Card Clothings for Flat Cards, Combs and Products for Short Staple Spinning
Superior Performance
Metallic Card Clothings
s e t a r e n e g e R
. e g n a r t c u d o r p r u o m o r f n o i t c e l e s a s i w o l e B . e l b a l i a v a e r a s e i t i c a p a c d r a c d n a s l a i r e t a m w a r s u o i r a v r o f s t n e m e r i u q e r f o e g n a r t s e d i w e h t r o f s e p y t g n i h t o l C
F M M / o C s d n e l B
x e t d 4 , 1 – 0 , 1 F
x e t d 0 , 1 <
d e b m o c
d
n e o d t t r o a c C
n r a y E O
n n o o i t c k u u d d o o r P P
9 , 0 x 5 1 2 3 O 7 , 0 x 5 1 5 2 R 6 , 0 x 0 2 5 2 R 6 , 0 x 0 3 5 2 R
R 9 , 0 x B 0 3 0 4 N
6 , 0 x 0 3 5 2 R
5 , 0 x 0 3 5 2 R
R 9 , 0 x B 5 2 0 4 N R 9 , 0 x B 5 2 0 4 N R 9 , 0 x B 5 2 0 4 N 9 , 0 x B 5 2 0 4 N
6 , 0 x 5 2 5 2 R
5 , 0 x 0 3 5 2 R
6 , 0 x 5 2 5 4 N 2 R
5 , 0 x 5 2 0 2 P
R 9 , 0 x B 5 2 0
6 , 0 x 5 2 5 4 N 2 R
r o
x e t d 0 , 3 – 5 , 1
6 , 0 x 5 2 5 2 R
R 9 , 0 x B 5 2 0
6 , 0 x 0 2 5 M 2 M R
x e t d 3 > ) F M M ( s e r b fi e d a m n a M
R 9 , 0 x B 5 2 0 4 N
6 , 0 x 5 2 5 2 R
5 , 0 x 0 3 5 2 R
5 , 0 x 0 3 0 2 R
4 , 0 x 0 3 0 2 P
R 9 , 0 x B 5 2 0 4 N R 9 , 0 x B 5 2 0 4 N R 9 , 0 x B 5 2 0 4 N 9 , 0 x B 5 2 0 4 N
9 , 0 x 5 1 5 2 O 7 , 0 x 0 2 5 2 R 6 , 0 x 5 2 5 2 R
6 , 0 x 0 3 5 2 R
R 9 , 0 x B 0 3 0 4 N
R 9 , 0 x B 0 3 0 4 N
5 , 0 x 0 3 0 2 R
4 , 0 x 0 3 0 2 P
R 9 , 0 x B 0 3 0 4 N R 9 , 0 x B 0 3 0 4 N R 9 , 0 x B 0 3 0 4 N 9 , 0 x B 0 3 0 4 N
9 , 0 x 5 1 5 2 O 7 , 0 x 0 2 5 2 R 5 , 0 x 5 2 0 2 P
6 , 0 x 5 2 5 2 R
9 , 0 x B 5 2 0 4 N
5 , 0 x 0 3 0 2 R
6 , 0 x 0 3 0 2 R
6 , 0 x 0 3 5 2 R
9 , 0 x B 5 2 0 4 N
5 , 0 x 0 3 0 2 R
4 , 0 x S 0 4 0 2 P
9 , 0 x B 0 3 0 4 N
6 , 0 x 5 2 5 2 R
9 , 0 x B 5 2 0 4 N
5 , 0 x 0 3 0 2 R
6 , 0 x 0 3 0 2 R
6 , 0 x 0 3 5 2 R
9 , 0 x B 5 2 0 4 N
5 , 0 x 0 3 0 2 R
4 , 0 x S 0 4 8 1 P
4 , 0 x S 0 4 0 2 P
9 , 0 x B 0 3 0 4 N
r e d n i l y C
r e ff o D
r e d n i l y C
r e ff o D
r e d n i l y C
h / g k 0 4 – 5 1
h / g k 0 4 >
h / g k 5 1 <
… 1 x 0 1 5 5 E
… 1 x 5 0 5 5 D
8 V 5 0 0 5 -
… 1 x 0 0 5 5 C
8 V 0 0 0 5 C . V
… 1 x 5 0 5 5 D
8 V 5 0 0 5 D . V
… 1 x 5 0 5 5 E
2 1 V 0 1 0 5 E . V
D . V
2 1 V 5 0 0 5 E . V
… 1 x 0 1 5 5 E
8 V 5 0 0 5 E . V 8 V 0 1 0 5 E . V
0 , 1 x B 0 3 0 4 L
… 1 x 0 1 5 5 E
8 V 0 1 0 5 E . V
2 1 V 0 1 0 5 E . V
0 , 1 x B 0 3 0 4 L
… 1 x 0 1 5 5 E
8 V 0 1 0 5 E . V
2 1 V 0 1 0 5 E . V
n i r e k c i L
r e ff o D
8 V 0 1 0 5 E . V
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 1 . 0 n e . 1 / 5 4 0 1 0
General Information on Metallic Card Clothings
CYLINDER CLOTHINGS, CLOTHING HEIGHT AND BREAST ANGLE
DOFFER CLOTHINGS, CLOTHING HEIGHT AND BREAST ANGLE
1,5 mm 1,8 mm 2,0 mm
MICROTIP HIPRO EVERSHARP
Short-toothed clothings for application on modern HP cards. The improved cross section prevents possible loading with seed-coat fragments and trash.
2,5 mm
PRIMASHARP
Metallic clothing for universal application on conventional cards and for increased demands on the carding quality, as well as for manmade fibres of up to 3 dtex.
4,0 mm 5,0 mm
For universal application For card-specific application
20°
Application on conventional cards with production rates below 15 kgs/h for processing man-made fibres
25°
For cards with production rates below 15 kgs/h for processing cotton
25° and 30°
Universal application for processing of cotton. Most suitable for very high delivery speeds
3,2 mm
Application for man-made fibres in excess of 3 dtex.
Clothing made from serrated profile (R)
Used for the processing of man-made fibres and blends, particularly for fibres with low adhesion
15–20°
Chosen for clothings on
Beak-shaped
For the processing of very voluminous,
conventional cards or for the processing of man-made fibres
clothing (G)
siliconized fibres or fibres with insufficient adhesion
25–40°
For short-toothed clothings on HP cards
LICKERIN CLOTHINGS, BREAST ANGLE
Arched tooth
Optimum fibre adhesion adhesion
shape (B)
STEEL ALLOYS Depending on the application and demands GRAF is in a position
0°
For man-made fibres > 3 dtex
5°
For fine man-made fibres up to 3 dtex, long staple cotton and blends of cotton / mmf
to offer metallic card clothings made from different alloys. Alloys for cylinder and lickerin clothings l CS
(CUTTY-SHARP) (CUTTY -SHARP) for highest demands and life time of up
to 1000 t for cylinder cylinder clothings. clothings. Recommended Recommended for production production rates of 80 kgs/h and above. A Graf TSG (Traversing Resharpen Resharpening ing 10°
For cotton
20º
Card specific for cotton
Device) is essential for the activating activating and resharpening of such clothings. l HT HT,,
steel alloy with special additives. Substantially extended life
time in in comparison comparison with conventional clothings. Life time time of up to 600 t can be achieved achieved without problem. Applied for production rates of up to 80 kgs/h. Clothings Clothings from this alloy can be activated activated with conventional grinding equipment.
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 7 0 . 4 0 n e . 2 / 5 3 0 1 0
General Information on Metallic Card Clothings
SURFACE TREATMENT Depending on the application and fibre material there are special surface treatments available.
Blank
Cleaned clothings without
scales on the tooth flanks.
Most suitable for processing cotton with high trash content
We distinguish:
or delicate man-made fibres. Usually applied for doffer
clothings.
Polidur
Improved surface finish achieved
by electrochemical polishing. This Thi s proc process ess als also o resul results ts in the
complete deburring of the
clothing. Used in the roller card
range for the processing of
delicate man-made fibres.
Needle-Finish
Electrochemical Electrochem ical polishing and and
NF NF
rounding of all edges on the clothing teeth. Used for special applications only (circular
combs, top combs, clothings
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 7 0 . 4 0 n e . 2 / 5 3 0 1 0
for OE-combing rollers).
Cylinder Clothings
Base width
<
p.p.s.i.
R-1535
0,4
35°
1080
P-1840S
0,4
40°
965
P-2040S
0,4
40°
965
P-2030
0,4
30°
965
R-2030
0,4
30°
1080
R-2030
0,5
30°
865
R-2030
0,6
30°
720
O-2515
0,7
15°
510
O-2515
0,8
15°
445
O-2515
0,9
15°
395
R-2515
0,7
15°
620
R-2515
0,8
15°
540
R-2520
0,6
20°
720
R-2520
0,7
20°
620
R-2525
0,6
25°
720
R-2530
0,5
30°
865
R-2530
0,6
30°
720
O-3215
0,9
15°
395
Specification
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 3 / 0 6 0 1 0
Doffer Clothings
Base width
<
p.p.s.i.
N-4025B
0,9
25°
365
N-4030B L-4030B
0,9 1,0
30° 30°
365 280
N-4030B
0,9R
30°
365
F-4045G
0,85R
45°
180
M-5030
0,9
30°
340
M-5030
0,9R
30°
340
Specification
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 4 / 5 2 0 1 0
Lickerin Clothings
GROOVE-WOUND CLOTHINGS Base width
<
p.p.s.i.
C-5500
1,0–1,6
0°
variabel
D-5505
1,0–1,6
5°
variabel
E-5510
1,0–1,6
10°
variabel
Threads/”
<
p.p.s.i.
V.C-5000V V. C-5000V
8G
0°
24
V.D-5005V V. D-5005V
8G
5°
32
V.E-5005V V. E-5005V
8G
5°
41
V.E-5010V V. E-5010V
8G
10°
41
V.E-5010V1 V. E-5010V1
8G
10°
41
V.E-5005V V. E-5005V
12G
5°
61
V.J2-5010V V. J2-5010V
12G
10°
120
V.K-5020G V. K-5020G
16G
20°
160
V.N-5020B V. N-5020B
16G
20°
210
Specification
INTERLINKED CLOTHINGS Specification
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 7 0 . 4 0 n e . 5 / 5 6 0 1 0
MCC for Feed- and Take-off Rollers
CLOTHINGS FOR FEED ROLLERS Base width
<
p.p.s.i.
B-5015
1,5
15°
12
Filling wire 3,5 mm
2,5
2,0
0°
114
6G
15°
12
3,0
– 40°
47
Specification
J-2500
V.B-5015
E2-45-40
TAKE -OFF ROLLE R WIRES Specification G2-40-281
Base width
<
p.p.s.i.
1,8
– 28°
107
1,0
– 30°
206
H-35-30
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 7 0 . 4 0 n e . 5 / 5 6 0 1 0
Flat Clothings
s e t a r e n e g e R
5 0 / 0 4 T P
x e t d F F M 4 , M M 1 – M 0 / , 1 o
n M B l e / B o C
0 / 3 4 T P
C s F d s M n e d l
) F M M ( s e r b fi e d a m n a M
n o t t o C
x e t d 3 >
0 / 3 0 3 0 / / 5 0 3 D 4 - T P / I M S D
0 / 0 4 C
0 / 5 3 M
x e t d 0 , 3 – 5 , 1
x e t d 0 , 1 < d e b m o c
P O T E C A P S
d e d r a c
n r a y E O
5 0 / 0 4 T P
5 0 / 0 4 T P
7 0 / 0 4 C
h / g k 5 1 <
0 / 4 2 D P / I D
0 / 3 0 3 0 / / D 5 5 3 3 - T P / I M S D
0 / 3 4 T P
0 / 3 4 T P
0 / 0 5 F
0 / 3 4 T P
0 / 0 4 C
P O T E C A P S 0 / 3 4 T P
0 / 3 4 T P
0 / 0 4 C
5 0 / 0 4 T P
P O T A R P U S
T N A M A I D O C C I P / T N A M A I D
P O T A M I R P
h / g k 0 4 – 5 1
0 / 5 3 -
0 / 3 4 T P
0 / 8 4 M
0 / 5 3 T S
0 / 0 4 -
0 / 3 4 T P
0 / 4 2 D P / I D
0 / 1 3 M T M
0 / 3 3 D P / I D
0 / 1 3 M T M
M
0 / 0 5 F
0 / 5 5 F
0 / 0 4 C
0 / 8 4 M
0 / 0 4 C
0 / 1 4 C
p o T X e n i L n I
P O T A R P U S
P O T E C A P S 0 / 3 4 T P
O T T S N R A M A I D O C C I p P / o t T - N O - A t s M i A s I e r D
0 / 0 4 M
5 0 / 0 4 T P
0 / 3 4 T P
0 / 5 3 T S
0 / 5 3 -
0 / 5 3 T S
0 / 0 4 -
P O T M
h / g k 0 4 >
0 / 3 3 D P / I D
0 / 4 2 D P / I D
0 / 1 3 M T M
0 / 3 3 D P / I D
0 / 1 3 M T M
M
0 / 0 5 F
0 / 5 5 F
0 / 0 4 C
0 / 8 4 M
0 / 0 4 C
T X L I
P O T A M I R P
0 / 8 4 M
0 / 0 4 C
M
0 / 3 4 T P
0 / 2 4 R T M
7 0 / 0 4 C
0 / 5 3 M
T X L I
0 / 3 3 D P / I D
0 / 5 3 T S
0 / 0 4 C
M
0 / 0 4 M
p o T X e n i L n I
0 / 0 4 M
0 / 5 3 M
0 / 3 4 T P
P O T A M I R P
n o i t c u d o r P
0 / 3 4 T P
T X L I
5 0 / 0 4 T P
7 0 / 0 4 C
p o T X e n i L n I
P O T A R P U S
0 / 1 4 C
O T T S N R A M A I D O C C I p P / o t T - N O - A t s M i A s I e r D
P O T M
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 6 / 0 4 0 1 0
General information on Flat Clothings GRAF strives to continuously improve the product range and today is in a position to manufacture the card wire and the foundation
as the manufacturing of foundation material and wire as well as flat setting and confectioning is subject to the same stringent quality control as-
material for the flat clothings in addition to the profile material for the metallic card clothings. cl othings. Subsequently the entire production is in the hands of GRAF, i.e. all production stages such
suring our customers of impeccable quality of the finished product. A new surface treatment guarguarantees additional resistance to wear and therefore extended life time of the GRAF flat clothings.
resist-O-top resist-O-top is a flexible flat clothing applied for
RSTO C-41/0
410 p.p.s.i. Applied for cotton up to Ne 20 (coarse short staple cotton)
RSTO M-48/0
480 p.p.s.i. Used for cotton or blends of man-made fibres and cotton (Ne 20–40)
the processing of cotton and blends of cotton and man-made fibres. It is a further development of the well-known PRIMATOP range of flats progressively set without straight gaps between the rows of teeth. This setting pattern favours the extraction of short fibres and trash as well as the elimination of neps. The newly developed setting pattern influences the so-called free passage
RSTO F-55/0
550 p.p.s.i. Used for cotton (Ne 30 and finer )
PT 40/0-5
400 p.p.s.i. Applied for regenerated fibres and cotton up to Ne 20 (coarse, short staple cotton)
PT 43/0
430 p.p.s.i. Applied for yarns from Ne 20 – 40 (cotton and fine man-made fibres)
SPACETOP
520 p.p.s.i. Used for yarns Ne 30 and finer (fine, long staple cotton)
ST 35/0
350 p.p.s.i. Used for man-made fibres 1,0–3,0 dtex
resulting in a improved distribution of the carding forces and a positive effect on the positioning of the teeth. The resist-O-top is set more densely in the exit zone in comparison to the PRIMATOPrange. The wire number for all types is chosen with a difference of 5 numbers.
PRIMATOP The PRIMATOP is a range of flexible flexible flat clothings clothings intended for the processing of cotton and man-made fibres. The density is progressive, i.e. the entry side, seen in the direction of the material flow, is open and becomes continuously narrower towards the exit side. PT 43/0 and SPACETOP are set with card wire with a difference of 4 numbers.
SUPRATOP SUPRATOP is a flexible flat clothing without any straight gaps used for the processing of man-made fibres. The setting pattern positively influences the parallelism of the fibres and the elimination of melted fibre particles.
d e v r e s e r s n o i t a c fi i d o m l a c i h n c e t r o f s t h g i R 5 0 . 1 0 n e . 7 / 0 3 0 1 0
General information on Flat Clothings
InLine-X-Top InLine-X-Top is a range of flexible flat clothings
ILXT M-35/0 M-35/0
350 p.p.s.i. For processing medium fine and coarse man-made fibres
ILXT M-40/0 M-40/0
400 p.p.s.i. Applied for man-made fibres (< 1,0 – 1,4 dtex)
ILXT C-40/0 C-40/0
400 p.p.s.i. Used for cotton or blends of man-made fibres with cotton (Ne 20 – 40)
ILXT C-40/0-7 C-40/0-7
400 p.p.s.i. For the processing of regenerrated fibres, set with a difference of 7 numbers in the wire
ILXT F-50/0 F-50/0
500 p.p.s.i. Applied for cotton (Ne 30 and finer)
DI/PD 24/0 24/0
240 p.p.s.i. Applied for man-made fibres exceeding 3 dtex
DI/PD 33/0 33/0
330 p.p.s.i. Used for man-made fibres of 1,0– 3,0 dtex, as well as bleached cotton and rayon
MTM 31/0 31/0
310 p.p.s.i. For the processing of man-made fibres exceeding 1,5 dtex
MTR 42/0 42/0
420 p.p.s.i. Applied for regenerated fibres
intended for the processing of cotton and manmadefibres. These flat clothings with straight gaps, diagonal setting pattern and a difference of 5 numbers in the wire is particularly suitable for application on cards without stationary flats above the lickerin and medium production ranges.
DIAMANT DIAMAN T / PICCO-D PICCO-DIAMANT IAMANT DIAMANT and PICCO-DIAMANT are semi-rigid flat clothings for the processing of man-made fibres as well as bleached cotton and rayon. The special tooth position results in only minimal waste. The tooth points of the PICCO-DIAMANT range undergo additional side-grinding leading to increased carding performance as well as extended life time.
METALLIC TOP The M-TOP is a metallic flat clothing for the processing of man-made fibres and regenerated fibres. Compared to conventional flat clothings it is designed to withstand highest carding strain and is most suitable for high production rates.
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 7 / 0 3 0 1 0
Stationary Flat Clothings Stationary Flat Clothings for Flat Cards and Blow Room Equipment
IN ACCORDANCE WITH THE ORIGINAL EXECUTIONS THERE ARE DIFFERENT SYSTEMS AVAILABLE System 2
Height 16,8 mm The manufacturing manufacturing program of of GRAF comprises comprises stationary flat clothings for all known pre- and postcarding systems such as Trützschler TT-system, Rieter TREX-system and others as well as for f or the
System 1
Height 11 mm
carding segments of blow room equipment.
Blow Room Equipment System 3
Height 7 mm
FD 4
40 p.p.s.i.
FD 6
60 p.p.s.i.
Lickerin section FD 6 und 6A
60 p.p.s.i.
FD 9 und 9A
90 p.p.s.i.
FD 9B
90 p.p.s.i.
Pre-carding zone (above lickerin)
System 5
FD 9A
90 p.p.s.i.
FD 14A
140 p.p.s.i.
FD 24A
240 p.p.s.i.
FD 32A
320 p.p.s.i.
Height 18,4 mm Post-carding zone (above doffer)
System 4
Height 7,5 mm
FD 24A
240 p.p.s.i.
FD 32A
320 p.p.s.i.
FD 42A
420 p.p.s.i.
FD 55A
550 p.p.s.i.
FD 64A
640 p.p.s.i.
FD 86A
860 p.p.s.i.
AD VA VANT NT AG ES l Long
lifetime due to application of
CUTTY-SHARP alloy for all stationary flats. replacement of l Simple and straightforward replacement all screw-type stationary flats installation on to cast l Easy and trouble-free installation iron bars
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 8 / 0 2 0 1
0
C-Cleaner II
C-Cleaner II, Systems of
Stationary Flats and Pre-Opening Segments
One of the deciding factors for increased production rates with equal quality or else improvements in quality with equal production rates on today’s generations of high production cards is the application of additional carding elements. Older types of cards can be easily retrofitted with such carding elements with a minimum of effort. GRAF has been manufacturing the C-Cleaner II for years already and at the same keeps improving its design. The stationary flat clothings,made from our CUTTY-SHAR CU TTY-SHARP P alloy guaran guarantee tee long lifetime ifetime and the straight forward replacement of the clothing strips.
SPECIAL FEATURES l Sturdy
PRE-OPENING SEGMENT
clothing carrier made from aluminium profile,
resistant to deformation. l Utmost
straightness of the carding elements allows
accurate setting. l Wide
range of clothings resistant to wear with 60–860 p.p.s.i.
l Clothing
strips easy to replace.
AD VA VANT NT AGE S l Pre-opening
segments below the lickerin favour the opening of
the fibre tufts, leading leading to to improved improved trash trash elimination. elimination. l The
C-Cleaner II above the lickerin, with and without trash
elimination, results in the additional additional opening opening of the fibre material and and protects the flat clothings which which in turn turn extends their life time. l Above
the doffer, the C-Cleaner II, with or without trash
elimination, improves the fibre parallelism parallelism and eliminates eliminates further neps, leading to a positive effect on the yarn values.
Pre-opening segment below lickerin with screen d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 9 / 5 0 0 1
0
C-Cleaner II C- CLE ANE R I I AB OV E L I CK ER I N
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 9 / 5 0 0 1
C- CLE ANE R I I AB OV E DO F F E R
3 stationary flats
6 stationary flats
3 stationary flats
6 stationary flats
9 stationary flats
3 stationary flats
3 stationary flats
6 stationary flats
with mote knife and suction
with mote knife and suction
with 1 mote knife and suction
SCOPE OF DELIVERY
Depending on the type of card as well as the space available it is possible to install 3–9 stationary flats, with or without mote knife 6 stationary flats with 1 mote knife and suction
on the following cards: Falubaz CZ 690/693; Howa, Toyoda ; Marzoli C20–C300; Platt 600/1000; Rieter C1/1– C4; SSI KB 83–KB 88; Textima 1453/1454; Trützschler DK 700–DK 760.
0
Hardened mote knife
Hardened mote knife for
lickerins and points of trash extraction
It is well known, that the edges of the mote knifes of Rieter, Trützschler and Crosrol high production production cards become become worn and blunt relatively quickly. This has a detrimental effect on the trash extraction, the flat clothings are subject to additional strain and the quality of the card sliver suffers. This prompted us to manufacture manufacture these mote knives in hardened hardened execution. The knives are specially laser-hardened (in order to maintain their straightness). Laser-hardened refers to only the edge of the mote knife being laser-hardened.
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 2 0 n e . 0 1 / 5 8 0
1 0
Conversion of existing Systems Conversion from clipped to screw-type fastening fastening for stationary aluminium flat bars
Different and varying carding systems and statio-
Stationary flat clipped to alu bar
nary flats can be found particularly on older types of cards. In most cases customers are not in a position to replace the worn clothings independently but will have to send them to a service workshop for replacement. For this reason GRAF has designed a number of different conversion sets, allowing customers the efficient, straight-forward and economical replacement Converted stationary flat
AD VA VANT NT AG AGES ES l Most
precise clothing strips which allow
of the clothings in-mill.
CONVERSION OF EXISTING CARDING PLATES TO 3 STATIONARY FLATS
accurate setting l Simple l Most
replacement of the clothing strips
economic
Original version
Conversion d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 1 1 / 5 1 0
1 0
Conversion of existing Systems
CONVERSION OF EXISTING CARDING PLATES TO 3 STATIONARY FLATS
Original version
Conversion
REPLACEMENT FOR EXISTING PRE-OPENING SEGMENT BARS
Original version
Replacement
Original version
Conversion
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 1 1 / 5 1 0 1
0
a nd Accessories Auxiliary Clothings and for Flat Cards Our manufacturing program comprises the various auxiliary clothings for all types of cards. Below you find a selection from our respective product range:
ZICK-ZACK
FLAT STRIPPING FILLETS l
Optimal penetration of
In conventional design or in
the flat clothing
modified form for individual
l
Requires only minimal
HP cards
drive power l
Increased capacity to
withhold flat waste
FLAT STRIPPING SHEETS
SPACED FLAT STRIPPING FILLET
Various types for the the cleaning
Optimal cleaning efficiency with
of flat clothings as well as the
less strain on and reduced wear
flat cleaning brush
of the flat clothings in the cleaning process
FLAT CHAINS MADE FROM SPECIAL AL LO Y ST STEE EEL L
CLEANING FILLETS Required for keeping the takeoff
l
Platt (106 flats)
roller clean as well as for the
l
Rieter C1 – C1/3 (110 flats)
transfer of overflowing fibres
and C4 (112 flats)
into the suction system
l
SSI KB 40 (108 flats)
l
Saco-Lowell (110 flats)
l
Trützschler DK 700/710
(106 flats)
l
Trützschler DK 715/740
(80 flats)
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 7 0 . 4 0 n e . 3 1 / 0 8
0 1 0
Auxiliary Items for Flat Cards Car ds
SETTING GAUGES FOR FLAT CARDS
SINGLE BLADE GAUGES 300 X 45 MM
The carding quality quality is determined determined not only by the card clothings clothings
Blade thickness 0,075 – 0,3 mm
but to a large extent by the settings of the various organs and
(3 – 12/1000”)
carding elements. For this purpose GRAF offers a range of setting gauges:
FOUR-LEAVE GAUGE 300 X 45 MM
SIX-LEAVE GAUGE 300 X 45 MM
Blade thickness
Blade thickness 0,075; 0,1;
0,125; 0,175; 0,25; 0,3 mm
0,125; 0,175; 0,25; 0,3 mm
(5, 7, 10, 12/1000”)
(3, 4, 5, 7, 10, 12/1000”)
SIX-LEAVE GAUGE 400 X 32 MM FOR RIETER CARDS
FLAT GAUGES Blade thickness
Blade thickness 0,1; 0,125; 0,15;
0,125; 0,15; 0,175; 0,2; 0,225;
0,175; 0,2; 0,25; 0,3 mm
0,25; 0,275; 0,3; 0,35 mm
(4, 5, 6, 7, 8, 10, 12/1000”)
(5, 6, 7, 8, 9, 10, 11, 12, 14/1000”)
SETTING GAUGES FOR C-CLEANER
POCKET MICROSCOPE
Blade thickness 0,15; 0,2; 0,25;
Pocket microscope with illumina-
0,3; 0,35 mm
tion and 30-fold magnification
(6, 8, 10, 12, 14/1000”)
for the evaluation of the state of the card clothings
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 7 0 . 4 0 n e . 4 1 / 5 7
0 1 0
Auxiliary Items for Flat Cards C ards
POLISHING SPONGE WITH HOLDER For the cleaning of newly
MIRACLO HAND GRINDING STONE WITH HOLDER For the removal of burrs from
mounted metallic card clothings
faced metallic card clothings and to bridge the period up to the replacement of the clothings
CARBORUNDUM HAND GRINDING STONE WITH HOLDER
7 0 . 4 0 n e . 4 1 / 5 7 0
For the cleaning of newly
For the equalising of newly
mounted or resharpened
mounted clothings
metallic card clothings
HAND STRIPPING CARD WITH HOLDER
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R
BRONZE WIRE BRUSH WITH HOLDER
CLOTHING CLEANER
For the removal of wood- and
For the removal of wood particles
seed coat particles from cylinder
embedded in the clothings
and doffer wires as well as
that could not be removed with
for general cleaning purposes
the hand stripping card
1 0
Metallic Clothings for Blow Room Openers
Base Width
<
p.p.s.i.
A11010F
2,5
10°
variable
A11000F
2,5
0°
variable
B21010F
2,5
10°
variable
B21000F
2,5
0°
variable
F2-3500
3,0
0°
57
Threads/”
<
p.p.s.i.
VB2-8515
5G
15°
13
V.A375101
6G
10°
10
V.C160201
6G
20°
20
V.D-6020
8G
20°
32
V.C-5510F
6G
10°
18
V.D-5530
6G
30°
24
V.E-5530 V.E-5540
6G 6G
30° 40°
30 30
V.E-5520
6G
20°
31
V.D-5540
10G
40°
40
V.B-5015
6G
15°
12
Threads/”
<
p.p.s.i.
V.D255-10 V.D255-35
6G 6G
– 10° – 35°
28 28
V.E-55-10
6G
– 10°
30
V.E-55-25
6G
– 25°
31
Specification
Specification
Specification
n e t l a h e b r o v n e g n u r e d n Ä e h c s i n h c e T n e h c a L g r e b n e t u G 5 0 . 1 0 e d .
5 1 / 5 5 0 1 0
Pre-Opening Segments for Blow Room Openers
p.p.s.i.
Specification Specific ation
Base Bas e Widt Width h
<
p.p.s.i.
FD4
40
E-4005 x 2,5
2,5
5°
52
FD6
60
BORDER WIRES
I-Form
Type
h
Profile 3,5 x 1,0
3,5
1,0
Profile 4,0 x 1,0
4,0
1,0
Profile 4,0 x 1,13
4,0
1,13
Profile 4,0 x 1,6
4,0
1,6
Profile 4,5 x 1,5
4,5
1,5
RI-4,5 x 2,0
4,5
2,0
RI-6,0 x 2,0
6,0
2,0
RI-6,5 x 1,5
6,5
1,5
Type
a
b
t
h
L-Form
RL-27 x 1,2
2,5
1,2
1,5
2,7
RL-30 x 1,2
2,5
1,2
1,5
3,0
RL-32 x 1,0
2,5
1,0
1,5
3,2
RL-32 x 1,13
2,5
1,13
1,5
3,2
RL-32/1 x 1,0
4,0
1,0
1,5
3,2
RL-50 x 1,0
4,0
1,0
1,5
5,0
RL-65 x 1,5
4,0
1,5
1,8
6,5
a
b
t
n
Z-Form
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 5 1 / 5 5
b
Type
Profile Z-5,0 x 1,5
5,0
1,5
1,7
1,5
Profile Z-6,0 x 1,5
6,0
1,5
2,0
1,0
0 1 0
PRIMACOMB PRIMACOMB, High Performance Circular Comb for RIETER Combers The high performance circular comb was was developed in years of research and in close co-operation with RIETER. It permits an optimum combing process on all RIETER combers which, based on the excellent results, are initially equipped with PRIMACOMB.
SPECIAL FE ATURES l Ingenious
remarkably extended cleaning intervals resulting in
distribution of points established
by numerous in-field trials and optimum
longer life time of the the cleaning cleaning brushes
tooth geometry lead to a substantial
l Minimum
reduction in neps neps as well as thin thin and and
and safe exchange of the combs
thick places l The alternately slanted arrangement of the individual sections leads to more intensive combing l Special
surface treatment eliminates the
so-called running-in phase and allows for
manufacturing tolerances guarantee fast
l
The application of metallic clothings allows life times of 800 –1000 tons/comber tons/comber to be reached without problems in the short – and medium medium staple staple range. Life times times of 600 – 800 tons can be expected expected in the long staple range >11 ⁄ 4“ l Easy
recognition of the different types by the
PRIMACOMB, Comb with 4 sections with combing surface of 90° PRIMACOMB 8015
ADVAN AD VAN TAGE
90°
l for
4 S e ek k
t. S e k 3. S
.
t k
S e 2.
tt .
.
k e S .
E 75 and E 65
l Diameter
t.
1
l Comb
with 4 sections with combing
surface of 90° side cover
l Yellow
conical draw-in area
85
of circular comb shaft 85 mm
l Application
85
for medium and long staple
fibres of 11 / 16“ – 15 / 8“ (27–41 mm)
Further development development of the well proven PC 7015. Improved arrangement and distribution of tooth points in the four sections. Increased number of points per square inch in the 3rd and 4th section. Conical in-feed, specially designed under consideration of the new technology on the E65 and E75 combers. Subsequently it is possible to achieve equal quality at increased production rates or else improved results at equal production rate with 90° combing surface as with circular combs with 111° combing surface on older combers.
PRIMACOMB 8014
ADVAN AD VAN TAGE
90° t. S e k S 2
3 Sek t .
4 S e e k k
.
.
t .
l for
E 75 and E 65
Further development development of the well proven PC 5014. Im-
.
l Diameter
t. k
e . S 1
l Comb
conical draw-in area
85
85
of circular comb shaft 85 mm
with 4 sections with combing
proved arrangement and distribution of tooth points in the four sections. Conical in-feed, specially designed
surface of 90°
under consideration of the new technology on the E65
l Anthracite
and E75 combers. Subsequently it is possible to achieve
side covers
l Application
for short and medium staple
fibres of 11 / 32“–17 / 32“ (26 – 31 mm)
equal quality at increased production rates or else improved results at equal production rate with 90° combing surface as with circular combs with 111° combing surface on older combers.
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 7 0 . 4 0 n e .
6 1 / 0 7 0 1 0
PRIMACOMB
PRIMACOMB 7015
ADVAN AD VAN TAGE
90° 4 S e e k kt t .
t. S S e k
t. k S e
l for
.
3.
t. k e S .
E 72 and E 62
(E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5)
. 2
Modified arrangement and distribution of tooth points of the 4 sections. Specially developed
1
l Diameter
for E 61 and E 72 combers. Even with the 90° combing surface equal quality at increased
surface of 90°
production rate or else improved quality at
l Red
equal production rate can be achieved in compari-
l Comb
85
85
of circular comb shaft: 85 mm with 4 sections with combing
side covers
l Application
of
for medium and long staple fibres
1 16”–1 / 1 2” 1 /
(27–38 mm)
son to older combers and circular combs with 111° combing surface. Application on previous generations of combers in replacement of the PRIMACOMB 5015 is possible.
PRIMACOMB 5014
90°
t.. k t S e S 2.
t.. t
Sek 3. S
4 S e ek k
tt .
.
l for
t. k
E 72, E 62, E 70R, E 60H, E 60, E 7/6,
E 7/5A,E 7/5, E 7/4
e S .
1
l Diameter
ADVAN AD VAN TAGE The circular circular combs combs can also be replaced on E 7/4 without any reworking.
of circular comb shaft: 85 mm
l
Comb with 4 sections with combing surface of 90°
85
85
l Colourless
side plates
l Application
for short and medium staple
1 32”–1 / 7 32” (26–31 mm) fibres of 1 /
PRIMACOMB 7011
ADVAN AD VAN TAGE
90° 3 Sek t
l for
4 . S e e
k t t
.
.
t.. t k S e 2.
.
E 72, E 62, E 70R, E 60H, E 60, E 7/6, E 7/5A,
E 7/5
t. k e . S
1
substantial reduction in the combing action (up
l Diameter
l Comb
of circular comb shaft: 85 mm
with 4 sections with combing
surface of 90°
85
l Brown
85
The improved improved distribution distribution of points leads to a
side plates
l Application
to 2%) compared with the PRIMACOMB 5014 with nearly identical yarn values. The intended application is for the area of Upgrading and Airjet-Spinning.. Airjet-Spinning
for medium staple fibres of up to to
1
1 / 8” (28,5 mm)
PRIMACOMB, Comb with 5 sections with combing surface of 111° PRIMACOMB 5015
ADVAN AD VAN TAGE
111°
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 7 0 . 4 0 n e . 6 1 / 0
.
4 Sek t
t.. t S e k 3. S
.
.
5 S .
t k S e
e k e t
l for
E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5
Intensified combing as a result of the increased
.
2.
l Diameter
.
t k e S . 1
l
of circular comb shaft: 85 mm
Comb with 5 sections with combing
surface of 111° 85
85
combing surface (+ 23%)
l Colourless
side plates
l Application
for medium and long staple fibres
1 2” (30–38 mm) of 1 13 / 16 ”–1 /
REMARK For the initial installation on combers E 7/5 manufactured prior to February 1990 and E 7/4 two additional fixing holes have to be drilled by a skilled mill mechanic.
7 0 1 0
Top Comb Top Comb GRAF Ri-Q-Top® For today’s generation of high performance combers the demands have increased on the two key elements in the combing process, i.e. the circular- and the top combs. It is only as a result of the particular configuration, precision and subsequent finish of these main parts that the known increase in production rates at equal or improved technological values could be realised.
For this reason GRAF, in close co-operation with RIETER, has developed a new top comb with the aim to substantially increase the cleaning intervals. This top comb ideally complements the well known PRIMACOMB circular comb and stands for best yarn values in the combed range.
SPECIAL FEATURES l available l metallic l special
with 26 and 30 teeth /cm
teeth instead of needles
surface lapping of the teeth
l optimised
tooth shape and adjusted angle
AD VA VANT NT AG ES l self-cleaning
top comb
l cleaning intervals extended by up to 4 times l constant l nep
values in the combing sliver
values improved by up to 30% in the
lead to improved improved retaining of neps, neps, short short
medium staple and by up to 20% in the long
fibres, trash- and dust particles during the
staple
piecing process
l invariable
l wedge-shaped
l more
tooth points reduce the possibil-
ity of fibres winding around the clothing teeth resulting in a self-cleaning effect l no
soldered connection but connection
actuated by clamping clamping between row of teeth teeth
%-values in comber noils
efficient performance of top comb
(elimination of short short fibres, fibres, neps, trash, seed coat fragments and dust l improved
life time due to lateral reinforcement
of the teeth on the rim
and top comb blade (aluminium profile) l reinforced
ends of tooth row
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 9 0 n e
. 7 1 / 1 7 0 1 0
Top Comb
GRAF RI-Q-TOP ®
Comparison
®
GRAF Ri-Q-Top patents pending
Conventional top comb with round needles
RANGE OF APPLICATION OF GRAF RI-Q-TOP ®
Stapele length Short and medium staple
Type Type
Teeth/cm Teeth/cm
Colour
> 60 g/m web weight
Ri-Q-Top 2026
26
red
< 72 g/m web weight _
Ri-Q-Top 2030
30
blue
up to 32 mm / 1 / ” 1
4
1 Long staple > 32 mm / 1 / ” 4
< 4,3 Micr. _
The GRAF Ri-Q-Top Ri-Q-Top can be applied applied on all Rieter Rieter combers as as from model E 7/4 which are equipped with top comb blades. blades.
n e t l a h e b r o v n e g n u r e d n Ä e h c s i n h c e T n e h c a L g r e b n e t u G 5 0 . 9 0 e d . 7 1 /
7 0 1 0
Brush to Circular Comb
GRAF is in a position to supply suitable brushes to circular combs for all Rieter combers as from model E 7/4.
SPECIAL FEATURES l 2-part
circular brush
l synthetic l natural
core
bristles
d e v r e s e r s n o i t a c fi i d o m l a c i n h c e t r o f s t h g i R 5 0 . 1 0 n e . 8 1 /
2 7 0 1 0
Metallic Clothings for OE-Combing Rollers We are the manufacturer of high quality metallic clothings in CUTTY-SHARP (CS)- as well as CUTTY-SHARP / Needle finish (CS/NF)-execution for all known types of Open-End combing rollers. To enable us to provide you you with our quotation quotation please indicate: indicate: type of machine, machine, type of combing roller as well as the raw material processed.
d e v r e s e r s n o i t a c fi i
d o m l a c i h n c e t r o f s t h g i R 5 0 . 1 0 n e . 9 1 /
0 5 0 1 0
Subsidiaries . Establecimiento . Niederlassungen .
Graf + Cie AG Bildaustrasse 6
Graf Kratzen GmbH Augsburger Strasse 16
Graf Cardservice Far East Ltd. 20/Fl. Pearl Oriental House
8640 Rapperswil Switzerland Phone +41 55 221 71 71 11 Fax +41 55 221 72 33
[email protected]
D-86368 Gersthofen Germany Phone +49 821 2 49 670
[email protected]
60 Stanley Street, Central Hong Kong Phone +852 2810 09 55 / 56
[email protected]
Graf Metallic of America, LLC 104, Belton Drive P.O. Box 1370 USA-Spartanburg, S.C. 29304 USA Phone +1 864 948 25 80
[email protected]
Graf Máquinas Têxteis Têxteis Ind. e Com. Ltda. Alameda Rio Preto, no. no. 165 Centro Empresarial Tambore BR-06460-050 Barueri-SP Brazil Phone +55 11 4166 4977
[email protected]
Graf Holland B.V. Kratzen- und Maschinenfabrik Lonnekerbrugstraat 130 Postfach 2201 NL-7500 CE Enschede
Gomitex SA Zoning Industriel, Haut de Trême 4801 Stembert (Verviers) Belgium Phone +32 873 15540
Netherlands Phone +31 53 488 95 88
[email protected]
[email protected]
www.graf-companies.com
Premium Swiss Quality
The data and illustrations in this brochure refer to to the date of printing. Graf reserves the right to make make any necessary changes at any time and without special notice. Graf high-performance clothings, service machines and Graf innovations
f a r G y b t h g i r y p o C © / 5 1 2 1 n o i s r
