Cement Process

How a ceme cement nt plant gets off of f the th e ground

Peter Pe ter Krüg Kr üger, er, Vice Presid Presid ent, FLSmid FLSmid th FLS Ind Indust ust ri ries es Capi Capital tal Market Day, 18 18 January 20 2005 05

Thailand Thailand

Thailand Thailand

Filter 

Crusher 

Filter   Analyzer 

Limestone

Sand

Clay 1

2

Iron 3

Raw meal silo

4 Storage

Coal mill

2

1

4 3 Raw mill

Clinker  Silo

Separator 

2

 

3

Packers Cement silo

Cement silo

Cement silo

Cement mill

Gear unit

Ship unloading

Roller press

Ship loading

Limestone quarry

Limestone loading

Limestone Crusher 

EV Hammer Impact Crusher 

Filter 

Crusher 

Filter   Analyzer 

Limestone

Sand

Clay 1

2

Iron 3

Raw meal silo

4 Storage

Coal mill

2

1

4 3 Raw mill

Clinker  Silo

Separator 

2

 

3

Packers Cement silo

Cement silo

Cement silo

Cement mill

Gear unit

Ship unloading

Roller press

Ship loading

CHO Circular Homogenising storages

Longitudinal raw material store

Raw material handling & storage

Filter 

Crusher 

Filter   Analyzer 

Limestone

Sand

Clay 1

2

Iron 3

Raw meal silo

4 Storage

Coal mill

4 3

2

1

Raw mill

Clinker  Silo

Separator 

2

 

3

Packers Cement silo

Cement silo

Cement silo

Cement mill

Gear unit

Ship unloading

Roller press

Ship loading

ATOX Raw Mill

Robo laboratory

Blending and storage silo, CF

Filter 

Crusher 

Filter   Analyzer 

Limestone

Sand

Clay 1

2

Iron 3

Raw meal silo

4 Storage

Coal mill

2

1

4 3 Raw mill

Clinker  Silo

Separator 

2

 

3

Packers Cement silo

Cement silo

Cement silo

Cement mill

Gear unit

Ship unloading

Roller press

Ship loading

Anti pollution equipment

SLC -D SLC-D

Cimsa Mersin Cimsa Mersin Mersin,, Turkey Turkey

Kiln hood

Control room

Filter 

Crusher 

Filter   Analyzer 

Limestone

Sand

Clay 1

2

Iron 3

Raw meal silo

4 Storage

Coal mill

2

1

4 3 Raw mill

Clinker  Silo

Separator 

2

 

3

Packers Cement silo

Cement silo

Cement silo

Cement mill

Gear unit

Ship unloading

Roller press

Ship loading

UMS Ball Mill

Filter 

Crusher 

Filter   Analyzer 

Limestone

Sand

Clay 1

2

Iron 3

Raw meal silo

4 Storage

Coal mill

2

1

4 3 Raw mill

Clinker  Silo

Separator 

2

 

3

Packers Cement silo

Cement silo

Cement silo

Cement mill

Gear unit

Ship unloading

Roller press

Ship loading

Packing equipment

Rotary packer Lifting table

Cement packing

 Approximately 3 months

3 - 9 months Quotation Contract draft

Financial, legal and commercial conditions Performance warranties and conditions Logistic information Technical specifications Sales pricing Cost price estimates Equipment list Flow sheet Plot plan, Proposal drawings Enquiry/ Process design Mass flow. Tender  documents

Negotiations and Contract modifications award

Project management Planning / Logistics  Accounting / Invoicing Commissioning Supervision of erection Shipping docs. and despatch Inspection and expediting Purchasing Manufacturing documentation General Arrangement drawings and specifications Contract

Process design Order list 1st year

2nd year

3rd year  

2 x 5,000 tpd Plant Mechanical Equipment Electrical Equipment

27.510 2.830

ton ton

Turnkey Activities  - Site levelling  - internal roads and squares

25.000 127.000

m3 m2

   -

excavation concrete formwork reinforcement

150.000 140.000 310.000 17.000

m3 m3 m2 ton

     -

Structural steel buildings storages conveyor bridges other

9.000 1.500 2.400 3.800

ton ton ton ton

72.000 13.000

m2 m2

 - Cladding steel  - Masonry walls

Typical 1 Machinery & Equipment

UK

Egypt

Algeria

Indonesia

40

36

49

26

42

2

2

1

5

9

3 Civil Works incl. Steel Structures

35

38

30

47

29

4 M+E Erection Works

15

20

10

11

12

5 Supervision/Site Expenses

5

4

5

10

3

6 Miscellaneous

3

0

5

1

5

100

100

100

100

100

2 Shipping

Total