Chapter 8 Keba Ma8000 440v

March 8, 2019 | Author: Aarón Díaz | Category: Amplifier, Door, Relay, Electrical Engineering, Technology
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Short Description

Máquina de Inyección 5...

Description

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DIN_DKB_1

0

1

2

3

4

COMPANY/CLIENT DRAWING NUMBER

IEC_tpl001

6

MANUFACTURER

HAITIAN HUAYUAN

7

ITEM TITLE FACTORY MACHINE TYPE INSTALL PLACE ITEM PRINCIPAL PHONE

MA8000

5

8

123

9

EDIT DATE

2012-2-29

DRAWINGER

123

PAGE

48

10

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 1 .Cover 

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Catalog

E-F06_001

Page

1

h

Date

Designer 

=+/1

Cover 

Page description

Remark

2012-2-24

HAITIAN

=+/2

Catalog

2012-2-29

123

=+/3

Catalog

2012-2-29

123

=+/4

Elements Layout 1

2012-2-24

HAITIAN

=+/5

Elements Layout 2

2012-2-24

HAITIAN

=+/6

Elements Layout 3

2012-2-29

HAITIAN

=+/7

Elements Layout 4

2012-2-29

HAITIAN

=+/8

Elements Layout 5

2012-2-24

HAITIAN

=+/9

Main Power Circuit

2012-2-28

HAITIAN

=+/10

Motor Circuit 1

2012-2-24

HAITIAN

=+/11

Motor Circuit 2

2012-2-24

HAITIAN

=+/12

 Assistant Power Socket

2012-2-24

HAITIAN

=+/13

Cooling Circuit

2012-2-24

HAITIAN

=+/14

Heater Circuit 1

2012-2-24

HAITIAN

=+/15

Heater Circuit 2

2012-2-24

HAITIAN

=+/16

Cooling Fan And Power Circuit

2012-2-24

HAITIAN

=+/17

Heater and Motor Starting Circuit

2012-2-24

HAITIAN

=+/18

Lubricating Motor Circuit

2012-2-24

HAITIAN

=+/19

Connection of KEBA 2580 Controller 

2012-2-24

HAITIAN

=+/20

Thermocouple Input Module

2012-2-24

HAITIAN

=+/21

 Analog Input Module

2012-2-24

HAITIAN

=+/22

 Analog Output Module and Amplifier Board

2012-2-27

HAITIAN

=+/23

 Analog Output Module and Amplifier Board 2

2012-2-24

123

=+/24

Digital Input Module 1

2012-2-29

HAITIAN

=+/25

Digital Input Module 2

2012-2-24

HAITIAN

=+/26

Digital Input Module 3

2012-2-24

HAITIAN

=+/27

Digital Input Module 4

2012-2-24

HAITIAN

=+/28

Digital Input Module 5

2012-2-24

HAITIAN

=+/29

Digital Output Module 1

2012-2-24

HAITIAN

=+/30

Digital Output Module 2

2012-2-24

HAITIAN

=+/31

Digital Output Module 3

2012-2-24

HAITIAN

=+/32

Digital Output Module 4

2012-2-29

HAITIAN

=+/33

Digital Output Module 5

2012-2-24

HAITIAN

10

11

Date Drawer 

2012-2-29 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 2 .Catalog

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E-F06_001

Page

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Designer 

=+/34

Digital Output Module 6

Page description

Remark

2012-2-27

123

=+/35

Digital Output Module 7

2012-2-27

123

=+/36

Digital Output Module 8

2012-2-27

HAITIAN

=+/37

Digital Output Module 9

2012-2-29

HAITIAN

=+/38

Digital Output Module 10

2012-2-27

HAITIAN

=+/39

Digital Output Module 11

2012-2-27

HAITIAN

=+/40

Mold Close Linkage Circuit

2012-2-24

HAITIAN

=+/41

Europen Robot 67 Safety Relay Circuit

2012-2-24

123

=+/42

Europen Robot 67-1

2012-2-29

123

=+/43

Europen Robot 67-2

2012-2-24

123

=+/44

Europen 70.1-1

2012-2-28

123

=+/45

Europen 70.1-2

2012-2-24

123

=+/46

Part List

2012-2-24

123

=+/47

Part List

2012-2-29

123

=+/48

Part List

2012-2-29

123

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Date Drawer 

2012-2-29 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 3 .Catalog

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The diagram only provides for el ements layout; for other cases, plesase refer to the specific machine. 1

R2

L1

R3

S202

S100 R1

S103

2

3

CHINA

HAITIAN

4

5

M13

M14

S217

S204

S227

S900 S232

6

E1-E22

S203

S201_1

S200 S201_2 S209 S210

Q100 S206

S205

S208

7

8

9

10

11

S101_1

M1 Date Drawer 

2012-2-24 HAITIAN

S107 S101_2

Customer:

X1-X3

M2

  Manufacturer: HAITIAN HUAYUAN

S226 Page Description: 4 .Elements Layout 1

= +

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1

2

ZONE7

3

E 26

E2 5

E24

1TC07

4

ZONE6 E23

E22

E21

ZONE 5

E20

1TC06

E1 9

E18

E17 E 16

 

1TC05

ZONE 4 E1 5

E 14

E1 3

E12

1TC04

ZONE 2

ZONE 3 E11

E10

E9

E8

1TC03

E7

E6

E5

ZONE 1

E4

E3

6

7

8

9

10

11

Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 5 .Elements Layout 2

E1

1TC01

1TC02

5

Date

E2

= +

a

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0

1

-AJ1    G+V

2

-AJ2

   1    1   0    G   C   C

   G+V

J5

   1    1   0    G   C   C

J5 +5V

+5V

LED

 ADBOARD  1610-00-001

LED

 ADBOARD  1610-00-001

TM 4G1

S

F

TM

P

4G1

S  F

P

3

CP 233/Z    0    0    1    0    2    0    3    0    4    0

4

   5    0    6    0    7    0    8    0    9    0    0    1    1    1    2    1    3    1    4    1    5    1

+ TI0

+ -

TI1

+ TI2

+ TI3

+ -

TI4

+ TI5

+ -

TI6

+ TI7

-

   6    1    7    1

 AI0

   8    1    9    1    0    2

 AI1

   1    2    2    2    3    2    4    2    5    2    6    2    7    2    8    2    9    2    0    3    1    3    2    3    3    3

UREF

GND

UREF

GND

UREF

   4    3    5    3    6    3    7    3    8    3    9    3    0    4

 AI3

   1    4    2    4    3    4    4    4

GND

   5    4

 AI2 GND

UREF

   6    4    7    4

+  AI6

-

   8    4    9    4    0    5

+  AI7

-

 AO0

   1    5    2    5

GND  AO1

   3    5    4    5    5    5    6    5

GND

 AO2 GND  AO3

   7    5    8    5    9    5    0    6

GND

IREF

+  AI4

-

   1    6    2    6    3    6

IREF

+  AI4

-

0V 0V DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15

   4    6    5    6    6    6    7    6    8    6    9    6    0    7    1    7    2    7    3    7    4    7    5    7    6    7    7    7    8    7    9    7    0    8    1    8

0V 0V DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DI25 DI26 DI27 DI28 DI29 DI30 DI31

   2    8    3    8    4    8    5    8    6    8    7    8    8    8    9    8    0    9    1    9    2    9    3    9    4    9    5    9    6    9    7    9    8    9    9    9

+24V DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 +24V DO8 DO9 DO10 DO11 DO12 DO13 DO14 DO15

   0    0    1    1    0    1    2    0    1    3    0    1    4    0    1    5    0    1    6    0    1    7    0    1    8    0    1    9    0    1    0    1    1    1    1    1    2    1    1    3    1    1    4    1    1    5    1    1    6    1    1    7    1    1

+24V DO16 DO17 DO18 DO19 DO20 DO21 DO22 DO23 +24V

   8    1    1    9    1    1    0    2    1    1    2    1    2    2    1    3    2    1    4    2    1    5    2    1    6    2    1

   G    A    I    D

+24V DO16

 AO240    R    W    P    L    R    T    C

DM 272/A    0    0    1    0    2    0

   O    N    A    C

DO17 DO18

   O    I    S

DO20

TX

DO21 DO22 DO23

   L    E    N    A    P

+24V

SI1

CAN1

ETH

   H    S    A    L    F

DO25

   T    C    A    P    M    O    C

DO26 DO27 DO28

DO2

DO4

DO6 DO7  DIO  DI1  DI2  DI3

   4    1    5    1    6    1

DO29 DO30

P64366-01219

DO4

DO6 DO7  DIO  DI1  DI2

 DI5  DI6

 DI3

 DI5  DI6

KEBA

KEBA

KEBA

KEBA

KEBA

KEBA

DO2

DO6 DO7  0V +24V DO8 DO9 DO10 DO11 DO12 DO13

DO4

DO6 DO7  0V

DO8 DO9 DO10 DO11 DO12

P70290-00022

KEBA

KEBA

TM 240/A

DO4

DO1 DO2 DO3 DO4

   7    0    8    0    9    0    0    1

DO5 DO6 DO7  DIO

 DI3  DI4  DI5  DI6

DO6 DO7  DIO

KEBA

-

TI1

+

-G1

TI2

+ -

TI3

-G5

-G2

+ -

TI4

+

   1    1

 DI1

TI0

+

TI5

-

 DI2  DI3  DI4  DI5  DI6

   7    1

 DI7

-

   7    0    8    0    9    0    0    1

DO5

   1    1    2    1    3    1    4    1    5    1    6    1

 DI1  DI2

+

   2    0    3    0    4    0    5    0    6    0

DO0

   5    0    6    0

DO3

   7    1

DO13

P70290-00022

DO2

   0    0    1    0

 0V

+24V

   2    0    3    0    4    0

DO0 DO1

   1    1    2    1    3    1    4    1    5    1    6    1

+24V

   7    1

+24V

   7    0    8    0    9    0    0    1

DO5

   4    1    5    1    6    1

DM 272    0    0    1    0

 0V

   5    0    6    0

DO3

   7    0    8    0    9    0    0    1    1    1    2    1    3    1

DO5

   7    1

 DI7

USB

KEBA

DO4

   4    1    5    1    6    1

 DI4

   7    1

 DI7

DM 272

   2    0    3    0    4    0

DO0 DO1

   5    0    6    0

DO3

   0    0    1    0

 0V

+24V

   3    0    4    0

DO2

   7    0    8    0    9    0    0    1    1    1    2    1    3    1

DO5

DO 272/A

DO0 DO1

   5    0    6    0

DO3

   0    0    1    0    2    0

 0V

+24V

   3    0    4    0

DO2

   4    1    5    1    6    1

 DI4

   7    1

DO31

DO0 DO1

   7    0    8    0    9    0    0    1    1    1    2    1    3    1

DO5

DO 272/A

+24V

   5    0    6    0

DO3

   0    0    1    0    2    0

 0V

   3    0    4    0

DO1

   7    0    8    0    9    0    0    1    1    1    2    1    3    1

0V + 4V 2

DO0

   5    0    6    0

RX

DO24

DM 272/A    0    0    1    0    2    0

 0V

+24V

   3    0    4    0

DO19

 DI7

KEBA

KEBA

5 Interface Card

-AMP1    N    I    M  .    X    A    M    /    P    B

6

   N    I    M  .    X    A    M    /    P

   N    I    M  .    X    A    M    /    F

7

   1    2    3    4    5    6    7    8    9    R    R    R    R    R    R    R    R    R -F151 -F153 -KR13-K24 -K10 -K20 -K38 -K23 -KR10-KR11-KR12 -KE1   K   -   K   -   K   -   K   -   K   -   K   -   K   -   K   -   K   -

   C    D    A    1     :   C    C   0   -   D    D   )    V    V   P   8    0   /    B    1     -   +   4    4    0   P   2   :   B   :    )  ,   )    V     0   /    P   S    /    P    (   n   +   Y    i   p   P    1   b  ,   L      0  ,   F    P   r   D   e    V   /   P    i    l    l    f    F   /    0   +   U    i    h    2    F   c   a     n    (   n  p    f    i    T   S   e    i   o    t    2   (   U   m   -    t    R    i    3   T   r   a   1    E   y   s   c   a   y   o    P    k   e    U   T   W   p  v   S   P   s   y   w  o   e   k   -   r   l    i   a   E   N   U   O   s   s   w  p  v   6   I    O    P

   |      S    P   :    +    S    P    |      P    B   :    +    P    B   :   n    i   p    b    |      P   :    +    P   :   n    i   p    |      F   :    +    F   :   n    i    f    |    V    0    |

wohner   AES 1x38 10x38 32A 690V 31 110

wohner   AES 1x38 10x38 32A690V 31110

44

3 4

8

7

42

3 2

4

3

1 4

44

3 4

6

5

8

7

2 2

12

42

3 2

2

1

4

3

2 4

44

34

6

5

8

7

2 2

12

42

3

2

1

4

3

2 4

1 4

24

14

6 2

5

22

1

2

2

1

44

3

8

7

42

3 2 2 2

12

4

3

4

2

4

1

1

6

4

5

2

44

3 4

8

7

42

3 2

4

3

2 4

1 4

6

5

2 2

12

2

1

44

3

8

7

42

3 2 2 2

12

4

3

4

2

4

1

1

6

4

5

2

44

3

8

7

42

3 2 2 2

12

4

3

4

2

4

1

1

6

4

5

2

44

3

8

7

42

3 2 2 2

12

4

3

4

2

4

1

1

6

12

12

12

12

12

12

12

12

12

14

14

14

14

14

14

14

14

14

11

11

11

11

11

11

11

11

11

 A1+ S33 S34

SCHRACK

tyco

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42 (5) (8) 14 24 (9) (10) 11 21 (13)  A1

(7) (8) 34 44 (11)(12) 31 41

(5) (8) 14 24 (9) (10) 11 21 (13)  A1

(14)  A2 6A/250V~

24V

SCHRACK

tyco

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

24V

 

tyco

SCHRACK

(7) (8) 34 44 (11) (12) 31 41

(5) (8) 14 24 (9) (10) 11 21 (13)  A1

(14)  A2 6A/250V~

(7) (8) 34 44 (11)(12) 31 41

(1) 12

(2) 22

(3) 32

(5) 14 (9) 11

(8) 24 (10) 21

tyco

(5) (8) 14 24 (9) (10) 11 21

(14)  A2

24V

tyco

SCHRACK

(13)  A1

6A/250V~

(1) 12

(2) 22

(3) 32

(5) (8) 14 24 (9) (10) 11 21

(7) (8) 34 44 (11)(12) 31 41

tyco

SCHRACK (1) 12

(2) 22

(3) 32

(5) (8) 14 24 (9) (10) 11 21 (13)  A1

(14)  A2

24V

tyco

PT52AL24B (BOTTOMVIEW)

(4) 42

(7) (8) 34 44 (11) (12) 31 41

(13)  A1

(14)  A2 6A/250V~

24V

SCHRACK

PT52AL24B (BOTTOMVIEW)

6A/250V~

(1) 12

(7) (8) 34 44 (11) (12) 31 41

(2) 22

(3) 32

(5) (8) 14 24 (9) (10) 11 21

COILA1

14 41

31

21

13 11

12

11

10

9

 A2COIL

COILA1

14 41

31

1 2

1 1

21

 1

13 11

0

9

 A2COIL

COILA1

14 41

3 1

2 1

13 1 1

12

11

10

9

 A2 COIL

COIL A1

14

13 41

1

31

2

1

1

21

11

10

9

 A2COIL

COILA1

14 41

3 1

2 1

13 1 1

12

11

10

9

33 42

 A2 COIL

6A/250V~

COIL A1  A2 COIL

14

13 41

1

31

K2 K1

2

1

1

13

6A/250V~

COIL A1

14

12-48

12-48

12-48

12-48

V

V

V

V

V

V

V

V

V

 A2-

12-48

 A2-

 A2-

 A2-

12-48

 A2-

 A2-

 A2-

12-48

 A2-

12-48

 A2-

 A1+

 A1+

 A1+

 A1+

 A1+

 A1+

 A1+

 A1+

 A1+

14 S11 S12

13

11

41

31

21

11

41

10

9

1 2 1 1

10

9

1

31

2

13 23 14 24

K2

(14)  A2

24V

COIL A1  A2 COIL

14

21

BG5925

K1

(4) 42

(7) (8) 34 44 (11) (12) 31 41

(13)  A1

(14)  A2

24V

SCHRACK

PT52AL24B (BOTTOMVIEW)

(4) 42

12-48  A2COIL

23

PILZ satemaster 

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

(4) 42

(7) (8) 34 44 (11) (12) 31 41

(13)  A1

(14)  A2 6A/250V~

24V

SCHRACK

PT52AL24B (BOTTOMVIEW)

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

13

S 5 2 S 34 4 1

13 23 24

Netz tyco

 A1

4

5

2

1

1

21

11

10

9

S21 S22  A2

S11S12S21

S22

 A2

34

14

24

  1   0    D    F   2     2   3   1    S    E   6    Y    K    S    E  I    S   2   3   9   1   0   0

8

-PF1

-PF5

-P3

-PF10

-PF11

9

10

11

Date Drawer 

2012-2-29 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 6 .Elements Layout 3

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

1

-KH1

-KD1 -K1

2

44

34

24

L1

-K2 -K8 -K14 -K15 -K16 -K46

14

44

3

4

2

4

1

4

44

2 4 1 4

34

44

3 4 2 4

14

44

34

24

14

44

2 4 1 4

34

44

3

4

2

4

L2 L3    3    L    5

14

8

7

6

5

8

7

6

5

8

7

5

8

7

6

5

8

7

6

5

8

7

6

5

8

7

42

32

22

12

42

32

22

12

42

3 2 2 2

12

42

32

22

12

42

32

22

12

42

32

22

12

42

3

4

3

2

1

4

3

2

1

4

3

1

4

3

2

1

4

3

2

1

4

3

2

1

4

3

6

2

6 2

2

tyco

SCHRACK

(5) (8) 14 24 (9) (10) 11 21

tyco

(13)  A1

(5) (8) 14 24 (9) (10) 11 21 (13)  A1

(14)  A2

24V

6A/250V~

 A2COIL

13 31

12

11

21

10

tyco

(5) (8) 14 24 (9) (10) 11 21

13 31

12

11

21

10

(13)  A1

COILA1

14 31

12

11

21

10

tyco SCHRACK PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

(7) (8) 34 44 (11) (12) 31 41

(13)  A1

6A/250V~

 A2COIL

11

9

SCHRACK

(5) (8) 14 24 (9) (10) 11 21

13

(5) (8) 14 24 (9) (10) 11 21

(14)  A2

24V

COILA1

14

13 41

tyco

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

(7) (8) 34 44 (11) (12) 31 41 (14)  A2

24V

6A/250V~

 A2COIL

11

9

SCHRACK

(5) (8) 14 24 (9) (10) 11 21

(14)  A2

24V

COILA1

14 41

tyco

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

(7) (8) 34 44 (11) (12) 31 41

(13)  A1

6A/250V~

 A2COIL

11

9

SCHRACK

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

(7) (8) 34 44 (11)(12) 31 41 (14)  A2

24V

COILA1

14 41

SCHRACK

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

(7) (8) 34 44 (11) (12) 31 41

(13)  A1 24V

6A/250V~

 A2COIL

COILA1

14

13

41

31

21

11

41

3

12

11

10

9

12

11

1

2

10

1

1

31

12

1

21

1

1

0

 A2COIL

1

2  0   S  

3UG4513-1BR 20

12 41

9

   5    5    2    2    0   2    A   1    1    9   7

16

   1    L    1

COILA1

14

11

 1 2

  1   0,

(14)  A2 6A/250V~

24V

13 41

   2    L    3

6  9   0  V   

Delay 8   4

(7) (8) 34 44 (11) (12) 31 41

(13)  A1

COILA1

14

31

2

1

1

   A    F   c    i   r    t   c    2   e    l    T    E    i    4    j   u    F

600

SCHRACK

(5) (8) 14 24 (9) (10) 11 21

(14)  A2 6A/250V~

 A2COIL

1

9

tyco

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

(7) (8) 34 44 (11) (12) 31 41

 5 0 0

300   0  0    2

PT52AL24B (BOTTOMVIEW) (1) (2) (3) (4) 12 22 32 42

   2    4    3    4    )    )    2    4    3    4    (    2    T    (    O    C    6    N    N

~

4  0  0  

12

1

3160-690V

3 UN

5 2

2

   3    4    1    3    )    )    3    1    2    (    4    (    O    C    N    N

SIEMENS SIRIUS

21

13 11

10

9

   O   C    N    )    N    )    3    1    1    (    3    (

   6    N      C    S

   3    1    1    2

   W   7    0    0   0    K   3    6    6   6

   O   C    N    )    N    )    1    2    4    T    3    (    1    (    2    2    4    2    1

  ~    *    *    0    0    0    V   0    4    5    9   e    4    U   2    4    5    6

11 14

2 2 2 1 24

3

-T1 4

-F11 -F12  5   0  H Z 

 0  V 

 3  T   6   6   0  W -1 

5

2  2   0  V 

 3   8   0  V 

 5  A 

2  2   0  V 

4  1   5  V 

4  4   0  V 

4   8   0  V 

P  2  N 2  K  7   3 

 0  V 

1  1   0  V 

wohner   AES1x38 10x38 32A690V 31110

wohner   AES2x38 10x38 32A690V 31112

-F21 wohner   AES3x38 10x38 32A690V 31113

-F31 wohner   AES3x38 10x38 32A690V 31113

-F41 wohner   AES3x38 10x38 32A690V 31113

-F51

-F61

wohner   AES3x38 10x38 32A690V 31113

-F71

wohner   AES3x38 10x38 32A690V 31113

wohner   AES3x38 10x38 32A690V 31113

-Q111

-Q122

-Q121

-Q131

-Q136

-Q132

-K3

JQ551

JQ521

JQ521

JQ551

JQ551

JQ551

Moeller M

Moeller M

Moeller M

Moeller M

Moeller M

Moeller M

1

C1 Xpole

0

6000 3

PL9-C1/3

1

C4 Xpole

0

6000 3

PL9-C4/2

1

C4 Xpole

0

6000 3

PL9-C4/2

1

C1 Xpole

0

6000 3

PL9-C1/3

1

C1 Xpole

6000 3

PL9-C1/3

0

1

C1 Xpole

6000

34

32

2 4 2 2

14

9

8

7

3

multimode

34 32

2 4 2 2

9

7

8

5

14 12 3

4

-K12

SCHRACK multimode

0

3

PL9-C1/3 10

-KS2-1

-K4 12 4

SCHRACK

 A2

6

5

11

6

3 1 2 1

1

2

11  A1

10

 A2

11

6

3 1 2 1

1

2

11  A1

-T2

-KS3-1

110 0 4

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -IN PUT 3-32VDC- + 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -IN PUT 3-32VDC- + 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T Y P E G JT 8 4 4- A0 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T Y PE G JT 8 4 4- A 0 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

THE SOLID STATE RELAY T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

1

LOAD480VAC

2

3

110 2

1

MURR

US

THE

E LEKTRONIK

SOLID STATE RELAY

 Art.nr  . 866448 MET 1000-460-575/ P r i 460/575V  Sec  2x110V  P  1000VA

T YPE GTJ48-40A 4 -INPUT 3-32VDC-+ 3

CE

E 207805 0V

1 0 2 110V

2X 110

Isol.KI.T40/B EN61558-2 -4 MadeinChina

460V 575V

3 4

0 110V

50/60HZ

7 0  460

575

8

9

10

11

Date Drawer 

2012-2-29 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 7 .Elements Layout 4

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

Scale 1:5 1

-LC1

2    3    L    5

21.DR.B18-2841 -KM1

FR2+LC2

   3    1    4    3    )    )    3    1    2    4    (    (    O    C    N    N

   2    4    3    4    )    )    2    2    4    3    4    (    (    T 6    O    C    N    N

   A    F   c    i   r    t   c    2   e    l    T    E    4    i    j   u    F

   2    L    3

   0    5    0    0   3    2   0    A   5    1    1    1    1

   1    L    1

3

   7    N      C    S

   O   C    N   N    )    )    3    1    1    (    3    (    3    1    1    2

   3    L    5

-KM2 4

   W    5    5   0    K   5    4    7    7   9

   O   C    N    N    )    )    1    2    4    T    3    1    (    (    2    2    4    2    1

  ~    *    *    0   0    0    0    V   e   4    4    5   9    U   2    4    5   6

   3    4    1    3    )    )    3    1    4    2    (    (    O    C    N    N

   2    4    3    4    )    )    2    4    4    (    2    (    O    C    N    N

   H   5    0   0    0    P    P   2    3   6    6    H    3    0    0   0    4    8    0   ~   0    2    6   -    4   -      V    2    0    0    0    0    0    4   5    5    2    4

   A    F   c    i   r    t   c   e    l    E    i    j   u    F

   2    L    3

   3    T    6

   2    T    4

   0    0    0   4    A   8    8    6   4

   1    L    1

   4    N      C    S

   O    C    N    N    )    )    3    1    1    (    3    (

   W   2    0    7   3    7    K 2    4    3

   O    C    N    N    )    )    1    2    4    3    (    1    T    (    2    2    4    2    1

  ~   *    *    0    5    0    9    0    V    0    4   e    4    5    6    U   2    4

   3    1    1    2

-FR1

5

6

-IV1

-Q100

MerlinGerin Compact

NS250N Ui750V Uimp8KV Ue(V) Icu(KA)Ics% 220/240~ 85 100

-IV2

380/415~ 36 380/

100

440

~ 35

500

~ 30

100

~ 22 660/690~ 8 50 250

100 100

525

100 100

IEC/EN60947-2  ASUNE CEIBSTE U VDENEMA

7

push t o trip lr 

8/0 100

lm

TM250D 250/40C

800A 1 0.9

 0 .8

lr lm

* 250A D2 T3 M3

R

NS250 ~ -

P06033   4201S

H

8

9

10

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 8 .Elements Layout 5

= +

a

b

c

d

f

g

h

i

j

k

m

n

p

q

r

s

t

u

-X6

0

PE

1

1

-L4

2 1

e

L3 L2 L1

3 4

YE/L3

5

   >    I

YE/L2

3

   >    I

YE/L1

6

2

*

4

1

L2 *

2

   >    I

-W1 50.00

5

-L3

* -Q100 NS250 1.00

   1    S

   2    S

   3    S

   4    S    R S T N

3

-Q121 4A

   R

   T

1

3

2

4

   0    4    4

   0    4    4    0

PE

1

2

5

3

4

   0    2    2

   0    2    2    0

220V 16.b:0 17.d:1

0220V 16.b:2 17.d:9

PE 4

5

-T1 800W

6

   1    S

   2    S

   3    S

   4    S

   R

S

T

7

1

2

3

4

5

6

Current input

18

17

16

15

Voltage input

8

-DTS8003 3 Phase Power Ammeter 

9

   1    L    1    /    3   :   c  .    0    1

   2    L    1    /    2   :   c  .    0    1

   3    L    1    /    2   :   c  .    0    1

10

   1    L    1    1    /    3   :   c  .    1    1

Pupm Motor 1

   2    L    1    1    /    2   :   c  .    1    1

   3    L    1    1    /    2   :   c  .    1    1

Pupm Motor 2

   1    L    2    /    1   :   c  .    2    1

   2    L    2    /    1   :   c  .    2    1

   3    L    2    /    1   :   c  .    2    1

 Assistant Power  Socket

   1    L    3    /    1   :    b  .    4    1

   2    L    3    /    1   :    b  .    4    1

Heater 

   3    L    3    /    0   :    b  .    4    1

   1    L    4    /    1   :    d  .    8    1

   2    L    4    /    1   :    d  .    8    1

   3    L    4    /    0   :    d  .    8    1

Central Lubrication Motor 

   1    L    5    /    1   :   c  .    3    1

   2    L    5    /    1   :   c  .    3    1

   3    L    5    /    0   :   c  .    3    1

Cooling Circuit

220V Power Supply

11

Date Drawer 

2012-2-28 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 9 .Main Power Circuit

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

1

-KM1 9.i:9 / 1L3

2

9.i:9 / 1L2 9.h:9 / 1L1

4

1/L1

2/T1

1

2

1

BK/S

3/L2

4/T2

3

4

3

BK/R

5/L3

6/T3

5

6

5

-IV1 KEB COMBIVERT

2 3

4 6

T1

T2 W

L2

V

L1

U

/17.n:8

C0 C1 G1

P1

L1 3-

M 3~

1

PE

++ --

L2 L3 U<

PB

   Θ

55KW,110A

x1 -R0 x2

2

F1

3

P-

 Analog Iutput Resolver  Encoder 

4

6

M116

F1 / 11.k:4

13

PP- / 11.k:5

-K16 /37.i:9

B

16 Motor On Command

14 M120

7

+V

-M1

PE

DN15 -KD1 /17.n:1 /28.q:7 Phasic Relay

PE

L3

J5 Control Board -AJ1

5

-FR1

BK/T

-W5 25.00

3

-LC1

20

B /16.k:7 18

G

B- /16.n:7

8

Cooling Water Output

P1 9

F

P1+ F1+

-C1 F1+ / 22.e:6

- 0V

 +

x2

S 4G1

22

x1 -BP1

P1+ / 22.b:6

+ P-

P- / 22.d:6

24V

P

PSPS

B

25 Inverter temperature(option)

24.n:4 / B123

V

Pressure Sensor 

10

16.k:7 / B

11.n:10 / M128

26 M128

28

Picture of KEB COMBIVERT Inverter Failure

PS- / 21.r:4 27.s:3 / B234

B234

29

PS / 21.q:4

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 10 .Motor Circuit 1

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

1

-W6 10.00

-KM2

9.k:9 / 11L3

2

9.j:9 / 11L2 9.j:9 / 11L1

-LC2

-IV2 KEB COMBIVERT

-FR2

BK/T

1/L1

2/T1

1

2

1

BK/S

3/L2

4/T2

3

4

3

BK/R

5/L3

6/T3

5

6

5

2 3

4 6

T1

T2 W

L2

V

L1

U

/17.q:8

DN15

J5 Control Board

C0 C1 G1

10.g:6 / F1

1

10.g:7 / PP-

2

F5

3

P-

7

B

B /16.k:7

G

B- /16.n:7

8

P1 9

F

P5+ F5+

-C2 F5+ / 23.e:6

- 0V

 +

x2 +

P-

1P- / 23.d:6

23

23

14

24

24

11

M213

13

M216

16

PE

   Θ

22KW,44A

x1 -R01 x2

 Analog Iutput Resolver  Encoder 

Motor On Command

M220 -K16 -K15 -K14 /37.i:9 /37.k:9 /37.p:9 Small Linkage Motor On Command Flow

20

18

24V

Water Level Check

P

22

V

Pressure Sensor 

10

13

M211

x1 -BP2

P5+ / 23.c:6

S 4G1

PB

4

6

+V

M 3~

++ --

-AJ2

5

-M2

PE

3

4

PE

L3

16.k:7 / -B

B

28

Picture of KEB COMBIVERT Inverter Failure

10.n:10 / M128

29

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 11 .Motor Circuit 2

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

-W2 4.00 9.m:9 / 2L3 1

BK/T BK/S

9.m:9 / 2L2

BK/R

9.k:9 / 2L1

2

3

-Q111 32A Mini Break

1

3

5

2

4

6

   0    R    /    K    B

   0    S    /    K    B

   0    T    /    K    B

4

5

6

7

-W8 4.00

-W9 2.50

   0    R    /    K    B

   0    S    /    K    B

   0    T    /    K    B

-W10 2.50

   0    T    /    K    B

   0    S    /    K    B

   0    R    /    K    B

8

PE

PE

PE

9

10

U

V

W

-X1 5P,400V,32A

N

PE

U -X2 5P,400V,16A

V

W

N

PE

U

V

W

N

PE

-X3 5P,400V,16A

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 12  Assistant . Power Socket

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

9.s:9 / 5L3 9.s:9 / 5L2 1

9.r:9 / 5L1

2

3

4

-Q136 4A Mini Break

1

3

5

2

4

6

   1    2    3    0    0    0    1    1    1

5

6

13 -K12 /37.m:9 14 J5 Motor  Cooling

7

8

23

33

24

34

   4    5    6    0    0    0    1    1    1

9

U1 V1 W1

10

-M15

M 3~ PE

11

PE Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 13 .Cooling Circuit

= +

a

-W3 16

c

d

9.p:9 / 3L3

BK/T

KH1 1/L1 2/T1

9.p:9 / 3L2

BK/S

3/L2

4/T2

BK/R

5/L3

6/T3

0

1

b

9.n:9 / 3L1

e

g

h

i

j

k

m

n

p

q

r

s

t

u

TH / 15.d:0 SH / 15.d:1 RH / 15.d:1

Heat On /17.i:8 -Q122 2A

2

f

3

-T2 440W 4

1

3

2

4

441 6

0441 6 PE

1

2

1 -F12 32A

5

3

4

221 6

0221 6

3 -F21

2

4

1

3

5

2

4

6

-F31

1

3

5

2

4

6

-F41

1

3

5

2

4

6

BK/H14 BK/SN1 6 6

BK/H24 BK/H25 BK/TN1 6 6 6

BK/H34 BK/H35 BK/RN1 6 6 6

BK/H44 BK/H45 BK/SN2 6 6 6

23

33

43

53

13

34

44

1 -F11 32A

5

2

KS1-2 /36.b:8 SSR

BK/H04 6

6

-KS1-1 /36.b:9 SSR

-KS1-3 /36.c:9

BK/H11 6

13 7

24

KS1-4 /36.d:8 SSR

-KS1-5 /36.e:9

BK/H21 BK/H22 6 6

13

54 14 -KS1-6 /36.e:8

-KS1-7 /36.f:9

BK/H31 BK/H32 6 6

13

14 14 -KS2-1 /36.g:8 BK/H41 BK/H42 6 6

14

BK/H01 6

8

1

1

-E1

-E2 /14.g:9

2

9

1

-E2 2/14.f:9

1 -E3

2

1 -E4

2

1 -E5

2

1 -E6

2

1 -E7

2

1 -E8

2

1 -E9

2

1 -E10

2

1 -E11

2

1 -E12

2

1 -E13

2

1 -E14

2

2

10

ZONE 1 11

1X φ42×35,210W Date Drawer 

2012-2-24 HAITIAN

Customer:

ZONE 2 1X φ80×100,1100W 2Xφ120×50,700W

ZONE 3 3 X φ25 5×82 ,2600 W Manufacturer: HAITIAN HUAYUAN

ZONE 4

ZONE 5

4X φ255× 82,26 00W

4X φ255×82,2600W Page Description: 14 .Heater Circuit 1

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

14.t:0 / -TH 14.t:1 / -SH 1

14.t:1 / RH

2

-F51 3

1

3

5

2

4

6

-F61

1

3

5

2

4

6

-F71

1

3

5

2

4

6

BK/H54 BK/H55 BK/TN2 6 6 6

BK/H64 BK/H65 BK/RN2 6 6 6

BK/H74 BK/H75 BK/HSN3 6 6 6

13

13

13

4

5

-KS2-2 /36.h:9

13

14 14 -KS2-3 /36.h:8

-KS2-4 /36.i:9

13

14 14 -KS2-5 /36.j:8

-KS2-6 /36.k:9

13

14 14 -KS2-7 /36.k:8

6

BK/H51 BK/H52 6 6

BK/H61 BK/H62 6 6

BK/H71 BK/H72 6 6

7

8

1 -E15

1 -E16

2

1 -E17

2

1 -E18

2

1 -E19

2

1 -E20

2

1 -E21

2

1 -E22

2

1 -E23

2

1 -E24

2

1 -E25

2

1 -E26

2

2

9

10

ZONE 6

ZONE 7

4X φ255×82,2600W

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

4X φ255×82,2600W

Manufacturer: HAITIAN HUAYUAN

ZONE 8 4X φ255×82,3200W

Page Description: 15 .Heater Circuit 2

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

9.t:9 / 220V

220

1

1

1

1

1

1

1

1

1

1

1

M 1~

M 1~

M 1~

M 1~

M 1~

M 1~

M 1~

M 1~

M 1~

M 1~

2

2

2

2

2

2

2

2

2

2

-MF1

-MF2

-MF3

-MF4

-MF7

-MF8

Left Electrical Cabinet Fan 1

Left Electrical Cabinet Fan 2

Middle Electrical Cabinet Fan 1

Middle Electrical Cabinet Fan 2

Right Electrical Cabinet Fan 1

Right Electrical Cabinet Fan 2

2

9.u:9 / 0220V

0220

3

-KS1-8 SSR

-KS2-8 SSR

-KS3-8 SSR

-MF20 Button Cabinet Fan

4

-G1 TH,S-100-48

5

-G5 TH,S-100-24

-G2 TH,S-500-24

6

PE

   B

   +    C

     B

   C

7

-48V -048V 22.g:10 22.g:11

8

-VB24 22.p:3

-VB0 22.q:7

9

10

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

B 44.f:8 10.j:7 10.m:9 11.j:7 11.n:10 19.b:4 24.t:10 25.t:10 26.t:10 27.t:10 28.g:4 28.t:10 40.e:0 41.e:1 43.b:1 43.b:4 43.b:7 44.g:3 44.i:1

C+ 31.f:4 32.t:11 37.c:5

BC 44.g:8 29.t:10 10.j:8 30.t:10 11.j:8 31.t:10 24.t:11 32.t:10 25.t:11 33.u:10 26.t:10 34.t:10 27.t:11 35.s:11 28.g:8 36.q:10 40.e:10 37.c:9 41.e:10 37.t:10 43.b:1 38.n:10 43.b:2 39.t:10 43.b:10 44.i:1

Page Description: 16 .Cooling Fan And Power Circuit

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

220

9.t:9 / 220V

11

1

-KD1 /10.e:4

12

   8 44.f:7 / T14 2

44.f:4 / T13

   9 13

3

-K8 /37.h:9 Heat On

11 -K2 /37.e:9 12 Motor Off 

14

4

   0    1 13 -K1 /37.f:9 Motor On

5

   0    0    2

14

43 -KM1 /17.n:8 SC-N7

23

-K1 44 /37.f:9 Motor On

   1    1

6

43 -KM2 /17.q:8 SC-N4

24

44

   2    1

7

x1

 A1 -KH1 SC-N6 Heat On

8

 A2

x1

 A1

-RC2

-KM1 SC-N7

x2

-RC1  A2

x1

 A1

-KM2 x2 SC-N4

-RC4  A2

x2

-KR13

9

13

0220

9.u:9 / 0220V

1/L1 3/L2 5/L3 13 43 21 31

10

2/T1 /14.c:0 4/T2 /14.c:1 6/T3 /14.c:1 14 44 22 32

14

Safety Relay /41.i:9

02 1/L1 3/L2 5/L3 13 43 21 31

2/T1 4/T2 6/T3 14 44 22 32

/10.g:2 /10.g:2 /10.g:3 /22.p:4 /17.p:5

1/L1 3/L2 5/L3 13 43 21 31

2/T1 4/T2 6/T3 14 44 22 32

/11.f:2 /11.f:2 /11.f:3 /17.r:5

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 17 .Heater and Motor Starting Circuit

= +

a

b

c

d

f

-W4 1.00

0

1

e

g

9.q:9 / 4L3

BK/T

9.q:9 / 4L2

BK/S

h

i

j

k

m

n

p

q

r

s

t

u

BK/R

9.q:9 / 4L1

2

3

1 -Q131 1A Mini Break

4

5

2

3 4

5 -Q132 1A Mini Break

6

   4    5    6    4    4    4

1

3

5

2

4

6

   4    5    6    5    5    5

6

13 -K3 /32.m:9 Lubricating Relay

7

14

23 24

33 -K4 /33.c:9 Lubricating Relay

34

   1    2    3    4    4    4

8

13

23

33

14

24

34

   1    2    3    5    5    5

9

U1 V1 W1

10

-M13

U1 V1 W1

M 3~

-M14

PE OIL PE

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

M 3~ PE OIL PE

Manufacturer: HAITIAN HUAYUAN

Page Description: 18 .Lubricating Motor Circuit

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0 HMIKEBA2580TOUCHSCREEN

19.j:10 -K-CAN

19.p:6 LCD

T  X 

R X 

RS450/A

1

SS430/A

K-Net

DEBUG

 c   o n 1  

RX 450/A

 c   o n  0  

BX 450/A

2 DIAG

   S    U    T    A    T    S

8

12 0 4

3

PCI0

PCI1

4

DEBUG

SI0

E T H E R N E T K-CAN

U S B 1

SI1 USB 0

16.k:7 / B

13

5

-S1

   0    0    1    E

6

23

-S272 14/19.g:5

24    3    0    1    E

13 -S272 /19.e:5

14 -LCD / 19.m:1

   0    I    S

   2    0    1    E

   D    R    A    C    P    I    H    C

KEBA

kemrok2

24VDC/1.0W

   V    0    4

   3    2    1    0   :    I    D

7

+24V +24V

0 Key switch

1 2 3 4 Cycle stop  Auto door   Auto door Cycle start close open

ON

OFF

CHINA HAITIAN KEBA

   V    4    2    V    O

 AUSTRIA

-KEBA1-Interface 8

KEBA 2580

9

 AO240

CP 233/Z    0    0    1    0    2    0    3    0    4    0

+ TI0

+ -

TI1

+ TI2

   5    0    6    0

-

   7    0    8    0    9    0    0    1    1    1

-

+ TI3

+ -

TI4

+

   6    1    7    1    8    1    9    1    0    2    1    2    2    2    3    2    4    2    5    2    6    2    7    2

UREF  AI0 GND

UREF  AI1 GND

UREF  AI2 GND

UREF

   4    3    5    3    6    3    7    3    8    3    9    3    0    4    1    4    2    4    3    4    4    4    5    4

+  AI6

+  AI7

-

 AO0 GND  AO1 GND

 AO2 GND

K-CAN / 19.j:1

10

   2    1    3    1    4    1    5    1

TI5

-

+ -

TI6

+ TI7

-

   8    2    9    2    0    3    1    3    2    3    3    3

 AI3

GND

IREF

+

 AI4

IREF

+  AI4

-

 AO3

GND

   6    4    7    4    8    4    9    4    0    5    1    5    2    5    3    5    4    5    5    5    6    5    7    5    8    5    9    5    0    6    1    6    2    6    3    6

0V 0V DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15

   4    6    5    6    6    6    7    6    8    6    9    6    0    7    1    7    2    7    3    7    4    7    5    7    6    7    7    7    8    7    9    7    0    8    1    8

0V 0V DI16 DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI24 DI25 DI26 DI27 DI28 DI29 DI30 DI31

   2    8    3    8

+24V DO0

   4    8    5    8    6    8    7    8

DO1 DO2 DO3 DO4

   8    8    9    8    0    9    1    9    2    9

DO5 DO6 DO7 +24V DO8

   3    9    4    9    5    9

DO9 DO10 DO11

   6    9    7    9

DO12 DO13

   8    9    9    9

DO14 DO15

   0    0    1    1    0    1    2    0    1    3    0    1    4    0    1    5    0    1    6    0    1    7    0    1    8    0    1    9    0    1    0    1    1    1    1    1    2    1    1    3    1    1    4    1    1    5    1    1    6    1    1    7    1    1

+24V DO16 DO17 DO18 DO19 DO20 DO21 DO22 DO23

   8    1    1    9    1    1    0    2    1    1    2    1    2    2    1    3    2    1    4    2    1    5    2    1    6    2    1

+24V

   G    A    I    D

+24V DO16

   R    W    P    L    R    T    C

   C

DO18 DO19

   O    I    S

DO20

TX

DO21 DO22 DO23

   L    E    N    A    P

+24V

V

SI1

CAN1

1

   8    0    9    0    0    1    1    1    2    1    3    1

   H    S    A    L    F    T    C    A    P    M    O    C

DO24 DO25 DO26 DO27 DO28

   4    1    5    1

DO29

   6    1    7    1

DO30 DO31

P64366-01219

KEBA

ETH

DM 272/A

 0V

+24V

   6    0    7    0

RX

0V +24

DM 272/A    0    0    1    0    2    0    3    0    4    0    5    0

   O    N    A

DO17

DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7  DIO  DI1  DI2  DI3  DI4  DI5  DI6  DI7

   0    0    1    0    2    0    3    0    4    0    5    0

 0V

+24V

   6    0    7    0    8    0    9    0    0    1    1    1    2    1    3    1    4    1    5    1    6    1    7    1

USB

2 3

4 5

KEBA

6

7 8

KEBA

9 10

11

KEBA

12

KEBA

KEBA

KEBA

1 3 1 4 15

DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7  DIO  DI1  DI2  DI3  DI4  DI5  DI6  DI7

1 8 Temperature inputs 2 8 Analog inputs 3 4 Analog outputs 4 32 Digital inputs -1 5 32 Digital inputs -2 6 40 Digital outputs -1 7 40 Digital outputs -2 8 40 Digital outputs -3 9 Graphic interface 10 Diagnosis display RS 485/422 interface power input 11 3 Slots for option modules 12 CAN interface Compact Flash slot USB port 13 Direct Extend Module AO240( OPTIONAL ) 14 Direct Extend Module DM272( OPTIONAL ) 15 Direct Extend Module DM272( OPTIONAL )

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 19 .Connection of KEBA 2580 Controller 

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

-KEBA-Temperature 1

0+ 0-

1+ 1-

2+ 2-

3+ 3-

4+ 4-

5+

5-

6+

6-

7+

7-

8+

8-

9+

9-

10+ 10-

2

3

4

   +      0    0

   +      1    1

   +      2    2

   +      3    3

   +      4    4

   +      5    5

   +      6    6

   +      7    7

   +      8    8

5

6

7

8

9

-1TC00 6.5m 10

Oil Temperature Thermocouple

-1TC01 Heater  Zone 1 Φ2.3 L100

-1TC02 M6,4.0m Heater  Zone 2

-1TC03 3.5m Heater  Zone 3

-1TC04 3.5m Heater  Zone 4

-1TC05 3.0m Heater  Zone 5

-1TC06 2.5m Heater  Zone 6

-1TC07 2.0m Heater  Zone 7

-1TC08 2.0m Heater  Zone 8

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 20 .Thermocouple Input Module

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

 AI3

GND

q

r

s

t

u

0

-KEBA-analog_inputs 1

UREF

 AI0

I201

GND

I202

UREF

I203

 AI1

I101

GND

I102

UREF

I103

 AI2

I211

GND

I212

UREF

I213

I111

I112

IREF

+

-

IREF

+

-

   S    P

     S    P

   2    5    1    I

   1    5    1    I

   3    5    1    I

I113

2

   1    0    2    I

3

   2    0    2    I

   3    0    2    I

   1    0    1    I

   2    0    1    I

   3    0    1    I

   1    1    2    I

   2    1    2    I

   3    1    2    I

   1    1    1    I

   2    1    1    I

   3    1    1    I

PS PS10.g:1110.g:10

4

5

6

7

8

-R2

-R1 2

3

-R3 2

1

3

1

-R4 2

3

1

2 3

-R12 - 0V

1

9

+

Mold Position

10

Screw Position

Ejector Position

Nozzle Position (Option)

24V

P

V

Injection Pressure Sensor  (Option)

PE

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 21  Analog . Input Module

= +

a

b

c

d

e

f

g

h

i

j

k

m

n

p

q

r

s

t

u

0

-KEBA-analog_outputs 1

 AO0

GND

P1+

 AO1

P1-

GND

F1+

 AO2+

F1-

 AO2-

P3+

 AO3

P3-

GND

P11+

P11-

2

-AMP1 P-

P-

VB24 16.i:7

0V

3

PP3

13

fin -KM1 /17.n:8

4

-PF1 x2

V

1 x1

P-

F1+

6

-P1+ 10.d:9

-P10.d:10

-F1+ 10.d:9

x1

P3

x2 PE

 A

x2

7

   +    1    1    F

2

P3+

PP3

x1

13

pin -KE1 /43.d:2

P3-

P3+

P+

1 P4-

-K38 P-

/31.e:8

     1    1    F -PF11

   1    3    1

1A

x1 -DP3 Back Pressure Proportional Valve -PE

-F151 2.5A

F-

Back Pressure -P3

5

P1+

14

   0    3    1

F+

V

x2

-15V,+15V

   214    3    1

13

VB0 11 16.j:7

-K20 14/40.p:9

12 1

   3    3    1

bpin 8

-PE

-DF11 BP+

 A

B

D

E

F

PE

-Proportional Mold Open /Close Valve1((Option) 9

BP-

16.g:7 / 48V

10

16.g:7 / 048V

VA48

48

VA048

048

PS+

PS-

11

Date Drawer 

2012-2-27 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 22  Analog . Output Module and Amplifier Board

= +

a

b

c

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0

-KEBA-analog_outputs 1

 AO0

GND

P5+

 AO4

P5-

F5+

GND

 AO2+

F5-

 AO2-

F10+

F10-

2

3

4

-PF5

5

x2

V

VB24

x1

   +    0    1    F -PF10

1 P5+

P-

F5+

-F153 2.5A

6

-P5+ 11.d:9

-1P11.d:10

     0    1    F x1

V

x2

2

-F5+ 11.d:9

7

1 VB0

-PE

   0    4    1

8

-DF10  A 9

B

D

E

F

PE

Injection fast proportion (Option)

10

11

Date Drawer 

2012-2-24 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 23  Analog . Output Module and Amplifier Board 2

= +

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-KEBA-Digital_inputs (Injection Unit)

1

Carriage forward (Option)

State of  oil filter 

B100

oil level checker 

B101

Srew sensor 

 Accumulator  Charge

B103

B104

B102

Hopper Detect

State of  MOOG filter 

B105

B106

Carriage back Servo control position  temperature B107

State of  oil filter 

B123

B101A

2

   0    0    1    B

3

   1    0    1    B

   2    0    1    B

   3    0    1    B

   5    0    1    B

4

-B123 10.m:9 5

11 -S101 P State of oil filter 

6

12

11 P

-S101_2 12

7

State of oil filter  8

13 9

-S100 Carriage forward

3

11 -S102 oil level checker 

14

12

-S103 Srew sensor 

+

1

13 -S105

-

2

Hopper  14 Check (Option)

10

B /16.k:7 B- /16.n:7 11

Date Drawer 

2012-2-29 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 24 .Digital Input Module 1

= +

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-KEBA-Digital_inputs (Clamping Unit)

1

Rear Door  Closed

Emergency Stop button front

B200

Front Door  Closed

Safety Gate Nozzle Input

B202

B203

B201

hydr. close safety

Mold completely closed

B204

Ejector  back

B205

Top Guard

B206

Mold Adjust Sensor 

B207

enough lubrication pressure

B208

enough lubrication pressure 2

B209

Core 1 In

B210

B211

2

   0    0    2    B

3

   1    0    2    B

   2    0    2    B

   3    0    2    B

   4    0    2    B

   5    0    2    B

   6    0    2    B

   8    0    2    B

   9    0    2    B

   0    1    2    B

   1    1    2    B

4

5

11 -S201_1 /41.i:1 Emergency Stop 1

6

B211 26.a:5

12

   A    1    0    2    B

11

7

-S201_2 /41.i:3 Emergency Stop 2

12

8

13 -KR11 /41.q:9

14

9

-S203 14

3

13

13 -KR10 /41.m:9

Safety Gate Nozzle Input

-S204 14

Hydraulic Pressure Safety Check

+

1

3

13 -

-S205 Mold 2 Completely Closed

14

-S206 Ejector  Back

+

1

3 -S208

-

2

Mold  Adjust Sensor 

+

1

13 -S209 P

-

2

Enough Lubrication Pressure

13 -S210 P

14

Enough Lubrication Pressure 2

14

10

B /16.k:7 B- /16.n:7 11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 25 .Digital Input Module 2

= +

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b

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-KEBA-Digital_inputs (Clamping Unit)

1

Core 2 In

Core 1 Out

B212

Core 2 Out

B213

Core 3 IN

B214

Mechinical Safety bar 

Core3 Out

B215

B216

E12 Mold area free

B217

E12 Mold Close Enable

B218

E12 Robot operation mode

B219

Safety Relay (E12 EMG)

E12 Ejector  Forward

B221

B222

B220

E12 Ejector Back B223

2

   2    1    2    B

3

   3    1    2    B

   4    1    2    B

   5    1    2    B

   6    1    2    B

   5   :    i  .    8    2    /    3    5    2    B

   7    1    2    B

   5   :    k  .    8    2    /    4    5    2    B

   8    1    2    B

   9    1    2    B

   0    2    2    B

B219 43.b:3

B220 43.b:4

   1    2    2    B

   2    2    2    B

   3    2    2    B

B222 43.b:5

B223 43.b:5

4

5

6

7

-X40 (Option)

25.t:5 B211

X4

9

11

10

12

1

3

2

4

9

10

11

12

1

2

3

4

8

8 3

8

-S17 Mechanical Safety

+

1

13 -

2

-KE1 /43.d:2

14

13 -KR12 /43.c:1

14

9

B /16.k:7

10

B- /16.n:7

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 26 .Digital Input Module 3

= +

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-KEBA-Digital_inputs (Clamping Unit)

1

E12 Core In

E12 Core Out

B224

B225

Rear Door  Closed 2

Front Door  Closed 2

B226

B227

fix door 

Photo sensor 

B228

Limits for Min mold height

Limits for Max mold height

B230

B231

B229

 Air Press Check

J5 Water  Level Checker 

B232

Servo Alarm

Safety Platen

B234

B235

B233

2

3

   4    2    2    B

   5    2    2    B

   7    2    2    B

   9    2    2    B

   0    3    2    B

   1    3    2    B

   4    3    2    B

   2    3    2    B

10.n:10 -B234 4

B224 43.b:5

B225 43.b:6

5

6

7

8

3

13 -S227 /41.m:3 Front Door  Closed 2

9

-S229 14

Product Sensor  (Option)

+

1

13 -S230

-

2

Limits for Min Mold Height (Option)

13 -S231

14

Limits for  14 Max Mold Height (Option)

13 -S232  Air Press Check

14

10

B /16.k:7 B- /16.n:7 11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 27 .Digital Input Module 4

= +

a

b

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-KEBA-Digital_inputs (Clamping Unit)

1

Safety Door Slow

Door Protect

B236

Safety Door Open

B237

Door OpSlow

B238

Earth Leakage Relay

B239

(Op tion)

(Opt io n)

Core 4 IN

Core 4 Out

B240

B253

Magnetic platen allow mould change machine run Key switch

B254

B270

Phasic Relay Alarm

B271

B280

2

   3    5    2    B

3

   4    5    2    B

   0    7    2    B

   1    7    2    B

   0    8    2    B

4

B /16.k:7 13 -S269

5

14

   9    6    2    B

   3    5    2    B    /    4   :    h  .    6    2

6

-D300

-D301

   4    5    2    B    /    4   :    h  .    6    2

B270 44.f:4

13 -S271 /44.i:7

7

14

11 -KD1 /10.e:4

12

B- /16.n:7 8

9

10

B /16.k:7

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 28 .Digital Input Module 5

= +

a

b

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-KEBA-Digital_Outputs (Injection Unit)

1

Injection valve

Suckback

C100

C101

Nozzle forward

Charge C102

Nozzle backward

C103

No back pressure

C104

Hold release

C105

Injection 2

C106

C107

MOOG Injection

MOOG Hold pressure

C108

C109

Pump1

Pump2

C110

C111

2

3

   0    0    1    C

   1    0    1    C

   2    0    1    C

   3    0    1    C

   4    0    1    C

   5    0    1    C

   6    0    1    C

   7    0    1    C

   1    1    1    C

4

5

13 -S107 Nozzle backward

6

14

   A    4    0    1    C

7

8

9

-D101

-D103

-D104

-D105

-D106

-D107

-D111

10

C /16.n:7

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 29 .Digital Output Module 1

= +

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-KEBA-Digital_Outputs (Injection Unit)

1

Pump3

Pump4

C112

C113

Pump5 C114

Pump6 C115

Pump7 C116

Pump8 C117

Pump9 C118

Pump10

Hydraulic Nozzle Open

Cool Oil

C119

C122

C134

2

   2    1    1    C

3

   3    1    1    C

   2    2    1    C

   4    3    1    C

4

5

6

7

8

9

-D112

-D122 (Option)

-D113

-D134

10

C /16.n:7

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 30 .Digital Output Module 2

= +

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-KEBA-Digital_Outputs (Clamping Unit)

1

Mold close valve

Mold close fast valve

C200

Mold open valve

C201

Mold open Slowly

C202

Ejector  forward

C203

Ejector  backward

C204

Core 1 In

C205

Core 1 Out

C206

Mold Adj. Forward

C207

Mold Adj. Backward

C208

Core 2 In

C209

Core 2 Out

C210

C211

2

   3    7   :    0    2   m  .    C    6    1    /    +    C

3

   4    0    2    C

   5    0    2    C

   6    0    2    C

   7    0    2    C

   8    0    2    C

   9    0    2    C

   0    1    2    C

   1    1    2    C

4

11 -K38 /31.e:8 Mold Open

5

12

   A    5    1    3    C 11

6

-K10 /31.b:8 Mold Close

12 11

-KR10 /41.m:9 Front Safety Door

7

12

   5    1    3

8

 A1

-K10 Mold Close

 A2

9

 A1    C -K38 Mold Open

 A2

-D202_1 Pneumatic  Guard Valve

-D201

-D203

-D204

-D205

-D206

-D207

-D208

-D209

-D210

-D211

10

C /16.n:7 11

11 13

12 /31.e:6

12 /31.e:5 14 /22.n:7

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 31 .Digital Output Module 3

= +

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-KEBA-Digital_Outputs (Clamping Unit)

1

Core 3 In

Core 3 Out

C212

C213

Open Pneumatic Door 

Close Pneumatic Door 

C214

C215

Pneumatic Door Slow C216

Pneumatic Door Fast

Parallel valve

C217

central lubrication

C218

Red alarm lamp

C219

Yellow alarm lamp

Green alarm lamp

C221

C222

C220

 Air valve 1 C223

2

   2    1    2    C

3

   3    1    2    C

   8    1    2    C

   9    1    2    C

   0    2    2    C

   1    2    2    C

   2    2    2    C

   3    2    2    C

4

5

6

7

8

9

-D212 (Option)

-K46 linkge Relay

-D213 (Option)

 A1

 A1

x1

x1

-K3  A2 Lubricating Relay

-L1  A2 /32.q:11  Alarm Lamp

-L1 x2 /32.q:11  Alarm Lamp (option)

-L1 x2 /32.q:11  Alarm Lamp (option)

x1 x2

-D223 (Option)

10

C /16.n:7 13 13 11

Date Drawer 

2012-2-29 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

14 /37.a:6 14 /37.c:6

13 23 33

14 /18.h:7 24 /18.h:7 34 /18.h:7

-L1 x1

x2

-K16 C417A

Two Colour   Alarm Lamp Page Description: 32 .Digital Output Module 4

24

23

C+ / 16.m:7

/37.i:9 = +

a

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-KEBA-Digital_Outputs (Clamping Unit)

1

 Air valve 2

central lubrication2

C224

 Air valve 3

C225

 Air valve 4

C242

 Air valve 5

C243

 Air valve 6

C244

Core 4 In

C245

Core 4 Out

C228

C229

2

   4    2    2    C

3

   5    2    2    C

   2    4    2    C

   3    4    2    C

   4    4    2    C

   5    4    2    C

   8    2    2    C

   9    2    2    C

4

5

6

7

8

9

 A1 -D224 (Option)

-K4 Lubricating Relay 2

 A2

-D242 (option)

-D243 (option)

-D244 (option)

-D245 (option)

-D228 (Option)

-D229 (Option)

10

C /16.n:7

11

13 23 33

Date Drawer 

14 /18.k:7 24 /18.k:7 34 /18.k:7

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 33 .Digital Output Module 5

= +

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-KEBA-Digital_Outputs (Injection Unit) 1

Valve Gate 1 Valve Gate 2 Valve Gate 3 Valve Gate 4 Valve Gate 5 Valve Gate 6 Valve Gate 7 Valve Gate 8 C250

C251

C252

C253

C254

C255

C256

Valve Gate 9 Valve Gate 10 Valve Gate 11 Valve Gate 12 Valve Gate 13 Valve Gate 14

C257

C258

C259

C260

C261

C262

C263

2

   0    5    2    C

   1    5    2    C

   2    5    2    C

   3    5    2    C

   4    5    2    C

   5    5    2    C

   6    5    2    C

   7    5    2    C

   8    5    2    C

   9    5    2    C

   0    6    2    C

   1    6    2    C

   2    6    2    C

   3    6    2    C

3

4

5

6

U1

7

U2 1

2

3

4

5

6

7

8

9

13

14

15

16

17

18

19

20 21

10

11

12

1

2

3

4

5

6

22

23

24

13

14

15

16

17

18

8

-D250

-D251

-D252

-D253

-D254

-D255

-D256

-D257

-D258

-D259

-D260

-D261

-D262

-D263

9

C /16.n:7

10

11

Date Drawer 

2012-2-27 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 34 .Digital Output Module 6

= +

a

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1

-KEBA-Digital_Outputs (Injection Unit)

2

Valve Gate 15 Valve Gate 16 C264

3

Valve Gate 17 Valve Gate 18 Valve Gate 19 Valve Gate 20

C265

   4    6    2    C

C266

   5    6    2    C

C267

C268

C269

   6    6    2    C

   7    6    2    C

   8    6    2    C

   9    6    2    C

4

5

6

7

U2

U3 7

8

19

9

20 21

10

11

12

1

2

3

4

9

10

11

12

22

23

24

13

14

15

16

21 22

23

24

8

9

-D264

-D265

-D266

-D267

-D268

-D269

10

C /16.n:7 11

Date Drawer 

2012-2-27 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 35 .Digital Output Module 7

= +

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-KEBA-Digital_Outputs (Other Unit)

1

HEAT1

HEAT2

C400

HEAT3

C401

HEAT4

C402

HEAT5

C403

HEAT6

C404

HEAT7

C405

HEAT8

C406

C407

HEAT9

HEAT10

C408

C409

HEAT11

HEAT12

C410

C411

2

3

   0    0    4    C

   1    0    4    C

   2    0    4    C

   3    0    4    C

   4    0    4    C

   5    0    4    C

   6    0    4    C

4

5

6

7

 A1

 A1

 A1

 A1

 A1

 A1

 A1

-KS1-2 A2 /14.g:5  A1 SSR

-KS1-4 A2 /14.j:5  A1 SSR

-KS1-6 A2 /14.n:5  A1 SSR

-KS2-1 A2 /14.s:5  A1 SSR

-KS2-3 A2 /15.g:5  A1 SSR

-KS2-5  A2 /15.k:5  A1 SSR

-KS2-7  A2 /15.r:5  A1 SSR

8

9

-KS1-1 A2 /14.e:7 SSR

-KS1-3 A2 /14.j:5 SSR

-KS1-5 A2 /14.n:5 SSR

-KS1-7 A2 /14.r:5 SSR

-KS2-2 A2 /15.f:5 SSR

-KS2-4 A2 /15.j:5 SSR

-KS2-6  A2 /15.q:5 SSR

10

C /16.n:7

11

Date Drawer 

2012-2-27 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 36 .Digital Output Module 8

= +

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-KEBA-Digital_Outputs (Other Unit)

1

HEAT13

HEAT14

C412

Motor Off 

C413

Motor On

C414

Heating On

C415

Motor on Command

C416

J5 Small flow signal

C417

J5 Motor  Cooling

C418

J5 linkage

C419

E12 Mold Open

C420

(E12 Auto Mode) Haitian Robot

C421

E12 Reject

C422

C423

2

   4    1    4    C

3

   5    1    4    C

   6    1    4    C

   7    1    4    C

   8    1    4    C

   9    1    4    C

   1    2    4    C

   0    2    4    C

   2    2    4    C

   3    2    4    C

4

-C+ / 16.m:7 5

13 -K46 6 /32.k:9

14

13 -K46 /32.k:9

   A    0    2    4    C

14

   B    0    2    4    C

7

x1 -D420A

x1 -D420B

x2

x2

8

-C / 16.n:7 9

 A1 -K2 Motor Off 

 A2

-K1 Motor On

 A1

 A1

 A1

-K8  A2 Heating On

-K16  A2 Motor on Command

-K15  A2 Small Flow

10

 A1  A2

 A1 -K12 J5 Motor  Cooling

 A2

 A1 -K14 Linkage

 A1 -KR1

 A2

Robot Mold Open End

 A1

-KR2  A2  Auto Mode

 A2

 A1 -KR3 Robot Reject

 A2

C /16.n:7 11

12 /17.n:3

11

Date Drawer 

2012-2-29 HAITIAN

Customer:

13 23

14 /17.n:5 24 /17.q:5

13

14 /17.i:3

13 23 23

14 /10.n:7 24 /11.n:7 24 /32.s:11

Manufacturer: HAITIAN HUAYUAN

13

14 /11.k:7

13 23 33

1 4 / 13 .d :7 2 4 / 13 .e :7 3 4 / 13 .e :7

23

24 /11.m:7

13

14 /42.d:3

Page Description: 37 .Digital Output Module 9

13

14 /42.d:5

13

14 /42.e:3

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-KEBA-Digital_Outputs (Other Unit)

1

E12 Eject Back

E12 Eject Forward

C424

E12 Enable Core In

C425

E12 Enable Core Out

C426

E12 Mold Clamp End

C427

E12 Mold Open Middle

C428

C460

Mold Clamp delay C429

Inject delay C430

Mold Open delay

 Auto Mode

C431

C432

Gas Inject C433

Gas Mold Clamp End

Gas Semiauto Mode

C434

C435

2

   4    2    4    C

3

   5    2    4    C

   6    2    4    C

   7    2    4    C

   8    2    4    C

   0    6    4    C

4

5

6

7

8

9

 A1

 A1

-KR4

10

Robot Eject Back

-KR5  A2

Robot Eject Forward

 A2

 A1 -KR6 Robot Core In

 A2

-KR7 Robot Core Out

 A1

 A1

 A1

-KR8  A2 Robot Mold Clamp End

-KR9  A2 Robot Mold Open Middle

 A2

C /16.n:7 13

14 /42.e:5

13

14 /42.e:5

Date

2012-2-27

13

14 /42.f:6

13

14 /42.g:6

13

14 /42.e:3

13

14 /42.g:6

11

Drawer 

HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 38 .Digital Output Module 10

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-KEBA-Digital_Outputs (Other Unit)

1

Gas Auto Mode

Gas Safty door signal

C436

C437

Gas Safety Gate Nozzle close C438

Gas Enable

magnetism moulding board Zone 1 cooling

C439

C440

Zone 2 cooling

C441

C442

Zone 3 cooling C443

Zone 4 cooling C444

Zone 5 cooling

Zone 6 cooling

C445

Zone 7 cooling

C446

C447

2

   0    4    4    C

3

4

5

6

7

8

 A1 -K23

9

 A2

10

C /16.n:7 13 23

14 /44.m:8 24 /44.m:10

11

Date Drawer 

2012-2-27 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 39 .Digital Output Module 11

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16.k:7 / B

1

2

3

4

11 -S202 /41.m:1 Front Door 1

5

12

13

11 -S200 /41.q:1 Rear Door Closed 1

12

-S226 Rear Door Closed 2

14

6

7

   1    0    2

8

 A1 -K20 Mold Close Linkage Relay

9

 A2

16.n:7 / B11

12 /22.p:7

10

11

Date Drawer 

2012-2-24 HAITIAN

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 40 .Mold Close Linkage Circuit

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16.k:7 / B 1

13

11 -S201_1 12

/25.c:5 /42.c:2 /42.c:1

2

-S202 /40.p:5 Front Door Closed 1

   0    0    3

Emergency Stop 1

-S201_2 12

/25.c:7 /42.e:2 /42.f:1 4

   A    2    0    2    B

14

   A    0    0    2    B

13

11

3

14

13 -S200 /40.r:5 Rear Door Closed 1

-S227 /27.f:8 Front Door Closed 2

14

   1    0    3

Emergency Stop 2

23 -KR12 /43.c:1

5

24

   B    2    0    2    B

   2    0    3

6

23

7

-KR11 /41.q:9 (Option)

24

8

   3    0    3

9

 A1 -KR13 Safety Relay 16.n:7 / B-

10

13

 A2 14 /17.k:9

 A1 -KR10 Front Safety Door 11 13 13 23

 A2 12 /31.f:7 14 /25.e:8 14 /42.d:2 24 /42.f:2

 A1 -KR11 Rear Safety Door 13 13 23 23

 A2 14 /25.b:8 14 /42.g:2 24 /41.i:7 24 /42.h:2

11

Date Drawer 

2012-2-24 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 41 .Europen Robot 67 Safety Relay Circuit

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-S201_1

-S201_2

12

12

Signals from the Injection Machine to Robot

1

-S201_1 12 2

11

11 SR1A

/41.i:1

/41.i:1

-S201_2 12 11 SR2A KR10 14 13 /41.i:3

11

SR1

/41.i:3

SR2

KR11 SR3A 14 13 KR10 KR11 24 23 SR4A /41.q:924 23

/41.m:9

-KR3 14 13/41.m:9 -KR8 14 13

3

/41.q:9

/37.t:9

-KR1 14 13 /38.h:9

SR3 SR4

emergency stop of machine channel 1

ZA2-ZC2

emergency stop of machine channel 2

SR6

ZA6

ZA3-ZC3

safety devices of machine channel 1

SR7

ZA7

ZA4-ZC4

safety devices of machine channel 2

ZA8

ZA5

reject (optional)

ZA9

ZA6

mould closed

ZB2

ZA7

mould open position

ZB3

ZA8

intermediate mould opening position

ZB4

ZA9

24V/DC (ROBOT)

ZB5

ZB2

automatic

ZB6

ZB3

ejector back position

ZB7

ZB4

ejector forward position

ZB8

ZB5

core pullers 1 in position 1

ZC1

ZB6

core pullers 1 in position 2

ZC2

ZB7

core pullers 2 in position 1

ZC3

ZB8

core pullers 2 in position 2

ZC4

ZC5

reserved for future use of EUROMAP

ZC5

ZC6

reserved for future use of EUROMAP

ZC6

ZC7

reserved for future use of EUROMAP

ZC7

ZC8

reserved for future use of EUROMAP

ZC8

ZC9

0V/DC (ROBOT)

SB3

-KR5 /38.b:9 14 13

SB4

-KR6 /38.c:9 14 13

SB5

-KR7 /38.e:9 14 13

6

/38.f:9

SB6 -KR9 14 13 /38.i:9 SC1

7

SC2 SC3 8

SC4

9

Function

ZA1-ZC1

SB2

-KR4 /37.s:9 14 13 5

PIN-NR

ZA3

ZA5

SR9 -KR2 14 13

ZA2

ZA4

SR5

/37.q:9 4

ZA1

ZC9

10

11

Date Drawer 

2012-2-29 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 42 .Europen Robot 67-1

= +

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Signals from Robot to the Injection Machine 1

16.k:7 / -B

D1

-KR12  A1 A2

16.n:7 / -B-

 A1 -KE1  A1 A2

16.n:7 / -B-

PIN-NR

D19 D18  A3

2

 A4  A5 B219

26.m:5 / B219

 A6

3

 A7  A8 16.k:7 / -B

 A9

4

B220

26.p:5 / B220

B2 B223

26.t:5 / B223 5

Function

 A2

B3 B222

26.s:5 / B222

B4 B224

27.b:4 / B224

B5 B225

27.c:4 / B225

B6

6

B7 B8 C1

7

C2 16.k:7 / -B

C3 C4

8

C5 C6 C7

9

 A1-C1

emergency stop of machine channel 1

 A2-C2

emergency stop of machine channel 2

 A3-C3

Mould area free

 A4-C4

reserved for future use of EUROMAP

 A5

reject (optional)

 A6

Enable mould closed

 A7

Enable full mould opening

 A8

reserved for future use of EUROMAP

 A9

24V/DC (ROBOT)

B2

robot operation mode

B3

Enable ejector back

B4

Enable ejector forward

B5

core pullers 1 in position 1

B6

core pullers 1 in position 2

B7

core pullers 2 in position 1

B8

core pullers 2 in position 2

C5

reserved for future use of EUROMAP

C6

reserved for future use of EUROMAP

C7

reserved for future use of EUROMAP

C8

reserved for future use of EUROMAP

C9

0V/DC (ROBOT)

C8 16.n:7 / B-

C9

10

13 23

14 /26.q:8 24 /41.i:5

13 13

14 /22.p:6 14 /26.k:8

11

Date Drawer 

2012-2-24 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 43 .Europen Robot 67-2

= +

a

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0

44.c:4 / -VR1

p

VR1

q

r

s

t

u

-X10 a1

VR2

16.k:7 / B

a2

-S450 x1 x2

1

16.n:7 / B-S451 x1 x2

VR3 a3

/44.j:6

VR4 a4

2

/44.i:7

   0   :   m  .    4    4    /    1    R    V   -

3

   3   :   m  .    4    4    /    7    R    V   -

   2   :   m  .    4    4    /    6    R    V   -

1  7  .n :  2   /   T  1   3 

   4   :   m  .    4    4    /    2    1    R    V   -

44.d:4 / -VR6

   5   :   m  .    7    8   :  .    2    k    /    6    0    1    /    7    2    B      B   -

44.d:4 / -VR7 -S452 x1 x2 -S453 x1 x2

VR6 a6 VR7 a7 VR9 a9

/44.j:9

VR10

4

a10 /44.i:9 44.e:4 / -VR12

-K24 5

n

S11

S12 S21 S2 2

S52 S3 4 1 3

23 A1

VR12 a12 TR1 d1 TR2

PILZ X2.8P

-S450

d2

6

14 14

24

13

TR3

-S451

 A2

14

13

d3

/44.k:1 TR4

-S271

7

   4    1    T    /    2   :   n  .    7    1

8

   B      /    7   :    k  .    6    1

     B      /    7   :   n  .    6    1

24 23 /28.p:7

d4

/44.j:2 TR5

d5 TR6

-S452 14

9

Supply from MCS

-K23 14 13 /39.h:9

13

d6 TR7 d7 TR9

-S453 14

13

d9

/44.k:3

/44.j:4 10

TR10 -K23 24 23 /39.h:9

d10 TR12 d12

11

Date Drawer 

2012-2-28 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 44 .Europen 70.1-1

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1

 Adapter cable for E70.1 interface SIGNALS FROM THE MCS TO IMM

2

Function

NO.(Female)

3

4

5

6

Description

a1,a7

E na bl e I MM ,M CS o k

A ll ow m ov em en ts o f I MM ;n or ma ll y o pe n

a2

Supply from injection moulding machine

IMM reference potential 24VDC

a3

Moveable platen magnetised

Moveable platen magnetised;normaloy open

a4

Moveable platen demagnetised

Moveable platen demagnetised;normaloy open

a5

Spare

Reserved for future use of EUROMAP

a6,a12

Enable IMM,MCS ok

 Allow movements of IMM;normally open

a8

Spare

Reserved for future use of EUROMAP

a9

Fixed platen magnetised

Fixed platen magnetised;normally open

a10

Fixed platen demagnetised

Reserved for future use of EUROMAP

a11

Spare

SIGNALS FROM THE IMM TO MCS Function

NO.(Male)

7

8

9

Description

d1,d7

Enable MCS

Enable magnetise/demagnetise;normally open

d2

Supply from MCS

MCS reference potential

d3

Moveable platen magnetise

Requirest from IMM:Magnetise moveable platen;normally open Momentary signal>1 second

d4

Moveable platen demagnetise

Requirest from IMM:Demagnetise moveable platen;normally open Momentary signal>1 second

d5

Mould Change Mode

Mould Change Mode signal must be independent from pin a1/a7,a6/a12 IMM in Mould Change Mode;normally open

d6,d12

Enable MCS

Enable magnetise/demagnetise;normally open

d8

Spare

Reserved for future use of EUROMAP

d9

Fixed laten magnetise

Requirest from IMM:Magnetise fixed platen;normally open Momentary signal>1 second

d10

Fixed laten demagnetise

Requirest from IMM:Demagnetise fixed platen;normally open Momentary signal>1 second

d11

Spare

Reserved for future use of EUROMAP

10

11

Date Drawer 

2012-2-24 123

Customer:

Manufacturer: HAITIAN HUAYUAN

Page Description: 45 .Europen 70.1-2

= +

a

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b

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2

3

4

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7

8

9

10

11

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Part list (We have the right of changing electrical components model in case of special request or further technical  development. Model in detail should be found on the machine you order.) DT.

1

e

Quantity

-AJ1 -AJ2 -AMP1 -E1 -E2 -E3 -E4 -E5 -E6 -E7 -E8 -E9 -E10 -E11 -E12 -E13 -E14 -E15 -E16 -E17 -E18 -E19 -E20 -E21 -E22 -E23 -E24 -E25 -E26 -F11 -F12 -F21 -F31 -F41 -F51 -F61 -F71 -F151 -F153 -FR1 -FR2 -G1 -G2 -G5 -IV1 -IV2 -K1 -K2 -K3 -K4 -K8 -K10 -K12 -K14 -K15 -K16

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Date Drawer 

2012-2-24 123

Designation  Amplifier   Amplifier  Three Channels Proportion Amplifier  Heater band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band Heater Band 1 Pole Fuse Base 2 Pole Fuse Base 3 Pole Fuse Base 3 Pole Fuse Base 3 Pole Fuse Base 3 Pole Fuse Base 3 Pole Fuse Base 3 Pole Fuse Base 1 Pole Fuse Base 1 Pole Fuse Base J5 Power Cell(Electric) J5 Power Cell(Electric) Power supply Power supply Power supply J5 Power Cell(Electric) J5 Power Cell(Electric) Relay Relay Relay Relay Relay Relay Contact Relay Relay Relay

Customer:

Model number HTJ2 HTJ2 SIESKY T-06-04-11A φ120×50, 460V, 700W φ120×50, 460V, 700W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,2600W φ255×82, 460V,3200W φ255×82, 460V,3200W φ255×82, 460V,3200W φ255×82, 460V,3200W 10*38  AES2*38 30*38 30*38 30*38 30*38 30*38 30*38 10*38 10*38 HTF530(600)W1X/J5-55KW HTF251W1X/J5-22KW TH,S-100-48 TH,S-500-24 S-100-24 H TF 53 0( 60 0) W1 X/ J5 -5 5K W HTF251W1X/J5-22KW MK5P MK5P MK3P,DC24V MK3P,DC24V MK5P MK5P DILEEM-10-G MK5P MK5P MK5P

Manufacturer: HAITIAN HUAYUAN

Manufacturer   KEB KEB SIESKY HAITIAN ZOPPAS ZOPPAS

Wohner  Wohner  Wohner  Wohner  Wohner  Wohner  Wohner  Wohner  Wohner  Wohner  KEB KEB TH MW KE B KEB tyco SCHRACK tyco SCHRACK OMRON OMRON tyco SCHRACK tyco SCHRACK tyco SCHRACK tyco SCHRACK tyco SCHRACK

E-F01_001

Part number

 

034027 034027 001932 862038 L024A004 L862A027 L862A028 L862A127 L862A028 L862A127 L862A028 L862A127 L862A028 L862A127 L862A028 L862A127 L862A028 L862A127 L862A028 L862A127 L862A028 L862A127 L862A028 L862A127 L862A028 L862A128 L862A029 L862A128 L862A029 003125 003144 003141 003141 003141 003141 003141 003141 003125 003125 E06176 E06147 011A037 011076 011095 E06176 E06147 015027 015027 015001 015001 015027 015027 004A007 015027 015027 015027

Page Description: 46 .Part List

= +

a

0

b

c

d

2

3

4

5

6

7

8

9

10

11

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Part list (We have the right of changing electrical components model in case of special request or further technical  development. Model in detail should be found on the machine you order.) DT.

1

e

Quantity

-K20 -K23 -K24 -K38 -K46 -KD1 -KE1 -KEBA-Digital_Outputs -KH1 -KM1 -KM2 -KR1 -KR2 -KR3 -KR4 -KR5 -KR6 -KR7 -KR8 -KR9 -KR10 -KR11 -KR12 -KR13 -KS1-1 -KS1-2 -KS1-3 -KS1-4 -KS1-5 -KS1-6 -KS1-7 -KS2-1 -KS2-2 -KS2-3 -KS2-4 -KS2-5 -KS2-6 -KS2-7 -KS3-1 -L1 -LC1 -LC2 -MF1 -MF2 -MF3 -MF4 -MF7 -MF8 -MF20 -P3 -PF1 -PF5 -PF10 -PF11 -Q100 -Q111

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Date Drawer 

2012-2-29 123

Designation

Model number

Relay Relay Safety Relay Relay Relay Phasic Relay Relay KEBA1075 Controller  Contact Contact Contact Pluggable Relay Pluggable Relay Pluggable Relay Pluggable Relay Pluggable Relay Pluggable Relay Pluggable Relay Pluggable Relay Pluggable Relay Relay Relay Relay Safety Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Solid State Relay Alarm Light J5 Power Cell(Electric) J5 Power Cell(Electric) Cooling Fan Cooling Fan Cooling Fan Cooling Fan Cooling Fan Cooling Fan Cooling Fan Current Meter   Voltage Meter   Voltage Meter   Voltage Meter   Voltage Meter  3 Pole Breaker  3 Pole Miniature Breaker   

Customer:

MK5P MK5P X2.8P   Improved MK5P   MK5P 3UG30 13-1BP60 MK5P KePlast   i1075_Haitian_OSM SC-N6   SC-N7 SC-N4 MRS   24Vdc MRS   24Vdc MRS   24Vdc MRS 24Vdc MRS   24Vdc MRS   24Vdc MRS   24Vdc MRS 24Vdc MRS 24Vdc MK5P   MK5P   MK5P KNA3-XS( CROUZET) GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S   GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S GTJ48-40-350S JD90A-H02R01J024-T1   HTF530(600)W1X/J5-55KW HTF251W1X/J5-22KW 120*120   120*120   120*120 120*120 120*120   120*120   80*80   85C1-A,DC1A 85C-1,DC15V 85C-1,DC15V   85C1-V,DC-15V—+15V   85C1-V,DC-15V—+15V NS250 5SJ6332-7CC20

Manufacturer: HAITIAN HUAYUAN

Manufacturer   tyco SCHRACK tyco SCHRACK Pilz tyco SCHRACK tyco SCHRACK SIEMENS tyco SCHRACK KEBA FUJI FUJI FUJI Weidmuller  Weidmuller  Weidmuller  Weidmuller   Weidmuller  Weidmuller  Weidmuller  Weidmuller  Weidmuller  tyco SCHRACK tyco SCHRACK tyco SCHRACK Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI Wu XI KEB KEB

Techmation HAITIAN HAITIAN HAITIAN HAITIAN HAITIAN SCHNEI SIEMENS

E-F01_001

Part number

 

015027 015027 015A023 015027 015027 005045 015027 001926 004046 004052 004005 015043 015043 015043 015043 015043 015043 015043 015043 015043 015027 015027 015027 015006 010021 010021 010021 010021 010021 010021 010021 010021 010021 010021 010021 010021 010021 010021 010021 017046 E06176 E06147 021018 021018 021018 021018 021018 021018 021019 019000 018002 018002 018001 018001 003036 003065

Page Description: 47 .Part List

= +

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