Caterpillar CAT 140H Motor Grader Parts Catalogue Manual PDF

 

SEBP3684-29 July 2006

VOLUME   I Pages 1-604

Parts Manual

 

See General Information for New Parts Manual Features.

140H 140 H Motor Motor Grade Grader  r  CCA1-Up (Machine) 3PD1-Up (Engine) (Engine) BJN1-Up (Transmission) EDB1-Up (Transmission)

Powered By 3176C Engine This Parts Manual is also Available in .PDF Format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP3684

 

ENGINE ARRANGEMENT ARRANGEMENT 160-5101

  ENGINE ENGINE AR (contd. )

 

GRAPHIC GRAP HIC #1 8   ENGINE ARRANGEMENT

i01855142

 

 

g00843090

2 of 3

 

ENGINE ARRANGEMENT ARRANGEMENT

 

SEBP3684-29

160-5101

  ENGINE ENGINE AR (contd. )

GRAPH GRAPHIC IC #2 SEBP3684-29

 

 

 



3 of 3

i01855142

 

g00892119

ENGINE ARRANGEMENT   9

 

 

ENGINE ARRANGEMENT ARRANGEMENT

160-5101 160-5 101 ENGINE ENGINE AR S/N: 3PD4381-UP 3PD4381-UP 5 GE GENE NERA RAL L AR PA PART RT OF 159 159-4 -461 615 SMCS-1000

i02339420 PART NAME

NO T E

PA RT N UM BER

QTY

1

2

3

4

5

6   (PRODUCT LEVEL) LEVEL )

SEE PAGE

Y Y Y Y Y

 

234-2413

163-9322

         

1 1 1 1 1

 

234-2412

 

171-3062

 

232-5990

 

Y

 

262-7138

 

1

Y Y Y Y Y

 

174-1762

 

132-3210

 

180-6662

 

116-1085

 

174-1591

Y Y Y Y Y Y Y Y Y Y Y Y Y Y

 

174-1579

 

164-2490

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

 

233-6663

 

179-9565

 

116-5460

 

215-2063

 

118-2808

                                       

 

255-5307

 

1

 

156-3680

 

116-5405

1 1 1 1

174-1541

Y

 

116-5436

 

174-1581

 

174-1576

 

117-2750

 

174-1584

 

133-7075

 

117-2748

Y Y Y Y

 

116-5408

 

174-1574

       

Y

 

252-8692

 

1

Y Y

 

132-3203

 

138-2028

   

6 1

Y

 

265-3855

 

1

Y Y Y Y Y

 

174-1760

 

116-5428

 

117-2746

 

190-6017

 

116-5438

         

1 1 1 6 1

Y

 

263-8506

 

1

Y Y Y Y Y

 

117-2674

 

116-1091

 

174-0620

 

174-1627

 

174-1604

         

1 1 1 1 1

AIR COMPRESSOR GP BELT TENSIONER GP CAMSHAFT GP CONTROL & MTG GP-ENGIN GINE ELEK   COOLER GP-TRANSMISSION OIL S/N: 3PD438 3PD4381-1255 1-12556 6 COOLER GP-TRANSMISSION OIL S/N: 3PD125 3PD12557-UP 57-UP COVER GP-CYLINDER BLOCK CRANKSHAFT GP CYLINDER BLOCK GP CYLINDER HEAD GP DRIVE GP-ACCESSORY ELECTRONICS GP FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL FILTER GP-FUEL FLYWHEEL GP GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) GEAR GP-FRONT HOUSING GP-FLYWHEEL HOUSING GP-FRONT LIFTING GP-ENGINE LINES GP-FUEL L LI INES GP-TURBOCHARGER OIL LINES GP-WATER (BYPASS) LINES GP-WATER LINES GP-WATER (INLET ELBOW) S/N: 3PD438 3PD4381-1255 1-12556 6 LINES GP-WATER S/N: 3PD125 3PD12557-UP 57-UP MANIFOLD GP-EXHAUST MANIFOLD GP-INLET MOUNTING GP-VALVE MECHANISM PAN GP-OIL S/N: 3PD438 3PD4381-1019 1-10191 1 PAN GP-OIL S/N: 3PD101 3PD10192-UP 92-UP PISTON & ROD GP PLUG GP-CYLINDER BLOCK S/N: 3PD438 3PD4381-1255 1-12556 6 PLUG GP-CYLINDER BLOCK

16 20 22 156 432 434 23 25 29 33 35 65 66 113 37 68 38 39 41 44 116 70 81 87 82 89 101 102 46 47 49 51 52 52

S/N: 3PD125 3PD12557-UP 57-UP PLUG GP-ENGINE PUMP & MTG GP-FUEL TRANSFER PUMP GP-ENGINE OIL PUMP GP-FUEL INJECTION PUMP GP-FUEL PRIMING S/N: 3PD438 3PD4381-1255 1-12556 6 PUMP GP-FUEL PRIMING S/N: 3PD125 3PD12557-UP 57-UP PUMP GP-WATER SEAL GP-CRANKSHAFT STARTING MOTOR GP-ELECTRIC SUPPORT GP-ENGINE TURBOCHARGER GP

 

10   ENGINE ARRANGEMENT

53 123 71 124 125 126 91 57 296 58 107

1 of 2

 

SEBP3684-29

 

ENGINE ARRANGEMENT ARRANGEMENT

160-51 160 -5101 01 ENGI ENGINE NE AR (contd. )

 

i02339420

PART NAME NO T E

Y Y Y

PA RT N UM BER

 

117-2749

 

171-1103

 

117-2760

QTY

     

1 1 1

1

2

3

4

5

SEE PAGE

6   (PRODUCT LEVEL)

VALVE MEC MECHANISM ISM   GP WIRING GP-ENGINE WIRING GP-UNIT INJECTOR

 

GASKET GAS KET KIT KITS S WILL BE PRO PROVID VIDED ED WHE WHEN N AVA AVAILA ILABLE BLE Y-SEPARATE Y-SEPA RATE ILLUST ILLUSTRATION RATION

60 317 407

SEBP3684-29

 

2 of 2

ENGINE ARRANGEMENT   11

 

 

BASIC BAS IC ENG ENGINE INE

131-6 13 1-6679 679 AIR COMP COMPRES RESSO SOR R GP*R S/N: 3PD1-UP 234-2 -2413 413 AIR CO COMPR MPRES ESSOR SOR GP PART PART OF 133 133-70 -703 31, 234 SMCS-1803 NOTE

i01855609

REF NO

GRAPHIC RE F

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NAME PA RT N UM BER

                           

7C-6178 7E-8928 3B-4505 4P-3977 0S-1617 8T-6764 4P-3966 8T-6762 0L-1352 146-0835 2H-3934 103-6216 124-5572 130-5997

QTY

  2   1   4   1   12   2   2   1   6   2   1   1   1   1

1

2

3

4

5

6   (PRODUCT LEVEL) LEVEL )

BEARING-R G-REAR GASKET 97IN N THK THK) ) LOCKWASHER (.097I GA GASK SKET ET-C -CYL YLIN INDE DER R HEAD EAD BOLT BOLT (5/ (5/16 16-1 -18X 8X0. 0.75 75-IN -IN) ) PLUG-PIPE PISTON & ROD AS PLUG-PIPE BOLT (3/8 3/8-16X3.25-IN) STUD SEAL-O-RING KEY-WOODR ODRUFF VALVE ASAS-RELIEF PLAT PLATEE-IN INFO FORM RMAT ATIO ION N (AI (AIR R COMP COMPRE RESS SSOR) OR)

SEE PAGE

12   BASIC ENGINE

7E-8923

 

1

7E-8925

 

1

7E-8926

 

1

150-5146

 

1

 AVAILABLE  AVAIL ABLE REPAIR KIT(S) KIT(S): : COMPRESSOR) SSOR) KIT-CRANK ANKSHAFT BEARING (AIR COMPRE (INCLUDES (INCL UDES SEALS, BEARINGS, INSER INSERTS, TS, GASKET GASKETS, S,  AND WASHER WASHER) ) KI KITT-ST STAN ANDA DARD RD RI RING NG (AIR (AIR COMP COMPRE RESS SSOR OR) ) (INCLUDES (INCL UDES RINGS) KI KITT-CY CYLI LIND NDER ER HE HEAD AD (AIR (AIR COMP COMPRE RESS SSOR OR) ) (INCLUDES (INCL UDES GASKET GASKETS, S, PISTON PISTONS, S, SPRING SPRINGS, S, VALVES VALVES, , SEATS, SEA TS, AND O-R O-RING ING) ) KIT-UNLOA LOADER (AIR COMPRESSOR)

 

1 of 2

 

SEBP3684-29

 

BASIC BAS IC ENG ENGINE INE 131-66 131 -6679 79 AIR AIR COMPR COMPRESS ESSOR OR GP (contd. )

 

i01855609

GRAPH GRAPHIC IC #1 SEBP3684-29

 

 



2 of 2

 

 

g00783724

BASIC ENGINE   13

 

BASIC BAS IC ENG ENGINE INE

RESSOR SOR GP COMP COMPRES

133-7031   AIR AIR

S/N: 3PD1-4380 RPM, 1.14:1 1.14:1 RA RATIO TIO. . TWO CY CYLIN LINDE DER, R, SIN SINGLE GLE STA STAGE GE 13.2 13.2 CFM CFM AT 12 1250 50   RPM, PA PART RT OF 160 160-5 -5101 101   ENGINE ENGINE AR SMCS-1803 NOTE

I M

I

YR

i01855298

REF NO

GRAPHIC RE F

1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 1 1 1 1 1 1 1 1

13 14 15 16 17 18 19 19A 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NAME PA RT N UM BER

                                                  

QTY

1

2

3

4

5

6   (PRODUCT LEVEL) LEVEL )

1W-0428 7W-5499 6V-8197 8M-7065 9M-2904 172-4702 9Y-1116 032-3631 090-8635 117-0221 126-0146 128-0331

                       

1 1 3 1 1 2 1 1 1 1 1 1

HOSE AS ELBOW   BOLT (M12X1.75X40-MM) GASKET CLAMP-HOSE CLAMP HOSE AS ELBOW   SPACER (5-MM THK) RING-PILOT HO HOSE SE-F -FUM UMES ES DI DISP SPOS OSAL AL HOSE

128-0420 129-2181 131-2171 131-6679 153-7062 166-6352 005-0658 6V-5063 001-7043 118-4728 2B-2695 2S-2053 3E-4353 5P-8245

                          

1 1 1 1 1 1 1 1 1 1 2 1 2 3

GE EA AL R-I (NTE 4242E -G TR EA EL TH) S NT CONNECTOR AIR COMPRESSOR GP BRACKET TUBE AS (M10X1.50X25MM) ELBOW-FLA FLARED SEAL-O-RING ELBOW (12.7MM ID) ELBOW   BO BOLT LT (5/1 (5/166-18 18X0 X0.8 .875 75-I -IN) N) CLIP WA WASH SHER ER-H -HAR ARD D (11X (11X25 25X3 X3-M -MM M THK) THK) WASH WASHER ER-H -HAR ARD D (13. (13.5X 5X25. 25.5X 5X33-MM MM THK) THK)

SEE PAGE

12

26 1   5S-0003   2 27 1   6D-4244   1   6M-7476   1 28 1 29 1   6V-3251   2 M 30 1   6V-4248   3 31 1   6V-5839   1 32 1   6V-6609   1   6V-7742   1 M 33 1 34 1   8L-6557   1   8M-2770   1 35 1 36 1   8T-3282   1 37 1   9M-1974   2   9N-0869   2 38 1 I-REFER I-RE FER TO HYDR HYDRAUL AULIC IC INF INFORM ORMATI ATION ON SYST SYSTEM EM M-METRIC M-METR IC PART R-REMFG R-RE MFG PAR PART T MAY BE AVAI AVAILAB LABLE LE Y-SEPARATE Y-SEPA RATE ILLUST ILLUSTRATION RATION

14   BASIC ENGINE

NUT (5/16 /16-18-THD) CLIP ELBOW   SEAL-O-RING BO BOLT LT (M (M1 10X 0X1. 1.5X 5X25 25-MM) MM) WA WASH SHER ER (11X (11X21 21X2 X2.5 .5-M -MM M TH THK) K) SEAL-O-RING NU NUTT-FU FULL LL (M20 (M20X2 X2.5 .5-T -THD HD) ) CONNECTOR CLIP WA WASH SHER ER-H -HAR ARD D (22X (22X35 35X3 X3.5 .5-M -MM M THK) THK) WA WASH SHER ER-H -HAR ARD D (8.8 (8.8X1 X16X 6X22-MM MM THK) THK) 5X2-MM M THK) WA WASH SHER ER-H -HAR ARD D (8 (8.8 .8X X25. 25.5X2-M

 

1 of 2

 

SEBP3684-29

 

BASIC BAS IC ENG ENGINE INE 133-7031

  AIR COMPR COMPRESS ESSOR OR GP (contd. )

 

i01855298

GRAPH GRAPHIC IC #1 SEBP3684-29

 

 



2 of 2

 

 

g00911466

BASIC ENGINE   15

 

BASIC BAS IC ENG ENGINE INE

RESSOR SOR GP COMP COMPRES

234-2413   AIR AIR

S/N: 3PD4381-UP 3PD4381-UP 1 ENGI ENGINE NE AR PA PART RT OF 160 160-5 -510 101 SMCS-1803

i01931666

REF

GRAPHIC

NOTE

NO

RE F

I

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

17 18 18A 18B 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

33 34 35 36 37 38

1 1 1 1 1 1

M

I

YR

M

M

PART NAME PA RT N UM BER

           

QTY

1

2

3

4

5

SEE 6   (PRODUCT LEVEL) LEVEL )

                   

1W-0428 7W-5499 6V-8197 8M-7065 9M-2904 9Y-1116 032-3631 090-8635 117-0221 126-0146 128-0331 128-0420 129-2181 131-2171 131-6679 153-7062

                               

1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1

HOSE AS ELBOW   BOLT (M12X1.75X40-MM) GASKET CLAMP-HOSE HOSE AS ELBOW   SPACER (5-MM THK) RING-PILOT HO HOSE SE-F -FUM UMES ES DI DISP SPOS OSAL AL HOSE GEAR (4242-TEETH) SEAL-INTE NTEGRAL CONNECTOR AIR COMPRESSOR GP BRACKET

  

166-6352 166-6368

 

                     

005-0658 6V-5063 172-4702 001-7043 118-4728 2B-2695 2S-2053 3E-4353 5P-8245 5S-0003 6D-4244 6M-7476 6V-3251 6V-4248 6V-5839 6V-6609

                                  

1 1 1 1 2 1 1 2 1 2 3 2 1 1 2 3 1 1

TL UB BO EWAA SS E ELBOW-FLARED SEAL-O-RING CLAMP ELBOW   ELBOW   BO BOLT LT (5 (5/ /16 16-1 -18X 8X0. 0.8 875-IN) CLIP WA WASH SHER ER-H -HAR ARD D (11X (11X25 25X3 X3-M -MM M THK) THK) 25.5X3-MM -MM THK) WA WASH SHER ER-H -HAR ARD D (1 (13. 3.5 5X25.5X3 NUT (5/16 /16-18-THD) CLIP ELBOW   SEAL-O-RING BO BOLT LT (M (M1 10X 0X1. 1.5X 5X25 25-MM) MM) THK) WA WASH SHER ER (11 11X2 X21X 1X2. 2.5 5-MM -MM THK) SEAL-O-RING

           

6V-7742 8L-6557 8M-2770 8T-3282 9M-1974 9N-0869

           

1 1 1 1 2 2

NU NUTT-FU FULL LL (M20 (M20X2 X2.5 .5-T -THD HD) ) CONNECTOR CLIP WA WASH SHER ER-H -HAR ARD D (22X (22X35 35X3 X3.5 .5-M -MM M THK) THK) 2-MM M THK THK) ) WA WASH SHER ER-H -HAR ARD D (8 (8.8 .8X X16X 16X2-M WASH WASHER ER-H -HAR ARD D (8.8 (8.8X2 X25.5 5.5X2 X2-M -MM M THK) THK)

       

PAGE

12

I-REFER TO HYDR I-REFER HYDRAUL AULIC IC INF INFORM ORMATI ATION ON SYST SYSTEM EM M-METRIC M-METR IC PART R-REMFG R-RE MFG PAR PART T MAY BE AVAI AVAILAB LABLE LE Y-SEPARATE Y-SEPA RATE ILLUST ILLUSTRATION RATION

16   BASIC ENGINE

 

1 of 2

 

SEBP3684-29

 

BASIC BAS IC ENG ENGINE INE 234-2413

  AIR COMPR COMPRESS ESSOR OR GP (contd. )

 

i01931666

GRAPH GRAPHIC IC #1 SEBP3684-29

 

 



2 of 2

 

 

g00998189

BASIC ENGINE   17

 

BASIC BAS IC ENG ENGINE INE

ENSIO SIONER NER GP TEN

167-0017   BEL BELT T

S/N: 3PD1-4380 1 ENGI ENGINE NE AR PA PART RT OF 160 160-5 -510 101 SMCS-1358 NOTE

M

M

M

i01855421

REF NO

GRAPHIC RE F

1 2

1 1

3 3A 3B 3C 3D 3E 4 4A 4B 4C 5 6 6A 6B 6C 6D 6E

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7 8 9 10 11 M 12 M 13 M 14 M-METRIC M-METR IC PART

1 1 1 1 1 1 1 1

PART NAME PA RT N UM BER

                                                    

QTY

1

2

3

4

5

6   (PRODUCT LEVEL) LEVEL )

9Y-5631 123-0790

   

2 1

SP SPAC ACER ER (13X (13X26 26X8 X89. 9.99-MM MM THK) THK) PU PULL LLEY EY (88-GR GROO OOVE VE) )

142-2011 121-7137 144-5611 179-6851 179-6852 179-6853 173-1498 151-2900 166-6358 173-1500 178-4875 178-5252 8T-4121 8T-5005 121-7137 166-6358 178-5253

                                 

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PULLEY GP-IDLER SEAL-O-RING PULLEY AS-IDLER SPACER COVER BOLT PULLEY AS-IDLER   (8-GROOVE) BOLT (M10X1.5X .5X54.2525-MM) COVER-DUST 1X1.8-MM MM THK) SPACER (10.4X45.1X1.8PLATE PULLEY AS-IDLER 1X2.5-MM MM THK) WASHER-HARD (11X21X2.5BOLT (M10X1.5X70-MM) SEAL-O-RING COVER-DUST SPACER

123-0764 190-0649 5P-8245 5R-7137 6V-5839 6V-8004 6V-8149 8T-0643

              

2 1 2 2 1 2 2 1

ST STUD CK (BOL (BOLT) T) TIUD-T GH-TAP TEAPER NEERLO R LOCK WASH WASHER ER-H -HAR ARD D (13. (13.5X 5X25. 25.5X 5X33-MM MM THK) THK) WA WASH SHER ER-S -SEA EALI LING NG THK) WA WASH SHER ER (11 11X2 X21X 1X2. 2.5 5-MM THK) BO BOLT LT (M12 (M12X1 X1.7 .75X 5X12 1200-MM MM) ) NU NUT T (M12 (M12X1 X1.7 .755-TH THD D) BO BOLT LT (M (M1 10X 0X1. 1.5X 5X80 80-MM)

SEE PAGE

 

18   BASIC ENGINE

1 of 2

 

SEBP3684-29

 

BASIC BAS IC ENG ENGINE INE 167-0017

  BELT BELT TENS TENSION IONER ER GP (contd. )

GRAPH GRAPHIC IC #1 SEBP3684-29

 

 

 

2 of 2

 



i01855421

 

 

g00673126

BASIC ENGINE   19

BASIC BAS IC ENG ENGINE INE

ENSIO SIONER NER GP TEN

234-2412   BEL BELT T

S/N: 3PD4381-UP 3PD4381-UP 1 ENGI ENGINE NE AR PA PART RT OF 160 160-5 -510 101 SMCS-1358 NOTE

M

M

M M M M M M-METRIC M-METR IC

i01931604

REF NO

GRAPHIC RE F

1 2 3 3A 3B

1 1 1 1 1

3C 3D 3E 4 5 5A 5B 5C 6 7 8 9 10 11 12 13 14

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

16 5 1 17 PART

1 1 1

PART NAME PA RT N UM BER

   

QTY

1

2

3

4

5

SEE PAGE

6   (PRODUCT LEVEL) LEVEL )

5R-7137 9Y-5631 142-2011 121-7137 144-5611

         

2 2 1 1 1

WA WASH SHER ER-S -SEA EALI LING NG SP SPAC ACER ER (13X (13X26 26X8 X89. 9.99-MM MM THK) THK) PULLEY GP-IDLER SEAL-O-RING PULLEY AS-IDLER

         

179-6851 179-6852 179-6853 169-4657 173-1498 151-2900 166-6358 173-1500 178-4875 190-0649 230-4171 123-0764 3E-4353 5P-8245 6V-1820 6V-3822 6V-5839

                                 

1 1 1 1 1 1 1 1 1 1 1 2 3 4 3 2 1

SPACER COVER BOLT BRACKET PU PULL LLEY EY AS-I AS-IDL DLER ER (8-G (8-GRO ROOV OVE) E) BOLT (M10X1.5X .5X54.2525-MM) COVER-DUST SPAC SPACER ER (10. (10.4X 4X45 45.1 .1X1 X1.8 .8-M -MM M THK THK) PLATE TIGHTENER PULLEY AS-IDLER ST STUD UD-T -TAP APER ERLO LOCK CK (BOL (BOLT) T) 25X3-MM M THK) WASHER-HA -HARD (11X25X3-M WASH WASHER ER-H -HAR ARD D (13. (13.5X 5X25. 25.5X 5X33-MM MM THK) THK) BO BOLT LT (M (M1 10X 0X1. 1.5X 5X30 30-MM) MM) BOLT (M10 M10X1.5X35-MM) WA WASH SHER ER (11X (11X21 21X2 X2.5 .5-M -MM M TH THK) K)

    

6V-8004 6V-8149 8T-0643

    

2 2 3

BO BOLT LT(M12 (M12 (M 12X1 X1.7 .75X 5X12 1200-MM MM) ) NU NUT T (M 12X1 X1.7 .755-TH THD D) BO BOLT LT (M (M1 10X 0X1. 1.5X 5X80 80-MM) MM)

                             

20   BASIC ENGINE

 

1 of 2

 

SEBP3684-29

 

BASIC BAS IC ENG ENGINE INE 234-2412

  BELT BELT TENS TENSION IONER ER GP (contd. )

 

i01931604

GRAPH GRAPHIC IC #1 SEBP3684-29

 

 



2 of 2

 

 

g00998453

BASIC ENGINE   21

 

BASIC BAS IC ENG ENGINE INE 171-3062   CAMSH AFT GP S/N: 3PD1-UP 1 ENGI ENGINE NE AR PA PART RT OF 160 160-5 -510 101 SMCS-1210 NOTE

M

i02205137

REF NO

GRAPHIC RE F

1 2

1 1

PART NAME PA RT N UM BER

   

6V-5217 9M-1974

QTY

   

5 5

1

2

3

4

5

6   (PRODUCT LEVEL) LEVEL )

BO BOLT LT (M (M8 8X1 X1.2 .25X 5X20 20-MM) MM) WA WASH SHER ER-H -HAR ARD D (8.8 (8.8X1 X16X 6X22-MM MM THK) THK)

SEE PAGE

3 4 5 5A 5B 5C 6 7 M-METRIC PART M-METRIC

1 1 1 1 1 1

         

1 1

 

 

 

GRAPHIC GRAP HIC #1

178-3643 133-7068 171-3063 1B-8705 128-0411 133-7100

           

1 1 1 1 1 1

PIN-THRUST GA GASK SKET ET-C -CAM AMSH SHAF AFT T COVE COVER R CAMSHAFT AS KEY-WOODRUFF JOURNAL GEAR GEAR-C -CAM AMSH SHA AFT DRIVE RIVE (96(96-TE TEET ETH) H)

4K-9841 118-0459

   

1 1

WASHER (0.406X0.75X0. .75X0.064-I 064-IN N THK) COVER

 



 

 

22   BASIC ENGINE

g00674299

1 of 1

 

SEBP3684-29

 

BASIC BAS IC ENG ENGINE INE 174-1762   COVER

  GP-CYLIN GP-CYLINDER DER BLOCK  BLOCK 

S/N: 3PD1-UP 3PD1-UP 1 ENGI ENGINE NE AR PART PART OF 160 160-5 -510 101 SMCS-1201 NOTE

M

i01855519

REF NO

GRAPHIC RE F

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

PART NAME PA RT N UM BER

               

3E-4039 7C-1445 9X-2097 184-2524 061-9455 1H-7339 4P-1650 4P-6587

QTY

               

1 3 2 1 3 1 1 1

1

2

3

4

5

6   (PRODUCT LEVEL) LEVEL )

CAP COVER STUD (M8X1.25-THD) BRACKET AS SEAL-O-RING SEAL-O-RING COVER COVER

SEE PAGE

M

9

10 11 M 12 M 13 M 14 15 16 17 M-METRIC M-METR IC PART

SEBP3684-29

 

1

 

5P 7970

 

1 1 1 1 1 1 1 1

              

5S-9134 6V-1250 6V-1820 6V-2317 6V-5217 6V-5839 7C-9542 9M-1974

1    1   2   1   5   2   1   10

1 of 2

1

NUT (M8X1 8X1.25 THD) SE EA AL L-O O-R RI IN NG G S BOLT (M10 M10X1.5X3 5X30-MM) BOL BOLT (M (M8 8X1.2 X1.25X 5X30 30-M -MM) M) BOL BOLT (M (M8 8X1.2 X1.25X 5X20 20-M -MM) M) THK) ) WAS WASHE HER R (11X2 11X21X 1X2. 2.5 5-MM THK COV COVER ER-F -FIL ILTE TER R BAS BASE WASH WASHER ER-H -HAR ARD D (8. (8.8X 8X16 16X2 X2-M -MM M THK THK) )

BASIC ENGINE   23

 

 

BASIC BAS IC ENG ENGINE INE 174-1762

  COVER COVER GP-CYLI GP-CYLINDER NDER BLOCK  BLOCK (contd. )

 

i01855519

GRAPHIC GRAP HIC #1

 



 

g00789291

 

24   BASIC ENGINE

2 of 2

 

SEBP3684-29

 

BASIC BAS IC ENG ENGINE INE

S HAFT T 132-3210   CRANK SHAF

GP

S/N: 3PD1-UP 3PD1-UP 1 ENGI ENGINE NE AR PART PART OF 160 160-5 -510 101 SMCS-1202, 1203, 1204, 1232 NOTE

J  AB  AB  AB  AB J J  AB  AB  AB  AB R

J

REF NO

GRAPHIC RE F

1

4

1 1 1 1 1 1 1 1 1 1 1 1

4A 4B 4C 4D

1 1 1 1

2 3

i02385169 PART NAME

PA RT N UM BER

                         

     

 

 A-NOT PART OF THIS GROUP B-USE B-US E AS REQ REQUIR UIRED ED

QTY

211-0588 128-0382 128-0383 128-0384 128-0385 246-3144 211-0587 128-0400 128-0401 128-0402 128-0403 169-4189

 

3         2 4         1

6V-3536 187-8972 9Y-0821 9Y-0810

       

1 1 1 1

196-9521

 

   

 

1

2

3

4

5

SEE PAGE

6   (PRODUCT LEVEL) LEVEL )

BEARING-MAIN BEARI BEARING-MAI NG-MAIN N (0.51 (0.51-MM -MM 0.76-MM MM BEARI BEARING-MAI NG-MAIN N (0.76BEARI BEARING-MAI NG-MAIN N (0.51 (0.51-MM -MM BEA BEARIN RING-M G-MAIN AIN (0. (0.5151-MM MM PLATE-THRUST BEARING-MAIN BEARI BEARING-MAI NG-MAIN N (0.51 (0.51-MM -MM BEARI BEARING-MAI NG-MAIN N (0.76 (0.76-MM -MM BEARI BEARING-MAI NG-MAIN N (0.51 (0.51-MM -MM BEA BEARIN RING-M G-MAIN AIN (0. (0.5151-MM MM CRANKSHAFT AS

US) US) OS) US - 0.5 0.51-MM 1-MM OS)

US) US) OS) US - 0.5 0.51-MM 1-MM OS)

DOWEL GEA EARR-CR CRAN ANK KSH SHAF AFT T (4 (488-TE TEE ETH) TH) SLEEVE (FRONT) SLEEVE-WEAR (REAR)  AVAILABLE REPLA  AVAILABLE REPLACEMENT CEMENT PART(S PART(S): ): BEARI BEARING NG GP-MAI GP-MAIN N (CRANK (CRANKSHAFT) SHAFT) MAIN BEARI BEARING NGS S AND AND THRUS THRUST T (INCLUDES (INCL UDES STANDA STANDAR RD MAIN PLATES)

J-KIT J-K IT MAR MARKE KED D J INCL INCLUDE UDES S PART PARTS S MARKE MARKED D J R-REMFG PAR R-REMFG PART T MAY BE AVA AVAILA ILABLE BLE

SEBP3684-29

 

1 of 2

BASIC ENGINE   25

 

 

BASIC BAS IC ENG ENGINE INE 132-3210

  CRANKSHA CRANKSHAFT FT GP (contd. )

 

i02385169

 

GRAPHIC GRAP HIC #1



 

 

26   BASIC ENGINE

g01188887

2 of 2

 

SEBP3684-29

 

BASIC BAS IC ENG ENGINE INE

R 200-2057   CYLINDE CYLINDER

BLOCK LOCK AS

S/N: 3PD1-UP 3PD1-UP CYLIN INDER DER BL BLOCK OCK AS PA PART RT OF 204 204-34 -345 51 CYL SMCS-1201 NOTE

REF NO

1 2 3 4 4A 4B M 4C M-METRIC M-METR IC PART

i01855645 PART NAME

GRAPHIC RE F

1 1 1 1 1 1 1

PA RT N UM BER

             

216-5583 216-5585 216-5584 200-2056 117-0166 5P-8247 175-0454

QTY

  5   1   1   1   7   14   14 14

1

2

3

4

5

6   (PRODUCT LEVEL) LEVEL )

BEA BEARI RING NG-S -SLE LEE EVE BEA BEARI RING NG-S -SLE LEE EVE BEARING-SLEEVE CYLINDER BLOCK AS CAP-BEARING X32X3.5MM 5MM THK) WASHER-HARD (17X32X3. BOLT-HEX HEAD

SEE PAGE

 

GRAPH GRAPHIC IC #1

SEBP3684-29

 



 

1 of 1

 

g00821180

BASIC ENGINE   27

 

BASIC BAS IC ENG ENGINE INE

R 204-3451   CYLINDE CYLINDER

BLOC BLOCK K AS

S/N: 3PD1-UP CYLIN INDER DER BL BLOCK OCK GP PART PART OF 180 180-66 -666 62 CYL SMCS-1201 NOTE

Y

i01855630

REF

GRAPHIC

NO

RE F

1 1     2 1 3 1     4 1 Y-SEPARATE Y-SEPA RATE ILLUST ILLUSTRATION RATION

PART NAME PA RT N UM BER

200-2057 148-2125 104-3560 4F-5695

       

QTY

1 6 6 6

1

2

3

4

5

SEE 6   (PRODUCT LEVEL) LEVEL )

CYLINDER BLOCK AS LI LINE NERR-CY CYLI LIND NDER ER SEAL-LINER PLUG-CUP

PAGE

27