The gauge gauge pressure is referred referred as bar in t his inst ruction manual Corrosi on Class C1 – Indoor use - Relative h umid ity below 60% ((ISO ISO 9 9223 223 & EN ISO ISO 129 1294444-5) 5)
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Manual
DANGER
WARNING
CAUTION
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DANGER
DANGER
DANGER
DANGER
WARNING
Manual
WARNING
WARNING
WARNING
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CAUTION
Manual
CAUTION
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Part Pa rt no no.. FA FA76 7600 001 186 86-X -XY Y Voltage - Freq. 3 x 230/400V - 50Hz 400 00V V - 50 50Hz Hz 3 x 275/480V - 60Hz 440V 44 0V - 60 60Hz Hz 1 x 230V - 60Hz 1 x 230V - 50Hz 1 x 120V - 60Hz 1 x 120V - 50Hz
Y 0 2 3 4 5 6
X Execution A Without change over valve B With change over valve
Execution without change over valve 1 Free height
12
D
11
0 5 3
13 10 4 1 8 0 1
E
4 8 8
A
9 2 4 2 5 3
2
8
C
8 3 4
B
1 3 5 2 1
35
600
9
70 4xø18
50
G
350 495
740 444 407 406
3
Design pressure 4 bar Design temp. 60°C Weight 130 kg
142 5 5 7 2 4 2 1 9 2
A = ø18 Oil inlet B = ø18 Oil outlet C= 3/8" BSP Drainplug, D= 1/4" BSP Aut.vent E= Sampling point
7 5
1 8 4
Filter
F union plug, Waterdrip outlet = 1/4" 3/4" hose BSP Drain pan G=
5
6
7 F
This document has been prepared by C.C.JENSEN A/S of Svendborg, Denmark, and remains the property of the company. Reproduction or use of this document without the consent of C.C.JENSEN A/S or its subsidiarie subsidiaries s is prohibited. All rights reserved.
Tolerance:
N/A Customer: Project: Ref: Weight:
List of components
C.C.JENSEN A/S
Constr.
LØVHOLMEN 13, DK-5700 SVENDBORG, DENMARK Fax +45 62224615 Phone +45 63212014 www.cjc.dk
Appr.
CJC Filter Separator type PTU2 27/27 PV-E2H1PW Thruster unit General Arrangement
Rev.
Sign
Date
HJ
20-10-2009
Appr.
Date
C LU 05-02-2013 B HJ 17-02-2010 Drawing no. 7600186
CJC ™ Marine Filter Separator CJC™ PTU2 27/27 PV-DE2H1PW Drawing No.: 7600186
Pos.
Article No.
Description
Qty.
1 2
FD31319/003 56 022 14-4 #2
Electri c control box 08400 Pump PV4-14-4
1 1
3
FD32260
Profile ring tube fitting ø18x1/2"
1
4
FB5601424
Sampling point
1
Preheater 1650W
2
5
6
FS1067
3x230/400V
FS1068
3x 415V
FS1069
3x 440V
FS1070
3x 480V
FS1073
3x 690V
FD32260 #3
Profile ring tube fitting ø18x1/2"
1
Aut. water discharger
1
Drain plug 3/8"
1
7
62 034 23-4
8
FD32342
9
62 034 23-4
#3
Solenoi d v alv e
1
10
46 090 01-3
#1
CJC™ Fi Filt lte er separator PT PTU U2
1
11
FB5200700
CJC™ Aut Air Vent
1
12
FD33134
Pressure gauge ø63 0-4bar, liquid fil led
1
13
FS1019
Pressure switch Layher 2.3bar
1
Additional equipment equipm ent when change-over v alve ex ecution is selected 14
FD32642
3-way v alv e L-port
#1
See See [Fil [Filte terr s sep epar arat ator ors s] unde underr [[Sp Spar ares es]] und under er [P [PTU TU2 2 27/ 27/27 27]]
#2
See [Pum ps ps] under [Pump PV4]
#3
See [Filte [Filterr s sep epara arator tors] s] un unde derr [Spar [Spares es]] unde underr [Water [Water dis disch char arge ger] r]
03-2013
2
Manual
2 Installation 2.1
General
The CJC™ Filter System must be mounted on a correctly dimensioned bracket capable of carrying the system and keeping it in a fixed position under all conditions. The installation must allow for safe maintenance maintenan ce of the CJC™ Filter System, e.g. replacement of filter inserts. The CJC™ Filter System must be connected to the main system by independent suction and return lines. The filter suction line should be connected to the lowest and most contaminated position, position, e.g. the drain plug of the system tank. The filter return line should be led back into the tank close to the suction pipe of the system pump, and preferably below the oil surface to minimise splashing and reduce oxida oxidation tion of the oil. In order to facilitate servicing of the CJC™ Filter System, it is advisable to install ball valves on suction and return lines. NOTE! Installation must always be carried out by q ualified personnel. personnel.
Page 16/28 PTU2 27/27 PV-DE2H1PW / 7600186 Februar y 2013 / Rev. Rev. B
C.C.JENSEN A/S Løvholmen 13 • DK-5700 Svendborg • Denmark Phone: +45 6321 2014 • Fax: +45 6222 4615 •
[email protected] • www.cjc.dk
Manual
2.2 2.2 2.2.1
Ta Taking king delivery of a CJC™ Filter System System Unpacking
Check that the package is undamaged. 2.2.2 2.2 .2
Inspecti on upon receipt
Check that the CJC™ Filter System and all accessories are undamaged. If damage is found, a damage report should be sent to the company responsible for the shipping (include photographs if relevant). Batch number of the CJC™ Filter System must be included in the damage report. 2.2.3 2.2 .3
Storage unti l ins tallatio n NOTE! If the CJC™ Filter Filter System is not t o be ins talled immediately immediately after delivery, the filter mus t be stored in it s origi nal delivery packa packaging ging and in accepta acceptable ble conditions . A dry s torage room w ith relative humidit y not excee exceeding ding 60% is consi dere dered d acceptable. acceptable. NOTE! Outdoor storage under cover is accepte accepted d only for a sh ort t ime and requires adequate adequate protection against all harmful i mpacts of the climate. NOTE! The CJC™ Filter System must be handled with care, do not drop and protect against mechanical damage. NOTE! Keep Kee p the filter insert packaging intact unti l inst alla allation! tion!
C.C.JENSEN C.C.JENSE N A /S Løvholmen 13 • DK-5700 Svendborg • Denmark Phone: +45 6321 2014 • Fax: +45 6222 4615 •
[email protected] • www.cjc.dk
Page 17/28 PTU2 27/27 PV-DE2H1PW / 7600186 February 2013 / Rev. B
Manual
2.3
Installation
It is the customer’s responsibility that the CJC™ Filter System is installed correctly. Torques NOTE! Please refer to torque table in appendices 2.3.1
Piping
Mount the CJC™ Filter System to the bracket, using bolts of class 8.8 or higher. To ensure that the oil filter system will stay in place even when vibrations occur, the usage of bolts with glue is recommended. recommended. NOTE! Only use fittings wit h cylindr ical threa thread d in filt er or pump. NOTE! Never Ne ver use galvanize galvanized d or copper fit tings/pipes w hen installing the CJC™ Filter Filter System. The connection pipes should be as short as possible. In order to avoid large pressure drops, the inner diameter of the pipes must be increased if the length of pipes is more than 3 metres. Suction pressure must be above -0.5 bar. Discharge head must be below 0.5 bar. NOTE! In order to avoid damage to the pump, make sure all pipes are free of metal particles and other contaminations before connecting t he filter syst em. Hoses suitable for use with the system fluid can be used instead of pipes. When using hoses for the installation, they must comply with the same specifications as for pipes. If the CJC™ Filter System is to be installed in a site where frequent low temperatures can influence fluid characteristics, we recommended insulation of pipes. 2.3.2
Water out let
Water outlet pipe from water discharger must be drained to an oily water collecting tank in a nonpressurized drain pipe (atmosphe ( atmospheric ric pressure). NOTE! Discharged water is contaminated with oil and must NOT be drained to general sewage.
Page 18/28 PTU2 27/27 PV-DE2H1PW / 7600186 Februar y 2013 / Rev. Rev. B
C.C.JENSEN A/S Løvholmen 13 • DK-5700 Svendborg • Denmark Phone: +45 6321 2014 • Fax: +45 6222 4615 •
[email protected] • www.cjc.dk
Manual
2.3.3 2.3 .3
Electric al conn ection WARNING
ELECTRICAL SHOC ELECTRICAL SHOCK K Make Ma ke sure that the power supply i s safely disco nnected be before fore carrying out any wiring work! Work on electric electric equipment must only be carried out by qualifi ed personnel! personnel! Verify that system voltage matches equipment equipment voltage ratings before connection. Refer to the nameplate nameplate on the control panel when sizing power supply wire. Voltage (AC/DC) tolerance is +/- 5%. Frequency tolerance tolerance is +/- 2%. Connect the electric motor power supply as shown in the wiring diagram in this instruction manual. It is the customer’s responsibility that the electrical equipment is connected with a cable of the correct dimension and that the electrical equipme equipment nt is properly protected.
WARNING
OVERHEATING OF MOTOR Overhea Ove rheating ting of the motor is a potential fire ris k. Protection of mot ors against overheating overheating m ust be provi ded as either either overtemperature tempera ture protection by co nnecting thermistors or overload protection by means of thermal overload relay.
WARNING
ELECTRICAL SHOC ELECTRICAL SHOCK K Different electrical potential between adjacent machinery may cause electrical shock.
The CJC™ CJC™ F Filter ilter System must be supplied wi th pow er from t he same source as as t he adjacent adja cent machinery or c onnected by an equipotential bonding wire.
NOTE! When Whe n connected ensure that the motor has the same direction of rotation as the arrow on the fan cover. Continuous operation with w rong rotation causes no flow in the system and damage shaft seal of pump. NOTE! If rotation direction f or three pha phase se motor is w rong, safe safely ly disc onnect power supply and switc h two of th e pha phases. ses.
C.C.JENSEN C.C.JENSE N A /S Løvholmen 13 • DK-5700 Svendborg • Denmark Phone: +45 6321 2014 • Fax: +45 6222 4615 •
[email protected] • www.cjc.dk
Page 19/28 PTU2 27/27 PV-DE2H1PW / 7600186 February 2013 / Rev. B
Manual
3 Commissi omm issioni oning, ng, operation and service The CJC™ Filter System is equipped with a pressure switch which stops the pump in the event of excessive pressure inside the filter housing. If the CJC™ Filter System has been ordered without a pressure switch, check system regularly. In order to protect the CJC™ Filter System, the pump is equipped with an internal or external bypass valve. The bypass valve protects against pulsating excessive pressure, and is not designed for protection of constant pressure increase. NOTE! If fluid passes through the bypass valve for a prolonged pe period, riod, it w ill cause heating heating up of the pump and fluid which destroys t he pump and fluid. The following can cause an alarm and will stop the pump: High pressure.
Leak detection Motor protection
3.1 3.1
If preheaters preheaters are inst alled
If the CJC™ Filter System is fitted with preheater(s), switch preheater(s) on after 3 minutes of operation and check whether it powers up. At planned stops, stops, switch off the e electrical lectrical prehea preheater ter and let the sy system stem run for 3 minutes minutes in order order to cool down the preheater. Please note, that preheaters can only be active when the pump is running. The thermostat and high temperature cut-out switch are placed in the top of the preheater. If the temperature needs needs to be adjusted, remove the top cover and turn the setscrew to the desired temperature. If high temperature cut-out has been activated, the preheater is switched off. The high temperature cut-out is reset manually, remove the top cover and pressing the thermostat reset button.
Page 20/28 PTU2 27/27 PV-DE2H1PW / 7600186 Februar y 2013 / Rev. Rev. B
C.C.JENSEN A/S Løvholmen 13 • DK-5700 Svendborg • Denmark Phone: +45 6321 2014 • Fax: +45 6222 4615 •
[email protected] • www.cjc.dk
Manual
3.2 3.2
Starting the fil ter syst em 1. 2. 3. 4. 5.
6. 7.
3.3 3.3
Open inlet and outlet valves (if fitted fitted)) Check that the drain valve is cl closed osed Remove the vent screw of the flo float at housing and and pour 2-3 ltr. o off water into the housing housing until the the lamp HIGH WATER LEVEL is lit Start the pump If the filter is is equippe equipped d with a vent screw on the top of the filter housing, a. Open vent vent screw immediatel immediately y after the pump h has as been been started b. Close the the ven ventt screw as so soon on as liquid appears c. Vent the filter again after app approximately roximately one hour hour of o operation peration If the filter is fitted with with automatic automatic de-aerator: a. Observe that the the ventin venting g pro process cess is correctly stopped stopped Check for leaks
Normal operation and servic e
Pressure drop across the filter insert varies with the oil viscosity, but is usually
