Bull Nose on Clinker Cooler

GRATE COOLER

BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A

PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping roof : Precast modular lining in D59A

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Country Industry Plant group name: Plant name: Main equipment supplier: Production capacity: Number of production lines: Fuel Types

Greece Cement Customer In Greece XX Polysius 2500 TPD Petcoke

BULLNOSE After 5 months

BULLNOSE After 5 months

BULLNOSE

THE CONDITIONS IN THIS AREA AT XX PLANT : •

Temperatures : approx. 1000oC. Max.1100oC

•

Alkali attack

•

Thermal shock

•

Mechanical stresses

•

Abrasion

BULLNOSE

BULLNOSE (AND ROOF) PRECAST BULLNOSE

• • • • • • • •

Country Industry Plant group name: Plant name: Main equipment supplier: Production capacity: Number of production lines: Fuel Types

Germany Cement Heidelberg XX Polysius 3000 TPD 1 ?

BULLNOSE (AND ROOF) PRECAST DESIGN (German plant) Installed : Feb 2008

BULLNOSE (AND ROOF)

BULLNOSE (AND ROOF) Steel supporting Channels Insulating castable Bi1300

Precast modular lining

BULLNOSE (AND ROOF) AFTER 6 MONTHS

BULLNOSE (AND ROOF) AFTER 1 YEAR

BULLNOSE (AND ROOF) AFTER 1 YEAR

BULLNOSE (AND ROOF) AFTER 34 months Minor damage in 2 areas : • 0,5m2 • 0,25m2

BULLNOSE CAST DESIGN : Titan Group, Greece Bullnose : Cast in D52A

PRECAST DESIGN : Heidelberg Group, Germany Bullnose and cooler sloping roof : Precast modular lining in D59A