Cd4e PDF

 

FOR D CD4 E INDEX DESCRIPTION AND OPERATION.................. OPERATION................................. ......................... .......... .............. ............................. .............................. .............................. .............................. .................... .....

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PRESSURE TEST....................... TEST...................................... .............................. .............................. .................. ... .............. ............................. .............................. .............................. .............................. ...................... ....... 3 DIAGNOSIS AND TESTING..... TESTING.................... .............................. ............................... ............................... .............................. .............................. .............................. .............................. ....................... ........

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SENSORS...................... SENSORS....... .............................. .............................. ........................... ............ .............. ............................. .............................. .............................. .............................. .............................. ........................... ............ 6 SOLENOID OPERATION................... OPERATION.................................. .............................. .............................. .................. ... .............. ............................. .............................. .............................. ......................... .......... 13 DIAGNOSTIC TROUBLE CODES......... CODES........................ .............................. .............................. .............................. .............................. .............................. .............................. ........................ ......... 16 TROUBLESHOOTING................ TROUBLESHOOTING. .............................. .............................. .............................. ......................... .......... .............. ............................. .............................. .............................. ........................... ............ 23 TRANSMISSION DIS-ASSEMBLY DIS-ASSEMBLY.............. ............................. .............................. .............................. .............................. .............................. .............................. .............................. ................... .... 49 TRANSMISSION RE-ASSEMBLY OF COMPONENTS........ COMPONENTS....................... .............................. .............................. .............................. .............................. ..................... ...... 61 VAL ALVE VE BODY BODY.............. ............................. .............................. .............................. ........................... ............ .............. ............................. .............................. .............................. .............................. ............................. .............. 98 TRANSMISSION RE-ASSEMBLY............................................................................................................................ 104 MEASUREMENTS..................... MEASUREMENTS...... .............................. .............................. ....................... ........ ............. ............................ .............................. .............................. .............................. .............................. ................. 113 ADJUSTMENTS............................................................ ............................................................................................. 116

 AUTOMATIC   AUTOMA TIC  TRANSMISSION  SERVICE   SERVICE  GROUP  18639 S.W S.W.. 107TH 1 07TH AVENUE AVENUE MIAMI, FLORIDA (305) 670-4161 33157 Copyright Copyri ght © ATSG 1999

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 Revised   March, 2006 

INTRODUCTION FORD CD4E   The FORD CD4E is a computer controlled, controlled, four speed automatic overdrive transaxle transaxle and first appeared in the 1994 Probe with the 2.0 Liter engine. This unit is also found in the Ford Contours and the Mercury Mystique. This manual covers the procedures necessary for diagnosis, teardown, repair and overhaul of the CD4E transaxle.   We wish to thank Ford Motor Company for the illustrations and information that have made this booklet  possible

 No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or  by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, written without Automatic Transmission Transmission Service Group. Group. This includes all text illustrations, tables and charts. permission of Automatic

The information and part numbers contained in this booklet have been carefully compiled from industry sources known for their  reliability, but ATSG ATSG does not guarantee its accuracy. Copyright © ATSG 1994

DALE ENGLAND

JIM DIAL

FIELD SERVICE S ERVICE CONSULTANT CONSULTANT WAYNE COLONNA TECHNICAL SUPERVISOR 

TECHNICAL CONSULT CONSULTANT ANT ED KRUSE TECHNICAL CONSULT CONSULTANT ANT

PETER  LUBAN

GREGORY LIPNICK 

TECHNICAL CONSULT CONSULTANT ANT

TECHNICAL CONSULT CONSULTANT ANT

JON GLATSTEIN

DAVID CHALKER 

TECHNICAL CONSULT CONSULTANT ANT

TECHNICAL CONSULT CONSULTANT ANT

JERRY GOTT

MIKE SOUZA

TECHNICAL CONSULT CONSULTANT ANT

TECHNICAL CONSULT CONSULTANT ANT

GERALD CAMPBELL TECHNICAL CONSULT CONSULTANT ANT

ROLAND ALVAREZ TECHNICAL CONSULT CONSULTANT ANT

 AUTOMATIC   AUTOMA TIC   TRANSMISSION   SERVICE  SERVICE   GROUP  18639 S.W S.W.. 107TH 1 07TH AVENUE AVENUE MIAMI, FLORIDA 33157 (305) 670-4161 1

 

Technical Se rvice Inform ation DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES SUBASSEMBLI ES (Continued) Forward One-Way Clutch and Low-Intermediate Sun Gear Assembly 

DIMENSION "A"

DIMENSION "B"

DIMENSION "C" DIMENSION "D"

DIMENSION "E"

DIMENSION "F"

THE FORWARD SPRAG ASSEMBLY HAD NUMEROUS DIMENSIONAL CHANGES FOR 1998 AND UP MODELS REFER TO THE CHART BELOW FOR THE CORRECT APPLICATION

DIMENSION "A"

94-97 MODELS

98 & UP MODEL S

1.760"

1.685"

DIMENSION "B"

.117"

DIMENSION "C"

.593"

 

DIMENSION "D"

.134"

 

DIMENSION "E"

.693"

.616"

DIMENSION "F"

.592"

.640"

.114" .543" .114"

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Technical Se rvice Infor mation

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES SUBASSEMB LIES (Continued)

F8RZ-7D483-AA = .058" F8RZ-7D483-BA = .065" F8RZ-7D483-CA = .071" F8RZ-7D483-DA = .078"

1998 and UP Forward and Coast Clutch Drum

 New Selective Selective  Snap Ring 

 New Design  Return Spring 

Forward Clutch  Pressure Plate  New .100" Taller  Taller  Coast Clutch Piston

 New .020"Taller  .020"Taller  Forward Clutch Piston "Added"  Steel Plate

"Added" Wave Plate

 New Forward Clutch Clutch  Snap Ring Location  New .170" Thinner   Pressure Plate

Coast Clutch Friction Plates

Coast Clutch  Steel Plates  NOTE: The 98 and UP Drum requires the use of the 98 and up Forward Sprag Sprag assembly. The The dimensions are listed listed on Page 70.

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Technical Ser vice Inform ation DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES (Continued)

THE NOTCHES IN THE HUB  MUST LINE UP WITH THE  HOLES IN THE DRUM 

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Technical Se rvice Infor mation

   d   e    t   a   n    i   m    i    l     e   s   a   w  

   Y    D    O    B    R    O    T    A    L    U    M    U    C    C    A   -       W    E    I    V    D    E    D    O    L

  v   l   e   s    l   a  e   v   d    l    o   o   r   m    t   n  p   o  u      d    C     n   n    i       a    l    l    7   u   9    9    P     1   e    h  n   o    T   :    e    t   o      N

   P    X    E

  p   u    d  g   u   n   l   a  p    2  n    0  e    0   h    t    2     n  e   v   o     l   p  a   v   u   -   n   e  e   n   h    i    t    l     e   t   s   v   i   r    l   a   f    v     g   n   g   i   n  r    i   p   m  s    i    t   e    h   -   t    2    3     s   e  a    h   h   s     l    T   :   e    t   e   d   o  o   m    N

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Te c h n i c a l S e r v i c e In f o r m a t i o n

   Y    D    O    B      E    V    L    A    V        W    E    I    V    D    E    D    O    L    P    X    E

   R    O    T    A    L    U    D    O    M      E    N    I    L

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A U T OMATIC TR A N S MIS S IO N SE S E RV IC E GR OU P