CH430-01-02_IMA_S223.651.en-02.pdf

IMA

 Appendix A

Doc. no. S 223.651.en

SANDVIK CH430:01, :02

This document is valid for:

Serial no. / Machine no.

Sign.

SANDVIK CH430:01, :02  © Copyright 2008 Sandvik SRP SRP AB.  All rights reserved. No parts parts of this document may be reproduced reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints. Document number: S 223.651.en Original instructions Issue: 20110511 20110511 Version: 02

Sandvik Stationsplan, Stationsplan, SE-233 81 Svedala, Sweden Tel: +46 (0)40 409000, Fax: +46 (0)40 409260 www.sandvik.com

This document is valid for:

Serial no. / Machine no.

Sign.

SANDVIK CH430:01, :02  © Copyright 2008 Sandvik SRP SRP AB.  All rights reserved. No parts parts of this document may be reproduced reproduced or copied in any form or by any means without written permission from Sandvik SRP AB. All data and information in this manual may be changed without further notice. Reservations for misprints. Document number: S 223.651.en Original instructions Issue: 20110511 20110511 Version: 02

Sandvik Stationsplan, Stationsplan, SE-233 81 Svedala, Sweden Tel: +46 (0)40 409000, Fax: +46 (0)40 409260 www.sandvik.com

Appendix A: Installation drawings

IM San Sandvik dvik CH43 CH430: 0:0 01, :0 :02

A-3

IM Sandvik CH430:01, :02

 A.1 General The following drawings show machine dimensions, connection positions and dimensions, and access dimensions. All dimensions must be respected. Dimensions are given in millimeters with inch dimension in brackets. NOTE!

The motor can be installed on either side of the crusher.

A.1.1

Mechanical drawings Drawing name

Drawing No.

Installation

442.7992

Oil tank installation

442.8326

Oil connection (standard)

442.9820

Oil connection (USA)

442.9819

Air over-pressure (blower/compressed air)

442.8642

Foundation loads

442.9912

Note

A.1.2 Electrical drawings

A-4

Drawing name

Drawing No.

Piping and instrument diagram, typical installation

194.0434

Connection diagram, oil tank

194.0440

Circuit diagram

194.0441

Instrument list

195.0620

Sensor list

195.0621

Modification of return oil flow switch

194.0190

option

Connection of extra heating elements

194.0191

option

Connection of heating cable

190.3592

option

Connection of heater for Hydroset oil

190.3590

option

S 223.651.en-01

Note

© 2008 Sandvik SRP AB

IM Sandvik CH430:01, :02

A.1.3

Foundation loads Drawing No. 442.9912  The values are applicable for the maximum eccentric throw (36 mm (1.42")). Forces on foundation at each attachment point. CH430:01, :02 fixed installation

kN

lbf  

Vertical static load including material*

31

6970

Rotating horizontal force (H)

10

2250

Cyclic vertical force (V)

±15

3375

Dynamic load during normal operation f = 6.0 Hz:

* Material volume =1.20 m 3 (40 ft 3) * Bulk density = 1 800 kg/m3 (3 970 lbs)

CH430:01, :02 on rubber dampers

kN

lbf  

Vertical static load including material*

31

6970

Rotating horizontal force (H)

3

675

Cyclic vertical force (V)

±12

2700

Rotating horizontal force (H)

1

225

Cyclic vertical force (V)

±3

675

Dynamic load during starting and stopping:

Dynamic load during normal operation f = 6.0Hz

* Material volume = 1.20 m 3 (40 ft3) * Bulk density = 1 800 kg/m 3 (3970 lbs) Horizontal displacement: ± 15 mm in all directions during starting and stopping ± 5 mm in all directions during operation

CH430:01, :02 with subframe on rubber dampers

kN

lbf  

Vertical static load including material*

41

9220

Dynamic load during starting and stopping: Rotating horizontal force (H)

3

675

Cyclic vertical force (V)

±12

2700

Rotating horizontal force (H)

1

225

Cyclic vertical force (V)

±3

675

Dynamic load during normal operation f = 6.0 Hz

* Material volume = 1.20 m 3 (40 ft 3) * Bulk density = 1 800 kg/m 3 (3970 lbs) Horizontal displacement: ± 15 mm in all directions during starting and stopping ± 5 mm in all directions during operation

© 2008 Sandvik SRP AB

S 223.651.en-01

A-5

IM Sandvik CH430:01, :02

 A.1.4

Mechanical connections Drawing No. 442.9820 (standard) Drawing No. 442.9819 (USA) The drawings show the points on the crusher and tank unit where connections are made, and also show the hoses that are supplied. This overview shows general information about the connections for the cone crusher and its accessories. Tank unit

Dimension

A

Lubrication oil from crusher

Rp 2" internal thread

B

Lubrication oil to crusher

Rp 1½" internal thread

C

Hydroset

Rp ¾" internal thread

D

To oil heat exchanger

Rp 1"

E

From oil heat exchanger

Rp 1"

F, G

Over-pressure air

Rp ¾" internal thread

Max pressure

Crusher H

Over-pressure air

Rp ¾" internal thread

I

Lubrication oil to tank

R 2"

K

Lubrication oil from tank

G 1½" B

L

Hydroset

G ¾" B

Water/oil heat exchanger (option) M

Oil inlet

G 1½" B

N

Water outlet

G 1½" B

O

Water inlet

Rp 1½" B

P

Oil outlet

G 1½" B

Air/oil heat exchanger

A-6

Q

Oil outlet

G 1¼"

R

Oil inlet

G 1¼"

S 223.651.en-01

© 2008 Sandvik SRP AB

IM Sandvik CH430:01, :02 Mechanical connections overview H

G F

E

 A B I

D C

K L

© 2008 Sandvik SRP AB

M

N

O

P

S 223.651.en-01

R

Q

A-7

IM Sandvik CH430:01, :02

A.1.5 Cable overview This cable overview shows general information about electrical cables not included in the delivery from Sandvik. Site specific signal cables are excluded from this table. NOTE! Cable designation

 All cable types and dimensions must meet local legislation.

Object

Cable path From

Rating To

50 Hz

Notes 60 Hz

W1-M1

Crusher main motor

Switchgear

-M1

75–132 kW

W1-M2

Lubrication oil pump

Switchgear

-L9

1.5 kW

1.7 kW

W1-M3

Cooling fan

Switchgear

-M3

1.5 kW

1.7 kW

Option

W1-M8

Over-pressure fan

Switchgear

-M8

0.37 kW

0.43 kW

Option

W1-E7

Oil tank heating

Switchgear

-L9

2.5–8.2 kW depending on voltage and number of heaters

W1-CV

Power supply

Switchgear

-L9

-

-

W2-CV

Signals from switches

-L9

Control system or similar 

-

-

A-8

S 223.651.en-01

© 2008 Sandvik SRP AB

INSTRUMENT LIST Plant: Equipment Tag No: Equipment Name: Equipment Supplier:

HYDROCONE CH/CS-420/430 SANDVIK ROCK PROCESSING

IDENTIFICATION INSTRUMENT TYPE APPLICATION Plant SRP Tag No. Tag No. -TI1 Thermometer Return oil temperature (main)

INSTRUMENT DETAILS Model Range

Part No.

Manufacturer

REMARKS  

ICF 60

0-120ºC

923.0192-00 LTR

Lubr. system

-PI1

Pressure gauge

Hydroset pressure

100M20-2

0-6 MPa

923.0379-00 Tempress

Hydroset system

-PI2

Pressure gauge

Oil pressure (main)

2748 D63

0-1.6 MPa

923.0193-00 Wika

Lubr. system

-LI1

Oil level indicator

Oil level in tank (main)

H00361-010

High/Low

914.0174-00 Parker Hannifin Lubr. system

-LI2

Oil level indicator

Oil level in tank (Hydroset)

H00361-007

High/Low

914.0170-00 Parker Hannifin Hydroset system

Sandvik Rock Processing Rev: 01/New branding Date: 07-06-15/Jwa

195.0620 Instrument list CH_CS-420_430 Typical installation 1 (1)

.

INSTRUMENT LIST Plant: Equipment Tag No: Equipment Name: Equipment Supplier:

HYDROCONE CH/CS-420/430 SANDVIK ROCK PROCESSING

IDENTIFICATION INSTRUMENT TYPE APPLICATION Plant SRP Tag No. Tag No. -TI1 Thermometer Return oil temperature (main)

INSTRUMENT DETAILS Model Range

Part No.

Manufacturer

REMARKS  

ICF 60

0-120ºC

923.0192-00 LTR

Lubr. system

-PI1

Pressure gauge

Hydroset pressure

100M20-2

0-6 MPa

923.0379-00 Tempress

Hydroset system

-PI2

Pressure gauge

Oil pressure (main)

2748 D63

0-1.6 MPa

923.0193-00 Wika

Lubr. system

-LI1

Oil level indicator

Oil level in tank (main)

H00361-010

High/Low

914.0174-00 Parker Hannifin Lubr. system

-LI2

Oil level indicator

Oil level in tank (Hydroset)

H00361-007

High/Low

914.0170-00 Parker Hannifin Hydroset system

Sandvik Rock Processing Rev: 01/New branding Date: 07-06-15/Jwa

195.0620 Instrument list CH_CS-420_430 Typical installation 1 (1)

.

SENSOR LIST Plant: Equipment Tag No: Equipment Name: Equipment Supplier: IDENTIFICATION Plant SRP Tag No. Tag No. -TG1 -TG2 -TG3 -OG1 -PG2

-B1N -B1N -B2N -B3N -U1N

SENSOR TYPE

HYDROCONE CH/CS-420/430 SANDVIK ROCK PROCESSING APPLICATION

SENSOR DETAILS Model Range

Thermostat Thermostat Thermostat Flow indicator Pressure guard

Return oil temperature Oil cooling Oil heating Return oil flow Filter diff. pressure (main)

RT101 17-5003 RT101 17-5003 RT101 17-5003 HeliFloat PF PIS3097

Position sensor Position sensor Press. transmitter Temp. transmitter Power transducer

Mainshaft position (HS-2800) Mainshaft position (HS-3800) Hydroset pressure Return oil temperature Drive motor power draw

EDS 160 EDS 250 3376 FLEXTOP PT-100 P200-054

Sandvik Rock Processing Rev: 01/ New branding Date: 07-06-05/Jwa

2.2 bar

0-160mm 0-250mm 0-250bar 0-200°C

Part No.

Contact rating 923.0095-00 NC/NO 4A,400V 923.0095-00 NC/NO 4A,400V 923.0095-00 NC/NO 4A,400V 984.1008-00 NC/NO 6A,240V 912.0127-00 NO 2,5A 230V

984.0390-00 984.0391-00 923.0507-00 923.0489-00

195.0621 Sensor list CH_CS-420_430 Typical installation 1 (1)

Output

4-20mA 4-20mA 4-20mA 4-20mA 4-20mA

REMARKS Manufacturer   Danfoss Danfoss Danfoss HeliSim Knecht

Lubr. system -“-“-“-“-“-“-“-“-

Micro Epsilon Micro Epsilon Tecsis Bourdone Sed. Tillquist

ASRi ASRi ASRi ASRi ASRi

SENSOR LIST Plant: Equipment Tag No: Equipment Name: Equipment Supplier: IDENTIFICATION Plant SRP Tag No. Tag No. -TG1 -TG2 -TG3 -OG1 -PG2

-B1N -B1N -B2N -B3N -U1N

SENSOR TYPE

HYDROCONE CH/CS-420/430 SANDVIK ROCK PROCESSING APPLICATION

SENSOR DETAILS Model Range

Thermostat Thermostat Thermostat Flow indicator Pressure guard

Return oil temperature Oil cooling Oil heating Return oil flow Filter diff. pressure (main)

RT101 17-5003 RT101 17-5003 RT101 17-5003 HeliFloat PF PIS3097

Position sensor Position sensor Press. transmitter Temp. transmitter Power transducer

Mainshaft position (HS-2800) Mainshaft position (HS-3800) Hydroset pressure Return oil temperature Drive motor power draw

EDS 160 EDS 250 3376 FLEXTOP PT-100 P200-054

Sandvik Rock Processing Rev: 01/ New branding Date: 07-06-05/Jwa

2.2 bar

0-160mm 0-250mm 0-250bar 0-200°C

Part No.

Contact rating 923.0095-00 NC/NO 4A,400V 923.0095-00 NC/NO 4A,400V 923.0095-00 NC/NO 4A,400V 984.1008-00 NC/NO 6A,240V 912.0127-00 NO 2,5A 230V

984.0390-00 984.0391-00 923.0507-00 923.0489-00

195.0621 Sensor list CH_CS-420_430 Typical installation 1 (1)

Output

4-20mA 4-20mA 4-20mA 4-20mA 4-20mA

REMARKS Manufacturer   Danfoss Danfoss Danfoss HeliSim Knecht

Lubr. system -“-“-“-“-“-“-“-“-

Micro Epsilon Micro Epsilon Tecsis Bourdone Sed. Tillquist

ASRi ASRi ASRi ASRi ASRi