BS EN 12668-3:2000
BRITISH STANDARD
Incorporating Amendment No. 1
Non-destructive testing — Characterization and verification of ultrasonic examination equi quipment — Part 3: Combined equipment
The European Standard EN 12668-3:2000, with the incorporation of amendment amendment A1:2004 has the status of a British Standard Standard
ICS 19.100
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BS EN 12668-3:2000
National foreword This British Standard is the official English language version of EN 12668-3:2000, including amendment A1:2004. It supersedes BS 4331-1:1978 which is withdrawn.
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The UK participation in its preparation was entrusted to Technical Committee WEE/46, Non-destructive testing, which has the responsibility to: — aid enquirers to understand the text; —
present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed;
—
monitor related international and European developments and promulgate them in the UK.
A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations.
This British Standard was published under the authority of the Standards Policy and Strategy Committee on 20 August 2004
Summary of pages This document comprises a front cover, an in side front cover, the EN title page, pages 2 to 11 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued.
Amendments issued since publication Amd. No.
Date
Comments
15291
20 August 2004
Revision of Scope
© BSI 20 August 2004
ISBN 0 580 34349 9
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EUROPEAN STANDARD
EN 12668-3 March 2000
NORME EUROPÉENNE
+ A1
EUROPÄISCHE NORM
August 2004
ICS 19.100
English version
Non-destructive testing – Characterization and verification of ultrasonic examination equipment – Part 3: Combined equipment (Includes amendment A1:2004) Essais non destructifs – Caractérisation et vérification de l’appareillage de contrôle ultrasons – Partie 3: Equipement complet (inclut I’amendement A1:2004)
Zerstörungsfreie Prüfung – Charakterisierung und Verifizierung der Ultraschall-Prüfausrüstung – Teil 3: Komplette Prüfausrüstung (enthält Änderung A1:2004)
This European Standard was approved by CEN on 3 February 2000; amendment A1 was approved by CEN on 7 June 2004. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Solvenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Central Secretariat: rue de Stassart, 36 B-1050 Brussels
© 2000 CEN
All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.
Ref. No. EN 12668-3:2000 + A1:2004 E
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Page 2 EN 12668-3:2000 Contents Page Foreword
3
1
Scope
4
2
Normative references
4
3
Description of tests and reporting
4
3.1
General
4
3.2
Ultrasonic instrument checks
5
3.3
Probe checks
7
3.4
System checks: probe, cable and ultrasonic instrument combined
9
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Page 3 EN 12668-3:2000 Foreword
This European Standard has been prepared by Technical Committee CEN/TC 138, Nondestructive testing, the Secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2000, and conflicting national standards shall be withdrawn at the latest by September 2000. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. This standard consists of the following parts: ` ` , ` ` ` , ` ` ` ` , ` ` , , , ` , ` , , ` ` , , ` ` , ` ` , , ` , , ` , ` , , ` -
EN 12668-1,
Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 1: Instruments
EN 12668-2,
Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 2: Probes
EN 12668-3,
Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 3: Combined equipment
Foreword to amendment A1
This document (EN 12668-3:2000/A1:2004) has been prepared by Technical Committee CEN/TC 138, Non-destructive testing, the Secretariat of which is held by AFNOR. This amendment to the European Standard EN 12668-3:2000 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2005, and conflicting national standards shall be withdrawn at the latest by February 2005. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Solvenia, Spain, Sweden, Switzerland and United Kingdom.
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Page 4 EN 12668-3:2000 1
Scope
This standard describes methods and acceptance criteria for verifying the performance of ultrasonic equipment (i.e. instrument and probe combined as defined in prEN 12668-1:1999 and prEN 12668-2:1998) by the use of appropriate standard calibration blocks. These methods are not intended to prove the suitability of the equipment for particular applications. The methods described are suitable for the use by operators working under site or shop f loor conditions. The methods only apply to pulse echo equipment using A-scan presentation, with gain controls or attenuators calibrated in steps not greater than 2 dB and used essentially in contact testing. These methods are specifically intended for manual testing equipment. For automated testing different tests can be needed to ensure satisfactory performance. The requirements of EN 12668-3:2000 do not apply to combined special ultrasonic thickness measuring instrument. 2
Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 12223
Non-destructive testing - Ultrasonic examination - Specification for calibration block No. 1
prEN 12668-1:1999
Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 1: Instruments
prEN 12668-2:1998
Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 2: Probes
EN 27963
Welds in steel - Calibration block No. 2 for ultrasonic examination of welds (ISO 7963:1985)
3
Description of tests and reporting
3.1
General
The methods described in this standard, together with the frequency of checking, are summarized in Table 1. Compliance with the checks shall be recorded on the ultrasonic inspection report.
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Page 5 EN 12668-3:2000 Table 1 - Tests for combined equipment Subclause
Title
Frequency of checking
3.2.1
Linearity of timebase
Weekly *
3.2.2
Linearity of equipment gain
Weekly *
3.3.1
Probe index
Daily
3.3.2
Beam angle
Daily
3.4.2
Physical state and external aspects
Daily
3.4.3
Sensitivity and signal-to-noise ratio
Weekly *
3.4.4
Pulse duration
Weekly *
* NOTE To simplify the recording of weekly checks it may be more convenient for the user to perform them each time the equipment is used.
3.2
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Ultrasonic instrument checks
3.2.1
Linearity of the timebase
3.2.1.1
General
This check is carried out using a standard calibration block defined in EN 27963 or EN 12223, and a normal compression wave probe or shear wave angle probe. The linearity shall be checked over a range at least equal to that which is to be used in subsequent testing. Where appropriate, due allowance can be made for the fact that a range of 91 mm for compressional waves in steel is equivalent to a range of only 50 mm for shear waves. 3.2.1.2
Procedure
Place the probe on the calibration block in a position where the range to the last backwall/radius echo is equal to or exceeds the range over which the linearity has to be checked. Adjust the timebase so that the first and the sixth backwall echoes coincide with the first and last scale marks respectively. Check the linearity with the four other echoes. Bring the backwall echoes, in turn, to approximately the same height e.g. 80 % full screen. The leading edge of each echo should line up with the appropriate graticule line. Check that any deviations from the ideal positions are within the specified tolerance when measured at the same screen height when the first and the sixth echo were positioned.
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Page 6 EN 12668-3:2000
3.2.1.3
Tolerance
The deviation from linearity shall not exceed ±2 % of full screen width. 3.2.1.4
Frequency of checking
The check shall be carried out at least once per week for ultrasonic instruments to be used during that week. 3.2.2
Linearity of equipment gain
3.2.2.1
General
This check monitors the combined result of two characteristics that affect linearity of the equipment gain, i.e. linearity of amplifier and the accuracy of the calibrated gain control. Any standard calibration block can be used for this test, preferably in conjunction with the probe that will be used in subsequent testing. The linearity shall be checked with the ultrasonic instrument controls (frequency, range, pulse energy, etc.) switched to positions to be employed in subsequent testing. Variable suppression and swept gain controls shall be switched to ‘off’. 3.2.2.2
Procedure
Position the probe on a calibration block to obtain a reflected signal from a small reflector e.g. the 5 mm hole in the EN 27963 block. Adjust the gain to set this signal to 80 % of full screen height and note the value of the calibrated gain control (dB). Then increase the gain by 2 dB and confirm that the signal rises to more than full screen height (101 %). Restore the gain to its original value and then reduce it by a further 6 dB. Confirm that the signal amplitude falls to approximately 40 % screen height. Successively reduce the signal by three further increments of 6 dB and confirm that the signal amplitude falls respectively to 20 %, 10 % and 5 % screen height. 3.2.2.3
Tolerance
To be acceptable, signal amplitude shall be within the limits given in the following Table 2. Table 2 - Acceptance limits for gain linearity Gain dB
Expected screen height (%)
Limits
+2
101
Not less than 95 %
0
80
(reference line)
-6
40
37 % to 43 %
-12
20
17 % to 23 %
-18
10
8 % to 12 %
-24
5
Visible, below 8 %
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Page 7 EN 12668-3:2000
3.2.2.4
Logarithmic amplifiers
If the ultrasonic instrument is using a logarithmic amplifier the subclauses 3.2.2.1 to 3.2.2.3 shall be replaced by an overall input/output amplitude accuracy test of the instrument according to manufacturer’s specification. The test shall verify that errors do not exceed ±1 dB in any 20 dB span and ±2 dB in any 60 dB span. 3.2.2.5
Frequency of checking
The check shall be carried at least once per week for ultrasonic instruments to be used during that week. 3.3
Probe checks
3.3.1
Probe index
3.3.1.1
General
This check applies only to angle beam probes. The probe index can be checked on the standard EN 27963 or EN 12223 calibration block each of which has a cylindrical reflector (quadrant). The probe index shall be checked prior to checking the beam angle. 3.3.1.2
Procedure
Position the probe on the appropriate side of the block to obtain a reflection from the quadrant. Move the probe backwards and forwards to maximize the amplitude of the reflected signal, taking care to move the probe parallel to the block sides. When the amplitude is at maximum, the true probe index will correspond to the engraved line on the block which marks the geometrical centre of the quadrant. The probe index measurement should be repeatable to within ±1 mm. If the measured position differs from the existing mark by more than 1 mm the new position shall be marked on the probe sides, and recorded, and shall be used in subsequent probe checks and defect plotting. 3.3.1.3
Tolerance
Tolerance will depend on application but for plotting of defects it is recommended that the probe index position is known to within ±1 mm. 3.3.1.4
Frequency of checking
This will depend on the rate of probe wear due to usage and to the roughness of the scanning surface. When a probe is in continuous use, the check shall be carried out at least every few hours; otherwise, a daily check shall be performed for probes to be used during that day.
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Page 8 EN 12668-3:2000
3.3.2
Beam angle
3.3.2.1
General
The reference blocks defined in EN 27963 and EN 12223 provide a means of rapidly checking the beam angle. If a higher accuracy is needed, the angle shall be determined using one of the methods described in prEN 12668-2:1998. 3.3.2.2
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Procedure
Place the probe on the calibration block and establish a signal from the selected hole. Move the probe backwards and forwards to maximize the signal from the hole. W hen the signal is at its maximum amplitude, the beam angle can be read from the engraved scale on the calibration block at a point directly below the measured probe index point. The deviation between measured and nominal angle shall be recorded. 3.3.2.3
Tolerance
Using the method previously described it is possible to measure the beam angle to an accuracy of approximately ±1,5 o. Unless the probe history is known, previously marked probe angles should not be regarded as accurate, especially on 70 o or higher angle probes, or on worn probes. It is recommended that the newly measured angle be marked on the probe and recorded for future reference during the subsequent probe checks and/or defect plotting applications. Tolerances will depend on the application but for some procedures it is recommended that the angle is within ±2o. 3.3.2.4
Frequency of checking
Frequency of checking will depend on the rate of probe wear due to usage and the roughness of the scanning surface. When a probe is in continuous use, the check shall be carried out at least every few hours; otherwise, a daily check shall be performed for probes to be used during that day. 3.3.3
Index point and beam angle simultaneously
This method requires the use of a reference block containing at least 3 and preferably 4 or more side-drilled holes at different depths. The direct echo from each hole is maximized in turn and, the shortened projection distance (a’) from the centre of the hole to the front face of the probe is measured in each case. By plotting these distances against the depth of the holes (t) on a scale drawing of a section through the reference block and, drawing a straight line through the points, both the probe index and beam angle can be determined simultaneously (see Figure 1).
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Page 9 EN 12668-3:2000
Key
1 slope = beam angle x probe index ` ` , ` ` ` , ` ` ` ` , ` ` , , , ` , ` , , ` ` , , ` ` , ` ` , , ` , , ` , ` , , ` -
3.4
3.4.1
Figure 1 - Simultaneous determination of probe index and beam angle
System checks: probe, cable and ultrasonic instrument combined
Measurement of base values
Initially the user shall establish base values for the signal-to-noise ratio and the pulse duration using the methods given in 3.4.2 and 3.4.3. These shall either be measured for the actual probe and ultrasonic instrument to be used for subsequent testing or for each combination of probe type and ultrasonic instrument type to be used. During these initial base measurements the relevant ultrasonic instrument controls, e.g. frequency, pulse energy, suppression/reject, pulse repetition frequency, shall be the same as those to be used for subsequent checks. The type of test block and cable type and length used for these initial base measurements shall also be the same as those used for subsequent checks. The ultrasonic instrument and probe used for these base measurement shall comply with prEN 12668-1:1999 and prEN 12668-2:1998. These values are to be used as base values against which the measured values will be compared. 3.4.2
Physical state and external aspects
3.4.2.1
Procedure
Visually inspect the outside of the ultrasonic instrument, probes, cable and calibration block for physical damage or wear which could influence the system’s current operation or future reliability. In particular inspect the face of the probe for physical damage or wear. If the probe is assembled from separate components, check that the components are assembled correctly. Check for instability of electrical contact.
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Page 10 EN 12668-3:2000
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Frequency of checking
The equipment shall be inspected once per day for equipment to be used during that day. 3.4.3
Sensitivity and signal-to-noise ratio
3.4.3.1
General
The objective of these checks is to provide the operator with a simple method which will allow a deterioration in the performance of the combined equipment to be identified. These checks are only intended to be applied to monitor the continuing performance of a fixed combination of equipment that has been previously shown to operate satisfactorily. The measured signal-to-noise ratio is compared with base values established by the user for the type of ultrasonic instrument and probe. A simple method for checking sensitivity is given but is not intended as a method of defining inspection sensitivity which should be set according to the requirements of the examination and the testing standard being applied. The EN 12223 calibration block, using the small diameter hole, or the EN 27963 block, using the 5 mm diameter hole, are suitable. The sensitivity shall be checked with the relevant ultrasonic instrument controls e.g. frequency, pulse, energy, suppression/reject, pulse repetition frequency, range setting, set to the positions used during the base measurements. Uncalibrated gain controls shall be set at maximum or at previously determined positions. The type and length of cable used shall be the same as that used during the base measurements. The same ultrasonic instrument setting shall be used as for the subsequent testing. 3.4.3.2
Procedure
Place the probe on the chosen calibration block and adjust its position to maximize the signal from the transverse hole to be used as a sensitivity check. Adjust the calibrated control (dB) to set this signal to 20 % of screen height and note the setting of the gain control. Remove the probe from the test block and wipe the probe face dry of couplant. Then place the probe on it's side. Using the calibrated control, increase the gain until the overall system noise at the same range as the target hole reaches 20 % of screen height, and note the new setting of the gain control. The first gain measurement noted provides a check on the sensitivity of the probe and ultrasonic instrument, and the difference between the first and second measurements (dB) gives the signal-to-noise ratio. In each case, check these parameters at the particular range selected for the base measurements. 3.4.3.3
Tolerance
The sensitivity and signal-to-noise ratio shall be within 6 dB of the base measurements, made by the user, for this type of probe and ultrasonic instrument.
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Page 11 EN 12668-3:2000
3.4.3.4
Frequency of checking
The check shall be carried at least once per week for the probes to be used during that week. 3.4.4
Pulse duration
3.4.4.1
General
This check on the probe and ultrasonic instrument combination, which is similar to that described in prEN 12668-2:1998, measures the effect on the displayed signal of pulse shaping, matching, amplifier bandwidth, built-in suppression and smoothing circuits. The measured pulse duration is compared with base value established by the user for the type of ultrasonic instrument and probe. The pulse duration check requires only the display on the calibrated timebase, of the reflected signal from the radius in the standard EN 27963 or EN 12223 calibration block for shear wave probes, or a backwall echo for compressional wave probes. The check should be made with the relevant ultrasonic instrument controls e.g. frequency, pulse energy, suppression/reject, pulse repetition frequency, range setting, set to the positions used during the base measurements. The type and length of cable used shall be the same as that used during the base measurements. Where practical the same ultrasonic instrument settings and cable should be used for the subsequent testing. 3.4.4.2
Procedure
Having calibrated the timebase to an appropriate setting to measure the pulse duration, adjust the amplitude of the reflected signal to 100 % of screen height. Measure the width of the signal in millimetres at 10 % screen height. If desired, the measurement in millimetres can be converted to microseconds. 3.4.4.3
Tolerance
The pulse duration shall not be greater than 1,5 times the base measurement, made by the user with the same instrument setting, for this type of probe and ultrasonic instrument. 3.4.4.4
Frequency of checking
The check shall be carried at least once per week for the probes to be used that week. For shear wave probes the measurement can be performed in conjunction with the check on probe index (see 3.3.1).
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BS EN 12668-3:2000
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