying

Product P3-horolith CIP

P3-asepto MT

Cleaning by spraying or  circulation

P3-mip LF

Sanitation by spraying or  circulation

P3-oxysan ZS

P3-oxonia active

Product Characteristics P Li M Application/Control - C. 0.5-1% Concentrated cleaner based on phosphoric + acid with surfactants, antifoam agents and T. 50-80°C corrosion inhibitors. The sanitation is due F. 0.23 to the synergistic effect of the surfactants S. 50 ml and the acid. L. 1 n HCl I. Phenolphthalein Slightly alkaline product. The cleaning and + + C. 1-2% quick sanitizing effect is due to T. 50-60°C phosphates, silicates and available F. 0.10 chlorine. A 1% solution contains 225 ppm S. 50 ml available chlorine. L. 0.5 n HCl I. Methyl Orange  Alkaline cleaner containing sequestering, sequestering,   + + C. 1-2% cleaning agents and corrosion inhibitors. T. 60-70°C F. 0.103 Suitable for use in hard water. Concentration can be controlled by S. 50 ml conductivity. L. 0.5 n HCI I. Phenolphtalein + C. 0,1% Premium cold disinfectant with working T. up to 40°C mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration. (see special titration   Instructions Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

+

0

C. 0.2-0.5% T. cold/ambient (see special titration instructions)

 

Conveyor chains Types Lubricant for cardboard boxes

Product P3-lubostar CP

Product Characteristics Liquid, soap free chain lubricant for card boxes - suitable for all water hardnesses - phosphate free

Application/Control C. 0.2 – 0.4% Continuous dosing

11  

 Yoghurt production

Methods Combined Cleaning and Cleaning  and sanitation by hand

Product P3-Z

Product Characteristics P Slightly alkaline product containing x phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

Cleaning by circulation

P3-mip 100

Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.

P3-mip RC

 Alkaline cleaner containing complexing, complexing, sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning. Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness. Sanitizer with stabilized available chlorine.

Additive to alkaline solutions

P3-stabicip EA

Sanitation by circulation

P3-hypochloran 50 P

P3-oxysan ZS

P3-oxonia active

Li

x

M -

+

x

+

x

+

x

0

Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x

Application/Control C. 1-2% T. cold to 60°C F. 0.19 S. 50ml L. 0.5n HCI I. Phenolphtalein C. 0.5-1% T. 70–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 1-3% T. 60–80°C F. 0.15 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90°C

C. 1 ppm ( 1mg/ltr.) T. cold am ambient bient to 20°C see special instructions datasheet C. 0,1% T. up to 40°C see special titration instructions datasheet

0

C. 0. 0.2-0.5% T. cold/ambient (see special titration instructions)

12  

Fresh cheese production

Methods Combined cleaning and sanitation by spraying or circulation

Product P3-Z

Product Characteristics Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

Cleaning by circulation

P3-mip zentra

 Alkaline cleaner with complexing complexing and sequestering agents for use in fresh cheese separators.  Approved by Westfalia.

P3-horolith FL

Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Liquid concentrate of active ingredients; contains surfactants with defoaming effect as an additive to caustic soda solutions in CIP systems Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

Additive to caustic soda solutions

P3-stabicip XT

Combined cleaning and sanitation by circulation

P3-asepto MT

Sanitation by circulation

P3-oxysan ZS

P3-oxonia active

P Li M Application/Control x - C. 1-2% T. cold to 60°C F. 0.19 S. 50ml L. 0.5n HCI I. Phenolphtalein x 0 C. 2-3% T. 80°C F. 0.1 S. 50 ml L. n/2 HCl I. Phenolphthalein   x 0 C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein x 0 C. 0,1 - 1 % T. 50 - 80°C

x

-

Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

x

C. 1-3% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 0,1% T. up to 40°C see special titration instructions datasheet

0

C. 0.2-0.5% T. cold/ambient see special titration instructions datsheet

13  

Cheese production Cheese making machine, coagulator, cheese vats, pipelines Methods Combined cleaning and sanitation by hand

Product P3-Z

Product Characteristics Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

Cleaning by circulation or spraying

P3-mip CIP

Highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity.

P3-horolith FL

Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

Combined cleaning and sanitation by circulation or spraying

Sanitation by circulation

P3-asepto MT

P Li M Application/Control x - C C.. 1-2% T. cold to 60°C F. 0.19 S. 50ml L. 0.5n HCI I. Phenolphtalein   x + C. 1-2% T. 50-80°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein  

x

x

P3-horolith CIP

Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x

P3-oxysan ZS

Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

x

P3-oxonia active

+ C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein - C C.. 1-3% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange + C. 0.7-1.5% T. 50-80°C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein C. 0,1% T. up to 40°C see special titration instructions datasheet 0

C. 0.2-0.5% T. cold/ambient (see special titration instructions)

14  

Cheese moulds, cheese cloth, trays, boards, cheese grates Methods Combined cleaning and sanitation by hand

Product P3-Z

Product Characteristics Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

Combined Cleaning and sanitation by spraying

P3-horolith CIP

Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid. Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

P3-horolith USP

Cleaning by spraying

Sanitation by spraying or by hand

P x

P3-asepto MT

Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x

P3-mip CIP

Highly alkaline cleaner c containing ontaining complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity.

 

P3-horolith FL

Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Sanitizer with stabilized available chlorine.

P3-hypochloran 50 P

x

Li

St St +

Al -

x

+

+

x

+

+

-

x

+

-

x

+

-

Application/Control C. 1-2% T. cold to 50°C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange C. 0.7-1% T. 60-70°C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein C. 0.5-1% T. 60-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein C. 1-2% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 1-1.5% T. 60-80°C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.5-1.5% T. 60-70°C F. 0.24 S. 50 ml L. 1n NaOH I. Phenolphthalein C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C see special instructions

15  

Butter production Cream ripening vat Methods Combined cleaning and sanitation by spraying or circulation

Product P3-horolith CIP

P3-asepto MT

Cleaning by spraying or circulation

P3-mip 100

St  Al Product Characteristics P Li St M Ap Appl plic icat atio ion/ n/Co Cont ntro roll Concentrated cleaner based on phosphoric x + + + C. 0.5-2% acid with surfactants, antifoam agents and T. 50-80°C corrosion inhibitors. The sanitation is due F. 0.23 to the synergistic effect of the surfactants S. 50 ml and the acid. L. 1 n HCl I. Phenolphthalein Slightly alkaline product. The cleaning and x + + - C C.. 0.5-2% quick sanitizing effect is due to T. 50-60°C phosphates, silicates and available F. 0.10 chlorine. A 1% solution contains 225 ppm S. 50 ml available chlorine. L. 0.5 n HCl I. Methyl Orange Highly alkaline product containing x + - + C. 0.5-1.5% complexing, sequestering and other T. 80–90°C cleaning agents for the removal organic F. 0.06 and inorganic precipitates.

Sanitation by spraying or circulation

P3-mip LF

 Alkaline cleaner containing sequestering, sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x +

P3-oxysan ZS

Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

x

P3-oxonia active

+

-

+

+

S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein C. 0,1% T. up to 40°C

see special titration instructions datashe datasheet 0 C. 0.2-0.5% T. cold/ambient see special titration instructions datashe datasheet

16  

Cream heater  Methods Cleaning by circulation

Sanitation by circulation

Product P3-mip 100

Product Characteristics Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates.

P3-mip LF

 Alkaline cleaner containing sequestering, sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

P3-horolith FL

Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

P3-oxysan ZS

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

P Li M Application/Control x + C. 0.5-1.5% T. 80–90°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein   x + C C.. 2-3% T. 70-80°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein   x - C. 0.5-1% T. 60-70°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein x C. 0,1% T. up to 40°C see special titration instructions datasheet x

0 C. 0.2-0.5% T. cold/ambient see special titration instructions datsheet

Butter making machine, churn and worker, butter packing machine Methods Combined

Product P3-Z

cleaning and sanitation by circulation or by hand

Product Characteristics Slightly alkaline product containing

St  Al P Li St M Appl Applic icat atio ion/ n/Co Cont ntro roll x + + - C. 1-2% 1-2%

phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

P3-horolith CIP

Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x

+

+

T. 50-60°C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange 0 C C.. 1-1.5% T. 50-80°C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein

17  

Filling equipment for milk, fresh cheese, yoghurt and desserts Methods Cleaning by circulation

Product P3-aquanta SI

P3-mip RC

Combined cleaning and sanitation by circulation

P Li St St  Al M Appl Applic icat atio ion/ n/Co Cont ntro roll x + + + C. 0.5-2% T. 60-70 F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein  Alkaline cleaner containing complexing, complexing, x +. - + C. 0.5-1.5% sequestering and cleaning agents. Suitable T. 50–70°C for use in hard water. Concentration can F. 0.15 be controlled by conductivity. Suitable for S. 50 ml single phase alkaline cleaning. L. 0.5 n HCl I. Phenolphthalein Slightly alkaline product. The cleaning and x + + - C C.. 1-2% T. cold to 50°C quick sanitizing effect is due to phosphates, silicates and available F. 0.10 chlorine. A 1% solution contains 225 ppm S. 50 ml Product Characteristics  Alkaline cleaner containing complexing, complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

 



P3-asepto MT

available chlorine. Sanitation by circulation

P3-hypochloran 50 P

Sanitizer with stabilized available chlorine.

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure. Neutral product based on Biguanide. Free of quaternary ammonium compounds. Also suitable for fillers with plastic parts sensitive to acids or oxidizing agents. Mild alkaline cleaner containing

Sanitation by soaking (overnight, weekends)

P3-trimeta SAN conc 

Cleaning by

P3-mip FPC

circulation and spraying of fillers/packers

Outside cleaning of filling- and other dairy equipment

x

x

 

+

L. 0.5 n HCl I. Methyl Orange 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to to 20°C see special instructions see special instructi + 0 C. 0.2-0.5% T. cold/ambient

x

+

+

see special titration instructions datashe datasheet + C. 0.05-0.2% T. cold/ambient special  (see(see special tit titration instuctions) instructions)

x

+

+

-

C. 0.5-2%

-

T. 30-60°C F. 0.725 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 2-5% T. 20-60°C F. 0.4 7 S. 50 ml L. 0.5 n HCl I. Methyl Orange

surfactants, antifoam and sequestering agents. Suitable for all materials used in fillers. Low foaming. Removes oil and fat.

P3-topax 12

 



Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.

See also “General plant cleaning”  Products are approved and listed by leading equipment manufacturers!

 

x

+

+

18  

Ice cream production Storage tanks, mixing tanks, pipelines Methods Cleaning by spraying, circulation or by hand

Product P3-aquanta SI

P3-mip LF

P3-horolith USP

St  Al Product Characteristics P Li St M Appl Applic icat ation ion/C /Con ontr trol ol  Alkaline cleaner containing complexing, complexing, x + + + C. 0.5-3% sequestering and cleaning agents and T. 50-60°C corrosion inhibitors. Suitable for use in F. 0.36 hard water. Concentration can be S. 50 ml controlled by conductivity. L. 0.5 n HCl I. Phenolphthalein  Alkaline cleaner containing sequestering, sequestering,   x + - + C. 1-2% cleaning agents and corrosion inhibitors. T. 60-70°C Suitable for use in hard water. F. 0.103 Concentration can be controlled by S. 50 ml conductivity. L. 0.5 n HCI I. Phenolphtalein Concentrated cleaner based on phosphoric   x + + + C C.. 0.50.5-1% 1% acid with wetting agents and corrosion T. 50-80°C inhibitors. F. 0.16

Combined Cleaning and sanitation by spraying, circulation or by hand

P3-asepto MT

Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x

Sanitation by spraying, circulation or by hand

P3-hypochloran 50 P

Sanitizer with stabilized available chlorine.

x

P3-oxysan ZS

Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

x

P3-oxonia active

+

+

-

0

+

+

S. 50 ml L. 1n NaOH I. Phenolphthalein C C.. 0.5-1.5% T. 50-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20°C see special instructions datasheet see special instructions datashe C. 0,1% T. up to 40°C

see special titration instructions datashe datasheet 0 C. C. 0.20.2-0 0.5% .5% T. cold/ambient see special titration instructions datashe datasheet

19  

Freezer  Methods Cleaning by circulation

Product P3-mip LF

Product Characteristics  Alkaline cleaner with surfactants, surfactants, antifoam and sequestering agents. Suitable for use in hard water. Concentration can be controlled by conductivity.

Combined cleaning and

P3-asepto MT

Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water.  A 1% solution contains 225 ppm available chlorine. Sanitizer with stabilized available chlorine.

sanitation by circulation

Sanitation by circulation or immersion

P3-hypochloran 50 P

P3-triquart

Neutral sanitizer based on quaternary ammonium compounds (QAC). Extremely good sanitizing effect by supplementary reduction of surface tension.

St  Al P Li St M Ap Appl plic icat atio ion/ n/Co Cont ntro roll   x + + + C C.. 1-2% T. 60-70°C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein x + + - C. 1-2% T. 40-60°C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange x 0 C. 1 ppm ppm ( 1m 1mg/ g/lt ltr. r.)) T. cold am ambient bient to 20°C

 

x

+

+

+

see special instructions C. 0.1-0.3% T. cold/ambient

20  

Filler  Methods cleaning by circulation

Product P3-aquanta SI

Product Characteristics  Alkaline cleaner containing complexing, complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

P3-mip LF

 Alkaline cleaner with surfactants, surfactants, antifoam and sequestering agents.

P3-horolith USP

Combined cleaning and sanitation by circulation

P3-asepto MT

Combined cleaning and sanitation by hand

P3-Z

Sanitation by soaking (overnight, weekends)

P3-trimeta SAN conc.

P Li M Application/Control x + C. 2 – 4% T. cold F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein x + C. 1-2% T. 60-70°C

Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning. Concentrated cleaner based on phosphoric   acid with wetting agents and corrosion inhibitors.

F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein x - C. 0.5-1% T. 50-80°C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein Slightly alkaline product. The cleaning and x - C C.. 1-2% quick sanitizing effect is due to T. cold to 50°C F. 0.10 phosphates, silicates and available S. 50 ml chlorine. A 1% solution contains 225 ppm L. 0.5 n HCl available chlorine. I. Methyl Orange x - C. 1-2% Slightly alkaline product containing T. cold to 50°C phosphates, silicates, wetting agents and available chlorine. A 1% solution contains F. 0.19 S. 50ml 130 ppm available chlorine. L. 0.5n HCI I. Phenolphtalein x + C. 0.05 0.05-0 -0.2 .2% % Neutral product based on Biguanide. Free of quaternary ammonium compounds. T. cold/ambient  Also suitable for fillers with plastic plastic parts sensitive to acids or oxidizing agents.

21  

Evaporated milk-, milk powder production, whey, skim milk Evaporator  Methods Cleaning by

Product P3-mip 100

circulation

Additive to caustic soda solutions

P3-stabicip AD

P3-stabicip EA

Acid treatment

Additive to acids

P3-horolith FL

P3-stabicip NA

Product Characteristics Highly alkaline cleaning compound containing surfactants, sequestering and othercomplexing, cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning. Concentrated liquid mixture of surfactants, complexing, sequestering and antifoam agents. Used in combination with caustic soda solutions. Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness. Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion.

P Li Application/Control x C. 2-3% T. F. 60–80°C 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein  

x C. 0.1-0.3% T. 60-80°C

x

 

C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.7% T. 70-90°C

x C. 1-2% T. cold to 65°C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein x C. 0.3-0.5% T. 60 - 80°C

Spraying tower  Methods Combined cleaning and sanitation by circulation or spraying Cleaning by circulation

Product P3-asepto MT

P3-mip 100

Product Characteristics P Li Slightly alkaline product. The cleaning and x sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine. Highly alkaline product containing x surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning.

Application/Control C. 1-2% T. 50-60°C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 0.5-1% T. 60–70°C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

22  

Roller-drum dryer  Methods Cleaning by hand or spraying

P3-asepto MT

Combined cleaning and

P3-Z

sanitation

Product

Product Characteristics Slightly alkaline product. The cleaning and sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine.

P Li Application/Control   C. 1-2% T. 50-60°C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Slightly alkaline product containing phosphates, silicates, wetting agents and

x

available chlorine. A 1% solution contains 130 ppm available chlorine.

C. 1-2% T. cold to 50°C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange

23  

Water treatment Boiler  Methods Desccaling

Product P3-horolith AS

Product Characteristics Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

Application/Control C. 5-10% T. 30-60°C

Cooling System Type

Product

Product Characteristics

Descaling

P3-horolith AS

Highly acid powder with corrosion inhibitors C. 5 – 10% and colour indicator, suitable for all metals. T. 30 – 60°C

Scale and corrosion Cooling Care EFM prevention

Application/Control

 A corrosion and scale inhibitor inh ibitor based on low phosphorus phosphonates and bio degradable polymeres

Undiluted dosing straight into the water system. Typical use concentration 180 – 220 ppm. For more detailed information see our Technical Data Sheet

Ice water conservation P Type Prevention of bacteria bacte ria grow growth th

Product P3-po P3-polix lix DES

Product Characteristics Disinfectant based on biguanid and quaternary ammonium compounds (QAC).

Li X

 Application/Control C. 0.05-0.1%

24  

General plant cleaning Exterior cleaning of equipment in all production rooms, floors and walls Methods Product Low pressure foam P3-topax 12 cleaning and sanitation with P3 foam cleaning systems (see special brochures for equipment) P3-topax 19

 



P3-topax 52

P3-topax 56



P3-topax 66

P3-topax 686

St P Li St Al Cu Application/Control   x + + + C. C. 2-5% T. 20-60°C F. 0.47 S. 50 ml L. 0.1 n HCl I. Methyl Orange Highly alkaline product with x + + - C C.. 2-5% complexing agents for heavy soils. T. 20-60°C F. 0.25 S. 50 ml L. 0.5 n HCl I. Phenolphthalein  Acid cleaner based on phosphoric phosphoric x + - + C. C. 2-5% acid, removes inorganic residues, T. 20-60°C scale deposits and light grease. F. 0.27 Leaves surfaces shiny. S. 50 ml L. 1 n NaOH I. Phenolphthalein C. 2-5%  Acid cleaner based on phosphoric phosphoric acid   x + + + C. T. 20-60°C with inhibitors, removes inorganic F. 0.32 residues, scale deposits and light S. 50 ml grease. L. 1 n NaOH I. Phenolphthalein  Alkaline combined cleaner and   x + 0 0 C. C. 2-5% sanitizer especially suited for the T. 20-60°C removal of heavy organic residues. F. 0.8 0. 86 S. 50 ml L. 0.5 n HCl I. Phenolphthalein Liquid, alkaline cleaning agent with   x x x 0 C. 2-5% Product Characteristics Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.

available chlorine

P3-topax 99

All products are also suitable for high pressure machines  Products

P3-triquart

 



Neutral product for foam disinfection based on alkylamine acetates.

x

+

+

+

Sanitizer based on quaternary ammonium compounds. Also applicable by spraying device.

x

+

+

+

are approved and listed by leading equipment manufacturers!

T. F. 40-60°C 0,222 S. 100 ml L. 0,1 n HCL I. Phenolphthalein C C.. 2% T. ambient (see special titration instructions) C. 0.1-0.3% T. ambient

25  

  Aseptic filling rooms Methods

Product

Product Characteristics

Air sanitation by special fogging machines

P3-triquart

Liquid, neutral disinfection agent

P

Li

St St

Al

x

x

x

C u -

 Application/Control C. 0,2 - 0,4 % T 20 - 40°C

  Floors Methods Product Manual or P3-clint KF automatic cleaning of floors (brushes or single disc machines)*

 

Product Characteristics Liquid, alkaline cleaning agent for plant cleaning and vehicle cleaning

Application/Control C. 2 - 4% T. 40-60°C F. 1,2 S. 50 ml L. 0,5 n HCL I. Phenolphthalein

* We can also offer floor cleaning machines, please ask for our detailed catalogues!

Sanitary rooms M Me etth ho od ds s Manual Manual Manu al cleaning clean cleaning ing

P Prroodduucctt Into Info

rodduucct tCChhaara raccte terirsistitcicss PPro Sanitary cleaner for daily andfor heavy-duty Liquid, acid specialty cleaner sanitation cleaning tasks. areas as well as for maintenance cleaning

ic/a ionnt/rC ApplicAaptipoln Cto olontrol For all acid-resistant Spray and disperse undiluted.  After surfaces. a short contact time time rinse off  Applywater. diluted. with clear

Methods Hand cleaning and sanitizing

Product P3-manosan

Product Characteristics  Antimicrobial hand washing lotion, perfume-free.

Application/Control Put on dry hands, rub well and rinse off with water.

Hand washing

P3-manosoft

Sanitation of hands Hand care

P3-manodes

Mild general hand wash lotion, perfumefree. Neutral, liquid had disinfectant, based on alcohol, perfume-free. Hand care lotion, which prevents dehydration of the skin, perfume-free.

Put on dry hands, rub well and rinse off with water. Rub in dry hands until are dry again

Personnel

P3-manoguard

*All products are applied best in P3- manocenter 

Rub in dry hands until skin is covered, before starting work and after finishing work.

26  

 

P3-Equipment

We plan, develop, supply, install and service for you:    

complete automatic conveyor lubrication systems, dosing and proportioning pumps and systems to dispense cleaners and sanitizers,



  conductivity measuring equipment equipment to control alkaline, acid or sanitizing solutions,

 

foam cleaning systems.

Abbreviations:

Key to the symbols used:

P = powder Li = liquid  Al = aluminium Cu = copper  St = stainless steel St (4301, AISI 304 4401, AISI 316) M = Multiple use of solution possible

- = not not suitable suitable + = suitable 0 = limited suitable

C. = concentration T. = temperature F. = factor S. = sample I. = indicator L. = titration solution

Br = Brass Special remark : The titration instructions for alkaline solutions are only valid for fresh solutions. Used solutions must be titrated against phenolphthalein and methyl orange as indicators, calculation: (2p – m) x factor.

27  

       0        0        5   .        0        1        0        2   .        1        1

For each P3-product mentioned in this brochure, a separate leaflet is available providing detailed information about composition, characte characteristics ristics and application. These technical information sheets are available upon request.

Ecolab Export GmbH P.O. Box 13 02 70 70 40552 Düsseldorf Germany Phone: +49 (0) 211 9893-928 Fax: +49 (0) 211 9893-207

www.ecolab.com