Booster Pump Commissioning PDF
July 23, 2022 | Author: Anonymous | Category: N/A
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TABLE OF CONTENT 1
Scope
2
Reference Documents
3
Health, Safety, and Environment
4
Key Personnel
5
Sequence of Operation
6
Method And Sequence of Work.
7
Testing and Commissioning Equipment – Equipment – Certification
8
Attachment
1. Scope:
1.1 The systems will be Pre-commissioned and Commissioned in accordance with the approved method of statement. 1.2 Ensure that all permanent wiring has been tested for insulation resistance and continuity prior to connection. 1.3 Ensure that earthing / grounding arrangements are intact and that leakage currents can be effectively discharged. 1.4 Ensure that the Booster pump for domestic water systems are properly installed and shall perform as designed designed and as per per requirement. requirement. 2. Reference: 2.1 The Project Specification AEA-1305-WC-M-S57-P99-LBM-0315 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS AEA-1305-WC-M-S57-P99-LBM-0315-1 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS AEA-1305-WC-M-S57-P99-LBM-0315-2 : BASEMENT PLANTROOM HVAC BLOW UP DETAILS RED-1305-WC-PH-S53-P99-SCH-0101 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 1 OF 7 RED-1305-WC-PH-S53-P99-SCH-0102 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 2 OF 7 RED-1305-WC-PH-S53-P99-SCH-0103 : DOMESTIC HOT&COLD WATER
DISTRIBUTION SCHEMATIC SHEET 3 OF 7 RED-1305-WC-PH-S53-P99-SCH-0104 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 4 OF 7 RED-1305-WC-PH-S53-P99-SCH-0105 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 5 OF 7 RED-1305-WC-PH-S53-P99-SCH-0106 : DOMESTIC HOT&COLD WATER DISTRIBUTION SCHEMATIC SHEET 6 OF 7 2.2 Material Transmittal 2.3 National Standards Standards (CIBSE & ASRHAE) ASRHAE) 2.4 Information for Construction Drawings (IFC)
3. Health, Safety, and Environment:
3.1 ARMA will operate a strict safety policy. ARMA-ELEKTROPANC recognizes the importance of safety on site and will strictly adhere to the safety requirements for working. 3.2 A team of experienced and well qualified safety officers will be assigned to implement and control the Health Safety & Environment Plan on site. 4. Key Personnel:
4.1 The Contractor’s T&C for Mechanical/Electrical Group has the overall responsibility for the implementation impleme ntation of this Method of Statement. 4.2 The Contractor’s T&C Manager will ensure that the resources are available to carry-out the works as per approved drawings, method of statement, and work as scheduled. 4.3 The Contractor’s Site Engineer/Supervisor is responsible to ensure that the work has been carried out as per approved drawings. Method statements and assist inspection. 4.4 The Contractor’s commissioning technician/s is responsible to ensure that they are abiding the method of statement to achieve the required data as per equipment schedule and project specification. 4.5 The Contractor Safety Officer will assist in all issues related to the HSE.
5. Sequence of Operation
Domestic water system booster pumps are located in the ENGINEERING ROOM (0315) serves water to guest room hot & cold water. The other one unit booster boost er pump in the Fire room, see sequence of adjustmentt and commissioning adjustmen commissioning activity reports on following pages.
5.1
5.2
5.3
FLT 1 Booster pumps will transfer water from the raw water tank, on the passes through sand filter and activated carbon filter to potable water tank. Booster pumps is driven by pressure switch, pressure is 3.0 bar while the start, stop when 4 bars. BP1 booster pumps take water from the potable tank and through the softener and then send it to the domestic system. This booster pump job is to transport water to the domestic use of the guestroom. This booster pumps is driven by pressure sensor and frequence converter, pressure is is kept constant at 7,0 bar. BP2 booster pumps take water from the potable tank and through the softener and then send it to the domestic system. This booster pump job is to transport water to the domestic use of the hotel areas. This booster pumps is driven by pressure sensor and frequence converter, pressure is is kept constant at 5,0 bar. bar.
6. Method and Sequence of Work:
Start- up and Commissioning of Booster Pump units will be carried out by Manufacturer/ Specialist supplier. All check sheets and signed reports from the manufacturer shall be collected and attached. We will assist their commissioning engineer as required. The main objective is to minimize the risk of injury and damage to personnel and equipment. Electrical test on control panel shall be implemented and signed off by supplier or responsible contractor and to be attached on commissioning checklist. 6.1 Pre-Commissioning 6.1.1 Pump & Motor should be properly mounted, making sure that the base of the unit is permanently permane ntly supported. 6.1.2 Proper piping (outlet & inlet), correct foundations and motor mounts must be implemented to minimize external stress on all piping. 6.1.3 Ensure that all flexible connections are secure. 6.1.4 Lubrication should be observed or implemented as per manufacturer’s recommendation. 6.1.5 Ensure sufficient feed water supply. Booster should be thoroughly purged of air before start-up. 6.1.6 Ensure that the piping system pressure leak test, attached on pre-commissioning checklist. 6.1.7 Ensure that the pump motor power requirements are connected to a suitable electrical supply. 6.1.8 Ensure that the pump motor is earth or bonded to earthing system. 6.1.9 Pump control panel is properly commissioned by supplier or installer contractor. 6.1.10 Cables, terminal connections, trunking lines or conduits, cable trays are as per approved materials and installation. 6.1.11 Ensure that complete installation and start up checks is according to manufacturer’s written instruction. 6.1.12 Clean strainer strainer on suction piping. 6.1.13 Verify that each pump is free to rotate by hand. If pump is bound or drags, do not operate until cause of trouble is determined and corrected. 6.2 Commissioning 6.2.1 Ensure that the entire pre-commissioning checklists are completely done. 6.2.2 Prime the pump by opening suction/discharge valve and prepare pump for operation. 6.2.3 Turn on the power of the pump in AUTO Mode. 6.2.4 Verify that the pump is running in the correct rotation.
6.2.5 Check the charge on the connected cushion tank. It should be the same (or %10 less then) as the operating pressure: 7.00 Bar for the potable water system for BP1 guestroom, 5,00 bar for BP2 for hotel areasand 3.00 Bar for FLT1 raw water booster. Recharge or bleed off air if necessary. 6.2.6 Close slowly the discharge valve and record the cut off pressure of the FLT1. 6.2.7 Open the discharge valve slowly and then record the cut in pressure of the FLT1. 6.2.8 With the pump running, check the motor current and volts. 6.2.9 For all pumps, check dry protection level. 6.2.10 Install a temporary bypass line with an isolation valve from the discharge header into the water storage tank (potable or non-potable tank) to which the booster pump set under commissioning is connected at the suction side. Isolate the discharge header from the domestic water system. 6.2.11 Check the operational order of the pumps. For presostat driven FLT1 ; 6.2.9.1 Switch the booster pump set panel on automatic mode. 6.2.9.2 Open the valve on the bypass line. This would simulate a drop in the system pressure and and the FLT1 should should start. 6.2.9.3 Note the pressure at the point in which the FLT1 FLT1 pump1 starts. 6.2.9.4 Because the discharge line is not feeding into the system, a further drop in pressure should should happen happen.. This would start the FLT1 FLT1 pump2. 6.2.9.5 Note the order order of activation activation of the pumps. pumps. 6.2.9.6 Slowly close the valve on the bypass line. This should raise system pressure and stop all running pumps. 6.2.9.7 Note the pressure at the point when each each pum pump p stops. For Frequence Converter driven BP1 and BP2; 6.2.9.8 BP1 and BP2 boosters driven with frequence converters. 6.2.9.9 For BP1 and BP2, Switch the booster pump set panel on automatic mode. 6.2.9.10 Open the valve on the bypass line. This would simulate a drop in the system pressure and BP1 and and BP2 should start. 6.2.9.11 Because the discharge line is not feeding into the system, a further drop in pressure should happen. happen. This would start the second pum pump, p, and late laterr third pump. 6.2.9.12 Note the order order of activation activation of the pumps. pumps. 6.2.12 Repeat 6.2.10 until cyclic changeover function is found to be working properly. 6.3 Performance Test The objectives of the performance test follow: 6.3.1 To ensure that the Booster pumps are operating automatically as required for system application. 6.3.2 To ensure that the Booster pumps for Potable and Non-Potable Water Systems are performing according according to the design design data and specification. specification. 6.3.3 A representative from each trade shall be available during the performance test as well as one representative minimum from the owner, engineer, and general contractor. The trades involved shall include as a minimum Mechanical, electrical, controls, and commissioning agent. 6.4 Temporary Works during Commissioning Stages 6.4.1 Nece Necessary ssary Permits Permits shall be obtained obtained prior to works. 6.4.2 Location of work to be secured through the use of barricade tapes. Unauthorized personnel to be excluded from works location. location.
Testing and Commissioning Commissioning Equipment – Certification Certification The following equipment / tools are to be use during testing and commissioning works: Items Equipment Nos. Purpose Certificates 1 Multi Tester 1 For Testing of Volts To be provided during and Current commissioning commi ssioning stages 2 Hand Tools (set) 1 Use for related works N/A 3 Pressure Gauge 2 Use for checking the To be provided during pressure.. pressure commissioning commi ssioning stages 7. Attachment:
8.1 Booster Pump Pre-Commissioning Checklist 8.2 Booster Pump Pre-Commissioning Punch list 8.3 Booster Pump Commissioning Checklist 8.4 Booster Pump Performance Test Checklist 8.5 Booster Pump Equipment Schedule and Pump Performance Curve 8.6 Riser Diagram – Diagram – Domestic Domestic Water 8.7 Material Transmittal Approval
8. Attachments
8.1 Booster Pump Pre-Commissioning Checklist Contact
ARMA ELEKTROPANC
Ref.
Client
PASHA CONSTRUCTION
Plant Ref.
ENGINEERING ROOM (0315)
Location/ Area Serving
GUEST ROOMS BOO BOOSTER STER SET / COR-3-MVI7004-22/2-T-3-E 22
Tick “Yes” if Acceptable; Provide comment if unacceptable
Yes
No
DOMESTIC WATER
Comment
General Installation is as per manufacturer’s instructions
Manufacturers recommended spare parts are provided Equipment label permanently affixed Pump turns freely Pump foundation is level within manufacturer’s tolerances Pumps in place and properly supported Isolation valves and piping specialties installed Flexible connections check and secure. Shaft seal is leak free Pump detail checked against the drawings and all devices gages and appurtenances are in place Electrical and Controls Power isolator is located within site of the unit it c ontrols and labeled Pump motor connected to a suitable electrical supply All electric cable and terminal connections tight Grounding installed for components and unit Safeties installed and operational Starter overload breakers installed and correct size All control devices and wiring complete Control system interlocks connected and functional Operation of Control switch checked in all positions Installation per manufacturer’s instructions
BOOSTER PUMP PRE-COMMISSIONING / GUEST ROOMS BOOSTER SET MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Commissionin g Engineer Commissioning Manager Commissioning Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Commissionin g Engineer
CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
8.1 Booster Pump Pre-Commissioning Checklist Contact
ARMA ELEKTROPANC
Ref.
Client
PASHA CONSTRUCTION
Plant Ref.
ENGINEERING ROOM (0315)
Location/ Area Serving
KITCHEN/LAUNDRY Hotel areas BOOSTER SET /
Tick “Yes” if Acceptable; Provide comment if unacceptable
Yes
DOMESTIC WATER
COR-3-MVI3204-7,5/2 No
Comment
General Installation is as per manufacturer’s instructions
Manufacturers recommended spare parts are provided Equipment label permanently affixed Pump turns freely Pump foundation is level wit hin manufacturer’s tolerances
Pumps in place and properly supported Isolation valves and piping specialties installed Flexible connections check and secure. Shaft seal is leak free Pump detail checked against the drawings and all devices gages and appurtenances are in place Electrical and Controls Power isolator is located within site of the unit it c ontrols and labeled Pump motor connected to a suitable electrical supply All electric cable and terminal connections tight Grounding installed for components and unit Safeties installed and operational Starter overload breakers installed and correct size All control devices and wiring complete Control system interlocks connected and functional Operation of Control switch checked in all positions Installation per manufacturer’s instructions BOOSTER PUMP PRE-COMMISSIONING / KITCHEN/LAUNDRY Hotel Areas BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Commissionin g Manager Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
8.1 Booster Pump Pre-Commissioning Checklist Contact
ARMA ELEKTROPANC
Client
PASHA CONSTRUCTION
Plant Ref.
ENGINEERING ROOM (0315)
Location/ Area Serving
RAW Water BOOSTER SET /
Ref.
CO-2-MVI5203-7.5/2
Tick “Yes” if Acceptable; Provide comment if unacceptable
Yes
No
Comment
General Installation is as per manufacturer’s instructions
Manufacturers recommended spare parts are provided Equipment label permanently affixed Pump turns freely Pump foundation is level within manufacturer’s tolerances Pumps in place and properly supported Isolation valves and piping specialties installed Flexible connections check and secure. Shaft seal is leak free Pump detail checked against the drawings and all devices gages and appurtenances are in place Electrical and Controls Power isolator is located within site of the unit it c ontrols and labeled Pump motor connected to a suitable electrical supply All electric cable and terminal connections tight Grounding installed for components and unit Safeties installed and operational Starter overload breakers installed and correct size All control devices and wiring complete Control system interlocks connected and functional Operation of Control switch checked in all positions Installation per manufacturer’s instructions BOOSTER PUMP PRE-COMMISSIONING / RAW water Booster set
MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
DOMESTIC WATER
8.2 Pre- Commissioning Punch List Form
8.3 Booster Pump Commissioning Checklist Contact
ARMA ELEKTROPANC
Ref.
Client
PASHA CONSTRUCTION
Plant Ref.
ENGINEERING ROOM (0315)
Location/ Area Serving
GUEST ROOM BOOSTER SET / C OR-3-MVI7004-22/2-T-3-E 22 / BP1
Tick “Yes” if Acceptable; Provide comment if unacceptable
Yes
No
General The Control switch properly activates and deactivates the unit Pump rotation verified correct No unusual noise or vibration No leaking apparent around fittings Record cut in and cut off pressure of all pumps. Specified sequences of operation and operating schedules sc hedules have been implemented with all variations documented. Specified point-to-point checks have been c ompleted and documentation record submitted for this system. Check cushion tank pre-charge. It should be the same ( or %10 less t hen) as operational pressure (7.00 Bar for potable water system). Bleed or recharge as required. Install a temporary bypass line with valve from discharge header to nonpotable or potable water tank, whichever system is being tested. Sequence of operation Check and note that the boo booster ster set cut in at ….. Bar Check and no note te that the booster booster set cut outs at …… Bar Check that the pumps cut in when the previous main pump has r eached full speed and line pressure is not restored at 7.00 Bar B ar for potable water system. Note order of operation of the pumps Repeat until cyclic changeover function is found to be working properly BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Engineer CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
DOMESTIC WATER
Comment
8.3 Booster Pump Commissioning Checklist Contact
ARMA ELEKTROPANC
Client
PASHA CONSTRUCTION
Plant Ref.
ENGINEERING ROOM (0315)
Location/ Area Serving
KITCHEN/LAUNDRY Hotel Areas BOOSTER SET / COR-3-MVI3204-7,5/2
Tick “Yes” if Acceptable; Provide comment if unacceptable General
Ref.
Yes
DOMESTIC WATER
No
Comment
The Control switch properly activates and deactivates the unit Pump rotation verified correct No unusual noise or vibration No leaking apparent around fittings Record cut in and cut off pressure of all pumps. Specified sequences of operation and operating schedules sc hedules have been implemented with all variations documented. Specified point-to-point checks have been c ompleted and documentation record submitted for this system. Check cushion tank pre-charge. It should be the same ( or %10 less t hen) as operational pressure (5.00 Bar for potable water system). Bleed or recharge as required. Install a temporary bypass line with valve from discharge header to nonpotable or potable water tank, whichever system is being tested. Sequence of operation Check and note that that the booster set cut in at ….. Bar for potable water system Check and note that that the booster set cuts out at …… Bar for potable water water system
Check that the pumps cut in when the previous main pump has reached full speed and line pressure is not restored at 7.00 Bar for potable water system. Note order of operation of the pumps Repeat until cyclic changeover function is found to be working properly BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
8.3 Booster Pump Commissioning Checklist Contact
ARMA ELEKTROPANC
Ref.
Client
PASHA CONSTRUCTION
Plant Ref.
ENGINEERING ROOM (0315)
Location/ Area Serving
RAW Water BOOSTER SET / CO-2-MVI5203-7.5/2
Tick “Yes” if Acceptable; Provide comment if unacceptable
Yes
DOMESTIC WATER
No
Comment
General The Control switch properly activates and deactivates the unit Pump rotation verified correct No unusual noise or vibration No leaking apparent around fittings Record cut in and cut off pressure of all pumps. Specified sequences of operation and operating schedules have been implemented with all variations documented. Specified point-to-point checks have been c ompleted and documentation record submitted for this system. Check cushion tank pre-charge. It should be the same ( or %10 less then) as operational pressure (3.00 Bar for RAW water system). Bleed or recharge as required. Install a temporary bypass line with valve from discharge header to nonpotable or potable water tank, whichever system is being tested. Sequence of operation Check and note note that the booster booster set for pump 1 cut in at ….. Bar Cut out at…….bar
Check and note note that the booster booster set for pump 2 cut in at ….. Bar Cut out at…….bar Check that the pumps cut in when the previous main pump has r eached full speed and line pressure is not restored at 3.00 Bar B ar for raw water system. Note order of operation of the pumps Repeat until cyclic changeover function is found to be working properly properl y BOOSTER PUMP COMMISSIONING / GUEST ROOMS BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
8.4 Booster Pump Performance Test Checklist Contract
ARMA ELECTROPANC
Client
PASHA CONSTRUCTION
Plant Reference
ENGINEERING ROOM (0315)
Location/Area serving
GUEST ROOM BOOSTER BOOSTER SET / * COR COR-3-MVI7004-22/2-T-3-E -3-MVI7004-22/2-T-3-E 22 Manufacturer
P S M U P
Ref: DOMESTIC WATER WATER
Model No.
ART No.
Type
Pump 1
WILO
DOMESTIC BOOSTER PUMP
Pump 2
WILO
DOMESTIC BOOSTER PUMP
Pump 3
WILO
DOMESTIC BOOSTER PUMP Design
E C N A M R O F R E P
P M U P
Cut in (bar)
Actual Cut off (bar)
Cut in (bar)
Cut off (bar)
Pump 1 Pump 2 Pump 3
R O T O M
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Voltage (volts)
Current (amps)
Speed (rpm)
Pump 1 Pump 2 Pump 3
*The figure to the left of the slash (/) is f or potable water system and that at the right is for non-potable water system. Remarks:
BOOSTER PUMP PERFORMANCE CHECKLIST / GUEST ROOM ROOM BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Engineer
CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
Power (kW)
8.4
Booster Pump Performance Test Checklist
Contract
ARMA ELECTROPANC
Client
PASHA CONSTRUCTION
Plant Reference
MECHANICAL ROOM 1 LEVEL-1
Location/Area serving
KITCHEN/LAUNDRY and Hotel Hotel Areas BOOSTER SET / *COR-3-MVI3204-7,5/2 Manufacturer
S P M U P
Ref: DOMESTIC WATER WATER
Model No.
ART No.
Type
Pump 1
WILO
DOMESTIC BOOSTER PUMP
Pump 2
WILO
DOMESTIC BOOSTER PUMP
Pump 3
WILO
DOMESTIC BOOSTER PUMP Design
E C N A M R O F R E P
P M U P
Cut in (bar)
Actual Cut off (bar)
Cut in (bar)
Cut off (bar)
Pump 1 Pump 2 Pump 3
R O T O M
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Voltage (volts)
Current (amps)
Speed (rpm)
Pump 1 Pump 2 Pump 3
*The figure to the left of the slash (/) is for potable water system and that at the right is f or non-potable water system. Remarks:
BOOSTER PUMP PERFORMANCE CHECKLIST / KITCHEN/LAUNDRY and Hotel Areas BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Engineer CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
Power (kW)
8.4
Booster Pump Performance Test Checklist
Contract
ARMA ELECTROPANC
Client
PASHA CONSTRUCTION
Plant Reference
MECHANICAL ROOM 1 LEVEL-1
Location/Area serving
KITCHEN/LAUNDRY and and Hotel Areas BO BOOSTER OSTER SET / CO-2-MVI5203-7.5/* Manufacturer
S P M U P
Ref: DOMESTIC WATER WATER
Model No.
ART No.
Type
Pump 1
WILO
DOMESTIC BOOSTER PUMP
Pump 2
WILO
DOMESTIC BOOSTER PUMP
Pump 3
WILO
DOMESTIC BOOSTER PUMP Design
E C N A M R O F R E P
P M U P
R O T O M
Cut in (bar)
Actual Cut off (bar)
Cut in (bar)
Cut off (bar)
Pump 1 Pump 2
Voltage (volts)
Current (amps)
Speed (rpm)
Power (kW)
Voltage (volts)
Current (amps)
Speed (rpm)
Pump 1 Pump 2
*The figure to the left of the slash (/) is for potable water system and that at the right is f or non-potable water system. Remarks:
BOOSTER PUMP PERFORMANCE CHECKLIST / RAW Water BOOSTER SET
MEP CONTRACTOR
AE ARMA-ELEKTROPANC Supervisor Site Engineer Commissioning Engineer Commissioning Manager Commissioning Authority
Comment/s :
Elite Commissioning Commissioning Engineer CLIENT
PASHA CONTRUCTION Lead Engineer
Senior MEP Manager
Comment/s :
Power (kW)
8.5 Booster Pump Schedule and Performance Curve
Presented as additional files.
8.6 Riser Diagram – Domestic Domestic Water
Presented as additional files.
8.7 Material Transmittal Approval
Presented as additional files.
MVI 7004 PN16 3~ 3~ Phone Fax
System Syst em : High pressure centrifugal centrifugal pum p
Customer
Project
Customer no.
Project no.
Contact
Position no.
Care of
Location Date
2 0 1 4-0 5 -1 7
P a ge 1 / 1
[m [m]] Head
Requested data
11 100 5 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 [%] Efficiency 60
Flow
79,2
m³/h
Head
67
m
Fluid
Wa ter, pure pure
Fluid temp erature erature
20
°C
Density
0,9982
kg/dm³
MVI 7004 1
1,001
mm²/s
Vapor pressu re
0, 1
bar
Pump data MVI 7004
40 20 [m [m]] NPSH-values 6
MVI 7004
Make
WILO
Type
MVI 7004 PN16 3 ~
Pump e type type
Single head pump
Pressure rating
P N 16
Min. fluid temp erature erature
-1 5
°C
Max. fluid temperature 12 0 Minimum Effici Efficiency ency Inde x (MEI) >=0,10 >=0,10
4 2 [kW] 15 10 5
Kinematic viscosity
Shaft power P2
°C
MVI 7004
Hydraulic data (duty point)
0
10
20
30
40
50
60
70
80
90
100
110
[m³/h]
Flow
82,9
m³/h
Head
73,4
m
Sp e e d
2950
1 /m in
S h a f t p o we r P 2
2 1 ,7
kW
NP S H
4 ,5 9
m
Materials Material s / Shaft seal Pump base
EN-GJL 250 KTL beschichtet/covered
Impellers
1.4401
Stage chambers
1.4404
Pressure casing
1.4301
Sh a ft
1 .4 4 0 4
Se a ls
EP D M
M e c h a n i ca l s e a l
W o l f ra m ca ca rb i d e / g ra p h i t mm
Dimensions per pump H h2 Ø M X K
1446 927 370 248 8x 19
Suction side
D N1 0 0
/ P N 16
Discharge Disc harge side
D N1 0 0
/ PN 1 6
Weight
21 4
kg
Mo Motordata tordata per Motor/Pump/ Rated power P2
22
Nominal spee d
2900
Rated vol voltage tage
3~40 0 V, 50
Max. current Degree of p rotection otection
37,5 IP 55
kW 1/min Hz A
Pe rmitted voltage toler tolerance ance +/- 10% I te te m n o o.. o f s ta ta nd n d a rrd d ve rrs s iio on
Reserves to c hange any technical data.
Soft ware version
3. 1. 13 - 01.09.2013 (Build 29)
User group
TR
data status
40 07 71 11 17 75 5
01. 01. 2013
MVI 3203/ PN16 PN16 3~ Phone Fax
System Syst em : High pressure centrifugal centrifugal pum p
Customer
Project
Customer no.
Project no.
Contact
Position no.
Care of
Location Date
[m [m]] Head
P a ge 1 / 1
Requested data
60 56 52 48 44 40 36 32 28 24 20 16 12 8 4
1
Flow
27
m³/h
Head
35
m
Fluid
Wa ter, pure pure
Fluid temp erature erature
20
°C
Density
0,9982
kg/dm³
Kinematic viscosity
1,001
mm²/s
Vapor pressu re
0, 1
bar
Pump data MVI 3203
[%] 60 Efficiency 50 40 30 20 10 [m [m]]
2 0 1 4-0 5 -1 7
MVI 3203
NPSH-values
MVI 3203
Make
WILO
Type
MVI 3203/ PN PN16 16 3~
Pump e type type
Single head pump
Pressure rating
P N 16
Min. fluid temp erature erature
-1 5
°C
Max. fluid temperature 12 0 Minimum Effici Efficiency ency Inde x (MEI) >=0,10 >=0,10
8 4 [kW] Shaft power P2 4 3 2 1 0
4
8
MVI 3203
12
16
20
24
28
32
36
40
44
48
[m³/h]
°C
Hydraulic data (duty point) Flow
29,1
m³/h
Head
40,8
m
Sp e e d
2900
1 /m in
S h a f t p o we r P 2
4 ,9 4
kW
NP S H
3 ,3 3
m
Materials Material s / Shaft seal Pump base
Ca st ir iron on
Impellers
1.4301
Stage chambers
1.4301
Pressure casing
1.4301
Sh a ft
1 .4 4 0 4
Se a ls
EP D M
M e c h a n i ca l s e a l
W o l f ra m ca ca rb i d e / g ra p h i t mm
Dimensions per pump H h2 Ø M X K
814 486 220 160 4x 18
Suction side
D N6 5
/ P N 16
Discharge Disc harge side
D N6 5
/ P N 16 16
Weight
88
kg
>5,5 kW
Mo Motordata tordata per Motor/Pump/ 3 ~ 230 V
W2
U2
V2
U1
V1
W1
L1
L2
L3
Rated power P2
5, 5
kW
Nominal spee d
2900
1/min
Rated vol voltage tage
3~40 0 V, 50
Max. current Degree of p rotection otection
10,6 IP 55
Hz
Y – Anlauf L1
L2 L3
3 ~ 400 V
W2 U1
U2 V1
V2 W1
A
Pe rmitted voltage toler tolerance ance +/- 10% I te te m n o o.. o f s ta ta nd n d a rrd d ve rrs s iio on
40 03 35 59 90 04 4
Reserves to c hange any technical data.
Soft ware version
3. 1. 13
01.09.2013 (Build 29)
User group
TR
data status
01. 01. 2013
Helix V 1603-1/16/E/400-50 Phone Fax
System Syst em : High pressure centrifugal centrifugal pum p
Customer
Project
Customer no.
Project no.
Contact
Position no.
Care of
Location Date
[m [m]] Head 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 [kW]
2 0 1 4-0 5 -1 7 Requested data
1
Helix 1603
Flow
14,14
m³/h
Head
30
m
Fluid
Wa ter, pure pure
Fluid temp erature erature
20
°C
Density
0,9982
kg/dm³
Kinematic viscosity
1,001
mm²/s
Vapor pressu re
0, 1
bar
Pump data
Shaft power P2
Helix 1603
1,6 1,2 0,8 [%] 60 Efficiency 50 40 30 20 10 [m [m]] 7 NPSH-values 6 5 4 3 2 1 0 2 4
P a ge 1 / 1
Helix 1603
Make
WILO
Type
Helix V 1603-1/16/E/400-50
Pump e type type
Single head pump
Pressure rating
P N 16
Min. fluid temp erature erature
-2 0
°C
Max. fluid temperature 12 0 Minimum Effici Efficiency ency Inde x (MEI) >=0,70 >=0,70
°C
Helix 1603
Hydraulic data (duty point)
6
8
10
12
14
16
18
20
22
24
26
28
[m³/h]
Flow
14,6
m³/h
Head
32,1
m
Sp e e d
2900
1 /m in
S h a f t p o we r P 2
1 ,9 8
kW
NP S H
1 ,2 6
m
Materials Material s / Shaft seal Pump housing
1.4301
Impellers
1.4307
Stage housing
1.4307
Shaft
1.4301
O 'R in g
EP D M
mm
Dimensions per pump H H2 X Ø M
779 512 149 193
Suction side
G2
/ P N 16
Discharge Disc harge side
G2
/ PN 16
Weight
41
kg
Mo Motordata tordata per Motor/Pump/ Rated power P2
2, 2
Nominal spee d
2900
Rated vol voltage tage
3~40 0 V, 50
Max. current Degree of p rotection otection
4, 5 IP 55
kW 1/min Hz A
Pe rmitted voltage toler tolerance ance +/- 10% I te te m n o o.. o f s ta ta nd n d a rrd d ve rrs s iio on
41 16 62 26 63 38 8
Reserves to c hange any technical data.
Soft ware version
3. 1. 13 - 01.09.2013 (Build 29)
User group
TR
data status
01. 01. 2013
MVI 7001 PN16 3~ 3~ Phone Fax
System Syst em : High pressure centrifugal centrifugal pum p
Customer
Project
Customer no.
Project no.
Contact
Position no.
Care of
Location Date
[m [m]] 28 26 24 22 20 18 16 14 12 10 8 6 4 2
2 0 1 4-0 5 -1 7
P a ge 1 / 1
Requested data
Head
MVI 7001
1
Flow
67,68
m³/h
Head
16,5
m
Fluid
Wa ter, pure pure
Fluid temp erature erature
20
°C
Density
0,9982
kg/dm³
Kinematic viscosity
1,001
mm²/s
Vapor pressu re
0, 1
bar
Pump data Make
[%] Efficiency 60 40
MVI 7001
20 [m [m]] NPSH-values 6
MVI 7001
MVI 7001 PN16 3 ~
Pump e type type
Single head pump
Pressure rating
P N 16
Min. fluid temp erature erature
-1 5
°C
20
°C
MVI 7001
[kW] Shaft power P2 4 3 2 1 10
Type
Max. fluid temperature 12 0 Minimum Effici Efficiency ency Inde x (MEI) >=0,10 >=0,10
4 2
0
WILO
Hydraulic data (duty point)
30
40
50
60
70
80
90
100
110
[m³/h]
Flow
72,1
m³/h
Head
18,7
m
Sp e e d
2950
1 /m in
S h a f t p o we r P 2
4 ,9 7
kW
NP S H
3 ,6 2
m
Materials Material s / Shaft seal Pump base
EN-GJL 250 KTL beschichtet/covered
Impellers
1.4401
Stage chambers
1.4404
Pressure casing
1.4301
Sh a ft
1 .4 4 0 4
Se a ls
EP D M
M e c h a n i ca l s e a l
W o l f ra m ca ca rb i d e / g ra p h i t mm
Dimensions per pump H h2 Ø M X K
867 539 220 160 8x 19
Suction side
D N1 0 0
/ P N 16
Discharge Disc harge side
D N1 0 0
/ PN 1 6
Weight
10 6
kg
Mo Motordata tordata per Motor/Pump/ Rated power P2
5, 5
kW
Nominal spee d
2900
1/min
Rated vol voltage tage
3~40 0 V, 50
Max. current Degree of p rotection otection
10,6 IP 55
Hz A
Pe rmitted voltage toler tolerance ance +/- 10% I te te m n o o.. o f s ta ta nd n d a rrd d ve rrs s iio on
40 07 71 11 16 63 3
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