Manufacturer DK-5700 Svendborg * Denmark C.C.JENSEN A/S * Løvholmen 13 * DK-5700 Phone: +45 63 21 20 14 * Fax: +45 62 22 46 15 * E-mail: E-mail:
[email protected] ccjens
[email protected]
Manual no.: FH9600106(-uk)
OPERATING MANUAL CJC Offline Fine Filter HDU 27/- P-Z Production no: 2140790103 no: 2140790103
Technical Specifications Type
CJC Offline Fine F ilter
Model
HDU 27/ 54 P-Z P- Z
Filter insert
B 2x27/27
General arr. / Assembly Assembly drw .
96 001 06-6 (rev. 1) / 46 020 01-3 (rev. 2)
Pump
P- 19-6, 400 L/H ( 56 022 04-3 (rev. 1)
Electric motor
VEM K21R 71G6 (3 x 400 V, 50 Hz, 0.25 kW , 1.1 A)
Control box
-
Pressure switch
-
Solenoid valve
-
Special equipment
-
Noise level
< 70 dB(A) Only for indoor use EU Declaration of Conformity on the last page of this book
Operating Instructions for CJC Filter Products
IMPORTANT ! In order to have maximum benefit from your CJC Filter, we suggest that you read through this manual's sections concerning installation and operation prior to the product's installation, and when the product is operated or serviced. Do not hesitate to contact C.C.JENSEN A/S or your local CJC distributor for any further technical information you may require. This manual contains information on the installation, operation, and maintenance of the CJC Filter unit based on the specifications of the unit when delivered from our factory. The production no. is stated on the front page. In case post-delivery alterations have been made to the unit, we recommend that you contact C.C.JENSEN A/S or your local distributor for an updated manual. When ordering spare parts or requesting technical assistance, always state the production (serial) number of the CJC filter unit (see front page of manual and name plate on unit). Unless special permission has been granted by C.C.JENSEN A/S do not attempt t o repair or dismantle the CJC Filter unit or any of its components within the warranty period of the unit (with exception of any dismantling necessary for the replacement of fil ter elements). Failure to seek the said permission will cause the guarantee on the said parts to be void ! C.C.JENSEN A/S’ product liability does not cover technical modifications to the filter unit or its electrical system unless C.C.JENSEN A/S’ in writing has accepted such extension of liability.
Operating Instructions for CJC Filter Products
WARNINGS & CAUTIONS - health and safety hazards The CJC Filter unit is a machine and as such it must be inspected daily - even if CJC Filters in general demand very little maintenance. Almost all types of oil are potential threats to the environment and as such they must not be drained into ordinary sewers or "dumped" in nature. Always check that all oil carrying components are sealed and tight before operating the CJC filter unit. Be aware that oil spillage on the floor around the filter unit is a serious safety risk ! Water drained from a filter separator is not clean and must not be drained to ordinary sewers, but be collected in a special container and disposed of in accordance with local regulations for oil and chemical waste. Used filter elements very often contain harmful substances separated from the oil. Always pack and seal used elements thoroughly until they can be disposed of in accordance with local regulations for oil and chemical waste. The electrical power supply to the filter unit must be switched off (remove fuses if necessary) when carrying out maintenance, and especially before opening the control box or the terminal box of the electric motor. Repairs of the electrical control systems may only be carried out by trained C.C.JENSEN technicians.
Do not expose the filter unit to ambient temperatures higher than 40 oC (104 oF) as this may harm electrical wires, hoses and other rubber or synthetic components ! The fluid temperature inside the filter unit must never exceed 80 oC (175 oF). Higher fluid temperatures may cause damage to the seals and packings on and in the filter unit.
Operating instructions
-1-
When ordering spare parts, always state filter type, production no. and an exact description of the part (drawing and item no. if any).
All item nos. mentioned below refer to drawing nos A) 96 001 06-6 B) 46 020 01-3
(General arrangement) (Assembly drawing)
Connection to the System
CJC fine filters must be connected to the main system by independent suction and return lines. The filter suction line should be connected to the lowest and most contaminated location of the system tank (very often the bottom drain plug), and the filter outlet (return) line should be led back into the tank close to the suction pipe of the system pump - preferably below the oil surface to avoid oxidation of the oil. The connection pipes and hoses should be as short as possible. If conditions on the installation site demand for very long pipes the inner diameter of the piping must be increased accordingly and not reduced until immediately before entering the filter. Note! Never use fittings with tapered thread in filter or pump. Note! Pressure gauge tightening torque 20-25 Nm. The electric motor and the pump are connected to the voltage required, preferably over a motor overload protection (not included in the CJC standard supply). Remember to check at start up that the electric motor rotates in correct direction (indicated by arrow on fan cover). Starting Up
Check that inlet and outlet valves (if fitted) are open, and that the vent screw (B-7) on the filter top is open. Then start the pump. Close the vent screw as soon as liquid is appearing under it (the pump will take some 15 mins to fill the filter). Vent the filter again after approximately one hour's operation (not necessary if filter is fitted with automatic vent). Normal Operation
When the filter is put into operation with a clean filter insert, the pressure drop over the Manual no. FH9600106(-uk)
HDU 27/- P-Z insert (B-17) is insignificant. The pressure gauge (A-3) monitors the pressure drop over the filter insert. The pressure varies with the oil viscosity, but is usually < 0.3 bar. It is not unusual, however, for the pressure to be somewhat higher during the first hour of operation until temperature and flow conditions have stabilized. As impurities are deposited in and on the filter insert the resistance against the oil flow increases, which is monitored on the pressure gauge. When the pressure reaches 1.8 bar the free flow area of the insert has been reduced to an extent that the insert must be replaced. For additional safety a 2.8 bar pressure relief valve is integrated in the filter pump. Filter Insert R eplacement
When the gauge indicates a pressure drop of 1.8 bar the filter insert is due for replacement. Before this can be done the filter housing has to be drained. Stop the pump and close inlet and outlet valve (if any). Untighten the vent screw and drain the housing through the bottom drain (A-4). After drainage unscrew the top nut (B-23) and lift off the housing. Unscrew the s pring nut (B29) and remove the spring (B-24) and the spring guide (B-16). Now lift up the insert. This is done easily by means of a CJC Insert Extractor, which can be ordered with the new filter insert. When all inside parts have been cleaned and all o-rings checked (B-5, B-13) the new insert can be placed in the housing. Before pressing the spring guide in place, check that the o-ring is placed correctly in the groove.Take care not to damage it on the thread of the stay bolt during assembly. When the spring guide and the spring have been placed, tighten the spring nut first by hand until it touches the spring housing disc, and then with a spanner an additional 4 turns per 27/27 module, making the insert settle. Refit the housing, tighten the top nut (150 Nm) and the filter is ready to be restarted. Remember to close the bottom drain. The lifetime of the filter insert is dependent of the operating conditions. It is advisable , though, to replace the insert once a year.
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List of components
CJC™ Marine Fine Filter HDU 27/- P-Z Drawing No.: 96 001 06-6 Item group:
F1311
Pos.
Article No.
Description
Qty.
1
46 020 01-3
#1
CJC™ Fine Filter HDU 27/-
1
2
56 022 04-3
#2
Pump P & PH
1
3
FD33134
Pressure gauge ø63 0-4bar, liquid filled
1
4
FD32639
Drain plug 1/2"
1
5
FD32267
Profile ring tube fitting ø18x3/4"
1
6
FD32267
Profile ring tube fitting ø18x3/4"
1
7
FB5601426
Sam pling point no. 7
1
#1
S ee [F in e Filte rs ] u nd er [S pa re s] un de r [H D U 27 /- ]
#2
See [Pum ps] under [Pum p P & PH ]
02-2007
List of components
CJC™ Fine Filter HDU 27/Drawing No.: 46 020 01-3
Po s.
Article No.
Description
Qty.
1
FD32241
Plug 1/4"
1
2
FD34018
Cupper packing 14x18x2
1
4
FD30250
Stud bolt M8x36
4
5
O-ring 295x5,0 FD34030
Nitrile
FD34086
Viton 27/27-54-81
6
1
2 7/108
2
Usit ring 14,7x2 2x1 ,5
1
FD34097
Nitrile
FD34188
Viton
7
FD2200701
Vent screw 1/4" BSP
1
8
FC1600133
Filter base f. HD U 2 7/-
1
Stay bolt
1
9
10
FD1200110
27/27
FD1200106-670
27/54
FD1200106-940
27/81
FD1200106-1205
27/108
FD32019
11
1
Filter plate
1
FD1601003
POM
FD1601014
Steel
13
15
Plug 3/4"
O-ring 28,17x3,53 FD34016
Nitrile
FD34085
Viton
FD35106
16
2
Ball handle ø32
2
Spring guide
1
FB1600210
POM
FB1600215
Steel
02-2004
List of components
CJC™ Fine Filter HDU 27/Drawing No.: 46 020 01-3
Po s.
Article No.
17
18
Description
Qty.
Filter insert PA5600317
A 27/27
PA5601301
B 27/27
FD30018
19
27/27
1
27/54
2
27/81
3
2 7/108
4
Screw M4x12
4
Packing f. filter plate
1
FD2 600210 -1
Nitrile
FD2 600210 -2
Viton
23
FD2300116
Top nut
1
24
FD1600517
Spring 4x38x300
1
26
FD35138
CJC Label
1
Filter housing
1
27 FB4800132-27
27/27
FB4800132-54
27/54 (and 27/108)
FB4800132-81
27/81
29
FD2300125
Nut f. Spring guide
30
FB5900907
Lower Housing 2 7/108
1
1
02-2004
List of components
CJC™ Fine Filter HDU 27/Drawing No.: 46 020 01-3
Po s.
Article No.
Description
Qty.
Packing set f. HDU 27/27-54-81 FD34047
Nitrile
FS1006
Viton 2 off o-ring 28,17x3,53 1 off o-ring 295x5,0 1 off usitring 14,7x22x1,5
Packing set f. HDU 27/108 FD34046
Nitrile 2 off o-ring 28,17x3,53 2 off o-ring 295x5,0 1 off usitring 14,7x22x1,5
Filter plate set FS1000
PO M, nitrile
FS1025
St. steel, viton 1 off filter plate 1 off packing f. filter plate 4 off screw M4x12
02-2004
List of components
CJC™ Pump Type P & PH Drawing No.: 56 022 0 4-3
Pos.
Article No.
Description
Qty.
1
FB6204201
By-pass valve
1
O-ring 9,6x2,4
2
3 FD34002
Nitrile
FD34078
Viton
4
FD30106
Screw M6x30
4
5
FD30107
Screw M8x30
4
E-motor
1
6(P)
f. pump P
FB31036
PM80-188B 24V DC
FB31002
K21R 71 G6 3-phase
FB31051
K21R 71 G8 3-phase
FB34001
K21R 71 K4 3-phase
6(PH)
E-motor f. pump PH FB31002/PH
K21R 71 G6 3-phase
FB34001/PH
K21R 71 K4 3-phase
7
Shaft f. gear wheel w/sleeve FD1100111
P-6
FD1100102
P-9
FD1100103
P-11
FD1100104
P19
8
O-ring 7,6x2,4 FD34001
Nitrile
FD34080
Viton
9
P-6
FD3000301
P-9
FD3000313
P-11
FD3000303
P-19
10
O-ring 84,5x3,0 FD34064
Nitrile
FD34079
Viton
1
1
Gear wheel w/sleeve FD3000308
1
1
1
04-2003
List of components
CJC™ Pump Type P & PH Drawing No.: 56 022 0 4-3
Pos.
Article No.
11
Qty.
Pump housing
1
FD2600415
P-6
FD2600409
P-9
FD2600408
P-11
FD2600407
P-19
12
Key FD30134
P-9 5x5x8
FD30135
P-11 5x5x10
FD30133
P-19 5x5x18
13(P)
1
Shaft seal 17x28x7 f. pump P FD34003
Nitrile
FD34082
Viton
13(PH)
14(P)
Description
Shaft seal 18x30x7,5 f. pump PH FD34004
Nitrile
FD34096
Viton
1
1
FD30004
Sleeve 14x17x17 f. type P
1
14(PH) FD30006
Sleeve 14x18x17 f. type PH
1
15
Gear wheel w/groove
1
FD3000309
P-6
FD3000302
P-9
FD3000312
P-11
FD3000304
P-19
16
FD2100216
Pump cover/bracket
1
17
FD2900465
Brass plate f. pump
1
18
FD30005
Seeger ring
1
O-ring 28,17x3,53
1
19
20
FD34016
Nitrile
FD34085
Viton
FD35117
Arrow
1
04-2003
List of components
CJC™ Pump Type P & PH Drawing No.: 56 022 0 4-3
Pos.
Article No.
(P)
Description
Qty.
Packing set, complete f. pump P FD34157
Nitrile
FD31157-V
Viton 2 off o-ring 9,6x2,4 1 off o-ring 7,6x2,4 1 off o-ring 84,5x3,0 1 off o-ring 28,17x3,53 1 off o-ring 21,6x2,4 (by-pass valve) 1 off usitring 43x34,3x2 1 off shaft seal 17x28x7 1 off sleeve 14x17x17 1 off seeger ring
(PH)
Packing set, complete f. pump PH FD34183
Nitrile
FD31183-V
Viton 2 off o-ring 9,6x2,4 1 off o-ring 7,6x2,4 1 off o-ring 84,5x3,0 1 off o-ring 28,17x3,53 1 off o-ring 21,6x2,4 (by-pass valve) 1 off usitring 43x34,3x2 1 off shaft seal 18x30x7,5 1 off sleeve 14x18x17 1 off seeger ring
04-2003
Filter Insert Extractor For CJC™ Fine Filters and Filter Separators
CJC™ Product Sheet - Accessories CLEAN OIL BRIGHT IDEAS APPLICATION TheCJC™ Filter Insert Extractor is used to facilitate the job of changing filter inserts in CJC™ Fine Filters andFilter Separators. FUNCTION The CJC™ Filter Insert Extractor is led over the stay bolt in closed position, and the insert can now be removed by lifting the two handles.
Exchanging the inserts as shown below is hereby done easier and cleaner. Therefore, do not forget to order a CJC™ Filter Insert Extractornexttime inserts are ordered.
The CJC™ Filter Insert Extractor
IDENTIFICATION To order the CJC™ Filter Insert Extractor, please use: Article No: FB4900201
STEP 1
STEP 2
Stay bolt Closed
Closed Lift
PSAC5001-UK
01.04.2007
Lift
C.C.JENSEN A/S Løvholmen 13 • DK-5700 Svendborg • Denmark Phone: +45 6321 2014 • Fax: +45 6222 4615 E-mail:
[email protected] • Web: www.cjc.dk
B 27/27 CJC™ Offline Filter Insert
CJC™ Product Sheet APPLICATION The CJC™ B 27/27 Filter Insert is used in CJC™ Filters ideal for filtration of mineral and synthetic based
hydraulic oils gear oils lube oils turbine lube oils honing oils rolling oils
FILTRATION CAPABILITY
Particle Removal All CJC™ Filter Inserts have the following filtration degree: - 3 μm absolute: 98.7% of all solid particles >3 μm - 0.8 μm nominal: 50% of all solid particles >0.8 μm
are retained in each pass.
CJC ™ B 27/27 Filter Insert
The dirt holding capacity of an B 27/27 Insert is 4 litres of evenly distributed solids.
Degradation Products Oxidation by-products, resin / sludge, and varnish are retained by the cellulose material. The cellulose will retain appr. 4 kg of degradation products. Water Removal The water absorption potential is up to 50% (i.e. 2000 mL H 20) of the total contaminant holding capacity.
DIMENSIONS The figures below are nominal: Diameter: 27 cm Height: 27 cm
COMPONENT CJC™ Filter Inserts type B consist of bonded discs. Ingredients: Wood cellulose and cotton linters.
IDENTIFICATION To order the B 27/27 Filter Insert, please use: Article No: 1 x 27/27: 2 x 27/27:
PSFI3005-UK 11.04.2008
PA5601301 PA5601304
C.C.JENSEN A/S Løvholmen 13 DK-5700 Svendborg Denmark Phone: +45 6321 2014 Fax: +45 6222 4615
[email protected] www.cjc.dk
EU Declaration of Conformity for Mahinery
Manufacturer:
CC.ENS A/S
Address
L0vhomen 13 DK-57 Svedborg Deark
hereby confirm tat
CJC Oine Fne ite, type
Macine type
HDU 27/54 P-Z
Production no
2140790103
Poe: +45 63 2 2 4 Fax 45 62 22 46 5 ail ccjense@cc.dk
- s conrmty with he provisons of te Machinery Directve (directie 98/37/EC) and t natona pemetng legisation is i onormty with e provsons of he owing or E/ECirectves Directve on pessure caying eqpent (Directve 97/23EC) conceng materia exposed to pesse> 5 bar. Te Low-Voltage Directve (73/23/C) on eectric compoens r appaton witn cera volage iations Te MC-directive (89/336/EEC) o eecromagne t omaibiity Furter we confir
- that te owing (ats/cases o aonized stan ards ave ee apied • EN 50082-1
Sgnature/ Date Responsible
Manual no. FH9600106(-uk
• EN 500822
• E 0204-
6/o
23
Bnt Nsson (Qaity & Eviroea Maagr)
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