BS EN 13121-4-2004.pdf

EUROPEAN STANDARD NORME EUROPÉENNE

FINAL DRAFT prEN 13121-4

EUROPÄISCHE NORM August 2004 ICS 23.020.10

English version

GRP tanks and vessels for use above ground - Part 4: Delivery, installation and maintenance Réservoirs et récipients en PRV pour applications hors sol - Partie 4: Livraison, installation et maintenance

Oberirdische GFK-Tanks und -Behälter - Teil 4: Auslieferung, Aufstellung und Instandhaltung

This draft European Standard is submitted to CEN members for formal vote. It has been drawn up by the Technical Committee CEN/TC 210. If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and shall not be referred to as a European Standard.

EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36

© 2004 CEN

All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.

B-1050 Brussels

Ref. No. prEN 13121-4:2004: E

prEN 13121-4:2004 (E)

Contents Page Foreword......................................................................................................................................................................3 1

Scope ..............................................................................................................................................................4

2

Normative references ....................................................................................................................................4

3

Terms and definitions ...................................................................................................................................4

4 4.1 4.2 4.3 4.4 4.5 4.6 4.7

Delivery ...........................................................................................................................................................4 General............................................................................................................................................................4 Low temperature effects ...............................................................................................................................4 Pre-delivery check .........................................................................................................................................5 Storage............................................................................................................................................................5 Lifting devices................................................................................................................................................5 Loading ...........................................................................................................................................................5 Transportation................................................................................................................................................5

5 5.1 5.2 5.3 5.3.1 5.3.2 5.4 5.4.1 5.4.2 5.4.3 5.5 5.6 5.7

Installation ......................................................................................................................................................6 General............................................................................................................................................................6 Pre-installation checks..................................................................................................................................6 Preparation of installation location..............................................................................................................6 Requirements for installation surfaces .......................................................................................................6 Preparation of support and erection of tanks or vessels .........................................................................6 Bolting.............................................................................................................................................................7 Anchor bolting ...............................................................................................................................................7 Nozzle bolting.................................................................................................................................................7 Bolt torques....................................................................................................................................................7 Connections ...................................................................................................................................................7 Attachments ...................................................................................................................................................7 Inspection and tests ......................................................................................................................................7

6

Maintenance ...................................................................................................................................................8

Annex A (informative) Allowable lifting methods for straight vertical lift ...........................................................9 Annex B (informative) Repositioning of tank/vessel from horizontal to vertical ..............................................12 Annex C (informative) Delivery checklist ..............................................................................................................15 Annex D (informative) Installation checklist .........................................................................................................16 Annex E (informative) Guidance notes for maintenance.....................................................................................18 Bibliography ..............................................................................................................................................................19

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prEN 13121-4:2004 (E)

Foreword This document (prEN 13121-4:2004) has been prepared by Technical Committee CEN/TC 210 “GRP tanks and vessels”, the secretariat of which is held by DIN. This document is currently submitted to the Formal Vote. Document EN 13121 consists of the following parts under the general title "GRP tanks and vessels for use above ground": 

Part 1: Raw materials —Specification conditions and acceptance conditions.



Part 2: Composite materials — Chemical resistance.



Part 3: Design and workmanship.



Part 4: Delivery, installation and maintenance.

This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association.

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prEN 13121-4:2004 (E)

1

Scope

This document gives requirements for delivery, installation and maintenance of GRP tanks and vessels in accordance with prEN 13121-3.

2

Normative references

Not applicable.

3

Terms and definitions

3.1 delivery delivery includes the loading, the transportation and the off-loading of the GRP tank or vessel at the site designated by the purchaser 3.2 installation installation includes the preparation of the support(s), erection or placement on the supports and fixing the tank or vessel, inspection and tests before commissioning 3.3 bedding material bedding material for flat bottom tanks, pliable during installation and load bearing before commissioning 3.4 screed hard setting material to correct minor surface irregularities 3.5 transporter organisation in charge for the transport of the tank/vessel from the place of loading to the place of storage or installation 3.6 installer organisation in charge for installing the tank/vessel in its place of use

4

Delivery

4.1

General

If the manufacturer considers that the requirements of this document are insufficient for the loading and the transportation of the GRP tank or vessel for the purposes of any particular delivery, he shall provide the necessary additional information. NOTE

4.2

A recommended check list of those items which should be verified is given in Annex C (informative).

Low temperature effects

The possible effects on the material properties of the GRP tank or vessel of ambient temperatures experienced during transportation shall as far as possible taken into consideration, especially temperatures less than 5 °C.

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prEN 13121-4:2004 (E)

4.3

Pre-delivery check

A pre-delivery check shall made to ensure that: 

the appropriate inspection certificate is available;



the tank/vessel is correctly identified;



the tank/vessel is in its as released conditions;



all branches are blanked with either service blanks or temporary covers.

NOTE

4.4

To avoid damage to the GRP tank or vessel during delivery, temporary bracings should be used.

Storage

If after unloading, the GRP tank or vessel cannot immediately be installed in it's final position, it shall be stored as follows: a)

Wherever possible the GRP tank or vessel shall be stored in the design orientation i.e. vertical tank or vessel shall be stored (supported and anchored) vertically. If it is not possible to store the item in their operational orientation it may be stored otherwise with special considerations on supporting and anchoring. The use of saddles or supporting timbers with wedges may be necessary.

b)

The storage area shall be level and free from protrusions or ridges to avoid point loading. The GRP vessel or tank shall be located in an area removed from vehicular traffic or suitably protected from traffic. Consideration shall be given to movements due to wind on the empty item and temporary anchors shall be provided.

4.5

Lifting devices

Where the lifting device will make direct contact with GRP surfaces, synthetic fibre flat webbing slings shall be used. The minimum width of the slings shall be 80 mm.

4.6

Loading

The GRP tank or vessel shall be lifted and handled. Annex A (informative) and Annex B (informative) are showing examples. The lifting devices shall be attached to the GRP tank or vessel in correspondence with the design of the tank or vessel. All lifts shall take into the consideration the site and atmospheric conditions, especially wind. All lifts shall avoid any impact. Loading details shall be recorded. NOTE

4.7

This may be done by e.g. using the form given in Annex C (informative).

Transportation

Loads occurring during transport shall be considered to ensure that undue stress, local loads and abrasion are not imposed on the GRP tank or vessel. The GRP tank or vessel shall be secured by webbing slings or ropes. NOTE At the destination and before off-loading the GRP tank or vessel should be visually inspected. The results of inspection should be recorded, e.g. using the form Annex C (informative).

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prEN 13121-4:2004 (E)

5

Installation

5.1

General

The manufacturer shall advise the methods of installation of the GRP tank or vessel. NOTE 1

The installation should be carried out by trained personnel only.

NOTE 2

The details of installation should be recorded, e.g. using the form given in Annex D (informative).

5.2

Pre-installation checks

A pre-installation check shall be made to ensure that: a)

supporting structures or foundations are suitable for the installation;

b)

supporting structures or foundations are within the specified tolerances;

c)

if necessary, the item is protected from flotation.

Pre-installation details shall be recorded, e.g. using the form given in Annex D (informative).

5.3

Preparation of installation location

5.3.1

Requirements for installation surfaces

The supporting structure shall meet the requirements of the manufacture of GRP tank or vessel. 5.3.2 5.3.2.1 a)

Preparation of support and erection of tanks or vessels Flat bottom tanks or vessels

Installation on flat and even surfaces The foundation shall be flat and level within 2 mm/m with an overall maximum deviation of 5 mm. Flat bottom tanks/vessels shall be erected vertically with a maximum deviation of 0,5°.

b)

Installation using a bedding material On uneven foundations or in case of uneven tank or vessel bottoms a fresh bedding material of a sufficient thickness, shall be used to ensure contact between the foundation and the bottom. NOTE The bedding material, e.g. cement screed, polymer concrete, sodium/potassium water glass sand mixtures and bituminous sand mixtures, rubber, bitumen felt should be laid shortly before erection ensuring, that any orientation marks are visible. The bedding material should be covered to prevent adhesion to the tank/vessel.

c)

Installation on piers or beams Installation on piers, beams or gratings shall be in accordance with the design.

5.3.2.2

Horizontal tanks/vessels

Saddle supports shall be as designed. NOTE

6

The saddle support should be installed with a tolerance of ±1 mm/m separation.

prEN 13121-4:2004 (E)

5.3.2.3

Circumferential skirt supported vertical tanks or vessels

The tank or vessel shall be installed vertically with a maximum deviation of 0,5°. The alignment may be achieved by placing suitable load bearing shims, on either side of the anchor bolts. Any gap between the skirt and the supporting structure shall be filled with a load bearing infill before commissioning. 5.3.2.4

Tanks or vessels with supporting legs

Tanks or vessels with supporting legs shall be installed vertically with a maximum deviation of 0,5° and securely anchored to the supporting structure. The legs shall be shimmed using a load bearing material to ensure that the tank or vessel is uniformly supported. 5.3.2.5

Drop-through tanks or vessels with separate supporting rings

When using drop-through tanks or vessels it shall be ensured that the support arrangement, whether continuous or split, will support the tank/vessel uniformly.

5.4

Bolting

5.4.1

Anchor bolting

The bolting work shall be carried out in accordance with the design of tank or vessel. 5.4.2

Nozzle bolting

The opposite lying bolts shall be tightened in pairs. Any following pair of bolts shall to be selected at the widest angle to the axis of the previous pair. 5.4.3

Bolt torques

5.4.3.1

Torques for anchoring

Nuts shall be tightened until they have contact with the surface only. 5.4.3.2

Torques for bolting

The torques for bolting shall be specified by the manufacturer.

5.5

Connections

Pipeworks shall be supported at all times so that local loads on nozzles do not exceed the design value. NOTE Flange and nozzle protections (e.g. covers) should be left during installation of the tank or vessel until needed for connection of piping or ancillary equipment.

5.6

Attachments

Ladders, platforms and other attachments shall be fitted in accordance with the design and without causing undue stress to the tank/vessel.

5.7

Inspection and tests

After completion of installation the tank or vessel shall be inspected and tested as required in the operating instructions given by the manufacturer of tank or vessel and shall include as a minimum. a)

Visual inspections shall indicate the general state of the tank or vessel, the state of wall material, nozzles, connections and joints. Subject of inspections shall be the outer surfaces and for reasons impact damage or

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prEN 13121-4:2004 (E)

abrasion of the inner surfaces. Visual inspections shall be performed before and after hydrostatic or pressure tests. b)

Hydrostatic or pressure tests, tests on safety or on operational devices and spark testing of lining seams.

NOTE 1

Within hydrostatic or pressure tests, accoustic emission tests should be performed.

Conditions and results of inspections and tests shall be recorded. NOTE 2

6

Inspection and test reports should be kept by the user until tank or vessel is decommissioned.

Maintenance

Maintenance is a set of preventive and other measures applied to enable availability and safety of tanks or vessels and to avoid danger to health and the environment subject to the service conditions within the working life. NOTE The manufacturer should provide appropriate advice for measures of cleaning, servicing, repairing or replacing of defective parts, visual inspections and tests, e.g. as proposed in Annex E (informative).

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prEN 13121-4:2004 (E)

Annex A (informative) Allowable lifting methods for straight vertical lift Table A.1 - Allowable lifting methods for straight vertical lift Method

One crane

Two cranes

a) Cylindrical tank girded by synthetic webbing slings. Angle α ≤ 30°. Sling distance > 0,5 L

Key 1 Rope 2 Synthetic webbing slings b) Cylindrical tank girded by synthetic webbing slings. Sling distance > 0,5 L

Key 1 Crane 2 Lifting beam 3 Synthetic webbing sling

Key 1 Crane 1 2 Crane 2 3 Crane 4 Lifting beam optional

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prEN 13121-4:2004 (E)

Table A.1 (continued) Method

One crane

Two cranes

c) Cylindrical tank lifted using either lifting lugs or trunnions and trailed using a tailing lug or a girding sling or hold down foot

Key 1 Crane 2 Lifting beam 3 Tailing lug 4 Foot or frame 5 Trunnion 6 Lifting lugs 7 Girding sling d) Rectangular tank girded using H-beams. Sling distance > 0,5 L

Key 1 Crane 2 Lifting H beam

10

Key 1 Crane 1 2 Crane 2 3 Crane 4 Lifting beam optional 5 Foot or frame 6 Trunnion 7 Lifting lugs 8 Girding sling

prEN 13121-4:2004 (E)

Table A.1 (continued) Method

One crane

Two cranes

e) Rectangular tank girded by synthetic webbing slings. Sling distance > 0,5 L. Length ≤ 6 m Width ≤ 3 m Depth ≤ 2 m Key 1 Synthetic webbing slings 2 Spreader beams attached to tank or slings 3 Extra safety ropes are recommended f) Rectangular tank lifted by 4 lifting bolts where spreader beams are incorporated within the tank desin

Key 1 Spreader beams built into tank/LID 2 Extra safety ropes are recommended 3 4-off lifting eye bolts or bow nuts with the axis of the eye hole set normal to the central lift point

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prEN 13121-4:2004 (E)

Annex B (informative) Repositioning of tank/vessel from horizontal to vertical Table B.1 - Repositioning of tank/vessel from horizontal to vertical Method

Rigging method

Orientation change

a) Matched sling chains or ropes. Only two chains or ropes shall be used with a fixed pivot point. Limits: — Diameter ≤ 2 m — Height ≤ 4 m — Mass ≤ 500 kg

a

Fixed pivot point

a b

Key 1 Matched sling chains or ropes 2 Guide ropes 3 Soft packing 4 Strain spreader plate

12

Fixed pivot point Crane movement

Key 1 Lifting lugs 2 Guide ropes are recommended 3 Soft packing 4 Matched sling chains or ropes

prEN 13121-4:2004 (E)

Table B.1 (continued) Method

Rigging method

Orientation change

b) Repositioning with synthetic webbing slings Using 2 cranes.

Key 1 Crane 1 2 Crane 2 3 Matched sling chain or rope 4 Synthetic webbing slings 5 Sling A 6 Sling B 7 Tailing lug

Key 1 Crane 1 2 Crane 2

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prEN 13121-4:2004 (E)

Table B.1 (continued) Method

Rigging method

Orientation change

c) Repositioning using 2 lifting lugs or trunnions with or without lifting beams and a girding sling or tailing lug. Using 2 cranes

Key 1 Crane 1 2 Crane 2 3 Crane 4 Lifting beam optional 5 Lifting lugs 6 Trunnion 7 Girding sling 8 Tailing lug

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Key 1 Crane 1 2 Crane 2

prEN 13121-4:2004 (E)

Annex C (informative) Delivery checklist Delivery Checklist Tank/Vessel: ................................................................................................................................................................... Manufacturer: .........................................................

Site of Manufacture: ................................................................

Tank/Vessel-No.: ....................................................

Date of manufacture: ..............................................................

Purchaser: ..............................................................

Address: .................................................................................

Purchaser no.: ......................................................

Date: .......................................................................................

Transporter: ............................................................

Address: .................................................................................

Vehicle registration No. ............................................

Loading point: ........................................................................

Place of destination: ................................................

Drivers name: ........................................................................

Supervising Company: ............................................. Supervisor: ................................................... Checks before loading:

yes/no

Tank/vessel inspected and cleared for loading

..........................................................................

Transport vehicle adequate for tank/vessel

.........................................................................

Load area/supportings cleared for loading

.........................................................................

Loading conditions acceptance

.........................................................................

Passed for loading

verified by .......................................................

Checks after loading: Tank/vessel without visual damage

.........................................................................

Tank/vessel supported and secured

.........................................................................

Tank/vessel cleared for despatch

.........................................................................

Passed for despatch

verified by........................................................

Place and date: ....................................................... Supervising Company: ............................................. Supervisor: ................................................... Checks before off-loading: Tank/vessel without visual damage

.........................................................................

Supports and securings without objections

.........................................................................

Ground/foundation cleared for storage/installation

.........................................................................

Off-loading conditions acceptance

.........................................................................

Passed for off-loading

verified by........................................................

Checks after off-loading: Tank/vessel without visual damage

........................................................................

Tank/vessel in horizontal/vertical orientation

........................................................................

Tank/vessel supported and secured

........................................................................

Tank/vessel passed for installation

verified by........................................................

Place and date: ....................................................... Attached: Circulation: Manufacturer/Transporter/Purchaser

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prEN 13121-4:2004 (E)

Annex D (informative) Installation checklist Installation Checklist Tank/Vessel: ................................................................................................................................................................ Manufacturer: .........................................................

Site of manufacture: .............................................................

Tank/Vessel-No.: ....................................................

Date of manufacture: ............................................................

Purchaser: ..............................................................

Address: ...............................................................................

Purchaser no.: ....................................................... .

Date: .....................................................................................

Installer: ..................................................................

Address: ...............................................................................

Installer approved by: ..............................................

Date: .....................................................................................

Installer site: ...........................................................

Site Foreman: .......................................................................

Supervising Company: ............................................. Supervisor: ................................................... Checks before installation:

yes/no

Tank/vessel position cleared by drawingno. .................

Date ........................................................

Installation instructions received and cleared

.................................................................

Nozzles blanked/covered property

.................................................................

Fully support with/without compensating material/shims

.................................................................

Installation equipment/devices inspected and cleaned

.................................................................

Installation conditions acceptable/ambiant temperature: ...........................°C Passed for installation

verified by.................................................

Checks during installation: Lifting procedure according to method .................... acc. Annex A/B ................................................. Barrier layer/Compensating material/shims used

................................................................

Lifting devices attached property

................................................................

Lifting without shocks or other deficencies

................................................................

Installation performance passed

verified by................................................

Checks after installations: Tank/vessel in corred position and within direction tolerances Anchor bolting in accordance with drawing

...............................................................

Outside/inside attachments installed

...............................................................

Inspection of inner surfaces without objections

...............................................................

Nozzles blanked/covered

...............................................................

Inspection of outer surface without objections

...............................................................

Installation of tank/vessel passed

verified by...............................................

Place and date: ........................................................................................

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prEN 13121-4:2004 (E)

Attached: Circulation: Manufacturer/Installer/Purchaser

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prEN 13121-4:2004 (E)

Annex E (informative) Guidance notes for maintenance E.1 General a)

Maintenance measures should be settled by instructions for use, cleaning and servicing, repairing or replacing, visual inspections and tests.

b)

Monitoring the service conditions and frequency of inspections and tests should be controlled by the user considering the appropriate document and in compliance with statutory regulations.

E.2 Service conditions a)

Tanks/vessels in conformity to this document have materials specified and have been designed for specific service conditions.

b)

The service conditions are limited to the specified contents, its concentration, relative density and static head, the working pressure, the working temperature and the rate of flow in filing and in emptying.

c)

In the case of a proposed change of the service conditions a subsequent proof of conformity and possibly special measures, e.g. special cleaning and inside inspection, should be agreed.

d)

When deciding maintenance procedures the operating practice should be considered, e.g. means of filling and emptying, varying working temperatures or changing fluid.

E.3 Cleaning and servicing a)

Tanks/vessels and safety devices should be kept clean and operational until decommissioning. Cleaning and servicing should be performed by trained personnel only. When cleaning and servicing the appropriate accident prevention regulations should be considered, e.g. personal protective equipment and safety equipment.

b)

Before cleaning, vessels should be emptied, degassed, piping isolated and electrically disconnected. Cleaning and cleaning compounds or liquids used should not generate harmful effects to the tank/vessels, e.g. stress cracking.

c)

All liquids and compounds used and all waste should be stored and cleared under control.

E.4 Repairing and replacing a)

Before inspection or repair tanks/vessels should be taken out of service.

b)

The decision on repair or replacement of damaged parts should take into account availability, safety and economy. Temporary repair is permitted but should be especially monitored.

c)

Repair should be performed by the manufacturer at the manufacturing plant or under similar conditions on site. In all cases repair should be performed by accepted procedures, e.g. laminating, glueing or welding in accordance with applicable documents.

E.5 Inspections and tests For inspections and tests see 5.7.

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prEN 13121-4:2004 (E)

Bibliography

[1]

prEN 13121-3, GRP tanks and vessels for use above ground – Part 3: Design and workmanship.

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