PROCESS Burners
PROCESS burners John Zink Company’s history is rich with patented products and inventions ahead of their time, empirical knowledge and signature technologies that continue to define our strength and longevity- and position Zink® as the registered leader in worldwide industry. Within every John Zink Company product is an assurance of quality that’s as solid as our name. From research and development through manufacturing to field installation, our team of engineering experts ensures that advanced, clean air solutions continue to serve a host of global industries. As the world raises the standards for air quality, the experts at our International Research Development Test Centre are meeting the challenges by developing next-generation burner systems that redefine clean combustion.
PSFR Burner
PSFFG Burners
PSFR Burner
PSMR Burner
PROCESS’ Burners Selection Matrix Process Furnace Application
Air Heaters
Firebox Configuration
Fuel Type
Flame Shape
BOX or CABIN
GAS ONLY
FLAT FLAME
Asphalt Heaters Charge Heaters Column Reboilers Crude Heaters Delayed Coker Heaters Gas Heaters Hot Oil Heaters Hydrocracker Charge Heaters
RADIANT WALL
Hydrogen Reformers Hydro Treater Charge Heaters Naptha Vaporizer Purge Heater
ROUND FLAME SELECT
Reactor Charge Heater Reactor Feed Preheater Regeneration Gas Heaters Start-Up Heaters Steam Superheaters
COMBINATION GAS AND OIL
FLAT FLAME
Steam Methane Reformers Stripper Reboilers Thermal Cracker Heaters Vacuum Heaters
ROUND FLAME
Ethylene Cracking Furnace Visbreaker Heaters HDS Heater EDC Cracking
GAS ONLY
ROUND FLAME
COMBINATION GAS AND OIL
ROUND FLAME
VERTICAL CYLINDRICAL
Many of the John Zink products featured in this brouchure are subject to worldwide patent or have patents pending.
Process Burner Performance Basis
Firing Orientation
Conventional burners
Low NOx
Ultra-Low NOx
Next Generation
GAS
100 ppm +
50-100 ppm
25-50 ppm
15-25 ppm
OIL*
300 +
250-300 ppm
200-250 ppm
150-200 ppm
NOx Emisions
FREESTANDING UPFIRED
PFFG Series
PSFFG Series
PXMR Series
LPM-F Series
WALL-UPFIRED
PFFG Series
PSFFG Series
PXMR Series
LPM-F Series
HORIZONTALLY FIRED
PFFG Series
PSFFG Series
PXMR Series
LPM-F Series
HORIZONTAL MOUNTED UPFIRED
PFFG Series
PSFFG Series
PXMR Series
LPM-F Series
HORIZONTALLY FLOOR FIRED
PFFG Series
PSFFG Series
PXMR Series
LPM-F Series
WALL-FIRED NATURAL DRAFT
PMS Series
PMS-SF Series
LPM-W Series
LPM-W Series
FPMR Series
FPMR Series
WALL-FIRED FORCED DRAFT
FREESTANDING UPFIRED
PVYD Series
PSFR Series
PSMR Series PFMR Series
COOLSTAR ™ Series
HORIZONTALLY FIRED
PVYD Series
PSFR Series
PSMR Series PFMR Series
COOLSTAR ™ Series
VERTICALLY DOWNFIRED
MDBP Series
MDBP-LN
PDSMR Series
FREESTANDING UPFIRED
PFFC Series
PLNFC
WALL-UPFIRED
PFFC Series
PLNFC
FREESTANDING UPFIRED
PMA Series
PLNC Series
PFMRC Series
HORIZONTALLY FIRED
PMA Series
PLNC Series
PFMRC Series
VERTICALLY DOWNFIRED
MDBP Series
MDBP-LN
FREESTANDING UPFIRED
PVYD Series
PSFR Series
PSMR Series
COOLSTAR ™ Series
FREESTANDING UPFIRED
PMA Series
PSFC/PSFRC Series PLNC Series
PFMRC Series
DEEPstar ™ Series
DEEPstar ™ Series
*With 0.3% N2 in fuel oil
Conventional Burners GAS ONLY: PFFG The PFFG is a “conventional” flat flame gas only burner of simple proven and reliable design. These burners have been in service in petrochemical plants for many years. Capacity range: 0.2MW – 2.5MW. PMS The PMS family of radiant wall burners are “conventional” radiant wall burners utilising a proven and mechanically robust tip with patented baffle to improve flow through the tip. These burners can operate with a wide range of fuel gases without flashback. Capacity range: 0.1MW – 0.5MW. PVYD The PVYD is a “conventional” round flame raw gas burner of simple design, construction and operation. This burner has a wide operating range with short flame, wide turndown capability and able to handle a wide range of fuel gases. Capacity range: 0.4MW - 8MW.
MDBP The MDBP gas only burner is a “conventional” gas only burner for down-firing applications. It is able to fire a wide range of gases including PSA and other “waste gases”. These burners produce a well defined and straight flame to minimise flame impingement on process tubes. Capacity range: 0.5MW - 2.5MW.
COMBINATION BURNERS: PMA The PMA is a combination fired “conventional” round flame burner. It is of the “double block” design, featuring robust construction with low maintenance requirements. This burner has a regen tile for stabilisation of oil flame, plus “floor” tile. Many thousands of these burners have been supplied for use around the world. Capacity range: 0.5MW – 8MW. MDBP The MDBP combination burner is a “conventional” burner for down-firing applications. Able to fire gas and light liquid fuels such as Naphtha/Diesel Oil. Atomising may be with steam, air or pressure and can be supplied with safety interlocks for the liquid fuel gun. Capacity range: 0.5MW – 2.5MW.
Low NOx Burners GAS ONLY: PSFFG The PSFFG is a Low NOx gas only, flat flame burner. This burner is a development of the PFFG burner, utilising staging of fuel gas to reduce NOx. Capacity range: 0.2MW – 2.5MW. PMS-SF The PMS-SF is a Low NOx gas only radiant wall burner. This burner is a development of the PMS burner, utilising staging of fuel gas to reduce NOx. Capacity range: 0.1MW – 0.5MW.
PSFR The PSFR is a Low NOx gas only round flame burner. It utilises staged fuel as NOx reduction technique. This burner has wide turndown capability and is capable of operating with a wide range of fuel gases. The flame length is shorter than staged air and some other staged fuel burners. Capacity range: 0.5MW to 6MW.
MDBP-LN The MDBP-SF is a Low NOx gas only burner for down-firing applications. It is able to fire a wide range of gases, including PSA and other “waste gases”. These burners produce a well defined and straight flame to minimise flame impingement on process tubes. Capacity range: 0.5MW – 2.5MW.
COMBINATION BURNERS PLNC / PLNFC The PLNC burner is a combination fired round flame Low NOx burner. It utilises the staged air technique to reduce NOx with both fuels. It is of the “double block” design and when fitted with the HERO ™ oil gun the NOx and flame length are both reduced. The PLNFC burner is the flat flame version of the PLNC burner. Capacity range of PLNC: 1MW – 6MW. Capacity range of PLNFC: 0.5MW - 2.5MW. PSFC / PSFRC The PSFC burner is a combination fired Low NOx round flame burner. It utilises staging of fuel gas to reduce NOx with gas firing. It is of the “double block” design and can be fitted with the HERO ™ oil gun to reduce NOx and flame length when firing oil. The PSFRC is a forced draft version of the PSFC burner. It utilises the same NOx reduction technique as the PSFC but is fitted with a “swirler”, instead of the “double block” for flame stabilisation. Capacity range PSFC: 1MW – 4MW. Capacity range PSFRC: 1.5MW – 6MW.
Ultra Low NOx Burners GAS ONLY: PXMR Series The PXMR burner is an ultra Low NOx flat flame gas only burner. It utilises deep staging of fuel gas and “entrainment” of flue gas into the flame envelope to minimise NOx. Designs available for “free standing” of wall-firing applications. Capacity range: 1MW – 2.5MW.
FPMR The FPMR burner is a forced draft, ultra Low NOx radiant wall gas only burner. It utilises staging of fuel gas and a special tip design to minimise NOx. These burners are able to operate with a wide range of fuel gases, including PSA gas and vapourised naphtha. Capacity range: 0.2MW - 0.9MW. PSMR The PSMR “swirl mixed recirculation” burner is an ultra Low NOx round flame gas only burner. It utilises deep staging of fuel gas and entrainment of flue gas into the flame envelopment to reduce NOx. Capacity range: 0.5MW – 5MW.
PDSMR The PDSMR is an ultra Low NOx gas only, round flame downfiring burner. It is based upon the PSMR and utilises the same NOx reduction techniques. It is able to operate with a wide range of gases including PSA gas and vapourised naphtha. Capacity range: 1MW – 2.5MW.
PFMR The PFMR is an ultra Low NOx round flame, forced draft gas only burner. It utilises deep staging of fuel gas and entrainment of flue gas into the flame envelope to reduce NOx. This is achieved by utilising the energy in the combustion air to “draw” flue gas from the furnace into the burner throat. Capacity range: 1MW - 9MW.
COMBINATION BURNERS: PFMR-C The PFMRC is the combination fired version of the PFMR gas only burner. For NOx reduction with oil firing the HERO ™ oil gun can be used. Capacity range: 1MW – 9MW.
Next Generation Burners NEXT GENERATION – GAS ONLY: LPM-F Series The LPM-F burner is an ultra Low NOx flat flame gas only burner. It utilises “lean premix” to minimise NOx. Capacity range: 1MW – 2.5MW.
LPM-W Series The LPM-W burner is a natural draft, ultra Low NOx radiant wall gas only burner. It utilises a “lean premix” to minimise NOx. Capacity range: 0.1MW - 0.5MW.
COOLSTAR The COOLSTAR ™ burner is available in two versions, depending upon NOx emissions. Both utilise flue gas recirculation into the flame. The lowest NOx version utilises lean premix to minimise NOx. Capacity range: 1MW - 5MW.
COMBINATION: DEEPSTAR The Deepstar ™ burner is an ultra Low NOx combination fired round flame burner. This burner utilises staging of both air and fuel to minimise NOx. Capacity range 2 Mw - 8 Mw.
LPM Burners
Burner Accessories PILOTS: John Zink has a wide range of pilots. These range from simple self inspirating manually ignited (using portable igniters) pilots to large capacity forced draft pilots. These pilots are available for a wide range of fuel gases and can be fitted with electrical ignition and flame detection devices. Pilot capacity: 20K – 600KW. Pilot shown is a ST-1SE with external HT Ignition and flame ionisation electrodes.
IGNITERS: John Zink can supply a wide range of igniters ranging from simple “gas torch type” igniters to mains/battery operated high energy igniters, including explosionproof. Portable “explosion proof” high energy igniter
Portable battery operated safe area high energy igniter
THERMBOND TILES: Thermbond refractory uses a liquid activator other than water, which gives it many advantages over conventional refractories. Thermbond products do not require a special curing process in order to achieve optimum physical properties. The need for pre-firing in any way is eliminated. In the past, refractory cure-out was the main time constraint during startup. Thermbond eliminates these constraints and costs, and also associated lost production. The features of Thermbond materials combine to permit fast delivery, which in turn allows reduction of your refractory inventory.
JOHN ZINK Burner Schools COMBUSTION SEMINARS: From Theory… Take a fast spin through basic combustion theory and heat transfer mechanisms en route to a well-planned tour of burner design fundamentals. Travel through a review of burner types to the tradeoffs and judgement calls made in burner selection for fired heaters and other applications. Learn to operate your furnace for maximum safety, efficiency and minimum emissions – and measure the results. Hear and see how alternative fuels figure in the operational and environmental equation, compared with natural gas. See and hear about new technology being developed for your future needs. Take home a complete set of course materials. ...to Troubleshooting How can I save money by the way I operate and maintain my fired heater / boiler? Look at the practices that make a significant difference. Share the experience of your instructors and fellow course participants. Walk through scenarios designed to make use of what you learn and sharpen your practical skills. Contribute to discussions with problems and solutions from your own work environment. Create your own combustion network that you can call on later for advice and counsel.
ONSITE BURNER SCHOOLS: Onsite schools can be arranged where it is more convenient or cost effective than sending staff to Luxembourg or USA.
Europe John Zink Luxembourg Sàrl Zone Industrielle Riedgen L-3401 Dudelange Luxembourg Tel: +352 518991 Fax: +352 518611
Spain
UK Tel: +44 1932 769830 Fax: +44 1932 787471
Tel: +34 91 745 4395 Fax: +34 91 754 4390
France
Netherlands
Tel: +33 1 41 19 41 00 Fax: +33 1 47 85 90 82
Tel: +31 10 2646580 Fax: +31 10 2646590
Italy
Germany
Tel: +39 02 669 81232 Fax: +39 02 670 1840
Tel: +352 518991 Fax: +352 518611
www.johnzink.com 24 Hour Telephone Hotline: +352 51899332 Service email:
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Copyright © 2004 John Zink, KCTGL
