Cat Short Blocks
Short Description
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Description
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Engines and Short Blocks Model
Part Number
HP
RPM
Sump
New Arrangement Number
Ref. S/N
Performance Specifications
Application Information
REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 3116 ATAAC
0R3325
170
r
2600
Rear
4P2834
2BK13500
2T4037
SEHS9778
Truck
0R3326
185
a
2600
Rear
4P2819
2BK13500
2T4038
SEHS9778
0R3327
215
r
2600
Rear
4P2829
2BK13500
2T4039
SEHS9778
0R3533
250
r
2600
Rear
6I2166
2BK13500
2T4040
SEHS9778
0R3380
185
b
2600
Rear
4P2833
2BK13500
2T4156
SEHS9778
3116 ATAAC
0R9286
170
r
2600
Rear
106-7872
9GK63914
0K0701
NA
Truck
0R9287
185
b
2600
Rear
106-7875
9GK63914
0K0702
NA
0R9288
185
a
2600
Rear
106-7877
9GK63914
0K0703
NA
0R9289
200
r
2600
Rear
106-7879
9GK63914
0K0704
NA
0R9290
215
r
2600
Rear
104-7407
9GK63914
0K0705
NA
0R9295
250
r
2600
Rear
106-7881
9GK63914
0K0706
NA
0R9297
275
r
2450
Rear
106-1554
9GK63914
0K0707
NA
3126 ATAAC HEUI Truck
0R8888
300
2200
Front
126-8641
1WM18136
2T9927
3126B ATAAC HEUI Truck
0R9961
300
2
2200
Front
154-1061
7AS76800
0K2258
3-Valve Cylinder Head
0R1048
230
5
2200
Front
154-1067
7AS76800
0K3043
3-Valve Cylinder Head
0R1047
190
3,6
2300
Front
154-1064
7AS66992
0K3041
3-Valve Cylinder Head
0R4855
300
4
2200
Front
177-1182
8YL22528
0K4027
3-Valve Cylinder Head
0R4859
210
2200
Front
177-1178
8YL02056
0K4028
3-Valve Cylinder Head
0R4879
190
6
2300
Front
177-1232
8YL20535
0K4029
3-Valve Cylinder Head
0R9120
350
1
1800
Front
142-1995
9CK32702
0K0559
REHS0400
3176B ATAAC
2-Valve Cylinder Head
5
REHS1034 1
Adaptable to other HP settings and exhaust brakes. See Special Instructions.
2
Adaptable to 250HP and 275HP ratings.
3
High performance.
4
Adaptable to 250, 275 and 330 HP ratings.
5
Adaptable to 210 high torque rating.
6
Adaptable to 175 and 210 @ 2400 RPM rating.
a
Standard transmission applications.
b
Automatic transmission applications.
r
The 170, 200, 215, 250, and 275 HP engines will readily adapt to standard transmission applications. The 185 HP requires separate arrangements because of the torque capacity of each transmission.
SELD0083-12 (11/02)
Technical Supplement
Part Number
Model
Engines and Short Blocks
HP
RPM
Sump
New Arrangement Number
Ref. S/N
Performance Specifications
Application Information
REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 (cont'd) 3208 NA****
0R0776(CA)
Truck
0R3231
f
0R0975
200
2800
Front
9N5834
32Y1
0T6008
210
2800
Front
9N5149
32Y8374
0T8453
SEHS8106 SEHS8107
175
2800
Front
9N5166
32Y8309
0T6010
SEHS8110
0R0976
175
2800
Front
9N6726
32Y68450
0T6010
SEHS8111
0R2818
210
2800
Rear
9N6700
51Z40493
8T8453
SEHS8108
0R2819
210
2800
Front
9N6699
51Z40493
0T8453
SEHS8109
0R2875
210
2600
Front
7C1552
51Z77054
0T8600
SEHS9063
3208 NA
0R1092
210
2800
Rear
1W0320
90N65275
0T6012
SEHS8533
IND, VEH,
0R1093
196
2600
Center
1W0336
90N65275
0T6013
SEHS8533
LT
0R1094
125
2400
Front
1W0348
90N65275
0T6014
SEHS8533
0R1095
175
2800
Rear
1W0327
90N65275
0T6015
SEHS8533
0R1098
164
2200
Front
1W0331
79V11350
0T6016
SEHS8533
0R1099
135
2000
Center
1W0332
79V12525
0T6017
SEHS8533
0R1777(LT)
117
2270
Rear
1W6926
79V14500
0T6869
SEHS8533
3208T****
0R1150
225
2600
Front
7W3301
2Z16511
0T5999
SEHS8581
Truck
0R1151(CA)
210
2600
Front
7W3302
2Z16511
0T6000
SEHS8581
0R1152
250
2600
Front
7W3300
2Z16511
0T6001
SEHS8581
0R1155
215
2200
Front
7W2911
2Z16045
0T6003
N/A
250
2600
Rear
9Y7054
2Z62506
2T5022
250
2600
Rear
2W8227
3Z04360
0T6002
0R3687 3208T IND
0R1154
d
SEHS8581
e
****
The only 3208 Remanufactured engines which can be used with an exhaust brake are 0R1152 and 0R3687.
d
When this engine, which contains a 3-ring piston, is used in place of a two ring engine application, dynamic vibration may occur. This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts is not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information.
e
0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T5467 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting And Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Information Plate, with the new information stamped on the new plate.
f
0R3231 replaces 0R0779 and contains 17.5:1 compression ratio pistons which reduce white smoke generated during cold start conditions. No single parts manual can be used to identify all the components in the new engine arrangement. However, all of the engine components except the required 7W3846 Piston Body Assembly and 7W3710 Fuel Nozzle can be obtained by using the parts manual for the 9N5149 Engine Arrangement. See Service Magazine February 25, 1991 for more details.
SELD0083-12 (11/02)
2
Technical Supplement
Part Number
Model
Engines and Short Blocks
HP
RPM
Sump
New Arrangement Number Ref. S/N
Performance Specifications
Application Information
REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 (cont’d) C-10 Truck
0R9665
370
1800
Front
160-2310
8YS04167
0K1589
C-10 Truck
10R1323
305
1800
Front
169-9488
3CS19334
0K4856
C-10 Truck
10R1351
305
1800
Front
169-9488
3CS19334
0K4856
C-12 Truck
0R9683
430
2100
Front
160-2312
9NS11742
0K1590
C-12 Truck
10R1410
430
1800
Front
169-9212
2KS27875
0K4971
3406 DIT IND
0R0697
325
2100
Center
4N2238
90U19600
0T5117
SEHS8153
3406 DITA
0R2519
400
2100
Rear
1W2434
92U56000
0T5122
SEHS8158
0R2547
310
1800
Rear
4W2297
92U56000
0T5627
SEHS8514
(JWAC) 3406B DITA
3
(JWAC)
UTN Crank
UTN Crank
0R1284
400
2100
Rear
4W3608
7FB22992
0T6722
SEHS8607**
0R1285
400
2100
Rear
4W3773
7FB22992
0T6722
SEHS8606***
0R1286 (CA) 400
2100
Rear
4W2818
7FB22992
0T6723
SEHS8607**
0R1287
350
1800
Rear
4W2815
7FB22992
0T6724
SEHS8607**
0R1288
350
1800
Rear
4W3771
7FB22992
0T6724
SEHS8606***
0R1289
310
1800
Rear
7W6015
7FB27261
0T6725
SEHS8607**
0R2425
425
2100
Rear
9Y2444
4MG03600
0T7830
SEHS8607**
0R4697
425
2000
Rear
4P1294
3ZJ36500
2T6922
N/A**
0R4696
425
2000
Front
4P1295
3ZJ36500
2T6922
N/A**
0R4698
350
1800
Front
4P1286
3ZJ36500
2T6923
N/A**
0R4699
350
1800
Rear
4P1285
3ZJ36500
2T6923
N/A**
3
0R4280
425
2000
Rear
4P1018
3ZJ42837
2T6922
N/A***
3
0R4516
400
2100
Rear
7C6843
6TB12551
0K0565
Industrial
3
0R8520 0R8325
375/435 375/435
1800 1800
Front Rear
131-3668 130-9622
5EK83000 5EK83000
2T8994/2T8995
N/A
3406E DITA ATAAC
0R8699 0R8700
550 550
2100 2100
Front Rear
132-6027 132-6084
6TS02940 6TS02940
2T9580 2T9580
NA
C-15 Truck
10R1360
475
2100
Rear
180-2191
6NZ46719
0K4646
UTN Crank
C-15 Truck
10R1322
475
2100
Rear
180-2191
6NZ46719
0K4646
3406B DITA (ATAAC) 2
3406C DITA (ATAAC)
3406C DITA (ATAAC) 3406C DITA (JWAC) IND. 3406E DITA (ATAAC) Truck
2T8994/2T8995
**
Built for Freightliner, Kenworth, Peterbilt, etc. Engine is mounted vertically and turbo is mid-mounted. Ford applications require changing flywheel housing and turbo piping.
***
Built for Ford configurations. Engine is mounted in a slanted position and turbo is in a low mount position. Use in other brands of engines usually requires changing the flywheel housing and turbo piping.
2
Includes wide bearing crankshaft and improved top ring cooling.
3
Includes wide bearing crankshaft.
Note: Four additional engine arrangements are also available on an MAO basis for the AUSTRALIAN marketplace:
0R2849
350 Hp 3406B JWAC truck engine (new arrangement 9E1935)
0R2851
400 Hp 3406B JWAC truck engine (new arrangement 9E1936)
0R8319
425 Hp 3406C ATAAC truck engine (new arrangment 7E1848)
0R9346
475Hp 3406E ATAAC truck engine (new arrangement 128-5403)
SELD0083-12 (11/02)
3
Technical Supplement
Model
Part Number
Engines and Short Blocks
HP
RPM
New Arrangement Number Ref. S/N
Sump
Performance Application Specifications Information
REMANUFACTURED MACHINE ENGINES SPECIFICATIONS — 3116, 3208, 3408, 3412 3116 DIT
g
0R4426
170
2200
Large
106-1757
(31 Liter)
106-1758
4TF11926
2T-6320
950F 950F II Certified Emissions
SEHS9802
3116 DITA
0R8760
180
2200
Large 112-9039 Drain Front
98Z18486
2T9699
3208T VEH
0R3289
187
2300
Front
1W4702
79V23738
2T5582
613C
3408 DIT
0R9970
410
2200
Rear
2W0988
48W41432
0K1575
988B
0R7314
401
1900
Front
105-6573
48W41327
0K2341
D9N
0R2785
475
2000
Front
2W0769
48W36725
0K3467
769C D10N
3412 DIT
3408E
3412E
g
0R7315
557
1900
Front
105-6574
73W17573
0K2343
0R7339
755
2200
Front
130-1248
73W18258
0K2378
992D
0R7340
735
2200
Front
IN4400
73W17225
0K2377
992C
0R7445
458
2000
Rear
143-0029
99C05865
0K2524
988F
0R7446
443
1900
Front
139-3287
99C05864
0K2525
D9R
0R3966
510
2000
Front
131-4876
99C07048
0K3471
769D/771D
0R7542
613
1900
Front
115-7641
80M03376
0K2538
D10R
0R3968
682
2000
Front
1W0773
73W17225
0K3971
773B
For earlier 950's, order 7E9912 gov. cont. assembly to facilitate linkage hook-up.
SELD0083-12 (11/02)
4
Technical Supplement
Engine Model
Short Block Part Number
Engines and Short Blocks
Piston Body Part Number
Comp. Ratio
Block Design
Bare Block Part Number
Engine S/N
Horsepower / Vehicle Model
95B
225 Hp
REMANUFACTURED SHORT BLOCKS 1160/3160 DI
0R0653
9L7737
17
—
9N2138
9L9319 3116 Bare Block
0R3317
3116
0R4430
3116 DIT ATAAC
1
98M
N/A
HEUI Compatible
See note 1 7E2482
4P1549 & 107-7545 (2 piece)
16.7
Dual Jets
0R4881
7E3428
17.5
Single Jets
2W9746
0R4882
107-7563
17
Single Jets
2W9746
0R8716
6I4248 & 107-7791 (2-Piece)
16.0
Dual Jets
7E2482
0R9121
105-1720 & 1077791 (2-Piece)
18.0
Dual Jets
7E2482
4KG
0R9122
7E1298
15.5
Single Jets
2W9746
0R4947
4P1549 & 6I1210 (2 Piece)
16
Dual Jets
101-3242 7E2482
0R3311
7E3578 & 115-4124
16.5
Single Jets
2W9746
7SF, 2BK
0R3313
6I1144
17
Single Jets
2W9746
2BK, 9GK
4P1550
18
Single Jets
2W9746
2BK, 9GK
Dual Jets
7E2482
8WL
0R3314
Marine & other applications.
7SF, 2BK
101-4495 3116 ATAAC HEUI
0R9422
107-7852 & 1077791
17.1
3126B Bare Block
0R8943
N/A
N/A
3126 ATAAC HEUI
0R8936
1 13-6119 & 1154083 (2-Piece)
16.0
Single Jets
141-8283
1WM
3126
10R1060
144-3444 & 187-
16
Single Jets
129-1165
55K
275 HP
See Note 2
Challenger 55
1513 (2 Piece) 3126 Marine
0R9957
164-6556 & 115-
4083
(2 Piece)
15
Dual Jets
129-1165
8NM
3126B
0R9964
150-4621
16
Single Jet
129-1165
7AS
175 to 210 HP
115-4083 (2 piece) 3204 PC
0R4890
177-7498
16
Single Jet
129-1165
8YL
175 to 210 HP
0R0724
6N4221
17
W/O Jets
2W8953*
45V1-17165
D3, 910, 931
*
Short Block Part Numbers.
1
Repair for block part numbers 7C3346, 101-3242, 101-4496, 129-1094, 149-5401. HEUI compatability guaranteed.
2
Repair for block part numbers 105-1713, 126-5923, 129-1097. Use with two valve or three valve heads.
SELD0083-12 (11/02)
5
Technical Supplement
Engine Model
Short Block Part Number
Engines and Short Blocks
Piston Body Part Number
Comp. Ratio
Block Design
Bare Block Part Number
Engine S/N
Horsepower / Vehicle Model
REMANUFACTURED SHORT BLOCKS (cont'd) 3204 DI
0R0725
7C1146
17
2W8418
W/O Jets
2W8954*
45V17166-
(4N0100)
D3B, 910
8N5536 0R0727
7C1146
931, 931B 17
2W8418
3204 DIT
0R3592
7E4729
D3,
W/O Jets
2W4227*
45V32894-UP
D3B, 910
45V29936Up** 10X1-Up**
943, D4C 943
6DC1-Up**
3204 IND
7EB1-Up**
3204 IND
10X1-Up
953
45V29936-Up
215, D4B/H
6I2772*
3PCI-Up
215B,
7N5147
2TB1-Up
(7N8600)
16.5
931B, IT12
W/Jets
2W2024*
(7N8600)
2W7902
8N9190*
926, 916, IT18, IT28 D3BSA, 3204 IND
8N9191* 3208 DI
0R0936
7C0893
18.2
W/O Jets
9N5669
1W5798 2W8412 1W5792
0R0778
32Y8309-Up
175 Hp & Lower
51Z1-Up
175 & Lower
90 N1-Up 16.5
W/O Jets
9N5190
2W4831
40S
210 Hp & up
32Y 51Z 90N
0R2076 3208 DIT
g
0R1153
7W3846
17.5
W/O Jets
9N3758
1W5792
16.5
W/Jets
2W1864
75V
Marine
90N1-Up
210 HP
g
2Z (CA)
250 Hp & up
01Z
Marine to 375 HP***
2W9741
2Z
225 Hp & Below
2W4831 9Y5559 0R3038
1W5792
16.5
W/O Jets
7W3846
17.5
W/O Jets
2W8033
79V, 51Z
7E4729
16.5
W/Jets
9N6356
2Z
15.5
W/Jets
7E0035 9N6356
01Z
2W4831 9Y5559 0R1157 0R3686
j
9Y6773 0R8519
101-0812
Marine & other applications
g
For 0R1777, 0R2819, 0R3231 and 0R2875 engine applications.
j
When this engine is used in place of a two ring engine application, dynamic vibration may occur. This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts is not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information. 0R3686 is the correct Short Block for all engine arrangements except the 7E0425 and 101-3714 engine arrangements.
*
Short Block Part Numbers.
**
4N0094 Oil Pump Rotor must be used on these S/N ranges.
***
The crankshaft gear needs to be changed to the design from the original engine for marine applications.
SELD0083-12 (11/02)
6
Technical Supplement
Engine Model
Short Block Part Number
Engines and Short Blocks
Piston Body Part Number
Comp. Ratio
Block Design
Bare Block Part Number
Horsepower / Vehicle Model
Engine S/N
REMANUFACTURED SHORT BLOCKS (cont'd) 3208 Off-Road 0R9811 Certified
118-2285
16.5
W/Jets
7E0035
03Z
3304 PC
9N5249
17.5
Counterbore
2P8774
78P1-47086
0R2077
0R2078
9N5250
2B1-11012
8N3180
4B1-17148
8N3182
5B1-2364
9N5250
17.5
Spacer Plate
1N3574
8N3180
Ag chemical & lift truck applications
78P47087-Up 2B11013-Up
8N3182
4B17149-Up 5B2365-Up
h
3304 DI (Low Hp)
0R2079
1W6757 129-0358
h
3304 DI (High Hp) 3304 DI (Low Hp)
15
Spacer Plate
1N3574
0R2080
8N3102 129-0338
15
Spacer Plate
1N3574
0R4948
164-6560
16
Spacer Plate
1N3574
3304 DI
10R0889
168-4531
16
Spacer Plate
1N3564
3306 PC
0R3258
9N5250, 8N3180, 8N3182
17.5
Counterbore
2P6560
0R3259
9N5250, 8N3180, 8N3182
17.5
Spacer Plate
7N8016
9N5403
17.5
Counterbore
2P6560
3306
0R2554
i
PCT/TA
9N1302
All Direct Injection All Direct Injection
07Z, 09Z
515, 525, 527
3N1-79762, 49V 66D1-26831
(High HP)
67D1-2863 76R1-3473 0R2555
i
9N5403
17.5
9N1302
Spacer Plate
7N8016
3N79763-Up
D7G
3N79763-Up
235
3N79763-Up
528
3N79763-Up
571G, 572G
3N79763-Up 66D26832-Up
627B, 637D, 639D i
76R3474-Up 67D2864-Up 3N79763-Up
D5B
3N79763-Up
D6C
3N79763-Up
12G, 14G, 140G
3N79763-Up
814, 815, 816
3N79763-Up
966C
3N79763-Up
977L
h
For DI engines, determine piston in engine and select appropriate short block.
i
These short blocks use Keystone piston rings and should not be used in low Hp applications.
SELD0083-12 (11/02)
7
Technical Supplement
Engine Model
Short Block Part Number
Engines and Short Blocks
Piston Body Part Number
Comp. Ratio
Block Design
Bare Block Part Number
Engine S/N
Horsepower / Vehicle Model
REMANUFACTURED SHORT BLOCKS (cont’d) 3306 DIT (High Hp)
0R2556
i
8N3102
15
Spacer Plate
8N5286
129-0338
3306 DIT
3306 DIT
0R4949
0R2557
164-6560
1W6757
16
15
Spacer Plate
Spacer Plate
8N5286
8N5286
129-0358
8Z16129-Up
D7G
8Z1-Up
235
8Z977-Up
528
8Z7769-Up
615
8Z7808-Up
627B, 637D,
639D
8Z3945-Up
814B, 815B,
816B
8Z1731-Up
966D
8Z7479-Up
973
64Z
Industrial
84Z
Marine
85Z
Gen
Set
64Z29960-Up
Industrial
85Z14644-Up
Gen Set
1NS00554
Marine
6NC17902-Up
Machine
8Z446-Up
D5B
8Z1848-Up
D6D
8Z1827-Up
D6D
8Z1842-Up
D6D
8Z1-Up
12G, 140G
64Z 3306
0R3044
9Y8217
0R9205
6I2650
*
16
Spacer Plate
8N5286
63Z
Truck
17
Spacer Plate
8N5286
7RJ, 9TL
Truck
8N5286
7RJ, 9TL
Truck
115-2982
8YS
Truck
0R9206
107-3565
17
Spacer Plate
C-10
0R9661
133-7048 & 1012042 (2 piece)
16
—
C-12
0R9680
144-2948 & 1618416 (2 piece)
16
115-2983
9NS
Truck
0R8209
161-8416&111-2669
16
115-2983
1YN
Truck MY 96/97
(2 piece) i
These short blocks use Keystone piston rings and should not be used in low Hp applications.
*
See Service Magazine (Aug. 29, 1988). Article title - White Smoke Reduction.
SELD0083-12 (11/02)
8
Technical Supplement
Engine Model
Short Block Part Number
Engines and Short Blocks
Piston Body Part Number
Comp. Ratio
Block Design
Bare Block Part Number
Engine S/N
Horsepower / Vehicle Model
REMANUFACTURED SHORT BLOCKS (cont'd) 3406A PC
0R0715
k
3406A DI
0R2545
k
7N3633
15
—
4N2257
8N1606
14.5
—
2W6039
14.5
—
2W6039
92U-90U
All PC Applications
1W8901 1W9372 9Y4004 3406B DI
0R4812
8N1606
7FB1-27301
All Hp
1W8901
7FB27302-99999
Above 310 Hp
1W9372
4MG1-3599
Above 310 Hp
9Y4004
3406 B Non-truck: Except • 400 HP Excavator
3406B
0R4815
ATAAC
7C3406
15.2
—
2W6039
9Y9889
4MG3600-70271
Above 310 Hp Mech.
4MG70272-Up
Above 310 Hp Mech.
(Except : 425 Mech. @ 2100 RPM & 460 Hp) 8TC1413-8791 8TC8792-Up
Above 310 Hp PEEC Above 310 HP PEEC (Except 350 Hp)
0R4816
7E0539
15.2
—
2W6039
1Y0589 0R4817 0R4813
7E8885 7W3668
15.6
—
15.2
—
8N1607
15.6
—
2W0865
350 Mech. & PEEC
8TC08792
425 Mech. 310 Mech.
4P2098
4MG83945-Up
7E9432
3ZJ583-Up
2W6039
7FB27302-99999
310 Hp and below Mech.
4MG1-3599
310 Hp and below Mech.
8TC1-1412
350 Hp and below PEEC
4MG3600-Up
310 Hp and below Mech.
8TC1413-Up
310 Hp and below PEEC
9Y3116
0R4814
4MG3945
2W6039
9Y7212 k
Some 0R0715 and 0R2545 Remanufactured Short Blocks may require a new fuel injection pump housing when used in 3406 engines built before 1975. The 0R0715 and 0R2545 Remanufactured Short Blocks may be built with either a 7N1200 or 8N9265 block casting. If the 8N9265 casting is used, the short block will not work with a 4N0812 Fuel Injection Pump Housing Assembly. This is because the oil drain seal ring used with this housing will not properly seal the oil drain hole in the block. If this situation occurs, the fuel injection pump housing can be changed or a remanufactured short block with the 7N1200 block casting may be located. See Service Magazine August 31, 1992 (SEPD0124) for more information. Using the 0R715 in early 3406A applications will require some additional parts to ensure proper operation. Please refer to S.M. Article dated September 27, 1993 for details.
SELD0083-12 (11/02)
9
Technical Supplement
Engine Model
Short Block Part Number
Engines and Short Blocks
Piston Body Part Number
Comp. Ratio
Block Design
Bare Block Part Number
Horsepower / Vehicle Model
Engine S/N
REMANUFACTURED SHORT BLOCKS (cont'd) 3406 B/C
0R3811
n
7E0292
15.6
—
ATAAC 3406C
3406E
4P2098
3ZJ582-Up
7E9432
2EK179-Up, 4CK
310-425 Mech. & PEEC
0R9392
116-8154
15.9
—
108-3912
Various
Various
0R4282
101-0016
16.4
—
108-3912
3ZJ30055
425/415
3ZJ31976
350/330
3ZJ37235
310/285
3ZJ38058
400
3ZJ39763
350 350-425 Hp; 1994, 1995, 1996 Mechanical 980G, 583, D8N, D8R, 824G, 825G, 826G
0R7698
150-6223 & 1300241 (2-Piece)
16.00
—
108-3912
8PN
0R7943
168-4540 & 1300241 (2-Piece)
15.9
—
108-3912
41Z
0R8323
149-5566 & 1300241 (2-Piece)
16.25
—
136-7329
5EK
475 - 550 Hp
0R9207
135-2837 & 1300241 (2-Piece)
16.25
—
136-7329
5EK
355 - 410 Hp
0R9208
7C2888 & 130-0241 (2-Piece)
16.25
—
136-7329
5EK
435 - 475 Hp
0R1096
180-7352 & 1326663 (2-Piece)
16.6
—
137-8466
ILW
355 - 550 Hp
0R4767
158-0446 & 139-5800 (2-Piece)
16
—
137-8466
5DS, 1MM
600 Hp
0R8385
132-6663 & 1765744 (2-Piece)
16
—
137-8466
41Z,9BR,9NN
D8R,980G,D350E,
0R4761
158-0446 & 1342256 (2-Piece)
16
10R-1511
180-7352 & 1326663
10R0885
145-6744&132-6663
D400E,824G,825G, IND —
137-8466
7RC,3LW
988G,836G,834G
16.6
137-8466
2WS
435-550 Hp
16.6
155-0057
6NZ
Truck 435-550 HP
16.6
155-0740
7CZ
575-600 HP
385B,5090B,IND
(2-Piece) C-15
(2 piece) C-16
10R1506
139-8500 & 1580446 (2-Piece)
n
Large piston pin and bore, high ring and wide crankshaft.
SELD0083-12 (11/02)
10
Technical Supplement
Engines and Short Blocks
NOTE: THE FOLLOWING IS NOT A COMPLETE REFERENCE OF ALL REMAN ENGINE APPLICATIONS.
NOR IS IT NECESSARILY A DIRECT ONE-FOR-ONE CROSS
REFERENCE. THUS, USE THIS SECTION AS A STARTING POINT ONLY. REFER TO TMI (TECHNICAL MARKETING INFORMATION) TO BEST DETERMINE REMAN ENGINE APPLICABILITY FOR THE PRODUCTION ENGINE IN QUESTION.
SELD0083-12 (11/02)
11
Technical Supplement
Year
New Arrangement Number
H.P.
Engines and Short Blocks
Engine
Short Block
Year
3116 ENGINES*
New Arrangement Number
H.P.
Engine
Short Block
3116 ENGINES* (cont’d)
90
7E0814
165
0R3325
0R3311
91
4P2815
215
0R3327
0R3313
90
7E0815
165
0R3325
0R3311
91
4P2816
215
0R3327
0R3313
90
7E0816
165
0R3325
0R3311
91
4P2817
215
0R3327
0R3313
90
7E0817
185
0R3326
0R3311
91
4P2818
185
0R3380
0R3314
90
7E0818
185
0R3326
0R3311
91
4P2819
185
0R3380
0R3314
90
7E0819
185
0R3326
0R3311
91
4P2822
170
0R3325
0R3314
90
7E0822
215
0R3327
0R3312
91
4P2823
170
PR3325
0R3314
90
7E0823
250
0R3533
0R3312
91
4P2824
170
0R3325
0R3314
90
7E0824
250
0R3533
0R4947
91
4P2825
250
0R3533
0R3312
90
7E0825
250
0R3533
0R3312
91
4P2826
250
0R3533
0R3312
90
7E1084
185
0R3380
0R3311
91
4P2827
250
0R3533
0R3312
90
7E1085
185
0R3380
0R3311
91
4P2828
215
0R3327
0R3313
90
7E1086
185
0R3380
0R3311
91
4P2829
215
0R3327
0R3313
91
7E2310
185
0R3326
0R3314
91
4P2830
215
0R3327
0R3313
91
7E2311
215
0R3327
0R3313
91
4P2831
170
0R3325
0R3314
90
7E2312
250
0R3533
0R3312
91
4P2832
185
0R3380
0R3314
90
7E4216
165
0R3325
0R3311
91
4P2833
185
0R3380
0R3314
90
7E4217
165
0R3325
0R3311
91
4P2834
170
0R3325
0R3314
90
7E4218
165
0R3325
0R3311
91
4P2835
170
0R3325
0R3314
90
7E4219
215
0R3327
0R3312
91
4P2836
185
0R3380
0R3314
90
7E4220
215
0R3327
0R3312
90
4P2868
215
0R3327
0R3312
90
7E4221
215
0R3327
0R3312
91
4P3300
185
0R3380
0R3314
90
7E4222
215
0R3327
0R3312
91
4P3301
250
0R3533
0R3312
90
7E4223
250
0R3533
0R3312
90
4P3303
250
0R3533
0R3312
90
7E4224
250
0R3533
0R3312
90
4P3371
170
0R3325
0R3311
91
7E9905
250
0R3533
0R3312
90
4P3372
170
0R3325
0R3311
91
7E9956
215
0R3327
0R3313
90
4P3373
170
0R3325
0R3311
90
7E9957
250
0R3533
0R3312
90
4P3374
170
0R3325
0R3311
91
6I0101
170
0R3325
0R3314
90
4P3375
170
0R3325
0R3311
91
6I0633
215
0R3327
0R3313
90
4P3376
170
0R3325
0R3311
91
6I0634
250
0R3533
0R3312
91
4P3655
250
0R3533
0R3312
91
6I1372
170
0R3325
0R3314
91
4P3656
215
0R3327
0R3313
91
4P0002
170
0R3325
0R3314
91
4P3657
250
0R3533
0R4947
90
4P0546
185
0R3380
0R3311
91
4P3658
215
0R3327
0R3313
90
4P0552
215
0R3327
0R3312
90
4P3659
185
0R3326
0R3311
91
4P1533
170
0R3325
0R3314
90
4P3833
215
0R3327
0R3312
91
4P1535
185
0R3326
0R3314
91
4P4210
185
0R3326
0R3314
91
4P1536
215
0R3327
0R3313
90
4P4268
185
0R3326
0R3311
91
4P1537
250
0R3533
0R3312
90
4P4269
185
0R3380
0R3311
91
4P2108
215
0R3327
0R3313
90
4P4270
185
0R3326
0R3311
91
4P2109
185
0R3380
0R3314
90
4P4271
185
0R3380
0R3311
91
4P2724
170
0R3325
0R3314
91
4P5076
215
0R3327
0R3313
91
4P2812
250
0R3533
0R3312
90
4P5214
215
0R3327
0R3312
91
4P2813
250
0R3533
0R3312
91
4P2814
250
0R3533
0R3312
NOTE: The 170, 215 and 250 HP engines will readily adapt to standard transmission applications. The 185 HP requires separate arrangements because of the torque capacity of each transmission.
SELD0083-12 (11/02)
12
Technical Supplement
Year
New Arrangement Number
90
4P5215
170
90
4P5216
91
H.P.
Engines and Short Blocks
Engine
Remanufactured Short Block Part Number
Short Block
Cat Arrangement
0R3325
0R3311
1N5938
0R0653
215
0R3327
0R3312
2N0218
0R0653
4P6692
215
0R3327
0R3313
2N2528
0R0653
91
4P6693
170
0R3325
0R3314
2N2758
0R0653
90
4P7154
170
0R3325
0R3311
2N4948
0R0653
90
4P7155
170
0R3325
0R3311
2N6688
0R0653
90
4P7156
215
0R3327
0R3312
2N6788
0R0653
91
4P7157
170
0R3325
0R3314
2N8498
0R0653
91
4P7158
170
0R3325
0R3314
2N8508
0R0653
91
4P7160
185
0R3380
0R3314
2N8518
0R0653
91
4P7161
185
0R3380
0R3314
2N8528
0R0653
91
4P7162
185
0R3380
0R3314
2N8538
0R0653
91
4P7163
185
0R3380
0R3314
2N8548
0R0653
91
4P7164
185
0R3326
0R3314
2N8618
0R0653
91
4P7166
215
0R3327
0R3313
3N0918
0R0653
91
4P7167
215
0R3327
0R3313
3N1288
0R0653
91
4P7452
215
0R3327
0R3313
3N3010
0R0653
91
4P8560
215
0R3327
0R3313
3N3328
0R0653
91
4P8906
250
0R3533
0R3312
3N3918
0R0653
91
4P9847
215
0R3327
0R3313
4N3848
0R0653
91
4P9848
185
0R3380
0R3314
4N4710
0R0653
91
4Q7573
215
0R3327
0R3313
4N6758
0R0653
90
9Y8280
185
0R3380
0R3311
4N8635
0R0653
91
9Z6766
215
0R3327
0R3313
9S3053
0R0653
91
9Z6767
185
0R3326
0R3314
91
9Z6768
250
0R3533
0R3312
3116 ENGINES* (cont’d)
3160 ENGINES
NOTE: The 170, 215 and 250 HP engines will readily adapt to standard transmission applications. The 185 HP requires separate arrangements because of the torque capacity of each transmission.
SELD0083-12 (11/02)
13
Technical Supplement
Cat Arrangement
Remanufactured Engine Part Number
Engines and Short Blocks
Remanufactured Short Block Part Number
Cat Arrangement
0R2875
0R2076
7C1553
0R2875
0R2076
7C1554
0R2875
0R2076
7C1561
0R2875
0R2076
7C1562
0R2875
0R2076
7C1563
0R2875
0R2076
7C1634
0R2875
0R2076
7C1635
0R2875
0R2076
7C1636
0R2875
0R2076
7C1637
0R2875
0R2076
7C1638
0R2875
0R2076
7C1639
0R2875
0R2076
7C1640
0R2875
0R2076
7C2301
0R2875
0R2076
7C2302
0R2875
0R2076
7C2305
0R2875
0R2076
7C2306
0R2875
0R2076
7C2570
0R2875
0R2076
7C2571
0R2875
0R2076
7C2572
0R2875
0R2076
7C2573
0R2875
0R2076
7C2574
0R2875
0R2076
7C2576
0R2875
0R2076
7C2577
0R2875
0R2076
7C3665
0R2875
0R2076
7C5634
0R2875
0R2076
7C5635
0R2875
0R2076
7C5636
0R2875
0R2076
7C5637
0R2875
0R2076
7C5638
0R2875
0R2076
7C8809
0R2875
0R2076
7C8816
0R2875
0R2076
7C8831
0R2875
0R2076
7C8832
0R2875
0R2076
7C8839
0R2875
0R2076
7C8844
0R2875
0R2076
7C8849
0R2875
0R2076
9L6082
0R2819
0R0778
9L6260
0R0975
0R0778
9N0381
0R2818
0R0778*
9N0383
0R0975
0R0778
9N0384
0R2819
0R0778
9N0386
0R2818
0R0778*
9N0387
0R0975
0R0778
9N0388
0R2819
0R0778
SELD0083-12 (11/02)
Remanufactured Short Block Part Number
3208 NATURALLY ASPIRATED TRUCK ENGINE (cont’d)
3208 NATURALLY ASPIRATED TRUCK ENGINE 7C1552
Remanufactured Engine Part Number
9N0391
0R3231
0R0778
9N0392
0R0975
0R0778
9N0393
0R3231
0R0778
9N0394
0R0975
0R0778
9N0395
0R3231
0R0778
9N1341
0R0975
0R0778
9N1848
0R0975
0R0778
9N1855
0R3231
0R0778
9N1887
0R3231
0R0778
9N1888
0R2818
0R0778*
9N1889
0R0975
0R0778
9N2029
0R0975
0R0778
9N2030
0R3231
0R0778
9N2062
0R3231
0R0778
9N2301
0R0975
0R0778
9N2302
0R3231
0R0778
9N2305
0R0975
0R0778
9N2306
0R3231
0R0778
9N2331
0R3231
0R0778
9N2368
0R3231
0R0778
9N2383
0R0975
0R0778
9N2405
0R0776
0R0778
9N2473
0R0975
0R0778
9N2474
0R2819
0R0778
9N2599
0R2818
0R0778*
9N2817
0R0776
0R0778
9N2818
0R0776
0R0778
9N2819
0R0776
0R0778
9N2820
0R0776
0R0778
9N2821
0R0776
0R0778
9N2822
0R0776
0R0778
9N3087
0R0975
0R0778
9N3102
0R0975
0R0778
9N3103
0R2819
0R0778
9N3108
0R0776
0R0778
9N3109
0R0776
0R0778
9N3129
0R0975
0R0778
9N3130
0R2818
0R0778*
9N3311
0R2819
0R0778
9N3322
0R0776
0R0778
9N3361
0R0975
0R0778
9N3737
0R3231
0R0778
9N3745
0R3231
0R0778
9N3748
0R3231
0R0778
*
14
May elect 0R2076 (17.5:1 compression ratio).
Technical Supplement
Cat Arrangement
Remanufactured Engine Part Number
Engines and Short Blocks
Remanufactured Short Block Part Number
Cat Arrangement
3208 NATURALLY ASPIRATED TRUCK ENGINE (cont’d)
Remanufactured Engine Part Number
Remanufactured Short Block Part Number
3208 NATURALLY ASPIRATED TRUCK ENGINE (cont’d)
9N3749
0R0975
0R0778
9N3750
0R2819
0R0778
if S/N below
9N3766
0R0975
0R0778
32Y8309
9N3767
0R3231
0R0778
0R0936
9N3769
0R3231
0R0778
if S/N above
9N3772
0R2819
0R0778
9N3780
0R0975
0R0778
9N5167
0R3231
0R0778
9N3781
0R0975
0R0778
9N5168
0R2818
0R0778
9N3782
0R0975
0R0778
9N5169
0R0776
0R0778
9N3783
0R0975
0R0778
9N5170
0R0776
0R0778
9N3784
0R2819
0R0778
9N5171
0R0776
0R0778
9N3785
0R2818
0R0778*
9N5172
0R0776
0R0778
9N3786
0R0776
0R0778
9N5174
0R3231
0R0778
9N3787
0R0776
0R0778
9N5175
0R3231
0R0778
9N3788
0R0776
0R0778
9N3789
0R0776
0R0778
9N5183 9N5184
0R0776 0R0975
0R0778 0R0936
9N5006
0R0975
0R0778
9N5185
0R0975
0R0936
9N5007
0R2819
0R0778
9N5247
0R0776
0R0778
9N5008
0R2819
0R0778
9N5751
0R0776
0R0778
9N5140
0R0975
0R0936
9N5752
0R0776
0R0778
9N5141
PR3231
0R0778
9N5831
0R3231
0R0778
9N5142
0R0975
0R0936
9N5832
0R3231
0R0778
9N5143
0R3231
0R0778
9N5834
0R0776
0R0778
9N5149
0R3231
0R0778
9N5835
0R0776
0R0778
9N5150
0R0776
0R0778
9N6134
0R0776
0R0778
9N5151
0R3231
0R0778
9N6135
0R3231
0R0778
9N5152
0R3231
0R0778
9N6323
0R0776
0R0778
9N5153
0R0975
0R0936
9N6345
0R0776
0R0778
9N5154
0R3231
0R0778
9N6346
0R0776
0R0778
9N5155
0R0776
0R0778
9N6349
0R0975
0R0936
9N5156
0R0975
0R0936
9N6351
0R0975
0R0936
9N5157
0R3231
0R0778
9N6352
0R0776
0R0778
9N5158
0R3231
0R0778
9N6353
0R0776
0R0778
0R0778
9N6354
0R3231
0R0778
0R0936
9N6361
0R0975
0R0936
0R0936
9N6362
0R3231
0R0778
0R3231
0R0778
9N5159 9N5160 9N5161
0R0776 0R0975 0R0975
9N5166
0R0975
0R0778
32Y8308
9N5162
0R3231
0R0778
9N6371
9N5163
0R3231
0R0778
9N6424
0R0975
0R0936
9N5164
0R0975
0R0936
9N6425
0R3231
0R0778
9N5165
0R0975
0R0936
9N6426
0R0776
0R0778
9N6511
0R0975
0R0936
9N6512
0R3231
0R0778
9N6513
0R0776
0R0778
*
SELD0083-12 (11/02)
15
May elect 0R2076 (17.5:1 compression ratio).
Technical Supplement
Cat Arrangement
Remanufactured Engine Part Number
Engines and Short Blocks
Remanufactured Short Block Part Number
Cat Arrangement
3208 NATURALLY ASPIRATED TRUCK ENGINE (cont’d)
Remanufactured Engine Part Number
Remanufactured Short Block Part Number
3208 NATURALLY ASPIRATED TRUCK ENGINE (cont’d)
9N6514
0R0776
0R0936
9N6730
0R0776
0R0778
9N6625
0R0975
0R0936
9N6731
0R0776
0R0778
9N6627
0R3231
0R0778
9N6732
0R0776
0R0778
9N6639
N/A
0R0778
9N6733
0R0776
0R0778
9N6686
0R2819
0R0778*
9N6734
0R2819
0R0778*
9N6687
0R2819
0R0778*
9N6735
0R2819
0R0778*
9N6689
0R2819
0R0778*
9N6736
0R2819
0R0778*
9N6690
0R2818
0R0778*
9N6737
0R0976
0R0936
9N6691
0R0976
0R0936
9N6739
0R0976
0R0936
9N6692
0R0976
0R0936
9N6740
0R0976
0R0936
9N6693
0R0776
0R0778
9N6742
0R0776
0R0778
9N6694
0R0776
0R0778
9N6743
0R0776
0R0778
9N6695
0R0776
0R0778
9N6744
0R0776
0R0778
9N6696
0R0776
0R0778
9N6745
0R0776
0R0778
9N6698
0R2818
0R0778
9N6746
0R2819
0R0778*
9N6699
0R2819
0R0778*
9N6747
0R2819
0R0778*
9N6700
0R2818
0R0778*
1W5158
0R0976
0R0936
9N6701
0R2819
0R0778*
1W5343
0R0976
0R0778
9N6703
0R2818
0R0778*
1W7685
0R0976
0R0936
9N6704
0R2819
0R0778*
1W7686
0R2819
0R0778*
9N6705
0R0976
0R0936
2W4952
0R2819
0R0778*
9N6706
0R2819
0R0778*
2W4953
0R2818
0R0778*
9N6707
0R2818
0R0778*
2W4954
0R2819
0R0778*
9N6708
0R0976
0R0936
2W4955
0R2819
0R0778*
9N6709
0R0976
0R0936
2W4956
0R2819
0R0778*
9N6710
0R0976
0R0936
2W4957
0R2818
0R0778*
9N6711
0R0976
0R0936
2W4958
0R0976
0R0936
9N6713
0R0776
0R0778
2W4959
0R0976
0R0936
9N6714
0R0776
0R0778
2W4960
0R0976
0R0936
9N6715
0R0776
0R0778
2W4961
0R0976
0R0936
9N6716
0R0776
0R0776
2W4962
0R0776
0R0778
9N6717
0R0776
0R0776
2W4963
0R0776
0R0778
9N6718
0R2819
0R0778*
2W4964
0R0776
0R0778
9N6719
0R0976
0R0936
2W4965
0R0776
0R0778
9N6720
0R0976
0R0936
2W4966
0R0776
0R0778
9N6721
0R2819
0R0778*
2W4967
0R0776
0R0778
9N6722
0R2819
0R0778*
2W8177
0R2819
0R0778*
9N6723
0R2819
0R0778*
4W2623
0R0976
0R0936
9N6724
0R0976
0R0936
4W2853
0R2819
0R0778*
9N6725
0R0976
0R0936
4W6513
0R2819
0R0778*
9N6726
0R0976
0R0936
4W6514
0R2819
0R0778*
9N6727
0R0976
0R0936
4W6516
0R0976
0R0936
9N6728
0R0976
0R0936
4W6517
0R0776
0R0778
9N6729
0R0776
0R0778
*
SELD0083-12 (11/02)
16
May elect 0R2076 (17.5:1 compression ratio).
Technical Supplement
Cat Arrangement
Remanufactured Engine Part Number
Engines and Short Blocks
Remanufactured Short Block Part Number
Cat Arrangement
3208 NATURALLY ASPIRATED TRUCK ENGINE (cont’d)
Remanufactured Engine Part Number
Remanufactured Short Block Part Number
3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES
4W6518
0R0776
0R0778
4N5518
0R1095
0R0778
4W7000
0R0776
0R0778
4N5855
0R1092
0R0778
4W7301
0R0776
0R0778
4N8857
0R1093
0R0778
4W7302
0R0776
0R0778
4N8931
0R1099
0R0778
4W7303**
0R0776
0R0936
4N8932
0R1093
0R0778
4W7304**
0R0776
0R0936
4N8933
0R1092
0R0778
4W7305
0R0776
0R0778
4N8934
0R1095
0R0778
4W7306**
0R0776
0R0936
4N8935
0R1098
0R0778
4W7307
0R2819
0R0778*
4N8936
0R1092
0R0778
4W7308
0R2818
0R0778*
4N8939
0R1099
0R0936
4W7309
0R0976
0R0936
4N8940
0R1093
0R0778
4W7311
0R0776
0R0778
4N8973
0R1093
0R0778
4W7312
0R0776
0R0778
4N9011
0R1098
0R0778
4W7313
0R0776
0R0778
4N9012
0R1092
0R0778
4W7315**
0R0776
0R0936
4N9089
0R1092
0R0778
7W2660
0R0976
0R0936
4N9090
0R1092
0R0778
7W2661
0R0976
0R0936
4N9091
0R1093
0R0778
7W2662
0R0976
0R0936
4N9092
0R1093
0R0778
7W2663
0R0976
0R0936
4N9093
0R1095
0R0778
7W2900
0R0976
0R0936
6N0225
0R1098
0R0778
7W2901
0R0976
0R0936
6N0379
0R1095
0R0778
7W2902
0R0976
0R0936
6N0380
0R1095
0R0778
7W2903
0R0976
0R0936
6N0382
0R1095
0R0778
7W2904
0R0976
0R0936
6N0780
0R1099
0R0936
7W2905
0R0976
0R0936
6N0785
0R1098
0R0778
7W2908
0R2819
0R0778*
6N1205
0R1095
0R0778
7W2909
0R2818
0R0778*
6N2369
0R1095
0R0778
7W2910
0R2819
0R0778*
6N2892
0R1092
0R0778
7W3001
0R0976
0R0936
6N2893
0R1098
0R0778
7W4040
0R2819
0R0778*
6N2894
0R1092
0R0778
7W4042
0R0976
0R0936
6N2895
0R1092
0R0778
7W4043
0R0976
0R0936
6N2896
0R1095
0R0778
7W4044
0R0976
0R0936
6N2897
0R1095
0R0778
7W5204
0R2819
0R0778*
6N2898
0R1095
0R0778
7W5205
0R2819
0R0778*
6N2899
0R1093
0R0778
7W6082
0R0976
0R0936
6N2900
0R1093
0R0778
7W8485
0R0976
0R0936
6N2901
0R1093
0R0778
9Y7709
0R2875
0R2076
6N2902
0R1093
0R0778
9Y9706
0R2875
0R2076
6N2903
0R1777
0R2076
6N2904
0R1095
0R0778
*
May elect 0R2076 (17.5:1 compression ratio).
***
** New engine arrangement is 175 HP @ 2600 RPM — Replacement engine is 200 HP @ 2800. Refer to “OT” information charts to reset engine to 200 HP @ 2600 RPM.
SELD0083-12 (11/02)
17
0R1108 comes with a 12V solenoid. A 24V solenoid should be used.
Technical Supplement
Cat Arrangement
Remanufactured Engine Part Number
Engines and Short Blocks
Remanufactured Short Block Part Number
Cat Arrangement
3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont'd)
Remanufactured Engine Part Number
Remanufactured Short Block Part Number
3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont’d)
6N3006
0R1093
0R0778
8N1014
0R1095
0R0778
6N3007
0R1092
0R0778
8N1015
0R1095
0R0778
6N3008
0R1092
0R0778
8N1016
0R1092
0R0778
6N3009
0R1093
0R0778
8N1017
0R1093
0R0778
6N3010
0R1095
0R0778
8N1018
0R1092
0R0778
6N3011
0R1098
0R0778
8N1019
0R1092
0R0778
6N3012
0R1099
0R0936
8N1020
0R1093
0R0778
6N3013
0R1095
0R0778
8N1021
0R1095
0R0778
6N3014
0R1098
0R0778
8N1022
0R1094
0R0778
6N3015
0R1099
0R0936
8N1023
0R1099
0R0936
6N3631
0R1092
0R0778
8N1024
0R1095
0R0778
6N3740
0R1098
0R0778
8N1025
0R1094
0R0778
6N4594
0R1092
0R0778
8N1026
0R1099
0R0936
6N5219
0R1092
0R0778
8N1029
0R1092
0R0778
6N5781
0R1092
0R0778
8N1030
0R1092
0R0778
6N5284
0R1092
0R0778
8N1031
0R1093
0R0778
6N6285
0R1095
0R0778
8N1032
0R1095
0R0778
6N6286
0R1092
0R0778
8N1033
0R1092
0R0778
6N6561
0R1092
0R0778
8N1035
0R1092
0R0778
6N7273
0R1098
0R0778
8N1036
0R1092
0R0778
7N1643
0R1099
0R0936
8N2039
0R1092
0R0778
7N3063
0R1095
0R0778
8N2948
0R1095
0R0778
7N3064
0R1092
0R0778
8N4537
0R1092
0R0778
7N3286
0R1095
0R0778
8N4540
0R1095
0R0778
7N3287
0R1092
0R0778
8N4541
0R1092
0R0778
7N3289
0R1093
0R0778
8N4542
0R1092
0R0778
7N3290
0R1095
0R0778
8N4543
0R1092
0R0778
7N3291
0R1092
0R0778
8N4544
0R1092
0R0778
7N3292
0R1095
0R0778
8N4545
0R1092
0R0778
7N3293
0R1092
0R0778
8N7976
0R1092
0R0778
7N3295
0R1093
0R0778
8N9665
0R1094
0R0778
7N3774
0R1092
0R0778
8N9666
0R1095
0R0778
7N3775
0R1093
0R0778
8N9667
0R1095
0R0936
7N3776
0R1095
0R0778
8N9669
0R1094
0R0778
7N3777
0R1092
0R0778
8N9670
0R1094
0R0778
7N4776
0R1092
0R0778
8N9671
0R1095
0R0778
7N6487
0R1092
0R0778
8N9672
0R1094
0R0778
7N7830
0R1092
0R0778
1W0318
0R1092
0R0778
7N7830
0R1092
0R0778
1W0319
0R1092
0R0778
8N1009
0R1092
0R0778
1W0320
0R1092
0R0778
8N1010
0R1094
0R0778
1W0321
0R1092
0R0778
8N1011
0R1098
0R0778
1W0322
0R1093
0R0778
8N1013
0R1099
0R0778
1W0323
0R1093
0R0778
SELD0083-12 (11/02)
18
Technical Supplement
Cat Arrangement
Remanufactured Engine Part Number
Engines and Short Blocks
Remanufactured Short Block Part Number
Cat Arrangement
3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont’d)
Remanufactured Engine Part Number
Remanufactured Short Block Part Number
3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE
1W0324
0R1092
0R0778
7C5640
0R1155
0R3038
1W0325
0R1094
0R0936
7C5642
0R1155
0R3038
1W0326
0R1095
0R0936
7C6471
0R1155
0R3038
1W0327
0R1095
0R0936
7C6472
0R1155
0R3038
1W0328
0R1095
0R0936
7C6473
0R1155
0R3038
1W0329
0R1095
0R0936
7C6474
0R1155
0R3038
1W0330
0R1099
0R0936
7C6475
0R1155
0R3038
1W0331
0R1098
0R0778
7C6478
0R1155
0R3038
1W0332
0R1099
0R0936
7C6479
0R1155
0R3038
1W0334
0R1092
0R0778
7C6642
0R1155
0R3038
1W0335
0R1092
0R0778
7C8805
0R1155
0R3038
1W0336
0R1093
0R0778
7C8807
0R1155
0R3038
1W0337
0R1094
0R0778
7C8811
0R1155
0R3038
1W0339
0R1095
0R0936
7C8812
0R1155
0R3038
1W0340
0R1095
0R0936
7C8822
0R1155
0R3038
1W0341
0R1094
0R0936
7C8823
0R1155
0R3038
1W0343
0R1094
0R0936
7C8833
0R1155
0R3038
1W0344
0R1095
0R0936
7C8838
0R1155
0R3038
1W0345
0R1094
0R0936
7C8842
0R1155
0R3038
1W0346
0R1099
0R0936
7C8847
0R1155
0R3038
1W0348
0R1094
0R0936
8N4046
0R1154*
0R1153
1W0351
0R1092
0R0778
8N4300
0R1155
1W0353
0R1095
0R0936
8N7094
0R1154*
0R1153
1W0354
0R1092
0R0778
8N7095
0R1154*
0R1153
1W0355
0R1092
0R0778
8N7122
0R1154*
0R1153
1W0357
0R1095
0R0778
9N5460
0R1152
0R1153
1W1167
0R1095
0R0936
9N5996
0R1150**
0R1153
1W1607
0R1095
0R0936
9N5997
0R1150**
0R1153
1W6925
0R1777
0R2076
1W6926
0R1777
0R2076
1W7527
0R1095
0R0936
1W7528
0R1092
0R0778
2W7842
0R1092
0R0778
2W8613
0R1092
0R0778
4W0858
0R1092
0R0778
4W0859
0R1092
0R0778
*
0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T4617 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift Trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting and Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Engine Information Plate, with the new information stamped on the new plate.
** 0R1150 should not be reset above 225 horsepower. If 250 horsepower engine is required, use 0R1152.
SELD0083-12 (11/02)
19
Technical Supplement
Cat Arrangement
Remanufactured Engine Part Number
Engines and Short Blocks
Remanufactured Short Block Part Number
Cat Arrangement
3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE (cont’d)
Remanufactured Engine Part Number
Remanufactured Short Block Part Number
3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE (cont’d)
9N5998
0R1152
0R1153
4W8973
0R1152
0R1153
9N6479
0R1150**
0R1153
4W9003
0R1154*
0R1153
9N6482
0R1154*
0R1153
9N6484
0R1150**
0R1153
7W2659 7W2664
0R1155 0R1150**
0R1153
1W6715
0R1151
0R1157
7W2665
0R1150**
0R1153
1W7467
0R1150**
0R1153
7W2906
0R1151
0R1157
1W7468
0R1152
0R1153
7W2907
0R1151
0R1157
1W7469
0R1151
0R1157
7W2911
0R1155
0R3038
1W7470
0R1150**
0R1153
1W7471
0R1151
0R1157
7W2912 7W3002
0R1155 0R1151
0R1157
1W7472
0R1152
0R1153
7W3003
0R1151
0R1157
1W7497
0R1150**
0R1153
1W7498
0R1152
0R1153
1W8699
0R1154*
0R1153
7W3004 7W3005 7W3203
0R1155 0R1155 0R1155
0R3038
1W9808
0R1152
0R1153
7W3300
0R1152
0R1153
1W9809
0R1150**
0R1153
7W3301
0R1150**
0R1153
2W0675
0R1151
0R1157
7W3302
0R1151
0R1157
2W0676
0R1150**
0R1153
7W3303
0R1152
0R1153
0R1150**
0R1153
2W1125
0R1150**
0R1153
7W3304
2W2416
0R1151
0R1157
2W4948
0R1151
0R1157
7W4046 7W4147
0R1155 0R1152
0R1153
2W4949
0R1150**
0R1153
7W5652*
0R1151
N/A
2W4950
0R1151
0R1157
7W5653*
0R1151
N/A
2W4951
0R1150**
0R1153
7W5656*
0R1151
N/A
2W5178
0R1151
0R1157
7W5657*
0R1151
N/A
2W5179
0R1151
0R1157
7W5658
0R1151
0R1157
2W5180
0R1150**
0R1153
7W5659*
0R1151
N/A
2W5181
0R1150**
0R1153
7W8921
0R1155
2W5182
0R1152
0R1153
2W8178
0R1150**
0R1153
2W8217
0R1152
0R1153
2W8218
0R1152
0R1153
2W8219
0R1154*
0R1153
2W8227
0R1154*
0R1153
2W8612
0R1154*
0R1153
2W9125
0R1154*
0R1153
4W0604
0R1151
0R1157
4W1988
0R1152
0R1153
4W2123
0R1152
0R1153
4W2854
0R1150**
0R1153
4W3975
0R1151
0R1157
4W5370
0R1155
4W6740
0R1155
4W0860
0R1154*
SELD0083-12 (11/02)
*
0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T4617 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift Trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting and Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Engine Information Plate, with the new information stamped on the new plate.
** 0R1150 should not be reset above 225 horsepower. If 250 horsepower engine is required, use 0R1152.
0R1153
20
Technical Supplement
Cat Arrangement
Remanufactured Engine Part Number
Engines and Short Blocks
Remanufactured Short Block Part Number
3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE (cont’d) 7W8922
0R1150**
0R1153
7W8923
0R1150**
0R1153
7W8924
0R1152
0R1153
7W9386
0R1150**
0R1153
7W9387
0R1150**
0R1153
7W9388
0R1152
0R1153
9Y7049
0R3687***
0R3686
9Y7050
0R3687***
0R3686
9Y7051
0R3687***
0R3686
9Y7052
0R3687***
0R3686
9Y7053
0R3687***
0R3686
9Y7054
0R3687***
0R3686
9Y7055
0R3687***
0R3686
9Y7056
0R3687***
0R3686
9Y8188
0R3687***
0R3686
9Y9275
0R3687***
0R3686
9Y9276
0R3687***
0R3686
9Y9277
0R3687***
0R3686
9Y9278
0R3687***
0R3686
9Y9279
0R3687***
0R3686
9Y9280
0R3687***
0R3686
9Y9281
0R3687***
0R3686
9Y9282
0R3687***
0R3686
9Y9283
0R3687***
0R3686
9Y9284
0R3687***
0R3686
9Y9285
0R3687***
0R3686
9Y9866
0R3687***
0R3686
9Y9867
0R3687***
0R3686
9Y9868
0R3687***
0R3686
9Y9869
0R3687***
0R3686
9Y9870
0R3687***
0R3686
9Y9871
0R3687***
0R3686
**
0R1150 should not be reset above 225 horsepower. If 250 horsepower engine is required, use 0R1152.
***
When this engine is used in place of a two-ring engine application, dynamic vibration may occur. This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts are not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information.
SELD0083-12 (11/02)
21
Technical Supplement
Engines and Short Blocks undersize. The information plate on the side of the block will indicate whether or not the block was lined bored and the journal size of the crankshaft.
3406 ENGINES Remanufactured 3406 Engines are available in 7 basic configurations: 1.
3406 DITA JWAC (Jacket Water Aftercooled) Truck
2.
3406 DIT Industrial
3.
3406B DITA JWAC Truck
4.
3406B DITA ATAAC (Air to Air Aftercooled) Truck
5.
3406C DITA ATAAC Truck
6.
3406C DITA JWAC Industrial
7.
3406E DITA ATAAC Truck
Parts for long blocks and short blocks can be found by using the parts book for the engine that was repaired. The statements above about line bore and crankshaft journal size also apply to the short block and long block. Also see "Remanufacture Information" plate on the reman part.
TRUCK: 3406 DIRECT INJECTION How to use this chart: The “Cat Arrangement” column lists the new arrangements that were originally manufactured by Caterpillar. Some have precombustion chambers, and some are direct injection. All of the Remanufactured Engines offered are direct injection and can be used in place of both PC and DI engines. If only a Remanufactured Short Block is required, an 0R0715 block must be used in a PC engine or an 0R2545 block must be used in a DI engine. The dot indicates that special instructions are provided to assist in the installation. Although conversions from a non-aftercooled (DIT) to an aftercooled (DITA) engine configuration and vice versa are usually possible, special instructions on doing this are not currently available.
The following cross-reference charts serve as a guide to determine the remanufactured engine for each new engine application. The offering for 3406 engines is somewhat limited, and customers should take into account the configuration of the engine being replaced. Chassis design may restrict the installation of a DITA engine in place of a DIT or PCT. In these instances, the customer should use a remanufactured long block or short block and components.
Remanufactured 3406 Truck Engines do not include the Brakesaver even though some Brakesaver Engine arrangements are referenced. Additional parts and labor may be required to adapt the remanufactured engine to Brakesaver applications.
DIRECT INJECTION 3406 Engines
The offering for 3406B Jacket Water Aftercooled (JWAC) engines is fairly complete; most 3406B arrangements are listed in the cross-reference.
Cat Arrangement 9E0050 9E0054 9E0061 9E0236 9E0320 9E0325 9E0328 9E0387 9E0389 9E0416 9E0427 9E0428 9E0443 9E0496 9E0497 9E0622 9E0632 9N0001 9N0002 9N0006 9N2900 9N3290 9N3291 9N3292
Customers can upgrade from a 3406 to a 3406B for a slight upgrade charge. Special instructions for upgrading are not available so chassis and engine configuration should be reviewed before attempting an upgrade. A general rule to remember is that the 3406B Engines built to a Freightliner, Kenworth, Peterbilt Arrangement are installed in a vertical position and have a middle mount turbocharger, while the Ford Arrangements are installed in a slant position and have a low mount turbocharger.
Identifying and Ordering Replacement Parts for Remanufactured Engines, Long Blocks, and Short Blocks Replacement parts for a remanufactured engine may be ordered by using the corresponding new engine arrangement. The corresponding new engine arrangement is stamped on either the engine block or valve cover identification plate. The parts needed can be found in the appropriate parts book or by a consist breakdown using TMI. The reference serial number of the reman engine will indicate the vintage of the engine to determine changes related to serial number breaks. The notes in SELD0083 will further define what improvements may be built into the engine that were not in the new engine originally. New parts are directly interchangeable unless the block has been line bored or the crankshaft machined
SELD0083-12 (11/02)
22
0R2547 310 DITA
0R2519 400 DITA •
• • • • • • • • • • • • • • • • • • • • • • •
Remanufactured Short Block Part Number 0R2545 0R2545 0R2545 0R2545 0R2545 0R0715 0R2545 0R0715 0R2545 0R0715 0R0715 0R2545 0R0715 0R2545 0R2545 0R2545 0R2545 0R2545 0R0715 0R0715 0R2545 0R2545 0R2545 0R2545
Technical Supplement
Engines and Short Blocks
DIRECT INJECTION 3406 Engines (cont’d) Cat Arrangement
0R2547 310 DITA
9N3293 9N3800 9N3802 9N3805 9N3806 9N3807 9N3808 9N3811 9N3812 9N3814 9N3817
0R2519 400 DITA
• • • • • • • • • • •
DIRECT INJECTION 3406 Engines (cont’d)
Remanufactured Short Block Part Number
Cat Arrangement
0R2547 310 DITA
0R2519 400 DITA
Remanufactured Short Block Part Number
0R2545 0R2545 0R0715 0R0715 0R2545 0R2545 0R2545 0R2545 0R0715 0R2545 0R2545
9N6268*
0R2545
9N6269*
0R2545
9N6271* 9N6457
0R2545 •
9N6458 9N6459
0R2545 •
•
9N6460 9N6462 9N6464
•
9N6465
•
0R2545 0R2545
•
0R2545
•
0R2545 0R2545 0R2545
9N3818
•
0R2545
9N6467*
9N3819
•
0R2545
1W2432
•
0R2545
0R2545
1W2434
•
0R2545
0R2545
1W2436
•
0R2545
0R2545
1W2439
•
0R2545
•
0R2545
9N3820 9N3821
• •
9N3822
•
0R2545
9N3824
•
0R2545
1W2440
9N3825
•
0R2545
1W2441
9N3940
•
0R0715
1W2443
•
0R2545
9N3944
•
0R2545
1W2446
•
0R2545
0R2545
1W4996
•
0R2545
0R0715
1W5997
•
0R2545
0R2545
1W7295
•
0R2545
0R2545
1W7698
•
0R2545
0R0715
1W7945
•
0R2545
•
0R2545
1W7946
•
0R2545
•
9N3951
•
9N5502
•
9N5505
•
9N5507
•
9N5513
•
9N5516
•
0R2545
0R2545
1W7947
•
0R2545
9N6193
•
0R2545
1W7948
•
0R2545
9N6195
•
0R2545
1W7949
•
0R2545
0R2545
1W7950
•
0R2545
0R2545
1W7951
•
0R2545
1W7954
•
0R2545
0R2545
1W7955
•
0R2545
0R2545
1W7956
•
0R2545
•
0R2545 0R2545
9N5523
9N6196 9N6197 9N6198 9N6199 9N6200
• • • • •
0R2545
9N6201
•
0R2545
1W7958
9N6202
•
0R2545
1W7959
•
9N6203
•
0R2545
1W9701
• •
0R2545
0R2545
9N6204
•
0R2545
1W9702
9N6212
•
0R2545
1W9704
•
0R2545
0R2545
1W9845
•
0R2545
0R2545
1W9846
•
0R2545
0R2545
2W3471
•
0R2545
0R2545
2W3473
•
0R2545
0R2545
4W2297
•
0R2545
9N6265
0R2545
9N6267*
0R2545
4W2298 • 0R2545 * These are California Arrangements. 0R2545 short block
9N6214 9N6254
• •
9N6255 9N6257 9N6258
SELD0083-12 (11/02)
• • •
can be used or use 0R1286 Remanufactured 3406B California Arrangement.
23
Technical Supplement
Engines and Short Blocks
TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines Cat Arrangement 7C0467 7C0468 7C2110 7C3197 7C3198 7C3199 7C3200 7C3201 7C3202 7C3203 7C3204 7C3205 7C3207 7C3368 7C3678 7C3679 7C3680 7C3681 7C3682 7C3683 7C3684 7C3685 7C3686 7C3688 7C4007 4W2007 4W2353 4W2354 4W2355 4W2814 4W2815 4W2816 4W2818 4W3607 4W3608 4W3712 4W3713 4W3769 4W3770 4W3771 4W3772 4W3773 4W3774 4W3775 4W4017 4W4025 4W4026 4W4045 4W4046 4W4047
0R1284 400 HP
0R1285 400 HP
0R1286* 400 HP
0R1287 350 HP
0R1289 310 HP •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
*
0R1286 is a California arrangement.
**
S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.
SELD0083-12 (11/02)
0R1288 350 HP
24
Short Block ** 0R1291 ** 0R1291 0R1291 ** 0R1291 ** 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 ** ** ** 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 ** 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 ** 0R1291 0R1291 ** 0R1291
Technical Supplement
Engines and Short Blocks
TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (cont’d) Cat Arrangement 4W4102 4W4104 4W4105 4W4106 4W4108 4W4109 4W4110 4W4111 4W4165 4W4166 4W4167 4W4168 4W7645 4W7646 4W9054 4W9291 4W9802 7W0047 7W0048 7W0132 7W0248 7W0437 7W0627 7W0866 7W1292 7W1297 7W1369 7W1422 7W1423 7W1424 7W1425 7W1426 7W1755 7W1906 7W1996 7W2187 7W2427 7W3147 7W3341 7W3432 7W3433 7W3636 7W3637 7W3644 7W3932 7W4202 7W4209 7W4220 7W4222
0R1284 400 HP
0R1285 400 HP
0R1286* 400 HP
0R1287 350 HP
0R1289 310 HP •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
7W5011
•
*
0R1286 is a California arrangement.
**
S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.
SELD0083-12 (11/02)
0R1288 350 HP
25
Short Block ** 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 ** ** ** 0R1291 ** 0R1291 0R1291 ** ** 0R1291 0R1291 0R1291 ** 0R1291 ** ** 0R1291 ** ** 0R1291 0R1291 ** ** 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291
Technical Supplement
Engines and Short Blocks
TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (cont’d) Cat Arrangement 7W5014 7W5015 7W5016 7W5017 7W5021 7W5022 7W5023 7W5024 7W5027 7W5029 7W5171 7W5500 7W5502 7W5504 7W5505 7W5506 7W5507 7W5513 7W5515 7W5755 7W5807 7W6008 7W6009 7W6010 7W6011 7W6012 7W6013 7W6014 7W6015 7W6016 7W6017 7W6018 7W6019 7W6020 7W6021 7W6022 7W6023 7W6024 7W6025 7W6026 7W6027 7W6028 7W6029 7W6127 7W6128 7W6341 7W6342 7W6688 7W6910 7W6911
0R1284 400 HP
0R1285 400 HP
0R1286* 400 HP
0R1287 350 HP
0R1289 310 HP •
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • •
*
0R1286 is a California arrangement.
**
S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.
SELD0083-12 (11/02)
0R1288 350 HP
26
Short Block ** 0R1291 ** 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 ** 0R1291 0R1291 0R1291 0R1291 0R1291 0R1291 ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** 0R1291
Technical Supplement
Engines and Short Blocks
TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (cont’d) Cat Arrangement
0R1284 400 HP
0R1285 400 HP
0R1286* 400 HP
0R1287 350 HP
7W7161 7W7348 7W7384
•
7W7385
•
7W7396
0R1291
0R1291
•
•
** 0R1291
• •
** 0R1291
•
7W8849
0R1291 0R1291 0R1291
7W8976
•
0R1291
•
0R1291
7W9181
• •
** 0R1291
7W9228
•
7W9229 7W9230
•
•
7W8847
7W9227
**
•
7W7398
7W8977
•
•
7W8848
Short Block **
0R1291
7W7395
7W7399
0R1289 310 HP
•
7W7187
7W7397
0R1288 350 HP
0R1291 •
•
** 0R1291
7W9231
•
7W9232
0R1291 •
7W9233
•
** 0R1291
7W9234
•
0R1291
7W9235
•
0R1291
7W9236
•
0R1291
7W9237
•
0R1291
7W9238
•
0R1291
7W9239
•
**
7W9240
•
**
7W9378
•
**
7W9411
•
**
7W9483
•
**
7W9751
•
7W9752
•
7W9753
•
*
0R1286 is a California arrangement.
**
S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.
SELD0083-12 (11/02)
** 0R1291
27
**
Technical Supplement
Engines and Short Blocks
TRUCK: 3406 AIR-TO-AIR AFTERCOOLED TRUCK: 3406C (ATAAC) (cont’d)
TRUCK: 3406C (ATAAC) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
0R4696 425 HP
0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
0R4699 350 HP (Rear Sump)
7C0135
•
7C3213
•
7C0136
•
7C3214
•
7C0137
•
7C3216
•
7C0139
•
7C3217
•
7C0140
•
7C3367
•
•
7C3370
•
•
7C3620
•
•
7C3621
•
7C0142 7C0143 7C0144 7C0147
0R4696 425 HP
7C3622
•
7C0148
•
•
7C3623
•
7C0149
•
7C3624
•
7C0150
•
7C3625
•
7C0151
•
7C3675
•
7C3676
•
7C0152
•
7C0153
7C3677
•
7C0154
•
•
7C3754
•
7C0155
•
7C3755
•
7C0156
•
7C3756
•
7C0157
•
0R4699 350 HP (Rear Sump)
7C3757
•
7C0158
•
7C3893
•
7C0165
•
7C4278
•
7C0166
•
7C4279
•
7C0167
7C4280
•
7C0168
7C4339
•
7C0169
• •
7C4584
•
•
7C0170
•
7C4585
7C0171
•
7C4848
•
7C0173
•
7C4849
•
7C0175
•
7C4851
•
7C0176
•
7C4852
•
7C0177
•
7C4987
7C0178
•
7C4988
7C0179
•
•
• •
7C5557
• •
7C0180
•
7C5558
7C0181
•
7C5559
•
7C0745
•
7C5560
•
7C0746
•
7C5820
7C3049 7C3050 7C3051
• •
•
7C5822
•
7C6023
•
7C3211
•
7C6041
7C3212
•
7C6042
SELD0083-12 (11/02)
•
7C5821
28
• • •
Technical Supplement
Engines and Short Blocks
TRUCK: 3406C (ATAAC) (cont’d) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
0R4696 425 HP
7C6158
TRUCK: 3406C (ATAAC) (cont’d) 0R4699 350 HP (Rear Sump)
0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
•
7C6159
•
7C6210
•
7C7109
•
7C7112
•
7C7169
•
7C6415
•
7C7170
•
7C6416
•
7C7171
• •
7C6417
•
7C7617
7C6418
•
7C7621
7C6419
•
7C7622
7C6421
•
7C7623
7C6603
•
7C7645
•
0R4696 425 HP
• • •
7C6632
•
7C7646
•
7C6635
•
7C7647
•
7C6636
•
7C7648
•
7C6637
•
7C7649
•
7C6643
•
7C7650
•
7C6677
•
7C7651
•
7C6678
•
7C7652
•
7C6679
•
7C7653
•
7C7654
•
7C7659
•
7C6680 7C6681
• •
7C6682 7C6683
•
7C7660
•
7C6684
•
7C7804 •
•
7C7805
•
7C6685
•
7C7927
•
7C6686
•
7C8183
•
7C7038
•
7C8184
•
7C8185
• •
7C7039
•
7C7040
•
7C8186
7C7041
•
7C9429
•
7C7042
•
7C9430
•
7C7043 7C7044
•
7C9431
•
•
7C9432
•
7C7098
•
7C9433
•
7C7099
•
7C9434
•
7C7100
•
7C9438
•
7C7101
•
7C9439
•
7C7102
•
7C9440
•
7C7103
•
7C9441
7C7104
•
7C9442
7C7105
•
7C9443
• •
7C7106
•
7C9444
7C7107
•
7C9445
7C7108
•
7C9508 7C9509
SELD0083-12 (11/02)
29
0R4699 350 HP (Rear Sump)
• •
• • •
Technical Supplement
Engines and Short Blocks
TRUCK: 3406C (ATAAC) (cont’d) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP 7C9510
0R4696 425 HP
TRUCK: 3406C (ATAAC) (cont’d) 0R4699 350 HP (Rear Sump)
0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
•
7C9512
•
7E2162
•
7E2165
•
7C9513
•
7E2174
7C9514
•
7E2217
7C9515
•
7E2361
7C9516
•
7C9517
•
•
•
7E4924
•
7E5231
•
• •
7C9519 7C9520
•
7E4787
7C9518
•
7E6132
•
7C9521
•
7E7314
•
7E0834
•
7E7682
•
7E0835
•
7E8515
•
7E0895
•
7E9502
7E1802
•
7E9923
7E2021
•
4P0694
7E2023
•
4P0695
7E2024
•
4P0696
7E2026
•
4P0749
•
4P0754
•
4P0761
•
7E2027 7E2028
• •
0R4699 350 HP (Rear Sump)
•
7E2393
•
0R4696 425 HP
• • • • •
7E2029
•
4P0764
•
7E2032
•
4P0765
•
4P0768
•
4P0769
•
4P0770
•
7E2033
•
7E2034 7E2037
• •
7E2038
•
4P0771
7E2044
•
4P0772
•
4P0773
•
7E2045
•
•
7E2046
•
4P0777
•
7E2048
•
4P0778
•
4P0779
•
7E2049
•
7E2051
•
4P0780
7E2053
•
4P0783
7E2055
•
7E2059 7E2060
4P0789
•
7E2123 7E2124
4P0788 •
7E2061
• •
4P0791
•
•
4P0792
•
•
4P0793
•
•
7E2125
• •
4P0794 •
4P0795
• •
7E2127
•
4P0796
•
7E2129
•
4P0797
•
7E2161
•
4P0798
SELD0083-12 (11/02)
30
•
Technical Supplement
Engines and Short Blocks
TRUCK: 3406C (ATAAC) (cont’d) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
0R4696 425 HP
TRUCK: 3406C (ATAAC) (cont’d) 0R4699 350 HP (Rear Sump)
0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
4P0800
•
9Y2323
4P0801
•
9Y2328
4P0802
•
9Y2329
4P0803
•
9Y2330
4P0805
•
9Y2331
4P0822
•
9Y2332
4P0823
•
9Y2333
4P0824 4P0825
• •
4P0826
•
• • • • • •
9Y2334
•
9Y2335
•
9Y2336
• •
•
9Y2337
4P0829
•
9Y2338
4P0838
•
9Y2345
•
•
4P0839
•
9Y2346
•
4P1069
•
9Y2347
•
4P1070
•
9Y2348
•
•
4P1304
•
4P2088
•
0R4699 350 HP (Rear Sump)
•
4P0827
4P1303
0R4696 425 HP
9Y2353
•
9Y2354
•
9Y2355
•
4P2089
•
9Y2356
•
4P2695
•
9Y2357
•
4P2696
•
9Y2358
4P3364
•
9Y2359
•
4P4484
•
•
9Y2360
•
9Y0188
•
9Y2361
•
9Y0331
•
9Y2362
•
9Y0332
•
9Y2363
•
9Y0603
•
9Y2364
9Y1290
•
9Y2371
•
9Y1302
•
9Y2372
•
9Y1303
•
9Y2373
•
9Y2374
• •
9Y2140
•
•
9Y2309
•
9Y2375
9Y2310
•
9Y2376
•
9Y2311
•
9Y2377
•
9Y2312
•
9Y2378
•
9Y2313
•
9Y2379
•
9Y2316
•
9Y2380
•
9Y2317
•
9Y2381
•
9Y2318
•
9Y2382
9Y2319
•
9Y2384
• •
9Y2320
•
9Y2397
•
9Y2321
•
9Y2398
•
9Y2399
•
9Y2322
SELD0083-12 (11/02)
•
31
Technical Supplement
Engines and Short Blocks
TRUCK: 3406C (ATAAC) (cont’d) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
0R4696 425 HP
TRUCK: 3406C (ATAAC) (cont’d) 0R4699 350 HP (Rear Sump)
Cat Arrangement
0R4698 350 HP 0R4697 (Front Sump) 425 HP
9Y2400
•
9Y2450
9Y2401
•
9Y2451
•
•
9Y2402
0R4699 350 HP (Rear Sump)
•
9Y2452
•
9Y2404
•
9Y2453
•
9Y2405
•
9Y2454
•
9Y2406
•
9Y2455
9Y2407
•
9Y2456
•
9Y2408
•
9Y2457
•
•
9Y2458
9Y2409
0R4696 425 HP
•
•
9Y2413
•
9Y2459
9Y2414
•
9Y2460
•
•
9Y2415
•
9Y2461
•
9Y2416
•
9Y2462
•
9Y2418
•
9Y2463
•
9Y2419
•
9Y2464
•
9Y2420
•
9Y2490
9Y2421
•
9Y2491
•
9Y2493
9Y2422 9Y2423
•
9Y2494
9Y2424
•
9Y2495
9Y2425
•
9Y2496
9Y2426
•
9Y2497
9Y2427
•
9Y2498
9Y2428
•
9Y2499
• • • • • • • • •
9Y2429
•
9Y2500
9Y2430
•
9Y2503
•
9Y2431
9Y2504
•
9Y2432
•
9Y2505
•
9Y2433
•
9Y2506
•
9Y2434
•
•
•
9Y2435 9Y2436
• •
9Y2437 9Y2438
• •
9Y2439
•
9Y2440
•
9Y2441
•
9Y2507
•
9Y2508
•
9Y2509
•
9Y2510
•
9Y2511
•
9Y2512
•
9Y2513
•
9Y2514
•
9Y2442
•
9Y2521
9Y2443
•
9Y2522
9Y2445
•
9Y2446
9Y2523 •
•
9Y2524
9Y2447
•
9Y2525
9Y2448
•
9Y2526
9Y2449
•
9Y2527
SELD0083-12 (11/02)
• •
32
• • • •
Technical Supplement
Engines and Short Blocks
TRUCK: 3406C (ATAAC) (cont’d) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
0R4696 425 HP
9Y2528 9Y2529
TRUCK: 3406C (ATAAC) (cont’d) 0R4699 350 HP (Rear Sump)
0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
•
9Y6256
• •
9Y2531 9Y2533
9Y7340 •
•
9Y7342
9Y2535
•
9Y7344
110 Slant Engine
• •
9Y7341
9Y2534 9Y2536
•
9Y6258
•
•
• • •
9Y7527
•
•
9Y7528
•
9Y7529
• •
9Y2539
•
9Y7530
9Y2540
•
9Y7531
9Y2542
•
9Y7532
9Y2543
•
9Y7533
0R4699 350 HP (Rear Sump) •
9Y6257
9Y2530
0R4696 425 HP
• • •
9Y2544
•
9Y7534
•
9Y2545
•
9Y7535
•
9Y2546
•
9Y7536
•
9Y2547
•
9Y7537
•
9Y2551
•
9Y7538
•
9Y2552
•
9Y7539
•
9Y2556
•
9Y7540
9Y2558
•
9Y7541
9Y2559
•
9Y7542
9Y2560
•
• •
9Y7543
9Y5239 9Y5510
•
•
•
9Y7544
•
•
9Y7545
•
9Y5606
•
9Y7546
•
9Y5745
•
9Y7547
•
9Y7884
•
9Y6055
•
9Y6056
•
9Y7886
•
9Y6165
•
9Y8065
9Y6195
•
9Y8066
•
9Y6196
•
9Y8715
• •
9Y6197
•
9Y8716
9Y6199
•
9Y8717
9Y6247
•
9Y6248 9Y6249
• •
9Y6250
•
9Y6251
•
9Y6252 9Y6253
•
9Y6255
SELD0083-12 (11/02)
•
9Y8791
•
9Y8792
•
9Y8793
•
9Y8794
•
9Y8790
•
9Y9180
•
9Y6254
•
9Y9181 •
9Y9520
•
9Y9523
33
• • • •
Technical Supplement
Engines and Short Blocks
TRUCK: 3406C (ATAAC) (cont’d) 0R4698 Cat 350 HP 0R4697 Arrangement (Front Sump) 425 HP
0R4696 425 HP
TRUCK: 3406E (ATAAC) 0R4699 350 HP (Rear Sump)
Cat Arrangement
9Y9526
•
131-3668
9Y9527
•
141-4224
9Y9528 969573
•
TRUCK: 3406E (ATAAC)
9Y9581
•
132-6027
0R8700 550 HP (Rear)
•
132-6084
•
9Y9964
•
9Y9965
•
9Y9966
0R8699 550 HP (Front )
Cat Arrangement
•
9Y9962
SELD0083-12 (11/02)
•
• •
9Y9967
0R8325 375/435 HP (Rear Sump)
•
9Y9575 9Y9582
0R8520 375/435 HP (Front Sump)
• INDUSTRIAL: 3406 DIRECT INJECTION
• •
34
Cat Arrangement
Remanufactured Engines 0R0697 325 DIT
Remanufactured Short Block Part Number
4N2238
•
0R2545
6N9954
•
0R2545
Technical Supplement
Engines and Short Blocks
INSTALLATION TIPS FOR NON-STANDARD ENGINES The following are comments on installing reman engines in applications for which the reference engine was not originally designed. Installation under these circumstances can be greatly aided by comparing the consist of the reman engine with the consist of the engine being replaced. Reman engines are configured from a production engine that was designed to be installed in a particular OEM chassis. Reman engines may be installed in chassis other than what they were originally configured for if certain engine groups affecting chassis interface are modified or exchanged between the engines. The following is a list of reman engine models and the chassis the reference engine was designed to match: REMAN ENGINE 3116 3126 3126B 3176B 3208NA 3208T C-10 C-12 3406
CHASSIS GM Freightliner Freightliner Freightliner Ford, GM, IHC Ford Freightliner Freightliner Freightliner
The engine groups needing possible modification or exchange may include flywheel housing, exhaust manifolds, water lines, oil lines, fuel lines, air inlet, exhaust location, and oil sump location. Refer to engine spec sheets to determine if the engine being installed will cause chassis modifications due to increased height or width. Using a reman engine to replace an engine with different aspiration, mechanical control versus electronic control, or a different engine model can be accomplished in some cases. The following table contains possible exchanges with comments regarding written guidelines, parts compatibility, changes to chassis interfaces, and other considerations. The table is not intended to completely describe all the concerns that may be encountered in an installation.
SELD0083-12 (11/02)
35
Technical Supplement
ORIGINAL ENGINE
Engines and Short Blocks
REMAN REPLACEMENT
COMMENTS
3208NA
3208T
Change to inlet and exhaust line size and location. Possible cooling system changes.
3116 MUI
3116 HEUI
Extensive changes to the chassis to accommodate the electronic engine. Very difficult and costly.
3116 HEUI
3126
No significant differences externally in the engines. Not true for upgrade to 3126B.
3126
3126B
Changes required to the air and exhaust piping due to the crossflow head on 3126B. No adapter for the wiring harness. Check radiator and aftercooler capacity.
3176
3176B
See REHS0400 for wiring harness adaptability. Check radiator and aftercooler core capacity.
3176/3176B
C-10
See REHS0400 for wiring harness adaptability. Check radiator and aftercooler core capacity. Most brackets for belt driven accessories can not be exchanged. May require relocation of water and fuel lines.
3406B
3406C
JWAC
ATAAC
Requires changes to the intake exhaust air piping. An air to air aftercooler of the correct size will need to be installed. The radiator capability may be affected by installation of the aftercooler core and a possible engine power change.
3406
3406E
Requires changes to the intake and exhaust piping to accommodate possible differences between air to air and jacket water aftercooling. Use conversion wire harness 6I3168 to convert 3406B PEEC to 3406C PEEC, 1007765 to convert 3406C PEEC to 3406E and both to convert 3406B PEEC to 3406E.
3406E
Requires changes to the intake and exhaust piping to accommodate possible differences between air to air and jacket water aftercooling. Use conversion wiring harnesses as indicated previously. Requires change to a throttle pedal with electronic control and installation of a check engine light for display of faults detected by the ECM. Assure that aftercooler and radiator capacity is adequate. Driveline compatibility is a consideration if rating changes are involved.
PEEC
3406 Mechanical
SELD0083-12 (11/02)
36
Technical Supplement
Engines and Short Blocks
The following concerns should be addressed with any conversion: 1. Radiator and aftercoolers will need to be properly sized and located to assure correct engine performance. Old radiators should be cleaned. 2. The driveline must be compatible with the conversion engine rating and performance characteristics. 3. Air piping, exhaust piping, oil lines, water lines, fan drive and accessory drives may need to be modified. Some components may not be able to be exchanged between engines and must be purchased separately. 4. Fuel supply and return line size is a concern when converting from mechanical to unit injected engines due to the larger volume of fuel circulated by the unit injected engines. It is the responsibility of the engine installer to determine additional costs in parts and labor that may be incurred with any of the engine installations shown. Caterpillar Reman is not responsible for additional costs for parts or labor.
SELD0083-12 (11/02)
37
Technical Supplement
SELD0083-12 (11/02)
Engines and Short Blocks
38
Technical Supplement
SELD0083-12 (11/02)
Engines and Short Blocks
39
Technical Supplement
SELD0083-12 (11/02) © 2002 Caterpillar Inc.
Engines and Short Blocks
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