Cactus Wellhead Presentation

Agenda • Arrival/Welcome • Safety Orientation • Facility Tour • Presentation on Basic Wellhead and API Requirements • Lunch • Stack-up of MBU-LR Speed Head System/Conventional

Wellhead System/Overview of Frac Tree Equipment • Discussion | Q&A

Conventional Assemblies • Include the casing head, casing hangers, spool sections, tubing head, tubing hanger, valves and fittings • Provides safe and adequate means for supporting and attaching blowout control equipment during drilling • Provides sealing between casing strings and a connection for the Christmas tree • Requires manipulation of BOP’s with each added section • Tubulars suspended on “slips”

Casing Heads

O-Ring Groove Test Port

C2 Casing Head (With FPO’s)

C2-BP Casing Head (With Two Lockscrews)

Available with Threaded or Slip-on and Welded bottoms

C2 Casing Head (With LP Outlets and Baseplate)

Tubing Heads

Test Port

CTH Tubing Head (With Secondary Bushing)

CTH Tubing Head (With integral bottom)

Slip Type Casing Hangers

C2 Casing Hanger. Standard automatic sliptype casing hanger. Used to suspend medium casing loads (50% joint strength) in C2 & C2BP Casing Heads

C1 Casing Hanger and H Plate. Non-Automatic sliptype hanger. Used to suspend light to medium casing loads in C2 & C2BP Casing Heads

C9 Casing Hanger. Heavy duty automatic slip-type casing hanger. Used to suspend high casing loads in C9 & C9BP Casing Heads

Mandrel Hangers

One Piece Mandrel Hanger

Fluted Mandrel Hanger

Tubing Hangers and Tubing Head Adapters BPV Threads BPV Threads

CTH-2W CTH-2W wrap around hanger with BO2 coupling and BO2 tubing head adapter

CTH-EN with EN tubing head adapter

BPV Threads

T40 Hanger with T40 tubing head adapter

Multi-bowl Wellhead Systems 11” 10M 11” 5M

MBS

MBU

Multi-bowl Wellhead Systems Lock-Ring

Threaded-on Flange

2” LP

3” LP Landing Ring

20” Casing

13-3/8” Casing 9-5/8” Casing 5-1/2” Casing MBU-T

MBU-LR

‘HPS’ Elastomer Secondary Seals Interference fit provides pressure energized seal. No plastic packing required. Springs in corners prevent extrusion

Large ID interference provides sealing on rough casing

Type ‘P’ Elastomer Seal Metal retainer rings prevent extrusion

Seal energized against casing with plastic packing injection

‘Dovetail’ Elastomer Seals Commonly used as test plug and large O.D. seals Dovetail shape locks seal into groove

Tapered edges help prevent extrusion

Wide seal surface provides improved sealing

Type ‘S’ Elastomer Seal Metal springs in corners to prevent extrusion

OD bump provides interference fit allowing seal to be pressure energized

Lockscrews

Threaded Lockscrew

Integral Lockscrew

API Ring Gaskets

R Gasket 5,000 PSI

RX Gasket 5,000 PSI

BX Gasket 10,000-15,000 PSI

Frac Valve Comparison • •

DS-BSFC 7-1/16” 10M Valve

Two Seat Seal Rings An Inner and Outer Seal Ring That are Both Lip Sealed and Pressure and Spring Energized

CW FL-R 7-1/16” 10M Valve

Frac Valves

Detail of Seat with Seals

7-1/16” 10M Detail of Seat with Seals

Wellhead/Christms Tree Safety

Potential Leaks • Bonnet/Body • Stem • Body Fittings

Wellhead/Christmas Tree Safety “Line of Fire”

• Test or injection fittings • Lockscrews

Wellhead/Christmas Tree Safety Hidden Pressure

Wellhead/Christmas Tree Safety

One-Piece for lower pressures

Two-Piece for higher pressures

Wellhead/Christmas Tree Safety Back Pressure Valves

Wellhead/Christmas Tree Safety Body Fitting

API Flange Bolting • Flanges under pressure see a separation force equal to

the pressure times the area inside the ring gasket. F=PxA • This separation force is contained by the flange bolting. Thus, larger flanges and higher pressure flanges have larger bolts and/or more bolts. • As the bolt diameter increases the amount of make up torque goes up. • API 6A publishes recommended make-up torques for API bolting.

f = 0.07 Xylan Coated f = 0.13 Standard Lubricant

Casing Effects During Frac Suspension point in wellhead

Top of cement

Initial Hanging Weight

Cold frac fluid causes casing to contract increasing load on slip

Pressure causes casing to balloon increasing load on slip

Specification for Wellhead and Christmas Tree Equipment

• API Specification 6A • Twentieth Edition, October 2010 • ISO 10423:2009 (Modified), Petroleum and

Natural Gas Industries- Drilling and Production Equipment- Wellhead and Christmas Tree Equipment

API 6A Basic Contents 435 Pages • Design and performance • Materials • Welding • Quality control • Equipment marking • Storing and shipping • Equipment specific requirements • Repair and remanufacture • Various Annexes covering purchasing guidelines, design,

testing, etc.

API 6A Product Specification What does it mean? 6A-U-EE-1.5-1-1

PR – Performance Requirement

API Spec 6A Temperature Class

Material Class

PSL – Product Specification Level

Temperature Class • Determined by the maximum flowing temperature in

the wellhead or the mud circulating temperature and the minimum seasonal external temperature. • API Designations o K ………… -750F to 1800F o L ………… -500F to 1800F o N ……….. -500F to 1400F o P ………… -200F to 1800F o S ………… o T ………… o U ………… o V ………… o X ………… o Y …………

00F to 1400F 00F to 1800F 00F to 2500F 350F to 2500F 00F to 3500F* 00F to 6500F* * Non-standard Ratings

Material Class

CO2 Partial Pressure

H2S Partial Pressure 0 to < 0.05 psia

0.05 to 0.5 psia

> 0.5 to 1.5 psia

> 1.5 psia

0 to < 7 psia

AA Non-sour Non-corrosive

EE-0.5 or DD-0.5 Sour Non-corrosive

EE-1.5 or DD-1.5 Sour Non-corrosive

EE-NL or DD-NL Sour Non-corrosive

7 to 30 psia

BB Non-sour Slightly Corrosive

EE-0.5 Sour Slightly Corrosive

EE-1.5 Sour Slightly Corrosive

EE-NL Sour Slightly Corrosive

> 30 to < 200 psia

CC Non-sour Moderate to Highly Corrosive

FF-0.5 Sour Moderate to Highly Corrosive

FF-1.5 Sour Moderate to Highly Corrosive

FF-NL Sour Moderate to Highly Corrosive

> 200 psia

CC or HH Non-sour Highly Corrosive

FF-0.5 or HH-0.5 Sour Highly Corrosive

FF-1.5 or HH-1.5 Sour Highly Corrosive

FF-NL or HH-NL Sour Highly Corrosive

Product Specification Level (PSL) • PSL 1, PSL2, PSL3, PSL3G, PSL4 • Quality control requirements such as material

certifications, NDE, etc. that increase with the severity of service. • API 6A Annex A provides purchasing guidelines for selecting the proper PSL of Primary Equipment o Tubing Heads o Tubing Hangers o Tubing Head Adapters o Lower Master Valves

Performance Requirement (PR) • Cycle testing of the designs • Cycles may include pressure, loads, open-close, etc.

depending on product being tested • PR1 is minimum API cycle requirements found in the equipment section of the Specification 6A • PR2 adds additional cycles

Standard Materials for API 6A Materials Classification Body, End and Outlet Connections Material Class

Mandrel Hangers 2K, 5K, 10K

15K

AA

4130 60K (CMS-102)

4130 75K (CMS-103)

4140 110K (CMS-106)

BB

4130 60K (CMS-102)

4130 75K (CMS-103)

17-4 PH (CMS-303)

CC

410SS (CMS-301)

410SS (CMS-301)

17-4 PH (CMS-303) 4130 80K (CMS-104) Or 4140 80K (CMS-105)

DD

4130 60K (CMS-102)

4130 75K (CMS-103)

EE-XX

4130 60K (CMS-102)

4130 75K (CMS-103)

FF-XX

410SS (CMS-301)

410SS (CMS-301)

17-4 PH (CMS-303) Or Inconel 718 (CMS-304)

HH-XX

------

------

Inconel 718 (CMS-304)

Bull Plugs, Valve Removal Plugs and Back-Pressure Valves

4130 60K (CMS-102)

Product Plan - Quality Control Requirements for Wellhead Bodies and Assemblies The following chart details the Quality Control Requirements for all bodies. Applies to Casing and Tubing Heads, Cross-Over Connectors, Tubing Head Adapters, Top Connectors Tees and Crosses, Adapter and Spacer Spools, Casing and Tubing Hangers, Flanged Connectors Threaded Connectors, Other End Connectors.

Parameter

PSL 1

PSL2

PSL3

Tensile Testing

CMS-002 and Material Spec

Impact Testing

CMS-004

Chemical Testing

CMS-002 and Material Spec

Hardness Testing

CIR-002

CIR-002

CIR-002

Process Router & EPS

Dimensional

CIR-001

CIR-001

CIR-001

Process Router & EPS

CMS-002 and Material CMS-002 and Material Spec Spec

Comments Compare MTR to Material Spec Section 8.0 & EPS

CMS-004

CMS-004 Compare MTR to Material Spec

CMS-002 and Material CMS-002 and Material Spec Spec

CIR-004 or

CIR-004 or

CIR-004 or

TTM-WI-7.5.1

TTM-WI-7.5.1

TTM-WI-7.5.1

Traceability

Heat Traceable

Heat Traceable

Visual Exam

CIR-003

CIR-003

---

CNT-002 or

CNT-002 or

Surface NDE

--CNT-004

CNT-004

Thread Gauging

Compare MTR to Material Spec

End and Outlet Connection Threads Gauge 100%

Heat Traceable & Heat PSL-1/2-Trace by heat numbers Lot PSL-3-Trace by serial numbers

Process Router & EPS

Volumetric NDE

---

---

CNT-005

Prior to Machining

Weld NDE

---

CNT-008

CNT-008

Process Router & EPS, if applicable

Marking

MD Drawing

MD Drawing

MD Drawing

Serialization

---

---

Each component

Hydrostatic Test

CTS-001

CTS-001

CTS-001

Assembly Traceability

CTS-001

CTS-001

CTS-001

Process Router & EPS Work Order-sequential number PSL-3 – Chart Recorder Required

PSL-1/2- Record heat number of body PSL 3- Record heat and serial number Set Out Reports

Assembly Serialization

---

API Monogram

TTM-MSP-A-1

Work Order-sequential Work Order-sequential number number TTM-MSP-A-1

TTM-MSP-A-1

Process Router Process Router & EPS

Impact Testing Minimum Average Impact Value Transverse Direction - Ft-Lb (J)

Temperature Classification

Test

PSL 1

PSL 2

PSL 3

K

-75 (-60)

15 (20)

15 (20)

15 (20)

L and N*

-50 (-46)

15 (20)

15 (20)

15 (20)

P

-20 (-29)

--

15 (20)

15 (20)

S

0 (-18)

--

--

15 (20)

T

0 (-18)

--

--

15 (20)

U

0 (-18)

--

--

15 (20)

V

0 (-18)

--

--

15 (20)

Cactus Record Requirements Bodies, End and Outlet Connections, Mandrel Tubing Hanger and Casing Hanger

PSL-1

PSL-2

PSL-3*

Material Test Reports: Chemical analysis, tensile test, impact test (if required) and hardness test

X

X

X

Weld Process Records: WPS, WPQR and WQR

X

X

X

Welding Process Records: Welder identification, weld procedures, filler material type, post-weld heat treatments

X

NDE personnel Qualification Records for Weld Metal Corrosion Overlay on Bodies

X

X

X

Hardness Test

X

X

Actual Hardness

Dimensional Inspection NDE Records: Surface NDE, Weld Volumetric NDE, and Repair Weld NDE Volumetric NDE Heat Treatment COC Non-Metallic Seals

X

PSL-1

X

X

X

X X

PSL-2

PSL-3

Batch Traceability, Cure date certification, Shelf-life expiration date certification Bullplugs, Valve-Removal Plugs and BackPressure Valves

Assembled Equipment Records Pressure Test Records: Actual test pressure, holding period duration

X Material Test Reports : Chemical analysis, tensile test, impact test, and hardness test

PSL-1

PSL-2

PSL-3*

X

X

Pressure Test Records: Hydrostatic Test Chart

X

Assembly Traceability Record

X

*All required records for PSL3 components & assemblies shall reference the specific part serial number.

Records to be Furnished to Customer Bodies, End and Outlet Connections, Mandrel Tubing Hanger and Casing Hanger

PSL-1

PSL-2

PSL-3*

--

--

--

PSL-1

PSL-2

PSL-3

--

--

--

PSL-1

PSL-2

PSL-3*

Certificate of Compliance – stating that equipment conforms to PSL 3 of API Spec 6A and the temperature and material class

--

--

X

Pressure Test Records: Actual test pressure, holding period duration

--

--

X

Pressure Test Records: Hydrostatic Test Chart

--

--

X

Assembly Traceability Record

--

--

X

No records are required

Non-Metallic Seals No records are required

Assembled Equipment Records