·SolidWorks Project Workbook
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Project Workbook SolidWorks
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Copyright
© CADD Centre Training Services Private Limited December, 201 1 Rights Reserved
This publication, or parts thereof, may not be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language in any form or by any means, electronic, mechanical, photogra phic, manual or otherwise, in whole or in part, without prior written permission of CADD Centre Training Services Private Limited . Editor C uRRICULUM AND PRODUCT DEVELOP.\t\8 -
TE.A ••
We appreciate your valuable feedbadJsuggestion on this courseware. Kindly do mail it to us at
:cpd @ caddcentre.ws
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CADDCENTRE
All the above logos ar.e Trademarks of CADD Centre Training Services Pvt Ltd. All other brand names and trademarks used in this material belong to their respective companies .
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This project manual aims to hone yo ur skills in handling the software that you have trained with CADD Centre Training Services Pvt Ltd. We have endeavored on providing industrial applicability experience by combining smart exerci ses following industry s~andards wherever necessary/possible. For convenience, all sheets have followed third angle projection. All data essential for completing the project/exerci ses are available through orthographic views only. Note the following as you work on these exercises . 1. Periodically save all your work in the dest ined folder. Write down the full path
and file name on the top of each exercise sheet, in the specified column. 2. Each exercise has a stipulated period. Note down the time you took to complete the exercise on top of the exercise sheet. 3. If you are in doubt, please clarify with your project guide . Do not assume. 4. For standard parts refer Design Data Book. 5. Contact your project guide after completion of each proj ect for correction. If you would like to share your views and co mments, please do write to us to the address given below or E-Mail us: cpd@caddcentre. ws
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CADDCENTRE
Curriculum and Product Development Team, CADD Centre Tra ini ng Services Private Limited, No.91, Dr. Ra dhakrishnan Salai, Gee Gee Cryst al, 8th Floor, Office No. 8C & 8D, Mylapore, Chennai - 600004 E-mail: cpd @caddcentre. ws
Sketcher
Exercise No: 01
File Name:
Duration: 30m in
Actual Hours:
Instruction: Exercise No 01,02,03 are intended for a SolidWorks user to practise sketcher tools, relations and dimensioning efficiently within stipulated duration. R15
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018
Exercise No: 02
File Name: ·
Duration: 30min
Actual Hours:
57
104
036
018 ~----------90----------~
R40
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Exercise No: 03
File Name:
Duration: 30m in
Actual Hours:
023
R36 43
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158
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80
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Exercise No: 04
File Name:
Duration: 30m in
Actual Hours:
Instruction: Invoke SolidWorks 20 Emulator from Add-Ins and draw the sketch using command mode, add relations to make parametric.
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Part Modelin!J
0
Exercise No: 05
File Name:
Duration: 50 min
Actual Hours:
Instruction: Create component from the views using Sketc.h tools,Extrude,Fillet,Instant 3D. ~--------95----------~~
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NAME
DATE
DESIGNED CHECKED APPROVED Details of Bracket
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Exercise No: 06
File Name:
Duration: 60min
Actual Hours:
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Drum 2
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NAME
DATE
DESIGNED CHECKED APPROVED
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Flange
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Details of Flange and Drum
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Exercise No: 07
File Name:
Duration: 60min
Actual Hours:
-
----
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RIB THICKNESS 10mm
-124----
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0225
R10
R134
6 HOLES 015 EQUISPACED ON PCD185
R4
1
Suspension component
NAME
5 HOLES 015 EQUISPACED ON PCD185
Elbow made up of Cast Iron
DATE
DESIGNED CHECKED APPROVED Details of Elbow and Suspension component
CADD" CENTRE
Exercise No: 08
File Name:
Duration: 60min
Actual Hours:
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220
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Detail A Scale 5:1 Details of semi finished bottom casing of a 'iphone
Exercise No: 02 ·
File Name:
Duration: 60min
Actual Hours:
Directions: The objective of this project is to create semi finished top casing of a mouse using surface tools. A mouse is a pointing device that functions by detecting two dimensional motion relative to its supporting surface. To complete the project follow the procedure given below:1. Create surface features from mouse top casing detail views. 2. Use the following tools to design:- Split curve,3D sketch,Extrude,Surface trim,Variable radius fillet,draft,Loft,Mirror,Fill surfaces,Knit surfaces, thicken. 3. Apply tangency to the lofted surfaces wherever required. 4. Check cu.rvature discontinuities along surfaces. 5. Strictly follow the dimensions given.
CADD" CENTRE
Exercise No: 02
File Name:
Duration: 60min
Actual Hours:
Rl SO
Use Surface fill to form surface and apply tangent faces
Apply variable fillet to sharp edges 3mm,Smm,10mm respectively
R90
RS
NAME
DATE
DESIGNED CHECKED APPROVED ~___c-:-]_ '¥~~
Det_ails of semi finished top casmg of a mouse
Exercise No: 03
File Name:
Duration: 60min
Actual Hours:
Directions: The objective of this project is to create semi finished helmet model using surface tools. A helmet is a form of protective gear worn on the head to protect it from injuries. To complete the project follow the procedure given below:1. Create loft surface using four profiles and one guide curve. 2. Trim the surface using sketch as trim tool. 3. Use boundary surface command to form surface and apply tangency along surfaces. 4. Check curvature discontinuities along surfaces . 5. Strictly follow the dimensions given.
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Exercise No: 03
File Name:
Duration: 60min
Actual Hours:
Create sketch using Spline and Arc
Draw sketch using Spline
134
228 28.5 26.5
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R150
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Use this profi le as Guide curve for loft surface
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Details of semi finished he Imet model
Exercise No: 04
File Name:
Duration: 60min
Actual Hours:
Directions: The objective of this project is to create semi finished water storage container. To complete the project follow the procedure given below:1. Study the details of Water container given in the exercise. 2. Using appropriate surface tools create water container. 3. Knit all the surfaces and apply thickness. 4. Check curvature discontinuities along surfaces . 5. Strictly follow the dimensions given .
CADD" CENTRE ·
Exercise No: 04
File Name:
Duration: 60min
Actual Hours:
240 210 160
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220
255
B
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SECTION A-A & SECTION B-B SCALE 1 : 1
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SECTION G-G SCALE 1 : 1
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220
SECTION E-E SCALE 1 : 1
Details of semi finished water container
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Sheet Metal Designing .
Exercise No: 01
File Name:
Duration: 45min
Actual Hours:
Directions: The objective of this project is to create a stereo cover. 1. 1.1. 1.2. 1.3. 1.4. 1.5. 2. 3.
4.
Use following parameters design the sheetmetal body Bend radius:5mm Th ickness:0.75mm K-Factor:0.4 Relief: Tear Hem type:Open with 1mm miter gap Strictly follow the dimensions given. Use Counter sink emboss2 and Louver forming tool from design library. Create flat pattern for the created sheetmetal body.
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CADD"
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Exercise No: 01
File Name:
Duration: 45min
Actual Hours: Attach Open type Hem of lenght3mm,Gap1mm to seven connecting edges
-.-------------- 420 --------------~-
@ 012 3 Counter sink emboss Louver
--30--
45
R5
275
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Details of Stereo cover
Exercise No: 02
File Name:
Duration: 60min
Actual Hours:
Directions: The objective of this project is to create a sheetmetal body required for an electronic device. 1.
Use following parameters design the sheetmetal body 1.1. Bend radius:1 Omm 1.2. Thickness:1mm 1.3. K-Factor:0.5 1.4. Relief:Rectangular Hem type:Open with 1mm miter gap 1.5. 2. Create vent of width8mm and depth1 mm. 3. Strictly follow the dimensions given. 4. se Louver forming tool from design library. 5. Crea e at pattern for the created sheetmetal body.
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File Name: Actual Hours:
11X020
R28
Project No: OA0-030
File Name:
Duration: 155min
Actual Hours:
Directions: The objective of this project is to create a sheetmetal body required for a SMPS (Switch Mode Power Supply) in a computer. To complete the project follow the direction given below. 1. Use following parameters to design the sheetmetal body 1.1 . Bend radius:1 mm 1.2. Thickness:0.5mm 1.3. K-Factor:0.5 Relief:Rectangular 1.4. 2. Create forming features and add to design library, insert in sheetmetal body. 3. Strictly follow the dimensions given. 4. Greate flat pattern for the created sheet:metal body.
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Project No: OA0-030
File Name:
Duration: 50 min
Actual Hours:
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DATE
DESIGNED CHECKED APPROVED
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Details of SMPS Top Cover
CADD" CENTRE
Project No: OA0-030
File Name·:
Duration: 45min
Actual Hours:
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NAME
-14.5
DATE
DESIGNED CHECKED APPROVED
~~SHEET
~~02/05
Details of SMPS Bottom cover
CADD" CENTRE
Project No: OA0-030
File Name:
Duration: 45min
Actual Hours:
R7
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137 · Detail of forming feature required at location C
Detail of forming feature required at location B
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Detail of forming feature required at location A
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CHECKED APPROVED 065
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Details of SMPS Bottom Cover
CADD" CENTRE
Project No: OA0-030
File Name:
Duration: 15min
Actl:lal Hours:
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SHEET Details of assembly of SMPS 04/05 sheetmetal cover
CADD"
CENTRE
etailing
Project No: OA0-000
File Name:
Duration: 100min
Actual Hours:
Directions: 1. 2. 3.
The objective of this project is to make you familiar in preparing production document required for shop floor. Create detailed views for Safety Valve components, and dimension it as shown in ProjectOA0-000. Create e~ploded view of Safety Valve assembly and generate BOM.
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Project No: OA0-000
File Name:
Duration: 100m in
Actual Hours:
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ITEM NO
PART NAME
DESCRIPTIO N
1 2 3 4
7 8 9
BODY VALVE SEAT VALVE SHACKLE PIN SPLIT PIN LEVER PIVOT LINK
CAST IRON GUN METAL GUN METAL Fe410W Fe 410W Fe 410W Fe410W Fe410W .Fe410W
1 2 2 1 3 3 1 1
10
LOCK NUTM20
Fe410W
1
11 12
NUT M20 WASHER
Fe410W Fe410W
1 1
13
SPRING
-SPRING STEEL
1
5 6
Q1Y
NAME
2
DATE
DESIGNED CHECKED APPROVED
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SHEET Details of Exploded view 05/05 Of safety valve
CADD· CENTRE
Project No: OA0-010
File Name:
Duration : 65min
Actual Hours:
'-.
Directions: 1. 2. 3.
The objective of this project is to make you familiar in preparing production document required for shop floor. Create detailed views for Machine Vice components, and dimension it as shown in ProjectOA0-01 0 Create exploded view of Machine Vice and generate BOM.
CADD" CENTRE
Project No: OA0-010
File Name:
Duration: 65min
Actual Hours:
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Screw M6 Screw Rod Washer Nut Lock Nut Clamping plate
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Handle Handle cap
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Part Name Body of vice Movable jaw Jaw grip
Description Cast Iron Cast Iron Cast Steel Fe 410 W Fe 410 W Fe 410 W Fe 410 W Fe 410 W Fe 410 W Fe 410 W Fe 410 W
NAME
Nooff 1 1
2 6 1 1 1 1 1 1 1
DATE
DESIGNED CHECKED APPROVED
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SHEET Details of Exploded view of 05/05 Machine Vice
CADD"
CENTRE
Project No: OA0-020
File Name:
Duration: 100m in
Actual Hours: ~-
Directions: 1. 2. 3.
The objective of this project is to make you familiar in preparing production document required for shop floor. Create detailed views for Tool head components, and dimension it as shown in ProjectOA0-020. Create exploded view of Safety Valve assembly and generate BOM.
CADD"
CENTRE
Project No: OA0-020
File Name:
Duration: 100min
Actual Hours:
ITEM NO 1 2
3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19
PART NAME BACK PLATE VERTICAL SLIDE ADJUSTABLE STRIP GRUB SCREW SCREW ROD SPACER BUSH HANDLE BAR ROUND KEY NUT M10 SWIVEL PLATE SCREW SWIVEL PIN WASHER CLAMPI NG SCREW DRAG PLATE PIVOT PIN TOOL HOLDER WASHER TOOL FIXING SCEW HANDLE
DESCRIPTION CAST STEEL CAST STEEL Fe 410W Fe 410W Fe 410W Fe 410W Fe 410W Fe 410W Fe 410W CAST STEEL Fe 410W Fe 410W Fe 410W Fe 410W Fe 410W Fe 410W Fe 410W STEEL Fe 410W
NAME
QTY 1 1 1 5 1 1 1 1 1
1 1 1 1
DATE
DESIGNED CHECKED APPROVED
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SHEET Details of Exploded view of Tool Head of 07/07 Shaping Machine
CADD® CENTRE
Project No: OA0-030
File Name:
Duration : 60min
Actual Hours:
Directions: 1. 2. 3.
The objective of this project is to make you familiar in preparing production document required for shop floor. Create detailed views for sheetmetal body, and dimension it as shown in ProjectOA0-030. Create exploded view of Safety Valve assembly and generate BOM.
CADD~ CENTRE
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Project No: OA0-030
File Name:
Duration: 60min
Actual Hours:
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ITEM NO
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PART NUM jlER
DESCRIPTION
TOP CCV R
I ALUMINUM ALLOYi
BOTTOM C VER
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DATE
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SHEET ·uetails of Exploded view of SMPS 05/05 sheetmetal cover
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