Download Carter's Testing Procedures, Requirements & Vendor Reference Manual May 2011...
Testing Procedures, Requirements and Vendor Reference Manual
Revision 8.11.2 May 2011 Note: The requirements for flammability testing of children’s sleepwear are specified in a separate document. Refer to: Carter’s, Inc. Requirements & Procedures for Children’s Sleepwear.
PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Preface This Testing Procedures, Requirements and Vendor Reference Manual was prepared for Carter‟s internal use only and may be revised from time to time. Carter‟s makes no representation or warranty, express or implied, as to the completeness of the procedures or requirements set forth herein, or that such procedures or requirements satisfy all applicable orders, decrees, statutes, regulations or other laws (collectively, the “Legal Requirements”). By taking receipt of this Testing Procedures, Requirements and Vendor Reference Manual, the recipient affirmatively acknowledges and agrees that it must continue to comply with all Legal Requirements in the production and manufacturing of its products, and that this Testing Procedures, Requirements and Vendor Reference Manual shall not be construed as the only requirement.
PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
TABLE OF CONTENTS VENDOR CONFIRMATION FORM (SIGN & RETURN UPON RECEIPT) INTRODUCTION CARTER‟S, INC. POLICY STATEMENT TESTING PROCEDURES I Buyer Responsibility II Vendor Responsibility III Carter‟s, Inc.‟s Responsibility IV Bureau Veritas Consumer Products Services Responsibility SCOPE OF TESTS APPAREL TEST REQUEST FORM & GUIDELINE QUANTITY OF TEST SPECIMENS FOR APPAREL BVCPS CONTACT LIST APPAREL TEST PROTOCOLS APPAREL TESTING COST APPAREL TESTING REQUIREMENTS CHILDREN‟S SAFE PRODUCT REVIEW APPENDIX A TEST REPORTS FORMAT & EXAMPLES B SUMMARY OF CLIENT‟S PROCEDURE C LABORATORY LOCATIONS D CLAMPS & TRIMS TENSION TEST E PRINTING DURABILITY IN WASHING F APPEARANCE AFTER WASH FOR BIB G1 GLOW INK PRINT TESTING G2 SELF-STAINING ON OUTSOLE H SNUG FITTING MEASUREMENT I NON-SKID SOLE: SKID/ABRASION RESISTANCE J LIST OF PROTOCOLS (For the most current version of the test protocols, please check with your BV representative)
PRIVILEGED and CONFIDENTIAL
PAGE 1 2 2 3
4 5 12 14 16 19 22 44 65 66 73 75 82 93 95 96 96 97 98 101
Revision 8.11.2 May 2011
Carter’s, Inc. 1170 Peachtree Street Suite 900 Atlanta, GA 30309 Attn: Jim Eidson VP, Quality Assurance VENDOR CONFIRMATION FORM I acknowledge receipt of Carter‟s, Inc. Testing Requirements and Procedures Manual. I have read and understand the policies and procedures set forth in the above documents and agree to be responsible for all testing costs.
Company Name (Type or Print)
Company Address
Company Telephone
Company Officer Signature
(Type or Print Name Signed Above)
Title
Date:
1 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
INTRODUCTION These testing procedures are designed to ensure a uniform understanding and implementation of Carter‟s, Inc. quality assurance program by all offices and laboratories. Carter‟s, Inc. basic performance standards are based on BVCPS past experience. Most test methods and test procedures are originated from: • ASTM (American Society of Testing and Materials) • AATCC (American Association of Textile Chemists and Colorists) • CPSC (Consumer Product Safety Commission) • FTC (Federal Trade Commission) • NAHM (National Association of Hosiery Manufacturers) • UL (Underwriter‟s Laboratories) • ETL (ETL Testing Laboratories, Inc.) • FDA (Federal Food and Drug Administration) • ANSI (American National Standard Institute) • DOT (Federal Department of Transportation) • CPAI (Industrial Fabrics Association International) • UFAC (Upholstery Furniture Action Council) The Performance Standards are used as a guideline for the evaluation of consumer satisfaction and acceptability. All products are evaluated from the viewpoint of overall consumer serviceability. This Manual was prepared for Carter‟s internal use and is intended for the manufacture of children‟s garments. Additional product-specific test protocols, including non-apparel products, are available from BVCPS. A list of these protocols can be found in the Appendix at the end of this Manual. CARTER’S INC. POLICY STATEMENT 1.
Carter‟s, Inc. is committed to delivering quality merchandise to our customer.
2.
This program is based on the mandate that merchandise purchased by Carter‟s, Inc. must be tested to meet product specifications, all applicable laws and regulatory requirements.
3.
Carter‟s, Inc. accepts only test reports from previously-approved certified 3rd–party labs.
4.
All testing costs are to be borne out by the vendor payable net 30 days.
5.
The following types of merchandise must be tested and ultimately approved by Carter‟s, Inc. • • • •
PRIVATE LABEL, CONTROL LABEL, CERTIFIED VALUE MERCHANDISE MERCHANDISE PURCHASED ON A FOREIGN OR DOMESTIC LETTEROF CREDIT BRANDED MERCHANDISE Any brand under consideration for major purchase may be requested for testing. ADVERTISED ITEMS The advertised items must meet all claims and performance standards.
6.
This testing or any subsequent results do not limit Carter‟s, Inc.‟s rights or diminish or remove vendor or manufacturer's responsibilities and obligations under the Purchase Order Terms and Conditions.
7.
-No garment styles are to be added to a Fabric or Trim Test Report related to another season. For example, a Fall garment style cannot be added (by amendment) to an existing Fabric or Trim test report for the previous Spring's styles. -No garment style may be added (by amendment) to a test report that is older than 90 days from Date of Submission. Additionally, fabrics tested and approved for trim or lining purposes are not automatically approved for body usage. To be considered for body usage, the fabric would have to be re-tested. Fabrics to be used for trim or linings are to be so marked in the sample identification section of the BV test submittal form.
2 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
TESTING PROCEDURES I.
BUYER RESPONSIBILITY •
Provide the vendor with a copy of Carter‟s, Inc. test procedures, sample submission requirements and performance standards.
•
Obtain the agent's signature on a "Vendor Confirmation Form" (See inside cover-form enclosed). This will acknowledge the vendor's receipt and understanding of all Carter‟s, Inc. test procedures (including responsibility of testing fees), sample submission requirements and performance standards. Signed forms will be kept on file in the Quality Assurance office.
II. VENDOR RESPONSIBILITY •
Complete the Vendor Confirmation Form and return to Carter‟s, Inc. upon receipt.
•
Vendor is responsible for all testing costs.
•
Sample submission to BVCPS: Determine which BVCPS location to send test samples. Submit samples with a fully completed Carter‟s, Inc. Test Request Form. BVCPS will not accept sample if the form is incomplete. Softlines garments must include all trim, accessories and embellishments. VISUALLY UNSATISFACTORY SAMPLES (stains, tears, missing pieces) WILL NOT BE ACCEPTED FOR TESTING! A retest sample would follow the same submission procedures as outlined above.
•
Apparel and textile identification tags and garment specifications for private label products must be approved by Carter‟s, Inc. Product Development Department.
III. CARTER’S, INC. RESPONSIBILITY •
When Carter‟s, Inc. receives reports from BVCPS that a submission has failed, Carter‟s, Inc. will discuss the situation with the buyer (and vendor, when necessary), then follow up with disposition as to retest or cancellation of order, etc.
•
All incoming merchandise is subject to Carter‟s, Inc.‟s inspection to guarantee manufacturer's compliance with prepurchase testing qualities and recommendations for improvement.
•
In situations where a Carter‟s Internal Standard exceeds applicable Federal laws or regulations, or where there are no applicable Federal laws or regulations, Carter‟s QA Department reserves its right to review all test results on a caseby-case basis to determine if a waiver or override of a particular test result is appropriate in the particular instance and consistent with Carter‟s overall commitment to safety. Under no circumstances, however, will Carter‟s grant a waiver or override a disposition in instances in which there are non-compliances with applicable Federal laws or regulations.
IV. BVCPS RESPONSIBILITY •
Pick up all test samples from overseas agent office in all applicable countries.
•
When the test request form is incomplete, the laboratory notifies the originating office. Until proper information is received, testing will be delayed.
•
Complete test and evaluate the test results (See Test Protocols). Rate the product by: Pass (The product provides good overall consumer serviceability and requires no improvement.)
3 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
•
Fail (The product has deficiencies that customer dissatisfaction may result and/or non-compliance of regulatory requirements. The product must not be sold until improvements are made.) Complete hard copy report in the "Report" form, including reasons for failure in the cases of "Fail" ratings.
•
Distribute the reports in 5 working days as per the summary of client‟s procedure.
SCOPE OF TESTS While the extent of the laboratory tests will vary by product category, the consumer products will be subjected to numerous tests to attain quantitative data on overall consumer serviceability in addition to verification of its conformance with required Federal and industry safety criteria. A list of twelve major Acts is as follows: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. NOTE:
The Care Labeling Rule The Textile Fiber Products Identification Act The Flammable Fabric Act The Federal Wool Products Labeling Act The Fur Products Labeling Act The Hazardous Substances Act The Toy Safety Amendment to the Hazardous Substances Act The Fair Packaging and Labeling Act The Poison Prevention Packaging Act The Labeling of Hazardous Art Materials Act Child Safety Protection Act Consumer Product Safety Improvement Act Certain states have licensing requirements pertaining to the permanent labeling of stuffed toys, upholstered furniture, bedding and other items stuffed or filled with concealed material.
Carter‟s, Inc. believes strongly in compliance with all government regulatory and labeling requirements. IT IS THE VENDOR'S RESPONSIBILITY TO ENSURE THAT MERCHANDISE SHIPPED TO CARTER‟S, INC. COMPLIES WITH ALL APPLICABLE REGULATORY STANDARDS. MERCHANDISE IN VIOLATION OF A REGULATION WILL AUTOMATICALLY BE REJECTED. The following pages list test requirements to ensure customer satisfaction.
4 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Testing Request Form & Guidelines
5 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
All of the below information marked on page 11 must be provided in the testing request form. If either any of this information is missing or insufficient samples submitted, BVCPS will notify the vendor to provide missing information & samples. Otherwise, BV can not release the report. 1)
Vendor‟s & Agent‟s Information (Remark: Vendor - If no Email Address, Fax is acceptable)
2)
Licensee (Must be completed if product to be marketed by a Carter‟s licensee or produced by an open market supplier to Carter‟s Retail Division)
3) Sample Description 4)
Division
5)
End Use
6)
Yarn Size
7)
Fabric Weight
8)
Fabric Construction (Thread Count / Stitch Density per inch)
9)
Country Of Origin
10) Order Size Range (Remark: except it cannot provide any order size range because in development stage) 11) Gmt Style, Fabric Request # & Season (Remark: except it cannot provide any style # because in development stage) 12) P.O. Number (Remark: except it cannot provide any P.O. # because in development stage) 13) Color(s) (Remark: except it cannot provide any color because in development stage) 14) Labelled Fiber Content 15) Sample Status 16) Test Request 17) Previous Lab. # (If any) 18) Billing Information
6 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Hints For Filling the Testing Request Form BVCPS Testing Request Form 1) Sample Status - Development (Vendor's Pre-Quality Test) Vendors can use this Testing Request Form for development sample testing (i.e. pre-quality test is based on Vendor's request) and vendors can receive Carter's discount (refer Carter's testing cost on page 21). Since this is a development test only, Carter‟s will not contact vendors to take any action in the event of a failure. Carter‟s expects the vendor will react to any failures indicated and take corrective action before production. (Remark: If sample is for Carter's only development purpose and requires Carter to review the result, vendors should mark "X" at "Pre-production" instead of "Development (Vendor's pre-quality test)").
BVCPS Testing Request Form For In-Process Program Agents may, and are encouraged to, carry out In-Process testing in addition to Carter‟s regular test package as additional control for some potential problems due to production variation. Agents will determine the required test(s) for the randomly selected samples and send BVCPS with a completed test request form for the In-Process testing Program.
7 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
BVCPS USA
CARTER’S, INC.
350 Myles Standish Road, Taunton Massachusetts 02780, USA Tel: 800-580-8353 Fax: 508-844-2869
Attn: Jim Eidson, VP Quality Assurance 1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA Phone: (404) 745-2700 Fax: (404) 892-0968
BV HK Ltd.
Softlines Testing Request Form
Unit 19, 12/F Vanta Industrial Centre Samples: Unit 1314-6 , Vanta Industrial Centre, 21-33 Tai Lin Pai Road, Kwai Chung, N.T., Hong Kong Tel: 852-2418-1222 Fax: 852-2480-6666
FOR LABORATORY USE ONLY SUBMISSION DATE: LAB NO: SUBMITTED TO: LOGIN DATE: EMERGENCY SERVICE REGULAR SERVICE EXPRESS SERVICE (5 WORKING DAYS) (3 WORKING DAYS, + 40% SURCHARGE) (24 HOURS {if available}= +100% SURCHARGE) Remark: Samples received before 11:00 a.m. should be counted as that working day; after 11:00 a.m., it should be counted as the next working day. Agent: Contact Person: Telephone: Email: Vendor: Vendor #* Contact Person: Telephone: Report Dist. eMail(s)**: eMail(s) cont’d.: Mill: Contact Person: Telephone: Email: Relationship: Carter’s Manufacturer – direct Carter’s Licensee Open Market Supplier [OMS] to Carter’s / OshKosh Retail Div. [mandatory] factory / through agent Licensee / OMS Name: Remark: Licensee / OMS name must be completed if applicable per above checkboxes. * Mandatory for Carter’s direct manufacturers ** Must include ALL report recipients CPSIA GCC/CPC required (GCC/CPC is optional for licensees/open market suppliers; mandatory for all others) ‘Review’ GCC/CPC – A GCC/CPC will only be issued if any commonly known rules, bans, standards or regulations are applicable to the sample regardless of whether the test/requirement was performed. Manufacturer Contact Person*: Importer Company Name: Manufacturer Company Name*: Importer Address: Manufacturer Address*: Importer Telephone Number: Manufacturer Telephone*: Person Maintaining Records (Company Name): Place of Manufacture (City/Province/Country): Person Maintaining Records Address: Date of Manufacture (MM/DD/YY): Person Maintaining Records Telephone: Order Number: Vendor Style Number: * Required only for domestic manufacturing. Carter’s - Playwear Girls Carter’s - Sleepwear Girls COM - Baby Sam’s - Baby OBG - Girl’s Knit OBG - Girl’s Woven Carter’s / OBG Underwear - Girls Product Destination: U.S. Canada Mexico Description: End Use: Fabric Request # : OshKosh Silo No.: P.O. No.: Style No: Color(s): Order Size Includes: ≤ 36 Mos. Fiber Content: Submitted Care Instruction(s): Sample Status: Development PreProduction Additional Local Report for Component Suppliers
Carter’s - Playwear Boys Carter’s - Sleepwear Boys COM - Sleepwear Sam’s - Sleepwear-Girls OBG - Boy’s Knit OBG – Boy’s Woven Carter’s / OBG Underwear - Boys Taiwan Korea
Finishing:
Non Brush
Brush
Washing Status: Test Request:
Non Garment Wash Program Full Fabric Test
Division:
> 36 Mos.
Carter’s - Baby Carter’s - Sleeping Bag COM - Playwear Sam’s - Sleepwear-Boys OBG - Baby OBG – Sleepwear Girls Japan
JOY JOY – Sleepwear Sam’s – Playwear OBG – Sleepwear Boys
UK
Australia
___________
Claimed Fabric Weight: Claimed Fabric Count: Yarn Size: Country of Origin: Season: Order Size Range: Trim Components – refer to attached detail [mandatory for component test program]
Production
Customer Complaint Customer Complaint (Representative Sample) (Actual Customer Sample) eMail address for report and invoice [30USD] Garment Wash Program-before wash Fabric Test
GWP/POP/PWP
Garment Wash Program-after wash Fabric Test
Fabric Add’l. Color Test Garment Test – 1st Colorway Fabric Add’l Color Test Garment Test Garment Test – Add’l. Color(s) Full Garment Test Partial Test for International Package Retest (Please indicate requested test properties): Previous Lab. # (Retest/Trim) Corrective Action Taken:: Other: *BILLING INFORMATION (Must be complete to begin testing and company is responsible to pay the test cost net 30 days.) Company Name: Attention: Address: Telephone: Fax: Email:
Date:
Signature:
FORM # : ________________
8 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
9 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
BVCPS USA
CARTER’S, INC.
350 Myles Standish Road, Taunton Massachusetts 02780, USA Tel: 800-580-8353 Fax: 508-844-2869
Attn: Jim Eidson, VP Quality Assurance 1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA Phone: (404) 745-2700 Fax: (404) 892-0968
BV HK Ltd. Unit 19, 12/F Vanta Industrial Centre Samples: Unit 1314-6 , Vanta Industrial Centre, 21-33 Tai Lin Pai Road, Kwai Chung, N.T., Hong Kong Tel: 852-2418-1222 Fax: 852-2480-6666
Softlines Testing Request Form Components Used in Garment All fields are MANDATORY and must be completed in full for each component.
Supplier Name
Supplier VID #
Batch #
Test Report #
Buttons
Snaps
Other Fasteners
Labels
Zippers
Other
10 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
CARTER’S INC. 1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA Attn: Jim Eidson, VP Quality Assurance Phone: (404) 745-2700 Fax: (404) 892-0968 TESTING REQUEST FORM FOR IN-PROCESS PROGRAM FOR LABORATORY USE ONLY LAB NO: CLIENT NO.: LOGIN DATE:
SUBMISSION DATE: SUBMITTED TO:
REGULAR SERVICE EXPRESS SERVICE EMERGENCY SERVICE (5 WORKING DAYS) (3 WORKING DAYS,+ 40% SURCHARGE) (1 WORKING DAY (if available)+ 100% SURCHARGE) Remark: The sample submission time before 11:00am should be counted that working day, after 11:00am it should be counted next working day. Agent: Telephone: Vendor: Telephone: Mill: Telephone: Licensee:
Contact Person: Email: Contact Person: Email: Contact Person: Email: (Remark: Must be completed if product is to be marked by a Carter‟s Licensee or produced by an open market supplier to Carter‟s Retail Division)
SUBMITTING SAMPLE: Description: Finishing:
Non Wash
Garment Wash Program
Non Brush
Brushed
Fabric will be Garment Wash Program Division:
Carter‟s Carter‟s JOY OBG OBG COM/Sam‟s -
Playwear Girls Sleepwear Girls Joy Girl‟s Knit Girl‟s Woven COM/Sam‟s
Playwear Boys Sleepwear Boys Sleepwear Boy‟s Knit Boy‟s Woven Sleepwear
Baby
Baby Sleepwear
International End Use: Yarn Size: Fabric Weight: Fabric Construction: Nominated Fastener Suppliers: (check one or list name of non-nominated supplier below) Snap Fasteners Scovill YKK Snap Fasteners Morito Prym; OBG only Zippers YKK Ideal Non-Nominated Fastener Supplier (list suppliers name): Country of Origin: Order Size Range: Gmt Style : Fabric Request # : Season: P.O. Number: Color(s): Fiber Content: Care Instructions (Proposed): Test Partial Garment Test Colorfastness to Crocking Request: Formaldehyde Content Colorfastness to Washing Shrinkage (3 cycles) Colorfastness to Light Appearance after washed (3 cycles) Colorfastness to Water PH Value Colorfastness to Saliva Others:
MTI
Dynasty
________________ ________________ ________________
BILLING INFORMATION (Must be complete to begin testing and company is responsible to pay the test cost net 30 days.) Company Name: Attention: Address (English): Address (Chinese if address in China): Telephone: Fax: Email:
Date: _______________________
Signature :__________________________________________________
11 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Quantity of Test Specimens
12 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Sample Size (Regular Apparel/Rainwear-Excluding Children Sleepwear Flammability Test) Full piece goods package
Knit : 3 yards Woven: 3 yards
Additional Colorway Package
Knit : 2 yards Woven: 2 yards
Partial Garment Test Package
4 Garments -Additional 1 more garment sample for Heat transfer label -Additional 1 more garment sample for Tight fitting style -Additional 1 more garment sample for Fusible covering for backside of embroidery
Full Garment Test Package
0-3T : 10 garments 4-7T : 9 garments 8-10T: 7 garments -Additional 1 more garment sample for Heat transfer label -Additional 1 more garment sample for Tight fitting style -Additional 1 more garment sample for Fusible covering for backside of embroidery
Socks Base Test Additional Samples for Partial Garment Test, Full Garment Test Package & Socks
5 Pairs Surface Coating for Total Lead Content, Soluble Heavy Metal Test, or Total Cadmium: Prints A4 sized printed swatch Zipper Slider 30 pcs (but based on the size & thickness of coating) Snap 30 pcs (but based on the size & thickness of coating) Button 35 pcs (but based on the size & thickness of coating) Trimming: (for formaldehyde content test) Embroidery 3-10 pcs (min. weight 3 gm) Badge 3-8 pcs (min. weight 3 gm) Ribbon bow 9-12 pcs (min. weight 3 gm) Other trims based on the weight of trim (min. weight 3 gm) Surface Coating for Phthalates test: Prints A4 size printed swatch Zipper Slider 120 pcs (but based on the size & thickness of coating) Cap Snaps 120 pcs (but based on the size & thickness of coating) Ring Snaps 300 pcs (but based on the size & thickness of coating) Buttons 300 pcs (but based on the size & thickness of coating) Zipper strength test: 6-8 pcs
13 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
14 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
15 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Protocols
16 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
TEST PROTOCOLS Full Piece Goods (Development Full Piece Goods Fabric) (Bulk Fabric)
Additional Colorway (Bulk Fabric)
* Partial Garment Test
For For Full For garment garment garment For garment Garment Non Non wash fabrics wash Non wash wash Test Garment Garment (before fabrics Garment fabrics fabrics Wash Wash wash is (after Wash (after (after wash applied) wash is wash is is applied) applied) applied) X X X X X X X X X X X X X X X X X X X X X X X X X X# X# X# X
CPSIA Requirements Supplement Protocol Flammability of Clothing Textiles *** Flammability of Vinyl Plastic Film Flammability of Blanket Flammability of Children‟s Sleepwear Labeling Review : Fiber/Care Fiber Analysis: Quantitative Total Lead Content in Surface Coating Total Lead Content in Substrate Materials (# Licensees Only) Illinois Lead Content in Surface Coatings X Illinois Lead Content in Substrate Materials X Total Cadmium Content in Surface Coatings X Total Cadmium Content in substrate Materials X Soluble Heavy Metal Contents in Substrate Materials X Soluble Heavy Metal Contents in Surface Coatings X California Proposition 65 X Snug Fitting Measurement Snug Fitting Garment Labeling CPSIA Tracking Labels for Children‟s Products Fabric Weight X Thread Count of Woven Fabric/Knit X Yarn Number X Breaking Strength of Textile Fabrics: Grab Test X Tearing Strength: Elmendorf X Bursting Strength for Textile Fabrics X Abrasion Resistance: Flexing and Abrasion Method X (Wrinkle Resistance Product & Pocket Lining) Pile Retention of Corduroy Fabrics X (Woven Cut Pile Fabrics Only) Stretch Properties of Knitted Fabrics X Dimensional Change of Fabrics/Garments after Home X Laundering Colorfastness to Laundering: Accelerated dropped Colorfastness to Crocking dropped (Original & After 1 wash if needed) Color Change to Flat Abrasion (Frosting): Colorfastness to Light Colorfastness to Water Colorfastness to Non-Chlorine Bleach: Spot Test Colorfastness to Chlorinated Pool (Swimwear) Colorfastness to Sea Water (Swimwear) Colorfastness to Saliva (for Bibs only) Skewness from Automatic Home Laundering X Appearance after Laundering X Resistance to Slippage of Yarn X Failure in Sewn Seams: Woven Apparel Failure in Sewn Seams: Knitted Apparel Strength Tests for Zippers Snap Attachment Button/Small Parts Attachment Strength Tensile Strength of Yarns: Decorative Trimming Carter‟s Safety Product Review Bonded, Fused, and Laminated Apparel Fabrics (after 3 washes) Surface Water Absorption of Terry Fabrics /Absorbency X of Bleached Textiles (bibs & all bath items – towels, wash cloths) Water Resistance: Rain Test X (Rainwear/ Outerwear if claimed) Water Repellency: Spray Test X (Rainwear/ Outerwear if claimed) Appearance of Fabric/Seam Smoothness/Crease X Retention Ultra Violet Protection Factor (UPF) – swimwear only if X claimed. Formaldehyde (Spot Check) / (Quantitative) X pH in Textiles (All Washed or Non-Washed Items) dropped Phthalates X Qualitative Determination of Nickel (Skin Contact Only)
X X X X X X X
X X
X
X X X X
X dropped
X X dropped X X X X
X X
X X X X X X X X# X# X X X X X X X X
X
X X X X
X
X
X
X X
X X
X X
X X
X X
X X
X X
X X X X X X X X# X# X X
X X X X X X X X# X# X X
X X X X X X X
X X X X X X X
X
X
X
X
X X
X X
X X
X
X X
X X
X X
X X
X X
X X
X X
X X
X X X X
X X X X X X
X X X X
X X X X X X
X X X X
X X X X X X
X X X X
X X X X
X X
X
X X X
X X
X X X
X X
X
Dropped
X X** X X X X X X Dropped Dropped Dropped X X X X X X X X X X X X X X X X X X X X X X X X
X
X
X
dropped
dropped
X
dropped
dropped
X
X
X
X
X
X X X X
X**
X
X
X
X
X
X
X X X
X
X X
X
X
X
X X
X
X X♠ X♠ X♠ X♠
X♠ X♠ X♠ X♠
X X
X X
X X X X
17 PRIVILEGED and CONFIDENTIAL
X
X X
X
X
X
X X X X X X X
Garment Non Garment Artwork Wash Garment Wash 1st Only Additional Wash Colorway **** Colorway
Revision 8.11.2 May 2011
X X X♠ X♠
X X X♠
(a) Partial Garment test - if all fabrics, including trim, have been tested previously and the test request form is accompanied with the previous fabric test report. If garment does not come in with a previous fabric test report, then Full Garment Test should be applied. 1) (b) Partial Garment test for garment wash program – Test for All colorways 1) (c) Full Piece Goods for garment wash program – Test one colorway only
** Any trimming (embroidery, binding, etc.) or printing which has not tested before. *** (1) Exemptions: Plain Surface fabrics that weigh 2.6 oz/yd² or more in any fiber content. All fabrics (both plain & raised surface) regardless of weight, made completely of, or in any combination of, the following fibers: Acrylic, Modacrylic, Nylon, Olefin, Polyester, Wool (2) All fabric, body & appliqué, regardless of the size of the appliqué, for compliance with 16 CFR 1610. Carter‟s wants a report issued by BVCPS for each submission, even if the submission is an exempted fiber or fabrication type. Carter‟s wants BVCPS to make the determination. (refer report format) **** Artwork Only testing – if all fabrics, including trim and partial garment tests, have been tested previously and test request form is accompanied with the previous test reports. If artwork does not come in with a previous garment test report, then partial Garment Test should be applied.
# Only based on the submitted garment, not required for all size ranges # #Eliminate performing appearance after washing on denim fabrics that will be garment washed ♠ Applicable if different from the 1st colorway Chargeable Retests: Retail items will be tested for the failed property in the previous test report. Additional Colorway Testing: Samples marked for additional colorway testing must list the previous test report number of full piece goods and garment testing to be completed. Partial Garment Testing: Samples marked for partial garment testing must list the previous test report number of full piece goods, additional colorway and trim testing to be completed. Artwork Only Testing: Samples marked for artwork only testing must list the previous test report number of full piece goods, additional colorway, trim testing and partial garment testing to be completed.
18 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Price List
19 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
CARTER’S TESTING PRICES TEST PACKAGE Full Piece Goods (Development) Non Garment Wash For Garment Wash Fabrics (Before Wash is applied) For Garment Wash Fabrics (After Wash is applied) Full Piece Goods (Bulk) Non Garment Wash For Garment Wash Fabrics (After Wash is applied) Additional Colorway (Bulk Fabrics) Non Garment Wash (w/ initial submit) (separate submit) For Garment Wash Fabrics (After Wash is applied) Full Garment/Rainwear Full Test
USA/JAPAN
FAR EAST/MEXICO/TURKEY
/ /
$120.00 $100.00
/
$85.00
$185.00 /
$140.00 $120.00
$75.00 $80.00 /
$60.00 $70.00 $50.00
$250.00
$225.00
/
$95.00
/ / $125.00
$130.00 $100.00 $95.00
/ / $99.00
$30.00 $90.00 $68.00
No Charge $ 85.00
No Charge $ 45.00
$45.00/Fiber /
$25.00/2 Fiber $ 15.00
$225.00 $ 70.00
$100.00 $ 45.00
$ 60.00 $ 35.00
$ 45.00 $ 25.00
Partial Garment Test Non Garment Wash For Garment Washed Programs 1st Colorway Additional Colorway Socks Base Test Report fabric is exempt from 16CFR1610 Flammability test Elastics Artwork Only ADDITIONAL CHARGES TO TEST PACKAGE
Formaldehyde -Spot -Full Quantitative Fiber Content -Chemical Identification (e.g. Poly/Cotton) Additional Fiber -Microscopic Identification Initial Fiber Additional Fiber Flammability (Add. Colors) Nickel Free (Qualitative) Single Test Analysis [separate tests / combined pricing] – Total Lead, Total Cadmium: 1st Metal Additional Metal(s) Heavy Metal (ASTM F963 Section 4.3.5) EN-71:3 Soluble Heavy Metals [substrates] 25 Washes for appearance/durability 50 Washes for appearance/durability Tight Fitting Measurement & Tight Fitting Labeling Review Absorbency (After 1 wash state) Bonding Strength (After 3 wash state) -Mock Up (pre-testing) -Garment Submit Without Package Submit With Package Each additional location
Substrates
Surface Coatings
$120 $50 $13 per data $13 per data $145.00
Surface Coatings
Substrates $25 $13 per data
$25 $13 per data $ 58.00
$152.00
$ 46.00
$150.00 $20.00
$100.00 $170.00 $10.00
$35.00
$20.00
$ 50.00 $ 50.00 $ 40.00 $ 10.00
$28.00 $28.00 $15/3 locations on same garment $5.00
20 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
TEST PACKAGE Phthalates
USA/JAPAN
FAR EAST/MEXICO/TURKEY
$350.00
$ 130.00
(DINP, DIDP, DNOP, DEHP, DBP and BBP)
Rush Service (3 days) Retest (softlines)
Children‟s Sleepwear -Pre-production Fabric Testing
40% Surcharge Minimum $50.00 or pro-rated based on required tests
40% Surcharge Minimum $50.00 or pro-rated based on required tests For Li & Fung order only: Minimum $30.00 or pro-rated based on required tests
$190.00
$125.00
$ 70.00 $ 95.00 $ 95.00 $250.00
$ 50.00 $ 70.00 $ 70.00 $170.00
(15 length & 15 width)
-FPU Testing -Protocol Seam Testing -GPU Testing -50 Home Laundering Preparation (not including F/R testing)
Ultra Violet Protection Factor (UPF) Pkg. (Applicable if claimed) AATCC 183 / ASTM D6603-00 ASTM D6544-00 Documentation Review of Submitted 3rd Party Testing Reports Single Test Or Individual Test Other Than Above
$740.00 (includes the discount) $126.00 per rating $508.00 per preparation
ASTM D6603 : US$ 13 ASTM D6544 : US$ 250 per preparation AATCC 183 : US$ 40 per rating
$75.00
$27.00
30% Discount From Local Price List
30% Discount From Local Price List
21 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Apparel Testing Requirements
22 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
PERFORMANCE STANDARDS Remark: Please refer to Analytical Test Protocol #6504 and CPSIA Test Protocol #8444 in Appendix A for the appropriate analytical test requirements. PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
•Flammability of Clothing Textiles •Flammability of Vinyl Plastic Film •Flammability of Blankets •Flammability of Children‟s Sleepwear Labeling Requirements •Labeling Review: Fiber
16 CFR 1610 16 CFR 1611 ASTM D4151 16 CFR 1615/1616 Section 4
Class I Class 1 Class I Must meet requirements of 1615-1616 CFR
16 CFR 300/303
•Labeling Review: Care
16 CFR 423
•Labeling Review: Country Of Origin
19 CFR 134 Section 11
Must conform to Textile Fiber Wool/Fur/DownLabeling Acts Proper care instruction should be included based on the nature of the garment. Must conform to Country of Origin
Fiber Analysis: Quantitative * California Proposition 65
Fabric Construction Qualities •Fabric/Material Weight
• Fabric Count of Woven Fabric (Ends x Picks/Inch) • Fabric Count of Knit (Wales x Courses/Inch) •Yarn Number
Strength Properties •Breaking Strength of Textile Fabrics: Grab Test All Fabrics except denim - Weight 7.3 oz./sq.yd.
AATCC 20A Refer to CATR-HL-PTCL-06572-US
ASTM D3776
Blends: ±3.0%, Single Fiber: No tolerance The sample shall be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required.
ASTM D3775
As approved -For non wash fabric (-2%/ +10%) -For garments in a garment washed program (-5%/ +10%) As approved ( 5%)
ASTM D3887 Section 12
As approved ( 2 Counts)
ASTM D1059
As approved 10‟s/1-39‟s/1: +3 Counts 40‟s/1-59‟s/1: +5 Counts 60‟s/1 and finer: +6 Counts
ASTM D5034
25.0 lbs./in. 35.0 lbs./in. 40.0 lbs./in. 50.0 lbs./in.
Denim - Weight 12.0 oz./sq.yd.
Warp 60.0 lbs./in. 80.0 lbs./in. 90.0 lbs./in. 100.0 lbs./in.
Fill 35.0 lbs./in. 45.0 lbs./in. 55.0 lbs./in. 75.0 lbs./in.
Heavily Distressed Denim - Weight 12.0 oz./sq.yd.
Warp 50.0 lbs./in. 55.0 lbs./in. 70.0 lbs./in. 80.0 lbs./in.
Fill 35.0 lbs./in. 40.0 lbs./in. 50.0 lbs./in. 60.0 lbs./in.
-Pocket Lining
100.0 lbs./in.
75.0 lbs./in.
•Tearing Strength: Elmendorf All Fabrics except denim - Weight 7.3 oz./sq.yd. Denim - Weight -
ASTM D1424 1.5 lbs./in. 2.0 lbs./in. 2.5 lbs./in. 3.0 lbs./in. Warp 3.0 lbs./in. 3.5 lbs./in. 4.0 lbs./in. 5.0 lbs./in.
12.0 oz./sq.yd.
Fill 2.0 lbs./in. 2.5 lbs./in 3.5 lbs./in 4.0 lbs./in
23 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
PERFORMANCE PROPERTIES Heavily Distressed Denim - Weight 12.0 oz./sq.yd.
TEST METHODS
-Pocket Lining
STANDARD REQUIREMENTS Warp Fill 3.5 lbs./in. 2.5 lbs./in. 4.5 lbs./in. 3.5 lbs./in 5.5 lbs./in. 3.5 lbs./in 6.5 lbs./in. 4.0 lbs./in 3.0 lbs.
Bursting Strength for Textile Fabrics - Lace - Pointelle Sweater -Basic Knit Sweater -Light Wt. 7.0 oz./sq.yd. Failure in Sewn Seams: Woven Apparel •Wovens 60% elongation in this case.
42 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Seam Stretchability (Whole Circumference) For Elastic Cuff or Elastic Bottom Opening
L Clamp
Use L Clamp to hold the cuff at relaxed state.
Place the L Clamp in Instron.
Start to pull and the result should be meet 14 lbs. (due to circumference stretch: front & back layer).
43
PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Same step as elastic cuff for elastic bottom opening
Use L Clamp to hold the elastic bottom at relaxed state.
Start to pull, and the requirement is same as elastic cuff.
In this case, the result is 10.77 lbs, which is below the requirement of 14 lbs.
44 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
CHILDREN’S SAFE PRODUCT REVIEW
45 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Safe Product Review Small Parts / Choking Hazards Any item intended for children ages 3 and under that does not meet Section 4.6 of ASTM F963 or CFR Title 16, Part 1501, is classified as a small part if the object fits into the small parts cylinder (see below). It is considered a potential choking hazard and must withstand a 20.2 pound pull force. Determination of the terms “fit into the small parts cylinder.”
Trims such as rhinestones, sequins, etc., are not allowed on garments size 5T and below. Garments in sizes 4-6x / 4-7 with any decorative embellishment that can not pass the small part requirement due to the nature of the embellishment or attachment method or have cords / ties / belts made from a metal chain must be labelled with the below hangtag.
Functional hardware (such as buttons, snaps, etc.) must always pass the required 20.2 pound pull force and so can never use this hangtag. Note: All stone (or other object) washed garments must be thoroughly inspected after the garment washing process and all stones removed. Small Parts Hazard Testing The purpose of small parts hazard testing is to determine if parts attached to the garment, such as: buttons, bows, snaps, buckles, patches, appliqués, or other functional or decorative items which can be removed by 46 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
force. It is frequently true that small pieces of the attachment may be removed by force, without the entire attachment coming off. This is demonstrated in the photos below. These situations are not considered hazardous. Single yarn tests for fringes and pompoms are considered a different situation. Requirements for those items are stated elsewhere in this document.
47 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
48 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Sharp Point / Edge Testing Non-functional or functional sharp points or any sharp edges are not permitted on any product, packaging, or hardware intended for children sizes 0-7. Non-functional sharp points or any sharp edges are not permitted on any product, packaging, or hardware intended for children sizes 8-18. Functional sharp points (i.e. fastening pins) are permitted on sizes 8-18.
To prevent scratching, no hook and loop, or fastening tape with sharp corners may be applied to any merchandise. No monofilament threads are allowed in the assembly of any product. Zippers 1. Zippers MUST have Fully Autolock or Semi-Autolock sliders. 2. Zippers must meet all required strength tests as shown earlier in the Manual. 3. Metal zippers that come in contact with the skin must have a zipper guard behind the zipper (facing the body) to prevent injury. 4. All components must not contain any toxic elements. 5. If zippers have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. 6. All components MUST be non-ferrous. 7. All zippers MUST be sourced as a complete unit (zipper, top stop, slider and bottom stop). 8. Top and bottom stops are required for all zippers. They may be plastic or metal (see coil zippers exception below). However, if metal stops are used, the prongs must face away from the body or be covered with fabric to prevent injury (scratching). 9. Coil zippers MUST have molded plastic tops and bottom stops unless cut-to-size zippers are used. In this case, metal claw stops are allowed, but the prongs must face away from the body or be covered with fabric to prevent injury (scratching). 10. Invisible or concealed zippers are not allowed on sizes 0-5T for Wal-Mart or Sam‟s Club garments. They are allowed for Carter‟s, Inc., garments as a back closure only. 11. Zipper Top Stop Security – to examine and ensure the top stop of separable zippers is functional and can withstand 20.2 pounds of pull force minimum. 12. All zipper pulls on Sleepwear items for sizes 0-3T MUST be solid (no holes allowed). 13. All holes in zipper pulls used on TOPS (excluding Sleepwear) for sizes 0-3T must have dimensions of at least 6 millimeters across at its widest point and 4 millimeters across at its longest point (as per below sketch). Holes MUST be elliptical in shape (one dimension greater than the other) to avoid finger entrapment issues. 49 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
14. Circular holes CAN NOT be used for sizes 0-3T unless reviewed and approved by Quality. To avoid a potential finger entanglement, circular pulls MUST be a minimum of 4mm wide and 6mm across.
50 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Separable Zipper: Zipper Slider is to be checked for top stop effectiveness.
Example of style with “separable” zipper Close-up of top of zipper
51 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
When unzipped, the slider must not be removable with less than 20.2 pounds of pull force. It is not acceptable for any slider that can be manipulated and removed from the garment.
Decorative Sliders, Pulls and Tabs for Zippers: 1. Sliders, pulls and tabs must meet all required strength tests and shown earlier in this Manual. 2. Two-piece zipper pulls / tabs (indirect attachment pulls) are not allowed on sizes 0-5T. 3. All sliders, pulls and tabs must be attached to withstand 20.2 pounds of pull force. Slider / pull / tab will be classified as a small parts hazard if it can fit into the small parts cylinder. 4. If ring pulls / open design pulls are used, the inside diameter of the ring can be no larger than: 0-5T – not permitted on Playwear and Sleepwear 4 & above – 1” max on Playwear and not permitted on Sleepwear 5. Fabric pulls must be secured through the eye of the zipper pull with a bartack and tacked down the center to avoid a finger entanglement. 6. No looped pulls may be used. All pulls MUST be 1 ply or 2 plies sewn together so no loop is formed. 7. Filled pulls are not allowed on sizes 0-5T. They are allowed on sizes 4 and above as long as they are sewn down on all sides. 8. Decorative fabric pulls / tabs may be attached to zipper pull tabs on: Pockets Zipper of leg / sleeve panels Center front plackets Sleeve / cuff opening of shirt / jacket (larger than 9 months but can be no longer than 1”) Bottom hem of skirt, skort, short or pant (larger than 9 months but can be no longer than 1”) They may not be attached to zipper pull-tabs on: Sleeve / cuff opening of shirt / jacket (sizes 0-9 months) Bottom hem of skirt, skort, short or pant (sizes 0-9 months) 9. Length of fabric pulls / tabs for all areas other than sleeve / cuff opening of shirt / jacket and bottom hem of skirt, skort, short or pant mentioned above: End of long skirts / trousers 1” max End of long sleeves 1” max At center plackets 1 ½ ” max All other locations 2” max 10. Length of elastic decorative pulls / tabs in their relaxed states: 0-4/7 Not permitted 7-16 / 8-18 1” max 11. Plastic and rubber pulls ARE NOT allowed on sizes 0-5T. They are allowed on sizes 4 and above with a maximum length of 2 ½”. 12. All components must not contain any toxic elements. 13. If components or hardware have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. 14. All components MUST be non-ferrous. 15. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be free of oxidation, rust or other types of corrosion. Buttons 1. Four-hole buttons must always be used with the exception of shank buttons, which must pass the required 20.2 pounds of pull force. Button will be classified as a small parts hazard if it can fit into the small parts cylinder. 2. All Buttons MUST be lock stitched and able to withstand 20.2 pounds of pull force. Bobbin thread is to be a tonal match to the needle thread with sufficient tonal difference to easily see the difference between needle and bobbin thread. Do not use a contrasting bobbin thread. 3. Fabric and two-piece buttons may NOT be used for garments sizes 0-5T.
52 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
4. 5. 6. 7.
Buttons may only be attached using spun polyester sewing thread. Buttons may not be made of wood, cork, leather, mother of pearl (shell) or glass materials. All components must not contain any toxic elements. If components or hardware have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. 8. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be free of oxidation, rust or other types of corrosion. Toggles / Toggle Buttons 1. Toggles may be used on all sizes of children‟s clothing. 2. All toggles MUST be lock stitched and able to withstand 20.2 pounds of pull force. A toggle will be classified as a small parts hazard if it can fit into the small parts cylinder. 3. All components must not contain any toxic elements. 4. If components or hardware have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. 5. All components must be non-ferrous. 6. Toggles may not be made of wood, cork, leather, mother of pearl (shell) or glass materials. 7. Toggles may only be used on functional drawstrings / ties, non-functional drawstrings/ ties, functional cords / ties and non-functional cords / ties that have no free ends. 8. Toggles cannot be positioned at the knees or any other place where the possibility of injury and wearing discomfort exists. 9. A loop may be used to attach a toggle button to a garment and fasten a toggle button. However, the total circumference of the loop cannot exceed 3”. Also, the loop MUST be bartacked as close to the toggle as possible while still allowing functionality. 10. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be free of oxidation, rust or other types of corrosion. Pig Nose Toggles (Cord Locks) / Spring Loaded Toggles 1. Cord Locks may be used as below on children‟s clothing: Decorative Functional (at waist) 0-9 months Yes No 12-24 months Yes No 2T-18 Yes Yes 2. When used as a decorative attachment: Cord must be securely attached to the garment Elastic cords may only be used on sizes above 12 months Must be securely contained within the loop so it can not be removed Cord and toggle MUST sit flush to the garment Cord must be bartacked no more than 3/8” from the point of exit 3. When used as a functional attachment: Cord must be securely attached to the garment with a bartack to eliminate the cord being pulled from the garment The circumference of the loop formed by the cord lock cannot be any longer than 3” visible when the garment is cinched to the body and must fully retract when the waist is extended Must be securely contained within the loop so it can not be removed 4. Cannot be attached to a continuous drawstring. 5. Are not allowed in the hood or neck area. Snaps, Grommets, Hasp / Sliders, D-Rings, Hook and Eye and Other Metal Hardware 1. All snap, grommets and hardware used must be attached, and if necessary, a reinforcement fabric used so that the hardware can withstand 20.2 pounds of pull force; otherwise, hardware will be classified as a small parts hazard if it can fit into the small parts cylinder.
53 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
2. Press fasteners can be made of metal or plastic. However, if made from plastic, they must be pre-applied to a twill tape and then applied to the garment. 3. Metal hardware cannot be positioned in the knee safety zone area due to the possibility of injury and wearing discomfort: Newborn (Size 0) = Rectangle measuring 3 ½” length x 3” width NB/Infant (Sizes 3m, 6m, 9m, 12m, 18m) = Rectangle measuring3 ½” length x 3 ½” width Infant (Sizes 24m, 36m, 48m) = Rectangle measuring 5” length x 4” width Toddler (Sizes 2T, 3T, 4T, 5T) = Rectangle measuring 5” length x 4” width Children‟s (Sizes 4, 5, 6, 6X-7) = Rectangle measuring 5” length x 4” width Point of measurement = Place center point of rectangle safety zone over the center point of the knee placement.
4. 5.
6. 7. 8. 9. 10. 11. 12.
Note: The Knee Safety Zone Area includes an allowance for partial shift during product wear. Knee placement is determined by the body standards used during product development. Knee placement and application of the Safety Zone area may vary due to garment design and/or pattern specifications. Hasp / Sliders and D-Rings are required to be welded closed to eliminate small parts hazards with the exception of the Twist Loop Hardware from Mississippi Trading, Inc. If D-ring pulls are used, the inside diameter of the ring can be no larger than: 0-5T – not permitted 4–6x / 4-7 – 1” max 7-16 / 8-18 – 1 ½” max Hasp / Sliders and D-Rings must be secured in such a way so they can not be detached from the garment and must be attached close enough to the garment to prevent any entrapments. D-rings are NOT permitted at the free end of any ties on a garment. All components and hardware must be attached using approved mechanical machinery. It can not be applied by hand with the exception of the hook and eye closure. All components must not contain any toxic elements and must be constructed of ferrous metals. If components or hardware have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. The components must withstand washing and drying by the suggested care instructions with no degradation to the product. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be free of oxidation, rust or other types of corrosion.
Hook and Loop Closures 1. Hook and loop closures must be lock-stitched securely and able to withstand 20.2 pounds of pull force. 2. Only the loop part of the fastener may come in contact with the skin. 3. The hook and loop closure can have no sharp edges or rough edges. All corners must be rounded to avoid injury. 4. The lowest profile hook and loop fastener that will perform the purpose must be used to minimize abrasiveness. Rosettes / Bows, Appliqués and Other Embroidered Decoration 1. If used on sizes 0-5T, all rosettes, bows and appliqués must be attached to withstand 20.2 pounds of pull force. All will be classified as a small parts hazard if it can fit into the small parts cylinder. 2. Rosettes, bows and appliqués must be firmly sewn into the fabric. They can not be glued, fused or bonded onto the fabric without the use of an additional security stitch. 3. Embroidered or any other decoration with an abrasive backside that comes into direct contact with the skin must have a backing material (OTB) to prevent scratching and must pass the required bonding strength test as stated earlier in this Manual. Pompoms / Tassels 1. No metal components may be used when manufacturing pompoms. 2. Pompoms / tassels must withstand 20.2 pounds of pull force. 3. Pompoms / tassels must be firmly sewn into the fabric. They cannot be glued, fused or bonded onto the fabric.
54 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
4. If used on a Wal-Mart / Sam‟s Club garment, they may not be made from hand knitting or sweater yarns if for sizes 0-5T. 5. Stuffed pompoms made from fabric are allowed, but must be completely enclosed in a lining. 6. May not be attached to the end of a drawstring, cord or tie with free ends. 7. No pompoms or, tassels can be used on the crown of a hat/cap with individual ties or loose hanging chinstrap. If there are no loose hanging chinstraps or individual ties, they are allowed on the crown. Fringe on Embroidered Designs 1. Fringe must withstand 1.5 pounds of pull force when pulled individually. 2. Fringe length can be no longer than 3/8”: Fringe must withstand 20.2 pounds of pull force when pulled together. Fringe on Edges of Garments 1. Fringe must withstand 20.2 pounds of pull force when pulled together. 2. Fringe must withstand 1.5 pounds of pull force when pulled individually. Belt Loops Must lie flat against the garment and not exceed 3” in total loop length to reduce entrapment risk.. For Wal-Mart / Sam‟s Club, belt loop can be no longer than 1 ½” between bartacks. Locker Loops 1. MUST be located in the center back neck on the inside of the garment. 2. MUST not exceed 3” in total loop length. Hanger Loops 1. Not permitted on sizes 0-5T. 2. For sizes 4 & up, loops should be constructed of clear elastic tape that will break away under the weight of the child. 3. Can be no longer than 3” in total loop length. Hammer Loops 1. Must be secured in seam and pockets with reinforced stitching and must lie flat against the garment. 2. Must be secured on the underside at the center of the fold with a bartack. 3. Exposed length of hammer loop can not exceed: 2” from the pocket or side seam to the end of the bartack on sizes 2T-5T 3” from the pocket or side seam to the end of the bartack on sizes 4 & above 4. Loop must be folded so that the horizontal length is on top of the vertical length and must be topstitched to the side seam to ensure it remains flat. 5. Entire loop must be sewn down on sizes 0-24 mos. Button Loops Are permitted but should only be as long as required for fastening with a maximum length of 3” in circumference. Loop Labels 1. Must be secured in the seam of the garment. 2. Can be no longer than 1” in length. 3. Can extend no more than 1” from garment; however, if the label extends out more than 3/8” from the garment, it must be stitched across perpendicular to the garment in order to prevent a finger entanglement. Drawstrings, Cords and Ties on Children’s Clothing 1. Functional Drawstring – Any non-retractable cord, ribbon, or tape of any material with 2 loose ends to pull together / adjust parts of outerwear to provide for closure or to adjust the size of the garment opening. When allowed: a. Must be able to withstand 20.2 pounds of pull force. b. Cannot emerge from the back of the garment. c. Cannot be tied at the back of the garment.
55 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
d. End MUST be secured with a heat seal, a laser cut, double turned and secured with a lock stitch or a plastic sleeve which will withstand 22.5 pounds of force (pull test). e. Toggles and knots not allowed on free ends. f. Beads may not be used for sizes 0-5T. They may be used on sizes 4 and above provided they are not at the free ends. If used on sizes 4-7, the warning label for a potential choking hazard must be used. g. If used on the lower edge of the garment, the drawstring can not hang below the bottom hem of the garment. h. Drawstrings should be secured to the garment at its midpoint so that the string can not be pulled out through one side and become an entrapment hazard. i. Functional drawstrings that finish below the hip cannot hang below the hem of the garment. They must be contained inside the garment or lie flat to the garment. j. Not allowed on the hem of a garment if it finishes at or below the ankle or below the elbow.
FUNCTIONAL DRAWSTRING Hood / Neck Area
0-24 Months Not Permitted
2T and above Not Permitted
Waist Area (Tops)
Not Permitted
Not Permitted
Waist Area (Bottoms)
Not Permitted
At Hem (below the waist and above the ankle) At Sleeves (above the elbow including shoulder around the circumference of the arm) At Sleeves (below the elbow)
Not Permitted
No more than 3” visible when garment is fully extended No more than 3” visible when garment is fully extended
Not Permitted
Not Permitted
Not Permitted
Not Permitted
2. Continuous Drawstring – Any textile or non-textile material that passes through a channel around the total circumference of the garment and has no loose ends. It is used to adjust the size of the garment opening.
CONTINUOUS DRAWSTRING Hood / Neck Area Waist Area (Tops) Waist Area (Bottoms) At Hem (below the waist and above the ankle) At Sleeves (above the elbow including shoulder) At Sleeves (below the elbow)
0-24 Months Not Permitted Not Permitted Not Permitted
2T and above Not Permitted Not Permitted Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
3. Non-functional (Decorative) Drawstring, Cord or Tie – any textile or non-textile material with 2 loose ends that has no drawstring functionality and is not used to adjust the size of the garment opening or to fasten the garment. When allowed: a. Must be able to withstand 20.2 pounds of pull force. b. Cannot emerge from the back of the garment. c. Cannot be tied at the back of the garment. d. End MUST be secured with a heat seal, a laser cut, double turned and secured with a lock stitch or a plastic sleeve which will withstand 22.5 pounds of force (pull test). e. Toggles and knots not allowed on free ends.
56 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
f.
Beads may not be used for sizes 0-5T. They may be used on sizes 4 and above provided they are not at the free ends. If used on sizes 4-7, the warning label for a potential choking hazard must be used. g. If used on the lower edge of the garment, the drawstring, cord or tie can not hang below the bottom hem of the garment. h. Non-functional drawstrings, cords or ties that finish below the hip can not hang below the hem of the garment. They must be contained inside the garment or lie flat to the garment. i. Not allowed on the hem of a garment if it finishes at or below the ankle or below the elbow. j. Non-functional drawstrings, cords or ties at the sleeves that are above the elbow including the shoulder should be secured: Through a button hole or eyelet with a bartack no further than ½” from the hole OR On the outside of a sleeve with a bartack OR As a continuation of the trim along the sleeve
NONFUNCTIONAL (DECORATIVE) DRAWSTRING, CORD OR TIE 0-24 Months Hood / Neck Area
Not Permitted
2T-5T
Girls 4-6x / Boys 4-7
Girls 7-16 / Boys 8-18
Not Permitted
Not Permitted
Not Permitted
Waist Area (Tops)
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Waist Area (Bottoms)
No longer than 4 ½” and must be securely attached with a bartack ½” from the exit point. * can be no longer than 3” on styles for Wal*Mart or Sam‟s Club.
No longer than 5 ½” and must be securely attached with a bartack ½” from the exit point. * can be no longer than 3” on styles for Wal*Mart or Sam‟s Club.
No longer than 5 ½” and must be securely attached with a bartack ½” from the exit point. * can be no longer than 3” on styles for Wal*Mart or Sam‟s Club.
No longer than 5 ½” and must be securely attached with a bartack ½” from the exit point. * can be no longer than 3” on styles for Wal*Mart or Sam‟s Club.
At Hem (below the waist and above the ankle)
No longer than 3” *Not permitted on styles for Wal-Mart or Sam‟s Club
No longer than 3”
No longer than 3”
No longer than 3”
At Sleeves (above the elbow including shoulder)
No longer than 3” *Not permitted on styles for Wal-Mart or Sam‟s Club
No longer than 3”
No longer than 5½” *Can be no longer than 3” on styles for Wal-Mart or Sam‟s Club
No longer than 5 ½” *Can be no longer than 3” on styles for WalMart or Sam‟s Club
At Sleeves (below the elbow)
Not Permitted
Not Permitted
Not Permitted
Not Permitted
4. Functional Cord / Tie – Any textile or non-textile material attached to the outside of the garment and is used to adjust the size of the garment opening or to fasten the garment. When allowed: a. Must be able to withstand 20.2 pounds of pull force. b. Cannot emerge from the back of the garment. c. Cannot be tied at the back of the garment. d. Cannot be made of metal chain for sizes 0-5T. For sizes 4 & up, can be made of chain, but must break away under the weight of the child AND have the small parts warning tag as stated earlier in the Manual.
57 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
e. End MUST be secured with a heat seal, a laser cut, double turned and secured with a lock stitch or a plastic sleeve which will withstand 22.5 pounds of force (pull test). f. Toggles and knots not allowed on free ends. g. Beads may not be used for sizes 0-5T. They may be used on sizes 4 and above provided they are not at the free ends. If used on sizes 4-7, the warning label for a potential choking hazard must be used. h. If used on the lower edge of the garment, the cord / tie can not hang below the bottom hem of the garment. i. Functional cords / ties that finish below the hip can not hang below the hem of the garment. They must be contained inside the garment or lie flat to the garment. j. Not allowed on the hem of a garment if it finishes at or below the ankle or below the elbow. k. Functional cords / ties at the sleeves that are above the elbow including the shoulder should be secured: Through a button hole or eyelet with a bartack no further than ½” from the hole OR On the outside of a sleeve with a bartack OR As a continuation of the trim along the sleeve
58 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
FUNCTIONAL CORD / TIE Hood / Neck Area Waist Area (Tops)
Waist Area (Bottoms) At Hem (below the waist and above the ankle) At Sleeves (above the elbow including shoulder) At Sleeves (below the elbow)
0-24 Months Not Permitted Not Permitted
2T –5T Not Permitted Not Permitted
4-18 Not Permitted Not Permitted
No longer than 4 ½” * can be no longer than 3” on styles for Wal*Mart or Sam‟s Club.
No longer than 5 ½” * can be no longer than 3” on styles for Wal*Mart or Sam‟s Club.
No longer than 5 ½”
No longer than 3”
No longer than 3”
No longer than 3”
No longer than 3”
No longer than 3”
No longer than 5 ½”
Not Permitted
Not Permitted
Not Permitted
**Measurement is taken from the point of attachment. 5. Elastic Cord / Tie – Cord with high stretchability and complete or nearly complete recovery. Not permitted in the hood and neck area of the garment. 6. Halter Neck Cord / Tie – Functional cord worn around the back of the neck to hold the garment together leaving the back and shoulders bare: a. No free ends allowed in the head / neck area b. Hook and loop, self fabric, buttons or snap closure required 7. Rouching – Considered a functional drawstring/tie and should be measured as the maximum length of the visible drawstring/tie from the exit point when the drawstring/tie is not rouched and fully extended. Maximum allowed length of the rouching drawstring/tie: 0-5T – Not permitted 4 & above – 3” 8. Retractable Cords In the head, neck, waist and bottom areas: a. Fully retractable drawstrings/ties are exempt from ASTM specifications / CPSC guidelines. b. CPSC recommends eliminating the use of toggles, knots or other attachments at the free end c. If a cord lock is used, the CPSC recommends that it lies flat against the garment d. The CPSC has determined that elastic cords should have no more than 1” protruding from the opening when fully extended Fixed Bows 1. Must be secured at the center with at least one bartack. 2. End MUST be secured with a heat seal, a laser cut, or double turned and secured with a lock stitch. 3. No toggles or knots at the ends of tails. 4. Must be securely attached to the garment. 5. Must withstand 20.2 pounds of pull force.
59 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
0-9 Months Hood / Neck Area Chest Area Waist / Hip Area Leg Above Knee Leg Below Knee Sleeve Above Elbow (Inc Shoulder) Sleeve Below Elbow
12-24 Months
2T-5T
Girls 4-6x / Boys 4-7 Loop Tail
Girls 7-16 / Boys 8-18 Loop Tail
Loop
Tail
Loop
Tail
Loop
Tail
1 ½”
1”
1 ½”
1”
1 ½”
1”
1 ½”
1”
1 ½”
1”
3”
3”
3”
3”
3”
3”
3”
5 ½”
3”
5 ½”
3”
3”
3”
3”
3”
3”
3”
5 ½”
3”
5 ½”
3”
3”
3”
3”
3”
3”
3”
5 ½”
3”
5 ½”
1 ½”
1”
1 ½”
1”
1 ½”
1”
1 ½”
1”
1 ½”
1”
3”
3”
3”
3”
3”
3”
3”
5 ½”
3”
5 ½”
1 ½”
1”
1 ½”
1”
1 ½”
1”
1 ½”
1”
1 ½”
1”
Lace Up Ties Must be securely attached at exit points for sizes 0-5T, and at the midpoint of the tie for all other sizes. Sashes & Thin Ties The following are definitions and acceptable applications for sashes and thin ties: A sash is a textile or non-textile material that is to be worn around the waist area of a garment and ties in a bow or some manner. To be classified as a sash, the width must be at least 1 ¼” for all sizes. A thin tie is a textile or non-textile material that to be worn around the waist area of a garment and ties in a bow or some manner. Thin ties are not allowed on sizes 0-5T, but are allowed on sizes 4 & up. Thin ties have a width less than 1 ¼”. Characteristics of an acceptable sash / thin tie are: 1) Intended to be tied at the back of the garment 2) Must be permanently and securely attached to the garment (preferably in the side seams) 3) The tips of the sash must be clean finished without any knots. 4) Must not hang below the hem of the garment when untied 5) Cannot measure more than 14” when untied and measuring from the point of where it is to be tied 6) May be functional or non-functional 7) It is recommended to have loops near center back so if becomes untied it does not hang below hem. Belts All belts for sizes 0-5T must be permanently and securely attached at the waist of the garment so they can not be removed. Attached belts without buckles 1) Can hang no longer than the bottom hem of the garment when untied (measured from the last belt loop). 2) Can not measure more than 14” when untied and measuring from the point of where it is to be tied. Attached belts with buckles 1) When buckled in the middle hole, the strap end of the belt must not exceed 3” for sizes 0-5T (measured from where the strap exits the buckle to the end).
60 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
2) Buckles / D-rings are not allowed on sizes 0-5T for Child Of Mine and Sam‟s Club. 3) When buckled in the middle hole, the strap end of the belt must not exceed 5 ½” for sizes 4-16 (girls) and sizes 418 (boys) (measured from where the strap exits the buckle to the end). Non-attached belts without buckles 1) Can hang no longer than the bottom hem of the garment when untied (measured from the last belt loop). 2) Must have belt loops at both side seams to prevent the belt from being a trip hazard when untied. 3) Cannot measure more than 14” when untied and measuring from the point of where it is to be tied. 4) Not permitted for sizes 0-5T. Non-attached belts with buckles 1) When buckled in the middle hole, the strap end of the belt must not exceed 5 ½” for sizes 4-16 (girls) and sizes 418 (boys) (measured from where the strap exits the buckle to the end). 2) Not permitted for sizes 0-5T. Belts on Children’s Bathrobes 1) Can be no less than 1 ¼” in width. 2) Must be securely and permanently attached to the garment so they can not be removed. 3) Can hang no longer than the bottom hem of the garment when untied. 4) Can measure no longer than 14” from the point where the belt is tied to the end of the loose end. Adjustable Waistbands Must be secured to the garment with a bartack to prevent the band from being pulled out. Hats and Caps 1) Chinstraps are permitted provided they are not continuous. The strap must be able to be separated when force is applied. 2) Under chin ties may not be made of elastic. 3) Individual ties may only be used on occasion wear. When used, they can be no longer than 8” and have no knots, toggles or ornamentation of any type on the loose ends. 4) No pompoms, tassels or any other decorations can be used on the crown of a hat/cap with individual ties or loose hanging chinstrap. If there are no loose hanging chinstraps or individual ties, the decorations are allowed on the crown. Bibs 1) No free ends allowed in the head / neck area. 2) For Child of Mine and Sam‟s Club, can contain no PVC. Neck Ties 1) Are allowed on all sizes. 2) For sizes 0-5T, must break away under the weight of the child. Swim Short / Shorts Liners Must be constructed of micromesh fabric, with a minimum of 225 holes / inch. Floats 1. For sweater tops and cardigans, maximum float length is ½”. 2. For all other garments, maximum float length is 3/8”. 3. Floats are not permitted in the foot area (base of ankle to end of toe) of socks, hosiery or any other footed garment intended to fit children 3 years of age and under. 4. Float threads are not permitted in the hand area of mittens intended to fit children 9 months of age and under. Seaming Threads 1. Toe seaming threads must be trimmed to a maximum of 3/8” for sizes intended to fit children 3 years and under.
61 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
2. For footed garments or booties with a seam around the sole, the start/stop position must be in the ankle area to prevent seaming thread ends in the toe area, and the thread ends must be trimmed to no more than 3/8”. Footed Garments All footed garments with embroidery, stitches, seaming or tacking in the toe / foot area must have a second layer of fabric sewn into the garment to cover the embroidery, stitches, seaming or tacking to prevent the child‟s skin from becoming irritated. Thread Ends / Splicing Threads Other thread ends, such a those created when yarns are joined together by color or yarn change on a knitting machine, must not be over ½” for sizes intended to fit children 3 years and under. Natural Feathers 1. Not permitted on any size children‟s clothing. Fake (Faux) Fur 1. Maximum pile length for children‟s clothing: a. 2T-5T maximum pile length of 1” b. 4-6X/7 maximum pile length of 1” c. 7+ maximum pile length of 1½” 2. Sliver knitted pile should be used. 3. For better pile retention, an acrylic resin coating must be used on the back of the fur. Toxicity / Skin Irritants in Liquid / Gel Filled Products 1. Must comply with ASTM F963, Section 4.3.6. 2. Cannot contain any toxic liquids. 3. Must pass microbiological test and not contain petroleum distillates (CFR Title 16, Part 1500.231). 4. Third party certification is required showing any liquid used in a garment is non-toxic. No skin irritants of any type may be left on the product. Scarves 1. Must be designed, labelled and marketed for children 4 years of age and older only. 2. For ages 4-7, maximum length of scarf including fringes, etc., is 33” 3. For ages 8+, maximum length of scarf including fringes, etc., is 39”
Requirements for Embellishments Sequins Size Range 0 -1 year >1 year to 5T 4 -7
Not Allowed. Not Allowed. Sequins must withstand 25 home launderings without becoming loose or detached. If they will not pass the 25 washes, a hangtag has been developed to warn of potential choking hazard and it must be used. Sequins may not be made of metal. Sequins (individually, in rows or in clusters can not be attached by hand. Individual sequins attached by machine: - Must be lockstitch attached - Minimum of 2 stitches per sequin - Maximum thread end – 3/8”
62 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
8 & Up
Sequins must withstand 25 home launderings without becoming loose or detached. Sequins may not be made of metal. Sequins (individually, in rows or in clusters can not be attached by hand. Individual sequins attached by machine: - Must be lockstitch attached - Minimum of 2 stitches per sequin - Maximum thread end – 3/8”
Beads 0 – 5T 4 -7
Not Allowed. If embellishment will not pass the small parts requirement of 20.2 pounds, a hangtag has been developed to warn of potential choking hazard and it must be used. Beads must withstand 25 home launderings without becoming loose or detached. Glass, metal or wood beads not allowed. Individual Beads: - Double thread (24 Tex or larger) required or single thread of Tex 60 - End of thread must be knotted - Finish off and knot after every 8 beads - Single beads must be double knotted Underside: - Double back stitch required - Maximum thread end – 3/8” - Floating threads should not exceed 3/8” Row or clusters of beads: - Double thread (24 Tex or larger) or single thread of Tex 60 - After three (3) beads sewn in sequence, the thread must be looped and a slipknot formed - Double knot required for final tie-off Fusible backing may be required depending on the size and the roughness on the back of the design.
8 & Up
Beads must withstand 25 home launderings without becoming loose or detached. Glass, metal or wood beads not allowed. Individual Beads: - Double thread (24 Tex or larger) required or single thread of Tex 60 - End of thread must be knotted - Finish off and knot after every 8 beads - Single beads must be double knotted Underside: - Double back stitch required - Maximum thread end – 3/8” - Floating threads should not exceed 3/8” Row or clusters of beads: - Double thread (24 Tex or larger) or single thread of Tex 60 - After three (3) beads sewn in sequence, the thread must be looped and a slipknot formed Double knot required for final tie-off Fusible backing may be required depending on the size and the roughness on the back of the design.
63 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Rhinestones (Heat Transferred) 0- 5T 4 -7
8 & Up
Not Allowed. If embellishment will not pass the small parts requirement of 20.2 pounds, a hangtag has been developed to warn of potential choking hazard and it must be used. If “grippable,” must pass small parts attachment strength test of 20.2 pounds OR have the potential choking hazard warning label attached. If not “grippable,” must withstand 25 home launderings without any parts becoming loose or detached and have the potential choking hazard warning label attached. Acceptable techniques – Rhinestones/T Stones - Heat seal directly on fabric following proper techniques and settings - If rhinestones on patch, patch must be sewn down as per guidelines for securing appliqués No sharp or jagged edges. Rhinestones must withstand 25 home launderings without any parts becoming loose or detached. Acceptable techniques – Rhinestones/T Stones: - Heat seal directly on fabric following proper techniques and settings - If rhinestones on patch, patch must be sewn down as per guidelines for securing appliqués No sharp or jagged edges.
Rhinestones (Riveted) 0 – 5T 4 -7
8 & Up
Not Allowed. Must pass the small parts requirement of 20.2 pounds (same as press fasteners) Studs: - Attached through fabric - If rhinestones on patch, patch must be sewn down as per guidelines for securing appliqués No sharp or jagged edges on outside or inside. Rhinestones must withstand 25 home launderings without any parts becoming loose or detached. Studs: - Attached through fabric - If rhinestones on patch, patch must be sewn down as per guidelines for securing appliqués No sharp or jagged edges on outside or inside.
Jewels (Individually Attached By Hand) 0 – 5T
Not Allowed.
64 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
4 -7
8 & Up
If embellishment will not pass the small parts requirement of 20.2 pounds, a hangtag has been developed to warn of potential choking hazard and it must be used. If “grippable,” it must pass the small parts attachment strength test of 20.2 pounds OR have the potential choking hazard warning label attached. If not “grippable,” it must withstand 25 home launderings without any parts becoming loose or detached and have the potential choking hazard warning label attached. Must be greater than 5mm; otherwise, it is considered a bead. Individual Jewels: - Double thread (24 Tex or larger) required or single thread of Tex 60 - End of thread must be knotted - Must be attached by stitching at least 3 times on either side Underside: - Double back stitch required - Maximum thread end – 3/8” Fusible backing may be required for reinforcement. May not be used on stretch fabrics if the functionality of the garment is affected. Jewels must withstand 25 home launderings without any parts becoming loose or detached. Must be greater than 5mm; otherwise, it is considered a bead. Individual Jewels: - Double thread (24 Tex or larger) required or single thread of Tex 60 - End of thread must be knotted - Must be attached by stitching at least 3 times on either side Underside: - Double back stitch required - Maximum thread end – 3/8” Fusible backing may be required for reinforcement. May not be used on stretch fabrics if the functionality of the garment is affected.
Metallic Thread 0 – 9M 12M-5T 4 and Up
Not permitted. Is allowed if not abrasive on the inside or outside of the garment. Is also allowed if knitted or woven into the fabric. Is allowed.
65 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
APPENDIX
66 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
A. TEST REPORT FORMATS & EXAMPLES
CARTER’S, INC. TEST REPORT TO: CARTER‟S, INC. 1124 CARVER ROAD, GRIFFIN, GEORGIA 30224, U.S.A. OR TO: OSHKOSH B‟GOSH, INC. 112 OTTER AVE OSHKOSH, WI 54903-0300, USA
LAB NO.: FORM NO.: DATE IN: MODIFIED DATE IN: DATE OUT: DIVISION: NO. OF WORKING DAY: PAGE 1 OF
CC: OVERALL RATING PASS SATISFACTORY WITH COMMENT FAIL
Agent: Fabric Supplier/Mill: Sample Description: End Use: Fabric Request No.: Country Of Origin: Season: Style No.: P.O. No.: Order Size Includes: Product Destination: Sample Status: Product Category: Test Requested: Previous Report No.:
Vendor: Licensee: FPU No.: GPU No.: Dozens Cut: Claimed Fabric Weight: Claimed Fabric Count: Color(s): Yarn Size: Order Size Range:
Development/Pre-Production/Production Fabric / Garment / Trim / Accessory Full Package/Additional Color/Partial Package/Retest/Others
Submitted Fiber Content: Actual Fiber Content: Suggested Fiber Content: Submitted Care Instruction(s): Client’s Expected Care Instruction: Suggested Care Instruction(s):
TEST PROPERTY
PASS
SATS W/C
FAIL
67 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Flammability of Clothing Textiles Flammability of Vinyl Plastic Film Flammability of Blanket Flammability of Children Sleepwear Labeling Review: Fiber/Care Fiber Analysis: Quantitative CPSIA Total Lead In Surface Coating Safety Review: Soluble Heavy Metal Total Lead Content In Substrates Lead in PVC Tight/Snug Fitting Measurement Tight/Snug Fitting Garment Labeling Fabric Weight Thread Count of Woven Fabric/Knit Yarn Number Breaking Strength of Textile Fabrics: Grab Test Tearing strength: Elmendorf Bursting Strength for Textile Fabrics Abrasion Resistance: Flexing and Abrasion Method Pile Retention of Corduroy Fabrics Stretch Properties of Knitted Fabrics Dimensional Change of Fabrics/Garments after Home Laundering Colorfastness to Laundering: Accelerated Colorfastness to Crocking Color Change to Flat Abrasion (Frosting): Screen Wire Method Colorfastness to Light Colorfastness to Water Colorfastness to Non-Chlorine Bleach: Spot Test Colorfastness to ChlorinatedPool Colorfastness to Sea Water Colorfastness to Saliva Skewness from Automatic Home Laundering Appearance after Laundering Resistance to Slippage of Yarn Failure in Sewn Seams: Woven Apparel Failure in Sewn Seams: Knitted Apparel Strength Tests for Zippers Snap Attachment Button/Small Parts Attachment Strength Tensile Strength of Yarns Carter’s Safe Product Review Bonded, Fused, and Laminated Apparel Fabrics Surface Water Absorption of Terry Fabrics /Absorbency of Bleached Textiles Water Resistance: Rain Test Water Repellency: Spray Test Appearance of Fabric/Seams Smoothness/Crease Retention Formaldehyde Release From Fabric pH in Textiles Phthalates Qualitative determination of nickel
68 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
CARTER’S INC. TEST REPORT TO: CARTER‟S, INC. 1124 CARVER ROAD, GRIFFIN, GEORGIA 30224, U.S.A.
LAB NO.: FORM NO.: DATE IN: MODIFIED DATE IN: DATE OUT: DIVISION: NO. OF WORKING DAY: PAGE 1 OF
IN – PROCESS PROGRAM Remark: Tests for In-process Program are not rated. Test results are stated but no Pass/Fail rating is to be given. Agent: Fabric Supplier/Mill: Sample Description: End Use: Fabric Request No.: Country Of Origin: Season: Style No.: P.O. No.: Order Size Includes: Product Destination:
Vendor: Licensee: FPU No.: GPU No.: Dozens Cut: Claimed Fabric Weight: Claimed Fabric Count: Color(s): Yarn Size: Order Size Range:
Submitted Fiber Content: Actual Fiber Content: Suggested Fiber Content: Submitted Care Instruction(s): Client’s Expected Care Instruction: Suggested Care Instruction(s):
69 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Example 1 of report format to evaluate fabric for compliance with 16CFR1610
CARTER’S INC. TEST REPORT TO: CARTER‟S, INC. 1124 CARVER ROAD, GRIFFIN, GEORGIA 30224, U.S.A.
LAB NO.: FORM NO.: DATE IN: DATE OUT: DIVISION: NO. OF WORKING DAY: PAGE 1 OF 2
(5503)043-0150
/ Feb. 12, 2003 Feb. 14, 2003 Carter‟s Playwear Girl 3
CC: ROB JACOBS
CC: SIMON CHENG CC: WILSON WONG CC: SIRIPAN (LI & FUNG / BKK) CC : MR.VISANU/MS.MOL (SRIRAM CO., LTD)
Agent: Fabric Supplier/Mill: Sample Description:
Li & Fung BKK Sriram Co., Ltd
End Use: Fabric Request No.: Country Of Origin: Season: Style No.: P.O. No.: Order Size Includes: Product Destination:
/ / Thailand TBA TBA TBA / US
OVERALL RATING PASS SATISFACTORY WITH COMMENT FAIL
100% Polyester Woven Fabric For Girl Skirt‟s Applique
Sample Status: Product Category: Test Requested: Previous Report No.:
Vendor: Licensee: FPU No.:
/
GPU No.: Dozens Cut: Claimed Fabric Weight: Claimed Fabric Count: Color(s): Yarn Size: Order Size Range:
/ / 3 oz/yd2 / Pink / /
See Comment
/ /
Pre-Production Fabric Others: Applique fabric is exempt from 16CFR1610 Flammability test /
100% Polyester Submitted Fiber Content: COMMEN / Actual Fiber Content: T / Suggested Fiber Content: / Submitted Care Submit is Instruction(s): exempted Client’s Expected / from the Care Instruction: requirements / Suggested Care of Instruction(s): 16CFR1610 due to weight being in excess of 2.6 oz/yd² and fiber being 100% Polyester as defined under vendor‟s submitted information. TEST PROPERTY FABRIC WEIGHT (ASTM D3776, OPTION C) OZ/YD2 G/M²
3.05 103.4
70 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Example 2 of report format to evaluate fabric for compliance with 16CFR1610
CARTER’S INC. TEST REPORT TO: CARTER‟S, INC. 1124 CARVER ROAD, GRIFFIN, GEORGIA 30224, U.S.A.
LAB NO.: FORM NO.: DATE IN: DATE OUT: DIVISION: NO. OF WORKING DAY: PAGE 1 OF 2
CC: ROB JACOBS CC: SIMON CHENG CC: WILSON WONG CC: SIRIPAN (LI & FUNG / BKK) CC : MR.VISANU/MS.MOL (SRIRAM CO., LTD) Agent: Fabric Supplier/Mill: Sample Description:
Li & Fung BKK Sriram Co., Ltd
End Use: Fabric Request No.: Country Of Origin: Season: Style No.: P.O. No.: Order Size Includes: Product Destination:
/ / Thailand TBA TBA TBA >36 Month US
(5503)043-0151 / Feb. 12, 2003 Feb. 14, 2003 Carter‟s Playwear Girl 3
OVERALL RATING PASS SATISFACTORY WITH COMMENT FAIL
80% Polyester 20% Rayon Woven Fabric For Girl Skirt‟s Applique
Vendor: Licensee: FPU No.:
/ / /
GPU No.: Dozens Cut: Claimed Fabric Weight: Claimed Fabric Count: Color(s): Yarn Size: Order Size Range:
/ / 3 oz/yd2 / Yellow / 5T
Sample Status: Product Category: Test Requested: Previous Report No.:
Pre-Production Fabric Others: Applique fabric for 16CFR1610 Flammability test /
Submitted Fiber Content: Actual Fiber Content: Suggested Fiber Content: Submitted Care Instruction(s): Client’s Expected Care Instruction: Suggested Care Instruction(s):
80% Polyester 20% Rayon
X
/ / / / /
TEST PROPERTY Flammability of Clothing Textiles
PASS X
SATS W/C
FAIL
TEST PROPERTY TEST RESULT FABRIC WEIGHT (ASTM D3776, OPTION C) OZ/YD2 2.02 FLAMMABILITY (CFR 1610) ORIGINAL AFTER DRYCLEANING/WASHING TIME OF FLAME BURN CODE TIME OF FLAME BURN CODE 1 1 DNI P1 P1 DNI 2 2 DNI P2 P2 DNI 3 3 DNI P3 P3 DNI 4 4 DNI P4 P4 DNI 5 5 DNI P5 P5 DNI Avg. SECONDS FOR# SPECIMENS Avg. SECONDS FOR# SPECIMENS P01a
DNI COMMENTS:
DID NOT IGNITE PASS CLASS 1, NORMAL FLAMMABILITY OF COMMERCIAL STANDARD 16 CFR 1610, FORMERLY 191-53
71 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
OF UNITED STATES FLAMMABILITY FABRIC ACT.
Example of Report Format for Tight Fitting Garment TEST PROPERTY
PASS
SATS W/C
Snug Fitting Measurement Snug Fitting Garment Labeling
FAIL X X
Comment Snug Fitting Measurement The submitted sample demonstrates unsatisfactory tight-fitting garment measurement at original sate as shown below: Left/Right (Form Front View) Top – Upper Arm Section: 7” / 7” (Desirable: Not greater than 6 5/8”) Pants – Seat Section: 23½” (Desirable: Not greater than 23”) Snug Fitting Garment Labeling Case by case as follows: Garment label The garment label does not meet with CPSC tight-fitting garment labeling requirement with the label printed on the backside of the sizing label. The garment label does not meet with CPSC tight-fitting garment labeling requirement with the label printed not immediately below the size designation. The garment label does not meet with CPSC tight-fitting garment labeling requirement with the font type of the label is not sans serif font. The garment label does not meet with CPSC tight-fitting garment labeling requirement with the font size of the label smaller than 5 point. The garment label does not meet with CPSC tight-fitting garment labeling requirement with all the font not in capital letter. Hangtag label The tight-fitting garment does not meet CPSC tight-fitting garment labeling requirement with no tight-fitting garment hangtag. The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the hangtag size varied from the required size.1 ½ inch x 6 ¼ inch.
The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the text box size varied from the required size.1 inch x 3 ¾ inch. The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the font type of the hangtag is not Arisl / Helvetica font The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the font size of the hangtag is not equal 18 point The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the font color is not black. The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the background is not safety yellow (Munsell Notation: Hue 5.OY; Value/Chroma 8.0/12) The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the reverse side of the hangtag is not blank or printed with information other than sizing.
72 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
TEST RESULTS TEST PROPERTY
REQUIREMENTS
SNUG FITTING GARMENT MEASUREMENT Submitted Sample: Girl’s Size 4 (A: Top; B: Pants) CPSC CHEST SECTION TOP SAMPLE
ORIGINAL (IN) 21½
(IN) Not Greater than 22
CPSC UPPER ARM SECTION TOP SAMPLE
ORIGINAL (IN) LEFT FROM VIEW : 7* RIGHT FROM VIEW : 7*
(IN) Not Greater than 6 5/8
CPSC WRIST SECTION TOP SAMPLE
ORIGINAL (IN) LEFT FROM VIEW : 4 RIGHT FROM VIEW : 4
(IN) Not Greater than 4 ¾
CPSC WAIST SECTION TOP SAMPLE PANTS SAMPLE
ORIGINAL (IN) 21 19
(IN) Not Greater than 21
CPSC THIGH SECTION PANTS SAMPLE
ORIGINAL (IN) LEFT FROM VIEW : 13 RIGHT FROM VIEW : 13
(IN) Not Greater than 13
LEG OPENING (INTERPOLATED) PANTS SAMPLE
OTIGINAL (IN) LEFT FROM VIEW : 8 RIGHT FROM VIEW : 8
(IN) Not Greater than 8 ⅛
ORIGINAL (IN) LEFT FROM VIEW : N/A (see note) RIGHT FROM VIEW : N/A (see note)
(IN) Not Greater than 6 ¼
ORIGINAL (IN) 23½*
(IN) Not Greater than 23
No*
Meet CPSC Labeling Requirement
No*
Meet CPSC Labeling Requirement
CPSC ANKLE SECTION PANTS SAMPLE
CPSC SEAT SECTION PANTS SAMPLE LABELING FOR CHILDREN SLEEPWEAR - SNUG FIT SLEEPWEAR LABEL THE SAMPLE PROVIDES PROPER TIGHT FIT SLEEPWEAR LABEL - SNUG FIT SLEEPWEAR HANGTAG
THE SAMPLE PROVIDES PROPER TIGHT FIT SLEEPWEAR HANGTAG AS “For child‟s safety, garment should fit snugly. This garment is not flame resistant. Loose-fitting garment is more likely to catch fire”
73 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
B. SUMMARY OF CLIENT’S PROCEDURE Client Name :
Carter’s Inc.
Invoice:
-
Delivery Service:
Provide pick-up service to agent
Testing Time:
Bill to vendor. All testing costs are to be borne out by vendor payable net 30 days
Regular service : 5 Working days Rush service : 3 Working days with 40% surcharge Emergency service : 24 hours with 100% surcharge (if available) Report E-mail/Fax :
Report Distribution :
Regular Apparel Reports: 1. All reports (Carter’s, OBG) :
[email protected] 2. Development (Pass or Fail): Carter’s Playwear:
[email protected],
[email protected] Osh Kosh Baby, Osh Kosh Sleepwear, Osh Kosh Underwear, Carter’s Baby, Carter’s Sleepwear, Carter’s Underwear, All Child of Mine (COM) and All Just One Year (JOY):
[email protected], d‟
[email protected] Osh Kosh Playwear:
[email protected] 3. Production (Fails only): All:
[email protected] Osh Kosh Baby, Osh Kosh Sleepwear, Osh Kosh Underwear, Carter’s Baby, Carter’s Sleepwear, Carter’s Underwear, All Child of Mine (COM) and All Just One Year (JOY):
[email protected] Osh Kosh Playwear:
[email protected] 4. Fail Reports:
[email protected] and
[email protected] 5. Fail Reports for Li & Fung orders only:
[email protected] 6. E-mail or Fax to Vendor/Mill/Agent Note 1: All emailed reports should include a digital photo of any failure regarding appearance, durability and potential safety hazard. Note 2: All emailed report content should be in PDF format to eliminate the need for a photocopied report to be sent by mail. Note 3: Emails should include one PDF document consisting of the two components (report cover with data sheet and Test Request Form at the end of the report). Children’s Sleepwear Flammability Reports: All:
[email protected],
[email protected] Also Post to Li & Fung‟s FTP site for Li & Fung and vendor viewing. Fails:
[email protected] All emailed reports should include a digital photo of any failure regarding appearance, durability and potential safety hazard. All Emailed report content should be in PDF format to eliminate photocopy report send by mail. All reports sent to Carter‟s MUST be in letter-sized format.
74 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Written Report: Production & Pre-production Status: 1. Original report with tested swatches send to Carter‟s with Attn: Mary Murray 2. One full report copy with invoice sent to vendor. 3. Tested samples will be sent to Carter‟s for review on a case-by-case basis. Development Status (Vendor‟s pre-quality test): 1. Original report with tested swatches sent to Fabric Development 2. One full report copy with invoices sent to vendor In-Process Program: 1. Original report with tested swatches sent to Agent 2. One full report copy with invoices sent to vendor Address for mailing hard copy: Production and Pre-Production Reports Mary Murray Carter‟s, Inc. 1124 Carver Road Griffin, Georgia 30224 USA Development Reports Carter‟s Fabric Development 1170 Peachtree Street Suite 900 Atlanta, GA 30309 USA
Report Rating:
Pass, Satisfactory With Comment, Fail 1. 2.
E-mail Subject line:
Pass Reports – Division, Report Number, Style Number(s), Fabric Request #Vendor(s), Licensee Failed Reports – Division, Failed, Failure Code, Report Number, Style Number(s), Fabric Request #, Vendor(s), Licensee (Example: FAILED-WT/CW, 5304-123 4567, S/10-079, AB1000C, KNITTPOINT)
Division Description MUST be one of the following: Carter‟s Playwear Boys / Girls Carter‟s Playwear (only if gender not specified) Carter‟s Baby Carter‟s Sleepwear Boys /Girls Carter‟s Sleepwear (only if gender not specified) Carter‟s Sleeping Bag JOY JOY Sleepwear COM Baby COM Sleepwear COM Playwear Sam‟s Baby Sam‟s Sleepwear Boys / Girls Sam‟s Playwear OBG Girls / Boys Knits OBG Girls / Boys Woven OBG Sleepwear Girls / Boys OBG Baby Carter‟s / OBG Underwear Girls / Boys
75 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
C. BUREAU VERITAS CONSUMER PRODUCTS SERVICES LOCATIONS
BUREAU VERITAS CONSUMER PRODUCTS SERVICES AMERICAS | EUROPE | ASIA AMERICAS Canada Bureau Veritas Consumer Products Services, Inc. S 8220 Bayview Avenue, Suite 207, Thornhill, Ontario L3T 2S2 Canada Tel: 905 771 5722 | Fax: 905 771 5724 | Contact: Steven Solarik | Email:
[email protected]. Guatemala Bureau Veritas Consumer Products Services Guatemala, S.A. L 5 Av. 5-55 zona 14, Edificio Europlaza, Torre IV, Nivel 15, C.P. 01014, Guatemala, Guatemala Tel: 502 2385 3741 | Fax: 502 2385 3748 | Contact: Miguel Santacruz Email:
[email protected]. Mexico Bureau Veritas Consumer Products Services Mexico, SA DE CV. L Circuito del Sol #3905-1, Colonia, Nuevo, Amanecer, Puebla, Pue. Mexico CP 72400 Tel: 52 222 266 0561 | Fax: 52 222 266 0563 | Contact: Carlos Lozano Email:
[email protected]. United States California Bureau Veritas Consumer Products Services, Inc. S 425 East Colorado Street, Suite 660, Glendale, California 91205, USA Tel: 716 505 3790 | Fax: 818 549 2471 | Contact: Mari Miller | Email:
[email protected]. Illinois Bureau Veritas Consumer Products Services, Inc. (consulting office) 2211 Butterfield Road, Downers Grove, Illinois 60515, USA Tel: 630 541 0800 | Fax: 630 541 0799 | Contact: Rajini Janardhan Email:
[email protected] Massachusetts Bureau Veritas Consumer Products Services, Inc. L 350 Myles Standish Blvd., Taunton, Massachusetts 02780, USA Tel: Toll free: 1 800 580 8353 or 508 844 2700 | Fax: 508 844 2869 | Email:
[email protected]. Bureau Veritas Consumer Products Services L Littleton Distribution Center, One Distribution Center Circle, Suite #1, Littleton, MA 01460 Tel: Toll free: 877-277-8880 or 978-486-8880 | Fax: 978-486-8828 | Email:
[email protected]. New York Bureau Veritas Consumer Products Services, Inc. L 100 Northpointe Parkway, Buffalo, New York 14228, USA Tel: Toll-free 1 800 277-3300 or 716 505 3300 | Fax: 716 505 3301 | Email:
[email protected].
EUROPE Egypt Bureau Veritas Consumer Products Services | Cooperation Partner Textile Consolidation Fund of Egypt Gamila Bouhraid Street, El-Siouf, Alexandria, Egypt Fon: +20 3505 1683 | Mobile: +20 163 862 336 | Email:
[email protected]
L
France Bureau Veritas Biens de Consommation France L Rue John Hadley, BP 20431, F-59658 Villeneuve d‟Ascq Tel: +33 3 20 463 456 | Fax: +33 3 20 46 9906 | Email:
[email protected].
76 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
BUREAU VERITAS CONSUMER PRODUCTS SERVICES AMERICAS | EUROPE | ASIA LCIE Bureau Veritas L 33, avenue du General Leclerc, F-92260 Fontenay-aux-Roses, France Tel: 33 1 40 95 60 60 | Fax: 33 1 40 95 86 56 | Email:
[email protected] LCIE Bureau Veritas L 4, Av. de la Baltique - Bâtiment B, F-91962 Courtaboeuf Tel: +33 1 69 07 87 78 | Fax: +33 1 69 28 81 44 | Email:
[email protected] Bureau Veritas CODDE L 170 rue de Chatagnon - F-38430 Moirans Tel : +33 (0)4 76 07 36 46 | Fax : +33 (0)4 76 37 44 30 | Email:
[email protected] LCIE Bureau Veritas L ZI Centr„alp, 170 rue de Chatagnon - F-38430 Moirans Tel: +33 (0) 4 76 07 36 36 | Fax.: +33 (0) 4 76 55 90 88 | Email:
[email protected] LCIE Bureau Veritas L Chemin des Hautes Peines - Ecuelles, F-77250 Moret-sur-Loing | Email:
[email protected] LCIE Bureau Veritas L Aire de la Thur, F-68840 Pulversheim Tel: +33 (0) 3 89 28 33 70 | Fax: +33 (0) 3 89 28 33 80 | Email:
[email protected] Germany Bureau Veritas Consumer Products Services Germany GmbH L Wilhelm - Hennemann-Str. 8, DE-19061 Schwerin Tel: +49 40 5302084-0 | Tel: + 49 40–74041–0 | Fax: +49 40 5302084 80 Email:
[email protected] Bureau Veritas Consumer Products Services Germany GmbH L Oehleckerring 40, DE-22419 Hamburg Tel: +49 40 5302084-0 | Tel: + 49 40–74041–0 | Fax: +49 40 5302084-19 Email:
[email protected] Bureau Veritas Consumer Products Services Germany GmbH L Businesspark A96, DE-86842 Türkheim Tel: +49 (0) 8245 96810-0 | Tel: + 49 40–74041–0 | Fax: +49 (0) 8245 96810-99 Email:
[email protected] Bureau Veritas Consumer Products Services Germany GmbH L Heinrich-Stranka-Str. 3-5, DE-90765 Fürth Tel: +49 40 5302084-0 | Tel: + 49 40–74041–0 | Fax: +49 40 5302084-19 Email:
[email protected] Italy Laboratorio di Analisi Prove e Ricerche Tessili di Brachi Primo L Via Fonda di Mezzana, 61/L, I-59100 Prato, Italy Tel: +39 574 591343 | Fax: +39 574 593975 | Email:
[email protected] Saudi Arabia Bureau Veritas Saudi Arabia Testing Services Co. - BV SATS L King Faisal Road 221-222 Main Street Opposite Naval Headquarter, Al Khomra P.O. Box : 54091, Storage Area – Jeddah 21514 K.S.A. Tel: +966 2 6374145 | Fax: +966 2 6374175 | Contact: Elie Sassine | Email:
[email protected]
77 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
BUREAU VERITAS CONSUMER PRODUCTS SERVICES AMERICAS | EUROPE | ASIA Spain Bureau Veritas Consumer Products Services Spain S Pol. Ind. La Granja - Edif. La Granja, C/ Valportillo Primera, 22-24, E-28108 Alcobendas, Madrid Tel: (34) 91 270 22 00 | Fax: (34) 91 270 22 98 | Email:
[email protected] Turkey Bureau Veritas Consumer Products Services Test Laboratuvarlari Ltd. Sti. L Mehmet Akif Mah. Ekspres Cad., Mehmet Akif Mah. Ekspres Cad. Tel: +90 212 494 35 35 | Fax: +90 212 494 35 60 | Email:
[email protected] United Kingdom Bureau Veritas Consumer Products Services UK Ltd. L 31 Kingsland Grange, Woolston, Warrington, Cheshire, WA1 4RW United Kingdom Tel: +44 1925 854360 | Fax: +44 1925 851654 | Email:
[email protected].
ASIA Hong Kong Bureau Veritas Hong Kong Limited L Unit 1219, Vanta Industrial Centre, 21-33 Tai Lin Pai Road, Kwai Chung, N.T., Hong Kong Tel: (852) 2418 1222 | Fax: (852) 2480 6666 Softlines & Footwear - Email:
[email protected] Inspections, Audits and Assessments - Email:
[email protected] Bureau Veritas Hong Kong Limited L (Electrical & Electronic Products) Unit 1611, Vanta Industrial Centre, 21-33 Tai Lin Pai Road, Kwai Chung, N.T., Hong Kong Tel: (852) 2418 1222 | Fax: (852) 2480 6666 | Email:
[email protected] Bureau Veritas Hong Kong Limited L 1st Floor, Pacific Trade Centre, 2 Kai Hing Road, Kowloon Bay, Kowloon, Hong Kong Tel: (852) 2331 0888 | Fax: (852) 2331 0889 Sample Pick-up: (852) 2331-0333 Toys & Juvenile Products - Email:
[email protected] Hardlines - Email:
[email protected] China Shenzhen Bureau Veritas Consumer Products Services L (Toys and Juvenile Products) 4th Floor, Block 1, Da Yuan Industrial District South, Liu Xian Road, Xili, Nanshan District, Shenzhen, Guangdong Province, China, Post Code: 518055 Tel: (86) 755 8602 7802 | Fax: (86) 755 8602 7955 | Email:
[email protected] Bureau Veritas Consumer Products Services L (Hardlines) 1st & 4th Floor, B Building, Min Li Da Industrial Building, Hong Hua Ling Industrial Area, Liu Xian Road, Xili Nanshan District, Shenzhen, Guangdong Province, China, Post Code: 518055 Tel: (86) 755 8600 0151 | Fax: (86) 755 8600 0157 | Email:
[email protected] Bureau Veritas Consumer Products Services L (Electrical & Electronic Products) 4th & 5th Floor, B Building, Min Li Da Industrial Building, Hong Hua Ling Industrial Park Liu Xian Road, Xili Town, Nanshan District, Shenzhen, China, 518055 Tel: (86) 755 8343 3072 | Fax: (86) 755 8343 9100 | Email:
[email protected] Bureau Veritas Consumer Products Services (Inspections, Audits and Assessments) S F5/6 Tower D2, Dong Nan Industry-Trade Building, Dong Jiao Tou, Hou Hai Avenue, Shekou, Nanshan District, Shenzhen, China, 518067 Guangdong Province, China, Post Code: 518040 Tel: (86) 755 8343 3378 | Fax: (86) 755 8343 3078 | Email:
[email protected]
78 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
BUREAU VERITAS CONSUMER PRODUCTS SERVICES AMERICAS | EUROPE | ASIA Bureau Veritas Shenzhen Company Limited JV L 5th Floor, B Building, Min Li Da Industrial Building, Hong Hua Ling Industrial Area, Liu Xian Road, Xili, Nanshan District, Shenzhen, Guangdong Province, China, Post Code: 518055 Tel: (86) 755-3304-6555 | Fax: (86) 755-8600-0912 | Email:
[email protected] Dongguan Bureau Veritas Consumer Products Services S (Toys and Juvenile Products) Room 1903, Zhixing Commerce Building, Gongyuan Road, Changping Town, Dongguan, China, 523560 Tel: (86) 769 8802 9162 / Fax: (86) 769 8802 9166 | Email:
[email protected] Guangzhou Bureau Veritas Consumer Products Services L (Softlines) No. 183, Shi Nan Road, Mei Lin Plaza Block B, Dong Chong, Pan Yu, Guangzhou, China Tel: (86) 020 2290 2088 | Fax: (86) 20 2290 2098 | Email:
[email protected] Bureau Veritas Consumer Products Services S (Electrical & Electronic Products) Room 1012, No. 219, Zhongshan Wu Road, Guangzhou, China Tel: (86) 20 8327 8476 | Fax: (86) 20 8327 8793 | Email:
[email protected] Bureau Veritas Consumer Products Services (Inspections, Audits and Assessments) Rm 1016, CTS Centre, Zhongshan Wu Road, Guangzhou, Guangdong, China, 510030 Tel: (86) 20 8327 8795 | Fax: (86) 20 8327 8790 | Email:
[email protected] Xiamen Bureau Veritas Consumer Products Services (Softlines) S Room 2208, Grand Imperial Plaza, No. 820, Xiahe Road, Siming District, Xiamen, Fujian, P.R. China Tel: (86) 592 2964 166 | Fax: (86) 592 2964 366 | Email:
[email protected] Bureau Veritas Consumer Products Services (Electrical & Electronic Products) S Room 2208, Grand Imperial Plaza, No. 820, Xiahe Road, Siming District, Xiamen, Fujian, China Tel: (86) 592-2964 266 | Fax: (86) 592 2964 366 | Email:
[email protected] Shanghai Bureau Veritas Consumer Products Services (Shanghai) L JV (Softlines & Analytical) No.168, Guanghua Road, Zhuanqiao Town, Minhang, Shanghai, China, 201108 Tel: (86) 21 2408 1888 | Fax: (86) 21 6489 0042 | Email:
[email protected] Bureau Veritas Consumer Products Services (Shanghai) L JV No. 368, Guangzhong Road, Zhuanqiao Town, Minhang, Shanghai, China, 201108 Tel: (86) 21 241 6888 | Fax: (86) 21 6489 1984 Hardlines, Toys and Juvenile Products - Email:
[email protected] Inspections, Audits and Assessments - Email:
[email protected] LCIE China L (Electrical & Electronic Products) F3-F5, Building 10, No.489 North Tibet Road, Shanghai, China, 200071 Tel: (86) 21 6605 8286 | Fax: (86) 21 6605 9394 | Email:
[email protected] LCIE China L (Photovoltaic Products) No. 208, Beisong Road, Shanghai, China, 201109 Tel: (86) 21 6490 1739 | Email:
[email protected]
79 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
BUREAU VERITAS CONSUMER PRODUCTS SERVICES AMERICAS | EUROPE | ASIA Advance Data Technology Corporation, A Bureau Veritas Company L (Electrical & Electronic Products) 2F, Building C, No. 1618, Yishan Road, Shanghai, China Email:
[email protected] Qingdao Bureau Veritas Consumer Products Services L JV Room 301, No. 4 building, Changsheng, Base of Qingdao Innovation Park, No.151 Zhuzhou Road Laoshan District, Qingdao, China, 266101 Tel: (86) 532 8870 6800 | Fax: (86) 532 8870 6839 | Email:
[email protected] Nanjing Bureau Veritas Consumer Products Services (Nanjing) L JV (Softlines, Analytical) F6 Block C, Ascendas iHub Center, No.55 Jiangjun Avenue, Jiangning, Nanjing, China, 211100 Tel: (86) 25 5207 6128 | Fax: (86) 25 5207 6122 | Email:
[email protected] Ningbo Bureau Veritas Consumer Products Services S (Electrical & Electronic Products) Room 905, No. 158, Shiji Jinmao Building, Baizhang Road, Ningbo, Zhejiang, China Tel: (86) 574 8797 1036 | Fax: (86) 574 8797 1038 | Email:
[email protected] Wenzhou Bureau Veritas Consumer Products Services S (Electrical & Electronic Products) N8 Room 1701, No. 2 Building, Natural City Courtyard, Wenzhou, Zhejiang, China Tel: (86) 577 8892 5820 | Fax: (86) 577 8892 5920 | Email:
[email protected] Bureau Veritas Consumer Products Services S (Softlines) 1/F, No.315, Xueyuan Road, Lucheng District, Wenzhou, Zhejiang, China, 325000 Tel: (86) 577 8837 3792 | Fax: (86) 577 8837 3791 | Email:
[email protected] Yongkang Bureau Veritas Consumer Products Services S (Electrical & Electronic Products) Room A1206, Nanlong Building, Yongkang, Zhejiang, China Tel: (86) 579 8711 9082 | Fax: (86) 5579 8711 9081 | Email:
[email protected] Hangzhou Bureau Veritas Consumer Products Services S (Softlines, Hardlines, Toys and Juvenile Products) 2709-2710 Fengqi Commercial Mansion, No. 181 Fengqi Road, Hangzhou, Zhejiang, China, 310003 Tel: (86) 571 8611 2722 | Fax: (86) 571 8724 0530 | Email:
[email protected] Shaoxing Bureau Veritas Consumer Products Services S (Softlines) Room 506, No. 112, Jin Keqiao Road, Shaoxing, Zhejiang, China, 312030 Tel: (86) 575 8456 2056 | Fax: (86) 575 8456 2156 | Email:
[email protected] Tianjin Bureau Veritas Consumer Products Services S (Softlines, Hardlines, Toys and Juvenile Products) Room 1301-1302, Hedong Financial Mansion, Shiyi Jing Road, Tianjin, China, 300171 Tel: (86) 22 2412 3078 | Fax: (86) 22 2412 1110 | Email:
[email protected]
80 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
BUREAU VERITAS CONSUMER PRODUCTS SERVICES AMERICAS | EUROPE | ASIA Taiwan Bureau Veritas Consumer Products Services, Taiwan Branch L No. 37 Zhongyang S. Road, Sec. 2, Beitou, Taipei 112, Taiwan R.O.C. Tel: (886) 2 2895 3666 | Fax: (886) 2 2895 6999 Softlines/Physical Testing - Email:
[email protected] Hardlines, Toys - Email:
[email protected] Analytical/Chemical Testing - Email:
[email protected] Bureau Veritas Advance Data Technology (ADT) Hwaya (HQ) L No. 19, Hwa Ya 2nd Rd., Wenhwa Tsuen, Kwei Shan Hsiang, Taoyuan Hsien 333, Taiwan (Hwa Ya Technology Park) Tel: +886-3-3183232 / Fax: +886-3-2115834 / Email:
[email protected] www.adt.com.tw Bureau Veritas ADT Linkou L No. 47-2, 14th Ling, Chiapau Tsuen, Linkou Hsiang 244, Taipei Hsien, Taiwan Tel: +886-2-2605-2180 / Fax: +886-2-2605-2943 / Email:
[email protected] Bureau Veritas ADT Hsinchu L No. 81-1, Lu Liao Keng, 9th Ling, Wulung Tsuen, Chiunglin Hsiang, Hsinchu Hsien 307, Taiwan Tel: +886-3-593-5343 / Fax: +886-3-593-5342 / Email:
[email protected] Singapore Bureau Veritas Consumer Products Services (Pte) Ltd. L 11 Ubi Road 1, Meiban Industrial Building #07-01 Singapore 408723 Tel: (65) 6283 8366 | Fax: (65) 6283 8966 | Email:
[email protected] Thailand Bureau Veritas Consumer Products Services (Thailand) Ltd. L 2410 Sukhumvit Road, Bangkak, Phrahanong, Bangkok 10206, Thailand Tel: (662) 7447 200 | Fax: (662) 7447 202 | Email:
[email protected] Vietnam Bureau Veritas Consumer Products Services Vietnam Ltd. L Lot C7-C9, Conurbation 2, Cat Lai Industrial Zone, Thanh My Loi Ward, District 2, Ho Chi Minh City, Vietnam Tel: 848 37421604~6 | Fax: 848 37421603 | Email:
[email protected] India Bureau Veritas Consumer Products Services (I) Pvt. Ltd. L E-57, Sector 8, NOIDA - 201 301, Uttarpradesh, India Tel: (91) 120 4368 100 | Fax: (91) 120 2424 880 | Email:
[email protected] Bureau Veritas Consumer Products Services (I) Pvt. Ltd. L 1-2-3, Mereside Heights, Pai-Layout, Old Madras Road, Benniganahalli, Bangalore – 560016, Karnatka, India Tel: (91) 80 2853 1432 | Fax: (91) 80 2853 1397 | Email:
[email protected] Bureau Veritas Consumer Products Services (I) Pvt. Ltd. L 212, Udyog Vihar, Phase – IV, Gurgaon - 122002, Haryana, India Tel: (91) 124 4548 100 | Fax: (91) 124 2340 807 | Email:
[email protected] Bureau Veritas Consumer Products Services (I) Pvt. Ltd. L 79/51, MRD Complex, Near Nesvalar Colony Bus Stop P.N. Road, Tirupur - 641602, Tamilnadu, India Tel: (91) 421 4308 100 | Fax: (91) 421 4308 106 | Email:
[email protected] Bureau Veritas Consumer Products Services (I) Pvt. Ltd. S 50 Quiet Lands, Gachibowli, Hyderabad 500 032, Andhra Pradesh, India Tel: (91) 40 2300 0096 | Fax: (91) 40 2300 2964 | Email:
[email protected]
81 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
BUREAU VERITAS CONSUMER PRODUCTS SERVICES AMERICAS | EUROPE | ASIA Indonesia PT. Bureau Veritas Consumer Products Services Indonesia L Jl. Cideng Timur No. 38, Gedung KKM, 2nd Floor - Jakarta Pusat 10130, Indonesia Tel: (21) 634 8877 | Fax: (21) 634 8838 Email:
[email protected] /
[email protected] Pakistan Bureau Veritas Consumer Products Services (Pakistan) Pvt. Ltd. L 191-S, Quaid-i-Azam Industrial Area, Kot Lakpath, Lahore, Pakistan Tel: (92) 42 3521 5779 | Fax: (92) 42 3521 5787 | Email:
[email protected] Sri Lanka Bureau Veritas Consumer Products Services (Lanka) Pvt. Ltd. L No. 270, Dehiwela Road, Bellanwila, Sri Lanka Tel: 94 11 2739 546 | Fax: 94 11 2739 548 | Email:
[email protected] Bangladesh Bureau Veritas Consumer Products Services (BD) Ltd. L Plot - 130, DEPZ Extension Area, Savar, Dhaka 1213, Bangladesh. Tel: 88 02 7701464-6 | Fax: 88 02 7701462-3 | Hotline: 01730337940-5 Softlines / Physical Testing - Email:
[email protected] Analytical / Chemical Testing - Email:
[email protected] Bureau Veritas Consumer Products Services (Bangladesh) Ltd S Business Development, Inspection, Audit & Assessment Office House No. 94, Road No. 23, Block - A, Banani, Dhaka 1213 (Business Development and Customer Service) Tel: 88 02 8860342, 8858658, 8836142 / Fax: 88 02 9893097 (Inspection, Audit & Assessment) Tel: 88 02 9885362, 8836020, 8836122 / Fax 88 02 8825962 Ext. 109 Softlines / Physical Testing - Email:
[email protected] Analytical / Chemical Testing - Email:
[email protected] Japan Japan Synthetic Textile Inspection Institute Foundation S 4-4-20, Hongokucho, Nihonbashi, Chuo-Ku, Tokyo 103-0021, Japan Email:
[email protected] Japan Synthetic Textile Inspection Institute Foundation L 2-5-19, Edobori, Nishi-Ku, Osaka 550-0002, Japan Email:
[email protected] Korea KOTITI (BVCPS, Korea) L (Softlines) 819-5 Yeoksam-1 Dong, Gangnam-Gu, Seoul, Korea Email:
[email protected] KEMTI L (Hardlines) 459-28 Gasan-Dong, Gumcheon-Gu, Seoul, Korea Email:
[email protected]
= Sales/Program Office = Laboratory JV = Joint Venture S L
82 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
D. CLAMPS & TRIMS TENSION TEST Both Clamps Are Generally Used For Clipping The Component
Clamp 1
Clamp 2
Diameter of the washer: ¾ Inch (19mm) Note: According to ASTM, any projection from the sample that a child can grasp with at least the thumb and forefinger or the teeth shall be subjected to the tension test, in which an appropriate clamp shall be used to clip the test object or component. Most likely, we use clamp 1 & clamp 2 shown as above for tension test and we suggest to select clamp 1 first. In case clamp 1 can not clip the material securely (e.g. rhinestone, beads, sewn decorative label), clamp 2 should be used. Clamp 1 should be used specifically for textile components so as not to cause fabric rupture and to avoid clamp cutting on the ends of the component. The clamp must meet the material flat.
This Set Of Clamps Is Used For Single Thread Pulling Strength
Close the draw of clamp 3 after yarn being clipped.
Turn the locker in lock position to hold the yarn securely during pulling test.
83 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Feeler Gauge : To Judge The Component As Grippable Or Non-Grippable
Feeler gauge, with thickness of 0.4mm+0.02mm and an insertion edge radius of approximately 3 mm.
Inserting the feeler gauge between the component and the underlying layer (or body of the sample) at an angle between 0° and 10° from the sample surface using a force of 10 N+ 1 N.
The above two samples exhibit feeler gauge inserted; therefore, the sample is to be judged as grippable.
The feeler gauge is unable to be inserted from the sample edge; therefore, the sample is considered as non-grippable.
84 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Attachment Strength For Decorative Flower/Ribbon
1
3
2
4
Note: According to ASTM, clamp 1 is used to grip the material which shall be attached to the cover material of a completely apart ½ inch (13mm) from the closer point/seam in full dimension ¾ inch (19mm) – see above photo for clipping ribbon bow. For particular conditions listed below, special arrangement of clipping method is necessary: (1) If the dimension of material is less than 1¼ inch (32 mm) (total length of clamp 1 & apartment from closer clamp 1 to point/seam) but larger than ¾ inch (19 mm), clip the whole cover material and reduce the distance between clip and closer point/seam. (2) If the dimension of material is less than ¾ inch (19 mm), clip the whole cover material as much as possible (see above photo for clipping petal) In principle, we have to perform small part attachment strength from different directions or orientations. For ribbon bow shown in above picture, please stretch in each direction (1, 2, 3, 4) for each individual sample.
85 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Attachment Strength For Non-Woven Applique
The appliqué does not come off at 20.2 lbs. @ 10 sec. 86 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Attachment Strength For 3D Butterfly & Badge
87 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Attachment Strength For Label At Side Seam
(1) Parallel Pull
(2) Vertical Pull
We have to perform attachment strength of this label in above two directions (1, 2) for each individual sample.
Hold the garment and pull along the side seam
88 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Attachment Strength For Bundle Of Yarn Pulling
This typical filament yarn is not considered to be applicable to the single thread pulling test. Clamp 1should be used for clipping bundle of filament yarn.
89 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Single Thread Pulling Strength
90 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Single Thread Pulling Strength
Although the single thread is broken before pulling loose from its point of attachment, the result (0.9664 lbs.) is still Fail due to the yarn strength falling below the requirement (min. 1.5 lbs).
91 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Button Attachment Strength
92 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Not Included In Small Part Category
The fiber on bear‟s face or picot stitch at sleeve should not be considered a small part for pulling test, 20.2 lbs. @ 10 sec. should not be applicable for those items.
Carter's considers that the possibility that a child could not "pop" the grommet out with a fingernail (not grippable) of this style and also the fact that this style is used in conjunction with a center tacked fake drawstring. Therefore, there isn’t any real pressure applied to the grommet. So, attachment strength requirement is not applicable for this style.
Carter's considers that this type of decorative string at side is not required for small part attachment strength test.
93 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
E. PRINTING DURABILITY IN WASHING Cracking or chipping is to be evaluated by stretching the print to maximum fabric elongation (under five pound load), but not to exceed 50% elongation in any case. For example, jersey knits may only stretch 35%, but rib knits may stretch 100%. In this example, the jersey would be evaluated at 35% elongation and the rib at 50% elongation. (Remark: Evaluate both Before wash state and After 3 washes state. Cracking is allowed if the printing can recover to original pattern in relaxed state after stretching, but not allowed for the printing that is chipping off.)
Unsatisfactory Printing Durability Printing that can not recover to the original pattern after stretching.
94 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Printing that is chipping off
Example of cracking with peeling. Small parts hazard.
Example of entire transfer coming off after wash. Small parts hazard.
Satisfactory Printing Durability Printing can recover to original pattern after stretching
Example of same transfer properly set. Fabric can be stretched with no significant cracking and no peeling.
95 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
F. APPEARANCE AFTER WASH FOR BIB Bibs should be rated for “Satisfactory with comment” if the rippling is improved after restoration. Examples of rippling is illustrated in the following diagrams.
96 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
G1. GLOW INK PRINT TESTING The print is charged under INC A light for 1 minute and then placed in a dark room with the viewer.
After 10 minutes, the printing sample is viewed at 3 feet in the dark room in comparison with Carter‟s reference standard. The glow must be perceptible and the detail must still remain clear enough to identify the pattern.
Pass – Clear enough to identify the glow ink pattern
Fail – Not clear enough to identify the glow ink pattern
G2. SELF-STAINING ON OUTSOLE The intent of that section is to have the technician report the occurrence of sole staining in colorfastness to actual laundering as “Acceptable with Comment.”
Original
After Washed
97 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
H. SNUG FITTING MEASUREMENT Some designs of tight fitting sleepwear involve non-traditional sleeve and leg lengths. Such as ¾ length or capri pants. The standard CPSC sleeve or leg opening dimensions can not be used. They would always be smaller than the garment opening and Fail because they do not measure to the CPSC specification. In such case, agents or suppliers are required to submit Carter’s specification sheet along with the garment for BVCPS measurement. Attached is an example of a Carter‟s measurement specification sheet, in which BV can see the style used an interpolated opening dimension.
98 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
I. NON-SKID SOLE
99 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
100 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
Procedure for evaluating the abrasion resistance of sleeper foot sole material Equipment and Materials: Crockmeter as specified in AATCC method 8. 400 grit wet or dry sand paper Mirror Procedure: Resurface the finger of the crockmeter to allow specimens to lay flat on the sandpaper. This is accomplished by cycling the crockmeter several times with the acrylic finger against the sand paper. Use new sandpaper to resurface the finger. Discard and replace with new paper prior to testing a specimen. Mount sleeper foot material specimen on the finger the same as you would the test cloth in performing a colorfastness test according to AATCC method 8. Cycle the crockmeter 5 complete cycles allowing the specimen to slide against the sandpaper. Check the specimen for abrasion by raising the arm and checking with the mirror. Repeat this process every five cycles. At the first sign of a hole appearing in the substrate, stop the test and report the number of cycles leading to the failure as a range of 5 cycles. For instance failure occurred between 100-105 cycles. Replace the sandpaper before each specimen is evaluated.
101 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 May 2011
J. TEST PROTOCOLS PROTOCOL # 00130 00141 00167 00168 00170 00175 00178 00305 00450 00700.11 00715 00716 00718 00802 00803 00812 00850 00905 01000 01002 01010 01012 01015 01017 01024 01027 01028 01029 01030 01031 01033 01036 01040 01070
DESCRIPTION Denim Garment Sleepwear Textile Trim (Applique Ribbon Bow Drawcord Patch etc.) Screen Print Buttons Buckle D-Rings Zippers Children‟s Rainwear Neck Tie Bow Tie Elastic Non Skid Sole Metalware – Grommets Eyelets Rivets Shank Buttons Woven Fabric for Plackets Socks Tights Leg Warmer Earmuffs Rainwear Thermal Transfer Label Dust Ruffle Quilt / Throw / Blanket Bath and Beach Towels Wash Cloth / Burp Cloth Pillow (Decorative, Toss and Throw) Toss / Decorative Pillow Basket Liner Non-Textile Table Cloth Placemat Baby Changing Pad and Cover Crib sheet Bumper Crib Header Nursery Organizer Shopping Cart Stroller Car Seat Cover Crib and Bassinet Mattress Pad Rugs Mats Indoor Outdoor Christmas Stocking
102 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 March 2011
PROTOCOL # 01087 01101 01122 01200 01996 02009 02016 02019 02025 02025.1 02030 02040 02045-6 02047-8 02050 02064 02065 02070 02074 02075 02084 02107 02110 02115 02125.1 03022 03053 03066 04015 04035 04037 04251 04259 04455 04495 04570
DESCRIPTION Nap Mat Valance Burp Cloth/Bib/Burp Pad Diaper Stacker ASTM F1917 Supplemental Performance Specification for Infant Bedding and Related Accessories Gloves Mittens Belts Infants Toddlers up to 5T Sunglasses (Adult) Watch Digital Watch Battery Keychain Umbrella Hair Accessories (Hair / Bobby Pins / Clips) (Adult / Child & Infant) Hair Elastics / Headband (Adult / Child) Jewelry - Costume / Semi Precious Diaper Bag Small Goods Wallets Cases etc. Backpack / Handbag Luggage Cosmetic Bag Mini Pouch Purse Canvas Holder / Organizer Seat Belt Pad Scarf Handkerchief Straw Handbag Child‟s Hat Table (Outdoor) Children's Chair (Outdoor) Bookcase / Wall Unit Portable Electric Luminaires UL Alarm Clock Battery Electronic Thermometer Home Hardware - Hooks Storage Bin Measuring Tape Direct Plug-in Nightlights Coin Bank (Glass, Ceramic, Wood, Metal, or Other Materials)
103 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 March 2011
PROTOCOL # 04665 04931 05004 05010 05011 05055 05060 05090 05095 05100 05106 05165 05243 05244 06004 06009.2 06013 06044 06050 06067 06504 06511.2 06525 06527 06572 06530 06575 06586 06590 06590.2 06600 06626 06633 06649 06655 06657
DESCRIPTION Switch Plate - Outlet Cover Fitness Stopwatch – Pedometer - Battery Wooden Storage Box Pencil Pen Gift Card Enclosure Photo Album / Scrap Book Diary (Child‟s) Ring Binder Crayon Colored Pencil Book Ends Stamp Pad Set Composition Notebook Spiral Notebook Soft – Sided Lunch Bag Water Bottle - Metal Food Containers Plastics Insulated Cooler Bag Sliverware Flatware Metal Baby Bottle Analytical Supplemental Non Food Container Picture Frame Wall Hanging Frame California Proposition 65 Mirror Water Globes Decorative Wall Hanging Decorative Basket Basket - Adult Hamper Bucket Storage Box Jewelry / Trinket Box Lamp Shade Storage Box Cardboard
104 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 March 2011
PROTOCOL # 06675 06785 06790 06791 06755 06810 06811 07011 07015 07020 07025 07035 07036 07045 07045.5 07104 07107 07157 07163 07169 07178 07184 07193 07193.3 08000 08001 08002 08002.1 08101 08102 08104 08105 08110 08111 08113 08114
DESCRIPTION Hanging Canvas Wall Bag Photo Box Knobs And Pulls Wall Cips Hand Foot Print Impression Kit Gift Bag Gift Wrap Emery Board Sponge Body Bath Brush (Hair, Bath, Back, Nail) Comb Nail Clippers Manicure Scissors Toothbrush Gum Massager Lip Stick Gloss Chapstick Alcohol Swabs Hot Cold Pack Fabric Covered Filled Baby Wipe Case Reusable Cloth Diapers Forehead Thermometer Strip Nasal Aspirator Medicine Spoon Bottle Adaptor Feeding Syringe Dropper Pacifier Medicine Dispenser Toys Children‟s Products (Non-toys, 0 – 14 years) Children‟s Furniture Toy Furniture Supplement Carriages and Strollers Crib And Cradles Hand-Held Infant Carriers High Chair Non Full Size Baby Cribs Play Yards Stationary Activity Center Infant Bouncer Seat Infant Swing
105 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 March 2011
PROTOCOL # 08116 08117 08120 08120.1 08131 08134 08135 08265 08270 08305 08515 08575 08718 09000 09067.1 09067 09210-11-12 09220-21-22 09235 09400 09420 09425
DESCRIPTION Bassinets Cradles Children‟s Changing Table Soft Infant Carriers Infant Sling Rider Booster Seat Sleep Positioners High Chair Covers Shopping Cart Seat Covers Children Fabric Wall Hanging Apparel Costumes Toy Chest Box Container Bassinets Sleeping Bag Swimming Goggles Carabiner Packaged-Product Transit Testing Shipping Carton Standards For Sam‟s Club Shipping Carton Standards For Costco Footwear (Casual) Footwear (Performance / Utility) Slipper Candle Candle Lantern Candle Holder And Accessories Indoor Outdoor
106 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 March 2011
~ End ~ 107 PRIVILEGED and CONFIDENTIAL
Revision 8.11.2 March 2011