Chloride 80-Net Ups Manual
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AC Power for
Business-Critical Continuity ™
Chl Chlorid oride e 80-NET 80 -NET from 60 to 500 kVA ser Manual
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Chloride 80-NET UNINTERRUPTIBLE POWER SUPPLY
USER MANUAL 10H52179UM10 - rev. 3
Chloride 80-NET
All rights, including rights of translation, reproduction by printing, copying or similar methods, even of parts, are reserved. Violaters will be liable for damages. All rights, including rights deriving from patent license or registration of utility model or design, are reserved. Delivery subject to availability. Right of technical modifications is reserved. Chloride 80-NET may differ from the model displayed on the front cover. 2
User Manual 10H52179UM10 - Rev. 3 - 06/2011
Chloride 80-NET
1. INTRODUCTION INTRODUCTION ........... ..................... ...................... ........................ ....................... ....................... ....................... .............. ... 5 1.1. Notes to the CE Declaration of Conformity.......... Conformity ...................... ...................... ...................... ....................... ............... .... 1.2. Symbols and pictograms........... pictograms ....................... ....................... ..................... ...................... ........................ ....................... .................. ....... 1.3. Terms used ........... ....................... ....................... ....................... ....................... ...................... ...................... ....................... ....................... ............... .... 1.4. Documentation structure................... structure............................... ....................... ....................... ...................... ...................... ..................... ......... 1.5. Information about the presence of foreign materials in the vicinity of UPS equipment installations ............ ....................... ....................... ....................... ....................... ...................... ...................... ....................... .............. ...
5 5 6 6 6
2. PREPARATION PREPARATION FOR USE .......... ..................... ....................... ........................ ........................ ........................ .............. .. 9 2.1. Transport ........... ...................... ....................... ........................ ....................... ....................... ....................... ....................... ....................... ................. ...... 2.2. Delivery and storage ...................... .................................. ....................... ....................... ....................... ........................ ....................... ............ 2.3. Unpacking and unloading the cabinets from the pallet............... pallet........................... ....................... .............. ... 2.4. Environmental conditions ...................... ................................ ...................... ....................... ...................... ...................... .................. ....... 2.5. Access to service area and cooling system.............................. system.......................................... ....................... .................. ....... 2.6. Installation and footprint...... footprint................. ....................... ...................... ...................... ....................... ...................... ...................... ............. ..
9 9 9 10 11 12
3. INSTALL INSTALLATION ATION........... ....................... ....................... ....................... ........................ ........................ ....................... .............. ... 21 3.1. Electrical preparations....................... preparations................................... ....................... ....................... ....................... ....................... ..................... ......... 3.2. Currents and suggested cable sizes ..................... ................................. ....................... ....................... ...................... .............. .... 3.3. Physical appearance appearance........... ...................... ....................... ...................... ...................... ....................... ....................... ....................... .............. ... 3.4. External protection devices ........... ....................... ...................... ...................... ....................... ....................... ....................... .............. ... 3.5. Backfeed protection.................. protection.............................. ....................... ..................... ...................... ........................ ....................... .................. ....... 3.6. External electrical connections ....................... ................................. ...................... ....................... ....................... ..................... ......... 3.7. Power connections....................... connections................................... ...................... ...................... ....................... ....................... ....................... ............... .... 3.8. Connecting the batteries........................ batteries................................... ....................... ....................... ....................... ...................... ................ ...... 3.9. Connections between battery compartments compartments and UPS ......... ................... ...................... ..................... ......... 3.10. Handling the batteries ........................ ................................... ....................... ....................... ....................... ....................... ................. ......
21 22 23 27 31 32 32 39 41 43
4. CONNEC CONNECTIVITY TIVITY PANEL............... PANEL........................... ........................ ...................... ...................... ........................ ............ 45 4.1. Slot for Connectivity Products - XS3 ...................... .................................. ....................... ........................ ....................... ............ 47 4.2. Slot for LIFE.net Products - XS6........... XS6 ....................... ....................... ....................... ....................... ....................... .................... ........ 47 4.3. Serial Interface for Service (serial input/output) - X3........... X3 ..................... ...................... ...................... ............ .. 47 4.4. Serial Interface Interface for Connec Connectivity tivity Products ((serial serial input/output) - X6 .......... .................... ............ 4.5. Connector for external battery disconnector - XT1/2............................... XT1/2.......................................... ............. .. 4.6. Ethernet RJ-45 Interface Interface for Ser Service vice and Placement into service - X9 ........... .................... ......... 4.7. Connector for RPO RPO (input and output) - XT3/8 .......... ...................... ....................... ....................... .................... ........ 4.8. Customizable output/input output/input contact - TB1 .......... ...................... ...................... ...................... ....................... ................ ..... 4.9. SUB-D connector for parallel UPS connection connection - X19A, X19B..................... X19B................................ ............. .. 4.10. RJ-45 Ethernet interface for sync synchronization hronization with external external signal - X20 .............. .............. 4.11. Battery Area Temperature sensor sensor (input) - XT1 ...................... .................................. ...................... ................ ...... 4.12. Connector for backfeed backfeed status (output) - XT2 ...................... .................................. ....................... .................. .......
47 47 48 48 49 51 51 51 52
5. NORMAL AND SAFE OPERATION.......................... OPERATION..................................... ....................... ..................... ......... 53 5.1. Function............... Function........................... ....................... ....................... ...................... ...................... ....................... ....................... ....................... ................ ..... 5.2. Special features features.......... ...................... ....................... ....................... ....................... ....................... ....................... ....................... ..................... ......... 5.3. Block diagram ........... ....................... ...................... ...................... ....................... ....................... ....................... ....................... ....................... ........... 5.4. Maintenance Bypass.............. Bypass......................... ....................... ...................... ...................... ....................... ....................... ....................... ........... User Manual 10H52179UM10 - Rev. 3 - 06/2011
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Chloride 80-NET
5.5. Operating modes..................... modes................................ ....................... ....................... ....................... ....................... ...................... ................... ........ 5.6. Placement into service ...................... .................................. ....................... ....................... ...................... ...................... ...................... .......... 5.7. UPS switching procedures.............. procedures........................ ...................... ....................... ....................... ....................... ....................... .............. .. 5.8. Inverter STOP/START procedures.......... procedures ...................... ...................... ...................... ....................... ....................... .................. ......
56 58 60 62
6. OPERATOR OPERATOR INTERF INTERFACE ACE PANE PANELL ........... ....................... ........................ ........................ ....................... .............. ... 63 6.1. Chloride 80-NET 60-200 kVA.............. kVA.......................... ........................ ........................ ....................... ....................... ................... ....... 63 6.2. Chloride 80-NET 300-500 kVA............. kVA......................... ....................... ........................ ........................ ....................... .................. ...... 81
7. MAINTENANCE MAINTENANCE ............ ...................... ...................... ........................ ........................ ....................... ....................... .............. .. 97
7.1. Maintenance intervals..................... intervals................................. ....................... ....................... ....................... ....................... ...................... ............ 7.2. Disposal of batteries ....................... ................................. ...................... ....................... ....................... ........................ ....................... ............. 7.3. Service addresses..................... addresses................................ ....................... ...................... ...................... ....................... ....................... .................... ........ 7.4. Decommisionin Decommisioning g ...................... ................................. ....................... ....................... ....................... ....................... ....................... .................. ......
97 97 97 97
8. PARALLEL PARALLEL CON CONFIGURA FIGURATION TION ........... ...................... ....................... ....................... ...................... ................... ........ 99 8.1. Placement into service ....................... ................................... ....................... ....................... ....................... ....................... .................... ........ 8.2. System configurations ........... ....................... ........................ ....................... ....................... ....................... ....................... .................... ........ 8.3. Communication between UPS blocks............... blocks.......................... ....................... ....................... ........................ .................. ..... 8.4. Parallel switching procedures................ procedures............................. ....................... ....................... ........................ ....................... ................ ....
99 99 99 100
9. OPTIONS OPTIONS ............ ........................ ....................... ....................... ...................... ...................... ........................ ....................... ........... 105
9.1. Remote alarm unit ...................... ................................ ...................... ....................... ....................... ....................... ....................... ................. ..... 9.2. External battery circuit breaker ....................... .................................. ....................... ....................... ....................... ................... ....... 9.3. Top cable entry .......... ....................... ........................ ....................... ....................... ....................... ....................... ....................... .................... ........ 9.4. Dust filters ...................... .................................. ....................... ....................... ....................... ........................ ........................ ....................... ............... ... 9.5. Empty battery compartment ...................... ................................. ....................... ....................... ....................... ...................... ............ 9.6. Empty options compartment compartment.......... ...................... ....................... ..................... ...................... ........................ ....................... ............. 9.7. Frequency converter application.......... application ...................... ...................... ...................... ....................... ....................... ................... ....... 9.8. MopUPS shutdown and monitoring software................................ software............................................ ....................... ........... 9.9. ManageUPS adapter ....................... ................................... ....................... ..................... ...................... ........................ ....................... ............. 9.10. Connectivity ..................... ................................. ........................ ....................... ....................... ....................... ....................... ....................... ........... 9.11. Special versions (60-200 kVA) ...................... ................................ ...................... ....................... ....................... ..................... .........
105 105 105 105 105 105 106 106 107 108 109
10. TECHN TECHNICAL ICAL DATA............... DATA........................... ....................... ...................... ...................... ....................... .................. ...... 113 10.1. UPS 60-120 kVA ........... ....................... ....................... ....................... ....................... ....................... ....................... ........................ ................. .... 113 10.2. UPS 160-200 kVA .......... ...................... ....................... ....................... ....................... ....................... ....................... ....................... ................ .... 117 10.3. UPS 300-500 kVA kVA.......... ...................... ....................... ....................... ....................... ....................... ....................... ....................... ................ .... 121
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User Manual 10H52179UM10 - Rev. 3 - 06/2011
Chloride 80-NET
Introduction
1. INTRODUCTION This User’s Manual contains information on the installation, operation and use of the Chloride 80-NET Uninterruptible Power System (UPS). We recommend reading this document before installing the equipment, which must be operated only by qualified personnel. Afterwards, the manual must be kept and referred to whenever work must be done on the UPS.
1.1. Notes to the CE Declaration of Conformity Chloride 80-NET conforms to the following European directives:
2006/95/EEC Directive of the council for adapting the legal regulations of member states on electrical equipment for use within specific voltage limits (superseding the 73/23/EEC and successive amendments).
2004/108/EEC Directive of the council for adapting the legal regulations of member states on electromagnetic compatibility, compatibility, (superseding the 89/336/EEC and successive amendments). Conformity established through compliance with the following standards: • IEC/EN 6is 204 040 0-1 • IEC/EN 6 62 2040-2 Additional information regarding adherence to these directives is included in the appendices NSR and EMC to the Declaration of Conformity. If needed, the Declaration of Conformity can be requested from Chloride.
1.2. Symbols and pictograms The following symbols and pictograms are used in this manual:
Warning Indicates instructions which, if not followed, may result in danger to life, safety, the reliability of your device or data security.
Notice Indicates additional information and tips.
Indicates a step that you must carry out.
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1.3. Terms used 1.3.1. Service Bypass A switch that provides continuous supply to the load via the bypass input power line during maintenance work; also referred to as the maintenance bypass.
1.3.2. Static Bypass Switch A thyristor switch which connects the load directly to the power line; also referred to as a static switch or static bypass.
1.3.3. Qualified personnel Personnel who are familiar with the installation, assembly, placement into service and operation of the product, and are qualified to carry out these procedures.
1.3.4. Display (60-200 kV kVA) A) The operator interface for controlling and testing the machine state includes an alphanumeric LCD display and several LEDs.
1.3.5. Touch screen LCD - LCD touch screen (300-500 kVA) The operator interface for controlling and testing the machine state includes a LCD touch screen (LCD touch screen).
1.4. Documentation structure These instructions may be supplemented with additional sheets, describing specific extensions or options.
1.5. Information about the presence of foreign materials in the vicinity of UPS equipment installations Warning The purpose of this note is to provide information and warnings on a potential risk to the operational integrity of an installed UPS system, as posed by the presence of foreign material inside or in the vicinity of the UPS module and its associated auxiliary equipment/com equipment/components. ponents. This risk is especially high if conductive materials find their way inside the UPS module or the associated auxiliary equipment/components. The risk potentially involves damage to the installed UPS equipment and subsequent degradation or loss of power to the connected critical site load. Chloride applies the highest safety standards in equipment design to ensure that no live parts are exposed to external contact, and also to ensure that the equipment is protected against the introduction of foreign bodies during operation (built to IP20, with optional filters available for special conditions).
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Chloride 80-NET
Introduction
However, it is not possible for Chloride to ensure that foreign bodies will not be introduced during on-site installation, or when the UPS doors & covers are "open" and the electrical terminals are exposed to allow power line connections to be made by the electrical contractor/install contractor/installer. er. It is also not uncommon to have other personnel working in the same (UPS equipment) room room during on-site on-site installation. Such personnel sometimes work above the UPS equipment and associated auxiliary equipment/components. equipment/components.
To prevent major disruption to site operations o perations and risk to property propert y and personnel, including the possibility of a fatality, fatalit y, each site's ffacility acility manager or construction manager must prevent foreign bodies from being introduced into the UPS module and associated auxiliary equipment/ components. All UPS modules and associated auxiliary equipment/compon equipment/components ents are thoroughly inspected by Chloride engineers prior to placement into service and testing onsite. When conductive foreign bodies are identified, our engineers are instructed to interrupt all work until the equipment and the area have been thoroughly cleaned of any contaminants. However, the person responsible for the site must ensure that the UPS module and associated auxiliary equipment/components, and the immediate surroundings,, are kept clean and free from any possible conductive material such surroundings as metal foil, food wraps, cable shields, washers and other hardware, scrap metal, swarf and dust. If the UPS system is shut down after placement into service & testing are completed, the UPS room must be kept clean to avoid the possibility (during restart) of the considerable volume of air-flow produced by UPS operation to dislodge and/or drag any foreign bodies into the equipment, which would result in system failure and possible supply interruption to the critical site load, and several hours of downtime resulting from the damage typically associated with such events. If the UPS is left running/operational running/operational at the completion of placement into service and testing, the room similarly needs to be kept clean to prevent foreign bodies from entering the UPS module via its forced air-flow. Chloride will not accept liability or pay damages deriving from accidents caused by the introduction of conductive foreign bodies into the UPS module or associated auxiliary equipment/components, which occured before or after the unit is placed into service in its operating environment.
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Introduction
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Chloride 80-NET
User Manual 10H52179UM10 - Rev. 3 - 06/2011
Chloride 80-NET
Preparation For Use
2. PREPARATION FOR USE 2.1. Transport The equipment must be kept upright at all times times and handled with care. Damage may be caused if it is dropped or subjected to severe impact. When moving the equipment with a forklift, secure it against tilting.
2.2. Delivery and storage The goods have been checked thoroughly before shipment. On receipt, check the packaging and make sure the contents are undamaged. Any damage or missing parts must be reported to the supplier within 8 days of delivery.
2.3. Unpacking and unloading the cabinets from the pallet The utmost care must be taken when removing the packaging to prevent damage to the equipment. Check all packaging materials to ensure that no important items are discarded. Once the packaging has been removed, the UPS must be taken off the pallet by removing the retaining screws, as illustrated in Fig. 1 1,, and lifting the unit off using a fork lift (UNI EN 1757). Do not remove the retaining brackets which secure the UPS to the pallet because they are used to fasten the UPS to the floor.
Figure 1 - Unpacking If you do not plan to use the UPS within seven days of delivery, be sure to store it under the conditions that meet product standard. • If the ba batter tteries ies or th the e equip equipmen mentt are to be stored stored,, they mu must st be kept kept in a clean clean,, dry environment and away from extreme temperatures.
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2.4. Environmental conditions The UPS must be installed vertically, on a level and even surface, and in an area protected from extremes of temperature, water and humidity. Do not stack the units or place objects on top of them. The operating temperature range of the UPS is 0°C - 40°C. The ideal environmental temperature range is 15 °C to 25 °C. The battery life is specified for 20°C. Each increment of 10 °C above 25 °C reduces the expected life by 50%.
2.4.1. Installation altitude
The maximum operating altitude of the UPS, without derating, is 1000 m. At higher altitudes the load must be reduced according to Fig. 2 2..
% n i d a o L
Installation altitude in m Figure 2 - Permissible load dependent on installation altitude
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Chloride 80-NET
Preparation For Use
2.5. Access tto o service area and cooling system When installed, the UPS can only be accessed from the front. All front doors have a maximum aperture of 90°. The area must have sufficient space for installation procedures to be carried out. Access doors must be wide enough to permit unobstructed transport of the device (chap. (chap. 2. on page 9 9). ). To allow correct air flow for the cooling system, leave a minimum distance of 500 mm between the top of the cabinet and the ceiling of the installation area. The UPS air intake is at the front, and the air outlet is on the top (see Fig. 3 3). ). AIR FLOW OUTLET
AIR FLOW INTAKE
Figure 3 - In/out air flow
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2.6. Installation and footprint The overall external dimensions of the UPS are listed on the final data table. There are no restrictions on where you can position the UPS. The rear of the machine can be positioned against a wall. On machines with connecting cables at the rear, allow room for the curvature of the cables. Do not crush the cables against the wall. Perform maintenance operations from the front and from the top. The floor onThe which the UPS will be installed mustmust be level, flat and to suitable forthe electrical equipment. load-bearing capacity of the floor be sufficient support weight of the UPS - the UPS footprints are illustrated in Fig. 4, 4, Fig. 6 6,, Fig. 8, 8, Fig. 11 and 11 and Fig. 14 14,, the weight may be found on the Data Tables in chap. in chap. 10. on page 113. 113. The cable gland plates are illustrated below:
FRONT
CABLE ENTRY AREA
Figure 4 - Chloride 80-NET 60/80 kVA - UPS bottom view
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Preparation For Use
Figure 5 - Chloride 80-NET 60/80 kVA - UPS upper view (door open) FRONT
CABLE ENTRY AREA
Figure 6 - Chloride 80-NET 100/120 kVA - UPS botto bottom m view
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Figure 7 - Chloride 80-NET 100/120 kVA - UPS upper view (door open) FRONT
GLAND PLATE CABLE ENTRY AREA
Figure 8 - Chloride 80-NET 160/200 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)
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Preparation For Use
Figure 9 - Chloride 80-NET 160 kVA - UPS upper view (door open)
Figure 10 - Chloride 80-NET 200 kVA - UPS upper view (door open)
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Preparation For Use
T N O R F
Chloride 80-NET
Y R T N A E E R E L A B A C
D T N E A A L L G P
Figure 11 - Chloride 80-NET 300/400 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)
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Preparation For Use
Figure 12 - Chloride 80-NET 300 kVA - UPS upper view (door open)
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Figure 13 - Chloride 80-NET 400 kVA - UPS upper view (door open)
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Chloride 80-NET
Preparation For Use
T N O R F
Y R T N A E E R E L A B A C D E N T A A L L P G
Figure 14 - Chloride 80-NET 500 kVA - UPS bottom view (position and dimensions of the feet and cable entry area)
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Figure 15 - Chloride 80-NET 500 kVA - UPS upper view (door open)
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Installation
3. INSTALLATION 3.1. Electrical preparations Warning For reasons of safety, the secondary access panel MUST NOT BE REMOVED. If, for any reason, it is necessary to remove this panel, the entire installation must be switched off and de-energized; otherwise complete safety cannot be guaranteed. The UPS is connected to 400/230 V three-phase power lines; DC voltages above 500 V are also found in the battery circuit. Installation must only be carried out by qualified personnel in accordance with these operating instructions and both national and local electrical codes. Since UPS devices create a large leakage current, connect the device to ground prior to placement into service. Improper connection can damage the device and lead to injuries and even death.
Warning With regard to electromagnetic conformance, the device was developed in accordance with product standard IEC/EN 62040-2. The UPS must be protected against overvoltages in line power in excess of those at which it was tested. Over voltages in the power supply system may occur for several reasons, including lightning strikes, ON/OFF switching of inductive or capacitive loads (such as power transformers or capacitor banks), and shortcircuit shutdowns.
Notice QS1, QS2 and QS4 are used for disconnecting.
Warning Do not operate the battery switch QS9 when the inverter is ON.
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3.2. Currents and suggested cable sizes For external wiring requirements, see Table 1 on page 29 29 and Table 3 on page 30 30.. See national and local rules for selection of conductor size. Connect the line power cables to UPS terminals U, V, W, N. Connect the bypass line power cables to UPS terminals U1, V1, W1, N. Connect the load to UPS terminals U2, V2, W2, N. (see Fig. 20 on page 31 31). ). In the absence of a separate Bypass line power supply, connect jumpers between U and U1, V and V1, W and W1. The cross section indicated in Table 1 on page 29 29 and Table 3 on page 30 30 refer to the following conditions: 1) 70°C rated PVC copper cables; 2) Cable routed in conduits for electr electrical ical installat installations. ions. Separated conduits for each line; 3) Air temperature in the conduits not exceeding 30°C; 4) Cable lengths up to 30 m; 5) Stranded wires up to 35 mm2 and for single wires above 35 mm2.
Notice For different conditions, it will be necessary to verify whether cable dimensions meet the requirements of IEC 60287.
Notice When selecting the cable, it is important to take into account the voltage drop due to the cable length (if the voltage drop exceeds 3%, increase the cross section).
Notice If the UPS supplies predominantly non-linear loads, the cross section of the PEN conductor must be oversized by a factor of 1.7 for 60-200 kVA or 1.5 for 300-500 kVA.
Notice To avoid electrical interference: • should - powe powerrbe cabl cables es (pri (primary mary inp input, ut, by bypas passs input input,, battery, battery, output output load load ca cables bles)) routed separately • - com communi municatio cation n and d data ata line liness sho should uld be rroute outed d usin using g prop proper er ccondu onduits its and kept separate from all power cables.
Notice The cross section of the ground cables indicated in Table 1 on page 29 and 29 and Table 3 on page 30 is 30 is indicative. It must be selected in accordance with national and local rules, and coordinated with protection devices installed ahead of the UPS.
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Installation
3.3. Physical appearance Legend: • QS QS1 1 = LI LINE NE P POW OWER ER IINP NPUT UT SWI SWIT TCH • QS QS2 2 = BY BYP PASS LIN LINEE P POW OWER ER S SWI WIT TCH • QS QS3 3 = MAI MAINTE NTENAN NANCE CE B BYP YPASS ASS SW SWIT ITCH CH • QS QS4 4 = OU OUTP TPUT UT SW SWIT ITCH CH • QS QS9 9 = BA BATTE TTER RY SWI SWIT TCH Connectivity panel
ST. SW./BOOST MODULE
ST. SW./BOOST MODULE
INVERTER MODULE
INVERTER MODULE
RECTIFIER MODULE
RECTIFIER MODULE
QS1 QS2 QS4 QS3
QS1
QS2
QS4 QS3
QS9
60/80kVA
QS9
100/120 KVA
Figure 16 - Chloride 80-NET 60/80/100/120 kVA - UPS front view User Manual 10H52179UM10 - Rev. 3 - 06/2011
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Connectivity panel
RECTIFIER MODULE PHASE U INVERTER MODULE PHASE U QS1
INVERTER MODULE PHASE V
RECTIFIER MODULE PHASE V QS2
INVERTER MODULE
RECTIFIER MODULE PHASE W
QS3
PHASE W QS4
STATIC SWITCH MODULE
BOOST MODULE QS9 QS4
Figure 17 - Chloride 80-NET 160/200 kVA - UPS fron frontt view
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2 R E E U T L R U E E D S V O A H N M I P
Installation
2 R E E I L U F I U E T D S C O A E H R M P
2 R E E I L V F I U E T D S C O A E H R M P
2 R E E V T L R U E E D S V O A H N M P I
2 R E E W I F L U E I T D S C A E O H P R M
2 R E E W T L E R U E D S A V O H N M I P
1 E L T U S D O O O B M
2 E T L S U D O O O B M
l e n a p y t i v i t c e n n C o
1 S Q
1 R E U E L T U E S R D E A O V H N P I M
1 R E I E U F L I U E T D S C A E O H R M P
2 S Q
1 R E E I V F L I U E T D S C A E O H R M P
3 S Q
1 R E E V T L U E R E D S V O A H N I M P
4 S Q
1 R E E W T L R U E S E D A V O H N I M P
9 S Q
1 R E I E L W F E I U S T D A C O E H P R M
E L C I U T D A O T M S
Figure 18 - Chloride 80-NET 300/400 kVA - UPS front view
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1 R E E I L V F E I U S T D A C O E H R M P
Chloride 80 NET
2 R E E V I L E F I U S T D A C O H E M R P
1 R E E L W I F U E I T D S C A E O H R M P
2 R E E W I F L U E I T D S C A E O H R M P
1 R E E V T L E R U E D S V O A H N M P I
2 R E E V T L R U E S E D A V O H N I M P
3 E L T U S D O O O B M
4 E T L S U O D O O B M
l e n a p y t i v i t c e n n o C
1 R E E I L U F I U E T D S C A H E O P R M
2 R E E I L U F E I U S T D A C E O H R M P
1 S
2 S
Q
Q
1 R E E L U T E U R S E D A V O H N P I M
2 R E E L U T U E R S D A E O H V N P I M
3 S Q
E L C I U T D A T O S M
4 S
9 S
Q
Q
1 R W E E T L R U E S E D A V O H N M P I
2 R E E L W T U E R S E D A V O H N P I M
1 E T L S U D O O O B M
2 E T L S U D O O O B M
Figure 19 - Chloride 80-NET 500 kVA - UPS front view
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Installation
3.4. External protection devices This device is equipped with manual switches intended only for Service Bypass and Internal Service operations. It is therefore essential that the customer install external protection devices at the installation site. These must be installed near the unit and labelled as the line power separation device for the UPS (see IEC/EN 62040-1).
Warning The following label must be displayed on all switching devices installed in the same electrical system as the UPS, even when they t hey are located far from the area where the system is located (according (according to European standa standard rd IEC/EN 62040-1): MAKE SURE THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED BEFORE WORKING ON THIS CIRCUIT
3.4.1. Use of differential dif ferential protection devices Notice - Differential Current Breakers • The UPS does does not req require uire dif diffe feren rential tial pro protectio tection n devic devices es con connected nected ahe ahead ad of it. However, when these devices are installed in compliance with local regulations, note that separate DCBs in the line power and bypass line power circuitsore, mayif atrip unexpectedly, thus interrupting the power supply to the unit. Theref Therefore, DCB must be installed, only one should be used for both primary and bypass inputs. • In parallel parallel dist distribu ributed ted syste systems, ms, only on one e comm common on diff differe erenti ntial al prote protection ction devi device ce should be installed ahead of the point where the line divides into the UPS primary and bypass line power circuits. If separate DCBs are installed in different configurations, they may trip unexpectedly. • In order order to g guara uarantee ntee ccorre orrect ct distri distributio bution n in the neu neutral tral cables, cables, iinstall nstallatio ation n personnel shall make sure that the lengths of the cables are as equal as possible. However, if the bypass lines lead from sources that are electrically isolated from each other, a differential protection device may be installed on each line. In this case, and in cases when the load is supplied from the Bypass via the Static Bypass Switch, the isolated sources are connected in parallel. A case-bycase analysis should be made as to whether any resulting imbalance between the currents on the Bypass lines is compatible with the respective protection devices. A differential device installed on the primary and bypass inputs supply senses the sum of all ground leakage currents in both the UPS and the load it supplies. To avoid spurious operation, the following must be taken into consideration when selecting differential protection devices for installation on input lines: 1 The nom nominal inal vvalue alue of ID mu must st take into into aacco ccount unt th the e grou ground nd lea leakage kage ccurre urrent nt of tthe he UPS and the load under normal operating conditions: ID = ID UPS + load leakage current. N.B. The maximum limit for UPS ground leakage current is 5% of nominal input current (see IEC/EN IEC/EN62040-1) 62040-1) 2 Be o off a d del elay ayed ed o ope pera ratio tion n typ type e (g (gre reat ater er tha than n 30 0mS 0mS); ); 3 IEC/EN62040-1. The type o off dif diffe feren rential tial switc switch h use used d mu must st co confo nform rm to prod product uct reg regulat ulation ion User Manual 10H52179UM10 - Rev. 3 - 06/2011
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3.4.2. Primary line power input These should be capable of protecting the primary AC line power ahead of the UPS. It should be able to handle the maximum input current of the UPS (Table (Table 1 on page 29 and 29 and Table 3 on page 30) 30) and to interrupt the circuit at its max maximum imum current level during during a short circuit.
3.4.3. Bypass line power input Bypass line power input protection devices must have the following characteristics: characteristics: 1 Maxim Maximum um curr curren entt rat rated ed in ac acco cord rdanc ance e with tthe he va value luess in Table 1 on page 29 29 and and Table 3 on page 30; 30; 2 I2t rating lower than the thyristor rating (see chap. 10. on page 113 113 for pre-arc I2t ratings) in order to protect it in case of output short circuit. To allow for component tolerances, the external protection device pre-arc I 2t rating should not exceed 80% of the thyristor I2t rating; 3 Pre-arc I2t rating higher than that of the Inverter fuse (already installed inside the UPS see chap. 10. on page 113 113 for for pre-arc I2t ratings) so that the Inverter fuse will blow in case of an overcurrent caused by an internal failure. In this case the load is supplied by the Bypass - to allow for component tolerances, the external protection device pre-arc I2t rating should be at least 20% higher than that of the Inverter fuse.
3.4.4. Battery input
These should be capable of protecting the battery against short-circuits, and should take into account the maximum current drain (during discharge at 1.8V per cell), see Table 1 on page 29 and and Table Table 3 on page 30 30.. These devices should be installed as close as possible to the battery.
3.4.5. UPS Output line Since load(s) can be supplied through the Uninterruptible Power System from two sources, the ratings of the following supplies should be taken into account when designing the output line protection system. Supply from inverter: see Table 1 on page 29 29 and and Table Table 3 on page 30 and 30 and chap. chap. 10. on page 113 Supply from Static Bypass Switch and maintenance Static Bypass Switch: see Table 1 on page 29 29 and and Table Table 3 on page 30 and 30 and chap. chap. 10. on page 113 N.B.
If a single differential breaker is installed ahead of the UPS, any fault in the installation grounding system will result in the interruption of power to both the line power input and the direct line.
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Table 1: 60-200KVA UPS devices
60 kVA 80 kVA 100 kVA 120 kVA 160 kVA 200 kVA
Primary Power line: Max. current [A] Conductor cross section [mm2] 3) Screw size
Bypass line power/Load:
Nominal current [A]1) 2) Conductor cross section [mm2] 3) Screw size
98 130 260 195 162 327 35 95 70 50 2x70 120 M8x25 M8x25 M10x30 M10x30 M10x30 M10x30 290 232 174 145 116 87 2x70 120 95 70 50 35 M8x25 M8x25 M10x30 M10x30 M10x30 M10x30
Battery, external +, - : Max. current (at 1.8V/cell - 240 cells) [A] Conductor cross section [mm2] Screw size
3)
131 262 218 175 437 350 95 70 50 2x120 2x95 120 M10x25 M10x25 M12x30 M12x30 M10x30 M10x30
Neutral (N) from line power/ to load N, N2: Coefficient for oversizing the Neutral line conductor when non-linear load is supplied 3) supplied Screw size
1.7 M8x25
1.7 M10x30
Ground: Conductor cross section [mm2] 3) Screw size
50 M8x25
Type of connector 1) 2) 3)
95 M10x30
120 M10x30
busbars
For a nominal nominal voltage voltage of of 380V multiply multiply the the current current value value by 1.05; 1.05; for 415V, 415V, multipily multipily by 0.96 0.96 Ov Over erlo load ad cur curre rent nt spe speci cifi fied ed in chap. 10.?on page?113 To select the cross cross section section refer refer to the actual actual installa installation tion data data and nationa nationall and loca locall codes
The following table lists the tightening torque for the hex-head terminal connection screws supplied with the UPS. Table 2: Tigthening torque 60-200 kVA
Screw size
Nm (+/-10%)
M8
20
M10
39
M12
68
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Table 3: 300-500KVA UPS devices
300 kVA
400 kVA
500 kVA
486 2x120 M12x35
644 2x180 M12x35
805 2x240 M12x40
435 2x120 (3x70) M12x35
580 2x180 (3x120) M12x35
725 4x120 (2x240) M12x40
712.8 2x240 M12x35
947.9 3x240 M12x35
1184.8 3x240 M12x40
Primary Line power : Max. current [A] Conductor cross section [mm2] 3) Screw size
Bypass line power/1) Lo2)ad:
Nominal current [A] Conductor cross section [mm2] 3) Screw size
Battery, external +, - : Max. current (at 1.8V/cell - 240 cells) [A] Conductor cross section [mm2] Screw size
3)
Neutral (N) from line power/ to load N, N2: Coefficient for oversizing the Neutral line Coefficient conductor when non-linear load is supplied
1.5 M12x35
3)
Screw size
Ground: 95 M12x35
Conductor cross section [mm2] 3) Screw size
Type of connector 1) 2) 3)
120 M12x40 busbars
For a nomi nominal nal voltage voltage of 380V 380V multiply multiply the the current current value value by 1.05; 1.05; for 415V, 415V, multipily multipily by 0.96 0.96 Ov Over erlo load ad cur curre rent nt spe speci cifi fied ed in chap. 10.?on page?113 To select the cross cross section section refer refer to the actual actual installa installation tion data data and nationa nationall and loca locall codes
The following table lists the tightening torque for the hex-head terminal connection screws supplied with the UPS. Table 4: Tigthening torque 300-500KVA
30
Screw size
Nm (+/-10%)
M12
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Installation
3.5. Backfeed protection To prevent electric shock hazards caused by backfeed through the the Static Bypass Switc Switch, h, an external disconnector must be installed in conformance with Product Standard IEC/EN 62040-1. The UPS generates a logic command at XT2 (see Fig. 29 29,, Fig. 30 30,, Fig. 31 31,, Fig. 32 and Fig. 33) 33) to ensure that the disconnector operates correctly. N.B.
In case of single-line feeder, the disconnector must be installed ahead of the UPS primary and bypass inputs. When this disconnector is activated, the UPS switches to Battery Mode. N.B.
The PE and N terminals must be connected in accordance with the requirements of the local line power distribution system (TN-C, TN-S, TN-S, TN-C-S, TT etc.). For instance, in TN-C installations the PEN conductor from the supply transformer must be connected to the UPS PE and N terminals. See para. 3.6 on page 32 32 and and Fig. Fig. 43 on page 103 103.. Line Power Supply
Bypass Line Power Supply
Figure 20 - External protection devices
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3.6. External electrical connections To access the external electrical connections, open the front door of the UPS and remove the secondary access panel (see Fig. 16, 16, Fig. 17 17,, Fig. 18 18 and and Fig. 19 19). ). Connect the ground cable (PE) first at .
Notice For a TN-C distribution system, connect an insulated jumper between UPS ground and the UPS Neutral connector. Refer to local Standards and regulations for the correct jumper cross section. Connect line power cable PEN to the UPS Neutral connector (N).
Notice Ensure that the line power and load conductors are connected to the UPS as a clockwise (right hand) 3 phase system.
Make sure the UPS is isolated before removing panels.
3.7. Power connections The power connections (see Fig. 2121-Fig. 27 27)) on the front of the UPS are: • U, V, W - LIN LINEE P POW OWER ER IN INPU PUT T • U1, V1, V1, W1 - LI LINE NE PO POWER WER B BYP YPASS ASS ((only only at the stand standard ard U UPS PS type) • N - NEUTRAL NEUTRAL BA BAR R (PEN (PEN/N) /N) ((COM COMMON MON TES TEST T POIN POINT T FOR P PRIM RIMAR ARY Y INPU INPUT T NEUT NEUTRAL, RAL, BYPASS INPUT NEUTRAL AND OUTPUT NEUTRAL) • U2, U2, V2, V2, W2 - UPS UPS O OUT UTPU PUT T TO TO LLO OAD • D-, D-, C C+ + - BA BATTE TTER RY TER TERMI MINA NALS LS • GROU GROUND ND CONN CONNEECTI CTION ON (P (PE) E)
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The distance between the power connection holes is 36 mm, unless otherwise specified. Figure 21 - Chloride 80-NET 60/80 kVA - Customer power connections (front view)
The distance between the power connection holes is 50 mm, unless otherwise specified. Figure 22 - Chloride 80-NET 100/120 kVA - Customer power connections (front view)
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Figure 23 - Chloride 80-NET 160/200 kVA - Customer power connections (front view)
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Figure 24 - Chloride 80-NET 160/200 kVA - Customer power connections (side view)
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Figure 25 - Chloride 80-NET 300 kVA - Customer power connections (front view)
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Figure 26 - Chloride 80-NET 400/500 kVA - Customer power connections (front view)
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Figure 27 - Chloride 80-NET 300/400/500 kVA - Customer power connections (side view)
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Installation
3.8. Connecting the batteries The UPS is equipped with a separating device for the battery DC power connection.
Before connecting the batteries, please read the notice and warning label on the UPS or battery compartment. Notice Full safety instructions on the use and maintenance of UPS batteries are provided in the appropriate battery manufacturers' manuals. The battery safety information contained in this section consists of key considerations which must be taken into account when designing the installation and may affect its outcome, depending on local conditions.
Warning Special care should be taken when working with the batteries associated with the Chloride 80-NET. When all batteries are connected together the overall voltage exceeds 500V. It is very important to make sure that the batteries are separately installed in a specially designed, lockable, dedicated battery cabinet or battery room. Battery cabinet specifications can be found in para 9.5. on page 105 105 of this manual.
Warning In the event of malfunction, the battery shelves and/or cabinet or battery holders may become live!
Notice The requirements of EC directives are met when battery compartments with original accessories are used. If other batteries are used, make sure that the applicable EC directives are met and that conformance is declared. The UPS must still be parameterized with the service software and equipped with an allpole disconnecting device and fuses, as per Table 1 on page 29 and 29 and Table 3 on page 30. 30. When dimensioning your battery cables, note the connection tolerances at terminals +/-.
Warning ENSURE CORRECT POLARITY!
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Notice The most common battery type used in UPS installations is the valve regulated battery. Valve regulated cells are not sealed. The amount of gas given off is less than for flooded cells, but when planning the battery installation, allowance must be made for adequate ventilation and heat dissipation. Valve-regulated cells are not completely maintenance-free. They must be kept clean and their connections checked periodically to ensure they are tight and that there is no evidence of corrosion. It is inevitable that batteries will lose some charge during transportation and storage. Before attempting a capacity test, make sure the batteries are fully charged, as this may take several hours. Cell performance typically improves after a few discharge/recharge cycles.
Notice The battery charger can be configured for different types of batteries and different numbers of cells. In the technical data table (chap. (chap. 10. on page 113) 113) lists the type of batteries that can be used and the number of the cells for which the battery charger is configured. The maximum charging current is selectable and depends on the rating of the UPS and its it s operating conditions (chap. ( chap. 10. on page 113). 113). Several charging methods (depending on the type of battery) are available and can be configured by authorized personal only.
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Installation
3.9. Connections between ba battery ttery compartments and and UPS The cables for connecting the UPS to the battery cabinets are not supplied. They can be provided by the manufacturer upon special request. A battery area temperature sensor is supplied as standard equipment and includes a connecting cable with length of 7 meters. • The batt battery ery are areaa temp tempera erature ture sensor sensor sshoul hould d be install installed ed adj adjace acent nt to the UPS UPS (see Fig. 21 -Fig. 27 for 27groun for the position ofns the input • 21Mak Make e the the gr ound d co conne nnectio ctions (PE (PE). ). battery connections inside the UPS). • Conn Connect ect the the ba batter tteries ies with cab cables, les, as sugg suggeste ested d in Table 1 on page 29 and 29 and Table 3 on page 30 to 30 to terminals + (positive pole) and - (negative pole), and in accordance with the connection diagram. • Conne Connect ct the ba battery ttery aarea rea tem temperat perature ure sen sensor sor to cconnec onnector tor XT XT1 1 in the connec connectivity tivity panel (Fig. (Fig. 29 29,, Fig. 30 30,, Fig. 31 31,, Fig. 32 32,, Fig. 33 33). ). • The wir wires es th that at co connect nnect the ttempe emperatu rature re pro probe be mus mustt be shie shielded lded an and d rout routed ed in dedicated conduits that are separate from the power cables. • Conne Connect ct the tw two o wire wiress (if in installe stalled) d) that m monit onitor or the sstatus tatus o off the ex externa ternall batter batteryy disconnector to XT1/2 in the connectivity panel (Fig. (Fig. 29 29,, Fig. 30, 30, Fig. 31, 31, Fig. 32, 32, Fig. 33). 33 ). These wires must be routed in a dedicated conduit that is separate from the power cables. To improve noise immunity, use use twisted pairs or shielded wires.
Warning Before the system starts, ensure that UPS battery connection polarity is correct. Wrong connections can damage the system and endanger operator safety .
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Figure 28 - External Ex ternal Battery Connections
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Installation
3.10. Handling the batteries Warning Batteries are a potential source of danger due to their electrical charge and chemical composition. Therefore, Therefore, observe the handling instructions provided by the battery manufacturer. These usually can be found in the material which is included in the shipment.
3.10.1. Recharging batteries Notice When recharging, follow the instructions printed on the packaging
3.10.2. Replacing batteries Notice Before replacing batteries, make sure the new batteries are fully charged.
3.10.3. Connecting external batteries Warning If a battery has been disconnected and must be reconnected, the battery isolator may be reconnected only after you have made certain that voltage with the correct polarity is present in the intermediate circuit (see Connecting the Batteries).
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CONNECTIVITY PANEL
4. CONNECTIVITY PANEL Chloride 80-NET is equipped with the following interfaces: • XS3) S Slot lot ffor or Con Connectiv nectivity ity Prod Products ucts (X3 w will ill be sw switch itched ed to XS XS3 3 to pa parame rameter terize ize Connectivity Products); • XS XS6) 6) Sl Slot ot for for LIF LIFE.n E.net et mo mode dem m; • X3) Se Seria riall IInt nterf erfac ace e ffor or Servic Service; e; • X6) S Seri erial al In Inte terfac rface e fo forr exte externa rnall LIFE LIFE.ne .net; t; • • • • • • • • •
XT1/2 XT1/2) ) 4-pole 4-pole screw con connecto nectorr. Pin 1 an and d 2 to mo monito nitorr the exte external rnal batte battery ry disconnector; X9) RJRJ-45 45 Ethe Ethernet rnet In Interfac terface e for Se Service rvice and P Plac lacem ement ent in into to service service only; XT3/8) 4-po 4-pole le sc screw rew con connecto nectorr for for R RPO PO Input Input and Outp Output; ut; XT XT4 4) not used; TB1) 2 2x16-p x16-pole ole sc screw rew cconne onnector ctor ffor or in input put an and d out output put ccontact ontacts; s; X19A X19A/B) /B) 2 2x15x15-pole pole con connecto nectors rs ffor or p paralle arallell UP UPS S cconnect onnection ion;; X20) RJ-45 IInte nterface rface for ssync ynchron hronizat ization ion w with ith exte external rnal sign signal; al; XT1) 22-pole pole Batt Battery ery Ar Area ea T Temp empera erature ture sens sensor or (i (input) nput);; XT2) 22-pole pole scre screw w cconnect onnector or ffor or B Backf ackfeed eed o outpu utputt contact;. contact;.
X19/A XS3
XS6
RS232-1 X3
XT1/2
X9
RS232-2 X6
X20
XT4
XT1 XT2
XT3/8
X19/B
TB1
Figure 29 - Chloride 80-NET 60/80 kVA - Connectivity panel
XS3
RS232-2 X6
XS6
RS232-1 X3
X19/A X9
XT1/2 XT3/8
XT2
X20
XT4 TB1
XT1
X19/B
Figure 30 - Chloride 80-NET 100/120 kVA - Connectivity panel
XS 3
XS 6
RS232-2 X6 RS232-1 X3
XT1/2
X19/A X9
X20
XT4 XT3/8
TB1
X19/B
XT1 XT2
Figure 31 - Chloride 80-NET 160/200 kVA - Connectivity panel
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XS3
X19/A
RS232-2 X6
XS6
RS232-1 X3
X9
XT1/2
X20
XT4
XT1 XT2
XT3/8
TB1
X19/B
Figure 32 - Chloride 80-NET 300/400 kV kVA A - Connectivit Connectivityy panel
XS3 XT1 RS232-2 X6
XS6
RS232-1 X3
TB1
X19/A
X9
XT1/2
X20
XT4
XT2
X19/B
XT3/8
Figure 33 - Chloride 80-NET 500 kVA - Connectivity panel
CONNECTOR/TERMINAL IDENTIFICATION X6) SUB-D 9-pin male
X3) SUB-D 9-pin female
X19A) SUB-D 15-pin female
X19B) SUB-D 15-pin male
XT1/2 and XT3/8) screw connector, 4-poles
XT1, XT2) screw connector, 2-poles
TB1) screw connector, 2x16-poles upper row lower row
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CONNECTIVITY PANEL
4.1. Slot for Connectivity Products - X XS3 S3 This slot is the recommended interface for the SNMP Adapter ManageUPS NET. This Adapter provides an independent external network interface for communication with connectivity products. When a SNMP Adapter is inserted into XS3, the interface X3 is connected to the Slot XS3 to allow parameterization of the SNMP Adapter if necessary. The normal performance of X3 for service and placement into service may be reduced by this. The Slot is SELV - isolated from UPS primary circuits.
4.2. Slot for LIFE.net Products - XS6
This slot is the reserved interface for LIFE.net modem card. This card provides an independent external modem interface for communication with LIFE.net service station. Ask your local Chloride dealer for more details on LIFE.net and its benefits for your UPS system. When a LIFE.net modem card is inserted into XS6, interface X6 is connected to Slot XS6 to allow parameterisation and diagnosis of the LIFE.net modem card. Normal performance of X6 is no longer possible. The Slot is SELV - isolated from UPS primary circuits.
4.3. Serial Interface for Service (serial input/output) - X3 The service Interface is a SUB-D 9pin female connector for RS232 serial communication. Its purpose is for service and placement into service only. The Interface is SELV - isolated from UPS primary circuits.
4.4. Serial Interface ffor or Connectivity Products (serial input/output) - X6 The service Interface is a SUB-D 9pin male connector for RS232 serial communication. It is used for communications with external LIFE.net modem (e.g. GSM modem) or other special Chloride applications. The Interface is SELV - isolated from UPS primary circuits.
4.5. Connector for external battery disc disconnector onnector - XT1/2 This 4-pole screw connector can be used to connect an external battery breaker status switch. Its purpose is the surveillance of an external battery cabinet. If the external battery breaker is not equipped with a device for indicating its status, PIN1 and PIN2 must be connected together.
PIN
Signal
PI PIN N1 1/2 /2 (rig (right ht)) Ba Batt tter eryy S Swi witc tch h IInp nput ut Co Cont ntac actt PIN 3/4 not used
Explanation Clos Closed ed wh when en bat batte tery ry is co conn nnec ecte ted d not used
The maximum cable diameter is 0.75 mm2. The Interface is SELV - isolated from UPS primary circuits.
Warning The external battery breaker status switch must be voltage-free and isolated from all sources and GND.
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Chloride 80-NET
4.6. Ethernet RJ-45 Interfac Interfacee for Service and Placement Placement into service - X9 This interface is a 10/100 MBit autonegotiation full/half duplex Ethernet Interface for LAN communication communic ation with Chloride service software. This allows the setup and implementation of UPS parameters such as Battery detail and performance of the UPS. The Interface is SELV - isolated from UPS primary circuits.
4.7. Connector for RPO (input and output) - XT3/8 This 4-pole screw connector allows: • Switch Switching ing of offf the UP UPS S from a rem remote ote so sourc urce e (e.g. (e.g. pu push-b sh-button utton)) • Providin Providing g feed feedback back to an ext extern ernal al supe supervision rvision sy syste stem m rega regardin rding g the status status of the UP UPS S (RPO active) To perform a remote emergency power off, it is necessary to connect an emergency stop button to the UPS via a shielded cable not exceeding 20m in length. The switch must be "CLOSED" under normal operating conditions and be equipped with a mechanism that maintains it in the “OPEN” position after it has been pressed. If this button is not installed, a jumper lead must be connected between pins 1 and 2. For an indication of RPO status, connect pin 3 and pin 4 to an external supervision system. To ensure compliance of the wiring installation with European Harmonized Document HD384-4-46 S1, an Emergency Switching Device (E.S.D.) must be installed after the UPS. As soon as the cause of the emergency which triggered the switch is removed, switch off all UPS switches (input, output, battery disconnector, and all external battery switches) and repeat the start-up procedure as described in para 5.7.1. on page 60. 60.
PIN PIN 1/2 (right) PIN 3/4
Signal
Explanation
RPO INPUT CONTACT RPO Status CONTACT
RPO active when open Open when RPO is active
The maximum cable diameter is 0.75 mm2.
Warning The external Push-Button must be voltage free and isolated from all sources and GND. The external RPO supervisor Input must not exceed 24 V and 20mA. The Interface is SELV - isolated from UPS primary circuits.
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4.8. Customizable output/input contact - TB1 This 2x16-pole screw connector allows the connection of 6 individual configurable Output contacts. Each contact is rated for 24 VDC 1A. The max potential difference between the pins must not exceed 24 VDC. Output Contacts (lower row)
PIN
Status
Preset Value
PIN1 (left)
Normally closed
PIN2
Normally open
PIN3
Normally closed
PIN4
Normally open
PIN5
Normally closed
PIN6
Normally open
PIN7
Normally closed
PIN8
Normally open
AC Fail
PIN9 PIN10
Common to PIN1-PIN8 Not available
-
PIN11
Normally closed
PIN12
Normally open
Selectable
PIN13
Common to PIN11-PIN12
-
PIN14
Normally closed
PIN15
Normally open
Selectable
PIN16
Common to PIN14-PIN15
-
Alarm summary Bypass Active Low Battery
The maximum cable diameter is 0.75 mm2. These contacts can be customized (by qualified technicians only) to perform various functions. The Interface is SELV - isolated from UPS primary circuits.
Warning The maximum ratings of the Output contacts must not exceed 24 V and 1A.
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Input Contacts (upper row)
PIN
Status
Preset Value
PIN1 (left)
Input 1 (24 VDC OUT)
Selectable
PIN2
Input 1 (24 VDC signal)
PIN3
Input 2 (24 VDC OUT)
Selectable
PIN4 PIN5
Input 2 (24 VDC signal) Input 3 (24 VDC OUT)
Selectable
PIN6
Input 3 (24 VDC signal)
PIN7
Input 4 (24 VDC OUT)
PIN8
Input 4 (24 VDC signal)
PIN9 - 16
Not available
Selectable -
The maximum cable diameter is 0.75 mm2 and the signal must be interference suppressed. All Input contacts can be programmed using Service software. The Interface is SELV - isolated from UPS primary circuits.
Warning To drive the inputs, use no-voltage contacts. Do not use voltages supplied by external power supply. The Interface is SELV-isolated from UPS primary circuits.
Warning This interface and its function are for use by authorized Chloride service technicians, only. Do not remove any connected cable or connect any cable to this interface.
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CONNECTIVITY PANEL
4.9. SUB-D connector for parallel UPS connection connection - X19A, X19B This interface is used for paralleling 2 or more UPS with each other. It enables data exchange between UPS electronics so that the UPS can provide a common output. The Interface is SELV-isolated from UPS primary circuits.
Warning This interface and its function are for authorized Chloride service technicians, only. Do not remove any connected cable from this interface or connect any cable to it.
4.10. RJ-45 Ethernet interface for synchronization with external signal - X20 This Interface is used to communicate with an external synchronization device, such as MBSM. It can be used to synchronize the outputs of multiple UPS devices, even when they do not supply a common output. This enables an external static switching device (e.g. CROSS) to commutate between UPS outputs in the event of a malfunction, without creating synchronization synchronizatio n problems.
Warning This interface and its function are for authorized Chloride service technicians, only. Do not remove any connected cable from this interface or connect any cable to it. The Interface is SELV-isolated from UPS primary circuits.
4.11. Battery Area TTemperature emperature sensor (input) - XT1 Pin 1-2
Signal TEMPERATURE SENSOR
Explanation Temperature sensor
Input for the battery area temperature sensor. The interface is a 2-pole screw terminal (Phoenix 1.5/2 STF) that accepts wires up to 0.75 0. 75 mm2.
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CONNECTIVITY PANEL
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4.12. Connector for backfeed status (output) - XT2 This 2-pole screw connector is used to activate an external magnetic contactor (MC) if the UPS detects a backfeed current through the Bypass in double conversion mode. This can be caused by a short circuit in the bypass thyristor branch of the UPS. The external magnetic contactor must be provided by the customer, see para 3.5. on page 31. 31.
PIN PIN 1 PIN 2
Signal Backfeed switch n.c. Backfeed switch common
Explanation Open when backfeed is detected Common contact
The maximum cable diameter is 0.75 mm2. The Interface is SELV - isolated from UPS primary circuits.
Warning The output of the external backfeed circuit connected to XT2 must not exceed: • 24 VD VDC, 1A • 160 VAC, 3A
Warning XT2 are voltage free contacts fully isolated from UPS primary circuits. circuits. If a voltage higher than 40 V is applied to control an external disconnection device, XT2 can no longer be considered safe.
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Normal and safe operation
5. NORMAL AND SAFE SAFE OPERATION OPERATION 5.1. Function The uninterruptible power supply (UPS) is connected between line power and electrical load. It protects the load from line power interruptions and power failures.
Warning To avoid overheating inside the UPS, do not operate the unit for extended periods with the rectifier running, the Inverter switched off and the Bypass switch open.
5.1.1. On-line Principle In on-line operation, the alternating voltage of the line power is converted into direct voltage. This DC voltage is used simultaneously to charge the battery and supply the inverter. The inverter converts the direct voltage into interference-free alternating voltage at a fixed frequency and amplitude, which supplies the connected loads. This protects the load from line power disturbances and provides a secure supply for electrical loads (PCs, network servers, multi-console systems). In case of a line power failure, the batteries provide uninterrupted power to the loads for a given period, depending on battery capacity and connected load.
Figure 34 - UPS in on-line operation
5.1.2. Battery management The battery is charged and discharged, as well as monitored, using a dedicated microprocessor control. This ensures maximum battery life. For details, see para 5.2. on page 54. 54.
5.1.3. Bypass-line principal and overload management In the event of an overload (e.g. > 150% of nominal load), the load is supplied by the inverter for a lim limited ited time ((see see chap. 10. on page 113 113,, inverter output section) after which, if the Bypass line is available, the load will be transferred to Bypass; otherwise, the supply to the load will be interrupted. A corresponding fault message is displayed on the LCD. To restore the initial conditions, the output load must first be reduced, and then a manual reset must be carried out to clear the fault message from the LCD. Contact customer service for more information. In the event of an inverter fault, the supply for the load is transferred immediately to the Bypass line. The LCD displays the corresponding fault message. Before User Manual 10H52179UM10 - Rev. 3 - 06/2011
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Normal and safe operation
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carrying out a manual reset to restore initial conditions, it is necessary to remove the root cause of the fault. It is strongly recommended you contact customer support for more information.
5.1.4. Communication The UPS offers several interfaces for communication with computers. Further information is included in chap. 4. on page 45 45..
5.2. Special features
5.2.1. Safe and reliable operation • Real Real on-line fu function nctioning, ing, i.e i.e.. com complet plete e de-co de-couplin upling g of the load fro from m all abnor abnormal malities ities in line power • Important Important featur features es of the UP UPS, S, suc such h as vecto vectorr con control trol an and d high fle flexibil xibility ity,, are supp supported orted by the DSP board). • Static Static By Bypas passs Switch Switch iincre ncrease asess the re reliab liability ility of electr electrical ical su supply pply
5.2.2. Easy installation and operation • Param Paramet eter erisa isatio tion n us usin ing g bun bundle dled d PC so softwar ftware e • No Opera Operator tor pres presenc ence e req required uired duri during ng no norma rmall ope operati ration on • Simple Simple LLCD CD provide providess cclear lear indi indicati cation on of statu status, s, load and batt battery ery quality quality..
The concep conceptt
the display and way • behind Even Eventt m mem emory ory for for ffaul aulttthe aana nalys lysis isit operates is easy to understand. • Faul aultt d disp ispla layy and and audibl audible e ssign ignal al
5.2.3. Battery management • Automa Automatic tic battery battery m manag anageme ement nt e ensure nsuress maximum maximum batt battery ery life life • Auto Autom mat atic ic b bat atte tery ry ci circ rcui uitt te test st • Tempe emperat rature ure-de -depe pende ndent nt ch char argin ging g
5.2.4. Environment, EMC • EMC limits limits va values lues tto o comply comply w with ith Eu Europe ropean an reg regulat ulations ions an and d stand standards ards • Energ Energyy sa savin vings gs due to h high igh effic efficien iency cy • Low n no oise lle evel • Special Special EMC filt filter er ffor or highe higherr de deman mands ds (opt (option ional) al)
5.2.5. Modern technology
• Interfac Interfaces es with softwar software e ffor or all ope operatin rating g ssyste ystems ms • IGBT IGBT p pow owe er tran transi sist sto ors • Highly Highly iint ntegr egrat ated ed digit digital al el electr ectroni onics cs (AS (ASICs ICs)) • Espec Especial ially ly well well suited suited ffor or com compu pute terr loa loads ds The UPS can also be used as a frequency converter ffor or 50/60 Hz or vice versa.
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5.3. Block diagram (see Fig. 35 35). ). KEY TO SWITCHES: • QS QS1 1 = IN INPU PUT T LINE LINE POW POWER ER S SWI WIT TCH • QS QS2 2 = BY BYP PASS LIN LINEE P POW OWER ER S SWI WIT TCH • QS QS3 3 = MAI MAINTE NTENAN NANCE CE B BYP YPASS ASS SW SWIT ITCH CH • QS QS4 4 = OU OUTP TPUT UT SW SWIT ITCH CH • QS QS9 9 = BA BATTE TTER RY SWI SWIT TCH • QS14 = NEUTRAL ISOLA ISOLATOR TOR (Normally closed - for maintenance maintenance purposes only)
5.3.1. Components The UPS consists of the following components: • Rect Rectifie ifierr - Provid Provides es regul regulated ated DC vo voltage ltage to in inverte verterr and boost booster/ er/cha charge rgerr. • Inv Inverter erter - P Prov rovides ides ccontr ontrolled olled A AC C outp output ut vol voltage tage to tthe he criti critical cal loa load d • Batt Battery ery con converte verterr - Char Charges ges the ba battery ttery whe when n line pow power er is pre presen sent. t. Supp Supplies lies the in inverte verterr from the battery when line power is not present. • Sta tati ticc Byp Bypas asss S Swi witc tch h • Main Mainten tenance ance By Bypas passs - Disconnects Disconnects th the e Powe Powerr Modu Module le durin during g servici servicing, ng, wit without hout interrupting the supply to the load Maintenance Bypass Static Switch
Rectifier
Inverter
Battery converter
Figure 35 - Chloride 80-NET block diagram
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5.4. Maintenance Bypass Chloride 80-NET is equipped with a Maintenance Bypass Switch (QS3) that allows the user to perform maintenance on the UPS without interrupting the supply to the load. Transfer to and from Maintenance must be done in accordance with the procedures 3 and 4 described in para 5.7. on page 60 60.. • QS1 = OPEN • QS2 = OPEN • QS3 = CLOSED • QS4 = OPEN • QS9 = OPEN (see Fig. 16 16,, Fig. 17 17,, Fig. 18 18 and and Fig. 19 19))
Warning During parallel operation, switching of the load on the built-in service bypass must be performed by an external device (see chap. 8. on page 99). 99).
5.5. Operating modes The UPS has four different operating modes. These are described below.
5.5.1. On-line operation Normal UPS operating mode. The connected loads are supplied from line power via the Inverter. The batteries are charged as necessary. The inverter reliably filters line power disturbances and provides a stable, interference-free supply to the load. On 60-200 kVA rated versions, “OK” lights up when the UPS is operating in the on-line mode. On 300-500 kVA rated versions, the Normal state is displayed. In this operating mode, the UPS switches to battery operation if a line power failure occurs. If an overload or short circuit occurs on the UPS output, or if there is a fault in the inverter, the UPS switches to Bypass operation.
Figure 36 - Power flow in on-line operation
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5.5.2. Battery operation
Normal and safe operation
In this operating mode, the connected load is supplied from the batteries via the inverter. i nverter. In the event of power failure, battery operation is automatically activated and supplies the loads without interruption. interruption. If the power failure lasts longer longer than 30 s, the UPS signals a fault condition. On 60-200 kVA rated versions, when the UPS is operating in the battery mode, the “OK” LED (green) on the control panel lights up and the “ALARM” LED (yellow) flashes. On 300-500 kVA rated versions, the battery's operating condition is displayed. From this operating mode, the UPS automatically revertsof tothe on-line operation the than backup time after the line power returns. If the duration power failure within is longer battery capacity under current load, the UPS provides the relative information via its interfaces. Computers can be automatically powered down with additional software (optional).
Figure 37 - Power flow during battery operation
5.5.3. Bypass operation In this operating mode, the connected loads are supplied from line power via the Static Bypass Switch. The Static Bypass Switch is used to provide power to the loads. If an overload or short-circuit on UPS output occurs, the Static Bypass Switch is automatically activated to provide uninterrupted power to the loads. On 60-200 kVA rated versions, the “ALARM” LED (yellow) on the control panel lights up. On 300-500 kVA rated versions, the Bypass operating condition is displayed. From this operating mode, the UPS automatically reverts to on-line operation after the fault is corrected. Bypass button.operation can also be specifically selected from the control panel using the push
Figure 38 - Power flow in Bypass operation User Manual 10H52179UM10 - Rev. 3 - 06/2011
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Normal and safe operation
5.5.4. Digital interactive mode
Chloride 80-NET
If priority has been set to the digital interactive mode, intelligent double conversion technology will enable Chloride 80-NET to continuously monitor the condition of the input supply (including its failure rate) to ensure maximum reliability for critical users. On the basis of the analysis performed, it decides whether to supply the load through the direct line or the conditioned line. This operational mode, which offers significant energy savings by increasing overall AC/AC efficiency of the UPS, is primarily intended for general purpose ICT applications. However, it does not provide the same output power quality as compared with UPS operation in the double conversion mode. Therefore it must be determined whether this mode is appropriate for special applications. Digital interactive mode is not available for parallel systems.
5.5.5. Maintenance Bypass In this operating mode, the connected loads are supplied directly from line power. The Display/Controll Panel is disabled. Display/Contro Maintenance Bypass is used to supply the connected loads during maintenance work on the UPS.
Figure 39 - Power flow during service Bypass operation
5.6. Placement into service 5.6.1. Forming If the UPS devices have not been used for one year or more, the intermediate circuit capacitors must be reformed. If the UPS devices are placed into service within one year after delivery (check nameplate), this action is not necessary.
Contact customer service if the intermediate circuit capacitors must be reformed. Carry out placement into service as follows:
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5.6.2. Switch on the UPS
Normal and safe operation
• Che Check ck that that th the e UPS iiss co conne nnecte cted d acc accor ordin ding g to chap. 3. on page 21 21.. For parallel operation please check chap. 8. on page 99 99.. • Mak Make e sure sure the vvent entilat ilation ion grill grilles es are unob unobstruct structed ed • Ma Make ke sure sure the g gro round und co conne nnectio ction n is iin n pl plac ace e • Mak Make e sure that that any e exter xternal nal sw switc itches hes are iin n the OF OFFF (0) positio position n and th that at the UPS UPS is completely de-energized • Make ssu ure th that any external batteries are disconnected
Warning Do not connect any devices that may overload the UPS or draw direct current from it.
Notice If these instructions are not observed correctly, problems may occur with the supply of power.
5.6.3. Connect the batteries Before the system starts, make sure that UPS battery connection polarity is correct. Wrong connections can damage the system and endanger operator safety.
Warning This operation must be carried out by authorized personnel. To prevent damage to the system, before closing QS9, use a suitable instrument to make sure that the polarity of the battery voltage measured on the external side of QS9 matches the polarity indicated in (see Fig. 21 21--Fig. 27 27). ).
Warning Close QS9 only after battery polarity has been carefully checked.
5.6.4. Switch to on-line operation • Se Sett th the e UP UPS S to OnOn-lin line e Op Oper erati ation on ((see see para 5.7 on page 60 60). ).
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5.7. UPS switching procedures
Chloride 80-NET
Procedures refer to para 5.3. on page 55 55..
5.7.1. Procedure 1: UPS TURN-ON PROCEDURE Starting with the UPS completely deenergized, this procedure explains how to t o switch on the UPS and set it to Normal Operating Mode.
Step 1 2
Action
Status
Switch QS1 to the ON position Switch Q QS S2 tto o tth he O ON Np po osition ((w wait ffo or th the S Sttat atiic By Bypass Switch to switch on) Close e ext xte ernal b baattery sw swiitche hess tth hen ssw witch Q QS S9 tto o th the ON position Switch QS4 to the ON position IMPORTANT: when QS4 is closed, the output of the UPS and all the loads connected to it will be energized. On the 60-200 kV kVA A ver version, p prress the “Start IIn nverter” er” button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the t he “Start Inverter” icon on the LCD touch t ouch screen.
3 4
5
Rectifier start up Static Bypass Switch ON and fans ON
System in Bypass Mode - Output voltage present Normal Mode
5.7.2. Procedure 2: UPS TURN-OFF PROCEDURE Starting with the UPS in the Normal Mode, this procedure explains how to switch off the UPS. When this procedure is followed, the output voltage is completely turned off and any load connected to UPS output is shut down.
Step 1
2 3 4 5
Action
Status
On th the e 60-200 kVA version, press the “Stop Inverter” button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the “Stop Inverter” icon on the LCD touch t ouch screen. Switch QS9 to the OFF position Switch QS4 to the OFF position Switch QS2 to the OFF position Switch QS1 to the OFF position
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System in Bypass Mode
Load not supplied
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Normal and safe operation
5.7.3. Procedure 3: TRANSFER FROM NORMAL MODE TO MAINTENANCE
BYPASS MODE Starting with the UPS in the t he Normal Mode, this procedure explains how to transfer the load to Maintenance Bypass and shut down the UPS.
Step 1
Action On the 60-20 -200 kVA version, press the “Stop Inverter” button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the “Stop Inverter” icon on the LCD touch screen. Switch QS9 to the OFF position Switch QS3 to the ON position Switch QS4 to the OFF position Switch QS1 and QS2 to the OFF position
2 3 4 5
Status System in Bypass Mode
Batter y disconnector Ser vice Mode Maintenance Bypass Mode - UPS completely deenergized
5.7.4. Procedure 4: TRANSFER FROM MAINTENANCE BYP BYPASS ASS MODE TO NORMAL MODE
Starting with the UPS in the Maintenance Bypass mode, this procedure explains how transfer the load to Normal Mode and shut down the UPS.
Step 1 2 3 4
5 6
Action Switch QS1 to the ON position Switch Q QS S2 tto o th the O ON Np po osition ((w wait ffo or S Sta tati ticc By Bypass Switch to turn on) Cl Clo ose e ext xte ernal b baatte ttery sw swiitche hess the then sw swit itcch QS QS9 to the ON position Switch QS4 to the ON position
Switch QS3 to the OFF position On th the e6 60 0-200 kkV VA vve ersion, p prress the ““S Start IIn nverter” button on the monitor panel (for approx. 5 seconds). On the 300-500 kVA version, touch the t he “Start Inverter” icon on the LCD touch screen.
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Status Rectifier start up Static Bypass Switch ON and fans ON
System in Bypass Mode - Output voltage present Normal Mode
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5.8. Inverter ST STOP/ST OP/START ART procedures
Chloride 80-NET
5.8.1. Single UPS - Start Inverter UPS in Bypass mode: mode: To start the inverter and ttransfer ransfer the load to the the inverter, press the “Start Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Start Inverter’ icon on the LCD touch screen (for 300-500 kVA versions).
5.8.2. Single UPS - Stop Inverter UPS in normal mode: mode: To stop the inverter and transfer the load to the Bypass line, press the “Stop Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Stop Inverter’ icon on the LCD touch screen (for 300-500 kVA versions) .
5.8.3. Parallel UPS system - Start Inverter System in Bypass mode: To start all the inverters and transfer the load to the inverters, press the “Start Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Start Inverter’ icon on the LCD touch screen (for 300-500 kVA versions) on each machine. The inverters will start when all Start Inverter commands have been given.
5.8.4. Parallel UPS system - Stop Inverter System in normal normal mode: To shut down all the inverters and transfer the load to the Bypass line, press the “Stop Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Stop Inverter’ icon on the LCD touch screen (for 300-500 kVA versions) on each machine. The inverters will shut down when all Stop Inverter commands have been given.
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6. OPERATOR INTERFACE PANEL
OPERATOR INTERFACE PANEL
6.1. Chloride 80-NET 60-200 kVA kVA
DISPLAY
2 1
4 3 6
5 9 7 8
10
Figure 40 - Chloride 80-NET 60-200 kVA - operator interface panel LEGEND 1 Lef t button 3 Down button 5 Star t Inver ter button 7 System Normal LED 9 Alarm LED
2 4 6 8 10
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Up button Right button Stop Inverter button Warning LED Reset button
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6.1.1. Description of Control Panel Functions
Chloride 80-NET
‚Ä¢Start ‚Ä¢ Start Inverter Inverter Press the “Start Inverter”
button for 5 seconds.
‚Ä¢Stop ‚Ä¢ Stop Inverter Inverter Press the “Stop Inverter” button for 5 seconds. The UPS can be manually switched between Bypass and on-line operation using the keys “Start Inverter” (I) and “Stop Inverter” (O).
•Silenc • Silencing ing the Buzzer To silence the Buzzer, press the Reset button momentarily •Rese • Resett button To restore normal UPS operation after a fault condition, correct the situation that caused the fault and then press the Reset button for at least one second. If a fault occurs, occurs, pressing the button mutes the aud audible ible alarm. After the fault has been corrected, pressing the button a second time resets the fault message and restores UPS operation.
•Gener • General al Status LED Three LED indicators provide a quick, general understanding of the status of the UPS, as described below: OK LED (green)
Normal Operation When this light is on steadily (not flashing), the system is running normally and no warnings or alarms are present. During line power failures (and with all other conditions being nominal), this LED will flash.
Warning LED (yellow (yellow)) Warning Condition(s) present This indication is activated by abnormal conditions which could affect normal UPS operation. These conditions do not originate with the UPS, but may be caused either by the surrounding environment or by the electrical installation (line power side and load side). A description of the active warning(s) can be viewed by browsing the relevant LCD Alarm LED (red)
display menus. Alarm Condition When this light is on, immediate attention should be given to the severity of the alarm, and service should be called promptly. A description of the active alarm(s) can be viewed by browsing the relevant LCD display menus.
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6.1.2. Display
OPERATOR INTERFACE PANEL
The Display provides the user with a range of information and functions that can be accessed using control panel navigation keys 1 to 4 (see Fig. 40 on page 63). 63). UPS modifications modifications and settings must be made by qualified technicians, only. Settings should be tested only if the loads connected to the UPS are non-critical.$ The Main Page displays a block diagram of the UPS and uses standard technical symbols to indicate current operating status (e.g. on-line operation, battery operation, Bypass operation, etc.), load level, and remaining backup time. To access the Main Menu page from the Main (default) page, press the Right soft key (key 4 - see Fig. 40 on page 63 63). ). From this menu, you can scroll through the various sub-menus using the Up and Down soft keys (2 and 3). Press the Right soft key to select any menu from the list, and the Left soft key (1) to return to the Main Menu page. The table on the following page provides a summary of the sub-menus. When the UPS is not in i n the normal operating mode, you can access the "Warning and Alarm" summary page directly from the Main (default) page. Warnings and alarms are identified by text strings and codes (see Table 6 on page 72 72 and Table 7 on page 75). 75). During battery powered operation, the display switches between warning code and estimated backup time (minutes).
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Table 5: Display menu summary
Menu
Sub-menus
Information/Functions
Actual values
• • • • •
Line power Input Bypass Input DC Link UPS Output Batter y
Status
• • • • • • •
Rectifier Boost Batter y Batte ttery Charge argerr Inverter Bypass Load
Batter y test
• Test Status • Perf rfo orm a Te Test
Provides information about battery status and enables you to perform a battery test. You You can select the length of the battery test from the list that appears.
LIFE
• • • • • •
Provides status information about LIFE, and allows you to reset a delayed call; perform a manual call; and select service mode.
Provides information about the input, Bypass and output voltages and frequencies; line power failures; output current and power; DC stage parameters; inverter operation; and battery condition condition.. Provides status information about the main UPS blocks.
Next call date Next ccaall time Del Delayed ca call ll afte fter Conne nnecti ction ssta tatu tuss Call Type Serv rviice Mode
Language
Allows you to select the display language from: English; German; French; Italian; Spanish; Portuguese; Chinese; Turkish.
Guide procedure
• • • •
Manual Bypass Retur eturn n fr from om By Bypa pass ss Start up Shut down
Procedures to guide the operator through specific functions.
About
• • • •
Manufacturer Type of UPS Website Firm Firmwa ware re Cod Code/ e/R Rev ev./ ./Da Date te
Provides miscellaneous information about the UPS, including the code, revision and release date for the various firmware versions.
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OPERATOR INTERFACE PANEL
6.1.3. Sample guided procedure for switching the UPS from Normal Mode to Maintenance Bypass - Manual Bypass
When the desired procedure is selected from the Guided Procedures menu (in this case the Single UPS Manual Bypass procedure), the following window appears in the display and shows the principle UPS components and their current status:
Manual Bypass
Stop Exit
Inverter
The open various UPSposition switchesinare shown. The Maintenance Bypass switch, QS3,tor is shown in the (OFF) thealso above example. Flashing icons inform the operator opera that the corresponding switch must be opened or closed. In the event of a fault, a warning message is displayed (see para 6.1.4. on page 71 71 for for full list of warning messages). Exit the procedure, correct the fault and reset before proceeding. Pressing the button identified by the “Exit” message at any time interrupts the procedure. In this example, the “Stop Inverter" message appears in the bottom right of the display, and the Stop symbol flashes over the Inverter, indicating that the user must shut down the Inverter by pressing the corresponding button on the panel. (See “Instruction messages” on page 71 for 71 for full list of instruction messages).
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PROCEDURE:
Chloride 80-NET
1 Press Press the St Stop op Inverte Inverterr butt button on fo forr at lea least st 5 seco seconds. nds. 2 The messge messge “W “Wait ait loa load d on Re Res. s.”” is disp display layed, ed, ind indicat icating ing that that the syst system em is wa waiting iting ffor or the load to be transferred to the Bypass supply. Manual Bypass
Wait load on Res
Exit
3 The message message ““Clos Close e QS3” is displ displaye ayed, d, and the sy symbo mboll repr represe esentin nting g QS3 on th the e display display begins to flash. QS3
Exit
Manual Bypass
Close QS3
Close QS3 (Maintenance Bypass switch)
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OPERATOR INTERFACE PANEL
4 The mes message sage ““Open Open Q QS4” S4” is di displa splayed yed,, and the sy symbol mbol rrepr eprese esentin nting g QS4 on tthe he disp display lay begins to flash.
Manual Bypass
QS4
Open QS4
Exit
Open QS4 (Output switch). 5 The mes message sage ““Open Open Q QS2” S2” is di displa splayed yed,, and the sy symbol mbol rrepr eprese esentin nting g QS2 on tthe he disp display lay begins to flash. Manual Bypass
QS2
Exit
Open QS2
Open QS2 (Bypass line power switch)
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OPERATOR INTERFACE PANEL
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6 The message message “O “Open pen Q QS9” S9” is di displ splay ayed, ed, and th the e symb symbol ol re repres present enting ing QS9 QS9 on the dis display play begins to flash.
Manual Bypass
QS9 Open QS9
Exit
Open QS9 (Battery switch) 7 The message message “O “Open pen Q QS1” S1” is di displ splay ayed, ed, and th the e symb symbol ol re repres present enting ing QS1 QS1 on the dis display play begins to flash. Manual Bypass
QS1
Open QS1
Exit
Open QS1 (Input switch). 8 The me messa ssage ge “End “End of proc procedu edure re”” is dis displ play ayed. ed. Manual Bypass
End of procedure
Exit
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OPERATOR INTERFACE PANEL
Instruction messages Stop Inverter
Open QS1
Close QS1
Start Inverter
Open QS2
Close QS2
Press Exit
Open QS3
Close QS3
Reset Fault
Open QS4
Close QS4
Open QS9
Close QS9
6.1.4. Warning messages Procedure not OK VDC wait OK Waiting Bypass ON Wait for Load on Bypass Wait for Load on Inverter
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6.1.5. Warning and Fault indications The UPS recognizes and calls attention to a number of events occurring during operation.
These events are divided into Warning and Fault indications. Whether the message is a warning or fault can be determined from the number which appears in the Warning/Fault Diagnosis page of the display, and the way the buzzer sounds.
Buzzer
The buzzer has two different patterns, which indicate the type of warning. • Pattern 1: long intervals - T This his eve event nt is lless ess serio serious. us. It is not essenti essential al that tthe he cause be corrected immediately, unless otherwise specified on the "Warning indicators" table. • Patter Pattern n 2: short intervals intervals - Thi Thiss is a seri serious ous ev event ent.. The cau cause se shou should ld be recti rectified fied right right away to avoid a fault condition. The buzzer is silenced automatically as soon as the cause of the event is corrected. It can also be silenced manually by pressing the TEST/RESET button.
Warning indicators
If a warning indication appears, the UPS will continue to operate. The yellow warning LED will light up on the control panel. A number will appear in the display to indicate the type of warning.
Displayed Warnings
The various possible warning indications are listed on the table below: Table 6: Warning Indications DSP STAGE ID W1.1 W1.2 W1.3 W1.5 W1.6 W1.7 W1.8 W1.9 W1.10 W1.11 W1.12 W1.13 W1.14 W1.15 W1.16 ID W1.1
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MESSAGE Placement into ser vice or test mode Maintenance Bypass switch closed Fan life exceeded Synchronization system fault DIC Power-up System shutdown (DIC generated) ID card missing Calibration star ted Input air high temperature Input air temp. out of range Neutral-Booster stab. over-temp. Neutral switch open SBS output switch open SBS Bypass switch closed Do not inser t batter y switch RECTIFIER STAGE MESSAGE Line power switch open
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Table 6: Warning Indications W1.2
Primar y line power failure
W1.3 W1.4 W1.5 W1.6 W1.7 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 W3.1 W3.2 W3.3 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 ID W1.1 W1.3 W1.5 W1.7 W1.8 W1.9 W1.10 ID
Overload warning Primary line power wrong phase rotation DC voltage low Rectifier over-temperature Out of synchronization INVERTER STA STAGE GE MESSAGE Inv. over temperature warning DC under voltage Overload warning Inver ter off warning Inv. off pending command Inv. on pending command Current limit kW protection Inv. off for shutdown command BYPASS STAGE MESSAGE Bypass switch open Bypass line power failure Overload warning Bypass wrong phase rotation Bypass disabled for DC voltage low Bypass over-temperature warning BATTERY STAGE MESSAGE Batter y switch open Imminent end of autonomy time Batter y end of discharge High batter y temperature Batter y temp. out of range Temp. probe not responding Batter y autonomy test LOAD STAGE MESSAGE
W1.1
Output switch open
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Table 6: Warning Indications W1.2
Output load not supplied
W1.3 W1.4 W1.5 ID W1.1 W1.2 W1.3 W1.4 W1.5 W1.6 W1.7 W1.8 ID W1.1 W1.2
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Retransfer inhibited Load supplied by Bypass Load supp. by maintenance Bypass BATTERY BA TTERY CHARGER STAGE MESSAGE Charger communication lost Actual values differ from set ones Charger on cmd but input volt. low Chg. on and chg. out. shor t circ. Chg. off and chg. out. shor t circ. Charger detects no batt. connected Chg. forced on, volt. not raising Charger detects reversed polarity BOOST STAGE MESSAGE DC voltage low Booster-charger over-temperature
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Fault indications
OPERATOR INTERFACE PANEL
If a fault occurs, the affected UPS component is always switched off, and the UPS automatically switches to the best possible operating mode for supplying the loads; the red
FAULT LED lights up on the control panel. A number appears on the Warning/Fault Diagnosis page of the display indicating the type of fault. Fault indicators are also indicated by a continuous tone from the buzzer. If a fault occurs, proceed as follows:
Acknowledge horn
First, acknowledge the horn by pressing the TEST/RESET button
Correct fault the fault by following the indications in para 6.1.6. on page 79 Next, correct 79.. If the fault cannot be corrected: Call Customer Service: The customer service addresses are given on the last page of this manual.
Acknowledge correction of fault
After the fault has been corrected, the corrected condition must be acknowledged by pressing the TEST/RESET button again.
Displayed Faults The various possible fault indicators are listed in the table below: Table 7: Fault Indications ID F1 F2 F3I1 F3I2 F3I3 F3I4 F3I6 F3I7 F3I8 F3I9 F3I10 F3I11 F3I12 F3I13 F4I6 F4I7 F4I8 F4I9 F4I10
DSP STAGE
MESSAGE EPO Incorrect power class config. Incorrect state in main SM Bypass illegal software state Rectifier illegal sof tware state Inverter illegal software state Incorrect state in state-machine Generic software error Too many parameters for EEPROM Insuff. RAM space for EEPROM par. Parameter init. called runtime Parallel node ident. timeout Error during parallel node ident. Parallel node ident. not possible EPROM checksum fault I2C I/O expander init. failed I2C multiple error I/O expander I2C multiple error ID card Par.-cable-fitted signal missing
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Table 7: Fault Indications F5
Input air temp. sensor fault
F6I1 F6I2 F6I3 F6I4
Neutral Boost filter over-temp. Neutral Boost over-temperature Neutral Boost desaturation Neutral Boost temp. sensor fault RECTIFIER STAGE
ID F1 F2I1 F2I2 F2I3 F3I1 F3I2 F3I3 F4 F5I1
MESSAGE EPO Pre-charge short circuit Pre-charge low VDC Pre-charge contactor feedback Rectifier over-temperature Rectifier filter over-temperature Rectifier temperature sensor fault Rectifier DC over-voltage Rectifier desaturation phase U
F5I2 F5I3 F6 F7 F8I1 F8I2 F8I3 F8I4 F8I5 F8I6
Rectifier desaturation phase V Rectifier desaturation phase W Star t-up synchronization error Stop due to overcurrent Rect. fuse Phase U Positive blown Rect. fuse Phase U Negative blown Rect. fuse Phase V Positive blown Rect. fuse Phase V Negative blown Rect. fuse Phase W Positive blown Rect. fuse Phase W Negative blown
ID F1 F2I1 F2I2 F2I3 F2I4 F2I5 F2I6 F2I7 F2I8 76
INVERTER ST STAGE AGE MESSAGE EPO Over temperature ph U Overtemperature ph W Over temperature ph UW Over temperature ph V Over temperature ph UV Over temperature ph WV Overtemperature ph UVW Inverter temperature sensor fault User Manual 10H52179UM10 - Rev. 3 - 06/2011
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Table 7: Fault Indications F2I9
Inverter filter over-temperature
F3I1 F3I2 F3I3 F4 F5I1
Multiple inv. overcurr. cut off Inv. stopped due to overcurrent kW protection DC BUS over voltage Output over voltage
F5I2 F5I3 F5I4 F5I5 F5I6 F5I7 F6I1 F6I2 F6I3 F7
Output under voltage Output freq. out of limits Output shor t circuit DC component phase U DC component phase V DC component phase W DC/AC desaturation ph. U DC/AC desaturation ph. V DC/AC desaturation ph. W Batter y thyristor fault BYPASS STAGE
ID F1 F2I1 F2I2 F3 F4I1 F4I2 F5 F6 F7 ID F1 F2 F3 F4 ID F1
MESSAGE EPO Broken byp. or V_Byp measurement Bypass ready signal failure Backfeed protection active Bypass over-temperature Bypass temperature sensor fault Bypass overload timeout Bypass line power failed during DLS Parallel byp. failure during DLS BATTERY STAGE MESSAGE Batter y reverse polarity Batter y over voltage Batter y test fault Batter y fuse blown BATTE BA TTERY RY CHARGER STA STAGE GE MESSAGE Charger communic. not possible
F2
Charger over-current
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Table 7: Fault Indications F3I1
Boost Charger over-temperature
F3I2 F3I3 F4 F5 F6 F7 F8 ID F1 F2 F3I1 F3I2 F3I3 F4 F5 F6
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Boost Charger temp. sensor fault Boost Charger filter over-temp. Boost Charger desaturation Redundant check of batt. voltage DC BUS over voltage EPO Charger volts out of control BOOST STAGE MESSAGE EPO Booster overcurrent Boost Charger over-temperature Boost Charger temp. sensor fault Boost Charger filter over-temp. Boost Charger desaturation Redundant check of batt. voltage DC BUS over voltage
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OPERATOR INTERFACE PANEL
6.1.6. Troubleshooting Rectification of Errors
Despite the high reliability of this device, problems may occur. occur. If you are having a problem,
please check the following points before contacting your customer service representative: Is there line power on the UPS input? Has the input fuse blown or have circuit breakers tripped? If you contact your customer service representative, please have the following information ready: • Device in inform formation ation = model, o order rder no no., ., se series ries no. as show shown n on the identific identification ation pl plate ate • An exact de descri scriptio ption n of the pro proble blem m (wh (what at load loadss are bein being g powe powered, red, w whethe hetherr the problem occurs regularly or sporadically, etc.) Problem
Possible cause
Action
No display No alarm (UPS switched off)
Main switch switched off
Switch on main switch
No line power
Have line power inspected by qualified electrician
Input fuse blown or input circuit breaker tripped
Replace with fuse of same type or reset circuit breaker. If the problem persists, contact your customer service representative. UPS operation
Green “OK” LED does not light up, buzzer sounds at intervals
No line power
Green “OK” LED does not light up when line power is present, buzzer sounds at intervals
Input fuse blown or input circuit breaker tripped
Replace with fuse of same type or reset circuit breaker. If the problem persists, contact your customer service representative.
ALARM indicator lights up, buzzer sounds continuously
UPS error
Contact your customer ser vice representative
Overheating
Reduce ambient temperature
The fuse switch of the battery extension(s) is in "OPEN" position.
Move the fuse switch to the "ON" position.
Batteries are not completely charged
Charge batteries, and test backup time. If the problem persists, contact your customer service rep.
Batteries are defective
Contact customer ser vice
Chargi arging ng de devi vicce is defect ctiv ive e
Con onta tact ct cust sto omer servic rvice e
Backup time less than that specified
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Problem
Possible cause
Action
No communication between UPS and PC
Wrong serial connection cable
Check whether the correct cable has been used (standard
modem/null modem cables cannot be used)
80
Interface on the PC is being Interface used by another process or is defective.
Check whether other software/service is accessi accessing ng the interface on the PC; try selecting a different serial interface.
Interf rfe erence o on n tth he d daata ccaable
Lay cable di differently.
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OPERATOR INTERFACE PANEL
6.2. Chloride 80-NET 300-500 kVA kVA The Chloride 80-NET 300/400/500 kVA operator interface for controlling and testing the machine state includes an LCD touch screen.
When you approach Chloride 80-NET 300/400/500 kVA, remember that the touch screen may be in Screensaver mode. Touch the screen to bring up the main page on the display. Several menu items can be accessed from the main display screen. These menu items are detailed in subsequent sections. 9 1
8
3
5
2 4 6
7
Figure 41 - Chloride 80-NET 300-500 kVA - operato operatorr interface panel
Descriptions 1. Bypass Input: voltage and frequency readings 2. Line power Input: voltage, current and frequency readings 3. Output: voltage, current and frequency readings 4. Battery: voltage and current readings 5. System Status: System Normal Indicator (Normal Operation): when the green status box appears, this means that the system is operating normally and that no warning or alarm has occurred. During line power failures (with all other conditions being nominal), this box is replaced by a yellow triangle. Warning Indicator (Warning Condition(s) present): this indication is activated by the presence of abnormal conditions which could affect the normal operation of the UPS. These conditions do not originate with the UPS, but may be caused either by the surrounding environment or by the electrical installation (line power side and load side). A description of the active warning(s) can be viewed by clicking on the yellow triangle or using the warning and fault button at the bottom of the page.
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Fault Indicator
Chloride 80-NET
(Alarm Condition): when the red circle with white cross appears,
immediate attention should be given to the severity of the alarm, and service should be called promptly. A description of the active alarm(s) can be viewed by clicking on the
warning and fault button at the bottom of the page. Regardless of which indicator is active, all available diagnostic inform information ation on the unit can be displayed by touching this area.
6. Control Buttons: Start Inverter and Stop Inverter : the touch screen display features two separate buttons for starting and shutting down the inverter. The start/stop control incorporates a safety feature for preventing accidental operation. In fact, when the start or stop functions for the inverter are selected, a pop-up window appears asking for confirmation of the action selected. This pop up feature is run at every command that results in a permanent change to UPS settings. Reset Fault : for resetting faults (this becomes red w when hen there there is a system system fault) Buzzer Mute : for for silencing the b buzzer uzzer in the case of an alarm.
7. Menu Buttons: Warning/Fault: this page contains information regarding various abnormal conditions concerning the unit, as subdivided into the specific converters such as the Bypass, rectifier, inverter, booster charger and battery . In addition, there are also several "Info" statements that are catagorized by status. These provide further details about the condition condition of the unit. Diagnostic classification : • FAULT • WARNING • INFO Event Log: displays the date and time of all UPS events. Measures: this page contains the full set of measurements for each functional block (rectifier, Bypass, booster/charger, booster/charger, batteries, inverter and load). Battery: displays battery status/parameters such as temperature, cell voltage, capacity and run time, as well as commands that enable the user to configure and execute the battery test. LIFE: contains information about the status of Chloride LIFE.net connections, calls and call types and allow certain specific commands to be executed. This button is not active if the LIFE.net option is not available on UPS. Settings: this page allows users to customize the settings of the touch screen display and to select the desired language. Each of these sub pages is programmed to revert back to the main page after 30 seconds of inactivity. inactivity. The text displayed by the touch screen is available in 15 languages: English, Italian, French, Ger German, man, Spanish Spanish,, Portuguese, T Turkish, urkish, Polish, Swedish, Norwegian, Finnish, Czech, Russian, Arabic and Chinese - all selectable by the user.
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MENU BUTTON DESCRIPTIONS Warning/Fault menu This menu item displays a list of current Fault Warnings and Info (see figure below).
Event Log menu This menu item displays the list of Events that have occured recently while the UPS was in operation (see figure below).
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Measures menu This menu item displays the measurements for each functional block (see below figure)
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Battery menu This menu manages the status of the battery battery (see below figure).
OPERATOR INTERFACE PANEL
1
2
3
1. 1.1 Battery Status: Battery Status. Specify whether battery is charging or not 1.2 Charger Status. Specify Battery Charger status 1.3 Battery Test Status. Specify details of the last battery test executed 1.4 Automatic Battery Test Status. Specify details related to Automatic battery test 2. Battery Test: The following commands can be set using this page 2.1 Enable automatic battery test. Using this command, the Automatic Battery test is enabled using the existing parameter configuration. These parameters can be modified only by PPvis 2.2 Configure and manage Manual Battery test. Features: 2.2.1 Test duration and Min Voltage can be modified using the + and - button 2.2.2 Start battery using dedicated command button (Start Battery Test) 2.2.3 progress Test duration bar ) can be monitored on a dedicated progress bar (Battery test 2.2.4 While the test is running, it can be aborted with a dedicated dedicated Stop comm command and button (Stop Battery Test) 2.2.5 Battery test status provides immediate immediate information about about test status 3. Battery measures: This section monitors variables applicable to the battery.
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LIFE menu This menu displays the status of Chloride LIFE.net communications and allows the User to issue certain commands (see figure below).
1
3
2
4
1. LIFE.net status • LIF LIFE. E.ne nett optio tion (Pres Prese ent/Not Not pres resent)
Show hows wh whe ethe herr th the e "LI LIFFE. E.ne net" t" opti tio on is available on the UPS.
• LIFE.net
Shows whether the LIFE.net option has been started.
(Enabled/Disabled)
• Current U UP PS dd.mm.yy hh:mm:ss date/time
Displays the time used by the UPS to time-stamp the Life data
• ‘Se ‘Set Sampling Set sampling sampling/se /service rvice mo mode de Toggl oggles es LIFE LIFE.ne .nett operating operating m modes odes Mode’ button between 'service' and 'sam 'sampling': pling': service is used when UPS maintenance is in progress.
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2. UPS calls status • Nex extt call
scheduled dd. dd.mm. mm.yy yy hh:mm hh:mm:ss :ss Disp Display layss the time o off next regu regular lar UP UPS S call
• Em Eme ergency ccaalls lls
(E (En nab able led d/D /Dis isaabled bled))
Shows whe wheth the er U UP PS e em mergenc ncyy ca calls lls ar are e
enabled or have been inhibited by the Life Station for a particular reason. • De Dela layyed ca call ll in
dd dd.m .mm. m.yy yy hh hh:m :mm m:s :sss Disp Displa lays ys th the e sec secon onds ds coun ountd tdo own afte afterr wh whic ich h the UPS will repeat a previously unsuccessful
• ‘R ‘Re eset delayed Re Rese sett d del elay ayed ed call call call’ button
Life communication. Wh When en th this is bu butt tton on is pres presse sed, d, th the ed del elay ayed ed ca call ll countdown is forced to zero, so that the UPS repeats the call immediately.
3. UPS connection status • Not connected
The UPS is not connected to the LIFE Station
• Wat atin ing g ffor or conn connect ectio ion n
Th The e UPS UPS ha hass rreq eque uest sted ed co conn nnect ectio ion n tto o tthe he Li Life fe Sta tati tion on and and iiss waiting for connection to be established
• Connected
The UPS is connected to the LIFE Station
• LI LIFE FE.n .net et da data ta se send ing g In Station. The UPS is transmitting its diagnostics history to the LIFE progress - stage 1ndin • LI LIFE FE.n .net et da data ta se send ndin ing g In The UPS is exchangi exchanging ng other service data with the LIFE progress - stage 2 Station. • UP UPS S o onl nlin ine e sses essi sion on in The UPS has entered the online session requested by the LIFE progress Station Administrator, so it can be monitored in real time. • Closing connection
The UPS is closing the connection.
• Call delayed
The UPS has scheduled a new call because the previous call failed.
4. Call Type • Routine call
The UPS is making its regular call.
• Emergency call
The UPS is making an Emergency call.
• Manual call
The UPS is making a Manual Call or an automatic extra call to reset an emergency condition which is no longer active.
• Buffer full call
The UPS is making a call to empty its diagnostics histor y buffer, which is full and cannot store any more data.
• ‘M ‘Man anua uall button
ccal alll
rreq eque uest st’’ When this button is pressed, the UPS is forced manually to make an immediate immediate call to the LIFE station.
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Settings menu This menu item displays the LCD settings and selected language (see below figure)
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8. Animated One Line Mimic: this area displays all the functional blocks in the UPS. Touch any icon to obtain detailed information about the corresponding functional block. The color of the block identifies its functional status: • no norm rmal al con ondi diti tion onss
• wa warn rnin ing g con ondi diti tion onss • fau ault lt cco ond ndit itio ions ns
ANIMATED ONE LINE MIMIC MENU DESCRIPTION By clicking on a block (Rectifier, Inverter, ...), the relative page providing detailed information will be displayed.
Rectifier Functional block This page displays detailed information about the current status of the Rectifier.
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Bypass Functional block This page displays detailed information about the current status of the Bypass.
Inverter Functional block This page displays detailed information about the current status of the Inverter.
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Booster Functional block This page displays detailed information about the current status of the Booster.
Battery Functional block This page displays detailed information about the current status of the Battery.
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Load Functional block This page displays detailed information about the current status of the Load.
9. About button: this button displays the Type and Size of the unit. When this area is touched, you will obtain Serial Number, FW details and IP and MAC addresses. This page displays detailed information about the UPS S/, size and model, FW revision and system time.
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6.2.1. Troubleshooting Rectification of Errors
Despite the high reliability of this device, problems may occur. occur. If you are having a problem, please check the following points before contacting your customer service representative: Is there line power on the UPS input?
Is the input fuse blown or have circuit breakers tripped? If you contact your customer service representative, please have the following information ready: • Device inform information ation = model, order no., series n no. o. aass per identif identification ication plate plate.. • An exact de descri scriptio ption n of the pro proble blem m (wh (what at load loadss are bein being g powe powered, red, w whethe hetherr the problem occurs regularly or sporadically, etc.) Problem
No display No alarm (UPS switched off)
ICON ON, line power not available and buzzer sounds at regular intervals ICON ON, but line power is available and buzzer sounds at regular intervals
ICON ON, continuous acoustic alarm
Possible cause
Action
Main ssw witch ssw witched o offf
Switch o on n ma main ssw witch
No line power present
Have line power inspected by qualified electrician
Input fuse blown or input circuit breaker tripped
Replace with fuse of same type or reset circuit breaker. If problem persists, contact your customer service representative.
No line power present
Normal mode. UPS from battery
Input fuse blown or input circuit breaker tripped
Replace with fuse of same type or reset circuit breaker. If the problem persists, contact your customer service representative.
UPS error Overheating
Contact your customer service represe representative ntative Reduce ambient temperature
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OPERATOR INTERFACE PANEL
Problem
Chloride 80-NET
Possible cause
Action
External cabinet BATTERY FUSE "OPEN".
Move the fuse switch to the "ON" position. Charge batteries, and test
Backup time less than that specified
Batteries are not completely charged
backup time. If problem persists, contact your customer service rep.
Batteries aarre de defect ctiv ive e
Contact customer sse ervi rvice
Charging device is defective
Check battery charge status on the LCD. Contact customer service.
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Maintenance
7. MAINTENANCE 7.1. Maintenance intervals Chloride recommends that regular maintenance checks be carried out on-site by an authorized customer service. The UPS informs the user when the normal service life of a fan
has ended. A replacement fan is recommended. recommended.
7.2. Disposal of batteries When useful life of the batteries has ended, they mustare be classified replaced by Customer Servicethe representative. Exhausted accumulator batteries as your “harmful toxic waste” that must be disposed of in the EU by a certified disposal specialist . Outside the EU, they must be disposed of in accordance with the applicable regulations for the given country. The Customer service centre is fully equipped to deal with such batteries in accordance with regulations and with full respect for the environment. e nvironment. The typical useful life of the battery is 3 to 5 years at 25° C ambient temperature. temperature. However, useful life also depends on the frequency and duration of line power failures.
7.3. Service addresses Onsite service is available worldwide. Service telephone and fax numbers can be found on the last page of this manual.
7.4. Decommisioning 7.4.1. Taking Taking out of ser service vice N.B.
Switch to service Bypass • Swi Switch tch the UPS UPS tto o Ma Mainte intenanc nance e Bypass Bypass ope operati ration on (see (see para 5.7.3. on page 61 61)) N.B. Disconnect the batteries • Ope Open n the batte battery ry isola isolator tor or ba battery ttery sw switch itch if o other ther ext extern ernal al batt batterie eriess are use used. d. • Bef Before ore cconti ontinuing nuing w work, ork, m mea easure sure the voltag voltage e on the batt battery ery term terminal inalss and on the liline ne power input, input, and wait until these have dr dropped opped to 0 V; or wait at least 5 min. FFailure ailure to do so may cause severe electrical shock and possibly death. The UPS is now in the maintenance Bypass operating mode. The only voltage present is at the line power and load terminals. Qualified personnel may now carry out maintenance work while taking the corresponding safety measures. N.B. Disconnect line power If the loads no longer need power, you may open the external line power separation device for the UPS.
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PARALLEL CONFIGURATION
8. PARALLEL CONFIGURATION Up to 8 Chloride 80-NET units can be connected in parallel to increase power capacity and thus to provide more secure power to the load (redundancy). The modules in parallel exchange information via a 15-wire shielded cable. The total load current is shared between the modules.
For optimum performance of the parallel system and proper current sharing, especially in the Bypass mode, make sure that the series impedance of the modules in parallel is the same. The cross section and length of the power cables used to connect the inputs of each UPS module must be the same. The same applies to the output cables and the battery cables, if the modules are connected to the same DC source. Differences of 20% are allowed allowed for power cable lengths of of up to 20 m. For larger distances distances,, cable lengths may not vary by more than 10%.
8.1. Placement into service Placement into service of multiple-block systems must be carried out by appropriately trained technicians.
8.2. System configurations Fig. 42 and 42 and Fig. 43 43 illustrate illustrate the schematic diagram of a multiple-block system with Service Bypass Switch (SBS) in various multiple-block systems - contact Chloride Technical Support for more information. The SBS shown in the diagrams may be installed in Chloride 80-NET parallel systems where standard, 400 V units are installed.
8.3. Communication between UPS blocks UPS units exchange information information through the conn connector ector cable (15 pin connector). Fig. 44 displays the loop circuit, which is electronically monitored. The communication cables are shielded and must be run separately and away from the power cables. The total length of these cables should not exceed 19m.
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8.4. Parallel switching procedures Procedures refer to para 5.3. on page 55 55..
8.4.1. Procedure 1: UPS TURN-ON PROCEDURE Starting with each UPS completely deenergized, this procedure explains how to switch on UPS units and set them to Normal Operation Mode. On each UPS, perform the following
procedure:
Step
Action
Status
1
Switch QS1 to the ON position
2
Sw Swit itch ch QS2 QS2 tto o the the ON po posi siti tion on (wai (waitt ffor or Stat Static ic By Bypa pass ss Sw Swit itch ch to switch on)
3
Clo Close ext exter erna nall b bat atte tery ry sw swit itch ches es,, the then n sset et sw swit itch ch QS9 QS9 tto o the the ON position System in Switch QS4 to the ON position IMPORTANT: when switch QS4 is closed, the output of the UPS and Bypass Mode Output voltage all the loads connected to it will be energized energized.. present When the above steps have been completed for all the UPS units in the parallel system: On th the e6 600-20 200 0 kkVA VA vers versio ion, n, pres presss tthe he “S “Sta tart rt In Inve vert rter er”” b but utto ton n on on the the Normal Mode (On Line) monitor panel of each UPS (for approx. 5 seconds) until all the inverters are ON. On the 300-500 kVA version, touch the “Start Inverter” Inverte r” icon. At this point, the Inverters synchronize and take over the Load
4
5
Rectifier start up Static Bypass Switch ON and fans ON
8.4.2. Procedure 2: UPS TURN-OFF PROCEDURE Starting with each UPS in Normal Mode, this procedure explains how to switch off the UPS units. When this procedure is followed completely, the output voltage will be completely turned off and any load(s) connected to the UPS output will be shut down. On each UPS, perform the following procedure:
Step 1
2 3 4 5
Action
Status
On th the e6 600-20 200 0 kVA kVA vers versio ion, n, pres presss th the e ““St Stop op In Inve vert rter er”” b but utto ton n on on the the System in Bypass Mode monitor panel of each UPS (for approx. 5 seconds) until all the inverters are OFF. On the 300-500 kVA version, touch the “Stop Inverter” icon. At this point, the Load is supplied by the Bypass Bypass Switch QS9 to the OFF position Switch QS4 to the OFF position Load not supplied Switch QS2 to the OFF position Switch QS1 to the OFF position
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8.4.3. Procedure 3: TRANSFER FROM NORMAL MODE TO MAINTENANCE BYPASS MODE Starting with each UPS in the Normal Mode, this procedure explains how transfer the load to Maintenance Bypass and shut down the UPS. On each UPS, perform the following procedure:
Step 1
Action
Status
On th the e 6060-20 200 0 kVA kVA ve vers rsio ion, n, pres presss tthe he “S “Sto top p IInv nver erte ter” r” butt button on on System in Bypass the monitor panel of each UPS (for approx. 5 seconds) until all Mode
2
the inverters are OFF. On the 300-500 kVA version, touch the “Stop Inverter” icon. icon. At this point, the Load Load is supplied by the Bypass Switch QS9 to the OFF position
3 4 5
Switch QS3 to the ON position Switch QS4 to the OFF position Switch QS1 and QS2 to the OFF position
Batter y disconnector Service Mode Maintenance Bypass Mode - UPS completely deenergized
8.4.4. Procedure BYPASS ASS MODE TO NORMAL MODE 4: TRANSFER FROM MAINTENANCE BYP Starting with each UPS in Maintenance Bypass, this procedure explains how transfer the load to Normal Mode and shut down the UPS. On each UPS, perform the following procedure:
Step 1 2
3
Action
Status
Switch QS1 to the ON position Rectifier start up Sw Swit itch ch QS2 QS2 to the the O ON N po posi siti tion on (w (wai aitt ffor or the the S Sta tati ticc Bypa Bypass ss Sw Swit itch ch Static Bypass to switch on) Switch ON and fans ON Clos Close e ext exte ernal rnal ba batt tte ery sswi witc tche hes, s, the then sswi witc tch h QS9 QS9 to th the e ON ON position
4
Switch QS4 to the ON position
5
Switch QS3 to the OFF position When the above steps have been completed for all the UPS in the parallel system: On th the e 60-2 60-200 00 kV kVA A vver ersi sion on,, p pre ress ss the the ““St Star artt IInv nver erte ter” r” butt button on on Normal Mode the monitor panel of each UPS (for approx. 5 seconds) until all (On Line) the inverters are ON. On the t he 300-500 kVA version, touch the “Start Inverter” icon. At this point, the Inve Inverters rters synchronize and take over the Load
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PARALLEL CONFIGURATION
1) For fuse ratings, see the chapter with technical data 2) Values are determined by the dimensions of the Service Bypass 3) Switch, fused switch or circuit breaker
Chloride 80-NET
System Bypass
To Load STATIC SWITCH
STATIC SWITCH
Input power distribution panel
Output power distribution panel
Figure 42 - Schematic diagram of a multiple block system
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1) For fuse ratings, see the chapter with technical data 2) Values are determined by the dimensions of the Service Bypass 3) Circuit breaker or fuse 4) External Service Bypass (Ext. SBS) - must be a switch, a fused switch or a circuit breaker
LOAD DISTRIBUTION
STATIC SWITCH
STATIC SWITCH
Figure 43 - Schematic diagram of a multiple block system in a TN-C grounding system
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1) 15-way Sub-D plug cable UPS 4
X19/A
1)
X19/B
1) UPS 3 X19/A
X19/B
1) UPS 2 X19/A X19/B
1) UPS 1 X19/A
X19/B
Figure 44 - Loop circuit for for parallel UPS (15 pin connector)
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Options
9. OPTIONS Some of the options listed in this section may modify the data on the standard technical data tables (see chap. 10. on page 113 113). ). It may not be possible to use certain options simultaneously on the same UPS.
9.1. Remote alarm unit
A remote alarm panel is available for displaying important individual UPS messages. The length of the connection cable must not exceed 300m.
9.2. External battery circuit break breaker er This option consists of a fully-rated circuit breaker with an auxiliary contact which allows the UPS to monitor its status via a dedicated input contact. The circuit breaker is housed in a wall-mounted box and designed for use with rack-mounted battery systems. The circuit breaker also protects the power cables connecting the battery to the UPS.
9.3. Top cable entry This option permits power cables to be routed through the top of the UPS (with ratings from 60 to 120 kVA only).
9.4. Dust filters This option improves the air inlet protection levelinfrom IP20compartment to IP40 for specific applications such as dusty environments. The filter is housed the UPS (IP20).
9.5. Empty battery compartment These compartments consist of: • Compart rtm ment • Disc Discon onne nect ctin ing g dev devic ice e • Fuses • Safety panel • Co Conn nnec ecti tion on te term rmin inal alss • UPS/ UPS/batt battery ery co connecti nnection on ccables ables (fo (forr adjace adjacent nt install installatio ation) n) There are two sizes available:
Wid idtth (mm) Depth (mm) Hei Height (mm) Net Weight (kg) Type A Type B
820 1020
858* 858*
1780 1780
210 260
* including front handle; without handle: 830 mm.
9.6. Empty options compartment A matching compartment is available for customized applications such as: • Is Isol olat atio ion n tr tran ansf sfor orme mers rs • Inp Input/ ut/Out Output put vo volta ltage ge ma matc tchin hing g tran transf sform ormers ers • Cu Custo stomi mized zed dis distri tribu butio tion n board boardss
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One size is available:
Width (m (mm) Depth (m (mm) Height (m (mm) Net We Weight (k (kg) Type B
1020
858*
1780
* including front handle; withou withoutt handle: 830 mm.
9.7. Frequency converter application
240
Chloride 80-NET can be programmed for use as a frequency converter (50Hz in - 60Hz out, or 60Hz in - 50Hz out), with or without a battery connected. In this operating configuration, the (such as output overload capacity) shown the standard technical data tables may vary.data Please contact Chloride Technical Support forindetails.
9.8. MopUPS shutdo shutdown wn an and d monitoring software MopUPS Professional is a software package providing safe system shutdown and power management. With advanced features such as network shutdown, scheduled shutdown and restart, event messaging, event logging, data logging, real time viewing, UPS diagnostics and remote access, MopUPS has everything necessary for preserving data and maximizing system uptime. The software features: 1 Remote m man anaagem gement Site power and UPS status information can be accessed securely from any computer on your IP-based Viewfor event history and voltage logs forAccess trend analysis. UPS system statusnetwork. in real time situational decision support. is basedView on User Authentication Authentic ation with 128bit, MD5 encryption. 2 Remote m me essaging Keeps you informed anywhere -- fault and recovery messages are sent via SNMP Trap or email. Body of email will include URL for quick link back to UPS Web page. Many pager systems will forward email to your wireless pager - so you can be informed anywhere. 3 Safe ssyystem tem sshu huttdo dow wn Preserves data integrity and minimizes recovery delays with automated system shutdown. MopUPS monitors the UPS for power failure, low battery, or other events that jeopardize jeopardiz e comput computer er powe powerr -- and initiate initiatess contro controlled lled system shu shutdown. tdown. While it is always possible to use a serial connection, it is recommended that a ManageUPS network SNMP Adapter be used for scommunication between MopUPS Professional and Chloride 80-NET so that multiple Server Systems can communicate with the UPS via Ethernet. With Chloride 80-NET in redundant parallel configuration, MopUPS P/R Edition monitors all the connected Chloride 80-NET units simultaneously. It acquires load data, estimated capacities, and other measurements from individual modules, and groups them together according to whether the system is serial or parallel-redundant and whether it is centralized or parallel-distributed (with or without redundancy). This special edition of MopUPS can analyse module-specific conditions and report situations that may affect redundancy or power margin. ManageUPS Net Adapter is required when using MopUPS P/R Edition. For more details, see http://connectivity.chloridepower.com/
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Options
9.9. ManageUPS adapter ManageUPS NET Adapter III offers an open approach to network power management by delivering a complete set of manageability options including: WEB, Telnet, and Out-Of-Band accessibility, in addition to the full-featured, embedded SNMP agent. Event messages are also available as email and SNMP Traps - a truly versatile tool for managing Chloride 80-NET UPS systems in a network environment.
The software features: 1 DH DHCP CP Netw Networ orkk Co Conf nfig igur urat atio ion n Supports automatic IP settings configuration using the DHCP protocol. The DHCP server must be located on a network that is routable from the LAN which ManageUPS-II is connected to. 2 Mu Mult ltip iple le Ne Netwo twork rk Ac Acce cess ss Me Meth thod odss Site power and UPS status information can be accessed securely from any computer on your network. View UPS system status in real time for situational decision support. Access via Telnet, SNMP, or Web Browser. SNMP Agent conforms to RFC1628 Standard UPS MIB. 3 Netw two ork Shutdown ManageUPS includes a UPS status server and a network shutdown controller. Use these features with host shutdown software (RCCMD, MopUPS NSA, MopUPS Professional or MopUPS P/R) to ensure safe shutdown of multiple servers, workstations or PCs in TCP/IP network environm environments. ents. 4 Even vent an and d Dat ataa Lo Logg ggin ing g ManageUPS II keeps a log file UPSanalysis. events and environment data. On-board log file viewer lets you filter records forof easy For details, see http://connectivity.chloridepower.com/
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9.10. Connectivity The following table gives details of the various combinations of connectivity solutions which can be used in association with Chloride 80-NET. Only one of the combinations may be used at a time; other combinations may be possible. For port numbers, please refer to chap. 4. on page 45. 45. For further inform information, ation, please see Chloride Connectivity. The following interfaces can be found on Chloride 80-NET:
Interface
Description
Input/Output/Serial/CAN
XS3
Slot available for use with a connectivity option, typically ManageUPS NET III Adapter Slot for the LIFE.net slot modem Standard serial interface RS232 COM - female Available, if XS3 slot is empty or MUN III card is installed Standard serial interface RS232 COM for external LIFE.net kit (e.g. LIFE.net, GSM modem) only is XS6 is empty - male Not available, if a XS6 slot modem is installed RJ45 Ethernet interface for service and placement into service; Interface for PPVis communication communication 2x15-pole screw connector for parallel UPS connection RJ45 interface for synchronization with external signal 2x 2x16 16--pole pole scre screw w conn nne ecto ctor for inp input and and output contacts Only pi pin 1 aan nd 2 o off tth he 4 4--pole ssccrew connector is used for > external battery status 4-pole screw for EPO input and output External battery temperature sensor connection 2-pole screw connector for backfeed output contact Not used!
Serial
XS6 X3
X6
X9
X19 X20 XT_ T_A A/B XT 1/2
XT 3/08 XT1 XT2 XT4
108
Serial Serial
Serial
CAN
Input and Output Input
Input and Output Input Output
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Options
9.11. Special vversions ersions (60-200 kV kVA) A) Chloride 80-NET can be supplied with an optional isolation transformer for specific load requirements. The transformer may be installed on the input ((Fig. Fig. 47 on page 111 111)) or output line (Fig. (Fig. 48 on page 111 111), ), as requested, and provides complete electrical isolation between the load and the input line power utility.
T N O R F
Figure 45 - Chloride 80-NET 60/80/100/120 kVA Transformer version (side view)
Figure 46 - Chloride 80-NET 160/200 kVA Transformer version (front view)
On160-200 kVA models, the transformer is housed in an additional compartment mounted on the left side of the UPS (see Fig. 46 46). ). On 60-120 kVA models, the transformer is mounted inside the UPS (behind the switch panel) (see Fig. 45 45). ).
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The following table lists resulting variations in technical data:
DESCRIPTION
UNIT kVA
Depth
mm
60
80
RATING 100/120 851
160
200
Width
mm
Height
mm
Floor area INPUT/ OUTPUT (depth without handle: 830 mm)
m2
0,47
0,70
Net Weight INPUT
Kg
600
815
1200
1320
Floor loading INPUT
kg/m2
1277
1164
1053
1158
Net Weight OUTPUT
Kg
585
810
1250
1420
kg/m2
1245
1157
1096
1246
3,34
4,45
5,57
Floor loading OUTPUT Heat dissipation of the transformer option at nominal load and input conditions
kW
570
845
1375
1780
1,67
2,23
1,14
Note: the total heat dissipation of the UPS is the sum of the UPS dissipation on chap. 10.?on page?113 and page?113 and transformer heat dissipation.
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U1, V1, W1
Options
U, V, W U2, V2, W2
N
N
Figure 47 - INPUT ISOLATION TRANSFORMER
U1, V1, W1
U2, V2 W2
U, V, W
N1 N
N
Figure 48 - OUTPUT ISOLATION TRANSFORMER It may be necessary to connect the isolated neutral from the secondary side of the transformer to the grounding system, depending on the local standard. N.B.: If Primary Line power and Bypass Line power are supplied from separate sources, the jumper cables connected between UPS terminals U and U1, V and V1, W and W1 must be removed.
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Technical data
10. TECHNICAL DATA 10.1. UPS 60-120 kVA UPS model Power (kVA)
System data
60
Chloride 80-NET 80 100
120
AC/AC efficiency with resistive load, without recharging current1) 2)
50% load (%) 100% load (%) VFD (%) Float mode (kW) (Btu/h)
Heat dissipation at maximum output load
1)
Recharge mode (kW) (Btu/h)
94,4 94,5 98,3
94,5 94,5 98,3
94,7 95 98,3
95 95 98,3
3,5 10723 3,7 12458
4,7 14298 4,8 16544
5,3 16162 5,5 18856
6,3 19395 6,6 22570
1,2
1,6
2,0
2,4
Digital i/active mode (kW) Noise at 1 m as per ISO 3746 (dBA ± 2dBA) Protection degree with doors open
62
65 IP20
Mechanical dimensions: Height (mm) Width (mm) Depth (mm) Shipping Weight (kg) Net Weight (kg) Number of cabinets Frame color
1780 570
845 851
320 290
436 400 1 7016
(RAL scale)
Floor area area (depth without h handle: andle: 830 mm) (m2) Floor loading (kg/m2) Cable entry Ser vice access Cooling (m3/h) Location Operating (°C)3) Temperature Transport and storage (°C) Max. relative humidity @ 20°C (non condensing)(%) Max. altitude above sea-le sea-level vel without derating (m) Immunit y to electrical inter ference EMC CLASS standard
0,47 592
0,70 613
570
Bottom Front/Top Forced ventilation, front air intake, top air outlet 918 662 Indoor (free from corrosive gases and conductive dust) 0-40 -20 to +70 Up to 95 Up to 1000 above M.S.L. (at higher altitudes Chloride 80-NET complies with IEC/EN 62040-3) IEC/EN 62040-2 IEC/EN 62040-2 Class C3
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Technical data
UPS model Power (kVA)
Chloride 80-NET
60
Chloride 80-NET 80 100
Input Nominal voltage (4-wire, 3-Ph+N) (V)4) Input voltage range without battery discharge (V) Nominal frequency (Hz)
400 250 - 460 50 (60 selectable) 10%
120
Maximum input current (A) Power factor @ nominal load and input 1)
98
130
163 0.99
conditions I/p current distortion @ max. i/p current (%)1) 5) Walk in/Sof t star t (s) Rectifier Hold-off (s) Inrush current/Imax. input
195
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