Booster Pump Commissioning PDF

 

 

TABLE OF CONTENT 1

Scope

2

Reference Documents

3

Health, Safety, and Environment

4

Key Personnel

5

Sequence of Operation

6

Method And Sequence of Work.

7

Testing and Commissioning Equipment –  Equipment –  Certification 

8

Attachment

 

 

1.  Scope:

1.1  The systems will be Pre-commissioned and Commissioned in accordance with the approved method of statement. 1.2  Ensure that all permanent wiring has been tested for insulation resistance and continuity prior to connection. 1.3  Ensure that earthing / grounding arrangements are intact and that leakage currents can be effectively discharged. 1.4  Ensure that the Booster pump for domestic water systems are properly installed and shall  perform as designed designed and as per per requirement. requirement. 2.  Reference: 2.1  The Project Specification   AEA-1305-WC-M-S57-P99-LBM-0315 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS   AEA-1305-WC-M-S57-P99-LBM-0315-1 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS   AEA-1305-WC-M-S57-P99-LBM-0315-2 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS   RED-1305-WC-PH-S53-P99-SCH-0101 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 1 OF 7   RED-1305-WC-PH-S53-P99-SCH-0102 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 2 OF 7   RED-1305-WC-PH-S53-P99-SCH-0103 : DOMESTIC HOT&COLD WATER 

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DISTRIBUTION SCHEMATIC SHEET 3 OF 7   RED-1305-WC-PH-S53-P99-SCH-0104 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 4 OF 7   RED-1305-WC-PH-S53-P99-SCH-0105 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 5 OF 7   RED-1305-WC-PH-S53-P99-SCH-0106 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 6 OF 7 2.2  Material Transmittal 2.3  National Standards Standards (CIBSE & ASRHAE) ASRHAE) 2.4  Information for Construction Drawings (IFC) 

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3.  Health, Safety, and Environment:

3.1  ARMA will operate a strict safety policy. ARMA-ELEKTROPANC recognizes the importance of safety on site and will strictly adhere to the safety requirements for working. 3.2  A team of experienced and well qualified safety officers will be assigned to implement and control the Health Safety & Environment Plan on site. 4.  Key Personnel:

4.1  The Contractor’s T&C for Mechanical/Electrical Group has the overall responsibility for the implementation impleme ntation of this Method of Statement. 4.2  The Contractor’s T&C Manager   will ensure that the resources are available to carry-out the works as per approved drawings, method of statement, and work as scheduled. 4.3  The Contractor’s Site Engineer/Supervisor is responsible to ensure that the work has been carried out as per approved drawings. Method statements and assist inspection. 4.4  The Contractor’s commissioning technician/s is responsible to ensure that they are abiding the method of statement to achieve the required data as per equipment schedule and project specification. 4.5  The Contractor Safety Officer will assist in all issues related to the HSE.

5.  Sequence of Operation

 

 

Domestic water system booster pumps are located in the ENGINEERING ROOM (0315) serves water to guest room hot & cold water. The other one unit booster boost er pump in the Fire room, see sequence of adjustmentt and commissioning adjustmen commissioning activity reports on following pages.

5.1 

5.2 

5.3 

FLT 1 Booster pumps will transfer water from the raw water tank, on the passes through sand filter and activated carbon filter to potable water tank.   Booster pumps is driven by pressure switch, pressure is 3.0 bar while the start, stop when 4 bars. BP1 booster pumps take water from the potable tank and through the softener and then send it to the domestic system. This booster pump job is to transport water to the domestic use of the guestroom.   This booster pumps is driven by pressure sensor and frequence converter,  pressure is is kept constant at 7,0 bar. BP2 booster pumps take water from the potable tank and through the softener and then send it to the domestic system. This booster pump job is to transport water to the domestic use of the hotel areas. This booster pumps is driven by pressure sensor and frequence converter,  pressure is is kept constant at 5,0 bar. bar.

6.  Method and Sequence of Work: 

Start- up and Commissioning of Booster Pump units will be carried out by Manufacturer/ Specialist supplier. All check sheets and signed reports from the manufacturer shall be collected and attached. We will assist their commissioning engineer as required. The main objective is to minimize the risk of injury and damage to personnel and equipment. Electrical test on control panel shall be implemented and signed off by supplier or responsible contractor and to be attached on commissioning checklist. 6.1  Pre-Commissioning 6.1.1  Pump & Motor should be properly mounted, making sure that the base of the unit is  permanently  permane ntly supported. 6.1.2  Proper piping (outlet & inlet), correct foundations and motor mounts must be implemented to minimize external stress on all piping. 6.1.3  Ensure that all flexible connections are secure. 6.1.4  Lubrication should be observed or implemented as per manufacturer’s recommendation. 6.1.5  Ensure sufficient feed water supply. Booster should be thoroughly purged of air before start-up. 6.1.6  Ensure that the piping system pressure leak test, attached on pre-commissioning checklist. 6.1.7  Ensure that the pump motor power requirements are connected to a suitable electrical supply. 6.1.8  Ensure that the pump motor is earth or bonded to earthing system. 6.1.9  Pump control panel is properly commissioned by supplier or installer contractor. 6.1.10  Cables, terminal connections, trunking lines or conduits, cable trays are as per approved materials and installation. 6.1.11  Ensure that complete installation and start up checks is according to manufacturer’s written instruction. 6.1.12  Clean strainer strainer on suction piping. 6.1.13  Verify that each pump is free to rotate by hand. If pump is bound or drags, do not operate until cause of trouble is determined and corrected. 6.2  Commissioning 6.2.1  Ensure that the entire pre-commissioning checklists are completely done. 6.2.2  Prime the pump by opening suction/discharge valve and prepare pump for operation. 6.2.3  Turn on the power of the pump in AUTO Mode. 6.2.4  Verify that the pump is running in the correct rotation.

 

 

6.2.5  Check the charge on the connected cushion tank. It should be the same (or %10 less then) as the operating pressure: 7.00 Bar for the potable water system for BP1 guestroom, 5,00 bar for BP2 for hotel areasand 3.00 Bar for FLT1 raw water booster. Recharge or bleed off air if necessary. 6.2.6  Close slowly the discharge valve and record the cut off pressure of the FLT1. 6.2.7  Open the discharge valve slowly and then record the cut in pressure of the FLT1. 6.2.8  With the pump running, check the motor current and volts. 6.2.9  For all pumps, check dry protection level. 6.2.10  Install a temporary bypass line with an isolation valve from the discharge header into the water storage tank (potable or non-potable tank) to which the booster pump set under commissioning is connected at the suction side. Isolate the discharge header from the domestic water system. 6.2.11  Check the operational order of the pumps. For presostat driven FLT1 ; 6.2.9.1  Switch the booster pump set panel on automatic mode. 6.2.9.2  Open the valve on the bypass line. This would simulate a drop in the system  pressure and and the FLT1 should should start. 6.2.9.3  Note the pressure at the point in which the FLT1 FLT1 pump1 starts. 6.2.9.4  Because the discharge line is not feeding into the system, a further drop in  pressure should should happen happen.. This would start the FLT1 FLT1 pump2. 6.2.9.5  Note the order order of activation activation of the pumps. pumps. 6.2.9.6  Slowly close the valve on the bypass line. This should raise system pressure and stop all running pumps. 6.2.9.7  Note the pressure at the point when each each pum pump p stops. For Frequence Converter driven BP1 and BP2; 6.2.9.8  BP1 and BP2 boosters driven with frequence converters. 6.2.9.9  For BP1 and BP2, Switch the booster pump set panel on automatic mode. 6.2.9.10  Open the valve on the bypass line. This would simulate a drop in the system  pressure and BP1 and and BP2 should start. 6.2.9.11  Because the discharge line is not feeding into the system, a further drop in  pressure should happen. happen. This would start the second pum pump, p, and late laterr third pump. 6.2.9.12   Note the order order of activation activation of the pumps. pumps. 6.2.12  Repeat 6.2.10 until cyclic changeover function is found to be working properly. 6.3  Performance Test The objectives of the performance test follow: 6.3.1  To ensure that the Booster pumps are operating automatically as required for system application. 6.3.2  To ensure that the Booster pumps for Potable and Non-Potable Water Systems are  performing according according to the design design data and specification. specification. 6.3.3  A representative from each trade shall be available during the performance test as well as one representative minimum from the owner, engineer, and general contractor. The trades involved shall include as a minimum Mechanical, electrical, controls, and commissioning agent. 6.4  Temporary Works during Commissioning Stages 6.4.1  Nece  Necessary ssary Permits Permits shall be obtained obtained prior to works. 6.4.2  Location of work to be secured through the use of barricade tapes. Unauthorized  personnel to be excluded from works location. location.

 

 

Testing and Commissioning Commissioning Equipment  –  Certification   Certification The following equipment / tools are to be use during testing and commissioning works: Items Equipment Nos. Purpose Certificates 1 Multi Tester 1 For Testing of Volts To be provided during and Current commissioning commi ssioning stages 2 Hand Tools (set) 1 Use for related works N/A 3 Pressure Gauge 2 Use for checking the To be provided during  pressure..  pressure commissioning commi ssioning stages 7.  Attachment:

8.1  Booster Pump Pre-Commissioning Checklist 8.2  Booster Pump Pre-Commissioning Punch list 8.3  Booster Pump Commissioning Checklist 8.4  Booster Pump Performance Test Checklist 8.5  Booster Pump Equipment Schedule and Pump Performance Curve 8.6  Riser Diagram –  Diagram –  Domestic  Domestic Water 8.7  Material Transmittal Approval

 

 

8. Attachments

 

 

8.1  Booster Pump Pre-Commissioning Checklist Contact

ARMA ELEKTROPANC

Ref.

Client

PASHA CONSTRUCTION

Plant Ref.

ENGINEERING ROOM (0315) 

Location/ Area Serving

GUEST ROOMS BOO BOOSTER STER SET / COR-3-MVI7004-22/2-T-3-E 22

Tick “Yes” if Acceptable; Provide comment if unacceptable

Yes

No

DOMESTIC WATER

Comment

General Installation is as per manufacturer’s instructions  

Manufacturers recommended spare parts are provided Equipment label permanently affixed Pump turns freely Pump foundation is level within manufacturer’s tolerances   Pumps in place and properly supported Isolation valves and piping specialties installed Flexible connections check and secure. Shaft seal is leak free Pump detail checked against the drawings and all devices gages and appurtenances are in place Electrical and Controls Power isolator is located within site of the unit it c ontrols and labeled Pump motor connected to a suitable electrical supply  All electric cable and terminal connections tight Grounding installed for components and unit Safeties installed and operational Starter overload breakers installed and correct size  All control devices and wiring complete Control system interlocks connected and functional Operation of Control switch checked in all positions Installation per manufacturer’s instructions  

BOOSTER PUMP PRE-COMMISSIONING / GUEST ROOMS BOOSTER SET MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Commissionin g Engineer Commissioning Manager Commissioning Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Commissionin g Engineer

CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

 

 

8.1 Booster Pump Pre-Commissioning Checklist Contact

ARMA ELEKTROPANC

Ref.

Client

PASHA CONSTRUCTION

Plant Ref.

ENGINEERING ROOM (0315) 

Location/ Area Serving

KITCHEN/LAUNDRY Hotel areas BOOSTER SET /

Tick “Yes” if Acceptable; Provide comment if unacceptable 

Yes

DOMESTIC WATER

COR-3-MVI3204-7,5/2 No

Comment

General Installation is as per manufacturer’s instructions  

Manufacturers recommended spare parts are provided Equipment label permanently affixed Pump turns freely Pump foundation is level wit hin manufacturer’s tolerances  

Pumps in place and properly supported Isolation valves and piping specialties installed Flexible connections check and secure. Shaft seal is leak free Pump detail checked against the drawings and all devices gages and appurtenances are in place Electrical and Controls Power isolator is located within site of the unit it c ontrols and labeled Pump motor connected to a suitable electrical supply  All electric cable and terminal connections tight Grounding installed for components and unit Safeties installed and operational Starter overload breakers installed and correct size  All control devices and wiring complete Control system interlocks connected and functional Operation of Control switch checked in all positions Installation per manufacturer’s instructions   BOOSTER PUMP PRE-COMMISSIONING / KITCHEN/LAUNDRY Hotel Areas BOOSTER SET

MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Commissionin g Manager Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Engineer

CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

 

 

 

8.1 Booster Pump Pre-Commissioning Checklist Contact

ARMA ELEKTROPANC

Client

PASHA CONSTRUCTION

Plant Ref.

ENGINEERING ROOM (0315) 

Location/ Area Serving

RAW Water BOOSTER SET /

Ref.

CO-2-MVI5203-7.5/2  

Tick “Yes” if Acceptable; Provide comment if unacceptable  

Yes

No

Comment

General Installation is as per manufacturer’s instructions  

Manufacturers recommended spare parts are provided Equipment label permanently affixed Pump turns freely Pump foundation is level within manufacturer’s tolerances   Pumps in place and properly supported Isolation valves and piping specialties installed Flexible connections check and secure. Shaft seal is leak free Pump detail checked against the drawings and all devices gages and appurtenances are in place Electrical and Controls Power isolator is located within site of the unit it c ontrols and labeled Pump motor connected to a suitable electrical supply  All electric cable and terminal connections tight Grounding installed for components and unit Safeties installed and operational Starter overload breakers installed and correct size  All control devices and wiring complete Control system interlocks connected and functional Operation of Control switch checked in all positions Installation per manufacturer’s instructions   BOOSTER PUMP PRE-COMMISSIONING / RAW water Booster set

MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Engineer

CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

DOMESTIC WATER

 

 

 

8.2  Pre- Commissioning Punch List Form

 

 

8.3  Booster Pump Commissioning Checklist Contact

ARMA ELEKTROPANC

Ref.

Client

PASHA CONSTRUCTION

Plant Ref.

ENGINEERING ROOM (0315) 

Location/ Area Serving

GUEST ROOM BOOSTER SET / C OR-3-MVI7004-22/2-T-3-E 22 / BP1

Tick “Yes” if Acceptable; Provide comment if unacceptable 

Yes

No

General The Control switch properly activates and deactivates the unit Pump rotation verified correct No unusual noise or vibration No leaking apparent around fittings Record cut in and cut off pressure of all pumps. Specified sequences of operation and operating schedules sc hedules have been implemented with all variations documented. Specified point-to-point checks have been c ompleted and documentation record submitted for this system. Check cushion tank pre-charge. It should be the same ( or %10 less t hen) as operational pressure (7.00 Bar for potable water system). Bleed or recharge as required. Install a temporary bypass line with valve from discharge header to nonpotable or potable water tank, whichever system is being tested. Sequence of operation Check and note that the boo booster ster set cut in at ….. Bar Check and no note te that the booster booster set cut outs at …… Bar Check that the pumps cut in when the previous main pump has r eached full speed and line pressure is not restored at 7.00 Bar B ar for potable water system. Note order of operation of the pumps Repeat until cyclic changeover function is found to be working properly BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET

MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Engineer CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

DOMESTIC WATER

Comment

 

 

8.3 Booster Pump Commissioning Checklist Contact

ARMA ELEKTROPANC

Client

PASHA CONSTRUCTION

Plant Ref.

ENGINEERING ROOM (0315)

Location/ Area Serving

KITCHEN/LAUNDRY Hotel Areas BOOSTER SET / COR-3-MVI3204-7,5/2

Tick “Yes” if Acceptable; Provide comment if unacceptable  General

Ref.

Yes

DOMESTIC WATER

No

Comment

The Control switch properly activates and deactivates the unit Pump rotation verified correct No unusual noise or vibration No leaking apparent around fittings Record cut in and cut off pressure of all pumps. Specified sequences of operation and operating schedules sc hedules have been implemented with all variations documented. Specified point-to-point checks have been c ompleted and documentation record submitted for this system. Check cushion tank pre-charge. It should be the same ( or %10 less t hen) as operational pressure (5.00 Bar for potable water system). Bleed or recharge as required. Install a temporary bypass line with valve from discharge header to nonpotable or potable water tank, whichever system is being tested. Sequence of operation Check and note that that the booster set cut in at ….. Bar for potable water system Check and note that that the booster set cuts out at …… Bar for potable water water system

Check that the pumps cut in when the previous main pump has reached full speed and line pressure is not restored at 7.00 Bar for potable water system. Note order of operation of the pumps Repeat until cyclic changeover function is found to be working properly BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET

MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Engineer

CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

 

 

 

8.3 Booster Pump Commissioning Checklist Contact

ARMA ELEKTROPANC

Ref.

Client

PASHA CONSTRUCTION

Plant Ref.

ENGINEERING ROOM (0315)

Location/ Area Serving

RAW Water BOOSTER SET / CO-2-MVI5203-7.5/2  

Tick “Yes” if Acceptable; Provide comment if unacceptable

Yes

DOMESTIC WATER

No

Comment

General The Control switch properly activates and deactivates the unit Pump rotation verified correct No unusual noise or vibration No leaking apparent around fittings Record cut in and cut off pressure of all pumps. Specified sequences of operation and operating schedules have been implemented with all variations documented. Specified point-to-point checks have been c ompleted and documentation record submitted for this system. Check cushion tank pre-charge. It should be the same ( or %10 less then) as operational pressure (3.00 Bar for RAW water system). Bleed or recharge as required. Install a temporary bypass line with valve from discharge header to nonpotable or potable water tank, whichever system is being tested. Sequence of operation Check and note note that the booster booster set for pump 1 cut in at ….. Bar Cut out at…….bar  

Check and note note that the booster booster set for pump 2 cut in at ….. Bar Cut out at…….bar   Check that the pumps cut in when the previous main pump has r eached full speed and line pressure is not restored at 3.00 Bar B ar for raw water system. Note order of operation of the pumps Repeat until cyclic changeover function is found to be working properly properl y BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET

MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Engineer

CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

 

 

 

8.4  Booster Pump Performance Test Checklist Contract

ARMA ELECTROPANC

Client

PASHA CONSTRUCTION

Plant Reference

ENGINEERING ROOM (0315)

Location/Area serving

GUEST ROOM BOOSTER BOOSTER SET / * COR COR-3-MVI7004-22/2-T-3-E -3-MVI7004-22/2-T-3-E 22 Manufacturer

     P    S    M    U    P

Ref: DOMESTIC WATER  WATER 

Model No.

ART No.

Type

Pump 1

WILO

DOMESTIC BOOSTER PUMP

Pump 2

WILO

DOMESTIC BOOSTER PUMP

Pump 3

WILO

DOMESTIC BOOSTER PUMP Design

     E    C    N    A    M    R    O    F    R    E    P

   P    M    U    P

Cut in (bar)

Actual Cut off (bar)

Cut in (bar)

Cut off (bar)

Pump 1 Pump 2 Pump 3

   R    O    T    O    M

Voltage (volts)

 

Current (amps)

Speed (rpm)

Power (kW)

Voltage (volts)

Current (amps)

Speed (rpm)

Pump 1 Pump 2 Pump 3

*The figure to the left of the slash (/) is f or potable water system and that at the right is for non-potable water system. Remarks:

BOOSTER PUMP PERFORMANCE CHECKLIST / GUEST ROOM ROOM BOOSTER SET

MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Engineer

CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

 

Power (kW)

 

 

8.4 

Booster Pump Performance Test Checklist

Contract

ARMA ELECTROPANC

Client

PASHA CONSTRUCTION

Plant Reference

MECHANICAL ROOM 1 LEVEL-1

Location/Area serving

KITCHEN/LAUNDRY and Hotel Hotel Areas BOOSTER SET / *COR-3-MVI3204-7,5/2 Manufacturer

     S    P    M    U    P

Ref: DOMESTIC WATER  WATER 

Model No.

ART No.

Type

Pump 1

WILO

DOMESTIC BOOSTER PUMP

Pump 2

WILO

DOMESTIC BOOSTER PUMP

Pump 3

WILO

DOMESTIC BOOSTER PUMP Design

     E    C    N    A    M    R    O    F    R    E    P

   P    M    U    P

Cut in (bar)

Actual Cut off (bar)

Cut in (bar)

Cut off (bar)

Pump 1 Pump 2 Pump 3

   R    O    T    O    M

Voltage (volts)

 

Current (amps)

Speed (rpm)

Power (kW)

Voltage (volts)

Current (amps)

Speed (rpm)

Pump 1 Pump 2 Pump 3

*The figure to the left of the slash (/) is for potable water system and that at the right is f or non-potable water system. Remarks:

 

BOOSTER PUMP PERFORMANCE CHECKLIST / KITCHEN/LAUNDRY and Hotel Areas BOOSTER SET

MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Engineer CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

Power (kW)

 

 

8.4 

Booster Pump Performance Test Checklist

Contract

ARMA ELECTROPANC

Client

PASHA CONSTRUCTION

Plant Reference

MECHANICAL ROOM 1 LEVEL-1

Location/Area serving

KITCHEN/LAUNDRY and and Hotel Areas BO BOOSTER OSTER SET / CO-2-MVI5203-7.5/* Manufacturer

     S    P    M    U    P

Ref: DOMESTIC WATER  WATER 

Model No.

ART No.

Type

Pump 1

WILO

DOMESTIC BOOSTER PUMP

Pump 2

WILO

DOMESTIC BOOSTER PUMP

Pump 3

WILO

DOMESTIC BOOSTER PUMP Design

     E    C    N    A    M    R    O    F    R    E    P

   P    M    U    P

   R    O    T    O    M

Cut in (bar)

Actual Cut off (bar)

Cut in (bar)

Cut off (bar)

Pump 1 Pump 2

Voltage (volts)

 

Current (amps)

Speed (rpm)

Power (kW)

Voltage (volts)

Current (amps)

Speed (rpm)

Pump 1 Pump 2

*The figure to the left of the slash (/) is for potable water system and that at the right is f or non-potable water system. Remarks:

BOOSTER PUMP PERFORMANCE CHECKLIST / RAW Water BOOSTER SET

MEP CONTRACTOR

AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority

Comment/s :

Elite Commissioning Commissioning Engineer CLIENT

PASHA CONTRUCTION Lead Engineer

Senior MEP Manager

Comment/s :

 

Power (kW)

 

 

8.5  Booster Pump Schedule and Performance Curve

Presented as additional files.

 

 

8.6 Riser Diagram  –  Domestic  Domestic Water  

Presented as additional files.

 

 

8.7  Material Transmittal Approval

Presented as additional files.

 

MVI 7004 PN16 3~ 3~ Phone Fax

System Syst em : High pressure centrifugal centrifugal pum p

Customer

Project

Customer no.

Project no.

Contact

Position no.

Care of 

Location Date

2 0 1 4-0 5 -1 7

P a ge 1 / 1

[m [m]] Head

Requested data

11 100 5 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 [%] Efficiency 60

Flow

79,2

m³/h

Head

67

m

Fluid

Wa ter, pure pure

Fluid temp erature erature

20

°C

Density

0,9982

kg/dm³

MVI 7004   1

1,001

mm²/s

Vapor pressu re

0, 1

bar

Pump data MVI 7004

40 20 [m [m]] NPSH-values 6

MVI 7004

Make

WILO

Type

MVI 7004 PN16 3 ~

Pump e type type

Single head pump

Pressure rating

P N 16

Min. fluid temp erature erature

-1 5

°C

Max. fluid temperature 12 0 Minimum Effici Efficiency ency Inde x (MEI) >=0,10 >=0,10

4 2 [kW] 15 10 5

Kinematic viscosity

Shaft power P2

°C

MVI 7004

Hydraulic data (duty point)

0

10

20

30

40

50

60

70

80

90

100

110

[m³/h]

Flow

82,9

m³/h

Head

73,4

m

Sp e e d

2950

1 /m in

S h a f t p o we r P 2

2 1 ,7

kW

NP S H

4 ,5 9

m

Materials Material s / Shaft seal Pump base

EN-GJL 250 KTL beschichtet/covered

Impellers

1.4401

Stage chambers

1.4404

Pressure casing

1.4301

Sh a ft

1 .4 4 0 4

Se a ls

EP D M

M e c h a n i ca l s e a l

W o l f ra m ca ca rb i d e / g ra p h i t mm

Dimensions per pump H h2 Ø M X K

1446 927 370 248 8x 19

Suction side

D N1 0 0

/ P N 16

Discharge Disc harge side

D N1 0 0

/ PN 1 6

Weight

21 4

kg

Mo Motordata tordata per Motor/Pump/ Rated power P2

22

Nominal spee d

2900

Rated vol voltage tage

3~40 0 V, 50

Max. current Degree of p rotection otection

37,5 IP 55

kW 1/min Hz A

Pe rmitted voltage toler tolerance ance +/- 10% I te te m n o o.. o f s ta ta nd n d a rrd d ve rrs s iio on

Reserves to c hange any technical data.

Soft ware version

3. 1. 13 - 01.09.2013 (Build 29)

User group

TR

data status

40 07 71 11 17 75 5

01. 01. 2013

 

MVI 3203/ PN16 PN16 3~ Phone Fax

System Syst em : High pressure centrifugal centrifugal pum p

Customer

Project

Customer no.

Project no.

Contact

Position no.

Care of 

Location Date

[m [m]] Head

P a ge 1 / 1

Requested data

60 56 52 48 44 40 36 32 28 24 20 16 12 8 4

   1

Flow

27

m³/h

Head

35

m

Fluid

Wa ter, pure pure

Fluid temp erature erature

20

°C

Density

0,9982

kg/dm³

Kinematic viscosity

1,001

mm²/s

Vapor pressu re

0, 1

bar

Pump data MVI 3203

[%] 60 Efficiency 50 40 30 20 10 [m [m]]

2 0 1 4-0 5 -1 7

MVI 3203

NPSH-values

MVI 3203

Make

WILO

Type

MVI 3203/ PN PN16 16 3~

Pump e type type

Single head pump

Pressure rating

P N 16

Min. fluid temp erature erature

-1 5

°C

Max. fluid temperature 12 0 Minimum Effici Efficiency ency Inde x (MEI) >=0,10 >=0,10

8 4 [kW] Shaft power P2 4 3 2 1 0

4

8

MVI 3203

12

16

20

24

28

32

36

40

44

48

[m³/h]

°C

Hydraulic data (duty point) Flow

29,1

m³/h

Head

40,8

m

Sp e e d

2900

1 /m in

S h a f t p o we r P 2

4 ,9 4

kW

NP S H

3 ,3 3

m

Materials Material s / Shaft seal Pump base

Ca st ir iron on

Impellers

1.4301

Stage chambers

1.4301

Pressure casing

1.4301

Sh a ft

1 .4 4 0 4

Se a ls

EP D M

M e c h a n i ca l s e a l

W o l f ra m ca ca rb i d e / g ra p h i t mm

Dimensions per pump H h2 Ø M X K

814 486 220 160 4x 18

Suction side

D N6 5

/ P N 16

Discharge Disc harge side

D N6 5

/ P N 16 16

Weight

88

kg

>5,5   kW

Mo Motordata tordata per Motor/Pump/ 3 ~ 230 V

W2

U2

V2

U1

V1

W1

L1

L2

L3

Rated power P2

5, 5

kW

Nominal spee d

2900

1/min

Rated vol voltage tage

3~40 0 V, 50

Max. current Degree of p rotection otection

10,6 IP 55

Hz

Y – Anlauf  L1

L2 L3

3 ~ 400 V

 

W2 U1

U2 V1

V2 W1

A

Pe rmitted voltage toler tolerance ance +/- 10% I te te m n o o.. o f s ta ta nd n d a rrd d ve rrs s iio on

40 03 35 59 90 04 4

Reserves to c hange any technical data.

Soft ware version

3. 1. 13

01.09.2013 (Build 29)

User group

TR

data status

01. 01. 2013

 

Helix V 1603-1/16/E/400-50 Phone Fax

System Syst em : High pressure centrifugal centrifugal pum p

Customer

Project

Customer no.

Project no.

Contact

Position no.

Care of 

Location Date

[m [m]] Head 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 [kW]

2 0 1 4-0 5 -1 7 Requested data

    1

Helix 1603

Flow

14,14

m³/h

Head

30

m

Fluid

Wa ter, pure pure

Fluid temp erature erature

20

°C

Density

0,9982

kg/dm³

Kinematic viscosity

1,001

mm²/s

Vapor pressu re

0, 1

bar

Pump data

Shaft power P2

Helix 1603

1,6 1,2 0,8 [%] 60 Efficiency 50 40 30 20 10 [m [m]] 7 NPSH-values 6 5 4 3 2 1 0 2 4

P a ge 1 / 1

Helix 1603

Make

WILO

Type

Helix V 1603-1/16/E/400-50

Pump e type type

Single head pump

Pressure rating

P N 16

Min. fluid temp erature erature

-2 0

°C

Max. fluid temperature 12 0 Minimum Effici Efficiency ency Inde x (MEI) >=0,70 >=0,70

°C

Helix 1603

Hydraulic data (duty point)

6

8

10

12

14

16

18

20

22

24

26

28

[m³/h]

Flow

14,6

m³/h

Head

32,1

m

Sp e e d

2900

1 /m in

S h a f t p o we r P 2

1 ,9 8

kW

NP S H

1 ,2 6

m

Materials Material s / Shaft seal Pump housing

1.4301

Impellers

1.4307

Stage housing

1.4307

Shaft

1.4301

O 'R in g

EP D M

mm

Dimensions per pump H H2 X Ø M

779 512 149 193

Suction side

G2

/ P N 16

Discharge Disc harge side

G2

/ PN 16

Weight

41

kg

Mo Motordata tordata per Motor/Pump/ Rated power P2

2, 2

Nominal spee d

2900

Rated vol voltage tage

3~40 0 V, 50

Max. current Degree of p rotection otection

4, 5 IP 55

kW 1/min Hz A

Pe rmitted voltage toler tolerance ance +/- 10% I te te m n o o.. o f s ta ta nd n d a rrd d ve rrs s iio on

41 16 62 26 63 38 8

Reserves to c hange any technical data.

Soft ware version

3. 1. 13 - 01.09.2013 (Build 29)

User group

TR

data status

01. 01. 2013

 

MVI 7001 PN16 3~ 3~ Phone Fax

System Syst em : High pressure centrifugal centrifugal pum p

Customer

Project

Customer no.

Project no.

Contact

Position no.

Care of 

Location Date

[m [m]] 28 26 24 22 20 18 16 14 12 10 8 6 4 2

2 0 1 4-0 5 -1 7

P a ge 1 / 1

Requested data

Head

MVI 7001

  1

Flow

67,68

m³/h

Head

16,5

m

Fluid

Wa ter, pure pure

Fluid temp erature erature

20

°C

Density

0,9982

kg/dm³

Kinematic viscosity

1,001

mm²/s

Vapor pressu re

0, 1

bar

Pump data Make

[%] Efficiency 60 40

MVI 7001

20 [m [m]] NPSH-values 6

MVI 7001

MVI 7001 PN16 3 ~

Pump e type type

Single head pump

Pressure rating

P N 16

Min. fluid temp erature erature

-1 5

°C

20

°C

MVI 7001

[kW] Shaft power P2 4 3 2 1 10

Type

Max. fluid temperature 12 0 Minimum Effici Efficiency ency Inde x (MEI) >=0,10 >=0,10

4 2

0

WILO

Hydraulic data (duty point)

30

40

50

60

70

80

90

100

110

[m³/h]

Flow

72,1

m³/h

Head

18,7

m

Sp e e d

2950

1 /m in

S h a f t p o we r P 2

4 ,9 7

kW

NP S H

3 ,6 2

m

Materials Material s / Shaft seal Pump base

EN-GJL 250 KTL beschichtet/covered

Impellers

1.4401

Stage chambers

1.4404

Pressure casing

1.4301

Sh a ft

1 .4 4 0 4

Se a ls

EP D M

M e c h a n i ca l s e a l

W o l f ra m ca ca rb i d e / g ra p h i t mm

Dimensions per pump H h2 Ø M X K

867 539 220 160 8x 19

Suction side

D N1 0 0

/ P N 16

Discharge Disc harge side

D N1 0 0

/ PN 1 6

Weight

10 6

kg

Mo Motordata tordata per Motor/Pump/ Rated power P2

5, 5

kW

Nominal spee d

2900

1/min

Rated vol voltage tage

3~40 0 V, 50

Max. current Degree of p rotection otection

10,6 IP 55

Hz A

Pe rmitted voltage toler tolerance ance +/- 10% I te te m n o o.. o f s ta ta nd n d a rrd d ve rrs s iio on

40 07 71 11 16 63 3