wear parts catalog
Doc. no. R 223.1325
SANDVIK CH440:01
This document is valid for:
Serial no. / Machine no.
Sign.
SANDVIK CH440:01 © Copyright 2007 Sandvik SRP AB. All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints. Document number: R 223.1325 Issue: 20080814 Version: 1
Sandvik Stationsplan, SE-233 81 Svedala, Sweden Tel: +46 (0)40 409000, Fax: +46 (0)40 409260 www.sandvik.com
WPC Sandvik CH440:01
General Ordering information When ordering parts, always state the machine type, manufacturing number, serial number and order number according to the identification plate on the cone crusher or tank. State quantity, article number and denomination for each ordered part. The quantities listed in this catalog show how many pieces of each part that are usually exchanged in a certain position. Crusher’s identification plate The figure below shows an example of the crusher’s identification plate. The identification plate contains data needed when contacting Sandvik SRP AB concerning wear parts. Please enter the serial number of the associated machine in the intended field on the first page of this wear part catalog (the copyright page).
1 2
3
4
Identification plate: 1 Machine type 2 Part number 3 Serial number 4 Order number
The “Type” designation is part of an identification system that describes the product. Type: 1 Type and size of crusher 2 Crushing chamber (concave ring) 3 Mantle 4 Filler ring 5 Eccentric throw (mm) 6 Mark number
© 2007 Sandvik SRP AB
CH440-M/B/M-36/40/44/32:1 1
2 4 3
Doc. no. R 223.1325 Ver. 1
5
6
3
WPC Sandvik CH440:01 Tank unit identification The figure below shows an example of the tank unit’s identification plate. The identification plate contains data needed when contacting Sandvik concerning this specific equipment
Identification plate: 1 Type 2 Part number 3 Serial number 4 Order number
1
2
3
4
Think ahead! Avoid unnecessary downtime and increased freight charges by ordering parts well in advance. Feedback If you have comments on this wear parts catalog or problems connected to the crusher’s documentation, send an e-mail to:
[email protected]
4
Doc. no. R 223.1325 Ver. 1
© 2007 Sandvik SRP AB
WPC Sandvik CH440:01
Overview with section number references Cone crusher
2 3
Feed hopper
5
1
4
6
7
8
Over-pressure system
9
10
1 2 3 4 5 6 7 8 9 10 11 12 13
Feed hopper Spider cap Head nut Liners Air filter Support ring Dust sealing Bottomshell wearing Step bearing set Chevron packing Hydroset Over-pressure system Tool list
© 2007 Sandvik SRP AB
12
Tank unit
11
Doc. no. R 223.1325 Ver. 1
5
WPC Sandvik CH440:01
1. Feed hopper 7
5
1
1
8, 9, 10 15, 17, 19
7
14, 16, 18
11, 12, 13
2, 3, 4 Pos no
Qty.
Part number
Alternative
442.7269-00
Description
Remarks
Feed hopper with feed distributor
Each feed hopper consists of (see below):
1
1
442.7191-00
Feed hopper
1
1
442.7191-90
Feed hopper with insp. door
2
12
840.0070-00
Screw M6S 16x60 8.8 ISO 4014
3
12
845.0009-00
Nut M6M M16 8 ISO 4032
4
12
847.0016-00
Washer BRB 17x30 HB 200 ISO 7089
5
1
442.7267-00
Feed distributer -RH
6
1
442.7267-90
Feed distributer-LH
7
1
442.7268-01
Bracket
8
6
840.0065-00
Screw M6S 16x35 8.8 ISO 4017
9
6
845.0009-00
Nut M6M M16 8 ISO 4032
10
6
847.0016-00
Washer BRB 17x30 HB 200 ISO 7089
Pos no
Qty.
Part number 442.7270-00
Alternative
Fasteners for distributer parts
Description
Remarks
Feed hopper with cone
Each feed hopper consists of (see below):
1
1
442.7191-00
Feed hopper
1
1
442.7191-90
Feed hopper with insp. door
11
12
840.0070-00
Screw M6S 16x60 8.8 ISO 4014 Nut M6M M16 8 ISO 4032
Fasteners for cone parts
12
12
845.0009-00
13
12
847.0016-00
Washer BRB 17x30 HB 200 ISO 7089
14
2
442.7192-00
Feed hopper cone-LH
For concave EC
15
2
442.7192-90
Feed hopper cone-RH
For concave EC For concave C
16
2
442.8159-00
Feed hopper cone-LH
17
2
442.8159-90
Feed hopper cone-RH
For concave C
18
2
442.8030-00
Feed hopper cone-LH
For concave MC
19
2
442.8030-90
Feed hopper cone-RH
For concave MC
6
Doc. no. R 223.1325 Ver. 1
© 2007 Sandvik SRP AB
WPC Sandvik CH440:01
2. Spider cap 5650-0
5685-0,-2
5655-0,-2
5675-0
5150-0
5705-0
5651-0
Cat. no.
Qty.
Part number
5150-0
2
442.7190-01
Alternative
Arm shield
Description
5650-0
1
442.7492-01
Spider cap
5655-0
4
840.0078-00
Screw M6S 20x60 8.8 ISO 4017
5655-2
4
847.0165-00
Washer TBRB 21x37 fzb
5651-0
1
873.0838-00
Seals O-ring 499,3x5,7 SMS 1586
5675-0
1
442.9408-01
Spider bushing
5685-0
6
840.0652-00
Screw M6S 20x90 8.8 ISO 4017
5685-2
6
847.0132-00
Washer BRB 21x36 HB200 SS 3576
5705-0
1
442.7193-01
Oil seal ring
Remarks
Fasteners for spider cap
Fasteners for spider bushing
3. Head nut and main shaft sleeve 4205-0 4205-2
4025-0
4205-1
Cat. no.
Qty.
Part number
4025-0
1
442.7117-01
Alternative
Main shaft sleeve
Description
4205-0
1
442.7105-00
Head nut with burning ring
4205-1
1
442.8333-01
Inner head nut
4205-2
1
442.7115-01
Burn ring
© 2007 Sandvik SRP AB
Doc. no. R 223.1325 Ver. 1
Remarks
7
WPC Sandvik CH440:01
4. Liners 6007-0
6006-0
6007-2 6005-9
6005-0
4175-0
Cat. no.
Qty.
Part number
Alternative
Description
6006-0
1
442.7485-01
Filler ring MC
For concave MC/M/EF
442.7484-01
Filler ring MF
For concave M/F/F Fasteners for filler ring
6007-0
6
840.1074-00
Screw M6S 30x280 8.8 ISO 4014
6007-1
6
442.7251-03
Washer (MC)
6007-2
6
442.7252
6005-9
831-0016-00
6007-3
6
442.8908-03
6005-0
1
452.3027-001
4175-0
8
t=1, t=3, t=5, t=10
1
Remarks
Shim Casting compound Hose 31,5/0,6 L=210
EC
442.8421-01
C
442.8420-01
MC
442.8419-01
M
442.8418-01
MF
442.8417-01
F
442.8416-01
EF
Concave
See section 6. “Support ring” for fasteners
442.7225-01
Mantle A
For concave EC/C/MC/M/MF/F
442.7230-01
Mantle B
For concave EC/C/MC/M/MF/F
442.8039-01
Mantle EF
For concave EF
442.9073-01
Mantle HC
For concave MC/M/MF/F
Doc. no. R 223.1325 Ver. 1
© 2007 Sandvik SRP AB
WPC Sandvik CH440:01
The table below illustrates different crushing chambers alternatives Crushing chamber(se page 3 Type numbe)
CH440-M/B/M-36/40/44/32:2 6005-0 Concave
6005-9 Casting comp.
4175-0 Mantle
EC extra coarse 452.3027-001 (M1) 452.3027-002 (M2) 452.3027-003 (M7)
6x10 kg
A
EC/A
EC extra coarse 452.3027-001 (M1) 452.3027-002 (M2) 452.3027-003 (M7)
6x10 kg
EC/B
C course 442.8421-01 (M1) 442.8421-02 (M2) 442.8421-03 (M7)
14x10 kg
C/A
C course 442.8421-01 (M1) 442.8421-02 (M2) 442.8421-03 (M7)
14x10 kg
C/B
MC medium course 442.8420-01 (M1) 442.8420-02 (M2) 442.8420-03 (M7)
6x10 kg
MC/A/MC
MC medium course 442.8420-01 (M1) 442.8420-02 (M2) 442.8420-03 (M7)
6x10 kg
MC/B/MC
MC medium course 442.8420-01 (M1) 442.8420-02 (M2) 442.8420-03 (M7)
6x10 kg
MC/HC/MC
M medium 442.8419-01 (M1) 442.8419-02 (M2) 442.8419-03 (M7)
12x10 kg
M/A/MC
M medium 442.8419-01 (M1) 442.8419-02 (M2) 442.8419-03 (M7)
12x10 kg
M/B/MC
M medium 442.8419-01 (M1) 442.8419-02 (M2) 442.8419-03 (M7)
12x10 kg
M/HC/MF
MF medium fine 442.8418-01 (M1) 442.8418-02 (M2) 442.8418-03 (M7)
6x10 kg
MF/A/MF
MF medium fine 442.8418-01 (M1) 442.8418-02 (M2) 442.8418-03 (M7)
6x10 kg
MF/B/MF
MF medium fine 442.8418-01 (M1) 442.8418-02 (M2) 442.8418-03 (M7)
6x10 kg
MF/HC/MF
© 2007 Sandvik SRP AB
4175-9 Casting comp.
6006-0 Filler ring
6007-9 Casting comp.
7x10 kg 442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7)
B
5x10 kg 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7)
A
7x10 kg 442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) 5x10 kg
B 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) A
7x10 kg
MC medium course 442.7485-01
5x10 kg
MC medium course 442.7485-01
7x10 kg
MC medium course 442.7485-01
7x10 kg
MC medium course 442.7485-01
5x10 kg
MC medium course 442.7485-01
7x10 kg
MF medium fine 442.7484-01
12x10 kg
7x10 kg
MF medium fine 442.7484-01
12x10 kg
5x10 kg
MF medium fine 442.7484-01
12x10 kg
7x10 kg
MF medium fine 442.7484-01
12x10 kg
442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) B 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) HC 442.9073-01 (M1) 442.9073-02 (M2) 442.9073-03 (M7) A 442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) B 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) HC 442.9073-01 (M1) 442.9073-02 (M2) 442.9073-03 (M7) A 442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) B 442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) HC 442.9073-01 (M1) 442.9073-02 (M2) 442.9073-03 (M7)
Doc. no. R 223.1325 Ver. 1
9
WPC Sandvik CH440:01
6005-0 Concave
F fine
F fine
A
6006-0 Filler ring
6007-9 Casting comp.
7x10 kg
MF medium fine 442.7484-01
12x10 kg
B
5x10 kg
MF medium fine 442.7484-01
12x10 kg
7x10 kg
MF medium fine 442.7484-01
12x10 kg
7x10 kg
MC medium course 442.7485-01
442.7230-01 (M1) 442.7230-02 (M2) 442.7230-03 (M7) 8x10 kg
442.8417-01 (M1) 442.8417-02 (M2) 442.8417-03 (M7) EF extra fine 442.8416-01 (M1) 442.8416-02 (M2) 442.8416-03 (M7)
4175-9 Casting comp.
442.7225-01 (M1) 442.7225-02 (M2) 442.7225-03 (M7) 8x10 kg
F fine
10
8x10 kg
442.8417-01 (M1) 442.8417-02 (M2) 442.8417-03 (M7)
F/B/MF
EF/EF/MC
4175-0 Mantle
442.8417-01 (M1) 442.8417-02 (M2) 442.8417-03 (M7)
F/A/MF
F/HC/MF
6005-9 Casting comp.
HC 442.9073-01 (M1) 442.9073-02 (M2) 442.9073-03 (M7)
6x10 kg
EF extra fine 442.8039-01 (M1) 442.8039-02 (M2) 442.8039-03 (M7)
Doc. no. R 223.1325 Ver. 1
© 2007 Sandvik SRP AB
WPC Sandvik CH440:01
5. Air filter
Cat. no.
Qty.
Part number
Alternative
Description
5650-1
1
912.0114-00
(5650-1)
1
912.0155-00
Filter cartridge 852.514 Mic
5650-2
1
900.0169-00
Nipple 1/4 N8 ISO 49 N8
5650-3
1
900.0002-00
Elbow 1/4 A1 ISO 49 A1
Remarks
Air filter P 10102 R 1/4”
6. Support ring 6020-1 6020-2 6020-8 6020-4 6020-0
6105-0 6050-0 Cat. no.
Qty.
Part number
6020-0
6
442.8687-01
Alternative
Description
Remarks
Screw M6S 30x360
Fasteners for concave, to support ring and topshell
6020-1
6
845.0284-00
Lock nut M30 8 FZB DIN 985
6020-2
6
442.7253-01
Sleeve
6020-4
6
442.7271-01
Washer
6020-8
54
863.0058-00
Disc spring 90x46x5
6050-0
1
452.8425-01
Support ring
6105-0
4
442.8290-01
Dowel
© 2007 Sandvik SRP AB
Doc. no. R 223.1325 Ver. 1
Dowel for support ring
11
WPC Sandvik CH440:01
7. Dust sealing 4305-0 4350-0 4355-1 4365-1
4365-0,-2
4355-0 Cat. no.
Qty.
Part number
Alternative
Description
4305-0
1
442.7102-01
Dust seal ring
4350-0
1
442.7103-01
Retaining ring
4355-0
1
442.7523-01
Retainer
4355-1
1
442.7524-01
Scraper
4365-0
11
840.0069-00
Screw M6S 16x55 8.8 ISO 4017
4365-2
12
847.0016-00
Washer BRB 17x30 HB200 ISO 7089
4365-1
1
840.0071-00
Screw M6S 16x65 8.8 ISO 4014
Remarks
Fasteners for dust sealing and scraper
8. Bottomshell wearing liners 1320-4 1320-3 1320-3 1010-2 1320-7 1320-2 1320-6
1320-5
1320-4 1320-3 1320-2 1320-1 1010-1 Cat. no.
Qty.
Part number
Description
Remarks
1010-1
1
442.7140-00
Liner-Pin shaft arm
Arm liners
1010-2
2
442.7141-01
Liner-Narrow arm
1320-1
1
442.8794-01
Wearing plates
1320-2
4
442.8798-01
Wearing plates
1320-3
2
442.8797-01
Wearing plates
1320-4
2
442.8796-01
Wearing plates
1320-5
2
442.8795-01
Wearing plates
1320-6
2
452.0239-001
Wearing plates
1320-7
1
452.0238-001
Wearing plates
12
804.0004-00
Rod 1312-00 4-kt 12x60
2
840.0049-00
Screw M6S 12x50 8.8 ISO 4014
6
847.0059-00
Washer TBRSB 13,5x36 1370
12
Alternative
Doc. no. R 223.1325 Ver. 1
© 2007 Sandvik SRP AB
WPC Sandvik CH440:01
9. Step bearing set 4075-0 2280-0 2260-0 Cat. no.
Qty.
Part number
4075-0
1
442.7120-01
Alternative
Main shaft step
Description
2280-0
1
442.7121-01
Step washer
2260-0
1
442.7122-01
Piston wearing plate
Remarks
10. Chevron packing
2401-1
2305-0
2540-0 2540-1
2055-0, -2
Cat. no.
Qty.
Part number
2055-0
1
840.0019-00
Screw MC6S 8x12 8.8
2055-2
1
847.0012-00
Washer BRB 8,4x16 HB200 ISO 7089
2305-0
1
442.7112-00
Chevron packing
2401-0
8
841.0266-00
Screw MC6S 12x25 8.8
2540-0
1
873.0835-00
Seals O-ring 419,3x5,7 SMS 1586
2540-1
1
873.1275-00
Seal O-ring 453x5,7 SMS 1586
© 2007 Sandvik SRP AB
Alternative
Description
Doc. no. R 223.1325 Ver. 1
Remarks
13
WPC Sandvik CH440:01
11. Hydroset
3 1 2
4 Cat. no.
Qty.
Part number
Alternative
Description
Remarks Pinionshaft lubrication system
1
1
912.0129-00
Filter cartridge HC2
2
4
912.0126-00
Filter cartridge HC69
Main lubrication system
3
1
912.0129-00
Filter cartridge HC2
Hydroset oil system
4
2
873.+643-00
O-ring
12. Over-pressure system 1
Cat. no.
Qty.
Part number
1
1
912.0139-00
14
Alternative
Description
Remarks
Filter cartridge 852516 Mic
Doc. no. R 223.1325 Ver. 1
© 2007 Sandvik SRP AB
WPC Sandvik CH440:01
13 Tool list Cat. no.
Qty.
Part number
Alternative
Description
Remarks
1
442.7255-00
Tool box complete
1
442.7283-00
Lifting tool
Eccentric sleeve
1
442.7281-00
Lifting tool
Bottom shell bushing
3
843.1333-00
Lowering rod M24x600
Removal of piston Lowering rod
3
845.0012-00
Nut M6M M24 8
1
442.7284-00
Lowering rod M16x600
Removal of main shaft step
1
442.9995-00
Piston stop plate
Holding piston
1
442.7282-00
Eye bolt
Lift, piston wearing plate
1
899.0157-00
Eye bolt LT M48
Mainshaft
3
899.0160-00
Eye bolt LT M20
Spider bushing
4
899.0147-00
Eye bolt LT M16
Dust, collar, piston
4
899.0155-00
Eye bolt LT M12
Eccentric unit
2
899.0099-00
Eye bolt LT M10
Bottom shell bush, ecc. bush
2
899.0244-00
Eye bolt LT M8
Mainshaft sleeve
1
920.0110-00
Ring spanner striking NV 65 mm
Screw & nut M42
1
920.0151-00
Ring spanner striking NV 36 mm
Screw & nut M24
1
920.0131-00
U-ring spanner NV 46 mm
Screw & nut M30
1
920.0135-00
U-ring spanner NV 36 mm
Screw & nut M24
1
920.0134-00
U-ring spanner NV 30 mm
Screw & nut M20
1
920.0022-00
U-ring spanner NV 24 mm
Screw & nut M16
1
920.0244-00
U-ring spanner NV 18 mm
Screw & nut M12
1
920.0186-00
U-ring spanner NV 13 mm
Screw & nut M12
1
920.0041-00
Socket screw key NV 17
Screw MC6S 20
1
920.0038-00
Socket screw key NV 10
Screw MC6S 12
1
920.0037-00
Socket screw key NV 8
Screw MC6S 10
1
920.0035-00
Socket screw key NV 5
Air bleeder valve
1
920.0032-00
Socket screw key 5/8”
Plug Spider Cap
1
442.0800-00
Chunk of lead
Check of close side setting
1
923.0422-00
Feeler gauge 0,05-1 mm L=300
1
904.0585-00
Air bleeder hose
© 2007 Sandvik SRP AB
Doc. no. R 223.1325 Ver. 1
Air bleeding system of hyd. system
15
WPC Sandvik CH440:01
This page is intentionally left blank
16
Doc. no. R 223.1325 Ver. 1
© 2007 Sandvik SRP AB